JP2022098386A - Exhaust emission control system - Google Patents
Exhaust emission control system Download PDFInfo
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- JP2022098386A JP2022098386A JP2020220035A JP2020220035A JP2022098386A JP 2022098386 A JP2022098386 A JP 2022098386A JP 2020220035 A JP2020220035 A JP 2020220035A JP 2020220035 A JP2020220035 A JP 2020220035A JP 2022098386 A JP2022098386 A JP 2022098386A
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- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 24
- 238000000746 purification Methods 0.000 claims description 30
- 238000011144 upstream manufacturing Methods 0.000 claims description 4
- 238000002485 combustion reaction Methods 0.000 claims description 3
- 239000003795 chemical substances by application Substances 0.000 abstract 3
- 239000007789 gas Substances 0.000 description 57
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000013618 particulate matter Substances 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 239000004071 soot Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
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Abstract
Description
本発明は、排気ガス浄化装置に関する。 The present invention relates to an exhaust gas purification device.
ディーゼルエンジン等の内燃機関から排出される排気には、例えば煤等からなる粒子状物質(PM)及び窒素酸化物(NOx)等の物質が含まれる。これらを除去するために、例えばディーゼル酸化触媒(DOC)、ディーゼル微粒子捕集フィルタ(DPF)や選択触媒還元脱硝装置(SCR)等の排気ガス浄化装置が用いられる。 The exhaust discharged from an internal combustion engine such as a diesel engine includes substances such as particulate matter (PM) made of soot and the like and nitrogen oxides (NOx). In order to remove these, an exhaust gas purification device such as a diesel oxidation catalyst (DOC), a diesel particulate filter (DPF) or a selective catalyst reduction denitration device (SCR) is used.
近年は排気ガス浄化装置の省スペース化が求められており、排気ガスが流れる経路をU字状やS字状に折り返し、その折り返し部に、還元剤添加部を配設する構造が提案されている。 In recent years, there has been a demand for space saving of exhaust gas purification devices, and a structure has been proposed in which the exhaust gas flow path is folded back into a U-shape or an S-shape, and a reducing agent addition portion is arranged at the folded portion. There is.
しかし、排気ガスが上記のような曲折部分を通過する際には慣性により外側に偏って流れるので、排気ガスと還元剤を均一に混合することは困難である。その課題を解決するために、例えば特許5635702の構造が開示されている。 However, when the exhaust gas passes through the bent portion as described above, it flows unevenly outward due to inertia, so that it is difficult to uniformly mix the exhaust gas and the reducing agent. In order to solve the problem, for example, the structure of patent 5635702 is disclosed.
特許5635702に開示される構造では、図8に示すように排気ガスの流路となるライン2とその下流側へ曲折するとともに排気ガスと還元剤を混合する混合導管6がL字型で配設され、ライン2の曲折部内には混合導管6を指向して膨出部分16が形成される。そして、膨出部分16の頂面を貫通して噴射手段7が設けられている。そして膨出部分から間隔を置いてコーン状のカウル13も、混合導管6を指向して配設されている。すなわち、曲折部分での排気ガス流れの円滑化と還元剤の混合促進を狙って、膨出部分16およびカウル13は略円錐状に形成され、その周囲の環状流路内を排気ガスが旋回することが企図されている。 In the structure disclosed in Patent 5635702, as shown in FIG. 8, the
しかしながら、膨出部分16およびカウル13周りを一方向へ旋回する強い排気ガス流れが環状流路内に定在的に発生してしまうため、排気ガスの円滑な曲折を阻害してしまう。それにより、曲折後の排気ガスは混合導管6内を断面において不均一に(一方の壁方向へ偏流して)流れてしまい、噴射された還元剤の拡散と一致せず、結果として還元剤の良好な混合を得られ難いという問題がある。 However, since a strong exhaust gas flow that swirls around the bulging
そこで本発明は、還元剤添加部をエルボ部に配設する構造において、曲折部分であるエルボ部を通過する排気ガスと還元剤とを均一に混合できる排気ガス浄化装置を提案する。 Therefore, the present invention proposes an exhaust gas purification device capable of uniformly mixing the exhaust gas passing through the elbow portion, which is a bent portion, and the reducing agent in a structure in which the reducing agent addition portion is arranged in the elbow portion.
