JP2022153837A - Conjugate - Google Patents

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JP2022153837A
JP2022153837A JP2021056568A JP2021056568A JP2022153837A JP 2022153837 A JP2022153837 A JP 2022153837A JP 2021056568 A JP2021056568 A JP 2021056568A JP 2021056568 A JP2021056568 A JP 2021056568A JP 2022153837 A JP2022153837 A JP 2022153837A
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welding
vibration
joined
vibration welding
rib
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裕一 佐藤
Yuichi Sato
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Nihon Plast Co Ltd
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Nihon Plast Co Ltd
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  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

To provide a conjugate formed by laminating and integrating at least three components, in which restrictions in arrangement of a protrusion such as a welding rib are less likely to occur.SOLUTION: A conjugate (1) includes at least a first component (10), a second component (20), and a third component (30) laminated and integrally formed, wherein: the first component (10) and the second component (20) are conjugated to each other with at least one of a first oscillation welding part (6) formed by oscillation welding; the second component (20) and the third component (30) are conjugated to each other with at least one of a second oscillation welding part (7) formed by oscillation welding; and at least a part of the first oscillation welding part (6) and at least a part of the second oscillation welding part (7) are arranged in a site overlapping in a lamination direction.SELECTED DRAWING: Figure 1

Description

本発明は、それぞれが合成樹脂により形成された少なくとも第1部材、第2部材、及び第3部材が積層されるとともに一体的に形成される接合体に関する。 TECHNICAL FIELD The present invention relates to a joined body in which at least a first member, a second member, and a third member each made of synthetic resin are laminated and integrally formed.

従来から、合成樹脂により形成される2つ以上の部材(例えば、樹脂成型品)を振動溶着により接合することが知られている。振動溶着では、溶着させる2つの部材を互いに当接させ、更に加圧しながら相互に振動させることにより、2つの部材の当接している部分(当接面)を溶融させて接合することができる。例えば特開2009-262814号公報(特許文献1)には、車両のインストルメントパネルに、合成樹脂製の成形品を重ねて振動溶着することにより取り付ける車両用成形品の取付構造が開示されている。 2. Description of the Related Art Conventionally, it is known to join two or more members (for example, resin moldings) made of synthetic resin by vibration welding. In vibration welding, the two members to be welded are brought into contact with each other, and by further vibrating them while applying pressure, the contacting portions (contact surfaces) of the two members can be melted and joined. For example, Japanese Patent Application Laid-Open No. 2009-262814 (Patent Document 1) discloses a mounting structure for a vehicle molded product that is mounted on an instrument panel of a vehicle by stacking synthetic resin molded products and vibration welding them. .

特開2009-262814号公報JP 2009-262814 A

従来の振動溶着について、図4及び図5を参照しながら、合成樹脂製の第1部材71に対し、合成樹脂製の第2部材72と、合成樹脂製の第3部材73とを、2回の振動溶着工程で順番に接合して接合体70を製造する場合について説明する。 As for the conventional vibration welding, referring to FIGS. 4 and 5, a second synthetic resin member 72 and a third synthetic resin member 73 are attached to a first synthetic resin member 71 twice. A case in which the joined body 70 is manufactured by successively joining them in the vibration welding process will be described.

先ず、第1部材71に第2部材72を振動溶着により接合する1回目の振動溶着工程を行う。この場合、第2部材72には、図4に示したように、横振動による振動エネルギーを第1部材71と第2部材72の接触部分に集中させるために複数の溶着リブ72aが設けられている。1回目の振動溶着工程では、第1部材71及び第2部材72の一方(例えば第1部材71)を固定し、他方(例えば第2部材72)を一方に向けて押圧しながら横方向に振動させる。これにより、第1部材71と第2部材72の接触部分で摩擦による熱が発生し、その熱で合成樹脂を溶融させることによって第1部材71と第2部材72を溶着させることができる。 First, a first vibration welding process is performed to join the second member 72 to the first member 71 by vibration welding. In this case, as shown in FIG. 4, the second member 72 is provided with a plurality of welding ribs 72a for concentrating the vibrational energy due to the lateral vibration on the contact portion between the first member 71 and the second member 72. there is In the first vibration welding process, one of the first member 71 and the second member 72 (for example, the first member 71) is fixed, and the other (for example, the second member 72) is pressed toward one side while vibrating in the horizontal direction. Let As a result, heat is generated by friction at the contact portion between the first member 71 and the second member 72, and the heat melts the synthetic resin, thereby welding the first member 71 and the second member 72 together.

次に、第1部材71と第2部材72が接合された一次接合体に第3部材73を振動溶着により接合する2回目の振動溶着工程を行う。第3部材73には、第2部材72と同様に、振動エネルギーを集中させるために複数の溶着リブ73aが設けられている。また2回目の振動溶着工程でも、1回目の振動溶着工程と同様に、接合させる一方の部材を固定し、他方の部材を加圧しながら振動させる。これによって、第1部材71、第2部材72、及び第3部材73が積層されて一体化された接合体70が製造される。 Next, a second vibration welding step is performed to join the third member 73 to the primary joined body in which the first member 71 and the second member 72 are joined by vibration welding. Similar to the second member 72, the third member 73 is provided with a plurality of welding ribs 73a for concentrating vibration energy. Also in the second vibration welding process, as in the first vibration welding process, one member to be joined is fixed and the other member is vibrated while being pressurized. As a result, the joined body 70 in which the first member 71, the second member 72, and the third member 73 are laminated and integrated is manufactured.

しかし、上述のように2回の振動溶着工程を行って接合体70を製造する場合、第2部材72の溶着リブ72aが設けられる部分では、第2部材72の厚さが部分的に厚くなるため、第2部材72を成形する成形工程時に、第2部材72の溶着リブ72aが設けられる部分の裏面側に、図4に示したようなヒケ(凹み)72bが発生する。 However, when the bonded body 70 is manufactured by performing the vibration welding process twice as described above, the thickness of the second member 72 is partially thickened at the portion where the welding rib 72a of the second member 72 is provided. Therefore, during the molding process of molding the second member 72, a sink mark (dent) 72b as shown in FIG.

