JP2023038878A - Flexible container and granule conveying and filling device - Google Patents

Flexible container and granule conveying and filling device Download PDF

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Publication number
JP2023038878A
JP2023038878A JP2021166488A JP2021166488A JP2023038878A JP 2023038878 A JP2023038878 A JP 2023038878A JP 2021166488 A JP2021166488 A JP 2021166488A JP 2021166488 A JP2021166488 A JP 2021166488A JP 2023038878 A JP2023038878 A JP 2023038878A
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Prior art keywords
flexible container
chamber
powder
granular material
building
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Inventor
耕二 宇野
Koji Uno
政夫 鈴木
Masao Suzuki
一岳 田中
Kazutaka Tanaka
慎治 島
Shinji Shima
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Toyo Wharf & Warehouse Co Ltd
YOUGROP CO Ltd
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Toyo Wharf & Warehouse Co Ltd
YOUGROP CO Ltd
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Priority to JP2021166488A priority Critical patent/JP2023038878A/en
Publication of JP2023038878A publication Critical patent/JP2023038878A/en
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Abstract

To make it possible to smoothly convey granules with a flexible container without granule scattering or ill effects to human body.SOLUTION: There is a chamber 3 (Fig. 1) partitioned inside a building, and an exhaust duct 7 (Fig. 1) is connected to the chamber 3 (Fig. 1), the duct 7 (Fig. 1) is connected to an external dust collector 10 (Fig. 1), the inside of the chamber 3 (Fig. 1) is configured to have a negative pressure, conveying and processing are possible without powder outflow to the outside.SELECTED DRAWING: Figure 1

Description

発明の詳細な説明Detailed description of the invention

本発明は、粉粒体、例えば、カーボンブラック等の粉粒体の移送、充填に関するものであり、更に詳しくは、フレコンに充填された粉粒体を運搬車両に移動させるのに必要な装置に関するものである。 TECHNICAL FIELD The present invention relates to the transfer and filling of granular materials such as carbon black, and more particularly to a device necessary to move the granular materials filled in a flexible container to a transportation vehicle. It is.

カーボンブラック等の粉粒体の移送には、容器としては、一般に布製、化繊製等のフレコンが使用されている。輸送車両などで出移送されたフレコンは、建屋等の所定の場所に仮設置され、そこで、特殊車両などへ積み替えられるべく、仮置きされる。
こうした仮置き場から、積み替え作業場所へは、フレコンを、ホイスト等のクレーンで吊り下げ、軌道に沿って移動させ、その積み替え作業位置で下方を開放して放出することになる。放出した粉粒体は、特殊な揚上装置によって、所定の位置に搬送され、その後、所定の搬送車に移し替えられる。
特開2018-131260 特開2013-143972 従来技術においては、その積み替え作業位置で下方に放出された粉粒体は、微細粒子故に飛散し、周囲環境の汚染に悪影響を及ぼすことになり、人体、周囲環境に対する対策を講じなければならないという問題があった。
Flexible containers made of cloth, synthetic fibers, etc. are generally used as containers for transferring powders such as carbon black. The flexible container transported out by a transportation vehicle or the like is temporarily installed in a predetermined place such as a building, and is temporarily placed there so that it can be transferred to a special vehicle or the like.
From such a temporary storage place, the flexible container is suspended by a crane such as a hoist, moved along a track, and released at the transshipment position with its bottom opened. The discharged granular material is transported to a predetermined position by a special lifting device, and then transferred to a predetermined transport vehicle.
JP 2018-131260 JP 2013-143972 In the prior art, fine particles discharged downward at the reloading work position scatter and have an adverse effect on contamination of the surrounding environment. I had a problem.

そこで、本発明は、フレコンからの移し替えに起因する粉粒体飛散の問題を解消し、スムースで且つ人体及び環境汚染のない移し替えを行い得るようにすることを目的とする。 SUMMARY OF THE INVENTION Accordingly, an object of the present invention is to solve the problem of powder scattering caused by transfer from a flexible container, and to enable smooth transfer without contamination of the human body and the environment.

