JP2022039167A - Switch valve - Google Patents

Switch valve Download PDF

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Publication number
JP2022039167A
JP2022039167A JP2020144051A JP2020144051A JP2022039167A JP 2022039167 A JP2022039167 A JP 2022039167A JP 2020144051 A JP2020144051 A JP 2020144051A JP 2020144051 A JP2020144051 A JP 2020144051A JP 2022039167 A JP2022039167 A JP 2022039167A
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Japan
Prior art keywords
valve body
valve
roller
valve seat
connection port
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JP2020144051A
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Japanese (ja)
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雨越幸治
Koji Amagoe
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Individual
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Priority to JP2020144051A priority Critical patent/JP2022039167A/en
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Abstract

To provide a switch valve that has a simple structure, light weight, is easily handled, can be installed in a small space, decreases wear in granules, and sends the granules to a plurality of sending destinations.SOLUTION: In a switch valve 1, granules send from a transport pipe to a connection port of a valve body 7 pass through a connection port of a valve seat 10. By receiving pressing of a roller 2, the valve body 7 and the valve seat 10 are closely contacted through a gasket 7a to prevent leakage. At the time of switching, a movement guide rail 6 guides a roller holder 3 and a pressing adjusting screw holder 5 to move. At the time of moving, the valve body 7 attached to a linear bearing 8 is fallen between the roller 2 and the other roller 2, is put on the roller holder 3, and is moved to a lower part of the other connection port by being guided by a valve movement guide 9. While movement is stopped when a center of the connection port of the valve body 7 matches a center of the other connection port of the valve seat 10, the roller holder 3 and the pressing adjusting screw holder 5 move until the roller 2 is closely contacted with the valve body 7 and the valve seat 10.SELECTED DRAWING: Figure 1

Description

粉粒体の空気輸送において、流路を変更する切替弁に関する Regarding a switching valve that changes the flow path in the air transportation of powder or granular material

粉粒体の空気輸送において流路を変更するには、ホース、フレキシブルチューブ等の脱着、Y字型のボールバルブ、Y字型のダンパー等が一般的に使用されている。 In order to change the flow path in the air transportation of powder or granular material, a hose, a flexible tube or the like, a Y-shaped ball valve, a Y-shaped damper or the like is generally used.

特開平11-153237Japanese Patent Laid-Open No. 11-153237

粉粒体の空気輸送において、送り先、受入先を変更する機器としては、Y型のダンパー、Y型のボールバルブが使用されている。気密性が必要な管路にはY型のボールバルブを使用するが、流路を変更するためにロータリーアクチュエーターあるいは歯車とエアーシリンダーの組み合わせによって、円柱体を回転している。そのため、重量は重く、外形は大きく、設置スペースも大きく必要である。部品点数が多く、構造も複雑なため、メンテナンスには熟練の技術者が必要である。変更する角度が45度が多く、管路スペースの確保を考慮して設置場所を決める必要がある。また、急激に流路を変更するため、タブレット状の粒体は表面を損傷する。Y型のボールバルブは口径25A以下の製品は非常に少なく、存在しても納期は長く、価格も高い。本発明は、構造が簡単、短納期、低価格、流体への損傷を最小限にした切替弁を提供する。 In the air transportation of powder or granular material, a Y-type damper and a Y-type ball valve are used as devices for changing the destination and the receiving destination. A Y-shaped ball valve is used for the pipeline that requires airtightness, but the cylinder is rotated by a rotary actuator or a combination of a gear and an air cylinder to change the flow path. Therefore, it is necessary to have a heavy weight, a large outer shape, and a large installation space. Due to the large number of parts and the complicated structure, a skilled technician is required for maintenance. Since the angle to be changed is often 45 degrees, it is necessary to decide the installation location in consideration of securing the pipeline space. In addition, the tablet-like granules damage the surface because the flow path is changed rapidly. There are very few Y-type ball valves with a diameter of 25A or less, and even if they exist, the delivery time is long and the price is high. The present invention provides a switching valve with a simple structure, quick delivery, low cost, and minimal damage to the fluid.

