JP2023110629A - Fixing device and image forming apparatus - Google Patents

Fixing device and image forming apparatus Download PDF

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Publication number
JP2023110629A
JP2023110629A JP2022012203A JP2022012203A JP2023110629A JP 2023110629 A JP2023110629 A JP 2023110629A JP 2022012203 A JP2022012203 A JP 2022012203A JP 2022012203 A JP2022012203 A JP 2022012203A JP 2023110629 A JP2023110629 A JP 2023110629A
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Prior art keywords
cam
lever member
receiving member
cam receiving
pressure lever
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JP2022012203A
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Japanese (ja)
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聖治 斎藤
Seiji Saito
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Ricoh Co Ltd
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Ricoh Co Ltd
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Priority to JP2022012203A priority Critical patent/JP2023110629A/en
Priority to US17/965,211 priority patent/US11789389B2/en
Publication of JP2023110629A publication Critical patent/JP2023110629A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G15/00Apparatus for electrographic processes using a charge pattern
    • G03G15/20Apparatus for electrographic processes using a charge pattern for fixing, e.g. by using heat
    • G03G15/2003Apparatus for electrographic processes using a charge pattern for fixing, e.g. by using heat using heat
    • G03G15/2014Apparatus for electrographic processes using a charge pattern for fixing, e.g. by using heat using heat using contact heat
    • G03G15/2064Apparatus for electrographic processes using a charge pattern for fixing, e.g. by using heat using heat using contact heat combined with pressure
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G15/00Apparatus for electrographic processes using a charge pattern
    • G03G15/20Apparatus for electrographic processes using a charge pattern for fixing, e.g. by using heat
    • G03G15/2003Apparatus for electrographic processes using a charge pattern for fixing, e.g. by using heat using heat
    • G03G15/2014Apparatus for electrographic processes using a charge pattern for fixing, e.g. by using heat using heat using contact heat
    • G03G15/2017Structural details of the fixing unit in general, e.g. cooling means, heat shielding means
    • G03G15/2032Retractable heating or pressure unit

Abstract

To provide a fixing device that can achieve both prevention of damage to a cam receiving member and a reduction in space and cost.SOLUTION: A fixing device comprises: a swingable plate-like pressure lever member 31 that presses one of a pair of rollers to the other; a cam member 41 that displaces the pressure lever member 31 between a position for maintaining the pressure contact state of the pair of rollers and a position for releasing the state; and a cam receiving member 32 that is disposed at a position of the pressure lever member 31 facing the cam member 41, and transmits a pressing force from the cam member 41 to the pressure lever member 31. When the thickness of the pressure lever member 31 is defined as t, the dimension of the cam receiving member 32 in the thickness direction of the pressure lever member 31, the dimension being the length of a surface in contact with the cam member 41 as W, and the dimension of the cam receiving member 32 in a direction orthogonal to the thickness direction of the pressure lever member 31, the dimension being the length from the contact position with the cam member 41 to one side face as L1, the relationship of L1≥0.6×(W-t)/2+0.2 is satisfied.SELECTED DRAWING: Figure 2

Description

本発明は、定着装置及び画像形成装置に関する。 The present invention relates to fixing devices and image forming apparatuses.

複写機、プリンタ、ファクシミリ等の画像形成装置に搭載される定着装置として、加熱ローラと加圧ローラとを備え、これらが互いに圧接して形成された定着ニップに記録媒体を通過させ、該記録媒体上の画像を熱と圧力によって定着させるものが知られている。このような定着装置においては、加熱ローラと加圧ローラを接近離間させる接離機構が設けられている。 A fixing device installed in an image forming apparatus such as a copier, a printer, a facsimile machine, or the like includes a heating roller and a pressure roller. It is known to fix the above image by heat and pressure. Such a fixing device is provided with a contact/separation mechanism for moving the heat roller and the pressure roller closer to each other and away from each other.

接離機構は、一般的に、回転することで接離部材を接近離間させるカム部材を備えている(例えば、特許文献1参照)。
特許文献1には、カム部材を回転させることで接離部材を接近離間させる接離機構であって、カム部材が回転方向の半周よりも多い領域に渡って回転中心からの距離が漸増するカム面を有し、一方向及びこれとは逆方向に回転可能な構成が開示されている。
The contact/separation mechanism generally includes a cam member that rotates to move the contact/separation members closer to each other (see, for example, Patent Document 1).
Patent Document 1 discloses a contact/separation mechanism for moving a contact/separation member closer to and away from the contact member by rotating the cam member, wherein the distance from the center of rotation of the cam member gradually increases over a region larger than half the circumference in the direction of rotation. An arrangement is disclosed that has a surface and is rotatable in one direction and the other.

近年、画像形成装置では省スペース化とコストダウンが求められており、搭載される定着装置においても同様である。
省スペース化とコストダウンを実現するためには、構成部品の小型化や薄型化を図ることが考えられる。例えば、特許文献1の定着装置のように、複雑な加工を伴わない平板状の加圧レバー部材を用いることで省スペース化を実現することができる。また、カム部材及びカム部材と当接する部材を、加工が容易な樹脂材料を用い、かつ部品を小型化することで材料使用量を抑えてコストダウンを実現することができる。
In recent years, there has been a demand for space saving and cost reduction in image forming apparatuses.
In order to save space and reduce costs, it is conceivable to reduce the size and thickness of component parts. For example, as in the fixing device disclosed in Japanese Patent Application Laid-Open No. 2002-200300, space can be saved by using a flat pressure lever member that does not involve complicated processing. In addition, by using a resin material that can be easily processed for the cam member and the member that contacts the cam member, and by reducing the size of the parts, it is possible to reduce the amount of material used and reduce the cost.

しかしながら、構成部材の薄型化や小型化の制約は、部材の強度の低下につながるおそれがある。特に、カム部材の押圧を受けるカム受け部材は、繰り返し荷重を受けることによる変形や、経時での破損等が発生する可能性がある。 However, restrictions on thinning and downsizing of constituent members may lead to a decrease in the strength of the members. In particular, there is a possibility that the cam receiving member, which receives pressure from the cam member, may be deformed by being subjected to repeated loads or damaged over time.

そこで本発明は、カム受け部材の破損防止と、省スペース化及びコストダウンの実現とを両立することができる定着装置を提供することを目的とする。 SUMMARY OF THE INVENTION Accordingly, it is an object of the present invention to provide a fixing device that can achieve both prevention of damage to a cam receiving member and realization of space saving and cost reduction.

上記課題を解決するために、本発明の定着装置は、接離自在に相互に圧接し、記録媒体を挟持搬送する一対のローラと、一端が軸支され、他端に弾性部材が係止され、前記一対のローラの一方を他方へ押圧する揺動可能な板状の加圧レバー部材と、前記一対のローラの圧接状態を保持する位置と解除する位置の間で前記加圧レバー部材を変位させるカム部材と、前記加圧レバー部材の前記カム部材と対向する位置に配設され、前記カム部材からの押圧力を前記加圧レバー部材に伝達するカム受け部材と、を備え、前記加圧レバー部材の厚みをtとし、前記加圧レバー部材の厚み方向における前記カム受け部材の寸法であって、前記カム部材と当接する面の長さをWとし、前記加圧レバー部材の厚み方向と直交する方向における前記カム受け部材の寸法であって、前記カム部材との当接位置から一方の側面までの長さをL1としたとき、L1≧0.6×(W-t)/2+0.2の関係を満たすことを特徴とする。 In order to solve the above-mentioned problems, the fixing device of the present invention includes a pair of rollers which are pressed against each other so as to be able to contact and separate from each other, nipping and conveying a recording medium, and one end of which is pivotally supported and the other end of which is engaged with an elastic member. a swingable plate-like pressure lever member for pressing one of the pair of rollers against the other; and a cam receiving member disposed at a position facing the cam member of the pressure lever member and transmitting a pressing force from the cam member to the pressure lever member, wherein the pressure is applied. The thickness of the lever member is t, the dimension of the cam receiving member in the thickness direction of the pressure lever member, the length of the surface that contacts the cam member is W, and the thickness direction of the pressure lever member is W. L1≧0.6×(W−t)/2+0.6×(W−t)/2+0.6×(W−t)/2+0.6×(W−t)/2+0.6×(W−t)/2+0.6×(W−t)/2+0. It is characterized by satisfying the relationship of 2.

本発明によれば、カム受け部材の破損防止と、省スペース化及びコストダウンの実現とを両立することができる定着装置を提供することができる。 According to the present invention, it is possible to provide a fixing device that can achieve both prevention of damage to the cam receiving member and realization of space saving and cost reduction.

本発明の実施の一形態に係るモノクロ画像形成装置の概略構成図である。1 is a schematic configuration diagram of a monochrome image forming apparatus according to an embodiment of the present invention; FIG. 本実施形態に係る定着装置の概略構成図である。1 is a schematic configuration diagram of a fixing device according to an exemplary embodiment; FIG. カム部材と遮光部材と光学センサとを抜き出して示す図である。It is a figure which extracts and shows a cam member, a light-shielding member, and an optical sensor. 本実施形態に係る接離機構の駆動系の概略構成図である。3 is a schematic configuration diagram of a drive system of a contact/separation mechanism according to the embodiment; FIG. 本実施形態に係る接離機構の制御系のブロック図である。3 is a block diagram of the control system of the contact/separation mechanism according to the embodiment; FIG. カム部材による加圧ローラの離間動作を説明するための図である。FIG. 10 is a diagram for explaining the separation operation of the pressure roller by the cam member; カム部材による加圧ローラの接近動作を説明するための図である。FIG. 10 is a diagram for explaining an approaching operation of the pressure roller by a cam member; カム部材の回転角度と半径との関係を示すカム線図である。FIG. 5 is a cam diagram showing the relationship between the rotation angle and radius of the cam member; 加圧レバー部材に配設されるカム受け部材の一例を示す斜視図である。FIG. 4 is a perspective view showing an example of a cam receiving member arranged on a pressing lever member; カム部材とカム受け部材とが当接した状態を示す説明図である。FIG. 5 is an explanatory diagram showing a state in which a cam member and a cam receiving member are in contact with each other; カム受け部材にかかる荷重と応力の説明図である。FIG. 4 is an explanatory diagram of load and stress applied to a cam receiving member; 加圧レバー部材の厚み方向におけるカム受け部材の寸法の説明図である。FIG. 5 is an explanatory diagram of the dimensions of the cam receiving member in the thickness direction of the pressing lever member; (A)はカム受け部材の荷重を受ける位置を示し、(B)はカム受け部材の応力分布を示すグラフである。4A is a graph showing the position of the cam receiving member where the load is received, and FIG. 4B is a graph showing the stress distribution of the cam receiving member. カム受け部材の荷重位置を変化させたときの応力値の変化を示すグラフである。4 is a graph showing changes in stress value when the load position of the cam receiving member is changed. ΔtとL1の値の組み合わせに対する応力解析シミュレーションの結果を示すグラフである。4 is a graph showing results of stress analysis simulation for combinations of values of Δt and L1; カム受け部材の一例を示す説明図である。FIG. 4 is an explanatory diagram showing an example of a cam receiving member; カム受け部材のR形状に対する応力解析シミュレーションの結果を示すグラフである。7 is a graph showing the results of stress analysis simulation for the R shape of the cam receiving member; 加圧レバー部材とカム受け部材との不安定な接触状態を示す説明図である。FIG. 10 is an explanatory diagram showing an unstable contact state between the pressurizing lever member and the cam receiving member; カム受け部材と加圧レバー部材の係合構造の一例を示す説明図である。FIG. 4 is an explanatory diagram showing an example of an engagement structure between a cam receiving member and a pressurizing lever member; カム受け部材と加圧レバー部材の係合構造の一例を示す斜視図である。FIG. 4 is a perspective view showing an example of an engagement structure between a cam receiving member and a pressing lever member; 壁部を有する加圧レバー部材とカム受け部材との嵌合の一例を示す斜視図である。FIG. 5 is a perspective view showing an example of fitting between a pressurizing lever member having a wall portion and a cam receiving member; 壁部を有する加圧レバー部材とカム受け部材との嵌合の一例を示す説明図である。FIG. 5 is an explanatory view showing an example of fitting between a pressure lever member having a wall portion and a cam receiving member; 加圧レバー部材とカム受け部材との隙間による姿勢の傾きを説明する図である。FIG. 10 is a diagram for explaining inclination of posture due to a gap between a pressurizing lever member and a cam receiving member; 壁部を有する加圧レバー部材に嵌合するカム受け部材の一例を示す斜視図である。FIG. 10 is a perspective view showing an example of a cam receiving member fitted to a pressure lever member having a wall; 壁部を有する加圧レバー部材に嵌合するカム受け部材の寸法の説明図である。FIG. 4 is an explanatory diagram of dimensions of a cam receiving member fitted to a pressurizing lever member having a wall; ΔtとL2の値の組み合わせに対する応力解析シミュレーションの結果を示すグラフである。4 is a graph showing results of stress analysis simulation for combinations of values of Δt and L2; 加圧レバー部材に配設されるカム受け部材の一例を示す斜視図である。FIG. 4 is a perspective view showing an example of a cam receiving member arranged on a pressing lever member; カム受け部材の凹部の底面のR形状と応力を示す説明図である。FIG. 5 is an explanatory diagram showing the R shape and stress of the bottom surface of the concave portion of the cam receiving member; カム受け部材のカム部材との当接面の形状の一例を示す斜視図である。FIG. 4 is a perspective view showing an example of a shape of a contact surface of a cam receiving member with a cam member; カム受け部材のカム部材との当接面の形状の一例を示す断面図である。FIG. 4 is a cross-sectional view showing an example of the shape of a contact surface of a cam receiving member with a cam member; 定着ベルトを備える定着装置の概略構成図である。1 is a schematic configuration diagram of a fixing device having a fixing belt; FIG. 定着ローラが対向ローラに対して接近離間する定着装置の概略構成図である。1 is a schematic configuration diagram of a fixing device in which a fixing roller approaches and separates from an opposing roller; FIG.

