JP2022146959A - Terminal fitting and electric wire with terminal - Google Patents

Terminal fitting and electric wire with terminal Download PDF

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JP2022146959A
JP2022146959A JP2021048006A JP2021048006A JP2022146959A JP 2022146959 A JP2022146959 A JP 2022146959A JP 2021048006 A JP2021048006 A JP 2021048006A JP 2021048006 A JP2021048006 A JP 2021048006A JP 2022146959 A JP2022146959 A JP 2022146959A
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core wire
terminal fitting
wire
pair
terminal
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洋人 中田
Hiroto Nakata
晃一 池部
Koichi Ikebe
一仁 河辺
Kazuhito Kawabe
涼介 原
Ryosuke Hara
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Yazaki Corp
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Yazaki Corp
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Abstract

To improve an electric connection stability with a core wire.SOLUTION: A terminal fitting comprises: a terminal fitting main body 30; and a conductive lid member 40 that is assembled to the terminal fitting main body and is held in an assembling state. The terminal fitting main body includes a core wire connection body 32 physically and electrically connected to the core wire of an electric wire 10 of which the core wire 11 formed by a plurality of element wires 11a is covered with a coating 12. The core wire connection body includes: a bottom part 32a; and a pair of cantilever side wall parts 32b and 32b which are stood from the bottom part, and are oppositely arranged with an interval from each other, and includes at least one pair of a pair of pressure-weldings 34 and 34 which is oppositely arranged with the interval from each other between them, and makes the coating 12 of the electric wire inserted from an opening 32c between free-ends 32b1 and 32b1 in the pair of side wall parts contact, with a pressure, each element wire of the outermost layer of the core wire by being broken and opened. The lid member provides at least one piercing body 42 between the element wires of the core wire in an inner side from each element wire of the outermost layer by broking and opening the coating of the electric wire.SELECTED DRAWING: Figure 3

Description

本発明は、端子金具及び端子付き電線に関する。 TECHNICAL FIELD The present invention relates to a terminal fitting and an electric wire with a terminal.

従来、端子金具としては、複数本の素線から成る芯線が被覆で覆われた電線を物理的且つ電気的に接続させる所謂ピアシング端子が知られている。そのピアシング端子においては、電線の被覆を突き破って芯線の素線間に突き刺す突刺部が芯線接続体に設けられている。この種の端子金具については、例えば、下記の特許文献1から7に開示されている。 Conventionally, as a terminal fitting, a so-called piercing terminal for physically and electrically connecting an electric wire in which a core wire composed of a plurality of wires is covered with a coating is known. In the piercing terminal, the core wire connection body is provided with a piercing portion for piercing through the coating of the electric wire and piercing between the strands of the core wire. Terminal fittings of this type are disclosed, for example, in Patent Documents 1 to 7 below.

特開2002-270253号公報JP-A-2002-270253 特開2003-243060号公報JP-A-2003-243060 特開2003-249280号公報Japanese Patent Application Laid-Open No. 2003-249280 特開2003-257511号公報JP-A-2003-257511 特開2003-264012号公報Japanese Patent Application Laid-Open No. 2003-264012 特開2003-317819号公報JP 2003-317819 A 特開2004-253198号公報JP-A-2004-253198

ところで、この端子金具においては、芯線との電気的な接続安定性を高めるべく、1本でも多くの素線に対して突刺部を接触させることが望ましい。しかしながら、この端子金具においては、電線の組み付け方向とは逆向きに突刺部を突出させており、その電線の組み付けと同時に柔軟な電線の被覆の中の芯線に対して突刺部を突き刺していくので、必ずしも設計上で狙った素線に対して突刺部を接触させることができるとは限らない。このため、従来の端子金具は、芯線との電気的な接続安定性を向上させる上で改善の余地がある。 By the way, in this terminal fitting, it is desirable to bring the piercing portion into contact with as many strands as possible in order to improve the electrical connection stability with the core wire. However, in this terminal fitting, the piercing portion protrudes in the direction opposite to the assembling direction of the electric wire, and the piercing portion is pierced into the core wire in the flexible sheath of the electric wire at the same time as the electric wire is assembled. However, it is not always possible to bring the piercing portion into contact with the wire intended for design. For this reason, conventional terminal fittings have room for improvement in improving the electrical connection stability with core wires.

そこで、本発明は、芯線との電気的な接続安定性を向上させることが可能な端子金具及び端子付き電線を提供することを、その目的とする。 SUMMARY OF THE INVENTION Accordingly, an object of the present invention is to provide a terminal fitting and an electric wire with a terminal that can improve the stability of electrical connection with a core wire.

上記目的を達成する為、本発明に係る端子金具は、端子金具本体と、前記端子金具本体に組み付け且つ組付け状態のまま保持させる導電性の蓋部材と、を備え、前記端子金具本体は、複数本の素線から成る芯線が被覆で覆われた電線の当該芯線に対して物理的且つ電気的に接続させる芯線接続体を有し、前記芯線接続体は、底部と、前記底部から立設させ、かつ、互いに間隔を空けて対向配置させた一対の片持ちの側壁部と、を有すると共に、前記一対の側壁部の間で互いに間隔を空けて対向配置させ、かつ、前記一対の側壁部におけるそれぞれの自由端の間の開口から差し入れられた前記電線の前記被覆を切り裂いて前記芯線の最外層の前記素線に圧接させる一対の圧接体を少なくとも1組有し、前記蓋部材には、前記電線の前記被覆を突き破って、前記最外層の素線よりも内側で前記芯線の素線間に突き刺す突刺体を少なくとも1つ設けることを特徴としている。 In order to achieve the above object, a terminal fitting according to the present invention comprises a terminal fitting body and a conductive lid member assembled to the terminal fitting body and held in the assembled state, wherein the terminal fitting body comprises: It has a core wire connecting body for physically and electrically connecting a core wire composed of a plurality of strands to the core wire of the electric wire covered with a coating, and the core wire connecting body has a bottom and a bottom and a standing erect from the bottom. and a pair of cantilevered side wall portions arranged to face each other with a space therebetween, and the pair of side wall portions are arranged to face each other with a space between the pair of side wall portions. at least one pair of pressure contact bodies for cutting the coating of the electric wire inserted from the opening between the free ends of the wire and making pressure contact with the outermost strand of the core wire, and the lid member includes: At least one piercing body is provided to pierce the coating of the electric wire and pierce between the strands of the core wire inside the strands of the outermost layer.

また、上記目的を達成する為、本発明に係る端子付き電線は、複数本の素線から成る芯線が被覆で覆われた電線と、前記電線に組み付けられる端子金具と、を備え、前記端子金具は、端子金具本体と、前記端子金具本体に組み付け且つ組付け状態のまま保持させる導電性の蓋部材と、を備え、前記端子金具本体は、前記芯線に対して物理的且つ電気的に接続させる芯線接続体を有し、前記芯線接続体は、底部と、前記底部から立設させ、かつ、互いに間隔を空けて対向配置させた一対の片持ちの側壁部と、を有すると共に、前記一対の側壁部の間で互いに間隔を空けて対向配置させ、かつ、前記一対の側壁部におけるそれぞれの自由端の間の開口から差し入れられた前記電線の前記被覆を切り裂いて前記芯線の最外層の前記素線に圧接させる一対の圧接体を少なくとも1組有し、前記蓋部材には、前記電線の前記被覆を突き破って、前記最外層の素線よりも内側で前記芯線の素線間に突き刺す突刺体を少なくとも1つ設けることを特徴としている。 Further, in order to achieve the above object, an electric wire with a terminal according to the present invention includes an electric wire in which a core wire composed of a plurality of strands is covered with a coating, and a terminal fitting to be assembled with the electric wire, wherein the terminal fitting comprises a terminal fitting body and a conductive lid member assembled to the terminal fitting body and held in the assembled state, wherein the terminal fitting body is physically and electrically connected to the core wire. A core wire connector is provided, and the core wire connector has a bottom and a pair of cantilever side walls erected from the bottom and arranged to face each other with a space therebetween, and the pair of The outermost layer of the core wire is formed by cutting the covering of the electric wire inserted through the opening between the free ends of the pair of side wall portions, and the outermost layer of the core wire. At least one pair of press-contact bodies to be press-contacted to the wire is provided, and the cover member has a piercing body that pierces the wire covering of the wire and pierces between the wires of the core wire inside the wires of the outermost layer. is characterized by providing at least one.

