JP2022149331A - Regeneration piping structure and regeneration method - Google Patents

Regeneration piping structure and regeneration method Download PDF

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JP2022149331A
JP2022149331A JP2021051436A JP2021051436A JP2022149331A JP 2022149331 A JP2022149331 A JP 2022149331A JP 2021051436 A JP2021051436 A JP 2021051436A JP 2021051436 A JP2021051436 A JP 2021051436A JP 2022149331 A JP2022149331 A JP 2022149331A
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pipe
rehabilitation
piping structure
outer layer
layer member
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俊司 東
Shunji Azuma
健▲蔵▼ 久保田
Kenzo Kubota
臨 中村
Nozomu Nakamura
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Sekisui Chemical Co Ltd
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Sekisui Chemical Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/20Hydro energy

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Abstract

To provide a regeneration pipe structure capable of regenerating a piping structure while maintaining elasticity of the piping structure.SOLUTION: A regeneration piping structure 1 comprises: a piping structure 10 provided with an expansion joint 13; a regeneration pipe 41 arranged in the piping structure 10; an outer layer member 42 provided at a portion corresponding to the expansion joint 13 in an axial line O direction of the piping structure 10 on the outer peripheral surface of the regeneration pipe 41, and having an outer diameter larger than that of the regeneration pipe 41; and a filling material 65 arranged between the piping structure 10, and the regeneration pipe 41 and the outer layer member 42.SELECTED DRAWING: Figure 1

Description

本発明は、更生配管構造及び更生方法に関する。 TECHNICAL FIELD The present invention relates to a rehabilitation piping structure and a rehabilitation method.

従来、水力発電所において使用される水圧鉄管は、以下のように施工されていた(例えば、特許文献1参照)。すなわち、工場において管を製作する。この管を、一般に傾斜面である現場の据付け位置まで輸送する。管の円周継手を溶接して管を継接し、水圧鉄管を構成する。 Conventionally, penstocks used in hydroelectric power stations were constructed as follows (see Patent Document 1, for example). That is, the pipe is manufactured in a factory. The tube is transported to the site installation location, which is typically an inclined plane. Circumferential joints of pipes are welded to connect pipes to form penstocks.

特開昭60-037318号公報JP-A-60-037318

水圧鉄管(配管構造)では、外気温等による伸縮対策として伸縮継手が設けられている場合がある。伸縮継手では、水圧鉄管を構成する複数の鋼管が互いに軸線方向に移動できる。これにより、水圧鉄管が軸線方向に伸縮できる。
また、水圧鉄管を一定期間使用すると、水圧鉄管の更生が必要になる。この場合、水圧鉄管の伸縮性を保ちつつ、水圧鉄管を更生することが望まれる。
Some hydraulic iron pipes (piping structures) are provided with expansion joints as a countermeasure against expansion and contraction due to external temperature. Expansion joints allow the steel pipes that make up the penstock to move axially relative to each other. This allows the penstock to expand and contract in the axial direction.
In addition, after using the penstock for a certain period of time, it will be necessary to rehabilitate the penstock. In this case, it is desired to rehabilitate the penstock while maintaining the elasticity of the penstock.

本発明は、このような問題点に鑑みてなされたものであって、配管構造の伸縮性を保ちつつ配管構造を更生できる更生配管構造、及び更生方法を提供することを目的とする。 The present invention has been made in view of such problems, and an object of the present invention is to provide a rehabilitation piping structure and a rehabilitation method that can rehabilitate the piping structure while maintaining the elasticity of the piping structure.

前記課題を解決するために、この発明は以下の手段を提案している。
本発明の更生配管構造は、伸縮継手が設けられた配管構造と、前記配管構造内に配置された更生管と、前記更生管の外周面における、前記配管構造の軸線方向において前記伸縮継手に対応する部分に設けられ、前記更生管よりも外径が大きい外層部材と、前記配管構造と、前記更生管及び前記外層部材との間に配置された充填材と、を備えることを特徴としている。
また、本発明の更生方法は、伸縮継手が設けられた配管構造を更生する更生方法であって、前記配管構造内に更生管を配置し、前記更生管の外周面における、前記配管構造の軸線方向において前記伸縮継手に対応する部分に、前記更生管よりも外径が大きい外層部材を設け、前記配管構造と、前記更生管及び前記外層部材との間に充填材を配置することを特徴としている。
In order to solve the above problems, the present invention proposes the following means.
A rehabilitation pipe structure of the present invention includes a piping structure provided with an expansion joint, a rehabilitation pipe arranged in the piping structure, and an outer peripheral surface of the rehabilitation pipe corresponding to the expansion joint in the axial direction of the piping structure. It is characterized by comprising an outer layer member that is provided in a portion that connects and has an outer diameter larger than that of the rehabilitating pipe, and a filling material that is arranged between the piping structure and the rehabilitating pipe and the outer layer member.
Further, the rehabilitation method of the present invention is a rehabilitation method for rehabilitating a piping structure provided with an expansion joint, wherein a rehabilitation pipe is arranged in the piping structure, and an axis line of the piping structure is arranged on an outer peripheral surface of the rehabilitation pipe. An outer layer member having an outer diameter larger than that of the rehabilitated pipe is provided in a portion corresponding to the expansion joint in the direction, and a filler is arranged between the pipe structure, the rehabilitated pipe, and the outer layer member. there is

これらの発明によれば、これまで配管構造内を流れていた水等の流体は、配管構造内に充填材を介して設けられた更生管内を流れる。このため、充填材及び更生管により、配管構造を更生することができる。
また、配管構造と、更生管及び外層部材との間に配置される充填材の、更生管の径方向における長さ(厚さ)は、外層部材が設けられない部分よりも外層部材が設けられた部分が短い(短いように更生される)。このため、軸線方向において、外層部材が設けられない部分の充填材よりも外層部材が設けられた部分の充填材を容易に壊すことができる。外層部材が設けられた部分の径方向外側には、伸縮継手が配置される。容易に壊すことができる充填材の径方向外側に伸縮継手が連なるため、配管構造が伸縮継手により軸線方向に伸縮する場合であっても、配管構造の伸縮性を保つことができる。
According to these inventions, the fluid such as water that has flowed through the piping structure so far flows through the rehabilitating pipe provided in the piping structure via the filler. Therefore, the pipe structure can be rehabilitated by the filling material and the rehabilitated pipe.
In addition, the length (thickness) of the filler disposed between the piping structure and the rehabilitating pipe and the outer layer member in the radial direction of the rehabilitating pipe is greater than the portion where the outer layer member is not provided. part is short (rehabilitated to be short). Therefore, in the axial direction, the filler in the portion provided with the outer layer member can be broken more easily than the filler in the portion not provided with the outer layer member. An expansion joint is arranged radially outside the portion where the outer layer member is provided. Since the expansion joint is connected to the radially outer side of the easily breakable filler, even if the expansion joint expands and contracts the piping structure in the axial direction, the elasticity of the piping structure can be maintained.