本発明は、上記問題を解決するためになされたものであり、建屋の積み替え作業場所に、負圧状態に設定のチャンバーを設け、該チャンバーに吸引ダクトを接続し、該ダクトを集塵機に接続し、該チャンバーから外部への粉粒体流出を防止し、空になったフレコンを回収して溜め置き一括回収させるようにした。そして、フレコンから流出した粉粒体は、吸引ダクトから集塵機に収集され、回収される。
また、前記チャンバーに放出された粉粒体は、上述したごとく、揚上装置によって、所定の位置に搬送され、輸送搬送車に移し替えることになる。
The present invention has been made in order to solve the above problems. , to prevent the particles from flowing out of the chamber to the outside, collect the empty flexible container, store it, and collectively collect it. Then, the granules flowing out from the flexible container are collected by the dust collector through the suction duct and recovered.
Further, as described above, the granules discharged into the chamber are transported to a predetermined position by the lifting device and transferred to the transport vehicle.

本発明によれば、フレコンの粉粒体移送において、フレコンの粉粒体を周囲に拡散させることなく、移送できることになり、周囲環境の汚染や人体への悪影響を未然に回避することができる利点がある。 According to the present invention, in the transfer of flexible container powder, it is possible to transfer the flexible container powder without diffusing it around, and the advantage of being able to avoid contamination of the surrounding environment and adverse effects on the human body. There is

本発明にかかるフレコンの輸送装置の概略フローチャートであり、左方は建屋の側面図、右方は、側面視であり、一部展開した状態(角度を変えた)で示す。1 is a schematic flow chart of a flexible container transportation apparatus according to the present invention, in which the left side is a side view of a building, the right side is a side view, and is shown in a partially unfolded state (changed angle). 本発明にかかるフレコンの輸送装置の建屋の運搬車に対する充填を示す側面図である。FIG. 4 is a side view showing filling of a carrier in the building of the flexible container transportation apparatus according to the present invention. 本発明にかかるフレコンの輸送装置の図2の側面図の他側面である。FIG. 3 is another side view of the side view of FIG. 2 of the flexible container transportation device according to the present invention; 本発明にかかるフレコンの輸送装置の建屋1の側面図である。1 is a side view of a building 1 for transporting flexible containers according to the present invention; FIG. 本発明にかかるフレコンの輸送装置のフレコン放出位置の建屋の平面側で運搬車も示す平面図である。FIG. 10 is a plan view showing a transport vehicle on the plane side of the building at the flexible container discharge position of the flexible container transportation apparatus according to the present invention. 本発明にかかるフレコンの輸送装置の揚上装置の作動状態を説明する概略図である。FIG. 4 is a schematic view for explaining the operating state of the lifting device of the flexible container transportation device according to the present invention. 本発明にかかるフレコンの輸送装置のホイスト架設を軌道と共に示す要部の側面図である。FIG. 3 is a side view of the main part showing the hoist installation of the flexible container transportation device according to the present invention together with the track.

以下、本発明の実施の形態を詳細に説明する。
図1に示すように、建屋1のフレコン5載置場所にフォークリフト等で移送して仮置きした場所(実施例では4台のフレコンを設置してある)に対して、天井仮設のホイスト2を移動させて、吊り下げ位置において、人為操作で玉掛けフック作業を行い、フレコン5の建屋内への移動を開始する。ここでは複数のホイスト2が仮設されている。相互の運行の妨げにならないように軌道12(図7)及びケーブルが設けられている。
BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, embodiments of the present invention will be described in detail.
As shown in FIG. 1, a temporary ceiling hoist 2 is placed at a location where the flexible container 5 is placed in the building 1 and temporarily placed (four flexible containers are installed in the example) by a forklift or the like. Then, at the hanging position, the slinging hook work is performed by manual operation, and the movement of the flexible container 5 into the building is started. A plurality of hoists 2 are temporarily installed here. Tracks 12 (Fig. 7) and cables are provided so as not to interfere with mutual travel.

吊り下げたフレコン5(図1)は、建屋に向けて移動させ、内部に入ると、作業室であるチャンバー3(図1)の扉4(図1)を開き、内部へと進め、フレコン5(図1)の放出位置にまで移動させ、人為操作で開封が行われ、粉粒体(カーボンブラック等)を下方に排出する。
排出が終了すると、空容器は更に進行され、収容コンテナ11(図1)に移動され、ここで順次集められ、収集されて溜められる。その後は、定期的に回収車が搬出することになる。
The suspended flexible container 5 (FIG. 1) is moved toward the building, and when it enters inside, the door 4 (FIG. 1) of the chamber 3 (FIG. 1), which is the work room, is opened, and the flexible container 5 is moved inside. The container is moved to the discharge position (FIG. 1), opened manually, and the powder (carbon black, etc.) is discharged downward.
After the discharge is completed, the empty containers are further advanced and moved to a receiving container 11 (FIG. 1) where they are sequentially collected, collected and pooled. After that, collection vehicles will be carried out periodically.

