JP2022102338A - Cable branch connection structure - Google Patents

Cable branch connection structure Download PDF

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JP2022102338A
JP2022102338A JP2020217016A JP2020217016A JP2022102338A JP 2022102338 A JP2022102338 A JP 2022102338A JP 2020217016 A JP2020217016 A JP 2020217016A JP 2020217016 A JP2020217016 A JP 2020217016A JP 2022102338 A JP2022102338 A JP 2022102338A
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cable
insulated
branch
cores
wire
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慶紀 廣谷
Yoshinori Hirotani
昴 朝日
Subaru Asahi
慶吾 鈴木
Keigo Suzuki
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Yazaki Energy System Corp
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Yazaki Energy System Corp
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Abstract

To provide a cable branch connection structure that can easily and securely store a plurality of insulated cores of a cable in an insulated core storage groove, and has excellent connection reliability and assembly workability that can surely prevent damage to the insulated core.SOLUTION: A cable branch connection structure 1 includes: a trunk cable 2 with a plurality of insulated cores 4 exposed in the middle; a branch line cable 6 with a plurality of insulated cores 8 exposed at a terminal; a cable holder 10 that has a trunk line insulated core storage groove 12 that accommodates the plurality of insulated cores 4 of the trunk cable 2, and a branch wire insulated core storage grooves 22 that accommodates the plurality of insulated cores 8 of the branch wire cable 6 in a perpendicular direction to the trunk line insulated core storage groove 12; and a plurality of pressure welding terminals 30 having a pressure welding blade 33 for pressure welding and connecting the plurality of insulated cores 4 of the trunk cable 2 and the plurality of insulated cores 8 of the branch line cable 6. The branch wire insulated core storage groove 22 has a guide groove portion 22b that guides the insulated wire core 8 of the branch wire cable 6.SELECTED DRAWING: Figure 2

Description

本発明は、幹線ケーブルの中間に分岐線ケーブルを接続するケーブル分岐部接続構造に関する。 The present invention relates to a cable branch connection structure for connecting a branch cable in the middle of a trunk cable.

例えば、端子にそれぞれ接続された複数本の電線を収納して保護する絶縁カバーとして、特許文献1に記載されたものがある。この特許文献1に記載の絶縁カバーは、電線外皮より露出した3本の電線を嵌め込む電線抜け止め部を有したボディと、このボディにヒンジを介して開閉自在に結合され、3本の電線を嵌め込む電線抜け止め部を有した蓋体と、を備えている。そして、ボディの電線抜け止め部に3本の電線を嵌め込んだ後で、蓋体を閉じる際に、蓋体の電線抜け止め部に3本の電線をさらに嵌め込むことで、蓋体が閉じられた絶縁カバーから3本の電線が抜けるのを防止している。 For example, there is an insulating cover described in Patent Document 1 as an insulating cover for storing and protecting a plurality of electric wires connected to terminals. The insulating cover described in Patent Document 1 has a body having an electric wire retaining portion for fitting three electric wires exposed from the outer skin of the electric wire, and the three electric wires which are openably and closably connected to the body via a hinge. It is provided with a lid having a wire retaining portion for fitting the wire. Then, after fitting the three wires into the wire retaining portion of the body, when closing the lid, the lid is closed by further fitting the three wires into the wire retaining portion of the lid. It prevents the three electric wires from coming off from the insulating cover.

特開2001-15208号公報Japanese Unexamined Patent Publication No. 2001-15208

しかしながら、前記従来の絶縁カバーでは、蓋体を閉じる際に、蓋体の電線抜け止め部に3本の電線を手作業で正確に嵌め込むことが難しい。また、ボディや蓋体の各電線抜け止め部に3本の電線が嵌め込まれない状態で蓋体を閉めると、電線がボディと蓋体で挟み込まれてしまうことで、電線を傷付けて接続不良を起こす虞がある。 However, with the conventional insulating cover, it is difficult to accurately manually fit the three electric wires into the electric wire retaining portion of the lid when closing the lid. In addition, if the lid is closed with the three wires not fitted into the wire retaining parts of the body and lid, the wires will be pinched between the body and the lid, damaging the wires and causing poor connection. There is a risk of waking up.

本発明は、このような従来技術が有する課題に鑑みてなされたものである。そして本発明の目的は、絶縁線心収納溝にケーブルの複数の絶縁線心を簡単かつ確実に収納することができ、絶縁線心の傷付きを確実に防止することができる接続信頼性及び組付け作業性に優れたケーブル分岐部接続構造を提供することにある。 The present invention has been made in view of the problems of the prior art. An object of the present invention is connection reliability and assembly that can easily and surely store a plurality of insulated wire cores of a cable in an insulated wire core storage groove and surely prevent damage to the insulated wire core. It is an object of the present invention to provide a cable branch connection structure excellent in attachment workability.

本発明の態様に係るケーブル分岐部接続構造は、中間のシースを皮剥きして複数の絶縁線心を露出させた幹線ケーブルと、端末のシースを皮剥きして複数の絶縁線心を露出させた分岐線ケーブルと、前記幹線ケーブルの複数の絶縁線心を収納する幹線絶縁線心収納溝を有すると共に、前記分岐線ケーブルの複数の絶縁線心を収納する分岐線絶縁線心収納溝を前記幹線絶縁線心収納溝に対して垂直方向に有するケーブルホルダと、前記幹線ケーブルの複数の絶縁線心と前記分岐線ケーブルの複数の絶縁線心とを圧接接続する圧接刃を有する複数の圧接端子と、を備え、前記分岐線絶縁線心収納溝は、前記分岐線ケーブルの絶縁線心を誘導する誘導溝部を有するものである。 In the cable branch connection structure according to the embodiment of the present invention, the trunk cable in which the intermediate sheath is peeled to expose a plurality of insulated cores and the sheath of the terminal are peeled to expose a plurality of insulated cores. The branch wire cable has a trunk line insulated core storage groove for accommodating a plurality of insulated cores of the trunk cable, and the branch wire insulated core storage groove for accommodating a plurality of insulated cores of the branch wire cable. A plurality of pressure welding terminals having a cable holder held in a direction perpendicular to the trunk line insulating core storage groove and a pressure welding blade for pressure welding and connecting a plurality of insulated wire cores of the trunk line cable and a plurality of insulated wire cores of the branch wire cable. The branch line insulated wire core accommodating groove has a guide groove portion for guiding the insulated wire core of the branch line cable.

前記分岐線絶縁線心収納溝は、前記分岐線ケーブルの絶縁線心の本数に対応する数形成され、中央に位置する分岐線絶縁線心収納溝は、直線状に形成され、両側に位置する分岐線絶縁線心収納溝は、線心導入口側が傾斜して拡径された誘導溝部になっていて、残りの部位は、前記中央に位置する分岐線絶縁線心収納溝に対して平行になるように形成されていることが好ましい。 The number of the branch line insulated core accommodating grooves is formed corresponding to the number of the insulated wire cores of the branch line cable, and the branch line insulated core accommodating groove located at the center is formed linearly and is located on both sides. The branch line insulated core storage groove is a guide groove portion whose diameter is expanded by inclining the core introduction port side, and the remaining portion is parallel to the branch line insulated core storage groove located in the center. It is preferable that it is formed so as to be.

前記分岐線ケーブルのシースの収納口である分岐線シース収納部の間隔と前記傾斜して拡径された誘導溝部の距離とが一定比率以上であることが好ましい。 It is preferable that the distance between the branch wire sheath accommodating portion, which is the accommodating port of the sheath of the branch wire cable, and the distance of the inclined and expanded guide groove portion are a certain ratio or more.

