JP2022148753A - Removal method for plate member for forming joint part - Google Patents

Removal method for plate member for forming joint part Download PDF

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JP2022148753A
JP2022148753A JP2021050558A JP2021050558A JP2022148753A JP 2022148753 A JP2022148753 A JP 2022148753A JP 2021050558 A JP2021050558 A JP 2021050558A JP 2021050558 A JP2021050558 A JP 2021050558A JP 2022148753 A JP2022148753 A JP 2022148753A
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plate member
forming plate
joint forming
joint
split
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隆弘 齋藤
Takahiro Saito
元 浜田
Hajime Hamada
緑 目黒
Midori Meguro
豊也 横山
Toyonari Yokoyama
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Okumura Corp
Hokuriku Kosan Corp
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Okumura Corp
Hokuriku Kosan Corp
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Abstract

To provide a removal method for a plate member for forming a joint part, which can efficiently remove the plate member by allowing support reaction force to be obtained in stable conditions by a simple constitution when pulling out the plate member.SOLUTION: A plate member 15 for forming a joint part of a crown part 59 is removed by an extraction method using a wedge member 67, and the plate member 15 of a side wall part 55 is removed by an extraction method using a rod-like member 61. The extraction method using the wedge member 67 extracts the plate member 15 to the inside of a divided form body part 3A, 3B by relatively displacing the same to the inside of the divided form body part 3A, 3B relative to a reaction force plate 66 by driving the wedge member 67 to wedge engaging holes 65, 66a in the state where a plate-side wedge engaging hole 65 is placed to overlap a reaction force-side wedge engaging hole 66a such that it shifts outward in the radial direction.SELECTED DRAWING: Figure 7

Description

本発明は、目地部形成用プレート部材の撤去方法に関し、特に、山岳トンネル工法において、トンネル覆工コンクリートに誘発目地を形成するための目地部形成用プレート部材を引き抜いて撤去するための、目地部形成用プレート部材の撤去方法、及び該撤去方法において採用することが可能な目地部形成用プレート部材の引抜き方法及び引抜き治具に関する。 TECHNICAL FIELD The present invention relates to a method for removing a joint forming plate member, and more particularly to a method for removing joint forming plate members for forming induced joints in tunnel lining concrete in a mountain tunnel construction method. The present invention relates to a method for removing a forming plate member, and a method and a jig for removing a joint forming plate member that can be employed in the removing method.

例えば山岳トンネル工法等のトンネル工法において、掘削したトンネルの内周面の地山を覆って構築されるトンネル覆工コンクリートを形成するための方法として、セントルと呼ばれるトンネル覆工用型枠を用いる工法が一般的に採用されている(例えば、特許文献1、特許文献2参照)。トンネル覆工用型枠50は、例えば図12に示すように、馬蹄形等のアーチ形状部分52を含む形状のトンネル53の内周面に沿って、トンネル53の側壁部55から上部に亘って設置されるものであり、設置されたトンネル覆工用型枠50と、トンネル53の内周面の吹き付けコンクリート54によって覆われる地山との間の覆工空間S’に、好ましくは無筋コンクリートを打設して硬化させることにより、トンネル底部のインバート部51のコンクリートと連続させるようにして、トンネル覆工コンクリートが形成されることになる。 For example, in tunnel construction methods such as the mountain tunnel construction method, a construction method that uses a tunnel lining formwork called centr as a method for forming tunnel lining concrete that is constructed by covering the natural ground on the inner peripheral surface of an excavated tunnel. is generally employed (see, for example, Patent Documents 1 and 2). For example, as shown in FIG. 12, the tunnel lining formwork 50 is installed along the inner peripheral surface of a tunnel 53 having a shape including an arch-shaped portion 52 such as a horseshoe, extending from the side wall portion 55 to the upper portion of the tunnel 53. Plain concrete is preferably placed in the lining space S′ between the installed tunnel lining formwork 50 and the natural ground covered with the shotcrete 54 on the inner peripheral surface of the tunnel 53. By casting and hardening, the tunnel lining concrete is formed so as to be continuous with the concrete of the inverted portion 51 at the bottom of the tunnel.

また、トンネル覆工用型枠50として、例えばバラセントルと呼ばれる組立式のトンネル覆工用型枠の他、スライドセントルと呼ばれる移動式のトンネル覆工用型枠が知られており、トンネル53の掘削作業の進行に伴って、例えば10.5m程度の所定の施工スパン毎にトンネル覆工用型枠50を据え付け直しながら、トンネル53の掘進方向の後方から前方に向かって、トンネル覆工用型枠50を用いてトンネル53の側部及び上部の覆工コンクリートを順次打設して形成して行くことになる。 Further, as the tunnel lining formwork 50, for example, in addition to a prefabricated tunnel lining formwork called a bara center, a mobile tunnel lining formwork called a slide center is known. As the work progresses, the tunnel lining formwork 50 is re-installed every predetermined construction span of, for example, about 10.5 m, and the tunnel lining formwork is installed from the rear to the front in the direction of excavation of the tunnel 53. 50 is used to form the side and upper lining concrete of the tunnel 53 sequentially.

そして、トンネル覆工用型枠50を用いてトンネルの側部及び上部の覆工コンクリートを打設するには、例えば図13(a)~(d)に示すように、設置したトンネル覆工用型枠50に設けられた検査窓56からコンクリートを打設可能な高さ領域として、例えばトンネル53の側壁部55からアーチ形状部分52の肩部までの領域に対しては、検査窓56を介してコンクリート57を供給すると共に、バイブレータ58を検査窓56から挿入し、供給されたコンクリート57を締固めながらコンクリート57を打設する(図13(a)~(c)参照)。しかる後に、検査窓56からコンクリート57を供給しながらバイブレータ58によって締固めることが困難な高さ領域として、トンネル53の冠部(クラウン部)59(図12参照)の領域に対しては、トンネル覆工用型枠50の天端部に設けた吹き上げ投入口56’から、コンクリート57を吹き上げ方式で圧入して打ち込み、冠部59のコンクリート57を形成するパターンが採用されている(図13(d)参照)。 Then, in order to cast the lining concrete for the side and upper part of the tunnel using the tunnel lining formwork 50, for example, as shown in FIGS. As a height area where concrete can be cast from the inspection window 56 provided in the formwork 50, for example, the area from the side wall portion 55 of the tunnel 53 to the shoulder portion of the arch-shaped portion 52 is inspected through the inspection window 56. A vibrator 58 is inserted through the inspection window 56, and the concrete 57 is placed while compacting the supplied concrete 57 (see FIGS. 13(a) to 13(c)). After that, as a height region where it is difficult to compact with the vibrator 58 while supplying the concrete 57 from the inspection window 56, the crown portion 59 (see FIG. 12) of the tunnel 53 A pattern is adopted in which concrete 57 is press-fitted by a blow-up method from a blow-up input port 56' provided at the top end of the lining form 50, and poured to form the concrete 57 of the crown portion 59 (Fig. 13 ( d) see).

より具体的には、所定位置にトンネル覆工用型枠50を設置した後に、例えば側壁部55の下部より、下段の検査窓56を介してコンクリート57を流し込みながらバイブレータ58を用いて締固める工程(図13(a)参照)と、さらに側壁部55の上部のアーチ形状部分52に向かって、中段の検査窓56を介してコンクリート57を流し込みながらバイブレータ58を用いて締固める工程(図13(b)参照)と、さらにアーチ形状部分52の冠部59の手前まで、上段の検査窓56及び必要に応じて吹き上げ投入口56’を介してコンクリート57を流し込みながら、バイブレータ58を用いて締固める工程(図13(c)参照)と、冠部59における既設の覆工コンクリート4’側の部分から吹き上げ投入口56’を介してコンクリート57を吹き上げ方式で圧入し、妻型枠63までコン
クリートを充填する工程(図13(d)参照)とによって、覆工コンクリートが打設されることになる。
More specifically, after installing the tunnel lining formwork 50 at a predetermined position, for example, from the lower part of the side wall part 55, concrete 57 is poured through the lower inspection window 56 and compacted using the vibrator 58. (see FIG. 13(a)), and a step of compacting using a vibrator 58 while pouring concrete 57 through an inspection window 56 in the middle toward the arch-shaped portion 52 at the top of the side wall portion 55 (see FIG. 13 ( b)) and further up to just before the crown 59 of the arch-shaped portion 52, while pouring the concrete 57 through the upper inspection window 56 and, if necessary, the blow-up inlet 56', compact using the vibrator 58. In the step (see FIG. 13(c)), concrete 57 is forced into the crown 59 on the side of the existing lining concrete 4' through the blow-up inlet 56' by a blow-up method, and the concrete is poured up to the end formwork 63. The lining concrete is placed by the filling step (see FIG. 13(d)).

特開2001-280094号公報JP 2001-280094 A 特開2003-262096号公報Japanese Patent Application Laid-Open No. 2003-262096 特開2015-67949号公報JP 2015-67949 A

一方、近年のトンネル工法では、掘削技術の改良によって、コンクリートの打設から養生及びトンネル覆工用型枠の脱型までの、覆工コンクリートを形成するための工程の進捗が、トンネルの切羽面を掘削する工程の進捗に追随できなくなっている。このため、覆工コンクリートを形成する工程の進捗を早める技術として、複数のコンクリートポンプを用いたり(例えば、特許文献3参照)、一般的に使用される10.5m程度の施工延長を有するトンネル覆工用型枠に代えて、好ましくは18m~22m程度の施工延長を有するロングスパンのトンネル覆工用型枠を使用して、1サイクルで行うトンネル覆工コンクリートの施工スパンを延ばすことにより、工期を短縮することが検討されている。 On the other hand, in the tunnel construction method in recent years, due to improvements in excavation technology, the progress of the process for forming the lining concrete, from concrete placement to curing and removal of the formwork for the tunnel lining, affects the face surface of the tunnel. It is no longer possible to keep up with the progress of the excavation process. For this reason, as a technique for accelerating the progress of the process of forming lining concrete, a plurality of concrete pumps are used (see, for example, Patent Document 3), or a tunnel lining having a construction extension of about 10.5 m, which is generally used, is used. Instead of the construction formwork, a long-span tunnel lining formwork preferably having a construction extension of about 18m to 22m is used to extend the construction span of the tunnel lining concrete performed in one cycle, thereby shortening the construction period. is being considered to be shortened.

また、好ましくは18m~22m程度の施工延長を有するロングスパンのトンネル覆工用型枠を使用して、1サイクルで行うトンネル覆工コンクリートの施工スパンを延ばした場合、施工スパンの中間部分に、乾燥収縮や温度収縮に伴うひび割れが発生し易くなることから、特に施工スパンが長いトンネル覆工コンクリートを形成する場合には、これの中間部分に、乾燥収縮や温度収縮に伴うひび割れを誘発させる誘発目地を設けることが望ましい。このようなことから、本願出願人は、トンネル覆工コンクリートの中間部分に誘発目地を設ける方法として、例えば特開2020-20246号公報において、トンネル覆工用型枠の型枠面から覆工空間に突出させて、複数の目地部形成用プレート部材を、周方向に連設配置して引抜き可能に取り付けておき、覆工空間に打設されたコンクリートが硬化したら、目地部形成用プレート部材を覆工空間から引き抜くことによって、誘発目地を形成する方法を開示している。 In addition, when using a long-span tunnel lining form having a construction extension of preferably about 18 m to 22 m and extending the construction span of the tunnel lining concrete performed in one cycle, in the middle part of the construction span, Since cracks are likely to occur due to drying shrinkage and temperature shrinkage, especially when forming tunnel lining concrete with a long construction span, cracks due to drying shrinkage and temperature shrinkage are induced in the intermediate part. It is desirable to provide joints. For this reason, the applicant of the present application proposed, for example, Japanese Patent Application Laid-Open No. 2020-20246 as a method of providing an induced joint in the intermediate portion of the tunnel lining concrete. A plurality of joint forming plate members are arranged in series in the circumferential direction and attached so that they can be pulled out, and when the concrete cast in the lining space hardens, the joint forming plate members A method is disclosed for forming the induced joint by pulling from the lining space.

一方、覆工空間に打設されて硬化したトンネル覆工コンクリートから目地部形成用プレート部材を引き抜く作業は、目地部形成用プレート部材の目地部形成部が、硬化した周囲のトンネル覆工コンクリートに強固に付着しているため、特に目地部形成用プレート部材の目地部形成部と硬化した周囲のトンネル覆工コンクリートとの付着を最初に縁切りさせる際に、大きな引抜き力を要することから、作業員の手作業のみによってでは、目地部形成用プレート部材を引き抜くことは困難である。 On the other hand, the operation of pulling out the joint forming plate member from the tunnel lining concrete that has been cast and hardened in the lining space is such that the joint forming portion of the joint forming plate member does not adhere to the hardened surrounding tunnel lining concrete. Because it is firmly attached, a large pulling force is required especially when first breaking off the adhesion between the joint forming part of the joint forming plate member and the hardened surrounding tunnel lining concrete. It is difficult to pull out the joint forming plate member only by manual work.

このため、例えばレバーブロック(登録商標)等の引抜き用の各種の治具を用いて目地部形成用プレート部材を引き抜く作業が行われていたが、トンネル覆工用型枠の型枠本体の内側の空間に設置された諸設備や仮設の部材から、目地部形成用プレート部材を引き抜く際の支持反力を得ることが難しくなる場合があり、目地部形成用プレート部材が設けられた箇所によっては、支持反力を安定して得られるようにするための機構を設ける作業に、多くの手間を要することになる。 For this reason, various pull-out jigs such as lever blocks (registered trademark) have been used to pull out the joint forming plate member. It may be difficult to obtain the support reaction force when pulling out the joint forming plate member from various facilities and temporary members installed in the space, and depending on the location where the joint forming plate member is provided Therefore, it takes a lot of time and effort to provide a mechanism for stably obtaining the support reaction force.