開封放出された粉粒体は、その場所に設置された揚上装置6(図1及び図6)によって、上方に輸送される。
この開封場所は、チャンバー3(図1)内で行われるのであるが、このチャンバー3(図1)は、通常、減圧室とされている。即ち、チャンバー3(図1)には、ダクト7(図1)が接続され、このダクト7(図1)は、外部の集塵機10(図1)に接続され、吸引がなされている。集塵機10(図1)で回収された粉粒体は、回収袋にて回収され、次工程に回される。
The unsealed and discharged granules are transported upward by a lifting device 6 (FIGS. 1 and 6) installed at that location.
This unsealing is performed in the chamber 3 (Fig. 1), and this chamber 3 (Fig. 1) is usually a decompression chamber. That is, a duct 7 (FIG. 1) is connected to the chamber 3 (FIG. 1), and this duct 7 (FIG. 1) is connected to an external dust collector 10 (FIG. 1) for suction. Granules collected by the dust collector 10 (FIG. 1) are collected in a collection bag and sent to the next process.

前記揚上装置6は、図6に示すように構成(傾斜搬送方式で示す)されており、円盤状のディスク6Aが、所定間隔で索状体6Bに多数連結され、この索状体6Bが上下に位置するプーリーで駆動回転されてループ状に移動される。ケーシングとディスク6Aとの間には隙間が形成されており、フリー状態で移送され、各ディスク6Aの間の粉粒体を、その間の空気と共に移動されることになる。下部の投入口6Cに投入された粉粒体は、上方の排出口から排出される。排出された粉粒体は、振動ふるい機8(図2)を介して伸縮集塵充填機9(図2)に移動され、ここから、運搬車T(図2)の投入口へ排出されることになる。 The lifting device 6 is configured as shown in FIG. 6 (indicated by an inclined conveying system), and a large number of disc-shaped discs 6A are connected to a cord-like body 6B at predetermined intervals. It is driven and rotated by pulleys positioned above and below to move in a loop. A gap is formed between the casing and the discs 6A, so that the particles are transferred in a free state, and the particles between the discs 6A are moved together with the air therebetween. Granules put into the lower inlet 6C are discharged from the upper outlet. The discharged granules are moved through the vibrating sieve 8 (Fig. 2) to the telescopic dust collecting and filling machine 9 (Fig. 2), from which they are discharged to the inlet of the carrier T (Fig. 2). It will be.

要するに、本発明は、建屋1(図4)内のチャンバー3(図4)に排気ダクト7(図1)を連結し、該ダクト7(図1)を外部の集塵機10(図1)に接続し、該チャンバー3(図4)の内部を負圧に構成し、ホイスト2(図4)に吊り下げられたフレコン5(図4)を吊り下げて移動自在とし、前記チャンバー3(図4)内の作業場所に移動し、当該場所において当該フレコン5(図4)を開封して粉粒体を落下放出し、該作業場所に揚上装置6(図2)の投入口を臨ませ、前記粉粒体を上方に搬送し、運搬車T(図2)に積み込むように構成し、放出済のフレコン5(図4)はコンテナ11(図4)に収容して纏めて搬出するように構成したものである。 In short, the present invention connects an exhaust duct 7 (FIG. 1) to a chamber 3 (FIG. 4) in a building 1 (FIG. 4) and connects the duct 7 (FIG. 1) to an external dust collector 10 (FIG. 1). Then, the inside of the chamber 3 (FIG. 4) is configured to have a negative pressure, the flexible container 5 (FIG. 4) suspended on the hoist 2 (FIG. 4) is suspended and movable, and the chamber 3 (FIG. 4) Move to the work place inside, open the flexible container 5 (Fig. 4) at the place, drop and release the granular material, face the opening of the lifting device 6 (Fig. 2) at the work place, The granular material is conveyed upward and loaded on the carrier T (Fig. 2), and the released flexible container 5 (Fig. 4) is stored in the container 11 (Fig. 4) and collectively transported. It is what I did.

