JP2022093280A - Non-magnetic member and method for manufacturing the same - Google Patents

Non-magnetic member and method for manufacturing the same Download PDF

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JP2022093280A
JP2022093280A JP2021189787A JP2021189787A JP2022093280A JP 2022093280 A JP2022093280 A JP 2022093280A JP 2021189787 A JP2021189787 A JP 2021189787A JP 2021189787 A JP2021189787 A JP 2021189787A JP 2022093280 A JP2022093280 A JP 2022093280A
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magnetic member
titanium alloy
powder
member according
equivalent
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忠彦 古田
Tadahiko Furuta
潤也 鈴木
Junya Suzuki
秀高 林
Hidetaka Hayashi
哲也 三岡
Tetsuya Mitsuoka
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Toyota Industries Corp
Toyota Central R&D Labs Inc
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Toyota Industries Corp
Toyota Central R&D Labs Inc
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Priority to DE102021213902.7A priority Critical patent/DE102021213902A1/en
Priority to US17/544,200 priority patent/US20220186342A1/en
Priority to CN202111507631.9A priority patent/CN114629267A/en
Publication of JP2022093280A publication Critical patent/JP2022093280A/en
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Abstract

To provide a non-magnetic member which can achieve both high specific resistance and high intensity.SOLUTION: A non-magnetic member used in an alternating magnetic field is a non-magnetic member having a titanium alloy containing an α phase stabilization element having an Al equivalent of 5.5-11 and a β phase stabilization element having a Mo equivalent of 6-17 in a mass ratio to the whole alloy. The β phase stabilization element contains Fe and Mn. The titanium alloy can have such a composite tissue that a hexagonal closest lattice structure tissue (hcp tissue) is distributed in an island manner in a body-centered cubic lattice structure tissue (bcc tissue). The hcp tissue is, for example, 30-70 vol.% with respect to the whole composite tissue. The non-magnetic member can achieve both high specific resistance and high strength, and accordingly can be used in various electromagnetic members, and can reduce eddy current loss.SELECTED DRAWING: Figure 1A

Description

本発明は、交番磁界中で用いられる非磁性部材等に関する。 The present invention relates to a non-magnetic member or the like used in an alternating magnetic field.

電磁気を利用した機器(単に「電磁機器という。)は、電動機(モータの他、ジェネレータも含む。)、アクチュエータなど種々あり、交番磁界を利用していることが多い。このような電磁機器は、省エネルギー化を図るために、交番磁界中で使用したときの高周波損失の低減が求められる。特に、(超)高回転する電動機等では、その回転数(交番磁界の周波数)の2乗に比例して大きくなる渦電流損を低減することが強く求められる。例えば、モータのロータコアやステータコア等は、交番磁界に直交する方向に生じる渦電流を抑制するため、絶縁層で被覆された電磁鋼板を積層して構成されることが多い。 There are various types of devices that use electromagnetics (simply referred to as "electromagnetic devices"), such as motors (including motors and generators), actuators, etc., and in many cases, alternating magnetic fields are used. Such electromagnetic devices are used. In order to save energy, it is required to reduce the high frequency loss when used in an alternating magnetic field. Especially for (ultra) high-speed motors, etc., it is proportional to the square of the rotation speed (frequency of the alternating magnetic field). It is strongly required to reduce the eddy current loss that becomes large. For example, in the rotor core and the stator core of a motor, an electromagnetic steel plate coated with an insulating layer is laminated in order to suppress the eddy current generated in the direction orthogonal to the alternating magnetic field. It is often composed of.

しかし、交番磁界中で使用される部材(「電磁用部材」という。)には、そのような構成を採用し難いものもある。この場合、電気抵抗率(単に「比抵抗」という。)の高い材質で電磁用部材を構成して、渦電流損を低減する必要がある。 However, some members (referred to as "electromagnetic members") used in an alternating magnetic field are difficult to adopt such a configuration. In this case, it is necessary to construct the electromagnetic member with a material having a high electrical resistivity (simply referred to as "specific resistance") to reduce the eddy current loss.

なお、磁気回路中に配設される電磁用部材は磁性材とは限らず、非磁性材の場合もある。また、電磁用部材は、電気的特性(例えば比抵抗)や磁気的特性(例えば透磁率)だけではなく、所定の機械的特性(剛性、強度、延性等)を満たすことも要求され得る。このような電磁用部材に関連する記載が下記の特許文献にある。 The electromagnetic member arranged in the magnetic circuit is not limited to a magnetic material, but may be a non-magnetic material. Further, the electromagnetic member may be required to satisfy not only electrical characteristics (for example, specific resistance) and magnetic characteristics (for example, magnetic permeability) but also predetermined mechanical characteristics (rigidity, strength, ductility, etc.). A description relating to such an electromagnetic member is found in the following patent documents.

特開2001-339886JP 2001-339886 特開2008-29153Japanese Patent Application Laid-Open No. 2008-2953 特開2020-43746JP-A-2020-43746 特開平5-5142JP-A-5-5142 特許第3712614号 (WO2000/005425)Patent No. 3712614 (WO2000 / 005425) 特開2005-320618JP-A-2005-320618 特表2005-524774(WO2003/095690)Special Table 2005-524774 (WO2003 / 095690) 米国特許第4731115号US Pat. No. 4,731,115

特許文献1、2には、非磁性材からなる電磁用部材(「非磁性部材」という。)の一例として、炭素繊維強化プラスチック(CFRP)からなる保護管(スリーブ)に関する記載がある。保護管は、モータのロータシャフト(回転軸)の外周側に設けた円筒状の永久磁石の外周側に被嵌される。保護管により、高回転時に大きな遠心力が作用する永久磁石の損壊が防止される。しかし、回転数をさらに増加させる場合、CFRPからなる保護管では、機械的特性が必ずしも十分ではない。 Patent Documents 1 and 2 describe a protective tube (sleeve) made of carbon fiber reinforced plastic (CFRP) as an example of an electromagnetic member made of a non-magnetic material (referred to as "non-magnetic member"). The protective tube is fitted on the outer peripheral side of a cylindrical permanent magnet provided on the outer peripheral side of the rotor shaft (rotating shaft) of the motor. The protective tube prevents damage to the permanent magnets, which are subject to large centrifugal forces at high speeds. However, when the number of revolutions is further increased, the mechanical properties of the protective tube made of CFRP are not always sufficient.

特許文献3には、チタン基複合材からなる非磁性部材が提案されている。そのチタン基複合材は、Ti-6%Al-4%V等からなるマトリックス中に、Cの一部が欠損したTiCy(0<y<1)からなる強化粒子を分散させてなる。この非磁性部材は、高比抵抗、高強度および高剛性である。 Patent Document 3 proposes a non-magnetic member made of a titanium-based composite material. The titanium-based composite material is formed by dispersing reinforcing particles made of TiCy (0 <y <1) in which a part of C is deleted in a matrix made of Ti-6% Al-4% V or the like. This non-magnetic member has high resistivity, high strength and high rigidity.

