JP2022062389A - Water- and oil-repellent treatment agent for fabric - Google Patents
Water- and oil-repellent treatment agent for fabric Download PDFInfo
- Publication number
- JP2022062389A JP2022062389A JP2020170364A JP2020170364A JP2022062389A JP 2022062389 A JP2022062389 A JP 2022062389A JP 2020170364 A JP2020170364 A JP 2020170364A JP 2020170364 A JP2020170364 A JP 2020170364A JP 2022062389 A JP2022062389 A JP 2022062389A
- Authority
- JP
- Japan
- Prior art keywords
- water
- oil
- mass
- treatment agent
- repellent treatment
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 239000005871 repellent Substances 0.000 title claims abstract description 60
- 239000003795 chemical substances by application Substances 0.000 title claims abstract description 50
- 239000004744 fabric Substances 0.000 title claims abstract description 49
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- 239000002131 composite material Substances 0.000 claims abstract description 14
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- 230000008018 melting Effects 0.000 claims description 2
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- Materials Applied To Surfaces To Minimize Adherence Of Mist Or Water (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
Description
本発明は、布帛用撥水撥油処理剤に関するものである。 The present invention relates to a water-repellent and oil-repellent treatment agent for fabrics.
従来、フッ素系撥水剤を繊維製品等に処理することにより、その表面に撥水性が付与された繊維製品が知られている。しかしながら、フッ素化合物は、環境負荷への懸念があり、また、使用時に高温での熱処理を要すること等から、フッ素化合物を含まない処理剤の検討がなされている。 Conventionally, a textile product in which a water-repellent agent is treated on a textile product or the like to impart water repellency to the surface thereof is known. However, since there is a concern about the environmental load of the fluorine compound and heat treatment at a high temperature is required at the time of use, a treatment agent containing no fluorine compound has been studied.
このような中、炭素原子数が6~24のアルキル基を有する(メタ)アクリル酸エステル及び(無水)マレイン酸を必須原料とするアクリル樹脂と、塩基性化合物と、水性媒体とを含有する布帛用撥水撥油処理剤が提案されている(例えば、特許文献1参照。)。 Under such circumstances, a cloth containing an acrylic resin containing (meth) acrylic acid ester having an alkyl group having 6 to 24 carbon atoms and (maleic anhydride) maleic anhydride as essential raw materials, a basic compound, and an aqueous medium. Water- and oil-repellent treatment agents for water and oil have been proposed (see, for example, Patent Document 1).
しかしながら、前記特許文献1に記載された撥水処理剤を高密度生地に使用した場合、撥水性が十分に発現しない場合があった。 However, when the water-repellent treatment agent described in Patent Document 1 is used for a high-density fabric, the water repellency may not be sufficiently developed.
本発明が解決しようとする課題は、環境への負荷が懸念されるフッ素化合物を含まず、高密度生地に使用した場合においても、生地への均染性に優れ、優れた撥水性及び撥油性を発現可能な布帛用撥水撥油処理剤を提供することである。 The problem to be solved by the present invention is that it does not contain a fluorine compound which may be a burden on the environment, and even when used for a high-density fabric, it has excellent dyeability to the fabric and has excellent water repellency and oil repellency. It is an object of the present invention to provide a water-repellent and oil-repellent treatment agent for fabrics capable of expressing the above.
本発明者等は、上記の課題を解決するため鋭意研究した結果、特定のポリオレフィン複合アクリル樹脂と、水性媒体とを含有する布帛用撥水撥油処理剤が、上記課題を解決できることを見出した。 As a result of diligent research to solve the above-mentioned problems, the present inventors have found that a water-repellent and oil-repellent treatment agent for cloth containing a specific polyolefin composite acrylic resin and an aqueous medium can solve the above-mentioned problems. ..
すなわち、本発明は、ポリオレフィン樹脂(a1)、及びアクリル重合体(a2)を有するポリオレフィン複合アクリル樹脂(A)と、水性媒体(B)とを含有する布帛用撥水撥油処理剤であって、前記アクリル重合体(a2)の単量体原料中のアルキル(メタ)アクリレートが40~99質量%であり、(メタ)アクリル酸が0.5~5質量%であることを特徴とする布帛用撥水撥油処理剤に関するものである。 That is, the present invention is a water- and oil-repellent treatment agent for fabrics containing a polyolefin resin (a1), a polyolefin composite acrylic resin (A) having an acrylic polymer (a2), and an aqueous medium (B). , The fabric characterized in that the alkyl (meth) acrylate in the monomer raw material of the acrylic polymer (a2) is 40 to 99% by mass and the (meth) acrylic acid is 0.5 to 5% by mass. It relates to a water-repellent and oil-repellent treatment agent.
本発明の布帛用撥水撥油処理剤は、基材に優れた撥水性及び撥油性を付与できることから、綿、絹、羊毛、麻、ポリエチレン、ナイロン、ポリエステル、ポリウレタン、及びレーヨン等の繊維からなる布帛の撥水処理剤として好適に使用することができる。特に高密度生地の撥水処理剤として好適である。 Since the water- and oil-repellent treatment agent for fabrics of the present invention can impart excellent water and oil repellency to the base material, it is made of fibers such as cotton, silk, wool, linen, polyethylene, nylon, polyester, polyurethane, and rayon. It can be suitably used as a water-repellent treatment agent for the cloth. It is particularly suitable as a water repellent treatment agent for high-density fabrics.
本発明の布帛用撥水撥油処理剤は、ポリオレフィン樹脂(a1)、及びアクリル重合体(a2)を有するポリオレフィン複合アクリル樹脂(A)と、水性媒体(B)とを含有する布帛用撥水撥油処理剤であって、前記アクリル重合体(a2)の単量体原料中のアルキル(メタ)アクリレートが40~99質量%であり、(メタ)アクリル酸が0.5~5質量%であるものである。 The water-repellent and oil-repellent treatment agent for cloth of the present invention contains a polyolefin resin (a1), a polyolefin composite acrylic resin (A) having an acrylic polymer (a2), and an aqueous medium (B). It is an oil repellent treatment agent, and the alkyl (meth) acrylate in the monomer raw material of the acrylic polymer (a2) is 40 to 99% by mass, and the (meth) acrylic acid is 0.5 to 5% by mass. There is.