また、前記更生配管構造において、前記外層部材は、発泡体で形成されていてもよい。
この発明によれば、外層部材を、質量が比較的軽い発泡体で形成することにより、外層部材を容易に搬送及び施工することができる。
Moreover, in the rehabilitation piping structure, the outer layer member may be made of a foam.
According to this invention, the outer layer member can be easily transported and installed by forming the outer layer member from a foam having a relatively light weight.

また、前記更生配管構造において、前記外層部材は、前記配管構造の周方向に並べて配置された複数の分割片を有してもよい。
この発明によれば、外層部材が複数の分割片に分かれるため、外層部材から分かれた分割片を搬送及び施工しやすくなる。また、周方向に隣り合う分割片間の向きを容易に調節し、更生管の外周面に沿って複数の分割片を並べることができる。
Moreover, in the rehabilitation piping structure, the outer layer member may have a plurality of split pieces arranged side by side in the circumferential direction of the piping structure.
According to this invention, since the outer layer member is divided into a plurality of split pieces, the split pieces separated from the outer layer member can be easily transported and installed. In addition, it is possible to easily adjust the orientation between the split pieces adjacent to each other in the circumferential direction, and to line up the plurality of split pieces along the outer peripheral surface of the rehabilitating pipe.

また、前記更生配管構造において、前記外層部材は、前記複数の分割片を互いに連結する連結部材を備えてもよい。
この発明によれば、複数の分割片が連結部材により一体に連結されるため、複数の分割片が扱いやすくなる。
Moreover, in the rehabilitation piping structure, the outer layer member may include a connecting member that connects the plurality of split pieces to each other.
According to this invention, since the plurality of split pieces are integrally connected by the connecting member, the plurality of split pieces can be easily handled.

また、前記更生配管構造において、前記更生管は、第1更生管と、前記第1更生管に対して前記軸線方向に位置をずらして配置された第2更生管と、前記第2更生管の端部の外周面に設けられ、前記第1更生管の端部が内部に配置された前記外層部材である受口と、を有してもよい。
この発明によれば、受口内で第1更生管の端部が軸線方向に移動することにより、第1更生管及び第2更生管が、全体として軸線方向に伸縮することができる。
そして、外層部材が受口であることにより、第1更生管及び第2更生管が受口とは別の部材を備えなくても、受口を外層部材として用いることができる。
In addition, in the rehabilitation pipe structure, the rehabilitation pipe includes a first rehabilitation pipe, a second rehabilitation pipe that is displaced in the axial direction with respect to the first rehabilitation pipe, and a second rehabilitation pipe. and a receptacle which is the outer layer member provided on the outer peripheral surface of the end portion and in which the end portion of the first rehabilitating pipe is arranged.
According to this invention, by moving the end portion of the first rehabilitating pipe in the axial direction within the socket, the first rehabilitating pipe and the second rehabilitating pipe can expand and contract in the axial direction as a whole.
Since the outer layer member is the socket, the socket can be used as the outer layer member even if the first rehabilitation pipe and the second rehabilitation pipe do not have a member other than the socket.

また、前記更生配管構造において、前記外層部材と前記配管構造との、前記配管構造の径方向における距離は、20mm以上50mm以下であってもよい。
この発明によれば、容易に更生管を配置することができる。
Further, in the rehabilitation piping structure, the distance between the outer layer member and the piping structure in the radial direction of the piping structure may be 20 mm or more and 50 mm or less.
According to this invention, the rehabilitation pipe can be easily arranged.

本発明の更生配管構造及び更生方法によれば、配管構造の伸縮性を保ちつつ配管構造を更生することができる。 According to the rehabilitation piping structure and rehabilitation method of the present invention, it is possible to rehabilitate the piping structure while maintaining the flexibility of the piping structure.

本発明の第1実施形態の更生配管構造における断面図である。1 is a cross-sectional view of a rehabilitation pipe structure according to a first embodiment of the present invention; FIG. 図1中の切断線A1-A1の断面図である。2 is a cross-sectional view taken along a cutting line A1-A1 in FIG. 1; FIG. 本発明の実施形態の第1変形例における更生配管構造の外層部材を展開した状態の斜視図である。It is a perspective view of the state where the outer layer member of the rehabilitation piping structure in the 1st modification of the embodiment of the present invention was unfolded. 本発明の実施形態の第2変形例における分割片を軸線方向に見た形状を示す図である。It is a figure which shows the shape which looked at the split piece in the axial direction in the 2nd modification of embodiment of this invention. 本発明の実施形態の第3変形例における分割片を軸線方向に見た形状を示す図である。It is a figure which shows the shape which looked at the division|segmentation piece in the axial direction in the 3rd modification of embodiment of this invention. 本発明の第2実施形態の更生配管構造における断面図である。It is a cross-sectional view of a rehabilitating pipe structure according to a second embodiment of the present invention.

(第1実施形態)
以下、本発明に係る更生配管構造及び更生方法の第1実施形態を、図1から図5を参照しながら説明する。
図1及び図2に示すように、更生配管構造1は、配管構造10と、更生管構造40と、充填材65と、を備える。更生配管構造1は、配管構造10を更生管構造40及び充填材65により更生した構造である。
例えば、配管構造10は、水力発電所用の水を流すのに用いられる。配管構造10は、図示はしないが、山等に形成された傾斜面上に配置される。
(First embodiment)
A first embodiment of a rehabilitation pipe structure and a rehabilitation method according to the present invention will be described below with reference to FIGS. 1 to 5. FIG.
As shown in FIGS. 1 and 2 , the rehabilitation pipe structure 1 includes a pipe structure 10 , a rehabilitation pipe structure 40 and a filler 65 . The rehabilitated pipe structure 1 is a structure obtained by rehabilitating the pipe structure 10 with a rehabilitated pipe structure 40 and a filler 65 .
For example, piping structure 10 may be used to carry water for a hydroelectric power plant. Although not shown, the piping structure 10 is arranged on an inclined surface formed on a mountain or the like.

