JP2021192022A - Space measurement error detector of optical three-dimensional shape measurement device, space measurement error detection method and correction method thereof, optical three-dimensional shape measurement device, space measurement error calibration method of optical three-dimensional shape measurement device, and probing performance detection-purpose plane standard of optical three-dimensional shape measurement device - Google Patents

Space measurement error detector of optical three-dimensional shape measurement device, space measurement error detection method and correction method thereof, optical three-dimensional shape measurement device, space measurement error calibration method of optical three-dimensional shape measurement device, and probing performance detection-purpose plane standard of optical three-dimensional shape measurement device Download PDF

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JP2021192022A
JP2021192022A JP2020098970A JP2020098970A JP2021192022A JP 2021192022 A JP2021192022 A JP 2021192022A JP 2020098970 A JP2020098970 A JP 2020098970A JP 2020098970 A JP2020098970 A JP 2020098970A JP 2021192022 A JP2021192022 A JP 2021192022A
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dimensional shape
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JP7041828B2 (en
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元伸 興梠
Motonobu Korogi
一宏 今井
Kazuhiro Imai
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XTIA Ltd
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Abstract

To provide a space measurement error detector of an optical three-dimensional shape measurement device and a space measurement error detection method thereof that serve as a length measurement error detector complying with JISB7440-8, scan a measurement object with measurement light emitted from an optical comb distance meter, and thereby measure a three-dimensional shape of an object non-contactly.SOLUTION: A space measurement error detector of an optical three-dimensional shape measurement device comprises: a plurality of inspection balls 120; and a substrate 110 in which the plurality of inspection balls are two-dimensionally arrayed. The inspection ball is machined to a true sphere with a prescribed diameter, and is made of a steel ball having a screw hole 121 shorter in depth than the diameter, and a titanium nitride film is deposited on a surface. In the substrate, two or more through-holes 111 are formed through which a screw part 130 to be screwed into the screw hole is penetrated, and a bevelled process 112 is applied to a surface contacting with the inspection ball above the through-hole. In a state contacting with the bevelled part of the substrate, the inspection ball is tightly fixed by the screwing from a rear side of the substrate, and at least one of each center coordinate, an inter-ball distance, sphericity or the diameter of the plurality of inspection balls is known.SELECTED DRAWING: Figure 11

Description

本発明は、光コム距離計から測定対象物に照射する測定光を走査することにより、非接触で物体の三次元形状を測定する光学式三次元形状測定装置の空間測定誤差検査器、空間測定誤差検出方法、及び、補正方法、光学式三次元形状測定装置、光学式三次元形状測定装置の空間測定誤差校正方法、並びに、光学式三次元形状測定装置のプロービング性能検査用平面標準器に関する。 The present invention is a spatial measurement error inspector and spatial measurement of an optical three-dimensional shape measuring device that measures the three-dimensional shape of an object in a non-contact manner by scanning the measurement light emitted from the optical comb distance meter to the object to be measured. The present invention relates to an error detection method, a correction method, an optical three-dimensional shape measuring device, a spatial measurement error calibration method of the optical three-dimensional shape measuring device, and a plane standard for probing performance inspection of the optical three-dimensional shape measuring device.

従来より、精密なポイントの距離計測が可能な距離計測方法として、レーザ光を利用する光学原理による距離計測が知られている。レーザ光を用いて対象物体までの距離を測定するレーザ距離計ではレーザ光の発射時刻と、測定対象に当たり反射してきたレーザ光を受光素子にて検出した時刻との差に基づいて、測定対象物までの距離が算出される(たとえば特許文献1参照)。また、例えば、半導体レーザの駆動電流に三角波等の変調をかけ、対象物での反射光を半導体レーザ素子の中に埋め込まれたフォトダイオードを使用して受光し、フォトダイオード出力電流に現れた鋸歯状波の主波数から距離情報を得ている。 Conventionally, distance measurement by an optical principle using a laser beam has been known as a distance measurement method capable of measuring a distance at a precise point. In a laser rangefinder that measures the distance to an object using laser light, the object to be measured is based on the difference between the time when the laser light is emitted and the time when the reflected laser light that hits the measurement target is detected by the light receiving element. The distance to is calculated (see, for example, Patent Document 1). Further, for example, the drive current of the semiconductor laser is modulated by a triangular wave or the like, and the reflected light of the object is received by using a photodiode embedded in the semiconductor laser element, and the sawtooth appearing in the photodiode output current. Distance information is obtained from the number of main waves of the state wave.

ある点から測定点までの絶対距離を高精度で測定する装置としてレーザ距離計が知られている。たとえば、特許文献1には、基準光の干渉信号と測定光の干渉信号の時間差から距離を測定する距離計が記載されている。 A laser range finder is known as a device for measuring an absolute distance from a certain point to a measurement point with high accuracy. For example, Patent Document 1 describes a rangefinder that measures a distance from a time difference between an interference signal of a reference light and an interference signal of a measurement light.

従来の絶対距離計では、長い距離を高精度で測れる実用的な絶対距離計を実現することが難しく、高い分解能を得るためにはレーザ変位計のように原点復帰が必要なため絶対距離測定に適さない方法しか手段がなかった。 With conventional absolute rangefinders, it is difficult to realize a practical absolute rangefinder that can measure long distances with high accuracy, and in order to obtain high resolution, it is necessary to return to the origin like a laser displacement meter, so it is suitable for absolute distance measurement. There was only a method that was not suitable.

本件発明者等は、基準面に照射される基準光と測定面に照射される測定光との干渉光を基準光検出器により検出するとともに、上記基準面により反射された基準光と上記測定面により反射された測定光との干渉光を測定光検出器により検出して、上記基準光検出器と測定光検出器により得られる2つ干渉信号の時間差から、上記基準面までの距離と上記測定面までの距離の差を求めることにより、高精度で、しかも短時間に行うことの可能な光コム距離計及び距離測定方法並びに光学的三次元形状測定装置を先に提案している(例えば、特許文献2参照)。 The present inventors detect the interference light between the reference light radiated to the reference surface and the measurement light radiated to the measurement surface by the reference light detector, and also detect the reference light reflected by the reference surface and the measurement surface. The interference light with the measurement light reflected by is detected by the measurement light detector, and the distance to the reference plane and the measurement from the time difference between the two interference signals obtained by the reference light detector and the measurement light detector. We have previously proposed an optical comb distance meter, a distance measuring method, and an optical three-dimensional shape measuring device that can be performed with high accuracy and in a short time by obtaining the difference in distance to the surface (for example,). See Patent Document 2).

光学的三次元形状測定装置では、光コム距離計から出射された測定光を1次元又は2次元に走査するガルバノミラーやポリゴンミラー等の走査光学系を介して測定対象物に照射して、測定対象物で反射された測定光の反射光が走査光学系を介して戻される光コム距離計により、測定面までの距離情報として測定面の三次元形状情報を取得するので、測定対象物付近の仮想平面に対して垂直な方向から測定対象物に測定光を照射するために、テレセントリックf-θレンズ等によるテレセントリック光学系による光学スキャナが使用されている。 In the optical three-dimensional shape measuring device, the measurement object emitted from the optical comb distance meter is irradiated to the measurement object through a scanning optical system such as a galvano mirror or a polygon mirror that scans the measurement light in one or two dimensions for measurement. The optical comb distance meter, in which the reflected light of the measurement light reflected by the object is returned via the scanning optical system, acquires the three-dimensional shape information of the measurement surface as the distance information to the measurement surface. An optical scanner using a telecentric optical system such as a telecentric f-θ lens is used to irradiate a measurement object with measurement light from a direction perpendicular to a virtual plane.

従来、二次元スキャンの光学スキャナの補正は、一般的に、三次元座標が校正された校正用基準器を使用して、次のようにして行われている。 Conventionally, the correction of an optical scanner for a two-dimensional scan is generally performed as follows using a calibration reference device whose three-dimensional coordinates are calibrated.

図24に示すように、校正用基準器200の格子点の座標を(XGi,YGj,ZGk)とする。平面に格子状に座標を作製した基準器であればXGi,YGjはXY基準器の座標、ZGkは基準器を設置した高さである。Z基準平面になる面にXY座標が識別できる加工を施したものでも良い。またはZ基準平面とXY基準器を別に用意してもよい。Z基準平面とXY基準器が別の場合であっても、それぞれ同じ条件で計測すれば、スキャナ側から見た座標(X,Y,Z)と校正用基準器の格子点の座標(X,Y,Z)の関係を求めることができる。ここで、X,Yはスキャナが想定しているXY座標、Zは形状計測器が出力する補正前の高さの値である。 As shown in FIG. 24, the coordinates of the grid points of the calibration reference device 200 are (X Gi , Y Gj , Z Gk ). If the reference device has coordinates created in a grid pattern on a plane, X Gi and Y Gj are the coordinates of the XY reference device, and Z Gk is the height at which the reference device is installed. The surface to be the Z reference plane may be processed so that the XY coordinates can be identified. Alternatively, a Z reference plane and an XY reference device may be prepared separately. Even if the Z reference plane and the XY reference device are different, the coordinates (X i , Y j , Z k ) seen from the scanner side and the coordinates of the grid points of the calibration reference device can be measured under the same conditions. The relationship (X i , Y j , Z k ) can be obtained. Here, X i and Y j are the XY coordinates assumed by the scanner, and Z k is the value of the height before correction output by the shape measuring instrument.

まず複数の高さでXY基準器を測定して、スキャナが想定するXY座標(X,Y)と校正用基準器の格子点の座標のZ依存性(X,Y,Z)を得る。
次にZ基準平面を測定するとスキャナ側から見た座標(高さ分布)(X,Y,Z)とZ基準平面の設置高さ(ZGk)の関係が得る。両者を合成することで共通の(X,Y)を介してスキャナ側から見た座標と校正用基準器の格子点の座標の関係が得られる。
First, the XY reference device is measured at multiple heights, and the Z dependence (X i , Y j , Z k ) between the XY coordinates (X i , Y j ) assumed by the scanner and the coordinates of the grid points of the calibration reference device. ).
Next, when the Z reference plane is measured, the relationship between the coordinates (height distribution) (X i , Y j , Z k ) seen from the scanner side and the installation height (Z G k) of the Z reference plane can be obtained. By synthesizing the two, the relationship between the coordinates seen from the scanner side and the coordinates of the grid points of the calibration standard can be obtained via the common (X i , Y j).

ここでZ基準平面として鏡面反射成分の少なくかつ平坦度の高い粗面を使用することができる。X軸周り、Y軸周りそれぞれにわずかな角度をつけて鏡面反射を含まない高さ分布データを得る。それらを平均して仮想平面形状を得る。XY基準器を測定する場合、鏡面反射成分がXY基準期の格子点の抽出に影響を与えない条件ならば、基準器を仮想平面に一致させて測定を行ってもよい。 Here, a rough surface having a small specular reflection component and a high flatness can be used as the Z reference plane. Height distribution data that does not include specular reflection is obtained by making slight angles around the X-axis and around the Y-axis. The virtual plane shape is obtained by averaging them. When measuring the XY reference device, if the specular reflection component does not affect the extraction of the grid points in the XY reference period, the reference device may be aligned with the virtual plane for measurement.

格子点の座標(XGi,YGj,ZGk)がスキャナ側から見た座標(高さ分布)(X,Y,Z)に見えているので、格子点の座標についての補正量
(ΔX,ΔY,ΔZ)=(XGi−X,YGj−Y,ZGk−Z
全ての格子点について補正量を求めれば格子点における補正データの集合として
ΔX=XMCAL(X,Y,Z
ΔY=YMCAL(X,Y,Z
ΔZ=ZMCAL(X,Y,Z
が得られる。このデータには格子点の補正量しか含まれないため、格子点以外の補正量は補間によって求める必要がある。補正データの集合を元にそれぞれをスキャナ側から見たXY座標、および高さZの値、(X,Y,Z)の高次多項式またはその他適切な関数でフィットしてその多項式の係数として補正データを保存しておく。フィットされた関数をそれぞれ
ΔX=XFCAL(X,Y,Z)
ΔY=YFCAL(X,Y,Z)
ΔZ=ZFCAL(X,Y,Z)
とすれば、スキャナ側から見た任意の座標(X,Y,Z)における補正量は内挿によって
ΔX=XFCAL(X,Y,Z
ΔY=YFCAL(X,Y,Z
ΔZ=ZFCAL(X,Y,Z
となる。なお通常の使用環境ではスキャナを出るビームは測定対象に向かって一直線に進むのでZに関しては一次式で表されると考えてよい。
Since the coordinates of the grid points (X Gi , Y Gj , Z Gk ) are visible as the coordinates (height distribution) (X i , Y j , Z k ) seen from the scanner side, the amount of correction for the coordinates of the grid points (ΔX i , ΔY j , ΔZ k ) = (X Gi −X i , Y Gj −Y j , Z Gk −Z k )
If the amount of correction is obtained for all grid points, ΔX i = X MCAL (X i , Y j , Z k ) as a set of correction data at the grid points.
ΔY j = Y MCAL (X i , Y j , Z k )
ΔZ k = Z MCAL (X i , Y j , Z k )
Is obtained. Since this data contains only the correction amount of the grid points, it is necessary to obtain the correction amount other than the grid points by interpolation. Based on the set of correction data, each is fitted with the XY coordinates viewed from the scanner side, the value of height Z, a high-order polynomial of (X, Y, Z) or other appropriate function, and corrected as a coefficient of that polynomial. Save the data. Each fitted function is ΔX i = X FCAL (X, Y, Z)
ΔY j = Y FCAL (X, Y, Z)
ΔZ k = Z FCAL (X, Y, Z)
If, arbitrary coordinates as seen from the scanner side (X A, Y A, Z A) ΔX by the correction amount interpolation in A = X FCAL (X A, Y A, Z A)
ΔY A = Y FCAL (X A , Y A, Z A)
ΔZ A = Z FCAL (X A , Y A, Z A)
Will be. In a normal usage environment, the beam leaving the scanner travels in a straight line toward the measurement target, so it can be considered that Z is represented by a linear equation.

