JP2023100728A - rolling bearing - Google Patents
rolling bearing Download PDFInfo
- Publication number
- JP2023100728A JP2023100728A JP2023070404A JP2023070404A JP2023100728A JP 2023100728 A JP2023100728 A JP 2023100728A JP 2023070404 A JP2023070404 A JP 2023070404A JP 2023070404 A JP2023070404 A JP 2023070404A JP 2023100728 A JP2023100728 A JP 2023100728A
- Authority
- JP
- Japan
- Prior art keywords
- rolling bearing
- grease composition
- oil
- thickener
- base oil
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005096 rolling process Methods 0.000 title claims abstract description 53
- 239000004519 grease Substances 0.000 claims abstract description 55
- 239000003921 oil Substances 0.000 claims abstract description 47
- 239000000203 mixture Substances 0.000 claims abstract description 45
- 229910052751 metal Inorganic materials 0.000 claims abstract description 38
- 239000002184 metal Substances 0.000 claims abstract description 37
- 239000002199 base oil Substances 0.000 claims abstract description 36
- 150000003839 salts Chemical class 0.000 claims abstract description 33
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims abstract description 32
- 150000007524 organic acids Chemical class 0.000 claims abstract description 32
- 239000002562 thickening agent Substances 0.000 claims abstract description 26
- 238000007789 sealing Methods 0.000 claims abstract description 12
- 239000004215 Carbon black (E152) Substances 0.000 claims abstract description 9
- 229930195733 hydrocarbon Natural products 0.000 claims abstract description 9
- 150000002430 hydrocarbons Chemical class 0.000 claims abstract description 9
- 239000007787 solid Substances 0.000 claims abstract description 9
- 230000035515 penetration Effects 0.000 claims abstract description 5
- -1 aliphatic diurea compound Chemical class 0.000 claims description 32
- 239000000654 additive Substances 0.000 claims description 13
- 239000003963 antioxidant agent Substances 0.000 claims description 11
- 150000001412 amines Chemical class 0.000 claims description 6
- 230000003078 antioxidant effect Effects 0.000 claims description 6
- 150000001735 carboxylic acids Chemical class 0.000 claims description 5
- 159000000000 sodium salts Chemical group 0.000 claims description 5
- 229910052717 sulfur Inorganic materials 0.000 claims description 5
- OUBMGJOQLXMSNT-UHFFFAOYSA-N N-isopropyl-N'-phenyl-p-phenylenediamine Chemical group C1=CC(NC(C)C)=CC=C1NC1=CC=CC=C1 OUBMGJOQLXMSNT-UHFFFAOYSA-N 0.000 claims description 4
- 229910052698 phosphorus Inorganic materials 0.000 claims description 4
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 3
- 159000000007 calcium salts Chemical class 0.000 claims description 3
- 125000004432 carbon atom Chemical group C* 0.000 claims description 3
- 239000011593 sulfur Substances 0.000 claims description 3
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 2
- 239000011574 phosphorus Substances 0.000 claims description 2
- 239000000428 dust Substances 0.000 abstract description 30
- 125000001931 aliphatic group Chemical group 0.000 abstract description 6
- 230000006866 deterioration Effects 0.000 abstract description 5
- 125000002723 alicyclic group Chemical group 0.000 abstract description 3
- 239000004202 carbamide Substances 0.000 abstract description 3
- 239000004014 plasticizer Substances 0.000 description 27
- 229920000459 Nitrile rubber Polymers 0.000 description 9
- 150000002148 esters Chemical class 0.000 description 9
- 229910000831 Steel Inorganic materials 0.000 description 8
- 239000003795 chemical substances by application Substances 0.000 description 8
- 239000010959 steel Substances 0.000 description 8
- 230000000996 additive effect Effects 0.000 description 7
- 230000008018 melting Effects 0.000 description 6
- 238000002844 melting Methods 0.000 description 6
- 238000010068 moulding (rubber) Methods 0.000 description 6
- 239000002253 acid Substances 0.000 description 5
- 150000007513 acids Chemical class 0.000 description 5
- 125000005442 diisocyanate group Chemical group 0.000 description 5
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 5
- 229920013639 polyalphaolefin Polymers 0.000 description 5
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 4
- 238000011156 evaluation Methods 0.000 description 4
- 230000003449 preventive effect Effects 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- 125000000217 alkyl group Chemical group 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000000155 melt Substances 0.000 description 3
- 239000002480 mineral oil Substances 0.000 description 3
- 125000001424 substituent group Chemical group 0.000 description 3
- 239000004711 α-olefin Substances 0.000 description 3
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 2
- VQOXUMQBYILCKR-UHFFFAOYSA-N 1-Tridecene Chemical compound CCCCCCCCCCCC=C VQOXUMQBYILCKR-UHFFFAOYSA-N 0.000 description 2
- AFFLGGQVNFXPEV-UHFFFAOYSA-N 1-decene Chemical compound CCCCCCCCC=C AFFLGGQVNFXPEV-UHFFFAOYSA-N 0.000 description 2
- SPURMHFLEKVAAS-UHFFFAOYSA-N 1-docosene Chemical compound CCCCCCCCCCCCCCCCCCCCC=C SPURMHFLEKVAAS-UHFFFAOYSA-N 0.000 description 2
- CRSBERNSMYQZNG-UHFFFAOYSA-N 1-dodecene Chemical compound CCCCCCCCCCC=C CRSBERNSMYQZNG-UHFFFAOYSA-N 0.000 description 2
- ADOBXTDBFNCOBN-UHFFFAOYSA-N 1-heptadecene Chemical compound CCCCCCCCCCCCCCCC=C ADOBXTDBFNCOBN-UHFFFAOYSA-N 0.000 description 2
- GQEZCXVZFLOKMC-UHFFFAOYSA-N 1-hexadecene Chemical compound CCCCCCCCCCCCCCC=C GQEZCXVZFLOKMC-UHFFFAOYSA-N 0.000 description 2
- JRZJOMJEPLMPRA-UHFFFAOYSA-N 1-nonene Chemical compound CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 2
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 description 2
- PJLHTVIBELQURV-UHFFFAOYSA-N 1-pentadecene Chemical compound CCCCCCCCCCCCCC=C PJLHTVIBELQURV-UHFFFAOYSA-N 0.000 description 2
- HFDVRLIODXPAHB-UHFFFAOYSA-N 1-tetradecene Chemical compound CCCCCCCCCCCCC=C HFDVRLIODXPAHB-UHFFFAOYSA-N 0.000 description 2
- ULQISTXYYBZJSJ-UHFFFAOYSA-N 12-hydroxyoctadecanoic acid Chemical compound CCCCCCC(O)CCCCCCCCCCC(O)=O ULQISTXYYBZJSJ-UHFFFAOYSA-N 0.000 description 2
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 2
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Chemical compound CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 description 2
- 239000004803 Di-2ethylhexylphthalate Substances 0.000 description 2
- MQIUGAXCHLFZKX-UHFFFAOYSA-N Di-n-octyl phthalate Chemical compound CCCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCCC MQIUGAXCHLFZKX-UHFFFAOYSA-N 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000005639 Lauric acid Substances 0.000 description 2
- REYJJPSVUYRZGE-UHFFFAOYSA-N Octadecylamine Chemical compound CCCCCCCCCCCCCCCCCCN REYJJPSVUYRZGE-UHFFFAOYSA-N 0.000 description 2
- 239000005642 Oleic acid Substances 0.000 description 2
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 2
- 235000021355 Stearic acid Nutrition 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 2
- 125000003158 alcohol group Chemical group 0.000 description 2
- 125000004429 atom Chemical group 0.000 description 2
- BJQHLKABXJIVAM-UHFFFAOYSA-N bis(2-ethylhexyl) phthalate Chemical compound CCCCC(CC)COC(=O)C1=CC=CC=C1C(=O)OCC(CC)CCCC BJQHLKABXJIVAM-UHFFFAOYSA-N 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- PAFZNILMFXTMIY-UHFFFAOYSA-N cyclohexylamine Chemical compound NC1CCCCC1 PAFZNILMFXTMIY-UHFFFAOYSA-N 0.000 description 2
- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 2
- 239000003112 inhibitor Substances 0.000 description 2
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 2
- 229910021645 metal ion Inorganic materials 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- VAMFXQBUQXONLZ-UHFFFAOYSA-N n-alpha-eicosene Natural products CCCCCCCCCCCCCCCCCCC=C VAMFXQBUQXONLZ-UHFFFAOYSA-N 0.000 description 2
- NHLUYCJZUXOUBX-UHFFFAOYSA-N nonadec-1-ene Chemical compound CCCCCCCCCCCCCCCCCC=C NHLUYCJZUXOUBX-UHFFFAOYSA-N 0.000 description 2
- CCCMONHAUSKTEQ-UHFFFAOYSA-N octadec-1-ene Chemical compound CCCCCCCCCCCCCCCCC=C CCCMONHAUSKTEQ-UHFFFAOYSA-N 0.000 description 2
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 2
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 2
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 125000004437 phosphorous atom Chemical group 0.000 description 2
- 239000008117 stearic acid Substances 0.000 description 2
- KDYFGRWQOYBRFD-UHFFFAOYSA-N succinic acid Chemical compound OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 2
- 125000004434 sulfur atom Chemical group 0.000 description 2
- ARCGXLSVLAOJQL-UHFFFAOYSA-N trimellitic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 description 2
- 229910052725 zinc Inorganic materials 0.000 description 2
- 239000011701 zinc Substances 0.000 description 2
- MBBWTVUFIXOUBE-UHFFFAOYSA-L zinc;dicarbamodithioate Chemical compound [Zn+2].NC([S-])=S.NC([S-])=S MBBWTVUFIXOUBE-UHFFFAOYSA-L 0.000 description 2
- JNYAEWCLZODPBN-JGWLITMVSA-N (2r,3r,4s)-2-[(1r)-1,2-dihydroxyethyl]oxolane-3,4-diol Chemical compound OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O JNYAEWCLZODPBN-JGWLITMVSA-N 0.000 description 1
- OYHQOLUKZRVURQ-NTGFUMLPSA-N (9Z,12Z)-9,10,12,13-tetratritiooctadeca-9,12-dienoic acid Chemical compound C(CCCCCCC\C(=C(/C\C(=C(/CCCCC)\[3H])\[3H])\[3H])\[3H])(=O)O OYHQOLUKZRVURQ-NTGFUMLPSA-N 0.000 description 1
- QGLWBTPVKHMVHM-KTKRTIGZSA-N (z)-octadec-9-en-1-amine Chemical compound CCCCCCCC\C=C/CCCCCCCCN QGLWBTPVKHMVHM-KTKRTIGZSA-N 0.000 description 1
- XMKLTEGSALONPH-UHFFFAOYSA-N 1,2,4,5-tetrazinane-3,6-dione Chemical class O=C1NNC(=O)NN1 XMKLTEGSALONPH-UHFFFAOYSA-N 0.000 description 1
- MTZUIIAIAKMWLI-UHFFFAOYSA-N 1,2-diisocyanatobenzene Chemical compound O=C=NC1=CC=CC=C1N=C=O MTZUIIAIAKMWLI-UHFFFAOYSA-N 0.000 description 1
- FJLUATLTXUNBOT-UHFFFAOYSA-N 1-Hexadecylamine Chemical compound CCCCCCCCCCCCCCCCN FJLUATLTXUNBOT-UHFFFAOYSA-N 0.000 description 1
- 229940106006 1-eicosene Drugs 0.000 description 1
- FIKTURVKRGQNQD-UHFFFAOYSA-N 1-eicosene Natural products CCCCCCCCCCCCCCCCCC=CC(O)=O FIKTURVKRGQNQD-UHFFFAOYSA-N 0.000 description 1
- BMVXCPBXGZKUPN-UHFFFAOYSA-N 1-hexanamine Chemical compound CCCCCCN BMVXCPBXGZKUPN-UHFFFAOYSA-N 0.000 description 1
- PWNBRRGFUVBTQG-UHFFFAOYSA-N 1-n,4-n-di(propan-2-yl)benzene-1,4-diamine Chemical compound CC(C)NC1=CC=C(NC(C)C)C=C1 PWNBRRGFUVBTQG-UHFFFAOYSA-N 0.000 description 1
- RUFPHBVGCFYCNW-UHFFFAOYSA-N 1-naphthylamine Chemical compound C1=CC=C2C(N)=CC=CC2=C1 RUFPHBVGCFYCNW-UHFFFAOYSA-N 0.000 description 1
- WJFKNYWRSNBZNX-UHFFFAOYSA-N 10H-phenothiazine Chemical compound C1=CC=C2NC3=CC=CC=C3SC2=C1 WJFKNYWRSNBZNX-UHFFFAOYSA-N 0.000 description 1
- 229940114072 12-hydroxystearic acid Drugs 0.000 description 1
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 1
- UUNBFTCKFYBASS-UHFFFAOYSA-N C(CCCCCCC)C=1C(=C(C=CC1)NC1=CC=CC=C1)CCCCCCCC Chemical compound C(CCCCCCC)C=1C(=C(C=CC1)NC1=CC=CC=C1)CCCCCCCC UUNBFTCKFYBASS-UHFFFAOYSA-N 0.000 description 1
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- 229940126062 Compound A Drugs 0.000 description 1
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- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
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- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
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- 238000009835 boiling Methods 0.000 description 1
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- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 description 1
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- 239000002270 dispersing agent Substances 0.000 description 1
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- JRBPAEWTRLWTQC-UHFFFAOYSA-N dodecylamine Chemical compound CCCCCCCCCCCCN JRBPAEWTRLWTQC-UHFFFAOYSA-N 0.000 description 1
- 125000003700 epoxy group Chemical group 0.000 description 1
- 239000010696 ester oil Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
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- 235000011187 glycerol Nutrition 0.000 description 1
- 125000005843 halogen group Chemical group 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- TVMXDCGIABBOFY-UHFFFAOYSA-N n-Octanol Natural products CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 1
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- FUZZWVXGSFPDMH-UHFFFAOYSA-N n-hexanoic acid Natural products CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- IOQPZZOEVPZRBK-UHFFFAOYSA-N octan-1-amine Chemical compound CCCCCCCCN IOQPZZOEVPZRBK-UHFFFAOYSA-N 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 125000004430 oxygen atom Chemical group O* 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 229950000688 phenothiazine Drugs 0.000 description 1
- AQSJGOWTSHOLKH-UHFFFAOYSA-N phosphite(3-) Chemical class [O-]P([O-])[O-] AQSJGOWTSHOLKH-UHFFFAOYSA-N 0.000 description 1
- 150000003009 phosphonic acids Chemical class 0.000 description 1
- 150000003014 phosphoric acid esters Chemical class 0.000 description 1
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical compound OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 description 1
- 239000008029 phthalate plasticizer Substances 0.000 description 1
- XNGIFLGASWRNHJ-UHFFFAOYSA-L phthalate(2-) Chemical compound [O-]C(=O)C1=CC=CC=C1C([O-])=O XNGIFLGASWRNHJ-UHFFFAOYSA-L 0.000 description 1
- JQCXWCOOWVGKMT-UHFFFAOYSA-N phthalic acid diheptyl ester Natural products CCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCC JQCXWCOOWVGKMT-UHFFFAOYSA-N 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920013636 polyphenyl ether polymer Polymers 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 235000019260 propionic acid Nutrition 0.000 description 1
- CYIDZMCFTVVTJO-UHFFFAOYSA-N pyromellityc acid Natural products OC(=O)C1=CC(C(O)=O)=C(C(O)=O)C=C1C(O)=O CYIDZMCFTVVTJO-UHFFFAOYSA-N 0.000 description 1
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 229920002545 silicone oil Polymers 0.000 description 1
- 229920002379 silicone rubber Polymers 0.000 description 1
- 239000004945 silicone rubber Substances 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000001632 sodium acetate Substances 0.000 description 1
- 235000017281 sodium acetate Nutrition 0.000 description 1
- RYYKJJJTJZKILX-UHFFFAOYSA-M sodium octadecanoate Chemical compound [Na+].CCCCCCCCCCCCCCCCCC([O-])=O RYYKJJJTJZKILX-UHFFFAOYSA-M 0.000 description 1
- 239000000600 sorbitol Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000001384 succinic acid Substances 0.000 description 1