ここで、配管構造10、更生管構造40、及び充填材65は筒状に形成されている。配管構造10、更生管構造40、及び充填材65それぞれの中心軸(軸線)は、共通軸と同軸に配置されている。以下では、共通軸を軸線Oと言う。軸線Oに沿う方向を、軸線O方向と言う。軸線O方向のうち、配管構造10内を水が流れる向きを下流側D1と言い、下流側D1とは反対側を上流側D2と言う。更生配管構造1を軸線O方向から見て、軸線Oに直交する方向を径方向と言い、軸線O回りに周回する方向を周方向と言う。 Here, the pipe structure 10, the rehabilitation pipe structure 40, and the filler 65 are formed in a cylindrical shape. The central axis (axis line) of each of the piping structure 10, the rehabilitation pipe structure 40, and the filler 65 is arranged coaxially with the common axis. The common axis will be referred to as axis O below. A direction along the axis O is called an axis O direction. Among the directions of the axis O, the direction in which water flows in the piping structure 10 is called the downstream side D1, and the side opposite to the downstream side D1 is called the upstream side D2. When the rehabilitation pipe structure 1 is viewed from the direction of the axis O, the direction orthogonal to the axis O is called the radial direction, and the direction of rotation around the axis O is called the circumferential direction.

配管構造10の構成は、軸線O方向の中間部に伸縮継手13が設けられていれば特に限定されない。例えば、配管構造10は、第1鋼管11と、第2鋼管12と、伸縮継手13と、を有する。
第1鋼管11及び第2鋼管12は、鋼材により管状に形成される。第1鋼管11の内径は第2鋼管12の内径と互いに同等であり、第1鋼管11の外径は第2鋼管12の外径と互いに同等である。例えば、鋼管11,12の内径は、1200mmである。
第2鋼管12は、第1鋼管11に対して軸線O方向に位置をずらして配置される。本実施形態では、第2鋼管12は、第1鋼管11よりも下流側D1に配置される。第1鋼管11と第2鋼管12との間には、軸線O方向に隙間S1が形成される。
The configuration of the piping structure 10 is not particularly limited as long as the expansion joint 13 is provided at an intermediate portion in the direction of the axis O. For example, the piping structure 10 has a first steel pipe 11 , a second steel pipe 12 and an expansion joint 13 .
The first steel pipe 11 and the second steel pipe 12 are formed in a tubular shape from steel. The inner diameter of the first steel pipe 11 is the same as the inner diameter of the second steel pipe 12 , and the outer diameter of the first steel pipe 11 is the same as the outer diameter of the second steel pipe 12 . For example, the inner diameters of the steel pipes 11 and 12 are 1200 mm.
The second steel pipe 12 is arranged so as to be shifted in the direction of the axis O with respect to the first steel pipe 11 . In this embodiment, the second steel pipe 12 is arranged downstream D1 of the first steel pipe 11 . A gap S1 is formed in the direction of the axis O between the first steel pipe 11 and the second steel pipe 12 .

伸縮継手13は、第1延長部材16と、第2延長部材17と、連結部材18と、を有する。第1延長部材16は、第1鋼管11を径方向外側及び下流側D1に向かってそれぞれ延長する。第2延長部材17は、第2鋼管12を径方向外側に向かって延長する。
第1延長部材16は、本体21と、フランジ22と、を有する。本体21は、筒状である。本体21は、第1鋼管11の下流側D1の端部の外周面を覆うとともに、第1鋼管11と同軸に配置される。本体21は、第1鋼管11よりも下流側D1に突出する。例えば、本体21は、第1鋼管11にスペーサ23を介して溶接等により接合される。フランジ22は、本体21の下流側D1の端部から径方向外側に向かって突出する。フランジ22は、本体21の全周にわたって形成される。フランジ22には、軸線O方向に貫通する貫通孔22aが形成される。貫通孔22aは、周方向に互いに間隔を空けて複数形成される。
The expansion joint 13 has a first extension member 16 , a second extension member 17 and a connecting member 18 . The first extension member 16 extends the first steel pipe 11 radially outward and downstream D1. The second extension member 17 extends the second steel pipe 12 radially outward.
First extension member 16 has a body 21 and a flange 22 . The main body 21 is tubular. The main body 21 covers the outer peripheral surface of the end portion of the first steel pipe 11 on the downstream side D<b>1 and is arranged coaxially with the first steel pipe 11 . The main body 21 protrudes downstream D<b>1 from the first steel pipe 11 . For example, the main body 21 is joined to the first steel pipe 11 via a spacer 23 by welding or the like. The flange 22 protrudes radially outward from the downstream D1 end of the main body 21 . The flange 22 is formed over the entire circumference of the main body 21 . A through hole 22a is formed through the flange 22 in the direction of the axis O. As shown in FIG. A plurality of through-holes 22a are formed at intervals in the circumferential direction.

例えば、第2延長部材17は、本体26と、フランジ27、封止部材28と、保持部材29と、を有する。本体26、封止部材28、及び保持部材29は、それぞれ筒状である。本体26、封止部材28、及び保持部材29は、第2鋼管12の上流側D2の端部における外周面を覆っている。本体26、封止部材28、及び保持部材29は、下流側D1から上流側D2に向かってこの順で配置される。本体26及び保持部材29は、第2鋼管12に溶接等により接合される。本体26及び保持部材29は、封止部材28を軸線O方向に挟んでいる。封止部材28は、合成樹脂等で形成される。封止部材28は、本体21との間を水密に封止する。 For example, the second extension member 17 has a body 26 , a flange 27 , a sealing member 28 and a retaining member 29 . The main body 26, the sealing member 28, and the holding member 29 are each cylindrical. The main body 26, the sealing member 28, and the holding member 29 cover the outer peripheral surface of the end portion of the second steel pipe 12 on the upstream side D2. The main body 26, the sealing member 28, and the holding member 29 are arranged in this order from the downstream side D1 toward the upstream side D2. The main body 26 and the holding member 29 are joined to the second steel pipe 12 by welding or the like. The main body 26 and the holding member 29 sandwich the sealing member 28 in the axis O direction. The sealing member 28 is made of synthetic resin or the like. The sealing member 28 water-tightly seals with the main body 21 .