前記の課題を解決するために、本発明の排気ガス浄化装置は、内燃機関から排出される排気ガスを浄化する排気浄化部材と、排気浄化部材の上流で排気ガスの流れを曲折させるエルボ部と、エルボ部内に還元剤を添加する還元剤添加部と、エルボ部と排気浄化部材の間に介装され排気ガスと還元剤を混合するチャンバと、を備える排気ガス浄化装置であって、エルボ部内にチャンバを指向して突出する凸部を設け、凸部の頂面にチャンバを指向して還元剤添加部を貫通配設し、凸部の側面とエルボ部の内壁の間に形成される環状流路内に、凸部の側面とエルボ部の内壁とを架橋して旋回流を抑止する板状部材が少なくとも1つ以上配設されている。 In order to solve the above-mentioned problems, the exhaust gas purification device of the present invention includes an exhaust gas purification member that purifies the exhaust gas discharged from the internal combustion engine, and an elbow portion that bends the flow of the exhaust gas upstream of the exhaust gas purification member. An exhaust gas purification device including a reducing agent adding section for adding a reducing agent in the elbow section and a chamber for mixing the exhaust gas and the reducing agent, which is interposed between the elbow section and the exhaust gas purification member. Is provided with a convex portion that projects toward the chamber, and a reducing agent addition portion is disposed through the top surface of the convex portion so as to direct the chamber, and an annular shape is formed between the side surface of the convex portion and the inner wall of the elbow portion. At least one plate-shaped member that bridges the side surface of the convex portion and the inner wall of the elbow portion to suppress the swirling flow is arranged in the flow path.
また、板状部材は平板状であって、チャンバの中心軸に対して平行に配設されていてもよい。 Further, the plate-shaped member may have a flat plate shape and may be arranged in parallel with the central axis of the chamber.
また、板状部材は、中心軸に対して非平行面を更に有していてもよい。 Further, the plate-shaped member may further have a plane non-parallel to the central axis.
また、チャンバ内にミキシング部材を備えていてもよい。 Further, a mixing member may be provided in the chamber.
本発明によれば、凸部の側面とエルボ部の内壁との間の環状流路内を旋回しようとする排気ガス流を、板状部材が邪魔板となって旋回を抑止するとともに、下流方向へ強制的に変向せることが出来る。変向された排気ガス流は下流のチャンバ内を断面において均一に(偏流なく)流れるので、噴射添加された還元剤と均一に混合される。 According to the present invention, the plate-shaped member acts as an obstruction plate to suppress the swirling of the exhaust gas flow that tends to swirl in the annular flow path between the side surface of the convex portion and the inner wall of the elbow portion, and the downstream direction. Can be forcibly converted to. Since the converted exhaust gas flow flows uniformly (without uneven flow) in the downstream chamber in the cross section, it is uniformly mixed with the reducing agent added by injection.
以下、本発明の望ましい実施形態について図1乃至図7を参照して説明する。図3、図5乃至図7において、排気ガスは図の下側から流入し左側へと流れる。 Hereinafter, desirable embodiments of the present invention will be described with reference to FIGS. 1 to 7. In FIGS. 3, 5 to 7, the exhaust gas flows in from the lower side of the figure and flows to the left side.