ちなみに、特許文献4~8にもチタン合金またはチタン基複合材に関する記載があるが、電磁用部材やその比抵抗等に関する具体的な記載はない。 Incidentally, although Patent Documents 4 to 8 also describe titanium alloys or titanium-based composite materials, there is no specific description regarding electromagnetic members and their specific resistances.

本発明はこのような事情に鑑みて為されたものであり、従来と異なるチタン合金を用いた非磁性部材等を提供することを目的とする。 The present invention has been made in view of such circumstances, and an object of the present invention is to provide a non-magnetic member or the like using a titanium alloy different from the conventional one.

本発明者はこの課題を解決すべく鋭意研究した結果、従来とは異なる組成からなり、高比抵抗および高強度を発現するチタン合金を得ることに成功した。この成果を発展させることにより、以降に述べる本発明を完成するに至った。 As a result of diligent research to solve this problem, the present inventor has succeeded in obtaining a titanium alloy having a composition different from the conventional one and exhibiting high resistivity and high strength. By developing this result, the present invention described below was completed.

《非磁性部材》
(1)本発明は、交番磁界中で用いられる非磁性部材であって、合金全体に対する質量割合で、Al当量が5.5~11となるα相安定化元素と、Mo当量が6~17となるβ相安定化元素とを含むチタン合金を備え、該β相安定化元素にはFeおよびMnが含まれる非磁性部材である。
<< Non-magnetic member >>
(1) The present invention is a non-magnetic member used in an alternating magnetic field, and has an α-phase stabilizing element having an Al equivalent of 5.5 to 11 and a Mo equivalent of 6 to 17 in terms of mass ratio to the entire alloy. It is a non-magnetic member including a titanium alloy containing a β-phase stabilizing element, and the β-phase stabilizing element contains Fe and Mn.

(2)本発明の非磁性部材(電磁用部材)は、高比抵抗と高強度を発現するチタン合金を備える。このため、高周波数(例えば高回転数)域の交番磁界中で使用されるときでも、非磁性部材に発生する渦電流損の低減が図られる。また、高速運動(回転、往復動等)により大きな力(遠心力、慣性力等)が作用し得るときでも、非磁性部材の薄肉化、軽量化、小型化等が可能となる。 (2) The non-magnetic member (electromagnetic member) of the present invention comprises a titanium alloy exhibiting high specific resistance and high strength. Therefore, even when used in an alternating magnetic field in a high frequency (for example, high rotation speed) region, the eddy current loss generated in the non-magnetic member can be reduced. Further, even when a large force (centrifugal force, inertial force, etc.) can be applied by high-speed motion (rotation, reciprocating motion, etc.), the non-magnetic member can be made thinner, lighter, smaller, and the like.

なお、本発明に係るチタン合金が高比抵抗および高強度を発現する理由は必ずしも定かではない。現状、高Al当量のα相安定化元素と高Mo当量のβ相安定化元素とが相乗的に作用して、比抵抗と強度を高次元で両立するチタン合金が得られたと考えられる。特に、磁性元素であるFeがTiに固溶することにより、非磁性なチタン合金の比抵抗を向上させていると考えられる。また、Al当量とMo当量が所定範囲内であることを前提に、Mnが含まれることによって、チタン合金の強度が顕著に向上したと考えられる。 The reason why the titanium alloy according to the present invention exhibits high specific resistance and high strength is not always clear. At present, it is considered that the α-phase stabilizing element having a high Al equivalent and the β-phase stabilizing element having a high Mo equivalent act synergistically to obtain a titanium alloy having both specific resistance and strength at a high level. In particular, it is considered that Fe, which is a magnetic element, dissolves in Ti to improve the specific resistance of the non-magnetic titanium alloy. Further, it is considered that the strength of the titanium alloy is remarkably improved by containing Mn on the premise that the Al equivalent and the Mo equivalent are within a predetermined range.

《製造方法》
本発明は、上述した非磁性部材やチタン合金の製造方法としても把握できる。例えば、チタン合金が焼結材からなる場合、非磁性部材は、粉末から焼結体を得る焼結工程と、該焼結体を該非磁性部材に応じた所望形状にする加工工程とから得られる。また、その焼結材からなるチタン合金は、必ずしも、加工工程後に特段の熱処理(例えば溶体化処理や時効処理)が施されなくても、優れた高比抵抗や高強度を発現し得る。勿論、本発明に係るチタン合金は、焼結材に限らず、溶製材でもよい。
"Production method"
The present invention can also be grasped as a method for manufacturing the above-mentioned non-magnetic member or titanium alloy. For example, when the titanium alloy is made of a sintered material, the non-magnetic member is obtained from a sintering step of obtaining a sintered body from powder and a processing step of forming the sintered body into a desired shape according to the non-magnetic member. .. Further, the titanium alloy made of the sintered material can always exhibit excellent high resistivity and high strength even if no special heat treatment (for example, solution treatment or aging treatment) is applied after the processing step. Of course, the titanium alloy according to the present invention is not limited to the sintered material, but may be a molten material.

《その他》
(1)本明細書でいうα相安定化元素は、純チタンの同素変態温度(約885℃)を上昇させ、α相域を拡大させる合金元素である。β相安定化元素は、その同素変態温度を下降させ、β相域を拡大させる合金元素である。換言すると、α相安定化元素は、Al当量の算出式に現れる元素であり、β相安定化元素はMo当量の算出式に現れる元素である。同素変態温度または当量に影響する合金元素である限り、一般的に中性的元素(全率固溶型元素)とされる合金元素(Sn、Zr等)でも、本明細書ではα相安定化元素またはβ相安定化元素として扱う。勿論、本発明に係るチタン合金は、同素変態温度または当量に影響しない中性的元素(同素変態温度に影響しない合金元素)をさらに含んでもよい。
"others"
(1) The α-phase stabilizing element referred to in the present specification is an alloy element that raises the allotropic transformation temperature (about 885 ° C.) of pure titanium and expands the α-phase region. The β-phase stabilizing element is an alloy element that lowers its allotropic transformation temperature and expands the β-phase region. In other words, the α phase stabilizing element is an element that appears in the Al equivalent calculation formula, and the β phase stabilizing element is an element that appears in the Mo equivalent calculation formula. As long as it is an alloy element that affects the allotropic transformation temperature or equivalent, even an alloy element (Sn, Zr, etc.) generally regarded as a neutral element (total rate solid-soluble element) is α-phase stable in the present specification. Treat as a chemical element or β-phase stabilizing element. Of course, the titanium alloy according to the present invention may further contain a neutral element that does not affect the allotropic transformation temperature or the equivalent (an alloy element that does not affect the allotropic transformation temperature).