このようなヒケ72bが形成された第2部材72の裏面に対して第3部材73を接合する場合、例えば第3部材73の溶着リブ73aを、第2部材72の裏面のヒケ72bが形成されている部分に接触させて振動溶着を行うと、ヒケ72bを含む接触部分で合成樹脂を適切に溶融させることができないため、所要の溶着強度を確保できなかった。このため、従来では、2回の振動溶着工程を行う場合、上述したヒケ72bによる不具合を防ぐために、図5に示すように、第2部材72の溶着リブ72aと、第3部材73の溶着リブ73aとが互いに位置をずらされて配置される。これによって、2回目の振動溶着工程では、第3部材73の溶着リブ73aを第2部材72のヒケ72bが形成されていない裏面部分に接触させて振動溶着を行うことができるため、第3部材73を適切な溶着強度で第2部材72に接合できる。 When the third member 73 is joined to the back surface of the second member 72 on which such sink marks 72b are formed, for example, the welding ribs 73a of the third member 73 and the sink marks 72b on the back surface of the second member 72 are formed. If vibration welding is performed by contacting the portion where the contact is made, the synthetic resin cannot be appropriately melted at the contact portion including the sink mark 72b, so the required welding strength cannot be secured. For this reason, conventionally, when the vibration welding process is performed twice, the welding rib 72a of the second member 72 and the welding rib 73 of the third member 73 are arranged as shown in FIG. 73a are displaced from each other. As a result, in the second vibration welding step, the welding rib 73a of the third member 73 can be brought into contact with the back surface portion of the second member 72 where the sink marks 72b are not formed. 73 can be joined to the second member 72 with an appropriate welding strength.

一方、このように第2部材72の溶着リブ72aの形成位置と、第3部材73の溶着リブ73aの形成位置とがずらされる場合、1つの接合体70を積層方向から見たときに、第1部材71及び第2部材72が溶着する溶着部分(溶着領域)と、第2部材72及び第3部材73が溶着する溶着部分(溶着領域)との合計の面積を1つの接合体70内で広く確保する必要がある。しかし、各部材間の溶着部分の面積を適切に確保しつつ溶着強度を適切に確保するためには、溶着リブ72a,73aの配置に制約が生じ易くなり、その結果、接合体70の設計の自由度を低下させていた。 On the other hand, when the formation position of the welding rib 72a of the second member 72 and the formation position of the welding rib 73a of the third member 73 are shifted in this way, when one bonded body 70 is viewed from the stacking direction, the The total area of the welded portion (welded region) where the first member 71 and the second member 72 are welded and the welded portion (welded region) where the second member 72 and the third member 73 are welded is should be widely secured. However, in order to appropriately secure the welding strength while appropriately securing the area of the welded portion between the members, the arrangement of the welding ribs 72a and 73a is likely to be restricted. It reduced freedom.

また例えば第2部材の溶着リブの大きさ及び形状等を調整することにより、第2部材の成形工程で第2部材の裏面にヒケが発生することを防止可能である。しかし、ヒケを生じさせない最適な大きさ及び形状で溶着リブを第2部材に設けようとすると、成形時のゲートの位置、溶着リブの配置、溶着リブの周辺の形状等も考慮すると、各溶着リブがそれぞれ異なる大きさ及び形状で形成されることになり、その結果、溶着機械の調整が困難になり、また、製造コストの増大を招く。 Also, for example, by adjusting the size and shape of the welding rib of the second member, it is possible to prevent the occurrence of sink marks on the back surface of the second member during the molding process of the second member. However, when trying to provide the second member with welding ribs of the optimum size and shape that do not cause sink marks, considering the position of the gate at the time of molding, the arrangement of the welding ribs, the shape of the periphery of the welding ribs, etc., each welding The ribs are formed in different sizes and shapes, resulting in difficulty in adjusting the welding machine and increasing manufacturing costs.

本発明は上記従来の課題に鑑みてなされたものであって、その目的は、少なくとも3つの部材が積層されて一体化される接合体において、溶着リブ等の凸部の配置に制約を生じさせ難くすることが可能な接合体を提供することにある。 SUMMARY OF THE INVENTION The present invention has been made in view of the above-described problems of the prior art, and an object of the present invention is to limit the arrangement of protrusions such as welding ribs in a joined body in which at least three members are laminated and integrated. To provide a conjugate that can be made difficult.

上記目的を達成するために、本発明により提供される接合体は、少なくとも第1部材、第2部材、及び第3部材が積層されるとともに一体的に形成される接合体であって、前記第1部材、前記第2部材、及び前記第3部材は、それぞれ合成樹脂により形成され、前記第1部材と前記第2部材とは、振動溶着により形成される少なくとも1つの第1振動溶着部で接合され、前記第2部材と前記第3部材とは、振動溶着により形成される少なくとも1つの第2振動溶着部で接合され、前記第1振動溶着部の少なくとも一部と前記第2振動溶着部の少なくとも一部とは、積層方向に互いに重なる位置に配されていることを特徴とするものである。 In order to achieve the above objects, the present invention provides a joined body in which at least a first member, a second member, and a third member are laminated and integrally formed, The first member, the second member, and the third member are each formed of a synthetic resin, and the first member and the second member are joined by at least one first vibration weld formed by vibration welding. The second member and the third member are joined by at least one second vibration weld formed by vibration welding, and at least a part of the first vibration weld and the second vibration weld are joined. At least a part is characterized by being arranged in a position overlapping each other in the stacking direction.

本発明に係る接合体において、前記第2部材は、前記第1部材に対向する上面から前記第1部材に向けて突出する少なくとも1つの凸部と、前記第3部材に対向する下面に凹設される少なくとも1つの凹部と、前記凹部内に前記凹部の内側空間の一部を埋めるように設けられる内部リブとを有することが好ましい。 In the joined body according to the present invention, the second member includes at least one projection projecting from the upper surface facing the first member toward the first member, and a recess formed on the lower surface facing the third member. and an internal rib provided in the recess so as to fill a part of the inner space of the recess.

この場合、前記凹部は、前記凸部に対し、前記積層方向に重なる範囲内に配されていることが好ましい。
また、前記第2部材の前記凹部は、凹溝状に形成され、1つの前記凹部に対し、複数の前記内部リブが設けられていることが好ましい。
In this case, it is preferable that the concave portion is arranged within a range overlapping the convex portion in the stacking direction.
Moreover, it is preferable that the recessed portion of the second member is formed in a groove shape, and a plurality of the internal ribs are provided for one recessed portion.

本発明の接合体によれば、積層方向から見たときの2つの部材同士が溶着する溶着部分の面積を容易に狭くできるため、溶着リブの配置に制約を生じさせ難くすることができ、その結果、接合体の設計の自由度を高めることができる。更に、ヒケに起因する2つの部材間の溶着強度の低下を抑制できる。 According to the joined body of the present invention, the area of the welded portion where the two members are welded to each other when viewed from the stacking direction can be easily narrowed. As a result, the degree of freedom in designing the joined body can be increased. Furthermore, it is possible to suppress a decrease in the welding strength between the two members due to sink marks.

