JP2023031330A - Heat exchange element and its manufacturing method - Google Patents

Heat exchange element and its manufacturing method Download PDF

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JP2023031330A
JP2023031330A JP2021136751A JP2021136751A JP2023031330A JP 2023031330 A JP2023031330 A JP 2023031330A JP 2021136751 A JP2021136751 A JP 2021136751A JP 2021136751 A JP2021136751 A JP 2021136751A JP 2023031330 A JP2023031330 A JP 2023031330A
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flow path
air supply
changing
corrugated
rolls
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功 井関
Isao Izeki
泰人 伊藤
Yasuhito Ito
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DAIDO SHIKOGYO KK
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DAIDO SHIKOGYO KK
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B30/00Energy efficient heating, ventilation or air conditioning [HVAC]
    • Y02B30/56Heat recovery units

Abstract

To easily manufacture a heat exchange element having separation flow passages at an inflow side and a discharge side of opposed flow passages, by using a single-sided cardboard with a little man-hour.SOLUTION: Primary-side flow passages 3 and secondary-side flow passages 4 are alternately formed by stacking single-faced corrugated cardboards 2 in multistage, the single-faced corrugated cardboard 2 includes a liner material 21 and a corrugated core material 22 forming a step on the liner material 21, the flow passage formed by the corrugation of the core material 22 has a supply air turning flow passage portion 24 and an exhaust air turning flow passage portion 25, an intermediate flow passage portion 26 is formed between the turning flow passage portions 24, 25 at both sides, the turning flow passage portions 24, 25 adjacent to each other via the liner material 21 turn to directions different from each other, and the whole flow passage from an air supply port 24a of the supply air turning flow passage portion 24 to an air exhaust port 25a of the exhaust air turning flow passage portion 25 is formed with a sheet of the liner material 21.SELECTED DRAWING: Figure 1

Description

本発明は、片面段ボール紙からなる熱交換素子およびその製造方法に関するものである。 The present invention relates to a heat exchange element made of single-faced corrugated board and a method for manufacturing the same.

従来の熱交換素子には、例えば特許文献1に記載するものがある。これは、透湿性のある紙で作られたライナーと、透湿性のあるクレープ紙で作られた波板とからなり、双方を接着剤で接合し、片面段ボール状のフィルターを形成し、この片面段ボールを多数枚積層接着したものであり、上下方向に隣り合うフィルターの段目の方向が互いに直交する方向に向いている。 A conventional heat exchange element is described in Patent Document 1, for example. It consists of a liner made of moisture-permeable paper and a corrugated sheet made of moisture-permeable crepe paper. A large number of corrugated cardboards are laminated and adhered, and the direction of the tiers of vertically adjacent filters is perpendicular to each other.

また、特許文献2の熱交換素子は、仕切板と、断面が波形状を呈する間隔板とを交互に積層して、対向流路部と第1の分離流路部および第2の分離流路部を形成している。対向流路部は、仕切板および間隔板の積層方向に沿った方向において、第1流路と第2流路とが仕切板を挟んで交互に形成されており、仕切板を介して隣り合う間隔板同士は互いの波形状の段頂を平行にして配置されている。 In the heat exchange element of Patent Document 2, partition plates and spacing plates each having a corrugated cross section are alternately laminated to form a counter channel portion, a first separation channel portion, and a second separation channel. forming a department. In the counter flow path portion, the first flow path and the second flow path are alternately formed with the partition plate interposed therebetween in the direction along the stacking direction of the partition plate and the spacing plate, and are adjacent to each other via the partition plate. The spacing plates are arranged so that their corrugated crests are parallel to each other.

第1の分離流路部および第2の分離流路部は、第1流路を流れる空気と第2流路を流れる空気を異なる方向に分離する。対向流路部の各仕切板と第1の分離流路部の各仕切板がテープで接合され、対向流路部の各仕切板と第2の分離流路部の各仕切板とがテープで接合される。 The first separation channel portion and the second separation channel portion separate the air flowing through the first channel and the air flowing through the second channel in different directions. Each partition plate of the opposing channel portion and each partition plate of the first separation channel portion are joined with tape, and each partition plate of the opposing channel portion and each partition plate of the second separation channel portion are joined with tape. spliced.

特許文献3は、所定間隔で離隔して積層した複数の伝熱板間のそれぞれに通風路を形成し、各通風路に1段おきに一次気流と二次気流を交互に流通させて一次気流と二次気流の間で熱交換する熱交換器であり、伝熱板の一部に凸部または凹部のどちらか一方、あるいは凹凸部を形成した。 In Patent Document 3, a ventilation passage is formed between each of a plurality of heat transfer plates stacked at a predetermined interval, and a primary airflow and a secondary airflow are alternately circulated in each ventilation passage every other stage to generate a primary airflow. It is a heat exchanger that exchanges heat between and a secondary air flow, and a part of the heat transfer plate is formed with either a convex portion or a concave portion, or an uneven portion.

特開2008-64357JP 2008-64357 WO2016-147359WO2016-147359 特開2009-210235JP 2009-210235

従来の一般的な片面段ボール紙は、ライナーが平板であり、中芯が波型状をなして段を形成しており、段は段頂が直線状に伸びている。 Conventional general single-faced corrugated paperboard has a flat liner and corrugated corrugated corrugated corrugated corrugated corrugated corrugated corrugated corrugated corrugated corrugated corrugated board.

この片面段ボール紙を使用して熱交換素子を形成する場合、基本的に一次側流路および二次側流路は流路形状が直線状をなす。 When the single-faced corrugated board is used to form a heat exchange element, basically the primary side channel and the secondary side channel have a straight channel shape.

この結果、熱交換素子において対向流路の流入側および排出側に分離流路を設ける場合に、対向流路と分離流路は連続した一つの部材では形成することができず、それぞれ別々の片面段ボール紙から切り出した部材で対向流路部分と、分離流路部分のそれぞれを形成した後に、双方を接続することで、連続した流路を形成している。 As a result, when separate flow paths are provided on the inflow side and the discharge side of the counter flow path in the heat exchange element, the counter flow path and the separation flow path cannot be formed by one continuous member, and are separated from each other by one side. A continuous flow path is formed by forming a counter flow path portion and a separation flow path portion with members cut out from corrugated cardboard, and then connecting the both.

このように、対向流路の流入側および排出側に、対向流路の軸心方向とは異なる方向に向けて分離流路を形成する場合には、制作工程が複雑で工数の多い作業となる問題があった。 In this way, when the separation channels are formed on the inflow side and the discharge side of the opposing channel in a direction different from the axial direction of the opposing channel, the production process is complicated and requires many man-hours. I had a problem.

本発明は上記した課題を解決するものであり、対向流路の流入側および排出側に分離流路を有する熱交換素子を、片面段ボール紙を使用して少ない工数で容易に製造することができる熱交換素子および製造方法を提供することを目的とする。 The present invention solves the above-described problems, and can easily manufacture a heat exchange element having separate flow paths on the inflow side and the discharge side of opposing flow paths using single-faced corrugated paper with a small number of man-hours. An object of the present invention is to provide a heat exchange element and a manufacturing method.