第1延長部材16の本体21は、本体26、封止部材28、及び保持部材29の外周面を、径方向外側から覆っている。本体21は、本体26、封止部材28、及び保持部材29に対して軸線O方向に相対的に移動可能である。
フランジ27は、本体26の下流側D1の端部から径方向外側に向かって突出する。フランジ27は、本体26の全周にわたって形成される。フランジ27には、軸線O方向に貫通する貫通孔27aが形成される。貫通孔27aは、周方向に互いに間隔を空けて複数形成される。フランジ27は、第1延長部材16の本体21から下流側D1に離間する。フランジ27と本体21との間には、軸線O方向に隙間S2が形成される。各貫通孔27aは、第1延長部材16の貫通孔22aに対して軸線O方向に対向するように形成される。
The main body 21 of the first extension member 16 covers the outer peripheral surfaces of the main body 26, the sealing member 28, and the holding member 29 from the radially outer side. The main body 21 is relatively movable in the direction of the axis O with respect to the main body 26 , the sealing member 28 and the holding member 29 .
The flange 27 protrudes radially outward from the downstream D1 end of the main body 26 . A flange 27 is formed around the entire circumference of the main body 26 . A through hole 27a is formed through the flange 27 in the direction of the axis O. As shown in FIG. A plurality of through holes 27a are formed at intervals in the circumferential direction. The flange 27 is spaced downstream D1 from the main body 21 of the first extension member 16 . A gap S2 is formed in the direction of the axis O between the flange 27 and the main body 21 . Each through hole 27a is formed so as to face the through hole 22a of the first extension member 16 in the direction of the axis O. As shown in FIG.

連結部材18は、第1延長部材16と第2延長部材17とを連結する。連結部材18は、ボルト32と、ナット33と、を有する。例えば、ボルト32の軸部(符号省略)には、軸部の全長にわたって雄ネジが形成される。軸部は、第2延長部材17の貫通孔27a及び第1延長部材16の貫通孔22a内にそれぞれ配置される。
ボルト32の頭部(符号省略)は、軸部の第1端部に固定される。頭部の径は、第2延長部材17の貫通孔27aの径よりも大きい。頭部は、第2延長部材17のフランジ27における貫通孔27aの開口周縁部にフランジ27の下流側D1から接触する。
ナット33には、ボルト32の軸部の雄ネジに嵌め合う雌ネジが形成される。ナット33は、第1延長部材16のフランジ22における貫通孔22aの開口周縁部に、フランジ22の上流側D2から接触する。
ボルト32及びナット33は、第1延長部材16のフランジ22及び第2延長部材17のフランジ27を軸線O方向に挟む。
The connecting member 18 connects the first extension member 16 and the second extension member 17 . The connecting member 18 has a bolt 32 and a nut 33 . For example, a male thread is formed along the entire length of the shaft portion (reference numerals omitted) of the bolt 32 . The shaft portions are arranged in the through hole 27a of the second extension member 17 and the through hole 22a of the first extension member 16, respectively.
A head (not numbered) of the bolt 32 is fixed to the first end of the shaft. The diameter of the head is larger than the diameter of the through hole 27 a of the second extension member 17 . The head contacts the opening peripheral edge of the through hole 27a in the flange 27 of the second extension member 17 from the downstream side D1 of the flange 27. As shown in FIG.
The nut 33 is formed with a female thread that fits into the male thread of the shaft portion of the bolt 32 . The nut 33 contacts the opening peripheral edge of the through hole 22a in the flange 22 of the first extension member 16 from the upstream side D2 of the flange 22 .
The bolt 32 and the nut 33 sandwich the flange 22 of the first extension member 16 and the flange 27 of the second extension member 17 in the axis O direction.

以上のように構成された配管構造10では、第2延長部材17のフランジ27に第1延長部材16の本体21が接触するまで、第1鋼管11及び第2鋼管12が軸線O方向に相対的に移動できる。伸縮継手13は、第1鋼管11と第2鋼管12とを、水密かつ軸線O方向に相対的に移動可能に接続する。 In the piping structure 10 configured as described above, the first steel pipe 11 and the second steel pipe 12 move in the direction of the axis O until the main body 21 of the first extension member 16 contacts the flange 27 of the second extension member 17. can move to The expansion joint 13 connects the first steel pipe 11 and the second steel pipe 12 watertightly and relatively movably in the axis O direction.

更生管構造40は、配管構造10内に配置される。更生管構造40は、更生管41と、外層部材42と、を有する。
更生管41は、配管構造10内に配置される。更生管41は、第1更生配管(第1更生管)45と、第2更生配管46と、を有する。
例えば、第1更生配管45は、FRP(Fiber Reinforced Plastics)又はFRPM(Fiberglass Reinforced Plastic Mortar)で形成されている。FRPM製の第1更生配管45としては、エスロンRCP(登録商標。積水化学工業株式会社製)を好ましく用いることができる。
A rehabilitation pipe structure 40 is disposed within the pipe structure 10 . The rehabilitation pipe structure 40 has a rehabilitation pipe 41 and an outer layer member 42 .
The rehabilitation pipe 41 is arranged within the piping structure 10 . The rehabilitation pipe 41 has a first rehabilitation pipe (first rehabilitation pipe) 45 and a second rehabilitation pipe 46 .
For example, the first rehabilitation pipe 45 is made of FRP (Fiber Reinforced Plastics) or FRPM (Fiberglass Reinforced Plastic Mortar). As the first rehabilitating pipe 45 made of FRPM, Eslon RCP (registered trademark, manufactured by Sekisui Chemical Co., Ltd.) can be preferably used.