スキャナ光学系のテレセントリシティー(鉛直打ち下ろし特性、仮想平面の法線への一致具合といったもの)が高く、XY座標のZ依存性が無視できるほど小さい場合には補正データからZ依存性がなくなるため、計測が容易な一つの高さ(例えばZ=0の高さやビーム焦点の高さ)だけで校正用基準器の座標を取得すればよい。 When the telecentricity of the scanner optical system (vertical downhill characteristics, matching condition with the normal of the virtual plane, etc.) is high and the Z dependence of the XY coordinates is so small that it can be ignored, the Z dependence disappears from the correction data. Therefore, it is sufficient to acquire the coordinates of the calibration reference device only at one height that is easy to measure (for example, the height of Z = 0 or the height of the beam focal point).

Z=0における全ての格子点について補正量を求めれば格子点における補正データの集合として
ΔX=XMCAL(X,Y,0)
ΔY=YMCAL(X,Y,0)
ΔZ=ZMCAL(X,Y,0)
が得られる。ΔZについては格子点に限定せず、平面のデータ全体を使うことができる。格子点以外の補正量は補間によって求められる。補正データの集合を元にそれぞれをスキャナ側から見たXY座標(X,Y)の高次多項式またはその他適切な関数でフィットしてその多項式の係数として補正データを保存しておく。フィットされた関数をそれぞれ
ΔX=XFCAL(X,Y)
ΔY=YFCAL(X,Y)
ΔZ=ZFCAL(X,Y)
とすれば、スキャナ側から見た任意の座標(X,Y,Z)における補正量は内挿によって
ΔX=XFCAL(X,Y
ΔY=YFCAL(X,Y
ΔZ=ZFCAL(X,Y
となる。
If the correction amount is obtained for all the grid points at Z = 0, then ΔX i = X MCAL (X i , Y j , 0) as a set of correction data at the grid points.
ΔY j = Y MCAL (X i , Y j , 0)
ΔZ k = Z MCAL (X i , Y j , 0)
Is obtained. The ΔZ i is not limited to the grid points, and the entire plane data can be used. The amount of correction other than the grid points is obtained by interpolation. Based on the set of correction data, each is fitted with a high-order polynomial of XY coordinates (X, Y) viewed from the scanner side or other appropriate function, and the correction data is saved as a coefficient of the polynomial. Each fitted function is ΔX = X FCAL (X, Y)
ΔY = Y FCAL (X, Y)
ΔZ = Z FCAL (X, Y)
If, arbitrary coordinates as seen from the scanner side (X A, Y A, Z A) ΔX A = X FCAL by the correction amount interpolation in (X A, Y A)
ΔY A = Y FCAL (X A , Y A)
ΔZ A = Z FCAL (X A , Y A)
Will be.

Z依存性を含む一般形で補正式を定義しておいてZ依存を表す項にかかる係数がゼロである場合として考えてもよい。 It may be considered as a case where the correction formula is defined in the general form including the Z dependence and the coefficient related to the term representing the Z dependence is zero.

スキャナが例えばX軸に平行なラインのように単一方向へのスキャンを行って、Y軸方向には別の移動手段によって全体の形状を計測する場合は、二次元スキャンの中の一ラインをスキャンしたと考えて補正を行う。スキャンの線がX軸に平行な線に対してゆがみがある場合にはXY座標の補正が必要になる。X軸のラインスキャンとY軸移動を組み合わせてXY基準器をY軸方向の座標校正をするために最低限必要な幅でスキャンして、二次元スキャンと同様な方法で補正データを取得する。 If the scanner scans in a single direction, for example a line parallel to the X-axis, and measures the entire shape by another means of transportation in the Y-axis direction, then one line in the two-dimensional scan Make corrections as if they were scanned. If the scan line is distorted with respect to the line parallel to the X axis, the XY coordinates need to be corrected. By combining the X-axis line scan and the Y-axis movement, the XY reference device is scanned with the minimum width required for coordinate calibration in the Y-axis direction, and correction data is acquired by the same method as the two-dimensional scan.

また、JIS規格として、三次元座標測定機の精度試験方法を定めたJIS B 7440が設けられており、JIS B 7440-8として光学式距離測定の原理によって補正後測定点を決定する非接触プロービングシステムである光学式距離センサ付き座標測定機について規定されている。 In addition, JIS B 7440, which defines the accuracy test method for three-dimensional coordinate measuring machines, is provided as the JIS standard, and non-contact probing, which determines the corrected measurement point according to the principle of optical distance measurement as JIS B 7440-8. It defines a coordinate measuring machine with an optical distance sensor, which is a system.

そして、長さの標準器であるブロックゲージと球体とを用いることによって、静的な目盛りの校正と球体の測定とを同時に行うことにより検出器の動作性能を含めた各軸の目盛り誤差を総合的に校正することができるようにしたCMM校正ゲージが提案されている(例えば、特許文献3参照)。 Then, by using a block gauge and a sphere, which are standard lengths, the static scale calibration and the sphere measurement are performed at the same time to integrate the scale error of each axis including the operation performance of the detector. A CMM calibration gauge that can be calibrated for the purpose has been proposed (see, for example, Patent Document 3).

この特許文献3の開示技術では、国家標準器として第1端面と第2端面間の長さの絶対値が保証されているブロックゲージの表面に、球体を載置して固定することによりCMM校正ゲージを構成する。使用に際しては、第1端面に3点以上CMMの測定子を当てて第1端面の平面を特定し、次いで球体の赤道部分に3点測定子を当てると共に極点にも当てて、第1端面の平面からの球体の中心座標と球体の直径を特定し、次いで第2端面に測定子を当てて第2端面と球体の上記特定値を補正し、球体の3次元空間の座標が正確に特定されたCMM校正ゲージとする。 In the disclosed technique of Patent Document 3, CMM calibration is performed by placing and fixing a sphere on the surface of a block gauge whose absolute value of the length between the first end face and the second end face is guaranteed as a national standard. Make up the gauge. When using, a CMM stylus is applied to the first end face at three or more points to identify the plane of the first end face, and then a three-point stylus is applied to the equatorial part of the sphere and also to the pole point to hit the first end face. The center coordinates of the sphere from the plane and the diameter of the sphere are specified, and then the stylus is applied to the second end face to correct the above-mentioned specific values of the second end face and the sphere, and the coordinates of the three-dimensional space of the sphere are accurately specified. Use the CMM calibration gauge.

CMM(coordinate measuring machine)は、三次元空間に存在する離散したX、Y、Zの座標点を用いて計算機の支援により寸法及び形状を測定するための計測器であり、より具体的には、定盤上に載置した被測定物と、測定器においてZ軸先端に取り付けたプローブとを、X、Y、Zの三次元方向へ相対移動させ、プローブが被測定物に接触した瞬間をとらえ、この瞬間を電気的トリガとして各送り軸方向の座標値を読みとり、計算機により寸法及び形状を計測する三次元測定器である。
また、上面が平坦な基板の表面に配置される第1の球体列と、前記基板の上面に対して傾斜して配置される第2の球体列とを備えることにより三次元座標測定機を精度評価するための三次元座標測定機ゲージを構成すること提案されている(例えば、特許文献4参照)。
A CMM (coordinate measuring machine) is a measuring instrument for measuring dimensions and shapes with the assistance of a computer using discrete X, Y, and Z coordinate points existing in a three-dimensional space. The object to be measured placed on the platen and the probe attached to the tip of the Z-axis in the measuring instrument are relatively moved in the three-dimensional directions of X, Y, and Z, and the moment when the probe comes into contact with the object to be measured is captured. This is a three-dimensional measuring instrument that reads the coordinate values in each feed axis direction using this moment as an electrical trigger and measures the dimensions and shape by a computer.
Further, by providing a first sphere row arranged on the surface of a substrate having a flat upper surface and a second sphere row arranged at an angle with respect to the upper surface of the substrate, the three-dimensional coordinate measuring machine can be accurately measured. It has been proposed to construct a three-dimensional coordinate measuring instrument gauge for evaluation (see, for example, Patent Document 4).

特開2001−343234号公報Japanese Unexamined Patent Publication No. 2001-343234 特許第5231883号公報Japanese Patent No. 5231883 特許第3005681号公報Japanese Patent No. 3005681 特開2012−58057号公報Japanese Unexamined Patent Publication No. 2012-58057

ところで、本件発明者等が先に提案している光コム距離計から測定対象物に照射する測定光を走査することにより、非接触で物体の三次元形状を測定する光学式三次元形状測定装置では、光コム干渉計を介して測定対象物に照射された測定光の測定対象物上の照射位置の計測を高精度に且つ短時間に行うことができるのであるが、光学スキャナを介して測定対象物に測定光を照射するので、光学スキャナによる走査歪みに起因する測定誤差がある。 By the way, an optical three-dimensional shape measuring device that measures the three-dimensional shape of an object in a non-contact manner by scanning the measurement light radiated to the object to be measured from the optical comb distance meter proposed by the present inventors. Then, the measurement of the irradiation position on the measurement object of the measurement light irradiated to the measurement object via the optical comb interferometer can be performed with high accuracy and in a short time, but the measurement is performed via the optical scanner. Since the object is irradiated with the measurement light, there is a measurement error due to scanning distortion by the optical scanner.

光学的三次元形状測定装置に備えられた光学スキャナでは、一般的に、レンズや鏡の曲面は理想型状からのずれや屈折率の影響により、仮想平面上で完全に等距離になることはなく、像面湾曲に見られるように視野の中心部と周縁部で高さが異なることが多い。光学系の如何なる場所でも主光軸が光軸に対して平行な理想的なテレセントリック光学系による光学スキャナを備える光学的三次元形状測定装置であれば、鏡のように高精度の基準平面を計測し、計測結果として得られる平面が平面に見えるような補正データを使用して測定対象物の高さデータに誤差なく補正することが可能である。 In an optical scanner installed in an optical three-dimensional shape measuring device, in general, the curved surface of a lens or mirror cannot be completely equidistant on a virtual plane due to the deviation from the ideal shape or the influence of the refractive index. However, the height is often different between the central part and the peripheral part of the field of view, as seen in the curvature of field. An optical three-dimensional shape measuring device equipped with an optical scanner with an ideal telecentric optical system whose main optical axis is parallel to the optical axis at any location in the optical system can measure a high-precision reference plane like a mirror. However, it is possible to correct the height data of the object to be measured without error by using the correction data so that the plane obtained as the measurement result looks like a plane.

しかしながら、現実には、光学スキャナを介して測定対象物に照射される測定光は、理想的な光学系からの乖離や材料の波長分散の影響を受けて、場所毎に光軸に対して僅かに傾斜しており、それが1次元又は2次元に分布した歪みのある状態となる。 However, in reality, the measurement light emitted to the object to be measured via the optical scanner is slightly affected by the deviation from the ideal optical system and the wavelength dispersion of the material with respect to the optical axis at each location. It is inclined to, and it becomes a distorted state distributed in one or two dimensions.

また、波長分散の大きな材料が走査光学系に含まれる場合、群遅延が測定光のビーム径内で分布する虞がある。 Further, when a material having a large wavelength dispersion is included in the scanning optical system, the group delay may be distributed within the beam diameter of the measurement light.

このように場所毎に光軸に対して僅かに傾斜した測定光を出射する光学スキャナや波長分散の大きな材料が走査光学系に含まれる光学スキャナでは、鏡を用いて校正すると、鏡面反射された測定光の一部の反射光成分のみが光コム距離計における干渉信号の生成に寄与することになる。 In an optical scanner that emits measurement light slightly inclined with respect to the optical axis for each location and an optical scanner that includes a material with a large wavelength dispersion in the scanning optical system, mirror reflection occurs when calibrated using a mirror. Only a part of the reflected light component of the measurement light contributes to the generation of the interference signal in the optical comb distance meter.

光コム距離計では、測定対象物に照射した測定光の上記測定対象物により反射された反射光の全てを検出することができれば、測定光の光軸中心の軌跡の距離を高精度に計測できるのであるが、反射光の一部しか検出できない場合には、 測定光の光軸中心の軌跡から算出される距離にする誤差が生じることになる。 If the optical comb distance meter can detect all of the reflected light reflected by the measurement object of the measurement light applied to the measurement object, the distance of the locus of the center of the optical axis of the measurement light can be measured with high accuracy. However, if only a part of the reflected light can be detected, an error will occur in the distance calculated from the locus of the center of the optical axis of the measured light.