以下、本発明に係る定着装置及び画像形成装置について図面を参照しながら説明する。なお、本発明は以下に示す実施形態に限定されるものではなく、他の実施形態、追加、修正、削除など、当業者が想到することができる範囲内で変更することができ、いずれの態様においても本発明の作用・効果を奏する限り、本発明の範囲に含まれるものである。 A fixing device and an image forming apparatus according to the present invention will be described below with reference to the drawings. In addition, the present invention is not limited to the embodiments shown below, and can be changed within the scope of those skilled in the art, such as other embodiments, additions, modifications, deletions, etc. is also included in the scope of the present invention as long as the functions and effects of the present invention are exhibited.

図1は、本発明の実施の一形態に係る画像形成装置の概略構成図である。
なお、本発明に係る定着装置の構成は、電子写真方式、インクジェット方式どちらの画像形成装置にも適用することができる。以下、電子写真方式の画像形成装置に搭載される定着装置の例を説明するが、インクジェット方式の画像形成装置においては、例えば、加熱ローラで記録媒体を加熱してインクを乾燥させる手段として適用することができる。
FIG. 1 is a schematic configuration diagram of an image forming apparatus according to one embodiment of the present invention.
The configuration of the fixing device according to the present invention can be applied to both electrophotographic image forming apparatuses and ink jet image forming apparatuses. An example of a fixing device installed in an electrophotographic image forming apparatus will be described below. In an inkjet image forming apparatus, for example, the fixing device is applied as means for drying ink by heating a recording medium with a heating roller. be able to.

また、以下の実施形態では「記録媒体」を「用紙」として説明するが、「記録媒体」は紙(用紙)に限定されない。「記録媒体」は紙(用紙)だけでなくOHPシートや布帛、金属シート、プラスチックフィルム、或いは炭素繊維にあらかじめ樹脂を含浸させたプリプレグシートなども含む。現像剤やインクを付着させることができる媒体、記録紙、記録シートと称されるものも、すべて「記録媒体」に含まれる。また「用紙」には、普通紙以外に、厚紙、はがき、封筒、薄紙、塗工紙(コート紙やアート紙等)、トレーシングペーパ等も含まれる。 Further, in the following embodiments, the "recording medium" is explained as "paper", but the "recording medium" is not limited to paper (paper). The "recording medium" includes not only paper but also OHP sheets, fabrics, metal sheets, plastic films, or prepreg sheets in which carbon fibers are previously impregnated with resin. The term "recording medium" also includes media to which developer and ink can be applied, recording paper, and recording sheets. In addition to plain paper, "paper" includes thick paper, postcards, envelopes, thin paper, coated paper (coated paper, art paper, etc.), tracing paper, and the like.

また、以下の説明で使用する「画像形成」とは、文字や図形等の意味を持つ画像を媒体に対して付与することだけでなく、パターン等の意味を持たない画像を媒体に付与することも意味する。 In addition, the term "image formation" used in the following description refers not only to imparting meaningful images, such as characters and figures, to a medium, but also to imparting meaningless images, such as patterns, to a medium. also means

図1は、本発明の実施の一形態に係る画像形成装置の概略構成図である。
まず、図1を参照して、画像形成装置の全体構成及び動作について説明する。なお、本発明が適用される画像形成装置は、プリンタのほか、複写機、ファクシミリ単体、あるいは、複写機、プリンタ、ファクシミリ、スキャナのうちの少なくとも2つの機能を備えた複合機などが含まれる。
FIG. 1 is a schematic configuration diagram of an image forming apparatus according to one embodiment of the present invention.
First, referring to FIG. 1, the overall configuration and operation of the image forming apparatus will be described. In addition to printers, image forming apparatuses to which the present invention is applied include copiers, facsimiles alone, and multifunction machines having at least two functions of copiers, printers, facsimiles, and scanners.

図1に示す画像形成装置は、モノクロ画像形成装置である。その装置本体(画像形成装置本体)100には、作像ユニットとしてのプロセスユニット1が着脱可能に装着されている。プロセスユニット1は、表面に画像を担持する像担持体としての感光体2と、感光体2の表面を帯電させる帯電手段としての帯電ローラ3と、感光体2上の潜像を可視画像化する現像手段としての現像装置4と、感光体2の表面をクリーニングするクリーニング手段としてのクリーニングブレード5等を備える。また、感光体2に対向する位置に、感光体2の表面を露光する露光手段としてのLEDヘッドアレイ6が配置されている。 The image forming apparatus shown in FIG. 1 is a monochrome image forming apparatus. A process unit 1 as an image forming unit is detachably attached to the apparatus main body (image forming apparatus main body) 100 . The process unit 1 includes a photoreceptor 2 as an image carrier that carries an image on its surface, a charging roller 3 as a charging means for charging the surface of the photoreceptor 2, and a latent image on the photoreceptor 2 to form a visible image. A developing device 4 as developing means and a cleaning blade 5 as cleaning means for cleaning the surface of the photoreceptor 2 are provided. Also, an LED head array 6 as exposure means for exposing the surface of the photoreceptor 2 is arranged at a position facing the photoreceptor 2 .

プロセスユニット1には、画像形成用の粉体であるトナーを収容する粉体収容器としてのトナーカートリッジ7が着脱可能に装着されている。トナーカートリッジ7は、未使用のトナーを収容する未使用トナー収容部8と、使用された廃トナーを収容する廃トナー収容部9とを有する。 To the process unit 1, a toner cartridge 7 as a powder container for containing toner, which is powder for image formation, is detachably mounted. The toner cartridge 7 has an unused toner storage section 8 that stores unused toner and a waste toner storage section 9 that stores used waste toner.

また、画像形成装置は、記録媒体としての用紙に画像を転写する転写装置10と、用紙を供給する給紙装置11と、用紙に転写された画像を定着させる定着装置12と、用紙を装置外へ排出する排紙装置13と、タイミングローラとしての一対のレジストローラ17とを備える。 The image forming apparatus also includes a transfer device 10 for transferring an image onto a sheet of paper as a recording medium, a paper feeding device 11 for supplying the paper, a fixing device 12 for fixing the image transferred onto the paper, and an external device for fixing the image transferred to the paper. and a pair of registration rollers 17 as timing rollers.

転写装置10は、転写部材としての転写ローラ14を備える。転写ローラ14は、プロセスユニット1を装置本体100に装着した状態で感光体2と接触するように配置されている。また、転写ローラ14は、図示しない電源に接続されており、所定の直流電圧(DC)及び/又は交流電圧(AC)が印加されるようになっている。 The transfer device 10 includes a transfer roller 14 as a transfer member. The transfer roller 14 is arranged so as to come into contact with the photoreceptor 2 when the process unit 1 is attached to the apparatus main body 100 . Further, the transfer roller 14 is connected to a power supply (not shown), and is applied with a predetermined direct current (DC) and/or alternating current (AC) voltage.

給紙装置11は、記録媒体としての用紙Pが収容される給紙カセット15と、給紙カセット15に収容されている用紙Pを給送する給紙ローラ16とを備えている。なお、用紙Pには、普通紙のほか、厚紙、薄紙、はがき、封筒、塗工紙(コート紙やアート紙等)、トレーシングペーパ等も含まれる。さらに、用紙以外に、OHPシートやOHPフィルム等を記録媒体として用いることも可能である。 The paper feeder 11 includes a paper feed cassette 15 containing paper P as a recording medium, and a paper feed roller 16 for feeding the paper P contained in the paper feed cassette 15 . In addition to plain paper, paper P includes thick paper, thin paper, postcards, envelopes, coated paper (coated paper, art paper, etc.), tracing paper, and the like. Furthermore, it is also possible to use an OHP sheet, an OHP film, or the like as a recording medium other than paper.

定着装置12は、互いに対向する一対の回転体を備える。一方の回転体は、用紙に画像を定着させる定着回転体としての定着ローラ18であり、他方の回転体は、定着ローラ18に対して加圧される加圧回転体としての加圧ローラ19である。定着ローラ18は、内部に加熱手段(例えば、ハロゲンヒータ)22が設けられている。定着ローラ18と加圧ローラ19とは互いに接触し、両ローラ18,19間に定着ニップが形成されている。 The fixing device 12 includes a pair of rotating bodies facing each other. One rotating body is a fixing roller 18 as a fixing rotating body for fixing an image on paper, and the other rotating body is a pressing roller 19 as a pressure rotating body that presses against the fixing roller 18 . be. The fixing roller 18 is internally provided with heating means (for example, a halogen heater) 22 . The fixing roller 18 and pressure roller 19 are in contact with each other, and a fixing nip is formed between both rollers 18 and 19 .

排紙装置13は、用紙を装置外に排出する一対の排紙ローラ20を備える。また、装置本体100の外装上面部には、排紙ローラ20によって排出された用紙を載置するための排紙トレイ21が形成されている。 The paper discharge device 13 includes a pair of paper discharge rollers 20 for discharging the paper outside the device. Further, on the upper surface of the exterior of the apparatus main body 100, a paper discharge tray 21 for placing paper discharged by the paper discharge rollers 20 is formed.

また、装置本体100内には、給紙カセット15から、レジストローラ17、転写ローラ14と感光体2との間の画像転写部(転写ニップ)、定着装置12を経由して、排紙ローラ20まで用紙Pを搬送するための搬送路101が設けられている。さらに、画像形成装置100内には、両面印刷する際に定着装置12を通過した用紙Pを再度画像転写部に搬送するための両面搬送路102が設けられている。 Further, in the apparatus main body 100, from the paper feed cassette 15, through the registration roller 17, the image transfer portion (transfer nip) between the transfer roller 14 and the photoreceptor 2, the fixing device 12, the paper discharge roller 20 A transport path 101 is provided for transporting the paper P to the . Further, in the image forming apparatus 100, a double-sided transport path 102 is provided for transporting the paper P that has passed through the fixing device 12 to the image transfer section again when double-sided printing is performed.

続いて、図1を参照しつつ、本実施形態に係る画像形成装置の作像動作について説明する。
作像動作が開始されると、感光体2が回転駆動され、帯電ローラ3によって感光体2の表面が所定の極性に一様に帯電される。次いで、読取装置又はコンピュータ等からの画像情報に基づいてLEDヘッドアレイ6が感光体2の帯電面を露光し、静電潜像が形成される。そして、現像装置4によって感光体2上の静電潜像にトナーが供給されることにより、静電潜像はトナー画像として顕像化(可視像化)される。
Next, the image forming operation of the image forming apparatus according to this embodiment will be described with reference to FIG.
When the image forming operation is started, the photoreceptor 2 is driven to rotate, and the charging roller 3 uniformly charges the surface of the photoreceptor 2 to a predetermined polarity. Next, the LED head array 6 exposes the charged surface of the photoreceptor 2 based on image information from a reading device, computer, or the like to form an electrostatic latent image. Then, toner is supplied to the electrostatic latent image on the photosensitive member 2 by the developing device 4, so that the electrostatic latent image is developed (visualized) as a toner image.

また、作像動作が開始されると、給紙ローラ16が回転駆動を開始し、給紙カセット15から用紙Pが送り出される。送り出された用紙Pは、レジストローラ17によって搬送を一旦停止される。その後、所定のタイミングでレジストローラ17の回転駆動を開始し、感光体2上のトナー画像が画像転写部に達するタイミングに合わせて、用紙Pを画像転
写部へ搬送する。
Further, when the image forming operation is started, the paper feed roller 16 starts rotating, and the paper P is sent out from the paper feed cassette 15 . The conveying of the sent paper P is temporarily stopped by the registration rollers 17 . After that, the registration rollers 17 are started to rotate at a predetermined timing, and the sheet P is conveyed to the image transfer section in synchronization with the timing when the toner image on the photoreceptor 2 reaches the image transfer section.

そして、用紙Pが画像転写部に搬送されると、転写ローラ14に所定の電圧が印加されることにより生じた転写電界によって感光体2上のトナー画像が用紙P上に転写される。また、このとき用紙Pに転写されなかった感光体2上のトナーは、クリーニングブレード5によって除去され、トナーカートリッジ7の廃トナー収容部9へ回収される。 Then, when the paper P is conveyed to the image transfer section, the toner image on the photoreceptor 2 is transferred onto the paper P by a transfer electric field generated by applying a predetermined voltage to the transfer roller 14 . Further, the toner on the photoreceptor 2 that has not been transferred to the paper P at this time is removed by the cleaning blade 5 and collected in the waste toner container 9 of the toner cartridge 7 .

トナー画像が転写された用紙Pは、定着装置12へと搬送され、定着ローラ18と加圧ローラ19とによって形成される定着ニップを通過することにより加熱及び加圧されて、用紙P上のトナー画像が定着される。そして、用紙Pは、排紙ローラ20によって装置外に排出され、排紙トレイ21上に載置される。 The paper P onto which the toner image has been transferred is conveyed to the fixing device 12, passes through a fixing nip formed by the fixing roller 18 and the pressure roller 19, and is heated and pressurized to fix the toner on the paper P. The image is fixed. Then, the paper P is discharged outside the apparatus by the paper discharge rollers 20 and placed on the paper discharge tray 21 .

また、両面印刷を行う場合は、定着装置12を通過した用紙Pを装置外に排出せずにスイッチバックさせて両面搬送路102に送る。用紙Pは両面搬送路102を通ってレジストローラ17の手前側で搬送路101に送り込まれ、レジストローラ17によって再度画像転写部へ搬送される。そして、用紙Pの裏面に画像が転写され、定着装置12によって裏面側の画像が定着された後、用紙Pは装置外へ排出される。 In the case of double-sided printing, the paper P that has passed through the fixing device 12 is switched back and sent to the double-sided conveying path 102 without being discharged outside the device. The paper P passes through the double-sided conveying path 102 and is sent to the conveying path 101 on the front side of the registration rollers 17 , and is again conveyed to the image transfer section by the registration rollers 17 . Then, the image is transferred to the back surface of the paper P, and after the image on the back surface side is fixed by the fixing device 12, the paper P is discharged outside the apparatus.