前記ケーブルホルダに組み付けられるカバーを備え、前記カバーの裏面に前記複数の圧接端子が取り付けられ、前記ケーブルホルダに前記カバーを組み付ける際に、前記幹線ケーブルの複数の絶縁線心の各被覆と対応する前記分岐線ケーブルの複数の絶縁線心の各被覆を前記複数の圧接端子の各圧接刃でそれぞれ切断しながら前記対応する各絶縁線心の線心と前記各圧接刃が接触することで電気的に接続されていることが好ましい。 A cover to be assembled to the cable holder is provided, and the plurality of pressure welding terminals are attached to the back surface of the cover, and when the cover is assembled to the cable holder, it corresponds to each coating of a plurality of insulated cores of the trunk cable. While cutting each coating of the plurality of insulated cores of the branch wire cable with the respective pressure welding blades of the plurality of pressure welding terminals, the cores of the corresponding insulating cores and the respective pressure welding blades come into contact with each other electrically. It is preferable that it is connected to.

前記ケーブルホルダの分岐線絶縁線心収納溝に対応する部分と前記カバーとの間に組み付けられる線心飛び出し防止用のミドルカバーを備え、前記ケーブルホルダの分岐線絶縁線心収納溝に対応する部分に前記ミドルカバーを組み付けた後で前記分岐線ケーブルの絶縁線心を前記分岐線絶縁線心収納溝に収納するようにしていることが好ましい。 A portion corresponding to the branch wire insulated core storage groove of the cable holder, provided with a middle cover for preventing the core from popping out, which is assembled between the portion corresponding to the branch wire insulated core storage groove of the cable holder and the cover. After assembling the middle cover to the above, it is preferable that the insulated core of the branch wire cable is housed in the branch wire insulated core accommodating groove.

本発明によれば、絶縁線心収納溝にケーブルの複数の絶縁線心を簡単かつ確実に収納することができ、絶縁線心の傷付きを確実に防止することができる接続信頼性及び組付け作業性に優れたケーブル分岐部接続構造を提供することができる。 According to the present invention, a plurality of insulated wire cores of a cable can be easily and surely stored in the insulated wire core storage groove, and connection reliability and assembly that can surely prevent damage to the insulated wire core can be prevented. It is possible to provide a cable branch connection structure having excellent workability.

本発明の実施形態に係るケーブル分岐部接続構造の一例を示す斜視図である。It is a perspective view which shows an example of the cable branch part connection structure which concerns on embodiment of this invention. 上記ケーブル分岐部接続構造の分解斜視図である。It is an exploded perspective view of the said cable branch part connection structure. 上記ケーブル分岐部接続構造に用いられるケーブルホルダの平面図である。It is a top view of the cable holder used for the said cable branch connection structure. (a)は上記ケーブルホルダの幹線絶縁線心収納溝及び幹線シース収納部の周辺部分の拡大斜視図、(b)は図3中IV-IV線に沿う断面図である。(A) is an enlarged perspective view of the peripheral portion of the trunk line insulated core storage groove and the trunk line sheath storage portion of the cable holder, and (b) is a cross-sectional view taken along the IV-IV line in FIG. 上記ケーブルホルダの第2ホルダ本体の平面図である。It is a top view of the 2nd holder body of the said cable holder. 上記ケーブル分岐部接続構造に用いられる圧接端子の斜視図である。It is a perspective view of the pressure welding terminal used in the said cable branch part connection structure. 上記ケーブル分岐部接続構造に用いられるカバーの底面図である。It is a bottom view of the cover used for the said cable branch connection structure. 上記ケーブルホルダに幹線ケーブルと分岐線ケーブルとをT字状に配線した状態を示す平面図である。It is a top view which shows the state which the trunk line cable and the branch line cable are wired in a T shape in the said cable holder. (a)は上記幹線絶縁線心収納溝に幹線ケーブルの絶縁線心を収納する前の状態を示す断面図である。(b)は同幹線絶縁線心収納溝に幹線ケーブルの絶縁線心を収納した状態を示す断面図である。(c)は上記ケーブルホルダの幹線シース収納部及び分岐線シース収納部における各ケーブルのシースを保持するシース保持部の断面図である。(A) is a cross-sectional view showing a state before accommodating the insulated core of the trunk cable in the trunk-insulated core accommodating groove. (B) is a cross-sectional view showing a state in which the insulated core of the trunk cable is housed in the trunk line insulated core storage groove. (C) is a cross-sectional view of a sheath holding portion for holding the sheath of each cable in the trunk wire sheath accommodating portion and the branch wire sheath accommodating portion of the cable holder. 上記第2ホルダ本体にミドルカバーを組み付けた後で分岐線ケーブルの絶縁線心を収納する前の状態を示す斜視図である。It is a perspective view which shows the state before accommodating the insulating wire core of a branch line cable after assembling the middle cover to the 2nd holder main body. 上記第2ホルダ本体にミドルカバーを組み付けた後で分岐線ケーブルの絶縁線心を収納した後の状態を示す斜視図である。It is a perspective view which shows the state after the insulation wire core of a branch line cable is housed after assembling the middle cover to the 2nd holder main body. 上記カバーの裏面に圧接端子を取り付けた状態を示す斜視図である。It is a perspective view which shows the state which attached the pressure welding terminal to the back surface of the cover. 上記ケーブル分岐部接続構造の分岐線ケーブルに照明機器を接続した状態を示す斜視図である。It is a perspective view which shows the state which the lighting equipment is connected to the branch line cable of the said cable branch part connection structure.

以下、図面を用いて本発明の実施形態に係るケーブル分岐部接続構造について詳細に説明する。 Hereinafter, the cable branch connection structure according to the embodiment of the present invention will be described in detail with reference to the drawings.

図1は本発明の実施形態に係るケーブル分岐部接続構造の一例を示す斜視図である。図2はケーブル分岐部接続構造の分解斜視図である。図3はケーブル分岐部接続構造に用いられるケーブルホルダの平面図である。図4(a)はケーブルホルダの幹線絶縁線心収納溝及び幹線シース収納部の周辺部分の拡大斜視図である。図4(b)は図3中IV-IV線に沿う断面図である。図5はケーブルホルダの第2ホルダ本体の平面図である。図6はケーブル分岐部接続構造に用いられる圧接端子の斜視図である。図7はケーブル分岐部接続構造に用いられるカバーの底面図である。図8はケーブルホルダに幹線ケーブルと分岐線ケーブルとをT字状に配線した状態を示す平面図である。図9(a)は幹線絶縁線心収納溝に幹線ケーブルの絶縁線心を収納する前の状態を示す断面図である。図9(b)は幹線絶縁線心収納溝に幹線ケーブルの絶縁線心を収納した状態を示す断面図である。図9(c)はケーブルホルダの幹線シース収納部及び分岐線シース収納部における各ケーブルのシースを保持するシース保持部の断面図である。図10は第2ホルダ本体にミドルカバーを組み付けた後で分岐線ケーブルの絶縁線心を収納する前の状態を示す斜視図である。図11は第2ホルダ本体にミドルカバーを組み付けた後で分岐線ケーブルの絶縁線心を収納した後の状態を示す斜視図である。図12はカバーの裏面に圧接端子を取り付けた状態を示す斜視図である。図13はケーブル分岐部接続構造の分岐線ケーブルに照明機器を接続した状態を示す斜視図である。 FIG. 1 is a perspective view showing an example of a cable branch connection structure according to an embodiment of the present invention. FIG. 2 is an exploded perspective view of the cable branch connection structure. FIG. 3 is a plan view of the cable holder used in the cable branch connection structure. FIG. 4A is an enlarged perspective view of the peripheral portion of the trunk line insulated core storage groove and the trunk wire sheath storage portion of the cable holder. FIG. 4B is a cross-sectional view taken along the line IV-IV in FIG. FIG. 5 is a plan view of the second holder main body of the cable holder. FIG. 6 is a perspective view of a pressure welding terminal used in the cable branch connection structure. FIG. 7 is a bottom view of the cover used for the cable branch connection structure. FIG. 8 is a plan view showing a state in which the main cable and the branch cable are wired in a T shape in the cable holder. FIG. 9A is a cross-sectional view showing a state before the insulated core of the trunk cable is stored in the trunk isolated core storage groove. FIG. 9B is a cross-sectional view showing a state in which the insulated core of the trunk cable is housed in the trunk isolated core storage groove. FIG. 9 (c) is a cross-sectional view of a sheath holding portion for holding the sheath of each cable in the trunk wire sheath accommodating portion and the branch wire sheath accommodating portion of the cable holder. FIG. 10 is a perspective view showing a state after assembling the middle cover to the second holder main body and before accommodating the insulated wire core of the branch wire cable. FIG. 11 is a perspective view showing a state after the insulating wire core of the branch wire cable is housed after the middle cover is assembled to the second holder main body. FIG. 12 is a perspective view showing a state in which the pressure welding terminal is attached to the back surface of the cover. FIG. 13 is a perspective view showing a state in which a lighting device is connected to a branch line cable having a cable branch connection structure.