上記した課題を解決するために、本発明の熱交換素子は、片面段ボール紙を多段に重ねて一次側流路と二次側流路を交互に形成し、片面段ボール紙は、ライナー材と、ライナー材の上に段を形成する波型状のしん材を備え、しん材の波型が形成する流路は、給気側および排気側に変向流路部を有するとともに、両側の変向流路部の間に中間流路部を有し、ライナー材を介して隣り合う変向流路部は互いに異なる方向に変向し、給気側の変向流路部の給気口から排気側の変向流路部の排気口に至るまでの全流路を、一枚のライナー材上に形成したことを特徴とする。 In order to solve the above-described problems, the heat exchange element of the present invention has single-faced corrugated paperboard stacked in multiple stages to alternately form a primary side flow path and a secondary side flow path, and the single-faced corrugated paperboard includes a liner material, A corrugated core material forming a step on the liner material is provided. An intermediate channel portion is provided between the channel portions, and the direction-changing channel portions adjacent to each other via the liner material change directions in mutually different directions, and the air is exhausted from the air supply port of the direction-changing channel portion on the air supply side. The entire channel up to the exhaust port of the direction-changing channel portion on the side is formed on one sheet of liner material.

本発明の熱交換素子において、給気側の変向流路部の給気口から排気側の変向流路部の排気口に至るまでの全流路を、一枚のしん材で形成したことを特徴とする。 In the heat exchange element of the present invention, the entire flow path from the air supply port of the direction-changing flow path portion on the air supply side to the exhaust port of the direction-changing flow path portion on the exhaust side is formed of a single sheet of material. It is characterized by

本発明の熱交換素子において、一枚のライナー材の上に、給気側の変向流路部を形成するしん材と、排気側の変向流路部を形成するしん材と、中間流路部を形成するしん材を配置して、給気側の変向流路部の給気口から排気側の変向流路部の排気口に至るまでの全流路を形成したことを特徴とする。 In the heat exchange element of the present invention, on one liner material, a thin material forming a direction-changing flow path portion on the air supply side, a thin material forming a direction-changing flow path portion on the exhaust side, and an intermediate flow Characteristically, by arranging the thin material that forms the passage, the entire passage is formed from the air supply port of the direction-changing passage portion on the air supply side to the exhaust port of the direction-changing passage portion on the exhaust side. and

本発明の熱交換素子の製造方法は、ライナー材の上に、段を形成する波型状のしん材を配置して片面段ボール紙を形成し、しん材の波型で形成する流路の給気側および排気側に変向流路部を設けるとともに、両側の変向流路部の間に中間流路部を設け、給気側の変向流路部の給気口から排気側の変向流路部の排気口に至るまでの全流路を、一枚のライナー材上に形成し、片面段ボール紙を断裁して枚葉の素子を形成し、枚葉の素子を多段に重ね、かつライナー材を介して隣り合う変向流路部が互いに異なる方向に変向するように配置して、一次側流路と二次側流路を交互に形成したことを特徴とする。 In the method of manufacturing a heat exchange element of the present invention, a corrugated liner material forming a step is placed on a liner material to form a single-faced corrugated board, and a flow path formed by the corrugated liner material is supplied. In addition to providing direction-changing passages on the air side and the exhaust side, an intermediate passage portion is provided between the direction-changing passages on both sides, and the air supply port of the direction-changing passage on the air supply side is connected to the direction of change on the exhaust side. The entire flow path up to the exhaust port of the counter flow path part is formed on a sheet of liner material, the single-faced corrugated board is cut to form a sheet element, and the sheet element is stacked in multiple stages, In addition, the direction-changing flow passage portions adjacent to each other with the liner material interposed therebetween are arranged so as to change directions in mutually different directions, and the primary-side flow passage and the secondary-side flow passage are alternately formed.

本発明の熱交換素子の製造方法において、給気側の変向流路部の給気口から排気側の変向流路部の排気口に至るまでの全流路を、一枚のしん材を単一の段ロールでコルゲート加工して形成したことを特徴とする。 In the method for manufacturing a heat exchange element of the present invention, the entire flow path from the air supply port of the direction-changing flow path section on the air supply side to the exhaust port of the direction-changing flow path section on the exhaust side is formed by a sheet of shin material. is formed by corrugating with a single corrugating roll.

本発明の熱交換素子の製造方法において、一枚のしん材に、給気側の変向流路部の給気口から排気側の変向流路部の排気口に至るまでの全流路を、段ロールによるコルゲート加工で形成し、段ロールは、軸心方向の全長にわたって連続する単一ロールからなり、ロール外周にしん材を波型に形成する歯を有し、歯は、中間流路部に対応する中間部位の歯条が段ロールの軸心と平行をなし、給気側および排気側の変向流路部に対応する両側部位の歯条が段ロールの軸心に対してねじれ角を有することを特徴とする。 In the method for manufacturing a heat exchange element of the present invention, the whole flow path from the air supply port of the direction-changing flow path section on the air supply side to the exhaust port of the direction-changing flow path section on the exhaust side is is formed by corrugating with a corrugating roll, and the corrugating roll consists of a single roll that is continuous over the entire length in the axial direction, and has teeth that form a corrugated material on the outer periphery of the roll. The teeth of the intermediate portion corresponding to the passage are parallel to the axis of the corrugating roll, and the teeth of both side portions corresponding to the direction changing passages on the air supply side and the exhaust side are parallel to the axis of the corrugating roll. It is characterized by having a twist angle.

本発明の熱交換素子の製造方法において、一枚のしん材に、給気側の変向流路部の給気口から排気側の変向流路部の排気口に至るまでの全流路を、段ロールによるコルゲート加工で形成し、段ロールは、軸心方向に連接して一体に回転する複数ロールからなり、各ロールのロール外周にしん材を波型に形成する歯を有し、歯は、中間流路部に対応する中間部ロールの歯条が段ロールの軸心と平行をなし、給気側および排気側の変向流路部に対応する両側部ロールの歯条が段ロールの軸心に対してねじれ角を有することを特徴とする。 In the method for manufacturing a heat exchange element of the present invention, the whole flow path from the air supply port of the direction-changing flow path section on the air supply side to the exhaust port of the direction-changing flow path section on the exhaust side is is formed by corrugating with a corrugated roll, the corrugated roll consists of a plurality of rolls that are connected in the axial direction and rotate together, and each roll has teeth that form a corrugated material on the outer periphery of the roll, As for the teeth, the teeth of the intermediate roll corresponding to the intermediate passage are parallel to the axis of the corrugating roll, and the teeth of the side rolls corresponding to the direction changing passages on the air supply side and the exhaust side are corrugated. It is characterized by having a twist angle with respect to the axis of the roll.

