JP2022097720A - Band heater - Google Patents

Abstract

SOLUTION: To provide a band heater having a heating element, in which the heating element is composed of an insulation plate having through holes alternately provided therein, and a heating wire wound around the insulation plate while passing through the through holes; the insulation plate has an upper surface, a lower surface, a left side face and a right side face, and two through holes penetrating through the lower surface from the upper surface, in cross-sectional view; the heating wire passes through the left through hole and reaches the lower surfaces from the upper surface, reaches the right side face along the lower surface, reaches the upper surface along the right side face, and reaches the other through hole along the upper surface; and the heating wire is wound so as to pass through the right through hole and reaches the lower surface from the upper surface, reach the left side face along the lower surface, reach the upper surface along the left side face, and reach the left through hole along the upper surface.

EFFECT: To head most of heat generated by a heating element toward a heating cylinder.

SELECTED DRAWING: Figure 11

COPYRIGHT: (C)2022,JPO&INPIT

Description

The present invention relates to a band heater wound around a cylindrical body. In this document, aluminum is an abbreviation for aluminum (including aluminum alloy).

The band heater wrapped around a cylindrical body is widely used in practical use (see, for example, Patent Document 1 (FIGS. 4 and 5)).

Patent Document 1 will be described with reference to FIGS. 12 and 13.
FIG. 12 is a cross-sectional view of a conventional band heater. The band heater 100 has a C shape as if the ring is divided at one place, and the inner diameter is reduced by tightening the bolts 101 passed between the ends. Can be done.

FIG. 13 is a side view of a conventional injection device. In the conventional injection device 110, a heating cylinder 111 having a built-in screw and a heating cylinder 111 attached to the base of the heating cylinder 111 while dropping a pellet-shaped resin material. The hopper 112 is provided, the band heaters 100A to 100D are divided and arranged from the base to the tip of the heating cylinder 111, and the temperature measuring units 113A to 113D are provided.

The band heaters 100A to 100D are the same as the band heater 100, with A to D added to distinguish the locations.
The temperature of the band heater 100A is controlled so that the temperature measuring unit 113A reaches a desired temperature. Similarly, the temperature of the other band heaters 100B to 100D is controlled so that the temperature measuring units 113B to 113D reach a desired temperature.

By the way, in the injection device 110, the resin material supplied by the hopper 112 is a solid, and since this is melted, the band heater 100A close to the hopper 112 is required to mainly heat. On the other hand, at the tip of the heating cylinder 111, the resin material is already heated and the resin material is kneaded and plasticized, so that heating is not so necessary and rapid (good response) temperature control is required.

However, in the prior art, the band heaters 100A to 100D are all the same band heater 100. However, as a result of detailed examination by the present inventors, it was found that there is room for improvement in the band heaters 100A to 100D.
That is, improvement of the band heaters 100A to 100D is required in case the required performance differs depending on the mounting portion.

Japanese Unexamined Patent Publication No. 62-128723

An object of the present invention is to provide an technique for improving a band heater mainly for heating and subordinate to temperature control.

The invention according to claim 1 is a band heater wound around a cylindrical body.
This band heater includes an inner case that covers the cylinder, an inner electric insulating material that covers the inner case, a heating element that covers the inner electric insulating material, an outer electric insulating material that covers the heating element, and the outer electric. It consists of an outer case that covers the insulating material and a band that covers this outer case.
The heating element is composed of an insulating plate provided with staggered through holes and a heating wire wound around the insulating plate while passing through the through holes.
The insulating plate has an upper surface, a lower surface, a left side surface, and a right side surface in a cross-sectional view, and also has the left through hole and the right through hole penetrating from the upper surface to the lower surface.
The heating wire is
From the upper surface to the lower surface through the left through hole, to the right side surface along the lower surface, to the upper surface along the right side surface, to the right through hole along the upper surface. ,
From the upper surface to the lower surface through the right through hole, to the left side surface along the lower surface, to the upper surface along the left side surface, to the left through hole along the upper surface. It is characterized by being rolled up.

The invention according to claim 2 is the band heater according to claim 1.
In the heating wire, when the length of the heating wire along the lower surface is L1 and the remaining length is L2, L1 is approximately 70% and L2 is approximately 30%.