このように、光学的三次元形状測定装置で得られる座標補正などを行わない生の形状データには座標や空間の距離には誤差が含まれる。誤差はスキャナの非直線性、光学系のひずみ、テレセントリシティーからのずれ、収差などが要因である。したがって、測定対象物の形状計測と別に座標の基準となる検査器で空間的な誤差分布を検出して補正データとして持っておいて、測定結果の座標やスキャナの動きに補正を加えることで正しい座標値に変換してデータの補正(キャリブレーション)を行う必要がある。 As described above, the raw shape data obtained by the optical three-dimensional shape measuring device without coordinate correction includes an error in the coordinates and the distance in space. The error is due to the non-linearity of the scanner, the distortion of the optical system, the deviation from the telecentricity, and the aberration. Therefore, it is correct to detect the spatial error distribution with an inspection device that serves as a coordinate reference separately from the shape measurement of the object to be measured and have it as correction data, and correct the coordinates of the measurement result and the movement of the scanner. It is necessary to convert to coordinate values and correct (calibrate) the data.

また、補正(キャリブレーション)が済んだ光学的三次元形状測定装置に対して座標測定性能を評価するための座標や長さの真値が定まった検査器による空間的な誤差検出が必要である。光学式非接触三次元計測機のJIS B 7440-8「製品の幾何特性仕様(GPS)−座標測定システム(CMS)の受入検査及び定期検査−第8部:光学式距離センサ付き座標測定機」に準拠した検査方法が望ましい。 In addition, it is necessary to detect spatial errors by an inspector whose true values of coordinates and length are determined in order to evaluate the coordinate measurement performance of the corrected (calibrated) optical 3D shape measuring device. .. JIS B 7440-8 Optical non-contact three-dimensional measuring instrument "Product geometric characteristic specifications (GPS) -Acceptance inspection and periodic inspection of coordinate measurement system (CMS) -Part 8: Coordinate measuring instrument with optical distance sensor" An inspection method that complies with is desirable.

本件発明者等は、上述の如き従来の実情に鑑み、測定光を測定対象物に照射する走査光学系の歪みを補正することができる校正データを取得可能な光学スキャナ装置の校正方法を特願2020−001699として、先に提案している。 In view of the conventional circumstances as described above, the inventors of the present invention have made a special application for a calibration method of an optical scanner device capable of acquiring calibration data capable of correcting distortion of a scanning optical system that irradiates a measurement object with measurement light. It is proposed earlier as 2020-001699.

また、特許文献3や特許文献4の開示技術は、測定子を当てて測定を行う接触型の三次元測定器の校正を行うためのものであり、非接触型の光学式三次元形状測定装置の校正について考慮されていない。 Further, the disclosed techniques of Patent Document 3 and Patent Document 4 are for calibrating a contact-type coordinate measuring instrument that measures by applying a stylus, and is a non-contact optical three-dimensional shape measuring device. No consideration is given to the calibration of.

なお、JIS B 7440-8では、「検査用標準器鋼製又はセラミックス製の検査用標準器を用いてプロービング誤差の評価を行う。他の適切な材料で製作された検査用標準器を用いてもよい。異なる材質の検査用標準器を用いて検査を行うと、表面反射率光の浸込み(体積散乱)、色、散乱特性などの光学特性の違いによって、得られるプロービング誤差が変わる可能性があるため、使用した検査用標準器の材質は記録しなければならない。プロービング誤差の評価に使用する検査用標準器の表面粗さは,対応する最大許容誤差と比較して無視できる程度に小さくなければならない。」と規定されている。 In JIS B 7440-8, "Inspection standard equipment is used to evaluate the probing error using an inspection standard equipment made of steel or ceramics. An inspection standard equipment made of other appropriate materials is used. Inspecting with inspection standards of different materials may result in different probing errors due to differences in optical characteristics such as surface reflectance light penetration (volume scattering), color, and scattering characteristics. Therefore, the material of the inspection standard used must be recorded. The surface roughness of the inspection standard used to evaluate the probing error is negligibly small compared to the corresponding maximum tolerance. Must be. "

そこで、本発明の目的は、上述の如き従来の実情に鑑み、JIS B 7440-8に準拠した長さ測定誤差検査器として機能し、光コム距離計から測定対象物に照射する測定光を走査することにより、非接触で物体の三次元形状を測定する光学式三次元形状測定装置の空間測定誤差検査器および空間測定誤差検出方法を提供することにある。 Therefore, an object of the present invention is to function as a length measurement error inspector compliant with JIS B 7440-8 in view of the conventional circumstances as described above, and scan the measurement light radiated to the measurement object from the optical comb distance meter. It is an object of the present invention to provide a spatial measurement error inspection device and a spatial measurement error detection method of an optical three-dimensional shape measuring device for measuring a three-dimensional shape of an object in a non-contact manner.

また、本発明の他の目的は、テレセントリック光学系からのずれを検出して座標補正や校正(キャリブレーション)に必要なデータを取るための光学式三次元形状測定装置の校正(キャリブレーション)用の空間測定誤差検査器及び校正方法を提供することにある。 Another object of the present invention is for calibration of an optical three-dimensional shape measuring device for detecting deviation from a telecentric optical system and obtaining data necessary for coordinate correction and calibration (calibration). To provide a spatial measurement error tester and a calibration method.

また、測定光を測定対象物に照射する走査光学系の歪みによる影響を除去して誤差の少ない三次元形状測定を行うことのできる光学式三次元形状測定装置及びその空間測定誤差校正方法を提供することにある。 In addition, we provide an optical three-dimensional shape measuring device capable of performing three-dimensional shape measurement with less error by removing the influence of distortion of the scanning optical system that irradiates the measurement object with measurement light, and a spatial measurement error calibration method thereof. To do.

さらに、本発明の他の目的は、測定光を測定対象物に照射する走査光学系の歪みによる影響を除去して誤差の少ない三次元形状測定を行うことのできる光学式三次元形状測定装置のプロービング性能検査用平面標準器を提供することにある。 Further, another object of the present invention is an optical three-dimensional shape measuring device capable of performing three-dimensional shape measurement with less error by removing the influence of distortion of a scanning optical system that irradiates a measurement object with measurement light. To provide a flat surface standard for probing performance inspection.

本発明の他の目的、本発明によって得られる具体的な利点は、以下に説明される実施の形態の説明から一層明らかにされる。 Other objects of the invention, the specific advantages obtained by the present invention, will be further clarified from the description of the embodiments described below.

本発明は、光コム距離計から測定対象物に照射する測定光を走査することにより、非接触で物体の三次元形状を測定する光学式三次元形状測定装置の空間測定誤差検査器であって、複数の検査球と、上記検査球が2次元に配列される基板とを備え、上記検査球は、所定の直径に真球加工され、上記直径より短い深さのねじ穴と有する鋼球からなり、表面に窒化チタン膜が成膜されており、上記基板は、上記ねじ穴に螺合する螺子が貫通される貫通孔が2個以上形成され、貫通孔の上部で検査球と接する面に面取り加工が施されており、上記複数の検査球は、2次元に配列され、それぞれ上記基板の面取り加工部に接触した状態で該基板の裏側から螺子止め固定されており、上記複数の検査球の各中心座標、球間距離、真球度又は直径の少なくとも1つがが既知であることを特徴とする。 The present invention is a spatial measurement error inspector of an optical three-dimensional shape measuring device that measures the three-dimensional shape of an object in a non-contact manner by scanning the measurement light radiating to the object to be measured from an optical comb distance meter. A steel ball having a plurality of test balls and a substrate on which the test balls are arranged two-dimensionally, the test ball is processed into a true sphere to a predetermined diameter and has a screw hole having a depth shorter than the diameter. A titanium nitride film is formed on the surface of the substrate, and the substrate has two or more through holes through which the screw screwed into the screw holes is penetrated, and the upper part of the through holes is on the surface in contact with the inspection ball. The plurality of inspection balls are chamfered, and the plurality of inspection balls are arranged two-dimensionally and are screwed and fixed from the back side of the substrate in a state of being in contact with the chamfered portion of the substrate, respectively. It is characterized in that at least one of each center coordinate, intersphere distance, sphericity or diameter of each of the above is known.

本発明に係る光学式三次元形状測定装置の空間測定誤差検査器において、上記検査球は、弾発素子により所定の押圧力で上記基板の面取り加工部に押圧される状態で螺子止め固定されているものとすることができる。 In the spatial measurement error inspection device of the optical three-dimensional shape measuring device according to the present invention, the inspection ball is screwed and fixed in a state of being pressed by the elastic element against the chamfered portion of the substrate with a predetermined pressing force. Can be assumed to be.

本発明に係る光学式三次元形状測定装置の空間測定誤差検査器において、上記複数の検査球は、3mm〜6.8mm内の所定の直径を有し、3mm〜6.8mm内の所定のピッチで2次元に配列されているものとすることができる。 In the spatial measurement error inspection device of the optical three-dimensional shape measuring device according to the present invention, the plurality of inspection balls have a predetermined diameter within 3 mm to 6.8 mm and a predetermined pitch within 3 mm to 6.8 mm. It can be assumed that they are arranged in two dimensions.

本発明に係る光学式三次元形状測定装置の空間測定誤差検査器において、上記複数の検査球は、JIS規格検査で使用する区間だけ選定された球間距離位置に2次元に配列されているものとすることができる。 In the spatial measurement error inspection device of the optical three-dimensional shape measuring device according to the present invention, the plurality of inspection balls are arranged two-dimensionally at the inter-sphere distance position selected only for the section used in the JIS standard inspection. Can be.

本発明に係る光学式三次元形状測定装置の空間測定誤差検査器において、上記複数の検査球は、上記基板の表面に2次元方向にそれぞれ最大長さが26.4mm以上40mm以下で5つの異なる検査用長さの少なくとも1つに対応する球間距離位置に2次元に配列されているものとすることができる。 In the spatial measurement error inspection device of the optical three-dimensional shape measuring device according to the present invention, the plurality of inspection spheres have five different maximum lengths of 26.4 mm or more and 40 mm or less in the two-dimensional direction on the surface of the substrate. It can be assumed that they are arranged two-dimensionally at the inter-ball distance positions corresponding to at least one of the inspection lengths.

本発明に係る光学式三次元形状測定装置の空間測定誤差検査器において、上記複数の検査球は、対角方向にそれぞれ最大長さが42.3mm以上64mm以下で5つの異なる検査用長さの少なくとも1つに対応する球間距離位置に2次元に配列されているものとすることができる。 In the spatial measurement error inspection device of the optical three-dimensional shape measuring device according to the present invention, the plurality of inspection balls have a maximum length of 42.3 mm or more and 64 mm or less in the diagonal direction and have five different inspection lengths. It can be assumed that they are arranged two-dimensionally at the distance positions between spheres corresponding to at least one.

本発明に係る光学式三次元形状測定装置の空間測定誤差検査器において、上記複数の検査球の各中心座標、球間距離、真球度又は直径の少なくとも1つの校正値または公称値または設計値が明らかになっているものとすることができる。 In the spatial measurement error inspection device of the optical three-dimensional shape measuring device according to the present invention, at least one calibration value, nominal value, or design value of each center coordinate, intersphere distance, sphericity, or diameter of the plurality of inspection spheres. Can be clarified.

本発明は、光コム距離計から測定対象物に照射する測定光を走査することにより、非接触で物体の三次元形状を測定する光学式三次元形状測定装置の空間測定誤差検出方法であって、
被検査光学式三次元形状測定装置により、上記光空間測定誤差検査器を測定対象物として三次元形状測定を行い、測定結果として得られる記複数の検査球の各中心座標、球間距離、真球度又は直径の情報と予め校正されている上記複数の検査球の各中心座標、球間距離、真球度又は直径の情報との少なくとも1つの差分を上記被検査光学式三次元形状測定装置の空間測定誤差として検出することを特徴とする。
The present invention is a method for detecting a spatial measurement error of an optical three-dimensional shape measuring device that measures a three-dimensional shape of an object in a non-contact manner by scanning the measurement light emitted from an optical comb distance meter to a measurement object. ,
Three-dimensional shape measurement is performed using the optical space measurement error tester as the measurement object with the optical three-dimensional shape measuring device to be inspected, and the center coordinates, inter-sphere distance, and true of the plurality of test spheres obtained as the measurement results. At least one difference between the information on the sphericity or diameter and the information on the center coordinates, the distance between spheres, the sphericity or the diameter of the plurality of inspection spheres calibrated in advance is the above-mentioned optical three-dimensional shape measuring device to be inspected. It is characterized in that it is detected as a spatial measurement error of.

本発明は、光コム距離計から測定対象物に照射する測定光を走査することにより、非接触で物体の三次元形状を測定する光学式三次元形状測定装置の補正方法であって、被補正光学式三次元形状測定装置により、上記光空間測定誤差検査器を測定対象物として複数の高さ位置に置いて、三次元形状測定を行い、各高さ位置における測定結果として得られる記複数の検査球の各中心座標、球間距離、真球度又は直径の情報と予め校正されている上記複数の検査球の各中心座標、球間距離、真球度又は直径の情報との少なくとも1つの差分を上記被補正光学式三次元形状測定装置の空間測定誤差として検出して補正データを取得することを特徴とする。 The present invention is a correction method for an optical three-dimensional shape measuring device that measures the three-dimensional shape of an object in a non-contact manner by scanning the measurement light emitted from the optical comb distance meter to the object to be measured, and is to be corrected. Using the optical three-dimensional shape measuring device, the optical space measurement error tester is placed at a plurality of height positions as a measurement object, three-dimensional shape measurement is performed, and a plurality of notes obtained as measurement results at each height position are obtained. At least one of information on each center coordinate, intersphere distance, sphericity or diameter of the test sphere and information on each center coordinate, intersphere distance, sphericity or diameter of the plurality of pre-calibrated test spheres. It is characterized in that the difference is detected as a spatial measurement error of the corrected optical three-dimensional shape measuring device and correction data is acquired.