本発明の実施例に係る接合体を模式的に示す断面図である。1 is a cross-sectional view schematically showing a joined body according to an example of the present invention; FIG. 接合される前の第2部材の一部を示す斜視図である。FIG. 4 is a perspective view showing a portion of the second member before being joined; 図2に示した第2部材の下面側(裏面側)における要部を拡大して示す斜視図である。FIG. 3 is an enlarged perspective view showing a main part on the lower surface side (rear surface side) of the second member shown in FIG. 2; 振動溶着で接合される前の従来の第1部材及び第2部材を模式的に示す断面図である。FIG. 4 is a cross-sectional view schematically showing a conventional first member and second member before being joined by vibration welding; 振動溶着で接合された従来の接合体を模式的に示す断面図である。FIG. 4 is a cross-sectional view schematically showing a conventional joined body joined by vibration welding;

以下、本発明の好適な実施の形態について、実施例を挙げて図面を参照しながら説明する。なお、本発明は、以下で説明する実施例に何ら限定されるものではなく、本発明と実質的に同一な構成を有し、かつ、同様な作用効果を奏しさえすれば、多様な変更が可能である。例えば以下の実施例では、接合体において3つの部材が積層されている部分について主に説明するが、本発明では、接合体の一部で少なくとも3つの部材が振動溶着によって接合されて積層されていればよく、接合体を形成するそれぞれの部材の大きさ、厚さ、及び形状等は特に限定されるものではない。 BEST MODE FOR CARRYING OUT THE INVENTION Preferred embodiments of the present invention will now be described with reference to the accompanying drawings. It should be noted that the present invention is not limited to the embodiments described below, and various modifications can be made as long as they have substantially the same configuration as the present invention and have the same effects. It is possible. For example, in the following embodiments, a portion in which three members are laminated in a joined body will be mainly described. The size, thickness, shape, etc. of each member forming the joined body are not particularly limited.

図1は、本実施例に係る接合体を模式的に示す断面図である。図2は、接合される前の第2部材の一部を示す斜視図であり、図3は、その第2部材の下面側(裏面側)における要部を拡大して示す斜視図である。
なお、本実施例では、3つの部材が積層される積層方向を上下方向とする。この場合、中央の第2部材に対し、溶着リブを備えない第1部材が配される側を上方とし、溶着リブを備えた第3部材が配される側を下方とする。
FIG. 1 is a cross-sectional view schematically showing a joined body according to this embodiment. FIG. 2 is a perspective view showing a part of the second member before being joined, and FIG. 3 is an enlarged perspective view showing a main part on the lower surface side (rear surface side) of the second member.
In addition, in the present embodiment, the stacking direction in which the three members are stacked is defined as the vertical direction. In this case, with respect to the central second member, the side on which the first member without welding ribs is arranged is the upper side, and the side on which the third member with the welding ribs is arranged is the lower side.

本実施例の接合体1は、例えば自動車等の車両に用いられる外装部材又は内装部材等の部材又は部品に好適に使用される。なお、本発明はこれに限定されるものではなく、本発明の接合体は、自動車分野及びそれ以外の分野において、合成樹脂製の成形品が適用される様々な部材又は部品等に用いることが可能である。 The joined body 1 of the present embodiment is suitably used for members or parts such as exterior members or interior members used in vehicles such as automobiles. The present invention is not limited to this, and the joined body of the present invention can be used for various members or parts to which synthetic resin moldings are applied in the field of automobiles and other fields. It is possible.

本実施例の接合体1は、振動溶着において被溶着体となる合成樹脂製の第1部材10と、振動溶着によって第1部材10に接合される合成樹脂製の第2部材20と、振動溶着によって第2部材20に接合される合成樹脂製の第3部材30とを有する。第1部材10、第2部材20、及び第3部材30は、それぞれ、従来から知られている射出成形やプレス成形等により、事前に設計された所定の形状で作製されている。 The joined body 1 of this embodiment includes a first member 10 made of synthetic resin, which is an object to be welded in vibration welding, a second member 20 made of synthetic resin, which is joined to the first member 10 by vibration welding, and vibration welding. and a third member 30 made of synthetic resin that is joined to the second member 20 by The first member 10, the second member 20, and the third member 30 are each manufactured in a predetermined shape designed in advance by conventionally known injection molding, press molding, or the like.

本実施例において、第1部材10、第2部材20、及び第3部材30は、それぞれ、振動溶着が適用可能なポリプロピレン等の熱可塑性樹脂により形成されている。この場合、第1部材10と第2部材20、また、第2部材20と第3部材30は、互いに振動溶着に相性が良い合成樹脂で形成されていることが好ましく、特に、第1部材10~第3部材30は、主成分が同じ熱可塑性樹脂で形成されていることがより好ましい。 In this embodiment, the first member 10, the second member 20, and the third member 30 are each made of thermoplastic resin such as polypropylene to which vibration welding can be applied. In this case, the first member 10 and the second member 20, and the second member 20 and the third member 30 are preferably made of a synthetic resin that is compatible with vibration welding. It is more preferable that the -third member 30 is formed of the same thermoplastic resin as the main component.

本実施例の第1部材10は、例えば、下面の少なくとも一部が平坦に形成された平板状の形状を有する。本発明において、第1部材の形状及び大きさは特に限定されず、接合体の用途等に応じて適宜変更することが可能である。例えば第1部材10の少なくとも一部には、湾曲部や突出部が設けられていてもよい。 The first member 10 of this embodiment has, for example, a plate-like shape in which at least a portion of the lower surface is formed flat. In the present invention, the shape and size of the first member are not particularly limited, and can be changed as appropriate according to the use of the joined body. For example, at least part of the first member 10 may be provided with a curved portion or a projecting portion.

本実施例の第2部材20は、第1部材10に対面するように配される第2部材本体部21と、第2部材本体部21の上面から突出する複数の凸部22と、第2部材本体部21の下面に凹設される複数の凹部23と、各凹部23内に設けられる内部リブ24とを有する。本実施例の第2部材本体部21は、例えば、厚さが薄い平板状の形状を有する部分を含む。なお本発明において、第2部材本体部の形状及び大きさは特に限定されず、接合体の用途等に応じて適宜変更することが可能である。 The second member 20 of this embodiment includes a second member main body portion 21 arranged to face the first member 10, a plurality of convex portions 22 protruding from the upper surface of the second member main body portion 21, a second It has a plurality of recesses 23 recessed in the lower surface of the member main body 21 and internal ribs 24 provided in each recess 23 . The second member body portion 21 of the present embodiment includes, for example, a portion having a thin plate-like shape. In the present invention, the shape and size of the second member main body are not particularly limited, and can be changed as appropriate according to the use of the joined body.

第2部材20の凸部22は、第2部材本体部21の上面から畝状に突出する第2溶着リブ22aにより形成されている。本実施例において、各第2溶着リブ22aは、第1部材10に振動溶着で接合される前の状態にて、例えば図2に示すように、接合体1の積層方向に直交する第1方向5(例えば縦方向又は前後方向)に沿って直線的に且つ連続的に設けられている。また、複数の第2溶着リブ22aは、互いに平行に設けられている。 The convex portion 22 of the second member 20 is formed by a second welding rib 22a protruding in a ridge shape from the upper surface of the second member main body portion 21 . In this embodiment, each of the second welding ribs 22a, before being joined to the first member 10 by vibration welding, is arranged in a first direction orthogonal to the stacking direction of the joined body 1, as shown in FIG. 5 (for example, in the longitudinal direction or the front-rear direction) and is provided linearly and continuously. Also, the plurality of second welding ribs 22a are provided parallel to each other.