本発明の熱交換素子の製造方法において、一枚のしん材に、給気側の変向流路部の給気口から排気側の変向流路部の排気口に至るまでの全流路を、一対の段ロールによるコルゲート加工で形成し、双方の段ロールは、軸心方向に連接して一体に回転する複数ロールからなり、各ロールのロール外周にしん材を波型に形成する歯を有し、歯は、中間流路部に対応する中間部ロールの歯条が段ロールの軸心と平行をなし、給気側および排気側の変向流路部に対応する両側部ロールの歯条が段ロールの軸心に対してねじれ角を有し、すべての側部ロールの歯条は、同じねじれ角を有し、しん材を介して相対向する側部ロールにおいて歯条のねじれ方向が相反し、中間部ロールの両側にある側部ロールにおいて歯条のねじれ方向が相反し、一対の段ロールをしん材の排出側から見て、しん材を介して相対向する側部ロールの歯条が、段ロールの軸心方向外側に向けてしん材に近づく方向に伸びることを特徴とする。 In the method for manufacturing a heat exchange element of the present invention, the whole flow path from the air supply port of the direction-changing flow path section on the air supply side to the exhaust port of the direction-changing flow path section on the exhaust side is is formed by corrugating with a pair of corrugated rolls, and both corrugated rolls consist of a plurality of rolls that are connected in the axial direction and rotate integrally, and each roll has teeth that form a corrugated material on the outer circumference of the roll. The teeth of the intermediate roll corresponding to the intermediate flow path are parallel to the axis of the corrugating roll, and the teeth of the side rolls corresponding to the air supply side and exhaust side direction changing flow paths The teeth have a helix angle with respect to the axis of the corrugating roll, the teeth of all the side rolls have the same helix angle, and the helix of the teeth on the side rolls facing each other through the core material is The direction is opposite, the twist direction of the teeth is opposite in the side rolls on both sides of the intermediate roll, and the pair of corrugated rolls are viewed from the discharge side of the core material, the side rolls facing each other through the core material The teeth of the corrugating roll extend axially outward of the corrugating roll in a direction approaching the core material.

本発明の熱交換素子の製造方法において、しん材が、給気側の変向流路部を形成するしん材と、給気側の変向流路部を形成するしん材と、中間流路部を形成するしん材からなり、それぞれのしん材を別途の段ロールでコルゲート加工して、一枚のライナー材の上に貼り付けて、給気側の変向流路部の給気口から排気側の変向流路部の排気口に至るまでの全流路を形成したことを特徴とする。 In the method for manufacturing a heat exchange element of the present invention, the core material includes a core material forming the air supply side direction-changing channel portion, a core material forming the air supply side direction changing channel portion, and an intermediate channel. Each core material is corrugated with a separate corrugated roll, pasted on a piece of liner material, and from the air supply port of the direction changing flow path part on the air supply side It is characterized in that the entire flow path is formed up to the exhaust port of the direction-changing flow path section on the exhaust side.

上記構成において、片面段ボール紙の段の波型が形成する流路、つまり給気側の変向流路部の給気口から排気側の変向流路部の排気口に至るまでの全流路を一枚のライナー上に形成しているので、片面段ボール紙を断裁して枚葉の素子を形成し、枚葉の素子を多段に重ねるだけで、対向流路の流入側および排出側に分離流路を有する熱交換素子を、少ない工数で容易に製造することができる。 In the above configuration, the flow path formed by corrugated corrugations of the single-faced corrugated board, that is, the entire flow from the air supply port of the air supply-side direction-changing channel portion to the exhaust port of the air-exhaust-side direction-changing channel portion Since the channels are formed on a single liner, single-faced corrugated cardboard is cut to form single-wafer elements, and the single-wafer elements are stacked in multiple stages to create a flow path on the inflow side and the discharge side of the opposing flow path. A heat exchange element having separation channels can be easily manufactured with a small number of man-hours.

本発明の実施の形態にかかる片面段ボール紙を示す模式図Schematic diagram showing a single-faced corrugated board according to an embodiment of the present invention 同実施の形態にかかる片面段ボール紙を枚葉に裁断し、さらに六角形の素子に裁断する場合を示す模式図Schematic diagram showing a case where the single-faced corrugated board according to the same embodiment is cut into sheets and further cut into hexagonal elements. 同実施の形態にかかる片面段ボール紙を枚葉に裁断した後に、紙面に垂直な軸廻りに180度回転させた状態を示し、その後に六角形の素子に裁断する場合を示す模式図FIG. 4 is a schematic diagram showing a state in which the single-faced corrugated board according to the embodiment is cut into sheets, rotated 180 degrees about an axis perpendicular to the paper surface, and then cut into hexagonal elements; 同実施の形態にかかる枚葉に裁断した片面段ボール紙の素子を多段に重ねた状態を示す模式図Schematic diagram showing a state in which elements of single-faced corrugated paper cut into sheets according to the same embodiment are stacked in multiple stages. 同実施の形態にかかる片面段ボール紙をコルゲート加工する段ロールを示す模式図Schematic diagram showing a corrugated roll for corrugating single-faced corrugated paper according to the same embodiment. 他の実施の形態にかかる片面段ボール紙をコルゲート加工する段ロールを示す模式図Schematic diagram showing a corrugating roll for corrugating single-faced corrugated paper according to another embodiment 同実施の形態にかかる片面段ボール紙をコルゲート加工する一対の段ロールの模式図を示し、段ロールの軸心方向から見た側面図FIG. 2 shows a schematic diagram of a pair of corrugating rolls for corrugating single-faced corrugated paper according to the same embodiment, and is a side view seen from the axial direction of the corrugating rolls. 同実施の形態にかかる片面段ボール紙をコルゲート加工する一対の段ロールの模式図を示し、しん材の供給側から見た正面図FIG. 2 shows a schematic diagram of a pair of corrugating rolls for corrugating single-faced corrugated paper according to the same embodiment, and is a front view seen from the supply side of the shin material. 同実施の形態にかかる片面段ボール紙をコルゲート加工する一対の段ロールの模式図を示し、しん材の排出側から見た正面図FIG. 2 shows a schematic diagram of a pair of corrugating rolls for corrugating single-faced corrugated paper according to the same embodiment, and is a front view seen from the sheet material discharge side. 本発明の他の実施の形態にかかる片面段ボール紙を示し、ライナー材上に形成する段のパターンが対称形をなす2種類の片面段ボール紙を示す模式図FIG. 3 is a schematic diagram showing a single-faced corrugated board according to another embodiment of the present invention, showing two types of single-faced corrugated board having symmetrical patterns of corrugations formed on a liner material; 同実施の形態にかかる一方の片面段ボール紙を枚葉に裁断し、さらに六角形の素子に裁断する場合を示す模式図FIG. 4 is a schematic diagram showing a case where one single-faced corrugated board according to the same embodiment is cut into sheets and further cut into hexagonal elements; 同実施の形態にかかる他方の片面段ボール紙を枚葉に裁断し、さらに六角形の素子に裁断する場合を示す模式図Schematic diagram showing a case where the other single-faced corrugated board according to the same embodiment is cut into sheets and further cut into hexagonal elements. 同実施の形態にかかる枚葉に裁断した片面段ボール紙の素子を多段に重ねた状態を示す模式図Schematic diagram showing a state in which elements of single-faced corrugated paper cut into sheets according to the same embodiment are stacked in multiple stages. 本発明の他の実施の形態にかかる片面段ボール紙を示し、給気側の変向流路部を形成するしん材と、給気側の変向流路部を形成するしん材と、中間流路部を形成するしん材のそれぞれを別途の段ロールでコルゲート加工して、一枚のライナー材の上に貼り付けた片面段ボール紙を示す模式図1 shows a single-faced corrugated board according to another embodiment of the present invention; Schematic diagram showing single-faced corrugated board in which each of the shin materials forming the path is corrugated with separate corrugated rolls and pasted on one liner material. 同実施の形態にかかる片面段ボール紙をコルゲート加工する段ロールを示す模式図Schematic diagram showing a corrugated roll for corrugating single-faced corrugated paper according to the same embodiment. 同実施の形態にかかる片面段ボール紙を枚葉に裁断した素子を示す模式図Schematic diagram showing an element obtained by cutting single-faced corrugated paper according to the same embodiment into sheets. 本発明の他の実施の形態にかかる片面段ボール紙を示す模式図Schematic diagram showing a single-faced corrugated board according to another embodiment of the present invention 同実施の形態にかかる片面段ボール紙を枚葉に裁断してなる矩形の素子を多段に重ねた熱交換素子に、給気口部および排気口部を装着した状態を示し、一次側流路の素子を示す平面図1 shows a state in which an air supply port and an exhaust port are attached to a heat exchange element in which rectangular elements formed by cutting single-faced corrugated paper according to the same embodiment are stacked in multiple stages, and FIG. Plan view showing the element 同実施の形態にかかる片面段ボール紙を枚葉に裁断してなる矩形の素子を多段に重ねた熱交換素子に、給気口部および排気口部を装着した状態を示し、二次側流路の素子を示す平面図2 shows a state in which an air supply port and an exhaust port are attached to a heat exchange element in which rectangular elements formed by cutting single-faced corrugated paper according to the embodiment are stacked in multiple stages, and a secondary flow path; A plan view showing the elements of