本発明にかかる集塵機10(図1)は、ここでは、80m3/minの吸引能力をも持つもので、チャンバー内3(図1)の負圧は、ブロワーの能力として概ねー3KPaに保たれるように構成されているが、建屋の規模によっては更に大型の集塵機を用いてもよい。要するに、チャンバーは密室構成でなく、建屋の外からエアーの流入を許し、以って、外気と共に粉粒体を吸引して集塵機10(図1)に集めるようにしている。 The dust collector 10 (Fig. 1) according to the present invention also has a suction capacity of 80 m3/min, and the negative pressure in the chamber 3 (Fig. 1) is maintained at approximately -3 KPa as the capacity of the blower. However, depending on the size of the building, a larger dust collector may be used. In short, the chamber is not a closed room, but allows air to flow in from the outside of the building, thereby sucking in the powdery material together with the outside air and collecting it in the dust collector 10 (FIG. 1).

本発明は、粉粒体移送に関する粉体処理に用いられるもので、種々の態様が考えられるが、粉体処理において、人体、環境に対する悪影響を回避し、適用できるもので、その応用範囲は広い。 INDUSTRIAL APPLICABILITY The present invention is used for powder processing related to powder transportation, and various aspects can be considered. In powder processing, it can be applied while avoiding adverse effects on the human body and the environment, and its application range is wide. .

1: 建屋
2: ホイスト
3: チャンバー
4: 開閉扉
5: フレコン
6: 揚上装置
7: 排気ダクト
8: 振動ふるい機
9: 伸縮集塵充填機
T: 運搬車
10:集塵機
11:コンテナ
12:軌道
1: Building 2: Hoist 3: Chamber 4: Open/close door 5: Flexible container 6: Lifting device 7: Exhaust duct 8: Vibrating sieve 9: Telescopic dust collector T: Cart 10: Dust collector 11: Container 12: Track

Claims (3)

建屋1内に区画されたチャンバー3を設け、該チャンバー3には開閉扉4を設け、当該チャンバー3に排気ダクト7を連結し、該ダクト7を外部の集塵機10に接続し、該チャンバー3の内部を負圧に構成し、ホイスト2に吊り下げられたフレコン5吊り下げて移動自在とし、前記チャンバー3内の作業場所に移動し、当該場所において当該フレコン5を開封して粉粒体を落下放出し、該作業場所に揚上装置6の投入口を臨ませ、前記粉体を上方に搬送し、運搬車Tに積み込むように構成し放出済のフレコン5はコンテナ11に収容して纏めて搬出するように構成した、ことを特徴とするフレコンの粉粒体の移送装置。A chamber 3 partitioned in the building 1 is provided, the chamber 3 is provided with an opening and closing door 4, an exhaust duct 7 is connected to the chamber 3, the duct 7 is connected to an external dust collector 10, and the chamber 3 is The inside is configured to have a negative pressure, the flexible container 5 suspended by the hoist 2 is suspended to be movable, moved to the work place in the chamber 3, and the flexible container 5 is opened at that place to drop the granular material. The powder is discharged, the loading port of the lifting device 6 is faced to the work place, the powder is conveyed upward, and it is configured to be loaded on the transport vehicle T , and the discharged flexible container 5 is accommodated in the container 11 and collected. A transfer device for flexible container powder or granular material, characterized in that it is configured to be carried out by pressing. 前記揚上装置6は、多数の円板6Aを所定間隔で索状体6Bに連結し、索状体6Bを駆動して移動させることで円板6Aとエアーと共に粉粒体を移動させるように構成してある請求項1に記載のフレコンの粉粒体の移送装置。 The lifting device 6 connects a large number of discs 6A to the cord-like body 6B at predetermined intervals, and drives and moves the cord-like body 6B so as to move the powder together with the discs 6A and air. 2. The transfer device for flexible container powder or granular material according to claim 1. 前記チャンバー3に開閉扉4が開閉自在に設けられ、フレコン5の搬入後は閉鎖され、外部への流出の無い状態で粉体処理が行い得るように構成されている請求項1又は2に記載のフレコンと粉粒体の移送装置。 3. The chamber 3 is provided with an opening and closing door 4 that can be opened and closed, and is closed after the flexible container 5 is carried in, so that powder processing can be performed in a state where there is no outflow to the outside. flexible container and granular material transfer device.
JP2021166488A 2021-09-07 2021-09-07 Flexible container and granule conveying and filling device Pending JP2023038878A (en)

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JP2021166488A JP2023038878A (en) 2021-09-07 2021-09-07 Flexible container and granule conveying and filling device

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JP2021166488A JP2023038878A (en) 2021-09-07 2021-09-07 Flexible container and granule conveying and filling device

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