JP2022034794A - Resin-made retainer for tapered roller bearing, and tapered roller bearing - Google Patents

Resin-made retainer for tapered roller bearing, and tapered roller bearing Download PDF

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JP2022034794A
JP2022034794A JP2020138667A JP2020138667A JP2022034794A JP 2022034794 A JP2022034794 A JP 2022034794A JP 2020138667 A JP2020138667 A JP 2020138667A JP 2020138667 A JP2020138667 A JP 2020138667A JP 2022034794 A JP2022034794 A JP 2022034794A
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tapered roller
cage
diameter side
oil
resin
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泰人 藤掛
Yasuhito Fujikake
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NTN Corp
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NTN Corp
NTN Toyo Bearing Co Ltd
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Priority to JP2020138667A priority Critical patent/JP2022034794A/en
Priority to PCT/JP2021/029160 priority patent/WO2022039041A1/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00Bearings with rolling contact, for exclusively rotary movement
    • F16C19/22Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings
    • F16C19/34Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load
    • F16C19/36Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load with a single row of rollers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/46Cages for rollers or needles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/66Special parts or details in view of lubrication

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Rolling Contact Bearings (AREA)

Abstract

To provide a resin-made retainer for a tapered roller bearing capable of preventing a quick temperature rise between a large end surface of a tapered roller and a large flange of an inner ring when the tapered roller bearing is to be started, and excellent in moldability.SOLUTION: In a resin-made retainer for a tapered roller bearing, a large diameter side rim 13, a small diameter side rim 14, and a plurality of pillars 15 are integrally molded by a resin composition. A large diameter side rim inner peripheral surface 23 is tilted in a tapered shape in which an inner diameter gradually increases as going away from a large end surface 11 of a tapered roller 6 to a retainer axial direction.SELECTED DRAWING: Figure 1

Description

この発明は、円すいころ軸受用樹脂製保持器およびその円すいころ軸受用樹脂製保持器を用いた円すいころ軸受に関する。 The present invention relates to a resin cage for tapered roller bearings and a tapered roller bearing using the resin cage for tapered roller bearings.

自動車のトランスミッションやディファレンシャル機構には、ラジアル荷重とアキシアル荷重を同時に支持することが可能な軸受である円すいころ軸受が多く用いられる(例えば、特許文献1)。 Tapered roller bearings, which are bearings capable of simultaneously supporting radial loads and axial loads, are often used in automobile transmissions and differential mechanisms (for example, Patent Document 1).

特許文献1の円すいころ軸受は、円すい状の外輪軌道面を内周にもつ外輪と、外輪軌道面の内径側に対向する円すい状の内輪軌道面を外周にもつ内輪と、外輪軌道面と内輪軌道面の間に周方向に間隔をおいて組み込まれた複数の円すいころと、その複数の円すいころの周方向の間隔を保持する環状の保持器とを有する。内輪の外周には、円すいころの大端面を案内する大鍔が形成されている。軸受回転時、円すいころの大端面と内輪の大鍔は、滑りを伴う接触によりアキシアル荷重の一部を支持する。 The tapered roller bearings of Patent Document 1 include an outer ring having a conical outer ring raceway surface on the inner circumference, an inner ring having a conical inner ring raceway surface facing the inner diameter side of the outer ring raceway surface on the outer circumference, and an outer ring raceway surface and an inner ring. It has a plurality of tapered rollers incorporated at intervals in the circumferential direction between the raceway surfaces, and an annular cage for maintaining the circumferential spacing of the plurality of tapered rollers. On the outer circumference of the inner ring, a large brim is formed to guide the large end surface of the tapered roller. During bearing rotation, the large end face of the tapered roller and the large collar of the inner ring support part of the axial load through slippery contact.

上記円すいころ軸受の潤滑は、ギヤの回転により跳ね上げられる潤滑油の飛沫により軸受を潤滑する跳ね掛け潤滑方式や、オイルポンプから圧送される潤滑油を直接軸受に供給する圧送潤滑方式や、オイルバスに溜められた潤滑油に軸受の一部を漬けた状態で軸受を使用する油浴潤滑方式などによって行なわれる。ここで、軸受が回転しているときは、外部から円すいころ軸受に潤滑油が継続して供給されるが、軸受が停止しているときは、外部から円すいころ軸受への潤滑油の供給が停止する。そのため、円すいころ軸受が長時間にわたって停止すると、円すいころ軸受に付着していた潤滑油の多くが流れ落ち、その後、円すいころ軸受が始動するときに、潤滑不足が生じやすい。 Lubrication of the conical roller bearings includes a splash lubrication method that lubricates the bearing by splashes of lubricating oil that is splashed up by the rotation of the gear, a pressure feed lubrication method that directly supplies the lubricating oil pumped from the oil pump to the bearing, and oil. This is done by an oil bath lubrication method that uses the bearing with a part of the bearing immersed in the lubricating oil stored in the bath. Here, when the bearing is rotating, the lubricating oil is continuously supplied to the tapered roller bearing from the outside, but when the bearing is stopped, the lubricating oil is continuously supplied to the tapered roller bearing from the outside. Stop. Therefore, when the tapered roller bearing is stopped for a long time, most of the lubricating oil adhering to the tapered roller bearing flows down, and then when the tapered roller bearing is started, insufficient lubrication is likely to occur.

特に、近年、潤滑油の攪拌抵抗により発生するエネルギー損失を抑えるため、自動車のトランスミッションやディファレンシャル機構において低粘度の潤滑油を使用したり、潤滑油の量を少なくしたりする傾向にある。そのため、円すいころ軸受が長時間にわたって停止したときに、円すいころ軸受に残存する潤滑油の量が過少となりやすく、その後、円すいころ軸受が始動するときに、円すいころの大端面と内輪の大鍔との間が急昇温するおそれがある。 In particular, in recent years, in order to suppress energy loss caused by the stirring resistance of lubricating oil, there is a tendency to use low-viscosity lubricating oil or reduce the amount of lubricating oil in transmissions and differential mechanisms of automobiles. Therefore, when the tapered roller bearing is stopped for a long time, the amount of lubricating oil remaining in the tapered roller bearing tends to be too small, and then when the tapered roller bearing is started, the large end face of the tapered roller and the large flange of the inner ring There is a risk that the temperature will rise sharply between and.

特開2007-024168号公報Japanese Unexamined Patent Publication No. 2007-024168 国際公開第2011/062188号International Publication No. 2011/062188

ところで、外部から円すいころ軸受への潤滑油の供給が停止したときにも、円すいころの大端面と内輪の大鍔の間を潤滑可能とした円すいころ軸受用保持器として、特許文献2の図5や図11に記載のものが知られている。 By the way, the figure of Patent Document 2 as a cage for tapered roller bearings capable of lubricating between the large end surface of the tapered rollers and the large flange of the inner ring even when the supply of lubricating oil to the tapered roller bearings from the outside is stopped. 5 and those shown in FIG. 11 are known.

特許文献2の図5や図11の円すいころ軸受用保持器は、保持器周方向に間隔をおいて配置される複数の円すいころの大端面に沿って保持器周方向に延びる大径側リム部と、複数の円すいころの小端面に沿って保持器周方向に延びる小径側リム部と、保持器周方向に隣り合う円すいころの間を通って大径側リム部と小径側リム部を連結する複数の柱部とを有し、大径側リム部と小径側リム部と複数の柱部は、複数の円すいころをそれぞれ収容する複数のポケットを区画している。そして、大径側リム部は、各円すいころの大端面に対向する大径側ポケット面と、大径側ポケット面の保持器径方向内端から、円すいころの大端面から遠ざかる方向に延び、保持器径方向内側を向く大径側リム内周面と、大径側ポケット面と大径側リム内周面との間にまたがって開口する保油凹部とを有する。 The cage for tapered roller bearings of FIGS. 5 and 11 of Patent Document 2 has a large-diameter side rim extending in the circumferential direction of the cage along the large end faces of a plurality of tapered rollers arranged at intervals in the circumferential direction of the cage. The large-diameter side rim part and the small-diameter side rim part pass between the tapered rollers, the small-diameter side rim part extending in the circumferential direction of the cage along the small end faces of the plurality of tapered rollers, and the tapered rollers adjacent to each other in the circumferential direction of the cage. It has a plurality of pillars to be connected, and the large-diameter side rim portion, the small-diameter side rim portion, and the plurality of pillar portions each partition a plurality of pockets for accommodating a plurality of tapered rollers. The large-diameter rim portion extends from the large-diameter side pocket surface facing the large-end surface of each cone and the inner end of the large-diameter pocket surface in the radial direction of the cage in a direction away from the large-end surface of the cone. It has a large-diameter side rim inner peripheral surface facing inward in the radial direction of the cage, and an oil-retaining recess that opens across between the large-diameter side pocket surface and the large-diameter side rim inner peripheral surface.

この円すいころ軸受用保持器は、円すいころ軸受が回転しているときは、軸受の内部を流れる潤滑油の一部を、保持器の大径側リム部に形成した保油凹部に溜め、その後、軸受がいったん停止し、ふたたび軸受が回転を開始したときは、保油凹部から流出する潤滑油で、円すいころの大端面と内輪の大鍔との間を潤滑する。 In this tapered roller bearing cage, when the tapered roller bearing is rotating, a part of the lubricating oil flowing inside the bearing is stored in the oil retaining recess formed in the large diameter side rim of the cage, and then. When the bearing stops and starts rotating again, the lubricating oil flowing out of the oil-retaining recess lubricates between the large end surface of the tapered roller and the large flange of the inner ring.

ところで、特許文献2の図5や図11の円すいころ軸受用保持器においては、大径側リム部の保持器径方向内側を向く大径側リム内周面が、保持器軸方向と平行な円筒状に形成されているか、または、大径側リム内周面の表面に付着した潤滑油を、円すいころの大端面に向けて誘導するために、円すいころの大端面から保持器軸方向に遠ざかるにつれて内径が次第に小さくなるテーパ状に傾斜して形成されている。 By the way, in the tapered roller bearing cage of FIGS. 5 and 11 of Patent Document 2, the inner peripheral surface of the large-diameter rim facing inward in the radial direction of the cage of the large-diameter side rim is parallel to the axial direction of the cage. In order to guide the lubricating oil, which is formed in a cylindrical shape or adheres to the surface of the inner peripheral surface of the large diameter side rim, toward the large end surface of the tapered roller, from the large end surface of the tapered roller in the cage axial direction. It is formed in a tapered shape in which the inner diameter gradually decreases as the distance increases.

ここで、本願の発明者は、特許文献2の図5や図11のような円すいころ軸受用保持器を、金型を用いた樹脂成形によって製造しようとしたときに、以下の問題に気付いた。 Here, the inventor of the present application noticed the following problem when he tried to manufacture a cage for tapered roller bearings as shown in FIGS. 5 and 11 of Patent Document 2 by resin molding using a mold. ..

すなわち、円すいころ軸受用保持器は、小径側リム部の側を小径側とし、大径側リム部の側を大径側とする円すい台状であるため、この円すいころ軸受用保持器を、金型を用いた樹脂成形によって製造する場合、テーパ状のキャビティをもつメス型と、テーパ状のコアをもつオス型とを用いることになる。ここで、特許文献2の図5や図11のように、大径側リム内周面を、保持器軸方向と平行な円筒状や、円すいころの大端面から遠ざかるにつれて内径が小さくなるテーパ状とした場合、成形品からオス型が離型しにくく、特に、大径側リム内周面を、円すいころの大端面から遠ざかるにつれて内径が小さくなるテーパ状とした場合は、いわゆる無理抜きの状態となるため、成形性が悪くなるという問題があることに気付いた。 That is, since the tapered roller bearing cage has a conical table shape in which the small diameter side rim portion is on the small diameter side and the large diameter side rim portion is on the large diameter side, this tapered roller bearing cage is used. In the case of manufacturing by resin molding using a mold, a female mold having a tapered cavity and a male mold having a tapered core are used. Here, as shown in FIGS. 5 and 11 of Patent Document 2, the inner peripheral surface of the rim on the large diameter side has a cylindrical shape parallel to the axial direction of the cage, or a tapered shape in which the inner diameter decreases as the distance from the large end surface of the tapered roller increases. In this case, it is difficult for the male mold to be removed from the molded product. Therefore, I noticed that there is a problem that the moldability deteriorates.