In the invention according to claim 1, the heating element comprises an insulating plate provided with through holes in a staggered manner and a heating wire wound around the insulating plate while passing through the through holes. The heating wire passes through the left through hole from the upper surface to the lower surface of the insulating plate, along the lower surface to the right surface, along the right surface to the upper surface, along the upper surface to the right through hole, and to the right. It is wound so as to reach the left side surface along the lower surface, reach the upper surface along the left side surface, and reach the left through hole along the upper surface.
If the lower surface of the insulating plate is the surface on the heating cylinder side, most of the heat generated by the heating element goes to the heating cylinder.
INDUSTRIAL APPLICABILITY According to the present invention, a band heater mainly for heating and subordinate to temperature control is provided.

In the invention according to claim 2, when the length of the heating wire along the lower surface is L1 and the remaining length is L2, L1 is approximately 70% and L2 is approximately 30%. If the lower surface of the insulating plate is the surface on the heating cylinder side, most of the heat generated by the heating element goes to the heating cylinder.

It is sectional drawing of the band heater which concerns on this invention. It is a perspective view of a heating element. It is an exploded view of the 3-3 line cross section of FIG. It is sectional drawing of another band heater which concerns on this invention. It is an exploded view of the 5-5 line cross section of FIG. It is a side view which shows the main part of the injection apparatus provided with the band heater which concerns on this invention. FIG. 6 is a cross-sectional view taken along the line 7-7 of FIG. 6 and is a cross-sectional view of the heating portion. It is an exploded view of the cross section of line 8-8 of FIG. (A) is an explanatory diagram of the operation of the heat insulating portion, (b) is an explanatory diagram of the operation of the heating portion, and (c) is an explanatory diagram of the operation of the preheating portion. (A) is a cross-sectional view illustrating a modified example of the band, and (b) is a view taken along the line b of (a). (A) is a perspective view for explaining a modified example of the heating element, (b) is a sectional view taken along line bb of (a), and (c) is a sectional view for explaining a comparative example. It is sectional drawing of the conventional band heater. It is a side view of the conventional injection apparatus.

Embodiments of the present invention will be described below with reference to the accompanying drawings.

The structure of the band heater 10A suitable for the preheating portion will be described with reference to FIGS. 1 to 3.
As shown in FIG. 1, the band heater 10A includes an inner case 11 wound around a cylindrical body, an inner electric insulating material 12 to cover the inner case 11, a heating element 20 to cover the inner electric insulating material 12, and the heating element 20. It is composed of an outer electric insulating material 14 to be covered with, an outer case 15 to be covered with the outer electric insulating material 14, and a band 16 to be covered with the outer case 15.

The band 16 is preferably a one-piece band having one split, but may be a two-piece band having two splits. If it is a one-piece band or a two-piece band, the band 16 can be reduced in diameter with a bolt 17.

The split position of the inner case 11, the split position of the inner electrical insulating material 12, the split position of the heating element 20, the split position of the outer electrical insulating material 14, the split position of the outer case 15, and the split position of the band 16. match. Then, by tightening the bolt 17, the inner case 11 is brought into close contact with the cylindrical body, the inner electric insulating material 12 is brought into close contact with the inner case 11, the heating element 20 is brought into close contact with the inner electric insulating material 12, and the outer side is brought into close contact with the heating element 20. The electric insulating material 14 can be brought into close contact with the outer case 15, the outer case 15 can be brought into close contact with the outer electric insulating material 14, and the band 16 can be brought into close contact with the outer case 15.

As shown in FIG. 2, the heating element 20 is formed by winding a heating wire 22 around an insulating plate 21 in a spiral shape. The heating wire 22 is a bare wire. Therefore, the heating element 20 is insulated by the inner electric insulating material 12 and the outer electric insulating material 14.

FIG. 3 is an exploded view of a 3-3 line cross section of FIG. 1. The band heater 10A includes an inner case 11, an inner electric insulating material 12, a heating element 20, an outer electric insulating material 14, and an outer case 15. , Band 16 is overlapped.
As the inner case 11, the outer case 15, and the band 16, a thin plate of stainless steel (for example, SUS304) that does not easily rust is suitable.

The inner electrical insulating material 12 is, for example, mica (mica) having a thickness of 0.4 mm. Two 0.2 mm thick mica may be stacked.
The outer electric insulating material 14 is mica (mica) having a thickness of 5 to 10 times that of the inner electric insulating material 12. It is preferable to stack 5 to 10 inner electrical insulating materials 12 having a thickness of 0.4 mm. It is convenient to prepare an outer electric insulating material 14 and an inner electric insulating material 12 simply by preparing a mica having a thickness of 0.2 mm or 0.4 mm and changing the number of the mica.

It is permissible to add the cooling jacket 18 shown by the imaginary line to the inside of the inner case 11. Refrigerant (water, air, etc.) is appropriately flowed through the cooling jacket 18.