前記ポリオレフィン樹脂(a1)としては、例えば、ポリプロピレン、高密度ポリエチレン、超高分子量ポリエチレン、線状低密度ポリエチレン、低密度ポリエチレン、超低密度ポリエチレン、超々低密度ポリエチレン、ポリメチルペンテン、エチレン-プロピレン共重合体、プロピレン-1-ブテンランダム共重合体、プロピレン-エチレン-1-ブテンランダム共重合体、プロピレンと炭素数5~12のα-オレフィンとからなる共重合体、プロピレン-非共役ジエン共重合体、エチレン-非共役ジエン共重合体、エチレン-プロピレン-非共役ジエン共重合体、ポリブテン、エチレン-酢酸ビニル共重合体、エチレン-ビニルトリメトキシシラン共重合体、エチレン-アクリル酸メチル共重合体、エチレン-アクリル酸エチル共重合体、エチレン-メタクリル酸メチル共重合体、スチレン-ブタジエンブロック共重合体、及びその水素添加物等が挙げられる。なお、前記ポリオレフィン樹脂(a1)は、単独で用いることも2種以上併用することもできる。 Examples of the polyolefin resin (a1) include polypropylene, high-density polyethylene, ultra-high molecular weight polyethylene, linear low-density polyethylene, low-density polyethylene, ultra-low-density polyethylene, ultra-low-density polyethylene, polymethylpentene, and ethylene-propylene. Polymer, propylene-1-butene random copolymer, propylene-ethylene-1-butene random copolymer, copolymer composed of propylene and α-olefin having 5 to 12 carbon atoms, propylene-non-conjugated diene copolymer Combined, ethylene-non-conjugated diene copolymer, ethylene-propylene-non-conjugated diene copolymer, polybutene, ethylene-vinyl acetate copolymer, ethylene-vinyltrimethoxysilane copolymer, ethylene-methyl acrylate copolymer , Ethylene-ethyl acrylate copolymer, ethylene-methyl methacrylate copolymer, styrene-butadiene block copolymer, hydrogenated products thereof and the like. The polyolefin resin (a1) may be used alone or in combination of two or more.
前記ポリオレフィン樹脂(a1)の融点は、布帛への加工性に優れ、撥水性及び撥油性がより効果的に発現することから、50~100℃であることが好ましく、60~90℃であることがより好ましい。 The melting point of the polyolefin resin (a1) is preferably 50 to 100 ° C., preferably 60 to 90 ° C., because it has excellent processability into a fabric and more effectively develops water repellency and oil repellency. Is more preferable.
前記ポリオレフィン樹脂(a1)の重量平均分子量は、撥水性がより向上することから、20,000~100,000が好ましく、30,000~60,000がより好ましい。 The weight average molecular weight of the polyolefin resin (a1) is preferably 20,000 to 100,000, more preferably 30,000 to 60,000 because the water repellency is further improved.
本発明における樹脂の平均分子量は、ゲル浸透クロマトグラフィー(以下、「GPC」と略記する。)測定に基づきポリスチレン換算した値である。 The average molecular weight of the resin in the present invention is a value converted into polystyrene based on gel permeation chromatography (hereinafter abbreviated as “GPC”) measurement.
また、前記ポリオレフィン樹脂(a1)は、撥水性がより向上することから、ポリプロピレンであることが好ましい。 Further, the polyolefin resin (a1) is preferably polypropylene because the water repellency is further improved.
前記アクリル重合体(a2)は、アルキル(メタ)アクリレート、(メタ)アクリル酸、必要に応じて、その他の不飽和単量体を重合して得られる。 The acrylic polymer (a2) is obtained by polymerizing an alkyl (meth) acrylate, a (meth) acrylic acid, and, if necessary, other unsaturated monomers.
前記アルキル(メタ)アクリレートとしては、例えば、メチル(メタ)アクリレート、エチル(メタ)アクリレート、プロピル(メタ)アクリレート、n-ブチル(メタ)アクリレート、イソブチル(メタ)アクリレート、t-ブチル(メタ)アクリレート、シクロヘキシル(メタ)アクリレート、ヘキシル(メタ)アクリレート、2-エチルヘキシル(メタ)アクリレート、イソボルニル(メタ)アクリレート、ラウリル(メタ)アクリレート、ステアリル(メタ)アクリレート等が挙げられる。なお、これらのアルキル(メタ)アクリレートは、単独で用いることも2種以上併用することもできる。 Examples of the alkyl (meth) acrylate include methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, n-butyl (meth) acrylate, isobutyl (meth) acrylate, and t-butyl (meth) acrylate. , Cyclohexyl (meth) acrylate, hexyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, isobornyl (meth) acrylate, lauryl (meth) acrylate, stearyl (meth) acrylate and the like. These alkyl (meth) acrylates may be used alone or in combination of two or more.
また、前記アルキル(メタ)アクリレートとしては、撥水性がより向上することから、炭素原子数が6以上のアルキル(メタ)アクリレートを50~95質量%使用することが好ましい。 Further, as the alkyl (meth) acrylate, 50 to 95% by mass of an alkyl (meth) acrylate having 6 or more carbon atoms is preferably used because the water repellency is further improved.
前記アルキル(メタ)アクリレートとしては、布帛との親和性がより向上することから、メチルメタクリレートを使用することが好ましい。 As the alkyl (meth) acrylate, it is preferable to use methyl methacrylate because the affinity with the fabric is further improved.
前記アクリル重合体(a2)の単量体原料中のアルキル(メタ)アクリレートは、40~99質量%であるが、60~90質量%が好ましい。 The alkyl (meth) acrylate in the monomer raw material of the acrylic polymer (a2) is 40 to 99% by mass, preferably 60 to 90% by mass.
前記アクリル重合体(a2)の単量体原料中の(メタ)アクリル酸は、0.5~5質量部であるが、布帛への浸透性がより向上することから、0.8~3.5質量%が好ましい。 The amount of (meth) acrylic acid in the monomer raw material of the acrylic polymer (a2) is 0.5 to 5 parts by mass, but the permeability to the fabric is further improved. Therefore, 0.8 to 3. 5% by mass is preferable.