本明細書でいう「非磁性」(透磁率)の程度は、電磁機器の磁気回路を短絡させない範囲であればよい。なお、本明細書では、非磁性なチタン合金を有すると共に交番磁界中で使用される電磁用部材を、非磁性部材と呼称している。非磁性部材は、その全体がチタン合金でなくてもよいし、その全体が必ずしも非磁性でなくてもよい。要するに本発明の非磁性部材は、少なくとも一部の部位がチタン合金からなればよい。 The degree of "non-magnetic" (permeability) as used herein may be within a range that does not short-circuit the magnetic circuit of the electromagnetic device. In this specification, an electromagnetic member having a non-magnetic titanium alloy and used in an alternating magnetic field is referred to as a non-magnetic member. The non-magnetic member does not have to be a titanium alloy as a whole, and the non-magnetic member does not necessarily have to be a non-magnetic member as a whole. In short, the non-magnetic member of the present invention may have at least a part made of a titanium alloy.

(2)特に断らない限り本明細書でいう「x~y」は下限値xおよび上限値yを含む。本明細書に記載した種々の数値または数値範囲に含まれる任意の数値を新たな下限値または上限値として「a~b」のような範囲を新設し得る。また本明細書でいう「x~yμΩm」はxμΩm~yμΩmを意味する。他の単位系(MPa、GPa等)についても同様である。 (2) Unless otherwise specified, "x to y" in the present specification includes a lower limit value x and an upper limit value y. A range such as "a to b" may be newly established with any numerical value included in the various numerical values or numerical ranges described in the present specification as a new lower limit value or upper limit value. Further, "x to yμΩm" as used herein means xμΩm to yμΩm. The same applies to other unit systems (MPa, GPa, etc.).

試料2のチタン合金の組織写真(SEM像)である。It is a microstructure photograph (SEM image) of the titanium alloy of the sample 2. その組織を拡大した写真(SEM像)である。It is an enlarged photograph (SEM image) of the tissue. 試料3のチタン合金の組織写真(SEM像)である。It is a microstructure photograph (SEM image) of the titanium alloy of the sample 3. 比抵抗の測定方法を示す説明図である。It is explanatory drawing which shows the measuring method of specific resistance.

上述した本発明の構成要素に、本明細書中から任意に選択した一つまたは二つ以上の構成要素を付加し得る。本明細書で説明する内容は、非磁性部材のみならず、その製造方法等にも該当する。また方法的な構成要素でも物に関する構成要素ともなり得る。いずれの実施形態が最良であるか否かは、対象、要求性能等によって異なる。 One or more components arbitrarily selected from the present specification may be added to the above-mentioned components of the present invention. The contents described in this specification correspond not only to non-magnetic members but also to manufacturing methods thereof and the like. It can also be a methodical component or a component related to an object. Which embodiment is the best depends on the target, required performance, and the like.

《チタン合金》
(1)組成
チタン合金は、Al当量が5.5~11、6~10、7~9.5さらには8~9(さらには未満)となるα相安定化元素と、Mo当量が6~17、6.5~15、7~12さらには8~11.5となるβ相安定化元素とを含むとよい。Al当量が過小では比抵抗が不十分となり、それが過大では伸びが小さくなる。Mo当量が過小では強度が不十分となり、それが過大では伸びが小さくなる。
《Titanium alloy》
(1) Composition Titanium alloys are α-phase stabilizing elements having an Al equivalent of 5.5 to 11, 6 to 10, 7 to 9.5, and further to 8 to 9 (or even less), and a Mo equivalent of 6 to. It may contain 17, 6.5 to 15, 7 to 12, and further β-phase stabilizing elements of 8 to 11.5. If the Al equivalent is too small, the resistivity will be insufficient, and if it is too large, the elongation will be small. If the Mo equivalent is too small, the strength will be insufficient, and if it is too large, the elongation will be small.

ここで、Al当量([Al」eq)とMo当量([Mo」eq)は次のように算出される(出典:軽金属 第55巻 第2号(2005)、PP.97~102)。
[Al」eq=[Al]+[Zr]/6+[Sn]/3+10[O]+16.4[N]+11.7[C]
[Mo」eq=[Mo]+[Ta]/5+[Nb]/3.5+[W]/2.5+[V]/1.5+1.25[Cr]
+1.25[Ni]+1.7[Mn]+1.7[Co]+2.5[Fe]
ただし、本発明では、特に断らない限り、Al当量をα相安定化元素の主要元素であるAl、Zr、およびSnに基づいて規定する([Al」eq=[Al]+[Zr]/6+[Sn]/3)。
Here, the Al equivalent ([Al "eq) and Mo equivalent ([Mo" eq)) are calculated as follows (Source: Light Metal Vol. 55, No. 2 (2005), PP.97-102).
[Al] eq = [Al] + [Zr] / 6 + [Sn] / 3 + 10 [O] + 16.4 [N] + 11.7 [C]
[Mo] eq = [Mo] + [Ta] / 5 + [Nb] /3.5+ [W] /2.5+[V]/1.5+1.25[Cr]
+1.25 [Ni] +1.7 [Mn] +1.7 [Co] +2.5 [Fe]
However, in the present invention, unless otherwise specified, the Al equivalent is specified based on Al, Zr, and Sn, which are the main elements of the α phase stabilizing element ([Al] eq = [Al] + [Zr] / 6+). [Sn] / 3).

本明細書でいう組成割合(濃度)は、特に断らない限り、質量割合(質量%)であり、単に「%」で示す。上述の算出式中に示す[]は、チタン合金全体に対する各合金元素の質量割合(%)を示す。なお、チタン合金(マトリックス)中に、強化粒子(例えば、TiC、TiB等)が含まれるチタン基複合材の場合、そのマトリックス全体に対する質量割合として、Al当量およびMo当量を算出する。 Unless otherwise specified, the composition ratio (concentration) referred to in the present specification is a mass ratio (mass%), and is simply indicated by "%". [] In the above calculation formula indicates the mass ratio (%) of each alloying element to the entire titanium alloy. In the case of a titanium-based composite material containing reinforcing particles (for example, TiC, TiB, etc.) in the titanium alloy (matrix), Al equivalent and Mo equivalent are calculated as the mass ratio to the entire matrix.

α相安定化元素は、例えば、Alの他、Zr、Sn(中性的元素)等でもよい。代表的なAlなら、例えば、チタン合金全体(100質量%)に対して7~10%さらには8~9%含まれてもよい。 The α phase stabilizing element may be, for example, Zr, Sn (neutral element) or the like in addition to Al. A typical Al may be contained, for example, 7 to 10% or even 8 to 9% with respect to the entire titanium alloy (100% by mass).

β相安定化元素は、例えば、Mo、V、Mn、Fe等である。代表的なMoなら、例えば、チタン合金全体に対して1~5%さらには1.5~4%、Vなら4~8%さらには5~7%含まれてもよい。 The β-phase stabilizing element is, for example, Mo, V, Mn, Fe, or the like. A typical Mo may be contained, for example, 1 to 5%, further 1.5 to 4%, and V may be 4 to 8% or even 5 to 7% with respect to the entire titanium alloy.