- 239000005720 sucrose Substances 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 150000003460 sulfonic acids Chemical class 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-N sulfuric acid group Chemical class S(O)(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- TUNFSRHWOTWDNC-HKGQFRNVSA-N tetradecanoic acid Chemical compound CCCCCCCCCCCCC[14C](O)=O TUNFSRHWOTWDNC-HKGQFRNVSA-N 0.000 description 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- JNXDCMUUZNIWPQ-UHFFFAOYSA-N trioctyl benzene-1,2,4-tricarboxylate Chemical compound CCCCCCCCOC(=O)C1=CC=C(C(=O)OCCCCCCCC)C(C(=O)OCCCCCCCC)=C1 JNXDCMUUZNIWPQ-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M105/00—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
- C10M105/08—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound containing oxygen
- C10M105/18—Ethers, e.g. epoxides
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M115/00—Lubricating compositions characterised by the thickener being a non-macromolecular organic compound other than a carboxylic acid or salt thereof
- C10M115/08—Lubricating compositions characterised by the thickener being a non-macromolecular organic compound other than a carboxylic acid or salt thereof containing nitrogen
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M129/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen
- C10M129/02—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen having a carbon chain of less than 30 atoms
- C10M129/26—Carboxylic acids; Salts thereof
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M133/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen
- C10M133/02—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen having a carbon chain of less than 30 atoms
- C10M133/04—Amines, e.g. polyalkylene polyamines; Quaternary amines
- C10M133/12—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to a carbon atom of a six-membered aromatic ring
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/02—Mixtures of base-materials and thickeners
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C19/00—Bearings with rolling contact, for exclusively rotary movement
- F16C19/02—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows
- F16C19/04—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for radial load mainly
- F16C19/06—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for radial load mainly with a single row or balls
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/72—Sealings
- F16C33/76—Sealings of ball or roller bearings
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/16—Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields
- H02K5/173—Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields using bearings with rolling contact, e.g. ball bearings
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M107/00—Lubricating compositions characterised by the base-material being a macromolecular compound
- C10M107/02—Hydrocarbon polymers; Hydrocarbon polymers modified by oxidation
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2010/00—Metal present as such or in compounds
- C10N2010/02—Groups 1 or 11
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2010/00—Metal present as such or in compounds
- C10N2010/04—Groups 2 or 12
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
- C10N2020/01—Physico-chemical properties
- C10N2020/02—Viscosity; Viscosity index
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/06—Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/02—Bearings
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2050/00—Form in which the lubricant is applied to the material being lubricated
- C10N2050/10—Semi-solids; greasy
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Health & Medical Sciences (AREA)
- Emergency Medicine (AREA)
- Power Engineering (AREA)
- Lubricants (AREA)
- Rolling Contact Bearings (AREA)
- Sealing Of Bearings (AREA)
- Motor Or Generator Frames (AREA)
Abstract
Description
本発明は、グリース組成物が封入された転がり軸受に関し、特に、サーボモータやエンコーダなどの回転電気機械用転がり軸受に関する。 TECHNICAL FIELD The present invention relates to a rolling bearing containing a grease composition, and more particularly to a rolling bearing for rotary electric machines such as servomotors and encoders.
サーボモータは、位置や速度などの検出器を備え、高精度な位置決めや、きめ細かい回転速度制御が可能であることから、工作機械やロボット用途を中心に需要が増加している。このうち、ロボット向けサーボモータは、関節部の駆動に用いられる場合が多く、関節部の軸速度や加減速度を高めるため、小型、高出力が求められる。小型化を図るため、転がり軸受の近傍に検出器やブレーキが配置されるが、軸受内部のグリースの一部飛沫が検出器やブレーキに付着すると、検出精度や制動性の低下を招くため、グリースには低発塵性が求められる。 Servo motors are equipped with detectors for position, speed, etc., and are capable of high-precision positioning and fine rotation speed control. Among them, servomotors for robots are often used to drive joints, and are required to be small and high-output in order to increase the shaft speed and acceleration/deceleration of the joints. Detectors and brakes are placed near the rolling bearings in order to reduce the size. is required to have low dust generation.
発塵は、転がり軸受の回転に伴う発熱と軸受内部の圧力上昇により、グリースの一部が蒸発または飛散し、軸受外部へ放出されることで生じる。発塵を抑制するためには、グリースの基油の粘度を高めて表面張力を大きくすることや、グリース中の基油の量を減らすことが有効である。しかしその反面、転がり面や滑り面への基油の供給(回り込み)が不十分となりやすく、軸受の過大昇温や、転がり面または滑り面の面荒れ、摩耗などの損傷を招くおそれがある。 Dust generation occurs when a part of the grease evaporates or scatters due to the heat generated by the rotation of the rolling bearing and the increase in pressure inside the bearing, and is discharged outside the bearing. In order to suppress dust generation, it is effective to increase the viscosity of the base oil of the grease to increase the surface tension, or to reduce the amount of the base oil in the grease. On the other hand, however, the supply of the base oil to the rolling or sliding surfaces tends to be insufficient, which may lead to damage such as excessive temperature rise of the bearings, surface roughness of the rolling or sliding surfaces, and wear.
従来、低発塵性を目的としたグリース組成物が種々検討されている。例えば、特許文献1では、40℃における動粘度が30mm2/s~180mm2/sであり、かつ、合成炭化水素油およびエーテル油から選ばれる少なくとも1種が配合された基油と、ウレア化合物からなる増ちょう剤とを含み、更に非金属元素のみからなる添加剤をグリース全量の0.1~1重量%配合してなるグリース組成物が提案されている。
Conventionally, various studies have been made on grease compositions for the purpose of reducing dust generation. For example, in
また、特許文献2には、正逆回転するモータに組み込まれる転がり軸受ユニットにおいて、エンコーダの近傍に配設される転がり軸受が、合成炭化水素油およびエーテル油から選ばれる少なくとも1種からなり、かつ、40℃における動粘度が80mm2/s~120mm2/sである基油を含有するグリース組成物を封入してなることが記載されている。
Further, in
近年、モータの小型化・高出力化に伴い、その軸受の使用環境は高温になるケースが増えており、発塵には不利な環境での使用が増えている。また、低発塵性が要求される転がり軸受においても、耐摩耗性やグリース寿命といった耐久性も求められる。特許文献1に記載されているグリース組成物は、半導体製造設備などのクリーンルーム内で使用される転動装置用であり、高温下での発塵性や耐久性については検討されておらず、これらの点で懸念がある。また、特許文献2に記載されているグリース組成物は、正逆回転するモータ用の軸受ユニットに用いられるものであり、基油およびその動粘度を単に規定するだけでは、耐摩耗性やグリース寿命の面で不十分な場合が考えられる。
In recent years, with the miniaturization and high output of motors, there are more cases where the operating environment of the bearing becomes high temperature, and the use in an environment unfavorable for dust generation is increasing. In addition, durability such as wear resistance and grease life is also required for rolling bearings that require low dust generation. The grease composition described in
本発明はこのような事情に鑑みてなされたものであり、耐摩耗性や寿命の低下を抑えつつ、低発塵性を実現できる転がり軸受を提供することを目的とする。 SUMMARY OF THE INVENTION It is an object of the present invention to provide a rolling bearing capable of achieving low dust generation while suppressing deterioration in wear resistance and service life.