各第2溶着リブ22aは、第1方向5に直交する断面が一定の形状を呈するように形成されている。例えば本実施例の場合、第2溶着リブ22aは、第1部材10に接合される前の状態にて、第1方向5に直交する断面が半円形又は半円形に近い形状を呈する形状を有する。各第2溶着リブ22aは、後述する第1振動溶着工程によって、第1部材10と第2溶着リブ22aの境界部に形成される第1振動溶着部6によって第1部材10の下面に接合されている。この場合、第2溶着リブ22aは、振動溶着時の加圧及び熱によって変形するとともにバリが発生することにより、振動溶着後の第2溶着リブ22aにおける第1方向5に直交する断面は、台形に近い形状を呈する。 Each second welding rib 22a is formed so that a cross section orthogonal to the first direction 5 has a constant shape. For example, in the case of the present embodiment, the second weld rib 22a has a semicircular or nearly semicircular cross section perpendicular to the first direction 5 before being joined to the first member 10. . Each second welding rib 22a is joined to the lower surface of the first member 10 by a first vibration welding portion 6 formed at the boundary between the first member 10 and the second welding rib 22a in a first vibration welding process, which will be described later. ing. In this case, the second weld rib 22a is deformed by pressure and heat during vibration welding, and burrs are generated. It has a shape close to

なお本発明において、第2溶着リブの形状、大きさ、配置、及び、第2部材本体部の上面からの第2溶着リブの突出高さは特に限定されず、接合体の用途等に応じて適宜変更することが可能である。また、第2部材の凸部の形態は、第2部材本体部の上面から突出して形成されていれば、直線的に連続する畝状の形状に限定されない。第2部材の凸部は、例えば第2部材の平面視において、一方の方向に間欠的に延びる形状(切れ目がある形状)や、円弧状又は波状に湾曲した形状に形成されていてもよい。 In the present invention, the shape, size, and arrangement of the second welding ribs, and the protrusion height of the second welding ribs from the upper surface of the second member main body are not particularly limited, and may vary depending on the use of the joined body. It can be changed as appropriate. Moreover, the form of the convex portion of the second member is not limited to a linearly continuous ridge-like shape as long as it is formed so as to protrude from the upper surface of the second member main body portion. For example, when the second member is viewed from above, the convex portion of the second member may be formed in a shape that intermittently extends in one direction (a shape with a break), or in a shape that is curved in an arc shape or a wavy shape.

第2部材20の凹部23は、第2部材本体部21の下面に凹設された凹溝部23aにより形成されている。本実施例において、各凹溝部23aは、第2溶着リブ22aが延びる方向と同じ方向に沿って、すなわち、上述した第1方向5に沿って、直線的に設けられている。また、複数の凹溝部23aは、互いに平行に設けられている。 The recessed portion 23 of the second member 20 is formed by a recessed groove portion 23 a recessed in the lower surface of the second member main body portion 21 . In this embodiment, each concave groove portion 23a is linearly provided along the same direction as the direction in which the second welding rib 22a extends, that is, along the first direction 5 described above. Also, the plurality of recessed grooves 23a are provided parallel to each other.

第2部材20において、各凹溝部23aは、それぞれ、第2部材20の上面側に設けた1つの第2溶着リブ22aに対応する反対側の位置に設けられている。特に、各凹溝部23aは、対応するそれぞれの第2溶着リブ22aに対し、積層方向に重なる範囲内に設けられている。すなわち、第2部材20を積層方向で見たときに、第2部材20の下面に設けられる1つの凹溝部23aの形成範囲は、第2部材20の上面側に対応して設けられる1つの第2溶着リブ22aの形成範囲の内側に配されている。 In the second member 20, each concave groove portion 23a is provided at a position on the opposite side corresponding to one second welding rib 22a provided on the upper surface side of the second member 20. As shown in FIG. In particular, each concave groove portion 23a is provided within a range overlapping in the stacking direction with respect to each corresponding second welding rib 22a. That is, when the second member 20 is viewed in the stacking direction, the formation range of one concave groove portion 23a provided on the bottom surface of the second member 20 is one groove portion provided corresponding to the top surface side of the second member 20. It is arranged inside the formation range of the second welding rib 22a.

また、凹溝部23aは、第2部材20の内部リブ24を除く部分の厚さ(第2部材本体部21及び第2溶着リブ22aの上面と、第2部材本体部21及び凹溝部23aの下面との間の間隔)が、ほぼ一定の大きさとなるように設けられている。具体的に説明すると、本実施例の第2部材20では、第2溶着リブ22aが第2部材本体部21の上面から突出しているため、凹溝部23aは、第2溶着リブ22aにより増大する第2部材20の厚さを吸収するように、第2溶着リブ22aに対応して設けられている。 In addition, the concave groove portion 23a is the thickness of the portion of the second member 20 excluding the internal rib 24 (the upper surface of the second member main body portion 21 and the second welding rib 22a, and the lower surface of the second member main body portion 21 and the concave groove portion 23a). ) are provided to have a substantially constant size. Specifically, in the second member 20 of this embodiment, the second welding rib 22a protrudes from the upper surface of the second member main body portion 21, so that the concave groove portion 23a is increased by the second welding rib 22a. It is provided corresponding to the second welding rib 22 a so as to absorb the thickness of the two members 20 .

これにより、第2部材20の内部リブ24を除く部分は、第2部材20の少なくとも第1部材10に溶着する部分及びその近傍の範囲において、ほぼ一定の薄い厚さを有することができる。このように第2部材20が薄く形成されることにより、第2部材20を成形する成形工程において、第2部材20の下面(特に、当該下面の第2溶着リブ22aに対応する部分)にヒケが発生することを抑制できる。また、後述の第1振動溶着工程(第1部材10と第2部材20とを振動溶着させる工程)において、第2部材20が溶融する部分の体積(溶融体積)にバラつきを生じさせ難くすることができる。 As a result, the portion of the second member 20 excluding the internal ribs 24 can have a substantially constant thin thickness in at least the portion of the second member 20 that is welded to the first member 10 and the vicinity thereof. Since the second member 20 is formed to be thin in this manner, sink marks on the lower surface of the second member 20 (in particular, the portion of the lower surface corresponding to the second welding rib 22a) are prevented in the molding process for molding the second member 20. can be suppressed. In addition, in the first vibration welding step (the step of vibration welding the first member 10 and the second member 20 together), which will be described later, the volume of the melted portion of the second member 20 (melted volume) should be less likely to vary. can be done.