またチタン合金全体に対して、比抵抗の向上に寄与するFeが0.5~3.5%、0.9~3%さらには1~2.5%、強度の向上に寄与するMnが0.2~3%、0.4~2.5%さらには0.5~1.5%含まれてもよい。 In addition, Fe that contributes to the improvement of specific resistance is 0.5 to 3.5%, 0.9 to 3%, further 1 to 2.5%, and Mn that contributes to the improvement of strength is 0 with respect to the entire titanium alloy. .2 to 3%, 0.4 to 2.5% and even 0.5 to 1.5% may be contained.

さらに、チタン合金全体に対して、被削性の向上等に寄与するSが0.1~1%、0.2~0.7%さらには0.3~0.5%含まれてもよい。なお、Sは必須ではないが、Sが含まれると被削性の向上が望める。但し、Sが過多ではチタン合金が脆化し得る。 Further, S may be contained in the entire titanium alloy in an amount of 0.1 to 1%, 0.2 to 0.7%, and further 0.3 to 0.5%, which contributes to the improvement of machinability and the like. .. Although S is not essential, if S is included, the machinability can be expected to be improved. However, if S is excessive, the titanium alloy may become brittle.

チタン合金には、技術的・経済的に除去困難または不可避な不純物(例えば、O、N等)が含まれる。例えば、Oは、チタン合金全体に対して、0.1~0.7%さらには0.2~0.5%程度含まれてもよい。 Titanium alloys contain impurities (eg, O, N, etc.) that are technically and economically difficult or unavoidable to remove. For example, O may be contained in an amount of 0.1 to 0.7% or even 0.2 to 0.5% with respect to the entire titanium alloy.

(2)組織
チタン合金の金属組織(単に「組織」という。)は、製造過程や熱処理の影響を受けて変化し得る。組織は、例えば、溶製材か焼結材によっても異なるし、焼結材でも熱処理の有無やその熱処理条件によっても異なる。もっとも本発明に係るチタン合金は、Al当量とMo当量が共に十分大きいため、具体的な形態は別にして、α相とβ相が混在した金属組織になり易い。
(2) Structure The metal structure of the titanium alloy (simply referred to as the “structure”) can change under the influence of the manufacturing process and heat treatment. The structure differs depending on, for example, the molten material or the sintered material, and the sintered material also differs depending on the presence or absence of heat treatment and the heat treatment conditions thereof. However, since the titanium alloy according to the present invention has a sufficiently large Al equivalent and Mo equivalent, apart from the specific form, the titanium alloy tends to have a metal structure in which α phase and β phase are mixed.

一例として、焼結材からなるチタン合金では、体心立方格子構造(body centered cubic lattice)の組織(「bcc組織」という。)中に、六方最密格子構造(hexagonal close-packed lattice)の組織(「hcp組織」という。)が島状に分布した複合組織が得られる(図1A参照)。bcc組織は主にβ相からなり、hcp組織は主にα相からなる。より具体的にいうと、bcc組織は、基元素であるTiと、β相安定化元素(Mo、Fe、V等)の一種以上から主になる。hcp組織は、基元素であるTiと、α相安定化元素(Al等)の一種以上から主になる。なお、bcc組織にα相安定化元素の一種以上が含まれてもよい。同様に、hcp組織にβ相安定化元素の一種以上が含まれてもよい。 As an example, in a titanium alloy made of a sintered material, a structure of a hexagonal close-packed lattice is contained in a structure of a body centered cubic lattice (referred to as “bcc structure”). A complex structure in which (referred to as “hcp structure”) is distributed in an island shape is obtained (see FIG. 1A). The bcc structure mainly consists of the β phase, and the hcp structure mainly consists of the α phase. More specifically, the bcc structure is mainly composed of Ti, which is a basic element, and one or more of β-phase stabilizing elements (Mo, Fe, V, etc.). The hcp structure is mainly composed of Ti, which is a basic element, and one or more of α-phase stabilizing elements (Al, etc.). The bcc structure may contain one or more α-phase stabilizing elements. Similarly, the hcp structure may contain one or more β-phase stabilizing elements.

hcp組織は、例えば、複合組織全体に対して30~70体積%、37~67体積%さらには43~60体積%を占める。ちなみに、そのhcp組織は、例えば、針状または粒状の超微細組織の集合体となっている。各超微細組織は、例えば、最大長が2μm以下さらには1μm以下、アスペクト比(最大長/最小長)が3~20さらには5~10である。なお、各組織(相)の体積割合、サイズ、アスペクト比は、二次元の光学顕微鏡写真(像)を解析ソフト:ImageJ(オープンソースプログラム)で分析(計算)して求まる。 The hcp tissue occupies, for example, 30-70% by volume, 37-67% by volume, and even 43-60% by volume with respect to the entire composite tissue. Incidentally, the hcp structure is, for example, an aggregate of needle-shaped or granular ultrafine structures. Each hyperfine structure has, for example, a maximum length of 2 μm or less, further 1 μm or less, and an aspect ratio (maximum length / minimum length) of 3 to 20, further 5 to 10. The volume ratio, size, and aspect ratio of each structure (phase) can be obtained by analyzing (calculating) a two-dimensional optical micrograph (image) with analysis software: ImageJ (open source program).

上述の複合組織は、従来のチタン合金に観られない組織である。但し、チタン合金の組織とチタン合金の特性(比抵抗や強度等)との相関は、現状、明らかではない。 The above-mentioned composite structure is a structure not found in conventional titanium alloys. However, the correlation between the structure of the titanium alloy and the characteristics of the titanium alloy (specific resistance, strength, etc.) is not clear at present.

(3)特性
チタン合金は、電気的または機械的に優れた特性を発揮する。例えば、2~5μΩm、2.1μΩm~4μΩmさらには2.2μΩm~3μΩmという比抵抗を発揮する。このような比抵抗は、純Tiの比抵抗(0.4μΩm程度)や代表的なチタン合金(Ti-6%Al-4%V)の比抵抗(1.7μΩm程度)と比較して遙かに大きい。なお、本明細書でいう比抵抗値は、特に断らない限り、所定サイズの試料(バルク材)について、直流四端子法で測定して求まる(図3参照)。
(3) Characteristics Titanium alloys exhibit excellent electrical or mechanical characteristics. For example, it exhibits specific resistances of 2 to 5 μΩm, 2.1 μΩm to 4 μΩm, and further 2.2 μΩm to 3 μΩm. Such specific resistance is far higher than the specific resistance of pure Ti (about 0.4 μΩm) and the specific resistance of a typical titanium alloy (Ti-6% Al-4% V) (about 1.7 μΩm). Is big. Unless otherwise specified, the resistivity value referred to in the present specification can be obtained by measuring a sample (bulk material) of a predetermined size by the DC four-terminal method (see FIG. 3).