この発明が解決しようとする課題は、円すいころ軸受が始動するときに、円すいころの大端面と内輪の大鍔の間に急昇温が生じにくく、かつ、成形性に優れた円すいころ軸受用樹脂製保持器を提供することである。 The problem to be solved by the present invention is for tapered roller bearings in which a rapid temperature rise is unlikely to occur between the large end surface of the tapered roller and the large flange of the inner ring when the tapered roller bearing is started, and the shapeability is excellent. It is to provide a resin cage.

上記の課題を解決するため、この発明では、以下の構成の円すいころ軸受用樹脂製保持器を提供する。
保持器周方向に間隔をおいて配置される複数の円すいころの大端面に沿って保持器周方向に延びる大径側リム部と、
前記複数の円すいころの小端面に沿って保持器周方向に延びる小径側リム部と、
保持器周方向に隣り合う前記円すいころの間を通って前記大径側リム部と前記小径側リム部を連結する複数の柱部とを有し、
前記大径側リム部と前記小径側リム部と前記複数の柱部は、前記複数の円すいころをそれぞれ収容する複数のポケットを区画し、
前記大径側リム部と前記小径側リム部と前記複数の柱部が樹脂組成物で一体に成形され、
前記大径側リム部は、前記各円すいころの大端面に対向する大径側ポケット面と、前記大径側ポケット面の保持器径方向内端から、前記円すいころの大端面から遠ざかる方向に延び、保持器径方向内側を向く大径側リム内周面と、前記大径側ポケット面と前記大径側リム内周面との間にまたがって開口する保油凹部とを有する円すいころ軸受用樹脂製保持器において、
前記大径側リム内周面は、前記円すいころの大端面から保持器軸方向に遠ざかるにつれて内径が次第に大きくなるテーパ状に傾斜して形成されていることを特徴とする円すいころ軸受用樹脂製保持器。
In order to solve the above problems, the present invention provides a resin cage for tapered roller bearings having the following configuration.
A large-diameter rim portion extending in the circumferential direction of the cage along the large end faces of multiple tapered rollers arranged at intervals in the circumferential direction of the cage.
The small diameter side rim portion extending in the circumferential direction of the cage along the small end faces of the plurality of tapered rollers, and the rim portion on the small diameter side.
It has a plurality of pillar portions that connect the large-diameter side rim portion and the small-diameter side rim portion through between the tapered rollers adjacent to each other in the circumferential direction of the cage.
The large-diameter side rim portion, the small-diameter side rim portion, and the plurality of pillar portions each partition a plurality of pockets for accommodating the plurality of tapered rollers.
The large-diameter side rim portion, the small-diameter side rim portion, and the plurality of pillar portions are integrally molded with the resin composition.
The large-diameter side rim portion is away from the large-diameter side pocket surface facing the large end surface of each tapered roller and the inner end of the large-diameter side pocket surface in the radial direction of the cage, in a direction away from the large end surface of the tapered roller. Tapered roller bearing with an inner peripheral surface of the large-diameter rim that extends inward in the radial direction of the cage and an oil-retaining recess that opens across the large-diameter pocket surface and the inner peripheral surface of the large-diameter rim. In a resin cage for
The inner peripheral surface of the large-diameter rim is made of a resin for tapered roller bearings, characterized in that the inner peripheral surface of the tapered roller is inclined in a tapered shape in which the inner diameter gradually increases as the distance from the large end surface of the tapered roller increases in the axial direction of the cage. Cage.

このようにすると、大径側リム内周面が、円すいころの大端面から保持器軸方向に遠ざかるにつれて内径が次第に大きくなるテーパ状に傾斜して形成されているので、テーパ状のキャビティをもつメス型と、テーパ状のコアをもつオス型とを用いて円すいころ軸受用樹脂製保持器を樹脂成形するときに、円すいころ軸受用樹脂製保持器からオス型が離型しやすく、成形性に優れている。 In this way, the inner peripheral surface of the large-diameter rim is formed with a tapered shape in which the inner diameter gradually increases as the inner peripheral surface of the tapered roller moves away from the large end surface of the tapered roller in the axial direction of the cage, so that it has a tapered cavity. When resin-molding a resin cage for tapered roller bearings using a female mold and a male mold with a tapered core, the male mold can be easily removed from the resin cage for tapered roller bearings, and the moldability is easy to form. Is excellent.

また、円すいころ軸受が回転しているときに、軸受の内部を流れる潤滑油の一部を、円すいころ軸受用樹脂製保持器の大径側リム部に形成した保油凹部に溜め、その後、軸受がいったん停止し、ふたたび軸受が回転を開始したときは、保油凹部から流出する潤滑油で、円すいころの大端面と内輪の大鍔との間を潤滑することができる。そのため、円すいころ軸受が始動するときに、円すいころの大端面と内輪の大鍔の間に急昇温が生じにくい。 Further, when the tapered roller bearing is rotating, a part of the lubricating oil flowing inside the bearing is stored in the oil-retaining recess formed in the large-diameter side rim portion of the resin cage for the tapered roller bearing, and then. When the bearing stops and then starts rotating again, the lubricating oil flowing out of the oil-retaining recess can lubricate between the large end face of the tapered roller and the large flange of the inner ring. Therefore, when the tapered roller bearing is started, a rapid temperature rise is unlikely to occur between the large end surface of the tapered roller and the large flange of the inner ring.

前記大径側リム内周面の保持器軸方向に対する傾斜角度θは、0°<θ≦10°の範囲に設定すると好ましい。 The inclination angle θ of the inner peripheral surface of the large-diameter rim with respect to the cage axial direction is preferably set in the range of 0 ° <θ≤10 °.

傾斜角度θを10°以下に設定すると、テーパ状のキャビティをもつメス型と、テーパ状のコアをもつオス型とを用いて円すいころ軸受用樹脂製保持器を樹脂成形し、円すいころ軸受用樹脂製保持器からオス型とメス型を離型するときに、円すいころ軸受用樹脂製保持器がメス型に張り付く事態を防止することができる。また、傾斜角度θを0°よりも大きく設定すると、優れた成形性を確保することができる。 When the inclination angle θ is set to 10 ° or less, a resin cage for tapered roller bearings is resin-molded using a female type with a tapered cavity and a male type with a tapered core, and for tapered roller bearings. When the male mold and the female mold are separated from the resin cage, it is possible to prevent the resin cage for tapered roller bearings from sticking to the female mold. Further, when the inclination angle θ is set to be larger than 0 °, excellent formability can be ensured.

前記保油凹部は、保持器周方向に直交する断面において、前記保油凹部の内面が、前記大径側ポケット面の保持器径方向の中間位置と、前記大径側リム内周面の保持器軸方向の中間位置との間を折れ曲がって接続する断面L字状を呈するように形成すると好ましい。 The oil-retaining recess has a cross section orthogonal to the circumferential direction of the cage, and the inner surface of the oil-retaining recess holds the middle position of the large-diameter side pocket surface in the cage radial direction and the inner peripheral surface of the large-diameter rim. It is preferable to form it so as to have an L-shaped cross section that is bent and connected to the intermediate position in the axial direction.

このようにすると、保油凹部が、保持器軸方向に非貫通の構成となるので、軸受回転中のポンプ作用により軸受の内部を小径側から大径側に流れる潤滑油を、円すいころ軸受用樹脂製保持器の大径側リム部に形成した保油凹部に確実に溜めることが可能となる。そのため、円すいころ軸受が始動するときに、円すいころの大端面と内輪の大鍔の間を効果的に潤滑することができる。 In this way, the oil retaining recess is configured to be non-penetrating in the axial direction of the cage, so that the lubricating oil that flows inside the bearing from the small diameter side to the large diameter side due to the pumping action during bearing rotation is used for tapered roller bearings. It is possible to reliably collect the oil in the oil-retaining recess formed in the large-diameter side rim portion of the resin cage. Therefore, when the tapered roller bearing is started, it is possible to effectively lubricate between the large end surface of the tapered roller and the large flange of the inner ring.

前記大径側リム内周面には、前記保油凹部の内面が前記大径側リム内周面に接続する位置に対して、前記円すいころの大端面から遠い側に、保持器周方向に全周にわたって連続して延びる凸部を形成すると好ましい。 On the inner peripheral surface of the large-diameter rim, the inner surface of the oil-retaining recess is located far from the large end surface of the tapered roller in the circumferential direction of the cage with respect to the position where the inner surface of the oil-retaining recess is connected to the inner peripheral surface of the large-diameter rim. It is preferable to form a convex portion that extends continuously over the entire circumference.

このようにすると、テーパ状のキャビティをもつメス型と、テーパ状のコアをもつオス型とを用いて円すいころ軸受用樹脂製保持器を樹脂成形し、円すいころ軸受用樹脂製保持器からオス型とメス型を離型するときに、オス型が大径側リム内周面の凸部に引っ掛かり、円すいころ軸受用樹脂製保持器を保持器軸方向に引っ張るので、円すいころ軸受用樹脂製保持器がメス型に張り付く事態を防止することができる。 In this way, a resin cage for tapered roller bearings is resin-molded using a female mold with a tapered cavity and a male mold with a tapered core, and the resin cage for tapered roller bearings is male. When the mold and female mold are separated, the male mold is caught on the convex part of the inner peripheral surface of the large diameter side rim and pulls the resin cage for tapered roller bearings in the axial direction of the cage, so it is made of resin for tapered roller bearings. It is possible to prevent the cage from sticking to the female mold.

また、凸部は、保油凹部の内面が大径側リム内周面に接続する位置に対して、円すいころの大端面から遠い側に位置し、かつ、保持器周方向に全周にわたって連続して延びているので、軸受回転中のポンプ作用により軸受の内部を小径側から大径側に流れる潤滑油を保油凹部に受け入れる際に、保油凹部から溢れ出た潤滑油を凸部で堰き止め、大径側リム内周面に保持することができる。そのため、円すいころ軸受が始動するときに、円すいころの大端面と内輪の大鍔の間を特に効果的に潤滑することが可能となる。 Further, the convex portion is located on the side far from the large end surface of the conical roller with respect to the position where the inner surface of the oil retaining recess is connected to the inner peripheral surface of the large diameter side rim, and is continuous over the entire circumference in the circumferential direction of the cage. When the lubricating oil that flows from the small diameter side to the large diameter side is received in the oil retention recess due to the pumping action during the rotation of the bearing, the lubricating oil that overflows from the oil retention recess is collected by the convex portion. It can be dammed and held on the inner peripheral surface of the large diameter side rim. Therefore, when the tapered roller bearing is started, it is possible to particularly effectively lubricate the space between the large end surface of the tapered roller and the large flange of the inner ring.

前記凸部の前記円すいころの大端面に近い側の根元に対する前記凸部の保持器径方向の高さを、1.0mm以下に設定すると好ましい。 It is preferable to set the height of the convex portion in the cage radial direction with respect to the root of the convex portion on the side close to the large end surface of the tapered roller to 1.0 mm or less.

このようにすると、テーパ状のキャビティをもつメス型と、テーパ状のコアをもつオス型とを用いて円すいころ軸受用樹脂製保持器を樹脂成形するときに、オス型を円すいころ軸受用樹脂製保持器から確実に離型させることが可能となる。 In this way, when the resin cage for tapered roller bearings is resin-molded using a female mold with a tapered cavity and a male mold with a tapered core, the male mold is used as a resin for tapered roller bearings. It is possible to reliably release the mold from the cage.

前記凸部は、保持器周方向に直交する断面形状が円弧状となるように形成すると好ましい。 It is preferable that the convex portion is formed so that the cross-sectional shape orthogonal to the circumferential direction of the cage is arcuate.

このようにすると、テーパ状のキャビティをもつメス型と、テーパ状のコアをもつオス型とを用いて円すいころ軸受用樹脂製保持器を樹脂成形するときに、オス型を円すいころ軸受用樹脂製保持器から円滑に離型させることが可能となる。 In this way, when the resin cage for tapered roller bearings is resin-molded using a female mold with a tapered cavity and a male mold with a tapered core, the male mold is used as a resin for tapered roller bearings. It is possible to smoothly release the mold from the cage.

前記樹脂組成物として、樹脂材にエラストマーを添加したものを採用すると好ましい。 As the resin composition, it is preferable to use a resin material to which an elastomer is added.

