JP2022016226A - Custom-made wear ordering system - Google Patents

Abstract

To provide a custom-made wear ordering system that reduces the sense of discomfort in the size of custom-made wear purchased over the Internet and the sense of difference from an image confirmed on a monitor screen.SOLUTION: A custom-made wear ordering system comprises an automatic measuring device 10, a calculation unit 20 for designing a stencil based on numerical values obtained by the automatic measuring device, a three-dimensional shape calculation unit 40 for converting the stencil into a three-dimensional structure, a head imaging system 300, a head three-dimensional shape calculation unit 350 for converting the head photo into the three-dimensional structure, a composition processing unit 400 for integrating the three-dimensional shaped stencil and the three-dimensional shaped head, and a pattern creating device 100 for creating a sample stencil with paste areas.SELECTED DRAWING: Figure 2

Description

The present invention relates to an order receiving system for producing custom-made wear.

Conventionally, when custom-made clothing is made, the height, chest circumference, waist circumference, waist circumference, and sleeves of the person who wears the clothing are decided after the fitter of the seller consults with the customer about the design and fabric. Measure the size of each part such as length and inseam using a winding scale, etc., and based on the measurement results, select clothing of the size that seems to be most suitable for the person based on the experience and feeling so far, and perform tack sewing. It will be completed after that. Therefore, a lot of time and complicated procedures are required.

Recently, catalog mail-order sales and Internet mail-order sales have become widespread, and customers can now obtain products such as clothes while staying at home without going to the store. However, in the above-mentioned mail-order sales, for example, although the size and specific length of S, M, L, etc. are displayed, the customer cannot directly touch the product and select it. In reality, there are many problems such as the impression of the product actually delivered is different or the size is not intended.

Japanese Unexamined Patent Publication No. 2015-010303 Japanese Unexamined Patent Publication No. 2018-147013 Japanese Unexamined Patent Publication No. 11-76207 Japanese Unexamined Patent Publication No. 2018-77293 JP-A-2018-124946 Japanese Unexamined Patent Publication No. 2020-33674

Patent Document 1 includes a simulated garment made of resin having a substantially symmetrical shape with a folding center line sandwiched between them, and an adjuster for adjusting the size of the simulated garment according to the wearer's body shape. A garment fitting measuring tool has been proposed, which is given as a pair at symmetrical positions, can be fixed by reducing the simulated garment along the measuring direction, and has a scale capable of reading the measured value at this fixed position. There is.

Patent Document 2 is a size measuring device that specifies the size and shape of a body part worn by a user when worn, and is physically composed of a main body made of a stretchable material and changes in electrical characteristics. It has a measuring sensor that measures a numerical value, and the measuring sensor measures the degree of elongation of the base material due to the shape of the user's body, and a size measuring device that is arranged in a polygon shape on the main body has been proposed. There is.

Patent Document 3 describes a step of measuring the lateral diameter of the person to be measured at an arbitrary height in the height direction of the person to be measured, a step of measuring the thickness of the body of the person to be measured at the same height, and the above-mentioned step. The lateral diameter obtained by the step of measuring the lateral diameter of the body, the height obtained by the step of measuring the lateral diameter of the body, and the thickness obtained by the step of measuring the thickness of the body are used as the values of the major axis and the minor axis of the ellipse, respectively. A body shape measuring method including a step of calculating a peripheral length and / or a cross-sectional area at an arbitrary height of a person to be measured by specifying the shape of an ellipse or a circle has been proposed.

In Patent Document 4, in an appearance form display system for displaying the appearance form of various articles, the appearance form display system captures an appearance form image of the article photographed by the digital photographing function and is photographed by the digital photographing function. The reference dimension image of the known dimension used for measuring the article is taken in, and the known dimension of the reference dimension image is applied to the appearance form image to measure the article, or by the digital photographing function. A first measuring means for capturing an image of the appearance form of the article taken and measuring the article from the distance from the photographing point to the article and the photographing magnification at the time of photographing the article.
The appearance form image generation means for generating the actual size appearance form image of the article based on various dimensions of the article measured by the first measuring means, and the actual size of the article generated by the appearance form image generation means. An appearance form display system having a full-scale image display means for displaying an appearance form image has been proposed.