なお本発明において、第2部材の凹部は、第2部材の上面側に形成される凸部に対応して設けられていれば、凹部の形状、大きさ、及び配置等は特に限定されない。例えば第2部材の凸部が、第2部材の平面視において円弧状又は波状に湾曲した形状で第2部材本体部の上面から突出して形成されている場合、第2部材の凹部も、第2部材の厚さを略一定の大きさにするため、当該凸部に対応する円弧状又は波状に湾曲した形状で第2部材本体部の下面に凹設されていることが好ましい。 In the present invention, the shape, size, arrangement, etc. of the recess are not particularly limited as long as the recess of the second member is provided corresponding to the protrusion formed on the upper surface side of the second member. For example, when the convex portion of the second member is formed to project from the upper surface of the second member main body portion in an arcuate or wavy curved shape in a plan view of the second member, the concave portion of the second member In order to keep the thickness of the member substantially constant, it is preferable that the concave portion is recessed in the lower surface of the second member main body in an arcuate or wavy curved shape corresponding to the convex portion.

第2部材20の各凹溝部23a内には、当該凹溝部23aの内側空間の一部を埋めるように形成される少なくとも1つの内部リブ24が設けられている。本実施例の場合、複数の凹溝部23aのそれぞれに、複数の内部リブ24が設けられている。 At least one internal rib 24 is provided in each recessed groove portion 23a of the second member 20 so as to partially fill the inner space of the recessed groove portion 23a. In the case of this embodiment, a plurality of internal ribs 24 are provided in each of the plurality of recessed groove portions 23a.

各内部リブ24は、凹溝部23aに交差するように、上述した第1方向5(言い換えると、凹溝部23aの長さ方向)に直交する第2方向に沿って設けられている。また、それぞれの内部リブ24の下端面は、第2部材本体部21の下面から連続的に形成されており、内部リブ24の下端面と第2部材本体部21の下面とは、その間の境界部に段差が形成されることなく、滑らかな単一の面(本実施例の場合は平面)に形成されている。 Each internal rib 24 is provided along the second direction perpendicular to the above-described first direction 5 (in other words, the lengthwise direction of the groove 23a) so as to cross the groove 23a. In addition, the lower end surface of each internal rib 24 is formed continuously from the lower surface of the second member main body portion 21, and the lower end surface of the internal rib 24 and the lower surface of the second member main body portion 21 form a boundary therebetween. It is formed on a smooth single surface (flat surface in the case of this embodiment) without forming a step in the portion.

これにより、第2部材20の滑らかに形成される下面の面積(特に本実施例の場合は、段差や凹凸等を含まない平坦面の面積)を、例えば内部リブ24が全く設けられていない場合に比べて、広く確保できる。更に本実施例では、1つの凹溝部23aに対して複数の内部リブ24が設けられているため、第2部材20の下面に凹溝部23aが凹設されていても、滑らかな下面の面積を広く確保し易くできる。これにより、第2部材20と第3部材30とを溶着する後述の第2振動溶着工程において、第3部材30の第3溶着リブ32を第2部材20の下面に安定して接触させることができ、それによって、第3部材30を第2部材20に強固に溶着させることができる。 As a result, the area of the smoothly formed lower surface of the second member 20 (especially in the case of the present embodiment, the area of the flat surface that does not include steps, unevenness, etc.) can be reduced to, for example, the case where the internal ribs 24 are not provided at all. can be secured more widely than Furthermore, in this embodiment, since a plurality of internal ribs 24 are provided for one groove 23a, even if the groove 23a is recessed in the lower surface of the second member 20, the area of the lower surface is smooth. It can be easily secured widely. As a result, the third welding rib 32 of the third member 30 can be stably brought into contact with the lower surface of the second member 20 in the second vibration welding process described later for welding the second member 20 and the third member 30 together. This allows the third member 30 to be strongly welded to the second member 20 .

なお本発明において、第2部材における内部リブの形状、大きさ、及び配置等は特に限定されるものではなく、内部リブの下面が第2部材本体部の下面に対して滑らかに連続する面に形成されていれば、適宜変更することが可能である。例えば、第2部材本体部の下面が湾曲面に形成されている場合、内部リブの下面は、第2部材本体部の湾曲した下面に滑らかに連続する湾曲面に形成されていることが好ましい。 In the present invention, the shape, size, arrangement, etc. of the internal ribs in the second member are not particularly limited. If it is formed, it can be changed as appropriate. For example, when the lower surface of the second member main body is formed into a curved surface, the lower surface of the internal rib is preferably formed into a curved surface that smoothly continues to the curved lower surface of the second member main body.

本実施例において、複数の内部リブ24は、凹溝部23aの長さ方向(すなわち、上述した第1方向5)に一定の間隔で設けられている。この場合、内部リブ24の第1方向5における寸法(内部リブ24の厚さ)は、第1方向5に互いに隣接する内部リブ24間の間隔よりも小さく設定されている。このように内部リブ24を薄く形成することにより、第2部材20の成形工程において第2部材20の下面にヒケをより発生させ難くすることができる。 In this embodiment, the plurality of internal ribs 24 are provided at regular intervals in the longitudinal direction of the concave groove portion 23a (that is, the first direction 5 described above). In this case, the dimension of the internal ribs 24 in the first direction 5 (the thickness of the internal ribs 24 ) is set smaller than the interval between the internal ribs 24 adjacent to each other in the first direction 5 . By forming the internal ribs 24 to be thin in this way, it is possible to make it more difficult for sink marks to occur on the lower surface of the second member 20 in the molding process of the second member 20 .

本実施例の第3部材30は、第2部材20に対面するように配される第3部材本体部31と、第3部材本体部31の上面から突出する少なくとも1つの第3溶着リブ(凸部)32とを有する。本実施例において、第3溶着リブ32は、第2溶着リブ22aと平行に、すなわち、上述した第1方向5に沿って設けられている。 The third member 30 of this embodiment includes a third member main body portion 31 arranged to face the second member 20 and at least one third welding rib (convex rib) projecting from the upper surface of the third member main body portion 31. part) 32. In this embodiment, the third welding rib 32 is provided parallel to the second welding rib 22a, that is, along the first direction 5 described above.

第3溶着リブ32は、第2部材20に接合される前の状態にて、第1方向5に直交する断面が半円形又は半円形に近い形状を呈する形状を有する。また本実施例の場合、第3溶着リブ32は、第2溶着リブ22aよりも上述した長さ方向における寸法を小さくして、第3溶着リブ32の一部が第2部材20の凹溝部23a内に挿入可能に形成されている。 Before being joined to the second member 20 , the third weld rib 32 has a semicircular or nearly semicircular cross section perpendicular to the first direction 5 . Further, in the case of this embodiment, the third welding rib 32 has a smaller dimension in the longitudinal direction than the second welding rib 22 a , and a part of the third welding rib 32 extends into the groove 23 a of the second member 20 . formed so as to be insertable inside.