以下、本発明の実施の形態を図面に基づいて説明する。
(実施例1)
図1から図4において、本実施の形態にかかる熱交換素子1は、全熱交換器に使用するものであり、片面段ボール紙2を多段に重ねて一次側流路3と二次側流路4を交互に形成したものである。
BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, embodiments of the present invention will be described with reference to the drawings.
(Example 1)
1 to 4, the heat exchange element 1 according to the present embodiment is used in a total heat exchanger, and is formed by stacking single-faced corrugated paperboards 2 in multiple stages to form a primary side flow path 3 and a secondary side flow path. 4 are alternately formed.

片面段ボール紙2は、図1に示すように、連続紙のライナー材21の上に、連続紙を波型状にコルゲート加工したしん材22を配置して段を形成し、その後に矩形状の枚葉の素子2aに裁断したものである。本実施の形態では、さらに所定形状、ここでは6角形の素子2bに裁断している。 As shown in FIG. 1, the single-faced corrugated paperboard 2 is formed by arranging a corrugated corrugated continuous paper liner material 22 on a continuous paper liner material 21 to form a corrugated corrugated continuous paper. It is cut into a sheet element 2a. In this embodiment, the element 2b is further cut into a predetermined shape, here a hexagonal element 2b.

そして、図2に示すように、正方向に向けて配置した6角形の素子2bと、図3に示すように、図面の紙面上において180度回転させた6角形の素子2bを、交互に多段に重ねて、図4に示す熱交換素子1を形成する。 Then, as shown in FIG. 2, the hexagonal elements 2b arranged in the positive direction and, as shown in FIG. to form the heat exchange element 1 shown in FIG.

片面段ボール紙2を形成するライナー材21とライナー材21の上に段を形成する波型状のしん材22は透湿性と伝熱性を備えている。しん材22には強度の強い材料、例えば不織布、坪量の大きい紙を使用する。 The liner material 21 forming the single-faced corrugated board 2 and the corrugated shin material 22 forming a step on the liner material 21 have moisture permeability and heat transfer properties. A strong material such as a non-woven fabric or paper having a large basis weight is used for the shin material 22 .

しん材22は波型で流路23を形成しており、しん材22の波型が形成する流路23が熱交換素子1の一次側流路3もしくは二次側流路4となる。しん材22の流路23は、給気側に給気変向流路部(分離流路)24を有し、排気側に排気変向流路部(分離流路)25を有するとともに、両側の変向流路部24、25の間に中間流路部(対向流路)26を有しており、給気変向流路部24の給気口24aから排気変向流路部25の排気口25aに至るまでの全流路を、一枚のライナー材21上に、一枚の心材22で形成している。 The core material 22 is corrugated to form a channel 23 , and the channel 23 formed by the corrugation of the core material 22 becomes the primary side channel 3 or the secondary side channel 4 of the heat exchange element 1 . The flow path 23 of the thin material 22 has an air supply direction change channel portion (separation channel) 24 on the air supply side and an exhaust direction change channel portion (separation channel) 25 on the exhaust side. An intermediate flow path portion (opposing flow path) 26 is provided between the direction-changing flow path portions 24 and 25 of the air supply direction-changing flow path portion 24, and the air supply port 24a of the air supply direction-changing flow path portion 24 is connected to the exhaust direction-changing flow path portion 25. A single core material 22 is formed on a single liner material 21 to form the entire flow path up to the exhaust port 25a.

本実施の形態では、給気変向流路部24の給気口24aと排気変向流路部25の排気口25aは、六角形の素子2bに裁断する前の矩形状の素子2aにおいて、同じ一辺側に向けて開口している。 In the present embodiment, the air supply port 24a of the air supply direction-changing channel portion 24 and the exhaust port 25a of the exhaust gas direction-changing channel portion 25 are formed in the rectangular element 2a before being cut into the hexagonal element 2b, It is open toward the same side.

そして、片面段ボール紙2の素子2bを多段に重ねた熱交換素子1は、ライナー材21を介して上下の流路23の給気変向流路部24と排気変向流路部25が隣り合い、給気変向流路部24と排気変向流路部25が互いに異なる方向に変向し、熱交換素子1の一次側流路3と二次側流路4が交互に形成されている。 In the heat exchange element 1 in which the elements 2b of the single-faced corrugated paperboard 2 are stacked in multiple stages, the supply air direction changing channel portion 24 and the exhaust direction changing channel portion 25 of the upper and lower channels 23 are adjacent to each other with the liner material 21 interposed therebetween. As a result, the supply air direction-changing channel part 24 and the exhaust air direction-changing channel part 25 are changed in directions different from each other, and the primary side channel 3 and the secondary side channel 4 of the heat exchange element 1 are alternately formed. there is

熱交換素子1を全熱交換器に装着する際には、全熱交換器の所定の枠内に熱交換素子1を配置するとともに、枠と熱交換素子1の間にシリコン樹脂を充填し、枠と熱交換素子1を接着するとともに、空気の漏れを遮断する。 When the heat exchange element 1 is attached to the total heat exchanger, the heat exchange element 1 is arranged in a predetermined frame of the total heat exchanger, and the space between the frame and the heat exchange element 1 is filled with silicone resin, The frame and the heat exchange element 1 are adhered together, and air leakage is blocked.