このようにすると、円すいころ軸受用樹脂製保持器の柔軟性が上がるので、テーパ状のキャビティをもつメス型と、テーパ状のコアをもつオス型とを用いて円すいころ軸受用樹脂製保持器を樹脂成形し、円すいころ軸受用樹脂製保持器からオス型とメス型を離型するときに、円滑に離型することができる。また、軸受組立時は、保持器を拡径させながら組み込むため、柔軟性が上がることで組立性も向上する。 In this way, the flexibility of the resin cage for tapered roller bearings increases, so a female type with a tapered cavity and a male type with a tapered core are used to make a resin cage for tapered roller bearings. Is molded into resin, and when the male and female molds are separated from the resin cage for tapered roller bearings, the molds can be smoothly released. In addition, when assembling the bearing, the cage is incorporated while expanding its diameter, so that the flexibility is increased and the assembling property is improved.

前記樹脂材に、さらに繊維強化材を添加すると好ましい。 It is preferable to further add a fiber reinforcing material to the resin material.

このようにすると、樹脂材にエラストマーを添加することによる円すいころ軸受用樹脂製保持器の強度低下を、繊維強化材で補うことができる。そのため、円すいころ軸受用樹脂製保持器の成形性および組立性と円すいころ軸受用樹脂製保持器の強度とを実現することが可能となる。 In this way, the decrease in strength of the resin cage for tapered roller bearings due to the addition of the elastomer to the resin material can be compensated for by the fiber reinforced material. Therefore, it is possible to realize the formability and assembling property of the resin cage for tapered roller bearings and the strength of the resin cage for tapered roller bearings.

また、この発明では、上記の円すいころ軸受用樹脂製保持器を用いた円すいころ軸受として、次の構成のものを併せて提供する。
円すい状の外輪軌道面を内周にもつ外輪と、
前記外輪軌道面の内径側に対向する円すい状の内輪軌道面を外周にもつ内輪と、
前記外輪軌道面と前記内輪軌道面の間に周方向に間隔をおいて組み込まれた複数の円すいころと、
前記複数の円すいころの周方向の間隔を保持する上記の円すいころ軸受用樹脂製保持器と、を備え、
前記内輪は、前記各円すいころの大端面に接触する大鍔を有する円すいころ軸受。
Further, in the present invention, as the tapered roller bearing using the resin cage for the tapered roller bearing described above, the one having the following configuration is also provided.
An outer ring with a conical outer ring raceway surface on the inner circumference,
An inner ring having a conical inner ring raceway surface facing the inner diameter side of the outer ring raceway surface on the outer circumference,
A plurality of tapered rollers incorporated at intervals in the circumferential direction between the outer ring raceway surface and the inner ring raceway surface,
The resin cage for tapered roller bearings, which holds the distance between the plurality of tapered rollers in the circumferential direction, is provided.
The inner ring is a tapered roller bearing having a large collar that contacts the large end surface of each tapered roller.

前記保油凹部は、前記大径側ポケット面の、前記円すいころの大端面と対向する領域から外側にはみ出ないように前記円すいころの大端面と対向する領域内に収まって配置すると好ましい。 It is preferable that the oil retaining recess is arranged so as to fit within the region of the large diameter side pocket surface facing the large end surface of the tapered roller so as not to protrude outward from the region facing the large end surface of the tapered roller.

このようにすると、保油凹部に溜まった潤滑油が、円すいころの大端面よりも外側から落下して流失するのを防止することができるので、円すいころの大端面と大径側リム部の保油凹部との間に潤滑油を効果的に保持することが可能となる。 By doing so, it is possible to prevent the lubricating oil accumulated in the oil retaining recess from falling from the outside of the large end surface of the tapered roller and being washed away, so that the large end surface of the tapered roller and the large diameter side rim portion can be prevented. It is possible to effectively hold the lubricating oil between the oil retaining recess and the oil retaining recess.

前記円すいころが、前記大端面の中央に円形凹部を有する場合、前記保油凹部は、1つの前記ポケットにつき、前記円形凹部を挟む保持器周方向の両側に2つ設けると好ましい。 When the tapered roller has a circular recess in the center of the large end surface, it is preferable to provide two oil-retaining recesses on both sides of the cage peripheral direction sandwiching the circular recess for one pocket.

このようにすると、保油凹部が、円形凹部を挟む保持器周方向の両側に配置されているので、保油凹部に溜まった潤滑油が、大径側リム部の大径側ポケット面と円すいころの大端面の円形凹部との間から落下して流失するのを防止することができる。そのため、円すいころの大端面と大径側リム部の保油凹部との間に潤滑油を効果的に保持することが可能となる。 By doing so, the oil-retaining recesses are arranged on both sides in the circumferential direction of the cage sandwiching the circular recess, so that the lubricating oil collected in the oil-retaining recess is conical with the large-diameter side pocket surface of the large-diameter side rim portion. It is possible to prevent the roller from falling from between the circular recess on the large end surface of the roller and being washed away. Therefore, it is possible to effectively hold the lubricating oil between the large end surface of the tapered roller and the oil-retaining recess of the large-diameter side rim portion.

前記保油凹部の前記大径側ポケット面側の開口のうち、前記各円すいころの大端面のうちの前記円形凹部を除いた環状部分と対向する開口面積が、前記保油凹部の前記大径側ポケット面側の開口面積の50%以上となるようにすると好ましい。 Of the openings on the large-diameter side pocket surface side of the oil-retaining recess, the opening area facing the annular portion of the large end surface of each conical roller excluding the circular recess is the large diameter of the oil-retaining recess. It is preferable that the opening area on the side pocket surface side is 50% or more.

このようにすると、保油凹部に溜まった潤滑油が、大径側リム部の大径側ポケット面と円すいころの大端面の円形凹部との間から落下して流失するのを効果的に防止することができる。 By doing so, it is effective to prevent the lubricating oil accumulated in the oil retaining recess from falling from between the large diameter pocket surface of the large diameter side rim and the circular recess on the large end surface of the tapered roller and being washed away. can do.

前記円形凹部を挟む保持器周方向の両側の2つの前記保油凹部は、それぞれ、保持器軸方向に見て、保油凹部の隣り合う内面同士が交わる隅角部を2つ以上有する多角形状に形成すると好ましい。 The two oil-retaining recesses on both sides of the circular recess in the circumferential direction of the cage each have a polygonal shape having two or more corners where adjacent inner surfaces of the oil-retaining recess intersect with each other when viewed in the axial direction of the cage. It is preferable to form in.

このようにすると、保油凹部の隅角部では、潤滑油が保油凹部の隣り合う内面のそれぞれに接触するので、潤滑油の表面張力によって、潤滑油が保油凹部内に保持されやすくなる。そのため、隅角部を2つ以上有する多角形状の保油凹部を採用すると、軸受停止中に、保油凹部内の潤滑油がその自重によって保油凹部から流出するのを抑制し、軸受が長期にわたって停止したときにも、確実に潤滑油を保油凹部内に保つことができる。その結果、円すいころ軸受が始動するときに、円すいころの大端面と内輪の大鍔の間を確実に潤滑することが可能となる。 In this way, at the corners of the oil-retaining recess, the lubricating oil comes into contact with each of the adjacent inner surfaces of the oil-retaining recess, so that the surface tension of the lubricating oil makes it easier for the lubricating oil to be held in the oil-retaining recess. .. Therefore, if a polygonal oil-retaining recess having two or more corners is adopted, the lubricating oil in the oil-retaining recess is suppressed from flowing out from the oil-retaining recess due to its own weight while the bearing is stopped, and the bearing is long-term. Lubricating oil can be reliably kept in the oil-retaining recess even when the oil is stopped for a long time. As a result, when the tapered roller bearing is started, it is possible to reliably lubricate between the large end surface of the tapered roller and the large flange of the inner ring.

この発明の円すいころ軸受用樹脂製保持器は、大径側リム内周面が、円すいころの大端面から保持器軸方向に遠ざかるにつれて内径が次第に大きくなるテーパ状に傾斜して形成されているので、テーパ状のキャビティをもつメス型と、テーパ状のコアをもつオス型とを用いて円すいころ軸受用樹脂製保持器を樹脂成形するときに、円すいころ軸受用樹脂製保持器からオス型が離型しやすく、成形性に優れている。また、円すいころ軸受が回転しているときに、軸受の内部を流れる潤滑油の一部を、円すいころ軸受用樹脂製保持器の大径側リム部に形成した保油凹部に溜め、その後、軸受がいったん停止し、ふたたび軸受が回転を開始したときは、保油凹部から流出する潤滑油で、円すいころの大端面と内輪の大鍔との間を潤滑することができる。そのため、円すいころ軸受が始動するときに、円すいころの大端面と内輪の大鍔の間に急昇温が生じにくい。 The resin cage for tapered roller bearings of the present invention is formed by inclining the inner peripheral surface of the rim on the large diameter side in a tapered shape in which the inner diameter gradually increases as the distance from the large end surface of the tapered rollers increases in the axial direction of the cage. Therefore, when resin-molding a resin cage for tapered roller bearings using a female mold with a tapered cavity and a male mold with a tapered core, the resin cage for tapered roller bearings is replaced with a male mold. Is easy to remove from the mold and has excellent moldability. Further, when the tapered roller bearing is rotating, a part of the lubricating oil flowing inside the bearing is stored in the oil-retaining recess formed in the large-diameter side rim portion of the resin cage for the tapered roller bearing, and then. When the bearing stops and then starts rotating again, the lubricating oil flowing out of the oil-retaining recess can lubricate between the large end face of the tapered roller and the large flange of the inner ring. Therefore, when the tapered roller bearing is started, a rapid temperature rise is unlikely to occur between the large end surface of the tapered roller and the large flange of the inner ring.

この発明の第1実施形態の円すいころ軸受用樹脂製保持器を組み込んだ円すいころ軸受のアキシアル平面に沿った断面図Cross-sectional view along the axial plane of a tapered roller bearing incorporating a resin cage for tapered roller bearings according to the first embodiment of the present invention. 図1の保油凹部の近傍の拡大断面図Enlarged cross-sectional view of the vicinity of the oil retention recess in FIG. 図1に示す円すいころ軸受用樹脂製保持器を小径側から見た斜視図A perspective view of the resin cage for tapered roller bearings shown in FIG. 1 as viewed from the small diameter side. 図1に示す円すいころ軸受用樹脂製保持器を小径側から保持器軸方向に見た斜視図A perspective view of the resin cage for tapered roller bearings shown in FIG. 1 as viewed from the small diameter side in the axial direction of the cage. 図4に示す円すいころ軸受用樹脂製保持器の保油凹部を1つに減らした変形例を示す図The figure which shows the modification which reduced the oil-retaining recess of the resin cage for a tapered roller bearing shown in FIG. 4 to one. 図4に示す円すいころ軸受用樹脂製保持器の保油凹部の隅角部に潤滑油が保持された状態を示す図The figure which shows the state which the lubricating oil is held in the corner part of the oil-retaining recess of the resin cage for a tapered roller bearing shown in FIG. 図1に示す円すいころ軸受用樹脂製保持器を射出成形するオス型とメス型を閉じた状態を示す図The figure which shows the state which the male mold and the female mold which injection-molded the resin cage for tapered roller bearing shown in FIG. 1 are closed. 図7に示すオス型とメス型を開き、円すいころ軸受用樹脂製保持器からオス型とメス型を離型させた状態を示す図The figure which shows the state which opened the male mold and the female mold shown in FIG. 7, and separated the male mold and the female mold from the resin cage for tapered roller bearings. この発明の第2実施形態の円すいころ軸受用樹脂製保持器を、図2に対応して示す図The figure which shows the resin cage for the tapered roller bearing of the 2nd Embodiment of this invention corresponding to FIG. (a)は、図9に示す凸部の変形例を示す図、(b)は、図9に示す凸部の他の変形例を示す図(A) is a diagram showing a modified example of the convex portion shown in FIG. 9, and (b) is a diagram showing another modified example of the convex portion shown in FIG. 図9に示す円すいころ軸受用樹脂製保持器を射出成形するオス型とメス型を閉じた状態を示す図The figure which shows the state which the male mold and the female mold which injection-molded the resin cage for tapered roller bearings shown in FIG. 9 are closed. 図11に示すメス型を円すいころ軸受用樹脂製保持器から離型させた状態を示す図The figure which shows the state which the female mold shown in FIG. 11 is released from the resin cage for a tapered roller bearing. 保油凹部を1つのポケットにつき1つ設けた場合の、軸受停止時の保油凹部の保油量の解析結果を示す図The figure which shows the analysis result of the oil retention amount of the oil retention recess at the time of bearing stop when one oil retention recess is provided for one pocket. 保油凹部を1つのポケットにつき2つ設けた場合の、軸受停止時の保油凹部の保油量の解析結果を示す図The figure which shows the analysis result of the oil retention amount of the oil retention recess at the time of bearing stop when two oil retention recesses are provided for one pocket.