Next, the structure of the band heater suitable for the heat insulating portion will be described with reference to FIGS. 4 to 5.
FIG. 4 is a cross-sectional view of a band heater suitable for a heat insulating portion, and FIG. 5 is an exploded view of a 5-5 line cross section of FIG.
In FIG. 5, the thickness of the outer electric insulating material 14B is different from that of the outer electric insulating material 14 in FIG. Further, the material of the outer case 15B is different from that of the outer case 15 of FIG.
The other inner case 11, the inner electric insulating material 12, the heating element 20, and the band 16 are the same in shape and material as those in FIG.

Unlike FIG. 3, the outer electric insulating material 14B is a mica (mica) having the same thickness as the inner electric insulating material 12.
The outer case 15B is a carbon steel plate (aluminum-plated steel plate) plated with aluminum.

The band heaters 10A and 10B described above are used by being wound around a cylindrical portion. A specific usage example will be described with reference to FIG.
As shown in FIG. 6, the band heaters 10A and 10B are used, for example, in the injection device 30. In the case of the injection device 30, the heating cylinder 32 corresponds to a cylindrical body.

The injection device 30 includes a heating cylinder 32 having a nozzle 31 at the tip, a screw 33 rotatably and axially movable in the heating cylinder 32, and a drop port block 34 connected to the heating cylinder 32. It is provided with a hopper 36 attached to the drop port block 34 and allowing the pellet-shaped resin material to be dropped into the heating cylinder 32 through the drop port 35.

A band heater 10A suitable for the preheating portion is arranged near the base of the heating cylinder 32, and a band heater 10B suitable for the heat insulating portion is arranged at the tip of the heating cylinder 32.
In this example, a band heater 10C having a configuration different from that of the band heater 10A and the band heater 10B is arranged in the heating portion between the band heater 10A and the band heater 10B.
The configuration of the band heater 10C suitable for this heating unit will be described with reference to FIGS. 7 and 8.

7 is a sectional view taken along line 7-7 of FIG. 6, and FIG. 8 is an exploded view of a sectional view taken along line 8-8 of FIG.
In FIG. 8, the band heater 10C suitable for the heating portion includes an inner case 11, an inner electric insulating material 12, a heating element 20, an outer electric insulating material 14B, an outer case 15, and a band 16 in an overlapping manner. ..
As the inner case 11, the outer case 15, and the band 16, a thin plate of stainless steel (for example, SUS304) that does not easily rust is suitable.
The inner electric insulating material 12 and the outer electric insulating material 14B are, for example, mica (mica) having a thickness of 0.4 mm. Two 0.2 mm thick mica may be stacked.

Table 1 shows the materials described above and the thermal conductivity λ (W / m · K) corresponding to these materials added to the heating unit, the preheating unit, and the heat insulating unit.

The thermal conductivity λ of mica is 0.5 (W / m · K), which is much smaller than the thermal conductivity λ16.3 (W / m · K) of SUS304. That is, mica has heat insulating performance in addition to electrical insulating performance.

In the band heater suitable for the preheating part, the thickness of the outer electric insulating material is 5 to 10 times larger than that of the band heater suitable for the heat insulating part. When the thickness is 5 times, the heat transfer amount is 1/5, and when the thickness is 10 times, the heat transfer amount is 1/10. That is, in the preheating portion, heat transfer is cut off by the outer electric insulating material.

For the band heater suitable for the heat insulating part, an aluminum-plated steel plate is used for the outer case. The thermal conductivity λ of SUS304 is 16.3 (W / m · K), whereas the thermal conductivity λ of carbon steel is 54 (W / m · K), and the thermal conductivity λ of aluminum is Since it is 204 (W / m · K), the thermal conductivity λ of the aluminum-plated steel plate becomes sufficiently large. As a result, the amount of heat transferred from the outer case to the band increases, and the amount of heat dissipated from the band to the atmosphere increases.

Preferably, in another band heater suitable for the heat insulating portion, the band that was SUS304 is changed to an aluminum-plated steel plate. The amount of heat released from the band to the atmosphere increases.
Alternatively, both the outer case and the band may be made of aluminum-plated steel plate. The amount of heat released from the band to the atmosphere is further increased.

The operation described in Table 1 will be described again with reference to the drawings.
FIG. 9A shows the action of the band heater 10B suitable for the heat insulating part, FIG. 9B shows the action of the band heater 10C suitable for the heating part, and FIG. 9C shows the action of the band heater 10C suitable for the preheating part. The operation of the heater 10A will be described.