上記の構成によれば、片面段ボール紙の段の波型が形成する流路、つまり給気変向流路部24の給気口24aから排気変向流路部25の排気口25aに至るまでの全流路を一枚のライナー材21の上に形成しているので、片面段ボール紙2を断裁して枚葉の素子2a、2bを形成し、枚葉の素子2a、2bを多段に重ねるだけで、対向流路の流入側および排出側に分離流路を有する熱交換素子1を、少ない工数で容易に製造することができる。
(段ロール)
本実施の形態では、しん材22のコルゲート加工に、図5に示す、単一の段ロール61を使用している。段ロール61は上下に一対を配して使用する。
According to the above configuration, the flow path formed by corrugated corrugations of single-faced corrugated paper, that is, from the air supply port 24a of the air supply direction-changing channel portion 24 to the exhaust port 25a of the exhaust gas direction-changing channel portion 25. is formed on one sheet of liner material 21, the single-faced corrugated board 2 is cut to form the sheet elements 2a and 2b, and the sheet elements 2a and 2b are stacked in multiple stages. The heat exchange element 1 having separate flow paths on the inflow side and the discharge side of the opposing flow paths can be easily manufactured with a small number of man-hours.
(corrugated roll)
In this embodiment, a single corrugating roll 61 shown in FIG. 5 is used for corrugating the shin material 22 . A pair of corrugating rolls 61 are arranged vertically for use.

段ロール61は、軸心方向の全長にわたって連続する単一ロールからなり、ロール外周面にはしん材22に波型の段を形成するための凸条をなす複数の歯81と、隣り合う歯1の間の凹状をなす溝82を有している。歯81および溝82は段ロール61の軸心方向の全長にわたって伸びている。 The corrugating roll 61 is composed of a single roll continuous over the entire length in the axial direction. 1 and has a groove 82 forming a concave shape. Teeth 81 and grooves 82 extend the full axial length of corrugating roll 61 .

歯81は、中間流路部26に対応する中間部位の歯条81aが段ロール61の軸心と平行をなし、給気側および排気側の変向流路部24、25に対応する両側部位の歯条81b、81cが段ロール61の軸心に対してねじれ角を有する。 The tooth 81 has a toothed portion 81a at an intermediate portion corresponding to the intermediate flow passage portion 26, which is parallel to the axis of the corrugating roll 61, and has both side portions corresponding to the direction-changing flow passage portions 24, 25 on the air supply side and the exhaust side. teeth 81 b and 81 c have a twist angle with respect to the axis of the corrugating roll 61 .

この段ロール61によるコルゲート加工により、一枚のしん材22に、給気変向流路部24の給気口24aから排気変向流路部25の排気口25aに至るまでの全流路が形成される。 By corrugating with the corrugating rolls 61, the entire flow path from the air supply port 24a of the air supply direction-changing channel portion 24 to the exhaust port 25a of the exhaust direction-changing channel portion 25 is formed in the single sheet of shin material 22. It is formed.

本実施の形態では、単一の段ロール61を使用したが、図6から図9に示すように、複数ロールからなる一対の段ロール71、72を使用することもできる。この段ロール71、72は、軸心方向に連接する中間部ロール71a、72aと両側部ロール71b、71c、72b、72cの複数ロールからなる。中間部ロール71a、72aと両側部ロール71b、71c、72b、72cはそれぞれの軸71d、72dにキー73によって軸心周りに固定し、中間部ロール71a、72aと両側部ロール71b、71c、72b、72cが一体に回転する。 Although a single corrugating roll 61 is used in this embodiment, a pair of corrugating rolls 71 and 72 comprising a plurality of rolls can also be used as shown in FIGS. The corrugating rolls 71 and 72 are composed of a plurality of rolls including intermediate rolls 71a and 72a and side rolls 71b, 71c, 72b and 72c which are connected in the axial direction. The intermediate rolls 71a, 72a and the side rolls 71b, 71c, 72b, 72c are fixed to the respective shafts 71d, 72d by a key 73 so that the intermediate rolls 71a, 72a and the side rolls 71b, 71c, 72b are fixed to the shafts 71d, 72d. , 72c rotate together.

中間部ロール71a、72aは、単数もしく複数とすることができ、あるいは中間部ロール71a、72aをなくして両側部ロール71b、71c、72b、72cのみとすることも可能である。 The middle rolls 71a, 72a can be singular or plural, or it is possible to eliminate the middle rolls 71a, 72a and have only the side rolls 71b, 71c, 72b, 72c.

各ロール71a、72a、71b、71c、72b、72cは、ロール外周にしん材22を波型に形成する歯81を有している。 Each of the rolls 71a, 72a, 71b, 71c, 72b, 72c has teeth 81 forming a wave pattern on the outer periphery of the roll.

歯81は、中間流路部26に対応する中間部ロール71a、72aの歯条81aが段ロール71、72の軸心と平行な平歯状をなし、給気側および排気側の変向流路部24、25に対応する両側部ロール71b、71c、72b、72cの歯条81b、81cが段ロール71の軸心に対してねじれ角を有するはす歯状をなす。 The teeth 81 of the intermediate rolls 71a and 72a corresponding to the intermediate flow path 26 are spur-shaped in parallel with the axes of the corrugating rolls 71 and 72, so that the air-supply side and the exhaust side of the directional flow can be controlled. The teeth 81b, 81c of the side rolls 71b, 71c, 72b, 72c corresponding to the passages 24, 25 are helical with respect to the axis of the corrugating roll 71. As shown in FIG.

図7に示すように、一対の段ロール71、72は上下に配しており、しん材22の供給側にはしん材22の浮き上がりを抑える一対のローラ74を配している。ローラ74に替えて板状の部材により形成するスリット構造とすることも可能である。 As shown in FIG. 7, a pair of corrugated rolls 71 and 72 are arranged vertically, and a pair of rollers 74 for suppressing the floating of the core material 22 is arranged on the supply side of the core material 22 . Instead of the roller 74, it is also possible to adopt a slit structure formed by a plate-like member.

双方の段ロール71、72のすべての側部ロール71b、71c、72b、72cの歯条は、同じねじれ角を有する。そして、しん材22を介して相対向する側部ロール71bと側部ロール72b、および側部ロール71cと側部ロール72cにおいて歯条81b、81cのねじれ方向が相反する。また、中間部ロール71a、72aの両側にある側部ロール71bと側部ロール71c、および側部ロール72bと側部ロール72cにおいて歯条81b、81cのねじれ方向が相反している。 The teeth of all side rolls 71b, 71c, 72b, 72c of both corrugating rolls 71, 72 have the same helix angle. The twist directions of the teeth 81b and 81c of the side rolls 71b and 72b, and of the side rolls 71c and 72c, which face each other with the thin material 22 interposed therebetween, are opposite to each other. The twist directions of the teeth 81b and 81c of the side rolls 71b and 71c, and the side rolls 72b and 72c on both sides of the intermediate rolls 71a and 72a are opposite to each other.