図1に、この発明の第1実施形態の円すいころ軸受用樹脂製保持器1を用いた円すいころ軸受を示す。この円すいころ軸受は、円すい状の外輪軌道面2を内周にもつ外輪3と、円すい状の内輪軌道面4を外周にもつ内輪5と、外輪軌道面2と内輪軌道面4の間に周方向に間隔をおいて組み込まれた複数の円すいころ6と、その複数の円すいころ6の間隔を保持する円すいころ軸受用樹脂製保持器1(以下、単に「樹脂保持器1」という)とを有する。 FIG. 1 shows a tapered roller bearing using the resin cage 1 for tapered roller bearings according to the first embodiment of the present invention. This tapered roller bearing has an outer ring 3 having a conical outer ring raceway surface 2 on the inner circumference, an inner ring 5 having a conical inner ring raceway surface 4 on the outer circumference, and a circumference between the outer ring raceway surface 2 and the inner ring raceway surface 4. A plurality of tapered rollers 6 incorporated at intervals in the direction and a resin cage 1 for tapered roller bearings (hereinafter, simply referred to as "resin cage 1") for maintaining the distance between the plurality of tapered rollers 6. Have.

内輪5は、外輪3の内側に同軸に配置されている。内輪5の外周には、内輪軌道面4と、内輪軌道面4の小径側に位置する小鍔7と、内輪軌道面4の大径側に位置する大鍔8とが形成されている。内輪軌道面4は、外輪軌道面2の内径側に対向している。円すいころ6は、外輪軌道面2と内輪軌道面4に転がり接触している。軸受回転時、各円すいころ6は、自転しながら、外輪軌道面2と内輪軌道面4の間を、内輪5の軸線(すなわち樹脂保持器1の軸線)回りに公転する。 The inner ring 5 is coaxially arranged inside the outer ring 3. On the outer periphery of the inner ring 5, an inner ring raceway surface 4, a small collar 7 located on the small diameter side of the inner ring raceway surface 4, and a large collar 8 located on the large diameter side of the inner ring raceway surface 4 are formed. The inner ring raceway surface 4 faces the inner diameter side of the outer ring raceway surface 2. The tapered roller 6 is in rolling contact with the outer ring raceway surface 2 and the inner ring raceway surface 4. During bearing rotation, each tapered roller 6 revolves around the axis of the inner ring 5 (that is, the axis of the resin cage 1) between the outer ring raceway surface 2 and the inner ring raceway surface 4 while rotating on its axis.

複数の円すいころ6は、樹脂保持器1の周方向に間隔をおいて、環状の樹脂保持器1の軸線を中心とする仮想の円すい面(ピッチ円すい)上に各円すいころ6の中心線(図示せず)が位置する状態で配置されている。円すいころ6は、円すい状の転動面9と、転動面9の小径側に連なる小端面10と、転動面9の大径側に連なる大端面11とを有する。大端面11の中央には円形凹部12(図4参照)が形成されている。転動面9は、円すいころ6の表面のうちの外輪軌道面2に転がり接触する部分である。 The plurality of tapered rollers 6 are spaced from each other in the circumferential direction of the resin cage 1 and are centered on the virtual cone surface (pitch cone) centered on the axis of the annular resin cage 1 (center line of each tapered roller 6). (Not shown) is located. The tapered roller 6 has a conical rolling surface 9, a small end surface 10 connected to the small diameter side of the rolling surface 9, and a large end surface 11 connected to the large diameter side of the rolling surface 9. A circular recess 12 (see FIG. 4) is formed in the center of the large end surface 11. The rolling surface 9 is a portion of the surface of the tapered rollers 6 that rolls into contact with the outer ring raceway surface 2.

小鍔7は、円すいころ6の小端面10と対向するように内輪軌道面4から径方向外側に突出して形成されている。小鍔7は、円すいころ6が小径側に移動するのを規制し、円すいころ6が内輪軌道面4から脱落するのを防止する。大鍔8は、円すいころ6の大端面11に対向するように内輪軌道面4から径方向外側に突出して形成されている。軸受回転時、円すいころ6の大端面11と内輪5の大鍔8は、滑りを伴う接触により、アキシアル荷重の一部を支持する。 The small collar 7 is formed so as to project radially outward from the inner ring raceway surface 4 so as to face the small end surface 10 of the tapered roller 6. The small collar 7 regulates the tapered roller 6 from moving to the small diameter side, and prevents the tapered roller 6 from falling off from the inner ring raceway surface 4. The large collar 8 is formed so as to project radially outward from the inner ring raceway surface 4 so as to face the large end surface 11 of the tapered roller 6. When the bearing rotates, the large end surface 11 of the tapered rollers 6 and the large flange 8 of the inner ring 5 support a part of the axial load by contact with slip.

樹脂保持器1は、各円すいころ6の大端面11に沿って保持器周方向に延びる大径側リム部13と、各円すいころ6の小端面10に沿って保持器周方向に延びる小径側リム部14と、保持器周方向に隣り合う円すいころ6の間を通って大径側リム部13と小径側リム部14を連結する複数の柱部15とを有する。 The resin cage 1 has a large diameter side rim portion 13 extending in the circumferential direction of the cage along the large end surface 11 of each tapered roller 6 and a small diameter side extending in the circumferential direction of the cage along the small end surface 10 of each tapered roller 6. It has a rim portion 14 and a plurality of pillar portions 15 connecting the large diameter side rim portion 13 and the small diameter side rim portion 14 through between the tapered rollers 6 adjacent to each other in the circumferential direction of the cage.

大径側リム部13と小径側リム部14と複数の柱部15は、複数の円すいころ6をそれぞれ収容する複数のポケット16を区画している。ここで、大径側リム部13と小径側リム部14はポケット16の保持器軸方向の両端を区画し、柱部15はポケット16の保持器周方向の両端を区画している。大径側リム部13には、円すいころ6の大端面11に対向する大径側ポケット面17が形成され、小径側リム部14には、円すいころ6の小端面10に対向する小径側ポケット面18が形成されている。 The large-diameter side rim portion 13, the small-diameter side rim portion 14, and the plurality of pillar portions 15 partition a plurality of pockets 16 for accommodating the plurality of tapered rollers 6, respectively. Here, the large-diameter side rim portion 13 and the small-diameter side rim portion 14 partition both ends of the pocket 16 in the cage axial direction, and the pillar portion 15 partitions both ends of the pocket 16 in the cage circumferential direction. The large-diameter side rim portion 13 is formed with a large-diameter side pocket surface 17 facing the large end surface 11 of the tapered roller 6, and the small-diameter side rim portion 14 is formed with a small-diameter side pocket facing the small end surface 10 of the tapered roller 6. The surface 18 is formed.

大径側ポケット面17は、円すいころ6の大端面11と平行に向き合うように保持器径方向(図の上下方向)に対して傾斜して形成されている。小径側ポケット面18も、円すいころ6の小端面10と平行に向き合うように保持器径方向(図の上下方向)に対して傾斜して形成されている。 The large-diameter side pocket surface 17 is formed so as to be inclined with respect to the cage radial direction (vertical direction in the figure) so as to face parallel to the large end surface 11 of the tapered rollers 6. The small diameter side pocket surface 18 is also formed so as to be inclined with respect to the cage radial direction (vertical direction in the figure) so as to face the small end surface 10 of the tapered roller 6 in parallel.

柱部15には、円すいころ6の外周の転動面9を案内するころ案内面19と、柱部15の大径側リム部13の側の端部に位置する三角凹部20とが形成されている。三角凹部20は、ころ案内面19に対して保持器周方向に窪んだ凹部である。三角凹部20は、図7、図8に示すように、オス型21とメス型22を用いて樹脂保持器1を樹脂成形するときに、メス型22の、大径側ポケット面17を成形する部位が通過する部分である。 The pillar portion 15 is formed with a roller guide surface 19 that guides the rolling surface 9 on the outer circumference of the tapered roller 6, and a triangular recess 20 located at the end of the pillar portion 15 on the side of the large diameter side rim portion 13. ing. The triangular recess 20 is a recess recessed in the circumferential direction of the cage with respect to the roller guide surface 19. As shown in FIGS. 7 and 8, the triangular recess 20 forms the large-diameter side pocket surface 17 of the female mold 22 when the resin cage 1 is resin-molded using the male mold 21 and the female mold 22. This is the part through which the part passes.

図1に示すように、三角凹部20は、樹脂保持器1の周方向に見て、大径側ポケット面17と柱部15とが交差する隅部を一辺とし、その一辺から小径側リム部14に近づくにしたがって保持器径方向の幅が次第に小さくなる三角形状の凹部である。樹脂保持器1の周方向に見て、三角凹部20の保持器径方向外側の一辺は、樹脂保持器1の外周に一致し、三角凹部20の保持器周方向内側の一辺は、保持器軸方向と平行か、保持器軸方向に大径側から小径側に向かって保持器の軸線に次第に近づく方向に傾斜して延びている。 As shown in FIG. 1, the triangular recess 20 has a corner portion where the large diameter side pocket surface 17 and the pillar portion 15 intersect as one side when viewed in the circumferential direction of the resin cage 1, and the small diameter side rim portion from that one side. It is a triangular recess whose width in the radial direction of the cage gradually decreases as it approaches 14. When viewed in the circumferential direction of the resin cage 1, one side of the triangular recess 20 on the outer side in the radial direction coincides with the outer circumference of the resin cage 1, and one side of the triangular recess 20 on the inner side in the circumferential direction is the cage shaft. It extends parallel to the direction or inclined in the direction of the cage axis from the large diameter side to the small diameter side toward the axis of the cage.

保持器を構成する大径側リム部13と小径側リム部14と複数の柱部15は、樹脂組成物で継ぎ目のない一体に成形されている。保持器を形成する樹脂組成物は、樹脂材のみからなるものを使用することも可能であるが、ここでは、樹脂材にエラストマーと繊維強化材とを添加したものが使用されている。 The large-diameter side rim portion 13, the small-diameter side rim portion 14, and the plurality of pillar portions 15 constituting the cage are seamlessly and integrally formed of a resin composition. As the resin composition forming the cage, it is possible to use a resin composition consisting of only a resin material, but here, a resin material to which an elastomer and a fiber reinforced material are added is used.

樹脂組成物のベースとなる樹脂材としては、ポリアミド(PA)またはスーパーエンジニアリングプラスチックを採用することができる。ポリアミドとしては、ポリアミド66(PA66)、ポリアミド46(PA46)、ポリノナメチレンテレフタルアミド(PA9T)等を使用することができる。また、スーパーエンジニアリングプラスチックとしては、ポリフェニレンサルファイド(PPS)を採用することができる。樹脂保持器1を形成する樹脂組成物のベースとなる樹脂材にPPSを採用すると、PPSは、耐熱性、耐油性、低吸水性に優れているので好ましい。樹脂材に添加するエラストマーは、例えば、熱可塑性エラストマーである。 Polyamide (PA) or super engineering plastic can be adopted as the resin material as the base of the resin composition. As the polyamide, polyamide 66 (PA66), polyamide 46 (PA46), polynonamethylene terephthalamide (PA9T) and the like can be used. Further, as the super engineering plastic, polyphenylene sulfide (PPS) can be adopted. When PPS is used as the base resin material of the resin composition forming the resin cage 1, PPS is preferable because it is excellent in heat resistance, oil resistance, and low water absorption. The elastomer added to the resin material is, for example, a thermoplastic elastomer.

