JP2023082180A5 - Electric wire, electric wire inspection system and electric wire inspection method - Google Patents

Electric wire, electric wire inspection system and electric wire inspection method Download PDF

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JP2023082180A5
JP2023082180A5 JP2023061187A JP2023061187A JP2023082180A5 JP 2023082180 A5 JP2023082180 A5 JP 2023082180A5 JP 2023061187 A JP2023061187 A JP 2023061187A JP 2023061187 A JP2023061187 A JP 2023061187A JP 2023082180 A5 JP2023082180 A5 JP 2023082180A5
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wire
response signal
electric wire
inspection
inspection system
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JP2023082180A (en
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導体と、前記導体の外周を被覆し、表面に露出した絶縁被覆と、を有する芯線と、
前記芯線の外周に配置された積層テープと、を備えた電線であって、
前記積層テープは、テープ状の絶縁体または半導体として構成された基材と、前記基材の両面にそれぞれ形成された導電性の被覆層と、を有し、
前記積層テープは、他の部材に外周を被覆されず、あるいは有機ポリマーより構成された層に被覆されて、前記電線全体としての外表面に露出している、電線。
A core wire having a conductor and an insulating coating covering the outer periphery of the conductor and exposed on the surface;
and a laminated tape arranged on the outer periphery of the core wire,
The laminated tape has a base material configured as a tape-shaped insulator or semiconductor, and conductive coating layers respectively formed on both sides of the base material,
The electric wire, wherein the outer periphery of the laminated tape is not covered with another member, or is covered with a layer composed of an organic polymer, and is exposed on the outer surface of the electric wire as a whole.
前記芯線は、複数を束にしたワイヤーハーネスの状態にあり、
前記積層テープは、前記ワイヤーハーネス全体としての外周に、螺旋状に巻き付けられている、請求項1に記載の電線。
The core wire is in a state of a wire harness in which a plurality of core wires are bundled,
The electric wire according to claim 1, wherein the laminated tape is spirally wound around the outer periphery of the wire harness as a whole.
前記積層テープの幅方向両端部に、前記被覆層が形成されず、前記基材が露出した箇所が設けられている、請求項1または請求項2に記載の電線。 The electric wire according to claim 1 or 2, wherein portions in which the base material is exposed without being formed with the coating layer are provided at both ends in the width direction of the laminated tape. 前記基材は、外部の環境によって、電気的特性が変化する、請求項1から請求項3のいずれか1項に記載の電線。 The electric wire according to any one of claims 1 to 3, wherein the base material has electrical properties that change depending on the external environment. 中途に分岐部を有する、請求項1から請求項4のいずれか1項に記載の電線。 The electric wire according to any one of claims 1 to 4, which has a branch part in the middle. 請求項1から請求項5のいずれか1項に記載の電線の損傷状態を検査するための電線検査システムであって、
前記電線の前記積層テープを構成する2層の前記被覆層に、検査信号として、交流成分を含んだ電気信号を入力して、応答信号として、2層の前記被覆層の間の特性インピーダンスを取得する検査を電線検査として、
前記電線検査システムは、
第一の時点において、複数の前記電線を含む電線群に対して、前記電線検査によって得られる前記応答信号を、個体ごとに記憶する記憶部と、
前記第一の時点よりも後の第二の時点において、前記電線群の中から選択される対象電線に対して、前記電線検査を行う検査部と、
前記対象電線に対して、前記第一の時点における前記応答信号を、前記記憶部から呼び出して、前記第二の時点で前記検査部によって取得した前記応答信号と比較し、該2つの応答信号に差が存在する場合に、前記対象電線に損傷が存在すると判定する解析部と、を有する電線検査システム。
A wire inspection system for inspecting a damaged state of the wire according to any one of claims 1 to 5,
An electric signal containing an AC component is input as a test signal to the two coating layers constituting the laminated tape of the electric wire, and the characteristic impedance between the two coating layers is obtained as a response signal. Electric wire inspection,
The wire inspection system includes:
a storage unit that stores, at a first point in time, the response signal obtained by the wire inspection for each wire group including the plurality of wires;
an inspection unit that performs the wire inspection on a target wire selected from the wire group at a second time after the first time;
For the target wire, the response signal at the first point in time is called from the storage unit, compared with the response signal acquired by the inspection unit at the second point in time, and the two response signals are and an analysis unit that determines that damage exists in the target electric wire when a difference exists.