図2は、本実施形態に係る定着装置の概略構成図である。
以下、図2を参照しつつ、本発明が適用される定着装置12について詳しく説明する。
定着ローラ18と加圧ローラ19のそれぞれの両端部は、軸受23,24を介して一対の支持部材25によって回転可能に支持されている。装置本体に設けられた駆動源から定着ローラ18に駆動力が伝達されると、定着ローラ18は図2中の矢印Aで示す方向に回転駆動し、これに伴って、加圧ローラ19は図2中の矢印B1で示す方向に従動回転する。なお、本実施形態とは反対に、加圧ローラ19を駆動ローラとし、定着ローラ18を従動ローラとしてもよい。
FIG. 2 is a schematic configuration diagram of the fixing device according to this embodiment.
Hereinafter, the fixing device 12 to which the present invention is applied will be described in detail with reference to FIG.
Both ends of the fixing roller 18 and the pressure roller 19 are rotatably supported by a pair of support members 25 via bearings 23 and 24, respectively. When a driving force is transmitted to the fixing roller 18 from a driving source provided in the main body of the apparatus, the fixing roller 18 rotates in the direction indicated by the arrow A in FIG. 2 is driven to rotate in the direction indicated by the arrow B1. Contrary to this embodiment, the pressure roller 19 may be the drive roller and the fixing roller 18 may be the driven roller.

加熱手段22から発せられる輻射熱によって定着ローラ18が所定の温度にまで加熱された状態で、用紙が図2中の矢印C1で示す方向から定着ニップ80へ進入すると、回転する定着ローラ18と加圧ローラ19によって用紙は挟持されながら搬送される。このとき、用紙上の未定着画像が、定着ローラ18の熱によって加熱されると共に、定着ローラ18と加圧ローラ19とによって加圧されることで、用紙に画像が定着される。そして、画像が定着された用紙は定着ニップ80から図2中の矢印C2方向へ排出される。 When the sheet enters the fixing nip 80 from the direction indicated by the arrow C1 in FIG. The paper is conveyed while being nipped by the rollers 19 . At this time, the unfixed image on the paper is heated by the heat of the fixing roller 18 and pressed by the fixing roller 18 and the pressure roller 19 to fix the image on the paper. Then, the sheet on which the image is fixed is discharged from the fixing nip 80 in the direction of arrow C2 in FIG.

また、加圧ローラ19は、支持部材25によって定着ローラ18に対して図2中の矢印B2方向に接近離間可能に支持されている。具体的には、加圧ローラ19を支持する軸受24が、支持部材25に設けられた長方形状の孔である軸受ガイド部25bに嵌め込まれており、この軸受ガイド部25bに沿って軸受24が案内されることで、加圧ローラ19は定着ローラ18に対して接近離間する。一方、定着ローラ18を支持する軸受23は、各支持部材25に設けられた円形の孔である軸受嵌合部25aに嵌め込まれており、定着ローラ18はその軸位置が軸方向と直交する方向に移動しないように固定されている。 Further, the pressure roller 19 is supported by the support member 25 so as to be able to approach and separate from the fixing roller 18 in the arrow B2 direction in FIG. Specifically, the bearing 24 that supports the pressure roller 19 is fitted in a bearing guide portion 25b, which is a rectangular hole provided in the support member 25, and the bearing 24 moves along the bearing guide portion 25b. By being guided, the pressure roller 19 approaches and separates from the fixing roller 18 . On the other hand, the bearings 23 that support the fixing rollers 18 are fitted in bearing fitting portions 25a, which are circular holes provided in each supporting member 25, and the fixing rollers 18 are positioned so that their shafts are positioned perpendicular to the axial direction. fixed to prevent it from moving.

また、本実施形態に係る定着装置12は、定着ローラ18に対して加圧ローラ19を加圧する加圧レバー部材31と、加圧レバー部材31を加圧方向に付勢する付勢部材としての加圧バネ36とを備えている。加圧レバー部材31及び弾性部材(以下、「加圧バネ」ともいう)36は、加圧ローラ19の両端部側にそれぞれ1つずつ設けられている。加圧レバー部材31は、その一端部31dが支持部材25の下部に設けられた支軸33に取り付けられ、支軸33を中心に図2の矢印α方向に回動可能に構成されている。各加圧バネ36は、加圧レバー部材31の他端部31b側と支持部材25の上部とに設けられた引っ掛け部31c,25cに引っ掛けて取り付けられている。これにより、加圧レバー部材31の他端部31bは、加圧バネ36によって常時図の上方へ引っ張られた状態で保持されている。
そして、加圧レバー部材31は、支持部材25の軸受ガイド部25bに嵌め込まれたパッド34を介して加圧ローラ19を支持する軸受24を押圧し、加圧ローラ19を定着ローラ18に向かって加圧している。
The fixing device 12 according to the present embodiment also includes a pressure lever member 31 that presses the pressure roller 19 against the fixing roller 18, and a biasing member that biases the pressure lever member 31 in the pressure direction. A pressure spring 36 is provided. One pressure lever member 31 and one elastic member (hereinafter also referred to as “pressure spring”) 36 are provided at both ends of the pressure roller 19 . One end 31d of the pressure lever member 31 is attached to a support shaft 33 provided at the bottom of the support member 25, and is configured to be rotatable around the support shaft 33 in the direction of arrow α in FIG. Each pressurizing spring 36 is attached by hooking onto hooking portions 31c and 25c provided on the other end portion 31b side of the pressurizing lever member 31 and the upper portion of the support member 25 . As a result, the other end 31b of the pressing lever member 31 is held in a state of being constantly pulled upward in the drawing by the pressing spring .
The pressure lever member 31 presses the bearing 24 supporting the pressure roller 19 via the pad 34 fitted in the bearing guide portion 25 b of the support member 25 , thereby moving the pressure roller 19 toward the fixing roller 18 . pressurized.

また、本実施形態に係る定着装置12は、定着ローラ18に対して加圧ローラ19を接近離間させる接離機構として、カム部材41を備えている。
カム部材41は、一対の支持部材25によって回転可能に支持される回転軸42の両端部側にそれぞれ設けられている。回転軸42が回転すると、一対のカム部材41は回転軸42と一体的に回転する。また、カム部材41は、回転中心からの距離が回転方向に向かって変化するカム面41aを有する。加圧レバー部材31が加圧バネ36によって引っ張られることで、加圧レバー部材31に設けられたカム受け部材32がカム面41aに対して接触した状態で保持されている。この状態で、カム部材41が一方向に回転すると、加圧レバー部材31がカム面41aによって図の下方へ押し動かされることで、加圧ローラ19が定着ローラ18に対して離間し、カム部材41が逆回転すると、加圧レバー部材31が図の上方へ戻されることで、加圧ローラ19が定着ローラ18に対して接近するように構成されている。なお、カム部材41による詳しい接離動作については後述する。
The fixing device 12 according to the present embodiment also includes a cam member 41 as a contact/separation mechanism for moving the pressure roller 19 toward and away from the fixing roller 18 .
The cam members 41 are provided on both end sides of a rotary shaft 42 rotatably supported by a pair of support members 25 . When the rotating shaft 42 rotates, the pair of cam members 41 rotate together with the rotating shaft 42 . The cam member 41 also has a cam surface 41a whose distance from the center of rotation changes in the direction of rotation. By pulling the pressure lever member 31 by the pressure spring 36, the cam receiving member 32 provided on the pressure lever member 31 is held in contact with the cam surface 41a. In this state, when the cam member 41 rotates in one direction, the pressure lever member 31 is pushed downward in the figure by the cam surface 41a, so that the pressure roller 19 is separated from the fixing roller 18, and the cam member 41 rotates in the reverse direction, the pressure lever member 31 is returned upward in the figure, so that the pressure roller 19 approaches the fixing roller 18 . A detailed contacting/separating operation by the cam member 41 will be described later.

また、本実施形態に係る定着装置12は、カム部材41の回転位置(回転角度)を検知する回転位置検知手段として、光学センサ51と、遮光部材52とを備えている。光学センサ51は、透過型の光学センサであり、光を照射する投光部と、投光部から照射された光を受ける受光部とを有する。遮光部材52は、カム部材41と一体的に回転することで、光学センサ51の照射光を遮蔽又は透過し、受光の有無を切り換えることにより光学センサ51によって回転位置が検知される被検知部材である。光学センサ51及び遮光部材52は、2つあるカム部材41のうちの片方のカム部材41側にのみ設けられている。 The fixing device 12 according to the present embodiment also includes an optical sensor 51 and a light blocking member 52 as rotational position detecting means for detecting the rotational position (rotational angle) of the cam member 41 . The optical sensor 51 is a transmissive optical sensor, and has a light projecting portion that emits light and a light receiving portion that receives the light emitted from the light projecting portion. The light shielding member 52 is a member to be detected that shields or transmits the irradiation light of the optical sensor 51 by rotating integrally with the cam member 41 and whose rotational position is detected by the optical sensor 51 by switching the presence/absence of light reception. be. The optical sensor 51 and the light blocking member 52 are provided only on one cam member 41 side of the two cam members 41 .

図3は、カム部材と遮光部材と光学センサとを抜き出して示す図である。
図3に示すように、カム部材41に設けられたカム面41aは、回転中心からの距離が図における時計回りに漸増するように形成されている。そして、カム面41aは、回転方向の半周(180°)よりも多い領域に渡って設けられている。具体的に、本実施形態では、カム面41aの回転中心からの距離が最も小さい最下点e1から、カム面41aの回転中心からの距離が最も大きい最上点e2まで、約270°の範囲に渡って設けられている。
FIG. 3 is a diagram showing the cam member, the light shielding member, and the optical sensor extracted.
As shown in FIG. 3, the cam surface 41a provided on the cam member 41 is formed such that the distance from the rotation center gradually increases clockwise in the drawing. The cam surface 41a is provided over a region larger than half the circumference (180°) in the rotational direction. Specifically, in the present embodiment, from the lowest point e1 at which the distance from the center of rotation of the cam surface 41a is the shortest to the highest point e2 at which the distance from the center of rotation of the cam surface 41a is the greatest is about 270°. placed across.

遮光部材52は、回転方向に長い(回転方向の長さがJ1である)被検知領域としての長遮光部52aと、長遮光部52aよりも回転方向に短い(回転方向の長さがJ2である)被検知領域としての短遮光部52bとを有する。長遮光部52aと短遮光部52bは、いずれも回転に伴って光学センサ51の光照射部Hを通過することで照射光を遮蔽する。また、長遮光部52aと短遮光部52bとの間には、光学センサ51の照射光を透過させる孔部(透光部)52jが形成されている。 The light-shielding member 52 includes a long light-shielding portion 52a as a detection area that is long in the rotational direction (the length in the rotational direction is J1) and a shorter light-shielding portion 52a in the rotational direction (the length in the rotational direction is J2). ) and a short light-shielding portion 52b as a detection area. Both the long light shielding portion 52a and the short light shielding portion 52b shield the irradiation light by passing through the light irradiation portion H of the optical sensor 51 as they rotate. A hole (light-transmitting portion) 52j through which the light emitted from the optical sensor 51 is transmitted is formed between the long light-shielding portion 52a and the short light-shielding portion 52b.

図4は、本実施形態に係る接離機構の駆動系の概略構成図である。
図4に示すように、駆動系は、駆動源としてのモータ43と、モータ43からの駆動力をカム部材41や遮光部材52に伝達するギア列44とを備える。本実施形態では、モータ43として、小型で安価なDCブラシモータを用いている。ギア列44は、モータ43の出力軸に取り付けられた第1のウォームギア45と、第1のウォームギア45と噛み合う第2のウォームギア46と、第2のウォームギア46と一体に設けられた第1の平歯車47と、第1の平歯車47と噛み合うと共に遮光部材52と一体に設けられた第2の平歯車48とで構成される。モータ43の出力軸が一方向又はこれと逆方向に回転すると、各ウォームギア45,46と各平歯車47,48が回転し、第2の平歯車48と遮光部材52が一体的に回転することで、回転軸42を介して各カム部材41が一方向(図3中の矢印Fで示す方向)又はこれとは逆方向(図3中の矢印Gで示す方向)に回転する。
FIG. 4 is a schematic configuration diagram of the drive system of the contact/separation mechanism according to this embodiment.
As shown in FIG. 4 , the driving system includes a motor 43 as a driving source and a gear train 44 that transmits the driving force from the motor 43 to the cam member 41 and the light blocking member 52 . In this embodiment, a compact and inexpensive DC brush motor is used as the motor 43 . The gear train 44 includes a first worm gear 45 attached to the output shaft of the motor 43 , a second worm gear 46 meshing with the first worm gear 45 , and a first flat gear 46 integrally provided with the second worm gear 46 . It is composed of a gear 47 and a second spur gear 48 that meshes with the first spur gear 47 and is provided integrally with the light shielding member 52 . When the output shaft of the motor 43 rotates in one direction or the opposite direction, the worm gears 45 and 46 and the spur gears 47 and 48 rotate, and the second spur gear 48 and the light blocking member 52 rotate together. Then, each cam member 41 rotates in one direction (the direction indicated by arrow F in FIG. 3) or in the opposite direction (the direction indicated by arrow G in FIG. 3) via the rotating shaft 42. As shown in FIG.