図1、図2に示すように、ケーブル分岐部接続構造1は、3芯の幹線ケーブル2と、3芯の分岐線ケーブル6と、平面T字形のケーブルホルダ10と、3つの圧接端子30と、ケーブルホルダ10に取り付けられる平面T字形のカバー40と、を備えている。また、ケーブル分岐部接続構造1は、ケーブルホルダ10に組み付けられるミドルカバー60を備えている。 As shown in FIGS. 1 and 2, the cable branch connection structure 1 includes a 3-core trunk cable 2, a 3-core branch cable 6, a flat T-shaped cable holder 10, and three pressure welding terminals 30. , A flat T-shaped cover 40 attached to the cable holder 10. Further, the cable branch connection structure 1 includes a middle cover 60 that can be attached to the cable holder 10.

図2、図8、図9(a),(b)に示すように、幹線ケーブル2は、3芯の平形ケーブル(VVFケーブル)であり、その中間3aのシース3を皮剥きして3つの絶縁線心4を露出させている。この各絶縁線心4は、被覆5aで覆われた線心(導体)5bを有している。また、図2、図8、図9(c)に示すように、分岐線ケーブル6は、3芯の平形ケーブル(VVFケーブル)であり、その端末7aのシース7を皮剥きして3つの絶縁線心8を露出させている。この各絶縁線心8は、被覆9aで覆われた線心(導体)9bを有している。 As shown in FIGS. 2, 8, 9 (a) and 9 (b), the trunk cable 2 is a 3-core flat cable (VVF cable), and the sheath 3 of the intermediate 3a is peeled off to form three. The insulated wire core 4 is exposed. Each of the insulated cores 4 has a core (conductor) 5b covered with a coating 5a. Further, as shown in FIGS. 2, 8 and 9 (c), the branch line cable 6 is a 3-core flat cable (VVF cable), and the sheath 7 of the terminal 7a is peeled off to provide three insulations. The core 8 is exposed. Each of the insulated cores 8 has a core (conductor) 9b covered with a coating 9a.

図2、図3、図4(a)に示すように、ケーブルホルダ10は、合成樹脂製で平面T字形に形成されている。すなわち、ケーブルホルダ10は、幹線ケーブル2の長手方向に延びる第1ホルダ本体11と、この第1ホルダ本体11の中央から垂直方向に一体突出形成された第2ホルダ本体21と、を有している。そして、第1ホルダ本体11の中央には、幹線ケーブル2の3つの絶縁線心4を収納する幹線絶縁線心収納溝12を有している。 As shown in FIGS. 2, 3, and 4 (a), the cable holder 10 is made of synthetic resin and is formed in a flat T-shape. That is, the cable holder 10 has a first holder main body 11 extending in the longitudinal direction of the trunk cable 2, and a second holder main body 21 integrally protruding vertically from the center of the first holder main body 11. There is. Further, in the center of the first holder main body 11, there is a trunk line insulated core storage groove 12 for accommodating the three insulated cores 4 of the trunk cable 2.

図4(a),(b)、図9(a),(b)に示すように、ケーブルホルダ10の第1ホルダ本体11の幹線絶縁線心収納溝12は、幹線ケーブル2の3つの絶縁線心4をそれぞれ分離した位置に配置する一対の離隔リブ13,13を有している。この一対の離隔リブ13,13は、その各頂部から外側の中央にかけて、幹線ケーブル2の各絶縁線心4を各離隔リブ13で区画された3つの幹線絶縁線心収納溝12へ案内する傾斜面13aをそれぞれ有している。 As shown in FIGS. 4 (a), 4 (b), 9 (a), and 9 (b), the trunk line insulating core storage groove 12 of the first holder main body 11 of the cable holder 10 has three insulations of the trunk cable 2. It has a pair of separating ribs 13 and 13 that arrange the cores 4 at separate positions. The pair of separating ribs 13 and 13 are inclined to guide each insulating core 4 of the trunk cable 2 to the three trunk insulating core storage grooves 12 partitioned by the separating ribs 13 from their respective tops to the center of the outside. Each has a surface 13a.

また、図3に示すように、第1ホルダ本体11の幹線絶縁線心収納溝12には、後述する3つの圧接端子30の幹線ケーブル2の絶縁線心4の接続用の各圧接刃33が収納される圧接刃収納溝14が形成されている。さらに、第1ホルダ本体11の幹線絶縁線心収納溝12には、後述するカバー40の各圧接端子30の離隔用の各離隔リブ44が収納される離隔リブ収納溝15が形成されている。 Further, as shown in FIG. 3, in the trunk line insulated core storage groove 12 of the first holder main body 11, each pressure welding blade 33 for connecting the insulated wire core 4 of the trunk cable 2 of the three pressure welding terminals 30 described later is provided. A pressure welding blade storage groove 14 to be stored is formed. Further, the trunk line insulated core storage groove 12 of the first holder main body 11 is formed with a separation rib storage groove 15 in which each separation rib 44 for separation of each pressure welding terminal 30 of the cover 40, which will be described later, is stored.

さらに、図2、図3に示すように、ケーブルホルダ10の第1ホルダ本体11の両端側には、幹線ケーブル2のシース3を収納する一対の幹線シース収納部16,16を有している。この各幹線シース収納部16は、幹線ケーブル2のシース3を保持する保持アーム(シース保持部)17を有している。この保持アーム17は、図9(c)に示すように、幹線ケーブル2のシース3に合わせた形状になっており、先端内側の突起17aがシース3に噛み込むことで、機械的に保持する構造となっている。 Further, as shown in FIGS. 2 and 3, a pair of trunk line sheath accommodating portions 16 and 16 for accommodating the sheath 3 of the trunk line cable 2 are provided on both ends of the first holder main body 11 of the cable holder 10. .. Each trunk line sheath accommodating portion 16 has a holding arm (sheath holding portion) 17 for holding the sheath 3 of the trunk line cable 2. As shown in FIG. 9C, the holding arm 17 has a shape that matches the sheath 3 of the trunk cable 2, and the protrusion 17a inside the tip bites into the sheath 3 to mechanically hold the holding arm 17. It has a structure.