第2更生配管46は、第2更生管49と、受口50と、を有する。第2更生管49は、第1更生配管45と同様に構成される。第2更生管49の内径は第1更生配管45の内径と互いに同等であり、第2更生管49の外径は第1更生配管45の外径と互いに同等である。例えば、第1更生配管45及び第2更生管49の外径は、1040mmである。
第2更生管49は、第1更生配管45に対して軸線O方向に位置をずらして配置される。本実施形態では、第2更生管49は第1更生配管45よりも下流側D1に配置される。第1更生配管45と第2更生管49との間には、軸線O方向に隙間S4が形成される。
The second rehabilitation pipe 46 has a second rehabilitation pipe 49 and a socket 50 . The second rehabilitation pipe 49 is configured similarly to the first rehabilitation pipe 45 . The inner diameter of the second rehabilitating pipe 49 is the same as the inner diameter of the first rehabilitating pipe 45 , and the outer diameter of the second rehabilitating pipe 49 is the same as the outer diameter of the first rehabilitating pipe 45 . For example, the outer diameters of the first rehabilitation pipe 45 and the second rehabilitation pipe 49 are 1040 mm.
The second rehabilitation pipe 49 is arranged with a position shifted in the direction of the axis O with respect to the first rehabilitation pipe 45 . In this embodiment, the second rehabilitation pipe 49 is arranged downstream D1 of the first rehabilitation pipe 45 . A gap S4 is formed in the direction of the axis O between the first rehabilitation pipe 45 and the second rehabilitation pipe 49 .

受口50は、本体51と、第1突出部52と、第2突出部53と、を有する。本体51は、筒状である。本体51は、第2更生管49の外周面を覆うとともに、第2更生管49と同軸に配置されている。本体51は、第2更生管49よりも上流側D2に突出している。
第1突出部52は、本体51の下流側D1の端から径方向内側に向かって突出する。第1突出部52は、本体51の全周にわたって形成される。第2突出部53は、本体51の上流側D2の端から径方向内側に向かって突出する。第2突出部53は、本体51の全周にわたって形成される。受口50は、第1更生配管45と同一の材料で形成される。
本体51における上流側D2の内周面には、封止部材54が配置される。
受口50は、筒状の固定部材55により第2更生管49に固定される。固定部材55は、第2更生管49と受口50の本体51との間に配置される。受口50は、第2更生管49の上流側D2の端部の外周面に設けられる。
受口50の本体51及び第2突出部53内には、第1更生配管45の下流側D1の端部が配置される。封止部材54は、受口50の本体51と第1更生配管45との間を水密に封止する。第1更生配管45は、受口50に対して軸線O方向に相対的に移動可能である。
The receptacle 50 has a main body 51 , a first protrusion 52 and a second protrusion 53 . The main body 51 is tubular. The main body 51 covers the outer peripheral surface of the second rehabilitation pipe 49 and is arranged coaxially with the second rehabilitation pipe 49 . The main body 51 protrudes upstream D<b>2 from the second rehabilitation pipe 49 .
The first protrusion 52 protrudes radially inward from the end of the main body 51 on the downstream side D<b>1 . The first projecting portion 52 is formed over the entire circumference of the main body 51 . The second protruding portion 53 protrudes radially inward from the end of the main body 51 on the upstream side D2. The second projecting portion 53 is formed over the entire circumference of the main body 51 . The socket 50 is made of the same material as the first rehabilitation pipe 45 .
A sealing member 54 is arranged on the inner peripheral surface of the main body 51 on the upstream side D2.
The socket 50 is fixed to the second rehabilitation pipe 49 by a cylindrical fixing member 55 . The fixing member 55 is arranged between the second rehabilitation pipe 49 and the main body 51 of the socket 50 . The socket 50 is provided on the outer peripheral surface of the end of the second rehabilitation pipe 49 on the upstream side D2.
The downstream D1 end of the first rehabilitation pipe 45 is arranged in the main body 51 and the second projecting portion 53 of the socket 50 . The sealing member 54 watertightly seals between the main body 51 of the socket 50 and the first rehabilitation pipe 45 . The first rehabilitation pipe 45 is relatively movable in the direction of the axis O with respect to the socket 50 .

図1及び図2に示すように、外層部材42は筒状である。外層部材42は、更生管41(第2更生配管46)の外周面における、軸線O方向において伸縮継手13に対応する部分(伸縮継手13の径方向内側に位置する部分)に設けられる。より詳しく説明すると、外層部材42は、第2更生管49の外周面における、軸線O方向において隙間S1に対応する部分に設けられる。外層部材42は、更生管41(第2更生配管46)と同軸に配置される。外層部材42の外径は、更生管41(第2更生配管46)の外径よりも大きい。外層部材42と配管構造10との径方向における距離L1は、20mm以上50mm以下であることが好ましい。ここで言う距離L1は、外層部材42と配管構造10との径方向の距離のうちの最小の距離を意味する。
なお、図示していないが、更生管41の外周に伸縮継手13に対応する部分がある場合、更生管41の外周に外層部材42が設けられる。
As shown in FIGS. 1 and 2, the outer layer member 42 is tubular. The outer layer member 42 is provided at a portion of the outer peripheral surface of the rehabilitating pipe 41 (second rehabilitating pipe 46) corresponding to the expansion joint 13 in the direction of the axis O (a portion located radially inside the expansion joint 13). More specifically, the outer layer member 42 is provided at a portion of the outer peripheral surface of the second rehabilitating pipe 49 that corresponds to the gap S1 in the direction of the axis O. As shown in FIG. The outer layer member 42 is arranged coaxially with the rehabilitation pipe 41 (second rehabilitation pipe 46). The outer diameter of the outer layer member 42 is larger than the outer diameter of the rehabilitating pipe 41 (second rehabilitating pipe 46). A radial distance L1 between the outer layer member 42 and the piping structure 10 is preferably 20 mm or more and 50 mm or less. The distance L1 referred to here means the minimum distance among the radial distances between the outer layer member 42 and the piping structure 10 .
Although not shown, if there is a portion corresponding to the expansion joint 13 on the outer circumference of the rehabilitation pipe 41 , an outer layer member 42 is provided on the circumference of the rehabilitation pipe 41 .