図5は、本実施形態に係る接離機構の制御系のブロック図である。
図5に示すように、制御系は、カム部材41の回転を制御する制御部60と、カム部材41の回転位置を検知するための上記光学センサ51、及び、カム部材41の回転時間を計測するタイマー70を備える。
制御部60は、例えば、画像形成装置本体に設けられたCPU(Central Processing Unit )、ROM(Read Only Memory)、RAM(Random Access Memory)等で構成される。制御部60は、光学センサ51によって検知された信号やタイマー70によって計測された時間に基づいてモータ43の駆動を制御してカム部材41の回転を制御する。また、制御部60は、光学センサ51によって検知された信号に基づいてタイマー70による時間計測開始のタイミングや時間計測停止のタイミングを制御するようにも設定されている。
FIG. 5 is a block diagram of the control system of the contact/separation mechanism according to this embodiment.
As shown in FIG. 5, the control system includes a control unit 60 that controls the rotation of the cam member 41, the optical sensor 51 that detects the rotational position of the cam member 41, and the rotation time of the cam member 41. A timer 70 is provided.
The control unit 60 includes, for example, a CPU (Central Processing Unit), a ROM (Read Only Memory), a RAM (Random Access Memory), etc. provided in the image forming apparatus main body. The control unit 60 controls the rotation of the cam member 41 by controlling the drive of the motor 43 based on the signal detected by the optical sensor 51 and the time measured by the timer 70 . The control unit 60 is also set to control the timing of starting and stopping time measurement by the timer 70 based on the signal detected by the optical sensor 51 .

本実施形態に係る定着装置では、加圧ローラ19を定着ローラ18に対して接近離間可能にすることで、定着ニップ80における加圧力を変更できるようにしている。
以下、図6及び図7に基づきカム部材41による加圧ローラ19の接離動作(通常の加圧力から脱圧する場合の脱圧動作と、通常の加圧力に戻す場合の加圧動作)について説明する。
In the fixing device according to the present embodiment, the pressure roller 19 can be moved toward or away from the fixing roller 18 so that the pressure applied to the fixing nip 80 can be changed.
6 and 7, the contact/separation operation of the pressure roller 19 by the cam member 41 (the pressure release operation when the pressure is released from the normal pressure and the pressure operation when the pressure is returned to the normal pressure) will be described below. do.

図6(A)は、加圧レバー部材31に配設されたカム受け部材32がカム面41aに対して最下点e1側で接触している状態を示す。この状態では、図2に示す加圧ローラ19が定着ローラ18に対して接近し、通常の加圧力で加圧されている。 FIG. 6A shows a state in which the cam receiving member 32 provided on the pressing lever member 31 is in contact with the cam surface 41a on the side of the lowest point e1. In this state, the pressure roller 19 shown in FIG. 2 approaches the fixing roller 18 and is pressed with normal pressure.

図6(A)に示す状態から、図6(B)に示すように、カム部材41を図における反時計回りに回転させると、カム面41aがカム受け部材32に対して摺動し、カム面41aに対するカム受け部材32の接触位置が最下点e1側から最上点e2側へ相対的に移動する。これに伴って、カム受け部材32がカム面41aによって図における下方へ押し動かされ、加圧レバー部材31が加圧ローラ19の軸受から退避することで、加圧ローラ19が定着ローラ18に対して離間する方向に移動する。 When the cam member 41 is rotated counterclockwise in the drawing from the state shown in FIG. 6A to the state shown in FIG. 6B, the cam surface 41a slides against the cam receiving member 32 to The contact position of the cam receiving member 32 with respect to the surface 41a relatively moves from the lowest point e1 side to the highest point e2 side. Accordingly, the cam receiving member 32 is pushed downward in the figure by the cam surface 41 a , and the pressure lever member 31 retreats from the bearing of the pressure roller 19 , thereby causing the pressure roller 19 to move against the fixing roller 18 . and move away from each other.

そして、図6(C)に示すように、カム面41aに対するカム受け部材32の接触位置が最上点e2側へ至ると、定着ローラ18に対する加圧ローラ19の離間動作が完了し、定着ニップにおける加圧力が通常の加圧よりも小さくなった脱圧状態となる。この時点で、カム部材41の回転を停止させる。 Then, as shown in FIG. 6C, when the contact position of the cam receiving member 32 with the cam surface 41a reaches the uppermost point e2, the separation operation of the pressure roller 19 from the fixing roller 18 is completed, and the fixing nip is completed. A depressurized state is created in which the applied pressure is smaller than the normal applied pressure. At this point, the rotation of the cam member 41 is stopped.

一方、図7(A)に示す脱圧状態から、図7(B)に示すように、カム部材41を図における時計回り(上記脱圧移行時の回転方向とは逆方向)に回転させると、カム面41aがカム受け部材32に対して摺動し、カム面41aに対するカム受け部材32の接触位置が最上点e2側から最下点e1側へ相対的に移動する。これに伴って、カム受け部材32が加圧バネ36の付勢力によって図における上方へ引き上げられ、加圧レバー部材31が加圧ローラの軸受を押圧することで、加圧ローラ19が定着ローラ18に対して接近する方向に移動する。 On the other hand, when the cam member 41 is rotated clockwise (in the direction opposite to the direction of rotation during transition to pressure release) as shown in FIG. 7B from the pressure release state shown in FIG. 7A, , the cam surface 41a slides against the cam receiving member 32, and the contact position of the cam receiving member 32 with respect to the cam surface 41a relatively moves from the highest point e2 to the lowest point e1. Along with this, the cam receiving member 32 is pulled upward in the figure by the biasing force of the pressure spring 36, and the pressure lever member 31 presses the bearing of the pressure roller, thereby causing the pressure roller 19 to move toward the fixing roller 18. move toward the

そして、図7(C)に示すように、カム面41aに対するカム受け部材32の接触位置が最下点e1側へ至ると、定着ローラ18に対する加圧ローラ19の接近動作が完了し、定着ニップ80における加圧力が増加した通常の加圧状態に戻される。この時点で、カム部材41の回転を停止させる。 Then, as shown in FIG. 7C, when the contact position of the cam receiving member 32 with respect to the cam surface 41a reaches the lowest point e1, the pressure roller 19 approaches the fixing roller 18, and the fixing nip is formed. The pressurization force at 80 is increased back to normal pressurization. At this point, the rotation of the cam member 41 is stopped.

このように、本実施形態に係る定着装置においては、加圧ローラ19と定着ローラ18を離間させるときはカム部材41を一方向に回転させ、加圧ローラ19を定着ローラ18に接近させるときはカム部材41を逆方向に回転させることで、加圧レバー部材31を押し動かすのと戻すのとを同じカム面41aを用いて行っている。 As described above, in the fixing device according to the present embodiment, the cam member 41 is rotated in one direction when the pressure roller 19 and the fixing roller 18 are separated from each other, and when the pressure roller 19 is brought closer to the fixing roller 18, the cam member 41 rotates in one direction. By rotating the cam member 41 in the opposite direction, the same cam surface 41a is used to push and move the pressure lever member 31 and return it.

図8は、カム部材41の回転角度と半径との関係を示すカム線図である。
カム部材41を円滑に動作させるために、カム面41aは一般的に図8に示すような正弦曲線に構成される。このように、カム面41aにかかる負荷が大きくなるにつれてカム面41aの変化量を小さくすることで、急激な負荷変動を防ぎ、動作を安定させ、駆動モータの負荷を低減し、異常音の発生を防止することができる。
カム面41aは、負荷が小さいときは曲率が大きく、負荷が大きいときは曲率が小さくなっているため、図8のカム線図においてカム部材41の外径が大きくなるにつれその傾きが小さくなっているのがわかる。
FIG. 8 is a cam diagram showing the relationship between the rotation angle and radius of the cam member 41. As shown in FIG.
In order to allow the cam member 41 to operate smoothly, the cam surface 41a is generally formed into a sinusoidal curve as shown in FIG. In this way, by reducing the amount of change in the cam surface 41a as the load applied to the cam surface 41a increases, sudden load changes are prevented, the operation is stabilized, the load on the drive motor is reduced, and abnormal noise is generated. can be prevented.
The cam surface 41a has a large curvature when the load is small, and a small curvature when the load is large. Therefore, in the cam diagram of FIG. I know you are.

本発明に係る定着装置が備えるカム受け部材32は、カム部材41との当接部及び加圧レバー部材31との当接部に基づき、必要な強度を満たしつつ小型化された寸法及び形状が設計される。これにより部材のサイズ及び配置を最適化することができ、さらに適切な材料を選定することで、省スペース化、低コスト化、及び耐久性の向上を実現することができる。以下、本発明に係る定着装置のカム受け部材32の設計に係る構成を説明する。 The cam receiving member 32 provided in the fixing device according to the present invention has a reduced size and shape while satisfying the required strength based on the contact portion with the cam member 41 and the contact portion with the pressure lever member 31. Designed. This makes it possible to optimize the size and arrangement of the members, and by selecting appropriate materials, it is possible to save space, reduce costs, and improve durability. Hereinafter, the configuration related to the design of the cam receiving member 32 of the fixing device according to the present invention will be described.

本発明に係る定着装置は、接離自在に相互に圧接し、記録媒体を挟持搬送する一対のローラ(例えば、図2に示す加圧ローラ19及び定着ローラ18)と、一端が軸支され、他端に弾性部材(加圧バネ)36が係止され、一対のローラの一方を他方へ押圧する揺動可能な板状の加圧レバー部材31と、一対のローラの圧接状態を保持する位置と解除する位置の間で加圧レバー部材31を変位させるカム部材41と、加圧レバー部材31のカム部材41と対向する位置に配設され、カム部材41からの押圧力を加圧レバー部材31に伝達するカム受け部材32と、を備え、加圧レバー部材31の厚みをtとし、加圧レバー部材31の厚み方向におけるカム受け部材32の寸法であって、カム部材41と当接する面の長さをWとし、加圧レバー部材31の厚み方向と直交する方向におけるカム受け部材32の寸法であって、カム部材41との当接位置から一方の側面までの長さをL1としたとき、下記式(1)の関係を満たす。
L1≧0.6×(W-t)/2+0.2・・・式(1)
The fixing device according to the present invention includes a pair of rollers (for example, a pressure roller 19 and a fixing roller 18 shown in FIG. 2) which are in pressure contact with each other so as to be freely contactable and separate and convey a recording medium between them (for example, a pressure roller 19 and a fixing roller 18 shown in FIG. 2). An elastic member (pressure spring) 36 is locked at the other end, and a plate-like pressure lever member 31 that can swing to press one of the pair of rollers against the other, and a position where the pair of rollers are held in pressure contact. and a cam member 41 for displacing the pressure lever member 31 between the release position and the position where the pressure lever member 31 is opposed to the cam member 41. The pressure force from the cam member 41 is applied to the pressure lever member and a cam receiving member 32 that transmits power to the pressure lever member 31, where t is the thickness of the pressure lever member 31, the dimension of the cam receiving member 32 in the thickness direction of the pressure lever member 31, and the surface that contacts the cam member 41. Let W be the length, and L1 be the dimension of the cam receiving member 32 in the direction orthogonal to the thickness direction of the pressure lever member 31 from the contact position with the cam member 41 to one side surface. When, the relationship of the following formula (1) is satisfied.
L1≧0.6×(W−t)/2+0.2 Expression (1)

以下、式(1)中の符号について図10、図11及び図12に基づき説明する。
図10はカム部材41とカム受け部材32とが当接した状態を示す説明図であり、図11はカム受け部材32にかかる荷重と応力の説明図である。
図10に示すように、カム受け部材32は、図の上方からはカム部材41との当接位置32bに荷重Mを受け、図の下方からは加圧レバー部材31との当接面受け面で荷重Nを受けている。
なお、図10は、図2に示す定着装置12における設置態様に基づきカム受け部材32の配設面及び加圧レバー部材31との当接面が傾斜して示されているが、以下の説明ではこれらを水平に表した図で説明する。
The symbols in formula (1) will be described below with reference to FIGS. 10, 11 and 12. FIG.
FIG. 10 is an explanatory diagram showing a state in which the cam member 41 and the cam receiving member 32 are in contact with each other, and FIG.
As shown in FIG. 10, the cam receiving member 32 receives a load M at a contact position 32b with the cam member 41 from the upper side of the drawing, and a contact surface receiving surface with the pressing lever member 31 from the lower side of the drawing. is receiving a load N.
In FIG. 10, the installation surface of the cam receiving member 32 and the contact surface with the pressure lever member 31 are shown inclined based on the installation mode of the fixing device 12 shown in FIG. Now, we will explain these with a diagram showing them horizontally.

図11に示すように、「D」は加圧レバー部材31の厚み方向と直交する方向(図中x方向)におけるカム受け部材32の全体の長さである。
「L1」は加圧レバー部材31の厚み方向と直交する方向(図中X方向)におけるカム受け部材32の寸法であって、カム部材41との当接位置32aから一方の側面(図11では左側面32c)までの長さである。
なお、カム受け部材32とカム部材41との当接部位が、加圧レバー部材31の厚み方向と直交する方向(図中X方向)において幅を有する場合、当接位置32aは、カム部材41と当接する領域のX方向の中央を基準とする。
As shown in FIG. 11, "D" is the overall length of the cam receiving member 32 in the direction perpendicular to the thickness direction of the pressing lever member 31 (x direction in the drawing).
"L1" is the dimension of the cam receiving member 32 in the direction perpendicular to the thickness direction of the pressing lever member 31 (the X direction in the drawing), and is measured from the contact position 32a with the cam member 41 to one side surface ( It is the length to the left side surface 32c).
When the contact portion between the cam receiving member 32 and the cam member 41 has a width in the direction perpendicular to the thickness direction of the pressing lever member 31 (the X direction in the drawing), the contact position 32a The center in the X direction of the region in contact with is used as a reference.