本発明に係る端子金具においては、それぞれの一対の圧接体が芯線の最外層の素線に接触すると共に、その最外層よりも内側の素線に突刺体が接触する。従って、この端子金具は、従来のものと比較して、芯線の内外層に拘わらない多くの素線に接触することになり、この芯線に対する接触面積を増やすことができるので、芯線との間の電気抵抗の上昇が抑えられる。更に、この端子金具は、開口に向けた力が電線に加えられたとしても、その力に伴う電線の動きを蓋部材で規制することができるので、それぞれの一対の圧接体と芯線の最外層の素線との間の接触状態、そして、突刺体と芯線の最外層よりも内側の素線との間の接触状態を維持し続けることができる。従って、この端子金具は、芯線との間の電気抵抗の上昇を抑えたまま、その状態を保つことができる。 In the terminal fitting according to the present invention, each pair of press-contact bodies contacts the strands of the outermost layer of the core wire, and the piercing body contacts the strands inside the outermost layer. Therefore, compared with conventional terminal fittings, this terminal fitting comes into contact with many strands regardless of the inner and outer layers of the core wire, and the contact area with the core wire can be increased. An increase in electrical resistance can be suppressed. Furthermore, in this terminal fitting, even if a force directed toward the opening is applied to the wire, the movement of the wire due to the force can be restricted by the lid member. The contact state between the core wire and the contact state between the piercing body and the core wire inner than the outermost layer can be maintained. Therefore, this terminal fitting can maintain its state while suppressing an increase in electrical resistance between the terminal fitting and the core wire.

また、電線においては、素線がアルミニウム又はアルミニウム合金で成形されている場合、その素線の表面に酸化皮膜が形成される。しかしながら、一対の圧接体は、電線が押し込まれている最中に、芯線における最外層の素線の酸化皮膜を削り取っていく。よって、端子金具本体は、この一対の圧接体を芯線の最外層の素線に対して酸化皮膜を介在させることなく接触させることができる。更に、突刺体は、芯線の素線間に突き刺している最中に、素線の表面を擦りながら、その表面の酸化皮膜を削り取っていく。よって、蓋部材は、この突刺体を芯線の最外層の素線よりも内側で素線に対して酸化皮膜を介在させることなく接触させることができる。従って、この端子金具は、素線がアルミニウム又はアルミニウム合金で成形されている場合でも、芯線との間の電気抵抗の上昇を抑えることができる。 Further, in electric wires, when the strands are made of aluminum or an aluminum alloy, an oxide film is formed on the surface of the strands. However, the pair of pressure contact bodies scrape off the oxide film of the outermost layer of the wires in the core wire while the wire is being pushed. Therefore, in the terminal fitting main body, the pair of pressure contact bodies can be brought into contact with the outermost layer of the core wire without an oxide film interposed therebetween. Furthermore, while the piercing body is piercing between the wires of the core wire, the piercing body scrapes off the surface oxide film while rubbing the surface of the wire. Therefore, the lid member can bring the piercing body into contact with the strands inside the strands of the outermost layer of the core wire without an oxide film interposed therebetween. Therefore, this terminal fitting can suppress an increase in electrical resistance with the core wire even when the element wire is formed of aluminum or an aluminum alloy.

このように、本発明に係る端子金具は、芯線との間の電気抵抗の上昇が抑えられるので、芯線との電気的な接続安定性を向上させることができる。そして、本発明に係る端子付き電線は、この端子金具を備えているので、この端子金具が奏するものと同様の効果を得ることができる。 As described above, the terminal fitting according to the present invention can suppress an increase in electrical resistance between the terminal fitting and the core wire, so that the electrical connection stability with the core wire can be improved. And since the electric wire with a terminal which concerns on this invention is equipped with this terminal metal fitting, it can acquire the same effect as what this terminal metal fitting plays|plays.

図1は、実施形態の端子金具及び端子付き電線を示す斜視図である。FIG. 1 is a perspective view showing a terminal fitting and an electric wire with a terminal according to an embodiment. 図2は、実施形態の端子金具及び端子付き電線を蓋部材側から見た平面図である。FIG. 2 is a plan view of the terminal fitting and the electric wire with the terminal of the embodiment, viewed from the lid member side. 図3は、図2のX-X線断面の模式図である。FIG. 3 is a schematic diagram of a cross section taken along line XX of FIG. 図4は、実施形態の端子金具及び端子付き電線の分解斜視図である。FIG. 4 is an exploded perspective view of a terminal fitting and an electric wire with a terminal according to the embodiment. 図5は、実施形態の端子金具及び端子付き電線を別角度から見た分解斜視図である。FIG. 5 is an exploded perspective view of the terminal fitting and the electric wire with the terminal of the embodiment, viewed from another angle. 図6は、蓋部材が組み付けられる前の端子付き電線を示す分解斜視図である。FIG. 6 is an exploded perspective view showing the terminal-equipped electric wire before the lid member is assembled. 図7は、図6における図2のX-X線断面に相当する断面の模式図である。FIG. 7 is a schematic diagram of a cross section corresponding to the XX line cross section of FIG. 2 in FIG. 図8は、変形形態の端子金具及び端子付き電線を示す斜視図である。FIG. 8 is a perspective view showing a terminal fitting and an electric wire with a terminal in a modified form. 図9は、突刺体が組み付けられる前の端子付き電線を示す分解斜視図である。FIG. 9 is an exploded perspective view showing the terminal-equipped electric wire before the piercing body is attached. 図10は、図8のX-X線断面の模式図である。FIG. 10 is a schematic diagram of a cross section taken along the line XX of FIG.

以下に、本発明に係る端子金具及び端子付き電線の実施形態を図面に基づいて詳細に説明する。尚、この実施形態によりこの発明が限定されるものではない。 EMBODIMENT OF THE INVENTION Below, embodiment of the terminal metal fitting which concerns on this invention, and an electric wire with a terminal is described in detail based on drawing. In addition, this invention is not limited by this embodiment.

[実施形態]
本発明に係る端子金具及び端子付き電線の実施形態の1つを図1から図10に基づいて説明する。
[Embodiment]
One embodiment of a terminal fitting and an electric wire with a terminal according to the present invention will be described with reference to FIGS. 1 to 10. FIG.

図1から図7の符号1は、本実施形態の端子付き電線を示す。この端子付き電線1は、電線10と当該電線10に組み付けられる端子金具20とを備えており、これらが物理的且つ電気的に接続されている。 Reference numeral 1 in FIGS. 1 to 7 indicates an electric wire with a terminal according to this embodiment. This electric wire with terminal 1 includes an electric wire 10 and a terminal fitting 20 attached to the electric wire 10, which are physically and electrically connected.

