JP2022081600A - Water repellent assistant, non-fluorine-based water repellent composition and manufacturing method of water repellent fiber product - Google Patents
Water repellent assistant, non-fluorine-based water repellent composition and manufacturing method of water repellent fiber product Download PDFInfo
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- JP2022081600A JP2022081600A JP2022035950A JP2022035950A JP2022081600A JP 2022081600 A JP2022081600 A JP 2022081600A JP 2022035950 A JP2022035950 A JP 2022035950A JP 2022035950 A JP2022035950 A JP 2022035950A JP 2022081600 A JP2022081600 A JP 2022081600A
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- fluorine
- carbon atoms
- water repellent
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- 239000005871 repellent Substances 0.000 title claims abstract description 135
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 title claims abstract description 130
- 229910052731 fluorine Inorganic materials 0.000 title claims abstract description 130
- 239000011737 fluorine Substances 0.000 title claims abstract description 130
- 230000002940 repellent Effects 0.000 title claims abstract description 81
- 239000000203 mixture Substances 0.000 title claims description 79
- 238000004519 manufacturing process Methods 0.000 title claims description 15
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- 125000004432 carbon atom Chemical group C* 0.000 claims abstract description 107
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- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims abstract description 46
- 125000000217 alkyl group Chemical group 0.000 claims abstract description 17
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- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 claims abstract description 11
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- 238000012360 testing method Methods 0.000 description 6
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 5
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- FAYVLNWNMNHXGA-UHFFFAOYSA-N Cardanoldiene Natural products CCCC=CCC=CCCCCCCCC1=CC=CC(O)=C1 FAYVLNWNMNHXGA-UHFFFAOYSA-N 0.000 description 5
- 125000005396 acrylic acid ester group Chemical group 0.000 description 5
- 150000001491 aromatic compounds Chemical class 0.000 description 5
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- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 4
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Landscapes
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Materials Applied To Surfaces To Minimize Adherence Of Mist Or Water (AREA)
Abstract
Description
本発明は、撥水助剤、非フッ素系撥水剤組成物、及び撥水性繊維製品の製造方法に関する。 The present invention relates to a water repellent aid, a non-fluorine water repellent composition, and a method for producing a water repellent fiber product.
従来、フッ素含有基を有するフッ素系撥水剤が知られており、かかるフッ素系撥水剤を繊維製品等に処理することにより、その表面に撥水性が付与された繊維製品が知られている。このようなフッ素系撥水剤は一般にフルオロアルキル基を有する単量体を重合、もしくは共重合させることにより製造される。 Conventionally, a fluorine-based water repellent agent having a fluorine-containing group is known, and a textile product having a water-repellent surface imparted to the surface of a textile product or the like by treating the fluorine-based water repellent agent is known. .. Such a fluorine-based water repellent is generally produced by polymerizing or copolymerizing a monomer having a fluoroalkyl group.
フッ素系撥水剤で処理された繊維製品は優れた撥水性を発揮するものの、撥水性を発現するためには、フルオロアルキル基の配向性を整える必要があるため、繊維製品にフッ素系撥水剤を付着させた後に130℃を超える温度で熱処理を施さなければならない。ところが、高温での熱処理には高いエネルギーを必要とし、国際的な省エネルギー化の流れにおいて問題がある。 Although textile products treated with a fluorine-based water repellent exhibit excellent water repellency, it is necessary to adjust the orientation of the fluoroalkyl group in order to develop water repellency. After the agent is attached, the heat treatment must be performed at a temperature exceeding 130 ° C. However, heat treatment at high temperature requires high energy, and there is a problem in the international trend of energy saving.
また、フルオロアルキル基を有する単量体は、高価であるため経済面においては満足のいくものではなく、更に、フルオロアルキル基を有する単量体は、難分解性であるため環境面においても問題がある。 Further, the monomer having a fluoroalkyl group is not economically satisfactory because it is expensive, and further, the monomer having a fluoroalkyl group is persistent and therefore has a problem in terms of the environment. There is.
一方、繊維製品の撥水加工の分野では、品質の安定化及びコスト削減のために、低い濃度や低い熱処理温度でも優れた撥水性を繊維製品に与えることができる撥水剤が望まれている。 On the other hand, in the field of water-repellent processing of textile products, a water-repellent agent capable of giving excellent water repellency to textile products even at a low concentration and a low heat treatment temperature is desired in order to stabilize quality and reduce costs. ..
そこで、近年、フッ素を含まない非フッ素系撥水剤について研究が進められている。例えば、非特許文献1には、パラフィンやワックスのような炭化水素化合物、脂肪酸金属塩又はアルキル尿素を乳化分散させた撥水剤が開示されている。 Therefore, in recent years, research has been conducted on non-fluorine-based water repellents that do not contain fluorine. For example, Non-Patent Document 1 discloses a water repellent agent obtained by emulsifying and dispersing a hydrocarbon compound such as paraffin or wax, a fatty acid metal salt or an alkylurea.
また、特許文献1には、従来のフッ素系撥水剤と比べて遜色ない撥水性を与えることを目的として、特定の非フッ素系ポリマーを乳化分散した撥水剤が提案されている。 Further, Patent Document 1 proposes a water repellent agent obtained by emulsifying and dispersing a specific non-fluorine-based polymer for the purpose of providing water repellency comparable to that of a conventional fluorine-based water repellent agent.
しかしながら、従来の撥水剤では、耐久撥水性が十分に得られない場合があった。 However, with conventional water repellents, durable water repellency may not be sufficiently obtained.
本発明は、上記事情に鑑みてなされたものであり、非フッ素系撥水剤の耐久撥水性を向上させることができる撥水助剤、並びに、それを用いた非フッ素系撥水剤組成物、及び撥水性繊維製品の製造方法を提供することを目的とする。 The present invention has been made in view of the above circumstances, and is a water-repellent aid capable of improving the durable water repellency of a non-fluorine-based water-repellent agent, and a non-fluorine-based water-repellent agent composition using the same. , And a method for producing a water repellent textile product.
本発明は、非フッ素系撥水剤用の撥水助剤であって、下記一般式(1)で表されるオルガノ変性シリコーンを含む撥水助剤を提供する。 The present invention provides a water-repellent aid for non-fluorine-based water-repellent agents, which comprises an organomodified silicone represented by the following general formula (1).
[式(1)中、R20、R21及びR22はそれぞれ独立に、水素原子、メチル基、エチル基又は炭素数1~4のアルコキシ基を表し、R23は、芳香族環を有する炭素数8~40の炭化水素基、又は炭素数3~22のアルキル基を表し、R30、R31、R32、R33、R34及びR35はそれぞれ独立に、水素原子、メチル基、エチル基、炭素数1~4のアルコキシ基、芳香族環を有する炭素数8~40の炭化水素基、又は炭素数3~22のアルキル基を表し、aは0以上の整数を表し、bは1以上の整数を表し、(a+b)は10~200であり、aが2以上の場合、複数存在するR20及びR21はそれぞれ同一であっても異なっていてもよく、bが2以上の場合、複数存在するR22及びR23はそれぞれ同一であっても異なっていてもよい。]
[In the formula (1), R 20 , R 21 and R 22 each independently represent a hydrogen atom, a methyl group, an ethyl group or an alkoxy group having 1 to 4 carbon atoms, and R 23 is a carbon having an aromatic ring. Represents a hydrocarbon group of 8 to 40 or an alkyl group of 3 to 22 carbons, where R 30 , R 31 , R 32 , R 33 , R 34 and R 35 are independent hydrogen atoms, methyl groups and ethyls, respectively. A group, an alkoxy group having 1 to 4 carbon atoms, a hydrocarbon group having 8 to 40 carbon atoms having an aromatic ring, or an alkyl group having 3 to 22 carbon atoms, a represents an integer of 0 or more, and b represents 1. Representing the above integers, (a + b) is 10 to 200, and when a is 2 or more, a plurality of R 20 and R 21 may be the same or different, and when b is 2 or more. , A plurality of R 22 and R 23 may be the same or different from each other. ]
本発明の撥水助剤によれば、非フッ素系撥水剤と併用することにより、非フッ素系撥水剤の耐久撥水性を向上させることができる。 According to the water repellent aid of the present invention, the durable water repellency of the non-fluorine water repellent can be improved by using it in combination with the non-fluorine water repellent.
本発明はまた、上記本発明に係る撥水助剤と、非フッ素系撥水剤とを含む非フッ素系撥水剤組成物を提供する。 The present invention also provides a non-fluorine-based water repellent composition containing the above-mentioned water-repellent aid according to the present invention and a non-fluorine-based water repellent.
上記非フッ素系撥水剤は、下記一般式(A-1)で表される(メタ)アクリル酸エステル単量体(A)に由来する構成単位を含有する非フッ素系ポリマーを含んでいてもよい。 The non-fluorine-based water repellent may contain a non-fluorine-based polymer containing a structural unit derived from the (meth) acrylic acid ester monomer (A) represented by the following general formula (A-1). good.
[式(A-1)中、R1は水素又はメチル基を表し、R2は置換基を有していてもよい炭素数12以上の1価の炭化水素基を表す。]
[In the formula (A-1), R 1 represents a hydrogen or a methyl group, and R 2 represents a monovalent hydrocarbon group having 12 or more carbon atoms which may have a substituent. ]
上記非フッ素系ポリマーは、(B1)HLBが7~18である下記一般式(I-1)で表される化合物、(B2)HLBが7~18である下記一般式(II-1)で表される化合物、及び(B3)HLBが7~18である、ヒドロキシル基及び重合性不飽和基を有する油脂に炭素数2~4のアルキレンオキサイドを付加した化合物のうちから選ばれる少なくとも1種の反応性乳化剤(B)に由来する構成単位を更に含有していてもよい。 The non-fluorinated polymer has (B1) a compound represented by the following general formula (I-1) having an HLB of 7 to 18, and (B2) a compound represented by the following general formula (II-1) having an HLB of 7 to 18. At least one selected from the compounds represented and compounds in which an alkylene oxide having 2 to 4 carbon atoms is added to a fat or oil having a (B3) HLB of 7 to 18 and having a hydroxyl group and a polymerizable unsaturated group. It may further contain a structural unit derived from the reactive emulsifier (B).
[式(I-1)中、R3は水素又はメチル基を表し、Xは炭素数1~6の直鎖もしくは分岐のアルキレン基を表し、Y1は炭素数2~4のアルキレンオキシ基を含む2価の基を表す。]
[In the formula (I-1), R 3 represents a hydrogen or a methyl group, X represents a linear or branched alkylene group having 1 to 6 carbon atoms, and Y 1 represents an alkyleneoxy group having 2 to 4 carbon atoms. Represents a divalent group containing. ]
[式(II-1)中、R4は重合性不飽和基を有する炭素数13~17の1価の不飽和炭化水素基を表し、Y2は炭素数2~4のアルキレンオキシ基を含む2価の基を表す。]
[In formula (II-1), R 4 represents a monovalent unsaturated hydrocarbon group having 13 to 17 carbon atoms having a polymerizable unsaturated group, and Y 2 contains an alkyleneoxy group having 2 to 4 carbon atoms. Represents a divalent group. ]
上記非フッ素系ポリマーは、塩化ビニル及び塩化ビニリデンのうち少なくともいずれか1種の単量体(E)に由来する構成単位を更に含有していてもよい。 The non-fluorinated polymer may further contain a structural unit derived from at least one of vinyl chloride and vinylidene chloride, the monomer (E).
上記非フッ素系撥水剤は、上記一般式(A-1)で表される(メタ)アクリル酸エステル単量体(A)を含む乳化物又は分散物を乳化重合又は分散重合させてなる非フッ素系ポリマーを含んでいてもよい。 The non-fluorine-based water repellent is a non-emulsion or dispersion obtained by emulsion polymerization or dispersion polymerization of an emulsion or dispersion containing the (meth) acrylic acid ester monomer (A) represented by the general formula (A-1). It may contain a fluoropolymer.
上記乳化物又は上記分散物は、(B1)HLBが7~18である上記一般式(I-1)で表される化合物、(B2)HLBが7~18である上記一般式(II-1)で表される化合物、及び(B3)HLBが7~18である、ヒドロキシル基及び重合性不飽和基を有する油脂に炭素数2~4のアルキレンオキサイドを付加した化合物のうちから選ばれる少なくとも1種の反応性乳化剤(B)を更に含んでいてもよい。 The emulsion or dispersion is a compound represented by the general formula (I-1) in which (B1) HLB is 7 to 18, and the general formula (II-1) in which (B2) HLB is 7 to 18. ) And (B3) a compound having an HLB of 7 to 18 and having an alkylene oxide having 2 to 4 carbon atoms added to a fat or oil having a hydroxyl group and a polymerizable unsaturated group. It may further contain the reactive emulsifier (B) of the species.
上記乳化物又は上記分散物は、塩化ビニル及び塩化ビニリデンのうち少なくともいずれか1種の単量体(E)を更に含んでいてもよい。 The emulsion or the dispersion may further contain a monomer (E) of at least one of vinyl chloride and vinylidene chloride.
上記本発明に係る非フッ素系撥水剤組成物において、上記オルガノ変性シリコーンの含有量は、上記非フッ素系ポリマー100質量部に対して1~50質量部であってもよい。 In the non-fluorine-based water repellent composition according to the present invention, the content of the organomodified silicone may be 1 to 50 parts by mass with respect to 100 parts by mass of the non-fluorine-based polymer.
本発明はまた、繊維製品を上記本発明に係る非フッ素系撥水剤組成物が含まれる処理液で処理する工程を備える撥水性繊維製品の製造方法を提供する。 The present invention also provides a method for producing a water-repellent textile product, which comprises a step of treating the textile product with a treatment liquid containing the non-fluorine-based water repellent composition according to the present invention.
本発明の撥水性繊維製品の製造方法によれば、本発明に係る撥水助剤を含む非フッ素系撥水剤組成物を用いることにより、耐久撥水性に優れた撥水性繊維製品を安定して製造することができる。また、本発明の撥水性繊維製品の製造方法は、高温での熱処理を必要としないことから、省エネルギー化を図ることができるとともに、非フッ素系撥水剤を用いていることから、環境への負荷を低減することができる。 According to the method for producing a water-repellent fiber product of the present invention, a non-fluorine-based water-repellent composition containing the water-repellent aid according to the present invention is used to stabilize a water-repellent fiber product having excellent durability and water repellency. Can be manufactured. Further, the method for producing a water-repellent fiber product of the present invention does not require heat treatment at a high temperature, so that energy can be saved, and a non-fluorine-based water-repellent agent is used, so that it is environmentally friendly. The load can be reduced.
本発明によれば、非フッ素系撥水剤の耐久撥水性を向上させることができる撥水助剤及びそれを含む非フッ素系撥水剤組成物を提供することができる。 According to the present invention, it is possible to provide a water-repellent aid capable of improving the durable water repellency of a non-fluorine-based water-repellent agent and a non-fluorine-based water-repellent agent composition containing the same.
また、本発明の非フッ素系撥水剤組成物は、フルオロアルキル基又はフッ素を有する化合物を含まない撥水剤組成物でありながらも優れた撥水性を示し、フッ素系撥水剤に代わるものとしての利用が可能であり、フッ素供給源や環境等への影響の懸念を解消することができる。なお、繊維製品等に撥水剤組成物を付着させた後は通常熱処理することが好ましいが、本発明の非フッ素系撥水剤組成物はフルオロアルキル基を有する単量体を用いていないため、130℃以下の温和な条件で熱処理した場合であっても高い撥水性を発揮させることができ、また、130℃を超える高温で熱処理した場合には、熱処理時間をフッ素系撥水剤の場合よりも短くすることできる。したがって、被処理物の熱による変質が抑えられるため、風合が柔軟となり、しかも熱処理にかかる熱量を削減できる等コスト面でも優れている。 Further, the non-fluorine-based water-repellent composition of the present invention is a water-repellent composition containing no fluoroalkyl group or a compound having fluorine, but exhibits excellent water repellency, and is a substitute for the fluorine-based water repellent. It can be used as a fluorine source, and it is possible to eliminate concerns about the impact on the environment. It is usually preferable to heat-treat after adhering the water-repellent composition to a textile product or the like, but the non-fluorine-based water-repellent composition of the present invention does not use a monomer having a fluoroalkyl group. High water repellency can be exhibited even when heat-treated under mild conditions of 130 ° C or lower, and when heat-treated at a high temperature exceeding 130 ° C, the heat treatment time is set to the case of a fluorine-based water repellent. Can be shorter than. Therefore, since deterioration due to heat of the object to be treated is suppressed, the texture becomes flexible and the amount of heat required for heat treatment can be reduced, which is also excellent in terms of cost.
さらには、本発明によれば、非フッ素系ポリマーの乳化又は分散重合に用いられる乳化分散剤として、一般的な界面活性剤の代わりに特定の反応性乳化剤を用いることによって、撥水剤組成物に含まれる界面活性剤の量を減らすことができる。その結果、得られる繊維製品等の撥水性の低下を抑えることができ、従来の非フッ素系撥水剤よりも高い撥水性を実現することができる。 Furthermore, according to the present invention, as an emulsifying dispersant used for emulsification or dispersion polymerization of a non-fluorinated polymer, a water repellent composition is prepared by using a specific reactive emulsifier instead of a general surfactant. The amount of surfactant contained in can be reduced. As a result, it is possible to suppress a decrease in water repellency of the obtained textile product or the like, and it is possible to realize higher water repellency than the conventional non-fluorine-based water repellent.
本実施形態の非フッ素系撥水剤用の撥水助剤は、下記一般式(1)で表されるオルガノ変性シリコーンを含む。なお、下記一般式(1)において、各構造単位はブロックであっても、ランダムであっても、交互に配列していてもよい。 The water-repellent aid for the non-fluorine-based water-repellent agent of the present embodiment contains an organomodified silicone represented by the following general formula (1). In the following general formula (1), each structural unit may be a block, random, or may be arranged alternately.