外層部材42は、周方向に並べて配置された複数の分割片58を有する。図2に示すように、各分割片58は、軸線O方向に見たときに矩形状を呈している。すなわち、分割片58の各側面(軸線Oに平行な面)は、それぞれ平坦である。各分割片58(外層部材42)は、発泡体で形成される。例えば、各分割片58は、発泡スチロール(EPS:Expanded PolyStyrene)で形成される。
例えば、周方向に隣り合う分割片58における径方向内側の端は互いに接している。一方で、周方向に隣り合う分割片58における径方向外側の端の間には、周方向に隙間S6が形成される。
図1及び図2に示すように、複数の分割片58は、バンド等の固定部材59により接合前に固定され、径方向外側から囲われる。複数の分割片58は、固定部材59により第2更生管49に固定される。
The outer layer member 42 has a plurality of split pieces 58 arranged side by side in the circumferential direction. As shown in FIG. 2, each split piece 58 has a rectangular shape when viewed in the direction of the axis O. As shown in FIG. That is, each side surface (surface parallel to the axis O) of the split piece 58 is flat. Each split piece 58 (outer layer member 42) is made of foam. For example, each split piece 58 is made of expanded polystyrene (EPS).
For example, the radially inner ends of the split pieces 58 that are adjacent in the circumferential direction are in contact with each other. On the other hand, a gap S6 is formed in the circumferential direction between the radially outer ends of the split pieces 58 that are adjacent in the circumferential direction.
As shown in FIGS. 1 and 2, the plurality of split pieces 58 are fixed by a fixing member 59 such as a band before being joined and surrounded from the outside in the radial direction. A plurality of split pieces 58 are fixed to the second rehabilitation pipe 49 by fixing members 59 .

例えば、充填材65はエアーモルタルである。充填材65は、配管構造10と、更生管41及び外層部材42(更生管構造40)との間に配置される。
図1に示すように、外層部材42が設けられない部分の充填材65の径方向の長さ(厚さ)L3よりも、外層部材42が設けられた部分の充填材65の径方向の長さL4が、短い。
For example, the filler 65 is air mortar. The filler 65 is arranged between the pipe structure 10, the rehabilitation pipe 41 and the outer layer member 42 (the rehabilitation pipe structure 40).
As shown in FIG. 1, the radial length (thickness) L3 of the filler 65 in the portion where the outer layer member 42 is provided is greater than the radial length (thickness) L3 of the filler 65 in the portion where the outer layer member 42 is provided. length L4 is short.

配管構造10を更生する本実施形態の更生方法は、更生管配置工程S11と、外装部材配置工程S12と、充填材配置工程S13と、を行う。
まず、更生管配置工程S11では、配管構造10内に更生管41を配置する。
次に、外装部材配置工程S12では、更生管41の外周面における、軸線O方向において伸縮継手13に対応する部分に外層部材42を設ける。なお、外装部材配置工程S12の後で更生管41を配管に挿入してもよい。また、外装部材配置工程S12の後で更生管配置工程S11を行ってもよい。
充填材配置工程S13では、配管構造10と、更生管41及び外層部材42との間に充填材65を配置する。この際に、硬化する前の充填材65(以下、未硬化充填材と言う)を、エアーモルタルとして充填する。未硬化充填材が、分割片58の隙間S6を通って流れるため、配管構造10と、更生管41及び外層部材42との間に充填材65を充填しやすくなる。
The rehabilitation method of the present embodiment for rehabilitating the piping structure 10 includes a rehabilitation pipe placement step S11, an exterior member placement step S12, and a filler placement step S13.
First, in the rehabilitation pipe arrangement step S11, the rehabilitation pipe 41 is arranged in the piping structure 10 .
Next, in the exterior member placement step S12, the outer layer member 42 is provided at a portion of the outer peripheral surface of the rehabilitating pipe 41 corresponding to the expansion joint 13 in the direction of the axis O. As shown in FIG. Note that the rehabilitating pipe 41 may be inserted into the pipe after the exterior member arranging step S12. Further, the rehabilitating pipe arranging step S11 may be performed after the exterior member arranging step S12.
In the filler placement step S<b>13 , the filler 65 is placed between the pipe structure 10 and the rehabilitating pipe 41 and the outer layer member 42 . At this time, the filling material 65 before hardening (hereinafter referred to as unhardened filling material) is filled as air mortar. Since the uncured filler flows through the gap S6 between the split pieces 58, the filler 65 can be easily filled between the piping structure 10 and the rehabilitating pipe 41 and the outer layer member .

以上のように構成された更生配管構造1では、水力発電所用の水は、更生管構造40内を上流側D2から下流側D1に向かって流れる。
例えば、更生管構造40が温度差により収縮すると、隙間S4が小さくなるように第1更生配管45と第2更生管49とが近づく。配管構造10が温度差により収縮すると、隙間S1,S2が小さくなるように第1鋼管11と第2鋼管12とが近づく。
In the rehabilitation pipe structure 1 configured as described above, the water for the hydroelectric power plant flows through the rehabilitation pipe structure 40 from the upstream side D2 toward the downstream side D1.
For example, when the rehabilitating pipe structure 40 shrinks due to the temperature difference, the first rehabilitating pipe 45 and the second rehabilitating pipe 49 approach each other so that the gap S4 becomes smaller. When the piping structure 10 shrinks due to the temperature difference, the first steel pipe 11 and the second steel pipe 12 approach each other so that the gaps S1 and S2 become smaller.

以上説明したように、本実施形態の更生配管構造1及び更生方法によれば、これまで配管構造10内を流れていた水は、配管構造10内に充填材65を介して設けられた更生管41内を流れる。このため、充填材65及び更生管41により、配管構造10を更生することができる。
また、配管構造10と、更生管41及び外層部材42との間に配置される充填材65の径方向における長さは、外層部材42が設けられない部分よりも外層部材42が設けられた部分が短い(短いように更生される)。このため、軸線O方向において、外層部材42が設けられない部分の充填材65よりも外層部材42が設けられた部分の充填材65を容易に壊すことができる。外層部材42が設けられた部分の径方向外側には、伸縮継手13が配置される。容易に壊すことができる充填材65の径方向外側に伸縮継手13が連なるため、配管構造10が伸縮継手13により軸線O方向に伸縮する場合であっても、配管構造10の伸縮性を保つことができる。
As described above, according to the rehabilitation pipe structure 1 and the rehabilitation method of the present embodiment, the water that has flowed in the piping structure 10 until now is removed from the rehabilitation pipe provided in the piping structure 10 via the filler 65. 41 inside. Therefore, the pipe structure 10 can be rehabilitated by the filler 65 and the rehabilitated pipe 41 .
In addition, the length in the radial direction of the filler 65 arranged between the pipe structure 10 and the rehabilitation pipe 41 and the outer layer member 42 is longer than the portion where the outer layer member 42 is provided than the portion where the outer layer member 42 is provided. is short (rehabilitated to be short). Therefore, in the direction of the axis O, the filling material 65 in the portion where the outer layer member 42 is provided can be broken more easily than the filling material 65 in the portion where the outer layer member 42 is not provided. The expansion joint 13 is arranged radially outside the portion where the outer layer member 42 is provided. Since the expansion joint 13 is connected to the radially outer side of the filling material 65 which can be easily broken, even when the piping structure 10 expands and contracts in the direction of the axis O by the expansion joint 13, the elasticity of the piping structure 10 can be maintained. can be done.