この端子付き電線1は、電線10の端末に端子金具20が接続されたものであってもよく、電線10の両端部の間の一部分に端子金具20が接続されたものであってもよい。また、この端子付き電線1は、1本の電線10に少なくとも1つの端子金具20が接続されたものであってもよく、複数本の電線10が少なくとも1つの端子金具20で接続され、その端子金具20を介して複数本の電線10を電気的に接続させるものであってもよい。例えば、端子金具20は、相手方端子金具への嵌合接続によって当該相手方端子金具に対して物理的且つ電気的に接続させるものとして、又は、相手方の電気接続部との間での螺子止め固定によって当該電気接続部に対して物理的且つ電気的に接続させるものとして形成される場合、少なくとも1本の電線10の端末に接続される。また、例えば、端子金具20は、複数本の電線10を電気的に接続させるジョイント端子として形成される場合、電線10の端末又は電線10の両端部の間の一部分に接続される。この場合の端子金具20は、複数本の電線10を物理的且つ電気的に接続し、自身を介して全ての電線10を電気的に接続させるジョイント端子であってもよく、複数本の電線10の内の少なくとも2本を1つの組み合わせにして物理的且つ電気的に接続させるジョイント端子であり、その組み合わせ毎に設けたものであってもよい。ここで示す端子付き電線1においては、相手方端子金具に嵌合接続させる1つの端子金具20が1本の電線10の端末に接続されている。 The electric wire 1 with a terminal may have a terminal fitting 20 connected to the end of the electric wire 10 or may have a terminal fitting 20 connected to a portion between both ends of the electric wire 10 . Moreover, this electric wire 1 with a terminal may be one in which at least one terminal metal fitting 20 is connected to one electric wire 10, and a plurality of electric wires 10 are connected by at least one terminal metal fitting 20, and the terminal A plurality of electric wires 10 may be electrically connected via metal fittings 20 . For example, the terminal fitting 20 can be physically and electrically connected to the mating terminal fitting by fitting connection to the mating terminal fitting, or can be fixed to the mating terminal fitting by screwing. When formed to be physically and electrically connected to the electrical connection, it is connected to the end of at least one wire 10 . Further, for example, when the terminal fitting 20 is formed as a joint terminal for electrically connecting a plurality of electric wires 10 , it is connected to the end of the electric wire 10 or a portion between both ends of the electric wire 10 . The terminal fitting 20 in this case may be a joint terminal that physically and electrically connects the plurality of wires 10 and electrically connects all the wires 10 through itself. is a joint terminal for physically and electrically connecting at least two of them into one combination, and may be provided for each combination. In the electric wire 1 with terminal shown here, one terminal fitting 20 to be fit-connected to the mating terminal fitting is connected to the end of one electric wire 10 .

電線10は、複数本の素線11aから成る芯線11と、この芯線11を覆う被覆12と、を備える(図3から図5及び図7)。ここで示す電線10は、導電性の金属の線材から成る素線11aが円柱状に複数本束ねられた芯線11と、この芯線11を同心上で外表面側から覆う円筒状の被覆12と、を備えている。素線11aは、例えば、アルミニウム、アルミニウム合金、銅又は銅合金で成形される。 The electric wire 10 includes a core wire 11 composed of a plurality of strands 11a and a coating 12 covering the core wire 11 (FIGS. 3 to 5 and 7). The electric wire 10 shown here includes a core wire 11 in which a plurality of strands 11a made of a conductive metal wire are bundled in a cylindrical shape, a cylindrical coating 12 that concentrically covers the core wire 11 from the outer surface side, It has The wire 11a is made of, for example, aluminum, an aluminum alloy, copper, or a copper alloy.

その芯線11は、互いの軸線方向を合わせた複数本の素線11aが円柱状に束ねられたものであってもよく、その円柱状に束ねた複数本の素線11aを撚り合わせた撚り線であってもよい。更に、その撚り線としての芯線11は、円柱状に束ねた全ての素線11aを一緒に撚り合わせたものであってもよく、1本の素線11aを中心に置き、この1本の素線11aの周りに残りの複数本の素線11aを巻き付けたものであってもよく、複数本の素線11aを撚り合わせた素線群を複数本形成し、この複数本の素線群を円柱状に束ねて一緒に撚り合わせたものであってもよい。芯線11は、これらの如き如何様な形態を採るものであったとしても、最外層に複数本の素線11aが配置され、かつ、この最外層の複数本の素線11aの内側に複数本の素線11aが配置される。 The core wire 11 may be formed by bundling a plurality of strands 11a with their axial directions aligned with each other in a columnar shape, or a twisted wire obtained by twisting the plurality of strands 11a bundled in a columnar shape. may be Furthermore, the core wire 11 as the stranded wire may be obtained by twisting together all the strands 11a bundled in a cylindrical shape. A plurality of remaining strands 11a may be wound around the wire 11a, and a plurality of strand groups are formed by twisting the plurality of strands 11a, and the plurality of strand groups are formed. It may be bundled into a cylindrical shape and twisted together. Even if the core wire 11 adopts any form such as these, a plurality of strands 11a are arranged in the outermost layer, and a plurality of strands 11a are arranged inside the plurality of strands 11a in the outermost layer. of wires 11a are arranged.

端子金具20は、端子金具本体30と、この端子金具本体30に組み付け且つ組付け状態のまま保持させる導電性の蓋部材40と、を備える(図1から図7)。その端子金具本体30と蓋部材40は、各々、金属等の導電性材料で成形される。ここで示す端子金具本体30と蓋部材40は、各々、金属板を母材にしたプレス成形によって形作られている。 The terminal fitting 20 includes a terminal fitting main body 30 and a conductive lid member 40 that is attached to the terminal fitting main body 30 and held in the assembled state (FIGS. 1 to 7). The terminal fitting main body 30 and the cover member 40 are each formed of a conductive material such as metal. The terminal fitting main body 30 and the lid member 40 shown here are each formed by press molding using a metal plate as a base material.

端子金具本体30は、相手方端子金具の端子接続体(図示略)に対して物理的且つ電気的に接続させる端子接続体31と、電線10の端末の芯線11に対して物理的且つ電気的に接続させる芯線接続体32と、電線10の端末の被覆12に対して物理的に接続される被覆接続体33と、を有する(図1、図2及び図4から図6)。 The terminal fitting main body 30 includes a terminal connector 31 physically and electrically connected to a terminal connector (not shown) of the mating terminal fitting, and a core wire 11 at the end of the electric wire 10 physically and electrically. It has a core wire connector 32 to be connected and a covering connector 33 physically connected to the covering 12 of the end of the electric wire 10 (FIGS. 1, 2 and 4 to 6).

例えば、端子金具本体30の端子接続体31と相手方端子金具の端子接続体は、その内の一方が雌端子形状に形成され、かつ、その内の他方が雄端子形状に形成されて、互いに挿入嵌合させられる。この例示では、端子金具本体30の端子接続体31が雌端子形状に形成され、相手方端子金具の端子接続体が雄端子形状に形成されている。 For example, the terminal connection body 31 of the terminal metal fitting main body 30 and the terminal connection body of the mating terminal metal fitting are formed such that one of them is shaped like a female terminal and the other is shaped like a male terminal and inserted into each other. be mated. In this example, the terminal connection body 31 of the terminal metal fitting main body 30 is formed in the shape of a female terminal, and the terminal connection body of the mating terminal metal fitting is formed in the shape of a male terminal.

芯線接続体32は、底部32aと、この底部32aから立設させ、かつ、互いに間隔を空けて対向配置させた一対の片持ちの側壁部32b,32bと、を有する(図1及び図3から図7)。電線10の端末は、その底部32aと一対の側壁部32b,32bとで囲まれた空間内に収容される。ここで示す芯線接続体32においては、一対の矩形の側壁部32b,32bが矩形の底部32aの両端から垂設されている。この芯線接続体32においては、底部32aと一対の側壁部32b,32bとで囲まれた空間内に、その一対の側壁部32b,32bにおけるそれぞれの自由端32b,32bの間の開口32cから電線10の端末が差し入れられる(図3、図4、図6及び図7)。 The core wire connector 32 has a bottom portion 32a and a pair of cantilevered side wall portions 32b, 32b erected from the bottom portion 32a and opposed to each other with a space therebetween (see FIGS. 1 and 3). Figure 7). The terminal of the electric wire 10 is housed in a space surrounded by the bottom portion 32a and the pair of side wall portions 32b, 32b. In the core wire connector 32 shown here, a pair of rectangular side wall portions 32b, 32b are vertically provided from both ends of a rectangular bottom portion 32a. In this core wire connector 32, an opening 32c between the free ends 32b 1 and 32b 1 of the pair of side wall portions 32b and 32b is provided in the space surrounded by the bottom portion 32a and the pair of side wall portions 32b and 32b. The end of the electric wire 10 is inserted through (FIGS. 3, 4, 6 and 7).