チタン合金は、例えば、引張強度(破断強度)で1200~1700MPa、1250~1650MPaさらには1350~1550MPa、0.2%耐力で1150~1600MPaさらには1200~1500MPaという高強度を発揮し得る。またチタン合金は、例えば、ヤング率で115~135GPaさらには120~130GPaという高剛性も発揮し得る。 The titanium alloy can exhibit high strength of, for example, 1200 to 1700 MPa in tensile strength (breaking strength), further 1350 to 1650 MPa, further 1350 to 1550 MPa, and 0.2% proof stress of 1150 to 1600 MPa, further 1200 to 1500 MPa. Further, the titanium alloy can exhibit high rigidity of 115 to 135 GPa and further 120 to 130 GPa in Young's modulus, for example.

さらにチタン合金は、例えば、伸びが0.2~2%さらには0.4~1.5%程度あり、非磁性部材へ塑性加工も可能である。 Further, the titanium alloy has an elongation of, for example, 0.2 to 2% and further 0.4 to 1.5%, and can be plastically processed into a non-magnetic member.

《製造方法》
チタン合金(非磁性部材)は、例えば、焼結法、溶製法、(粉末)積層造形法(いわゆる3Dプリンター)等により製造され得る。その一例として、焼結法でチタン合金を製造する場合について、以下に説明する。
"Production method"
The titanium alloy (non-magnetic member) can be manufactured by, for example, a sintering method, a melting method, a (powder) additive manufacturing method (so-called 3D printer), or the like. As an example, a case where a titanium alloy is manufactured by a sintering method will be described below.

焼結法は、粉末の成形体を加熱して焼結体を得る方法である。成形体または焼結体が非磁性部材の形態に近いと(つまりニアネットシェイプであると)、後加工を削減できる。勿論、焼結体に対して、冷間状態または熱間状態で、鍛造やプレス等の塑性加工がなされてもよい。 The sintering method is a method of heating a molded body of powder to obtain a sintered body. Post-processing can be reduced if the molded or sintered body is close to the form of the non-magnetic member (ie, near-net shape). Of course, the sintered body may be subjected to plastic working such as forging or pressing in a cold state or a hot state.

(1)粉末
通常、複数種の原料粉末を配合(秤量)した混合粉末を用いて成形、焼結がなされる。原料粉末には、単体粉末の他、合金粉末、化合物粉末等が用いられる。単体粉末として、例えば、Ti源粉末(純Ti粉末)がある。合金粉末として、例えば、Al-V粉末、Ti-Al粉末、Fe-Mo粉末(フェロモリブデン粉末)等がある。化合物粉末として、例えば、Mn-S粉末(硫化マンガン粉末)、Fe-Mn粉末(フェロマンガン粉末)等がある。なお、合金元素が同じ同種の粉末でも、その組成割合は様々である。所望の配合組成に応じて、適当な原料粉末が選択されればよい。いずれにしても、単体粉末よりも合金粉末や化合物粉末を用いることで、原料コストの低減、組織の均一化や安定化等が図られる。
(1) Powder Usually, molding and sintering are performed using a mixed powder in which a plurality of kinds of raw material powders are mixed (weighed). As the raw material powder, in addition to a simple substance powder, an alloy powder, a compound powder and the like are used. As a simple substance powder, for example, there is a Ti source powder (pure Ti powder). Examples of the alloy powder include Al—V powder, Ti—Al powder, Fe—Mo powder (ferromolybdenum powder) and the like. Examples of the compound powder include Mn—S powder (manganese sulfide powder) and Fe—Mn powder (ferromanganese powder). Even powders of the same type having the same alloying elements have various composition ratios. An appropriate raw material powder may be selected according to the desired compounding composition. In any case, by using the alloy powder or the compound powder rather than the simple substance powder, the raw material cost can be reduced, and the structure can be made uniform and stabilized.

各粉末の平均粒径(メジアン径:D50)は、例えば、1~20μmさらには3~15μmであるとよい。混合粉末の調製は、V型混合機、ボールミル、振動ミル等を用いてなされる(混合工程)。 The average particle size (median diameter: D50) of each powder is, for example, preferably 1 to 20 μm and further preferably 3 to 15 μm. The mixed powder is prepared using a V-type mixer, a ball mill, a vibration mill, or the like (mixing step).

(2)成形工程
混合粉末は、金型成形、CIP(Cold Isostatic Pressing/冷間等方圧加工法)成形、RIP(Rubber Isostatic Pressing/ゴム等方圧加工法)成形等されて、所望形状の成形体となる。成形体の形状は、最終的な部材(非磁性部材)に近い形状でもよいし、焼結工程後に加工を施すときはビレット状(中間素材形状)等でもよい。成形圧力は適宜調整され得るが、例えば、200~600MPaさらには300~400MPaとするとよい。
(2) Molding process The mixed powder is molded into a mold, CIP (Cold Isostatic Pressing) molding, RIP (Rubber Isostatic Pressing) molding, etc. to obtain the desired shape. It becomes a molded body. The shape of the molded body may be a shape close to the final member (non-magnetic member), or may be a billet shape (intermediate material shape) or the like when processing is performed after the sintering process. The molding pressure can be adjusted as appropriate, but for example, it may be 200 to 600 MPa, more preferably 300 to 400 MPa.

(3)焼結工程
成形体は、真空中や不活性ガス中で加熱することにより、焼結体となる。焼結温度は、例えば、1150℃~1400℃さらには1200~1350℃とするとよい。焼結時間は、例えば、3~25時間さらには10~20時間とするとよい。適切な焼結温度と焼結時間により、高特性なチタン合金を効率的に得ることができる。なお、HIP(Hot Isostatic Pressing/熱間等方圧加工法)成形により、上述した成形工程と焼結工程が同時になされてもよい。
(3) Sintering step The molded product becomes a sintered body by heating in vacuum or in an inert gas. The sintering temperature may be, for example, 1150 ° C to 1400 ° C, more preferably 1200 to 1350 ° C. The sintering time may be, for example, 3 to 25 hours or even 10 to 20 hours. With an appropriate sintering temperature and sintering time, a titanium alloy with high characteristics can be efficiently obtained. The above-mentioned molding step and sintering step may be performed at the same time by HIP (Hot Isostatic Pressing) molding.

(4)冷却工程
焼結工程後の冷却は、例えば、0.1~10℃/sで、炉冷や強制冷却(不活性ガスの導入等)されるとよい。冷却速度の制御により、チタン合金の組織や特性が調整されてもよい。
(4) Cooling step Cooling after the sintering step may be, for example, furnace cooling or forced cooling (introduction of an inert gas, etc.) at 0.1 to 10 ° C./s. The structure and properties of the titanium alloy may be adjusted by controlling the cooling rate.