本発明は、光学式三次元形状測定装置であって、上記光学式三次元形状測定装置の補正方法により取得された補正データに基づいて、測定対象物に照射する測定光を走査する光学系の歪みを補正する補正処理手段を備えることを特徴とする。 The present invention is an optical three-dimensional shape measuring device, and is an optical system that scans measurement light to irradiate a measurement object based on the correction data acquired by the correction method of the optical three-dimensional shape measuring device. It is characterized by comprising a correction processing means for correcting distortion.

本発明は、光学式三次元形状測定装置の空間測定誤差校正方法であって、補正済みの光学式三次元形状測定装置を被検査光学式三次元形状測定装置として、補正データの取得に用いた空間測定誤差検査器とは別の光空間測定誤差検査器を測定対象物として三次元形状測定を行い、測定結果として得られる記複数の検査球の各中心座標、球間距離、真球度又は直径の情報と予め校正されている上記複数の検査球の各中心座標、球間距離、真球度又は直径の情報との少なくとも1つの差分を上記被検査光学式三次元形状測定装置の空間測定誤差として検出することを特徴とする。 The present invention is a spatial measurement error calibration method for an optical three-dimensional shape measuring device, in which a corrected optical three-dimensional shape measuring device is used as an optical three-dimensional shape measuring device to be inspected to acquire correction data. Three-dimensional shape measurement is performed using an optical space measurement error tester different from the spatial measurement error tester as the measurement target, and the center coordinates, inter-sphere distance, sphericity, or sphericity of each of the multiple test balls obtained as the measurement results. Spatial measurement of at least one difference between the diameter information and each center coordinate, intersphere distance, sphericity or diameter information of the plurality of inspection spheres calibrated in advance by the optical three-dimensional shape measuring device to be inspected. It is characterized by detecting it as an error.

本発明は、光コム距離計から測定対象物に照射する測定光を走査することにより、非接触で物体の三次元形状を測定する光学式三次元形状測定装置のプロービング性能検査用平面標準器であって、精密研磨されたセラミック平面に窒化チタン膜が成膜されてなることを特徴とする。 The present invention is a planar standard for probing performance inspection of an optical three-dimensional shape measuring device that measures the three-dimensional shape of an object in a non-contact manner by scanning the measurement light emitted from the optical comb distance meter to the object to be measured. Therefore, it is characterized in that a titanium nitride film is formed on a precision-polished ceramic flat surface.

上述の如き特徴点を有する本発明によれば、それぞれ所定の直径に真球加工され、上記直径より短い深さのねじ穴を有する鋼球からなり、表面に窒化チタン膜が成膜された複数の検査球が、上記ねじ穴に螺合する螺子が貫通される貫通孔が2個以上形成され、貫通孔の上部で検査球と接する面に面取り加工が施された基板の面取り加工部に接触した状態で該基板の裏側から螺子止め固定されており、上記複数の検査球の各中心座標、球間距離、真球度又は直径の少なくとも1つが予め校正されていることにより、非接触で物体の三次元形状を測定する光学式三次元形状測定装置の空間測定誤差を高精度に検出することができ、JIS B 7440-8に準拠した長さ測定誤差検査器として、光コム距離計から測定対象物に照射する測定光を走査することにより、非接触で物体の三次元形状を測定する光学式三次元形状測定装置の空間測定誤差検査器および空間測定誤差検出方法を提供することができる。 According to the present invention having the above-mentioned feature points, a plurality of steel balls each having a true sphere processed to a predetermined diameter and having screw holes having a depth shorter than the above diameter, and having a titanium nitride film formed on the surface thereof. The inspection ball of No. 1 has two or more through holes through which the screw screwed into the screw hole is formed, and contacts the chamfered portion of the substrate on which the surface in contact with the inspection ball is chamfered at the upper part of the through holes. In this state, it is screwed and fixed from the back side of the substrate, and at least one of the center coordinates, intersphere distance, sphericity or diameter of each of the plurality of inspection balls is pre-calibrated, so that the object is non-contact. It is possible to detect the spatial measurement error of the optical three-dimensional shape measuring device that measures the three-dimensional shape with high accuracy, and it is measured from the optical com distance meter as a length measurement error inspection device compliant with JIS B 7440-8. By scanning the measurement light that irradiates the object, it is possible to provide a spatial measurement error inspector and a spatial measurement error detection method of an optical three-dimensional shape measuring device that measures the three-dimensional shape of an object in a non-contact manner.

また、本発明によれば、テレセントリック光学系からのずれを検出して座標補正や校正(キャリブレーション)に必要なデータを取るための光学式三次元形状測定装置の校正(キャリブレーション)用の空間測定誤差検査器及び校正方法を提供することできる。 Further, according to the present invention, a space for calibration (calibration) of an optical three-dimensional shape measuring device for detecting deviation from the telecentric optical system and collecting data necessary for coordinate correction and calibration (calibration). Measurement error inspectors and calibration methods can be provided.

また、本発明によれば、測定光を測定対象物に照射する走査光学系の歪みによる影響を除去して誤差の少ない三次元形状測定を行うことのできる光学式三次元形状測定装置及びその空間測定誤差校正方法を提供することができる。 Further, according to the present invention, an optical three-dimensional shape measuring device and its space capable of performing three-dimensional shape measurement with less error by removing the influence of distortion of the scanning optical system that irradiates the measurement object with measurement light. A measurement error calibration method can be provided.

さらに、本発明によれば、測定光を測定対象物に照射する走査光学系の歪みによる影響を除去して誤差の少ない三次元形状測定を行うことのできる光学式三次元形状測定装置のプロービング性能検査用平面標準器を提供することができる。 Further, according to the present invention, the probing performance of an optical three-dimensional shape measuring device capable of performing three-dimensional shape measurement with less error by removing the influence of distortion of the scanning optical system that irradiates the measurement object with the measurement light. A flat surface standard for inspection can be provided.

本発明を適用した光学式三次元形状測定装置100の基本的な構成を示すブロック図である。It is a block diagram which shows the basic structure of the optical 3D shape measuring apparatus 100 to which this invention is applied. 上記光学的三次元形状測定装置に備えられた光コム距離計の構成を示すブロック図である。It is a block diagram which shows the structure of the optical comb rangefinder provided in the said optical three-dimensional shape measuring apparatus. 上記光学的三次元形状測定装置における光学スキャナ装置が測定光を1方向に走査するスキャン光学系を備える1次元スキャナである場合の校正処理の様子を模式的に示す斜視図である。It is a perspective view schematically showing the state of the calibration process in the case where the optical scanner device in the above optical three-dimensional shape measuring device is a one-dimensional scanner provided with a scanning optical system that scans the measurement light in one direction. 上記1次元スキャナで校正用基準平面の形状を測定した場合に、スキャンされる点の軌跡がX軸からのずれに応じた測定結果として得られる高さ分布の様子を模式的に示す斜視図であり、(A)は 基準平面の傾斜角度θが正の場合を示し、(B)は 基準平面の傾斜角度θが負の場合を示している。A perspective view schematically showing the state of the height distribution obtained as a measurement result according to the deviation of the locus of the scanned points from the X axis when the shape of the reference plane for calibration is measured by the above one-dimensional scanner. Yes, (A) shows the case where the tilt angle θ of the reference plane is positive, and (B) shows the case where the tilt angle θ of the reference plane is negative. 上記光学的三次元形状測定装置における光学スキャナ装置が測定光を2方向に走査するスキャン光学系を備える2次元スキャナである場合の校正処理の様子を模式的に示す斜視図である。It is a perspective view schematically showing the state of the calibration process in the case where the optical scanner device in the above optical three-dimensional shape measuring device is a two-dimensional scanner provided with a scanning optical system that scans measurement light in two directions. 上記2次元スキャナの校正処理における校正用基準器の基準平面の状態を示す模式的に示す斜視図であり、(A)は 基準平面をX軸廻りに+θ傾けた状態を示し、(B)は 基準平面をX軸廻りに−θ傾けた状態を示し、(C)は 基準平面をY軸廻りに+φ傾けた状態を示し、(D)は 基準平面をY軸廻りに−φ傾けた状態を示し、(E)は θ=0度、φ=0度の仮想平面を示している。It is a perspective view which shows the state of the reference plane of the calibration standard in the calibration process of the 2D scanner, (A) shows the state which the reference plane is tilted + θ about the X axis, (B) is The state where the reference plane is tilted by −θ around the X axis is shown, (C) shows the state where the reference plane is tilted by + φ around the Y axis, and (D) shows the state where the reference plane is tilted by −φ around the Y axis. (E) shows a virtual plane with θ = 0 degrees and φ = 0 degrees. 単一材料で製作されたテレセントリックレンズを用いて、ガルバノスキャナでX方向に1次元スキャンするスキャン光学系について、スキャンの直線性を測定した結果と、このスキャン光学系により、平面性の高い窒化チタン膜が成膜されたセラミック基板をY方向に±1度傾けて1次元形状を測定した結果を示す特性図であり、(A)はスキャンの直線性の測定結果を示し、(B)はセラミック基板の1次元形状を測定した結果の差分をプロットしたものである。The scan linearity of a scan optical system that scans one-dimensionally in the X direction with a galvano scanner using a telecentric lens made of a single material, and the results of this scan optical system make titanium nitride with high flatness. It is a characteristic diagram showing the result of measuring the one-dimensional shape by tilting the ceramic substrate on which the film was formed by ± 1 degree in the Y direction, (A) shows the measurement result of the linearity of the scan, and (B) shows the ceramic. It is a plot of the difference between the results of measuring the one-dimensional shape of the substrate. 平面ミラーを計測した結果と、粗面である窒化チタン膜が成膜されたセラミック基板を計測したときの乖離を示す特性図であり、(A)は図7の(B)を測定したときのデータ(TiN+1度)のデータから、平面ミラーを計測したデータの差分をプロットしたものであり、(B)は図7の(B)を測定したときのデータ(TiN−1度)のデータから、平面ミラーを計測したデータの差分をプロットしたものであり、(C)は、図8の(A)と図8の(B)の平均値を示している。It is a characteristic diagram which shows the discrepancy between the measurement result of a plane mirror and the measurement of the ceramic substrate on which the titanium nitride film which is a rough surface is formed, and (A) is a characteristic diagram when (B) of FIG. 7 is measured. It is a plot of the difference between the data measured by the plane mirror from the data (TiN + 1 degree), and (B) is from the data (TiN-1 degree) when (B) in FIG. 7 is measured. It is a plot of the difference of the data measured by the plane mirror, and (C) shows the average value of (A) of FIG. 8 and (B) of FIG. 定盤上に裁置されたプロービング性能検査用平面標準器を示す鳥瞰図である。It is a bird's-eye view which shows the plane standard for probing performance inspection placed on the surface plate. 基板上に複数の検査球を2次元に配列してなる本発明を適用した空間測定誤差検査器を示す鳥瞰図である。It is a bird's-eye view which shows the spatial measurement error inspection apparatus to which this invention is applied which is formed by arranging a plurality of inspection spheres two-dimensionally on a substrate. 上記空間測定誤差検査器の構造の説明に供する図であり、(A)は基板の平面図、(B)は、この空間測定誤差検査器を分解した状態模式的に示す側面図、(C)は、この空間測定誤差検査器を組み立ててベース基板に取り付けた状態を模式的に示す側面図である。It is a figure which is provided for the explanation of the structure of the space measurement error inspection device, (A) is a plan view of a substrate, (B) is a side view schematically showing the disassembled state of this space measurement error inspection device, (C). Is a side view schematically showing a state in which this spatial measurement error inspection device is assembled and attached to a base substrate. 上記空間測定誤差検査器による球間距離測定を行う際の設置状態を模式的に示す斜視図であり、(A)は測定空間のXY平面に平行に空間測定誤差検査器を設置した状態を示し、(B)は空間測定誤差検査器を(A)に示した状態から四隅の一点を中心に対角線上の他の隅側を持ち上げた状態を示し、(C)はさらに側面を持ち上げた状態を示している。It is a perspective view which shows typically the installation state at the time of performing the inter-ball distance measurement by the said space measurement error inspection device, and (A) shows the state which installed the space measurement error inspection device parallel to the XY plane of the measurement space. , (B) shows the state where the spatial measurement error inspector is lifted from the state shown in (A) to the other corner side on the diagonal line centering on one point of the four corners, and (C) shows the state where the side surface is further lifted. Shows. 縦(40mm)×横(40mm)×高さ(30mm)の三次元空間を計測範囲とする三次元形状測定装置の校正に使用する空間測定誤差検査器としてベース基板に取り付けた3種類の空間測定誤差検査器を示す鳥瞰図である。Three types of spatial measurement attached to the base board as a spatial measurement error inspector used for calibrating a three-dimensional shape measuring device whose measurement range is a three-dimensional space of length (40 mm) x width (40 mm) x height (30 mm). It is a bird's-eye view showing an error inspection device. 光学的三次元形状測定装置の定盤上に上記3種類の空間測定誤差検査器の載置した状態を示す鳥瞰図である。It is a bird's-eye view which shows the state which the said three kinds of space measurement error inspection instruments are placed on the surface plate of an optical three-dimensional shape measuring apparatus. 基板上に配列固定された28個の検査球を備える空間測定誤差検査器による測定データの解析結果の説明の際に参照される28個の検査球に付した番号(0〜27)を示す空間測定誤差検査器の鳥瞰図である。Space with 28 test balls arranged and fixed on the board Space indicating the numbers (0 to 27) assigned to the 28 test balls referred to when explaining the analysis results of the measurement data by the measurement error tester. It is a bird's-eye view of a measurement error inspection device. 空間測定誤差検査器による測定データの解析についての説明に供する図である。It is a figure which provides the explanation about the analysis of the measurement data by a spatial measurement error inspection device. 測定データの解析結果として得られた中心座標と高さの関係を空間測定誤差検査器を上方から見て示した図である。It is the figure which showed the relationship between the center coordinate and the height obtained as the analysis result of the measurement data by looking at the spatial measurement error inspector from above. 測定データの解析結果として得られた球中心の軌跡の誤差を強調して示した図である。It is the figure which emphasized the error of the locus of the locus of the center of a sphere obtained as the analysis result of the measurement data. 測定データの解析結果として得られたX断面における球中心の軌跡を示す図である。It is a figure which shows the locus of the center of a sphere in the X cross section obtained as the analysis result of the measurement data. 測定データの解析結果として得られたY断面における球中心の軌跡を示す図である。It is a figure which shows the locus of the center of a sphere in the Y cross section obtained as the analysis result of the measurement data. 測定データの解析結果として得られた球間距離を示す図であり、(A)は0番と1番の球間距離を示し、(B)は0番と5番の球間距離を示し、(C)は0番と6番の球間距離を示し、(D)は0番と22番の球間距離を示し、(E)は0番と27番の球間距離を示している。It is a figure which shows the inter-ball distance obtained as the analysis result of the measurement data, (A) shows the inter-ball distance of No. 0 and No. 1, (B) shows the inter-ball distance of No. 0 and No. 5. (C) shows the distance between the balls 0 and 6, (D) shows the distance between the balls 0 and 22, and (E) shows the distance between the balls 0 and 27. 測定データの解析結果として得られた0番を基準として球間距離のRmax=0.6(上面直径の60%の範囲)、Rmax=0.7(上面直径の70%の範囲)、Rmax=0.8(上面直径の60%の範囲)、Rmax=0.9(上面直径の90%の範囲)における再現性を示す図であり、(A)は高さ97.5mmにおける球間距離のばらつきを示し、(B)は高さ87.5mmにおける球間距離のばらつきを示し、(C)は高さ77.5mm)における球間距離のばらつきを示している。Rmax = 0.6 (range of 60% of top surface diameter), Rmax = 0.7 (range of 70% of top surface diameter), Rmax = of intersphere distance based on No. 0 obtained as the analysis result of measurement data. It is a figure which shows the reproducibility at 0.8 (the range of 60% of the upper surface diameter), Rmax = 0.9 (the range of 90% of the upper surface diameter), and (A) is the distance between spheres at a height of 97.5 mm. The variation is shown, (B) shows the variation of the ball-to-ball distance at a height of 87.5 mm, and (C) shows the variation of the ball-to-ball distance at a height of 77.5 mm). 測定データの解析結果として得られた中心座標(中心点包含球のの半径)のRmax=0.6(上面直径の60%の範囲)、Rmax=0.7(上面直径の70%の範囲)、Rmax=0.8(上面直径の60%の範囲)、Rmax=0.9(上面直径の90%の範囲)における再現性を示す図であり、(A)は中心点包含球径(高さ97.5mm)を示し、(B)は中心点包含球(高さ87.5mm)を示し、(C)は中心点包含球(高さ77.5mm)を示している。Rmax = 0.6 (range of 60% of top diameter) and Rmax = 0.7 (range of 70% of top diameter) of center coordinates (radius of center point inclusion sphere) obtained as a result of analysis of measurement data , Rmax = 0.8 (range of 60% of top surface diameter), Rmax = 0.9 (range of 90% of top surface diameter), (A) is the center point inclusion sphere diameter (high). 97.5 mm), (B) indicates a center point inclusion sphere (height 87.5 mm), and (C) indicates a center point inclusion sphere (height 77.5 mm). 従来、二次元スキャンの光学スキャナの校正に一般的に使用されている校正用基準器の模式的な平面図である。It is a schematic plan view of the calibration standard generally used for the calibration of the optical scanner of a two-dimensional scan conventionally.