また、例えばトンネル53のクラウン部59においては、目地部形成用プレート部材を下方に引き抜くことになるため、引き抜いた目地部形成用プレート部材が落下し易くなり、例えばトンネル53の側壁部55においては、目地部形成用プレート部材を横方向に引き抜くことになるため、引き抜いた目地部形成用プレート部材が落下し難くなることから
、各々の目地部形成用プレート部材が取り付けられたトンネルの周方向の部位に応じて、引き抜く方法を適宜換えることで、周方向に連設して設置された複数の目地部形成用プレート部材を、さらに効率良く撤去してゆくことが可能になると考えられる。
Further, for example, in the crown portion 59 of the tunnel 53, since the joint forming plate member is pulled out downward, the pulled out joint portion forming plate member is likely to fall. Since the joint forming plate member is pulled out in the horizontal direction, it is difficult for the pulled out joint forming plate member to fall. By appropriately changing the pulling method according to the part, it is possible to more efficiently remove the plurality of joint forming plate members arranged in series in the circumferential direction.

本発明は、トンネル覆工用型枠の内側で目地部形成用プレート部材を引き抜く際の支持反力を、簡易な構成によって安定した状態で容易に得られるようにして、多くの手間を要することなく、周方向に連設して設置された複数の目地部形成用プレート部材の各々を撤去することができると共に、引き抜く方法をトンネルの周方向の部位に応じて換えることで、さらに効率良く撤去してゆくことのできる目地部形成用プレート部材の撤去方法、及び該撤去方法において採用することが可能な目地部形成用プレート部材の引抜き方法及び引抜き治具を提供することを目的とする。 The present invention makes it possible to easily obtain a supporting reaction force in a stable state by a simple structure when a joint forming plate member is pulled out inside a tunnel lining formwork, which requires a lot of labor. It is possible to remove each of the plurality of joint forming plate members continuously installed in the circumferential direction, and to remove them more efficiently by changing the pulling method according to the part in the circumferential direction of the tunnel. It is an object of the present invention to provide a method for removing a joint forming plate member that can be used continuously, and a method and jig for removing the joint forming plate member that can be employed in the removing method.

本発明は、山岳トンネル工法において、トンネル覆工コンクリートを構築する際に設置されるトンネル覆工用型枠の軸方向の中間部分に引き抜き可能に取り付けられた、構築されるトンネル覆工コンクリートに誘発目地を形成するための目地部形成用プレート部材を、打設されたコンクリートが硬化した後に引き抜いて撤去するための目地部形成用プレート部材の撤去方法であって、前記トンネル覆工用型枠は、トンネルの掘進方向に移動可能な架台部と、該架台部に支持されてトンネルの内壁面との間に覆工空間を形成する型枠本体部とを備えており、該型枠本体部は、トンネルの掘進方向に分割された複数の分割型枠本体部によって構成されており、これらの分割型枠本体部の隣接する端部の間には、スリット状の隙間が全周に亘って連続して形成されており、該スリット状の隙間には、複数の前記目地部形成用プレート部材が各々挿入され、挿入された前記目地部形成用プレート部材は、外周辺部側の目地部形成部を前記覆工空間に突出させた状態で、内周辺部側の内側突出把持部を前記分割型枠本体部に固定して、周方向に連設配置されて取り付けられており、トンネル覆工コンクリートの少なくともクラウン部に配置される前記目地部形成用プレート部材は、クサビ部材を用いた引抜き方法によって撤去されるようになっていると共に、トンネル覆工コンクリートの少なくとも側壁部に配置される前記目地部形成用プレート部材は、棒状部材を用いた引抜き方法によって撤去されるようになっており、前記クサビ部材を用いた引抜き方法は、前記目地部形成用プレート部材の前記内側突出把持部に、プレート側クサビ係合孔を形成しておくと共に、前記分割型枠本体部に、前記目地部形成用プレート部材の前記内側突出把持部に沿わせるように配置して、反力側クサビ係合孔を備える反力板を固定しておき、前記反力側クサビ係合孔に対して前記プレート側クサビ係合孔が、前記分割型枠本体部の径方向外側にずれて重なり合うよう配置された状態で、これらのクサビ係合孔に前記クサビ部材を打ち込むことにより、前記目地部形成用プレート部材を前記反力板に対して前記分割型枠本体部の内側に相対的に変位させて、前記分割型枠本体部の内側に引き抜くようになっており、前記棒状部材を用いた引抜き方法は、前記目地部形成用プレート部材の前記内側突出把持部に、作用点突起を突出させて固定しておき、前記棒状部材の先端部分を、前記作用点突起と前記分割型枠本体部との間に挿入して、回転方向に変位させることで、てこの原理によって、前記目地部形成用プレート部材を前記分割型枠本体部の内側に変位させて、前記分割型枠本体部の内側に引き抜くようになっている目地部形成用プレート部材の撤去方法を提供することにより、上記目的を達成したものである。 In the mountain tunnel construction method, the present invention is a tunnel lining concrete that is attached in a removable manner to an intermediate portion in the axial direction of a tunnel lining form that is installed when constructing the tunnel lining concrete. A joint forming plate member removal method for removing a joint forming plate member for forming a joint by pulling out and removing the joint forming plate member after the cast concrete has hardened, wherein the tunnel lining formwork is , a frame movable in the excavation direction of the tunnel, and a form body supported by the frame to form a lining space between itself and the inner wall surface of the tunnel, wherein the form body is , a plurality of split formwork bodies divided in the excavation direction of the tunnel, and between the adjacent ends of these split formwork bodies, slit-like gaps are formed continuously over the entire circumference. A plurality of the joint forming plate members are inserted into the slit-shaped gaps, and the inserted joint forming plate members are formed in the joint forming portion on the outer periphery side is protruding into the lining space, the inner protruding gripping portion on the inner peripheral side is fixed to the main body of the split formwork, and is continuously arranged in the circumferential direction and attached, and the tunnel lining concrete The joint forming plate member arranged at least in the crown portion of the tunnel lining concrete is adapted to be removed by a pulling method using a wedge member, and the joint portion arranged in at least the side wall portion of the tunnel lining concrete The forming plate member is to be removed by a pulling method using a rod-shaped member, and the pulling method using the wedge member is such that the plate side A wedge engagement hole is formed in advance, and a reaction force side wedge engagement hole is provided in the split formwork main body so as to be aligned with the inwardly projecting grip portion of the joint forming plate member. In a state in which the reaction plate is fixed, and the plate-side wedge engagement hole is arranged to overlap with the reaction-side wedge engagement hole while being displaced radially outwardly of the split mold body, By driving the wedge member into these wedge engagement holes, the joint forming plate member is relatively displaced toward the inner side of the split form main body with respect to the reaction plate, thereby displacing the split form. It is designed to be pulled out to the inside of the main body, and the pull-out method using the rod-shaped member is such that the action point projection is protruded and fixed to the inwardly projecting grip portion of the joint forming plate member. , the tip portion of the rod-shaped member is inserted between the point of application projection and the split form main body, and displaced in the rotational direction, so that the joint forming plate member is rotated by the principle of leverage. The above object is achieved by providing a method for removing a joint forming plate member that is displaced to the inside of a split formwork main body and pulled out to the inside of the split formwork main body. .

また、本発明は、上記目地部形成用プレート部材の撤去方法において採用することが可能な、クサビ部材を用いた目地部形成用プレート部材の引抜き方法であって、前記目地部形成用プレート部材の前記内側突出把持部に、前記目地部形成用プレート部材の内周辺部から外周辺部に向かう方向の位置がずれた状態で、プレート側クサビ係合孔を複数箇所に形成しておくと共に、前記分割型枠本体部に、前記プレート側クサビ係合孔と対応する部位に反力側クサビ係合孔を備える1又は複数の反力板を、前記目地部形成用プレート部材
の前記内側突出把持部に沿わせるように配置して固定しておき、1又は2以上の所定の前記プレート側クサビ係合孔が、前記反力側クサビ係合孔に対して前記分割型枠本体部の径方向外側にずれて重なり合うように配置された状態で、重なり合ったこれらのクサビ係合孔に前記クサビ部材を打ち込むことにより、前記目地部形成用プレート部材を前記反力板に対して前記分割型枠本体部の内側に相対的に変位させると共に、1又は2以上の他の前記プレート側クサビ係合孔が、前記反力側クサビ係合孔に対して前記分割型枠本体部の径方向外側にずれて重なり合うように配置されるようにし、この状態で重なり合ったこれらのクサビ係合孔に前記クサビ部材を打ち込むことにより、前記目地部形成用プレート部材を前記反力板に対して前記分割型枠本体部の内側に相対的にさらに変位させるようにする工程によって、前記目地部形成用プレート部材を前記分割型枠本体部の内側に引き抜くようになっているクサビ部材を用いた目地部形成用プレート部材の引抜き方法に関する。
The present invention also provides a method for pulling out a joint forming plate member using a wedge member, which can be employed in the method for removing the joint forming plate member, wherein the joint forming plate member is pulled out. A plurality of plate-side wedge engagement holes are formed in the inwardly protruding gripping portion in a state in which the position of the joint portion forming plate member in the direction toward the outer peripheral portion is shifted from the inner peripheral portion, and One or a plurality of reaction plates having a reaction side wedge engagement hole at a portion corresponding to the plate side wedge engagement hole are provided in the split form main body, and the inner projecting grip portion of the joint forming plate member is provided. and one or more of the plate-side wedge engagement holes are positioned radially outward of the split form main body with respect to the reaction force-side wedge engagement holes. By driving the wedge members into these overlapping wedge engagement holes in a state where they are arranged so as to overlap with each other, the joint forming plate member is attached to the reaction plate by the split form main body and one or more of the other plate-side wedge engagement holes are displaced radially outward of the split form main body with respect to the reaction force-side wedge engagement holes By placing the wedge members so as to overlap each other and driving the wedge members into the wedge engagement holes that overlap each other in this state, the joint forming plate member is attached to the reaction plate and the main body of the split form. The joint forming plate member using a wedge member that is adapted to pull out the joint forming plate member to the inside of the split form main body by the step of relatively further displacing the joint forming plate member toward the inside of the It relates to a withdrawal method.

さらに、本発明は、上記目地部形成用プレート部材の撤去方法において採用することが可能な、棒状部材を用いた目地部形成用プレート部材の引抜き方法であって、前記目地部形成用プレート部材の前記内側突出把持部に、表裏両側の面から各々突出させて、一対の作用点突起を固定しておき、前記内側突出把持部の表裏両側において、前記作用点突起と前記分割型枠本体部との間に一対の棒状部材の先端部分を各々挿入して、これらの棒状部材を同時に回転方向に変位させることで、てこの原理によって、前記目地部形成用プレート部材を前記分割型枠本体部の内側に変位させて、前記分割型枠本体部の内側に引き抜くようになっている棒状部材を用いた目地部形成用プレート部材の引抜き方法に関する。 Furthermore, the present invention provides a method for pulling out a joint forming plate member using a rod-shaped member, which can be employed in the method for removing the joint forming plate member, wherein the joint forming plate member is pulled out. A pair of point-of-action projections are fixed to each of the front and back surfaces of the inwardly protruding gripping portion, and the point of action projections and the split formwork main body are fixed on both the front and back sides of the inwardly protruding gripping portion. By inserting the tip portions of a pair of rod-shaped members respectively between them and displacing these rod-shaped members in the rotational direction at the same time, the joint forming plate member is moved to the main body of the split form by the principle of leverage. The present invention relates to a method for pulling out a joint forming plate member using a rod-like member that is displaced inward and pulled out to the inside of the main body of the split formwork.

そして、本発明の棒状部材を用いた目地部形成用プレート部材の引抜き方法は、前記一対の作用点突起が、前記目地部形成用プレート部材の前記内側突出把持部における周方向中心線を挟んだ両側部分の2部位に、表裏両側の面から各々突出して固定されており、各一対の前記棒状部材の先端部分を、外側から各々の前記作用点突起と前記分割型枠本体部との間に挿入して、回転方向に変位させることで、てこの原理によって、前記目地部形成用プレート部材を前記分割型枠本体部の内側に変位させるようになっていることが好ましい。 In the method of pulling out the joint forming plate member using the rod-shaped member of the present invention, the pair of action point protrusions sandwich the circumferential center line of the inner protruding holding portion of the joint forming plate member. Each of the pair of rod-like members is fixed to two parts on both sides so as to protrude from the front and back surfaces, and the tip parts of each pair of rod-shaped members are positioned from the outside between each of the action point projections and the split formwork main body. By inserting and displacing in the rotational direction, it is preferable that the joint forming plate member is displaced toward the inside of the main body of the split form by the principle of leverage.

さらにまた、本発明は、上記棒状部材を用いた目地部形成用プレート部材の引抜き方法に使用する引抜き治具であって、一対の前記棒状部材が、前記目地部形成用プレート部材を挿入可能な間隔幅を保持して平行に配置された状態で、一端部がプレート部材を介して連結されて一体として固定されている引抜き治具に関する。 Furthermore, the present invention is a pull-out jig used in a method for pulling out joint forming plate members using the rod-shaped members, wherein the pair of rod-shaped members allows insertion of the joint forming plate members. The present invention relates to a pull-out jig which is arranged in parallel while maintaining a gap width and is integrally fixed by being connected at one end thereof via a plate member.

本発明の目地部形成用プレート部材の撤去方法によれば、トンネル覆工用型枠の内側で目地部形成用プレート部材を引き抜く際の支持反力を、簡易な構成によって安定した状態で容易に得られるようにして、多くの手間を要することなく、周方向に連設して設置された複数の目地部形成用プレート部材の各々を撤去することができると共に、引き抜く方法をトンネルの周方向の部位に応じて換えることで、さらに効率良く撤去してゆくことができる。 According to the method for removing the joint forming plate member of the present invention, the support reaction force when pulling out the joint forming plate member inside the tunnel lining form can be easily and stably supported by a simple configuration. As a result, each of the plurality of joint forming plate members installed in series in the circumferential direction can be removed without much trouble, and the method of pulling out can be changed in the circumferential direction of the tunnel. By changing the part according to the part, it can be removed more efficiently.