前記その他の不飽和単量体としては、例えば、(メタ)アクリルアミド、グリシジル(メタ)アクリレート、2-メチルアミノエチル(メタ)アクリレート、2-ヒドロキシエチル(メタ)アクリレート、2-ヒドロキシプロピル(メタ)アクリレート、2-ヒドロキシブチル(メタ)アクリレート、4-ヒドロキブチル(メタ)アクリレート、テトラヒドロフルフリル(メタ)アクリレート、γ―メタクリロキシプロピルトリメトシキシラン、ベンジル(メタ)アクリレート、ジエチレングリコールジ(メタ)アクリレート、ジ(メタ)アクリル酸-1,4-ブタンジオール、ジ(メタ)アクリル酸-1,6-ヘキサンジオール、トリ(メタ)アクリル酸トリメチロールプロパン、ジ(メタ)アクリル酸グリセリン等のアクリル酸エステル;スチレン、α-メチルスチレン、パラメチルスチレン、クロロメチルスチレン等のスチレン化合物;(無水)マレイン酸、フマル酸、(無水)シトラコン酸、メサコン酸、(無水)イタコン酸、(無水)アコニット酸等の不飽和カルボン酸が挙げられる。なお、これらのその他の単量体は、単独で用いることも2種以上併用することもできる。 Examples of the other unsaturated monomer include (meth) acrylamide, glycidyl (meth) acrylate, 2-methylaminoethyl (meth) acrylate, 2-hydroxyethyl (meth) acrylate, and 2-hydroxypropyl (meth). Acrylate, 2-hydroxybutyl (meth) acrylate, 4-hydrokibutyl (meth) acrylate, tetrahydrofurfuryl (meth) acrylate, γ-methacryloxypropyltrimethoxylan, benzyl (meth) acrylate, diethylene glycol di (meth) acrylate, Acrylic acid esters such as di (meth) acrylic acid-1,4-butanediol, di (meth) acrylic acid-1,6-hexanediol, tri (meth) acrylic acid trimethylolpropane, and di (meth) acrylic acid glycerin. Styrene compounds such as styrene, α-methylstyrene, paramethylstyrene, chloromethylstyrene; (anhydrous) maleic acid, fumaric acid, (anhydrous) citraconic acid, mesaconic acid, (anhydrous) itaconic acid, (anhydrous) acrylate, etc. An unsaturated carboxylic acid of the above can be mentioned. These other monomers may be used alone or in combination of two or more.
なお、本発明において、「(メタ)アクリレート」とは、メタクリレートとアクリレートの一方又は両方をいい、「(メタ)アクリル酸」とは、メタクリル酸とアクリル酸の一方又は両方をいい、「(無水)マレイン酸」とは、無水マレイン酸とマレイン酸の一方又は両方をいい、「(メタ)アクリロイル基」とは、メタクリロイル基とアクリロイル基の一方又は両方をいう。 In the present invention, "(meth) acrylate" means one or both of methacrylate and acrylate, and "(meth) acrylic acid" means one or both of methacrylic acid and acrylic acid, and "(maleic anhydride)". ) Maleic acid means one or both of maleic anhydride and maleic acid, and "(meth) acryloyl group" means one or both of a methacrylic acid group and an acryloyl group.
前記その他の不飽和単量体の使用量は、不飽和単量体原料の合計100質量%から上記のアルキル(メタ)アクリレート及び(メタ)アクリル酸の比率を除いた残部となる。 The amount of the other unsaturated monomer used is the balance obtained by subtracting the ratio of the above-mentioned alkyl (meth) acrylate and (meth) acrylic acid from the total 100% by mass of the unsaturated monomer raw material.
前記ポリオレフィン樹脂(a1)と前記アクリル重合体(a2)との質量比[(a1)/(a2)]は、布帛への均染性がより向上することから、10/90~40/60の範囲が好ましく、20/80~35/65の範囲がより好ましい。 The mass ratio [(a1) / (a2)] of the polyolefin resin (a1) and the acrylic polymer (a2) is 10/90 to 40/60 because the leveling property on the fabric is further improved. The range is preferable, and the range of 20/80 to 35/65 is more preferable.
前記ポリオレフィン複合アクリル樹脂(A)の製造方法としては、簡便に前記ポリオレフィン複合アクリル樹脂(A)を得られることから、水中重合法又は乳化重合法が好ましい。 As the method for producing the polyolefin composite acrylic resin (A), an underwater polymerization method or an emulsion polymerization method is preferable because the polyolefin composite acrylic resin (A) can be easily obtained.
乳化重合法により、前記ポリオレフィン複合アクリル樹脂(A)を得る方法としては、例えば、水性媒体中で、前記ポリオレフィン樹脂(a1)、乳化剤、及び重合開始剤存在下、前記アクリル重合体(a2)の単量体原料を50~100℃の温度でラジカル重合する方法が挙げられる。 As a method for obtaining the polyolefin composite acrylic resin (A) by the emulsion polymerization method, for example, in the presence of the polyolefin resin (a1), an emulsifier, and a polymerization initiator in an aqueous medium, the acrylic polymer (a2) can be obtained. Examples thereof include a method of radically polymerizing a monomer raw material at a temperature of 50 to 100 ° C.
前記乳化剤としては、例えば、高級アルコールの硫酸エステル及びその塩、アルキルベンゼンスルホン酸塩、ポリオキシエチレンアルキルフェニルスルホン酸塩、ポリオキシエチレンアルキルジフェニルエーテルスルホン酸塩、ポリオキシエチレンア
ルキルエーテルの硫酸ハーフエステル塩、アルキルジフェニルエーテルジスルホン酸塩、コハク酸ジアルキルエステルスルホン酸塩等の陰イオン性乳化剤;ポリオキシエチレンアルキルエーテル、ポリオキシエチレンアルキルフェニルエーテル、ポリオキシエチレンジフェニルエーテル、ポリオキシエチレン-ポリオキシプロピレンブロック共重合体、アセチレンジオール系等の非イオン性乳化剤;アルキルアンモニウム塩等の陽イオン性乳化剤;アルキル(アミド)ベタイン、アルキルジメチルアミンオキシド等の両イオン性乳化剤などが挙げられる。なお、これらの乳化剤は、単独で用いることも2種以上併用することもできる。なお、前記単量体(a1)を乳化剤として使用することもできる。
Examples of the emulsifier include sulfate esters of higher alcohols and salts thereof, alkylbenzene sulfonates, polyoxyethylene alkylphenyl sulfonates, polyoxyethylene alkyl diphenyl ether sulfonates, and sulfate half ester salts of polyoxyethylene alkyl ethers. Anionic emulsifiers such as alkyldiphenyl ether disulfonates, dialkyl ester succinate sulfonates; polyoxyethylene alkyl ethers, polyoxyethylene alkyl phenyl ethers, polyoxyethylene diphenyl ethers, polyoxyethylene-polyoxypropylene block copolymers, Nonionic emulsifiers such as acetylene diols; cationic emulsifiers such as alkylammonium salts; amphoteric emulsifiers such as alkyl (amide) betaine and alkyldimethylamine oxides can be mentioned. These emulsifiers may be used alone or in combination of two or more. The monomer (a1) can also be used as an emulsifier.