In the band heater 10C of FIG. 9B, about half of the heat generated by the heating element 20 is transferred to the heating cylinder 32, and the other half of q2 is dissipated to the atmosphere.

On the other hand, in the band heater 10A of FIG. 9C, the heat radiation q3 to the atmosphere becomes small due to the heat insulating action of the outer electric insulating material 14, and most of the heat generated by the heating element 20 is transferred to the heating cylinder 32. It is transmitted to.

Further, in the band heater 10B of FIG. 9A, since at least one of the outer case 15B and the band 16 is made of an aluminum-plated steel plate, the heat radiation q5 to the atmosphere increases by that amount, and the heat radiation q5 to the heating cylinder 32 is increased accordingly. The heat transfer amount q6 becomes smaller.
When the temperature of the band heater 10B exceeds a predetermined temperature, the heat radiation q5 is large, so that the temperature can be quickly lowered to the predetermined temperature. Therefore, the temperature control performance of the band heater 10B is significantly better than that of the band heaters 10A and 10C.

An example of modification of the band 16 will be described with reference to FIG.
10 (a) shows a cross-sectional view of the band 16B, and FIG. 10 (b) shows a view taken along the line b of FIG. 10 (a).
As shown in FIG. 10B, a cooling window 19 having an appropriate size is opened in the band 16B.

The heat radiation q5 shown in FIG. 9A is further increased because the heat is radiated directly from the outer cover 15B to the atmosphere without passing through the band 16.
Therefore, in the structure of FIG. 10, SUS304 can be adopted as the material of the band 16B, and the choice of materials is increased.

Next, a modification of the heating element 20 will be described with reference to FIG.
As shown in FIG. 11A, the heating element 20 is provided with through holes 23 in a staggered manner in the insulating plate 21, and the heating wire 22 is wound so as to pass through the through holes 23. The lower surface of the insulating plate 21 is the surface on the heating cylinder side.
As shown in FIG. 11B, the portion indicated by the length L1 faces the heating cylinder. The remaining length L2 is much shorter than the length L1. L1 is approximately 70% and L2 is approximately 30%.

FIG. 11C shows a comparative example and corresponds to the cross-sectional view of FIG. In this comparative example, the length L3 faces the heating cylinder. This length L3 is approximately equal to the remaining length L4. Both L3 and L4 are 50%.
Considering that L1 and L3 greatly contribute to the heating of the heating cylinder, it can be said that the heating element 20 shown in FIGS. 11A and 11B is more preferable than the heating element 20 shown in FIG.

That is, in Table 2, the heating element is in the form of FIGS. 11A and 11B. Others are the same as Table 1.

The cylindrical body may be various pipes or containers in addition to the heating cylinder, and in short, any type may be used as long as the shape is a cylinder.

The band heater of the present invention is suitable for an injection device.

10A-10C ... Band heater, 11 ... Inner case, 12 ... Inner electrical insulation material, 14 ... Outer electrical insulation material, 14B ... Outer electrical insulation material thinner than reference numeral 14, 15 ... Outer case, 15B ... Reference numeral 15 and different materials. Outer case, 16 ... band, 20 ... heating element, 21 ... insulating plate, 22 ... heating wire, 23 ... through hole, 32 ... cylindrical body (heating cylinder), L1 ... heating wire length of the part facing the heating cylinder, L2 … Remaining heating wire length.

Claims (2)

A band heater that wraps around a cylinder
This band heater includes an inner case that covers the cylinder, an inner electric insulating material that covers the inner case, a heating element that covers the inner electric insulating material, an outer electric insulating material that covers the heating element, and the outer electric. It consists of an outer case that covers the insulating material and a band that covers this outer case.
The heating element is composed of an insulating plate provided with staggered through holes and a heating wire wound around the insulating plate while passing through the through holes.
The insulating plate has an upper surface, a lower surface, a left side surface, and a right side surface in a cross-sectional view, and also has the left through hole and the right through hole penetrating from the upper surface to the lower surface.
The heating wire is
From the upper surface to the lower surface through the left through hole, to the right side surface along the lower surface, to the upper surface along the right side surface, to the right through hole along the upper surface. ,
From the upper surface to the lower surface through the right through hole, to the left side surface along the lower surface, to the upper surface along the left side surface, to the left through hole along the upper surface. A band heater characterized by being wound like this. The band heater according to claim 1.
In the heating wire, when the length of the heating wire along the lower surface is L1 and the remaining length is L2, the band is characterized in that L1 is approximately 70% and L2 is approximately 30%. heater.

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