Patent Document 5 stores the customer's body size as digital information in the cloud using a 3D body scanner, so that when the customer purchases ready-made clothes on the Internet or in the store, the customer's size information in the cloud is used. You can buy clothes that fit your body without actually trying them on. Or, when a customer orders tailor-made clothes from Taylor, simply specify the design and options you like, send the size information from the cloud, and the pattern will be automatically printed by software without going through a skilled patterner. A business that can order made-to-order products created in Japan has been proposed.

Patent Document 6 is a custom-made shirt image generation system, which includes an imaging means for imaging a color pattern of a fabric, a measurement data storage device for storing measurement data of a subject wearing a custom-made shirt, and a measurement data storage device.
A molding means for making a custom-made shirt by using the measurement data of the subject stored in the measuring data storage device on the fabric photographed by the imaging means, and the molding. A three-dimensional three-dimensional shape creating means for creating a three-dimensional three-dimensional shape of the custom-made shirt based on a mold molded by the means,
A custom-made shirt image generation system has been proposed, which comprises a display means for displaying a three-dimensional three-dimensional shape of the custom-made shirt.

Regarding Patent Document 1 and Patent Document 2, measurement is performed by directly attaching a contact-type measuring device by oneself, and the measuring device must be visited by a store or owned by oneself. On the other hand, Patent Documents 3 to 6 are non-contact automatic measuring systems, and Patent Document 3 requires a dedicated large-scale device, and Patent Documents 4 to 6 include digital cameras and the like. Data is taken in by electronic parts having a digital shooting function utilizing a smartphone, automatic measurement is performed by dedicated software, and a three-dimensional three-dimensional shape is displayed.

However, even if the customer's size is determined using an automatic measuring device and a 3D three-dimensional shape device, it often does not fit perfectly when the actually completed custom-made costume is attached, and the reason is the numerical data automatically measured. This is because the pattern is drawn by CAD using only. At present, the fitter touches the customer's body, learns how to make meat and the overhanging bones with the feeling of a hand, and draws a pattern while being aware of the customer's body. In particular, the center of the back is often troublesome, such as one scapula, and it may differ from side to side depending on the person.

Even with the pattern that is conscious of the customer's body as described above, a delicate correction occurs by about 20% at the time of tacking, and there are cases where a product that satisfies the customer is finally completed after readjustment. Therefore, since there is no process of designing the pattern using only the numerical data of the automatic measuring system and making fine adjustments after tacking, the custom-made costume that is displayed even if it is satisfied with the one displayed by the 3D shape device is actually completed. When I put it on, the ratio that it is different from the original image and the comfort does not fit increases.

As a result of ingenuity and ingenuity, the invention was made against the background of the above-mentioned problems of the prior art. The purpose is not only to be the best fit, but also to be able to provide custom-made clothes as imagined.

The first embodiment of the present invention is a means for automatically measuring the body shape of a person who orders custom-made wear.
Beta base, which stores the drawn patterns for each size or standard gauge clothes owned by the store as numerical data,
In the process of extracting the numerical data of the pattern printed for each size or the numerical data of the standard pattern based on the numerical data of the body shape acquired by the automatic measuring system, and the numerical data of each part of the extracted pattern. On the other hand, a process of replacing the numerical data of the corresponding body shape, a means of designing the pattern of the person who ordered by reducing or enlarging the numerical data of the replaced pattern so as to fit the body size of the customer, and
A means for creating a three-dimensional three-dimensional shape based on the designed pattern, and
A paper pattern image design system composed of means for displaying the three-dimensional three-dimensional shape, and
It is a custom-made wear ordering system consisting of means for producing a paper pattern based on the numerical data obtained by the paper pattern image design system.