(5)加工工程
焼結体は、そのまま非磁性部材とされてもよいし、塑性加工、切削加工等されて非磁性部材とされてもよい。塑性加工は、冷間加工でも熱間加工でもよい。熱間加工によれば、割れ等を抑止して、歩留まりよく非磁性部材を得ることができる。熱間加工後の冷却は、炉冷でもよいが、空冷でも十分である。
(5) Processing step The sintered body may be made into a non-magnetic member as it is, or may be made into a non-magnetic member by plastic working, cutting or the like. The plastic working may be cold working or hot working. By hot working, it is possible to suppress cracking and the like and obtain a non-magnetic member with a good yield. Cooling after hot working may be furnace cooling, but air cooling is also sufficient.

なお、本発明に係るチタン合金は、溶体化処理や時効処理等の熱処理を施すまでもなく、所望の組織や特性を発現し得る。このような非熱処理型チタン合金は、非磁性部材の製造コストの低減に寄与する。 The titanium alloy according to the present invention can exhibit a desired structure and characteristics without being subjected to heat treatment such as solution treatment and aging treatment. Such a non-heat-treated titanium alloy contributes to a reduction in the manufacturing cost of the non-magnetic member.

《非磁性部材/電動装置》
本発明の非磁性部材は、高比抵抗、高強度、低透磁率であるため、交番磁界中で使用される電磁用部材として好適である。その具体的な用途を問わないが、例えば、電動機(電磁機器、電動装置)に組み込まれる永久磁石(界磁源)の保護部材(保護管、保護ケース)等に用いることができる(既述した特開2020-43746号公報参照)。なお、そのような電動機の一例として、高回転を要求される遠心式の圧縮機がある。このような圧縮機は、例えば、エンジンの過給器や燃料電池のエアコンプレッサに用いられる。
<< Non-magnetic member / electric device >>
Since the non-magnetic member of the present invention has high resistivity, high strength, and low magnetic permeability, it is suitable as an electromagnetic member used in an alternating magnetic field. The specific use thereof is not limited, but it can be used, for example, as a protective member (protective tube, protective case) of a permanent magnet (field source) incorporated in an electric motor (electromagnetic device, electric device) (described above). See JP-A-2020-43746). As an example of such an electric motor, there is a centrifugal compressor that requires high rotation. Such compressors are used, for example, in engine superchargers and fuel cell air compressors.

成分組成が異なる種々の試料(焼結チタン合金)を製作し、それらの電気的特性(比抵抗)と機械的特性(引張強度、0.2%耐力、ヤング率、伸び)を評価した。このような具体例を挙げつつ、以下に本発明をさらに詳しく説明する。 Various samples (sintered titanium alloys) having different component compositions were produced, and their electrical properties (specific resistance) and mechanical properties (tensile strength, 0.2% proof stress, Young's modulus, elongation) were evaluated. The present invention will be described in more detail below with reference to such specific examples.

《試料の製作》
(1)原料粉末
Ti粉末には、市販の水素化脱水素粉末(トーホーテック株式会社製)を篩い(#350,平均粒径75μm)で分級したものを用いた。
<< Production of sample >>
(1) Raw material powder As the Ti powder, a commercially available hydrogenated dehydrogenated powder (manufactured by Toho Tech Co., Ltd.) classified by a sieve (# 350, average particle size 75 μm) was used.

合金元素源となる合金粉末には、以下の粉末の一種または複数種を用いた。
(a) Al-40%V粉末(平均粒径:9μm/キンセイマテック株式会社製)
(b) Ti-36%Al粉末(平均粒径:9μm/大同特殊鋼株式会社製)
(c) Fe-60%Mo粉末(平均粒径:45μm/太陽鉱工株式会社製)
(d) MnS粉末(平均粒径:9μm/福田金属株式会社製)
(e) Fe-78%Mn粉末(平均粒径:10μm/福田金属株式会社製)
As the alloy powder as the alloy element source, one or more of the following powders were used.
(a) Al-40% V powder (average particle size: 9 μm / manufactured by Kinsei Matek Co., Ltd.)
(b) Ti-36% Al powder (average particle size: 9 μm / manufactured by Daido Steel Co., Ltd.)
(c) Fe-60% Mo powder (average particle size: 45 μm / manufactured by Taiyo Koko Co., Ltd.)
(d) MnS powder (average particle size: 9 μm / manufactured by Fukuda Metal Co., Ltd.)
(e) Fe-78% Mn powder (average particle size: 10 μm / manufactured by Fukuda Metal Co., Ltd.)

本実施例で示す組成は、特に断らない限り、各原料粉末または混合粉末の全体に対する質量割合(質量%)であり、単に「%」で示す。各粉末の平均粒径はレーザ回折・散乱式粒度分布測定装置(MT3300EX/日機装株式会社製)で求めた。なお、各粉末には、粒子表面に不可避に吸着または結合した酸素(不純物)が僅かに含まれ得る。 Unless otherwise specified, the composition shown in this example is the mass ratio (mass%) of each raw material powder or mixed powder to the whole, and is simply indicated by "%". The average particle size of each powder was determined by a laser diffraction / scattering type particle size distribution measuring device (MT3300EX / manufactured by Nikkiso Co., Ltd.). In addition, each powder may contain a small amount of oxygen (impurities) inevitably adsorbed or bonded to the particle surface.

(2)混合工程
表1(試料C4・C5を除く。)に示す全体組成(Al当量、Mo当量)となるように、各原料粉末を秤量して配合した。各配合粉末をV型混合器で1時間混合して、各試料毎の混合粉末を得た。
(2) Mixing Step Each raw material powder was weighed and blended so as to have the overall composition (Al equivalent, Mo equivalent) shown in Table 1 (excluding samples C4 and C5). Each compounded powder was mixed in a V-type mixer for 1 hour to obtain a mixed powder for each sample.

(3)成形工程
各混合粉末を塩化ビニールチューブ(PVC)に入れてCIP成形して、丸棒状の成形体(φ16mm×150mm程度)を得た。このときの成形圧力は4t/cm(392MPa)とした。
(3) Molding Step Each mixed powder was put into a vinyl chloride tube (PVC) and CIP molded to obtain a round bar-shaped molded product (φ16 mm × 150 mm). The molding pressure at this time was 4 t / cm 2 (392 MPa).

(4)焼結工程
各成形体を真空中(1×10-5torr)で加熱(1300℃×16時間)して焼結させた。焼結温度に至るまでの昇温速度:約5℃/min、焼結時間経過後の冷却速度:10℃/sとした。
(4) Sintering step Each molded product was heated (1300 ° C. × 16 hours) in vacuum (1 × 10 -5 torr) and sintered. The rate of temperature rise to reach the sintering temperature was about 5 ° C./min, and the cooling rate after the lapse of the sintering time was 10 ° C./s.