図12は、加圧レバー部材31の厚み方向におけるカム受け部材32の寸法の説明図である。
図12に示すように、「W」は加圧レバー部材31の厚み方向(図中Y方向)におけるカム受け部材32のカム部材41と当接する面(当接する領域)の全体の長さである。
なお、カム受け部材32のカム部材41と対向する面の形状によってカム部材41と当接する面積が異なるため、「W」の値はカム受け部材のY方向における全長とは必ずしも一致しない。
「t」は加圧レバー部材31の厚みである。なお、加圧レバー部材31の厚みとは、加圧レバー部材31を構成する平板状の板金部材の板厚をいう。
「Δt」は、式(1)中の「(W-t)/2」で表される変数であり、カム部材41と当接する領域(長さW)のうち、加圧レバー部材31と当接する領域32fの外側部分にあたるY方向の片側の長さである。
FIG. 12 is an explanatory diagram of the dimensions of the cam receiving member 32 in the thickness direction of the pressing lever member 31. As shown in FIG.
As shown in FIG. 12, "W" is the entire length of the surface (abutting area) of the cam receiving member 32 that contacts the cam member 41 in the thickness direction (the Y direction in the drawing) of the pressure lever member 31. .
Since the area of contact with the cam member 41 differs depending on the shape of the surface of the cam receiving member 32 facing the cam member 41, the value of "W" does not necessarily match the total length of the cam receiving member in the Y direction.
“t” is the thickness of the pressing lever member 31 . The thickness of the pressing lever member 31 refers to the plate thickness of the plate-shaped sheet metal member forming the pressing lever member 31 .
“Δt” is a variable represented by “(W−t)/2” in formula (1), and the area (length W) that contacts the cam member 41 contacts the pressurizing lever member 31 . It is the length of one side in the Y direction corresponding to the outer portion of the contacting region 32f.

図11中の「Sc」は、カム受け部材32のカム部材41との当接位置32aに発生している負荷応力値であって、シミュレーションにより算出される値である。
また「St」は、カム受け部材32の左端面32cの上端角部、すなわちクラックが発生しやすく部材破損の起点となる部位に発生している負荷応力値であって、シミュレーションにより算出される値である。
これらのシミュレーションに係るグラフを図13に示す。
"Sc" in FIG. 11 is the load stress value generated at the contact position 32a of the cam receiving member 32 with the cam member 41, and is a value calculated by simulation.
"St" is the load stress value generated at the upper corner portion of the left end surface 32c of the cam receiving member 32, that is, the portion where cracks are likely to occur and the starting point of member damage, and is a value calculated by simulation. is.
A graph relating to these simulations is shown in FIG.

図13(A)はシミュレーションを行ったカム受け部材32の荷重を受ける位置(M1、M2、M3)を説明する図であり、図13(B)は各位置に対応した応力分布を示すグラフである。
図13(A)に示すように、カム部材41との当接位置32aについて、X方向左右(長さD)の中央部とした場合の荷重をM1、片側端部(左側面32c)近傍とした場合の荷重をM3、これらの中間の位置とした場合の荷重をM2で示している。なお、M1、M2及びM3の荷重はいずれも等しい。これらのX方向(長さD)にわたる応力分布を図13(B)に示している。
FIG. 13(A) is a diagram for explaining the positions (M1, M2, M3) of the cam receiving member 32 subjected to the simulation, and FIG. 13(B) is a graph showing the stress distribution corresponding to each position. be.
As shown in FIG. 13(A), the contact position 32a with the cam member 41 is M1 when the center portion of the X direction left and right (length D) is the load, and the vicinity of one side end (left side 32c) is M3 indicates the load when the load is set to 100 degrees, and M2 indicates the load when the load is set at an intermediate position. Note that the loads of M1, M2 and M3 are all equal. These stress distributions in the X direction (length D) are shown in FIG. 13(B).

図13(B)のグラフからわかるように、いずれの場合も、カム部材41との当接位置32aにあたる部位における応力値「Sc」が最も高くなっている。また、M1、M2、M3の荷重は同じであるが、当接位置32aがX方向の端部側に近い順に、応力が大きくなっている(M1が最大である)ことがわかる。
また、応力値「St」は、グラフ中の最も左側の値(左側面32cの上端角部における値)であるが、Scと同様、当接位置32aがX方向の端部側に近い順に、応力が大きくなっている(M1が最大である)ことがわかる。
As can be seen from the graph of FIG. 13(B), in any case, the stress value "Sc" at the contact position 32a with the cam member 41 is the highest. Moreover, although the loads of M1, M2, and M3 are the same, the stress increases (M1 is the largest) in order of contact position 32a closer to the end side in the X direction.
The stress value "St" is the leftmost value in the graph (the value at the upper corner of the left side surface 32c). It can be seen that the stress is increased (M1 is maximum).

図14は、カム受け部材32のカム部材41との当接位置32a(荷重Mの位置)をX方向左端から右端へ変化させたときの応力値の変化を示すグラフである。なお、荷重の値は一定である。
横軸Lは、カム受け部材32のカム部材41との当接位置当接位置32aから左端(左側面32c)までの長さであり、当接位置32aが左端(左側面32c)側にある場合をL=0とし、当接位置32a右端(右側面32d)側へ移動するにつれてLの値が大きくなる。
図14のグラフからわかるように、L=0の近傍でSc及びStの値が最大であり、かつScとStの値は近似している。Scの値は、Lの値が大きくなるにつれて小さくなり、Lx以降は破線の円で囲んだ値で一定となる。Stの値もLの値が大きくなるにつれて小さくなり、Lx以降も破線の円で囲んだ値よりもさらに小さくなる。すなわち、Lx以降の位置ではScとStの値の乖離が大きくなる。
FIG. 14 is a graph showing changes in stress values when the contact position 32a (the position of the load M) of the cam receiving member 32 with the cam member 41 is changed from the left end to the right end in the X direction. Note that the load value is constant.
The horizontal axis L is the length from the contact position 32a of the cam receiving member 32 with the cam member 41 to the left end (left side surface 32c), and the contact position 32a is on the left end (left side surface 32c) side. The value of L increases as the contact position 32a moves toward the right end (right side surface 32d) of the contact position 32a.
As can be seen from the graph of FIG. 14, the values of Sc and St are maximum near L=0, and the values of Sc and St are close to each other. The value of Sc decreases as the value of L increases, and becomes constant at the value enclosed by the dashed circle after Lx. The value of St also decreases as the value of L increases, and even after Lx, it becomes even smaller than the value enclosed by the dashed circle. That is, at positions after Lx, the divergence between the values of Sc and St increases.

実際のカム受け部材32におけるクラックの発生状況を調べたところ、Lが0からLxとなる範囲において早期のクラック発生が観察された。これは、カム受け部材32のカム部材41との当接位置32aから左端面32cの上端角部までの領域で応力が高い状態が維持され、クリープ疲労が進行しやすくなっているためであると考えられる。
そこで、ScとStの値が近似した値となるLの範囲(0からLx)よりもLが大きくなる位置にカム部材41の当接位置32aを設けることにより、クラックの発生を防止し、部材のクリープ破壊を防止することができると考えられる。
As a result of examining the crack occurrence situation in the actual cam receiving member 32, early crack occurrence was observed in the range of L from 0 to Lx. This is because a high stress is maintained in the region from the contact position 32a of the cam receiving member 32 with the cam member 41 to the upper end corner of the left end surface 32c, and creep fatigue tends to progress. Conceivable.
Therefore, by providing the contact position 32a of the cam member 41 at a position where L is larger than the range of L (0 to Lx) where the values of Sc and St are approximate values, the occurrence of cracks is prevented and the member It is considered possible to prevent the creep fracture of

一方、Lに対応してScの値とStの値が乖離する場合と乖離しない場合とに分かれる条件(閾値)に寄与するのは、図12に示す「Δt」の値である。「Δt」は、式(1)中の「(W-t)/2」で表される変数である。
図15ΔtとLの値の組み合わせに対する応力解析シミュレーションの結果を図15に示す。
On the other hand, it is the value of "Δt" shown in FIG. 12 that contributes to the condition (threshold value) for dividing the case where the value of Sc and the value of St diverge from each other in correspondence with L and the case where they do not diverge. “Δt” is a variable represented by “(W−t)/2” in formula (1).
FIG. 15 shows the results of stress analysis simulation for combinations of Δt and L values.

図15のグラフにおいて、横軸をΔt(=(W-t)/2)、縦軸をLとして、Scの値とStの値とが乖離し始めるLの値(例えば、図14におけるLx)をプロットした結果を「●」で示している。「●」から得た直線について近似式で表すと、下記式(2)となった。
L=0.6×Δt+0.2・・・式(2)
In the graph of FIG. 15, the horizontal axis is Δt (=(W−t)/2) and the vertical axis is L, the value of L at which the value of Sc and the value of St begin to diverge (for example, Lx in FIG. 14) The result of plotting is indicated by "●". When the straight line obtained from "●" is represented by an approximation formula, the following formula (2) is obtained.
L=0.6×Δt+0.2 Expression (2)

カム受け部材32の設計において、平板状の板金部材で構成される加圧レバー部材31の厚みtからΔtの値が決まれば、カム部材41との当接位置32aを、カム受け部材32の一方の端面(加圧レバー部材の厚み方向と直交する方向における一方の側面)から式(2)で求めたLよりも大きくなる位置に設定することで、クラックの発生を防止することができる。
すなわち、本実施形態の定着装置において、カム部材41との当接位置32aから一方の側面までの長さをL1としたとき、L1≧0.6×(W-t)/2+0.2とすることにより、クラックの発生を防止することができる。
In the design of the cam receiving member 32, if the value of Δt is determined from the thickness t of the pressurizing lever member 31 made of a flat sheet metal member, the contact position 32a with the cam member 41 is set to one side of the cam receiving member 32. (one side surface in the direction perpendicular to the thickness direction of the pressure lever member) is set to a position larger than L obtained by the formula (2), cracks can be prevented from occurring.
That is, in the fixing device of the present embodiment, when the length from the contact position 32a with the cam member 41 to one side is L1, L1≧0.6×(W−t)/2+0.2. Thereby, the occurrence of cracks can be prevented.

式(2)に示すとおり、Scの値とStの値との乖離を決定するのが変数Δtであるため、カム受け部材32とカム部材41との当接位置32a関係にのみ着目して最適形状を決定することができる。最適形状を決定したうえで、カム受け部材32を構成する材料や、カム部材41から受ける応力の大きさを考慮すればよく、その結果、必要以上の強度が得られる材料を選択し使用する必要がなくなり、コストアップを防止することができる。 As shown in equation (2), since the variable Δt determines the deviation between the value of Sc and the value of St, the optimal shape can be determined. After determining the optimum shape, the material of the cam receiving member 32 and the magnitude of the stress received from the cam member 41 should be considered. is eliminated, and an increase in cost can be prevented.

図14のグラフに示したように、Stの値はLの値が大きくなるにつれて小さくなり、Lの最大値付近ではほぼ0となる。Stの値が0に近い場合は、カム受け部材32にクラックが発生する可能性は極めて低いため、設計にあたってLの値をそれ以上大きくする必要が無い。
Stの値が0となる場合のLの値の組み合わせに対する応力解析シミュレーションの結果を図15に示す。
As shown in the graph of FIG. 14, the value of St decreases as the value of L increases, and becomes almost 0 near the maximum value of L. When the value of St is close to 0, the possibility of cracks occurring in the cam receiving member 32 is extremely low, so there is no need to increase the value of L any further in the design.
FIG. 15 shows the result of stress analysis simulation for combinations of L values when the value of St is 0. In FIG.

図15のグラフにおいて、横軸をΔt(=(W-t)/2)、縦軸をLとして、Stの値が0となるLの値をプロットした結果を「▲」で示している。「▲」から得た直線について近似式で表すと、下記式(3)となった。
L=1.3×Δt+1.25・・・式(3)
In the graph of FIG. 15, with Δt (=(W−t)/2) on the horizontal axis and L on the vertical axis, the result of plotting the value of L when the value of St is 0 is indicated by "▴". When the straight line obtained from "▴" is represented by an approximation formula, the following formula (3) is obtained.
L=1.3×Δt+1.25 Expression (3)

図15において、式(2)の直線及び式(3)の直線で囲まれる範囲Laが、Δtの適正範囲である。 In FIG. 15, the range La surrounded by the straight line of formula (2) and the straight line of formula (3) is the proper range of Δt.

カム受け部材32の設計において、平板状の板金部材で構成される加圧レバー部材31の厚みtからΔtの値が決まれば、カム部材41との当接位置32aを、カム受け部材32の一方の端面(加圧レバー部材の厚み方向と直交する方向における一方の側面)から式(3)で求めたLよりも小さくなる位置、かつ式(2)で求めたLよりも大きくなる位置に設定することでクラックの発生防止と部材の小型化の両立が可能となる。
すなわち、本実施形態の定着装置において、カム部材41との当接位置32aから一方の側面までの長さをL1としたとき、さらにL1≦1.3×(W-t)/2+1.25の関係を満たすことによりクラックの発生防止と部材の小型化を両立することができる。
In the design of the cam receiving member 32, if the value of Δt is determined from the thickness t of the pressurizing lever member 31 made of a flat sheet metal member, the contact position 32a with the cam member 41 is set to one side of the cam receiving member 32. (one side surface in the direction orthogonal to the thickness direction of the pressure lever member) at a position smaller than L calculated by formula (3) and a position larger than L calculated by formula (2). By doing so, it is possible to prevent the occurrence of cracks and reduce the size of the member.
That is, in the fixing device of the present embodiment, when the length from the contact position 32a with the cam member 41 to one side surface is L1, further L1≦1.3×(W−t)/2+1.25. By satisfying the relationship, it is possible to both prevent the occurrence of cracks and reduce the size of the member.

図15において、式(2)の直線及び式(3)の直線で囲まれる範囲Laが、Δtの適正範囲である。 In FIG. 15, the range La surrounded by the straight line of formula (2) and the straight line of formula (3) is the proper range of Δt.