A second embodiment of the present invention includes a means for automatically measuring the body shape of a person who orders custom-made wear and a means for digitally photographing the head.
Beta base, which stores the drawn patterns for each size or standard gauge clothes owned by the store as numerical data,
In the process of extracting the numerical data of the pattern printed for each size or the numerical data of the standard pattern based on the numerical data of the body shape acquired by the automatic measuring system, and the numerical data of each part of the extracted pattern. On the other hand, a process of replacing the numerical data of the corresponding body shape, a means of designing the pattern of the person who ordered by reducing or enlarging the numerical data of the replaced pattern so as to fit the body size of the customer, and
A means for creating a three-dimensional three-dimensional shape based on the designed pattern, and
A means for synthesizing the three-dimensional shape and the head photograph into the three-dimensional shape,
A paper pattern image design system consisting of means for displaying the synthesized material, and
It is a custom-made wear ordering system consisting of means for producing a paper pattern based on the numerical data obtained by the paper pattern image design system.

In the first embodiment and the second embodiment, the paper pattern called gauge clothes for each size, which is uniquely drawn by each store based on many years of experience, is numerical data or the paper pattern called standard gauge clothes is numerical. By incorporating the beta base stored as data into the means for automatically measuring and the means for designing an automatic pattern, it is possible to enhance customer satisfaction as compared with the conventional business model described in Patent Document 6.

The gauge clothing for each size uses the same shape for each size, and the size pitch is different. Specifically, the smaller sizes are No. 7, No. 9, No. 10, No. 11, No. 13, and No. 15, and the average sizes are No. 7, No. 9, No. 13, No. 15, No. 17, and No. 19. , 21, 23 and 25, which are the same as the average size number for larger sizes.

The pattern of the gauge clothes of each size is finely quantified, and the customer's measured value (measurement point only) measured by the automatic measuring system is replaced with the numerical data of the corresponding part of the gauge clothes to grow the customer. It is completed by reducing / enlarging the data of the gauge clothes that replaces the numerical data according to the above. Alternatively, the pattern of the standard gauge clothes is quantified in detail regardless of the size, and the customer's measured values (measurement points only) measured by the automatic measuring system are replaced with the numerical data of the corresponding part of the gauge clothes. Therefore, it may be completed by reducing or enlarging the data of the gauge clothing in which the numerical data is replaced according to the growth of the customer or the like.

In the second embodiment, a three-dimensional three-dimensional shape is created based on the pattern designed in the first embodiment, and at the same time, the head photograph obtained by digitally photographing the head during automatic measurement is taken as the three-dimensional three-dimensional shape. It is different from the original image of custom-made wear using a 3D body scanner because you can actually experience the image of wearing the wear rather than the image you put on just by displaying the 3D three-dimensional shape on the monitor. Can solve such problems.

The third embodiment of the present invention. The paper pattern manufactured by the custom-made wear ordering system is made of a non-woven fabric, paper, or a thin-film soft plastic sheet, and is a paper pattern provided with a glue margin or a seam allowance. If there is a request from the customer, the size can be confirmed by shipping the pattern to the person who orders it and attaching it. If fine adjustment is necessary, please send the correction part by e-mail or in the standard form of the homepage of the online shop, including the part, adjustment width and whether or not a photo is attached if there is no correction or correction. The process up to fine-tuning the size is completed. When sending the pattern to the person who ordered, the pattern may be sent in advance, or it is possible for the person who ordered to complete the pattern by using the glue margin or the seam allowance.

Upon receiving the reply from the person who placed the order, the CAD data of the target paper pattern is replaced with CAM data, the fabric is cut, and the fabric is sewn to complete.

According to the present invention, it is possible to construct a non-contact business between a customer and a salesperson even at a store as a countermeasure against infection caused by a new virus.

Custom-made wear ordering system according to the first embodiment of the present invention Custom-made wear ordering system according to the second embodiment of the present invention Procedure for obtaining a product by the custom-made wear ordering system, which is the first embodiment.

Hereinafter, embodiments according to the present invention will be described.