本発明の転がり軸受は、内輪と、外輪と、該内輪および外輪の間に介在する複数の転動体と、上記内輪および外輪の軸方向両端の開口部に設けられたシール部材と、軸受内空間に封入されるグリース組成物とを有する転がり軸受であって、上記グリース組成物は、基油と増ちょう剤とを含み、上記基油が、合成炭化水素油とエーテル油を含み、40℃における動粘度が120mm2/s以上の混合油であり、上記増ちょう剤は、脂肪族ジウレア化合物および脂環式ジウレア化合物であり、上記基油と上記増ちょう剤との合計量100質量部に対して12質量部~15質量部含まれ、上記グリース組成物は、JIS K 2220に準拠して測定される混和ちょう度が200~240であり、20℃で固体の有機酸金属塩を含むことを特徴とする。 A rolling bearing according to the present invention comprises an inner ring, an outer ring, a plurality of rolling elements interposed between the inner ring and the outer ring, sealing members provided at openings at both ends of the inner ring and the outer ring in the axial direction, and an inner space of the bearing. and a grease composition, wherein the grease composition comprises a base oil and a thickener, the base oil comprises a synthetic hydrocarbon oil and an ether oil, and at 40°C It is a mixed oil having a kinematic viscosity of 120 mm 2 /s or more, the thickener is an aliphatic diurea compound and an alicyclic diurea compound, and the total amount of the base oil and the thickener is 100 parts by mass. The grease composition has a worked penetration of 200 to 240 as measured in accordance with JIS K 2220, and contains an organic acid metal salt that is solid at 20°C. Characterized by
上記有機酸金属塩が、ナトリウム塩またはカルシウム塩であることを特徴とする。また、上記有機酸金属塩が、炭素数2~18の有機カルボン酸の金属塩であり、上記グリース組成物は、分子構造内に硫黄およびリンを含む添加剤を含まないことを特徴とする。 The organic acid metal salt is characterized by being sodium salt or calcium salt. Further, the organic acid metal salt is a metal salt of an organic carboxylic acid having 2 to 18 carbon atoms, and the grease composition is characterized by not containing additives containing sulfur and phosphorus in the molecular structure.
上記グリース組成物はアミン系酸化防止剤を更に含み、該アミン系酸化防止剤がN-フェニル-N’-イソプロピル-p-フェニレンジアミン(PIPA)であることを特徴とする。 The grease composition further comprises an amine antioxidant, which is N-phenyl-N'-isopropyl-p-phenylenediamine (PIPA).
上記シール部材が、トリメリット酸エステル系可塑剤を含むニトリルゴムで形成されることを特徴とする。 The seal member is formed of nitrile rubber containing a trimellitate ester plasticizer.
上記転がり軸受が回転電気機械用軸受であることを特徴とする。 The rolling bearing is a rotating electrical machine bearing.
本発明の転がり軸受は、グリース組成物が軸受内空間に封入され、そのグリース組成物において、基油が、合成炭化水素油とエーテル油を含み、40℃における動粘度が120mm2/s以上の混合油であり、増ちょう剤は、脂肪族ジウレア化合物および脂環式ジウレア化合物であり、基油と増ちょう剤との合計量100質量部に対して12質量部~15質量部含まれ、混和ちょう度が200~240であり、20℃で固体の有機酸金属塩を含むので、耐摩耗性や寿命の低下を抑えつつ、低発塵性を実現できる。具体的には、所定の基油および所定の増ちょう剤の組み合わせに対して、20℃で固体の有機酸金属塩を添加することにより、基油の表面張力に影響せず、かつ、基油の供給が不足し、摩耗が懸念される場合に、有機酸金属塩が融解し、極圧剤として鋼表面を保護することができると考えられる。 In the rolling bearing of the present invention, the grease composition is enclosed in the space inside the bearing, and in the grease composition, the base oil contains a synthetic hydrocarbon oil and an ether oil, and the kinematic viscosity at 40° C. is 120 mm 2 /s or more. It is a mixed oil, and the thickener is an aliphatic diurea compound and an alicyclic diurea compound. Since it has a consistency of 200 to 240 and contains an organic acid metal salt that is solid at 20° C., it is possible to achieve low dust generation while suppressing deterioration in wear resistance and service life. Specifically, by adding a solid organic acid metal salt at 20 ° C. to a combination of a predetermined base oil and a predetermined thickener, the surface tension of the base oil is not affected and the base oil It is thought that the organic acid metal salt melts and protects the steel surface as an extreme pressure agent when the supply of is insufficient and wear is a concern.
本発明の転がり軸受は、例えば、サーボモータなどの回転電気機械に用いられる軸受に適しており、その回転電気機械の小型化、高出力化に貢献でき、高機能化に繋がる。 INDUSTRIAL APPLICABILITY The rolling bearing of the present invention is suitable for, for example, a bearing used in a rotary electric machine such as a servomotor, and can contribute to miniaturization and higher output of the rotary electric machine, leading to higher functionality.
また、シール部材が、トリメリット酸エステル系可塑剤を含むニトリルゴムで形成されるので、可塑剤として低揮発性のトリメリット酸エステル系可塑剤を使用することで、可塑剤自体の蒸発が抑えられ、軸受としての低発塵性を一層向上できる。 In addition, since the sealing member is made of nitrile rubber containing a trimellitate ester plasticizer, the use of a low volatile trimellitate ester plasticizer as the plasticizer suppresses the evaporation of the plasticizer itself. It is possible to further improve the low dust generation property of the bearing.
本発明の転がり軸受に用いるグリース組成物は、所定の動粘度を有する基油と、所定の増ちょう剤と、添加剤とを含み、その添加剤が20℃で固体の有機酸金属塩を含むことを特徴としている。 The grease composition used for the rolling bearing of the present invention contains a base oil having a predetermined kinematic viscosity, a predetermined thickener, and an additive, and the additive contains an organic acid metal salt that is solid at 20°C. It is characterized by
上記グリース組成物に用いる基油は、合成炭化水素油とエーテル油を含み、40℃における動粘度が120mm2/s以上の混合油である。この動粘度は、混合油の動粘度であり、40℃において120mm2/s~160mm2/sが好ましく、125mm2/s~140mm2/sがより好ましい。 The base oil used in the grease composition is a mixed oil containing a synthetic hydrocarbon oil and an ether oil and having a kinematic viscosity at 40° C. of 120 mm 2 /s or more. This kinematic viscosity is the kinematic viscosity of the mixed oil, and is preferably 120 mm 2 /s to 160 mm 2 /s, more preferably 125 mm 2 /s to 140 mm 2 /s at 40°C.
合成炭化水素油としてはポリ-α-オレフィン油(PAO油)がより好ましい。PAO油は、α-オレフィンまたは異性化されたα-オレフィンのオリゴマーまたはポリマーの混合物である。α-オレフィンの具体例としては、1-オクテン、1-ノネン、1-デセン、1-ドデセン、1-トリデセン、1-テトラデセン、1-ペンタデセン、1-ヘキサデセン、1-ヘプタデセン、1-オクタデセン、1-ノナデセン、1-エイコセン、1-ドコセン、1-テトラドコセンなどが挙げられ、通常はこれらの混合物が使用される。 Poly-α-olefin oil (PAO oil) is more preferable as the synthetic hydrocarbon oil. PAO oils are mixtures of alpha-olefins or isomerized alpha-olefin oligomers or polymers. Specific examples of α-olefins include 1-octene, 1-nonene, 1-decene, 1-dodecene, 1-tridecene, 1-tetradecene, 1-pentadecene, 1-hexadecene, 1-heptadecene, 1-octadecene, 1 -nonadecene, 1-eicosene, 1-docosene, 1-tetradocosene and the like, and mixtures thereof are usually used.