(5)加工工程
さらに、各試料に係る焼結体を大気雰囲気中で熱間加工(鍛造)した。加熱温度:1200℃、加工率:56%とした。ここでいう加工率は断面減少率(Aw/Ao)で算出した。Awは加工後の断面積、Aoは加工前の断面積である。
(5) Processing step Further, the sintered body of each sample was hot-processed (forged) in the air atmosphere. The heating temperature was 1200 ° C. and the processing rate was 56%. The processing rate referred to here was calculated by the cross-sectional reduction rate (Aw / Ao). Aw is the cross-sectional area after processing, and Ao is the cross-sectional area before processing.

なお、熱間加工後の焼結体(加工品)は大気雰囲気中で空冷して降温させ、その空冷後に熱処理は一切行わなかった。こうして得られた各供試材(ビレット)を用いて、種々の測定・観察を行った。 The sintered body (processed product) after hot working was air-cooled in an air atmosphere to lower the temperature, and no heat treatment was performed after the air cooling. Various measurements and observations were performed using each test material (billet) thus obtained.

(6)溶製材(比較例)
表1に示す試料C4と試料C5には、市販の溶製材(大同特殊鋼株式会社製)をそのまま供試材とした。
(6) Laminated lumber (comparative example)
For the samples C4 and C5 shown in Table 1, a commercially available molten material (manufactured by Daido Steel Co., Ltd.) was used as a test material as it was.

《測定》
(1)電気的特性(比抵抗)
各試料の比抵抗は、図3に示すようにして求めた。具体的にいうと、先ず、各供試材から製作した角柱体(3.014mm(t)×3.014mm(w)×20mm)に、次のようにして電極を形成した。各角柱体の中央部分(電圧電極間(L):10mm)をマスキングテープでマスクする。マスクした両端部分とさらにその両外側部分との4箇所(図3参照)に、端子線(銀線:φ0.20mm)を巻き付ける。各端子線を巻き付けた部分と、角柱体の両端面とに銀ペースト(藤倉化成株式会社製 ドータイト D-550)をそれぞれ塗布する。塗布後の角柱体を、大気中で100℃×12時間加熱して乾燥させる。こうして、電流電極と電圧電極を備えた試験片を用意した。
"measurement"
(1) Electrical characteristics (specific resistance)
The specific resistance of each sample was determined as shown in FIG. Specifically, first, electrodes were formed on a prism (3.014 mm (t) × 3.014 mm (w) × 20 mm) manufactured from each test material as follows. The central portion of each prism (between the voltage electrodes (L): 10 mm) is masked with masking tape. Wrap the terminal wire (silver wire: φ0.20 mm) around the masked both end portions and the two outer portions thereof (see FIG. 3). Silver paste (Dotite D-550 manufactured by Fujikura Kasei Co., Ltd.) is applied to the portion around which each terminal wire is wound and both end faces of the prism. The prism after application is heated in the air at 100 ° C. for 12 hours to dry. In this way, a test piece provided with a current electrode and a voltage electrode was prepared.

各試験片について室温域で直流四端子法により測定された電圧値(V)および電流値(I)と、試験片(角柱体)の断面形状(S=t×w)とにより、各試料に係る比抵抗(電気抵抗率)を算出した(図3の式(1)参照)。こうして得られた各試料に係る比抵抗(測定値)を表1に併せて示した。 For each test piece, the voltage value (V) and current value (I) measured by the DC four-terminal method in the room temperature range and the cross-sectional shape (S = t × w) of the test piece (square column) are used for each sample. The specific resistance (electric resistivity) was calculated (see equation (1) in FIG. 3). The specific resistance (measured value) of each sample thus obtained is also shown in Table 1.

(2)機械的特性(ヤング率、引張強度、伸び)
供試材から製作した丸棒引張試験片(平行部径:φ2.4mm、ゲージ長さ:14mm)を用いて、オートグラフ(株式会社島津製作所製 AUTOGRAPH AG-1 50kN)により引張試験を行った。
(2) Mechanical properties (Young's modulus, tensile strength, elongation)
A tensile test was performed using an autograph (AUTOGRAPH AG-1 50kN manufactured by Shimadzu Corporation) using a round bar tensile test piece (parallel part diameter: φ2.4 mm, gauge length: 14 mm) manufactured from the test material. ..

引張試験は、室温大気中で、ひずみ速度:5×10-4/sとして行った。この引張試験でロードセルとビデオ伸び計から得られた荷重-ストローク線図から算出された応力-ひずみ関係に基づいて、各試料に係る各機械的特性を求めた(JIS Z 2241:2011 参照)。それらの結果を表1に併せて示した。なお、引張強度は、破断時の荷重と試験片の初期形状とに基づいて算出した。伸びは、破断時における試験片のひずみである。 The tensile test was performed at room temperature in the air at a strain rate of 5 × 10 -4 / s. Based on the load-stress-strain relationship calculated from the load-stroke diagram obtained from the load cell and video extensometer in this tensile test, the mechanical properties of each sample were determined (see JIS Z 2241: 2011). The results are also shown in Table 1. The tensile strength was calculated based on the load at break and the initial shape of the test piece. Elongation is the strain of the test piece at break.

《観察》
(1)引張試験前の供試材の組織をSEM(Scanning Electron Microscope)で観察した。その一例として、試料2に係る観察像(SEM像)を図1A、図1Bに示した。また、試料3に係るSEM像を図2に示した。なお、図1Bと図2はいずれも、拡大した島状組織を表している。
"observation"
(1) The structure of the test material before the tensile test was observed with an SEM (Scanning Electron Microscope). As an example, observation images (SEM images) relating to sample 2 are shown in FIGS. 1A and 1B. Moreover, the SEM image which concerns on a sample 3 is shown in FIG. Both FIGS. 1B and 2 show an enlarged island-like structure.

(2)引張試験前の組織を観察したSEM像をImageJで画像解析して、各試料について島状組織の存在割合を求めた。その結果を表1に併せて示した。 (2) The SEM image obtained by observing the structure before the tensile test was image-analyzed with ImageJ to determine the abundance ratio of the island-like structure for each sample. The results are also shown in Table 1.

(3)X線回折
引張試験前の組織をX線回折解析(XRD/Cu-Kα)した。その結果、島状組織は六方最密格子構造のhcp組織であり、それを包囲するベース組織は体心立方格子構造のbcc組織であることがわかった。
(3) X-ray diffraction The structure before the tensile test was subjected to X-ray diffraction analysis (XRD / Cu-Kα). As a result, it was found that the island-like tissue is a hexagonal close-packed hcp tissue, and the base tissue surrounding it is a body-centered cubic lattice-structured bcc tissue.

《評価》
(1)特性
表1から明らかなように、Al当量およびMo当量が共に所定範囲にあると共に、FeおよびMnを含む試料1~5のチタン合金は、高比抵抗かつ高強度であった。
"evaluation"
(1) Characteristics As is clear from Table 1, the titanium alloys of Samples 1 to 5 containing Fe and Mn had high specific resistance and high strength while both Al equivalent and Mo equivalent were in a predetermined range.