トンネル覆工型枠において、複数の目地部形成用プレート部材を、目地部形成部を覆工空間に突出させて分割型枠本体部の周方向に連設配置した状態の略示横断面である。2 is a schematic cross section of a tunnel lining form in which a plurality of joint forming plate members are arranged in series in the circumferential direction of the main body of the split form with the joint forming part protruding into the lining space; . 目地部形成用プレート部材が取り付けられたトンネル覆工型枠を説明する略示縦断面図である。FIG. 4 is a schematic vertical cross-sectional view for explaining a tunnel lining form to which a joint forming plate member is attached; 目地部形成用プレート部材が取り付けられたトンネル覆工型枠を説明する略示平面図である。FIG. 4 is a schematic plan view illustrating a tunnel lining form to which a joint forming plate member is attached; 目地部形成用プレート部材をトンネル覆工型枠に取り付けるための取付け構造を説明する、図2のA’部における、図1のA-Aに沿った拡大断面図である。FIG. 3 is an enlarged cross-sectional view along AA in FIG. 1 at A' part in FIG. 2, explaining a mounting structure for mounting the joint forming plate member to the tunnel lining form. 目地部形成用プレート部材の正面図である。It is a front view of a plate member for joint part formation. 目地部形成用プレート部材の側面図(図5を左方向から見た図)である。FIG. 6 is a side view of the joint forming plate member (a view of FIG. 5 viewed from the left). (a)~(d)は、クサビ部材を用いた目地部形成用プレート部材の引抜き方法の説明図である。(a) to (d) are explanatory diagrams of a method of pulling out a joint forming plate member using a wedge member. (a)、(b)は、棒状部材を用いた目地部形成用プレート部材の引抜き方法の説明図、(c)は(a)のB-Bに沿った断面図である。(a) and (b) are explanatory diagrams of a method of pulling out a joint forming plate member using a rod-shaped member, and (c) is a cross-sectional view taken along line BB in (a). (a)~(d)は、クサビ部材を用いた目地部形成用プレート部材の好ましい他の引抜き方法の説明図である。(a) to (d) are explanatory diagrams of another preferred drawing method of the joint forming plate member using the wedge member. 棒状部材を用いた目地部形成用プレート部材の好ましい他の引抜き方法の説明図である。FIG. 10 is an explanatory diagram of another preferred method of pulling out the joint forming plate member using a rod-shaped member. 棒状部材を例示する平面図である。FIG. 4 is a plan view illustrating a rod-shaped member; 従来のトンネル覆工コンクリートの打設方法において、トンネル覆工用型枠をトンネルの内周面に沿って設置した状態を説明する略示横断面図である。FIG. 5 is a schematic cross-sectional view illustrating a state in which a tunnel lining formwork is installed along the inner peripheral surface of a tunnel in a conventional method for placing tunnel lining concrete. (a)~(d)は、従来のトンネル覆工コンクリートの打設方法の作業手順を説明する、一部を断面図として示す略示側面図である。1(a) to 1(d) are schematic side views, partly in cross-section, for explaining the work procedure of a conventional tunnel lining concrete placing method.

本発明の好ましい一実施形態に係る目地部形成用プレート部材の撤去方法は、山岳トンネル工法において、トンネルの内壁面を覆うトンネル覆工コンクリート4(図2、図3参照)を、トンネル覆工用型枠1(図1~図3参照)を用いて構築する際に、構築されるトンネル覆工コンクリート4に誘発目地を形成するための目地部形成用プレート部材15(図4参照)を、覆工空間Sに打設されたコンクリートが硬化した後に、トンネル覆工コンクリート4から引き抜いて撤去するため方法として採用されたものである。本実施形態では、掘削したトンネルTの内周面を覆って構築されるトンネル覆工コンクリート4は、セントルと呼ばれるトンネル覆工用型枠1として、一般的に用いられている10.5m程度の施工延長を有するものに代えて、好ましくは18m~22m程度の施工延長を有するロングスパンのトンネル覆工用型枠1を用いて形成するようになっており、目地部形成用プレート部材15は、構築されるトンネル覆工コンクリート4の施工スパンの中間部分に、乾燥収縮や温度収縮に伴うひび割れを誘発する誘発目地を形成するための部材として設置されることになる。 A method for removing a joint forming plate member according to a preferred embodiment of the present invention is a method of removing a tunnel lining concrete 4 (see FIGS. 2 and 3) covering the inner wall surface of a tunnel in a mountain tunnel construction method. When constructing using the formwork 1 (see FIGS. 1 to 3), the joint forming plate member 15 (see FIG. 4) for forming an induced joint in the tunnel lining concrete 4 to be constructed is covered. This is adopted as a method for pulling out and removing from the tunnel lining concrete 4 after the concrete placed in the work space S hardens. In this embodiment, the tunnel lining concrete 4 constructed to cover the inner peripheral surface of the excavated tunnel T is used as a tunnel lining formwork 1 called a center, and has a thickness of about 10.5 m. Instead of having a construction extension, it is preferably formed using a long-span tunnel lining formwork 1 having a construction extension of about 18 m to 22 m. It is installed as a member for forming an induced joint that induces cracks due to drying shrinkage and temperature shrinkage in the intermediate portion of the construction span of the constructed tunnel lining concrete 4 .

すなわち、近年の山岳トンネル工法では、掘削技術の改良によって、コンクリートの打設から養生及びトンネル覆工用型枠1の脱型までの、覆工コンクリート4を形成するための工程の進捗が、トンネルTの切羽面を掘削する工程の進捗に追随できなくなって、効率良く施工されていないことが多くなっていることから、本実施形態では、一般に用いられる10.5m程度の延長を有するトンネル覆工用型枠に代えて、好ましくは10.5m以上の施工延長を有するロングスパンのトンネル覆工用型枠1として、例えば18~22m程度の延長を有するロングスパンのトンネル覆工用型枠1を用いることで、一サイクルで行なわれる覆工コンクリート4の施工スパンを増大させると共に、2台のコンクリートポンプ30を用いて2系統の圧送配管31からコンクリート12を同時に打設することで、コンクリート12を打設する際の作業時間を短縮させて、覆工コンクリート4を形成するための工程の進捗を早めることができるようになっている。 That is, in the mountain tunnel construction method in recent years, due to improvements in excavation technology, the progress of the process for forming the lining concrete 4 from concrete placement to curing and removal of the tunnel lining formwork 1 is Since it is often impossible to keep up with the progress of the process of excavating the face of T, and it is often not constructed efficiently, in this embodiment, a tunnel lining having an extension of about 10.5 m, which is generally used For example, a long-span tunnel lining formwork 1 having an extension of about 18 to 22m is preferably used as a long-span tunnel lining formwork 1 having a construction extension of 10.5 m or more instead of a formwork for construction. By using it, the construction span of the lining concrete 4 performed in one cycle is increased, and by using two concrete pumps 30 to simultaneously cast the concrete 12 from two systems of pressure-feeding pipes 31, the concrete 12 is poured. By shortening the work time for placing, the progress of the process for forming the lining concrete 4 can be hastened.

また、本実施形態では、ロングスパンのトンネル覆工用型枠1を用いることで、覆工コンクリート4の一サイクルの施工スパンの延長を増大させると、隣接する施工スパンの境目部分だけでは、コンクリートの乾燥収縮や温度収縮によるひび割れを十分に吸収できなくなって、施工スパンの中間部分でひび割れが生じ易くなる。このため、施工スパンの中間部分に、乾燥収縮や温度収縮によるひび割れを誘発させる誘発目地を形成するための目
地部形成用プレート部材15が、スリット状の隙間δに挿入されて(図4参照)、目地部形成部15Aを覆工空間Sに突出させた状態で、周方向に連設配置されると共に、トンネル覆工用型枠1の型枠本体部3を構成する一対の分割型枠本体部3A,3Bの端部に、固定されて取り付けられている。本実施形態の目地部形成用プレート部材の撤去方法は、覆工空間Sに打設されたコンクリートが硬化した後に、硬化したコンクリートから目地部形成用プレート部材15を引き抜いて誘発目地を形成する際に、安定した状態で簡易に支持反力を得られるようにして、多くの手間を要することなく、周方向に連設して設置された複数の目地部形成用プレート部材15の各々を、効率良く引き抜いて撤去することができるようにすると共に、引き抜く方法を適切に換えることによって、さらに効率良く撤去してゆくことができるようにする方法として採用されたものである。
In addition, in this embodiment, by using the long-span tunnel lining formwork 1, if the extension of the construction span of one cycle of the lining concrete 4 is increased, only at the boundary between the adjacent construction spans, the concrete Cracks due to drying shrinkage and temperature shrinkage cannot be sufficiently absorbed, and cracks are likely to occur in the middle part of the construction span. For this reason, a joint forming plate member 15 for forming an induced joint that induces cracking due to drying shrinkage or temperature shrinkage is inserted into the slit-shaped gap δ in the intermediate portion of the construction span (see FIG. 4). , a pair of split formwork main bodies that are arranged in series in the circumferential direction with the joint forming part 15A protruding into the lining space S and that constitute the formwork main body part 3 of the tunnel lining formwork 1. It is fixedly attached to the ends of the parts 3A, 3B. The method of removing the joint forming plate member of the present embodiment is performed when the joint forming plate member 15 is pulled out from the hardened concrete after the concrete placed in the lining space S has hardened to form an induced joint. In addition, each of the plurality of joint forming plate members 15 installed in series in the circumferential direction can be efficiently installed by making it possible to easily obtain a support reaction force in a stable state without much trouble. It was adopted as a method that enables to pull out and remove well and to remove more efficiently by appropriately changing the method of pulling out.

そして、本実施形態の目地部形成用プレート部材の撤去方法は、山岳トンネル工法において、トンネルの内壁面を覆うトンネル覆工コンクリートを構築する際に設置されるトンネル覆工用型枠1(図1~図3参照)の、軸方向Xの中間部分に引き抜き可能に取り付けられた、構築されるトンネル覆工コンクリート4に誘発目地を形成するための目地部形成用プレート部材15(図5、図6参照)を、打設されたコンクリートが硬化した後に、引き抜いて撤去するための撤去方法である。 The method for removing the joint forming plate member of the present embodiment is the tunnel lining formwork 1 (Fig. 1 ~ see Fig. 3), joint forming plate member 15 (Figs. 5 and 6) for forming an induced joint in the tunnel lining concrete 4 to be constructed, attached removably to the intermediate portion in the axial direction X. ) is removed by pulling it out after the placed concrete has hardened.

図1~図3に示すように、トンネル覆工用型枠1は、トンネルの掘進方向Xに移動可能な架台部2と、この架台部2に支持されてトンネルTの内壁面との間に覆工空間Sを形成する型枠本体部3とを備えている。型枠本体部3は、トンネルの掘進方向に分割(本実施形態では、2分割)された複数(本実施形態では、一対)の分割型枠本体部3A,3Bによって構成されており、これらの分割型枠本体部3A,3Bの隣接する端部の間には、スリット状の隙間δ(図4参照)が全周に亘って連続して形成されている。このスリット状の隙間δには、複数の目地部形成用プレート部材15が各々挿入され(図1参照)、挿入された目地部形成用プレート部材15は、外周辺部側の目地部形成部15A(図5参照)を覆工空間Sに突出させた状態で、内周辺部側の内側突出把持部15Bを好ましくはスリット状の隙間δを挟んだ両側の分割型枠本体部3A,3Bに固定して(図4参照)、周方向に連設配置されて取り付けられている。 As shown in FIGS. 1 to 3, the tunnel lining formwork 1 is placed between a pedestal 2 movable in the tunnel excavation direction X and the inner wall surface of the tunnel T supported by the pedestal 2. A form main body 3 forming a lining space S is provided. The formwork main body 3 is composed of a plurality of split formwork main bodies 3A and 3B (one pair in this embodiment) divided (in this embodiment, into two) in the tunnel excavation direction. A slit-like gap δ (see FIG. 4) is continuously formed over the entire circumference between the adjacent ends of the split formwork main bodies 3A and 3B. A plurality of joint forming plate members 15 are respectively inserted into the slit-shaped gaps δ (see FIG. 1), and the inserted joint forming plate members 15 are formed into joint forming portions 15A on the outer periphery side. (see FIG. 5) protruding into the lining space S, the inner protruding gripping portion 15B on the inner peripheral side is preferably fixed to the split formwork main bodies 3A and 3B on both sides across a slit-shaped gap δ. (see FIG. 4), and are mounted in series in the circumferential direction.

トンネル覆工コンクリート4の少なくともクラウン部59として、好ましくは側壁部55以外のアーチ形状部分52に配置される目地部形成用プレート部材15は、後述するクサビ部材67を用いた引抜き方法によって撤去されるようになっていると共に、トンネル覆工コンクリート4の少なくとも側壁部55に配置される目地部形成用プレート部材15は、後述する棒状部材61を用いた引抜き方法によって撤去されるようになっている。 At least the crown portion 59 of the tunnel lining concrete 4, preferably the joint forming plate member 15 arranged in the arch-shaped portion 52 other than the side wall portion 55, is removed by a pulling method using a wedge member 67, which will be described later. In addition, the joint forming plate member 15 arranged at least on the side wall portion 55 of the tunnel lining concrete 4 is removed by a pulling method using a rod-like member 61, which will be described later.

クサビ部材67を用いた引抜き方法は、図7(a)~(d)に示すように、目地部形成用プレート部材15の内側突出把持部15Bに、プレート側クサビ係合孔65を形成しておくと共に、分割型枠本体部3A,3Bに、目地部形成用プレート部材15の内側突出把持部15Bに沿わせるように配置して、反力側クサビ係合孔66aを備える反力板66を固定しておき、反力側クサビ係合孔66aに対してプレート側クサビ係合孔65が、分割型枠本体部3A,3Bの径方向外側にずれて重なり合うよう配置された状態で(図7(b)参照)、これらのクサビ係合孔65,66aにクサビ部材67を打ち込むことにより、目地部形成用プレート部材15を反力板66に対して分割型枠本体部3A,3Bの内側に相対的に変位させて(図7(d)参照)、分割型枠本体部3A,3Bの内側に引き抜くようになっている。 The extraction method using the wedge member 67 is, as shown in FIGS. In addition, a reaction plate 66 having a reaction side wedge engagement hole 66a is arranged along the inner protruding grip portion 15B of the joint forming plate member 15 on the split mold body portions 3A and 3B. In this state, the plate-side wedge engagement hole 65 is arranged to overlap with the reaction force-side wedge engagement hole 66a while being displaced radially outwardly of the split formwork main bodies 3A and 3B (Fig. 7). (b)), by driving a wedge member 67 into these wedge engaging holes 65 and 66a, the joint forming plate member 15 is moved to the inside of the split form main bodies 3A and 3B with respect to the reaction plate 66. They are relatively displaced (see FIG. 7(d)) and pulled out to the inside of the split mold body portions 3A and 3B.