エーテル油としては、例えば、ポリフェニルエーテル油、アルキルジフェニルエーテル油、アルキルトリフェニルエーテル油、アルキルテトラフェニルエーテル油などが挙げられる。これらの中でも、高温での耐久性の点から、アルキルジフェニルエーテル油が好ましく、アルキルジフェニルエーテル油が基油(混合油)全体の50質量%以上含まれることがより好ましい。アルキルジフェニルエーテル油としては、モノアルキルジフェニルエーテル油、ジアルキルジフェニルエーテル油、ポリアルキルジフェニルエーテル油などが挙げられる。 Ether oils include, for example, polyphenyl ether oils, alkyldiphenyl ether oils, alkyltriphenyl ether oils, and alkyltetraphenyl ether oils. Among these, from the viewpoint of durability at high temperatures, alkyldiphenyl ether oils are preferable, and it is more preferable that the alkyldiphenyl ether oils be contained in an amount of 50% by mass or more of the entire base oil (mixed oil). The alkyldiphenyl ether oils include monoalkyldiphenylether oils, dialkyldiphenylether oils, polyalkyldiphenylether oils and the like.
上記基油は、合成炭化水素油とエーテル油のみの混合油でもよく、更に他の油を添加した混合油でもよい。他の油としては、通常、転がり軸受に用いられるものであれば、特に制限なく用いることができる。例えば、パラフィン系鉱油、ナフテン系鉱油などの鉱油、エステル油、シリコーン油、フッ素油などが挙げられる。 The base oil may be a mixed oil of only synthetic hydrocarbon oil and ether oil, or a mixed oil to which other oil is added. Other oils that are usually used for rolling bearings can be used without particular limitation. Examples thereof include mineral oils such as paraffinic mineral oils and naphthenic mineral oils, ester oils, silicone oils, and fluorine oils.
上記グリース組成物に用いる増ちょう剤は、脂肪族ジウレア化合物および脂環式ジウレア化合物の混合物である。これらジウレア化合物は、ジイソシアネート成分とモノアミン成分とを反応して得られる。脂肪族ジウレア化合物は、モノアミン成分としての脂肪族モノアミンとジイソシアネート成分とから得られ、脂環式ジウレア化合物は、モノアミン成分としての脂環式モノアミンとジイソシアネート成分とから得られる。ジイソシアネート成分としては、フェニレンジイソシアネート、トリレンジイソシアネート、ジフェニルジイソシアネート、ジフェニルメタンジイソシアネート、オクタデカンジイソシアネート、デカンジイソシアネート、ヘキサンジイソシアネー卜などが挙げられる。脂肪族モノアミンとしては、ヘキシルアミン、オクチルアミン、ドデシルアミン、ヘキサデシルアミン、オクタデシルアミン、ステアリルアミン、オレイルアミンなどが挙げられる。脂環式モノアミンとしては、シクロヘキシルアミンなどが挙げられる。上記増ちょう剤における脂肪族ジウレア化合物の含有量は、脂環式ジウレア化合物の含有量よりも多いことが好ましい。 The thickener used in the grease composition is a mixture of an aliphatic diurea compound and an alicyclic diurea compound. These diurea compounds are obtained by reacting a diisocyanate component and a monoamine component. An aliphatic diurea compound is obtained from an aliphatic monoamine as a monoamine component and a diisocyanate component, and an alicyclic diurea compound is obtained from an alicyclic monoamine as a monoamine component and a diisocyanate component. Diisocyanate components include phenylene diisocyanate, tolylene diisocyanate, diphenyldiisocyanate, diphenylmethane diisocyanate, octadecane diisocyanate, decane diisocyanate, hexane diisocyanate, and the like. Aliphatic monoamines include hexylamine, octylamine, dodecylamine, hexadecylamine, octadecylamine, stearylamine, oleylamine, and the like. Cyclohexylamine etc. are mentioned as an alicyclic monoamine. The content of the aliphatic diurea compound in the thickener is preferably higher than the content of the alicyclic diurea compound.
基油に増ちょう剤としてジウレア化合物を配合してベースグリースが得られる。ジウレア化合物を増ちょう剤とするベースグリースは、基油中でジイソシアネート成分とモノアミン成分とを反応させて作製する。増ちょう剤は、基油と増ちょう剤との合計量100質量部に対して12質量部~15質量部含まれる。 A base grease is obtained by adding a diurea compound as a thickening agent to a base oil. A base grease containing a diurea compound as a thickener is prepared by reacting a diisocyanate component and a monoamine component in a base oil. The thickener is contained in an amount of 12 to 15 parts by mass based on 100 parts by mass of the total amount of the base oil and the thickener.
上記グリース組成物に用いる有機酸金属塩は、有機カルボン酸、アルキルベンゼンスルホン酸などの有機スルホン酸、アルキル硫酸などの有機硫酸、アルキルホスホン酸などの有機ホスホン酸、アルキルホスフィン酸などの有機ホスフィン酸などの置換基を有する脂肪族化合物または芳香族化合物と、金属イオンとの塩である。上記有機酸金属塩は、20℃で固体、つまり融点が20℃をこえていればよく、有機酸金属塩を構成する有機酸や金属イオンは、適宜選択できる。有機酸金属塩の融点は100℃以上であることが好ましく、150℃以上であることがより好ましい。 Organic acid metal salts used in the grease composition include organic carboxylic acids, organic sulfonic acids such as alkylbenzenesulfonic acids, organic sulfuric acids such as alkylsulfuric acids, organic phosphonic acids such as alkylphosphonic acids, and organic phosphinic acids such as alkylphosphinic acids. is a salt of an aliphatic compound or an aromatic compound having a substituent of and a metal ion. The above organic acid metal salt is solid at 20° C., that is, the melting point is above 20° C., and the organic acid and metal ion constituting the organic acid metal salt can be appropriately selected. The melting point of the organic acid metal salt is preferably 100° C. or higher, more preferably 150° C. or higher.
有機酸金属塩を構成する金属としては、上記有機酸と塩を形成することができるものであればよく、リチウム、ナトリウム、カリウム、マグネシウム、カルシウム、バリウム、亜鉛、アルミニウムなどを用いることができる。金属塩として好ましくはナトリウム塩またはカルシウム塩であり、より好ましくはナトリウム塩である。 As the metal constituting the organic acid metal salt, any metal can be used as long as it can form a salt with the above organic acid, and lithium, sodium, potassium, magnesium, calcium, barium, zinc, aluminum and the like can be used. The metal salt is preferably sodium salt or calcium salt, more preferably sodium salt.
有機酸金属塩を構成する上記有機酸は、分子構造中の脂肪族基または芳香族基にハロゲン基や、水酸基、アミノ基、アルキル基、アルコキシ基、エポキシ基などの置換基を有していてもよい。また、上記有機酸は、分子構造内に硫黄原子およびリン原子を含まないことが好ましく、構成原子が炭素原子、水素原子、窒素原子、および酸素原子の中から選択される原子であることがより好ましい。このような有機酸として、例えば、酢酸、プロピオン酸、酪酸、ヘキサン酸、ラウリン酸、ミリスチン酸、パルミチン酸、ステアリン酸、12-ヒロドキシステアリン酸、オレイン酸、リノール酸などの炭素数2~18の有機カルボン酸が挙げられ、中でも炭素数10~18の有機カルボン酸が好ましく、さらに、置換基を有しない直鎖状の有機カルボン酸がより好ましい。 The organic acid constituting the organic acid metal salt has a substituent such as a halogen group, a hydroxyl group, an amino group, an alkyl group, an alkoxy group, an epoxy group, etc. on the aliphatic group or aromatic group in the molecular structure. good too. In addition, the above organic acid preferably does not contain a sulfur atom and a phosphorus atom in its molecular structure, and the constituent atoms are more preferably atoms selected from carbon, hydrogen, nitrogen, and oxygen atoms. preferable. Examples of such organic acids include acetic acid, propionic acid, butyric acid, hexanoic acid, lauric acid, myristic acid, palmitic acid, stearic acid, 12-hydroxystearic acid, oleic acid, linoleic acid, and the like. Among them, organic carboxylic acids having 10 to 18 carbon atoms are preferred, and linear organic carboxylic acids having no substituent are more preferred.