[式(1)中、R20、R21及びR22はそれぞれ独立に、水素原子、メチル基、エチル基又は炭素数1~4のアルコキシ基を表し、R23は、芳香族環を有する炭素数8~40の炭化水素基、又は炭素数3~22のアルキル基を表し、R30、R31、R32、R33、R34及びR35はそれぞれ独立に、水素原子、メチル基、エチル基、炭素数1~4のアルコキシ基、芳香族環を有する炭素数8~40の炭化水素基、又は炭素数3~22のアルキル基を表し、aは0以上の整数を表し、bは1以上の整数を表し、(a+b)は10~200であり、aが2以上の場合、複数存在するR20及びR21はそれぞれ同一であっても異なっていてもよく、bが2以上の場合、複数存在するR22及びR23はそれぞれ同一であっても異なっていてもよい。]
[In the formula (1), R 20 , R 21 and R 22 each independently represent a hydrogen atom, a methyl group, an ethyl group or an alkoxy group having 1 to 4 carbon atoms, and R 23 is a carbon having an aromatic ring. Represents a hydrocarbon group of 8 to 40 or an alkyl group of 3 to 22 carbons, where R 30 , R 31 , R 32 , R 33 , R 34 and R 35 are independent hydrogen atoms, methyl groups and ethyls, respectively. A group, an alkoxy group having 1 to 4 carbon atoms, a hydrocarbon group having 8 to 40 carbon atoms having an aromatic ring, or an alkyl group having 3 to 22 carbon atoms, a represents an integer of 0 or more, and b represents 1. Representing the above integers, (a + b) is 10 to 200, and when a is 2 or more, a plurality of R 20 and R 21 may be the same or different, and when b is 2 or more. , A plurality of R 22 and R 23 may be the same or different from each other. ]
本実施形態のオルガノ変性シリコーンにおいて、上記の炭素数1~4のアルコキシル基は、直鎖状であっても分岐状であってもよい。炭素数1~4のアルコキシル基としては、例えば、メトキシ基、エトキシ基、プロポキシ基、ブトキシ基等が挙げられる。工業的に製造し易く、入手が容易であるという点で、R20、R21及びR22はそれぞれ独立に、水素原子又はメチル基であることが好ましく、メチル基であることがより好ましい。 In the organomodified silicone of the present embodiment, the above-mentioned alkoxyl group having 1 to 4 carbon atoms may be linear or branched. Examples of the alkoxyl group having 1 to 4 carbon atoms include a methoxy group, an ethoxy group, a propoxy group, a butoxy group and the like. In terms of easy industrial production and easy availability, R 20 , R 21 and R 22 are preferably hydrogen atoms or methyl groups independently, and more preferably methyl groups.
上記の芳香族環を有する炭素数8~40の炭化水素基としては、例えば、炭素数8~40のアラルキル基、下記一般式(2)又は(3)で表される基等が挙げられる。 Examples of the hydrocarbon group having 8 to 40 carbon atoms having the above aromatic ring include an aralkyl group having 8 to 40 carbon atoms, a group represented by the following general formula (2) or (3), and the like.
[式(2)中、R40は、炭素数2~6のアルキレン基を表し、R41は、単結合又は炭素数1~4のアルキレン基を表し、cは0~3の整数を表す。cが2又は3の場合、複数存在するR41は同一であっても異なっていてもよい。]
[In the formula (2), R 40 represents an alkylene group having 2 to 6 carbon atoms, R 41 represents a single bond or an alkylene group having 1 to 4 carbon atoms, and c represents an integer of 0 to 3. When c is 2 or 3, a plurality of R 41s may be the same or different. ]
上記のアルキレン基は、直鎖状であっても分岐状であってもよい。 The above alkylene group may be linear or branched.
[式(3)中、R42は、炭素数2~6のアルキレン基を表し、R43は、単結合又は炭素数1~4のアルキレン基を表し、dは0~3の整数を表す。dが2又は3の場合、複数存在するR43は同一であっても異なっていてもよい。]
[In the formula (3), R 42 represents an alkylene group having 2 to 6 carbon atoms, R 43 represents a single bond or an alkylene group having 1 to 4 carbon atoms, and d represents an integer of 0 to 3. When d is 2 or 3, a plurality of R 43s may be the same or different. ]
上記のアルキレン基は、直鎖状であっても分岐状であってもよい。 The above alkylene group may be linear or branched.
上記の炭素数8~40のアラルキル基としては、例えば、フェニルエチル基、フェニルプロピル基、フェニルブチル基、フェニルペンチル基、フェニルヘキシル基、ナフチルエチル基等が挙げられる。中でも、工業的に製造しやすく、入手が容易であるという点で、フェニルエチル基及びフェニルプロピル基が好ましい。 Examples of the aralkyl group having 8 to 40 carbon atoms include a phenylethyl group, a phenylpropyl group, a phenylbutyl group, a phenylpentyl group, a phenylhexyl group, and a naphthylethyl group. Of these, a phenylethyl group and a phenylpropyl group are preferable because they are industrially easy to manufacture and easily available.
上記一般式(2)で表される基において、工業的に製造しやすく、入手が容易であるという点で、R40は炭素数2~4のアルキレン基が好ましく、cは、0又は1であることが好ましく、0であることがより好ましい。 Among the groups represented by the above general formula (2), an alkylene group having 2 to 4 carbon atoms is preferable for R 40 , and c is 0 or 1, in that it is easy to industrially produce and obtain. It is preferably present, and more preferably 0.
上記一般式(3)で表される基において、工業的に製造しやすく、入手が容易であるという点で、R42は炭素数2~4のアルキレン基が好ましく、dは、0又は1であることが好ましく、0であることがより好ましい。 Among the groups represented by the general formula (3), R 42 is preferably an alkylene group having 2 to 4 carbon atoms, and d is 0 or 1, in that it is easy to industrially manufacture and obtain. It is preferably present, and more preferably 0.
上記の芳香族環を有する炭素数8~40の炭化水素基としては、工業的に製造しやすく、入手が容易であるという点で、上記炭素数8~40のアラルキル基、及び上記一般式(2)で表される基が好ましく、得られる繊維製品の撥水性を向上できる点で、上記炭素数8~40のアラルキル基がより好ましい。 The hydrocarbon group having an aromatic ring and having 8 to 40 carbon atoms is an aralkyl group having 8 to 40 carbon atoms and a general formula (above) in that it is easy to industrially produce and obtain. The group represented by 2) is preferable, and the above-mentioned aralkyl group having 8 to 40 carbon atoms is more preferable in that the water repellency of the obtained textile product can be improved.
上記の炭素数3~22のアルキル基は、直鎖状であっても分岐状であってもよい。炭素数3~22のアルキル基としては、例えば、ヘキシル基、ヘプチル基、オクチル基、ノニル基、デシル基、ウンデシル基、ドデシル基、ミリスチル基、セチル基、ステアリル基等が挙げられる。炭素数3~22のアルキル基としては、得られる繊維製品の撥水性を向上できる点で、炭素数8~20のアルキル基が好ましく、炭素数12~18のアルキル基がより好ましい。 The above-mentioned alkyl group having 3 to 22 carbon atoms may be linear or branched. Examples of the alkyl group having 3 to 22 carbon atoms include a hexyl group, a heptyl group, an octyl group, a nonyl group, a decyl group, an undecyl group, a dodecyl group, a myristyl group, a cetyl group and a stearyl group. As the alkyl group having 3 to 22 carbon atoms, an alkyl group having 8 to 20 carbon atoms is preferable, and an alkyl group having 12 to 18 carbon atoms is more preferable, because the water repellency of the obtained textile product can be improved.
本実施形態のオルガノ変性シリコーンにおいて、R30、R31、R32、R33、R34及びR35はそれぞれ独立に、水素原子、メチル基、エチル基、炭素数1~4のアルコキシ基、芳香族環を有する炭素数8~40の炭化水素基、又は炭素数3~22のアルキル基である。工業的に製造しやすく、入手が容易であるという点で、R30、R31、R32、R33、R34及びR35はそれぞれ独立に、水素原子、メチル基、エチル基又は炭素数1~4のアルコキシ基であることが好ましく、中でもメチル基であることがより好ましい。 In the organomodified silicone of the present embodiment, R 30 , R 31 , R 32 , R 33 , R 34 and R 35 are independently hydrogen atom, methyl group, ethyl group, alkoxy group having 1 to 4 carbon atoms, and fragrance. It is a hydrocarbon group having a group ring and having 8 to 40 carbon atoms, or an alkyl group having 3 to 22 carbon atoms. R 30 , R 31 , R 32 , R 33 , R 34 and R 35 are independent hydrogen atoms, methyl groups, ethyl groups or 1 carbon atoms in that they are industrially easy to manufacture and easily available. It is preferably an alkoxy group of ~ 4, and more preferably a methyl group.
本実施形態のオルガノ変性シリコーンにおいて、aは0以上の整数である。工業的に製造しやすく、入手が容易であり、得られる繊維製品の樹脂コーティングに対する剥離強度がより優れるという点で、aは、40以下であることが好ましく、30以下であることがより好ましい。 In the organomodified silicone of the present embodiment, a is an integer of 0 or more. The a is preferably 40 or less, and more preferably 30 or less, in that it is easy to industrially manufacture and obtain, and the peel strength of the obtained textile product with respect to the resin coating is more excellent.
本実施形態のオルガノ変性シリコーンにおいて、(a+b)は10~200である。工業的に製造しやすく、入手が容易であるという点で、(a+b)は、20~100であることが好ましく、40~60であることがより好ましい。(a+b)が上記範囲内であると、シリコーン自体の製造や取り扱いが容易になる傾向にある。 In the organomodified silicone of the present embodiment, (a + b) is 10 to 200. The value of (a + b) is preferably 20 to 100, more preferably 40 to 60, in that it is industrially easy to manufacture and easily available. When (a + b) is within the above range, the silicone itself tends to be easily manufactured and handled.
本実施形態のオルガノ変性シリコーンは、従来公知の方法により合成することができる。本実施形態のオルガノ変性シリコーンは、例えば、SiH基を有するシリコーンに、ビニル基を有する芳香族化合物及び/又はα-オレフィンをヒドロシリル化反応させることにより得ることができる。 The organomodified silicone of the present embodiment can be synthesized by a conventionally known method. The organomodified silicone of the present embodiment can be obtained, for example, by hydrosilylating a silicone having a SiH group with an aromatic compound having a vinyl group and / or an α-olefin.
上記のSiH基を有するシリコーンとしては、例えば、重合度が10~200であるメチルハイドロジェンシリコーン、又は、ジメチルシロキサンとメチルハイドロジェンシロキサンとの共重合体等が挙げられる。これらの中でも、工業的に製造しやすく、入手が容易であるという点で、メチルハイドロジェンシリコーンが好ましい。 Examples of the above-mentioned silicone having a SiH group include methylhydrogen silicone having a degree of polymerization of 10 to 200, a copolymer of dimethylsiloxane and methylhydrogensiloxane, and the like. Among these, methylhydrogen silicone is preferable because it is industrially easy to manufacture and easily available.
上記のビニル基を有する芳香族化合物は、上記一般式(1)中のR23において、芳香族環を有する炭素数8~40の炭化水素基の由来となる化合物である。ビニル基を有する芳香族化合物としては、例えば、スチレン、α-メチルスチレン、ビニルナフタレン、アリルフェニルエーテル、アリルナフチルエーテル、アリル-p-クミルフェニルエーテル、アリル-o-フェニルフェニルエーテル、アリル-トリ(フェニルエチル)-フェニルエーテル、アリル-トリ(2-フェニルプロピル)フェニルエーテル等が挙げられる。 The above-mentioned aromatic compound having a vinyl group is a compound from which a hydrocarbon group having an aromatic ring and having 8 to 40 carbon atoms has an aromatic ring in R23 in the above general formula (1). Examples of the aromatic compound having a vinyl group include styrene, α-methylstyrene, vinylnaphthalene, allylphenyl ether, allylnaphthyl ether, allyl-p-cumylphenyl ether, allyl-o-phenylphenyl ether, and allyl-tri. (Phenylethyl) -phenyl ether, allyl-tri (2-phenylpropyl) phenyl ether and the like can be mentioned.
上記のα-オレフィンは、上記一般式(1)中のR23において、炭素数3~22のアルキル基の由来となる化合物である。α-オレフィンとしては、例えばプロペン、1-ブテン、1-ペンテン、1-へキセン、1-ヘプテン、1-オクテン、1-ノネン、1-デセン、1-ウンデセン、1-ドデセン、1-テトラデセン、1-ヘキサデセン、1-オクタデセン等炭素数3~22のα-オレフィンが挙げられる。 The α-olefin is a compound from which an alkyl group having 3 to 22 carbon atoms is derived in R 23 in the general formula (1). Examples of the α-olefin include propene, 1-butene, 1-pentene, 1-hexene, 1-heptene, 1-octene, 1-nonene, 1-decene, 1-undecene, 1-dodecene, 1-tetradecene, and the like. Examples thereof include α-olefins having 3 to 22 carbon atoms such as 1-hexadecene and 1-octadecene.
上記のヒドロシリル化反応は、必要に応じて触媒の存在下、上記SiH基を有するシリコーンに、上記ビニル基を有する芳香族化合物及び上記α-オレフィンを段階的に或いは一度に反応させることにより行ってもよい。 The hydrosilylation reaction is carried out by reacting the silicone having a SiH group with the aromatic compound having a vinyl group stepwise or at once in the presence of a catalyst, if necessary. May be good.
ヒドロシリル化反応に用いられるSiH基を有するシリコーン、ビニル基を有する芳香族化合物及びα-オレフィンの使用量はそれぞれ、SiH基を有するシリコーンのSiH基当量、又は数平均分子量等に応じて適宜選択され得る。 The amounts of the silicon having a SiH group, the aromatic compound having a vinyl group and the α-olefin used in the hydrosilylation reaction are appropriately selected according to the SiH group equivalent amount of the silicone having a SiH group, the number average molecular weight and the like, respectively. obtain.
ヒドロシリル化反応に用いられる触媒としては、例えば、白金、パラジウム等の化合物が挙げられ、中でも白金化合物が好ましい。白金化合物としては、例えば、塩化白金(IV)等が挙げられる。 Examples of the catalyst used in the hydrosilylation reaction include compounds such as platinum and palladium, and platinum compounds are particularly preferable. Examples of the platinum compound include platinum chloride (IV) and the like.
ヒドロシリル化反応の反応条件は、特に制限はなく、適宜調整することができる。反応温度は、例えば10~200℃、好ましくは50~150℃である。反応時間は、例えば、反応温度が50~150℃のとき、3~12時間とすることができる。 The reaction conditions for the hydrosilylation reaction are not particularly limited and can be appropriately adjusted. The reaction temperature is, for example, 10 to 200 ° C, preferably 50 to 150 ° C. The reaction time can be, for example, 3 to 12 hours when the reaction temperature is 50 to 150 ° C.
また、ヒドロシリル化反応は、不活性ガス雰囲気下で行うことが好ましい。不活性ガスとしては、例えば、窒素、アルゴン等が挙げられる。無溶媒下でも反応は進行するが、溶媒を使用してもよい。溶媒としては、例えば、ジオキサン、メチルイソブチルケトン、トルエン、キシレン、酢酸ブチル等が挙げられる。 Further, the hydrosilylation reaction is preferably carried out in an inert gas atmosphere. Examples of the inert gas include nitrogen, argon and the like. Although the reaction proceeds even in the absence of a solvent, a solvent may be used. Examples of the solvent include dioxane, methyl isobutyl ketone, toluene, xylene, butyl acetate and the like.
本実施形態の非フッ素系撥水剤組成物について説明する。 The non-fluorine-based water repellent composition of the present embodiment will be described.
本実施形態の非フッ素系撥水剤組成物は、上記本実施形態の撥水助剤と、非フッ素系撥水剤とを含む。 The non-fluorine-based water repellent composition of the present embodiment contains the water-repellent aid of the present embodiment and the non-fluorine-based water repellent.
上記非フッ素系撥水剤は、貯蔵安定性に優れるとともに、熱処理をしない場合であっても十分な撥水性を繊維製品等に与えることができ、風合及び撥水性に優れた撥水性繊維製品を得ることができる点で、下記一般式(A-1)で表される(メタ)アクリル酸エステル単量体(A)(以下、「(A)成分」ともいう。)に由来する構成単位を含有する非フッ素系ポリマーを含んでいることが好ましい。 The above-mentioned non-fluorine-based water-repellent agent is excellent in storage stability and can give sufficient water repellency to textile products even without heat treatment, and is a water-repellent fiber product having excellent texture and water repellency. Is a structural unit derived from the (meth) acrylic acid ester monomer (A) represented by the following general formula (A-1) (hereinafter, also referred to as “component (A)”). It is preferable to contain a non-fluorine-based polymer containing.
[式(A-1)中、R1は水素又はメチル基を表し、R2は置換基を有していてもよい炭素数12以上の1価の炭化水素基を表す。]
[In the formula (A-1), R 1 represents a hydrogen or a methyl group, and R 2 represents a monovalent hydrocarbon group having 12 or more carbon atoms which may have a substituent. ]
ここで、「(メタ)アクリル酸エステル」とは「アクリル酸エステル」又はそれに対応する「メタクリル酸エステル」を意味し、「(メタ)アクリル酸」、「(メタ)アクリルアミド」等においても同義である。 Here, "(meth) acrylic acid ester" means "acrylic acid ester" or "methacrylic acid ester" corresponding thereto, and is synonymous with "(meth) acrylic acid", "(meth) acrylamide" and the like. be.
本実施形態にて使用される上記一般式(A-1)で表される(メタ)アクリル酸エステル単量体(A)は、置換基を有していてもよい炭素数が12以上の1価の炭化水素基を有する。この炭化水素基は、直鎖状であっても分岐状であってもよく、飽和炭化水素基であっても不飽和炭化水素基であってもよく、更には脂環式又は芳香族の環状を有していてもよい。これらの中でも、直鎖状であるものが好ましく、直鎖状のアルキル基であるものがより好ましい。この場合、撥水性がより優れるものとなる。炭素数12以上の1価の炭化水素基が置換基を有する場合、その置換基としては、ヒドロキシル基、アミノ基、カルボキシル基、エポキシ基、イソシアネート基、ブロックドイソシアネート基及び(メタ)アクリロイルオキシ基等のうちの1種以上が挙げられる。本実施形態では、上記一般式(A-1)において、R2は無置換の炭化水素基であることが好ましい。 The (meth) acrylic acid ester monomer (A) represented by the above general formula (A-1) used in the present embodiment is 1 having 12 or more carbon atoms which may have a substituent. It has a valent hydrocarbon group. The hydrocarbon group may be linear or branched, may be a saturated hydrocarbon group or an unsaturated hydrocarbon group, and may be an alicyclic or aromatic cyclic group. May have. Among these, those having a linear shape are preferable, and those having a linear alkyl group are more preferable. In this case, the water repellency becomes better. When a monovalent hydrocarbon group having 12 or more carbon atoms has a substituent, the substituents include a hydroxyl group, an amino group, a carboxyl group, an epoxy group, an isocyanate group, a blocked isocyanate group and a (meth) acryloyloxy group. And more than one of them. In the present embodiment, in the above general formula (A-1), R 2 is preferably an unsubstituted hydrocarbon group.
上記炭化水素基の炭素数は、12~24であることが好ましい。炭素数が12未満であると、非フッ素系ポリマーを繊維製品等に付着させた場合、十分な撥水性を発揮できない。一方、炭素数が24を超えると、炭素数が上記範囲にある場合と比較して、非フッ素系ポリマーを繊維製品等に付着させた場合、繊維製品の風合が粗硬になる傾向にある。 The hydrocarbon group preferably has 12 to 24 carbon atoms. If the number of carbon atoms is less than 12, sufficient water repellency cannot be exhibited when the non-fluorine-based polymer is attached to a textile product or the like. On the other hand, when the carbon number exceeds 24, the texture of the textile product tends to be coarser and harder when the non-fluorine-based polymer is attached to the textile product or the like, as compared with the case where the carbon number is in the above range. ..