以下、本発明の実施の形態について、図面を参照して詳細に説明する。なお、共通の構成要素については、共通の指示符号を図中に付して説明する。また、本発明は以下の例に限定されるものではなく、本発明の要旨を逸脱しない範囲で、任意に変更可能であることは言うまでもない。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. The common components will be described with reference numerals in the drawings. Further, the present invention is not limited to the following examples, and it goes without saying that the present invention can be arbitrarily modified without departing from the gist of the present invention.

本発明は、例えば図1に示すような構成の光学式三次元形状測定装置100に適用される。 The present invention is applied to, for example, an optical three-dimensional shape measuring device 100 having a configuration as shown in FIG.

図1は、本発明を適用した光学式三次元形状測定装置100の基本的な構成を示すブロック図である。 FIG. 1 is a block diagram showing a basic configuration of an optical three-dimensional shape measuring device 100 to which the present invention is applied.

この光学的三次元形状測定装置100は、光コム距離計10と、光コム距離計10から出射される測定光S2で測定対象物50を走査する光学スキャナ装置20と、光コム距離計10の出力に基づいて、測定対象物50の複数の点までの絶対距離を計測して立体像を得る信号処理装置30を備える。 The optical three-dimensional shape measuring device 100 includes an optical comb distance meter 10, an optical scanner device 20 that scans an object 50 with measurement light S2 emitted from the optical comb distance meter 10, and an optical comb distance meter 10. A signal processing device 30 for measuring an absolute distance to a plurality of points of a measurement object 50 based on an output to obtain a stereoscopic image is provided.

光コム距離計10は、例えば図2のブロック図に示すように、光周波数コム干渉計を用いて距離を測定するものであって、第1、第2の光コム光源11、12から出射される中心周波数と周波数間隔の異なる二つの光周波数コムをそれぞれ周期的に強度又は位相が変調され、互いに変調周期が異なる干渉性のある基準光S1と測定光S2として干渉光学系13を介して測定光路15に入射させる測定光S2との干渉光S3を基準光検出器16により検出するとともに、基準光路14と測定光路15に入射させた基準光S1と測定光S2が上記基準光路14と測定光路15を往復して戻ってくる基準光S1’と測定光S2’との干渉光S4を測定光検出器17により検出し、信号処理部18により、上記基準光検出器16により干渉光S3を検出した干渉信号と上記測定光検出器17により干渉光S4を検出した干渉信号の時間差から、光速と測定波長における屈折率から上記基準光S1が往復した基準光路14の距離L1と上記測定光S2が往復した測定光路15の距離L2の差を求めることができる。なお、干渉計や検出器の形態は複数ある。 The optical comb distance meter 10 measures the distance using, for example, an optical frequency comb interferometer, as shown in the block diagram of FIG. 2, and is emitted from the first and second optical comb light sources 11 and 12. Two optical frequency combs with different center frequencies and frequency intervals are periodically modulated in intensity or phase, and are measured via the interference optical system 13 as interfering reference light S1 and measurement light S2 having different modulation periods. The reference light detector 16 detects the interference light S3 with the measurement light S2 incident on the optical path 15, and the reference light S1 and the measurement light S2 incident on the reference light path 14 and the measurement optical path 15 are the reference optical path 14 and the measurement optical path. The interference light S4 between the reference light S1'and the measurement light S2'reciprocating back and forth between 15 is detected by the measurement light detector 17, and the interference light S3 is detected by the reference light detector 16 by the signal processing unit 18. From the time difference between the interference signal and the interference signal in which the interference light S4 is detected by the measurement light detector 17, the distance L1 of the reference light path 14 to which the reference light S1 reciprocates and the measurement light S2 are determined from the light speed and the refractive index at the measurement wavelength. The difference in the distance L2 of the reciprocating measurement optical path 15 can be obtained. There are multiple types of interferometers and detectors.

上記光学スキャナ装置20は、光コム距離計10から出射される測定光S2を測定対象物50の表面にスキャンしながら照射して、表面からの反射光を光コム距離計10に戻すもので、上記光コム距離計10から出射される測定光S2で測定対象物50を走査する走査光学系21と、この走査光学系21により偏向された測定光S2を集光させるとともに測定対象物50に垂直方向から照射させるテレセントリック集光光学系22からなるスキャン光学系23を備えている。 The optical scanner device 20 irradiates the surface of the object to be measured 50 with the measurement light S2 emitted from the optical comb distance meter 10 while scanning the surface, and returns the reflected light from the surface to the optical comb distance meter 10. The scanning optical system 21 that scans the measurement object 50 with the measurement light S2 emitted from the optical comb distance meter 10 and the measurement light S2 deflected by the scanning optical system 21 are focused and perpendicular to the measurement object 50. A scan optical system 23 including a telecentric condensing optical system 22 that irradiates light from a direction is provided.

信号処理装置30は、上記光学スキャナ装置20を制御してレーザービームを走査すると同時に上記光コム距離計10が計測する測定対象物50までの距離情報を取得して、ビーム照射位置とその場所まで距離を複数の点について蓄積することにより非接触で測定対象物50の三次元形状を測定する。 The signal processing device 30 controls the optical scanner device 20 to scan the laser beam, and at the same time, acquires the distance information to the measurement object 50 measured by the optical comb rangefinder 10 to the beam irradiation position and its location. The three-dimensional shape of the object to be measured 50 is measured in a non-contact manner by accumulating the distances at a plurality of points.

そして、この光学的三次元形状測定装置100における光学スキャナ装置20は、図3に示すように、測定光S2を1方向に走査するスキャン光学系23Aを備える1次元スキャナである場合、スキャンされた測定光S2が作るシート状の平面41と校正用基準器40の校正用基準平面40Aが垂直になった状態を基準として、X軸(測定光S2の走査方向)周りに基準平面40Aを角度θ0だけ傾けた状態で、上記光コム距離計10から上記校正用基準器40の基準平面40Aに照射する測定光S2を走査して、上記基準平面40Aの形状測定を行うことにより補正データの取得が行われる。 Then, as shown in FIG. 3, the optical scanner device 20 in the optical three-dimensional shape measuring device 100 is scanned when it is a one-dimensional scanner provided with a scanning optical system 23A that scans the measurement light S2 in one direction. With reference to the state in which the sheet-shaped flat surface 41 created by the measurement light S2 and the calibration reference plane 40A of the calibration reference device 40 are perpendicular to each other, the reference plane 40A is set at an angle θ0 around the X axis (scanning direction of the measurement light S2). Correction data can be obtained by scanning the measurement light S2 that irradiates the reference plane 40A of the calibration reference device 40 from the optical comb distance meter 10 and measuring the shape of the reference plane 40A. It will be done.

ここで、鏡面反射成分を検出しないようするために基準平面40は、わずかに傾けられるのであって、ビーム径に応じて必要な角度θ0は異なる。ビーム径100μmの場合、X軸(測定光S2の走査方向)周りに基準平面40Aを1度傾ければ十分である。 Here, the reference plane 40 is slightly tilted so as not to detect the specular reflection component, and the required angle θ0 differs depending on the beam diameter. When the beam diameter is 100 μm, it is sufficient to incline the reference plane 40A once around the X axis (scanning direction of the measurement light S2).

この光学スキャナ装置20の校正には、平面度の良い機械加工面や窒化チタン(TiN)がコートされたセラミック基板など、平面度は高いが拡散反射成分を含み、鏡面反射成分の少ない基準平面40Aを有し、基準平面40上の座標位置が予め校正された校正用基準器40が用いられる。この校正用基準器40には、例えば、図9の鳥瞰図に示すように、精密研磨されたセラミック平面に窒化チタン膜が成膜された平面度が0.2μmの校正用基準平面40Aを有するプロービング性能検査用平面標準器と同じ仕様で作成された板を定盤60上に裁置して使用した。 For the calibration of the optical scanner device 20, a reference plane 40A having a high flatness but containing a diffuse reflection component and a small specular reflection component, such as a machined surface having a good flatness or a ceramic substrate coated with titanium nitride (TiN). 40, and a calibration reference device 40 whose coordinate position on the reference plane 40 has been calibrated in advance is used. As shown in the bird's-eye view of FIG. 9, the calibration reference device 40 has a probing having a calibration reference plane 40A having a flatness of 0.2 μm in which a titanium nitride film is formed on a precision-polished ceramic plane. A plate made with the same specifications as the flat surface standard for performance inspection was placed on the surface plate 60 and used.

この光学的三次元形状測定装置100における信号処理装置30は、上記光学スキャナ装置20を制御してレーザービームを走査すると同時に上記光コム距離計10が計測する上記校正用基準器40の基準平面40Aまでの距離情報を取得して、ビーム照射位置とその場所まで距離を複数の点について蓄積することにより上記基準平面40Aの三次元形状を測定し、上記光コム距離計10により得られる上記基準平面40Aの形状測定結果に基づいて、上記予め校正された基準平面40A上の座標位置に対する上記形状測定結果に基づく座標位置の誤差を補正データとする補正処理を行う。 The signal processing device 30 in the optical three-dimensional shape measuring device 100 controls the optical scanner device 20 to scan the laser beam, and at the same time, the reference plane 40A of the calibration reference device 40 measured by the optical comb distance meter 10. The three-dimensional shape of the reference plane 40A is measured by acquiring the distance information up to and accumulating the beam irradiation position and the distance to the location at a plurality of points, and the reference plane obtained by the optical comb distance meter 10. Based on the shape measurement result of 40A, a correction process is performed using the error of the coordinate position based on the shape measurement result as the correction data with respect to the coordinate position on the pre-calibrated reference plane 40A.