図1乃至図5に本発明の第1の実施形態を示す。図1は排気ガス浄化装置101のハウジング111の斜視図であり、図2はハウジング111の正面図であり、図3はエルボ部110の断面図である。図3はチャンバ130の中心軸cとハウジング111の上流側に接続されるケースの中心軸aと凸部112の中心軸bを通過する平面を含む断面図である。ハウジング111の曲折部を形成するエルボ部110は、凸部112と板状部材113を備えている。排気ガスは、図示しない上流側の排気浄化部材を通過した後にエルボ部110を通過し、チャンバ130内に流入する。 1 to 5 show a first embodiment of the present invention. 1 is a perspective view of the housing 111 of the exhaust gas purifying device 101, FIG. 2 is a front view of the housing 111, and FIG. 3 is a cross-sectional view of the elbow portion 110. FIG. 3 is a cross-sectional view including a plane passing through the central axis c of the chamber 130, the central axis a of the case connected to the upstream side of the housing 111, and the central axis b of the convex portion 112. The elbow portion 110 forming the bent portion of the housing 111 includes a convex portion 112 and a plate-shaped member 113. The exhaust gas passes through the elbow portion 110 after passing through the exhaust purification member on the upstream side (not shown), and flows into the chamber 130.
凸部112はハウジング111の一部を下流側へ向けて膨出させ一体形成されており、その頂面中央に穿設された開口部112aは、チャンバ130の中心軸cと同軸である。開口部112aには下流側のチャンバ130を指向するように、還元剤添加部120が嵌挿される。そしてエルボ部110内において、凸部112の側面112bとハウジング111の内壁111aの間には、凸部112を中心として排気ガスが旋回する環状流路114が形成される。環状流路114内の特定部位には、側面112bと内壁111aの間を架橋し環状流路114を閉塞する形で、板状部材113が配設されている。 The convex portion 112 is integrally formed by bulging a part of the housing 111 toward the downstream side, and the opening 112a formed in the center of the top surface thereof is coaxial with the central axis c of the chamber 130. A reducing
本発明の構造によれば、入口部115から流入し環状流路114で旋回しようとする旋回流を、邪魔板である板状部材113で抑止して、かつ、強制的に後流側へ向きを変えさせることで、チャンバ130の中心軸cに沿って下流へ指向する流れへと変える。すなわち、チャンバ130内における排気ガス流は中心軸cとほぼ同軸の均一な流れとなり易く、同軸で拡散する還元剤とチャンバ内全域において混合が促進される。 According to the structure of the present invention, the swirling flow that flows in from the inlet portion 115 and tries to swirl in the annular flow path 114 is suppressed by the plate-shaped member 113 that is an obstruction plate, and is forcibly directed to the wake side. By changing the flow, the flow is changed to be directed downstream along the central axis c of the chamber 130. That is, the exhaust gas flow in the chamber 130 tends to be a uniform flow substantially coaxial with the central axis c, and mixing with the reducing agent diffused coaxially is promoted in the entire chamber.
図4及び図5は本発明における排気ガス流れの概念図を示しており、その比較として図9及び図10には、本発明の構造から板状部材113を除去した場合の排気ガス流れの仮想図を示す。図4及び図5に示すように、環状流路114に流入した排気ガスは板状部材113によって旋回を抑止され、行き場を失って下流側(図の手前側)へ強制的に向きを変えさせられる。 4 and 5 show a conceptual diagram of the exhaust gas flow in the present invention, and for comparison, FIGS. 9 and 10 show a virtual exhaust gas flow when the plate-shaped member 113 is removed from the structure of the present invention. The figure is shown. As shown in FIGS. 4 and 5, the exhaust gas flowing into the annular flow path 114 is restrained from turning by the plate-shaped member 113, loses its place, and is forced to turn to the downstream side (front side in the figure). Will be.
これに対して図9に示す仮想例においては、環状流路114内に図示で右回りの強い定在旋回流が発生してしまい、この定在旋回流によって、図10に示すように、チャンバ130内へ流入する排気ガス流は図示で上側の偏流となってしまう。 On the other hand, in the virtual example shown in FIG. 9, a strong clockwise swirling flow is generated in the annular flow path 114 in the figure, and this standing swirling flow causes the chamber as shown in FIG. The exhaust gas flow flowing into the 130 becomes a counterclockwise flow on the upper side in the figure.