さらに、図2、図3、図4(a)に示すように、ケーブルホルダ10の第1ホルダ本体11の中央の外側の2箇所及び保持アーム17の両外側には、後述するカバー40のロック爪47が係止される係止部18がそれぞれ形成されている。 Further, as shown in FIGS. 2, 3, and 4 (a), the cover 40, which will be described later, is locked at two locations on the outer side of the center of the first holder main body 11 of the cable holder 10 and on both outer sides of the holding arm 17. Locking portions 18 to which the claws 47 are locked are formed.

図2、図3、図4(a)に示すように、ケーブルホルダ10の第2ホルダ本体21の中央より第1ホルダ本体11側には、分岐線ケーブル6の3つの絶縁線心8を収納する3つの分岐線絶縁線心収納溝22を幹線絶縁線心収納溝12に対して垂直方向に有している。 As shown in FIGS. 2, 3, and 4 (a), the three insulated cores 8 of the branch wire cable 6 are housed on the side of the first holder main body 11 from the center of the second holder main body 21 of the cable holder 10. The three branch wire insulated core accommodating grooves 22 are provided in the direction perpendicular to the trunk line insulated core accommodating groove 12.

図3、図5に示すように、3つの分岐線絶縁線心収納溝22のうちの中央に位置する分岐線絶縁線心収納溝22は、幹線絶縁線心収納溝12に対して垂直方向に一直線状に延びている。また、この両側に位置する分岐線絶縁線心収納溝22,22は、第2ホルダ本体21の端側においてへ字状に折り曲げられ、中央から幹線絶縁線心収納溝12側にかけて中央に位置する分岐線絶縁線心収納溝22と平行になるように延びている。詳述すると、図5に示すように、両側に位置する分岐線絶縁線心収納溝22,22は、線心導入口22a側が傾斜して半円弧面状に拡径された誘導溝部22bになっている。そして、誘導溝部22b以外の残りの部位22cは、中央に位置する分岐線絶縁線心収納溝22に対して平行になるように形成されている。この傾斜して半円弧面状に拡径された誘導溝部22bは、分岐線ケーブル6の両側の絶縁線心8,8の先端側を誘導して整理不要で簡単かつスムーズに収納する形状になっている。つまり、分岐線ケーブル6のシース7の収納口である分岐線シース収納部26の間隔をA、両側の分岐線絶縁線心収納溝22,22の中心間の距離をB、傾斜して拡径された誘導溝部22bの長さをCとした場合、(B-A)/2:C=1:2以上になる形状である。この一定比率以上の形状により、図10、図11に示すように、分岐線ケーブル6の3つの絶縁線心8を第2ホルダ本体21の3つの分岐線絶縁線心収納溝22に収納する際に、作業者が手作業で各絶縁線心8を整えることなく収納して配線できるようになっている。 As shown in FIGS. 3 and 5, the branch line insulated core storage groove 22 located at the center of the three branch line insulated core storage grooves 22 is perpendicular to the trunk line insulated core storage groove 12. It extends in a straight line. Further, the branch line insulated core storage grooves 22 and 22 located on both sides thereof are bent in a V shape on the end side of the second holder main body 21 and are located in the center from the center to the trunk line insulated core storage groove 12 side. The branch wire is extended so as to be parallel to the insulated wire core accommodating groove 22. More specifically, as shown in FIG. 5, the branch line insulated core accommodating grooves 22 and 22 located on both sides are guided groove portions 22b in which the core introduction port 22a side is inclined and the diameter is expanded in a semicircular arc surface shape. ing. The remaining portion 22c other than the guide groove portion 22b is formed so as to be parallel to the branch line insulated wire core accommodating groove 22 located at the center. The guide groove portion 22b that is inclined and expanded in a semi-circular arc surface has a shape that guides the tip ends of the insulating cores 8 and 8 on both sides of the branch line cable 6 and can be easily and smoothly stored without rearranging. ing. That is, the distance between the branch wire sheath accommodating portions 26, which are the accommodating ports of the sheath 7 of the branch wire cable 6, is A, the distance between the centers of the bifurcated wire insulated core accommodating grooves 22 and 22 on both sides is B, and the diameter is expanded by inclining. When the length of the guided groove portion 22b is C, the shape is (BA) / 2: C = 1: 2 or more. Due to the shape having a certain ratio or more, as shown in FIGS. 10 and 11, when the three insulated cores 8 of the branch wire cable 6 are stored in the three branched wire insulated core storage grooves 22 of the second holder main body 21. In addition, the operator can manually store and wire the insulated wire cores 8 without adjusting them.

また、図3に示すように、第2ホルダ本体21の3つの分岐線絶縁線心収納溝22には、後述する3つの圧接端子30の分岐線ケーブル6の絶縁線心8の接続用の各圧接刃33が収納される圧接刃収納溝24が形成されている。さらに、第2ホルダ本体21の3つの分岐線絶縁線心収納溝22には、後述するカバー40の各圧接端子30の離隔用の各離隔リブ44が収納される離隔リブ収納溝25が形成されている。 Further, as shown in FIG. 3, the three branch wire insulated core storage grooves 22 of the second holder main body 21 are connected to the insulated wire core 8 of the branch wire cable 6 of the three pressure welding terminals 30 described later. A pressure welding blade storage groove 24 in which the pressure welding blade 33 is stored is formed. Further, in the three branch line insulated core storage grooves 22 of the second holder main body 21, a separation rib storage groove 25 for storing each separation rib 44 for separation of each pressure welding terminal 30 of the cover 40, which will be described later, is formed. ing.

図2、図3に示すように、ケーブルホルダ10の第2ホルダ本体21の端側には、分岐線ケーブル6のシース7を収納する分岐線シース収納部26を有している。この分岐線シース収納部26は、分岐線ケーブル6のシース7を保持する保持アーム(シース保持部)27を有している。この保持アーム27は、図9(c)に示すように、分岐線ケーブル6のシース7に合わせた形状になっており、先端内側の突起27aがシース7に噛み込むことで、機械的に保持する構造となっている。 As shown in FIGS. 2 and 3, a branch wire sheath accommodating portion 26 for accommodating the sheath 7 of the branch wire cable 6 is provided on the end side of the second holder main body 21 of the cable holder 10. The branch wire sheath accommodating portion 26 has a holding arm (sheath holding portion) 27 for holding the sheath 7 of the branch wire cable 6. As shown in FIG. 9C, the holding arm 27 has a shape that matches the sheath 7 of the branch wire cable 6, and the protrusion 27a on the inner tip of the holding arm 27 is mechanically held by engaging with the sheath 7. It has a structure to do.

さらに、図2、図3、図8に示すように、ケーブルホルダ10の第2ホルダ本体21の中央の両外側及び保持アーム27の両外側には、後述するカバー40のロック爪47が係止される係止部28がそれぞれ形成されている。 Further, as shown in FIGS. 2, 3, and 8, lock claws 47 of the cover 40, which will be described later, are locked to both outer sides of the center of the second holder main body 21 of the cable holder 10 and both outer sides of the holding arm 27. The locking portions 28 to be locked are formed respectively.