また、式(3)は式(2)と同様に変数Δtを考慮すればよく、カム受け部材32とカム部材41との当接位置32aの関係にのみ着目して最適形状を決定することができる。最適形状を決定したうえで、カム受け部材32を構成する材料や、カム部材41から受ける応力の大きさを考慮すればよく、その結果、必要以上の強度が得られる材料を選択し使用する必要がなくなり、コストアップを防止することができる。
Lの値の最適範囲をさらに絞り込む場合は、カム受け部材32の材料の強度やカム部材41から受ける応力の大きさを考慮することができる。
In formula (3), the variable .DELTA.t can be taken into consideration in the same manner as in formula (2), and the optimum shape can be determined by focusing only on the relationship between the contact position 32a between the cam receiving member 32 and the cam member 41. can. After determining the optimum shape, the material of the cam receiving member 32 and the magnitude of the stress received from the cam member 41 should be considered. is eliminated, and an increase in cost can be prevented.
When further narrowing down the optimum range of the value of L, the strength of the material of the cam receiving member 32 and the magnitude of the stress received from the cam member 41 can be considered.

このように、LとΔtの関係を考慮することによりカム受け部材32を必要以上に大きく設計することを抑制でき、簡易な構成の加圧脱圧機構において、コストと強度の適正な材料を選定することができ、部品の大きさと配置の最適化を達成することができ、その結果、省スペース化とコストダウンを実現することができる。さらに部材の破損を防止することにより、定着装置の耐久性向上を達成することができる。 In this way, by considering the relationship between L and Δt, it is possible to prevent the cam receiving member 32 from being designed larger than necessary. The size and arrangement of parts can be optimized, and as a result, space saving and cost reduction can be achieved. Furthermore, by preventing breakage of the member, the durability of the fixing device can be improved.

次に、カム受け部材32の外形形状の例について説明する。
(第1の実施形態)
本実施形態の例を図16に示す。
図16はカム受け部材32の外形形状の例を示す側面図である。
カム受け部材32は、カム部材41と対向する面と、加圧レバー部材31の厚み方向における左右の外側面とで形成される角部(32h、32g)の少なくとも一方が、R形状であることが好ましい。
R形状とする角部は、図16に示すように左端面32cの上端角部32h、すなわちクラックが発生しやすく部材破損の起点となる角部が好ましい。
Next, an example of the outer shape of the cam receiving member 32 will be described.
(First embodiment)
An example of this embodiment is shown in FIG.
FIG. 16 is a side view showing an example of the outer shape of the cam receiving member 32. As shown in FIG.
At least one of the corners (32h, 32g) formed by the surface facing the cam member 41 and the left and right outer surfaces in the thickness direction of the pressure lever member 31 of the cam receiving member 32 is rounded. is preferred.
As shown in FIG. 16, the R-shaped corner is preferably an upper corner 32h of the left end face 32c, that is, a corner that is likely to cause cracks and is a starting point of member breakage.

図17は、図16に示した角部32hのR形状の大きさを変化させたときの負荷応力Stの変化について、応力解析シミュレーションを行った結果を示すグラフである。
なお、カム部材41からの荷重Mの大きさと荷重の位置(カム部材41との当接位置32a)は一定としている。
図17に示すように、R0.5~R2の範囲において角部32hに発生する応力は、R形状でない場合と比較して小さくなっていることがわかる。このように角部をR形状とすることにより、クラックが発生しやすい箇所の負荷応力Stを低減することができる。
FIG. 17 is a graph showing the results of a stress analysis simulation performed on changes in the load stress St when the size of the R shape of the corner portion 32h shown in FIG. 16 is changed.
The magnitude of the load M from the cam member 41 and the position of the load (contact position 32a with the cam member 41) are constant.
As shown in FIG. 17, it can be seen that the stress generated in the corner 32h is smaller in the range of R0.5 to R2 than in the case of non-R shape. By rounding the corners in this manner, the load stress St at the locations where cracks are likely to occur can be reduced.

(第2の実施形態)
本実施形態の礼を図9及び図12に示す。
図9は、加圧レバー部材31に配設されるカム受け部材32の一例を示す斜視図である。また、図9のカム受け部材32の加圧レバー部材31の厚み方向における断面図を図12に示す。
図9及び図12に示すように、カム受け部材32は断面略コの字形状の部材であり、加圧レバー部材31のカム部材41からの押圧力を受ける被押圧面41aと、加圧レバー部材31の厚み方向の両側面の少なくとも一部とを覆うように嵌合する形状であることが好ましい。また、カム受け部材32の断面略コの字形状の凹部の幅と、加圧レバー部材31の厚みとの差異が少ないことが好ましい。
(Second embodiment)
The features of this embodiment are shown in FIGS. 9 and 12. FIG.
FIG. 9 is a perspective view showing an example of the cam receiving member 32 arranged on the pressing lever member 31. As shown in FIG. 12 shows a cross-sectional view of the cam receiving member 32 of FIG. 9 in the thickness direction of the pressurizing lever member 31. As shown in FIG.
As shown in FIGS. 9 and 12, the cam receiving member 32 is a member having a substantially U-shaped cross section, and includes a pressed surface 41a which receives the pressing force from the cam member 41 of the pressing lever member 31, and a pressing surface 41a. It is preferable to have a shape that fits so as to cover at least a part of both side surfaces in the thickness direction of the member 31 . Further, it is preferable that the difference between the width of the concave portion of the cam receiving member 32 and the thickness of the pressurizing lever member 31 is small.

図18は、加圧レバー部材31とカム受け部材32との不安定な接触状態の例を示す説明図である。
カム受け部材32は、図18(A)に示すように加圧レバー部材31の厚み方向の両側面を覆う形状を有しない形状である場合や、図18(B)に示すように、覆う形状を有していても加圧レバー部材31との隙間が大きい場合には、加圧レバー部材31との接触が不安定になることがある。部分的な接触となる結果、図中32jで示す当接部位に局所的な負荷がかかり、当該部位を起点として破損に至ることがある。
FIG. 18 is an explanatory diagram showing an example of an unstable contact state between the pressing lever member 31 and the cam receiving member 32. FIG.
The cam receiving member 32 may have a shape that does not cover both side surfaces in the thickness direction of the pressing lever member 31 as shown in FIG. , the contact with the pressure lever member 31 may become unstable if the gap with the pressure lever member 31 is large. As a result of partial contact, a local load is applied to the contact portion indicated by 32j in the drawing, and damage may occur starting from that portion.

カム受け部材32を図9及び図12に示すような形状とすることにより、加圧レバー部材31に嵌合した状態においてガタつきが無く、安定した装着状態となるため、異常な応力負荷の発生を防止し、早期の破損等の不具合の発生を防止することができる。
また、装置の使用時のみならず、部品の組立て時における脱落等の不具合の発生も防止することができる。
By forming the cam receiving member 32 into a shape as shown in FIGS. 9 and 12, there is no rattling when it is engaged with the pressing lever member 31, and the mounting state is stable, so that an abnormal stress load is generated. It is possible to prevent problems such as early breakage from occurring.
In addition, it is possible to prevent troubles such as falling off not only when using the device but also when assembling parts.

(第3の実施形態)
本実施形態の例を図19及び図20に示す。
図19及び図20は、カム受け部材32と加圧レバー部材31の係合構造35の一例を示す説明図である。図19は加圧レバー部材31の厚み方向の断面図であり、図20は図19(B)の態様の斜視図である。
カム受け部材32及び加圧レバー部材31は、互いに係合する係合構造35を有していることが好ましい。係合構造35は、例えば、脱落防止機構として機能する。
(Third Embodiment)
An example of this embodiment is shown in FIGS. 19 and 20. FIG.
19 and 20 are explanatory diagrams showing an example of the engagement structure 35 between the cam receiving member 32 and the pressing lever member 31. FIG. 19 is a cross-sectional view of the pressure lever member 31 in the thickness direction, and FIG. 20 is a perspective view of the embodiment of FIG. 19(B).
The cam receiving member 32 and the pressing lever member 31 preferably have an engaging structure 35 that engages with each other. The engagement structure 35 functions, for example, as a fall prevention mechanism.

図19は、上段にカム受け部材32と加圧レバー部材31とが嵌合した状態、下段にカム受け部材32と加圧レバー部材31が嵌合する前の状態をそれぞれ示している。
図19(A)及び図19(B)は、加圧レバー部材31が係合凹部35bを有し、カム受け部材32の係合凸部35aと係合する例を示している。
図19(C)及び図19(D)は、カム受け部材32の係合凸部35aが加圧レバー部材31の底部と係合する例を示している。
FIG. 19 shows a state where the cam receiving member 32 and the pressing lever member 31 are fitted in the upper stage, and a state before the cam receiving member 32 and the pressing lever member 31 are fitted in the lower stage.
FIGS. 19A and 19B show an example in which the pressure lever member 31 has an engagement recess 35b and engages with the engagement projection 35a of the cam receiving member 32. FIG.
19(C) and 19(D) show an example in which the engaging convex portion 35a of the cam receiving member 32 engages with the bottom portion of the pressing lever member 31. FIG.

加圧レバー部材31に設けられる係合凹部35bの形状は、カム受け部材32の係合凸部35aと係合するものであれば特に限定されず、加圧レバー部材31の厚み方向を貫通する開口であってもよく、溝状の構造であってもよい。
また、カム受け部材32に設けられる係合凸部35aの形状は特に限定されず、図19(A)及び図19(C)に示すような突起状のものであってもよく、図19(B)及び図19(C)に示すような断面三角形の爪状のものであってもよい。
いずれの形状であっても、部材の強度低下を招くことが無く、かつ複雑な加工を必要としないことが好ましい。
The shape of the engagement concave portion 35b provided in the pressure lever member 31 is not particularly limited as long as it engages with the engagement convex portion 35a of the cam receiving member 32, and penetrates the pressure lever member 31 in the thickness direction. It may be an opening or a groove-like structure.
Further, the shape of the engaging convex portion 35a provided on the cam receiving member 32 is not particularly limited, and may be a projecting shape as shown in FIGS. 19(A) and 19(C). B) and claw-shaped ones having a triangular cross section as shown in FIG. 19(C).
Regardless of the shape, it is preferable that the strength of the member is not lowered and complicated processing is not required.

本実施形態のようにカム受け部材32と加圧レバー部材31が係合する構造を有することにより、上述の第2の実施形態と同様、安定した装着状態となるため、異常な応力負荷の発生を防止し、早期の破損等の不具合の発生を防止することができ、装置の使用時のみならず、部品の組立て時における脱落等の不具合の発生も防止することができる。 By having a structure in which the cam receiving member 32 and the pressure lever member 31 are engaged with each other as in the present embodiment, a stable mounting state can be achieved as in the above-described second embodiment, so that an abnormal stress load is generated. It is possible to prevent troubles such as early breakage from occurring, and to prevent troubles such as falling off not only during use of the device but also during assembly of parts.

(第4の実施形態)
本実施形態の例を図21~図25に示す。
図21に示すように、加圧レバー部材31は、カム部材41からの押圧力を受ける被押圧面31aに対して鉛直方向に突出する壁部31kを有する形状とすることができる。また、カム受け部材32は、壁部31kに嵌合する形状(壁部嵌合部32k)を有する形状とすることができる。なお、カム受け部材32は、第2の実施形態と同様、加圧レバー部材31の厚み方向の両側面の少なくとも一部とを覆うように嵌合する形状であることが好ましい。
(Fourth embodiment)
An example of this embodiment is shown in FIGS. 21 to 25. FIG.
As shown in FIG. 21, the pressurizing lever member 31 may have a shape having a wall portion 31k that protrudes in the vertical direction with respect to the pressed surface 31a that receives the pressing force from the cam member 41. As shown in FIG. Further, the cam receiving member 32 may be shaped to fit into the wall portion 31k (wall portion fitting portion 32k). As in the second embodiment, the cam receiving member 32 preferably has a shape that is fitted so as to cover at least a part of both side surfaces of the pressing lever member 31 in the thickness direction.

カム受け部材32は、加圧レバー部材31の厚み方向において被押圧面31aと嵌合し、加圧レバー部材31の厚み方向と直交する方向において壁部31kと嵌合するため、装着状態がより安定し、異常な応力負荷の発生を防止し、早期の破損等の不具合の発生を防止することができる。 The cam receiving member 32 fits into the pressed surface 31a in the thickness direction of the pressure lever member 31, and fits into the wall portion 31k in the direction perpendicular to the thickness direction of the pressure lever member 31. Therefore, the mounting state is improved. It is stable, prevents the occurrence of abnormal stress loads, and prevents the occurrence of defects such as premature breakage.

図22(A)は図21のX方向断面図であり、図22(B)はカム受け部材32が加圧レバー部材31に取付けられた状態を示す同断面図である。図22(C)は比較のために示す第2の実施形態の例の断面図である。
図22(B)に示すように、カム受け部材32の壁部嵌合部32kと、加圧レバー部材31の壁部31kとは、図の上下方向においてK1よりも長いK2の長さで重なっている。
22(A) is a cross-sectional view in the X direction of FIG. 21, and FIG. 22(B) is a cross-sectional view showing a state in which the cam receiving member 32 is attached to the pressurizing lever member 31. FIG. FIG. 22C is a cross-sectional view of an example of the second embodiment shown for comparison.
As shown in FIG. 22(B), the wall portion fitting portion 32k of the cam receiving member 32 and the wall portion 31k of the pressing lever member 31 are overlapped by a length K2 longer than K1 in the vertical direction of the figure. ing.

図23は、図21及び図22(B)のY方向断面図であり加圧レバー部材31とカム受け部材と32の隙間uによる姿勢の傾きを説明する図である。図23(A)及び図23(B)は、図22(B)の左側から見た断面図であり、図23(C)及び図23(D)は図22(B)の右側からみた断面図である。
加圧レバー部材31とカム受け部材32とが嵌合した状態において生じる隙間uは小さいことが好ましい。隙間がまったく無い状態では正常に動作しなくなるおそれがあるため、部品間の寸法ばらつき等も考慮して、嵌合状態において一定量の隙間uが設けられることが好ましい。
FIG. 23 is a cross-sectional view in the Y direction of FIGS. 21 and 22(B), and is a diagram for explaining the inclination of the posture due to the gap u between the pressing lever member 31 and the cam receiving member 32. FIG. 23(A) and 23(B) are cross-sectional views seen from the left side of FIG. 22(B), and FIGS. 23(C) and 23(D) are cross-sectional views seen from the right side of FIG. 22(B). It is a diagram.
It is preferable that the gap u generated when the pressing lever member 31 and the cam receiving member 32 are fitted together is small. If there is no gap at all, normal operation may not be possible, so it is preferable to provide a certain amount of gap u in the fitted state in consideration of dimensional variations between parts.