更に、この芯線接続体32は、一対の側壁部32b,32bの間で互いに間隔を空けて対向配置させ、かつ、開口32cから差し入れられた電線10の被覆12を切り裂いて芯線11の最外層の素線11aに圧接させる一対の圧接体34,34を少なくとも1組有する(図3、図4、図6及び図7)。ここで示す芯線接続体32は、その一対の圧接体34,34を3組有している。この3組の一対の圧接体34,34は、芯線接続体32に組み付けられた電線10の軸線方向にて、互いに間隔を空けて配置される。 Further, the core wire connecting body 32 is arranged to face each other with a space between the pair of side wall portions 32b, 32b, and cuts the covering 12 of the wire 10 inserted from the opening 32c to form the outermost layer of the core wire 11. At least one pair of pressing members 34, 34 is provided to press the wire 11a (FIGS. 3, 4, 6 and 7). The core wire connecting body 32 shown here has three pairs of pressure contact bodies 34 , 34 . The three pairs of pressure contact bodies 34 , 34 are spaced apart from each other in the axial direction of the electric wire 10 assembled to the core wire connector 32 .

例えば、それぞれの一対の圧接体34,34は、芯線11に撚り線を用いる場合、この芯線11の撚りピッチを考慮して、お互いが同じ組み合わせの素線11aに接触することのないように、隣り合うもの同士の間隔を定めることが望ましい。これにより、この端子金具本体30においては、接触状態となる最外層の素線11aが圧接体34毎に異なるので、又は、圧接体34同士で最外層の同じ素線11aに接触することもあるが、接触状態となる最外層の素線11aの組み合わせが圧接体34毎に異なるので、それぞれの一対の圧接体34,34を用いて、最外層の複数の素線11aの多くに接触させることができる。つまり、この端子金具本体30においては、芯線11に撚り線を用いる場合、それぞれの一対の圧接体34,34を用いて、これらと接触状態になる最外層の素線11aの本数を増やすことができる。 For example, when a twisted wire is used for the core wire 11, each pair of pressure contact bodies 34, 34 are arranged so that they do not come into contact with the same combination of strands 11a in consideration of the twist pitch of the core wire 11. It is desirable to define the spacing between adjacent ones. As a result, in the terminal fitting main body 30, the wires 11a in the outermost layer that are in contact are different for each pressure contact body 34, or the pressure contact bodies 34 may contact the same wire 11a in the outermost layer. However, since the combination of the wires 11a in the outermost layer that are in contact is different for each pressure contact body 34, each pair of pressure contact bodies 34, 34 should be used to contact most of the plurality of wires 11a in the outermost layer. can be done. That is, in this terminal fitting main body 30, when a twisted wire is used for the core wire 11, it is possible to increase the number of strands 11a in the outermost layer that are in contact with each pair of pressure contact members 34, 34. can.

この一対の圧接体34,34は、底部32aから開口32cに向けて各々突出させたものであってもよく、一方の側壁部32bから他方の側壁部32bに向けて突出させたものと他方の側壁部32bから一方の側壁部32bに向けて突出させたものであってもよい。ここで示す圧接体34は、側壁部32bからその一部分を90度折り曲げた片体として形成されている。 The pair of press-contact members 34, 34 may each protrude from the bottom portion 32a toward the opening 32c. It may protrude from the side wall portion 32b toward one of the side wall portions 32b. The press-contact body 34 shown here is formed as a piece body obtained by bending a portion of the side wall portion 32b by 90 degrees.

この一対の圧接体34,34は、一対の側壁部32b,32bの対向配置方向で互いに間隔を空けて対向配置させ、その間に電線10を圧入させる圧接端部34a,34aを有する(図3及び図7)。この一対の圧接体34,34においては、そのそれぞれの圧接端部34a,34aで芯線11を挟み込み、かつ、その芯線11の最外層の素線11aに対してそれぞれの圧接端部34a,34aから押圧力を作用させることによって、その最外層の素線11aに対して物理的且つ電気的に接続させる。このため、この一対の圧接体34,34においては、それぞれの圧接端部34a,34aの間隔を芯線11の直径よりも狭めている。圧接端部34aは、電線10の開口32cからの挿入方向に沿う平面として形成されたものであってもよく、刃形の圧接刃として形成されたものであってもよい。ここで示す圧接端部34aは、母材の板厚分の厚さを有する平面として形成されている。 The pair of press-contact members 34, 34 are arranged opposite to each other with a gap in the opposing arrangement direction of the pair of side wall portions 32b, 32b, and have press-contact end portions 34a, 34a into which the electric wire 10 is press-fitted (FIGS. 3 and 4). Figure 7). In the pair of pressure contact bodies 34, 34, the core wire 11 is sandwiched between the respective pressure contact end portions 34a, 34a, and the outermost layer strand 11a of the core wire 11 is connected from the respective pressure contact end portions 34a, 34a to the core wire 11a. By applying a pressing force, it is physically and electrically connected to the strands 11a of the outermost layer. Therefore, in the pair of pressure contact bodies 34, 34, the distance between the pressure contact end portions 34a, 34a is narrower than the diameter of the core wire 11. As shown in FIG. The press-contact end portion 34a may be formed as a flat surface along the insertion direction of the electric wire 10 from the opening 32c, or may be formed as a blade-shaped press-contact blade. The press contact end portion 34a shown here is formed as a plane having a thickness corresponding to the plate thickness of the base material.

また、この一対の圧接体34,34は、開口32c側の端部に、それぞれの圧接端部34a,34aの間に電線10を圧入させる際の挿入開始点であり、それぞれの圧接端部34a,34aの間隔よりも間口の広い芯線導入部を有している。例えば、この一対の圧接体34,34は、各々、開口32c側の端部に、圧接端部34a,34aに連なり、かつ、この圧接端部34a,34aとの境界から開口32c側に向かうほど互いの間隔が拡がる傾斜部34b,34bを有している(図3及び図7)。芯線導入部は、そのそれぞれの傾斜部34b,34bによって形成される。傾斜部34bは、母材の板厚分の厚さを有する平面として形成されたものであってもよく、刃形の圧接刃として形成されたものであってもよい。ここで示す傾斜部34bは、圧接刃として形成されている。 The pair of press-contact members 34, 34 are insertion starting points when the wire 10 is press-fitted between the press-contact end portions 34a, 34a at the ends on the side of the opening 32c. , 34a. For example, the pair of pressure contact bodies 34, 34 are connected to the pressure contact ends 34a, 34a at the ends on the side of the opening 32c, respectively, and further extend from the boundary with the pressure contact ends 34a, 34a toward the opening 32c side. It has inclined portions 34b, 34b that widen the distance between them (FIGS. 3 and 7). The core wire lead-in portion is formed by the respective inclined portions 34b, 34b. The inclined portion 34b may be formed as a plane having a thickness corresponding to the plate thickness of the base material, or may be formed as a blade-shaped pressure contact blade. The inclined portion 34b shown here is formed as a pressure contact blade.

電線10は、開口32cから底部32aと一対の側壁部32b,32bとで囲まれた空間内へと差し入れられていく。これに伴い、一対の圧接体34,34は、押し込まれた電線10の被覆12をそれぞれの傾斜部34b,34bによって切り裂き、その被覆12の中の芯線11における最外層の素線11aを露出させる。電線10は、更に奥へと押し込まれることによって、剥き出しになった芯線11の最外層の素線11aがそれぞれの圧接端部34a,34aに沿って擦られながら、それぞれの圧接端部34a,34aの間に圧入されていく。これにより、この電線10においては、それぞれの圧接端部34a,34aの間で芯線11が圧接状態になり、それぞれの圧接端部34a,34aを介して芯線11の最外層の素線11aが端子金具本体30に物理的且つ電気的に接続される。 The electric wire 10 is inserted from the opening 32c into the space surrounded by the bottom portion 32a and the pair of side wall portions 32b, 32b. Along with this, the pair of pressure contact bodies 34, 34 cut the sheath 12 of the electric wire 10 that has been pushed in by the respective inclined portions 34b, 34b, exposing the outermost strand 11a of the core wire 11 in the sheath 12. . By further pushing the electric wire 10 inward, the outermost strand 11a of the exposed core wire 11 is rubbed along the respective pressure contact ends 34a, 34a, and the respective pressure contact ends 34a, 34a are rubbed. is pressed in between As a result, in the electric wire 10, the core wire 11 is brought into pressure contact between the pressure contact ends 34a, 34a, and the strand 11a of the outermost layer of the core wire 11 is connected to the terminal through the pressure contact ends 34a, 34a. It is physically and electrically connected to the fitting body 30 .