FIG. 1 is a custom-made wear ordering system S1 according to the first embodiment of the present invention, which includes a measuring ticket sales device 1, a catalog 5, an automatic measuring device 10, a calculation unit 20, a paper pattern beta base 30, and three dimensions. It is composed of a three-dimensional shape calculation unit 40, a pattern design unit including a display device 50, a pattern production device 100, and a wear production unit including a stitching device 200.

FIG. 3 shows a procedure for obtaining a product by the custom-made wear ordering system S1 which is the first embodiment. A person who orders only measurement or wear can browse catalog 5 and find his / her favorite wear by accessing the custom-made wear ordering system S1 of the present invention opened by the store using the hardware of a smartphone or PC. Purchase a measuring ticket online at the time. In the measuring ticket purchasing method, an electronic measuring ticket is transmitted to the purchaser by the measuring ticket selling device 1 after the transfer of a predetermined amount is completed by a credit card, electronic money, or the like. The expiration date is set for the measurement ticket, and if you access the custom-made wear ordering system S1 again within this period and enter information such as the order number written on the measurement ticket, the hardware of your smartphone or PC will be used. A standard form for entering information such as height, weight, age, and gender is displayed on the screen of. After collating the information entered in the standard form, the ticket purchaser photographs the front and sides with the camera provided in the hardware under the control of the automatic measuring device 10, and the photograph sent to the custom-made wear ordering system S1 is , It is measured by the automatic measuring system 10 and receives the measuring result.

In the case of measurement only, the flow is completed as described above. On the other hand, a person who wants to purchase wear using the custom-made wear ordering system S1 based on the measurement result can browse the information of the wear stored in the paper pattern beta base 30 on the hardware screen of a smartphone or PC, and specify the specifications. Make a decision. By inputting the information of the above specifications in the custom-made wear ordering system S1, the calculation unit 20 uses the numerical data of the drawn pattern called the gauge clothes for each size independently owned by the store stored in the pattern beta base 30. An electronic pattern design drawing dedicated to the customer from the information such as height and weight entered at the time of purchasing the measurement ticket and the measurement result based on the numerical data of the drawn pattern called the standard gauge clothes or extracting the optimum one. To make.

Based on the electronic pattern design drawing, the three-dimensional shape calculation unit 40 makes the design drawing three-dimensionally structured, and the store side uses the monitor screen which is the display device 50, and the customer can use the hardware of the smartphone or PC. Confirm on the screen. If there is a design change at this time, apply for the change using the standard form of the custom-made wear ordering system S1, and check the design drawing that has been three-dimensionally structured again in the above flow.

At the stage when the customer finally confirms, the data of the digitized paper pattern design drawing is converted into data so that the paper pattern manufacturing device 100 operates to cut the fabric selected by the customer, and the product is produced by the stitching device 200. To complete.

FIG. 2 is a custom-made wear ordering system S2 according to a second embodiment of the present invention, which includes a measuring ticket sales device 1, a catalog 5, an automatic measuring device 10, a calculation unit 20, and a pattern beta base 30. A pattern design unit consisting of a three-dimensional three-dimensional shape calculation unit 40, a display device 50, a head photographing device 300, a head three-dimensional shape calculation unit 350, a result of the three-dimensional shape calculation unit, and the head solid. It is composed of a garment manufacturing unit including a synthesis processing unit 400 that integrates the results of the shape calculation unit, a pattern paper manufacturing device 100, and a stitching device 200.

In the second embodiment of the present invention, the difference from the flow shown in FIG. 3 is that after purchasing an electronic measuring ticket, the ticket purchaser can use the camera provided in the hardware under the control of the automatic measuring device 10. The front and side surfaces are photographed, and the head photograph is also taken under the control of the head photographing device 300 and transmitted to the custom-made wear ordering system S2. The three-dimensional shape calculation unit 40 of the custom-made wear ordering system S2 makes the pattern data three-dimensional, the head three-dimensional shape calculation unit 350 also makes the head data three-dimensional, and the synthesis processing unit 400 performs both. The integrated product is displayed on the monitor screen of the display device 50 on the store side, and on the hardware screen of the smartphone or PC by the customer.