前記重合開始剤としては、例えば、2,2’-アゾビス(イソブチロニトリル)、2,2’-アゾビス(2-メチルブチロニトリル)、アゾビスシアノ吉草酸等のアゾ化合物;tert-ブチルパーオキシピバレート、tert-ブチルパーオキシベンゾエート、tert-ブチルパーオキシ-2-エチルヘキサノエート、ジ-tert-ブチルパーオキサイド、クメンハイドロパーオキサイド、ベンゾイルパーオキサイド、tert-ブチルハイドロパーオキサイド等の有機過酸化物;過酸化水素、過硫酸アンモニウム、過硫酸カリウム、過硫酸ナトリウム等の無機過酸化物などが挙げられる。なお、これらの重合体開始剤は、単独で用いることも2種以上併用することもできる。また、これらの重合開始剤は、重合体の原料となる単量体の合計に対して、0.1~10質量%の範囲内で使用することが好ましい。 Examples of the polymerization initiator include azo compounds such as 2,2'-azobis (isobutyronitrile), 2,2'-azobis (2-methylbutyronitrile), and azobiscyanovaleric acid; tert-butylperoxy. Organic compounds such as pivalate, tert-butylperoxybenzoate, tert-butylperoxy-2-ethylhexanoate, di-tert-butyl peroxide, cumene hydroperoxide, benzoyl peroxide, and tert-butyl hydroperoxide. Oxides: Inorganic peroxides such as hydrogen peroxide, ammonium persulfate, potassium persulfate, sodium persulfate and the like can be mentioned. In addition, these polymer initiators can be used alone or in combination of two or more. Further, it is preferable to use these polymerization initiators in the range of 0.1 to 10% by mass with respect to the total amount of the monomers which are the raw materials of the polymer.
前記ポリオレフィン複合アクリル樹脂(A)の分散安定性がより向上することから、塩基性化合物及び/又は酸性化合物により、pHを調整することが好ましく、前記塩基性化合物としては、例えば、メチルアミン、ジメチルアミン、トリメチルアミン、エチルアミン、ジエチルアミン、トリエチルアミン、2-アミノエタノール、2-ジメチルアミノエタノール等の有機アミン;アンモニア(水)、水酸化ナトリウム、水酸化カリウム等の無機塩基性化合物;テトラメチルアンモニウムハイドロオキサイド、テトラ-n-ブチルアンモニウムハイドロオキサイド、トリメチルベンジルアンモニウムハイドロオキサイドの四級アンモニウムハイドロオキサイドなどが挙げられる。なお、これらの塩基性化合物は、単独で用いることも2種以上併用することもできる。 Since the dispersion stability of the polyolefin composite acrylic resin (A) is further improved, it is preferable to adjust the pH with a basic compound and / or an acidic compound, and examples of the basic compound include methylamine and dimethyl. Organic amines such as amines, trimethylamines, ethylamines, diethylamines, triethylamines, 2-aminoethanol, 2-dimethylaminoethanol; inorganic basic compounds such as ammonia (water), sodium hydroxide, potassium hydroxide; tetramethylammonium hydroxides, Examples thereof include tetra-n-butylammonium hydroxide and quaternary ammonium hydroxide of trimethylbenzylammonium hydroxide. These basic compounds may be used alone or in combination of two or more.
前記酸性化合物としては、例えば、蟻酸、酢酸、プロピオン酸または乳酸等のカルボン酸化合物;燐酸モノメチルエステル、燐酸ジメチルエステル等の燐酸のモノエステルまたはジエステル;メタンスルホン酸、ベンゼンスルホン酸、ドデシルベンゼンスルホン酸等の有機スルホン酸化合物;塩酸、硫酸、硝酸、燐酸等の無機酸などである。これらの中でも、カルボン酸化合物が好ましい。なお、これらの酸性化合物は、単独で用いることも2種以上併用することもできる。 Examples of the acidic compound include carboxylic acid compounds such as formic acid, acetic acid, propionic acid and lactic acid; monoesters or diesters of phosphoric acid such as phosphoric acid monomethyl ester and phosphoric acid dimethyl ester; methanesulfonic acid, benzenesulfonic acid and dodecylbenzenesulfonic acid. Organic sulfonic acid compounds such as; inorganic acids such as hydrochloric acid, sulfuric acid, nitric acid, phosphoric acid and the like. Of these, carboxylic acid compounds are preferred. These acidic compounds may be used alone or in combination of two or more.
前記水性媒体(B)としては、水、水と混和する有機溶剤、及び、これらの混合物が挙げられる。水と混和する有機溶剤としては、例えば、メタノール、エタノール、n-プロパノール及びイソプロパノール等のアルコール;アセトン、メチルエチルケトン等のケトン;エチレングリコール、ジエチレングリコール、プロピレングリコール等のポリアルキレングリコール;ポリアルキレングリコールのアルキルエーテル;N-メチル-2-ピロリドン等のラクタム等が挙げられる。本発明では、水のみを用いても良く、また水及び水と混和する有機溶剤との混合物を用いても良く、水と混和する有機溶剤のみを用いても良い。安全性や環境に対する負荷の点から、水のみ、または、水及び水と混和する有機溶剤との混合物が好ましく、水のみを使用することが特に好ましい。 Examples of the aqueous medium (B) include water, an organic solvent miscible with water, and a mixture thereof. Examples of the organic solvent to be mixed with water include alcohols such as methanol, ethanol, n-propanol and isopropanol; ketones such as acetone and methyl ethyl ketone; polyalkylene glycols such as ethylene glycol, diethylene glycol and propylene glycol; alkyl ethers of polyalkylene glycol. Examples include lactams such as N-methyl-2-pyrrolidone. In the present invention, only water may be used, a mixture of water and an organic solvent miscible with water may be used, or only an organic solvent miscible with water may be used. From the viewpoint of safety and environmental load, water alone or a mixture of water and an organic solvent miscible with water is preferable, and water alone is particularly preferable.