なお、板状部材113を平板状としてチャンバ130の中心軸cに対して平行に配置すると、排気ガスの(板状部材113までの)旋回流に対して略垂直に当接するので、旋回流を効果的に抑止できるとともに、整流作用により中心軸cに沿った流れへと変向し易い。また、板状部材113を平板状部位と非平板状部位とを併設し、非平板状部位を中心軸cに対して非平行とすることで、チャンバ130内へ流入する排気ガス流れを微細にチューニングすることも可能となる。非平板状部位の形状は、曲面でも凸凹でも折曲り段差形状でも、チューニング要請に応じて任意の形状とすれば良い。 If the plate-shaped member 113 is formed into a flat plate and arranged parallel to the central axis c of the chamber 130, the swirling flow is substantially perpendicular to the swirling flow of the exhaust gas (up to the plate-shaped member 113). It can be effectively suppressed, and it is easy to change to a flow along the central axis c due to the rectifying action. Further, the plate-shaped member 113 is provided with a flat plate-shaped portion and a non-flat plate-shaped portion, and the non-flat plate-shaped portion is made non-parallel to the central axis c, so that the exhaust gas flow flowing into the chamber 130 can be made fine. It is also possible to tune. The shape of the non-flat portion may be a curved surface, an uneven surface, or a bent step shape, and may be any shape according to the tuning request.
次に図6及び図7に本発明の第2の実施形態を示す。図6及び図7は図3と同じ平面を含む断面図である。排気ガス浄化装置102及び103はチャンバ130に、強制的に排気ガス流を変化させるためにミキサ140又はミキサ141を増設したものであり、ミキサ140およびミキサ141以外は、排気ガス浄化装置101の構成と同じである。 Next, FIGS. 6 and 7 show a second embodiment of the present invention. 6 and 7 are cross-sectional views including the same plane as FIG. Exhaust gas purification devices 102 and 103 are chambers 130 to which a
第2の実施形態においても、第1の実施形態と同様にチャンバ130内に流入する排気ガスの流れは略均一となるが、後流の排気浄化部材などのために意図的に乱流や旋回流を付加させたい場合に、ミキサ140又はミキサ141を設置するものである。ミキサ140又はミキサ141に当接する排気ガスが偏流の無い均一流であるので、ミキサ140又はミキサ141の本来機能を一層発揮させることができ、相乗効果が大きい。なお、リアクタやフィン等と呼称が異なる部材も、本件のミキサは包含する。 Also in the second embodiment, the flow of the exhaust gas flowing into the chamber 130 becomes substantially uniform as in the first embodiment, but the flow is intentionally turbulent or swirled due to the exhaust purifying member of the wake. When it is desired to add a flow, a
また、第1および第2の実施形態においては、環状流路114内で板状部材113を排気ガスの流入方向とは逆の方向(図3における略最上部位)に設置したが、必要に応じて、環状流路114内のどこに(任意の割出し位置で)設置しても良い。また、環状流路114内に、複数位置で複数枚の板状部材113を架橋設置しても構わない。 Further, in the first and second embodiments, the plate-shaped member 113 is installed in the annular flow path 114 in the direction opposite to the inflow direction of the exhaust gas (substantially the uppermost portion in FIG. 3), but if necessary. It may be installed anywhere in the annular flow path 114 (at an arbitrary indexing position). Further, a plurality of plate-shaped members 113 may be cross-linked and installed at a plurality of positions in the annular flow path 114.
以上、本発明の実施形態を説明してきたが、本発明は上記の実施形態に限られるものではなく、本発明の趣旨を逸脱し範囲の変更があっても本発明に包含される。 Although the embodiments of the present invention have been described above, the present invention is not limited to the above-described embodiments, and the present invention includes the present invention even if there is a change in the scope deviating from the gist of the present invention.