樹脂材に添加する繊維強化材としては、ガラス繊維、カーボン繊維、アラミド繊維等を採用することができる。繊維強化材としてガラス繊維を採用する場合、繊維強化材に占めるガラス繊維の含有率は、10~50重量%(好ましくは20~40重量%、より好ましくは25~35重量%)とすることができる。なお、樹脂材、エラストマー、繊維強化材の種類の組み合わせは適宜自由に選択可能である。 As the fiber reinforcing material added to the resin material, glass fiber, carbon fiber, aramid fiber and the like can be adopted. When glass fiber is used as the fiber reinforcing material, the content of the glass fiber in the fiber reinforcing material may be 10 to 50% by weight (preferably 20 to 40% by weight, more preferably 25 to 35% by weight). can. The combination of types of resin material, elastomer, and fiber reinforced material can be freely selected as appropriate.

小径側リム部14は、柱部15との接続位置からピッチ円すいと交差して保持器径方向内方に延びる内向きのフランジ形状とされている。ピッチ円すいは、円すいころ6が外輪3と内輪5の間を自転しながら公転するときの円すいころ6の自転軸の通過する軌跡からなる仮想の円すい面である。 The small diameter side rim portion 14 has an inward flange shape that intersects the pitch cone from the connection position with the pillar portion 15 and extends inward in the radial direction of the cage. The pitch cone is a virtual cone surface composed of a locus through which the rotation axis of the tapered roller 6 passes when the tapered roller 6 revolves while rotating between the outer ring 3 and the inner ring 5.

図2に示すように、大径側リム部13は、大径側ポケット面17と、大径側ポケット面17の保持器径方向内端から、円すいころ6の大端面11から遠ざかる方向に延びる大径側リム内周面23と、大径側ポケット面17と大径側リム内周面23との間にまたがって開口する保油凹部24とを有する。大径側リム内周面23は、大径側リム部13の表面のうち、保持器径方向内側を向く面である。大径側リム内周面23は、大鍔8の外周面と保持器径方向に対向している。 As shown in FIG. 2, the large-diameter side rim portion 13 extends from the large-diameter side pocket surface 17 and the inner end in the cage radial direction of the large-diameter side pocket surface 17 in a direction away from the large end surface 11 of the cone 6. It has a large-diameter side rim inner peripheral surface 23 and an oil-retaining recess 24 that opens across between the large-diameter side pocket surface 17 and the large-diameter side rim inner peripheral surface 23. The large-diameter side rim inner peripheral surface 23 is a surface of the large-diameter side rim portion 13 facing inward in the radial direction of the cage. The large diameter side rim inner peripheral surface 23 faces the outer peripheral surface of the large collar 8 in the radial direction of the cage.

大径側リム内周面23は、円すいころ6の大端面11から保持器軸方向に遠ざかるにつれて内径が次第に大きくなるテーパ状に傾斜して形成されている。大径側リム内周面23の保持器軸方向に対する傾斜角度θは、0°<θ≦10°(少なくとも0°<θ≦20°)の範囲に設定されている。大径側リム内周面23は、保持器周方向に直交する断面において直線状に延びる円すい面である。大径側リム内周面23の円すいころ6の大端面11に近い側の端部は、柱部15の三角凹部20の保持器周方向内側の一辺の大径側リム部13に近い側の端部と、保持器径方向に揃った位置にある。 The large-diameter side rim inner peripheral surface 23 is formed so as to be inclined in a tapered shape in which the inner diameter gradually increases as the distance from the large end surface 11 of the tapered roller 6 in the cage axial direction increases. The inclination angle θ of the large diameter side rim inner peripheral surface 23 with respect to the cage axial direction is set in the range of 0 ° <θ≤10 ° (at least 0 ° <θ≤20 °). The large-diameter side rim inner peripheral surface 23 is a conical surface extending linearly in a cross section orthogonal to the cage peripheral direction. The end of the tapered roller 6 on the inner peripheral surface of the large diameter side rim 23 on the side close to the large end surface 11 is the side close to the large diameter side rim portion 13 on one side of the triangular recess 20 of the pillar portion 15 on the inner side in the circumferential direction. It is in a position aligned with the end in the radial direction of the cage.

保油凹部24は、図2に示すように、保持器周方向に直交する断面において、保油凹部24の内面が、大径側ポケット面17の保持器径方向の中間位置と、大径側リム内周面23の保持器軸方向の中間位置との間を折れ曲がって接続する断面L字状を呈するように形成されている。保油凹部24の内面は、保持器径方向内側を向く内底面25と、内底面25の、保持器軸方向に円すいころ6の大端面11から遠い側の端部から保持器径方向内方に立ち上がって大径側リム内周面23に至る内壁面26とを有する。内底面25は、図では保持器軸方向と平行に延びているが、保持器軸方向に対して10°以下の傾斜角をもって傾斜させてもよい。内壁面26は、保持器径方向と平行に延びている。 As shown in FIG. 2, the oil-retaining recess 24 has an inner surface of the oil-retaining recess 24 at an intermediate position in the cage radial direction of the large-diameter side pocket surface 17 and a large-diameter side in a cross section orthogonal to the circumferential direction of the cage. The inner peripheral surface of the rim 23 is formed so as to have an L-shaped cross section that is bent and connected to the intermediate position in the axial direction of the cage. The inner surface of the oil retaining recess 24 is inward in the radial direction of the cage from the inner bottom surface 25 facing inward in the radial direction of the cage and the end of the inner bottom surface 25 on the side far from the large end surface 11 of the tapered rollers 6 in the axial direction of the cage. It has an inner wall surface 26 that stands up to reach the inner peripheral surface 23 of the large diameter side rim. Although the inner bottom surface 25 extends parallel to the cage axial direction in the figure, it may be inclined with an inclination angle of 10 ° or less with respect to the cage axial direction. The inner wall surface 26 extends parallel to the radial direction of the cage.

図3に示すように、保油凹部24は、1つのポケット16につき、保持器周方向に離れて2つずつ設けられている。この保油凹部24内に潤滑油を受け入れたとき、潤滑油の表面張力によって、保油凹部24内の潤滑油には、重力等の外力が作用しても保油凹部24内にとどまろうとする力(以下保持力F1と称する)が作用する。その保持力F1が、潤滑油に作用する重力F2よりも大きい場合に、保油凹部24内に潤滑油が効果的に保持される。保持力F1は、以下の計算式により算出される。
F1=γ×L×cosθ
ここで、Lは、ぬれぶち長さ(潤滑油に接している保油凹部24の内面の総長さ)、θは、樹脂保持器1を構成する樹脂組成物に対する潤滑油の接触角である。
一方、潤滑油に作用する重力F2は、以下の計算式により算出される。
F2=g×ρ×V
ここで、gは、重力加速度(自由落下の標準加速度)であり、ρは、潤滑油の密度であり、Vは、潤滑油の体積である。
例えば、潤滑油の表面張力γ=30(mN/m)、接触角θ=18.5(°)、ぬれぶち長さL=2.8×10-3(m)、潤滑油密度ρ=0.850(g/cm)、潤滑油体積V=0.49(mm)である場合、F1=8.0×10-5Nとなる。このとき、潤滑油に作用する重力F2は、F2=4.0×10-6Nとなる。このため、F1≧F2となり、保油凹部24内の潤滑油は、表面張力によって保油凹部24内に保持される。保油凹部24は、保油凹部24の1つあたりの容積が3.00(mm)以下となるように形成することができる。
As shown in FIG. 3, two oil retention recesses 24 are provided for each pocket 16 apart from each other in the circumferential direction of the cage. When the lubricating oil is received in the oil-retaining recess 24, the surface tension of the lubricating oil causes the lubricating oil in the oil-retaining recess 24 to stay in the oil-retaining recess 24 even if an external force such as gravity acts on the lubricating oil. A force (hereinafter referred to as a holding force F1) acts. When the holding force F1 is larger than the gravity F2 acting on the lubricating oil, the lubricating oil is effectively held in the oil holding recess 24. The holding force F1 is calculated by the following formula.
F1 = γ × L × cosθ
Here, L is the wettling length (total length of the inner surface of the oil retaining recess 24 in contact with the lubricating oil), and θ is the contact angle of the lubricating oil with respect to the resin composition constituting the resin cage 1.
On the other hand, the gravity F2 acting on the lubricating oil is calculated by the following formula.
F2 = g × ρ × V
Here, g is the gravitational acceleration (standard acceleration of free fall), ρ is the density of the lubricating oil, and V is the volume of the lubricating oil.
For example, the surface tension of the lubricating oil γ = 30 (mN / m), the contact angle θ = 18.5 (°), the wettling length L = 2.8 × 10 -3 (m), and the lubricating oil density ρ = 0. When .850 (g / cm 3 ) and the lubricating oil volume V = 0.49 (mm 3 ), F1 = 8.0 × 10-5 N. At this time, the gravity F2 acting on the lubricating oil is F2 = 4.0 × 10-6N . Therefore, F1 ≧ F2, and the lubricating oil in the oil-retaining recess 24 is held in the oil-retaining recess 24 by surface tension. The oil-retaining recess 24 can be formed so that the volume of each of the oil-retaining recesses 24 is 3.00 (mm 3 ) or less.

図4に示すように、2つの保油凹部24は、いずれも、大径側ポケット面17の、円すいころ6の大端面11と対向する領域(図に鎖線で示す円すいころ6の大端面11よりも内側の領域)から外側にはみ出ないように円すいころ6の大端面11と対向する領域内に収まって配置されている。ここで、大端面11は、円すいころ6の大径側の端部外周の面取り部27(図2参照)を含む面である。 As shown in FIG. 4, both of the two oil retention recesses 24 are regions of the large diameter side pocket surface 17 facing the large end surface 11 of the tapered roller 6 (the large end surface 11 of the tapered roller 6 shown by the chain line in the figure). The tapered roller 6 is arranged so as to be contained in the region facing the large end surface 11 of the tapered roller 6 so as not to protrude outward from the region inside the roller. Here, the large end surface 11 is a surface including a chamfered portion 27 (see FIG. 2) on the outer periphery of the end portion on the large diameter side of the tapered roller 6.

また、2つの保油凹部24は、2つの保油凹部24の間に円形凹部12を挟むように、円形凹部12に対して保持器周方向の両側に配置されている。円形凹部12は、大端面11の環状の平面状部分から内径側に向かって窪む部分(円形凹部12の周縁に沿って形成される面取り状の部分を含む)の全体である。 Further, the two oil-retaining recesses 24 are arranged on both sides of the circular recess 12 in the circumferential direction of the cage so as to sandwich the circular recess 12 between the two oil-retaining recesses 24. The circular recess 12 is the entire portion (including a chamfered portion formed along the peripheral edge of the circular recess 12) recessed from the annular planar portion of the large end surface 11 toward the inner diameter side.

保油凹部24の大径側ポケット面17側の開口のうち、各円すいころ6の大端面11のうちの円形凹部12を除いた環状部分(図に鎖線で示す外側の円よりも内側かつ内側の円よりも外側の部分)と対向する開口面積が、保油凹部24の大径側ポケット面17側の開口面積の50%以上(好ましくは60%以上、より好ましくは80%以上。図では100%)となっている。図では、2つの保油凹部24は、大径側ポケット面17の、円形凹部12と対向する領域(図に鎖線で示す内側の円の部分)内に入り込む部分が存在しないように配置されている。 Of the openings on the large-diameter side pocket surface 17 side of the oil-retaining recess 24, the annular portion excluding the circular recess 12 of the large end surface 11 of each conical roller 6 (inside and inside of the outer circle shown by the chain line in the figure). The opening area facing the circle (the portion outside the circle) is 50% or more (preferably 60% or more, more preferably 80% or more) of the opening area on the large diameter side pocket surface 17 side of the oil retaining recess 24. 100%). In the figure, the two oil-retaining recesses 24 are arranged so that there is no portion of the large-diameter side pocket surface 17 that enters the region facing the circular recess 12 (the part of the inner circle shown by the chain line in the figure). There is.

円形凹部12を挟む保持器周方向の両側の2つの保油凹部24は、それぞれ、図4に示すように、保持器軸方向に見て、保油凹部24の隣り合う内面同士が交わる隅角部28を2つ以上(図では2つ)有する多角形状(図では四角形状)に形成されている。 As shown in FIG. 4, the two oil-retaining recesses 24 on both sides in the circumferential direction of the cage that sandwich the circular recess 12 are the corner angles where the adjacent inner surfaces of the oil-retaining recesses 24 intersect each other when viewed in the cage axial direction. It is formed in a polygonal shape (square shape in the figure) having two or more portions 28 (two in the figure).

