JP2023043123A - contact tip - Google Patents

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Publication number
JP2023043123A
JP2023043123A JP2021169913A JP2021169913A JP2023043123A JP 2023043123 A JP2023043123 A JP 2023043123A JP 2021169913 A JP2021169913 A JP 2021169913A JP 2021169913 A JP2021169913 A JP 2021169913A JP 2023043123 A JP2023043123 A JP 2023043123A
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JP
Japan
Prior art keywords
insertion hole
housing
adapter
tip
projection
Prior art date
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Pending
Application number
JP2021169913A
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Japanese (ja)
Inventor
武夫 蕗澤
Takeo Fukizawa
悦男 増岡
Etsuo Masuoka
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Shinkokiki Co Ltd
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Shinkokiki Co Ltd
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Publication date
Application filed by Shinkokiki Co Ltd filed Critical Shinkokiki Co Ltd
Priority to JP2021169913A priority Critical patent/JP2023043123A/en
Publication of JP2023043123A publication Critical patent/JP2023043123A/en
Pending legal-status Critical Current

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Abstract

To provide a contact tip in which copper shaving dust from a copper plated wire is prevented from being generated in a conical part of a fitting hole tip end of a housing, by simple processing and inexpensively.SOLUTION: A large-diameter fitting hole 7 is formed in a housing 2, the fitting hole 7 including a tapered conical part 6 communicating with a rear part of a first insertion hole 5. A projection part 10 projects in a tip end of an adapter 3, the projection part 10 including a conical projection 9 in a tip end thereof corresponding to the fitting hole 7 of the housing 2. The projection part 10 of the adapter 3 is fit to the fitting hole 7 of the housing 2 and the adapter 3 is coupled to the housing 2.SELECTED DRAWING: Figure 1

Description

本発明は、溶接ワイヤを案内するとともに、溶接ワイヤに溶接電流を供給するアーク溶接用のコンタクトチップに関するものである。 The present invention relates to a contact tip for arc welding that guides a welding wire and supplies a welding current to the welding wire.

従来この種のコンタクトチップとしては、図3で示すように、コンタクトチップ50をハウジング51とアダプタ52から構成し、ハウジング51の溶接ワイヤに対応した孔径の第1の挿通孔53に連通した大径の嵌入孔54に第1の挿通孔53と同径の第2の挿通孔55を形成したアダプタ52の突起部56が嵌入されコンタクトチップ50の中心軸方向に溶接ワイヤの挿通孔がハウジング51の第1の挿通孔53とアダプタ52の第2の挿通孔にて形成されたものがある。(例えば、特許文献1を参照) As a conventional contact tip of this kind, as shown in FIG. A protrusion 56 of an adapter 52 having a second insertion hole 55 having the same diameter as the first insertion hole 53 is inserted into the insertion hole 54 of the housing 51 so that the insertion hole for the welding wire extends in the central axis direction of the contact tip 50. There is one formed by the first insertion hole 53 and the second insertion hole of the adapter 52 . (See Patent Document 1, for example)

このようなものでは、ハウジング51の嵌入孔は旋盤等にてドリルによって孔加工を施しているので、通常、図4に示すように嵌入孔54aは先端に先細状の円錐部58aが形成され、この円錐部58aを削って嵌入孔54aを、図3にて示すような円筒状にすることは非常に手間が掛かるので、現実的には図4に示すようハウジング51aの第1の挿通孔53aの後端とアダプタ52aの第2の挿通孔55aの先端の間に円錐部58aが形成されたものとなっていた。 In such a device, the insertion hole of the housing 51 is drilled with a lathe or the like, so normally, as shown in FIG. It takes a lot of time and effort to grind the conical portion 58a to form the fitting hole 54a into a cylindrical shape as shown in FIG. A conical portion 58a is formed between the rear end of the adapter 52a and the tip of the second insertion hole 55a of the adapter 52a.