外層部材42は、発泡体で形成されている。外層部材42を、質量が比較的軽い発泡体で形成することにより、外層部材42を容易に搬送及び施工することができる。
外層部材42は、複数の分割片58を有する。外層部材42が複数の分割片58に分かれるため、外層部材42から分かれた分割片58を搬送及び施工しやすくなる。また、周方向に隣り合う分割片58間の向きを容易に調節し、更生管41の外周面に沿って複数の分割片58を並べることができる。
The outer layer member 42 is made of foam. By forming the outer layer member 42 from a foam having a relatively light mass, the outer layer member 42 can be easily transported and installed.
The outer layer member 42 has a plurality of split pieces 58 . Since the outer layer member 42 is divided into a plurality of divided pieces 58, the divided pieces 58 separated from the outer layer member 42 can be easily transported and installed. In addition, it is possible to easily adjust the orientation between the split pieces 58 adjacent in the circumferential direction, and to line up the plurality of split pieces 58 along the outer peripheral surface of the rehabilitating pipe 41 .

外層部材42と配管構造10との距離L1は、20mm以上50m以下である。従って、容易に更生管41を配置することができ、エアーモルタルを速やかに充填できる。 A distance L1 between the outer layer member 42 and the piping structure 10 is 20 mm or more and 50 m or less. Therefore, the rehabilitation pipe 41 can be easily arranged, and the air mortar can be quickly filled.

図3に示す第1変形例の外層部材70のように、外層部材70は、複数の分割片58を互いに連結する連結部材71を有してもよい。なお、図3では、外層部材70を平坦に展開した状態を示している。連結部材71は、周方向に延びる。
この例では、連結部材71は、可撓性を有する合成樹脂等でシート状に形成されている。例えば、連結部材71と分割片58とは、接着剤により接続される。外層部材70は、更生管41(第2更生管49)の外周面に巻き付けて使用される。
この変形例の外層部材70では、複数の分割片58が連結部材71により一体に連結されるため、複数の分割片58が扱いやすくなる。
Like the outer layer member 70 of the first modified example shown in FIG. 3, the outer layer member 70 may have connecting members 71 that connect the plurality of split pieces 58 to each other. Note that FIG. 3 shows a state in which the outer layer member 70 is flatly developed. The connecting member 71 extends in the circumferential direction.
In this example, the connecting member 71 is formed in a sheet shape from flexible synthetic resin or the like. For example, the connecting member 71 and the split piece 58 are connected with an adhesive. The outer layer member 70 is used by being wound around the outer peripheral surface of the rehabilitating pipe 41 (second rehabilitating pipe 49).
In the outer layer member 70 of this modified example, since the plurality of split pieces 58 are integrally connected by the connecting member 71, the plurality of split pieces 58 are easy to handle.

また、分割片58を軸線O方向に見たときに呈する形状は、矩形状に限定されない。
図4に示す第2変形例の分割片75は、軸線O方向に見たときに台形状を呈している。すなわち、分割片75における周方向を向く一対の側面75a間の距離は、径方向内側に向かうに従い漸次短くなる。この変形例では、分割片75における径方向外側を向く側面75b、及び径方向内側を向く側面75cは、それぞれ平坦である。
図5に示す第3変形例の分割片76は、第2変形例の分割片75とは側面76b,76cの形状が異なる。側面76b,76cは、径方向外側に向かって凸となるようにそれぞれ湾曲している。側面76cは、第2更生管49の外周面に対応する形状に形成される。
Moreover, the shape of the split piece 58 when viewed in the direction of the axis O is not limited to a rectangular shape.
A split piece 75 of the second modification shown in FIG. 4 has a trapezoidal shape when viewed in the direction of the axis O. As shown in FIG. That is, the distance between the pair of side surfaces 75a of the split piece 75 facing in the circumferential direction gradually decreases radially inward. In this modification, a radially outwardly facing side surface 75b and a radially inwardly facing side surface 75c of the split piece 75 are each flat.
A split piece 76 of a third modification shown in FIG. 5 differs from the split piece 75 of the second modification in the shape of side surfaces 76b and 76c. The side surfaces 76b and 76c are each curved so as to be convex radially outward. The side surface 76 c is formed in a shape corresponding to the outer peripheral surface of the second rehabilitation pipe 49 .

なお、外層部材は、発泡されていない合成樹脂等で形成されてもよい。外層部材は、筒状の部材で一体に形成されてもよい。 Note that the outer layer member may be formed of non-foamed synthetic resin or the like. The outer layer member may be integrally formed with a cylindrical member.

(第2実施形態)
次に、本発明の第2実施形態について図6を参照しながら説明するが、前記実施形態と同一の部位には同一の符号を付してその説明は省略し、異なる点についてのみ説明する。
本実施形態の更生配管構造2では、第2更生配管46の受口50が外層部材を兼ねている。すなわち、受口50は、更生管41の外周面における、軸線O方向において伸縮継手13に対応する部分に設けられている。更生配管構造2では、発泡体で形成された外層部材は、用いられない。
(Second embodiment)
Next, a second embodiment of the present invention will be described with reference to FIG. 6. Parts that are the same as those of the above-described embodiment are denoted by the same reference numerals and description thereof will be omitted, and only different points will be described.
In the rehabilitation pipe structure 2 of this embodiment, the socket 50 of the second rehabilitation pipe 46 also serves as an outer layer member. That is, the socket 50 is provided at a portion of the outer peripheral surface of the rehabilitation pipe 41 that corresponds to the expansion joint 13 in the direction of the axis O. As shown in FIG. In the rehabilitation pipe structure 2, no outer layer member made of foam is used.