図8に示すように、一対の段ロール71、72をしん材22の供給側から見て、しん材22を介して相対向する側部ロール71bと側部ロール72b、および側部ロール71cと側部ロール72cの歯条81b、81cが、段ロール71、72の軸心方向外側に向けてしん材22から離隔する方向に伸びている。 As shown in FIG. 8, when the pair of corrugating rolls 71 and 72 are viewed from the supply side of the core material 22, the side rolls 71b, 72b, and 71c face each other with the core material 22 interposed therebetween. The teeth 81b, 81c of the side rolls 72c extend axially outward of the corrugating rolls 71, 72 in a direction away from the core material 22. As shown in FIG.

しん材22が一対の段ロール71、72の間に入り込む時、中間部ロール71a、72aの両側にある側部ロール71bと側部ロール71cの間、および側部ロール72bと側部ロール72cの間に挟まれるしん材22には、段ロール71、72の軸心方向の外側に向けて力Fが作用するとともに、段ロール71、72の軸心に対する角度が異なる歯条81aと歯条81b、81cの間でしん材が浮き上がり、その状態のまま皺になりつつ段を形成する場合がある。このため、一対のローラ74の供給側においてローラ74でしん材22の浮き上がりを抑えることで皺の発生を防止する。この効果は、先に述べたようにスリット構造で代替することも可能である。 When the core material 22 enters between the pair of corrugating rolls 71 and 72, it is positioned between the side rolls 71b and 71c on both sides of the intermediate rolls 71a and 72a and between the side rolls 72b and 72c. A force F acts outward in the axial direction of the corrugating rolls 71 and 72 on the core material 22 sandwiched between them, and the teeth 81a and 81b have different angles with respect to the axial centers of the corrugating rolls 71 and 72. , 81c, and in that state, it may wrinkle and form a step. Therefore, the rollers 74 on the supply side of the pair of rollers 74 prevent the lining material 22 from rising, thereby preventing wrinkles. This effect can be replaced with a slit structure as described above.

図9に示すように、一対の段ロール71、72をしん材22の排出側から見て、しん材22を介して相対向する側部ロール71bと側部ロール72b、および側部ロール71cと側部ロール72cの歯条81b、81cが、段ロール71、72の軸心方向外側に向けてしん材22に近づく方向に伸びている。 As shown in FIG. 9, when the pair of corrugating rolls 71 and 72 are viewed from the sheet material 22 discharge side, the sheet material 22 is interposed between the side rolls 71b and 72b, and the side rolls 71c. The teeth 81b, 81c of the side rolls 72c extend toward the axially outer side of the corrugating rolls 71, 72 in a direction approaching the core material 22. As shown in FIG.

しん材22が一対の段ロール71、72の間から排出される時、中間部ロール71a、72aの両側にある側部ロール71bと側部ロール71cの間、および側部ロール72bと側部ロール72cの間から排出されるしん材22には、段ロール71、72の軸心方向の外側に向けて力Fが作用する
この構造により、一対の段ロール71、72のしん材22の排出側では、歯条81b、81cがしん材22を段ロール71、72の軸心方向外側に向けて広げるように作用し、しん材22のしわの発生を防止する。
When the core material 22 is discharged from between the pair of corrugating rolls 71 and 72, the intermediate rolls 71a and 72a and between the side rolls 71b and 71c on both sides and between the side rolls 72b and 72b are discharged. A force F acts outward in the axial direction of the corrugating rolls 71 and 72 on the corrugating material 22 discharged from between 72c. Then, the teeth 81b and 81c act to widen the backing material 22 toward the outer side in the axial direction of the corrugating rolls 71 and 72, thereby preventing the backing material 22 from being wrinkled.

この段ロール71、72によるコルゲート加工により、一枚のしん材22に、給気変向流路部24の給気口24aから排気変向流路部25の排気口25aに至るまでの全流路が形成される。
(実施例2)
上記の実施例1では、熱交換素子1の一次側流路3と二次側流路4を形成する六角形の素子2bは、一つの連続紙をなす片面段ボール紙2から切り出した同一の流路形状を有するものであり、同じ流路形状を有する矩形状の枚葉の片面段ボール紙2を図面の紙面上において180度回転させることで、給気変向流路部24および排気変向流路部25を異なる方向に向かせた。この場合、給気変向流路部24の給気口24aと排気変向流路部25の排気口25aは、六角形の素子2bに裁断する前の片面段ボール紙2において、同じ一辺側に向けて開口している。
By corrugating with the corrugating rolls 71 and 72, the entire flow from the air supply port 24a of the air supply direction-changing channel portion 24 to the exhaust port 25a of the exhaust gas direction-changing channel portion 25 is formed on the single sheet of shin material 22. A path is formed.
(Example 2)
In the first embodiment described above, the hexagonal elements 2b forming the primary side flow path 3 and the secondary side flow path 4 of the heat exchange element 1 are cut out from the single-faced corrugated board 2 forming one continuous paper. By rotating a rectangular single-faced corrugated cardboard 2 having the same channel shape by 180 degrees on the paper surface of the drawing, the air supply turning direction channel portion 24 and the exhaust turning direction flow channel 24 are changed. The passages 25 were oriented in different directions. In this case, the air supply port 24a of the air supply direction-changing channel portion 24 and the exhaust port 25a of the exhaust gas direction-changing channel portion 25 are located on the same side of the single-faced corrugated board 2 before being cut into the hexagonal elements 2b. It is open towards

しかし、図9に示すように、2種類の片面段ボール紙51、52を形成することも可能である。すなわち、図9に示すように、2つの連続紙のライナー材21の上に、それぞれ異なる波型状にコルゲート加工したしん材22a、22bを配置して段を形成する。 However, it is also possible to form two types of single-faced corrugated board 51, 52, as shown in FIG. That is, as shown in FIG. 9, liner materials 22a and 22b corrugated in different corrugated shapes are arranged on two continuous paper liner materials 21 to form steps.

この場合に、各片面段ボール紙51、52を裁断した矩形状の枚葉の素子51a、52aは、給気変向流路部24の給気口24aと排気変向流路部25の排気口25aとが、それぞれ矩形状の枚葉の素子51a、52aの相反する辺側に向けて開口している。 In this case, the rectangular sheet elements 51a and 52a obtained by cutting the respective single-faced corrugated paperboards 51 and 52 are connected to the air supply port 24a of the air supply direction-changing channel portion 24 and the exhaust port of the exhaust gas direction-changing channel portion 25. 25a are opened toward opposite side sides of the rectangular sheet-shaped elements 51a and 52a.

そして、この矩形状の枚葉の素子51a、52aを裁断することで、図10に示す正方向の6角形の素子52bと、図11に示す逆方向の6角形の素子51bの2種類の素子51b、52bを形成する。 Then, by cutting the rectangular sheet elements 51a and 52a, two types of elements, a positive hexagonal element 52b shown in FIG. 10 and a reverse hexagonal element 51b shown in FIG. 11, are obtained. 51b and 52b are formed.