上記炭化水素基の炭素数は、12~21であることがより好ましい。炭素数がこの範囲である場合は、撥水性と風合が特に優れるようになる。炭化水素基として特に好ましいのは、炭素数が12~18の直鎖状のアルキル基である。 The number of carbon atoms of the hydrocarbon group is more preferably 12 to 21. When the number of carbon atoms is in this range, the water repellency and texture become particularly excellent. Particularly preferred as the hydrocarbon group is a linear alkyl group having 12 to 18 carbon atoms.
上記(A)成分としては、例えば、(メタ)アクリル酸ステアリル、(メタ)アクリル酸セチル、(メタ)アクリル酸ラウリル、(メタ)アクリル酸ドデシル、(メタ)アクリル酸ミリスチル、(メタ)アクリル酸ペンタデシル、(メタ)アクリル酸ヘプタデシル、(メタ)アクリル酸ノナデシル、(メタ)アクリル酸エイコシル、(メタ)アクリル酸ヘンエイコシル、(メタ)アクリル酸ベヘニル、(メタ)アクリル酸セリル、(メタ)アクリル酸メリシルが挙げられる。 Examples of the component (A) include stearyl (meth) acrylate, cetyl (meth) acrylate, lauryl (meth) acrylate, dodecyl (meth) acrylate, myristyl (meth) acrylate, and (meth) acrylic acid. Pentadecyl, (meth) heptadecyl acrylate, (meth) nonadecylate acrylate, (meth) eicosyl acrylate, (meth) hen-eicosyl acrylate, behenyl (meth) acrylate, ceryl (meth) acrylate, mericyl (meth) acrylate Can be mentioned.
上記(A)成分は、架橋剤と反応可能なヒドロキシル基、アミノ基、カルボキシル基、エポキシ基及びイソシアネート基からなる群より選ばれる少なくとも1種の官能基を有することができる。この場合、得られる繊維製品の耐久撥水性を更に向上させることができる。イソシアネート基は、ブロック化剤で保護されたブロックドイソシアネート基を形成していてもよい。また、上記(A)成分がアミノ基を有する場合、得られる繊維製品の風合を更に向上させることができる。 The component (A) can have at least one functional group selected from the group consisting of a hydroxyl group, an amino group, a carboxyl group, an epoxy group and an isocyanate group that can react with the cross-linking agent. In this case, the durable water repellency of the obtained textile product can be further improved. The isocyanate group may form a blocked isocyanate group protected by a blocking agent. Further, when the component (A) has an amino group, the texture of the obtained textile product can be further improved.
上記(A)成分は、1分子内に重合性不飽和基を1つ有する単官能の(メタ)アクリル酸エステル単量体であることが好ましい。 The component (A) is preferably a monofunctional (meth) acrylic acid ester monomer having one polymerizable unsaturated group in one molecule.
上記(A)成分は、1種を単独で用いてよく、2種以上を組み合わせて用いてもよい。 As the component (A), one type may be used alone, or two or more types may be used in combination.
上記(A)成分は、得られる繊維製品の耐久撥水性の点で、アクリル酸エステル単量体(a1)とメタアクリル酸エステル単量体(a2)とを併用することが好ましい。配合する(a1)成分の質量と(a2)成分の質量との比(a1)/(a2)は、30/70~90/10であることが好ましく、40/60~85/15であることがより好ましく、50/50~80/20であることがさらに好ましい。(a1)/(a2)が上記範囲内である場合は、得られる繊維製品の耐久撥水性がより良好となる。(a1)/(a2)が90/10を超える場合、もしくは30/70未満となる場合は、得られる繊維製品の耐久撥水性が低下する傾向にある。 The component (A) is preferably a combination of the acrylic acid ester monomer (a1) and the methacrylic acid ester monomer (a2) in terms of the durable water repellency of the obtained textile product. The ratio (a1) / (a2) of the mass of the component (a1) to be blended to the mass of the component (a2) is preferably 30/70 to 90/10, preferably 40/60 to 85/15. Is more preferable, and 50/50 to 80/20 is even more preferable. When (a1) / (a2) is within the above range, the durable water repellency of the obtained textile product becomes better. When (a1) / (a2) exceeds 90/10 or is less than 30/70, the durable water repellency of the obtained textile product tends to decrease.
非フッ素系ポリマーにおける上記(A)成分の単量体の合計構成割合は、得られる繊維製品の撥水性及び耐久撥水性の点で、非フッ素系ポリマーを構成する単量体成分の全量に対して、50~100質量%であることが好ましく、55~97質量%であることがより好ましく、60~95質量%であることがさらに好ましい。 The total composition ratio of the monomers of the component (A) in the non-fluorine-based polymer is the total amount of the monomer components constituting the non-fluorine-based polymer in terms of water repellency and durable water repellency of the obtained textile product. It is preferably 50 to 100% by mass, more preferably 55 to 97% by mass, and even more preferably 60 to 95% by mass.
非フッ素系ポリマーの重量平均分子量は10万以上であることが好ましい。重量平均分子量が10万未満であると、得られる繊維製品の撥水性が不十分となる傾向がある。さらに、非フッ素系ポリマーの重量平均分子量は、50万以上であることがより好ましい。この場合、得られる繊維製品は、より十分に撥水性を発揮させることができる。非フッ素系ポリマーの重量平均分子量の上限は500万程度が好ましい。 The weight average molecular weight of the non-fluorinated polymer is preferably 100,000 or more. If the weight average molecular weight is less than 100,000, the water repellency of the obtained textile product tends to be insufficient. Further, the weight average molecular weight of the non-fluorinated polymer is more preferably 500,000 or more. In this case, the obtained textile product can exhibit more sufficient water repellency. The upper limit of the weight average molecular weight of the non-fluorinated polymer is preferably about 5 million.
本実施形態において、非フッ素系ポリマーの105℃における溶融粘度は1000Pa・s以下であることが好ましい。105℃における溶融粘度が1000Pa・sを超えると、得られる繊維製品の風合が粗硬になる傾向にある。また、非フッ素系ポリマーの溶融粘度が高すぎると、非フッ素系ポリマーを乳化又は分散して撥水剤組成物とした場合、非フッ素系ポリマーが析出したり沈降したりすることがあり、撥水剤組成物の貯蔵安定性が低下する傾向にある。なお、105℃における溶融粘度は、500Pa・s以下であることがより好ましい。この場合、得られる繊維製品等は、十分に撥水性を発揮しつつ、風合もより優れたものとなる。 In the present embodiment, the melt viscosity of the non-fluorinated polymer at 105 ° C. is preferably 1000 Pa · s or less. When the melt viscosity at 105 ° C. exceeds 1000 Pa · s, the texture of the obtained textile product tends to be coarse and hard. Further, if the melt viscosity of the non-fluorine polymer is too high, when the non-fluorine polymer is emulsified or dispersed to form a water repellent composition, the non-fluorine polymer may precipitate or settle, and the non-fluorine polymer may precipitate or precipitate. The storage stability of the liquid composition tends to decrease. The melt viscosity at 105 ° C. is more preferably 500 Pa · s or less. In this case, the obtained textile product or the like exhibits sufficient water repellency and has a better texture.
「105℃における溶融粘度」とは、高架式フローテスター(例えば、島津製作所製CFT-500)を用い、ダイ(長さ10mm、直径1mm)を取り付けたシリンダー内に非フッ素系ポリマーを1g入れ、105℃で6分間保持し、プランジャーにより100kg・f/cm2の荷重を加えて測定したときの粘度をいう。 "Melting viscosity at 105 ° C." means using an elevated flow tester (for example, CFT-500 manufactured by Shimadzu Corporation) and putting 1 g of a non-fluorinated polymer in a cylinder equipped with a die (length 10 mm, diameter 1 mm). Viscosity measured by holding at 105 ° C. for 6 minutes and applying a load of 100 kg ・ f / cm 2 with a plunger.
非フッ素系ポリマーの重量平均分子量が等しい場合、非フッ素系(メタ)アクリル酸エステル単量体の配合割合が高い程、付着させた繊維製品の撥水性がより高くなる傾向にある。また、共重合可能な非フッ素系単量体を共重合させることにより、付着させた繊維製品の耐久撥水性や風合等の性能を向上させることができる。 When the weight average molecular weights of the non-fluorine-based polymers are the same, the higher the blending ratio of the non-fluorine-based (meth) acrylic acid ester monomer, the higher the water repellency of the attached textile product tends to be. Further, by copolymerizing the copolymerizable non-fluorine-based monomer, it is possible to improve the performance such as durable water repellency and texture of the attached textile product.
非フッ素系ポリマーは、得られる繊維製品の撥水性、及び非フッ素系ポリマーの乳化重合又は分散重合時及び重合後の組成物中での乳化安定性を向上できる点で、(A)成分に加えて、(B1)HLBが7~18である下記一般式(I-1)で表される化合物、(B2)HLBが7~18である下記一般式(II-1)で表される化合物、及び(B3)HLBが7~18である、ヒドロキシル基及び重合性不飽和基を有する油脂に炭素数2~4のアルキレンオキサイドを付加した化合物のうちから選ばれる少なくとも1種の反応性乳化剤(B)(以下、「(B)成分」ともいう)を単量体成分として含有していることが好ましい。 The non-fluorine polymer is added to the component (A) in that it can improve the water repellency of the obtained textile product and the emulsification stability of the non-fluorine polymer during emulsification polymerization or dispersion polymerization and in the composition after polymerization. (B1) The compound represented by the following general formula (I-1) having an HLB of 7 to 18, and (B2) the compound represented by the following general formula (II-1) having an HLB of 7 to 18. And (B3) at least one reactive emulsifier (B) selected from compounds in which an alkylene oxide having 2 to 4 carbon atoms is added to a fat or oil having a hydroxyl group and a polymerizable unsaturated group having an HLB of 7 to 18. ) (Hereinafter, also referred to as "component (B)") is preferably contained as a monomer component.
[式(I-1)中、R3は水素又はメチル基を表し、Xは炭素数1~6の直鎖もしくは分岐のアルキレン基を表し、Y1は炭素数2~4のアルキレンオキシ基を含む2価の基を表す。]
[In the formula (I-1), R 3 represents a hydrogen or a methyl group, X represents a linear or branched alkylene group having 1 to 6 carbon atoms, and Y 1 represents an alkyleneoxy group having 2 to 4 carbon atoms. Represents a divalent group containing. ]
[式(II-1)中、R4は重合性不飽和基を有する炭素数13~17の1価の不飽和炭化水素基を表し、Y2は炭素数2~4のアルキレンオキシ基を含む2価の基を表す。]
[In formula (II-1), R 4 represents a monovalent unsaturated hydrocarbon group having 13 to 17 carbon atoms having a polymerizable unsaturated group, and Y 2 contains an alkyleneoxy group having 2 to 4 carbon atoms. Represents a divalent group. ]
「反応性乳化剤」とは、ラジカル反応性を有する乳化分散剤、すなわち、分子内に1つ以上の重合性不飽和基を有する界面活性剤のことであり、(メタ)アクリル酸エステルのような単量体と共重合させることができるものである。 A "reactive emulsifier" is an emulsion dispersant having radical reactivity, that is, a surfactant having one or more polymerizable unsaturated groups in the molecule, such as a (meth) acrylic acid ester. It can be copolymerized with a monomer.
また、「HLB」とは、エチレンオキシ基を親水基、それ以外を全て親油基と見なし、グリフィン法により算出したHLB値のことである。 Further, "HLB" is an HLB value calculated by the Griffin method, with the ethyleneoxy group being regarded as a hydrophilic group and all other groups being regarded as lipophilic groups.
本実施形態にて使用される上記(B1)~(B3)の化合物のHLBは、7~18であり、非フッ素系ポリマーの乳化重合又は分散重合時及び重合後の組成物中での乳化安定性(以降、単に乳化安定性という)の点で、9~15が好ましい。さらには、非フッ素系撥水剤の貯蔵安定性の点で上記範囲内の異なるHLBを有する2種以上の反応性乳化剤(B)を併用することがより好ましい。 The HLBs of the compounds (B1) to (B3) used in the present embodiment are 7 to 18, and the emulsion is stable during the emulsion polymerization or dispersion polymerization of the non-fluorinated polymer and in the composition after the polymerization. In terms of sex (hereinafter, simply referred to as emulsion stability), 9 to 15 are preferable. Further, it is more preferable to use two or more kinds of reactive emulsifiers (B) having different HLBs within the above range in combination in terms of storage stability of the non-fluorine-based water repellent.
本実施形態にて使用される上記一般式(I-1)で表される反応性乳化剤(B1)において、R3は水素又はメチル基であり、(A)成分との共重合性の点でメチル基であることがより好ましい。Xは炭素数1~6の直鎖もしくは分岐のアルキレン基であり、本実施形態の非フッ素系ポリマーの乳化安定性の点で、炭素数2~3の直鎖アルキレン基がより好ましい。Y1は炭素数2~4のアルキレンオキシ基を含む2価の基である。Y1におけるアルキレンオキシ基の種類、組み合わせ及び付加数については、上記HLBの範囲内になるように適宜選択することができる。また、アルキレンオキシ基が2種以上の場合、それらはブロック付加構造又はランダム付加構造を有することができる。 In the reactive emulsifier (B1) represented by the above general formula (I-1) used in the present embodiment , R3 is a hydrogen or a methyl group, and in terms of copolymerizability with the component (A). It is more preferably a methyl group. X is a linear or branched alkylene group having 1 to 6 carbon atoms, and a linear alkylene group having 2 to 3 carbon atoms is more preferable from the viewpoint of emulsion stability of the non-fluorinated polymer of the present embodiment. Y 1 is a divalent group containing an alkyleneoxy group having 2 to 4 carbon atoms. The type, combination and number of alkyleneoxy groups in Y1 can be appropriately selected so as to be within the above range of HLB. Further, when there are two or more alkyleneoxy groups, they can have a block addition structure or a random addition structure.
上記一般式(I-1)で表される化合物としては、下記一般式(I-2)で表される化合物が好ましい。 As the compound represented by the general formula (I-1), the compound represented by the following general formula (I-2) is preferable.
[式(I-2)中、R3は水素又はメチル基を表し、Xは炭素数1~6の直鎖もしくは分岐のアルキレン基を表し、A1Oは炭素数2~4のアルキレンオキシ基を表し、mは上記HLBの範囲内になるように適宜選択することができ、具体的には、1~80の整数が好ましく、mが2以上のときm個のA1Oは同一であっても異なっていてもよい。]
[In the formula (I-2), R 3 represents a hydrogen or a methyl group, X represents a linear or branched alkylene group having 1 to 6 carbon atoms, and A 1 O represents an alkylene oxy group having 2 to 4 carbon atoms. And m can be appropriately selected so as to be within the range of the above HLB. Specifically, an integer of 1 to 80 is preferable, and when m is 2 or more, m A 1 O are the same. May be different. ]
上記一般式(I-2)で表される化合物において、R3は水素又はメチル基であり、(A)成分との共重合性の点でメチル基であることがより好ましい。Xは炭素数1~6の直鎖もしくは分岐のアルキレン基であり、非フッ素系ポリマーの乳化安定性の点で、炭素数2~3の直鎖アルキレン基がより好ましい。A1Oは炭素数2~4のアルキレンオキシ基である。A1Oの種類及び組み合わせ、並びにmの数については、上記HLBの範囲内になるように適宜選択することができる。非フッ素系ポリマーの乳化安定性の点で、mは1~80の整数が好ましく、1~60の整数であることがより好ましい。mが2以上のときm個のA1Oは同一であっても異なっていてもよい。また、A1Oが2種以上の場合、それらはブロック付加構造又はランダム付加構造を有することができる。 In the compound represented by the general formula (I- 2 ), R3 is a hydrogen or a methyl group, and more preferably a methyl group in terms of copolymerizability with the component (A). X is a linear or branched alkylene group having 1 to 6 carbon atoms, and a linear alkylene group having 2 to 3 carbon atoms is more preferable from the viewpoint of emulsion stability of the non-fluorinated polymer. A 1 O is an alkyleneoxy group having 2 to 4 carbon atoms. The types and combinations of A 1 O and the number of m can be appropriately selected so as to be within the above HLB range. In terms of the emulsion stability of the non-fluorinated polymer, m is preferably an integer of 1 to 80, and more preferably an integer of 1 to 60. When m is 2 or more, m A 1 O may be the same or different. Further, when there are two or more types of A 1 O, they can have a block addition structure or a random addition structure.
上記一般式(I-2)で表される反応性乳化剤(B1)は、従来公知の方法で得ることができ、特に限定されるものではない。また、市販品より容易に入手することができ、例えば、花王株式会社製の「ラテムルPD-420」、「ラテムルPD-430」、「ラテムルPD-450」等を挙げることができる。 The reactive emulsifier (B1) represented by the general formula (I-2) can be obtained by a conventionally known method, and is not particularly limited. Further, it can be easily obtained from a commercially available product, and examples thereof include "Latemuru PD-420", "Latemuru PD-430", and "Latemuru PD-450" manufactured by Kao Corporation.
本実施形態にて使用される上記一般式(II-1)で表される反応性乳化剤(B2)において、R4は重合性不飽和基を有する炭素数13~17の1価の不飽和炭化水素基であり、トリデセニル基、トリデカジエニル基、テトラデセニル基、テトラジエニル基、ペンタデセニル基、ペンタデカジエニル基、ペンタデカトリエニル基、ヘプタデセニル基、ヘプタデカジエニル基、ヘプタデカトリエニル基等が挙げられる。非フッ素系ポリマーの乳化安定性の点で、R4は炭素数14~16の1価の不飽和炭化水素基がより好ましい。 In the reactive emulsifier (B2) represented by the above general formula (II-1) used in the present embodiment, R4 is a monovalent unsaturated hydrocarbon having 13 to 17 carbon atoms having a polymerizable unsaturated group. Examples of the hydrogen group include a tridecenyl group, a tridecazienyl group, a tetradecenyl group, a tetradienyl group, a pentadecenyl group, a pentadecazineyl group, a pentadecatorienyl group, a heptadecenyl group, a heptadecadienyl group and a heptadecatorienyl group. .. In terms of the emulsion stability of the non-fluorinated polymer, R4 is more preferably a monovalent unsaturated hydrocarbon group having 14 to 16 carbon atoms.