国際公開2021/059707号WO2021/059707

前記のものでは、特許文献1で記載のように、ハウジング50、50aがTZM製のものであると、長時間の連続運転ができるが、銅メッキワイヤにて長時間の連続運転を行うと、ワイヤの銅メッキがハウジング50aの第1の挿通孔53aの後端角にて削られ、削られた微粉末の銅が円錐部58aに溜まり、溶接中に溜まった微粉末の銅が溶融し、溶接ワイヤに融着して溶接ワイヤの送り不良による溶接不良や溶接中止になるという問題があった。 As described in Patent Document 1, if the housings 50 and 50a are made of TZM, continuous operation can be performed for a long time. The copper plating of the wire is scraped off at the rear end corner of the first insertion hole 53a of the housing 50a, the scraped fine powder copper accumulates in the conical portion 58a, and the fine powder copper accumulated during welding melts, There has been a problem that the welding wire is fused to the welding wire and the welding wire is not fed properly, resulting in welding failure or welding stoppage.

本発明は、前記の問題を解決し、簡単な加工により安価に、ハウジングの嵌入孔先端の円錐部に銅メッキワイヤの銅の削りカスが発生するのを防止したコンタクトチップを提供することを目的になされたものである。 SUMMARY OF THE INVENTION It is an object of the present invention to solve the above-mentioned problems and to provide a contact tip which can be manufactured inexpensively by a simple process and which prevents copper shavings from the copper-plated wire from being generated on the conical portion at the tip of the insertion hole of the housing. It was made to

上記課題を解決するためになされた本発明のコンタクトチップは、第1の挿入孔を軸方向に形成したハウジングと、第2の挿通孔を軸方向に形成したアダプタからなり、ハウジングとアダプタを結合して、第1の挿通孔と第2の挿通孔を連通させて溶接ワイヤの挿通孔としたコンタクトチップにおいて、前記ハウジングに第1の挿通孔後部に連通する先細状の円錐部を設けた大径の嵌入孔を形成し、前記アダプタの先端に、ハウジングの嵌入孔に対応する先端に円錐突部を設けた突起部を突出させ、ハウジングの嵌入孔にアダプタの突起部を嵌入してハウジングにアダプタを結合したことを特徴とするものである。 The contact tip of the present invention, which has been made to solve the above problems, comprises a housing having a first insertion hole formed in the axial direction and an adapter having a second insertion hole formed in the axial direction, and the housing and the adapter are coupled. In the contact tip having the first insertion hole and the second insertion hole communicating with each other to form a welding wire insertion hole, the housing is provided with a tapered conical portion communicating with the rear portion of the first insertion hole. An insertion hole with a diameter is formed, and a projection having a conical projection provided at the tip corresponding to the insertion hole of the housing is projected from the tip of the adapter, and the projection of the adapter is fitted into the insertion hole of the housing and attached to the housing. It is characterized by connecting an adapter.

本発明では、第1の挿入孔を軸方向に形成したハウジングと、第2の挿通孔を軸方向に形成したアダプタからなり、ハウジングとアダプタを結合して、第1の挿通孔と第2の挿通孔を連通させて溶接ワイヤの挿通孔としたコンタクトチップにおいて、前記ハウジングに第1の挿通孔後部に連通する先細状の円錐部を設けた大径の嵌入孔を形成し、前記アダプタの先端に、ハウジングの嵌入孔に対応する先端に円錐突部を設けた突起部を突出させ、ハウジングの嵌入孔にアダプタの突起部を嵌入してハウジングにアダプタを結合したので簡単な加工により安価に、ハウジングの嵌入孔先端の円錐部に銅メッキワイヤの銅の削りカスが発生するのを防止できる。 The present invention comprises a housing having a first insertion hole formed in the axial direction and an adapter having a second insertion hole formed in the axial direction. In the contact tip having an insertion hole that communicates with a welding wire insertion hole, a large-diameter insertion hole having a tapered conical portion communicating with a rear portion of the first insertion hole is formed in the housing, and a tip end of the adapter. Secondly, a protrusion having a conical protrusion at the tip corresponding to the insertion hole of the housing is protruded, and the protrusion of the adapter is inserted into the insertion hole of the housing to connect the adapter to the housing. It is possible to prevent shavings of copper from the copper-plated wire from being generated on the conical portion at the tip of the insertion hole of the housing.