一方、隙間uが大きいと、図23(B)及び図23(D)に示すように傾きが生じ、図中矢印で示す部位に局所的な応力がかかるおそれがある。この傾き量は、図23(A)及び図23(C)の上下方向においてK1及びK2で示されるカム受け部材32と加圧レバー部材31との重なりの長さによって決まる。
重なりがK1の長さからK2の長さとなることで傾きが軽減され、その結果、図中矢印で示す局所的な応力も低減される。
On the other hand, if the gap u is large, tilting occurs as shown in FIGS. The amount of this inclination is determined by the length of overlap between the cam receiving member 32 and the pressurizing lever member 31 indicated by K1 and K2 in the vertical direction of FIGS. 23(A) and 23(C).
The inclination is reduced by changing the overlap length from K1 to K2, and as a result, the local stress indicated by the arrow in the figure is also reduced.

図24は本実施形態のカム受け部材32の斜視図であり、図24(B)は図24(A)の図中後方(壁部31k側)からみた図である。
図25(A)は本実施形態におけるカム受け部材32のX方向断面図であり、図25(B)は本実施形態におけるカム受け部材32のカム部材41と対向する面の平面図である。
本実施形態において、カム受け部材32がカム部材41から負荷を受ける面の形状は、延出した壁部嵌合部32kにより水平方向断面の形状が略コの字型となる凹部を有し、凹部の底面両側に隅部32mを有している。なお、図中壁部嵌合部32kの上端角部の隅部以外の部分を32nで表している。
FIG. 24 is a perspective view of the cam receiving member 32 of this embodiment, and FIG. 24(B) is a view seen from the rear (wall portion 31k side) in FIG. 24(A).
25A is an X-direction cross-sectional view of the cam receiving member 32 in this embodiment, and FIG. 25B is a plan view of the surface of the cam receiving member 32 facing the cam member 41 in this embodiment.
In this embodiment, the shape of the surface of the cam receiving member 32 that receives the load from the cam member 41 has a concave portion whose horizontal cross section is substantially U-shaped due to the extended wall fitting portion 32k. Corners 32m are provided on both sides of the bottom surface of the recess. In the drawing, the portion other than the upper corner of the wall fitting portion 32k is denoted by 32n.

本実施形態のカム受け部材32において、図15に示したものと同様のΔtとLの値の組み合わせに対する応力解析シミュレーションを行った。
Δtの値によって変化するScの値とStの値とが乖離する閾値となるLの値が、壁部嵌合部32kの上端角部において隅部32mとそれ以外の部分を32nとで異なり、隅部32mの方が大きな値となった。
For the cam receiving member 32 of the present embodiment, a stress analysis simulation was performed for combinations of values of Δt and L similar to those shown in FIG.
The value of L, which is the threshold value for divergence between the value of Sc and the value of St, which change depending on the value of Δt, differs between the corner 32m and the other portion 32n at the upper end corner of the wall fitting portion 32k, A larger value was obtained at the corner of 32 m.

シミュレーションの結果結果を図26に示す。
横軸をΔt(=(W-t)/2)、縦軸をLとして、Scの値とStの値とが乖離し始めるLの値をプロットした結果を「■」で示している。「■」から得た直線について近似式で表すと、下記式(4)となった。
L=0.5×Δt+0.9・・・式(4)
Results of the simulation are shown in FIG.
With Δt (=(W−t)/2) on the horizontal axis and L on the vertical axis, the result of plotting the value of L at which the value of Sc and the value of St begin to deviate is indicated by "▪". When the straight line obtained from "▪" is represented by an approximation formula, the following formula (4) is obtained.
L=0.5×Δt+0.9 Expression (4)

カム受け部材32の設計において、平板状の板金部材で構成される加圧レバー部材31の厚みtからΔtの値が決まれば、カム部材41との当接位置32aを、カム受け部材32の加圧レバー部材の厚み方向と直交する方向における壁部31kに対向する側面から式(4)で求めたLよりも大きくなる位置に設定することで、クラックの発生を防止することができる。
なお、カム受け部材31が壁部31kに「対向する側面」とは、カム受け部材31が加圧レバー部材31に設置された状態において壁部31kと対向または当接する側面をいう。
すなわち、加圧レバー部材31の厚み方向と直交する方向におけるカム受け部材32の寸法であって、カム部材41との当接位置32aから壁部31kに対向する側面までの長さをL2としたとき、L2≧0.5×(W-t)/2+0.9とすることにより隅部32mにおけるクラックの発生を防止することができる。
In the design of the cam receiving member 32, if the value of Δt is determined from the thickness t of the pressurizing lever member 31 made of a flat sheet metal member, the contact position 32a with the cam member 41 can be determined by the pressure of the cam receiving member 32. Cracks can be prevented from occurring by setting the side surface facing the wall portion 31k in the direction orthogonal to the thickness direction of the pressure lever member to a position larger than L obtained by Equation (4).
The “side surface facing” the wall portion 31k of the cam receiving member 31 means the side surface facing or contacting the wall portion 31k when the cam receiving member 31 is installed on the pressure lever member 31 .
That is, L2 is the dimension of the cam receiving member 32 in the direction orthogonal to the thickness direction of the pressing lever member 31, and the length from the contact position 32a with the cam member 41 to the side surface facing the wall portion 31k. When L2≧0.5×(W−t)/2+0.9, cracks can be prevented from occurring at the corner 32m.

式(4)も同様に変数Δtを考慮すればよく、カム受け部材32とカム部材41との当接位置32aの関係にのみ着目して最適形状を決定することができる。最適形状を決定したうえで、カム受け部材32を構成する材料や、カム部材41から受ける応力の大きさを考慮すればよく、その結果、必要以上の強度が得られる材料を選択し使用する必要がなくなり、コストアップを防止することができる。 Similarly, the variable Δt can be taken into account in equation (4), and the optimum shape can be determined by focusing only on the relationship between the contact positions 32 a between the cam receiving member 32 and the cam member 41 . After determining the optimum shape, the material of the cam receiving member 32 and the magnitude of the stress received from the cam member 41 should be considered. is eliminated, and an increase in cost can be prevented.

(第5の実施形態)
本実施形態の例を図27及び図28に示す。図28の上段はカム受け部材32と加圧レバー部材31との嵌合状態の断面模式図であり、図28の下段はカム受け部材の加圧レバー部材31との当接部の拡大図である。
図27及び図28(A)に示すように、カム受け部材32は、加圧レバー部材31のカム部材41からの押圧力を受ける被押圧面31aと、加圧レバー部材31の厚み方向の両側面の少なくとも一部とを覆うように嵌合する凹部を有する形状であり、かつ被押圧面31aと当接する凹部の底面は、水平方向両側に延出し、かつ端部がR形状の溝部32rを有していることが好ましい。
(Fifth embodiment)
An example of this embodiment is shown in FIGS. 27 and 28. FIG. The upper part of FIG. 28 is a schematic cross-sectional view of the fitting state of the cam receiving member 32 and the pressing lever member 31, and the lower part of FIG. be.
As shown in FIGS. 27 and 28A, the cam receiving member 32 includes a pressed surface 31a that receives the pressing force from the cam member 41 of the pressure lever member 31, and both sides of the pressure lever member 31 in the thickness direction. The bottom surface of the recess that is in contact with the surface to be pressed 31a extends to both sides in the horizontal direction. It is preferable to have

上述の第2の実施形態の例と同様、カム受け部材32は断面略コの字形状の部材である。このような形状のカム受け部材32において、加圧レバー部材31と当接する領域32f(凹部の底面)の角部は応力が高くなり、破損が発生しやすい部位となっている。当該部位の応力低減のためにR形状を設ける場合、その形状の態様によっては課題が解決できず、他の不具合を生じるおそれがある。 Similar to the example of the second embodiment described above, the cam receiving member 32 is a member having a substantially U-shaped cross section. In the cam receiving member 32 having such a shape, the corner portion of the area 32f (bottom surface of the concave portion) that contacts the pressure lever member 31 is subject to high stress and is easily damaged. If an R shape is provided to reduce the stress in that portion, the problem cannot be solved depending on the form of the shape, and other problems may occur.

図27(C)は、凹部の底面の両端をR形状とした例である。図27(C)の例について応力解析シミュレーションを行った結果、未加工の例と比較して、発生する応力が30%程度低減されることがわかった。
しかしながら、図27(C)の例では、加圧レバー部材31の当接面の角部がカム受け部材32のR形状32rと干渉してしまうため、加圧レバー部材31と嵌合するカム受け部材32の凹部の幅を広くする必要が生じる。すると、図23(A)及び図23(B)の例で示したように、カム受け部材32と加圧レバー部材31の姿勢安定性が得られにくくなるという不具合が生じる。また、加圧レバー部材31と当接する領域32fの両端部32qに高い応力が発生することがあり、破損が発生しやすくなるおそれがある。
FIG. 27(C) is an example in which both ends of the bottom surface of the recess are rounded. As a result of conducting a stress analysis simulation for the example of FIG. 27(C), it was found that the generated stress was reduced by about 30% compared to the unprocessed example.
However, in the example of FIG. 27(C), the corner of the contact surface of the pressure lever member 31 interferes with the R shape 32r of the cam receiving member 32. It becomes necessary to widen the width of the recess of the member 32 . Then, as shown in the examples of FIGS. 23A and 23B, there arises a problem that it becomes difficult to obtain the posture stability of the cam receiving member 32 and the pressing lever member 31 . In addition, high stress may be generated at both end portions 32q of the region 32f that abuts on the pressure lever member 31, and there is a risk that damage may easily occur.

一方、図27(B)は、凹部の底面の両端に上方に突出するR形状を設けた例である。図27(B)の例について応力解析シミュレーションを行った結果、(C)と同様、未加工の例と比較して発生する応力が30%程度低減されることがわかった。
しかしながら、図27(B)の例では、加圧レバー部材31の当接面の角部が干渉することは無いが、加圧レバー部材31と当接する領域32fの両端部32qで示す部位に高い応力が発生することがあり、破損が発生しやすくなるおそれがある。
On the other hand, FIG. 27(B) shows an example in which upwardly protruding rounded shapes are provided at both ends of the bottom surface of the recess. As a result of conducting a stress analysis simulation for the example of FIG. 27(B), it was found that the generated stress was reduced by about 30% compared to the unprocessed example, similar to (C).
However, in the example of FIG. 27(B), although the corners of the contact surface of the pressure lever member 31 do not interfere, the portion indicated by both ends 32q of the region 32f contacting the pressure lever member 31 is high. Stress may occur, which may make breakage more likely.

図28(A)は、凹部の底面は、水平方向両側に延出し、かつ端部が半円状のR形状である、いわゆる逃し形状様の溝部32rを有している。
図28(A)に示すような形状とすることで、加圧レバー部材31の側面とカム受け部材32の接触面は適正な隙間と幅を持って接触することができ、お互いの位置関係の姿勢が安定する。
図28(A)の下段に示すように、底面は加圧レバー部材31と当接する領域32fの水平方向両側に延出する平面部32pを有し、加圧レバー部材31の幅tよりも十分長くなっているため、局所的に応力が高くなる部位が生じるのを防ぐことができる。
In FIG. 28(A), the bottom surface of the recess has a so-called relief-like groove 32r that extends to both sides in the horizontal direction and has semicircular R-shaped ends.
By forming the shape as shown in FIG. 28A, the side surface of the pressure lever member 31 and the contact surface of the cam receiving member 32 can be brought into contact with each other with an appropriate gap and width. Posture stabilizes.
As shown in the lower part of FIG. 28A, the bottom surface has flat portions 32p extending horizontally on both sides of a region 32f in contact with the pressure lever member 31, and is sufficiently wider than the width t of the pressure lever member 31. Since it is long, it is possible to prevent the occurrence of a portion where the stress is locally high.

図27(A)の例について応力解析シミュレーションを行った結果、未加工の例と比較して発生する応力が84%低減されることがわかった。凹部底面が長い平面部を有することで応力の集中を防止し、底面全体について応力が低い状態を維持できるためであると考えられる。よって、本実施形態としてカム受け部材32は図27(A)に示す形状とすることが好ましい。このように、破損の発生しやすい箇所の負荷応力を低減できる形状とすることで、早期の部品破損を防止でき、耐久性の向上を実現することができる。 As a result of conducting a stress analysis simulation for the example of FIG. 27(A), it was found that the generated stress was reduced by 84% compared to the unprocessed example. This is probably because the bottom surface of the concave portion has a long flat portion, which prevents concentration of stress and maintains a low stress state for the entire bottom surface. Therefore, in this embodiment, the cam receiving member 32 preferably has the shape shown in FIG. 27(A). In this way, by adopting a shape that can reduce the load stress at locations where breakage is likely to occur, early breakage of parts can be prevented, and durability can be improved.

(第6の実施形態)
本実施形態の例を図29及び図30に示す。
図29はカム受け部材32のカム部材41との当接面の形状の一例を示す斜視図である。図29に示すように、カム受け部材32のカム部材41と対向する面は、加圧レバー部材31の厚み方向(Y方向)における断面が、カム部材41に向かって突出する略円弧形状であることが好ましい。
(Sixth embodiment)
An example of this embodiment is shown in FIGS. 29 and 30. FIG.
29 is a perspective view showing an example of the shape of the contact surface of the cam receiving member 32 with the cam member 41. FIG. As shown in FIG. 29 , the surface of the cam receiving member 32 facing the cam member 41 has a substantially arc-shaped cross-section in the thickness direction (Y direction) of the pressure lever member 31 protruding toward the cam member 41 . is preferred.