ここで、 図4は、上記1次元スキャナで上記校正用基準器40の基準平面40Aの形状を測定した場合に、スキャンされる点の軌跡がX軸からのずれに応じた測定結果として得られる高さ分布の様子を模式的に示す斜視図であり、(A)は 基準平面40Aの傾斜角度θが正の場合を示し、(B)は 基準平面40Aの傾斜角度θが負の場合を示している。 Here, FIG. 4 shows that when the shape of the reference plane 40A of the calibration reference device 40 is measured by the one-dimensional scanner, the locus of the scanned points is obtained as a measurement result according to the deviation from the X axis. It is a perspective view which shows the state of the height distribution schematically, (A) shows the case where the inclination angle θ of the reference plane 40A is positive, and (B) shows the case where the inclination angle θ of the reference plane 40A is negative. ing.

すなわち、信号処理装置30による光学スキャナ装置20の補正処理では、光学スキャナ装置20が測定光S2を1方向に走査するスキャン光学系23Aを備える1次元スキャナである場合、スキャンされる点の軌跡がX軸からずれていると、高さのずれとして検出され、Y軸の正方向に湾曲している場合には、図4の(A)に示すように、角度θが正ならばZ軸方向の高さ分布F1は上に凸となり、X軸の正方向に湾曲している場合には、図4の(B)に示すように、角度θが負ならばZ軸方向の高さ分布F2は下に凸となるので、正負の角度θで校正用基準平面40Aの形状を測定して高さ分布の加算平均を取ることによってスキャン線の湾曲と基準平面40Aの傾きによって発生する高さ変動を相殺することができる。 That is, in the correction process of the optical scanner device 20 by the signal processing device 30, when the optical scanner device 20 is a one-dimensional scanner including a scanning optical system 23A that scans the measurement light S2 in one direction, the locus of the scanned points is If it deviates from the X-axis, it is detected as a height deviation, and if it is curved in the positive direction of the Y-axis, as shown in FIG. 4A, if the angle θ is positive, it is in the Z-axis direction. The height distribution F1 of is convex upward, and when it is curved in the positive direction of the X axis, as shown in FIG. 4B, if the angle θ is negative, the height distribution F2 in the Z axis direction is negative. Since is convex downward, the height fluctuation caused by the curvature of the scan line and the inclination of the reference plane 40A by measuring the shape of the calibration reference plane 40A at a positive / negative angle θ and taking the summed average of the height distribution. Can be offset.

また、この光学的三次元形状測定装置100における光学スキャナ装置20は、図5に示すように、測定光S2を2方向に走査するスキャン光学系23Bを備える2次元スキャナである場合、X軸方向にスキャンされた測定光S2が作るシート状の平面41Xと校正用基準器40の校正用基準平面40Aが垂直になった状態を基準として、X軸(測定光S2の走査方向)周りに基準平面40Aを角度θ0だけ傾けるとともにY軸方向にスキャンされた測定光S2が作るシート状の平面41Yと校正用基準器40の校正用基準平面40Aが垂直になった状態を基準としてY軸周りに基準平面40Aを角度φ0だけ傾けた状態で、上記光コム距離計10から上記校正用基準器40の基準平面40Aに照射する測定光S2を走査して、上記基準平面40Aの形状測定を行うことにより補正データの取得が行われる。 Further, as shown in FIG. 5, the optical scanner device 20 in the optical three-dimensional shape measuring device 100 is a two-dimensional scanner provided with a scanning optical system 23B that scans the measurement light S2 in two directions in the X-axis direction. A reference plane around the X axis (scanning direction of the measurement light S2) with reference to the state in which the sheet-shaped flat surface 41X created by the measurement light S2 scanned in 1 and the calibration reference plane 40A of the calibration reference device 40 are perpendicular to each other. The 40A is tilted by an angle θ0, and the sheet-shaped plane 41Y created by the measurement light S2 scanned in the Y-axis direction and the calibration reference plane 40A of the calibration reference device 40 are referenced around the Y-axis as a reference. By scanning the measurement light S2 irradiating the reference plane 40A of the calibration reference device 40 from the optical comb distance meter 10 with the plane 40A tilted by an angle φ0, the shape of the reference plane 40A is measured. The correction data is acquired.

信号処理装置30による光学スキャナ装置20の補正処理では、光学スキャナ装置20が測定光S2を2方向に走査するスキャン光学系23Bを備える2次元スキャナである場合、スキャンの場所によってスキャン線の湾曲が異なるので、図6に示すように、X軸、Y軸それぞれ正負に傾けて測定することによって後処理でその影響を除外する。 In the correction process of the optical scanner device 20 by the signal processing device 30, when the optical scanner device 20 is a two-dimensional scanner provided with a scan optical system 23B that scans the measurement light S2 in two directions, the curvature of the scan line is curved depending on the scanning location. Since they are different, as shown in FIG. 6, the influence is excluded by the post-processing by measuring by tilting the X-axis and the Y-axis in the positive and negative directions.

図6の(A),(B),(C),(D),(E)は、光学スキャナ装置20が測定光S2を2方向に走査するスキャン光学系23Bを備える2次元スキャナである場合の補正処理における校正用基準器40の基準平面40Aの状態を模式的に示す斜視図であり、(A)は 基準平面40AをX軸廻りに+θ傾けた状態を示し、(B)は 基準平面40AをX軸廻りに−θ傾けた状態を示し、(C)は 基準平面40AをY軸廻りに+φ傾けた状態を示し、(D)は 基準平面40AをY軸廻りに−φ傾けた状態を示し、(E)は θ=0度、φ=0度の仮想平面40Bを示している。 6 (A), (B), (C), (D), and (E) of FIG. 6 are cases where the optical scanner device 20 is a two-dimensional scanner including a scanning optical system 23B that scans the measurement light S2 in two directions. It is a perspective view which shows the state of the reference plane 40A of the calibration standard 40 in the correction process schematically, (A) shows the state which the reference plane 40A is tilted + θ about the X axis, and (B) is the reference plane. 40A is tilted by −θ around the X axis, (C) is the state where the reference plane 40A is tilted by + φ around the Y axis, and (D) is the state where the reference plane 40A is tilted by −φ around the Y axis. (E) shows a virtual plane 40B with θ = 0 degrees and φ = 0 degrees.

すなわち、X軸に平行に存在すべき線がY軸の正の方向に湾曲している場合、図6の(A)に示すように、X軸廻りの角度θを正負それぞれで、Z軸方向の高さ分布F1、F2を測定する。 That is, when the line that should exist parallel to the X-axis is curved in the positive direction of the Y-axis, as shown in FIG. 6A, the angle θ 0 around the X-axis is positive and negative for each of the positive and negative axes. The height distributions F1 and F2 in the direction are measured.

Y軸に平行に存在すべき線がX軸の正の方向に湾曲している場合、図6の(C)に示すように、Y軸廻りの角度φを正負それぞれで、Z軸方向の高さ分布F3、F4を測定する。 If the line to be present parallel to the Y axis is curved in the positive direction of the X axis, as shown in (C) of FIG. 6, the angle phi 0 of the Y-axis around positive and negative, respectively, in the Z-axis direction The height distributions F3 and F4 are measured.

このように正負の角度θ0、φ0で校正用基準平面40Aの形状を測定(合計4回)して高さ分布の加算平均を取ることによってスキャン線の湾曲と基準平面の傾きによって発生する高さ変動を相殺することができる。 In this way, by measuring the shape of the calibration reference plane 40A at positive and negative angles θ0 and φ0 (4 times in total) and taking the averaging of the height distribution, the height generated by the curvature of the scan line and the inclination of the reference plane. Fluctuations can be offset.

すなわち、図6の(A),(B),(C),(D),(E)に示すように、X軸周りの±θ、Y軸周りの±φ、合計4つの傾斜角で測定したデータの加算平均から、図6の(E)に示すように、θ=0度、φ=0度の仮想平面40Bの測定データを得ることができ、粗面の基準平面40Aからの拡散反射を主成分するデータ、すなわち、鏡面反射の影響を受けないデータを取得することができる。 That is, as shown in (A), (B), (C), (D), and (E) of FIG. 6, measurement is performed with a total of four tilt angles, ± θ around the X axis and ± φ around the Y axis. As shown in FIG. 6 (E), the measurement data of the virtual plane 40B having θ = 0 degrees and φ = 0 degrees can be obtained from the added average of the obtained data, and the diffuse reflection from the reference plane 40A of the rough surface can be obtained. It is possible to acquire data whose main component is, that is, data that is not affected by specular reflection.

ここで、単一材料で製作されたテレセントリックレンズを用いて、ガルバノスキャナでX方向に1次元スキャンするスキャン光学系について、スキャンの直線性を測定した結果と、このスキャン光学系により、平面性の高い窒化チタン膜が成膜されたセラミック基板をY方向に±1度傾けて1次元形状を測定した結果を図7の(A),(B)に示す。 Here, the result of measuring the linearity of the scan for the scan optical system that scans one-dimensionally in the X direction with a galvano scanner using a telecentric lens made of a single material, and the flatness of the scan optical system are obtained by this scan optical system. The results of measuring the one-dimensional shape by tilting the ceramic substrate on which the high titanium nitride film is formed by ± 1 degree in the Y direction are shown in FIGS. 7A and 7B.

図7の(A)は160mm幅スキャンできる単一材料で製作されたテレセントリックレンズを用いて、ガルバノスキャナでX方向に1次元スキャンしたときのスキャンの直線性の測定結果を示している。直線性には直線からの逸脱が観測されている。 FIG. 7A shows the measurement result of the linearity of the scan when one-dimensional scanning is performed in the X direction with a galvano scanner using a telecentric lens made of a single material capable of scanning a width of 160 mm. Deviance from the straight line is observed in the linearity.

図7の(B)は、平面性の高い窒化チタン膜が成膜されたセラミック基板を上記光学系の焦点位置かつスキャン中心のビームに対して垂直に設置したのち、Y方向に+1度傾けたとき(X軸方向に走査された測定光が形成する平面と窒化チタン膜が成膜された平面が交差する直線を軸としたX軸回転)の1次元形状を測定した結果を(TiN+1度)とし、逆にY方向に−1度傾けたときの1次元形状を測定した結果を(TiN−1度)とし、それらの差分((TiN−1度)−(TiN+1度))をプロットしたものである。 In FIG. 7B, a ceramic substrate on which a highly flat titanium nitride film is formed is placed perpendicular to the beam at the focal position of the optical system and at the center of the scan, and then tilted by +1 degree in the Y direction. The result of measuring the one-dimensional shape of the time (X-axis rotation about the straight line where the plane formed by the measurement light scanned in the X-axis direction and the plane on which the titanium nitride film is formed intersects) is (TiN + 1 degree). On the contrary, the result of measuring the one-dimensional shape when tilted by -1 degree in the Y direction is taken as (TiN-1 degree), and the difference between them ((TiN-1 degree)-(TiN + 1 degree)) is plotted. Is.

図7の(B)に示す計測結果は、図7の(A)に示す測定結果と強い相関が認められ、(TiN−1度)と(TiN+1度)の差分にはスキャンの直線性由来以外の歪み成分をキャンセルする効果があり、スキャンの直線性が際立って見えるようになったためである。 The measurement result shown in FIG. 7 (B) has a strong correlation with the measurement result shown in FIG. 7 (A), and the difference between (TiN-1 degree) and (TiN + 1 degree) is not derived from the linearity of the scan. This is because it has the effect of canceling the distortion component of the scan, and the linearity of the scan becomes conspicuous.

すなわち、図7の(B)の計測結果は、レーザービームに対して角度をもっておかれた平面の高さを測定すると、スキャンの直線性からの逸脱成分が形状データに含まれてしまうことを証明している。 That is, the measurement result of (B) in FIG. 7 proves that when the height of the plane placed at an angle with respect to the laser beam is measured, the deviation component from the linearity of the scan is included in the shape data. is doing.

また、図8の(A)、(B)は、図7の(B)を測定したときのデータ(TiN+1度)及び(TiN−1度)のデータから、平面ミラーを計測したデータの差分をプロットしたものであり、図8の(C)は、図8の(A)と図8の(B)の平均値を示している。 Further, (A) and (B) in FIG. 8 show the difference between the data obtained by measuring the plane mirror from the data (TiN + 1 degree) and the data (TiN-1 degree) when (B) in FIG. 7 was measured. It is a plot, and FIG. 8C shows the average value of FIG. 8A and FIG. 8B.

スキャンの直線性はY方向に+1度傾けたときと−1度傾けたときでは符号が反転するので、図8の(A)と図8の(B)の平均値である図8の(C)ではスキャンの直線性由来の歪みの成分はキャンセルされている。したがって図8の(C)で表される歪みは、平面ミラーを計測した結果と、粗面である窒化チタン膜が成膜されたセラミック基板を計測したときの乖離を表している。この乖離の主要因はテレセントリックレンズの不完全性及びレンズの材料の波長分散によるものである。 Since the sign of the linearity of the scan is reversed when tilted by +1 degree in the Y direction and when tilted by -1 degree, (C) in FIG. 8 which is the average value of (A) in FIG. 8 and (B) in FIG. ) Cancels the distortion component due to the linearity of the scan. Therefore, the strain represented by (C) in FIG. 8 represents the discrepancy between the measurement result of the planar mirror and the measurement of the ceramic substrate on which the titanium nitride film, which is a rough surface, is formed. The main causes of this divergence are the imperfections of the telecentric lens and the wavelength dispersion of the lens material.