被覆接続体33は、底部33aと、この底部33aの両端から突出させた一対のバレル片部33b,33bと、によって構成される(図1及び図4から図6)。この被覆接続体33においては、例えば、それぞれのバレル片部33b,33bにおける自由端33b,33bの間の開口33c(図3、図4、図6及び図7)から電線10の端末が差し入れられ、その被覆12が底部33aの内壁面(底面)に載せ置かれる。この被覆接続体33は、例えば、それぞれのバレル片部33b,33bを加圧して変形させながら電線10の端末の被覆12に巻き付けていく。 The covering connector 33 is composed of a bottom portion 33a and a pair of barrel pieces 33b, 33b projecting from both ends of the bottom portion 33a (FIGS. 1 and 4 to 6). In this covered connector 33, for example, the end of the electric wire 10 extends from an opening 33c (FIGS. 3, 4, 6 and 7) between the free ends 33b 1 and 33b 1 of the respective barrel pieces 33b and 33b. The cover 12 is placed on the inner wall surface (bottom surface) of the bottom portion 33a. The covering connector 33 is wound around the covering 12 of the end of the electric wire 10, for example, while the respective barrel pieces 33b, 33b are pressurized and deformed.

蓋部材40は、芯線接続体32の一対の側壁部32b,32bにおけるそれぞれの自由端32b,32bに組み付けられ且つ保持される蓋本体41を有する(図1から図7)。この蓋本体41は、一対の側壁部32b,32bにおけるそれぞれの自由端32b,32bの間に嵌め込ませる。よって、ここで示す蓋本体41は、矩形の平板状に形成される。 The lid member 40 has a lid body 41 assembled to and held by the free ends 32b 1 and 32b 1 of the pair of side wall portions 32b and 32b of the core wire connector 32 (FIGS. 1 to 7). The lid body 41 is fitted between the free ends 32b 1 and 32b 1 of the pair of side wall portions 32b and 32b. Therefore, the lid main body 41 shown here is formed in a rectangular flat plate shape.

この蓋本体41は、一対の側壁部32b,32bにおけるそれぞれの自由端32b,32bに保持構造50を介して保持させる(図1及び図4から図6)。この保持構造50は、側壁部32bの自由端32bと蓋本体41との間に複数設ける。この端子金具20においては、一方の側壁部32bの自由端32bと蓋本体41の一方の辺部との間で2箇所に保持構造50を設け、かつ、他方の側壁部32bの自由端32bと蓋本体41の他方の辺部との間で2箇所に保持構造50を設けている。 The lid body 41 is held by the free ends 32b 1 and 32b 1 of the pair of side wall portions 32b and 32b via a holding structure 50 (FIGS. 1 and 4 to 6). A plurality of holding structures 50 are provided between the free end 32 b 1 of the side wall portion 32 b and the lid body 41 . In this terminal fitting 20, two holding structures 50 are provided between the free end 32b1 of one side wall portion 32b and one side portion of the lid main body 41, and the free end 32b of the other side wall portion 32b is provided. 1 and the other side of the lid body 41, two holding structures 50 are provided.

この保持構造50は、側壁部32bの自由端32bに設けた保持部51と、蓋本体41の辺部に設けた被保持部52と、を備えている(図4から図6)。この保持構造50は、それぞれの自由端32b,32bの間に蓋本体41を嵌め込んだ状態が保たれるように、その保持部51と被保持部52とを係合させる。ここで示す保持構造50は、側壁部32bの自由端32bに設けた貫通孔を保持部51として利用し、その保持部51の中に嵌め込む突起部を被保持部52として蓋本体41の辺部から突出させる。端子金具20においては、4箇所の保持構造50で被保持部52を保持部51の中に嵌め込ませるべく、側壁部32bと蓋本体41の内の少なくとも一方に可撓性を持たせる。 The holding structure 50 includes a holding portion 51 provided on the free end 32b1 of the side wall portion 32b and a held portion 52 provided on the side portion of the lid body 41 (FIGS. 4 to 6). The holding structure 50 engages the holding portion 51 and the held portion 52 so that the state in which the lid body 41 is fitted between the free ends 32b 1 and 32b 1 is maintained. In the holding structure 50 shown here, a through hole provided in the free end 32b1 of the side wall portion 32b is used as the holding portion 51, and the projection portion fitted into the holding portion 51 is used as the held portion 52 of the lid body 41. protrude from the sides. In the terminal fitting 20, at least one of the side wall portion 32b and the lid body 41 is made flexible so that the held portion 52 can be fitted into the holding portion 51 at the four holding structures 50. As shown in FIG.

蓋部材40は、側壁部32bの自由端32bと蓋本体41の辺部との間、そして、保持部51と被保持部52との間で物理的且つ電気的に接続される。 The lid member 40 is physically and electrically connected between the free end 32 b 1 of the side wall portion 32 b and the side portion of the lid body 41 and between the holding portion 51 and the held portion 52 .

更に、蓋部材40には、電線10の被覆12を突き破って、芯線11の最外層の素線11aよりも内側で芯線11の素線間に突き刺す突刺体42を少なくとも1つ設ける(図3から図7)。ここで示す蓋部材40には、突刺体42を1つ設けている。尚、芯線11が先の複数本の素線群を撚り合わせたものである場合、突刺体42は、その素線群の間又は素線群を成す素線11aの間に突き刺される。 Furthermore, the lid member 40 is provided with at least one piercing body 42 that penetrates the coating 12 of the electric wire 10 and pierces between the strands of the core wire 11 inside the strand 11a of the outermost layer of the core wire 11 (see FIG. 3). Figure 7). The lid member 40 shown here is provided with one piercing body 42 . When the core wire 11 is formed by twisting a plurality of strand groups, the piercing body 42 is pierced between the strand groups or between the strands 11a forming the strand group.

この端子金具20においては、それぞれの一対の圧接体34,34が芯線11の最外層の素線11aに接触すると共に、その最外層よりも内側の素線11aに突刺体42が接触する。従って、この端子金具20は、従来のものと比較して、芯線11の内外層に拘わらない多くの素線11aに接触することになり、この芯線11に対する接触面積を増やすことができるので、芯線11との間の電気抵抗の上昇が抑えられる。更に、この端子金具20は、開口32cに向けた力が電線10に加えられたとしても、その力に伴う電線10の動きを蓋部材40で規制することができるので、それぞれの一対の圧接体34,34と芯線11の最外層の素線11aとの間の接触状態、そして、突刺体42と芯線11の最外層よりも内側の素線11aとの間の接触状態を維持し続けることができる。従って、この端子金具20は、芯線11との間の電気抵抗の上昇を抑えたまま、その状態を保つことができる。 In this terminal fitting 20, each pair of press-contact members 34, 34 contacts the outermost wire 11a of the core wire 11, and the piercing member 42 contacts the wire 11a inside the outermost layer. Therefore, this terminal metal fitting 20 comes into contact with many wires 11a regardless of the inner and outer layers of the core wire 11 compared to the conventional terminal fitting 20, and the contact area with the core wire 11 can be increased. 11 is suppressed. Furthermore, even if a force directed toward the opening 32c is applied to the wire 10, the terminal fitting 20 can restrict the movement of the wire 10 due to the force by the lid member 40. The state of contact between 34, 34 and the strand 11a of the outermost layer of the core wire 11, and the state of contact between the piercing body 42 and the strand 11a inside the outermost layer of the core wire 11 can be maintained. can. Therefore, the terminal metal fitting 20 can maintain its state while suppressing an increase in electrical resistance between the terminal metal fitting 20 and the core wire 11 .