Y2は炭素数2~4のアルキレンオキシ基を含む2価の基である。Y2におけるアルキレンオキシ基の種類、組み合わせ及び付加数については、上記HLBの範囲内になるように適宜選択することができる。また、アルキレンオキシ基が2種以上の場合、それらはブロック付加構造又はランダム付加構造を有することができる。非フッ素系ポリマーの乳化安定性の点で、アルキレンオキシ基はエチレンオキシ基がより好ましい。 Y 2 is a divalent group containing an alkyleneoxy group having 2 to 4 carbon atoms. The type, combination and number of alkyleneoxy groups in Y 2 can be appropriately selected so as to be within the above range of HLB. Further, when there are two or more alkyleneoxy groups, they can have a block addition structure or a random addition structure. Ethyleneoxy groups are more preferable as alkyleneoxy groups in terms of emulsion stability of non-fluorinated polymers.
上記一般式(II-1)で表される化合物としては、下記一般式(II-2)で表される化合物が好ましい。 As the compound represented by the general formula (II-1), the compound represented by the following general formula (II-2) is preferable.
[式(II-2)中、R4は重合性不飽和基を有する炭素数13~17の1価の不飽和炭化水素基を表し、A2Oは炭素数2~4のアルキレンオキシ基を表し、nは上記HLBの範囲内になるように適宜選択することができ、具体的には、1~50の整数が好ましく、nが2以上のときn個のA2Oは同一であっても異なっていてもよい。]
[In the formula (II-2), R4 represents a monovalent unsaturated hydrocarbon group having 13 to 17 carbon atoms having a polymerizable unsaturated group, and A2O represents an alkyleneoxy group having 2 to 4 carbon atoms. Represented, n can be appropriately selected so as to be within the range of the above HLB. Specifically, an integer of 1 to 50 is preferable, and when n is 2 or more, n A2Os are the same. May be different. ]
上記一般式(II-2)で表される化合物におけるR4は、上述した一般式(II-1)におけるR4と同様のものが挙げられる。 The R4 in the compound represented by the general formula (II-2) may be the same as the R4 in the general formula (II-1) described above.
A2Oは炭素数2~4のアルキレンオキシ基である。非フッ素系ポリマーの乳化安定性の点で、A2Oの種類及び組み合わせ、並びにnの数については、上記HLBの範囲内になるように適宜選択することができる。非フッ素系ポリマーの乳化安定性の点で、A2Oはエチレンオキシ基がより好ましく、nは1~50の整数が好ましく、5~20の整数がより好ましく、8~14の整数がさらに好ましい。nが2以上のときn個のA2Oは同一であっても異なっていてもよい。また、A2Oが2種以上の場合、それらはブロック付加構造又はランダム付加構造を有することができる。 A 2 O is an alkyleneoxy group having 2 to 4 carbon atoms. In terms of the emulsion stability of the non-fluorinated polymer, the type and combination of A2O and the number of n can be appropriately selected so as to be within the above HLB range. In terms of emulsion stability of the non-fluorinated polymer, A 2 O is more preferably an ethyleneoxy group, n is preferably an integer of 1 to 50, more preferably an integer of 5 to 20, and even more preferably an integer of 8 to 14. .. When n is 2 or more, n A 2 O may be the same or different. Further, when there are two or more types of A 2 O, they can have a block addition structure or a random addition structure.
本実施形態にて使用される上記一般式(II-2)で表される反応性乳化剤(B2)は、従来公知の方法で対応する不飽和炭化水素基を有するフェノールにアルキレンオキサイドを付加することにより合成することができ、特に限定されるものではない。例えば、苛性ソーダ、苛性カリウム等のアルカリ触媒を用い、加圧下、120~170℃にて、所定量のアルキレンオキサイドを付加することにより合成することができる。 The reactive emulsifier (B2) represented by the above general formula (II-2) used in the present embodiment is obtained by adding an alkylene oxide to a phenol having a corresponding unsaturated hydrocarbon group by a conventionally known method. It can be synthesized by, and is not particularly limited. For example, it can be synthesized by adding a predetermined amount of alkylene oxide at 120 to 170 ° C. under pressure using an alkaline catalyst such as caustic soda or caustic potassium.
上記対応する不飽和炭化水素基を有するフェノールには、工業的に製造された純品または混合物のほか、植物等から抽出・精製された純品又は混合物として存在するものも含まれる。例えば、カシューナッツの殻等から抽出され、カルダノールと総称される、3-[8(Z),11(Z),14-ペンタデカトリエニル]フェノール、3-[8(Z),11(Z)-ペンタデカジエニル]フェノール、3-[8(Z)-ペンタデセニル]フェノール、3-[11(Z)-ペンタデセニル]フェノール等が挙げられる。 The phenol having the corresponding unsaturated hydrocarbon group includes not only industrially produced pure products or mixtures, but also those existing as pure products or mixtures extracted and purified from plants and the like. For example, 3- [8 (Z), 11 (Z), 14-pentadecatrienyl] phenol, 3- [8 (Z), 11 (Z), extracted from cashew nut shells and the like and collectively referred to as cardanol. -Pentadecazienyl] phenol, 3- [8 (Z) -pentadecenyl] phenol, 3- [11 (Z) -pentadecenyl] phenol and the like can be mentioned.
本実施形態にて使用される反応性乳化剤(B3)は、HLBが7~18である、ヒドロキシル基及び重合性不飽和基を有する油脂に炭素数2~4のアルキレンオキサイドを付加した化合物である。ヒドロキシル基及び重合性不飽和基を有する油脂としては、ヒドロキシ不飽和脂肪酸(パルミトレイン酸、オレイン酸、リノール酸、α-リノレン酸、アラキドン酸、エイコサペンタエン酸、ドコサペンタエン酸等)を含んでいてもよい脂肪酸のモノ又はジグリセライド、少なくとも1種のヒドロキシ不飽和脂肪酸(リシノール酸、リシノエライジン酸、2-ヒドロキシテトラコセン酸等)を含む脂肪酸のトリグリセライドを挙げることができる。非フッ素系ポリマーの乳化安定性の点で、少なくとも1種のヒドロキシ不飽和脂肪酸を含む脂肪酸のトリグリセライドのアルキレンオキサイド付加物が好ましく、ヒマシ油(リシノール酸を含む脂肪酸のトリグリセライド)の炭素数2~4のアルキレンオキサイド付加物がより好ましく、ヒマシ油のエチレンオキサイド付加物がさらに好ましい。さらに、アルキレンオキサイドの付加モル数は、上記HLBの範囲内になるように適宜選択することができ、非フッ素系ポリマーの乳化安定性の点で、20~50モルがより好ましく、25~45モルがさらに好ましい。また、アルキレンオキサイドが2種以上の場合、それらはブロック付加構造又はランダム付加構造を有することができる。 The reactive emulsifier (B3) used in the present embodiment is a compound obtained by adding an alkylene oxide having 2 to 4 carbon atoms to a fat or oil having a hydroxyl group and a polymerizable unsaturated group having an HLB of 7 to 18. .. Fats and oils having a hydroxyl group and a polymerizable unsaturated group include hydroxy unsaturated fatty acids (palmitoleic acid, oleic acid, linoleic acid, α-linolenic acid, arachidonic acid, eicosapentaenoic acid, docosapentaenoic acid, etc.). Examples include mono or diglycerides of good fatty acids, triglycerides of fatty acids containing at least one hydroxy unsaturated fatty acid (ricinol acid, lysinoelysinic acid, 2-hydroxytetracosenoic acid, etc.). From the viewpoint of emulsion stability of non-fluoropolymers, an alkylene oxide adduct of triglyceride of a fatty acid containing at least one hydroxy unsaturated fatty acid is preferable, and castor oil (triglyceride of fatty acid containing ricinoleic acid) has 2 to 4 carbon atoms. The alkylene oxide adduct of the above is more preferable, and the ethylene oxide adduct of castor oil is further preferable. Further, the number of moles of alkylene oxide added can be appropriately selected so as to be within the above range of HLB, and 20 to 50 mol is more preferable, and 25 to 45 mol is more preferable in terms of emulsion stability of the non-fluorinated polymer. Is even more preferable. Further, when there are two or more kinds of alkylene oxides, they can have a block addition structure or a random addition structure.
本実施形態にて使用される反応性乳化剤(B3)は、従来公知の方法でヒドロキシル基及び重合性不飽和基を有する油脂にアルキレンオキサイドを付加することにより合成することができ、特に限定されるものではない。例えば、リシノール酸を含む脂肪酸のトリグリセライド、すなわちヒマシ油に苛性ソーダ、苛性カリウム等のアルカリ触媒を用い、加圧下、120~170℃にて、所定量のアルキレンオキサイドを付加することにより合成することができる。 The reactive emulsifier (B3) used in the present embodiment can be synthesized by adding an alkylene oxide to a fat or oil having a hydroxyl group and a polymerizable unsaturated group by a conventionally known method, and is particularly limited. It's not a thing. For example, it can be synthesized by adding a predetermined amount of alkylene oxide to triglyceride of a fatty acid containing ricinoleic acid, that is, castor oil using an alkaline catalyst such as caustic soda or caustic potassium at 120 to 170 ° C. under pressure. ..
非フッ素系ポリマーにおける上記(B)成分の単量体の構成割合は、得られる繊維製品の撥水性、及び非フッ素系ポリマーの乳化重合又は分散重合時及び重合後の組成物中での乳化安定性を向上できる観点で、非フッ素系ポリマーを構成する単量体成分の全量に対して、0.5~20質量%であることが好ましく、1~15質量%であることがより好ましく、3~10質量%であることがさらに好ましい。 The composition ratio of the monomer of the above component (B) in the non-fluorine polymer is the water repellency of the obtained textile product and the emulsion stability during the emulsion polymerization or dispersion polymerization of the non-fluorine polymer and in the composition after the polymerization. From the viewpoint of improving the properties, the content is preferably 0.5 to 20% by mass, more preferably 1 to 15% by mass, based on the total amount of the monomer components constituting the non-fluorinated polymer. It is more preferably to 10% by mass.
非フッ素系撥水剤に含まれる非フッ素系ポリマーは、得られる繊維製品の耐久撥水性を向上できる点で、(A)成分に加えて、下記(C1)、(C2)、(C3)、(C4)及び(C5)からなる群より選ばれる少なくとも1種の第2の(メタ)アクリル酸エステル単量体(C)(以下、「C成分」ともいう)を単量体成分として含有していることが好ましい。 The non-fluorine polymer contained in the non-fluorine water repellent can improve the durable water repellency of the obtained textile product, and in addition to the component (A), the following (C1), (C2), (C3), It contains at least one second (meth) acrylic acid ester monomer (C) (hereinafter, also referred to as “C component”) selected from the group consisting of (C4) and (C5) as a monomer component. Is preferable.
(C1)(C5)以外の下記一般式(C-1)で表される(メタ)アクリル酸エステル単量体
[式(C-1)中、R5は水素又はメチル基を表し、R6はヒドロキシル基、アミノ基、カルボキシル基、エポキシ基、イソシアネート基及び(メタ)アクリロイルオキシ基からなる群より選ばれる少なくとも1種の官能基を有する炭素数1~11の1価の鎖状炭化水素基を表す。ただし、分子内における(メタ)アクリロイルオキシ基の数は2以下である。]
A (meth) acrylic acid ester monomer represented by the following general formula (C-1) other than (C1) and (C5).
[In formula (C-1), R 5 represents a hydrogen or methyl group, and R 6 is at least selected from the group consisting of a hydroxyl group, an amino group, a carboxyl group, an epoxy group, an isocyanate group and a (meth) acryloyloxy group. It represents a monovalent chain hydrocarbon group having 1 to 11 carbon atoms and having one kind of functional group. However, the number of (meth) acryloyloxy groups in the molecule is 2 or less. ]
(C2)下記一般式(C-2)で表される(メタ)アクリル酸エステル単量体
[式(C-2)中、R7は水素又はメチル基を表し、R8は置換基を有していてもよい炭素数1~11の1価の環状炭化水素基を表す。]
(C2) (Meta) acrylic acid ester monomer represented by the following general formula (C-2)
[In the formula (C-2), R 7 represents a hydrogen or a methyl group, and R 8 represents a monovalent cyclic hydrocarbon group having 1 to 11 carbon atoms which may have a substituent. ]
(C3)下記一般式(C-3)で表されるメタクリル酸エステル単量体
[式(C-3)中、R9は無置換の炭素数1~4の1価の鎖状炭化水素基を表す。]
(C3) Methacrylic acid ester monomer represented by the following general formula (C-3)
[In formula (C-3), R 9 represents an unsubstituted monovalent chain hydrocarbon group having 1 to 4 carbon atoms. ]
(C4)下記一般式(C-4)で表される(メタ)アクリル酸エステル単量体
[式(C-4)中、R10は水素又はメチル基を表し、pは2以上の整数を表し、Sは(p+1)価の有機基を表し、Tは重合性不飽和基を有する1価の有機基を表す。]
(C4) (Meta) acrylic acid ester monomer represented by the following general formula (C-4)
[In formula (C-4), R 10 represents a hydrogen or methyl group, p represents an integer of 2 or more, S represents a (p + 1) -valent organic group, and T represents a polymerizable unsaturated group 1. Represents a valent organic group. ]
(C5)下記一般式(C-5)で表される(メタ)アクリル酸エステル単量体
[式(C-5)中、R11は水素又はメチル基を表し、R12はクロロ基及びブロモ基からなる群より選ばれる少なくとも1種の官能基とヒドロキシル基とを有する炭素数3~6の1価の鎖状飽和炭化水素基を表す。]
(C5) (Meta) acrylic acid ester monomer represented by the following general formula (C-5)
[In the formula (C-5), R 11 represents a hydrogen or a methyl group, and R 12 has at least one functional group selected from the group consisting of a chloro group and a bromo group and a hydroxyl group and has 3 to 6 carbon atoms. Represents the monovalent chain saturated hydrocarbon group of. ]
上記(C1)の単量体は、エステル部分にヒドロキシル基、アミノ基、カルボキシル基、エポキシ基、イソシアネート基及び(メタ)アクリロイルオキシ基からなる群より選ばれる少なくとも1種の官能基を有する炭素数1~11の1価の鎖状炭化水素基を有する(メタ)アクリル酸エステル単量体であり、かつ、上記(C5)以外の(メタ)アクリル酸エステル単量体である。架橋剤と反応可能な点から、上記炭素数1~11の1価の鎖状炭化水素基は、ヒドロキシル基、アミノ基、カルボキシル基、エポキシ基及びイソシアネート基からなる群より選ばれる少なくとも1種の官能基を有することが好ましい。これらの架橋剤と反応可能な基を有する(C1)の単量体を含有する非フッ素系ポリマーを、架橋剤とともに繊維製品に処理した場合に、得られる繊維製品の風合を維持したまま、耐久撥水性を向上することができる。イソシアネート基は、ブロック化剤で保護されたブロックドイソシアネート基であってもよい。 The monomer of (C1) has at least one functional group selected from the group consisting of a hydroxyl group, an amino group, a carboxyl group, an epoxy group, an isocyanate group and a (meth) acryloyloxy group in the ester moiety. It is a (meth) acrylic acid ester monomer having a monovalent chain hydrocarbon group of 1 to 11, and is a (meth) acrylic acid ester monomer other than the above (C5). The monovalent chain hydrocarbon group having 1 to 11 carbon atoms is at least one selected from the group consisting of a hydroxyl group, an amino group, a carboxyl group, an epoxy group and an isocyanate group because it can react with a cross-linking agent. It is preferable to have a functional group. When a non-fluorine polymer containing a (C1) monomer having a group capable of reacting with these cross-linking agents is treated into a textile product together with a cross-linking agent, the texture of the obtained fiber product is maintained. Durable water repellency can be improved. The isocyanate group may be a blocked isocyanate group protected by a blocking agent.
上記鎖状炭化水素基は、直鎖状であっても分岐状であってもよく、飽和炭化水素基であっても不飽和炭化水素基であってもよい。また、鎖状炭化水素基は、上記官能基の他に置換基を更に有していてもよい。中でも得られる繊維製品の耐久撥水性を向上できる点で、直鎖状であること、及び/又は、飽和炭化水素基であることが好ましい。 The chain hydrocarbon group may be linear or branched, and may be a saturated hydrocarbon group or an unsaturated hydrocarbon group. Further, the chain hydrocarbon group may further have a substituent in addition to the above functional group. Above all, it is preferable that it is linear and / or a saturated hydrocarbon group in that the durable water repellency of the obtained textile product can be improved.
具体的な(C1)の単量体としては、(メタ)アクリル酸2-ヒドロキシエチル、(メタ)アクリル酸ジメチルアミノエチル、(メタ)アクリル酸グリシジル、1,1-ビス(アクリロイルオキシメチル)エチルイソシアネート等が挙げられる。これら単量体は、1種を単独で用いてよく、2種以上を組み合わせて用いてもよい。中でも得られる繊維製品の耐久撥水性を向上できる点で、(メタ)アクリル酸2-ヒドロキシエチル、(メタ)アクリル酸グリシジル、1,1-ビス(アクリロイルオキシメチル)エチルイソシアネートが好ましい。さらに得られる繊維製品の風合を向上させる点で、(メタ)アクリル酸ジメチルアミノエチルが好ましい。 Specific examples of the (C1) monomer include 2-hydroxyethyl (meth) acrylate, dimethylaminoethyl (meth) acrylate, glycidyl (meth) acrylate, and 1,1-bis (acryloyloxymethyl) ethyl. Examples thereof include isocyanate. These monomers may be used alone or in combination of two or more. Among them, 2-hydroxyethyl (meth) acrylate, glycidyl (meth) acrylate, and 1,1-bis (acryloyloxymethyl) ethyl isocyanate are preferable because the durable water repellency of the obtained textile product can be improved. Further, dimethylaminoethyl (meth) acrylate is preferable in terms of improving the texture of the obtained textile product.
非フッ素系ポリマーにおける上記(C1)の単量体の構成割合は、得られる繊維製品の撥水性及び風合の観点で、非フッ素系ポリマーを構成する単量体成分の全量に対して、1~30質量%であることが好ましく、3~25質量%であることがより好ましく、5~20質量%であることがさらに好ましい。 The composition ratio of the monomer of (C1) in the non-fluorine-based polymer is 1 with respect to the total amount of the monomer components constituting the non-fluorine-based polymer from the viewpoint of water repellency and texture of the obtained textile product. It is preferably to 30% by mass, more preferably 3 to 25% by mass, and even more preferably 5 to 20% by mass.