In the third embodiment of the present invention, even if the three-dimensional three-dimensional shape of the above-mentioned paper pattern is viewed on a monitor, it may be uneasy if the size is not confirmed by actually trying on the paper pattern. The data of the design drawing is converted into data so that the paper pattern manufacturing apparatus 100 operates, and the sample is cut using the non-woven fabric. By providing each part of the non-woven fabric cut at this time with a glue allowance (seam allowance), the manufacturing process of the customer or the clerk becomes easier. The sample-cut non-woven fabric or the sample-manufactured non-woven fabric is sent to the customer and the final confirmation is made by having them try it on. The final confirmation of the customer is obtained by describing and transmitting the necessary items, the fabric is cut by the pattern making device 100, and the product is completed by the stitching device 200.

Explanation of the sign

1 Measuring ticket sales device 5 Catalog 10 Automatic measuring device 20 Calculation unit 30 Pattern paper beta base 40 Three-dimensional three-dimensional shape calculation unit 100 Pattern production device 200 Suture device 300 Head imaging device 350 Head three-dimensional shape calculation unit 400 Synthesis processing unit S1 Custom-made wear ordering system according to the first embodiment of the present invention S2 Custom-made wear ordering system according to the second embodiment of the present invention

Claims (6)

A means of automatically measuring the body shape of a person who orders custom-made wear,
Beta base, which stores the drawn patterns for each size or standard gauge clothes owned by the store as numerical data,
In the process of extracting the numerical data of the pattern printed for each size or the numerical data of the standard pattern based on the numerical data of the body shape acquired by the automatic measuring system, and the numerical data of each part of the extracted pattern. On the other hand, a process of replacing the numerical data of the corresponding body shape, a means of designing the pattern of the person who ordered by reducing or enlarging the numerical data of the replaced pattern so as to fit the body size of the customer, and
A means for creating a three-dimensional three-dimensional shape based on the designed pattern, and
A paper pattern image design system composed of means for displaying the three-dimensional three-dimensional shape, and
A custom-made wear ordering system consisting of means for producing a pattern based on the numerical data obtained by the pattern image design system. A means to digitally photograph the head as well as a means to automatically measure the body shape of the person who orders the made-to-order wear,
Beta base, which stores the drawn patterns for each size or standard gauge clothes owned by the store as numerical data,
In the process of extracting the numerical data of the pattern printed for each size or the numerical data of the standard pattern based on the numerical data of the body shape acquired by the automatic measuring system, and the numerical data of each part of the extracted pattern. On the other hand, a process of replacing the numerical data of the corresponding body shape, a means of designing the pattern of the person who ordered by reducing or enlarging the numerical data of the replaced pattern so as to fit the body size of the customer, and
A means for creating a three-dimensional three-dimensional shape based on the designed pattern, and
A means for synthesizing the three-dimensional shape and the head photograph into the three-dimensional shape,
A paper pattern image design system consisting of means for displaying the synthesized material, and
A custom-made wear ordering system consisting of means for producing a pattern based on the numerical data obtained by the pattern image design system. The custom-made wear ordering system according to claim 1 or 2, wherein the paper pattern produced by the custom-made wear ordering system is made of a non-woven fabric, paper, or a thin-film soft plastic sheet. The custom-made wear ordering system according to claim 1 or 2, wherein the pattern produced by the custom-made wear ordering system is provided with a glue allowance or a seam allowance. Before sewing the custom-made wear, the process of sending the pattern with the glue or seam allowance to the person who orders it, the process of attaching it to the person who orders the pattern, and the necessity of fine adjustment are emailed or the standard form of the homepage. The custom-made wear ordering system according to claim 1 or 2, characterized in that the answer is made using a form. The custom-made wear ordering system according to claim 1 or 2, further comprising a means for selling a measuring ticket when using the custom-made wear ordering system.

Images