図6に示すように、圧接端子30は、3つの固定孔32を有した天板部31と、この天板部31の両端において幹線ケーブル2の接続用と分岐線ケーブル6の接続用として直角に向くように設けられた各一対の圧接刃33,33と、を備えている。すなわち、圧接端子30は、天板部31の両端側に、幹線ケーブル2の各絶縁線心4と分岐線ケーブル6の各絶縁線心8に対して差し込むことで、それぞれの絶縁線心4,8の被覆5a,9aを切断しつつ線心(導体)5b,9bと接触する圧接刃33を設けている。天板部31の両端に設けられた各圧接刃33は、幹線ケーブル2の接続用と分岐線ケーブル6の接続用として直角に相対向するように配置されている。また、圧接端子30の天板部31に設けられた固定孔32は、カバー40に設けられた圧接端子固定部43に嵌め込まれて固定されるようになっている。なお、カバー40に圧接端子30を固定する方法は、インサート成形や一体成型であっても良い。 As shown in FIG. 6, the pressure welding terminal 30 is perpendicular to the top plate portion 31 having three fixing holes 32 and at both ends of the top plate portion 31 for connecting the main line cable 2 and connecting the branch line cable 6. Each pair of pressure welding blades 33, 33 provided so as to face a right angle is provided. That is, the pressure welding terminals 30 are inserted into both ends of the top plate portion 31 with respect to the insulated cores 4 of the main cable 2 and the insulated cores 8 of the branch cable 6, respectively. A pressure welding blade 33 that comes into contact with the cores (conductors) 5b and 9b while cutting the coatings 5a and 9a of 8 is provided. The pressure contact blades 33 provided at both ends of the top plate portion 31 are arranged so as to face each other at right angles for connecting the trunk line cable 2 and connecting the branch line cable 6. Further, the fixing hole 32 provided in the top plate portion 31 of the pressure welding terminal 30 is fitted and fixed in the pressure welding terminal fixing portion 43 provided in the cover 40. The method of fixing the pressure welding terminal 30 to the cover 40 may be insert molding or integral molding.

図1、図2、図7、図12に示すように、カバー40は、合成樹脂製で平面T字形に形成されている。すなわち、カバー40は、ケーブルホルダ10の第1ホルダ本体11に組み付けられる第1カバー本体41と、この第1カバー本体41の中央から垂直方向に一体突出形成され、第2ホルダ本体21に組み付けられる第2カバー本体42と、を有している。 As shown in FIGS. 1, 2, 7, and 12, the cover 40 is made of synthetic resin and is formed in a flat T-shape. That is, the cover 40 is integrally projected from the center of the first cover main body 41, which is assembled to the first holder main body 11 of the cable holder 10, in the vertical direction, and is assembled to the second holder main body 21. It has a second cover main body 42 and.

図7、図12に示すように、カバー40の第1カバー本体41の裏面41bの中央から第2カバー本体42の裏面42bの基部側にかけて、3つの圧接端子30の各固定孔32が嵌合する円柱状の各3つの圧接端子固定部43を並列段差状に有している。また、各3つの圧接端子固定部43の両側の上下の位置には、各圧接端子30を離隔して保護する離隔リブ44を有している。このカバー40の裏面41b,42bに固定された各圧接端子30の圧接刃33と離隔リブ44は、カバー40をケーブルホルダ10に組み付けた際に、ケーブルホルダ10の圧接刃収納溝14,24と離隔リブ収納溝15,25に対応する位置に設けられている。 As shown in FIGS. 7 and 12, each fixing hole 32 of the three pressure welding terminals 30 is fitted from the center of the back surface 41b of the first cover body 41 of the cover 40 to the base side of the back surface 42b of the second cover body 42. Each of the three columnar pressure welding terminal fixing portions 43 is provided in a parallel stepped shape. Further, at the upper and lower positions on both sides of each of the three pressure contact terminal fixing portions 43, separation ribs 44 that separate and protect each pressure contact terminal 30 are provided. When the cover 40 is assembled to the cable holder 10, the pressure welding blades 33 and the separation ribs 44 of the pressure welding terminals 30 fixed to the back surfaces 41b and 42b of the cover 40 are combined with the pressure welding blade storage grooves 14 and 24 of the cable holder 10. It is provided at a position corresponding to the separation rib storage grooves 15 and 25.

また、図7、図12に示すように、カバー40の第1カバー本体41の裏面41bの両側には、幹線ケーブル2のシース3を保持する複数のシース保持用リブ45を有している。さらに、カバー40の第2カバー本体42の裏面42bの端部側には、分岐線ケーブル6のシース7を保持する複数のシース保持用リブ46を有している。 Further, as shown in FIGS. 7 and 12, a plurality of sheath holding ribs 45 for holding the sheath 3 of the trunk cable 2 are provided on both sides of the back surface 41b of the first cover main body 41 of the cover 40. Further, on the end side of the back surface 42b of the second cover main body 42 of the cover 40, a plurality of sheath holding ribs 46 for holding the sheath 7 of the branch line cable 6 are provided.

さらに、図2、図12に示すように、カバー40の第1カバー本体41の中央の外側の2箇所及び第1カバー本体41の両端の外側には、第1ホルダ本体11の係止部18に係止されるロック爪47がそれぞれ一体突出形成されている。また、カバー40の第2カバー本体42の基部の両外側及び第2カバー本体42の端部の外側には、第2ホルダ本体21の係止部28に係止されるロック爪47がそれぞれ一体突出形成されている。 Further, as shown in FIGS. 2 and 12, the locking portions 18 of the first holder main body 11 are located on the outer sides of the center of the first cover main body 41 of the cover 40 and on the outer sides of both ends of the first cover main body 41. The lock claws 47 that are locked to the lock claws 47 are integrally projected. Further, on both outer sides of the base of the second cover main body 42 of the cover 40 and the outer side of the end portion of the second cover main body 42, lock claws 47 locked to the locking portion 28 of the second holder main body 21 are integrated. It is overhanging.

そして、ケーブルホルダ10にカバー40を嵌合する際に、幹線ケーブル2の各絶縁線心4の被覆5aと対応する分岐線ケーブル6の各絶縁線心8の被覆9aを各圧接端子30の圧接刃33で切断して圧接刃33が各絶縁線心4,8の線心5b,9bに接触する。これにより、幹線ケーブル2のシース3の中間3aにおいて幹線ケーブル2の3つ絶縁線心4と分岐線ケーブル6の3つ絶縁線心8とが3つの圧接端子30を介して電気的に分岐されて接続されるようになっている。この幹線ケーブル2の中間に一端側が分岐接続された分岐線ケーブル6の他端側には、図13に示すように、接続機器としての照明機器50が接続される。 Then, when the cover 40 is fitted to the cable holder 10, the coating 9a of each insulating core 8 of the corresponding branch wire cable 6 and the coating 5a of each insulating core 4 of the trunk cable 2 are pressure-welded to each pressure welding terminal 30. After cutting with the blade 33, the pressure welding blade 33 comes into contact with the cores 5b and 9b of the insulated cores 4 and 8. As a result, in the middle 3a of the sheath 3 of the trunk cable 2, the three insulated cores 4 of the trunk cable 2 and the three insulated cores 8 of the branch cable 6 are electrically branched via the three pressure welding terminals 30. It is designed to be connected. As shown in FIG. 13, a lighting device 50 as a connecting device is connected to the other end side of the branch line cable 6 in which one end side is branched and connected in the middle of the trunk line cable 2.