また、電線10においては、素線11aがアルミニウム又はアルミニウム合金で成形されている場合、その素線11aの表面に酸化皮膜が形成される。しかしながら、一対の圧接体34,34は、電線10が押し込まれている最中に、それぞれの傾斜部34b,34bとそれぞれの圧接端部34a,34aによって、芯線11における最外層の素線11aの酸化皮膜を削り取っていく。よって、端子金具本体30は、この一対の圧接体34,34を芯線11の最外層の素線11aに対して酸化皮膜を介在させることなく接触させることができる。更に、突刺体42は、芯線11の素線間に突き刺している最中に、素線11aの表面を擦りながら、その表面の酸化皮膜を削り取っていく。よって、蓋部材40は、この突刺体42を芯線11の最外層の素線11aよりも内側で素線11aに対して酸化皮膜を介在させることなく接触させることができる。従って、この端子金具20は、素線11aがアルミニウム又はアルミニウム合金で成形されている場合でも、芯線11との間の電気抵抗の上昇を抑えることができる。 Further, in the electric wire 10, when the wire 11a is made of aluminum or an aluminum alloy, an oxide film is formed on the surface of the wire 11a. However, while the electric wire 10 is being pushed, the pair of press-contact bodies 34, 34 are pressed against the outermost strand 11a of the core wire 11 by the respective inclined portions 34b, 34b and the respective press-contact ends 34a, 34a. Scrape off the oxide film. Therefore, the terminal fitting main body 30 can bring the pair of pressure-contact members 34, 34 into contact with the outermost strand 11a of the core wire 11 without an oxide film interposed therebetween. Further, while the piercing body 42 is piercing between the strands of the core wire 11, the piercing body 42 scrapes the surface of the strand 11a and scrapes off the oxide film on the surface. Therefore, the lid member 40 can bring the piercing body 42 into contact with the wires 11a inside the wires 11a of the outermost layer of the core wire 11 without intervening an oxide film. Therefore, this terminal fitting 20 can suppress an increase in electrical resistance between the core wire 11 and the wire 11a even when the wire 11a is made of aluminum or an aluminum alloy.

ここで、この端子金具20においては、突刺体42の配置や形状を次のように定めることによって、芯線11との間の電気抵抗の上昇を適切に抑える。 Here, in this terminal metal fitting 20, the increase in electrical resistance between the core wire 11 and the core wire 11 is appropriately suppressed by determining the arrangement and shape of the piercing body 42 as follows.

突刺体42は、芯線11の素線11aに対する自らの押圧力と芯線11の最外層の素線11aに対する圧接体34からの押圧力とによって、その圧接体34との間に介在する素線11aに対して挟持力を作用させる位置に配置することが望ましい。 The piercing body 42 presses the strand 11a of the core wire 11 against the strand 11a of the core wire 11 and the pressing force from the pressure-contact body 34 against the strand 11a of the outermost layer of the core wire 11, so that the strand 11a interposed between the strand 11a and the strand 11a intervenes between the strand 11a. It is desirable to place it at a position where a clamping force is applied to it.

これにより、この端子金具20においては、それぞれの一対の圧接体34,34と芯線11の最外層の素線11aとの間、そして、芯線11の最外層よりも内側での突刺体42と素線11aとの間の確固たる接触が可能になり、その接触状態を維持し続けることができる。従って、この端子金具20は、芯線11との間の電気抵抗の上昇を適切に抑えることができる。 As a result, in this terminal fitting 20, between the pair of pressure contact bodies 34 and 34 and the outermost layer of the core wire 11a of the core wire 11, and between the piercing body 42 and the core wire 11 inside the outermost layer of the core wire 11, Firm contact with line 11a is now possible and can be maintained in that contact. Therefore, this terminal metal fitting 20 can appropriately suppress an increase in electrical resistance between itself and the core wire 11 .

更に、突刺体42は、芯線接続体32への組み付けが完了している電線10に対して突き刺していく(図6及び図7)。このため、この端子金具20においては、先の挟持力を作用させ得る位置関係でそれぞれの一対の圧接体34,34と突刺体42を配置することで、それぞれの一対の圧接体34,34によって位置規制が行われている芯線11の素線間に突刺体42を突き刺すことができるので、その突刺体42の素線11aへの接触を確実ならしめることができる。従って、この端子金具20は、芯線11との間の電気抵抗の上昇を適切に抑えることができる。 Furthermore, the piercing body 42 pierces the electric wire 10 that has been completely attached to the core wire connector 32 (FIGS. 6 and 7). For this reason, in the terminal fitting 20, the pair of pressure contact bodies 34, 34 and the piercing body 42 are arranged in a positional relationship that allows the above-described clamping force to act. Since the piercing body 42 can be pierced between the strands of the core wire 11 whose position is regulated, the contact of the piercing body 42 with the strand 11a can be ensured. Therefore, this terminal metal fitting 20 can appropriately suppress an increase in electrical resistance between itself and the core wire 11 .

また更に、突刺体42においては、先の挟持力を作用させ得る位置に配置することで、芯線11の素線間に突き刺しているときに、素線11aに対して擦りつける力が大きくなる。よって、この突刺体42は、素線11aがアルミニウム又はアルミニウム合金で成形されている場合に、素線11aの表面の酸化皮膜を効果的に削り取ることができる。従って、この端子金具20は、素線11aがアルミニウム又はアルミニウム合金で成形されている場合でも、芯線11との間の電気抵抗の上昇を適切に抑えることができる。 Furthermore, by arranging the piercing body 42 at a position where the aforementioned clamping force can be applied, the force with which the core wire 11 is pierced against the wires 11a is increased. Therefore, the piercing body 42 can effectively scrape off the oxide film on the surface of the wire 11a when the wire 11a is made of aluminum or an aluminum alloy. Therefore, this terminal fitting 20 can appropriately suppress an increase in electrical resistance between the core wire 11 and the wire 11a even when the wire 11a is made of aluminum or an aluminum alloy.

例えば、突刺体42は、最も大きな挟持力を得るために、一対の圧接体34,34の間に配置することが望ましい。 For example, the piercing body 42 is desirably positioned between the pair of pressing bodies 34, 34 in order to obtain the greatest clamping force.

また、突刺体42は、先端が突き刺さり始める芯線11の最外層の素線間を起点とし、この先端が再び芯線11の最外層に到達するまでの間の素線間に突き刺し得る形状であることが望ましい。これにより、この突刺体42は、芯線11における最外層よりも内側の多くの素線11aに対して接触することができので、この内側での素線11aへの接触面積を増加させることができる。従って、この端子金具20は、芯線11との間の電気抵抗の上昇を適切に抑えることができる。 In addition, the piercing body 42 has a shape that can be pierced between the strands of the core wire 11 until the tip reaches the outermost layer of the core wire 11 again from the point between the strands of the outermost layer of the core wire 11 where the tip starts to pierce. is desirable. As a result, the piercing body 42 can contact many strands 11a inside the outermost layer of the core wire 11, so that the contact area with the strands 11a inside can be increased. . Therefore, this terminal metal fitting 20 can appropriately suppress an increase in electrical resistance between itself and the core wire 11 .