図7、図8に示すように、樹脂保持器1は、保持器軸方向に分離できるオス型21とメス型22とを用いた樹脂成形によって製造することができる。オス型21は、樹脂保持器1の柱部15の保持器径方向内側を向く面を成形するテーパ状のコア29をもつ金型であり、メス型22は、樹脂保持器1の柱部15の保持器径方向外側を向く面を成形するテーパ状のキャビティ30をもつ金型である。ここで、図1に示す樹脂保持器1の小径側ポケット面18ところ案内面19は、オス型21で成形され、図2に示す大径側リム内周面23も、オス型21で成形される。一方、図1に示す樹脂保持器1の大径側ポケット面17と三角凹部20は、メス型22で成形される。 As shown in FIGS. 7 and 8, the resin cage 1 can be manufactured by resin molding using a male mold 21 and a female mold 22 that can be separated in the axial direction of the cage. The male mold 21 is a mold having a tapered core 29 that forms a surface of the pillar portion 15 of the resin cage 1 that faces inward in the radial direction, and the female mold 22 is a pillar portion 15 of the resin cage 1. A mold having a tapered cavity 30 for forming a surface facing outward in the radial direction of the cage. Here, the small diameter side pocket surface 18 and the guide surface 19 of the resin cage 1 shown in FIG. 1 are molded by the male mold 21, and the large diameter side rim inner peripheral surface 23 shown in FIG. 2 is also molded by the male mold 21. To. On the other hand, the large-diameter side pocket surface 17 and the triangular recess 20 of the resin cage 1 shown in FIG. 1 are formed by a female mold 22.

近年、潤滑油の攪拌抵抗により発生するエネルギー損失を抑えるため、自動車のトランスミッションやディファレンシャル機構において低粘度の潤滑油を使用したり、潤滑油の量を少なくしたりする傾向にある。そのため、自動車のトランスミッションやディファレンシャル機構に円すいころ軸受を使用する場合、円すいころ軸受が長時間にわたって停止したときに、円すいころ軸受に残存する潤滑油の量が過少となりやすく、その後、円すいころ軸受が始動するときに、図1に示す円すいころ6の大端面11と内輪5の大鍔8との間が急昇温するおそれがある。 In recent years, in order to suppress energy loss caused by the stirring resistance of lubricating oil, there is a tendency to use low-viscosity lubricating oil or reduce the amount of lubricating oil in transmissions and differential mechanisms of automobiles. Therefore, when tapered roller bearings are used in automobile transmissions and differential mechanisms, the amount of lubricating oil remaining in the tapered roller bearings tends to be too small when the tapered roller bearings stop for a long period of time. At the time of starting, there is a possibility that the temperature between the large end surface 11 of the tapered roller 6 and the large bearing 8 of the inner ring 5 shown in FIG. 1 rises sharply.

この問題に対し、この実施形態の円すいころ軸受は、円すいころ軸受が回転しているときに、軸受の内部を流れる潤滑油の一部を、樹脂保持器1の大径側リム部13に形成した保油凹部24に溜め、その後、軸受がいったん停止し、ふたたび軸受が回転を開始したときは、保油凹部24から流出する潤滑油で、円すいころ6の大端面11と内輪5の大鍔8との間を潤滑することができる。そのため、円すいころ軸受が始動するときに、円すいころ6の大端面11と内輪5の大鍔8の間に急昇温が生じにくい。 In response to this problem, in the tapered roller bearing of this embodiment, when the tapered roller bearing is rotating, a part of the lubricating oil flowing inside the bearing is formed on the large diameter side rim portion 13 of the resin cage 1. When the bearing is temporarily stopped and the bearing starts to rotate again, the lubricating oil that flows out from the oil-retaining recess 24 is used to supply the large end surface 11 of the tapered roller 6 and the large flange of the inner ring 5. It is possible to lubricate between the eight. Therefore, when the tapered roller bearing is started, a rapid temperature rise is unlikely to occur between the large end surface 11 of the tapered roller 6 and the large flange 8 of the inner ring 5.

また、樹脂保持器1は、大径側リム内周面23が、円すいころ6の大端面11から保持器軸方向に遠ざかるにつれて内径が次第に大きくなるテーパ状に傾斜して形成されているので、図7、図8に示すように、メス型22とオス型21とを用いて樹脂保持器1を樹脂成形するときに、樹脂保持器1からオス型21が離型しやすく、成形性に優れている。 Further, since the resin cage 1 is formed so that the inner peripheral surface 23 of the large diameter side rim is inclined in a tapered shape in which the inner diameter gradually increases as the inner peripheral surface 23 of the conical roller 6 moves away from the large end surface 11 of the cone 6 in the cage axial direction. As shown in FIGS. 7 and 8, when the resin cage 1 is resin-molded using the female mold 22 and the male mold 21, the male mold 21 is easily released from the resin cage 1 and has excellent moldability. ing.

また、この樹脂保持器1は、図2に示すように、大径側リム内周面23の保持器軸方向に対する傾斜角度θを10°以下(少なくとも20°以下)に設定しているので、図7、図8に示すように、メス型22とオス型21とを用いて樹脂保持器1を樹脂成形し、樹脂保持器1からオス型21とメス型22を離型するときに、樹脂保持器1がメス型22に張り付く事態を防止することが可能である。 Further, as shown in FIG. 2, in this resin cage 1, the inclination angle θ of the large diameter side rim inner peripheral surface 23 with respect to the cage axial direction is set to 10 ° or less (at least 20 ° or less). As shown in FIGS. 7 and 8, when the resin cage 1 is resin-molded using the female mold 22 and the male mold 21, and the male mold 21 and the female mold 22 are separated from the resin cage 1, the resin is formed. It is possible to prevent the cage 1 from sticking to the female mold 22.

また、この樹脂保持器1は、図2に示すように、保持器周方向に直交する断面において断面L字状を呈するように保油凹部24を形成し、保油凹部24が、保持器軸方向に非貫通の構成となっているので、軸受回転中のポンプ作用により軸受の内部を小径側から大径側に流れる潤滑油を、樹脂保持器1の大径側リム部13に形成した保油凹部24に確実に受け止めて溜めることが可能である。そのため、円すいころ軸受が始動するときに、円すいころ6の大端面11と内輪5の大鍔8の間を効果的に潤滑することができる。 Further, as shown in FIG. 2, the resin cage 1 forms an oil-retaining recess 24 so as to have an L-shaped cross section in a cross section orthogonal to the circumferential direction of the cage, and the oil-retaining recess 24 is a cage shaft. Since the structure is non-penetrating in the direction, the lubricating oil that flows from the small diameter side to the large diameter side inside the bearing due to the pumping action during bearing rotation is formed on the large diameter side rim portion 13 of the resin cage 1. It is possible to reliably receive and store the oil in the oil recess 24. Therefore, when the tapered roller bearing is started, it is possible to effectively lubricate between the large end surface 11 of the tapered roller 6 and the large flange 8 of the inner ring 5.

また、この樹脂保持器1は、樹脂材にエラストマーを添加した樹脂組成物で形成しているので、樹脂保持器1の柔軟性が高い。そのため、メス型22とオス型21を用いて樹脂保持器1を樹脂成形し、樹脂保持器1からオス型21とメス型22を離型するときに、円滑に離型することができる。 Further, since the resin cage 1 is formed of a resin composition obtained by adding an elastomer to a resin material, the resin cage 1 has high flexibility. Therefore, when the resin cage 1 is resin-molded using the female mold 22 and the male mold 21, and the male mold 21 and the female mold 22 are released from the resin cage 1, the mold can be smoothly released.

さらに、この樹脂保持器1は、樹脂材にさらに繊維強化材を添加しているので、樹脂材にエラストマーを添加することによる樹脂保持器1の強度低下を、繊維強化材で補うことが可能である。そのため、樹脂保持器1の成形性および組立性と樹脂保持器1の強度とを実現することが可能である。 Further, since the resin cage 1 further adds a fiber reinforcing material to the resin material, it is possible to compensate for the decrease in strength of the resin cage 1 due to the addition of the elastomer to the resin material with the fiber reinforcing material. be. Therefore, it is possible to realize the moldability and assembling property of the resin cage 1 and the strength of the resin cage 1.

また、上記の円すいころ軸受は、図4に示すように、大径側ポケット面17の、円すいころ6の大端面11と対向する領域から外側にはみ出ないように円すいころ6の大端面11と対向する領域内に収まって保油凹部24を配置しているので、保油凹部24に溜まった潤滑油が、円すいころ6の大端面11よりも外側から落下して流失するのを防止することができる。そのため、円すいころ6の大端面11と大径側リム部13の保油凹部24との間に潤滑油を効果的に保持することが可能である。 Further, as shown in FIG. 4, the tapered roller bearing has the large end surface 11 of the tapered roller 6 so as not to protrude outward from the region of the large diameter side pocket surface 17 facing the large end surface 11 of the tapered roller 6. Since the oil-retaining recess 24 is arranged so as to fit in the facing region, it is necessary to prevent the lubricating oil collected in the oil-retaining recess 24 from falling from the outside of the large end surface 11 of the tapered roller 6 and being washed away. Can be done. Therefore, it is possible to effectively hold the lubricating oil between the large end surface 11 of the tapered roller 6 and the oil retaining recess 24 of the large diameter side rim portion 13.

また、上記の円すいころ軸受は、図4に示すように、1つのポケット16につき、円形凹部12を挟む保持器周方向の両側に保油凹部24を2つ設けているので、保油凹部24に溜まった潤滑油が、大径側リム部13の大径側ポケット面17と円すいころ6の大端面11の円形凹部12との間から落下して流失するのを防止することができる。そのため、円すいころ6の大端面11と大径側リム部13の保油凹部24との間に潤滑油を効果的に保持することが可能である。 Further, as shown in FIG. 4, the tapered roller bearing is provided with two oil-retaining recesses 24 on both sides in the circumferential direction of the cage sandwiching the circular recess 12 for each pocket 16, so that the oil-retaining recess 24 is provided. It is possible to prevent the lubricating oil accumulated in the tapered roller 6 from falling from between the large diameter side pocket surface 17 of the large diameter side rim portion 13 and the circular recess 12 of the large end surface 11 of the tapered roller 6 and being washed away. Therefore, it is possible to effectively hold the lubricating oil between the large end surface 11 of the tapered roller 6 and the oil retaining recess 24 of the large diameter side rim portion 13.

また、上記の円すいころ軸受は、図4に示すように、保油凹部24の大径側ポケット面17側の開口のうち、各円すいころ6の大端面11のうちの円形凹部12を除いた環状部分と対向する開口面積を、保油凹部24の大径側ポケット面17側の開口面積の50%以上(好ましくは60%以上、より好ましくは80%以上。図4では100%)としているので、保油凹部24に溜まった潤滑油が、大径側リム部13の大径側ポケット面17と円すいころ6の大端面11の円形凹部12との間から落下して流失するのを効果的に防止することができる。 Further, in the tapered roller bearing, as shown in FIG. 4, the circular recess 12 in the large end surface 11 of each tapered roller 6 is removed from the opening on the large diameter side pocket surface 17 side of the oil retaining recess 24. The opening area facing the annular portion is 50% or more (preferably 60% or more, more preferably 80% or more, 100% in FIG. 4) of the opening area on the large diameter side pocket surface 17 side of the oil retaining recess 24. Therefore, it is effective that the lubricating oil accumulated in the oil-retaining recess 24 falls from between the large-diameter side pocket surface 17 of the large-diameter side rim portion 13 and the circular recess 12 of the large end surface 11 of the tapered roller 6 and is washed away. Can be prevented.