上記(C2)の単量体は、エステル部分に炭素数1~11の1価の環状炭化水素基を有する(メタ)アクリル酸エステル単量体であり、環状炭化水素基としては、イソボルニル基、シクロヘキシル基、ジシクロペンタニル基等が挙げられる。これら環状炭化水素基はアルキル基等の置換基を有していてもよい。ただし、置換基が炭化水素基の場合、置換基及び環状炭化水素基の炭素数の合計が11以下となる炭化水素基が選ばれる。また、これら環状炭化水素基は、エステル結合に直接結合していることが、耐久撥水性向上の観点から好ましい。環状炭化水素基は、脂環式であっても芳香族であってもよく、脂環式の場合、飽和炭化水素基であっても不飽和炭化水素基であってもよい。具体的な単量体としては、(メタ)アクリル酸イソボルニル、(メタ)アクリル酸シクロヘキシル、(メタ)アクリル酸ジシクロペンタニル等が挙げられる。これら単量体は、1種を単独で用いてよく、2種以上を組み合わせて用いてもよい。中でも得られる繊維製品の耐久撥水性を向上できる点で、(メタ)アクリル酸イソボルニル、メタクリル酸シクロヘキシルが好ましく、メタクリル酸イソボルニルがより好ましい。 The monomer (C2) is a (meth) acrylic acid ester monomer having a monovalent cyclic hydrocarbon group having 1 to 11 carbon atoms in the ester moiety, and the cyclic hydrocarbon group includes an isobornyl group. Examples thereof include a cyclohexyl group and a dicyclopentanyl group. These cyclic hydrocarbon groups may have a substituent such as an alkyl group. However, when the substituent is a hydrocarbon group, a hydrocarbon group having a total of 11 or less carbon atoms of the substituent and the cyclic hydrocarbon group is selected. Further, it is preferable that these cyclic hydrocarbon groups are directly bonded to the ester bond from the viewpoint of improving durable water repellency. The cyclic hydrocarbon group may be an alicyclic group or an aromatic group, and in the case of an alicyclic group, it may be a saturated hydrocarbon group or an unsaturated hydrocarbon group. Specific examples of the monomer include isobornyl (meth) acrylate, cyclohexyl (meth) acrylate, dicyclopentanyl (meth) acrylate and the like. These monomers may be used alone or in combination of two or more. Among them, isobornyl (meth) acrylate and cyclohexyl methacrylate are preferable, and isobornyl methacrylate is more preferable, because the durable water repellency of the obtained textile product can be improved.
非フッ素系ポリマーにおける上記(C2)の単量体の構成割合は、得られる繊維製品の撥水性及び風合の観点で、非フッ素系ポリマーを構成する単量体成分の全量に対して、1~30質量%であることが好ましく、3~25質量%であることがより好ましく、5~20質量%であることがさらに好ましい。 The composition ratio of the monomer of (C2) in the non-fluorine-based polymer is 1 with respect to the total amount of the monomer components constituting the non-fluorine-based polymer from the viewpoint of water repellency and texture of the obtained textile product. It is preferably to 30% by mass, more preferably 3 to 25% by mass, and even more preferably 5 to 20% by mass.
上記(C3)の単量体は、エステル部分のエステル結合に、無置換の炭素数1~4の1価の鎖状炭化水素基が直接結合したメタクリル酸エステル単量体である。炭素数1~4の鎖状炭化水素基としては、炭素数1~2の直鎖炭化水素基、及び、炭素数3~4の分岐炭化水素基が好ましい。炭素数1~4の鎖状炭化水素基としては、例えば、メチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基、t-ブチル基等が挙げられる。具体的な化合物としては、メタクリル酸メチル、メタクリル酸エチル、メタクリル酸n-プロピル、メタクリル酸イソプロピル、メタクリル酸n-ブチル、メタクリル酸イソブチル、メタクリル酸t-ブチルが挙げられる。これら単量体は、1種を単独で用いてよく、2種以上を組み合わせて用いてもよい。中でも得られる繊維製品の耐久撥水性を向上できる点で、メタクリル酸メチル、メタクリル酸イソプロピル、メタクリル酸t-ブチルが好ましく、メタクリル酸メチルがより好ましい。 The monomer (C3) is a methacrylic acid ester monomer in which an unsubstituted monovalent chain hydrocarbon group having 1 to 4 carbon atoms is directly bonded to the ester bond of the ester moiety. As the chain hydrocarbon group having 1 to 4 carbon atoms, a linear hydrocarbon group having 1 to 2 carbon atoms and a branched hydrocarbon group having 3 to 4 carbon atoms are preferable. Examples of the chain hydrocarbon group having 1 to 4 carbon atoms include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, a t-butyl group and the like. Specific examples of the compound include methyl methacrylate, ethyl methacrylate, n-propyl methacrylate, isopropyl methacrylate, n-butyl methacrylate, isobutyl methacrylate and t-butyl methacrylate. These monomers may be used alone or in combination of two or more. Among them, methyl methacrylate, isopropyl methacrylate and t-butyl methacrylate are preferable, and methyl methacrylate is more preferable, because the durable water repellency of the obtained textile product can be improved.
非フッ素系ポリマーにおける上記(C3)の単量体の構成割合は、得られる繊維製品の撥水性及び風合の観点で、非フッ素系ポリマーを構成する単量体成分の全量に対して、1~30質量%であることが好ましく、3~25質量%であることがより好ましく、5~20質量%であることがさらに好ましい。 The composition ratio of the monomer of (C3) in the non-fluorine-based polymer is 1 with respect to the total amount of the monomer components constituting the non-fluorine-based polymer from the viewpoint of water repellency and texture of the obtained textile product. It is preferably to 30% by mass, more preferably 3 to 25% by mass, and even more preferably 5 to 20% by mass.
上記(C4)の単量体は、1分子内に3以上の重合性不飽和基を有する(メタ)アクリル酸エステル単量体である。本実施形態では、上記一般式(C-4)におけるTが(メタ)アクリロイルオキシ基である、1分子内に3以上の(メタ)アクリロイルオキシ基を有する多官能の(メタ)アクリル酸エステル単量体が好ましい。式(C-4)において、p個のTは同一であっても異なっていてもよい。具体的な化合物としては、例えば、エトキシ化イソシアヌル酸トリアクリレート、テトラメチロールメタンテトラアクリレート、テトラメチロールメタンテトラメタクリレート、トリメチロールプロパントリアクリレート、トリメチロールプロパントリメタクリレート、ペンタエリスリトールトリアクリレート、ペンタエリスリトールトリメタクリレート、ジペンタエリスリトールヘキサアクリレート、ジペンタエリスリトールヘキサメタクリレート等が挙げられる。これら単量体は、1種を単独で用いてよく、2種以上を組み合わせて用いてもよい。中でも得られる繊維製品の耐久撥水性を向上できる点で、テトラメチロールメタンテトラアクリレート及びエトキシ化イソシアヌル酸トリアクリレートがより好ましい。 The monomer (C4) is a (meth) acrylic acid ester monomer having 3 or more polymerizable unsaturated groups in one molecule. In the present embodiment, T in the above general formula (C-4) is a (meth) acryloyloxy group, and a polyfunctional (meth) acrylic acid ester simple having 3 or more (meth) acryloyloxy groups in one molecule. A quantity is preferred. In the formula (C-4), the p Ts may be the same or different. Specific compounds include, for example, ethoxylated isocyanuric acid triacrylate, tetramethylolmethanetetraacrylate, tetramethylolmethanetetramethacrylate, trimethylolpropanetriacrylate, trimethylolpropanetrimethacrylate, pentaerythritol triacrylate, pentaerythritol trimethacrylate, and the like. Examples thereof include dipentaerythritol hexaacrylate and dipentaerythritol hexamethacrylate. These monomers may be used alone or in combination of two or more. Among them, tetramethylolmethanetetraacrylate and ethoxylated isocyanuric acid triacrylate are more preferable in that the durable water repellency of the obtained textile product can be improved.
非フッ素系ポリマーにおける上記(C4)の単量体の構成割合は、得られる繊維製品の撥水性及び風合の観点で、非フッ素系ポリマーを構成する単量体成分の全量に対して、1~30質量%であることが好ましく、3~25質量%であることがより好ましく、5~20質量%であることがさらに好ましい。 The composition ratio of the monomer of the above (C4) in the non-fluorine-based polymer is 1 with respect to the total amount of the monomer components constituting the non-fluorine-based polymer from the viewpoint of water repellency and texture of the obtained textile product. It is preferably to 30% by mass, more preferably 3 to 25% by mass, and even more preferably 5 to 20% by mass.
上記(C5)の単量体は、クロロ基及びブロモ基からなる群より選ばれる少なくとも1種の官能基とヒドロキシル基とを有する炭素数3~6の1価の鎖状飽和炭化水素基を有する。上記(C5)の単量体において、R11は水素又はメチル基である。得られる繊維製品の耐久撥水性の点で、R11はメチル基であることが好ましい。 The monomer (C5) has a monovalent chain saturated hydrocarbon group having 3 to 6 carbon atoms and having at least one functional group selected from the group consisting of a chloro group and a bromo group and a hydroxyl group. .. In the monomer of (C5) above, R 11 is a hydrogen or a methyl group. From the viewpoint of durable water repellency of the obtained textile product, R 11 is preferably a methyl group.
R12はクロロ基及びブロモ基からなる群より選ばれる少なくとも1種の官能基とヒドロキシル基とを有する炭素数3~6の1価の鎖状飽和炭化水素基である。鎖状飽和炭化水素基は、直鎖状であっても分岐状であってもよい。鎖状飽和炭化水素基が直鎖状である場合、得られる繊維製品の耐久撥水性がより優れるものとなる。鎖状飽和炭化水素基の炭素数は、得られる繊維製品の耐久撥水性の点で、3~4であることが好ましく、3であることがより好ましい。 R12 is a monovalent chain saturated hydrocarbon group having 3 to 6 carbon atoms and having at least one functional group selected from the group consisting of a chloro group and a bromo group and a hydroxyl group. The chain saturated hydrocarbon group may be linear or branched. When the chain saturated hydrocarbon group is linear, the durable water repellency of the obtained textile product becomes more excellent. The carbon number of the chain saturated hydrocarbon group is preferably 3 to 4, more preferably 3 in terms of the durable water repellency of the obtained textile product.
上記鎖状飽和炭化水素基は、得られる繊維製品の耐久撥水性の点で、一つもしくは二つのクロロ基と、一つのヒドロキシル基とを有していることが好ましく、一つのクロロ基と、一つのヒドロキシル基とを有していることがより好ましい。また、得られる繊維製品の耐久撥水性の点で、鎖状飽和炭化水素基はβ位(CH2=CR11(CO)O-に結合している炭素原子の隣の炭素原子)にヒドロキシル基を有していることがさらに好ましい。具体的な上記鎖状飽和炭化水素基としては、例えば、3-クロロ-2-ヒドロキシルプロピル基、3-クロロ-2-ヒドロキシブチル基、5-クロロ-2-ヒドロキシペンチル基、3-クロロ-2-ヒドロキシ-2-メチルプロピル基及び3-ブロモ-2-ヒドロキシプロピル基が挙げられる。 The chain saturated hydrocarbon group preferably has one or two chloro groups and one hydroxyl group in terms of durable water repellency of the obtained textile product, and one chloro group and one chloro group. It is more preferable to have one hydroxyl group. In terms of the durable water repellency of the obtained textile product, the chain saturated hydrocarbon group has a hydroxyl group at the β-position (the carbon atom next to the carbon atom bonded to CH 2 = CR 11 (CO) O-). It is more preferable to have. Specific examples of the chain saturated hydrocarbon group include 3-chloro-2-hydroxybutyl group, 3-chloro-2-hydroxybutyl group, 5-chloro-2-hydroxypentyl group, and 3-chloro-2. -Hydroxy-2-methylpropyl group and 3-bromo-2-hydroxypropyl group can be mentioned.
具体的な(C5)の単量体としては、例えば、(メタ)アクリル酸3-クロロ-2-ヒドロキシプロピル、(メタ)アクリル酸3-クロロ-2-ヒドロキシブチル、(メタ)アクリル酸5-クロロ-2-ヒドロキシペンチル及び(メタ)アクリル酸3-ブロモ-2-ヒドロキシプロピルが挙げられる。中でも得られる繊維製品の耐久撥水性を向上できる点で、(メタ)アクリル酸3-クロロ-2-ヒドロキシプロピルが好ましく、メタクリル酸3-クロロ-2-ヒドロキシプロピルがより好ましい。 Specific examples of the (C5) monomer include (meth) acrylic acid 3-chloro-2-hydroxypropyl, (meth) acrylic acid 3-chloro-2-hydroxybutyl, and (meth) acrylic acid 5-. Included are chloro-2-hydroxypentyl and 3-bromo-2-hydroxypropyl (meth) acrylate. Of these, 3-chloro-2-hydroxypropyl (meth) acrylate is preferable, and 3-chloro-2-hydroxypropyl methacrylate is more preferable, because the durable water repellency of the obtained textile product can be improved.
非フッ素系ポリマーにおける上記(C5)の単量体の構成割合は、得られる繊維製品の耐久撥水性の点で、非フッ素系ポリマーを構成する単量体成分の全量に対して、1~30質量%であることが好ましく、3~25質量%であることがより好ましく、5~20質量%であることがさらに好ましい。 The composition ratio of the monomer of the above (C5) in the non-fluorine-based polymer is 1 to 30 with respect to the total amount of the monomer components constituting the non-fluorine-based polymer in terms of the durable water repellency of the obtained textile product. It is preferably by mass, more preferably 3 to 25% by mass, and even more preferably 5 to 20% by mass.
非フッ素系ポリマーにおける上記の(C)成分の単量体の合計構成割合は、得られる繊維製品の撥水性及び風合の観点で、非フッ素系ポリマーを構成する単量体成分の全量に対して、1~30質量%であることが好ましく、3~25質量%であることがより好ましく、5~20質量%であることがさらに好ましい。 The total composition ratio of the monomers of the above-mentioned component (C) in the non-fluorine-based polymer is the total amount of the monomer components constituting the non-fluorine-based polymer from the viewpoint of water repellency and texture of the obtained textile product. It is preferably 1 to 30% by mass, more preferably 3 to 25% by mass, and even more preferably 5 to 20% by mass.
非フッ素系撥水剤に含まれる非フッ素系ポリマーは、(A)成分、(B)成分及び(C)成分の他に、これらと共重合可能な単官能の単量体(D)(以下、「(D)成分」ともいう)を、本発明の効果を損なわない範囲において含有することができる。 The non-fluorine polymer contained in the non-fluorine water repellent is a monofunctional monomer (D) (hereinafter, copolymerizable with the component (A), the component (B) and the component (C), which can be copolymerized with the component (A), the component (B) and the component (C). , "(D) component") can be contained within a range that does not impair the effects of the present invention.
上記(D)の単量体としては、例えば、(メタ)アクリロイルモルホリン、(A)成分及び(C)成分以外の炭化水素基を有する(メタ)アクリル酸エステル、(メタ)アクリル酸、フマル酸エステル、マレイン酸エステル、フマル酸、マレイン酸、(メタ)アクリルアミド、N-メチロールアクリルアミド、ビニルエーテル類、ビニルエステル類、エチレン、スチレン等のフッ素を含まない(E)成分以外のビニル系単量体等が挙げられる。なお、(A)成分及び(C)成分以外の炭化水素基を有する(メタ)アクリル酸エステルは、炭化水素基に、ビニル基、ヒドロキシル基、アミノ基、エポキシ基及びイソシアネート基、ブロックドイソシアネート基等の置換基を有していてもよく、第4級アンモニウム基等の架橋剤と反応可能な基以外の置換基を有していてもよく、エーテル結合、エステル結合、アミド結合、又はウレタン結合等を有していてもよい。(A)成分及び(C)成分以外の(メタ)アクリル酸エステルとしては、例えば、アクリル酸メチル、(メタ)アクリル酸2-エチルヘキシル、(メタ)アクリル酸ベンジル、エチレングリコールジ(メタ)アクリレート等が挙げられる。中でも得られる繊維製品のコーティングに対する剥離強度を向上できる点で、(メタ)アクリロイルモルホリンがより好ましい。 Examples of the monomer of (D) include (meth) acryloylmorpholine, (meth) acrylic acid ester having a hydrocarbon group other than the components (A) and (C), (meth) acrylic acid, and fumaric acid. Esters, maleic acid esters, fumaric acid, maleic acid, (meth) acrylamide, N-methylolacrylamide, vinyl ethers, vinyl esters, ethylene, styrene and other fluorine-free vinyl monomers other than the (E) component, etc. Can be mentioned. The (meth) acrylic acid ester having a hydrocarbon group other than the component (A) and the component (C) has a vinyl group, a hydroxyl group, an amino group, an epoxy group and an isocyanate group, and a blocked isocyanate group in the hydrocarbon group. It may have a substituent other than a group capable of reacting with a cross-linking agent such as a quaternary ammonium group, and may have an ether bond, an ester bond, an amide bond, or a urethane bond. Etc. may be possessed. Examples of the (meth) acrylic acid ester other than the component (A) and the component (C) include methyl acrylate, 2-ethylhexyl (meth) acrylate, benzyl (meth) acrylate, ethylene glycol di (meth) acrylate and the like. Can be mentioned. Among them, (meth) acryloyl morpholine is more preferable because it can improve the peel strength of the obtained textile product against the coating.
非フッ素系ポリマーにおける上記(D)成分の単量体の構成割合は、得られる繊維製品の撥水性及び風合の観点で、非フッ素系ポリマーを構成する単量体成分の全量に対して、10質量%以下であることが好ましい。 The composition ratio of the monomer of the component (D) in the non-fluorine-based polymer is based on the total amount of the monomer components constituting the non-fluorine-based polymer from the viewpoint of water repellency and texture of the obtained textile product. It is preferably 10% by mass or less.
非フッ素系撥水剤に含まれる非フッ素系ポリマーは、架橋剤と反応可能なヒドロキシル基、アミノ基、カルボキシル基、エポキシ基及びイソシアネート基からなる群より選ばれる少なくとも1種の官能基を有することが、得られる繊維製品の耐久撥水性を向上させることから好ましい。イソシアネート基は、ブロック化剤で保護されたブロックドイソシアネート基を形成していてもよい。また、非フッ素系ポリマーは、アミノ基を有することが、得られる繊維製品の風合も向上させることから好ましい。 The non-fluorine polymer contained in the non-fluorine water repellent has at least one functional group selected from the group consisting of a hydroxyl group, an amino group, a carboxyl group, an epoxy group and an isocyanate group capable of reacting with a cross-linking agent. However, it is preferable because it improves the durable water repellency of the obtained textile product. The isocyanate group may form a blocked isocyanate group protected by a blocking agent. Further, it is preferable that the non-fluorine-based polymer has an amino group because it improves the texture of the obtained textile product.
非フッ素系撥水剤に含まれる非フッ素系ポリマーは、得られる繊維製品の撥水性とコーティングに対する剥離強度を向上できる点で、(A)成分に加えて、塩化ビニル及び塩化ビニリデンのうち少なくともいずれか1種の単量体(E)(以下、「(E)成分」ともいう)を単量体成分として含有していることが好ましい。 The non-fluorine polymer contained in the non-fluorine water repellent can improve the water repellency of the obtained textile product and the peel strength against the coating, and in addition to the component (A), at least one of vinyl chloride and vinylidene chloride. It is preferable that one kind of monomer (E) (hereinafter, also referred to as “component (E)”) is contained as a monomer component.