有機酸金属塩として、具体的には、酢酸ナトリウム(融点324℃)、酢酸カルシウム(融点160℃)、ステアリン酸ナトリウム(融点220℃)、ステアリン酸カルシウム(融点179℃)などを用いることができる。 Specifically, sodium acetate (melting point: 324°C), calcium acetate (melting point: 160°C), sodium stearate (melting point: 220°C), calcium stearate (melting point: 179°C), and the like can be used as the organic acid metal salt.
グリース組成物における有機酸金属塩の配合量は、基油と増ちょう剤との合計量100質量部に対して、0.5質量部~5質量部が好ましく、0.5質量部~3質量部がより好ましく、1質量部~3質量部がさらに好ましい。 The amount of the organic acid metal salt compounded in the grease composition is preferably 0.5 parts by mass to 5 parts by mass, more preferably 0.5 parts by mass to 3 parts by mass, with respect to 100 parts by mass of the total amount of the base oil and the thickener. part is more preferable, and 1 part by mass to 3 parts by mass is even more preferable.
上記グリース組成物は、添加剤として、更に酸化防止剤を含むことが好ましい。酸化防止剤としては、アミン系酸化防止剤、フェノール系酸化防止剤、イオウ系酸化防止剤などを用いることができ、これらの中でもアミン系酸化防止剤を用いることが好ましく、例えば、フェニル-1-ナフチルアミン、ジフェニル-p-フェニレンジアミン、ジピリジルアミン、フェノチアジン、N,N’-ジイソプロピル-p-フェニレンジアミン、N-フェニル-N’-イソプロピル-p-フェニレンジアミン、ジアルキルジフェニルアミン(DDPA)などが挙げられる。 The grease composition preferably further contains an antioxidant as an additive. As the antioxidant, amine-based antioxidants, phenol-based antioxidants, sulfur-based antioxidants, and the like can be used. Among these, it is preferable to use amine-based antioxidants. naphthylamine, diphenyl-p-phenylenediamine, dipyridylamine, phenothiazine, N,N'-diisopropyl-p-phenylenediamine, N-phenyl-N'-isopropyl-p-phenylenediamine, dialkyldiphenylamine (DDPA) and the like.
また、グリース組成物には、必要に応じて、防錆剤や、エステル、アルコールなどの油性剤といったその他の添加剤を添加することができる。例えば、グリース自体の防錆性能を確保するため、防錆剤を添加することが好ましい。防錆剤としては、特に限定されないが、エステル系防錆剤が好ましい。エステル系防錆剤としては、ソルビタン、ソルビトール、ペンタエリスリトール、ショ糖、グリセリンなどの多価アルコールと、オレイン酸、ラウリル酸などのカルボン酸との部分エステルや、コハク酸ハーフエステルなどが挙げられる。エステル系防錆剤の配合量は、基油と増ちょう剤との合計量100質量部に対して0.2質量部~0.6質量部含まれることがより好ましい。 In addition, other additives such as rust inhibitors and oily agents such as esters and alcohols can be added to the grease composition as needed. For example, it is preferable to add an antirust agent in order to ensure the antirust performance of the grease itself. The rust preventive agent is not particularly limited, but an ester rust preventive agent is preferable. Ester-based rust preventives include partial esters of polyhydric alcohols such as sorbitan, sorbitol, pentaerythritol, sucrose and glycerin with carboxylic acids such as oleic acid and lauric acid, and succinic acid half esters. It is more preferable that the amount of the ester-based rust preventive compounded is 0.2 parts by mass to 0.6 parts by mass with respect to 100 parts by mass of the total amount of the base oil and the thickener.
上記グリース組成物は、分子構造内にリン原子やイオウ原子を含む添加剤を含まないことが好ましい。後述の実施例で示すように、これらの添加剤を含むことで、基油の表面張力が低下する結果が得られ、その結果、発塵量が増大する傾向がある。このような添加剤として、例えば、トリクレジルホスフェートなどのリン酸エステルや、トリクレジルホスファイトなどの亜リン酸エステル、チオホスフェート、チオホスファイト、アルキルジチオリン酸亜鉛(ZnDTP)、アルキルジチオリン酸モリブデン(MoDTP)、ジチオカルバミン酸亜鉛(ZnDTC)などの極圧剤が挙げられる。 It is preferable that the grease composition does not contain an additive containing a phosphorus atom or a sulfur atom in its molecular structure. As shown in Examples below, the inclusion of these additives results in a reduction in the surface tension of the base oil, and as a result, there is a tendency for the amount of dust generated to increase. Examples of such additives include phosphate esters such as tricresyl phosphate, phosphites such as tricresyl phosphite, thiophosphates, thiophosphites, zinc alkyldithiophosphates (ZnDTP), alkyldithiophosphates, Extreme pressure agents such as molybdenum (MoDTP) and zinc dithiocarbamate (ZnDTC) are included.
上記グリース組成物の混和ちょう度(JIS K 2220)は、200~240の範囲にある。発塵量を抑制する観点では、混和ちょう度は200~220の範囲にあることが好ましい。 The worked penetration (JIS K 2220) of the grease composition is in the range of 200-240. From the viewpoint of suppressing dust generation, the worked penetration is preferably in the range of 200 to 220.
上記グリース組成物を封入してなる転がり軸受について図1に基づいて説明する。図1は深溝玉軸受の断面図である。転がり軸受1は、外周面に内輪軌道面2aを有する内輪2と内周面に外輪軌道面3aを有する外輪3とが同心に配置され、内輪軌道面2aと外輪軌道面3aとの間に複数個の転動体4が配置される。この転動体4は、保持器5により保持される。また、内・外輪の軸方向両端開口部8a、8bがシール部材6によりシールされ、少なくとも転動体4の周囲に上述のグリース組成物7が封入される。図1のシール部材6は、内径リップがシール溝内部で接触する接触形のシール部材である。内輪2、外輪3および転動体4は鉄系金属材料からなり、グリース組成物7が転動体4との軌道面に介在して潤滑される。
A rolling bearing containing the above grease composition will be described with reference to FIG. FIG. 1 is a cross-sectional view of a deep groove ball bearing. In the rolling
転がり軸受1において、内輪2、外輪3、転動体4、保持器5などの軸受部材を構成する鉄系金属材料は、軸受材料として一般的に用いられる任意の材料であり、例えば、高炭素クロム軸受鋼(SUJ1、SUJ2、SUJ3、SUJ4、SUJ5など;JIS G 4805)、浸炭鋼(SCr420、SCM420など;JIS G 4053)、ステンレス鋼(SUS440Cなど;JIS G 4303)、高速度鋼(M50など)、冷間圧延鋼などが挙げられる。
In the rolling
また、シール部材6は、金属製またはゴム成形体単独でよく、あるいはゴム成形体と金属板、プラスチック板、またはセラミック板との複合体であってもよい。耐久性、固着の容易さから、図1に示すようにゴム成形体と金属板との複合体が好ましい。ゴム成形体の材質としては、ニトリルゴム(NBR)、アクリルゴム、シリコーンゴム、フッ素ゴムなどが用いられ、ゴム成形体には可塑剤が含まれる。
Moreover, the sealing
可塑剤は、公知の可塑剤の中から適宜選択して使用することができるが、エステル系可塑剤を使用することが好ましい。エステル系可塑剤としては、例えば、フタル酸ジ-n-オクチル、フタル酸ジ-2-エチルヘキシル、フタル酸ジイソノニルなどのフタル酸エステル系可塑剤や、アジピン酸エステル系可塑剤、トリメリット酸エステル系可塑剤、ピロメリット酸エステル系可塑剤などのエステル化合物が挙げられる。これらの中でも、発塵量を抑える観点から、トリメリット酸エステル系可塑剤がより好ましい。トリメリット酸エステル系可塑剤は、下記式(1)で表される。
ゴム成形体には、上記の可塑剤に加えて、必要に応じて、難燃剤、滑剤、安定剤、充填剤、発泡剤、酸化防止剤、加工助剤、中和剤、紫外線吸収剤、顔料、帯電防止剤、分散剤、増粘剤、金属劣化防止剤、防カビ剤、流動調整剤などの公知の各種添加剤を配合することもできる。 In addition to the above plasticizers, the rubber molding may optionally contain flame retardants, lubricants, stabilizers, fillers, foaming agents, antioxidants, processing aids, neutralizers, UV absorbers, pigments. , an antistatic agent, a dispersant, a thickener, a metal deterioration inhibitor, an antifungal agent, and a flow control agent.