前記水性媒体(B)は、前記ポリオレフィン複合アクリル樹脂(A)を水中重合法および乳化重合法により製造する際に使用される水性媒体をそのまま使用することが、簡便であり好ましい。 As the aqueous medium (B), it is convenient and preferable to use the aqueous medium used for producing the polyolefin composite acrylic resin (A) by the underwater polymerization method and the emulsion polymerization method as it is.
本発明の布帛用撥水撥油処理剤は、前記ポリオレフィン複合アクリル樹脂(A)及び前記水性媒体(B)を含有するものであるが、乳化重合法等により得られた、前記ポリオレフィン複合アクリル樹脂(A)が前記水性媒体(B)に分散したものであることが好ましい。 The water- and oil-repellent treatment agent for fabrics of the present invention contains the polyolefin composite acrylic resin (A) and the aqueous medium (B), and the polyolefin composite acrylic resin obtained by an emulsion polymerization method or the like. It is preferable that (A) is dispersed in the aqueous medium (B).
また、必要に応じて脱溶剤工程を経ることにより、本発明の布帛用撥水撥油処理剤中の有機溶剤量を低減することができる。 In addition, the amount of organic solvent in the water-repellent and oil-repellent treatment agent for fabrics of the present invention can be reduced by going through a solvent removal step as necessary.
また、本発明の布帛用撥水撥油処理剤は、必要に応じて、撥水剤、撥油剤、分散剤、硬化触媒、潤滑剤、充填剤、チキソ付与剤、粘着付与剤、ワックス、熱安定剤、耐光安定剤、蛍光増白剤、発泡剤等の添加剤、pH調整剤、レベリング剤、ゲル化防止剤、分散安定剤、酸化防止剤、ラジカル捕捉剤、耐熱性付与剤、無機充填剤、有機充填剤、可塑剤、補強剤、触媒、抗菌剤、防カビ剤、防錆剤、熱可塑性樹脂、熱硬化性樹脂、顔料、染料、導電性付与剤、帯電防止剤、透湿性向上剤、撥油剤、中空発泡体、結晶水含有化合物、難燃剤、吸水剤、吸湿剤、消臭剤、整泡剤、消泡剤、防黴剤、防腐剤、防藻剤、顔料分散剤、ブロッキング防止剤、加水分解防止剤等を併用することができる。 Further, the water-repellent and oil-repellent treatment agent for cloth of the present invention is, if necessary, a water-repellent agent, an oil-repellent agent, a dispersant, a curing catalyst, a lubricant, a filler, a thixo-imparting agent, a tackifier, a wax, and heat. Stabilizers, light-resistant stabilizers, fluorescent whitening agents, foaming agents and other additives, pH adjusters, leveling agents, antigelling agents, dispersion stabilizers, antioxidants, radical trapping agents, heat-resistant imparting agents, inorganic filling Agents, organic fillers, plasticizers, reinforcing agents, catalysts, antibacterial agents, antifungal agents, rust preventives, thermoplastic resins, thermosetting resins, pigments, dyes, conductivity-imparting agents, antistatic agents, moisture permeability improvement Agents, oil repellents, hollow foams, crystalline water-containing compounds, flame retardants, water absorbents, moisture absorbents, deodorants, foam stabilizers, defoamers, anticorrosives, preservatives, algae repellents, pigment dispersants, Anti-blocking agents, anti-hydrolysis agents and the like can be used in combination.
本発明の布帛用撥水撥油処理剤は、ハロゲン化合物を含有することなく、より撥水性及び撥油性を向上できることから、ジメチルシリコーンオイル、メチルフェニルシリコーンオイル、メチルハイドロジェンシリコーンオイル、アミノ変性シリコーンオイル等のシリコーンオイルを含有していることが好ましく、これらの中でも、アミノ変性シリコーンオイルがより好ましく、1級ジアミン構造を有するアミノ変性シリコーンオイルがさらに好ましい。なお、これらのシリコーンオイルは、単独で用いることも2種以上併用することもできる。 Since the water- and oil-repellent treatment agent for fabrics of the present invention can further improve water repellency and oil repellency without containing a halogen compound, dimethyl silicone oil, methyl phenyl silicone oil, methyl hydrogen silicone oil, and amino-modified silicone It is preferable to contain silicone oil such as oil, and among these, amino-modified silicone oil is more preferable, and amino-modified silicone oil having a primary diamine structure is further preferable. In addition, these silicone oils can be used alone or in combination of two or more.
布帛用撥水撥油処理剤中の前記シリコーンオイルの含有量は、撥水性、撥油性、及び柔軟性をより向上できることから、1~10質量%が好ましく、2~8質量%がより好ましい。 The content of the silicone oil in the water-repellent oil-repellent treatment agent for fabrics is preferably 1 to 10% by mass, more preferably 2 to 8% by mass, because water repellency, oil repellency, and flexibility can be further improved.
本発明の布帛用撥水撥油処理剤は、各成分の分散状態をより均質なものにすることができることから、カチオン分散剤を含有していることが好ましく、アルキルトリメチルアンモニウム、塩化ジアルキルジメチルアンモニウム、塩化アルキルトリメチルアンモニウム等を含有していることがより好ましい。なお、これらのカチオン分散剤は、単独で用いることも2種以上併用することもできる。 The water- and oil-repellent treatment agent for fabrics of the present invention preferably contains a cationic dispersant because the dispersed state of each component can be made more uniform, and preferably contains an alkyltrimethylammonium and a dialkyldimethylammonium chloride. , Alkyltrimethylammonium chloride and the like are more preferable. These cation dispersants may be used alone or in combination of two or more.
布帛用撥水撥油処理剤中の前記カチオン分散剤の含有量は、各成分の分散状態をより均質なものにできることから、0.05~3質量%が好ましく、0.1~2質量%がより好ましい。 The content of the cationic dispersant in the water-repellent and oil-repellent treatment agent for fabric is preferably 0.05 to 3% by mass, preferably 0.1 to 2% by mass, because the dispersed state of each component can be made more homogeneous. Is more preferable.