本実施形態にて使用される塩化ビニル及び塩化ビニリデンのうち少なくともいずれか1種の単量体(E)は、得られる繊維製品の撥水性とコーティングに対する剥離強度の点で、塩化ビニルが好ましい。 The monomer (E) of at least one of vinyl chloride and vinylidene chloride used in the present embodiment is preferably vinyl chloride in terms of the water repellency of the obtained textile product and the peel strength with respect to the coating.
非フッ素系ポリマーにおける上記(E)成分の単量体の構成割合は、得られる繊維製品のコーティングに対する剥離強度を向上できる観点で、非フッ素系ポリマーを構成する単量体成分の全量に対して、1~45質量%であることが好ましく、3~40質量%であることがより好ましく、5~35質量%であることがさらに好ましい。 The composition ratio of the monomer of the component (E) in the non-fluorine-based polymer is based on the total amount of the monomer components constituting the non-fluorine-based polymer from the viewpoint of improving the peel strength with respect to the coating of the obtained textile product. It is preferably 1 to 45% by mass, more preferably 3 to 40% by mass, and even more preferably 5 to 35% by mass.
本実施形態の撥水剤組成物には必要に応じて添加剤等を加えることも可能である。添加剤としては、他の撥水剤、架橋剤、抗菌防臭剤、難燃剤、帯電防止剤、柔軟剤、防皺剤等が挙げられる。 Additives and the like can be added to the water repellent composition of the present embodiment, if necessary. Examples of the additive include other water repellents, cross-linking agents, antibacterial deodorants, flame retardants, antistatic agents, softeners, wrinkle-proofing agents and the like.
次に、非フッ素系ポリマーを含む非フッ素系撥水剤の製造方法について説明する。 Next, a method for producing a non-fluorine-based water repellent agent containing a non-fluorine-based polymer will be described.
非フッ素系ポリマーを含む非フッ素系撥水剤は、ラジカル重合法により製造することができる。また、このラジカル重合法の中でも、得られる撥水剤の性能及び環境の面から乳化重合法又は分散重合法で重合することが好ましい。 The non-fluorine-based water repellent agent containing the non-fluorine-based polymer can be produced by a radical polymerization method. Further, among the radical polymerization methods, it is preferable to polymerize by an emulsion polymerization method or a dispersion polymerization method from the viewpoint of the performance of the obtained water repellent and the environment.
例えば、媒体中で、上記一般式(A-1)で表される(メタ)アクリル酸エステル単量体(A)を乳化重合又は分散重合させることにより非フッ素系ポリマーを得ることができる。より具体的には、例えば、媒体中に(A)成分及び必要に応じて上記(B)成分、上記(C)成分、上記(D)成分及び上記(E)成分、並びに乳化補助剤又は分散補助剤を加え、この混合液を乳化又は分散させて、乳化物又は分散物を得る。得られた乳化物又は分散物に、重合開始剤を加えることにより、重合反応が開始され、単量体及び反応性乳化剤を重合させることができる。なお、上述した混合液を乳化又は分散させる手段としては、ホモミキサー、高圧乳化機又は超音波等が挙げられる。 For example, a non-fluorine-based polymer can be obtained by emulsion polymerization or dispersion polymerization of the (meth) acrylic acid ester monomer (A) represented by the above general formula (A-1) in a medium. More specifically, for example, the component (A) and, if necessary, the component (B), the component (C), the component (D) and the component (E), and an emulsifying aid or dispersion in the medium. Auxiliary agents are added and the mixture is emulsified or dispersed to give an emulsion or dispersion. By adding a polymerization initiator to the obtained emulsion or dispersion, the polymerization reaction is started, and the monomer and the reactive emulsifier can be polymerized. Examples of the means for emulsifying or dispersing the above-mentioned mixed solution include a homomixer, a high-pressure emulsifier, ultrasonic waves, and the like.
上記乳化補助剤又は分散補助剤等(以下、「乳化補助剤等」ともいう)としては、上記反応性乳化剤(B)以外のノニオン界面活性剤、カチオン界面活性剤、アニオン界面活性剤、及び両性界面活性剤から選ばれる1種以上を使用することができる。乳化補助剤等の含有量は、全単量体100質量部に対して、0.5~30質量部であることが好ましく、1~20質量部であることがより好ましく、1~10質量部であることがさらに好ましい。上記乳化補助剤等の含有量が0.5質量部未満であると、乳化補助剤等の含有量が上記範囲にある場合と比較して、混合液の分散安定性が低下する傾向にあり、乳化補助剤等の含有量が30質量部を超えると、乳化補助剤等の含有量が上記範囲にある場合と比較して、得られる非フッ素系ポリマーの撥水性が低下する傾向にある。 Examples of the emulsification aid or dispersion aid (hereinafter, also referred to as “emulsification aid, etc.”) include nonionic surfactants, cationic surfactants, anionic surfactants, and amphoteric surfactants other than the reactive emulsifier (B). One or more selected from surfactants can be used. The content of the emulsifying aid and the like is preferably 0.5 to 30 parts by mass, more preferably 1 to 20 parts by mass, and 1 to 10 parts by mass with respect to 100 parts by mass of the total monomer. Is more preferable. When the content of the emulsification aid or the like is less than 0.5 parts by mass, the dispersion stability of the mixed solution tends to be lower than that when the content of the emulsification aid or the like is in the above range. When the content of the emulsifying aid or the like exceeds 30 parts by mass, the water repellency of the obtained non-fluorine-based polymer tends to decrease as compared with the case where the content of the emulsifying auxiliary agent or the like is in the above range.
乳化重合又は分散重合の媒体としては、水が好ましく、必要に応じて水と有機溶剤とを混合してもよい。このときの有機溶剤としては、水と混和可能な有機溶剤であれば特に制限はないが、例えば、メタノールやエタノールなどのアルコール類、酢酸エチルなどのエステル類、アセトンやメチルエチルケトンなどのケトン類、ジエチルエーテルなどのエーテル類等、プロピレングリコール、ジプロピレングリコール、トリプロピレングリコール等のグリコール類が挙げられる。なお、水と有機溶剤の比率は特に限定されるものではない。 Water is preferable as the medium for emulsion polymerization or dispersion polymerization, and water and an organic solvent may be mixed if necessary. The organic solvent at this time is not particularly limited as long as it is an organic solvent that can be mixed with water, but for example, alcohols such as methanol and ethanol, esters such as ethyl acetate, ketones such as acetone and methyl ethyl ketone, and diethyl. Examples thereof include ethers such as ether and glycols such as propylene glycol, dipropylene glycol and tripropylene glycol. The ratio of water to the organic solvent is not particularly limited.
上記重合開始剤としては、アゾ系、過酸化物系、又はレドックス系等の公知の重合開始剤を適宜使用できる。重合開始剤の含有量は、全単量体100質量部に対して、重合開始剤0.01~2質量部であることが好ましい。重合開始剤の含有量が上記範囲であると、重量平均分子量が10万以上である非フッ素系ポリマーを効率よく製造することができる。 As the polymerization initiator, known polymerization initiators such as azo type, peroxide type, and redox type can be appropriately used. The content of the polymerization initiator is preferably 0.01 to 2 parts by mass with respect to 100 parts by mass of the total monomer. When the content of the polymerization initiator is within the above range, a non-fluorine-based polymer having a weight average molecular weight of 100,000 or more can be efficiently produced.
また、重合反応において、分子量調整を目的として、ドデシルメルカプタン、t-ブチルアルコール等の連鎖移動剤を用いてもよい。連鎖移動剤の含有量は、全単量体100質量部に対して0.3質量部以下であることが好ましく、0.1質量部以下であることがより好ましい。連鎖移動剤の含有量が0.3質量部を超えると、分子量の低下を招き、重量平均分子量が10万以上である非フッ素系ポリマーを効率よく製造することが困難となる傾向にある。 Further, in the polymerization reaction, a chain transfer agent such as dodecyl mercaptan or t-butyl alcohol may be used for the purpose of adjusting the molecular weight. The content of the chain transfer agent is preferably 0.3 parts by mass or less, and more preferably 0.1 parts by mass or less with respect to 100 parts by mass of all the monomers. If the content of the chain transfer agent exceeds 0.3 parts by mass, the molecular weight is lowered, and it tends to be difficult to efficiently produce a non-fluorine-based polymer having a weight average molecular weight of 100,000 or more.
なお、分子量調整のためには重合禁止剤を使用してもよい。重合禁止剤の添加により所望の重量平均分子量を有する非フッ素系ポリマーを容易に得ることができる。 A polymerization inhibitor may be used for adjusting the molecular weight. By adding a polymerization inhibitor, a non-fluorinated polymer having a desired weight average molecular weight can be easily obtained.
重合反応の温度は、20℃~150℃が好ましい。温度が20℃未満であると、温度が上記範囲にある場合と比較して、重合が不十分になる傾向にあり、温度が150℃を超えると、反応熱の制御が困難になる場合がある。 The temperature of the polymerization reaction is preferably 20 ° C to 150 ° C. If the temperature is less than 20 ° C, the polymerization tends to be insufficient as compared with the case where the temperature is in the above range, and if the temperature exceeds 150 ° C, it may be difficult to control the heat of reaction. ..
重合反応において、得られる非フッ素系ポリマーの重量平均分子量は、上述した重合開始剤、連鎖移動剤、重合禁止剤の含有量の増減により調整することができ、105℃における溶融粘度は、多官能単量体の含有量、及び、重合開始剤の含有量の増減により調整することができる。なお、105℃における溶融粘度を低下させたい場合は、重合可能な官能基を2つ以上有する単量体の含有量を減らしたり、重合開始剤の含有量を増加させたりすればよい。 In the polymerization reaction, the weight average molecular weight of the obtained non-fluoropolymer can be adjusted by increasing or decreasing the contents of the above-mentioned polymerization initiator, chain transfer agent and polymerization inhibitor, and the melt viscosity at 105 ° C. is polyfunctional. It can be adjusted by increasing or decreasing the content of the monomer and the content of the polymerization initiator. If it is desired to reduce the melt viscosity at 105 ° C., the content of the monomer having two or more polymerizable functional groups may be reduced, or the content of the polymerization initiator may be increased.
乳化重合又は分散重合により得られるポリマー乳化液又は分散液における非フッ素系ポリマーの含有量は、組成物の貯蔵安定性及びハンドリング性の観点から、乳化液又は分散液の全量に対して10~50質量%とすることが好ましく、20~40質量%とすることがより好ましい。 The content of the non-fluorinated polymer in the polymer emulsion or dispersion obtained by emulsion polymerization or dispersion polymerization is 10 to 50 with respect to the total amount of the emulsion or dispersion from the viewpoint of storage stability and handleability of the composition. The mass is preferably%, and more preferably 20 to 40% by mass.
本実施形態の非フッ素系撥水剤組成物は、上記本実施形態の撥水助剤と、上記非フッ素系撥水剤とを混合することにより製造することができる。 The non-fluorine-based water-repellent composition of the present embodiment can be produced by mixing the water-repellent aid of the present embodiment with the non-fluorine-based water-repellent agent.
本実施形態の非フッ素系撥水剤組成物における上記一般式(1)で表されるオルガノ変性シリコーンの配合量は、得られる繊維製品の耐久撥水性の点で、1~10質量%であることが好ましく、3~7質量%であることがより好ましい。 The blending amount of the organomodified silicone represented by the above general formula (1) in the non-fluorine-based water repellent composition of the present embodiment is 1 to 10% by mass in terms of the durable water repellency of the obtained textile product. It is preferably 3 to 7% by mass, and more preferably 3 to 7% by mass.
また、本実施形態の非フッ素撥水剤組成物における上記一般式(1)で表されるオルガノ変性シリコーンの配合量は、得られる繊維製品の耐久撥水性の点で、非フッ素系ポリマー100質量部に対して、1~50質量部であることが好ましく、3~30質量部であることがより好ましく、10~25質量部であることがさらに好ましい。 Further, the blending amount of the organomodified silicone represented by the above general formula (1) in the non-fluorine water repellent composition of the present embodiment is 100 mass by mass of the non-fluorine polymer in terms of the durable water repellency of the obtained textile product. It is preferably 1 to 50 parts by mass, more preferably 3 to 30 parts by mass, and even more preferably 10 to 25 parts by mass.
本実施形態の撥水性繊維製品の製造方法について説明する。 A method for manufacturing the water-repellent fiber product of the present embodiment will be described.
本実施形態の撥水性繊維製品は、繊維製品を上述した非フッ素系撥水剤組成物が含まれる処理液で処理することにより得られる。かかる繊維製品の素材としては特に制限はなく、綿、麻、絹、羊毛などの天然繊維、レーヨン、アセテートなどの半合成繊維、ナイロン、ポリエステル、ポリウレタン、ポリプロピレンなどの合成繊維及びこれらの複合繊維、混紡繊維などが挙げられる。繊維製品の形態は繊維、糸、布、織物、編物、衣料品形態の布、カーペット、不織布、紙などのいずれの形態であってもよい。 The water-repellent fiber product of the present embodiment is obtained by treating the fiber product with a treatment liquid containing the above-mentioned non-fluorine-based water-repellent composition. The material of such textile products is not particularly limited, and natural fibers such as cotton, linen, silk and wool, semi-synthetic fibers such as rayon and acetate, synthetic fibers such as nylon, polyester, polyurethane and polypropylene, and composite fibers thereof, Examples include blended fibers. The form of the textile product may be any form such as fiber, thread, cloth, woven fabric, knitted fabric, cloth in the form of clothing, carpet, non-woven fabric, and paper.
繊維製品を上記処理液で処理する方法としては、例えば、浸漬、噴霧、塗布等の加工方法、又はクリーニング法による加工方法等が挙げられる。また、非フッ素系撥水剤組成物が水を含有する場合は、繊維製品に付着させた後に水を除去するために乾燥させることが好ましい。 Examples of the method for treating the textile product with the above-mentioned treatment liquid include a processing method such as dipping, spraying, and coating, a processing method by a cleaning method, and the like. When the non-fluorine-based water repellent composition contains water, it is preferable to dry the composition after adhering it to the textile product in order to remove the water.
また、本実施形態の非フッ素系撥水剤組成物で繊維製品を処理した後は、適宜熱処理することが好ましい。温度条件は特に制限はないが、本実施形態の非フッ素系撥水剤組成物を用いると、100~130℃の温和な条件により繊維製品に十分良好な撥水性を発現させることができる。温度条件は130℃以上(好ましくは200℃まで)の高温処理であってもよいが、かかる場合は、フッ素系撥水剤を用いた従来の場合よりも処理時間を短縮することが可能である。したがって、本実施形態の撥水性繊維製品によれば、熱による繊維製品の変質が抑えられ、撥水処理時の繊維製品の風合が柔軟となり、しかも温和な熱処理条件、すなわち低温キュア条件下で繊維製品に十分な撥水性を付与できる。 Further, after treating the textile product with the non-fluorine-based water repellent composition of the present embodiment, it is preferable to appropriately heat-treat it. The temperature condition is not particularly limited, but when the non-fluorine-based water repellent composition of the present embodiment is used, sufficiently good water repellency can be exhibited in the textile product under mild conditions of 100 to 130 ° C. The temperature condition may be high temperature treatment of 130 ° C. or higher (preferably up to 200 ° C.), but in such a case, the treatment time can be shortened as compared with the conventional case using a fluorine-based water repellent. .. Therefore, according to the water-repellent fiber product of the present embodiment, deterioration of the fiber product due to heat is suppressed, the texture of the fiber product during the water-repellent treatment becomes flexible, and under mild heat treatment conditions, that is, low-temperature cure conditions. Sufficient water repellency can be imparted to textile products.
特に、耐久撥水性を向上させたい場合には、非フッ素系撥水剤組成物が含まれる処理液で繊維製品を処理する上述の工程と、メチロールメラミン、イソシアネート基又はブロックドイソシアネート基を1個以上有する化合物に代表される架橋剤を、繊維製品に付着させてこれを加熱する工程とを含む方法によって、繊維製品を撥水加工することが好ましい。更に、耐久撥水性をより向上させたい場合には、非フッ素系撥水剤組成物が、上述の架橋剤と反応可能な官能基を有する単量体を共重合した非フッ素系ポリマーを含むことが好ましい。 In particular, when it is desired to improve the durable water repellency, the above-mentioned step of treating a textile product with a treatment liquid containing a non-fluorine-based water repellent composition and one methylol melamine, isocyanate group or blocked isocyanate group are used. It is preferable to make the textile product water-repellent by a method including a step of adhering a cross-linking agent typified by the above compound to the textile product and heating the cross-linking agent. Further, if it is desired to further improve the durable water repellency, the non-fluorine-based water-repellent composition comprises a non-fluorine-based polymer copolymerized with a monomer having a functional group capable of reacting with the above-mentioned cross-linking agent. Is preferable.
イソシアネート基を1個以上有する化合物としては、ブチルイソシアネート、フェニルイソシアネート、トリルイソシアネート、ナフタレンイソシアネートなどのモノイソシアネート、トリレンジイソシアネート、ジフェニルメタンジイソシアネート、テトラメチルキシリレンジイソシアネート、水素添加ジフェニルメタンジイソシアネートなどのジイソシアネート及びこれらのイソシアヌレート環である三量体、トリメチロールプロパンアダクト体が挙げられる。また、ブロックドイソシアネート基を1個以上有する化合物としては、上記イソシアネート基を有する化合物をブロック化剤でイソシアネート基を保護した化合物が挙げられる。このとき用いられるブロック化剤としては、2級又は3級アルコール類、活性メチレン化合物、フェノール類、オキシム類、ラクタム類などの有機系ブロック化剤や、重亜硫酸ナトリウム、重亜硫酸カリウムなどの重亜硫酸塩が挙げられる。上述の架橋剤は、1種を単独で用いてもよいし、複数種を組み合わせてもよい。 Compounds having one or more isocyanate groups include monoisocyanates such as butyl isocyanate, phenylisocyanate, tolyl isocyanate, and naphthalene isocyanate, diisocyanates such as tolylene diisocyanate, diphenylmethane diisocyanate, tetramethylxylylene diisocyanate, and hydrogenated diphenylmethane diisocyanate, and these. Examples thereof include a trimer which is an isocyanurate ring and a trimethylolpropane adduct. Examples of the compound having one or more blocked isocyanate groups include compounds in which the above-mentioned compound having an isocyanate group is protected with an isocyanate group by a blocking agent. Examples of the blocking agent used at this time include organic blocking agents such as secondary or tertiary alcohols, active methylene compounds, phenols, oximes and lactams, and bisulfites such as sodium bisulfite and potassium bisulfite. Salt is mentioned. The above-mentioned cross-linking agent may be used alone or in combination of two or more.