棒状部材61を用いた引抜き方法は、図8(a)~(c)に示すように、目地部形成用プレート部材15の内側突出把持部15Bに、作用点突起60を突出させて固定しておき、棒状部材61の先端部分61aを、作用点突起60と分割型枠本体部3A,3Bとの間
に挿入して、回転方向R(図8(a)参照)に変位させることで(図8(a)参照)、てこの原理によって、目地部形成用プレート部材15を分割型枠本体部3A,3Bの内側に変位させて(図8(b)参照)、分割型枠本体部3A,3Bの内側に引き抜くようになっている。
As shown in FIGS. 8(a) to 8(c), the pull-out method using the rod-shaped member 61 is performed by projecting and fixing the action point projection 60 to the inward projecting grip portion 15B of the joint forming plate member 15. Then, the tip portion 61a of the rod-shaped member 61 is inserted between the point of action projection 60 and the split mold body portions 3A and 3B, and displaced in the rotational direction R (see FIG. 8A) (see FIG. 8A). 8(a)), the joint forming plate member 15 is displaced inside the split form main bodies 3A, 3B by the principle of leverage (see FIG. 8(b)), and the split form main bodies 3A, It is designed to be pulled out inside 3B.

本実施形態では、中間部分に複数の目地部形成用プレート部材15が取り付けられるトンネル覆工用型枠1は、トンネルTの延長方向(掘進方向)Xに移動可能なスライドセントルとなっており、例えば18~22m程度の延長を有するロングスパンのセントルとなっている。トンネル覆工用型枠1は、ロングスパンのセントルとなっていること以外は、例えば特開2015-67949号公報に記載されたトンネル覆工用型枠と、略同様の構成を備えている。 In this embodiment, the tunnel lining formwork 1 having a plurality of joint forming plate members 15 attached to the intermediate portion is a slide center that can move in the extension direction (excavation direction) X of the tunnel T, For example, it is a long-span center with an extension of about 18 to 22m. The tunnel lining formwork 1 has substantially the same configuration as the tunnel lining formwork described in, for example, Japanese Patent Application Laid-Open No. 2015-67949, except that it is a long-span center.

すなわち、トンネル覆工用型枠1は、図1~図3に示すように、トンネルTの掘進方向X(図2参照)に連結一体化された、複数の門型台車2Aによる架台部2と、これらの一体化された門型台車2Aによる架台部2によって支持されると共に、例えば吹付けコンクリートによる一次覆工5によって覆われたトンネルTの内周面に沿って配置されて(図1参照)、覆工空間Sの内側の型枠面を形成する型枠本体部3とを含んで構成されている。架台部2を構成する門型台車2Aは、基台部2aと、基台部2aを支持する支持脚部2bとを備えている。支持脚部2bの下端部には、トンネルTの床面に敷設されたレール6に沿って走行可能な走行部7が設けられており、これによってトンネル覆工用型枠1は、トンネルTの掘進方向Xに移動できるようになっている。 That is, as shown in FIGS. 1 to 3, the tunnel lining formwork 1 is connected and integrated in the excavation direction X (see FIG. 2) of the tunnel T, and the frame part 2 is formed by a plurality of gate-type carriages 2A. , are supported by the gantry 2 of these integrated portal carriages 2A and are arranged along the inner peripheral surface of the tunnel T covered by a primary lining 5 of, for example, shotcrete (see FIG. 1). ), and a formwork main body 3 that forms the formwork surface inside the lining space S. A portal carriage 2A that constitutes the gantry section 2 includes a base section 2a and support leg sections 2b that support the base section 2a. At the lower ends of the support legs 2b, there are provided running portions 7 that can run along rails 6 laid on the floor of the tunnel T. It can move in the excavation direction X.

型枠本体部3は、一次覆工5によって覆われたトンネルTの内周面に沿った形状を備えるように組み付けられており、トンネルTの内周面との間に所定の間隔をおいて配置されることにより、コンクリートの打設空間である、所定の厚さの覆工空間Sを形成する。また、型枠本体部3は、図1に示すように、トンネルTのアーチ形状部分52の上部の覆工空間Sを形成するための上部型枠3aと、アーチ形状部分52の下部及び両側の側壁部55の上部の覆工空間Sを形成するための一対の側部型枠3bと、インバート部のコンクリートと接続する側壁部55の下部の覆工空間Sを形成するための一対の下端部型枠3cとを含んで構成されている。上部型枠3aは、架台部2を構成する門型台車2Aの基台部2aに設けられた複数の昇降ジャッキ8によって、上下方向に昇降可能に支持されている。一対の側部型枠3bは、上部型枠3aの両側の下端部に回転連結部3dを介して各々回転可能に接続されており、一対の下端部型枠3cは、各々の側部型枠3bの下端部に下部回転連結部3eを介して回転可能に接続されている。側部型枠3b及び下端部型枠3cは、一端部が門型台車2Aに連結された伸縮ジャッキ9a,9bの他端部と連結しており、これらの伸縮ジャッキ9a,9bを伸縮することで、側部型枠3bや下端部型枠3cを、上部型枠3aや側部型枠3bに対して、回動できるようになっている。 The form body 3 is assembled so as to have a shape along the inner peripheral surface of the tunnel T covered by the primary lining 5, and is spaced apart from the inner peripheral surface of the tunnel T by a predetermined distance. By being arranged, a lining space S with a predetermined thickness is formed, which is a concrete placing space. As shown in FIG. 1, the formwork main body 3 includes an upper formwork 3a for forming a lining space S above the arch-shaped portion 52 of the tunnel T, and lower and both sides of the arch-shaped portion 52. A pair of side formwork 3b for forming the lining space S on the upper part of the side wall part 55, and a pair of lower end parts for forming the lining space S on the lower part of the side wall part 55 connected to the concrete of the inverted part. It is configured including the formwork 3c. The upper formwork 3a is supported vertically by a plurality of elevating jacks 8 provided on the base portion 2a of the portal carriage 2A that constitutes the gantry portion 2 so as to be vertically movable. The pair of side molds 3b are rotatably connected to the lower ends on both sides of the upper mold 3a via rotary couplings 3d, respectively. It is rotatably connected to the lower end of 3b via a lower rotary connecting portion 3e. One end of the side formwork 3b and the lower end formwork 3c are connected to the other ends of telescopic jacks 9a and 9b connected to the gate-type carriage 2A. Thus, the side molds 3b and the lower end molds 3c can be rotated with respect to the upper molds 3a and the side molds 3b.

これらによって、トンネル覆工用型枠1は、昇降ジャッキ8や伸縮ジャッキ9a,9bを伸縮させることで、型枠本体部3を展開したり内側にまとめたりすることが可能になって、トンネルTの内周面に沿うように型枠本体部3を組み付けたり、型枠本体部3を脱型した後にトンネルTの内部で掘進方向Xに移動させたりできるようになっている。 As a result, the tunnel lining formwork 1 can expand and contract the formwork main body 3 by expanding and contracting the elevating jacks 8 and the telescopic jacks 9a and 9b. The formwork main body 3 can be assembled along the inner peripheral surface of the tunnel T, and the formwork main body 3 can be removed from the mold and then moved in the excavation direction X inside the tunnel T.

また、本実施形態では、型枠本体部3の上部型枠3aや側部型枠3bには、複数の圧入接続口11a,11bが、トンネルTの掘進方向Xに間隔をおいて各々2箇所に形成されている(図2参照)。型枠本体部3の上部型枠3aの天端部分には、複数の天頂部圧入接続口27が、トンネルTの掘進方向Xに間隔をおいて2箇所に形成されている。これらの圧入接続口11a,11b,27は、後述するように、圧送配管31を介して圧送される覆工用のコンクリート12を、覆工空間Sに流し込んだり圧入したりするため等の目的で用いられる。 In the present embodiment, the upper formwork 3a and the side formwork 3b of the formwork main body 3 are provided with a plurality of press-fit connection ports 11a and 11b at two locations each spaced apart in the excavation direction X of the tunnel T. (see FIG. 2). A plurality of zenith press-fit connection ports 27 are formed at two locations in the excavation direction X of the tunnel T at intervals in the ridge portion of the upper mold 3a of the mold main body 3 . These press-fitting connection ports 11a, 11b, and 27 are used for the purpose of pouring or press-fitting the lining concrete 12 pressure-fed through the pressure-feeding pipe 31 into the lining space S, as will be described later. Used.

そして、本実施形態では、トンネル覆工用型枠1の型枠本体部3は、上述のように、トンネルTの掘進方向X(図2、図3の左右方向)に、好ましくは2分割された一対の分割型枠本体部3A,3Bによって構成されている。一対の分割型枠本体部3A,3Bは、これらの隣接する端面の間に、一定幅のスリット状の隙間δ(図4参照)が、全周に亘って形成されるように配置されて固定されている。また形成されたスリット状の隙間δには、一対の分割型枠本体部3A,3Bの端面を形成する端部リブプレート21A,21Bに支持させて、各々の施工スパン(L=18m)の中間部に誘発目地を形成するための複数の目地部形成用プレート部材15が、目地部形成部15Aを覆工空間Sに突出させて、引き抜き可能に挿入配置された状態で、全周に亘って連設して配設されるようになっている(図1参照)。 In this embodiment, as described above, the formwork body 3 of the tunnel lining formwork 1 is preferably divided into two in the tunnel T excavation direction X (horizontal direction in FIGS. 2 and 3). It is composed of a pair of split mold body parts 3A and 3B. The pair of split formwork main bodies 3A and 3B are arranged and fixed such that a slit-shaped gap δ (see FIG. 4) of a constant width is formed over the entire circumference between the adjacent end faces. It is In addition, in the formed slit-shaped gap δ, the end rib plates 21A and 21B forming the end faces of the pair of split form main bodies 3A and 3B are supported, and the middle of each work span (L = 18 m) is supported. A plurality of joint forming plate members 15 for forming an induced joint in a part are inserted and arranged in a state in which the joint forming part 15A protrudes into the lining space S and can be pulled out over the entire circumference. They are arranged in series (see FIG. 1).

本実施形態では、目地部形成用プレート部材15の内周辺部側の部分である内側突出把持部15Bにおける、目地部形成部15Aと近接する部位には、少なくとも2箇所(本第1実施形態では2箇所)に、プレート側ピン挿通孔16aが形成されている(図5参照)。一対の分割型枠本体部3A,3Bの端面を形成する端部リブプレート21A,21Bには、目地部形成用プレート部材15の外周辺部側の部分である目地部形成部15Aを覆工空間Sに突出させた状態で、これらのプレート側ピン挿通孔16aと合致する位置に、端面ピン挿通孔23aが形成されている(図4参照)。合致させたプレート側ピン挿通孔16aと端面ピン挿通孔23aに、ピン部材26(図4参照)を挿通させることによって、目地部形成用プレート部材15が、両側の端部リブプレート21A,21Bに挟まれるようにして支持された状態で、固定されて取り付けられている。 In the present embodiment, there are at least two (in the first embodiment, 2), plate-side pin insertion holes 16a are formed (see FIG. 5). In the end rib plates 21A, 21B forming the end surfaces of the pair of split form main bodies 3A, 3B, the joint forming part 15A, which is the part on the outer peripheral side of the joint forming plate member 15, is provided as a lining space. End surface pin insertion holes 23a are formed at positions that match the plate-side pin insertion holes 16a in a state of protruding toward S (see FIG. 4). By inserting the pin members 26 (see FIG. 4) into the plate-side pin insertion holes 16a and the end surface pin insertion holes 23a that are aligned, the joint forming plate member 15 is attached to the end rib plates 21A and 21B on both sides. It is fixedly attached in a state of being sandwiched and supported.

また、本実施形態では、図4に示すように、好ましくはスリット状の隙間δを挟んだ両側に位置する、一対の分割型枠本体部3A,3Bの各々の端縁部の外周面から立設して、好ましくは直角三角形状または直角台形状の断面形状を有する面木部材22A,22Bが、覆工空間Sに突出した状態で、好ましくは各々の分割型枠本体部3A,3Bの周方向に全周に亘って連続して取り付けられている。 Further, in this embodiment, as shown in FIG. 4, preferably, a pair of split formwork main bodies 3A and 3B, which are positioned on both sides of the slit-shaped gap .delta. Preferably, the face wooden members 22A and 22B having a right-angled triangular or right-angled trapezoidal cross-sectional shape protrude into the lining space S, preferably around the split form main bodies 3A and 3B. It is attached continuously along the entire circumference in the direction.

本実施形態では、目地部形成用プレート部材15は、図5及び図6に示すように、好ましくアルミニウム製又はスチール製の、例えば6~10mm程度の厚さ(本実施形態では、7mm程度の厚さ)の金属ブレートを用いて形成されている。また目地部形成用プレート部材15は、例えば縦幅が300~600mm程度、横幅が400~700mm程度の大きさの、外周側辺部と、該外周側辺部と対向して配置される内周側辺部と、左右両側の側部辺部とを有する、略4辺形状の平面形状を備えている。目地部形成用プレート部材15は、外周側辺部側の部分が、型枠面から覆工空間Sに突出して配置される目地部形成部15Aとなっており、内周側辺部側の部分が、型枠本体部3の内側に突出して配置される内側突出把持部15Bとなっている。 In this embodiment, as shown in FIGS. 5 and 6, the joint forming plate member 15 is preferably made of aluminum or steel and has a thickness of, for example, about 6 to 10 mm (about 7 mm in this embodiment). height) metal plate. In addition, the joint forming plate member 15 includes an outer peripheral side portion having a vertical width of about 300 to 600 mm and a horizontal width of about 400 to 700 mm, and an inner peripheral side portion facing the outer peripheral side portion. It has a substantially four-sided planar shape having side portions and left and right side portions. The joint forming plate member 15 has a joint forming portion 15A arranged so as to protrude from the formwork surface into the lining space S at the portion on the side of the outer peripheral side, and the portion on the side of the inner peripheral side. is an inner protruding grasping portion 15B which is arranged to protrude inside the form body portion 3. As shown in FIG.