第3溶着リブ32は、後述する第2振動溶着工程によって、第2部材20と第3溶着リブ32の境界部に形成される第2振動溶着部7によって第2部材20の下面に接合されている。なお本発明において、第3部材の形状及び大きさ、並びに、第3溶着リブの形状、大きさ、及び配置等は特に限定されず、接合体の用途等に応じて適宜変更することが可能である。 The third welding rib 32 is joined to the lower surface of the second member 20 by the second vibration welding portion 7 formed at the boundary between the second member 20 and the third welding rib 32 in a second vibration welding step to be described later. there is In the present invention, the shape and size of the third member and the shape, size, arrangement, etc. of the third welding rib are not particularly limited, and can be appropriately changed according to the use of the joined body. be.

次に、上述した第1部材10、第2部材20、及び第3部材30に振動溶着を行うことによって、第1部材10~第3部材30が順番に積層されて一体化された接合体1を製造する方法について説明する。
本実施例では、先ず、第1部材10、第2部材20、及び第3部材30を準備する準備工程を行う。続いて、準備した第1部材10及び第2部材20を用いて、第2部材20を第1部材10に振動溶着により接合して一次接合体を形成する第1振動溶着工程を行う。その後、得られた一次接合体における第2部材20の下面に、準備した第3部材30を振動溶着により接合する第2振動溶着工程を行う。これによって、接合体1が製造される。
Next, by performing vibration welding on the first member 10, the second member 20, and the third member 30, the joined body 1 in which the first member 10 to the third member 30 are laminated in order and integrated. will be described.
In this embodiment, first, a preparatory step of preparing the first member 10, the second member 20, and the third member 30 is performed. Subsequently, using the prepared first member 10 and second member 20, a first vibration welding step is performed in which the second member 20 is joined to the first member 10 by vibration welding to form a primary joined body. After that, a second vibration welding step is performed to join the prepared third member 30 to the lower surface of the second member 20 in the obtained primary joined body by vibration welding. Thus, the joined body 1 is manufactured.

準備工程では、例えば射出成形等を行うことによって、第1部材10、第2部材20、及び第3部材30を、それぞれ、事前に設計された所定の形状に成形する。このとき、第2部材20は、第2部材20の下面側に、複数の凹溝部23aが第2溶着リブ22aに対応して設けられることにより、第2部材20の内部リブ24を除く部分が、薄く、且つ、ほぼ一定の厚さで形成されるため、成形工程後に得られる第2部材20の下面に、ヒケが発生することを効果的に抑制できる。 In the preparation step, for example, the first member 10, the second member 20, and the third member 30 are molded into predetermined shapes designed in advance by injection molding or the like. At this time, the second member 20 is provided with a plurality of recessed grooves 23a corresponding to the second welding ribs 22a on the lower surface side of the second member 20, so that the portion of the second member 20 excluding the internal ribs 24 is , is thin and formed with a substantially constant thickness, it is possible to effectively suppress the occurrence of sink marks on the lower surface of the second member 20 obtained after the molding process.

次に、第1振動溶着工程では、振動溶着機を用いて第1部材10と第2部材20とに振動溶着を行う。本実施例では、例えば、第1部材10を振動溶着機に固定するとともに、第2部材20を第1部材10に接触させる。このとき、第2部材20の各第2溶着リブ22aを第1部材10の下面に接触させる。更に、第2部材20を第1部材10に向けて押圧して第1部材10と第2溶着リブ22aの接触部分を加圧するとともに、第2部材20を押圧方向に対して直交する横方向に振動させる。本実施例の場合、第2部材20の振動は、第2溶着リブ22aに沿った方向(上述した第1方向5)又は第2溶着リブ22aに直交する方向(上述した第2方向)に行われる。なお本発明において、振動溶着の振動方向は、特に限定されるものではない。また本発明では、第1振動溶着工程において、第2部材20を振動溶着機に固定するとともに、第1部材10を第2部材20に向けて押圧して振動させてもよい。 Next, in the first vibration welding step, vibration welding is performed on the first member 10 and the second member 20 using a vibration welding machine. In this embodiment, for example, the first member 10 is fixed to the vibration welding machine, and the second member 20 is brought into contact with the first member 10 . At this time, each second welding rib 22 a of the second member 20 is brought into contact with the lower surface of the first member 10 . Further, the second member 20 is pressed toward the first member 10 to press the contact portion between the first member 10 and the second welding rib 22a, and the second member 20 is moved in the lateral direction orthogonal to the pressing direction. vibrate. In this embodiment, the second member 20 vibrates in the direction along the second welding rib 22a (first direction 5 described above) or in the direction orthogonal to the second welding rib 22a (second direction described above). will be In the present invention, the vibration direction of vibration welding is not particularly limited. Further, in the present invention, in the first vibration welding step, the second member 20 may be fixed to the vibration welding machine, and the first member 10 may be pressed toward the second member 20 to vibrate.

この第1振動溶着工程で上述した加圧及び振動を行うことにより、第1部材10の下面と第2部材20の第2溶着リブ22aとの接触部分を摩擦熱で溶融させることができ、その後、溶融した合成樹脂が冷却されることによって第1振動溶着部6が形成されるとともに、その第1振動溶着部6によって第1部材10と第2部材20とが接合する。このとき、溶融させる合成樹脂の体積を変えることによって、第1部材10及び第2部材20間の溶着強度を調整できる。これにより、第1部材10と第2部材20とが積層されて一体化した一次接合体(不図示)を作製できる。 By performing the pressurization and vibration described above in the first vibration welding step, the contact portion between the lower surface of the first member 10 and the second welding rib 22a of the second member 20 can be melted by frictional heat, and then Then, the molten synthetic resin is cooled to form the first vibration welded portion 6 , and the first member 10 and the second member 20 are joined by the first vibration welded portion 6 . At this time, the welding strength between the first member 10 and the second member 20 can be adjusted by changing the volume of the synthetic resin to be melted. Thereby, a primary joined body (not shown) in which the first member 10 and the second member 20 are laminated and integrated can be manufactured.