本発明の実施の形態の断面図である。1 is a cross-sectional view of an embodiment of the invention; FIG. 図1の分解図である。2 is an exploded view of FIG. 1; FIG. 第1の従来例の断面図である。1 is a cross-sectional view of a first conventional example; FIG. 第2の従来例の断面図である。FIG. 10 is a cross-sectional view of a second conventional example;

以下、本発明の好ましい実施の形態について図1及び図2に基づいて説明すると、1は銅合金製のコンタクトチップであり、コンタクトチップ1は、ハウジング2とこのハウジング2に着脱可能に結合されたアダプタ3によって構成されている。 A preferred embodiment of the present invention will now be described with reference to FIGS. It is configured by an adapter 3.

前記ハウジング2は、溶接ワイヤ4の線径に対応した孔径の第1の挿通孔5が中心部軸方向に形成されるとともに、後部に、第1の挿通孔5に連通し、先端に先細の円錐部6が形成された大径の嵌入孔7が形成され、嵌入孔7の中間部内周壁にはねじ部8が形成されている。 The housing 2 has a first insertion hole 5 having a diameter corresponding to the wire diameter of the welding wire 4 formed in the central axial direction, and a rear portion communicating with the first insertion hole 5 and having a tapered tip at the tip. A large-diameter insertion hole 7 having a conical portion 6 is formed, and a threaded portion 8 is formed on the inner peripheral wall of the intermediate portion of the insertion hole 7 .

前記アダプタ3は、先端に前記ハウジング2の嵌入孔7に嵌入される、ハウジング2の円錐部6に対応した円錐突部9を先端に形成した突起部10が形成され、この突起部10の中間部外周面には前記嵌入孔7のねじ部8に螺合されるねじ部11が形成されるとともに、アダプタ3の後部には図示されていないトーチに螺合してコンタクトチップ1を取付けるねじ部12が形成されており、アダプタ3の中心部軸方向にはハウジング2の第1の挿通孔5と略同径の第2の挿通孔13が形成されている。 The adapter 3 has, at its tip, a projection 10 having a conical projection 9 corresponding to the conical portion 6 of the housing 2, which is fitted into the fitting hole 7 of the housing 2. A threaded portion 11 is formed on the outer peripheral surface of the adapter 3 to be screwed into the threaded portion 8 of the fitting hole 7, and a threaded portion at the rear of the adapter 3 is screwed to a torch (not shown) to attach the contact tip 1. 12 is formed, and a second through hole 13 having substantially the same diameter as the first through hole 5 of the housing 2 is formed in the center axial direction of the adapter 3 .

次に、コンタクトチップ1の組立方法について説明すると、ハウジング2の嵌入孔7にアダプタ3の突起部10を嵌め込み、ハウジング2の嵌入孔7のねじ部7にアダプタ3の突起部10のねじ部9を螺合して、ハウジング2にアダプタ3を結合する。このとき、ハウジング2の第1の挿通孔5後端の円錐部6にアダプタ3の突起部10の先端の円錐突部9が嵌入し、第1の挿通孔5と、第2の挿通孔13が連通した中心部軸方向に貫通する挿通孔が形成され、この挿通孔に溶接ワイヤ4が挿通される。 Next, a method of assembling the contact tip 1 will be described. to connect the adapter 3 to the housing 2. At this time, the conical projection 9 at the tip of the projection 10 of the adapter 3 is fitted into the conical portion 6 at the rear end of the first insertion hole 5 of the housing 2, and the first insertion hole 5 and the second insertion hole 13 are fitted. A through-hole is formed in the central portion in which the .