本発明の布帛用撥水撥油処理剤を用いて処理可能な布帛としては、例えば、綿、絹、羊毛、麻、ポリエチレン、ナイロン、ポリエステル、ポリウレタン、レーヨン等の繊維からなる布帛が挙げられる。 Examples of the cloth that can be treated by using the water-repellent and oil-repellent treatment agent for cloth of the present invention include cloth made of fibers such as cotton, silk, wool, linen, polyethylene, nylon, polyester, polyurethane and rayon.
以下に本発明を具体的な実施例を挙げてより詳細に説明する。なお、平均分子量は、下記のGPC測定条件で測定したものである。 Hereinafter, the present invention will be described in more detail with reference to specific examples. The average molecular weight was measured under the following GPC measurement conditions.
[GPC測定条件]
測定装置:高速GPC装置(東ソー株式会社製「HLC-8220GPC」)
カラム:東ソー株式会社製の下記のカラムを直列に接続して使用した。
「TSKgel G5000」(7.8mmI.D.×30cm)×1本
「TSKgel G4000」(7.8mmI.D.×30cm)×1本
「TSKgel G3000」(7.8mmI.D.×30cm)×1本
「TSKgel G2000」(7.8mmI.D.×30cm)×1本
検出器:RI(示差屈折計)
カラム温度:40℃
溶離液:テトラヒドロフラン(THF)
流速:1.0mL/分
注入量:100μL(試料濃度4mg/mLのテトラヒドロフラン溶液)
標準試料:下記の単分散ポリスチレンを用いて検量線を作成した。
[GPC measurement conditions]
Measuring device: High-speed GPC device ("HLC-8220GPC" manufactured by Tosoh Corporation)
Column: The following columns manufactured by Tosoh Corporation were connected in series and used.
"TSKgel G5000" (7.8 mm ID x 30 cm) x 1 "TSKgel G4000" (7.8 mm ID x 30 cm) x 1 "TSKgel G3000" (7.8 mm ID x 30 cm) x 1 This "TSKgel G2000" (7.8 mm ID x 30 cm) x 1 Detector: RI (Differential Refractometer)
Column temperature: 40 ° C
Eluent: Tetrahydrofuran (THF)
Flow rate: 1.0 mL / min Injection amount: 100 μL (sample concentration 4 mg / mL tetrahydrofuran solution)
Standard sample: A calibration curve was prepared using the following monodisperse polystyrene.
(単分散ポリスチレン)
東ソー株式会社製「TSKgel 標準ポリスチレン A-500」
東ソー株式会社製「TSKgel 標準ポリスチレン A-1000」
東ソー株式会社製「TSKgel 標準ポリスチレン A-2500」
東ソー株式会社製「TSKgel 標準ポリスチレン A-5000」
東ソー株式会社製「TSKgel 標準ポリスチレン F-1」
東ソー株式会社製「TSKgel 標準ポリスチレン F-2」
東ソー株式会社製「TSKgel 標準ポリスチレン F-4」
東ソー株式会社製「TSKgel 標準ポリスチレン F-10」
東ソー株式会社製「TSKgel 標準ポリスチレン F-20」
東ソー株式会社製「TSKgel 標準ポリスチレン F-40」
東ソー株式会社製「TSKgel 標準ポリスチレン F-80」
東ソー株式会社製「TSKgel 標準ポリスチレン F-128」
東ソー株式会社製「TSKgel 標準ポリスチレン F-288」
東ソー株式会社製「TSKgel 標準ポリスチレン F-550」
(Polystyrene monodisperse)
"TSKgel Standard Polystyrene A-500" manufactured by Tosoh Corporation
"TSKgel Standard Polystyrene A-1000" manufactured by Tosoh Corporation
"TSKgel Standard Polystyrene A-2500" manufactured by Tosoh Corporation
"TSKgel Standard Polystyrene A-5000" manufactured by Tosoh Corporation
"TSKgel Standard Polystyrene F-1" manufactured by Tosoh Corporation
"TSKgel Standard Polystyrene F-2" manufactured by Tosoh Corporation
"TSKgel Standard Polystyrene F-4" manufactured by Tosoh Corporation
"TSKgel Standard Polystyrene F-10" manufactured by Tosoh Corporation
"TSKgel Standard Polystyrene F-20" manufactured by Tosoh Corporation
"TSKgel Standard Polystyrene F-40" manufactured by Tosoh Corporation
"TSKgel Standard Polystyrene F-80" manufactured by Tosoh Corporation
"TSKgel Standard Polystyrene F-128" manufactured by Tosoh Corporation
"TSKgel Standard Polystyrene F-288" manufactured by Tosoh Corporation
"TSKgel Standard Polystyrene F-550" manufactured by Tosoh Corporation
(実施例1:布帛用撥水撥油処理剤(1)の製造及び評価)
攪拌機、還流冷却管、温度計および窒素吹き込み管を備えた4つ口フラスコに軟水を130質量部仕込み70℃に昇温。ポリプロピレン樹脂(出光石油化学株式会社製「エルモーデュS-400」)32質量部、メチルシクロヘキサン110質量部を仕込み、これにシクロヘキシルメタクリレート96.7質量部、メチルメタクリレート:29.8質量部、メタクリル酸:20質量部、γ―メタクリロキシプロピルトリメトシキシラン1質量部、ラウリルメルカプタン1質量部、KF-96(信越化学工業株式会社製)16質量部、ノイゲンTSD-200D(第一工業製薬株式会社製)6質量部、ニューコール707-SF(日本乳化剤株式会社製)12質量部、軟水115質量部を乳化した乳化液をフラスコに滴下、PZ-69(日本油脂株式会社製)0.8質量部、SFS(住友精化株式会社製):0.3質量部を3時間かけて滴下し、70℃にて反応を行った。中和後120分間ホールド。これを60℃減圧(0.080~0.095MPa)下、脱溶剤(約60分)、冷却を行い、不揮発分27.2質量%のポリオレフィン複合アクリル樹脂(A-1)の水分散体を得た。この水分散体93.3質量部にアミノ変性シリコーンオイル(ダウ東レ株式会社製「DOWSIL SF-8417」)4質量部、アルキルトリメチルアンモニウム0.7質量部、メタノール2質量部を混合しその後、イオン交換水にて不揮発分を6質量%まで希釈し、布帛用撥水撥油処理剤(1)を得た。
(Example 1: Production and evaluation of water-repellent and oil-repellent treatment agent (1) for fabrics)