前記記憶部は、前記検査部および前記解析部から離れた場所に備えられる、請求項6に記載の電線検査システム。 7. The wire inspection system according to claim 6, wherein said storage unit is provided at a location remote from said inspection unit and said analysis unit. 前記解析部は、前記第一の時点における前記応答信号と、前記第二の時点における前記応答信号との差分を求め、前記差分に基づいて、該2つの応答信号に差が存在するか否かを判定する、請求項6または請求項7に記載の電線検査システム。 The analysis unit obtains a difference between the response signal at the first time point and the response signal at the second time point, and determines whether there is a difference between the two response signals based on the difference. 8. The wire inspection system according to claim 6 or 7, which determines 前記電線検査においては、前記応答信号として、2層の前記被覆層の間の特性インピーダンスを、時間領域反射法または周波数領域反射法によって測定し、
前記解析部は、前記第一の時点における前記応答信号と、前記第二の時点における前記応答信号との間に、前記応答信号上で差が生じている領域を、前記電線の軸線方向に沿った位置に対応づけ、その位置に損傷が発生していると判定する、請求項6から請求項8のいずれか1項に記載の電線検査システム。
In the wire inspection, as the response signal, the characteristic impedance between the two coating layers is measured by a time domain reflection method or a frequency domain reflection method,
The analysis unit detects a region in which a difference occurs in the response signal between the response signal at the first time point and the response signal at the second time point along the axial direction of the electric wire. The electric wire inspection system according to any one of claims 6 to 8, which determines that damage occurs at that position.
前記検査信号は、連続した周波数範囲にわたる成分を、周波数ごとに独立した強度で重畳したものであり、前記周波数範囲の中に、一部の周波数の成分が欠損しているか、周囲の周波数と比較して強度が不連続に小さくなった除外周波数を含んでおり、
前記電線検査においては、前記応答信号として、2層の前記被覆層の間の特性インピーダンスを、時間領域反射法によって測定する、請求項9に記載の電線検査システム。
The test signal is obtained by superimposing components over a continuous frequency range with independent intensity for each frequency, and in the frequency range, some frequency components are missing or compared with surrounding frequencies. contains excluded frequencies with discontinuously decreasing intensity,
10. The wire inspection system according to claim 9, wherein in the wire inspection, as the response signal, the characteristic impedance between the two coating layers is measured by a time domain reflection method.
前記検査信号において、前記除外周波数は、前記対象電線の外部の発生源に由来し、前記対象電線の周囲を伝搬する電磁波の周波数を含んでいる、請求項10に記載の電線検査システム。 11. The wire inspection system according to claim 10, wherein in the inspection signal, the excluded frequencies include frequencies of electromagnetic waves originating from sources external to the target wire and propagating around the target wire. 前記電線群は、同一種の前記電線を複数含んでいる、請求項6から請求項11のいずれか1項に記載の電線検査システム。 The electric wire inspection system according to any one of claims 6 to 11, wherein the electric wire group includes a plurality of electric wires of the same type. 請求項6から請求項12のいずれか1項に記載の電線検査システムを用いて、
前記第一の時点において、前記電線群を構成する前記電線について、前記電線検査を行い、前記応答信号を取得する初期データ取得工程と、
前記初期データ取得工程で取得した前記応答信号を、前記電線の個体ごとに、前記記憶部に記憶させるデータ記憶工程と、
前記第二の時点において、前記検査部によって、前記対象電線に対して、前記電線検査を行う計測工程と、
前記解析部によって、前記対象電線について、前記第一の時点で取得した前記応答信号を前記記憶部から呼び出して、前記第二の時点で前記計測工程において取得した前記応答信号と比較し、該2つの応答信号に差が存在する場合に、前記対象電線に損傷が発生していると判定する解析工程と、を実施する電線検査方法。
Using the wire inspection system according to any one of claims 6 to 12,
an initial data acquisition step of performing the wire inspection on the wires constituting the wire group at the first time point and acquiring the response signal;
a data storage step of storing the response signal acquired in the initial data acquisition step in the storage unit for each individual wire;
a measurement step of performing the wire inspection on the target wire by the inspection unit at the second time point;
The analysis unit retrieves the response signal acquired at the first time point from the storage unit for the target wire, compares it with the response signal acquired in the measurement step at the second time point, and and an analysis step of determining that the target wire is damaged when there is a difference between the two response signals.
JP2023061187A 2022-03-31 2023-04-05 Electric wire inspection system and electric wire inspection method Pending JP2023082180A (en)

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JP2022059475A JP7260026B2 (en) 2020-03-31 2022-03-31 Wire inspection system and wire inspection method
JP2023061187A JP2023082180A (en) 2022-03-31 2023-04-05 Electric wire inspection system and electric wire inspection method

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