この光学的三次元形状測定装置100における信号処理装置30では、平面度は高いが拡散反射成分を含む基準平面40Aを有し、基準平面40A上の座標位置が予め校正された校正用基準器40を上記基準平面40Aが僅かに傾斜された状態に設置し、光コム距離計10から上記校正用基準器40の基準平面40Aに照射する測定光S2を光学スキャナ装置20により走査して、上記光コム距離計10により上記基準平面40Aより反射された測定光S2’の拡散反射成分を用いて上記基準平面40Aの形状測定を行い、上記光コム距離計10により得られる上記基準平面40Aの形状測定結果に基づいて、上記予め校正された基準平面40A上の座標位置に対する上記形状測定結果に基づく座標位置の誤差を補正データとする補正処理が行われることにより、上記光コム距離計10による測距データとして、上記スキャン光学系の歪みが補正された上記測定対象物の三次元形状測定データを取得することができる。 The signal processing device 30 in the optical three-dimensional shape measuring device 100 has a reference plane 40A having a high flatness but containing a diffused reflection component, and a calibration reference device 40 whose coordinate positions on the reference plane 40A are calibrated in advance. Is installed in a state where the reference plane 40A is slightly tilted, and the measurement light S2 irradiating the reference plane 40A of the calibration reference device 40 from the optical comb distance meter 10 is scanned by the optical scanner device 20 to obtain the light. The shape of the reference plane 40A is measured using the diffused reflection component of the measurement light S2'reflected from the reference plane 40A by the comb distance meter 10, and the shape of the reference plane 40A obtained by the optical comb distance meter 10 is measured. Based on the result, the distance measurement by the optical comb distance meter 10 is performed by performing correction processing using the error of the coordinate position based on the shape measurement result with respect to the coordinate position on the pre-calibrated reference plane 40A as the correction data. As the data, it is possible to acquire the three-dimensional shape measurement data of the measurement object in which the distortion of the scan optical system is corrected.

すなわち、この光学的三次元形状測定装置100において、信号処理装置30は、光コム距離計10から測定対象物50に照射する測定光S2を上記光学スキャナ装置20で走査することにより、上記光コム距離計10による測距データとして上記スキャン光学系23の群遅延の空間分布が補正された測定対象物50の三次元形状測定データを取得する補正処理手段としての機能を有しており、平面度は高いが拡散反射成分を含む基準平面を有し、基準平面40A上の座標位置が予め校正された校正用基準器40を用いて補正データを取得して、測定対象物50に照射される測定光S2の光軸に対する傾斜等に起因するスキャン光学系23の歪みを補正データ基づき補正することにより、測定光S2を測定対象物50に照射する上記スキャン光学系23の歪みによる影響を除去して誤差の少ない三次元形状測定を行うことができる。 That is, in the optical three-dimensional shape measuring device 100, the signal processing device 30 scans the measurement light S2 irradiating the measurement object 50 from the optical comb distance meter 10 with the optical scanner device 20 to scan the optical comb. It has a function as a correction processing means for acquiring the three-dimensional shape measurement data of the measurement object 50 in which the spatial distribution of the group delay of the scan optical system 23 is corrected as the distance measurement data by the distance meter 10. Is high, but has a reference plane containing a diffused reflection component, and correction data is acquired using a calibration reference device 40 whose coordinate position on the reference plane 40A is calibrated in advance, and the measurement is applied to the measurement object 50. By correcting the distortion of the scan optical system 23 due to the inclination of the light S2 with respect to the optical axis based on the correction data, the influence of the distortion of the scan optical system 23 that irradiates the measurement object 50 with the measurement light S2 is removed. It is possible to perform three-dimensional shape measurement with little error.

補正データの形式は測定されたデータの三次元座標データ(X,Y,Z)を補正後の座標(X+ΔX,Y+ΔY,Z+ΔZ)に変換するためのデータ(ΔX,ΔY,ΔZ)そのものをテーブルの形で保持する方式や(ΔX,ΔY,ΔZ)を(X,Y,Z)の関数の形式で保持しておく方式が考えられる。関数形式の場合、多項式近似した関数の係数の形で補正データを保持することも可能である。 The format of the correction data is the data (ΔX, ΔY, ΔZ) itself for converting the three-dimensional coordinate data (X, Y, Z) of the measured data into the corrected coordinates (X + ΔX, Y + ΔY, Z + ΔZ) of the table. A method of holding in the form or a method of holding (ΔX, ΔY, ΔZ) in the form of a function of (X, Y, Z) can be considered. In the case of the function form, it is also possible to hold the correction data in the form of the coefficients of the function that approximates the polynomial.

この光学的三次元形状測定装置100では、上記信号処理装置30により、平面度は高いが拡散反射成分を含む基準平面40Aを有し、基準平面40A上の座標位置が予め校正された校正用基準器40を上記基準平面40Aが僅かに傾斜された状態に設置し、光コム距離計10から上記校正用基準器40の基準平面40Aに照射する測定光S2を光学スキャナ装置20により走査して、上記光コム距離計10により上記基準平面40Aより反射された測定光S2’の拡散反射成分を用いて上記基準平面40Aの形状測定を行い、上記光コム距離計10により得られる上記基準平面40Aの形状測定結果に基づいて、上記予め校正された基準平面40A上の座標位置に対する上記形状測定結果に基づく座標位置の誤差を補正データとする本発明に係る光学スキャナ装置の補正方法が実行される。 In this optical three-dimensional shape measuring device 100, the signal processing device 30 has a reference plane 40A having a high flatness but containing a diffused reflection component, and a calibration reference whose coordinate position on the reference plane 40A is calibrated in advance. The device 40 is installed in a state where the reference plane 40A is slightly tilted, and the measurement light S2 to be applied from the optical comb distance meter 10 to the reference plane 40A of the calibration reference device 40 is scanned by the optical scanner device 20. The shape of the reference plane 40A is measured using the diffused reflection component of the measurement light S2'reflected from the reference plane 40A by the optical comb distance meter 10, and the reference plane 40A obtained by the optical comb distance meter 10 is obtained. Based on the shape measurement result, the correction method of the optical scanner device according to the present invention is executed, in which the error of the coordinate position based on the shape measurement result with respect to the coordinate position on the pre-calibrated reference plane 40A is used as correction data.

この光学スキャナ装置20の補正方法では、上記校正用基準器40の基準平面40Aに照射した測定光S2による上記基準平面40A上の走査軌跡が直線から逸脱する場合に、基準に対し正負の上記基準平面40Aの傾け角度において、上記光コム距離計10により上記基準平面40Aより反射された測定光S2’の拡散反射成分を用いて上記基準平面40Aの形状測定を行うものとすることができる。 In the correction method of the optical scanner device 20, when the scanning locus on the reference plane 40A by the measurement light S2 irradiated on the reference plane 40A of the calibration reference device 40 deviates from the straight line, the reference is positive or negative with respect to the reference. At the tilt angle of the plane 40A, the shape of the reference plane 40A can be measured by using the diffuse reflection component of the measurement light S2'reflected from the reference plane 40A by the optical comb distance meter 10.

また、この光学スキャナ装置20の補正方法において、上記光学スキャナ装置20が1次元スキャナである場合に、上記光学スキャナ装置20により走査された測定光S2が形成する平面に対し、上記校正用基準器40の基準平面40Aが垂直な状態を基準として、上記測定光S2が形成する平面と上記基準平面40Aが交差する直線を軸として軸周りに上記基準平面40Aを傾斜させた基準に対し正負の上記基準平面40Aの傾け角度において、上記基準平面40Aの形状測定を行うことにより得られる2つの高さ分布の加算平均を取るものとすることができる。 Further, in the correction method of the optical scanner device 20, when the optical scanner device 20 is a one-dimensional scanner, the calibration reference device with respect to the plane formed by the measurement light S2 scanned by the optical scanner device 20. With respect to the state in which the reference plane 40A of 40 is vertical as a reference, the above-mentioned positive and negative with respect to the reference obtained by inclining the reference plane 40A around the axis with respect to the straight line where the plane formed by the measurement light S2 and the reference plane 40A intersect. At the tilt angle of the reference plane 40A, it is possible to take the summed average of the two height distributions obtained by measuring the shape of the reference plane 40A.

また、この光学スキャナ装置20の補正方法において、上記光学スキャナ装置20が2次元スキャナである場合に、上記光学スキャナ装置20によりX軸方向に走査された測定光S2が形成する平面に対し、上記校正用基準器40の基準平面40Aが垂直な状態を基準として、上記X軸方向に走査された測定光がS2形成する平面と上記基準平面40Aが交差する直線を軸として軸周りに上記基準平面40Aを傾斜させた基準に対し正負の上記基準平面の傾け角度において、上記基準平面40Aの形状測定を行うとともに、上記光学スキャナ装置20によりY軸方向に走査された測定光S2が形成する平面に対し、上記校正用基準器40の基準平面40Aが垂直な状態を基準として、上記Y軸方向に走査された測定光S2が形成する平面と上記基準平面40Aが交差する直線を軸として軸周りに上記基準平面40Aを傾斜させた基準に対し正負の上記基準平面40Aの傾け角度において、上記基準平面40Aの形状測定を行って得られる4つの高さ分布の加算平均を取るものとすることができる。 Further, in the correction method of the optical scanner device 20, when the optical scanner device 20 is a two-dimensional scanner, the plane formed by the measurement light S2 scanned by the optical scanner device 20 in the X-axis direction is described above. With the reference plane 40A of the calibration reference device 40 as a reference, the reference plane around the axis is a straight line where the plane formed by the measurement light scanned in the X-axis direction S2 and the reference plane 40A intersect. The shape of the reference plane 40A is measured at the tilt angle of the reference plane positive and negative with respect to the reference in which the 40A is tilted, and the plane formed by the measurement light S2 scanned in the Y-axis direction by the optical scanner device 20. On the other hand, with the reference plane 40A of the calibration reference device 40 as a reference, the plane formed by the measurement light S2 scanned in the Y-axis direction and the straight line where the reference plane 40A intersects are taken around the axis. It is possible to take the summed average of the four height distributions obtained by measuring the shape of the reference plane 40A at the tilt angle of the reference plane 40A which is positive or negative with respect to the reference obtained by inclining the reference plane 40A. ..

また、上記三次元形状測定装置100では、信号処理装置30により光学スキャナ装置20におけるスキャン光学系23の歪みを補正する補正処理行うものとしたが、上述の如き本発明に係る光学スキャナ装置の補正方法により取得された補正データに基づいて、測定対象物50に照射する測定光S2を走査するスキャン光学系23の歪みを補正する補正処理手段として、例えば、予め取得された補正データを記憶手段に保存しておき、光学的三次元形状測定装置100の信号処理装置30や光コム距離計10の信号処理部18に補正データを供給する補正データ供給手段を光学スキャナ装置20に備えるようにしてもよい。 Further, in the three-dimensional shape measuring device 100, the signal processing device 30 is used to perform correction processing for correcting the distortion of the scan optical system 23 in the optical scanner device 20, but as described above, the correction of the optical scanner device according to the present invention is performed. As a correction processing means for correcting the distortion of the scan optical system 23 that scans the measurement light S2 to irradiate the measurement object 50 based on the correction data acquired by the method, for example, the correction data acquired in advance is used as a storage means. Even if the optical scanner device 20 is provided with a correction data supply means that is stored and supplies correction data to the signal processing device 30 of the optical three-dimensional shape measuring device 100 and the signal processing unit 18 of the optical comb distance meter 10. good.

ここで、上記三次元形状測定装置100における光学スキャナ装置20の校正には、精密研磨されたセラミック平面に窒化チタン膜が成膜された平面度が0.2μmの校正用基準平面40Aを有するプロービング性能検査用平面標準器である校正用基準器40を用いたが、例えば図10の鳥瞰図に示すような構造の基板110上に複数の検査球120を2次元に配列してなる空間測定誤差検査器140を使用することができる。 Here, in the calibration of the optical scanner device 20 in the three-dimensional shape measuring device 100, a probing having a calibration reference plane 40A having a flatness of 0.2 μm in which a titanium nitride film is formed on a precision-polished ceramic plane. A calibration standard 40, which is a planar standard for performance inspection, was used. For example, a spatial measurement error inspection in which a plurality of inspection balls 120 are arranged two-dimensionally on a substrate 110 having a structure as shown in the bird's-eye view of FIG. The vessel 140 can be used.

この空間測定誤差検査器140は、縦(40mm)×横(40mm)×高さ(30mm)の三次元空間を計測範囲とする三次元形状測定装置100の校正に使用するものとして設計したもので、縦(6個)×横(6個)で36個の検査球120が格子点位置に配置固定される縦(60mm)×横(60mm)×高さ(15mm)の基板110を球固定ブロックとして備える。 This space measurement error tester 140 is designed to be used for calibrating the three-dimensional shape measuring device 100 whose measurement range is a three-dimensional space of length (40 mm) × width (40 mm) × height (30 mm). , Vertical (6) x horizontal (6) 36 inspection balls 120 are arranged and fixed at the grid point position. Vertical (60 mm) x horizontal (60 mm) x height (15 mm) substrate 110 is fixed as a ball fixing block. Prepare as.