図1では軸受として玉軸受について例示したが、本発明の転がり軸受は、円筒ころ軸受、円すいころ軸受、自動調心ころ軸受、針状ころ軸受、スラスト円筒ころ軸受、スラスト円すいころ軸受、スラスト針状ころ軸受、スラスト自動調心ころ軸受などとしても使用できる。 In FIG. 1, a ball bearing was exemplified as a bearing, but rolling bearings of the present invention include cylindrical roller bearings, tapered roller bearings, self-aligning roller bearings, needle roller bearings, thrust cylindrical roller bearings, thrust tapered roller bearings, and thrust needles. It can also be used as a shaped roller bearing, thrust self-aligning roller bearing, etc.
本発明の転がり軸受を、サーボモータに適用した構成を図2により説明する。図2に示すようにサーボモータ11は、ロータ12と、ステータ13と、シャフト14と、シャフト14の反負荷側にロータ12の角度を読み取るエンコーダ15とを有する。シャフト14は、負荷側に配置された転がり軸受16と、反負荷側に配置された本発明の転がり軸受1によって支持されている。本発明の転がり軸受1は、エンコーダ15の近傍に配置されるものの、軸受からの発塵量が抑えられるため、エンコーダ15による検出精度の低下を防ぐことができる。
A configuration in which the rolling bearing of the present invention is applied to a servomotor will be described with reference to FIG. As shown in FIG. 2, the servomotor 11 has a
本発明の転がり軸受は、サーボモータに限らず、低発塵性が要求される、他の回転電気機械にも使用される。例えば、発電機や、スピンドルモータ、ステッピングモータ、ファンモータなどのサーボモータ以外の電動機が挙げられる。 The rolling bearing of the present invention is used not only in servomotors but also in other rotary electric machines that require low dust generation. Examples include a generator, and an electric motor other than a servomotor, such as a spindle motor, a stepping motor, and a fan motor.
表1および表2に示す組成のグリース組成物をそれぞれ調整した。表1および表2中、基油と増ちょう剤と添加剤の含有量は、ベースグリース(基油+増ちょう剤)に対する含有率(質量%)を示している。なお、表1の実施例1~8のグリース組成物は、添加剤として、有機酸金属塩およびアミン系酸化防止剤のみが配合されている。なお、表1および表2中のDDPAには、ジオクチルジフェニルアミンを用いた。また、表1下記の1)~9)は、表2においても同じである。 Grease compositions having compositions shown in Tables 1 and 2 were prepared. In Tables 1 and 2, the content of the base oil, thickener and additive indicates the percentage content (% by mass) relative to the base grease (base oil + thickener). The grease compositions of Examples 1 to 8 in Table 1 contain only the organic acid metal salt and the amine antioxidant as additives. As DDPA in Tables 1 and 2, dioctyldiphenylamine was used. 1) to 9) below in Table 1 are also the same in Table 2.
<発塵試験>
各グリース組成物をそれぞれ、接触形のシール部材を備える深溝玉軸受6900(内径10mm×外径22mm×幅6mm)に封入して、試験用軸受を作製した。実施例8以外のシール部材には、可塑剤としてフタル酸エステル系可塑剤(フタル酸ジ-2-エチルヘキシル)を含むNBRを使用し、実施例8のシール部材には、可塑剤としてトリメリット酸エステル系可塑剤(レオルーブLTM、FMC製、40℃における動粘度53mm2/s)を含むNBRを使用した。得られた試験用軸受を、雰囲気温度120℃、6000min-1、200時間で内輪回転させた。試験用軸受の軸方向両端にガラス板を配置し、軸受から飛散したグリース組成物を付着させた。発塵量は、試験後のガラス板の重量から試験前のガラス板の重量を差し引くことで求めた。発塵量の評価について、3mg以下を◎印、3mgより大きく4mg以下を○印、4mgより大きく6mg以下を△印、6mgより大きいのを×印として表1および表2に併記する。
<Dust generation test>
Each grease composition was enclosed in a deep groove ball bearing 6900 (inner diameter 10 mm×outer diameter 22 mm×
<フレッチング摩耗試験>
各グリース組成物についてボールオンディスク型往復動試験機を用いて、摩耗試験を行った。鋼材平板(20mm角で厚さ5mm)型試験片に各グリース組成物を塗布し、SUJ2製の鋼球1個(7/16inch)を98Nの荷重で押し当て、振幅0.47mm、振動数30Hzで8時間の微小往復摺動をさせた。この試験後の鋼材平板の摩耗深さ(μm)を測定した。摩耗深さの評価について、3μm以下を◎印、3μmより大きく5μm以下を○印、5μmより大きく10μm以下を△印、10μmより大きいのを×印として表1および表2に併記する。
<Fretting wear test>
A wear test was performed on each grease composition using a ball-on-disk type reciprocating motion tester. Each grease composition was applied to a steel flat plate (20 mm square and 5 mm thick) type test piece, and one SUJ2 steel ball (7/16 inch) was pressed with a load of 98 N, an amplitude of 0.47 mm, and a frequency of 30 Hz. 8 hours of micro-reciprocating sliding. The wear depth (μm) of the steel flat plate after this test was measured. The evaluation of the wear depth is shown in Tables 1 and 2 with ⊙ for 3 μm or less, ◯ for 3 μm to 5 μm, Δ for 5 μm to 10 μm, and X for 10 μm or more.
<グリース寿命試験>
各グリース組成物をそれぞれ、深溝玉軸受6204(内径20mm、外径47mm、幅14mm)に1.8g封入して、試験用軸受を作製した。得られた試験用軸受を、軸受外輪の外径部温度180℃、アキシアル荷重67N、ラジアル荷重67Nの条件下で、10000min-1の回転速度で回転させて、焼き付きに至るまでの時間を測定した。グリース寿命時間の評価について、300時間以上を◎印、230時間以上300時間未満を○印、150時間以上230時間未満を△印、150時間未満を×印として表1および表2に併記する。
<Grease life test>
1.8 g of each grease composition was enclosed in a deep groove ball bearing 6204 (inner diameter: 20 mm, outer diameter: 47 mm, width: 14 mm) to prepare a test bearing. The resulting test bearing was rotated at a rotational speed of 10000 min −1 under conditions of an outer diameter temperature of the bearing outer ring of 180° C., an axial load of 67 N, and a radial load of 67 N, and the time until seizure was measured. . The evaluation of the grease life time is shown in Tables 1 and 2 with ⊚ for 300 hours or more, ◯ for 230 to less than 300 hours, Δ for 150 to less than 230 hours, and X for less than 150 hours.