そして、図12に示すように、2種類の素子51b、52bを、交互に多段に重ねて熱交換素子1を形成する。
(実施例3)
上記の実施例1および実施例2では、しん材22、22a、22bは単一の段ロールでコルゲート加工している。
Then, as shown in FIG. 12, two types of elements 51b and 52b are alternately stacked in multiple stages to form the heat exchange element 1. As shown in FIG.
(Example 3)
In Examples 1 and 2 above, the shin members 22, 22a, 22b are corrugated with a single corrugating roll.

しかし、図13から図14に示すように、給気変向流路部24を形成するしん材22cと、排気変向流路部25を形成するしん材22dと、中間流路部26を形成するしん材22eをそれぞれ別途に、一枚のライナー材21の上に貼り付けて、給気変向流路部24の給気口24aから排気変向流路部25の排気口25aに至るまでの全流路を形成した片面段ボール紙61および矩形状の素子61aとすることも可能である。 However, as shown in FIGS. 13 and 14, a thin member 22c forming the supply air direction-changing channel portion 24, a thin member 22d forming the exhaust gas direction-changing channel portion 25, and an intermediate channel portion 26 are formed. Each of the lining materials 22e is separately pasted on one liner material 21, and extends from the air supply port 24a of the air supply direction-changing channel portion 24 to the exhaust port 25a of the exhaust gas direction-changing channel portion 25. It is also possible to use a single-faced corrugated cardboard 61 and a rectangular element 61a forming all the channels.

この場合には、図14に示すように、段ロール91は、それぞれのしん材22c、22d、22eをコルゲート加工する複数のロール91a、91b、91cを1本の軸91dの上に間隔をあけて装着してコルゲート加工する。
(実施例4)
上記の各実施例では、六角形に裁断した素子2b、素子51b、52bで熱交換素子1を形成した。しかし、図16から図18に示すように、矩形状に裁断した素子2aで熱交換素子1を形成し、熱交換素子1を全熱交換器の矩形の枠8の内部に配置することも可能である。ここでは、実施例1で説明した素子2aを例示したが、実施例2、3で説明した素子51a、52a、61aで熱交換素子1を形成することも可能である。
In this case, as shown in FIG. 14, the corrugating rolls 91 have a plurality of rolls 91a, 91b, 91c for corrugating the respective core members 22c, 22d, 22e spaced on a single axis 91d. and corrugated.
(Example 4)
In each of the above examples, the heat exchange element 1 is formed of the element 2b, the elements 51b, and 52b cut into hexagons. However, as shown in FIGS. 16 to 18, it is also possible to form the heat exchange element 1 with an element 2a cut into a rectangular shape and arrange the heat exchange element 1 inside the rectangular frame 8 of the total enthalpy heat exchanger. is. Although the element 2a described in the first embodiment is illustrated here, the heat exchange element 1 can also be formed by the elements 51a, 52a, and 61a described in the second and third embodiments.

また、上記の各実施例では、給気変向流路部24と排気変向流路部25の間の中間流路部26が直線状流路として説明したが、中間流路部26は曲線状流路に形成することも可能である。 Further, in each of the above-described embodiments, the intermediate flow channel portion 26 between the supply air direction-changing channel portion 24 and the exhaust gas direction-changing channel portion 25 has been described as a straight channel, but the intermediate channel portion 26 is curved. It is also possible to form it in a shaped channel.

さらに、上記の各実施例では、しん材22、22a~22eはコルゲート加工材であるが、プレス成型材を用いることも可能である。 Furthermore, in each of the above embodiments, the core members 22, 22a to 22e are corrugated materials, but it is also possible to use press-molded materials.

1 熱交換素子
2、51、52、61 片面段ボール紙
2a、51a、52a、61a 矩形状の枚葉の素子
2b、51b、52b 6角形の素子
3 一次側流路
4 二次側流路
8 枠
21 ライナー材
22、22a、22b、22c、22d、22e しん材
23 流路
24 給気変向流路部
24a 給気口
25 排気変向流路部
25a 排気口
26 中間流路部
61、71、72 段ロール
71a、72a 中間部ロール
71b、71c、72b、72c 側部ロール
71d、72d 軸
73 キー
74 ロール
81 歯
82 溝
81a、81b、81c 歯条
1 Heat exchange element 2, 51, 52, 61 Single-faced corrugated board 2a, 51a, 52a, 61a Rectangular leaf element 2b, 51b, 52b Hexagonal element 3 Primary side channel 4 Secondary side channel 8 Frame 21 liner material 22, 22a, 22b, 22c, 22d, 22e shin material 23 flow path 24 supply air direction-changing flow path section 24a air supply port 25 exhaust direction-changing flow path section 25a exhaust port 26 intermediate flow path section 61, 71, 72 corrugating rolls 71a, 72a intermediate rolls 71b, 71c, 72b, 72c side rolls 71d, 72d shafts 73 keys 74 rolls 81 teeth 82 grooves 81a, 81b, 81c teeth

Claims (8)