平板に加工した弁座10の開口部と、同じく平板に加工した弁体7の弁座10と同形状の開口部の中心線が一致した状態で、ローラー2が弁体7が弁座10に密着するよう押圧を加える。開口部は、弁体7の開口部の廻りに加工された溝に挿入されたガスケット7aでシールされている。弁体7の押力は、押圧調整ネジ4で調整する。送り先あるいは受け入れ先を変更する場合は、ローラーホルダー3と押圧調整ホルダー5がローラー移動ガイドレール6を案内にして、変更する開口部に向かって移動する。押圧しているローラー2が弁体7から外れた瞬間に、リニアベアリング8にボルトで締結された弁体7は、自重とスプリング13の押圧を受ける回転補助板12の力を受け、弁体移動ガイド9を中心にローラーホルダー3に回転落下する。回転落下した弁体7は移動中、回転補助板12の押圧を受けローラー2の間に挟まれれた状態のまま、弁体7の開口部が弁座10の開口部と一致するまで、変更する開口部に移動する。移動した弁体7の開口部の中心と現座10の同形状の開口部の中心が一致した位置で停止するが、ローラーホルダー3と押圧調整ホルダー5は、ローラー2が弁体7と弁座10が密着する一番有効な位置まで移動を続け停止する。ローラーホルダー3と押圧調整ホルダー5の移動には、エアーシリンダー17を使用している。 With the opening of the valve seat 10 processed into a flat plate and the center line of the opening having the same shape as the valve seat 10 of the valve body 7 processed into a flat plate coincide with each other, the roller 2 makes the valve body 7 into the valve seat 10. Apply pressure so that they are in close contact. The opening is sealed with a gasket 7a inserted into a groove machined around the opening of the valve body 7. The pushing force of the valve body 7 is adjusted by the pressing adjusting screw 4. When changing the destination or the receiving destination, the roller holder 3 and the pressing adjustment holder 5 move toward the opening to be changed by using the roller moving guide rail 6 as a guide. At the moment when the pressing roller 2 is disengaged from the valve body 7, the valve body 7 bolted to the linear bearing 8 receives its own weight and the force of the rotation assist plate 12 under the pressure of the spring 13, and the valve body moves. Rotate and fall to the roller holder 3 around the guide 9. While the valve body 7 that has rotated and dropped is being moved, it is changed while being sandwiched between the rollers 2 under the pressure of the rotation assist plate 12 until the opening of the valve body 7 coincides with the opening of the valve seat 10. Move to the opening. The center of the opening of the moved valve body 7 and the center of the opening of the same shape of the current seat 10 stop at the same position, but in the roller holder 3 and the pressure adjustment holder 5, the roller 2 is the valve body 7 and the valve seat. Continues to move to the most effective position where 10 is in close contact and stops. An air cylinder 17 is used to move the roller holder 3 and the pressure adjustment holder 5.

コンパクト、軽量、構造は簡単、設置スペースは小さく、衝突による摩耗がなく、ほぼすべての部品と加工品の原材料は、一般市場で入手でき、構造が簡単なので、安価、短納期で製作できる。 Compact, lightweight, simple in structure, small installation space, no wear due to collisions, raw materials for almost all parts and processed products are available on the general market and simple in structure, so they can be manufactured at low cost and in a short delivery time.