目地部形成部15Aは、図4に示すように、一対の分割型枠本体部3A,3Bの端面を形成する端部リブプレート21A,21Bの間の部分に周方向に延設して設けられた、スリット状の隙間δを介して、覆工空間Sに向けて目地部形成用プレート部材15が挿入された際に、一対の分割型枠本体部3A,3Bの外周部による型枠面から、例えば200mm程度の突出高さで外側に突出するように配置される。また目地部形成部15Aには、先端に向けて厚さを例えば7mm程度から2mm程度に減少させた、テーパー加工が施されていることが好ましい。 As shown in FIG. 4, the joint forming portion 15A is provided so as to extend in the circumferential direction between the end rib plates 21A and 21B that form the end faces of the pair of split form main bodies 3A and 3B. In addition, when the joint forming plate member 15 is inserted toward the lining space S through the slit-shaped gap δ, from the formwork surface formed by the outer peripheral portions of the pair of split formwork main bodies 3A and 3B, , for example, is arranged to protrude outward with a protruding height of about 200 mm. Further, it is preferable that the joint forming portion 15A is tapered so that the thickness is reduced from about 7 mm to about 2 mm toward the tip.

内側突出把持部15Bは、覆工空間Sに打設したコンクリートが硬化するまでの間、目地部形成用プレート部材15を固定しておくための仮固定部として機能すると共に、コンクリートが硬化した後に当該プレート部材15を型枠本体部3の内側に引き抜く際の、持
手部として機能する部分である。内側突出把持部15Bには、図5及び図6に示すように、目地部形成部15Aと近接する部位における、横幅方向の中央線Cを挟んだ両側に対称に配置されて、一対のプレート側ピン挿通孔16aが形成されている。一対のプレート側ピン挿通孔16aは、上述のように、目地部形成用プレート部材15の目地部形成部15Aを覆工空間Sに突出させた状態で、分割型枠本体部3A,3Bの端面を形成する端部リブプレート21A,21Bに形成された一対の端面ピン挿通孔23aの各々と、合致する位置に配置されて形成されている(図4参照)。これによって、上述のように、合致させたプレート側ピン挿通孔16aと端面ピン挿通孔23aにピン部材26(図4参照)を挿通させることによって、目地部形成用プレート部材15が、分割型枠本体部3A,3Bの端部リブプレート21A,21Bに、支持された状態で取り付けられることになる。
The inwardly protruding gripping portion 15B functions as a temporary fixing portion for fixing the joint portion forming plate member 15 until the concrete placed in the lining space S hardens, and after the concrete hardens. It is a part that functions as a handle when the plate member 15 is pulled out to the inside of the form body 3 . As shown in FIGS. 5 and 6, the inwardly protruding gripping portion 15B is arranged symmetrically on both sides of the center line C in the width direction at a portion adjacent to the joint forming portion 15A, and a pair of plate side A pin insertion hole 16a is formed. As described above, the pair of plate-side pin insertion holes 16a are arranged in a state in which the joint forming portion 15A of the joint forming plate member 15 protrudes into the lining space S. It is formed at a position corresponding to each of the pair of end face pin insertion holes 23a formed in the end rib plates 21A and 21B forming the (see FIG. 4). As a result, as described above, by inserting the pin members 26 (see FIG. 4) into the aligned plate-side pin insertion holes 16a and the end surface pin insertion holes 23a, the joint forming plate member 15 is formed into the split formwork. It is attached to the end rib plates 21A, 21B of the main bodies 3A, 3B in a supported state.

また、本実施形態では、内側突出把持部15Bにおける内周側辺部と近接する部分には、横幅方向の中央線Cを挟んだ両側に対称に配置されて、覆工空間Sに打設したコンクリートが硬化した後に目地部形成用プレート部材15を、分割型枠本体部3A,3Bの内側に引き抜く際の持手部として機能する、横長矩形形状の把手用の開口部19が、一対開口形成されている。 In addition, in this embodiment, in the portion of the inward protruding gripping portion 15B close to the inner peripheral side portion, it is placed symmetrically on both sides of the center line C in the lateral width direction and cast into the lining space S. After the concrete has hardened, the joint forming plate member 15 is pulled out to the inside of the split form main bodies 3A and 3B. It is

さらに、本実施形態では、分割型枠本体部3A,3Bの外周面部による型枠面から覆工空間Sに目地部形成部15Aを突出させて、分割型枠本体部3A,3Bの周方向に連設配置された複数の目地部形成用プレート部材15は、図1に示すように、好ましくは隣接する各一対のプレート部材15の側部辺部の間の境界部分である各々の分割接続部15aに、隙間が生じないように連続して連設配置されている。また、これらの連設配置された複数の目地部形成用プレート部材15のうちの一部は、両側の側部辺部の間の間隔が、覆工空間Sの外周側から内周側に向けて広くなった、内側に末広がりの正面形状を備えるハの字状プレート部分を含むプレート部材となっている(図5参照)。 Furthermore, in this embodiment, the joint forming portion 15A is projected into the lining space S from the formwork surface formed by the outer peripheral surface portions of the split formwork main bodies 3A and 3B in the circumferential direction of the split formwork main bodies 3A and 3B. As shown in FIG. 1, each of the plurality of joint forming plate members 15 arranged in series preferably has a split connection portion which is a boundary portion between the side portions of each pair of adjacent plate members 15. 15a are continuously arranged so as not to form a gap. In some of the plurality of joint forming plate members 15 arranged in series, the interval between the side portions on both sides of the lining space S is oriented from the outer peripheral side to the inner peripheral side. It is a plate member including a V-shaped plate portion having a front shape that widens toward the inside (see FIG. 5).

周方向に連設配置された複数の目地部形成用プレート部材15のうちの一部が、両側の側部辺部の間の間隔が覆工空間Sの内周側に向けて末広がりのハの字状プレート部分を含むプレート部材15’となっていることにより、当該ハの字状プレート部分を含むプレート部材15’を先行して引き抜くようにすることで、型枠本体部3の周方向に連設配置されたプレート部材15は、隣接するプレート部材15の側部辺部同士が分割接続部15aで競り合うことにより引き抜き難くなるのを回避して、各々のプレート部材15を、スムーズに引き抜けるようにすることが可能になる。 Some of the plurality of joint portion forming plate members 15 arranged in series in the circumferential direction are such that the interval between the side portions on both sides widens toward the inner peripheral side of the lining space S. Since the plate member 15' includes the V-shaped plate portion, the plate member 15' including the V-shaped plate portion is pulled out first, so that the formwork main body 3 is extended in the circumferential direction. The plate members 15 arranged in series are arranged so that each plate member 15 can be smoothly pulled out by avoiding difficulty in pulling out due to competition between the side parts of the adjacent plate members 15 at the split connection part 15a. It becomes possible to

上述のようにして、一対の分割型枠本体部3A,3Bの端部リブプレート21A,21Bの間のスリット状の隙間δに、複数の目地部形成用プレート部材15の目地部形成部15Aを各々挿入することで、目地部形成用プレート部材15を周方向に連設配置して取り付けたら、一次覆工5によって覆われたトンネルTの内周面と、トンネル覆工用型枠1の型枠本体部3の外周部分による型枠面との間に形成された、コンクリートの打設空間である覆工空間Sに、コンクリートを打設して、トンネル覆工コンクリート4を構築する作業が行なわれる。本実施形態では、トンネル覆工コンクリート4を構築する作業は、図2及び図3に示すように、2台のコンクリートポンプ30からそれぞれ延設された圧送配管31を経て圧送されるコンクリートを、覆工空間Sに同時に供給しながら打設することによって行うことができる。 As described above, the joint forming portions 15A of the plurality of joint forming plate members 15 are inserted into the slit-shaped gaps δ between the end rib plates 21A and 21B of the pair of split form main bodies 3A and 3B. By inserting each joint portion forming plate member 15 continuously in the circumferential direction and attaching it, the inner peripheral surface of the tunnel T covered by the primary lining 5 and the mold of the tunnel lining formwork 1 Concrete is placed in a lining space S, which is a space for placing concrete, which is formed between the outer peripheral portion of the frame body 3 and the formwork surface, to construct the tunnel lining concrete 4. be In the present embodiment, as shown in FIGS. 2 and 3, the work of constructing the tunnel lining concrete 4 consists of concrete that is pumped from two concrete pumps 30 via pumping pipes 31 extending from each of the concrete pumps 30. It can be carried out by placing while simultaneously supplying to the working space S.

本実施形態では、2台のコンクリートポンプ30は、トンネルT内に搬入されたトンネル覆工用型枠1を挟んでトンネルTの掘進方向Xの前方と後方に、それぞれ配置されており、各々のコンクリートポンプ30のホッパー部には、各々のコンクリートミキサー車32からコンクリート12がそれぞれ投入される。ここで、前後2台のコンクリートポンプ30からは圧送配管31がそれぞれ延びており、各々のコンクリートミキサー車32から
各々のコンクリートポンプ30のホッパー部へ投入されたコンクリート12は、2系統の各々の圧送配管31から覆工空間Sに同時に圧送されて供給される。このように、2系統のコンクリートポンプ30と圧送配管31とを用いることによって、トンネル覆工コンクリート4を形成するための工程の進捗を効果的に早めることができる。
In this embodiment, the two concrete pumps 30 are arranged in front and rear of the tunnel T in the excavation direction X with the tunnel lining formwork 1 carried into the tunnel T interposed therebetween. Concrete 12 is charged from each concrete mixer truck 32 into the hopper portion of the concrete pump 30 . Here, pressure-feeding pipes 31 extend from the two front and rear concrete pumps 30, respectively, and the concrete 12 thrown from each concrete mixer truck 32 into the hopper portion of each concrete pump 30 is pressure-fed by each of the two systems. They are simultaneously pressure-fed and supplied to the lining space S from the pipe 31 . Thus, by using two systems of the concrete pump 30 and pressure-feeding pipe 31, the progress of the process for forming the tunnel lining concrete 4 can be effectively accelerated.

2台のコンクリートポンプ30からそれぞれ延びる2系統の圧送配管31は、トンネル覆工用型枠1の内側に向かって延びる主配管31aと、主配管31aからロータリバルブ29を介してトンネルTの幅方向両側に枝分かれした左右の分岐管31bとを含んで構成されている。ここで、各々の分岐管31bは、長さの異なる直管や湾曲管等からなる複数のピース管を含んで構成されており、選択した複数のピース管を組み付けて、圧入接続口11a、11bに各々接続されるように配置される。またこれらのピース管を組み替えることによって、当該分岐管31bを、型枠本体部3の2分割された分割型枠本体部3A,3Bの、好ましくは各々の掘進方向Xの後端部に形成された、下段の圧入接続口11aから上段の圧入接続口11bに切り替えて接続したり、上段の圧入接続口11bから天頂部圧入接続口27に切り替えて接続したりして、コンクリート12を打設することができるようになっている。 Two systems of pumping pipes 31 extending from the two concrete pumps 30 are a main pipe 31a extending toward the inside of the tunnel lining formwork 1, and a main pipe 31a extending in the width direction of the tunnel T via a rotary valve 29 from the main pipe 31a. It is configured including left and right branch pipes 31b branched on both sides. Here, each of the branch pipes 31b includes a plurality of piece pipes made up of straight pipes, curved pipes, etc., having different lengths. are arranged to be connected to each other. Further, by rearranging these piece pipes, the branch pipe 31b is preferably formed at the rear end of each of the split formwork main bodies 3A and 3B, which are divided into two parts of the formwork main body 3, in the excavation direction X. In addition, the lower press-fit connection port 11a is switched to the upper press-fit connection port 11b, or the upper press-fit connection port 11b is switched to the zenith press-fit connection port 27 to place the concrete 12. It is possible to do so.

そして、覆工空間Sに打設されたコンクリートが硬化して、トンネル覆工コンクリート4が形成されたら、本実施形態の目地部形成用プレート部材の撤去方法によって、複数の目地部形成用プレート部材15の各々を、覆工空間Sから型枠本体部3の内側に引き抜いて、誘発目地を形成する作業が行なわれることになる。本実施形態の撤去方法では、上述のように、トンネル覆工コンクリート4の少なくともクラウン部59として、好ましくは側壁部55以外のアーチ形状部分52に配置される目地部形成用プレート部材15は、図7(a)~(d)に示すクサビ部材67を用いた引抜き方法によって撤去されるようになっており、トンネル覆工コンクリート4の側壁部55に配置される目地部形成用プレート部材15は、図8(a)~(c)に示す棒状部材61を用いた引抜き方法によって撤去されるようになっている。 After the concrete placed in the lining space S hardens and the tunnel lining concrete 4 is formed, a plurality of joint forming plate members are removed by the joint forming plate member removal method of the present embodiment. 15 are pulled out from the lining space S to the inside of the form body 3 to form an induced joint. In the removal method of the present embodiment, as described above, at least the crown portion 59 of the tunnel lining concrete 4, preferably the joint portion forming plate member 15 arranged in the arch-shaped portion 52 other than the side wall portion 55, is 7(a) to 7(d), the joint portion forming plate member 15 arranged on the side wall portion 55 of the tunnel lining concrete 4 is removed by a pulling method using the wedge member 67, It is designed to be removed by a pulling method using a rod-like member 61 shown in FIGS. 8(a) to 8(c).

クサビ部材67を用いた引抜き方法では、図7(a)~(d)に示すように、目地部形成用プレート部材15の内側突出把持部15Bにプレート側クサビ係合孔65を形成しておくと共に、分割型枠本体部3A,3Bには、目地部形成用プレート部材15の内側突出把持部15Bに沿わせるように配置して、反力側クサビ係合孔66aを備える反力板66を固定しておく。図7(a)、(b)に示すように、反力側クサビ係合孔66aに対してプレート側クサビ係合孔65を、分割型枠本体部3A,3Bの径方向外側にずらせた状態で重ね合わせて(図7(b)参照)、重ね合わせたこれらのクサビ係合孔65,66aにクサビ部材67を打ち込むことで、目地部形成用プレート部材15を分割型枠本体部3A,3Bの内側に引き抜く方向Zの力を生じさせて、目地部形成用プレート部材15を反力板66に対して相対的に僅かに移動させることが可能になる(図7(c)、(d)参照)。 In the extraction method using the wedge member 67, as shown in FIGS. 7(a) to 7(d), the plate-side wedge engagement hole 65 is formed in the inward projecting grip portion 15B of the joint forming plate member 15. In addition, a reaction plate 66 having a reaction side wedge engagement hole 66a is arranged along the inner protruding grip portion 15B of the joint forming plate member 15 in the split mold body portions 3A and 3B. keep it fixed. As shown in FIGS. 7(a) and 7(b), the plate side wedge engagement hole 65 is displaced radially outward of the split form main bodies 3A and 3B with respect to the reaction force side wedge engagement hole 66a. (see FIG. 7(b)), and by driving a wedge member 67 into the overlapping wedge engagement holes 65 and 66a, the joint forming plate member 15 is joined to the split mold body portions 3A and 3B. It is possible to generate a force in the pulling direction Z to the inside of the joint portion forming plate member 15 and move the joint portion forming plate member 15 slightly relative to the reaction plate 66 (FIGS. 7(c) and (d) reference).