具体的に、ここで示す突刺体42は、蓋本体41の芯線接続体32への組み付け方向に向けて蓋本体41から突設させている(図3から図7)。つまり、この突刺体42は、蓋部材40の一部分として蓋本体41から突設させている。このため、ここで示す突刺体42は、蓋部材40の芯線接続体32への組み付けの動きに連動して電線10の中に入り込んでいく。そして、この突刺体42は、蓋本体41が芯線接続体32の一対の側壁部32b,32bにおけるそれぞれの自由端32b,32bの間の開口32cに嵌め込まれ、保持部51と被保持部52とが係合して、蓋本体41が芯線接続体32に保持されたときに、電線10への突き刺しを終える。 Specifically, the piercing body 42 shown here protrudes from the lid body 41 toward the assembly direction of the lid body 41 to the core wire connector 32 (FIGS. 3 to 7). In other words, the piercing body 42 protrudes from the lid body 41 as a part of the lid member 40 . For this reason, the piercing body 42 shown here enters into the electric wire 10 in conjunction with the motion of attaching the lid member 40 to the core wire connector 32 . The lid main body 41 of the piercing body 42 is fitted into the opening 32c between the free ends 32b 1 and 32b 1 of the pair of side wall portions 32b and 32b of the core wire connecting body 32, and the holding portion 51 and the held portion 52 are engaged with each other and the cover main body 41 is held by the core wire connector 32, the piercing of the wire 10 is finished.

例えば、蓋部材40は、先に示したように、金属板を母材にしたプレス成形で作られている。このため、ここで示す突刺体42は、蓋本体41からその一部分を90度折り曲げて形成されている。更に、ここで示す突刺体42は、その先端が四角錐形状の針状に形成されている。また、ここで示す突刺体42は、一対の圧接体34,34の間に配置される位置で蓋本体41から突設させている。 For example, the lid member 40 is made by press molding using a metal plate as a base material, as described above. Therefore, the piercing body 42 shown here is formed by bending a portion of the lid body 41 by 90 degrees. Furthermore, the tip of the piercing body 42 shown here is formed into a needle shape having a quadrangular pyramid shape. Moreover, the piercing body 42 shown here protrudes from the lid main body 41 at a position disposed between the pair of pressure contact bodies 34 , 34 .

以上示したように、本実施形態の端子金具20は、芯線11との間の電気抵抗の上昇が抑えられるので、芯線11との電気的な接続安定性を向上させることができる。そして、端子付き電線1は、この端子金具20を備えているので、この端子金具20が奏するものと同様の効果を得ることができる。 As described above, the terminal fitting 20 of the present embodiment can suppress an increase in electrical resistance between itself and the core wire 11, so that the electrical connection stability with the core wire 11 can be improved. And since the electric wire 1 with a terminal is provided with this terminal metal fitting 20, the same effect as this terminal metal fitting 20 can be obtained.

ところで、先の具体例の突刺体42は、蓋部材40の一部分として蓋本体41から突設させている。このため、この端子金具20においては、蓋部材40を芯線接続体32に組み付けているときに、先ず、突刺体42の電線10への突き刺しが始まり、この突刺体42の電線10への突き刺しが終わる頃に、蓋本体41が芯線接続体32の一対の側壁部32b,32bにおけるそれぞれの自由端32b,32bの間の開口32cに嵌め込まれて、保持部51と被保持部52とが係合する。よって、この端子金具20においては、芯線11に撚り線を用いる場合、この芯線11のそれぞれの素線11aの位置如何で、この芯線11の素線間への突刺体42の侵入経路がずれてしまい、蓋本体41と開口32cの位置ずれの大きさ如何で、対になる保持部51と被保持部52を係合させることができなくなる可能性がある。 By the way, the piercing body 42 of the previous specific example is provided as a part of the lid member 40 so as to protrude from the lid body 41 . Therefore, in this terminal fitting 20, when the cover member 40 is assembled to the core wire connector 32, the piercing body 42 first starts to pierce the electric wire 10, and the piercing body 42 continues to pierce the electric wire 10. At the end of the process, the lid body 41 is fitted into the opening 32c between the free ends 32b 1 and 32b 1 of the pair of side wall portions 32b and 32b of the core wire connector 32, so that the holding portion 51 and the held portion 52 are separated. engage. Therefore, in this terminal fitting 20, when a twisted wire is used for the core wire 11, depending on the position of each strand 11a of the core wire 11, the penetration path of the piercing body 42 between the strands of the core wire 11 is deviated. In the end, depending on the magnitude of the positional deviation between the lid body 41 and the opening 32c, there is a possibility that the paired holding portion 51 and the held portion 52 cannot be engaged.

そこで、この端子金具20においては、先ず、蓋部材40を下記の蓋部材140に置き換える(図8から図10)。この蓋部材140は、蓋部材40から突刺体42を省いたものに相当し、蓋本体41に相当する矩形の平板状の蓋本体141と、この蓋本体141の辺部に設けた被保持部52と、を有する(図9及び図10)。但し、蓋本体141には、下記の突刺体142が挿通される貫通孔141aを形成している。 Therefore, in this terminal metal fitting 20, first, the lid member 40 is replaced with the following lid member 140 (FIGS. 8 to 10). The lid member 140 corresponds to the lid member 40 without the piercing body 42, and includes a rectangular flat lid body 141 corresponding to the lid body 41 and held portions provided on the sides of the lid body 141. 52 (FIGS. 9 and 10). However, the cover main body 141 is formed with a through hole 141a through which a piercing body 142 described below is inserted.

続いて、この端子金具20においては、蓋部材140とは別の部品としての突刺体142を備える(図8から図10)。この突刺体142は、芯線接続体32に組み付けた蓋本体141の貫通孔141aに差し込み可能で且つ蓋本体141に取り付け可能な蓋本体141とは別の部品として設けられている。例えば、この突刺体142は、蓋本体141に取り付けを終えた位置で貫通孔141aに嵌入させておくことによって、蓋本体141からの外れ抑止を図っている。 Next, this terminal fitting 20 is provided with a piercing body 142 as a component separate from the lid member 140 (FIGS. 8 to 10). The piercing body 142 is provided as a component separate from the lid body 141 that can be inserted into the through hole 141 a of the lid body 141 assembled to the core wire connector 32 and attached to the lid body 141 . For example, the piercing body 142 is fitted into the through-hole 141a at the position where it has been attached to the lid body 141, thereby preventing it from being detached from the lid body 141. As shown in FIG.

ここで示す突刺体142は、円錐形状の針状に成形されている。このため、蓋本体141の貫通孔141aは、円形に形成されている。更に、ここで示す突刺体142は、蓋本体141への取付完了位置でそれ以上の差し込みが行われないように、底面側に円板状の係止部142aを設けている(図8から図10)。 The piercing body 142 shown here is shaped like a conical needle. Therefore, the through hole 141a of the lid body 141 is formed in a circular shape. Furthermore, the piercing body 142 shown here is provided with a disk-shaped locking portion 142a on the bottom surface side so that it is not inserted further at the position where the attachment to the lid body 141 is completed (FIGS. 8 to 8). 10).

この端子金具20においては、芯線接続体32に電線10を組み付け、更に蓋部材140を芯線接続体32に組み付けた後で、突刺体142を蓋本体141の貫通孔141aに差し込みながら、この突刺体142を芯線11の素線間に突き刺していく。よって、この端子金具20は、芯線接続体32と蓋部材140の組み付けを確実ならしめることができるので、その蓋部材140による電線10の動きの規制が可能になる。そして、この端子金具20は、突刺体42の侵入経路のずれを抑止することができる。従って、この端子金具20は、芯線11との間の電気抵抗の上昇が抑えられるので、芯線11との電気的な接続安定性を向上させることができる。端子付き電線1は、この端子金具20を備えているので、この端子金具20が奏するものと同様の効果を得ることができる。 In this terminal fitting 20, after the electric wire 10 is assembled to the core wire connection body 32 and the lid member 140 is assembled to the core wire connection body 32, the piercing body 142 is inserted into the through hole 141a of the lid main body 141, and the piercing body is inserted into the through hole 141a. 142 is stuck between the strands of the core wire 11 . Therefore, since the terminal fitting 20 can ensure the assembly of the core wire connector 32 and the lid member 140, the movement of the electric wire 10 can be restricted by the lid member 140. FIG. This terminal fitting 20 can prevent the penetration path of the piercing body 42 from shifting. Therefore, the terminal fitting 20 can suppress an increase in electrical resistance between the terminal fitting 20 and the core wire 11, so that the electrical connection stability with the core wire 11 can be improved. Since the electric wire 1 with a terminal is provided with the terminal fitting 20, the same effect as that of the terminal fitting 20 can be obtained.