また、上記の円すいころ軸受は、図6に示すように、円形凹部12を挟む保持器周方向の両側の2つの保油凹部24が、それぞれ、保持器軸方向に見て、保油凹部24の隣り合う内面同士が交わる隅角部28を2つ以上有する多角形状に形成されているので、保油凹部24への潤滑油の保持力が高いものとなっている。 Further, in the tapered roller bearing, as shown in FIG. 6, the two oil-retaining recesses 24 on both sides in the circumferential direction of the cage sandwiching the circular recess 12 are the oil-retaining recesses 24, respectively, when viewed in the axial direction of the cage. Since it is formed in a polygonal shape having two or more corner portions 28 where the adjacent inner surfaces of the above intersect with each other, the holding power of the lubricating oil in the oil retaining recess 24 is high.

すなわち、保油凹部24の隅角部28では、潤滑油が保油凹部24の隣り合う内面のそれぞれに接触するので、潤滑油の表面張力によって、潤滑油が保油凹部24内に保持されやすくなる。そのため、図6に示すように、隅角部28を2つ以上有する多角形状の保油凹部24を採用すると、軸受停止中に、保油凹部24内の潤滑油がその自重によって保油凹部から流出するのを抑制し、軸受が長期にわたって停止したときにも、確実に潤滑油を保油凹部24内に保つことができる。その結果、円すいころ軸受が始動するときに、円すいころ6の大端面11と内輪5の大鍔8の間を確実に潤滑することが可能となる。例えば、図5に示すように、1つのポケット16につき1つの保油凹部24しか無ければ、1つのポケット16につき隅角部28が2つしかないのに対し、図6に示すように、1つのポケット16につき2つの保油凹部24があると、1つのポケット16につき4つの隅角部28を確保することができるので、1つのポケット16あたりの保油凹部24に保持する潤滑油の総量を大きくすることが可能となる。 That is, in the corner portion 28 of the oil-retaining recess 24, the lubricating oil comes into contact with each of the adjacent inner surfaces of the oil-retaining recess 24, so that the lubricating oil is easily held in the oil-retaining recess 24 due to the surface tension of the lubricating oil. Become. Therefore, as shown in FIG. 6, when the polygonal oil-retaining recess 24 having two or more corner portions 28 is adopted, the lubricating oil in the oil-retaining recess 24 is removed from the oil-retaining recess by its own weight while the bearing is stopped. It is possible to suppress the outflow and surely keep the lubricating oil in the oil retaining recess 24 even when the bearing is stopped for a long period of time. As a result, when the tapered roller bearing is started, it is possible to reliably lubricate between the large end surface 11 of the tapered roller 6 and the large flange 8 of the inner ring 5. For example, as shown in FIG. 5, if there is only one oil retaining recess 24 per pocket 16, there are only two corner portions 28 per pocket 16, whereas as shown in FIG. 6, 1 If there are two oil-retaining recesses 24 per pocket 16, four corners 28 can be secured for each pocket 16, so that the total amount of lubricating oil held in the oil-retaining recesses 24 per pocket 16. Can be increased.

図9に第2実施形態の樹脂保持器1を示す。第1実施形態に比べて凸部31が追加されている点のみが異なり、その他の構成は第1実施形態と同一である。そのため、第1実施形態に対応する部分は同一の符号を付して説明を省略する。 FIG. 9 shows the resin cage 1 of the second embodiment. The only difference is that the convex portion 31 is added as compared with the first embodiment, and the other configurations are the same as those of the first embodiment. Therefore, the parts corresponding to the first embodiment are designated by the same reference numerals and the description thereof will be omitted.

大径側リム内周面23には、保油凹部24の内面が大径側リム内周面23に接続する位置に対して、円すいころ6の大端面11から遠い側に、保持器周方向に全周にわたって連続して延びる凸部31が形成されている。 On the inner peripheral surface of the large-diameter rim 23, the inner surface of the oil-retaining recess 24 is located far from the large end surface 11 of the tapered roller 6 with respect to the position where the inner surface of the oil-retaining recess 24 is connected to the inner peripheral surface of the large-diameter rim. A convex portion 31 extending continuously over the entire circumference is formed.

凸部31の円すいころ6の大端面11に近い側の根元に対する凸部31の保持器径方向の高さhは、1.0mm以下(少なくとも2.0mm以下)に設定されている。 The height h in the cage radial direction of the convex portion 31 with respect to the root of the tapered roller 6 on the side close to the large end surface 11 of the convex portion 31 is set to 1.0 mm or less (at least 2.0 mm or less).

凸部31は、保持器周方向に直交する断面形状が円弧状となるように形成されている。 The convex portion 31 is formed so that the cross-sectional shape orthogonal to the circumferential direction of the cage is an arc shape.

この樹脂保持器1は、図11、図12に示すように、メス型22とオス型21を用いて樹脂保持器1を樹脂成形し、樹脂保持器1からオス型21とメス型22を離型するときに、オス型21が大径側リム内周面23の凸部31に引っ掛かり、樹脂保持器1を保持器軸方向に引っ張るので、樹脂保持器1がメス型22に張り付く事態を防止することができる。なお、図12に示す樹脂保持器1は、オス型21に組み込んだ図示しない押出しピンを用いてオス型21から離型される。 In this resin cage 1, as shown in FIGS. 11 and 12, the resin cage 1 is resin-molded using the female mold 22 and the male mold 21, and the male mold 21 and the female mold 22 are separated from the resin cage 1. When molding, the male mold 21 is caught on the convex portion 31 of the inner peripheral surface 23 of the large diameter side rim and pulls the resin cage 1 in the cage axial direction, so that the situation where the resin cage 1 sticks to the female mold 22 is prevented. can do. The resin cage 1 shown in FIG. 12 is released from the male mold 21 by using an extrusion pin (not shown) incorporated in the male mold 21.

また、この樹脂保持器1は、凸部31は、保油凹部24の内面が大径側リム内周面23に接続する位置に対して、円すいころ6の大端面11から遠い側に位置し、かつ、保持器周方向に全周にわたって連続して延びているので、軸受回転中のポンプ作用により軸受の内部を小径側から大径側に流れる潤滑油を保油凹部24に受け入れる際に、保油凹部24から溢れ出た潤滑油を凸部31で堰き止め、大径側リム内周面23に保持することができる。そのため、円すいころ軸受が始動するときに、円すいころ6の大端面11と内輪5の大鍔8の間を特に効果的に潤滑することが可能である。 Further, in this resin cage 1, the convex portion 31 is located on the side far from the large end surface 11 of the conical roller 6 with respect to the position where the inner surface of the oil retaining recess 24 is connected to the inner peripheral surface 23 of the large diameter side rim. In addition, since it extends continuously over the entire circumference in the circumferential direction of the cage, when the lubricating oil flowing from the small diameter side to the large diameter side is received in the oil retaining recess 24 by the pumping action during bearing rotation, The lubricating oil overflowing from the oil retention recess 24 can be blocked by the convex portion 31 and held on the inner peripheral surface 23 of the large diameter side rim. Therefore, when the tapered roller bearing is started, it is possible to particularly effectively lubricate between the large end surface 11 of the tapered roller 6 and the large flange 8 of the inner ring 5.

また、この樹脂保持器1は、凸部31の保持器径方向の高さhを1.0mm以下に設定しているので、図11、図12に示すように、メス型22とオス型21とを用いて樹脂保持器1を樹脂成形するときに、オス型21を樹脂保持器1から確実に離型させることが可能である。 Further, since the height h of the convex portion 31 in the cage radial direction is set to 1.0 mm or less in this resin cage 1, the female mold 22 and the male mold 21 are set as shown in FIGS. 11 and 12. When the resin cage 1 is resin-molded using the above, the male mold 21 can be reliably released from the resin cage 1.

凸部31は、図10(a)に示すように、断面形状が長方形状のものや、図10(b)に示すように、断面形状が台形状のものを採用してもよいが、図9に示すように、断面形状が円弧状のものを採用すると、図11、図12に示すように、メス型22とオス型21とを用いて樹脂保持器1を樹脂成形するときに、オス型21を樹脂保持器1から円滑に離型させることが可能である。 The convex portion 31 may have a rectangular cross-sectional shape as shown in FIG. 10 (a) or a trapezoidal cross-sectional shape as shown in FIG. 10 (b). As shown in FIG. 9, when an arcuate cross-sectional shape is adopted, as shown in FIGS. 11 and 12, when the resin cage 1 is resin-molded using the female mold 22 and the male mold 21, the male mold 1 is formed. The mold 21 can be smoothly separated from the resin cage 1.

保油凹部24を1つのポケット16につき1つ設ける場合と比較して、上記実施形態のように、保油凹部24を1つのポケット16につき2つ設けた場合の方が、効果的に潤滑油を保持することができることを確認するため、以下の解析を行なった。 Compared with the case where one oil-retaining recess 24 is provided for each pocket 16, it is more effective to provide two oil-retaining recesses 24 for each pocket 16 as in the above embodiment. The following analysis was performed to confirm that it was possible to retain.

<解析条件>
混相流れ(VOF)による非定常流体解析
軸受サイズ:φ34mm×φ62mm×16mm
軸受回転数:6000rpm
温度:120℃一定
潤滑油:ATF(120℃での動粘度が3.90mm/秒のもの)
流入条件:油供給量:100mL/分(外輪小径側端面の側から油が流入)
外輪小径側端面から9.6mm~49.6mmが油で満たされている。
流出条件:圧力出口
初期条件:空気、0m/s、0MPa(ゲージ圧)
<Analysis conditions>
Unsteady fluid analysis by multiphase flow (VOF) Bearing size: φ34 mm × φ62 mm × 16 mm
Bearing rotation speed: 6000 rpm
Temperature: 120 ° C constant Lubricating oil: ATF (kinematic viscosity at 120 ° C is 3.90 mm 2 / sec)
Inflow condition: Oil supply amount: 100 mL / min (oil flows in from the side of the outer ring small diameter side end face)
9.6 mm to 49.6 mm from the end face on the small diameter side of the outer ring is filled with oil.
Outflow condition: Pressure Outlet Initial condition: Air, 0m / s, 0MPa (gauge pressure)

<解析内容>
1.軸受を回転させ潤滑油を流入させる。
2.回転を開始してから0.5秒後、軸受の回転を停止させ、潤滑油の流動がなくなる定常状態まで経過させる。
3.潤滑油の流動が完成に停止した定常状態において、保油凹部の残存油量を確認する(2.5秒後)。
<Analysis content>
1. 1. Rotate the bearing to allow the lubricating oil to flow in.
2. 2. After 0.5 seconds from the start of rotation, the rotation of the bearing is stopped, and the state is allowed to reach a steady state where the flow of lubricating oil disappears.
3. 3. In a steady state where the flow of lubricating oil has stopped to complete, check the amount of residual oil in the oil retention recess (after 2.5 seconds).

<解析結果>
図5に示すように保油凹部24を1つのポケット16につき1つ設けた場合の解析結果を図13に示し、図6に示すように保油凹部24を1つのポケット16につき2つ設けた場合の解析結果を図14に示す。これらの解析結果から、潤滑油の流動がなくなる定常状態では、保油凹部24の隅角部28に潤滑油が多く残存することがわかる。また、保油凹部24を1つのポケット16につき2つ設けた場合、図14に示す解析結果において、2つの保油凹部の残存油量の合計は0.248mmとなった。この残存油量は、保油凹部24を1つのポケット16につき1つ設けた場合の図13に示す解析結果の残存油量のおよそ2倍であった。これらの解析結果より、保油凹部24を1つのポケット16につき1つ設ける場合と比較して、上記実施形態のように、保油凹部24を1つのポケット16につき2つ設けた場合の方が、保油凹部24の隅角部28の数が多いため、1つのポケット16あたりの保油凹部24に効果的に潤滑油を保持することができることを確認することができる。
<Analysis result>
FIG. 13 shows the analysis result when one oil retention recess 24 is provided for each pocket 16 as shown in FIG. 5, and two oil retention recesses 24 are provided for each pocket 16 as shown in FIG. The analysis result of the case is shown in FIG. From these analysis results, it can be seen that a large amount of lubricating oil remains in the corner portion 28 of the oil retaining recess 24 in the steady state where the flow of the lubricating oil disappears. Further, when two oil retention recesses 24 were provided for one pocket 16, the total amount of residual oil in the two oil retention recesses was 0.248 mm 3 in the analysis result shown in FIG. The amount of residual oil was approximately twice the amount of residual oil in the analysis result shown in FIG. 13 when one oil retention recess 24 was provided for each pocket 16. From these analysis results, it is better to provide two oil retention recesses 24 per pocket 16 as in the above embodiment, as compared with the case where one oil retention recess 24 is provided per pocket 16. Since the number of corner portions 28 of the oil retention recess 24 is large, it can be confirmed that the lubricating oil can be effectively held in the oil retention recess 24 per pocket 16.