目地部形成用プレート部材15を内側に引き抜く方向Zの力によって、目地部形成用プレート部材15が当該引き抜く方向Zに僅かに移動すると、目地部形成部15Aと、硬化した周囲のトンネル覆工コンクリートとの付着状態が、縁切りされて解除されることになるので、付着状態が縁切りされた後の目地部形成用プレート部材15は、分割型枠本体部3A,3Bの内側にスムーズに引き抜いて、撤去することが可能になる。 When the joint forming plate member 15 is slightly moved in the pulling direction Z by the force in the direction Z in which the joint forming plate member 15 is pulled out inward, the joint forming portion 15A and the hardened surrounding tunnel lining concrete are separated from each other. Since the adhesion state with is cut off and released, the joint part forming plate member 15 after the adhesion state is cut off can be smoothly pulled out to the inside of the split form body parts 3A and 3B, possible to remove.

また、クサビ部材67を用いた引抜き方法では、重ね合わせたクサビ係合孔65,66aに打ち込まれたクサビ部材67は、目地部形成部15Aと周囲のトンネル覆工コンクリートとの付着状態を縁切りした後も、重ね合わせたクサビ係合孔65,66aに打ち込まれたままの状態を保持するので、引き抜かれる目地部形成用プレート部材15が、側壁部
55以外のクラウン59を含むアーチ形状部分52に配置されていて、下方に引き抜かれるものであっても、付着状態が縁切りしされた後に、その自重によって不用意に下方に落下することになるのを、効果的に回避することが可能になる。
In the extraction method using the wedge member 67, the wedge member 67 driven into the overlapping wedge engagement holes 65 and 66a cuts off the adhesion state between the joint forming portion 15A and the surrounding tunnel lining concrete. After that, since the state of being driven into the overlapping wedge engagement holes 65 and 66a is maintained, the pulled-out joint forming plate member 15 is not attached to the arch-shaped portion 52 including the crown 59 other than the side wall portion 55. Even if it is arranged and pulled out downward, it is possible to effectively avoid that it accidentally falls downward due to its own weight after the attached state is cut off. .

一方、棒状部材61を用いた引抜き方法では、図8(a)~(c)に示すように、目地部形成用プレート部材15の内側突出把持部15Bにおける内周側辺部と近接する部分に、横幅方向の中央線C(図5参照)を挟んだ両側に対称に配置されて、一対の作用点突起60が設けられている。作用点突起60は、例えば20mm程度の直径を有する鋼製の円柱状の部分となっており、目地部形成用プレート部材15の一方の面から、当該一方の面に対して垂直に、例えば50mm程度の高さで突出して、例えば溶接等により固着されて一体として取り付けられている。作用点突起60は、例えば目地部形成用プレート部材15の内側突出把持部15Bに形成した装着固定孔に、嵌め込んだり螺着したりすることによって、内側突出把持部15Bに着脱可能に固定することもできる。各々の作用点突起60には、好ましくは鋼棒からなる棒状部材61の先端部分61aが、好ましくは一方の分割型枠本体部3Aに固着された基板プレート25(図8(a)、(b)参照)との間の隙間に挿入された状態で、係合されるようになっている。 On the other hand, in the pulling method using the rod-shaped member 61, as shown in FIGS. A pair of action point projections 60 are provided symmetrically on both sides of the center line C (see FIG. 5) in the width direction. The point-of-action projection 60 is a cylindrical portion made of steel having a diameter of, for example, about 20 mm. It protrudes at a certain height and is attached integrally by, for example, welding or the like. The action point protrusion 60 is detachably fixed to the inner protruding grip portion 15B by, for example, fitting or screwing into a mounting fixing hole formed in the inner protruding grip portion 15B of the joint forming plate member 15. can also On each point of action projection 60, a tip portion 61a of a rod-shaped member 61 preferably made of a steel rod is attached to a base plate 25 (Figs. 8(a) and 8(b)) preferably fixed to one of the split mold body portions 3A. ) is inserted into the gap between and engaged.

また、本実施形態では、目地部形成用プレート部材15の目地部形成部15Aが挿入されるスリット状の隙間δを挟んだ両側の分割型枠本体部3A,3Bのうち、例えば作用点突起60が突出する目地部形成用プレート部材15の一方の面側の分割型枠本体部3Aには(図8(c)参照)、端部リブプレート21A及び補強リブプレート24Aに支持させて、基板プレート25が固着されている(図8(a)、(b)参照)。この基板プレート25から分割型枠本体部3Aの内側に立設して、帯板形状の立設支点プレート62が、例えば溶接等により固着されて一体として取り付けられている。立設支点プレート62には、先端部に、凹状に湾曲する凹状支持部62aが形成されている(図8(c)参照)。 Further, in the present embodiment, among the split form main body portions 3A and 3B on both sides of the slit-shaped gap δ into which the joint forming portion 15A of the joint forming plate member 15 is inserted, for example, the action point projections 60 is supported by the end rib plate 21A and the reinforcing rib plate 24A, and the substrate plate 25 is fixed (see FIGS. 8(a) and 8(b)). A strip-shaped erecting fulcrum plate 62 is erected from the base plate 25 inside the split form main body 3A, and is integrally attached by, for example, welding or the like. A recessed support portion 62a curved in a recessed shape is formed at the leading end of the standing fulcrum plate 62 (see FIG. 8(c)).

本実施形態では、好ましくは先端部の凹状支持部62aに沿わせるようにして、立設支点プレート62に鋼棒からなる棒状部材61の先端部分61aの側周面を当接させると共に、棒状部材61の先端部分61aの先端部を、スリット状の隙間δに挿入された目地部形成用プレート部材15の作用点突起60と、分割型枠本体部3Aに固着された基板プレート25との間にこじ入れるようにして挿入した状態から(図8(a)参照)、立設支点プレート62の凹状支持部62aを支点として、棒状部材61を、図中にRで示す回転方向に回動させて変位させることができる。これによって、作用点突起60と基板プレート25との間にこじ入れた、棒状部材61の先端部分61aの先端部を作用点として、てこの原理によって、目地部形成用プレート部材15を分割型枠本体部3Aの内側に引き抜く方向Zの力を生じさることが可能になるので、目地部形成用プレート部材15を引き抜くことで、目地部形成用プレート部材15の目地部形成部15Aと、硬化した周囲のトンネル覆工コンクリートとの付着状態を、縁切りさせることが可能になる。また付着状態が縁切りされた後の目地部形成用プレート部材15は、分割型枠本体部3A,3Bの内側にスムーズに引き抜いて、撤去することが可能になる。 In this embodiment, the side peripheral surface of the tip portion 61a of the bar-shaped member 61 made of a steel bar is brought into contact with the erected fulcrum plate 62 along the concave support portion 62a at the tip, and the bar-shaped member 61 is placed between the action point protrusion 60 of the joint forming plate member 15 inserted into the slit-shaped gap δ and the substrate plate 25 fixed to the split form main body 3A. From the inserted state (see FIG. 8(a)) by forcing it in, the rod-shaped member 61 is rotated in the rotational direction indicated by R in the figure, using the recessed support portion 62a of the erected fulcrum plate 62 as a fulcrum. can be displaced. As a result, the joint portion forming plate member 15 is separated from the split formwork by the principle of leverage with the tip of the tip portion 61a of the rod-like member 61 forced between the point of action projection 60 and the substrate plate 25 as the point of action. Since it is possible to generate a pull-out force in the direction Z to the inside of the body portion 3A, by pulling out the joint-forming plate member 15, the joint-forming portion 15A and the hardened It is possible to cut off the adhesion state with the surrounding tunnel lining concrete. Further, the joint portion forming plate member 15 after the adhesion state is cut off can be smoothly pulled out to the inside of the split mold body portions 3A and 3B and removed.

ここで、棒状部材61を用いた引抜き方法では、クサビ部材67を用いた引抜き方法と比較して、てこの原理によって、より大きな、目地部形成用プレート部材15を分割型枠本体部3Aの内側に引き抜く方向Zの力を生じさることが可能になると共に、目地部形成用プレート部材15を、引き抜く方向Zにさらに容易に且つ大きく移動させることが可能になる。また側壁部55に配置された目地部形成用プレート部材15は、横方向に引き抜かれるものであるため、付着状態が縁切りされても自重によって落下し難い状態となっている。これらによって、より迅速に且つ短時間に、目地部形成用プレート部材15を好ましくは一気に引き抜きながら、撤去する作業を行うことが可能になる。 Here, in the drawing method using the rod-shaped member 61, compared to the drawing method using the wedge member 67, the joint portion forming plate member 15 is larger than the drawing method using the wedge member 67 by the principle of leverage. In addition, it is possible to move the joint forming plate member 15 in the pulling direction Z more easily and greatly. Further, since the joint forming plate member 15 arranged on the side wall portion 55 is to be pulled out in the horizontal direction, it is in a state in which it is difficult to fall due to its own weight even if the adhered state is cut off. As a result, it is possible to perform the work of removing the joint forming plate member 15 more rapidly and in a short period of time, preferably while pulling it out all at once.

また、棒状部材61を用いた引抜き方法では、分割型枠本体部3Aに固着された基板プレート25から立設する、先端部に凹状支持部62aを備える立設支点プレート62を用いる必要は必ずしも無い。例えば棒状部材61の先端部分61aの先端部を、目地部形成用プレート部材15の作用点突起60と、分割型枠本体部3Aに固着された基板プレート25との間にこじ入れるようにして挿入した状態から、基板プレート25に当接する先端部分61aの先端を支点として、棒状部材61を、図8(a)においてRで示す回転方向とは反対の方向R’に回動して変位させることもできる。これによって、作用点突起60に当接する棒状部材61の先端部分61aの先端部の側面部分を作用点として、てこの原理によって、目地部形成用プレート部材15を分割型枠本体部3Aの内側に引き抜く方向Zの力を生じさせ、目地部形成用プレート部材15を引き抜く方向Zに移動させることで、目地部形成用プレート部材15の目地部形成部15Aと、硬化した周囲のトンネル覆工コンクリートとの付着状態を、縁切りさせて解除させるようにしても良い。 In addition, in the drawing method using the rod-shaped member 61, it is not always necessary to use the erecting fulcrum plate 62 having the recessed support portion 62a at the tip portion, which is erected from the substrate plate 25 fixed to the split mold main body portion 3A. . For example, the tip portion of the tip portion 61a of the rod-shaped member 61 is forcibly inserted between the action point protrusion 60 of the joint forming plate member 15 and the substrate plate 25 fixed to the split form main body portion 3A. From this state, the rod-shaped member 61 is rotated and displaced in a direction R′ opposite to the rotation direction indicated by R in FIG. can also As a result, the joint portion forming plate member 15 is moved to the inside of the split form main body 3A by the principle of leverage with the side portion of the tip portion of the tip portion 61a of the rod-shaped member 61 coming into contact with the action point projection 60 as the point of action. By generating a pull-out direction Z force and moving the joint forming plate member 15 in the pull-out direction Z, the joint portion forming portion 15A of the joint portion forming plate member 15 and the hardened surrounding tunnel lining concrete are separated. may be removed by cutting off the adhered state of the .

そして、本実施形態の目地部形成用プレート部材の撤去方法によれば、トンネル覆工用型枠1の内側で目地部形成用プレート部材15を引き抜く際の支持反力を、簡易な構成によって安定した状態で容易に得られるようにして、多くの手間を要することなく、周方向に連設して設置された複数の目地部形成用プレート部材15の各々を撤去することが可能になると共に、引き抜く方法をトンネルの周方向の部位に応じて換えることで、さらに効率良く撤去してゆくことが可能になる。 According to the method for removing the joint forming plate member of the present embodiment, the support reaction force when pulling out the joint forming plate member 15 inside the tunnel lining form 1 is stabilized by a simple configuration. It is possible to remove each of the plurality of joint forming plate members 15 continuously installed in the circumferential direction without much trouble by making it possible to easily obtain it in a state where it is attached. By changing the method of pulling out according to the part in the circumferential direction of the tunnel, it becomes possible to remove it more efficiently.