1、101、102、103 排気ガス浄化装置
110 エルボ部
111 ハウジング
111a 内壁
112 凸部
112a 開口部
112b 側面
113 板状部材
114 環状流路
115 入口部
116 出口部
120 還元剤添加部
130 チャンバ
c チャンバの中心軸1, 101, 102, 103 Exhaust gas purification device 110 Elbow part 111 Housing 111a Inner wall 112 Convex part 112a Opening 112b Side surface 113 Plate-shaped member 114 Circular flow path 115 Inlet part 116
Claims (4)
前記排気浄化部材の上流で排気ガスの流れを曲折させるエルボ部と、
前記エルボ部内に還元剤を添加する還元剤添加部と、
前記エルボ部と前記排気浄化部材の間に介装され前記排気ガスと前記還元剤を混合するチャンバと、
を備える排気ガス浄化装置であって、
前記エルボ部内に前記チャンバを指向して突出する凸部を設け、
前記凸部の頂面に前記チャンバを指向して前記還元剤添加部を貫通配設し、
前記凸部の側面と前記エルボ部の内壁の間に形成される環状流路内に、前記凸部の側面と前記エルボ部の内壁とを架橋して旋回流を抑止する板状部材が少なくとも1つ以上配設されている
ことを特徴とする排気ガス浄化装置。Exhaust purification members that purify the exhaust gas emitted from the internal combustion engine,
An elbow that bends the flow of exhaust gas upstream of the exhaust purification member,
A reducing agent addition part that adds a reducing agent into the elbow part, and a reducing agent addition part.
A chamber interposed between the elbow portion and the exhaust purification member to mix the exhaust gas and the reducing agent,
It is an exhaust gas purification device equipped with
A convex portion is provided in the elbow portion so as to project toward the chamber.
The reducing agent addition portion is disposed on the top surface of the convex portion so as to face the chamber.
In the annular flow path formed between the side surface of the convex portion and the inner wall of the elbow portion, at least one plate-shaped member that bridges the side surface of the convex portion and the inner wall of the elbow portion to suppress a swirling flow is provided. An exhaust gas purification device characterized in that one or more are arranged.
ことを特徴とする請求項1に記載の排気ガス浄化装置。The exhaust gas purification device according to claim 1, wherein the plate-shaped member has a flat plate shape and is arranged in parallel with the central axis of the chamber.
ことを特徴とする請求項2に記載の排気ガス浄化装置。The exhaust gas purification device according to claim 2, wherein the plate-shaped member further has a plane non-parallel to the central axis.
ことを特徴とする請求項1乃至3に記載の排気ガス浄化装置。The exhaust gas purifying device according to claim 1, wherein a mixing member is provided in the chamber.
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH10511038A (en) * | 1995-06-28 | 1998-10-27 | シーメンス アクチエンゲゼルシヤフト | Method and apparatus for purifying catalyst from exhaust gas from combustion equipment |
JP2012021507A (en) * | 2010-07-16 | 2012-02-02 | Isuzu Motors Ltd | Exhaust gas purification device |
JP2013540225A (en) * | 2010-09-30 | 2013-10-31 | スカニア シーブイ アクチボラグ | Device for introducing a liquid medium into flue gas from a combustion engine |
JP2015031158A (en) * | 2013-07-31 | 2015-02-16 | カルソニックカンセイ株式会社 | Exhaust emission control device |
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Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH10511038A (en) * | 1995-06-28 | 1998-10-27 | シーメンス アクチエンゲゼルシヤフト | Method and apparatus for purifying catalyst from exhaust gas from combustion equipment |
JP2012021507A (en) * | 2010-07-16 | 2012-02-02 | Isuzu Motors Ltd | Exhaust gas purification device |
JP2013540225A (en) * | 2010-09-30 | 2013-10-31 | スカニア シーブイ アクチボラグ | Device for introducing a liquid medium into flue gas from a combustion engine |
JP2015031158A (en) * | 2013-07-31 | 2015-02-16 | カルソニックカンセイ株式会社 | Exhaust emission control device |
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