Add 130 parts by mass of soft water to a four-necked flask equipped with a stirrer, a reflux condenser, a thermometer and a nitrogen blowing tube, and raise the temperature to 70 ° C. 32 parts by mass of polypropylene resin (“El Modus S-400” manufactured by Idemitsu Petroleum Chemical Co., Ltd.) and 110 parts by mass of methylcyclohexane were charged, and 96.7 parts by mass of cyclohexyl methacrylate, 29.8 parts by mass of methyl methacrylate, and methacrylic acid: were charged therein. 20 parts by mass, γ-methacryloxypropyltrimethosixilan 1 part by mass, lauryl mercaptan 1 part by mass, KF-96 (manufactured by Shinetsu Chemical Industry Co., Ltd.) 16 parts by mass, Neugen TSD-200D (manufactured by Daiichi Kogyo Seiyaku Co., Ltd.) 6 parts by mass, Newcol 707-SF (manufactured by Nippon Emulsor Co., Ltd.) 12 parts by mass, an emulsified solution emulsified with 115 parts by mass of soft water was dropped into a flask, PZ-69 (manufactured by Nippon Oil & Fat Co., Ltd.) 0.8 parts by mass, SFS (manufactured by Sumitomo Seika Co., Ltd.): 0.3 parts by mass was added dropwise over 3 hours, and the reaction was carried out at 70 ° C. Hold for 120 minutes after neutralization. This is subjected to solvent removal (about 60 minutes) and cooling under a reduced pressure of 60 ° C. (0.080 to 0.095 MPa) to obtain an aqueous dispersion of a polyolefin composite acrylic resin (A-1) having a non-volatile content of 27.2% by mass. Obtained. 93.3 parts by mass of this aqueous dispersion is mixed with 4 parts by mass of amino-modified silicone oil (“DOWNSIL SF-8417” manufactured by Dow Toray Co., Ltd.), 0.7 parts by mass of alkyltrimethylammonium, and 2 parts by mass of methanol, and then ions. The non-volatile content was diluted to 6% by mass with exchanged water to obtain a water- and oil-repellent treatment agent (1) for cloth.
(実施例2:布帛用撥水撥油処理剤(2)の製造及び評価)
攪拌機、還流冷却管、温度計および窒素吹き込み管を備えた4つ口フラスコに軟水を130質量部仕込み70℃に昇温。ポリプロピレン樹脂(出光石油化学株式会社製「エルモーデュS-400」)32質量部、メチルシクロヘキサン110質量部を仕込み、これにシクロヘキシルメタクリレート96.7質量部、メチルメタクリレート29.8質量部、メタクリル酸:20質量部、γ―メタクリロキシプロピルトリメトシキシラン1質量部、ラウリルメルカプタン1質量部、ノイゲンTSD-200D(第一工業製薬株式会社製)6質量部、ニューコール707-SF(日本乳化剤株式会社製):12質量部、軟水115質量部を乳化した乳化液をフラスコに滴下、PZ-69(日本油脂株式会社製)0.8質量部、CP(要注釈)0.3質量部を3時間かけて滴下し、70℃にて反応を行った。中和後120分間ホールド。これを60℃減圧(0.080~0.095MPa)下、脱溶剤(約60分)、冷却を行い、不揮発分27.2質量%のポリオレフィン複合アクリル樹脂(A-1)の水分散体を得た。この水分散体93.3質量部にアミノ変性シリコーンオイル(ダウ東レ株式会社製「DOWSIL SF-8417」)4質量部、アルキルトリメチルアンモニウム0.7質量部、メタノール2質量部を混合しその後、イオン交換水にて不揮発分を6質量%まで希釈し、布帛用撥水撥油処理剤(2)を得た。
(Example 2: Production and evaluation of water- and oil-repellent treatment agent (2) for fabrics)
Add 130 parts by mass of soft water to a four-necked flask equipped with a stirrer, a reflux condenser, a thermometer and a nitrogen blowing tube, and raise the temperature to 70 ° C. 32 parts by mass of polypropylene resin ("El Modus S-400" manufactured by Idemitsu Petrochemical Co., Ltd.) and 110 parts by mass of methylcyclohexane were charged, and 96.7 parts by mass of cyclohexyl methacrylate, 29.8 parts by mass of methyl methacrylate, and methacrylic acid: 20 were charged therein. By mass, γ-methacryloxypropyltrimethosixilan 1 part by mass, lauryl mercaptan 1 part by mass, Neugen TSD-200D (manufactured by Daiichi Kogyo Seiyaku Co., Ltd.) 6 parts by mass, Newcol 707-SF (manufactured by Nippon Embroidery Co., Ltd.) : Drop an emulsified solution of 12 parts by mass and 115 parts by mass of soft water into a flask, and add 0.8 parts by mass of PZ-69 (manufactured by Nippon Oil & Fats Co., Ltd.) and 0.3 parts by mass of CP (note required) over 3 hours. The mixture was added dropwise and the reaction was carried out at 70 ° C. Hold for 120 minutes after neutralization. This is subjected to solvent removal (about 60 minutes) and cooling under a reduced pressure of 60 ° C. (0.080 to 0.095 MPa) to obtain an aqueous dispersion of a polyolefin composite acrylic resin (A-1) having a non-volatile content of 27.2% by mass. Obtained. 93.3 parts by mass of this aqueous dispersion is mixed with 4 parts by mass of amino-modified silicone oil (“DOWNSIL SF-8417” manufactured by Dow Toray Co., Ltd.), 0.7 parts by mass of alkyltrimethylammonium, and 2 parts by mass of methanol, and then ions. The non-volatile content was diluted to 6% by mass with exchanged water to obtain a water- and oil-repellent treatment agent (2) for cloth.