すなわち、本実施形態によれば、トンネル覆工コンクリート4の少なくともクラウン部59として、好ましくは側壁部55以外のアーチ形状部分52に配置される目地部形成用プレート部材15は、後述するクサビ部材67を用いた引抜き方法によって撤去されるようになっていると共に、トンネル覆工コンクリート4の少なくとも側壁部55に配置される目地部形成用プレート部材15は、後述する棒状部材61を用いた引抜き方法によって撤去されるようになっており、クサビ部材67を用いた引抜き方法は、目地部形成用プレート部材15の内側突出把持部15Bに、プレート側クサビ係合孔65を形成しておくと共に、分割型枠本体部3A,3Bに、目地部形成用プレート部材15の内側突出把持部15Bに沿わせるように配置して、反力側クサビ係合孔66aを備える反力板66を固定しておき、反力板66の反力側クサビ係合孔66aに対して目地部形成用プレート部材15の内側突出把持部15Bのプレート側クサビ係合孔65が、分割型枠本体部3A,3Bの径方向外側にずれて重なり合うよう配置された状態で、これらのクサビ係合孔65,66aにクサビ部材67を打ち込むことにより、目地部形成用プレート部材15を反力板66に対して分割型枠本体部3A,3Bの内側に相対的に変位させて、分割型枠本体部3A,3Bの内側に引き抜くようになっており、棒状部材61を用いた引抜き方法は、棒状部材61の先端部分61aを、作用点突起60と分割型枠本体部3A,3Bとの間に挿入して、回転方向Rに変位させることで、てこの原理によって、目地部形成用プレート部材15を分割型枠本体部3A,3Bの内側に変位させて、分割型枠本体部3A,3Bの内側に引き抜くようになっている。 That is, according to this embodiment, at least the crown portion 59 of the tunnel lining concrete 4, preferably the joint portion forming plate member 15 arranged in the arch-shaped portion 52 other than the side wall portion 55, is replaced by the wedge member 67 described later. , and the joint forming plate member 15 disposed on at least the side wall portion 55 of the tunnel lining concrete 4 is removed by a pulling method using a rod-shaped member 61, which will be described later. The extraction method using the wedge member 67 is to form a plate-side wedge engagement hole 65 in the inward projecting grip portion 15B of the joint forming plate member 15, and a split mold A reaction plate 66 having a reaction side wedge engagement hole 66a is fixed to the frame main body portions 3A and 3B so as to be arranged along the inner projecting grip portion 15B of the joint forming plate member 15, The plate-side wedge engagement hole 65 of the inward projecting grip portion 15B of the joint forming plate member 15 is aligned with the reaction force-side wedge engagement hole 66a of the reaction plate 66 in the radial direction of the split mold body portions 3A and 3B. By driving a wedge member 67 into these wedge engagement holes 65 and 66a in a state of being overlapped with being shifted outward, the joint forming plate member 15 is pushed against the reaction plate 66 into the main body of the split formwork. 3A, 3B are relatively displaced to the inside of the split formwork main bodies 3A, 3B, and pulled out to the inside of the split formwork main bodies 3A, 3B. By inserting between the point of action projection 60 and the split form main bodies 3A, 3B and displacing in the rotational direction R, the joint forming plate member 15 is moved to the split form main bodies 3A, 3B by the principle of leverage. 3B to be pulled out to the inside of the split mold main bodies 3A and 3B.

これによって、本実施形態の目地部形成用プレート部材の撤去方法によれば、トンネル覆工用型枠3の分割型枠本体部3A,3Bの内側で、当該分割型枠本体部3A,3Bから目地部形成用プレート部材を引き抜く際の支持反力を、反力板66や基板プレート25、立設支点プレート62を介して、直接得るようにしているので、トンネル覆工用型枠3の内側に設けられた種々の設備から支持反力を得ることなく、簡易な構成によって安定した状態で容易に支持反力が得られるようにして、多くの手間を要することなく、周方向に連設して設置された複数の目地部形成用プレート部材15の各々を、効率良く引き抜いて撤去することが可能になる。また、トンネルの周方向の部位に応じて、目地部形成用プレート部材15が落下し易い少なくともクラウン部59については、クサビ部材67を用いたより安定した引抜き方法とし、目地部形成用プレート部材15が落下し難い少なくとも側
壁部55については、棒状部材61を用いた短時間でも引き抜くことが可能な引抜き方法として、目地部形成用プレート部材15を引き抜く方法を換えることによって、さらに効率良く、目地部形成用プレート部材15を撤去してゆくことが可能になる。
As a result, according to the method for removing the joint forming plate member of the present embodiment, the split form main bodies 3A and 3B of the tunnel lining form 3 are separated from the split form main bodies 3A and 3B inside the split form main bodies 3A and 3B. Since the support reaction force when pulling out the joint forming plate member is directly obtained via the reaction force plate 66, the substrate plate 25, and the standing fulcrum plate 62, the inside of the tunnel lining formwork 3 Without obtaining support reaction force from various facilities provided in the It is possible to efficiently pull out and remove each of the plurality of joint forming plate members 15 installed in the same direction. Further, at least for the crown portion 59 where the joint forming plate member 15 is likely to fall, a more stable extraction method using a wedge member 67 is adopted according to the portion in the circumferential direction of the tunnel so that the joint forming plate member 15 can be pulled out. At least the side wall portion 55, which is difficult to fall, can be pulled out in a short time using the rod-shaped member 61. By changing the method of pulling out the joint forming plate member 15, joint formation can be performed more efficiently. It becomes possible to remove the plate member 15 for use.

また、本実施形態では、上述の目地部形成用プレート部材の撤去方法において採用することが可能な、クサビ部材67を用いた目地部形成用プレート部材15の引抜き方法として、好ましくは図9(a)~(d)に示すように、目地部形成用プレート部材15の内側突出把持部15Bに、目地部形成用プレート部材15の内周辺部から外周辺部に向かう方向の位置がずれた状態で、プレート側クサビ係合孔65を複数箇所(本実施形態では、3段にずれて合計5箇所)に形成しておくと共に(図9(b)~(c)参照)、分割型枠本体部3A,3Bに、プレート側クサビ係合孔65と対応する部位に反力側クサビ係合孔66aを備える1又は複数の反力板66(本実施形態では、3体の反力板)を、目地部形成用プレート部材15の内側突出把持部15Bに沿わせるように配置して固定しておくことができる(図9(a)参照)。1又は2以上の所定のプレート側クサビ係合孔65(本実施形態では、最も内周辺部側である下段の両側の2箇所、図9(b)の黒塗部参照)が、反力側クサビ係合孔66a(本実施形態では、左右両側の反力板66の反力側クサビ係合孔)に対して分割型枠本体部3A,3Bの径方向外側にずれて重なり合うように配置された状態で(図7(a)、(b)参照)、重なり合ったこれらのクサビ係合孔65,66aにクサビ部材67(図7(a)~(d)参照)を打ち込むことにより、目地部形成用プレート部材15を反力板66に対して分割型枠本体部3A,3Bの内側に相対的に変位させると共に(図7(c)、(d)参照)、1又は2以上の他のプレート側クサビ係合孔65(本実施形態では、中段の中央部の1箇所、図9(c)の黒塗部参照)が、反力側クサビ係合孔66a(本実施形態では、中央の反力板66の反力側クサビ係合孔)に対して分割型枠本体部3A,3Bの径方向外側にずれて重なり合うように配置されるようにする。この状態で重なり合ったこれらのクサビ係合孔65,66aにクサビ部材67を打ち込むことにより、目地部形成用プレート部材15を反力板66に対して分割型枠本体部3A,3Bの内側に相対的にさらに変位させるようにする工程を、好ましくは必要に応じて繰り返すことによって、目地部形成用プレート部材15を分割型枠本体部3A,3Bの内側に順次引き抜いてゆくようにすることができる。本実施形態では、目地部形成用プレート部材15を反力板66に対して分割型枠本体部3A,3Bの内側にさらに変位させた状態で、1又は2以上のさらに他のプレート側クサビ係合孔65(本実施形態では、最も外周辺部側である上段の両側の2箇所、図9(d)の黒塗部参照)が、反力側クサビ係合孔66a(本実施形態では、左右両側の反力板66の反力側クサビ係合孔)に対して分割型枠本体部3A,3Bの径方向外側にずれて重なり合うように配置されるようになるので、重なり合ったこれらのクサビ係合孔65,66aにクサビ部材67を打ち込むことにより、目地部形成用プレート部材15を、反力板66に対して分割型枠本体部3A,3Bの内側に、相対的により一層変位させることが可能になる。 Further, in the present embodiment, as a method of pulling out the joint forming plate member 15 using the wedge member 67, which can be employed in the method of removing the joint forming plate member described above, preferably, FIG. ) to (d), the inner protruding grip portion 15B of the joint forming plate member 15 is displaced from the inner peripheral portion of the joint forming plate member 15 toward the outer peripheral portion. , Plate-side wedge engagement holes 65 are formed at a plurality of locations (in this embodiment, a total of 5 locations shifted by 3 stages) (see FIGS. 9(b) to 9(c)), and the split mold body portion In 3A and 3B, one or a plurality of reaction plates 66 (three reaction plates in this embodiment) provided with reaction side wedge engagement holes 66a at portions corresponding to the plate side wedge engagement holes 65, It can be arranged and fixed so as to be along the inward projecting grip portion 15B of the joint forming plate member 15 (see FIG. 9A). One or two or more predetermined plate-side wedge engagement holes 65 (in this embodiment, two locations on both sides of the lower stage, which is the innermost peripheral side, see the black part in FIG. 9B) are on the reaction force side It is arranged so as to overlap with the wedge engagement holes 66a (in this embodiment, the reaction side wedge engagement holes of the reaction plates 66 on the left and right sides) while being displaced radially outward of the split formwork main bodies 3A and 3B. 7(a) and 7(b)), a wedge member 67 (see FIGS. 7(a) to 7(d)) is driven into these overlapping wedge engaging holes 65 and 66a to form a joint portion. While displacing the forming plate member 15 relative to the reaction plate 66 toward the inside of the split formwork main bodies 3A and 3B (see FIGS. 7(c) and 7(d)), one or more other The plate-side wedge engagement hole 65 (in this embodiment, one place in the central part of the middle row, see the black-painted part in FIG. 9(c)) corresponds to the reaction force-side wedge engagement hole 66a (in this embodiment, the center The split mold frame main bodies 3A and 3B are displaced radially outward from the reaction force side wedge engagement hole of the reaction force plate 66 and overlapped with each other. By driving a wedge member 67 into these overlapping wedge engagement holes 65 and 66a in this state, the joint portion forming plate member 15 is moved toward the inside of the split mold body portions 3A and 3B with respect to the reaction plate 66. Preferably, the step of further displacing the joint portion is repeated as necessary, so that the joint portion forming plate member 15 can be successively pulled out to the inside of the split mold body portions 3A and 3B. . In this embodiment, while the joint forming plate member 15 is further displaced toward the inside of the split formwork main bodies 3A and 3B with respect to the reaction plate 66, one or more plate-side wedge engagement members are further displaced. The joint holes 65 (in this embodiment, two places on both sides of the upper stage, which is the outermost side, see the black part in FIG. 9(d)) are the reaction force side wedge engagement holes 66a (in this embodiment, Since the split form main bodies 3A and 3B are displaced radially outwardly of the split formwork main bodies 3A and 3B with respect to the reaction force side wedge engaging holes of the reaction force plates 66 on both the left and right sides, the overlapping wedges are arranged to overlap each other. By driving the wedge member 67 into the engagement holes 65 and 66a, the joint forming plate member 15 is relatively displaced toward the inner side of the split form main bodies 3A and 3B with respect to the reaction plate 66. becomes possible.

これらによって、図9(a)~(d)に示すクサビ部材67を用いた目地部形成用プレート部材15の引抜き方法では、トンネル覆工コンクリート4から目地部形成用プレート部材15を、段階的に徐々に引き抜いて行くことが可能になると共に、クサビ部材67による引抜き量を増大させて、目地部形成用プレート部材15を、確実に引き抜くことができるようにすることが可能になる。 As a result, in the method of pulling out the joint forming plate member 15 using the wedge member 67 shown in FIGS. It is possible to gradually pull out the joint forming plate member 15, and to increase the pulling amount by the wedge member 67, so that the joint forming plate member 15 can be pulled out reliably.

さらに、本実施形態では、上述の目地部形成用プレート部材の撤去方法において採用することが可能な、棒状部材61を用いた目地部形成用プレート部材の引抜き方法として、好ましくは図10に示すように、目地部形成用プレート部材15の内側突出把持部15Bに、表裏両側の面から各々突出させて、一対の作用点突起60を固定しておき、内側突出把持部15Bの表裏両側において、作用点突起60と分割型枠本体部3A,3Bとの間に一対の棒状部材61の先端部分61aを各々挿入して、これらの棒状部材61を同時に回
転方向Rに変位させることで、てこの原理によって、目地部形成用プレート部材15を分割型枠本体部3A,3Bの内側に変位させて、分割型枠本体部3A,3Bの内側に引き抜くようにすることもできる。
Furthermore, in the present embodiment, as a method of pulling out the joint forming plate member using a rod-shaped member 61, which can be employed in the method of removing the joint forming plate member described above, preferably as shown in FIG. Then, a pair of action point projections 60 are fixed by projecting from both the front and back surfaces of the inwardly protruding gripping portion 15B of the joint forming plate member 15, and the action The tip portions 61a of a pair of rod-shaped members 61 are respectively inserted between the point projections 60 and the split formwork main bodies 3A and 3B, and these rod-shaped members 61 are displaced in the rotational direction R at the same time. By displacing the joint forming plate member 15 to the inside of the split form main bodies 3A and 3B, it is also possible to pull out to the inside of the split form main bodies 3A and 3B.

これによって、さらに安定した状態で、棒状部材61を用いて目地部形成用プレート部材15を引き抜く操作を行うことが可能になると共に、目地部形成用プレート部材15を引き抜く際に生じる歪みを、効果的に抑制することが可能になる。 As a result, it becomes possible to pull out the joint forming plate member 15 using the rod-shaped member 61 in a more stable state, and the distortion that occurs when the joint forming plate member 15 is pulled out can be effectively reduced. can be effectively suppressed.

またこの際に、一対の作用点突起60は、好ましくは目地部形成用プレート部材15の内側突出把持部15Bにおける周方向中心線を挟んだ両側部分の2部位に(図8(a)、(b)参照)、表裏両側の面から各々突出して固定しておき、各一対の棒状部材61の先端部分61aを、外側から各々の作用点突起60と分割型枠本体部3A,3Bとの間に挿入して、回転方向Rに変位させることで、てこの原理によって、目地部形成用プレート部材15を分割型枠本体部3A,3Bの内側に変位させるようにすることができる。 Also, at this time, the pair of action point projections 60 are preferably provided at two portions on both sides of the inner projecting grip portion 15B of the joint forming plate member 15 sandwiching the circumferential center line (Fig. 8(a), ( See b)), each projecting from both the front and back surfaces and fixed, and the tip portions 61a of each pair of rod-shaped members 61 are inserted from the outside between the respective action point projections 60 and the split formwork main bodies 3A and 3B. , and displaced in the rotational direction R, the joint forming plate member 15 can be displaced toward the inside of the split formwork main bodies 3A and 3B by the principle of leverage.