本実施形態の更生配管構造2では、配管構造10の伸縮性を保ちつつ配管構造10を更生できる。さらに、受口50内で第1更生配管45の端部が軸線O方向に移動することにより、第1更生配管45及び第2更生管49が、全体として軸線O方向に伸縮することができる。
そして、外層部材が受口50であることにより、第1更生配管45及び第2更生管49が受口50とは別の部材を備えなくても、受口50を外層部材として用いることができる。
In the rehabilitated piping structure 2 of this embodiment, the piping structure 10 can be rehabilitated while maintaining the flexibility of the piping structure 10 . Furthermore, by moving the end of the first rehabilitating pipe 45 in the direction of the axis O within the socket 50, the first rehabilitating pipe 45 and the second rehabilitating pipe 49 can expand and contract in the direction of the axis O as a whole.
Since the outer layer member is the socket 50, the socket 50 can be used as the outer layer member even if the first rehabilitation pipe 45 and the second rehabilitation pipe 49 do not have a member other than the socket 50. .

以上、本発明の第1実施形態及び第2実施形態について図面を参照して詳述したが、具体的な構成はこの実施形態に限られるものではなく、本発明の要旨を逸脱しない範囲の構成の変更、組み合わせ、削除等も含まれる。さらに、各実施形態で示した構成のそれぞれを適宜組み合わせて利用できることは、言うまでもない。
例えば、前記第1実施形態及び第2実施形態では、更生配管構造1,2が用いられるのは水力発電所に限定されず、各種のプラント設備や排水設備等でもよい。
As described above, the first embodiment and the second embodiment of the present invention have been described in detail with reference to the drawings. change, combination, deletion, etc. of Furthermore, it goes without saying that the configurations shown in the respective embodiments can be used in combination as appropriate.
For example, in the first embodiment and the second embodiment, the rehabilitating pipe structures 1 and 2 are not limited to hydroelectric power plants, and may be used in various plant facilities, drainage facilities, and the like.

1,2 更生配管構造
10 配管構造
13 伸縮継手
41 更生管
42 外層部材
45 第1更生配管(第1更生管)
49 第2更生管
58 分割片
65 充填材
71 連結部材
L1 距離
O 軸線
1, 2 rehabilitation pipe structure 10 piping structure 13 expansion joint 41 rehabilitation pipe 42 outer layer member 45 first rehabilitation pipe (first rehabilitation pipe)
49 Second rehabilitation pipe 58 Split piece 65 Filler 71 Connecting member L1 Distance O Axis

Claims (7)

伸縮継手が設けられた配管構造と、
前記配管構造内に配置された更生管と、
前記更生管の外周面における、前記配管構造の軸線方向において前記伸縮継手に対応する部分に設けられ、前記更生管よりも外径が大きい外層部材と、
前記配管構造と、前記更生管及び前記外層部材との間に配置された充填材と、
を備える更生配管構造。
a piping structure provided with an expansion joint;
a rehabilitation pipe disposed within the piping structure;
an outer layer member provided at a portion corresponding to the expansion joint in the axial direction of the piping structure on the outer peripheral surface of the rehabilitating pipe and having an outer diameter larger than that of the rehabilitating pipe;
a filler disposed between the piping structure, the rehabilitating pipe and the outer layer member;
Rehabilitation piping structure.
前記外層部材は、発泡体で形成されている、請求項1に記載の更生配管構造。 The rehabilitation pipe structure according to claim 1, wherein the outer layer member is made of foam. 前記外層部材は、前記配管構造の周方向に並べて配置された複数の分割片を有する、請求項2に記載の更生配管構造。 The rehabilitation pipe structure according to claim 2, wherein the outer layer member has a plurality of split pieces arranged side by side in the circumferential direction of the pipe structure. 前記外層部材は、前記複数の分割片を互いに連結する連結部材を有する、請求項3に記載の更生配管構造。 The rehabilitation pipe structure according to claim 3, wherein the outer layer member has a connecting member that connects the plurality of split pieces to each other. 前記更生管は、
第1更生管と、
前記第1更生管に対して前記軸線方向に位置をずらして配置された第2更生管と、
前記第2更生管の端部の外周面に設けられ、前記第1更生管の端部が内部に配置された前記外層部材である受口と、
を有する、請求項1に記載の更生配管構造。
The rehabilitation pipe is
a first rehabilitation pipe;
a second rehabilitated pipe displaced in the axial direction with respect to the first rehabilitated pipe;
a socket that is the outer layer member provided on the outer peripheral surface of the end of the second rehabilitated pipe and in which the end of the first rehabilitated pipe is arranged;
The rehabilitation piping structure according to claim 1, having
前記外層部材と前記配管構造との、前記配管構造の径方向における距離は、20mm以上50mm以下である、請求項1から5のいずれか一項に記載の更生配管構造。 The rehabilitation piping structure according to any one of claims 1 to 5, wherein the distance between the outer layer member and the piping structure in the radial direction of the piping structure is 20 mm or more and 50 mm or less. 伸縮継手が設けられた配管構造を更生する更生方法であって、
前記配管構造内に更生管を配置し、
前記更生管の外周面における、前記配管構造の軸線方向において前記伸縮継手に対応する部分に、前記更生管よりも外径が大きい外層部材を設け、
前記配管構造と、前記更生管及び前記外層部材との間に充填材を配置する、更生方法。
A rehabilitation method for rehabilitating a piping structure provided with an expansion joint,
Placing a rehabilitation pipe in the piping structure,
An outer layer member having an outer diameter larger than that of the rehabilitating pipe is provided at a portion corresponding to the expansion joint in the axial direction of the piping structure on the outer peripheral surface of the rehabilitating pipe,
A rehabilitation method comprising placing a filler between the piping structure and the rehabilitation pipe and the outer layer member.
JP2021051436A 2021-03-25 2021-03-25 Regeneration piping structure and regeneration method Pending JP2022149331A (en)

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