第1振動溶着工程の終了後、第1振動溶着工程で得られた一次接合体と第3部材30とを接合する第2振動溶着工程を行う。この第2振動溶着工程では、例えば、一次接合体を振動溶着機に固定するとともに、第3部材30の第3溶着リブ32を、一次接合体における第2部材20の下面に接触させる。このとき、第2部材20の下面には、図3に示したように、凹溝部23aを横断するように設けられる複数の内部リブ24が、それぞれの凹溝部23aに一定の間隔で配置されており、それによって、第2部材20の下面に平面の面積が広く確保されている。このため、第2振動溶着工程では、第3部材30の第3溶着リブ32を第2部材20の下面に安定して接触させ易くすることができる。 After completion of the first vibration welding process, a second vibration welding process is performed to join the primary joined body obtained in the first vibration welding process and the third member 30 . In this second vibration welding step, for example, the primary joined body is fixed to a vibration welding machine, and the third welding rib 32 of the third member 30 is brought into contact with the lower surface of the second member 20 of the primary joined body. At this time, as shown in FIG. 3, on the lower surface of the second member 20, a plurality of internal ribs 24 are provided so as to cross the recessed grooves 23a, and are arranged at regular intervals in the recessed grooves 23a. As a result, a large planar area is secured on the lower surface of the second member 20 . Therefore, in the second vibration welding process, the third welding rib 32 of the third member 30 can be stably and easily brought into contact with the lower surface of the second member 20 .

また本実施例では、第2部材20の成形時に第2部材20の下面におけるヒケの発生が抑制されている。このため、第3部材30を一次接合体に接触させるときに、第2部材20の下面と第3部材30の溶着リブとの接触部を、第1部材10及び第2部材20間に形成された第1振動溶着部6に対して積層方向に重なるように配置しても、従来の振動溶着の場合のように溶着強度の低下が生じることを防止できる。 Also, in this embodiment, the occurrence of sink marks on the lower surface of the second member 20 is suppressed when the second member 20 is molded. Therefore, when the third member 30 is brought into contact with the primary joined body, the contact portion between the lower surface of the second member 20 and the welding rib of the third member 30 is formed between the first member 10 and the second member 20. Even if it is arranged so as to overlap with the first vibration welding part 6 in the stacking direction, it is possible to prevent the welding strength from being lowered as in the case of the conventional vibration welding.

上述のように第3部材30を一次接合体に接触させた後、第3部材30を一次接合体に向けて押圧して第2部材20と第3溶着リブ32の接触部分を加圧するとともに、第3部材30を押圧方向に対して直交する横方向に振動させることによって、振動溶着を行う。本実施例の場合、第3部材30の振動は、第3溶着リブ32に沿った方向又は第3溶着リブ32に直交する方向に行われる。このとき、第1振動溶着工程と同様に、合成樹脂の溶融体積を変えることによって第2部材20及び第3部材30間の溶着強度を調整できる。 After the third member 30 is brought into contact with the primary joined body as described above, the third member 30 is pressed toward the primary joined body to pressurize the contact portion between the second member 20 and the third welding rib 32, Vibration welding is performed by vibrating the third member 30 in a lateral direction orthogonal to the pressing direction. In the case of this embodiment, the third member 30 is vibrated in the direction along the third welding rib 32 or in the direction orthogonal to the third welding rib 32 . At this time, similarly to the first vibration welding step, the welding strength between the second member 20 and the third member 30 can be adjusted by changing the melted volume of the synthetic resin.

上述した振動溶着を行うことにより、第2部材20の下面と第3部材30の第3溶着リブ32との接触部分を摩擦熱で溶融させることができ、その後、溶融した合成樹脂が冷却されることによって第2振動溶着部7が形成されるとともに、その第2振動溶着部7によって第2部材20と第3部材30とが接合する。これにより、一次接合体における第2部材20の下面と第3部材30の第3溶着リブ32の上端部とが第2振動溶着部7によって接合されて、第1部材10、第2部材20、第3部材30が積層一体化された図1の接合体1を製造できる。なお本発明では、第2振動溶着工程において、第3部材を振動溶着機に固定するとともに、一次接合体を第3部材に向けて押圧して振動させてもよい。また本発明で振動溶着を行う順番は特に限定されず、例えば第1部材10~第3部材30の準備後、先ず、第2部材20と第3部材30を振動溶着によって接合し、その後、接合させた第2部材20及び第3部材30を、第1部材10に振動溶着によって接合してもよく、又は、第1部材10~第3部材30を同時に振動溶着によって接合してもよい。 By performing the vibration welding described above, the contact portion between the lower surface of the second member 20 and the third welding rib 32 of the third member 30 can be melted by frictional heat, and then the melted synthetic resin is cooled. As a result, the second vibration welded portion 7 is formed, and the second member 20 and the third member 30 are joined by the second vibration welded portion 7 . As a result, the lower surface of the second member 20 and the upper end portion of the third welding rib 32 of the third member 30 in the primary joined body are joined by the second vibration welding portion 7, and the first member 10, the second member 20, The joined body 1 of FIG. 1 in which the third member 30 is laminated and integrated can be manufactured. In the present invention, in the second vibration welding step, the third member may be fixed to the vibration welding machine, and the primary joined body may be pressed toward the third member and vibrated. In the present invention, the order of performing vibration welding is not particularly limited. For example, after preparing the first member 10 to the third member 30, the second member 20 and the third member 30 are first joined by vibration welding, and then joined. The second member 20 and the third member 30 may be joined to the first member 10 by vibration welding, or the first to third members 10 to 30 may be joined by vibration welding at the same time.

以上のように製造された本実施例の接合体1によれば、第2部材20の成形時(作製時)に、第2部材20の下面にヒケが発生することを抑制できるとともに、第2部材20に内部リブ24を設けたことによって、第2部材20の平坦な下面の面積を広く確保できる。このため、本実施例の接合体1は、第1部材10と第2部材20を接合させる第1振動溶着部6の少なくとも一部と、第2部材20と第3部材30を接合させる第2振動溶着部7の少なくとも一部とを、第1部材10~第3部材30の積層方向で互いに重なり合った位置関係で形成することができる。このように第1振動溶着部6と第2振動溶着部7とを積層方向で重ね合わせて接合体1が形成されることにより、溶着リブの配置に制約を生じさせ難くすることができ、それによって、接合体1の設計の自由度を高めることができる。 According to the joined body 1 of the present embodiment manufactured as described above, it is possible to suppress the occurrence of sink marks on the lower surface of the second member 20 during molding (during fabrication) of the second member 20, and By providing the internal ribs 24 in the member 20, a large area of the flat lower surface of the second member 20 can be ensured. For this reason, the joined body 1 of the present embodiment includes at least a portion of the first vibration welding portion 6 that joins the first member 10 and the second member 20 together, and a second vibration welding portion that joins the second member 20 and the third member 30 together. At least part of the vibration welded portion 7 can be formed in a positional relationship in which the first member 10 to the third member 30 overlap each other in the stacking direction. By thus forming the joined body 1 by superimposing the first vibration-welded part 6 and the second vibration-welded part 7 in the stacking direction, it is possible to make it difficult to restrict the arrangement of the welding ribs. Thus, the degree of freedom in designing the joined body 1 can be increased.