さらに、本実施形態では、このような一対の棒状部材を61用いた目地部形成用プレート部材15の引抜き方法に使用する引抜き治具68として、図11に示すように、一対の棒状部材61が、目地部形成用プレート部材15を挿入可能な間隔幅を保持して平行に配置された状態で、一端部がプレート部材68aを介して連結されて一体として固定されている治具を用いることが好ましい。 Further, in the present embodiment, a pair of rod-shaped members 61 are used as the pull-out jig 68 used in the method of pulling out the joint forming plate member 15 using such a pair of rod-shaped members 61 as shown in FIG. It is possible to use a jig in which one end is connected via a plate member 68a and integrally fixed in a state where the joint forming plate members 15 are arranged in parallel while maintaining a gap width that allows insertion of the joint portion forming plate member 15. preferable.

なお、本発明は上記の実施形態に限定されることなく種々の変更が可能である。例えば、トンネル覆工用型枠の型枠本体部は、2分割されたものである必要は必ずしも無く、3分割以上されたものであっても良く、3分割以上された分割型枠本体部の各隣接する端部の間のスリット状の隙間に挿入された目地部形成用プレート部材を、コンクリートが硬化した後に引き抜いて撤去する際にも、本発明の目地部形成用プレート部材の撤去方法を採用することができる。 It should be noted that the present invention is not limited to the above-described embodiments, and various modifications are possible. For example, the main body of the tunnel lining form does not necessarily have to be divided into two, and may be divided into three or more. When the joint forming plate member inserted into the slit-shaped gap between the adjacent ends is pulled out after the concrete hardens and removed, the joint forming plate member removal method of the present invention can be used. can be adopted.

1 トンネル覆工用型枠
2 架台部
3 型枠本体部
3A、3B 分割型枠本体部
4 トンネル覆工コンクリート(覆工コンクリート)
15 目地部形成用プレート部材
15A 目地部形成部
15B 内側突出把持部
16a プレート側ピン挿通孔
21A,21B 端部リブプレート
23a 端面ピン挿通孔
25 基板プレート
26 ピン部材
60 作用点突起
61 棒状部材
61a 先端部分
62 立設支点プレート
62a 凹状支持部
65 プレート側クサビ係合孔
66 反力板
66a 反力側クサビ係合孔
67 クサビ部材
68 引抜き治具
δ スリット状の隙間
S 覆工空間
T トンネル
X トンネルの掘進方向(トンネル覆工用型枠の軸方向)
Z 目地部形成用プレート部材を引き抜く方向
1 Tunnel lining form 2 Mounting frame 3 Form body 3A, 3B Split form body 4 Tunnel lining concrete (lining concrete)
15 Joint forming plate member 15A Joint forming part 15B Inner protruding grip part 16a Plate side pin insertion holes 21A and 21B End rib plate 23a End face pin insertion hole 25 Board plate 26 Pin member 60 Action point projection 61 Rod member 61a Tip Portion 62 Standing fulcrum plate 62a Concave support portion 65 Plate-side wedge engagement hole 66 Reaction plate 66a Reaction-side wedge engagement hole 67 Wedge member 68 Drawing jig δ Slit-shaped gap S Lining space T Tunnel X Tunnel Excavation direction (axial direction of formwork for tunnel lining)
Z Direction of pulling out the joint forming plate member

Claims (5)

山岳トンネル工法において、トンネル覆工コンクリートを構築する際に設置されるトンネル覆工用型枠の軸方向の中間部分に引き抜き可能に取り付けられた、構築されるトンネル覆工コンクリートに誘発目地を形成するための目地部形成用プレート部材を、打設されたコンクリートが硬化した後に引き抜いて撤去するための目地部形成用プレート部材の撤去方法であって、
前記トンネル覆工用型枠は、トンネルの掘進方向に移動可能な架台部と、該架台部に支持されてトンネルの内壁面との間に覆工空間を形成する型枠本体部とを備えており、
該型枠本体部は、トンネルの掘進方向に分割された複数の分割型枠本体部によって構成されており、これらの分割型枠本体部の隣接する端部の間には、スリット状の隙間が全周に亘って連続して形成されており、該スリット状の隙間には、複数の前記目地部形成用プレート部材が各々挿入され、挿入された前記目地部形成用プレート部材は、外周辺部側の目地部形成部を前記覆工空間に突出させた状態で、内周辺部側の内側突出把持部を前記分割型枠本体部に固定して、周方向に連設配置されて取り付けられており、
トンネル覆工コンクリートの少なくともクラウン部に配置される前記目地部形成用プレート部材は、クサビ部材を用いた引抜き方法によって撤去されるようになっていると共に、トンネル覆工コンクリートの少なくとも側壁部に配置される前記目地部形成用プレート部材は、棒状部材を用いた引抜き方法によって撤去されるようになっており、
前記クサビ部材を用いた引抜き方法は、前記目地部形成用プレート部材の前記内側突出把持部に、プレート側クサビ係合孔を形成しておくと共に、前記分割型枠本体部に、前記目地部形成用プレート部材の前記内側突出把持部に沿わせるように配置して、反力側クサビ係合孔を備える反力板を固定しておき、前記反力側クサビ係合孔に対して前記プレート側クサビ係合孔が、前記分割型枠本体部の径方向外側にずれて重なり合うよう配置された状態で、これらのクサビ係合孔に前記クサビ部材を打ち込むことにより、前記目地部形成用プレート部材を前記反力板に対して前記分割型枠本体部の内側に相対的に変位させて、前記分割型枠本体部の内側に引き抜くようになっており、
前記棒状部材を用いた引抜き方法は、前記目地部形成用プレート部材の前記内側突出把持部に、作用点突起を突出させて固定しておき、前記棒状部材の先端部分を、前記作用点突起と前記分割型枠本体部との間に挿入して、回転方向に変位させることで、てこの原理によって、前記目地部形成用プレート部材を前記分割型枠本体部の内側に変位させて、前記分割型枠本体部の内側に引き抜くようになっている目地部形成用プレート部材の撤去方法。
In the mountain tunnel construction method, an induced joint is formed in the tunnel lining concrete to be constructed, which is attached so as to be able to be pulled out to the intermediate part in the axial direction of the tunnel lining form installed when constructing the tunnel lining concrete. A method for removing a joint forming plate member for removing the joint forming plate member for removing the joint forming plate member by pulling it out after the cast concrete has hardened,
The tunnel lining formwork includes a pedestal that is movable in the tunnel excavation direction, and a formwork main body that is supported by the pedestal and forms a lining space between itself and the inner wall surface of the tunnel. cage,
The formwork main body is composed of a plurality of split formwork main bodies divided in the excavation direction of the tunnel, and slit-like gaps are formed between adjacent ends of these split formwork main bodies. It is formed continuously over the entire circumference, and a plurality of the joint forming plate members are inserted into the slit-shaped gaps. With the joint forming part on the side projecting into the lining space, the inner protruding gripping part on the inner peripheral part side is fixed to the main body part of the split form, and attached in a continuous manner in the circumferential direction. cage,
The joint forming plate member arranged at least on the crown portion of the tunnel lining concrete is removed by a pulling method using a wedge member, and is arranged on at least the side wall portion of the tunnel lining concrete. The joint forming plate member is to be removed by a pulling method using a rod-shaped member,
In the drawing method using the wedge member, a plate-side wedge engagement hole is formed in the inwardly projecting grip portion of the joint forming plate member, and the joint formation is performed in the split form main body. A reaction plate having a reaction side wedge engagement hole is arranged along the inner protruding grip portion of the plate member for fixing, and the plate side is fixed to the reaction side wedge engagement hole In a state in which the wedge engagement holes are arranged to overlap with each other while being shifted radially outwardly of the main body of the split formwork, the wedge member is driven into the wedge engagement holes to form the joint forming plate member. Displaced toward the inside of the main body of the split formwork relative to the reaction plate and pulled out to the inside of the main body of the split formwork,
In the pulling method using the rod-shaped member, an action point projection is protruded and fixed to the inward projecting grip portion of the joint forming plate member, and the tip portion of the rod-shaped member is attached to the action point projection. By inserting it between the split form main body and displacing it in the rotational direction, the joint forming plate member is displaced inside the split form main body by the principle of leverage, and the split A method for removing a joint forming plate member that is pulled out to the inside of a form body.
請求項1に記載の目地部形成用プレート部材の撤去方法において採用することが可能な、クサビ部材を用いた目地部形成用プレート部材の引抜き方法であって、
前記目地部形成用プレート部材の前記内側突出把持部に、前記目地部形成用プレート部材の内周辺部から外周辺部に向かう方向の位置がずれた状態で、プレート側クサビ係合孔を複数箇所に形成しておくと共に、前記分割型枠本体部に、前記プレート側クサビ係合孔と対応する部位に反力側クサビ係合孔を備える1又は複数の反力板を、前記目地部形成用プレート部材の前記内側突出把持部に沿わせるように配置して固定しておき、1又は2以上の所定の前記プレート側クサビ係合孔が、前記反力側クサビ係合孔に対して前記分割型枠本体部の径方向外側にずれて重なり合うように配置された状態で、重なり合ったこれらのクサビ係合孔に前記クサビ部材を打ち込むことにより、前記目地部形成用プレート部材を前記反力板に対して前記分割型枠本体部の内側に相対的に変位させると共に、1又は2以上の他の前記プレート側クサビ係合孔が、前記反力側クサビ係合孔に対して前記分割型枠本体部の径方向外側にずれて重なり合うように配置されるようにし、この状態で重なり合ったこれらのクサビ係合孔に前記クサビ部材を打ち込むことにより、前記目地部形成用プレート部材を前記反力板に対して前記分割型枠本体部の内側に相対的にさらに変位させるようにする工程によって、前記目地部形成用プレート部材を前記分割型枠本体部の内側
に引き抜くようになっているクサビ部材を用いた目地部形成用プレート部材の引抜き方法。
A method for pulling out a joint forming plate member using a wedge member, which can be employed in the method for removing the joint forming plate member according to claim 1,
A plurality of plate-side wedge engagement holes are formed in the inward projecting holding portion of the joint forming plate member in a state in which the position of the joint forming plate member is shifted in the direction from the inner peripheral portion to the outer peripheral portion thereof. and one or more reaction plates provided with reaction side wedge engagement holes at portions corresponding to the plate side wedge engagement holes in the split form main body for forming the joint portion It is arranged and fixed so as to be along the inward projecting grip portion of the plate member, and one or two or more predetermined plate-side wedge engagement holes are separated from the reaction force side wedge engagement holes. By driving the wedge members into the overlapping wedge engagement holes in a state where they are overlapped with each other while being displaced radially outwardly of the form body, the joint forming plate member is attached to the reaction plate. In addition, one or more of the plate-side wedge engagement holes are relatively displaced toward the inside of the split form main body, and the one or more other plate-side wedge engagement holes are aligned with the split form main body with respect to the reaction force-side wedge engagement holes. By driving the wedge member into the overlapping wedge engagement holes in this state, the plate member for forming the joint portion is attached to the reaction plate. On the other hand, a wedge member is used to pull out the joint forming plate member to the inside of the split form main body by the step of relatively further displacing it toward the inside of the split form main body. A method for pulling out a plate member for forming a damaged joint.
請求項1に記載の目地部形成用プレート部材の撤去方法において採用することが可能な、棒状部材を用いた目地部形成用プレート部材の引抜き方法であって、前記目地部形成用プレート部材の前記内側突出把持部に、表裏両側の面から各々突出させて、一対の作用点突起を固定しておき、前記内側突出把持部の表裏両側において、前記作用点突起と前記分割型枠本体部との間に一対の棒状部材の先端部分を各々挿入して、これらの棒状部材を同時に回転方向に変位させることで、てこの原理によって、前記目地部形成用プレート部材を前記分割型枠本体部の内側に変位させて、前記分割型枠本体部の内側に引き抜くようになっている棒状部材を用いた目地部形成用プレート部材の引抜き方法。 A method for pulling out a joint forming plate member using a rod-shaped member, which can be employed in the method for removing the joint forming plate member according to claim 1, wherein the joint forming plate member is pulled out. A pair of point-of-action projections are fixed to the inwardly protruding gripping portion so as to protrude from both the front and back surfaces, respectively, and on both the front and back sides of the inwardly protruding gripping portion, the point-of-action projection and the split formwork main body are connected. By inserting the tip portions of a pair of rod-shaped members respectively between them and displacing these rod-shaped members in the rotational direction at the same time, the joint forming plate member is moved to the inside of the main body of the split form by the principle of leverage. A method for pulling out a joint forming plate member using a rod-shaped member adapted to be displaced to the inside of the main body of the split form and pulled out. 前記一対の作用点突起は、前記目地部形成用プレート部材の前記内側突出把持部における周方向中心線を挟んだ両側部分の2部位に、表裏両側の面から各々突出して固定されており、各一対の前記棒状部材の先端部分を、外側から各々の前記作用点突起と前記分割型枠本体部との間に挿入して、回転方向に変位させることで、てこの原理によって、前記目地部形成用プレート部材を前記分割型枠本体部の内側に変位させるようになっている請求項3記載の棒状部材を用いた目地部形成用プレート部材の引抜き方法。 The pair of action point protrusions are fixed to two portions on both sides across the circumferential center line of the inner protruding grip portion of the joint forming plate member so as to protrude from the front and back surfaces, respectively. The tip portions of the pair of rod-shaped members are inserted from the outside between each of the action point projections and the split formwork main body, and displaced in the rotational direction to form the joint by the principle of leverage. 4. The method of pulling out a joint forming plate member using a rod-shaped member according to claim 3, wherein the plate member for joint formation is displaced toward the inner side of the main body of the split formwork. 請求項3又は4記載の棒状部材を用いた目地部形成用プレート部材の引抜き方法に使用する引抜き治具であって、一対の前記棒状部材が、前記目地部形成用プレート部材を挿入可能な間隔幅を保持して平行に配置された状態で、一端部がプレート部材を介して連結されて一体として固定されている引抜き治具。
5. A pull-out jig used in the pull-out method of the joint forming plate members using the rod-shaped members according to claim 3 or 4, wherein the pair of rod-shaped members are separated by a distance that allows the joint portion-forming plate members to be inserted. A pull-out jig that is arranged in parallel while maintaining its width and that is integrally fixed by connecting one end thereof via a plate member.
JP2021050558A 2021-03-24 2021-03-24 Removal method for plate member for forming joint part Pending JP2022148753A (en)

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