片面段ボール紙を多段に重ねて一次側流路と二次側流路を交互に形成し、
片面段ボール紙は、ライナー材と、ライナー材の上に段を形成する波型状のしん材を備え、
しん材の波型が形成する流路は、給気側および排気側に変向流路部を有するとともに、両側の変向流路部の間に中間流路部を有し、
ライナー材を介して隣り合う変向流路部は互いに異なる方向に変向し、
給気側の変向流路部の給気口から排気側の変向流路部の排気口に至るまでの全流路を、一枚のライナー材上に形成したことを特徴とする熱交換素子。
The primary and secondary channels are formed alternately by stacking single-faced corrugated paper in multiple stages,
The single-faced corrugated board comprises a liner material and corrugated liner material forming corrugations on the liner material,
The flow path formed by the corrugation of the shin material has a direction-changing flow path on the air supply side and the exhaust side, and has an intermediate flow path between the direction-changing flow paths on both sides,
Adjacent direction-changing flow passage portions through the liner material are turned in different directions,
A heat exchange characterized in that the entire flow path from the air supply port of the direction-changing flow path section on the air supply side to the exhaust port of the direction-changing flow path section on the exhaust side is formed on a single liner material. element.
給気側の変向流路部の給気口から排気側の変向流路部の排気口に至るまでの全流路を、一枚のしん材で形成したことを特徴とする請求項1に記載の熱交換素子。 The entire passage from the air supply port of the direction-changing passage portion on the air supply side to the exhaust port of the direction-changing passage portion on the exhaust side is formed of a single sheet of material. The heat exchange element according to . 一枚のライナー材の上に、給気側の変向流路部を形成するしん材と、排気側の変向流路部を形成するしん材と、中間流路部を形成するしん材を配置して、給気側の変向流路部の給気口から排気側の変向流路部の排気口に至るまでの全流路を形成したことを特徴とする請求項1に記載の熱交換素子。 On one sheet of liner material, a liner material forming the air supply side direction-changing passage portion, a liner member forming the exhaust side direction-changing passage portion, and a liner member forming the intermediate passage portion are placed. 2. The entire passage from the air supply port of the direction-changing channel portion on the air supply side to the exhaust port of the direction-changing channel portion on the exhaust side is formed. heat exchange element. ライナー材の上に、段を形成する波型状のしん材を配置して片面段ボール紙を形成し、 しん材の波型で形成する流路の給気側および排気側に変向流路部を設けるとともに、両側の変向流路部の間に中間流路部を設け、給気側の変向流路部の給気口から排気側の変向流路部の排気口に至るまでの全流路を、一枚のライナー材上に形成し、
片面段ボール紙を断裁して枚葉の素子を形成し、
枚葉の素子を多段に重ね、かつライナー材を介して隣り合う変向流路部が互いに異なる方向に変向するように配置して、一次側流路と二次側流路を交互に形成したことを特徴とする熱交換素子の製造方法。
On top of the liner material, a corrugated lining material that forms a step is placed to form a single-faced corrugated board, and the direction-changing flow path section is formed on the air supply side and the exhaust side of the flow path formed by the corrugated lining material. is provided, and an intermediate flow path is provided between the direction-changing flow paths on both sides, from the air supply port of the direction-changing flow path on the air supply side to the exhaust port of the direction-changing flow path on the exhaust side. All flow paths are formed on a single liner material,
Cutting single-faced corrugated paper to form a sheet element,
Single-wafer elements are stacked in multiple stages, and adjacent direction-changing flow path portions are arranged with a liner material interposed so that the directions of the adjacent direction-changing flow paths are different from each other, forming the primary-side flow path and the secondary-side flow path alternately. A method for manufacturing a heat exchange element, characterized by:
一枚のしん材に、給気側の変向流路部の給気口から排気側の変向流路部の排気口に至るまでの全流路を、段ロールによるコルゲート加工で形成し、
段ロールは、軸心方向の全長にわたって連続する単一ロールからなり、ロール外周にしん材を波型に形成する歯を有し、
歯は、中間流路部に対応する中間部位の歯条が段ロールの軸心と平行をなし、給気側および排気側の変向流路部に対応する両側部位の歯条が段ロールの軸心に対してねじれ角を有することを特徴とする請求項4に記載の熱交換素子の製造方法。
The entire flow path from the air supply port of the direction-changing flow path on the air supply side to the exhaust port of the direction-changing flow path on the exhaust side is formed in a sheet of shin material by corrugating with corrugated rolls,
The corrugating roll consists of a single roll that is continuous over the entire length in the axial direction, and has teeth that form a corrugated material on the outer periphery of the roll,
As for the teeth, the teeth at the intermediate portion corresponding to the intermediate flow path portion are parallel to the axis of the corrugating roll, and the teeth at both side portions corresponding to the direction changing flow passage portions on the air supply side and the exhaust side are formed on the corrugating roll. 5. The method of manufacturing a heat exchange element according to claim 4, wherein the element has a twist angle with respect to the axis.
一枚のしん材に、給気側の変向流路部の給気口から排気側の変向流路部の排気口に至るまでの全流路を、段ロールによるコルゲート加工で形成し、
段ロールは、軸心方向に連接して一体に回転する複数ロールからなり、各ロールのロール外周にしん材を波型に形成する歯を有し、
歯は、中間流路部に対応する中間部ロールの歯条が段ロールの軸心と平行をなし、給気側および排気側の変向流路部に対応する両側部ロールの歯条が段ロールの軸心に対してねじれ角を有することを特徴とする請求項4に記載の熱交換素子の製造方法。
The entire flow path from the air supply port of the direction-changing flow path on the air supply side to the exhaust port of the direction-changing flow path on the exhaust side is formed in a sheet of shin material by corrugating with corrugated rolls,
The corrugating roll consists of a plurality of rolls that are connected in the axial direction and rotate integrally, and each roll has teeth that form a corrugated material on the outer periphery of the roll,
As for the teeth, the teeth of the intermediate roll corresponding to the intermediate passage are parallel to the axis of the corrugating roll, and the teeth of the side rolls corresponding to the direction changing passages on the air supply side and the exhaust side are corrugated. 5. The method of manufacturing a heat exchange element according to claim 4, wherein the roll has a twist angle with respect to the axial center of the roll.
一枚のしん材に、給気側の変向流路部の給気口から排気側の変向流路部の排気口に至るまでの全流路を、一対の段ロールによるコルゲート加工で形成し、
双方の段ロールは、軸心方向に連接して一体に回転する複数ロールからなり、各ロールのロール外周にしん材を波型に形成する歯を有し、
歯は、中間流路部に対応する中間部ロールの歯条が段ロールの軸心と平行をなし、給気側および排気側の変向流路部に対応する両側部ロールの歯条が段ロールの軸心に対してねじれ角を有し、
すべての側部ロールの歯条は、同じねじれ角を有し、しん材を介して相対向する側部ロールにおいて歯条のねじれ方向が相反し、中間部ロールの両側にある側部ロールにおいて歯条のねじれ方向が相反し、
一対の段ロールをしん材の排出側から見て、しん材を介して相対向する側部ロールの歯条が、段ロールの軸心方向外側に向けてしん材に近づく方向に伸びることを特徴とする請求項4に記載の熱交換素子の製造方法。
A single piece of shin material is corrugated with a pair of corrugated rolls to form the entire flow path from the air supply port of the direction-changing flow path on the air supply side to the exhaust port of the direction-changing flow path on the exhaust side. death,
Both corrugating rolls are composed of a plurality of rolls that are connected in the axial direction and rotate integrally, and each roll has teeth that form a corrugated material on the outer periphery of the roll,
As for the teeth, the teeth of the intermediate roll corresponding to the intermediate passage are parallel to the axis of the corrugating roll, and the teeth of the side rolls corresponding to the direction changing passages on the air supply side and the exhaust side are corrugated. has a twist angle with respect to the axis of the roll,
The teeth of all the side rolls have the same helix angle, the side rolls facing each other with the backing material have opposite twist directions, and the side rolls on both sides of the intermediate roll have teeth in opposite directions. The torsion directions of the threads are opposite to each other,
When the pair of corrugating rolls are viewed from the side of the corrugating material discharging side, the teeth of the side rolls opposed to each other with the corrugating material interposed therebetween extend outward in the axial direction of the corrugating rolls in a direction approaching the corrugating material. The method for manufacturing a heat exchange element according to claim 4.
しん材が、給気側の変向流路部を形成するしん材と、給気側の変向流路部を形成するしん材と、中間流路部を形成するしん材からなり、それぞれのしん材を別途の段ロールでコルゲート加工して、一枚のライナー材の上に貼り付けて、給気側の変向流路部の給気口から排気側の変向流路部の排気口に至るまでの全流路を形成したことを特徴とする請求項4に記載の熱交換素子の製造方法。 The core material is composed of a core material that forms the direction-changing channel portion on the air supply side, a core material that forms the direction-changing channel portion on the air supply side, and a core member that forms the intermediate channel portion. The core material is corrugated with a separate corrugated roll, pasted on a sheet of liner material, and connected from the air supply port of the direction-changing channel on the air supply side to the exhaust port of the direction-changing channel on the exhaust side. 5. The method of manufacturing a heat exchange element according to claim 4, wherein all the flow paths are formed up to .
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