架橋剤は、例えば、架橋剤を有機溶剤に溶解するか、水に乳化分散させた処理液に被処理物(繊維製品)を浸漬し、被処理物に付着した処理液を乾燥する方法により、被処理物に付着させることができる。そして、被処理物に付着した架橋剤を加熱することにより、架橋剤と被処理物及び非フッ素系ポリマーとの反応を進行させることができる。架橋剤の反応を十分に進行させてより効果的に洗濯耐久性を向上させるために、このときの加熱は110~180℃で1~5分間行うのがよい。架橋剤の付着及び加熱の工程は、上述の撥水剤組成物が含まれる処理液で処理する工程と同時に行ってもよい。同時に行う場合、例えば、撥水剤組成物及び架橋剤を含有する処理液を被処理物に付着させ、水を除去した後、更に、被処理物に付着している架橋剤を加熱する。撥水加工工程の簡素化や、熱量の削減、経済性を考慮した場合、撥水剤組成物の処理工程と同時に行うことが好ましい。 The cross-linking agent can be obtained, for example, by dissolving the cross-linking agent in an organic solvent or immersing the material to be treated (textile product) in a treatment liquid emulsified and dispersed in water and drying the treatment liquid adhering to the material to be treated. It can be attached to the object to be treated. Then, by heating the cross-linking agent adhering to the object to be treated, the reaction between the cross-linking agent and the object to be treated and the non-fluorine-based polymer can be allowed to proceed. In order to sufficiently proceed the reaction of the cross-linking agent and more effectively improve the washing durability, the heating at this time is preferably performed at 110 to 180 ° C. for 1 to 5 minutes. The step of adhering the cross-linking agent and heating may be performed at the same time as the step of treating with the treatment liquid containing the above-mentioned water repellent composition. When performed at the same time, for example, a treatment liquid containing a water repellent composition and a cross-linking agent is attached to the object to be treated, water is removed, and then the cross-linking agent adhering to the object to be treated is further heated. Considering simplification of the water-repellent processing step, reduction of heat quantity, and economy, it is preferable to perform the process at the same time as the treatment step of the water-repellent composition.
また、架橋剤を過度に使用すると風合を損ねるおそれがある。上記架橋剤は、被処理物(繊維製品)に対して0.1~50質量%の量で用いることが好ましく、0.1~10質量%の量で用いることが特に好ましい。 In addition, excessive use of the cross-linking agent may impair the texture. The cross-linking agent is preferably used in an amount of 0.1 to 50% by mass, particularly preferably 0.1 to 10% by mass, based on the object to be treated (textile product).
こうして得られる本実施形態の撥水性繊維製品は、屋外で長期間使用した場合であっても、十分に撥水性を発揮することができ、また、上記撥水性繊維製品はフッ素系の化合物を使用していないことから、環境にやさしいものとすることができる。 The water-repellent fiber product of the present embodiment thus obtained can sufficiently exhibit water repellency even when used outdoors for a long period of time, and the water-repellent fiber product uses a fluorine-based compound. Because it does not, it can be made environmentally friendly.
本実施形態の撥水性繊維製品は、所定の部分にコーティング加工を行うことができる。コーティング加工としては、スポーツ用途やアウトドア用途での透湿防水加工や防風加工等が挙げられる。加工方法としては、例えば、透湿防水加工の場合、ウレタン樹脂やアクリル樹脂等と媒体とを含むコーティング液を、撥水処理された繊維製品の片面に塗布し、乾燥することにより加工することができる。 The water-repellent fiber product of the present embodiment can be coated on a predetermined portion. Examples of the coating process include moisture permeable and waterproof processing and windproof processing for sports and outdoor applications. As a processing method, for example, in the case of moisture permeable and waterproof processing, a coating liquid containing a urethane resin, an acrylic resin or the like and a medium can be applied to one side of a water-repellent treated textile product and dried. can.
以上、本発明の好適な実施形態について説明したが、本発明は上記実施形態に限定されるものではない。 Although the preferred embodiment of the present invention has been described above, the present invention is not limited to the above embodiment.
例えば、非フッ素系ポリマーを製造する場合において、上記実施形態では、重合反応をラジカル重合により行っているが、紫外線、電子線、γ線のような電離性放射線などを照射する光重合により重合反応を行ってもよい。 For example, in the case of producing a non-fluoropolymer, in the above embodiment, the polymerization reaction is carried out by radical polymerization, but the polymerization reaction is carried out by photopolymerization irradiating with ionizing radiation such as ultraviolet rays, electron beams and γ rays. May be done.
また、本発明においては、非フッ素系撥水剤組成物を繊維製品に処理して撥水性繊維製品としているが、非フッ素系撥水剤組成物で処理される製品としては、繊維製品用途に限らず、金属、ガラス、樹脂等の物品であってもよい。 Further, in the present invention, the non-fluorine-based water repellent composition is treated into a textile product to obtain a water-repellent fiber product, but the product treated with the non-fluorine-based water repellent composition is used for textile products. Not limited to this, it may be an article such as metal, glass, or resin.
また、かかる場合、非フッ素系撥水剤組成物を上記物品に付着させる方法や撥水剤の付着量は、被処理物の種類などに応じて、任意に定めることができる。 Further, in such a case, the method of adhering the non-fluorine-based water repellent composition to the article and the amount of the water repellent adhering can be arbitrarily determined according to the type of the object to be treated and the like.
以下に、本発明を実施例によりさらに説明するが、本発明はこれらの実施例により何ら制限されるものではない。 Hereinafter, the present invention will be further described with reference to Examples, but the present invention is not limited to these Examples.
<撥水助剤の調製>
(合成例1)
撹拌機、温度計、還流冷却機、窒素ガス導入管及び滴下ロートを備えた反応容器に、SiH基当量が63.2g/molであり、重合度が50であるメチルハイドロジェンシリコーン63.2gを入れ、窒素を流し、温度が65℃になるまで加熱しながら均一となるまで混合した。ヒドロシリル化触媒として、塩化白金(IV)のエチレングリコールモノブチルエーテル・トルエン混合溶液を、系内の反応物に対し白金濃度が5ppmとなるように添加した。反応物の温度が120℃となったところで、1モルの1-ドデセン168.3gを滴下し、120℃で6時間反応させた。付加反応完了の確認は、得られたオルガノ変性シリコーンのFT-IR分析を行い、メチルハイドロジェンシリコーンのSiH基由来の吸収スペクトルが消失したことを確認することで行った。こうして、上記一般式(1)におけるaが0、bが50、R22がメチル基、R23がドデシル基、R30、R31、R32、R33、R34及びR35がメチル基であるオルガノ変性シリコーンが得られた。さらに得られたオルガノ変性シリコーン20質量部に炭素数12~14の分岐高級アルコールのエチレンオキサイド9モル付加物3質量部を添加し、混合した。次いで、水77質量部を少量ずつ混合しながら添加し、水に乳化せしめて、シリコーン乳化物を得た。
<Preparation of water repellent aid>
(Synthesis Example 1)
In a reaction vessel equipped with a stirrer, a thermometer, a reflux cooler, a nitrogen gas introduction tube and a dropping funnel, 63.2 g of methylhydrogen silicone having a SiH group equivalent of 63.2 g / mol and a degree of polymerization of 50 was added. It was added, nitrogen was allowed to flow, and the mixture was heated until the temperature reached 65 ° C. and mixed until uniform. As a hydrosilylation catalyst, an ethylene glycol monobutyl ether / toluene mixed solution of platinum (IV) chloride was added to the reaction product in the system so that the platinum concentration was 5 ppm. When the temperature of the reaction product reached 120 ° C., 168.3 g of 1 mol of 1-dodecene was added dropwise and reacted at 120 ° C. for 6 hours. The completion of the addition reaction was confirmed by performing an FT-IR analysis of the obtained organomodified silicone and confirming that the absorption spectrum derived from the SiH group of the methylhydrogen silicone disappeared. Thus, in the general formula (1), a is 0, b is 50, R 22 is a methyl group, R 23 is a dodecyl group, R 30 , R 31 , R 32 , R 33 , R 34 and R 35 are methyl groups. A certain organomodified silicone was obtained. Further, 3 parts by mass of an ethylene oxide 9 mol adduct of a branched higher alcohol having 12 to 14 carbon atoms was added to 20 parts by mass of the obtained organomodified silicone and mixed. Then, 77 parts by mass of water was added little by little while mixing and emulsified in water to obtain a silicone emulsion.
(合成例2)
1モルの1-ドデセン168.3gの代わりに、1モルの1-ヘキセン84.2gを用いたこと以外は合成例1と同様にしてオルガノ変性シリコーン及びシリコーン乳化物を得た。なお、オルガノ変性シリコーンは、上記一般式(1)におけるaが0、bが50、R22がメチル基、R23がヘキシル基、R30、R31、R32、R33、R34及びR35がメチル基であるオルガノ変性シリコーンが得られた。
(Synthesis Example 2)
Organo-modified silicone and silicone emulsion were obtained in the same manner as in Synthesis Example 1 except that 84.2 g of 1 mol of 1-hexene was used instead of 168.3 g of 1 mol of 1-dodecene. In the organomodified silicone, a is 0, b is 50, R 22 is a methyl group, R 23 is a hexyl group, R 30 , R 31 , R 32 , R 33 , R 34 and R in the above general formula (1). An organomodified silicone having 35 as a methyl group was obtained.
(合成例3)
1モルの1-ドデセン168.3gの代わりに、1モルの1-オクタデセン252.5gを用いたこと以外は合成例1と同様にしてオルガノ変性シリコーン及びシリコーン乳化物を得た。なお、オルガノ変性シリコーンは、一般式(1)のaが0、bが50、R22がメチル基、R23がオクタデシル基、R30、R31、R32、R33、R34及びR35がメチル基であるオルガノ変性シリコーンが得られた。
(Synthesis Example 3)
Organo-modified silicone and silicone emulsion were obtained in the same manner as in Synthesis Example 1 except that 252.5 g of 1 mol of 1-octadecene was used instead of 168.3 g of 1 mol of 1-dodecene. In the organomodified silicone, a in the general formula (1) is 0, b is 50, R 22 is a methyl group, R 23 is an octadecyl group, R 30 , R 31 , R 32 , R 33 , R 34 and R 35 . An organomodified silicone having a methyl group was obtained.
(合成例4)
1モルの1-ドデセン168.3gの代わりに、0.5モルの1-ドデセン84.2g、及び、0.5モルのα-メチルスチレン59.1gを用いたこと以外は合成例1と同様にしてオルガノ変性シリコーン及びシリコーン乳化物を得た。なお、オルガノ変性シリコーンは、一般式(1)のaが0、bが50、R22がメチル基、R23がドデシル基又はメチルスチレン基、R30、R31、R32、R33、R34及びR35がメチル基であるオルガノ変性シリコーンが得られた。
(Synthesis Example 4)
Same as Synthesis Example 1 except that 0.5 mol of 1-dodecene 84.2 g and 0.5 mol of α-methylstyrene 59.1 g were used instead of 1 mol of 1-dodecene 168.3 g. To obtain organomodified silicone and silicone emulsion. In the organomodified silicone, a in the general formula (1) is 0, b is 50, R 22 is a methyl group, R 23 is a dodecyl group or a methyl styrene group, R 30 , R 31 , R 32 , R 33 , R. Organo-modified silicones in which 34 and R35 are methyl groups were obtained.
(合成例5)
1モルの1-ドデセン168.3gの代わりに、0.5モルの1-ドデセン84.2g、及び、0.5モルの1-オクタデセン126.2gを用いたこと以外は合成例1と同様にしてオルガノ変性シリコーン及びシリコーン乳化物を得た。なお、オルガノ変性シリコーンは、一般式(1)のaが0、bが50、R22がメチル基、R23がドデシル基又はオクタデシル基、R30、R31、R32、R33、R34及びR35がメチル基であるオルガノ変性シリコーンが得られた。
(Synthesis Example 5)
Same as Synthesis Example 1 except that 0.5 mol of 1-dodecene 84.2 g and 0.5 mol of 1-octadecene 126.2 g were used instead of 1 mol of 1-dodecene 168.3 g. Organo-modified silicone and silicone emulsion were obtained. In the organomodified silicone, a in the general formula (1) is 0, b is 50, R 22 is a methyl group, R 23 is a dodecyl group or an octadecyl group, R 30 , R 31 , R 32 , R 33 , R 34 . And an organomodified silicone having R35 as a methyl group was obtained.
(合成例6)
SiH基当量が63.2g/molであり、重合度が50であるメチルハイドロジェンシリコーン63.2gの代わりに、SiH基当量が140.5g/molであり、重合度が50である、ジメチルシロキサンとメチルハイドロジェンシロキサンとの共重合体140.5gを用いたこと以外は合成例1と同様にしてオルガノ変性シリコーン及びシリコーン乳化物を得た。なお、オルガノ変性シリコーンは、一般式(1)のaが25、bが25、R20及びR21がメチル基、R22がメチル基、R23がドデシル基、R30、R31、R32、R33、R34及びR35がメチル基であるオルガノ変性シリコーンが得られた。
(Synthesis Example 6)
Instead of 63.2 g of methylhydrogen silicone having a SiH group equivalent of 63.2 g / mol and a degree of polymerization of 50, dimethylsiloxane having a SiH group equivalent of 140.5 g / mol and a degree of polymerization of 50. Organo-modified silicone and silicone emulsion were obtained in the same manner as in Synthesis Example 1 except that 140.5 g of a copolymer of the above and methylhydrogensiloxane was used. In the organomodified silicone, a in the general formula (1) is 25, b is 25, R 20 and R 21 are methyl groups, R 22 is a methyl group, R 23 is a dodecyl group, R 30 , R 31 , and R 32 . , R 33 , R 34 and R 35 are methyl groups to give organomodified silicones.
(合成例7)
ハイドロジェンシリコーン(商品名:KF-99、信越化学工業株式会社製)20質量部に炭素数12~14の分岐高級アルコールのエチレンオキサイド9モル付加物3質量部を添加し、混合した。次いで、水77質量部を少量ずつ混合しながら添加し、水に乳化せしめて、シリコーン乳化物を得た。
(Synthesis Example 7)
Hydrogen Silicone (trade name: KF-99, manufactured by Shin-Etsu Chemical Co., Ltd.) was added with 3 parts by mass of a 9 mol adduct of a branched higher alcohol having 12 to 14 carbon atoms and mixed. Then, 77 parts by mass of water was added little by little while mixing and emulsified in water to obtain a silicone emulsion.
(合成例8)
ハイドロジェンシリコーンの代わりにジメチル変性シリコーン(商品名:KF-96H-30万cs、信越化学工業株式会社製)を用いたこと以外は合成例7と同様にしてシリコーン乳化物を得た。
(Synthesis Example 8)
A silicone emulsion was obtained in the same manner as in Synthesis Example 7 except that dimethyl-modified silicone (trade name: KF-96H-300,000 cs, manufactured by Shin-Etsu Chemical Co., Ltd.) was used instead of hydrogen silicone.
<ポリマー分散液の調整>
表1~6に示される組成(表中、数値は(g)を示す)を有する混合液を、以下に示す手順により重合して、ポリマー分散液を得た。
<Preparation of polymer dispersion>
A mixture having the compositions shown in Tables 1 to 6 (in the table, the numerical value indicates (g)) was polymerized by the procedure shown below to obtain a polymer dispersion.
(合成例9)
500mLフラスコに、アクリル酸ステアリル60g、ノイゲンXL-100(第一工業製薬株式会社製、ポリオキシアルキレン分岐デシルエーテル、HLB=14.7)2g、ノイゲンXL-60(第一工業製薬株式会社製、ポリオキシアルキレン分岐デシルエーテル、HLB=12.5)2g、ステアリルジメチルアミン塩酸塩3g、トリプロピレングリコール25g及び水207.70gを入れ、45℃にて混合攪拌し混合液とした。この混合液に超音波を照射して全単量体を乳化分散させた。次いで、アゾビス(イソブチルアミジン)二塩酸塩0.3gを混合液に添加し、窒素雰囲気下で60℃にて6時間ラジカル重合させて、ポリマー濃度20質量%の非フッ素系ポリマー分散液を得た。
(Synthesis Example 9)
In a 500 mL flask, 60 g of stearyl acrylate, 2 g of Neugen XL-100 (manufactured by Daiichi Kogyo Seiyaku Co., Ltd., polyoxyalkylene branched decyl ether, HLB = 14.7), Neugen XL-60 (manufactured by Daiichi Kogyo Seiyaku Co., Ltd., 2 g of polyoxyalkylene branched decyl ether, HLB = 12.5), 3 g of stearyldimethylamine hydrochloride, 25 g of tripropylene glycol and 207.70 g of water were added, and the mixture was mixed and stirred at 45 ° C. to prepare a mixed solution. The mixed solution was irradiated with ultrasonic waves to emulsify and disperse all the monomers. Next, 0.3 g of azobis (isobutylamidine) dihydrochloride was added to the mixed solution and radically polymerized at 60 ° C. for 6 hours under a nitrogen atmosphere to obtain a non-fluorine polymer dispersion having a polymer concentration of 20% by mass. ..
(合成例10~36)
表1~6に記載の材料を用いた以外は、合成例9と同様に重合を行い、表7~10に示すポリマー濃度の非フッ素系ポリマー分散液をそれぞれ得た。
(Synthesis Examples 10 to 36)
Polymerization was carried out in the same manner as in Synthesis Example 9 except that the materials shown in Tables 1 to 6 were used, and non-fluorine polymer dispersions having the polymer concentrations shown in Tables 7 to 10 were obtained.
なお、合成例9~36で得られたポリマー分散液中の各ポリマーは、ガスクロマトグラフ(GC-15APTF、(株)島津製作所製)により、いずれも全単量体の98%以上が重合していることが確認された。 In each of the polymers in the polymer dispersions obtained in Synthesis Examples 9 to 36, 98% or more of all the monomers were polymerized by a gas chromatograph (GC-15APTF, manufactured by Shimadzu Corporation). It was confirmed that there was.
表1~6に示される材料の詳細は以下のとおりである。
ラテムルPD-420(花王株式会社製、ポリオキシアルキレンアルケニルエーテル、HLB=12.6)
ラテムルPD-430(花王株式会社製、ポリオキシアルキレンアルケニルエーテル、HLB=14.4)
カルダノールのエチレンオキサイド12.5モル付加物(HLB=12.9、表中、「カルダノール12.5EO」と示す)
カルダノールのエチレンオキサイド8.3モル付加物(HLB=11.0、表中、「カルダノール8.3EO」と示す)
ヒマシ油のエチレンオキサイド42モル付加物(HLB=13.3、表中、「ヒマシ油42EO」と示す)
ヒマシ油のエチレンオキサイド30モル付加物(HLB=11.7、表中、「ヒマシ油30EO」と示す)
The details of the materials shown in Tables 1 to 6 are as follows.