尚、本発明に係る端子金具は、複数本の電線10を接続する場合、例えば、一対の圧接体34,34のそれぞれの圧接端部34a,34aの長さと突刺体42(142)の長さを接続対象となる電線10の本数に応じて長くして、少なくとも1組の一対の圧接体34,34と少なくとも1つの突刺体42(142)から成る1つの組み合わせに複数本の電線10を接続してもよい。また、本発明に係る端子金具は、複数本の電線10を接続する場合、例えば、少なくとも1組の一対の圧接体34,34と少なくとも1つの突刺体42(142)の組み合わせを電線10毎に設けたものであってもよい。 When connecting a plurality of electric wires 10, the terminal fitting according to the present invention has, for example, the lengths of the pressure contact ends 34a, 34a of the pair of pressure contact bodies 34, 34 and the length of the piercing body 42 (142). are lengthened according to the number of wires 10 to be connected, and a plurality of wires 10 are connected to one combination comprising at least one pair of pressure contact bodies 34, 34 and at least one piercing body 42 (142). You may Further, when connecting a plurality of electric wires 10, the terminal fitting according to the present invention includes, for example, a combination of at least one pair of pressure contact bodies 34, 34 and at least one piercing body 42 (142) for each electric wire 10. It may be provided.

1 端子付き電線
10 電線
11 芯線
11a 素線
12 被覆
20 端子金具
30 端子金具本体
32 芯線接続体
32a 底部
32b 側壁部
32b 自由端
32c 開口
34 圧接体
40 蓋部材
41 蓋本体
42 突刺体
50 保持構造
140 蓋部材
141 蓋本体
141a 貫通孔
142 突刺体
Reference Signs List 1 electric wire with terminal 10 electric wire 11 core wire 11a element wire 12 coating 20 terminal fitting 30 terminal fitting main body 32 core wire connection body 32a bottom portion 32b side wall portion 32b 1 free end 32c opening 34 pressure contact body 40 lid member 41 lid body 42 piercing body 50 holding structure 140 lid member 141 lid body 141a through hole 142 piercing body

Claims (5)

端子金具本体と、
前記端子金具本体に組み付け且つ組付け状態のまま保持させる導電性の蓋部材と、
を備え、
前記端子金具本体は、複数本の素線から成る芯線が被覆で覆われた電線の当該芯線に対して物理的且つ電気的に接続させる芯線接続体を有し、
前記芯線接続体は、底部と、前記底部から立設させ、かつ、互いに間隔を空けて対向配置させた一対の片持ちの側壁部と、を有すると共に、前記一対の側壁部の間で互いに間隔を空けて対向配置させ、かつ、前記一対の側壁部におけるそれぞれの自由端の間の開口から差し入れられた前記電線の前記被覆を切り裂いて前記芯線の最外層の前記素線に圧接させる一対の圧接体を少なくとも1組有し、
前記蓋部材には、前記電線の前記被覆を突き破って、前記最外層の素線よりも内側で前記芯線の素線間に突き刺す突刺体を少なくとも1つ設けることを特徴とした端子金具。
a terminal fitting body;
a conductive lid member assembled to the terminal fitting body and held in the assembled state;
with
The terminal fitting body has a core wire connecting body that physically and electrically connects to the core wire of the electric wire in which the core wire composed of a plurality of strands is covered with a coating,
The core wire connector has a bottom and a pair of cantilever side walls erected from the bottom and opposed to each other with a space therebetween, and a space between the pair of side walls. and a pair of press contacts that are arranged to face each other with a space between them, and that are pressed against the outermost strand of the core wire by tearing the covering of the wire inserted through the opening between the free ends of the pair of side wall portions. having at least one set of bodies,
The terminal fitting is characterized in that the lid member is provided with at least one piercing body that pierces through the coating of the electric wire and pierces between the strands of the core wire inside the strands of the outermost layer.
前記突刺体は、前記素線に対する自らの押圧力と前記最外層の素線に対する前記圧接体からの押圧力とによって、その圧接体との間に介在する前記素線に対して挟持力を作用させる位置に配置することを特徴とした請求項1に記載の端子金具。 The piercing body exerts a clamping force on the wire interposed between the piercing body and the pressure contact body due to its own pressing force against the wire and the pressure force from the pressure contact body against the wire of the outermost layer. 2. The terminal fitting according to claim 1, wherein the terminal fitting is arranged at a position where the terminal fitting 前記突刺体は、先端が突き刺さり始める前記最外層の前記素線間を起点とし、前記先端が再び前記最外層に到達するまでの間の前記素線間に突き刺し得る形状であることを特徴とした請求項1又は2に記載の端子金具。 The piercing body has a shape that can pierce between the wires of the outermost layer, where the tip starts to pierce, until the tip reaches the outermost layer again. The terminal fitting according to claim 1 or 2. 前記蓋部材は、前記一対の側壁部におけるそれぞれの自由端に組み付けられ且つ保持される蓋本体を有し、
前記突刺体は、前記蓋本体の前記芯線接続体への組み付け方向に向けて前記蓋本体から突設させる又は前記芯線接続体に組み付けた前記蓋本体の貫通孔に差し込み可能で且つ前記蓋本体に取り付け可能な前記蓋本体とは別の部品であることを特徴とした請求項1,2又は3に記載の端子金具。
The lid member has a lid body attached to and held by the free ends of the pair of side walls,
The piercing body can be protruded from the lid body in the direction in which the lid body is assembled to the core wire connector, or can be inserted into a through hole of the lid body assembled to the core wire connector, and can be inserted into the lid body. 4. The terminal fitting according to claim 1, wherein the terminal fitting is a component separate from the attachable lid body.
複数本の素線から成る芯線が被覆で覆われた電線と、
前記電線に組み付けられる端子金具と、
を備え、
前記端子金具は、
端子金具本体と、
前記端子金具本体に組み付け且つ組付け状態のまま保持させる導電性の蓋部材と、
を備え、
前記端子金具本体は、前記芯線に対して物理的且つ電気的に接続させる芯線接続体を有し、
前記芯線接続体は、底部と、前記底部から立設させ、かつ、互いに間隔を空けて対向配置させた一対の片持ちの側壁部と、を有すると共に、前記一対の側壁部の間で互いに間隔を空けて対向配置させ、かつ、前記一対の側壁部におけるそれぞれの自由端の間の開口から差し入れられた前記電線の前記被覆を切り裂いて前記芯線の最外層の前記素線に圧接させる一対の圧接体を少なくとも1組有し、
前記蓋部材には、前記電線の前記被覆を突き破って、前記最外層の素線よりも内側で前記芯線の素線間に突き刺す突刺体を少なくとも1つ設けることを特徴とした端子付き電線。
An electric wire in which a core wire composed of a plurality of strands is covered with a coating;
a terminal fitting attached to the electric wire;
with
The terminal fitting is
a terminal fitting body;
a conductive lid member assembled to the terminal fitting body and held in the assembled state;
with
The terminal fitting body has a core wire connection body that is physically and electrically connected to the core wire,
The core wire connector has a bottom and a pair of cantilever side walls erected from the bottom and opposed to each other with a space therebetween, and a space between the pair of side walls. and a pair of press contacts that are arranged to face each other with a space between them, and that are pressed against the outermost strand of the core wire by tearing the covering of the wire inserted through the opening between the free ends of the pair of side wall portions. having at least one set of bodies,
An electric wire with a terminal, wherein the lid member is provided with at least one piercing body that pierces the covering of the electric wire and pierces between the strands of the core wire inside the strands of the outermost layer.
JP2021048006A 2021-03-23 2021-03-23 Terminal fitting and electric wire with terminal Pending JP2022146959A (en)

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