また試料5のように、Sを含まないチタン合金は、熱処理を施さなくても、高比抵抗であると共に、高強度かつ高延性であった。具体的にいうと、そのチタン合金は、引張強度:1600MPa以上、伸び:1%以上を発現し、一般的に背反関係にある強度と伸びをより高次元で両立していた。 Further, the titanium alloy containing no S, such as sample 5, had high specific resistance, high strength and high ductility even without heat treatment. Specifically, the titanium alloy exhibited a tensile strength of 1600 MPa or more and an elongation of 1% or more, and had both strength and elongation, which are generally contradictory, at a higher level.

一方、Mo当量が小さい試料C1、C2は、強度が不十分であった。また、Al当量が小さい試料C4、C5は、少なくとも比抵抗が不十分であった。さらに試料C3は、Al当量およびMo当量が所定範囲内にあり高比抵抗であったが、Mnを含まないため強度(特に0.2%耐力)が不十分であった。 On the other hand, the samples C1 and C2 having a small Mo equivalent had insufficient strength. Further, the samples C4 and C5 having a small Al equivalent had at least insufficient specific resistance. Further, the sample C3 had an Al equivalent and a Mo equivalent within a predetermined range and had a high resistivity, but the strength (particularly 0.2% proof stress) was insufficient because it did not contain Mn.

(2)組織
図1Aおよび表1から明らかなように、試料1~5は、多くの島状のhcp組織(単に「島状組織」という。)がbcc組織で囲繞された複合組織となっていることがわかった。また図1Bおよび図2からわかるように、島状組織は、針状または繊維状の(超)微細組織の集合体からなることもわかった。各微細組織は、最大長が2μm以下、アスペクト比が5以上であることもSEM像からわかった。
(2) Structure As is clear from FIGS. 1A and 1, in Samples 1 to 5, many island-like hcp tissues (simply referred to as “island-like tissues”) form a complex structure surrounded by bcc structures. I found out that there was. It was also found that the island-like structure consisted of a collection of needle-like or fibrous (ultra) microstructures, as can be seen from FIGS. 1B and 2. It was also found from the SEM image that each microstructure had a maximum length of 2 μm or less and an aspect ratio of 5 or more.

なお、試料1~4のチタン合金はいずれも、試料C1~C5のチタン合金よりも被削性に優れることを実加工により確認した。 It was confirmed by actual processing that all the titanium alloys of Samples 1 to 4 were superior to the titanium alloys of Samples C1 to C5 in machinability.

以上のことから、Al当量およびMo当量が共に所定範囲にあると共に、FeおよびMnを含むチタン合金は、高比抵抗かつ高強度であり、非磁性な電磁用部材(非磁性部材)に適していることがわかった。このようなチタン合金は微細な組織が集合したhcp組織(島状組織)がbcc組織中に分散した特異な組織となることもわかった。 From the above, the Al equivalent and Mo equivalent are both within a predetermined range, and the titanium alloy containing Fe and Mn has high resistivity and high strength, and is suitable for a non-magnetic member (non-magnetic member). It turned out that there was. It was also found that such a titanium alloy has a peculiar structure in which the hcp structure (island-like structure) in which fine structures are aggregated is dispersed in the bcc structure.

Figure 2022093280000002
Figure 2022093280000002

Claims (10)

交番磁界中で用いられる非磁性部材であって、
合金全体に対する質量割合で、Al当量が5.5~11となるα相安定化元素と、Mo当量が6~17となるβ相安定化元素とを含むチタン合金を備え、
該β相安定化元素にはFeおよびMnが含まれる非磁性部材。
A non-magnetic member used in an alternating magnetic field,
A titanium alloy containing an α-phase stabilizing element having an Al equivalent of 5.5 to 11 and a β-phase stabilizing element having a Mo equivalent of 6 to 17 in terms of mass ratio to the entire alloy is provided.
A non-magnetic member containing Fe and Mn as the β-phase stabilizing element.
前記Mnは、前記チタン合金全体に対して質量割合で0.2~3%含まれる請求項1に記載の非磁性部材。 The non-magnetic member according to claim 1, wherein Mn is contained in an amount of 0.2 to 3% by mass with respect to the entire titanium alloy. 前記チタン合金は、その全体に対する質量割合で、さらにSを0.1~1%含む請求項1または2に記載の非磁性部材。 The non-magnetic member according to claim 1 or 2, wherein the titanium alloy contains 0.1 to 1% of S in terms of mass ratio to the whole. 前記チタン合金は、体心立方格子構造組織(「bcc組織」という。)中に、六方最密格子構造組織(「hcp組織」という。)が島状に分布した複合組織からなる請求項1~3のいずれかに記載の非磁性部材。 The titanium alloy is composed of a composite structure in which a hexagonal close-packed structure (referred to as "hcp structure") is distributed in an island shape in a body-centered cubic lattice structure (referred to as "bcc structure"). The non-magnetic member according to any one of 3. 前記hcp組織は、前記複合組織全体に対して30~70体積%ある請求項4に記載の非磁性部材。 The non-magnetic member according to claim 4, wherein the hcp structure is 30 to 70% by volume based on the entire composite structure. 前記チタン合金は、比抵抗が2μΩm以上である請求項1~5のいずれかに記載の非磁性部材。 The non-magnetic member according to any one of claims 1 to 5, wherein the titanium alloy has a specific resistance of 2 μΩm or more. 前記チタン合金は、0.2%耐力が1150MPa以上である請求項1~6のいずれかに記載の非磁性部材。 The non-magnetic member according to any one of claims 1 to 6, wherein the titanium alloy has a 0.2% proof stress of 1150 MPa or more. 前記チタン合金は、焼結材からなる請求項1~7のいずれかに記載の非磁性部材。 The non-magnetic member according to any one of claims 1 to 7, wherein the titanium alloy is made of a sintered material. 請求項8に記載の非磁性部材の製造方法であって、
粉末から焼結体を得る焼結工程と、
該焼結体を該非磁性部材に応じた所望形状にする加工工程とを備え、
該加工工程後に少なくとも溶体化処理を施さずに前記チタン合金を得る非磁性部材の製造方法。
The method for manufacturing a non-magnetic member according to claim 8.
The sintering process to obtain a sintered body from powder, and
The sintered body is provided with a processing step of forming a desired shape according to the non-magnetic member.
A method for manufacturing a non-magnetic member to obtain the titanium alloy without at least solution treatment after the processing step.
前記粉末は、少なくとも、フェロモリブデン粉末と、硫化マンガン粉末とを含む請求項9に記載の非磁性部材の製造方法。 The method for producing a non-magnetic member according to claim 9, wherein the powder contains at least ferromolybdenum powder and manganese sulfide powder.
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