図2、図10、図11に示すように、線心飛び出し防止用のミドルカバー60は、合成樹脂により第2ホルダ本体21の分岐線シース収納部26を除く大きさの板状に形成されており、3つの分岐線絶縁線心収納溝22に対応する部分を覆うものである。このミドルカバー60には、3つの分岐線絶縁線心収納溝22を覆った際に、圧接刃収納溝24と離隔リブ収納溝25を露出させる段差矩形状の開口部61が形成されている。また、ミドルカバー60の両側には、第2ホルダ本体21の両側に設けられた係止部29に係止されるロック爪62が一体形成されている。そして、図10に示すように、第2ホルダ本体21にミドルカバー60をロック爪62を介して組み付けた後で、分岐線ケーブル6の3つの絶縁線心4の先端を3つの分岐線絶縁線心収納溝22の線心導入口22aから挿入することができるようになっている。 As shown in FIGS. 2, 10 and 11, the middle cover 60 for preventing the line center from popping out is formed of synthetic resin into a plate shape having a size excluding the branch wire sheath accommodating portion 26 of the second holder main body 21. It covers the portion corresponding to the three branch line insulated wire core accommodating grooves 22. The middle cover 60 is formed with a stepped rectangular opening 61 that exposes the pressure welding blade storage groove 24 and the separation rib storage groove 25 when the three branch line insulated wire core storage grooves 22 are covered. Further, on both sides of the middle cover 60, lock claws 62 to be locked to the locking portions 29 provided on both sides of the second holder main body 21 are integrally formed. Then, as shown in FIG. 10, after the middle cover 60 is assembled to the second holder main body 21 via the lock claw 62, the tips of the three insulated wire cores 4 of the branch wire cable 6 are connected to the three branched wire insulated wires. It can be inserted from the core introduction port 22a of the core storage groove 22.

以上実施形態のケーブル分岐部接続構造1によれば、幹線ケーブル2の中間に分岐線ケーブル6の一端側の端末を接続する場合には、まず、図2、図8示すように、幹線ケーブル2の中間3aのシース3を皮剥きして3つの絶縁線心4を露出させておく。同様に、分岐線ケーブル6の端末7aのシース7を皮剥きして3つの絶縁線心8を露出させておく。 According to the cable branch connection structure 1 of the above embodiment, when connecting the terminal on one end side of the branch line cable 6 to the middle of the trunk line cable 2, first, as shown in FIGS. 2 and 8, the trunk line cable 2 The sheath 3 of the middle 3a of the above is peeled off to expose the three insulated wire cores 4. Similarly, the sheath 7 of the terminal 7a of the branch wire cable 6 is peeled off to expose the three insulated wire cores 8.

次に、図8に示すように、ケーブルホルダ10の幹線絶縁線心収納溝12に幹線ケーブル2の3つの絶縁線心4を収納する。同様に、ケーブルホルダ10の第1ホルダ本体11の両端側の一対の幹線シース収納部16,16に幹線ケーブル2の両側のシース3,3を収納する。さらに、ケーブルホルダ10の3つの分岐線絶縁線心収納溝22に分岐線ケーブル6の絶縁線心8を収納する。同様に、ケーブルホルダ10の分岐線シース収納部26に分岐線ケーブル6の端末7aのシース7を収納する。これにより、ケーブルホルダ10の表面に幹線ケーブル2と分岐線ケーブル6はT字状に配線される。 Next, as shown in FIG. 8, the three insulated cores 4 of the trunk cable 2 are stored in the trunk-insulated core storage groove 12 of the cable holder 10. Similarly, the sheaths 3 and 3 on both sides of the trunk cable 2 are housed in the pair of trunk sheath housing portions 16 and 16 on both ends of the first holder main body 11 of the cable holder 10. Further, the insulated wire core 8 of the branch wire cable 6 is housed in the three branch wire insulated core storage grooves 22 of the cable holder 10. Similarly, the sheath 7 of the terminal 7a of the branch line cable 6 is stored in the branch line sheath storage portion 26 of the cable holder 10. As a result, the trunk cable 2 and the branch cable 6 are wired in a T shape on the surface of the cable holder 10.

図9(a),(b)に示すように、幹線絶縁線心収納溝12に幹線ケーブル2の各絶縁線心4を収納する際に、絶縁線心4が離隔リブ13の傾斜面13aで案内されて離隔リブ13で区画された各幹線絶縁線心収納溝12内の正規の位置に簡単かつ確実に収納される。これにより、ケーブルホルダ10にカバー40を組み付ける際に、絶縁線心4をケーブルホルダ10とカバー40との間で挟み込むことが無いため、絶縁線心4の損傷を防止することができる。 As shown in FIGS. 9A and 9B, when the insulated cores 4 of the trunk cable 2 are stored in the trunk-insulated core storage groove 12, the insulated cores 4 are formed on the inclined surface 13a of the separation rib 13. It is easily and surely stored in a regular position in each trunk line insulated core storage groove 12 guided and partitioned by the separation rib 13. As a result, when the cover 40 is assembled to the cable holder 10, the insulated wire core 4 is not sandwiched between the cable holder 10 and the cover 40, so that damage to the insulated wire core 4 can be prevented.

また、図10、図11に示すように、第2ホルダ本体21にミドルカバー60を組み付けた後で、分岐線ケーブル6の3つの絶縁線心4の先端を3つの分岐線絶縁線心収納溝22の線心導入口22aから挿入する。この挿入により、両側の絶縁線心8は、誘導溝部22bの誘導により分岐線絶縁線心収納溝22から飛び出すことなくその奥にスムーズに収納される。このように、分岐線ケーブル6の3つの絶縁線心8を3つの分岐線絶縁線心収納溝22に収納する際に、作業者が手作業で3つの絶縁線心8を整えることなく収納して配線できるため、分岐線ケーブル6の組付け作業性をより一段と向上させることができる。また、第2ホルダ本体21とカバー40との間に分岐線ケーブル6の絶縁線心8を挟み込むことなく収納できるため、絶縁線心8を傷付けたり、接続不良を起こすことがなく、接続信頼性をより一段と向上させることができる。 Further, as shown in FIGS. 10 and 11, after the middle cover 60 is assembled to the second holder main body 21, the tips of the three insulated cores 4 of the branch line cable 6 are inserted into the three branch line insulated core storage grooves. It is inserted from the core introduction port 22a of 22. By this insertion, the insulated wire cores 8 on both sides are smoothly stored in the back of the branched wire insulated wire core accommodating groove 22 without protruding from the branch wire insulated wire core accommodating groove 22 due to the guidance of the guide groove portion 22b. In this way, when the three insulated cores 8 of the branch wire cable 6 are stored in the three branched wire insulated core storage grooves 22, the operator manually stores the three insulated cores 8 without adjusting them. Therefore, the workability of assembling the branch line cable 6 can be further improved. Further, since the insulated wire core 8 of the branch wire cable 6 can be stored without being sandwiched between the second holder main body 21 and the cover 40, the insulated wire core 8 is not damaged or a connection failure is not caused, and the connection reliability is maintained. Can be further improved.