(比較例1:布帛用撥水撥油処理剤(R1)の製造及び評価)
攪拌機、還流冷却管、温度計および窒素吹き込み管を備えた4つ口フラスコに軟水400質量部、アクリル酸5質量部、3-(アクリロイルアミノ)プロピルトリメチルアンモニウムクロリド45質量部、アクリルアマイド50質量部を部仕込み65℃に昇温。過硫酸アンモニウム0.72質量部、防腐剤MBS 0.08質量部を投入し、65℃にて反応を行った。不揮発分5質量%の水性アクリル系樹脂組成物を得た。この水性アクリル系樹脂組成物93.3質量部にアミノ変性シリコーンオイル(ダウ東レ株式会社製「DOWSIL SF-8417」)4質量部、アルキルトリメチルアンモニウム0.7質量部、メタノール2質量部を混合しその後、イオン交換水にて不揮発分を6質量%まで希釈し、布帛用撥水撥油処理剤(R1)を得た。
(Comparative Example 1: Manufacture and evaluation of water- and oil-repellent treatment agent (R1) for fabrics)
400 parts by mass of soft water, 5 parts by mass of acrylic acid, 45 parts by mass of 3- (acryloylamino) propyltrimethylammonium chloride, 50 parts by mass of acrylic amide in a four-necked flask equipped with a stirrer, a reflux condenser, a thermometer and a nitrogen blowing tube. The temperature was raised to 65 ° C. 0.72 parts by mass of ammonium persulfate and 0.08 parts by mass of the preservative MBS were added, and the reaction was carried out at 65 ° C. An aqueous acrylic resin composition having a non-volatile content of 5% by mass was obtained. 93.3 parts by mass of this aqueous acrylic resin composition is mixed with 4 parts by mass of amino-modified silicone oil (“DOWNSIL SF-8417” manufactured by Dow Toray Co., Ltd.), 0.7 parts by mass of alkyltrimethylammonium, and 2 parts by mass of methanol. Then, the non-volatile content was diluted to 6% by mass with ion-exchanged water to obtain a water-repellent oil-repellent treatment agent (R1) for cloth.
[撥水撥油処理基材の作製]
上記で得られた布帛用撥水撥油処理剤をマングル塗工機にて基布(高密度ナイロン生地又は高密度ポリエステル生地)に乾燥後1g/m2の目付け量にて塗工し、120℃で5分間、さらに150℃で10分間乾燥し、撥水撥油処理基材を得た。
[Preparation of water- and oil-repellent treated base material]
The water- and oil-repellent treatment agent for fabrics obtained above is applied to a base cloth (high-density nylon cloth or high-density polyester cloth) with a mangle coating machine at a graining amount of 1 g / m 2 after drying, and 120 It was dried at ° C. for 5 minutes and further at 150 ° C. for 10 minutes to obtain a water- and oil-repellent treated substrate.
[均染性の評価]
上記で得た下記の基準により、均染性を評価した。
5:染ムラ無し
4:染ムラ小
3:染ムラ大
2:油染み小
1:油染み大
[Evaluation of leveling property]
The leveling property was evaluated according to the following criteria obtained above.
5: No uneven dyeing 4: Small uneven dyeing 3: Large uneven dyeing 2: Small oil stain 1: Large oil stain
[撥水性の評価]
上記で得た撥水処理基材について、JIS L1092に準拠し、下記の基準により、撥水性を評価した。
5:水滴が分割せず、拭取り後跡無し
4:水滴分離、拭取り後跡無し
3:滴下時滲み無し拭取り後跡あり
2:滴下後滲込跡
1:完全浸込
[Evaluation of water repellency]
The water-repellent treated substrate obtained above was evaluated for water repellency according to JIS L1092 and according to the following criteria.
5: Water droplets do not divide, no trace after wiping 4: Water droplet separation, no trace after wiping 3: No bleeding during dripping With trace after wiping 2: After dripping bleeding trace 1: Complete penetration
[撥油性の評価]
上記で得た撥水処理基材について、AATCC118に準拠し、下記の基準により、撥油性を評価した。
5:油滴広がり無し、拭取後滲無し
4:油滴広がり有り、拭取後滲無し
3:油滴広がり無し、拭取後滲有り
2:油滴広がり有り、拭取後滲有り
1:油滴滴下後1分内に滲込み(不完全)
0:油滴滴下後1分内完全滲込み
[Evaluation of oil repellency]
The water-repellent treated base material obtained above was evaluated for oil repellency according to the following criteria in accordance with AATCC118.
5: No oil droplet spread, no bleeding after wiping 4: Oil droplet spread, no bleeding after wiping 3: No oil droplet spread, bleeding after wiping 2: Oil droplet spread, bleeding after wiping 1: Penetration (incomplete) within 1 minute after dripping oil droplets
0: Complete penetration within 1 minute after dripping oil droplets
上記の実施例1~2及び比較例1の組成及び評価結果を表1に示す。 Table 1 shows the compositions and evaluation results of Examples 1 and 2 and Comparative Example 1 above.
表中の略号は以下のものである。
S-400:出光石油化学株式会社製「エルモーデュS-400」
CHMA:シクロヘキシルメタクリレート
MMA:メチルメタクリレート
MAA:メタクリル酸
AA:アクリル酸
MPTMS:γ-メタクリロキシプロピルトリメトシキシラン
DMAPPA:3-(アクリロイルアミノ)プロピルトリメチルアンモニウムクロリド
AM:アクリルアマイド
The abbreviations in the table are as follows.
S-400: "El Modu S-400" manufactured by Idemitsu Petrochemical Co., Ltd.
CHMA: Cyclohexylmethacrylate MMA: Methylmethacrylate MAA: Methacrylic acid AA: Acrylic acid MPTMS: γ-methacryloxypropyltrimethosixyllane DMAPPA: 3- (acryloylamino) propyltrimethylammonium chloride AM: Acrylic amide
実施例1及び2の本発明の布帛用撥水撥油処理剤は、均染性に優れ、優れた撥水性及び撥油性を付与できることが確認された。 It was confirmed that the water-repellent and oil-repellent treatment agents for fabrics of the present invention of Examples 1 and 2 were excellent in leveling property and could impart excellent water repellency and oil repellency.
一方、比較例1は、ポリオレフィン樹脂(a1)を含有しない例であるが、均染性が劣り、撥水性も不十分であることが確認された。 On the other hand, Comparative Example 1 was an example in which the polyolefin resin (a1) was not contained, but it was confirmed that the leveling property was inferior and the water repellency was insufficient.
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