図29(A)及び図29(C)は、カム部材41と対向する面のY方向の中央がカム部材41の方向に凸となる形状である。このような形状とすることにより、対向する面全体が平面である場合と比較して、カム部材41と当接する面(領域)のY方向における長さWが小さくなる。
図29(B)及び図29(D)は、カム部材41と対向する面のY方向の両端部がR形状となっている。このような形状とすることにより、図29(A)及び(C)と同様に、対向する面が平面である場合と比較して、カム部材41と当接する面(領域)のY方向における長さWが小さくなる。
29A and 29C show a shape in which the center of the surface facing the cam member 41 in the Y direction is convex in the direction of the cam member 41 . With such a shape, the length W in the Y direction of the surface (region) in contact with the cam member 41 is smaller than when the entire opposing surface is flat.
29(B) and 29(D), both ends in the Y direction of the surface facing the cam member 41 are rounded. 29(A) and 29(C), the length of the surface (region) in contact with the cam member 41 in the Y direction is reduced compared to the case where the opposing surface is flat. The height W becomes smaller.

いずれの場合も、Wが小さくなることでΔtが小さくなり、上述の式(1)~(4)から得られるLの値も小さくなる。すなわち、より小さなLの設定でカム受け部材32に発生するクラックを防止することができる。
ただし、Wが小さくなる(カム部材41の当接領域が小さくなる)一方で、接触圧が増すという課題がある。そのため、接触圧の増加に起因した早期の部材の破壊リスクや、カム部材41による摩耗による影響を考慮した対応が必要となる場合がある。
In either case, as W decreases, Δt decreases, and the value of L obtained from the above equations (1) to (4) also decreases. That is, it is possible to prevent cracks from occurring in the cam receiving member 32 by setting L to be smaller.
However, there is a problem that the contact pressure increases while W becomes smaller (the contact area of the cam member 41 becomes smaller). Therefore, it may be necessary to consider the risk of early member destruction due to an increase in contact pressure and the influence of wear of the cam member 41 .

図30は、カム部材41、カム受け部材32、及び加圧レバー部材31がそれぞれ当接した状態を示すY方向断面図である。図30(B)は図29(A)と対応し、図30(C)は図29(B)と対応し、図30(E)は図29(C)と対応し、図30(F)は図29(B)と対応している。なお、図30(A)及び図30(D)は、比較のためにカム部材41と対向する面が平面である例を示したものである。
いずれの例においても、カム受け部材32のカム部材41と対向する面が、カム部材41に向かって突出する形状、特に略円弧形状であることにより、カム部材41と当接する面(領域)のY方向における長さWが小さくなっている。
FIG. 30 is a Y-direction cross-sectional view showing a state in which the cam member 41, the cam receiving member 32, and the pressing lever member 31 are in contact with each other. 30(B) corresponds to FIG. 29(A), FIG. 30(C) corresponds to FIG. 29(B), FIG. 30(E) corresponds to FIG. 29(C), and FIG. corresponds to FIG. 29(B). For comparison, FIGS. 30A and 30D show an example in which the surface facing the cam member 41 is flat.
In any of the examples, the surface of the cam receiving member 32 facing the cam member 41 has a shape that protrudes toward the cam member 41, particularly a substantially arcuate shape, so that the surface (area) that contacts the cam member 41 is formed. The length W in the Y direction is reduced.

図30(B)及び図30(E)の例では、カム受け部材32はカム部材41に向かって突出した略円弧形状であり、理論上カム部材41とは中央の1点での接触であるが、樹脂製部材であることから、剛性や摩耗等の影響によりカム部材41と当接する面(領域)のY方向における長さWは変化することがある。しかしながら、図30(A)及び図30(D)のような平面で当接する場合と比較して、Wは十分小さい値であり、Wを小さくすることによる効果は得られると考えられる。 In the examples of FIGS. 30B and 30E, the cam receiving member 32 has a substantially arc shape protruding toward the cam member 41, and theoretically contacts the cam member 41 at one central point. However, since it is a member made of resin, the length W in the Y direction of the surface (region) in contact with the cam member 41 may change due to the effects of rigidity, wear, and the like. However, W is a sufficiently small value compared to the case of flat contact as shown in FIGS.

本実施形態の定着装置は、上述の構成により加圧ローラの加圧力を変更可能である。加圧ローラの加圧力は、紙種に応じて変更する場合に限定されず、定着ニップから詰まった紙を取り除きやすくするために加圧力を低減する場合や、加圧による加圧ローラと定着ローラの塑性変形を抑制するために通紙後に加圧力を低減する場合などにおいても適用可能である。また、脱圧状態としたときに定着ローラに対して加圧ローラが完全に離間した状態(非接触状態)となる定着装置においても適用可能である。 The fixing device of this embodiment can change the pressing force of the pressure roller by the above-described configuration. The pressure applied by the pressure roller is not limited to cases where it is changed according to the type of paper. It can also be applied in the case of reducing the pressure after passing the paper in order to suppress the plastic deformation of the paper. The present invention can also be applied to a fixing device in which the pressure roller is completely separated from the fixing roller (non-contact state) when the pressure is released.

また、本発明を適用可能な定着装置としては、図2に示したような一対のローラ(定着ローラ及び加圧ローラ)を備える定着装置に限定されない。
例えば、図31に示すように、定着ローラに代えて無端状の定着ベルト83を備える定着装置12であってもよい。図31に示す構成では、定着ベルト83の内周側に加熱手段22とニップ形成部材81が配置されており、定着ベルト83に対して加圧ローラ19がニップ形成部材81の位置で加圧されることで定着ニップ80が形成されている。
Further, the fixing device to which the present invention can be applied is not limited to the fixing device provided with a pair of rollers (fixing roller and pressure roller) as shown in FIG.
For example, as shown in FIG. 31, the fixing device 12 may have an endless fixing belt 83 instead of the fixing roller. In the configuration shown in FIG. 31 , the heating means 22 and the nip forming member 81 are arranged on the inner peripheral side of the fixing belt 83 , and the pressure roller 19 is pressed against the fixing belt 83 at the position of the nip forming member 81 . Thus, a fixing nip 80 is formed.

さらに、本発明を適用可能な定着装置としては、図2に示したような加圧ローラが定着ローラに対して接近離間する定着装置に限定されない。
例えば、図32に示すように、定着ローラ18がこれと対向する対向ローラ82に対して接近離間する定着装置12であってもよい。
また、本発明に係る接離機構は、定着装置だけでなく、用紙等の記録媒体に画像を転写する転写装置にも適用可能である。
Furthermore, the fixing device to which the present invention can be applied is not limited to the fixing device in which the pressure roller approaches and separates from the fixing roller as shown in FIG.
For example, as shown in FIG. 32, the fixing device 12 may be one in which the fixing roller 18 approaches and separates from the facing roller 82 facing the fixing roller 18 .
Further, the contact/separation mechanism according to the present invention can be applied not only to a fixing device but also to a transfer device that transfers an image onto a recording medium such as paper.

12 定着装置
31 加圧レバー部材
32 カム受け部材
35 係合構造
41 カム部材
100 画像形成装置
REFERENCE SIGNS LIST 12 fixing device 31 pressure lever member 32 cam receiving member 35 engaging structure 41 cam member 100 image forming apparatus

特開2018-072792号公報JP 2018-072792 A

Claims (10)

接離自在に相互に圧接し、記録媒体を挟持搬送する一対のローラと、
一端が軸支され、他端に弾性部材が係止され、前記一対のローラの一方を他方へ押圧する揺動可能な板状の加圧レバー部材と、
前記一対のローラの圧接状態を保持する位置と解除する位置の間で前記加圧レバー部材を変位させるカム部材と、
前記加圧レバー部材の前記カム部材と対向する位置に配設され、前記カム部材からの押圧力を前記加圧レバー部材に伝達するカム受け部材と、を備え、
前記加圧レバー部材の厚みをtとし、
前記加圧レバー部材の厚み方向における前記カム受け部材の寸法であって、前記カム部材と当接する面の長さをWとし、
前記加圧レバー部材の厚み方向と直交する方向における前記カム受け部材の寸法であって、前記カム部材との当接位置から一方の側面までの長さをL1としたとき、
L1≧0.6×(W-t)/2+0.2
の関係を満たすことを特徴とする定着装置。
a pair of rollers that press against each other so as to freely contact and separate from each other, and nip and convey a recording medium;
a swingable plate-like pressure lever member having one end supported by a shaft and an elastic member engaged at the other end, and capable of pressing one of the pair of rollers against the other;
a cam member that displaces the pressure lever member between a position where the pressure contact state of the pair of rollers is maintained and a position where the pressure contact state is released;
a cam receiving member disposed at a position facing the cam member of the pressure lever member and transmitting a pressing force from the cam member to the pressure lever member;
Let t be the thickness of the pressure lever member,
W is the dimension of the cam receiving member in the thickness direction of the pressure lever member, and the length of the surface that contacts the cam member is W;
L1 is the dimension of the cam receiving member in the direction orthogonal to the thickness direction of the pressure lever member, and the length from the contact position with the cam member to one side surface is:
L1≧0.6×(W−t)/2+0.2
A fixing device that satisfies the following relationship:
さらに、
L1≦1.3×(W-t)/2+1.25
の関係を満たすことを特徴とする請求項1に記載の定着装置。
moreover,
L1≦1.3×(W−t)/2+1.25
2. The fixing device according to claim 1, which satisfies the relationship:
前記カム受け部材は、
前記カム部材と対向する面と、前記加圧レバー部材の厚み方向と直交する方向における側面とで形成される角部の少なくとも一方が、R形状であることを特徴とする請求項1または2に記載の定着装置。
The cam receiving member is
3. The apparatus according to claim 1, wherein at least one of the corners formed by the surface facing the cam member and the side surface of the pressure lever member in a direction perpendicular to the thickness direction thereof has an R shape. A fixing device as described.
前記カム受け部材が断面略コの字形状の部材であり、
前記加圧レバー部材の前記カム部材からの押圧力を受ける被押圧面と、前記加圧レバー部材の厚み方向の両側面の少なくとも一部とを覆うように嵌合することを特徴とする請求項1から3のいずれかに記載の定着装置。
the cam receiving member is a member having a substantially U-shaped cross section,
3. The pressurizing lever member is fitted so as to cover at least a portion of both side surfaces in a thickness direction of the pressurizing lever member and a surface of the pressurizing lever member that receives a pressing force from the cam member. 4. The fixing device according to any one of 1 to 3.
前記カム受け部材及び前記加圧レバー部材は、互いに係合する係合構造を有していることを特徴とする請求項1から4のいずれかに記載の定着装置。 5. The fixing device according to claim 1, wherein the cam receiving member and the pressing lever member have an engaging structure that engages with each other. 前記加圧レバー部材は、前記カム部材からの押圧力を受ける被押圧面に対して鉛直方向に突出する壁部を有し、
前記カム受け部材は、前記壁部に嵌合する形状を有することを特徴とする請求項1から5のいずれかに記載の定着装置。
The pressurizing lever member has a wall portion that protrudes in a direction perpendicular to the pressed surface that receives the pressing force from the cam member,
6. The fixing device according to claim 1, wherein the cam receiving member has a shape that fits into the wall.
前記加圧レバー部材の厚みをt、
前記加圧レバー部材の厚み方向における前記カム受け部材の寸法であって、前記カム部材と当接する面の長さをWとし、
前記加圧レバー部材の厚み方向と直交する方向における前記カム受け部材の寸法であって、前記カム部材との当接位置から前記壁部に対向する側面までの長さをL2としたとき、
L2≧0.5×(W-t)/2+0.9
の関係を満たすことを特徴とする請求項6に記載の定着装置。
t is the thickness of the pressure lever member;
W is the dimension of the cam receiving member in the thickness direction of the pressure lever member, and the length of the surface that contacts the cam member is W;
L2 is the dimension of the cam receiving member in the direction orthogonal to the thickness direction of the pressure lever member, and the length from the contact position with the cam member to the side surface facing the wall portion is:
L2≧0.5×(W−t)/2+0.9
7. The fixing device according to claim 6, which satisfies the relationship:
前記カム受け部材は、
前記加圧レバー部材の前記カム部材からの押圧力を受ける被押圧面と、前記加圧レバー部材の厚み方向の両側面の少なくとも一部とを覆うように嵌合する凹部を有する形状であり、かつ前記被押圧面と当接する凹部の底面は、水平方向両側に延出し、かつ端部がR形状の溝部を有することを特徴とする請求項1から7のいずれかに記載の定着装置。
The cam receiving member is
a shape having a concave portion fitted so as to cover a surface of the pressing lever member to be pressed that receives the pressing force from the cam member and at least a part of both side surfaces in the thickness direction of the pressing lever member; 8. The fixing device according to any one of claims 1 to 7, wherein the bottom surface of the concave portion that abuts on the surface to be pressed extends to both sides in the horizontal direction and has an R-shaped groove portion at the end portion.
前記カム受け部材の前記カム部材と対向する面は、前記加圧レバー部材の厚み方向における断面が、前記カム部材に向かって突出する略円弧形状であることを特徴とする請求項1から8のいずれかに記載の定着装置。 9. The surface of the cam receiving member facing the cam member has a cross section in the thickness direction of the pressure lever member that is substantially arcuate and protrudes toward the cam member. Any one of the fixing devices. 請求項1から9のいずれに記載の定着装置を備えたことを特徴とする画像形成装置。 An image forming apparatus comprising the fixing device according to any one of claims 1 to 9.
JP2022012203A 2022-01-28 2022-01-28 Fixing device and image forming apparatus Pending JP2023110629A (en)

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