また、図2、図9(c)に示すように、幹線シース収納部16に幹線ケーブル2のシース3を収納する際、及び、分岐線シース収納部26に分岐線ケーブル6のシース7を収納する際に、各シース3,7は、各保持アーム17,27で確実に保持されて固定される。これにより、カバー40の組み付け中、つまり圧接端子30の各圧接刃33が各ケーブル2,6の絶縁線心4,8を切断して線心5b,9bと接触する時は、各ケーブル2,6は十分に固定され、圧接刃33の破損や線心5b,9bの損傷を確実に防ぐことができる。つまり、各ケーブル2,6が動くことによる圧接刃33の破損や線心5b,9bの損傷の発生がなくなり、圧接刃33と線心5b,9bの接点不良や導通不良等を解消することができ、安定した接続が可能となり、接続品質を高品質に保つことができる。 Further, as shown in FIGS. 2 and 9 (c), when the sheath 3 of the trunk line cable 2 is stored in the trunk line sheath storage portion 16, and the sheath 7 of the branch line cable 6 is stored in the branch line sheath storage portion 26. At that time, the sheaths 3 and 7 are securely held and fixed by the holding arms 17 and 27. As a result, when the cover 40 is being assembled, that is, when each pressure welding blade 33 of the pressure welding terminal 30 cuts the insulating cores 4 and 8 of the cables 2 and 6 and comes into contact with the cores 5b and 9b, the cables 2 and 2 6 is sufficiently fixed, and damage to the pressure welding blade 33 and damage to the cores 5b and 9b can be reliably prevented. That is, damage to the pressure welding blade 33 and damage to the cores 5b and 9b due to the movement of the cables 2 and 6 is eliminated, and contact failure and conduction failure between the pressure welding blade 33 and the cores 5b and 9b can be eliminated. It enables stable connection and keeps the connection quality high.

そして、図1に示すように、圧接端子30が取り付けられたカバー40をケーブルホルダ10に組み付けると、圧接端子30の圧接刃33が幹線ケーブル2と分岐線ケーブル6の各絶縁線心4,8の被覆5a,9aを切断し線心(導体)5b,9bに接触する。この圧接刃33と線心5b,9bの接触により、幹線ケーブル2と分岐線ケーブル6の所定の線心5b,9b間が電気的に接続される。この接続により、ケーブルの分岐接続作業を短時間で容易に行うことができる。 Then, as shown in FIG. 1, when the cover 40 to which the pressure welding terminal 30 is attached is assembled to the cable holder 10, the pressure welding blade 33 of the pressure welding terminal 30 has the insulated cores 4 and 8 of the trunk cable 2 and the branch wire cable 6. The coatings 5a and 9a of the above are cut and come into contact with the cores (conductors) 5b and 9b. By the contact between the pressure contact blade 33 and the cores 5b and 9b, the predetermined cores 5b and 9b of the trunk cable 2 and the branch line cable 6 are electrically connected. With this connection, the branch connection work of the cable can be easily performed in a short time.

このように、ケーブル分岐部接続構造1において、ケーブルホルダ10と圧接端子30を取り付けたカバー40とから成る分岐接続コネクタを使用することで、図11に示すような配線が可能となる。この配線方式より、幹線ケーブル2と分岐線ケーブル6を別に用意することができるため、分岐線ケーブル6のケーブルサイズは、照明機器50の許容電流に合わせて、幹線ケーブル2より小さくすることができる。すなわち、照明機器50に対して真直ぐに分岐線ケーブル6を配線することができ、照明機器50までの電線長を短くすることができる。さらに、照明機器50へのケーブルの接続が1箇所になるため、施工時間も短縮することができ、短時間で施工することができる。 As described above, in the cable branch connection structure 1, the wiring as shown in FIG. 11 is possible by using the branch connection connector including the cable holder 10 and the cover 40 to which the pressure welding terminal 30 is attached. Since the trunk line cable 2 and the branch line cable 6 can be prepared separately from this wiring method, the cable size of the branch line cable 6 can be made smaller than the trunk line cable 2 according to the allowable current of the lighting equipment 50. .. That is, the branch line cable 6 can be wired straight to the lighting device 50, and the wire length to the lighting device 50 can be shortened. Further, since the cable is connected to the lighting device 50 at one place, the construction time can be shortened and the construction can be performed in a short time.

また、ケーブルホルダ10に幹線ケーブル2と分岐線ケーブル6をT字状に配線した後で、ケーブルホルダ10にカバー40を組み付けるだけで幹線ケーブル2に分岐線ケーブル6を分岐接続できるため、接続作業に技術が要らず施工が容易である。すなわち、カバー40の裏面に3つの圧接端子30を固定しておくことで、ケーブルホルダ10へカバー40を組み付ける時に、3つの圧接端子30の各圧接刃33を各ケーブル2,6の各線心5b,9bに同時に接続可能となり、接続の施工性が向上する。さらに、各ケーブル2,6の各線心5b,9bに同時に接続できるため、施工時の作業時間を削減できる。 Further, since the branch line cable 6 can be branched and connected to the trunk line cable 2 simply by assembling the cover 40 to the cable holder 10 after wiring the trunk line cable 2 and the branch line cable 6 to the cable holder 10 in a T shape, connection work is performed. No technology is required and construction is easy. That is, by fixing the three pressure welding terminals 30 to the back surface of the cover 40, when the cover 40 is assembled to the cable holder 10, the pressure welding blades 33 of the three pressure welding terminals 30 are attached to the cores 5b of the cables 2 and 6. , 9b can be connected at the same time, improving the workability of the connection. Further, since the cables 2 and 6 can be connected to the cores 5b and 9b at the same time, the working time at the time of construction can be reduced.

また、図13に示すように、配線された幹線ケーブル2から分岐線ケーブル6を分岐し、照明機器50と接続するため、照明機器50の設置にかかわらず、幹線ケーブル2の配線が可能となる。したがって、照明機器50の設置前に予め分岐線ケーブル6を配線することも可能になり、施工の自由度が高くなる。 Further, as shown in FIG. 13, since the branch line cable 6 is branched from the wired trunk line cable 2 and connected to the lighting device 50, the trunk line cable 2 can be wired regardless of the installation of the lighting device 50. .. Therefore, it is possible to wire the branch line cable 6 in advance before installing the lighting device 50, which increases the degree of freedom in construction.

さらに、図12に示すように、カバー40の裏面の圧接端子30の周囲には、圧接端子30を隔てる離隔リブ44が配置されているため、ケーブルホルダ10にカバー40を組み付ける前には、不意な要因による圧接端子30の損傷や変形を防ぐことができる。さらに、ケーブルホルダ10にカバー40を組み付けた後には、各圧接端子30間の空間距離を確保して絶縁性能を向上させることができる。 Further, as shown in FIG. 12, since the separation rib 44 that separates the pressure welding terminal 30 is arranged around the pressure welding terminal 30 on the back surface of the cover 40, unexpectedly before assembling the cover 40 to the cable holder 10. It is possible to prevent damage or deformation of the pressure welding terminal 30 due to various factors. Further, after assembling the cover 40 to the cable holder 10, it is possible to secure a space distance between the pressure welding terminals 30 and improve the insulation performance.

以上、本実施形態を説明したが、本実施形態はこれらに限定されるものではなく、本実施形態の要旨の範囲内で種々の変形が可能である。 Although the present embodiment has been described above, the present embodiment is not limited to these, and various modifications can be made within the scope of the gist of the present embodiment.

すなわち、前記実施形態によれば、幹線ケーブル及び分岐線ケーブルとも3芯の平形ケーブル(VVFケーブル)を用いたが、2芯の平形ケーブルやアース線を含む4芯以上の平形ケーブルでも良く、また、ケーブルは平形でなくとも良い。 That is, according to the above embodiment, a 3-core flat cable (VVF cable) is used for both the main cable and the branch line cable, but a 2-core flat cable or a flat cable having 4 or more cores including a ground wire may be used. , The cable does not have to be flat.

また、前記実施形態によれば、圧接端子の圧接刃は、1本のケーブルの絶縁線心に対して2枚であるが、1枚刃若しくは3枚刃以上であっても良い。 Further, according to the above-described embodiment, the number of pressure welding blades of the pressure welding terminal is two for the insulated wire core of one cable, but one blade or three or more blades may be used.