以上のように、本発明では第1の挿入孔5を軸方向に形成したハウジング2と、第2の挿通孔13を軸方向に形成したアダプタ3からなり、ハウジング2とアダプタ3を結合して、第1の挿通孔5と第2の挿通孔13を連通させて溶接ワイヤ4の挿通孔としたコンタクトチップ1において、前記ハウジング2に第1の挿通孔5後部に連通する先細状の円錐部6を設けた大径の嵌入孔7を形成し、前記アダプタ3の先端に、ハウジング2の嵌入孔7に対応する先端に円錐突部9を設けた突起部10を突出させ、ハウジング2の嵌入孔7にアダプタ3の突起部10を嵌入してハウジング2にアダプタ3を結合したのでハウジング2の嵌入孔7の加工は通常の孔加工だけでよく、アダプタ3の突起部10の加工は通常の外表面を切削することにより加工できるので加工が容易でき、更に、ハウジング2の第1の挿通孔5とアダプタ3の第2の挿通孔13との間の隙間を無くすことができ、銅メッキワイヤの銅メッキの削りカスが発生するのを防止して、長時間の連続運転を可能にした。 As described above, the present invention consists of the housing 2 having the first insertion hole 5 formed in the axial direction and the adapter 3 having the second insertion hole 13 formed in the axial direction. , in the contact tip 1 which connects the first insertion hole 5 and the second insertion hole 13 to form an insertion hole for the welding wire 4, a tapered conical portion communicating with the rear portion of the first insertion hole 5 in the housing 2; A large-diameter insertion hole 7 provided with 6 is formed, and a protrusion 10 having a conical protrusion 9 provided at the tip corresponding to the insertion hole 7 of the housing 2 is protruded from the tip of the adapter 3, and the housing 2 is fitted. Since the projection 10 of the adapter 3 is fitted into the hole 7 and the adapter 3 is connected to the housing 2, the insertion hole 7 of the housing 2 can be machined only by ordinary machining, and the projection 10 of the adapter 3 can be machined by ordinary machining. Since it can be processed by cutting the outer surface, the processing can be facilitated, and furthermore, the gap between the first insertion hole 5 of the housing 2 and the second insertion hole 13 of the adapter 3 can be eliminated, and the copper plated wire This prevents the generation of shavings from the copper plating, enabling long-term continuous operation.

1 コンタクトチップ
2 ハウジング
3 アダプタ
4 溶接ワイヤ
5 第1の挿通孔
6 円錐部
7 嵌入孔
9 円錐突部
10 突起部
13 第2の挿通孔
REFERENCE SIGNS LIST 1 contact tip 2 housing 3 adapter 4 welding wire 5 first insertion hole 6 conical portion 7 insertion hole 9 conical projection 10 projection 13 second insertion hole

Claims (1)

第1の挿入孔を軸方向に形成したハウジングと、第2の挿通孔を軸方向に形成したアダプタからなり、ハウジングとアダプタを結合して、第1の挿通孔と第2の挿通孔を連通させて溶接ワイヤの挿通孔としたコンタクトチップにおいて、前記ハウジングに第1の挿通孔後部に連通する先細状の円錐部を設けた大径の嵌入孔を形成し、前記アダプタの先端に、ハウジングの嵌入孔に対応する先端に円錐突部を設けた突起部を突出させ、ハウジングの嵌入孔にアダプタの突起部を嵌入してハウジングにアダプタを結合したことを特徴としたコンタクトチップ。 It consists of a housing having a first insertion hole formed in the axial direction and an adapter having a second insertion hole formed in the axial direction. A large-diameter insertion hole provided with a tapered conical portion communicating with the rear portion of the first insertion hole is formed in the housing, and the tip of the adapter is attached to the housing. 1. A contact tip characterized in that a protrusion having a conical protrusion at its tip corresponding to an insertion hole is protruded, and the protrusion of an adapter is fitted into the insertion hole of a housing to connect the adapter to the housing.
JP2021169913A 2021-09-15 2021-09-15 contact tip Pending JP2023043123A (en)

Priority Applications (1)

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JP2021169913A JP2023043123A (en) 2021-09-15 2021-09-15 contact tip

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Application Number Priority Date Filing Date Title
JP2021169913A JP2023043123A (en) 2021-09-15 2021-09-15 contact tip

Publications (1)

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JP2023043123A true JP2023043123A (en) 2023-03-28

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ID=85724060

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JP2021169913A Pending JP2023043123A (en) 2021-09-15 2021-09-15 contact tip

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