また本実施例の接合体1では、例えば所要の溶着強度を確保しながら第1振動溶着部と第2振動溶着部が重なり合わないように配置される従来の場合に比べて、接合体1を積層方向から見たときにおける第1振動溶着部6と第2振動溶着部7の合計の面積を大幅に小さくし(言い換えると、第1振動溶着部6と第2振動溶着部7とが積層方向で重なる面積を大きくし)、積層方向に直交する面における第1振動溶着部6及び第2振動溶着部7の省スペース化を実現できる。このように第1振動溶着部6と第2振動溶着部7とを重ね合わせてより狭い領域に配置することが可能となることにより、接合体1の小型化を図り易くすることができる。 Further, in the joined body 1 of the present embodiment, the joined body 1 is reduced compared to the conventional case in which the first vibration welded portion and the second vibration welded portion are arranged so as not to overlap each other while ensuring the required welding strength. The total area of the first vibration welding part 6 and the second vibration welding part 7 when viewed from the lamination direction is greatly reduced (in other words, the first vibration welding part 6 and the second vibration welding part 7 are ), and the space saving of the first vibration welding part 6 and the second vibration welding part 7 in the plane orthogonal to the stacking direction can be realized. Since the first vibration-welding part 6 and the second vibration-welding part 7 can be superimposed and arranged in a narrower area, it is possible to easily reduce the size of the joined body 1 .

更に本実施例の接合体1では、第1振動溶着部6及び第2振動溶着部7が第1部材10~第3部材30の積層方向で重なり合っていても、第2部材20の成形時に第2部材20のヒケの発生を抑制できる。このため、従来の振動溶着で3つの部材を積層して一体化する場合のように、積層方向の中央に配される第2部材のヒケに起因して接合体の溶着強度が低下することも効果的に抑制できる。 Furthermore, in the joined body 1 of the present embodiment, even if the first vibration welding part 6 and the second vibration welding part 7 overlap each other in the stacking direction of the first member 10 to the third member 30, when the second member 20 is molded, The occurrence of sink marks on the two members 20 can be suppressed. For this reason, as in the case of stacking and integrating three members by conventional vibration welding, the welding strength of the joined body may decrease due to the sink mark of the second member arranged in the center of the lamination direction. can be effectively suppressed.

なお、上述した実施例では、第1部材10~第3部材30の3つの部材が順番に積層されて接合体1が製造されているが、本発明は、4つ以上の部材が順番に積層されて接合体が製造されていてもよい。例えば第1部材~第4部材の4つの部材が順番に積層されて接合体が製造される場合、2つの部材間に挟まれて接合される第2部材と第3部材とに、それぞれ、実施例で説明したような凸部(溶着リブ)と、凸部に対応する凹部(凹溝部)と、凹部内に設けられる内部リブとを設けることによって、第2部材及び第3部材に各部材の成形工程でヒケが発生することを抑制できる。また、第2部材~第4部材における溶着リブの配置に制約を生じさせ難くし、その結果、接合体の設計の自由度の拡大、及び接合体の小型化を図り易くすることができる。更に本発明では、上述したように振動溶着を行う順番は限定されず、また、4つ以上の全ての部材を同時に振動溶着によって接合してもよい。 In the above-described embodiment, the three members, ie, the first member 10 to the third member 30 are laminated in order to manufacture the joined body 1. However, in the present invention, four or more members are laminated in order. and the conjugate may have been manufactured. For example, when four members, ie, the first member to the fourth member, are laminated in order to manufacture a joined body, the second member and the third member that are sandwiched between and joined to the two members are each subjected to By providing a convex portion (welding rib), a concave portion (concave groove portion) corresponding to the convex portion, and an internal rib provided in the concave portion as described in the example, the second member and the third member are provided with the respective members. It is possible to suppress the occurrence of sink marks in the molding process. In addition, it is difficult to restrict the arrangement of the welding ribs in the second to fourth members, and as a result, it is possible to increase the degree of freedom in designing the joined body and to make it easier to reduce the size of the joined body. Furthermore, in the present invention, the order of performing vibration welding is not limited as described above, and all four or more members may be joined simultaneously by vibration welding.

1 接合体
5 第1方向
6 第1振動溶着部
7 第2振動溶着部
10 第1部材
20 第2部材
21 第2部材本体部
22 凸部
22a 第2溶着リブ
23 凹部
23a 凹溝部
24 内部リブ
30 第3部材
31 第3部材本体部
32 第3溶着リブ(凸部)
1 joined body 5 first direction 6 first vibration welding part 7 second vibration welding part 10 first member 20 second member 21 second member body part 22 convex part 22a second welding rib 23 concave part 23a concave groove part 24 internal rib 30 Third member 31 Third member main body 32 Third welding rib (projection)

Claims (4)

少なくとも第1部材、第2部材、及び第3部材が積層されるとともに一体的に形成される接合体であって、
前記第1部材、前記第2部材、及び前記第3部材は、それぞれ合成樹脂により形成され、
前記第1部材と前記第2部材とは、振動溶着により形成される少なくとも1つの第1振動溶着部で接合され、
前記第2部材と前記第3部材とは、振動溶着により形成される少なくとも1つの第2振動溶着部で接合され、
前記第1振動溶着部の少なくとも一部と前記第2振動溶着部の少なくとも一部とは、積層方向に互いに重なる位置に配されている
ことを特徴とする接合体。
A joined body in which at least a first member, a second member, and a third member are laminated and integrally formed,
The first member, the second member, and the third member are each formed of a synthetic resin,
The first member and the second member are joined by at least one first vibration weld formed by vibration welding,
the second member and the third member are joined by at least one second vibration weld formed by vibration welding;
A joined body, wherein at least a portion of the first vibration welding portion and at least a portion of the second vibration welding portion are arranged to overlap each other in a stacking direction.
前記第2部材は、前記第1部材に対向する上面から前記第1部材に向けて突出する少なくとも1つの凸部と、前記第3部材に対向する下面に凹設される少なくとも1つの凹部と、前記凹部内に前記凹部の内側空間の一部を埋めるように設けられる内部リブとを有する
請求項1記載の接合体。
The second member includes at least one protrusion projecting from an upper surface facing the first member toward the first member, at least one recess formed in a lower surface facing the third member, 2. The joined body according to claim 1, further comprising an internal rib provided in said recess so as to partially fill an inner space of said recess.
前記凹部は、前記凸部に対し、前記積層方向に重なる範囲内に配されている
請求項2記載の接合体。
3. The joined body according to claim 2, wherein said concave portion is arranged within a range overlapping said convex portion in said stacking direction.
前記第2部材の前記凹部は、凹溝状に形成され、
1つの前記凹部に対し、複数の前記内部リブが設けられている
請求項2又は3記載の接合体。
The recess of the second member is formed in a groove shape,
4. The joined body according to claim 2, wherein a plurality of said internal ribs are provided for one said recess.
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