本発明の構成部品からなる切替弁の全体の正面図Front view of the entire switching valve composed of the components of the present invention. 本発明の構成部品からなる切替弁の流路接続時の側面の断面図Cross-sectional view of a side surface of a switching valve made of the components of the present invention when connected to a flow path. 本発明の構成部品からなる切替弁の流路から流路へ移動時の側面の詳細な断面図Detailed cross-sectional view of the side surface when moving from the flow path of the switching valve composed of the components of the present invention to the flow path. 本発明の構成部品からなる切替弁の流路接続時の正面の詳細な断面図Detailed cross-sectional view of the front surface of the switching valve made of the components of the present invention when connected to the flow path. 本発明の構成部品からなる切替弁の流路解除直後の詳細な正面の断面図Detailed front sectional view of the switching valve composed of the components of the present invention immediately after the flow path is released. 本発明の構成部品からなる切替弁の移動時の正面の詳細な断面図Detailed cross-sectional view of the front surface of the switching valve made of the components of the present invention when moving. 本発明の構成部品からなる切替弁の流路接続直前の正面の詳細な断面図Detailed cross-sectional view of the front surface of the switching valve made of the components of the present invention immediately before the flow path connection. 本発明の構成部品からなる切替弁のもう一方の流路接続直後の正面の詳細な断面図Detailed cross-sectional view of the front immediately after connecting the other flow path of the switching valve composed of the components of the present invention.

本発明の切替弁の流れ方向は、弁体から弁座、弁座から弁体とどちらでもよいが、弁体を移動するので、弁体に接続する管類は可とう管、ホースなどの、フレキシビリティな部品にして、余裕があることが望ましい。配管等を接続するためには、弁体、弁座に管類を直接溶接、開口部内面にガスネジ加工等が必要である。 The flow direction of the switching valve of the present invention may be either from the valve body to the valve seat or from the valve seat to the valve body, but since the valve body moves, the pipes connected to the valve body are flexible pipes, hoses, etc. It is desirable to make it a flexible part and have a margin. In order to connect pipes and the like, it is necessary to weld pipes directly to the valve body and valve seat, and to process gas screws on the inner surface of the opening.

図2と図4が、弁座10の開口部と弁体7の開口部中心線が一致して、粉粒体が流れる状態である。弁体7は弁座10に、予め押圧調整ネジ4で調整されたローラー2により、密着している。弁体7と弁座10は、ガスケット7aにより密閉シールされている。図3と図5が、弁体7が移動する直前の状態である。ローラー2が弁体7から外れると、リニアベアリング8に取り付けられた弁体7は、弁体移動ガイド9を中心にしてわずかに回転し、ローラーホルダー3の上に乗る。スプリング13が、回転補助板12を介して弁体7の回転を補助している。図6は、弁体7が弁座10の開口部から他の開口部に移動する途中の状態である。ローラーホルダー3の2つのローラー2に挟まれ、リニアベアリング8に取り付けられた弁体7は、弁体移動ガイド9を案内にして他の弁座10の開口部と、弁体7の開口部の中心線が一致するまで移動して停止する。停止した状態が図7となる。弁体7は停止するが、ローラーホルダー3と押圧調整ネジホルダー5は移動を続け、調整されたローラー2が弁体7を弁座10に密着する最適の位置まで移動停止する。移動停止した状態が図8である。図8の状態で粉粒体を流すことが可能になる。移動する駆動源は、エアーシリンダー17としているが、他の往復運動する装置でもよい。また停電、駆動源のトラブルに対応するため、ローラーホルダー3に取っ手を取付けて手動で移動することもできる。 2 and 4 show a state in which the opening of the valve seat 10 and the center line of the opening of the valve body 7 coincide with each other and the powder or granular material flows. The valve body 7 is in close contact with the valve seat 10 by a roller 2 previously adjusted by the pressing adjustment screw 4. The valve body 7 and the valve seat 10 are hermetically sealed by the gasket 7a. 3 and 5 show a state immediately before the valve body 7 moves. When the roller 2 is disengaged from the valve body 7, the valve body 7 attached to the linear bearing 8 rotates slightly around the valve body movement guide 9 and rides on the roller holder 3. The spring 13 assists the rotation of the valve body 7 via the rotation assist plate 12. FIG. 6 shows a state in which the valve body 7 is in the process of moving from the opening of the valve seat 10 to another opening. The valve body 7 sandwiched between the two rollers 2 of the roller holder 3 and attached to the linear bearing 8 is guided by the valve body movement guide 9 to the opening of the other valve seat 10 and the opening of the valve body 7. Move and stop until the center lines match. The stopped state is shown in FIG. Although the valve body 7 stops, the roller holder 3 and the pressure adjusting screw holder 5 continue to move, and the adjusted roller 2 stops moving to the optimum position where the valve body 7 comes into close contact with the valve seat 10. FIG. 8 shows a state in which the movement is stopped. It becomes possible to flow the powder or granular material in the state of FIG. The moving drive source is an air cylinder 17, but other reciprocating devices may be used. Further, in order to deal with a power failure and a trouble of the drive source, a handle can be attached to the roller holder 3 and the vehicle can be moved manually.