今回開示された実施の形態はすべての点で例示であって制限的なものではないと考えられるべきである。本発明の範囲は上記した説明ではなくて特許請求の範囲によって示され、特許請求の範囲と均等の意味および範囲内でのすべての変更が含まれることが意図される。 It should be considered that the embodiments disclosed this time are exemplary in all respects and not restrictive. The scope of the present invention is shown by the scope of claims rather than the above description, and is intended to include all modifications within the meaning and scope equivalent to the scope of claims.

1 円すいころ軸受用樹脂製保持器
2 外輪軌道面
3 外輪
4 内輪軌道面
5 内輪
6 円すいころ
8 大鍔
10 小端面
11 大端面
12 円形凹部
13 大径側リム部
14 小径側リム部
15 柱部
16 ポケット
17 大径側ポケット面
23 大径側リム内周面
24 保油凹部
28 隅角部
31 凸部
θ 傾斜角度
h 高さ
1 Tapered roller bearing resin cage 2 Outer ring raceway surface 3 Outer ring 4 Inner ring raceway surface 5 Inner ring 6 Tapered roller 8 Large collar 10 Small end surface 11 Large end surface 12 Circular recess 13 Large diameter side rim part 14 Small diameter side rim part 15 Pillar part 16 Pocket 17 Large-diameter side pocket surface 23 Large-diameter side rim inner peripheral surface 24 Oil-retaining recess 28 Corner corner 31 Convex portion θ Inclined angle h Height

Claims (13)

保持器周方向に間隔をおいて配置される複数の円すいころ(6)の大端面(11)に沿って保持器周方向に延びる大径側リム部(13)と、
前記複数の円すいころ(6)の小端面(10)に沿って保持器周方向に延びる小径側リム部(14)と、
保持器周方向に隣り合う前記円すいころ(6)の間を通って前記大径側リム部(13)と前記小径側リム部(14)を連結する複数の柱部(15)とを有し、
前記大径側リム部(13)と前記小径側リム部(14)と前記複数の柱部(15)は、前記複数の円すいころ(6)をそれぞれ収容する複数のポケット(16)を区画し、
前記大径側リム部(13)と前記小径側リム部(14)と前記複数の柱部(15)が樹脂組成物で一体に成形され、
前記大径側リム部(13)は、前記各円すいころ(6)の大端面(11)に対向する大径側ポケット面(17)と、前記大径側ポケット面(17)の保持器径方向内端から、前記円すいころ(6)の大端面(11)から遠ざかる方向に延び、保持器径方向内側を向く大径側リム内周面(23)と、前記大径側ポケット面(17)と前記大径側リム内周面(23)との間にまたがって開口する保油凹部(24)とを有する円すいころ軸受用樹脂製保持器において、
前記大径側リム内周面(23)は、前記円すいころ(6)の大端面(11)から保持器軸方向に遠ざかるにつれて内径が次第に大きくなるテーパ状に傾斜して形成されていることを特徴とする円すいころ軸受用樹脂製保持器。
A large diameter side rim portion (13) extending in the circumferential direction of the cage along the large end faces (11) of a plurality of tapered rollers (6) arranged at intervals in the circumferential direction of the cage.
The small diameter side rim portion (14) extending in the circumferential direction of the cage along the small end surface (10) of the plurality of tapered rollers (6),
It has a plurality of pillar portions (15) that connect the large diameter side rim portion (13) and the small diameter side rim portion (14) through between the tapered rollers (6) adjacent to each other in the circumferential direction of the cage. ,
The large-diameter side rim portion (13), the small-diameter side rim portion (14), and the plurality of pillar portions (15) partition a plurality of pockets (16) for accommodating the plurality of tapered rollers (6), respectively. ,
The large-diameter side rim portion (13), the small-diameter side rim portion (14), and the plurality of pillar portions (15) are integrally molded with the resin composition.
The large diameter side rim portion (13) has a holder diameter of the large diameter side pocket surface (17) facing the large end surface (11) of each tapered roller (6) and the large diameter side pocket surface (17). The large diameter side rim inner peripheral surface (23) extending from the inner end in the direction toward the large end surface (11) of the tapered roller (6) and facing inward in the radial direction of the cage, and the large diameter side pocket surface (17). ) And the oil-retaining recess (24) that opens across the inner peripheral surface (23) of the large-diameter side rim.
The inner peripheral surface (23) of the large diameter side rim is formed so as to be inclined in a tapered shape in which the inner diameter gradually increases as the inner peripheral surface (23) of the tapered roller (6) moves away from the large end surface (11) of the tapered roller (6) in the axial direction of the cage. A characteristic resin cage for tapered roller bearings.
前記大径側リム内周面(23)の保持器軸方向に対する傾斜角度θが、0°<θ≦10°の範囲に設定されている請求項1に記載の円すいころ軸受用樹脂製保持器。 The resin cage for tapered roller bearings according to claim 1, wherein the inclination angle θ of the large-diameter side rim inner peripheral surface (23) with respect to the cage axial direction is set in the range of 0 ° <θ≤10 °. .. 前記保油凹部(24)は、保持器周方向に直交する断面において、前記保油凹部(24)の内面が、前記大径側ポケット面(17)の保持器径方向の中間位置と、前記大径側リム内周面(23)の保持器軸方向の中間位置との間を折れ曲がって接続する断面L字状を呈するように形成されている請求項1または2に記載の円すいころ軸受用樹脂製保持器。 The oil-retaining recess (24) has an inner surface of the oil-retaining recess (24) at an intermediate position in the cage radial direction of the large-diameter side pocket surface (17) in a cross section orthogonal to the circumferential direction of the cage. The tapered roller bearing according to claim 1 or 2, which is formed so as to have an L-shaped cross section that is bent and connected to the intermediate position of the inner peripheral surface (23) of the large diameter side rim in the cage axial direction. Resin cage. 前記大径側リム内周面(23)には、前記保油凹部(24)の内面が前記大径側リム内周面(23)に接続する位置に対して、前記円すいころ(6)の大端面(11)から遠い側に、保持器周方向に全周にわたって連続して延びる凸部(31)が形成されている請求項3に記載の円すいころ軸受用樹脂製保持器。 On the inner peripheral surface (23) of the large diameter side rim, the tapered roller (6) is located at a position where the inner surface of the oil retaining recess (24) is connected to the inner peripheral surface (23) of the large diameter side rim. The resin cage for tapered roller bearings according to claim 3, wherein a convex portion (31) extending continuously over the entire circumference in the circumferential direction of the cage is formed on the side far from the large end surface (11). 前記凸部(31)の前記円すいころ(6)の大端面(11)に近い側の根元に対する前記凸部(31)の保持器径方向の高さ(h)が、1.0mm以下に設定されている請求項4に記載の円すいころ軸受用樹脂製保持器。 The height (h) of the convex portion (31) in the cage radial direction with respect to the root of the convex portion (31) on the side close to the large end surface (11) of the tapered roller (6) is set to 1.0 mm or less. The resin cage for tapered roller bearings according to claim 4. 前記凸部(31)は、保持器周方向に直交する断面形状が円弧状となるように形成されている請求項4または5に記載の円すいころ軸受用樹脂製保持器。 The resin cage for tapered roller bearings according to claim 4 or 5, wherein the convex portion (31) is formed so that the cross-sectional shape orthogonal to the circumferential direction of the cage is arcuate. 前記樹脂組成物は、樹脂材にエラストマーを添加したものである請求項1から6のいずれかに記載の円すいころ軸受用樹脂製保持器。 The resin cage for tapered roller bearings according to any one of claims 1 to 6, wherein the resin composition is a resin material to which an elastomer is added. 前記樹脂材に、さらに繊維強化材を添加した請求項7に記載の円すいころ軸受用樹脂製保持器。 The resin cage for tapered roller bearings according to claim 7, wherein a fiber reinforced material is further added to the resin material. 円すい状の外輪軌道面(2)を内周にもつ外輪(3)と、
前記外輪軌道面(2)の内径側に対向する円すい状の内輪軌道面(4)を外周にもつ内輪(5)と、
前記外輪軌道面(2)と前記内輪軌道面(4)の間に周方向に間隔をおいて組み込まれた複数の円すいころ(6)と、
前記複数の円すいころ(6)の周方向の間隔を保持する請求項1から8のいずれかに記載の円すいころ軸受用樹脂製保持器(1)と、を備え、
前記内輪(5)は、前記各円すいころ(6)の大端面(11)に接触する大鍔(8)を有する円すいころ軸受。
An outer ring (3) having a conical outer ring raceway surface (2) on the inner circumference,
An inner ring (5) having a conical inner ring raceway surface (4) facing the inner diameter side of the outer ring raceway surface (2) on the outer circumference.
A plurality of tapered rollers (6) incorporated at intervals in the circumferential direction between the outer ring raceway surface (2) and the inner ring raceway surface (4).
The resin cage (1) for tapered roller bearings according to any one of claims 1 to 8 for maintaining the circumferential spacing of the plurality of tapered rollers (6) is provided.
The inner ring (5) is a tapered roller bearing having a large collar (8) in contact with the large end surface (11) of each tapered roller (6).
前記保油凹部(24)は、前記大径側ポケット面(17)の、前記円すいころ(6)の大端面(11)と対向する領域から外側にはみ出ないように前記円すいころ(6)の大端面(11)と対向する領域内に収まって配置されている請求項9に記載の円すいころ軸受。 The oil retaining recess (24) is formed in the tapered roller (6) so as not to protrude outward from the region of the large diameter side pocket surface (17) facing the large end surface (11) of the tapered roller (6). The tapered roller bearing according to claim 9, which is arranged so as to be contained in a region facing the large end surface (11). 前記円すいころ(6)は、前記大端面(11)の中央に円形凹部(12)を有し、前記保油凹部(24)は、1つの前記ポケット(16)につき、前記円形凹部(12)を挟む保持器周方向の両側に2つ設けられている請求項9または10に記載の円すいころ軸受。 The tapered roller (6) has a circular recess (12) in the center of the large end surface (11), and the oil retaining recess (24) has the circular recess (12) for one pocket (16). The tapered roller bearing according to claim 9 or 10, which is provided on both sides of the cage in the circumferential direction. 前記保油凹部(24)の前記大径側ポケット面(17)側の開口のうち、前記各円すいころ(6)の大端面(11)のうちの前記円形凹部(12)を除いた環状部分と対向する開口面積が、前記保油凹部(24)の前記大径側ポケット面(17)側の開口面積の50%以上である請求項11に記載の円すいころ軸受。 An annular portion of the opening on the large-diameter side pocket surface (17) side of the oil-retaining recess (24) excluding the circular recess (12) of the large end surface (11) of each tapered roller (6). The tapered roller bearing according to claim 11, wherein the opening area facing the oil retaining recess (24) is 50% or more of the opening area on the large diameter side pocket surface (17) side. 前記円形凹部(12)を挟む保持器周方向の両側の2つの前記保油凹部(24)は、それぞれ、保持器軸方向に見て、保油凹部(24)の隣り合う内面同士が交わる隅角部(28)を2つ以上有する多角形状に形成されている請求項11または12に記載の円すいころ軸受。 The two oil-retaining recesses (24) on both sides of the circular recess (12) in the circumferential direction of the cage are the corners where the adjacent inner surfaces of the oil-retaining recesses (24) intersect each other when viewed in the axial direction of the cage. The tapered roller bearing according to claim 11 or 12, which is formed in a polygonal shape having two or more corners (28).
JP2020138667A 2020-08-19 2020-08-19 Resin-made retainer for tapered roller bearing, and tapered roller bearing Pending JP2022034794A (en)

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JPH08145062A (en) * 1994-11-18 1996-06-04 Koyo Seiko Co Ltd Holder made of synthetic resin
JP2006329260A (en) * 2005-05-24 2006-12-07 Nsk Ltd Synthetic resin cage for tapered roller bearing
US11300155B2 (en) * 2018-02-21 2022-04-12 Ntn Corporation Cage for a tapered roller bearing and tapered roller bearing
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