なお、表1中の発塵量の評価について、実施例8は発塵量が2mg以下であり、他の◎印の試験例よりも、発塵性の面でより優れる結果になった。 Regarding the evaluation of the amount of dust generation in Table 1, the amount of dust generated in Example 8 was 2 mg or less, and the result was superior in terms of dust generation property to the other test examples marked with ⊚.
表1および表2に示すように、PAO油およびエーテル油を含み、所定の動粘度を有する基油と、脂肪族ジウレア化合物および脂環式ジウレア化合物を含む増ちょう剤と、有機酸金属塩とを組み合わせた実施例1~8は、いずれの試験でも良好な結果を示した。比較例2や比較例6と比べると、有機酸金属塩が、特に耐摩耗性やグリース寿命の向上に寄与していることが分かる。20℃で固体の有機酸金属塩を添加することにより、基油の表面張力に影響せず、かつ、基油の供給が不足し、摩耗が懸念される場合に、有機酸金属塩が融解し、極圧剤として鋼表面を保護するためと考えられる。有機酸金属塩として、発塵量の面ではステアリン酸金属塩がより良好な結果を示し(実施例1、4、6、7)、耐摩耗性の面ではナトリウム塩がより良好な結果を示した(実施例4、5)。 As shown in Tables 1 and 2, a base oil containing a PAO oil and an ether oil and having a predetermined kinematic viscosity, a thickener containing an aliphatic diurea compound and an alicyclic diurea compound, and an organic acid metal salt Examples 1 to 8 in which the were combined showed good results in all tests. Compared with Comparative Examples 2 and 6, it can be seen that the organic acid metal salt contributes particularly to the improvement of wear resistance and grease life. By adding a solid organic acid metal salt at 20 ° C., the surface tension of the base oil is not affected, and the organic acid metal salt melts when the supply of the base oil is insufficient and wear is concerned. , to protect the steel surface as an extreme pressure agent. As organic acid metal salts, stearic acid metal salts showed better results in terms of dust generation (Examples 1, 4, 6 and 7), and sodium salts showed better results in terms of wear resistance. (Examples 4 and 5).
添加剤としてZnDTPを添加した比較例1、比較例4、比較例10は耐摩耗性やグリース寿命は比較的良好であったものの、発塵量が増大する結果になった。別途、JIS K2241に準拠した表面張力試験を行ったところ、40℃における動粘度が47mm2/sのPAO油単体の表面張力が29.8mN/mであったのに対して、該PAO油に対してZnDTPを2質量%添加した試験油の表面張力は26mN/mであった。この結果より、ZnDTPを添加することで発塵量が増大した原因としては、表面張力の減少が考えられる。TCPの場合も同様に表面張力が減少した結果、発塵量が増大したと考えられる(比較例3)。 Comparative Examples 1, 4, and 10, in which ZnDTP was added as an additive, had relatively good wear resistance and grease life, but resulted in increased dust generation. Separately, when a surface tension test was performed in accordance with JIS K2241, the surface tension of PAO oil alone with a kinematic viscosity of 47 mm 2 / s at 40 ° C. was 29.8 mN / m. On the other hand, the surface tension of the test oil containing 2% by mass of ZnDTP was 26 mN/m. From this result, the reason why the amount of dust generation increased by adding ZnDTP is considered to be the decrease in surface tension. In the case of TCP as well, it is considered that the amount of dust generation increased as a result of the decrease in surface tension (Comparative Example 3).
また、シール部材として、トリメリット酸エステル系可塑剤を含むNBRを使用した場合(実施例8)、フタル酸エステル系可塑剤を含むNBRを使用した場合(実施例3)に比べて発塵量が減少した。フタル酸エステル系可塑剤に比べて、トリメリット酸エステル系可塑剤の方が低揮発性(高沸点)であり、その結果、可塑剤自体の蒸発が抑えられ、発塵量が減少したと考えられる。このように、耐熱NBRのシール部材により低発塵性が向上している。 In addition, when NBR containing a trimellitate ester plasticizer is used as a sealing member (Example 8), the amount of dust generated is lower than when NBR containing a phthalate ester plasticizer is used (Example 3). decreased. Compared to the phthalate ester plasticizer, the trimellitate ester plasticizer has lower volatility (higher boiling point), and as a result, the evaporation of the plasticizer itself is suppressed and the amount of dust generated is reduced. be done. In this way, the heat-resistant NBR sealing member improves the low dust generation property.
以上より、本発明の転がり軸受において、グリース組成物は、所定の基油および所定の増ちょう剤の組み合わせ、具体的には、耐熱性に優れ表面張力が大きい基油、所定の増ちょう剤、低揮発/離油となる組合せに、20℃で固体の有機酸金属塩を添加することにより、基油の表面張力に影響せず、かつ、基油の供給が不足し、摩耗が懸念される場合に、有機酸金属塩が融解し、極圧剤として鋼表面を保護できる。 As described above, in the rolling bearing of the present invention, the grease composition is a combination of a predetermined base oil and a predetermined thickener. By adding an organic acid metal salt that is solid at 20°C to a combination with low volatility/separation, the surface tension of the base oil is not affected, and the supply of the base oil is insufficient, and there is concern about wear. In the case, the organic acid metal salt melts and can protect the steel surface as an extreme pressure agent.
本発明の転がり軸受は、耐摩耗性や寿命の低下を抑えつつ、低発塵性を実現できるので、特に低発塵性が要求されるサーボモータやエンコーダなどの回転電気機械用転がり軸受に好適に利用できる。 INDUSTRIAL APPLICABILITY The rolling bearing of the present invention can achieve low dust generation while suppressing deterioration in wear resistance and service life, and is therefore suitable for rolling bearings for rotating electric machines such as servo motors and encoders, which particularly require low dust generation. available for
1 転がり軸受
2 内輪
3 外輪
4 転動体
5 保持器
6 シール部材
7 グリース
8a、8b 開口部
11 サーボモータ
12 ロータ
13 ステータ
14 シャフト
15 エンコーダ
16 転がり軸受
1
Claims (5)
前記グリース組成物は、基油と増ちょう剤とを含み、
前記基油が、合成炭化水素油とエーテル油を含み、40℃における動粘度が120mm2/s以上の混合油であり、
前記増ちょう剤は、脂肪族ジウレア化合物および脂環式ジウレア化合物であり、前記基油と前記増ちょう剤との合計量100質量部に対して12質量部~15質量部含まれ、
前記グリース組成物は、JIS K 2220に準拠して測定される混和ちょう度が200~240であり、20℃で固体の有機酸金属塩を含むことを特徴とする転がり軸受。 An inner ring, an outer ring, a plurality of rolling elements interposed between the inner ring and the outer ring, sealing members provided at openings at both ends of the inner ring and the outer ring in the axial direction, and a grease composition sealed in the bearing inner space. A rolling bearing having
The grease composition comprises a base oil and a thickener,
The base oil is a mixed oil containing a synthetic hydrocarbon oil and an ether oil and having a kinematic viscosity at 40° C. of 120 mm 2 /s or more,
The thickener is an aliphatic diurea compound and an alicyclic diurea compound, and is contained in an amount of 12 to 15 parts by mass based on 100 parts by mass of the total amount of the base oil and the thickener,
A rolling bearing, wherein the grease composition has a worked penetration of 200 to 240 measured in accordance with JIS K 2220 and contains an organic acid metal salt that is solid at 20°C.
前記グリース組成物は、分子構造内に硫黄およびリンを含む添加剤を含まないことを特徴とする請求項1または請求項2記載の転がり軸受。 the organic acid metal salt is a metal salt of an organic carboxylic acid having 2 to 18 carbon atoms,
3. A rolling bearing according to claim 1, wherein said grease composition does not contain additives containing sulfur and phosphorus in its molecular structure.
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