さらに、前記実施形態によれば、ミドルカバーとケーブルホルダの2部品を組み合わせることとしているが、ミドルカバーとケーブルホルダがヒンジを介して一体で1部品になっている構造にしても良い。 Further, according to the above-described embodiment, the middle cover and the cable holder are combined, but the middle cover and the cable holder may be integrated into one component via a hinge.

また、前記実施形態によれば、カバー及びミドルカバーを合成樹脂により形成したが、カバー及びミドルカバーを透明な合成樹脂により形成して、ケーブルの配線色を確認できるような構造にしても良い。 Further, according to the above embodiment, the cover and the middle cover are made of synthetic resin, but the cover and the middle cover may be made of transparent synthetic resin so that the wiring color of the cable can be confirmed.

さらに、前記実施形態によれば、分岐線ケーブルに照明機器を接続するようにしたが、分岐線ケーブルに接続される接続機器は、照明機器に限らず、コンセント等の他の接続機器でも良い。 Further, according to the above embodiment, the lighting device is connected to the branch line cable, but the connecting device connected to the branch line cable is not limited to the lighting device, and other connecting devices such as an outlet may be used.

1 ケーブル分岐部接続構造
2 幹線ケーブル
3 シース
3a 中間
4 絶縁線心
5a 被覆
5b 線心(導体)
6 分岐線ケーブル
7 シース
7a 端末
8 絶縁線心
9a 被覆
9b 線心(導体)
10 ケーブルホルダ
12 幹線絶縁線心収納溝
22 分岐線絶縁線心収納溝
22a 線心導入口
22b 傾斜して拡径した誘導溝部(誘導溝部)
22c 残りの部位
26 分岐線シース収納部(シースの収納口)
30 圧接端子
33 圧接刃
40 カバー
60 ミドルカバー
A 分岐線シース収納部の幅
C 誘導溝部の長さ
1 Cable branch connection structure 2 Trunk cable 3 Sheath 3a Intermediate 4 Insulated core 5a Coating 5b Core (conductor)
6 Branch wire cable 7 Sheath 7a Terminal 8 Insulated wire core 9a Covered 9b Wire core (conductor)
10 Cable holder 12 Trunk line insulated wire core storage groove 22 Branch line insulated wire core storage groove 22a Wire core introduction port 22b Inclined groove part (guide groove part) with an inclined diameter
22c Remaining part 26 Branch line Sheath storage part (sheath storage port)
30 Insulation terminal 33 Insulation blade 40 Cover 60 Middle cover A Branch wire sheath width C Induction groove length

Claims (5)

中間のシースを皮剥きして複数の絶縁線心を露出させた幹線ケーブルと、
端末のシースを皮剥きして複数の絶縁線心を露出させた分岐線ケーブルと、
前記幹線ケーブルの複数の絶縁線心を収納する幹線絶縁線心収納溝を有すると共に、前記分岐線ケーブルの複数の絶縁線心を収納する分岐線絶縁線心収納溝を前記幹線絶縁線心収納溝に対して垂直方向に有するケーブルホルダと、
前記幹線ケーブルの複数の絶縁線心と前記分岐線ケーブルの複数の絶縁線心とを圧接接続する圧接刃を有する複数の圧接端子と、
を備え、
前記分岐線絶縁線心収納溝は、前記分岐線ケーブルの絶縁線心を誘導する誘導溝部を有するケーブル分岐部接続構造。
A trunk cable with an intermediate sheath peeled off to expose multiple insulated cores,
A branch wire cable with multiple insulated cores exposed by peeling the sheath of the terminal,
The trunk line insulated core storage groove has a trunk line insulated core storage groove for accommodating a plurality of insulated cores of the trunk cable, and the branch wire insulated core storage groove for accommodating a plurality of insulated cores of the branch wire cable. With a cable holder held in the direction perpendicular to the
A plurality of pressure welding terminals having a pressure welding blade for pressure welding and connecting a plurality of insulated cores of the trunk cable and a plurality of insulated cores of the branch wire cable.
Equipped with
The branch line insulated wire core accommodating groove is a cable branch portion connecting structure having a guide groove portion for guiding the insulated wire core of the branch line cable.
前記分岐線絶縁線心収納溝は、前記分岐線ケーブルの絶縁線心の本数に対応する数形成され、中央に位置する分岐線絶縁線心収納溝は、直線状に形成され、両側に位置する分岐線絶縁線心収納溝は、線心導入口側が傾斜して拡径された誘導溝部になっていて、残りの部位は、前記中央に位置する分岐線絶縁線心収納溝に対して平行になるように形成されている、請求項1に記載のケーブル分岐部接続構造。 The number of the branch line insulated core accommodating grooves is formed corresponding to the number of the insulated wire cores of the branch line cable, and the branch line insulated core accommodating groove located at the center is formed linearly and is located on both sides. The branch line insulated core storage groove is a guide groove portion whose diameter is expanded by inclining the core introduction port side, and the remaining portion is parallel to the branch line insulated core storage groove located in the center. The cable branch connection structure according to claim 1, which is formed so as to be. 前記分岐線ケーブルのシースの収納口である分岐線シース収納部の間隔と前記傾斜して拡径された誘導溝部の距離とが一定比率以上である、請求項2に記載のケーブル分岐部接続構造。 The cable branch connection structure according to claim 2, wherein the distance between the branch wire sheath accommodating portions, which are the accommodating ports of the branch wire cable sheath, and the distance of the inclined and expanded guide groove portions are equal to or more than a certain ratio. .. 前記ケーブルホルダに組み付けられるカバーを備え、
前記カバーの裏面に前記複数の圧接端子が取り付けられ、
前記ケーブルホルダに前記カバーを組み付ける際に、前記幹線ケーブルの複数の絶縁線心の各被覆と対応する前記分岐線ケーブルの複数の絶縁線心の各被覆を前記複数の圧接端子の各圧接刃でそれぞれ切断しながら前記対応する各絶縁線心の線心と前記各圧接刃が接触することで電気的に接続されている、請求項1から3のいずれか1項に記載のケーブル分岐部接続構造。
Equipped with a cover that can be attached to the cable holder
The plurality of pressure welding terminals are attached to the back surface of the cover, and the plurality of pressure welding terminals are attached.
When assembling the cover to the cable holder, each coating of the plurality of insulated cores of the trunk cable and each coating of the plurality of insulated cores of the branch wire cable corresponding to each coating of the plurality of insulated cores of the trunk cable are coated with each of the pressure welding blades of the plurality of pressure welding terminals. The cable branch connection structure according to any one of claims 1 to 3, wherein the cores of the corresponding insulating cores and the pressure welding blades are electrically connected by contacting each other while cutting. ..
前記ケーブルホルダの分岐線絶縁線心収納溝に対応する部分と前記カバーとの間に組み付けられる線心飛び出し防止用のミドルカバーを備え、
前記ケーブルホルダの分岐線絶縁線心収納溝に対応する部分に前記ミドルカバーを組み付けた後で前記分岐線ケーブルの絶縁線心を前記分岐線絶縁線心収納溝に収納するようにしている、請求項4に記載のケーブル分岐部接続構造。
A middle cover for preventing the core from popping out, which is assembled between the portion corresponding to the branch wire insulated core storage groove of the cable holder and the cover, is provided.
After assembling the middle cover to the portion of the cable holder corresponding to the branch wire insulated core storage groove, the insulated core of the branch wire cable is stored in the branch wire insulated core storage groove. Item 4. The cable branch connection structure according to Item 4.
JP2020217016A 2020-12-25 2020-12-25 Cable branch connection structure Pending JP2022102338A (en)

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