本発明の切替弁は、粉粒体の空気輸送経路に設置して、送り先、あるいは受け入れ先を変更する弁として使用できる。特に、内径約30ミリ以下のパイプあるいはホースを使用しての輸送には有用。内径約30ミリ超える流路であっても、コストパフォマンス、設置スペースあるいは流路に制限等の条件によっては有用である。 The switching valve of the present invention can be installed in the air transport path of powder or granular material and used as a valve for changing the destination or the receiving destination. Especially useful for transportation using pipes or hoses with an inner diameter of about 30 mm or less. Even a flow path having an inner diameter of more than about 30 mm is useful depending on conditions such as cost performance, installation space, or restrictions on the flow path.

1 : 切替弁
2 : ローラー
3 : ローラーホルダー
4 : 押圧調整ネジ
5 : 押圧調整ネジホルダー
6 : ローラー移動ガイドレール
7 : 弁体
7a:ガスケット
8 : リニアベアリング
9 : 弁体移動ガイド
10 : 弁座
11 : 弁座側板
12 : 回転補助板
13 : スプリング
14 : スプリングホルダー
15 : 蝶番
16 : フレーム
17 : 駆動装置
1: Switching valve
2: Roller
3: Roller holder
4: Pressing adjustment screw
5: Press adjustment screw holder
6: Roller movement guide rail
7: Valve body
7a: Gasket
8: Linear bearing
9: Valve body movement guide
10: Valve seat
11: Valve seat side plate
12: Rotation auxiliary plate
13: Spring
14: Spring holder
15: Hinge
16: Frame
17: Drive

Claims (1)

粉粒体の輸送管路に設置され、複数個の開口部を有する平板の弁座と、1個の開口部を有する移動可能な弁体と、弁体を取り付けるリニアベアリングと、リニアベアリングが直線運動するガイドと、弁座とシャフトを固定する平板と、弁体の回転を補助するスプリングと平板、弁体を移動する平板と一対のローラー、弁体を移動する平板のローラーの押圧を調整するボルト、ボルトを取り付ける平板、弁体を移動する平板と、押圧を調整するボルトを取り付ける板を直線的移動を案内するレールと、移動する駆動装置、駆動装置を取り付けるフレームで構成される切替弁 A flat plate valve seat with multiple openings, a movable valve body with one opening, a linear bearing to attach the valve body, and a linear bearing that are installed in the transport pipeline of the powder and granules are straight. Adjust the pressure of the moving guide, the flat plate that fixes the valve seat and shaft, the spring and flat plate that assist the rotation of the valve body, the flat plate that moves the valve body and the pair of rollers, and the roller of the flat plate that moves the valve body. A switching valve consisting of a bolt, a flat plate to attach the bolt, a flat plate to move the valve body, a rail to guide the linear movement of the plate to attach the bolt to adjust the pressure, a moving drive device, and a frame to attach the drive device.
JP2020144051A 2020-08-28 2020-08-28 Switch valve Pending JP2022039167A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2020144051A JP2022039167A (en) 2020-08-28 2020-08-28 Switch valve

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2020144051A JP2022039167A (en) 2020-08-28 2020-08-28 Switch valve

Publications (1)

Publication Number Publication Date
JP2022039167A true JP2022039167A (en) 2022-03-10

Family

ID=80498318

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2020144051A Pending JP2022039167A (en) 2020-08-28 2020-08-28 Switch valve

Country Status (1)

Country Link
JP (1) JP2022039167A (en)

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