Latemul PD-420 (manufactured by Kao Corporation, polyoxyalkylene alkenyl ether, HLB = 12.6)
Latemul PD-430 (manufactured by Kao Corporation, polyoxyalkylene alkenyl ether, HLB = 14.4)
12.5 mol adduct of ethylene oxide of cardanol (HLB = 12.9, indicated as "cardanol 12.5EO" in the table)
8.3 mol adduct of ethylene oxide of cardanol (HLB = 11.0, indicated as "cardanol 8.3EO" in the table)
42 mol of castor oil ethylene oxide adduct (HLB = 13.3, indicated as "castor oil 42EO" in the table)
30 mol of castor oil ethylene oxide adduct (HLB = 11.7, indicated as "castor oil 30EO" in the table)
表中の「C8フルオロ基含有アクリレート」は、下記一般式(III):
で表され、nの平均値が8となる混合物(なお、当該混合物にはnが6,8,10,12,14の化合物が混合されている)である。
The "C8 fluorogroup-containing acrylate" in the table is the following general formula (III) :.
It is a mixture represented by and has an average value of n of 8 (note that a compound having n of 6, 8, 10, 12, and 14 is mixed in the mixture).
上記で得られたポリマー分散液及び以下に示す方法で得られたポリマーについて評価を行った。 The polymer dispersion obtained above and the polymer obtained by the method shown below were evaluated.
(ポリマーの物性評価)
合成例9~36で得られたポリマー分散液50gにアセトン500mLを加えることによりポリマーと乳化剤を分離させポリマーを濾取し、このポリマーを25℃にて24時間減圧乾燥させた。得られたポリマーを以下のように評価した。結果を表7~10に示す。
(Evaluation of polymer properties)
The polymer and the emulsifier were separated by adding 500 mL of acetone to 50 g of the polymer dispersion obtained in Synthesis Examples 9 to 36, the polymer was collected by filtration, and the polymer was dried under reduced pressure at 25 ° C. for 24 hours. The obtained polymer was evaluated as follows. The results are shown in Tables 7-10.
(1)溶融粘度の測定方法
上記で得られたポリマーについて、高架式フローテスターCFT-500((株)島津製作所製)を用い、ダイ(長さ10mm、直径1mm)を取り付けたシリンダー内にポリマーを1g入れ、105℃6分間保持し、プランジャーにより100kg・f/cm2の荷重を加えて105℃における溶融粘度を測定した。
(1) Method for measuring melt viscosity The polymer obtained above was used in a cylinder equipped with a die (length 10 mm, diameter 1 mm) using an elevated flow tester CFT-500 (manufactured by Shimadzu Corporation). Was added, and the mixture was held at 105 ° C. for 6 minutes, a load of 100 kg · f / cm 2 was applied with a plunger, and the melt viscosity at 105 ° C. was measured.
(2)重量平均分子量の測定方法
上記で得られたポリマーについて、GPC装置(東ソー(株)製GPC「HLC-8020」)により、カラム温度40℃、流量1.0ml/分の条件下で、溶離液にテトラヒドロフランを用いて測定し、標準ポリスチレン換算で重量平均分子量を測定した。なお、カラムは、東ソー(株)製の商品名TSK-GEL G5000HHR、G4000HHR、G3000HHRの3本を接続して装着した。
(2) Method for measuring weight average molecular weight With respect to the polymer obtained above, a GPC apparatus (GPC "HLC-8020" manufactured by Toso Co., Ltd.) was used under the conditions of a column temperature of 40 ° C. and a flow rate of 1.0 ml / min. The eluent was measured using tetrahydrofuran, and the weight average molecular weight was measured in terms of standard polystyrene. In addition, three columns of trade names TSK-GEL G5000HHR, G4000HHR, and G3000HHR manufactured by Tosoh Corporation were connected and mounted.
<撥水剤組成物の調整>
(実施例1~37及び比較例1~9)
合成例1~8で得られた撥水助剤(シリコーン乳化物)と合成例9~36で得られたポリマー分散液とを表11~15に記載の質量比で混合し、撥水剤組成物とした。
<Adjustment of water repellent composition>
(Examples 1 to 37 and comparative examples 1 to 9)
The water repellent aids (silicone emulsions) obtained in Synthesis Examples 1 to 8 and the polymer dispersions obtained in Synthesis Examples 9 to 36 were mixed at the mass ratios shown in Tables 11 to 15 to form a water repellent composition. I made it a thing.
上記で得られた撥水剤組成物について評価を行った。 The water repellent composition obtained above was evaluated.
(繊維製品の撥水性評価)
JIS L 1092(1998)のスプレー法に準じてシャワー水温を27℃として試験をした。本試験においては、染色を行ったポリエステル100%布又はナイロン100%布を、実施例及び比較例の撥水剤組成物をポリマーの含有量が3質量%となるように水で希釈した処理液に浸漬処理(ピックアップ率60質量%)した後、130℃で2分間乾燥し、更に表7~10に示すような条件で熱処理して、得られた布の撥水性を評価した。結果は目視にて下記の等級で評価した。なお、特性がわずかに良好な場合は等級に「+」をつけ、特性がわずかに劣る場合は等級に「-」をつけた。結果を表16~22に示す。
撥水性:状態
5:表面に付着湿潤のないもの
4:表面にわずかに付着湿潤を示すもの
3:表面に部分的湿潤を示すもの
2:表面に湿潤を示すもの
1:表面全体に湿潤を示すもの
0:表裏両面が完全に湿潤を示すもの
(Evaluation of water repellency of textile products)
The test was conducted with the shower water temperature set to 27 ° C. according to the spray method of JIS L 1092 (1998). In this test, a treated solution obtained by diluting a dyed 100% polyester cloth or 100% nylon cloth with water so that the water-repellent composition of Examples and Comparative Examples has a polymer content of 3% by mass. After being immersed in (pickup rate 60% by mass), dried at 130 ° C. for 2 minutes, and further heat-treated under the conditions shown in Tables 7 to 10, the water repellency of the obtained cloth was evaluated. The results were visually evaluated according to the following grades. When the characteristics were slightly good, "+" was added to the grade, and when the characteristics were slightly inferior, "-" was added to the grade. The results are shown in Tables 16-22.
Water repellency: Condition 5: No wetness adhered to the surface 4: Slightly adhered to the surface Wetness 3: Partial wetness on the surface 2: Wetness on the surface 1: Wetness on the entire surface Item 0: Both front and back sides are completely moist.
(繊維製品の風合評価)
風合は、染色を行ったポリエステル100%布を、実施例及び比較例の撥水剤組成物をポリマーの含有量が3質量%となるように水で希釈した処理液に浸漬処理(ピックアップ率60質量%)した後、130℃で2分間乾燥し、更に170℃で30秒間熱処理したものを用いて評価した。結果はハンドリングにて下記に示す5段階で評価した。結果を表16~22に示す。
1:硬い ~ 5:柔らかい
(Evaluation of texture of textile products)
For the texture, the dyed 100% polyester cloth was immersed in a treatment liquid obtained by diluting the water-repellent composition of Examples and Comparative Examples with water so that the polymer content was 3% by mass (pickup rate). After 60% by mass), the mixture was dried at 130 ° C. for 2 minutes and further heat-treated at 170 ° C. for 30 seconds for evaluation. The results were evaluated by handling in the following five stages. The results are shown in Tables 16-22.
1: Hard ~ 5: Soft
(繊維製品の耐久撥水性評価)
JIS L 1092(1998)のスプレー法に準じてシャワー水温を27℃として試験をした。本試験においては、染色を行ったポリエステル100%布を、ポリマーの含有量が3質量%、UNIKA RESIN 380-K(架橋剤、ユニオン化学工業株式会社製、トリメチロールメラミン樹脂)の含有量が0.3質量%及びUNIKA CATALYST 3-P(界面活性剤、ユニオン化学工業株式会社製、アミノアルコール塩酸塩)の含有量が0.2質量%となるように、実施例及び比較例の撥水剤組成物及び上記各薬剤を水で希釈した処理液に浸漬処理(ピックアップ率60質量%)した後、130℃で2分間乾燥し、更に170℃で60秒間熱処理して得られた布(L-0)、及びJIS L 0217(1995)の103法による洗濯を10回(L-10)行った後の布の撥水性を上記撥水性評価方法と同様に評価した。また、ナイロン100%布の場合も、熱処理温度を170℃から160℃に変えたこと以外は、ポリエステル100%布の場合と同様に評価した。結果を表16~22に示す。
(Evaluation of durable water repellency of textile products)
The test was conducted with the shower water temperature set to 27 ° C. according to the spray method of JIS L 1092 (1998). In this test, the dyed 100% polyester cloth has a polymer content of 3% by mass and a UNIKA RESIN 380-K (bridge agent, Union Chemical Industry Co., Ltd., trimetylol melamine resin) content of 0. Water repellents of Examples and Comparative Examples so that the content of 3% by mass and UNIKA CATALYST 3-P (surface active agent, manufactured by Union Chemical Industry Co., Ltd., aminoalcohol hydrochloride) is 0.2% by mass. A cloth (L-) obtained by immersing the composition and each of the above chemicals in a treatment liquid diluted with water (pickup rate 60% by mass), drying at 130 ° C. for 2 minutes, and further heat-treating at 170 ° C. for 60 seconds. The water repellency of the cloth after washing by the 103 method of 0) and JIS L 0217 (1995) 10 times (L-10) was evaluated in the same manner as in the above water repellency evaluation method. The 100% nylon cloth was also evaluated in the same manner as the 100% polyester cloth, except that the heat treatment temperature was changed from 170 ° C to 160 ° C. The results are shown in Tables 16-22.
(繊維製品のコーティングに対する剥離強度)
JIS K 6404-5(1999)に準拠して試験を行った。本試験においては、染色を行ったナイロン100%布を、実施例及び比較例の撥水剤組成物をポリマー含有量が3質量%となるように水で希釈した処理液に、浸漬処理(ピックアップ率60質量%)した後、130℃で2分間乾燥し、更に160℃で30秒熱処理して得られたものを基布とした。その得られた基布に、熱圧着装置を用いて、ホットメルト接着テープ(サン化成株式会社製「MELCOテープ」)を150℃で1分間熱接着させ、基布とシームテープとの層間の剥離強度をオートグラフ(AG-IS、島津製作所(株)製)にて測定した。掴み具の移動速度を100mm/minで引っ張り、応力の平均値を剥離強度[N/inch]とした。結果を表16~22に示す。
(Peeling strength against textile coating)
The test was conducted in accordance with JIS K 6404-5 (1999). In this test, the dyed 100% nylon cloth is immersed in a treatment liquid obtained by diluting the water-repellent composition of Examples and Comparative Examples with water so that the polymer content is 3% by mass (pickup). The base cloth was obtained by drying at 130 ° C. for 2 minutes and further heat-treating at 160 ° C. for 30 seconds. A hot melt adhesive tape (“MELCO tape” manufactured by Sun Kasei Co., Ltd.) was heat-bonded to the obtained base cloth at 150 ° C. for 1 minute using a thermocompression bonding device, and the layers between the base cloth and the seam tape were peeled off. The intensity was measured by an autograph (AG-IS, manufactured by Shimadzu Corporation). The moving speed of the grip was pulled at 100 mm / min, and the average value of stress was taken as the peel strength [N / inch]. The results are shown in Tables 16-22.
実施例1~37の撥水剤組成物を処理した繊維製品は、熱処理しない場合であっても、従来のフッ素系撥水剤(比較例7)及び上記一般式(1)で表されるオルガノ変性シリコーンのみ(比較例8)を用いた場合と同等以上の撥水性を発揮し、耐久撥水性に優れ、風合も良好であることが確認された。 The textile products treated with the water repellent compositions of Examples 1 to 37 are the conventional fluorine-based water repellent (Comparative Example 7) and the organore represented by the above general formula (1) even when not heat-treated. It was confirmed that the water repellency was equal to or higher than that when only the modified silicone (Comparative Example 8) was used, the durability and water repellency were excellent, and the texture was also good.
また、実施例1~37の撥水剤組成物を処理した繊維製品は、上記一般式(1)で表されるオルガノ変性シリコーンを含まない撥水剤組成物(比較例9)を用いた場合と同等以上の撥水性を発揮し、耐久撥水性に優れ、樹脂コーティングに対する剥離強度により優れることが確認された。 Further, when the textile product treated with the water repellent composition of Examples 1 to 37 uses the water repellent composition (Comparative Example 9) containing no organomodified silicone represented by the above general formula (1). It was confirmed that the water repellency was equal to or higher than that of the resin coating, the durability and water repellency were excellent, and the peel strength against the resin coating was excellent.
比較例1~6の撥水剤組成物は、上記一般式(1)で表されるオルガノ変性シリコーン以外のシリコーンを用いており、特に耐久撥水性が劣る傾向であった。
The water repellent compositions of Comparative Examples 1 to 6 used silicones other than the organomodified silicone represented by the above general formula (1), and tended to be particularly inferior in durable water repellency.
Claims (10)
[式(1)中、R20、R21及びR22はそれぞれ独立に、水素原子、メチル基、エチル基又は炭素数1~4のアルコキシ基を表し、R23は、芳香族環を有する炭素数8~40の炭化水素基、又は炭素数3~22のアルキル基を表し、R30、R31、R32、R33、R34及びR35はそれぞれ独立に、水素原子、メチル基、エチル基、炭素数1~4のアルコキシ基、芳香族環を有する炭素数8~40の炭化水素基、又は炭素数3~22のアルキル基を表し、aは0以上の整数を表し、bは1以上の整数を表し、(a+b)は10~200であり、aが2以上の場合、複数存在するR20及びR21はそれぞれ同一であっても異なっていてもよく、bが2以上の場合、複数存在するR22及びR23はそれぞれ同一であっても異なっていてもよい。] A water-repellent aid for non-fluorine-based water-repellent agents, which comprises an organomodified silicone represented by the following general formula (1).
[In the formula (1), R 20 , R 21 and R 22 each independently represent a hydrogen atom, a methyl group, an ethyl group or an alkoxy group having 1 to 4 carbon atoms, and R 23 is a carbon having an aromatic ring. Represents a hydrocarbon group of 8 to 40 or an alkyl group of 3 to 22 carbons, where R 30 , R 31 , R 32 , R 33 , R 34 and R 35 are independent hydrogen atoms, methyl groups and ethyls, respectively. A group, an alkoxy group having 1 to 4 carbon atoms, a hydrocarbon group having 8 to 40 carbon atoms having an aromatic ring, or an alkyl group having 3 to 22 carbon atoms, a represents an integer of 0 or more, and b represents 1. Representing the above integers, (a + b) is 10 to 200, and when a is 2 or more, a plurality of R 20 and R 21 may be the same or different, and when b is 2 or more. , A plurality of R 22 and R 23 may be the same or different from each other. ]
[式(A-1)中、R1は水素又はメチル基を表し、R2は置換基を有していてもよい炭素数12以上の1価の炭化水素基を表す。] Claimed that the non-fluorine-based water repellent agent contains a non-fluorine-based polymer containing a structural unit derived from the (meth) acrylic acid ester monomer (A) represented by the following general formula (A-1). 2. The non-fluorine-based water repellent composition according to 2.
[In the formula (A-1), R 1 represents a hydrogen or a methyl group, and R 2 represents a monovalent hydrocarbon group having 12 or more carbon atoms which may have a substituent. ]
[式(I-1)中、R3は水素又はメチル基を表し、Xは炭素数1~6の直鎖もしくは分岐のアルキレン基を表し、Y1は炭素数2~4のアルキレンオキシ基を含む2価の基を表す。]
[式(II-1)中、R4は重合性不飽和基を有する炭素数13~17の1価の不飽和炭化水素基を表し、Y2は炭素数2~4のアルキレンオキシ基を含む2価の基を表す。] The non-fluorinated polymer is (B1) a compound represented by the following general formula (I-1) having an HLB of 7 to 18, and (B2) a compound represented by the following general formula (II-1) having an HLB of 7 to 18. At least one selected from the compounds represented and compounds in which an alkylene oxide having 2 to 4 carbon atoms is added to a fat or oil having a (B3) HLB of 7 to 18 and having a hydroxyl group and a polymerizable unsaturated group. The non-fluorine-based water repellent composition according to claim 3, further containing a structural unit derived from the reactive emulsifier (B).
[In the formula (I-1), R 3 represents a hydrogen or a methyl group, X represents a linear or branched alkylene group having 1 to 6 carbon atoms, and Y 1 represents an alkyleneoxy group having 2 to 4 carbon atoms. Represents a divalent group containing. ]
[In formula (II-1), R 4 represents a monovalent unsaturated hydrocarbon group having 13 to 17 carbon atoms having a polymerizable unsaturated group, and Y 2 contains an alkyleneoxy group having 2 to 4 carbon atoms. Represents a divalent group. ]
[式(A-1)中、R1は水素又はメチル基を表し、R2は置換基を有していてもよい炭素数12以上の1価の炭化水素基を表す。] The non-fluorine-based water repellent is a non-emulsion or dispersion obtained by emulsifying or dispersing a emulsion or dispersion containing a (meth) acrylic acid ester monomer (A) represented by the following general formula (A-1). The non-fluorine-based water repellent composition according to claim 2, which comprises a fluorine-based polymer.
[In the formula (A-1), R 1 represents a hydrogen or a methyl group, and R 2 represents a monovalent hydrocarbon group having 12 or more carbon atoms which may have a substituent. ]
[式(I-1)中、R3は水素又はメチル基を表し、Xは炭素数1~6の直鎖もしくは分岐のアルキレン基を表し、Y1は炭素数2~4のアルキレンオキシ基を含む2価の基を表す。]
[式(II-1)中、R4は重合性不飽和基を有する炭素数13~17の1価の不飽和炭化水素基を表し、Y2は炭素数2~4のアルキレンオキシ基を含む2価の基を表す。] The emulsion or dispersion is a compound represented by the following general formula (I-1) in which (B1) HLB is 7 to 18, and the following general formula (II-1) in which (B2) HLB is 7 to 18. ) And (B3) a compound having an HLB of 7 to 18 and having an alkylene oxide having 2 to 4 carbon atoms added to a fat or oil having a hydroxyl group and a polymerizable unsaturated group. The non-fluorinated water repellent composition according to claim 6, further comprising the reactive emulsifier (B) of the species.
[In the formula (I-1), R 3 represents a hydrogen or a methyl group, X represents a linear or branched alkylene group having 1 to 6 carbon atoms, and Y 1 represents an alkyleneoxy group having 2 to 4 carbon atoms. Represents a divalent group containing. ]
[In formula (II-1), R 4 represents a monovalent unsaturated hydrocarbon group having 13 to 17 carbon atoms having a polymerizable unsaturated group, and Y 2 contains an alkyleneoxy group having 2 to 4 carbon atoms. Represents a divalent group. ]
A method for producing a water-repellent textile product, comprising a step of treating the textile product with a treatment liquid containing the non-fluorine-based water repellent composition according to any one of claims 2 to 9.
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