図11は、空間測定誤差検査器140の構造の説明に供する図であり、(A)は基板120の平面図、(B)は、この空間測定誤差検査器140を分解した状態模式的に示す側面図、(C)は、この空間測定誤差検査器140を組み立ててベース基板150に取り付けた状態を模式的に示す側面図である。 11A and 11B are views for explaining the structure of the spatial measurement error inspection device 140, where FIG. 11A is a plan view of the substrate 120 and FIG. 11B schematically shows a state in which the spatial measurement error inspection device 140 is disassembled. A side view, (C) is a side view schematically showing a state in which the spatial measurement error inspection device 140 is assembled and attached to the base substrate 150.

この空間測定誤差検査器140における複数の検査球120は、図11の(B)に示すように、 それぞれ所定の直径Dに真球加工され、上記D直径より短い深さdのねじ穴121と有するステンレス鋼球又は炭素鋼球からなり、表面に窒化チタン膜が成膜されている。 As shown in FIG. 11B, the plurality of inspection balls 120 in the spatial measurement error inspection device 140 are each spherically machined to have a predetermined diameter D, and have a screw hole 121 having a depth d shorter than the D diameter. It is made of a stainless steel ball or a carbon steel ball, and has a titanium nitride film formed on its surface.

上記基板110は、熱膨張係数がJIS規格に規定された範囲に入っている鉄、SUSなど材料からなる。 The substrate 110 is made of a material such as iron or SUS whose coefficient of thermal expansion is within the range specified in the JIS standard.

上記基板120は、図11の(A)、(B)の平面図に示すように、36個の検査球120が配置固定される格子点位置に上記ねじ穴121に螺合する螺子130が貫通される貫通孔111が形成され、貫通孔111の上部で検査球110と接する面に面取り加工加工が施されている。 As shown in the plan views of FIGS. 11A and 11B, the substrate 120 is penetrated by a screw 130 screwed into the screw hole 121 at a grid point position where 36 inspection balls 120 are arranged and fixed. The through hole 111 is formed, and the surface of the through hole 111 in contact with the inspection ball 110 is chamfered.

上記複数の検査球120は、上記基板110に2次元配列され、それぞれ上記基板110の面取り加工部112に接触した状態で該基板110の裏側から螺子130により固定されている。 The plurality of inspection balls 120 are two-dimensionally arranged on the substrate 110, and are fixed by screws 130 from the back side of the substrate 110 in a state of being in contact with the chamfered portion 112 of the substrate 110, respectively.

上記複数の検査球120は、面取り加工部112の内側で半球面と面取り加工面が接触して位置が安定する状態で上記基板110に螺子止めされる。 The plurality of inspection balls 120 are screwed to the substrate 110 in a state where the hemisphere and the chamfered surface are in contact with each other inside the chamfered portion 112 and the positions are stable.

ここでは、螺子130により検査球120を基板110の裏側から面取り加工部112の中心方向に引っ張るような形になるので、スプリングワッシャ131付きの螺子130を使って一定の力で検査球120を基板110に押し付ける力が働くようにしている。 Here, since the inspection ball 120 is pulled from the back side of the substrate 110 toward the center of the chamfered portion 112 by the screw 130, the inspection ball 120 is mounted on the substrate with a constant force using the screw 130 with the spring washer 131. The force that presses against 110 works.

このようにして上記複数の検査球120が基板110上に配置固定することにより組み立てられた空間測定誤差検査器140は、上記複数の検査球110の各中心座標、球間距離、真球度又は直径の少なくとも1つが予め校正され、校正済みの状態でベース基板150に取り付けられる。 The spatial measurement error inspection device 140 assembled by arranging and fixing the plurality of inspection balls 120 on the substrate 110 in this way has the center coordinates, inter-sphere distance, sphericity, or sphericity of each of the plurality of inspection balls 110. At least one of the diameters is precalibrated and mounted on the base substrate 150 in a calibrated state.

この空間測定誤差検査器140は、基板110の3箇所に設けられた取り付け穴115A、115B、115Cを介して高さ調整螺子160によりにより、基板110が3点支持された状態で姿勢調整自在に取り付けられ、支持フレーム170を介してベース基板150に螺子止めされる。 The spatial measurement error inspector 140 can freely adjust its posture while the substrate 110 is supported at three points by the height adjusting screws 160 via mounting holes 115A, 115B, and 115C provided at three locations on the substrate 110. It is attached and screwed to the base substrate 150 via the support frame 170.

ここで、JIS規格では、点群測定によって単一方向法で測定する場合として、PD:プロービング方向、GAS:最小二乗当てはめ球、PC:点群、CGAS1:最小二乗当てはめ球中心1、CGAS2:最小二乗当てはめ球中心2を規定し、ボールプレート又がボールバーなど球面の測定面をもつ寸法検査標準器の単一方向測定は、点群による球の測定及び、最小二乗当てはめによる中心間距離の決定を含む。検査対象のそれぞれの測定線に関して、短い寸法検査用標準は計15回、双方向法で測定しなければならないと本文に図B.3を参照して規定されている。 Here, in the JIS standard, PD: probing direction, GAS: least squares fitting sphere, PC: point group, CGAS1: least squares fitting sphere center 1, CGAS2: minimum, as a case of measuring by the unidirectional method by point group measurement. The unidirectional measurement of the dimensional inspection standard, which defines the center 2 of the squared fitting ball and has a spherical measuring surface such as a ball plate or ball bar, measures the sphere by a point group and determines the distance between the centers by the least squares fitting. including. For each measurement line to be inspected, the short dimensional inspection standard must be measured 15 times in total by the bidirectional method. It is specified with reference to 3.

しかしながら、上記三次元形状測定装置100では、点群による球の測定を 双方向法で行うことができないので、付属書JDに規定されている球間距離測定誤差の検査の手法を採用している。 However, in the above-mentioned three-dimensional shape measuring device 100, it is not possible to measure a sphere by a point cloud by a bidirectional method, so the method of inspecting the distance measurement error between spheres specified in Annex JD is adopted. ..

すなわち、付属書JDの図JD.1−球による検査用標準器では、DP:検査用標準器の球直径、LP:検査用標準器の球直径として、最小二乗球への当てはめを行い、球間距離誤差ES.JISを決定するようにしている。すなわち、それぞれの球の中心位置を最小二乗球から決定し、球間距離Lmeasを測定した球の中心間距離として算出し、算出した測定値Lmeasと校正値Lcalとの差(Lmeas−Lcal)を球間距離誤差ES.JISとする。 That is, the figure JD of Annex JD. In the 1-ball inspection standard, DP: the diameter of the inspection standard and LP: the diameter of the inspection standard are applied to the least squares ball, and the distance error between balls is ES . I try to decide JIS. That is, the center position of each sphere is determined from the least squares sphere, the distance between spheres L mas is calculated as the distance between the centers of the measured spheres, and the difference between the calculated measured value L mes and the calibration value L cal (L mes). -L cal ) is the distance error between balls ES . It shall be JIS.

また、JIS規格では、座標測定機の測定空間において、七つの異なる位置(位置及び方向)に、五つの異なる検査用の長さを設置し、各々の長さを3回ずつ測定し、合計105回の測定を実施しなければならないと本文に規定されている。そして、図7−検査用標準器の位置として、必須の四つ方向の位置(1〜4)及び方向は空間の対角方向とされ、残りの三つの既定の位置(6〜7)は座標系の各軸に沿った位置とされている。 In addition, according to the JIS standard, five different inspection lengths are installed at seven different positions (positions and directions) in the measurement space of the coordinate measuring machine, and each length is measured three times, for a total of 105. The text stipulates that multiple measurements must be taken. Then, as the positions of the inspection standard in FIG. 7-the essential four-direction positions (1 to 4) and the directions are the diagonal directions of the space, and the remaining three default positions (6 to 7) are the coordinates. It is positioned along each axis of the system.

さらに、JIS規格では、検査用標準球の直径の既定値は10mm以上51mm以下でなければならない。検査用標準球の直径がセンサエリアの範囲と比較して大幅に小さい場合,取得できる測定点の数が不十分となることがあり,センサの測定値のひずみを正しく評価できないことがある。検査用標準球上での測定範囲がセンサエリアの範囲の66%よりも小さい場合、プロービング性能検査用標準平面を測定しなければならない。製造業者と使用者の合意の基に,プロービング性能検査用標準平面の代わりに直径が51mmを超える球を用いてもよい。プロービング性能検査用標準平面又は大直径の検査用標準球上での測定範囲はセンサエリアの範囲の66%以上でなければならないと本文に規定されている。 Further, according to the JIS standard, the default value of the diameter of the inspection standard sphere must be 10 mm or more and 51 mm or less. If the diameter of the standard sphere for inspection is significantly smaller than the range of the sensor area, the number of measurement points that can be acquired may be insufficient, and the strain of the measured value of the sensor may not be evaluated correctly. If the measurement range on the inspection standard sphere is less than 66% of the range of the sensor area, the probing performance inspection standard plane must be measured. With the agreement of the manufacturer and the user, a sphere having a diameter of more than 51 mm may be used instead of the standard plane for probing performance inspection. It is stipulated in the text that the measurement range on the probing performance inspection standard plane or large diameter inspection standard sphere must be at least 66% of the range of the sensor area.

この空間測定誤差検査器140は、上述の如く、縦(40mm)×横(40mm)×高さ(30mm)の三次元空間を計測範囲とする三次元形状測定装置100の校正に使用するものとして設計したもので、例えば、横(X)方向と縦(Y)方向の検査範囲それぞれ40mmの66%の長さが26.4mmであるから、JIS規格で図7−検査用標準器の位置として規定された必須の7方向の内の5番に相当する横(X)軸方向と6番に相当する縦(Y)軸方向に最大長さが26.4mm以上40mm以下で5つの異なる検査用長さ与えるように、それぞれ6個の検査球120が基板110上に配列設置される。 As described above, the space measurement error tester 140 is used for calibrating the three-dimensional shape measuring device 100 having a three-dimensional space of length (40 mm) × width (40 mm) × height (30 mm) as a measurement range. It was designed, for example, because the length of 66% of the inspection range of 40 mm in the horizontal (X) direction and the vertical (Y) direction is 26.4 mm, as shown in Fig. 7-the position of the inspection standard according to the JIS standard. For 5 different inspections with a maximum length of 26.4 mm or more and 40 mm or less in the horizontal (X) axis direction corresponding to No. 5 and the vertical (Y) axis direction corresponding to No. 6 of the specified required 7 directions. Six test balls 120 are arranged and placed on the substrate 110 so as to give a length.

また、対角方向の検査範囲の長さ64.0mmの66%の長さは42.3mmであるから、最大長さが42.3mm以上64.0mm以下として、JIS規格で図7−検査用標準器の位置として規定された必須の7方向の内の1番から4番に相当する対角方向に五つの異なる検査用長さを与えるように、6個の検査球120が基板110上に配列設置される。 Further, since the length of 66% of the diagonal inspection range of 64.0 mm is 42.3 mm, the maximum length is set to 42.3 mm or more and 64.0 mm or less, and FIG. 7-for inspection according to JIS standard. Six inspection balls 120 are placed on the substrate 110 so as to provide five different inspection lengths diagonally corresponding to Nos. 1 to 4 of the required 7 directions defined as the position of the standard. It is installed in an array.

なお、 検査球120は直線上にほぼ等間隔に配置してもよく、直線上になくても直線と並行にオフセットさせた位置に複数の検査球120を配置して検査用長さを設置することもできる。 The inspection balls 120 may be arranged on a straight line at substantially equal intervals, and even if they are not on a straight line, a plurality of inspection balls 120 are arranged at positions offset in parallel with the straight line to set an inspection length. You can also do it.

ここで、この空間測定誤差検査器140は、JIS規格で図7−検査用標準器の位置として規定された必須の7方向の内の7番の高さ(Z)軸方向に五つの異なる検査用長さを与えることはできないので、ブロックゲージを使用するものとする。 Here, this spatial measurement error inspection device 140 has five different inspections in the height (Z) axis direction of No. 7 of the seven essential directions defined as the position of the inspection standard in FIG. 7-JIS standard. Since it is not possible to give a length, a block gauge shall be used.

そして、上述の如く、点群による球の測定を双方向法で行うことができない、この三次元形状測定装置100において採用した付属書JDに規定されている球間距離測定誤差の検査では、球間距離測定誤差ES.JISの評価は,全測定領域又は非直交形座標測定機の場合には附属書JCに記載の検査測定範囲において,球面による検査用標準器を七つの位置及び姿勢で測定して行う規定され、付属書JDの図JD.2に示された球面による検査用標準器の配置及び姿勢が推奨されている。球面による検査用標準器のそれぞれの球表面で座標値を取得し評価する点数の合計は25点以上であるが、最大点数は制限しないとされ、使用する球面による検査用標準器の球間距離Lが使用する測定機の各辺における測定可能な最大長さの66%に満たない場合は、付属書JDの図JD.3に示されるように、球面による検査用標準器を姿勢変化なく移動させ、各辺の長さの66%以上となる領域内で数回に分けて測定を行うとされ、このとき、1回の距離は、使用する球面による検査用標準器の球間距離Lを超えないように設定するとされている。 Then, as described above, in the inspection of the distance measurement error between balls specified in Annex JD adopted in the three-dimensional shape measuring device 100, which cannot measure the sphere by the point group by the bidirectional method, the sphere is used. Distance measurement error ES . JIS evaluation is specified by measuring the inspection standard with a spherical surface at seven positions and postures in the inspection measurement range described in Annex JC in the case of the entire measurement area or non-orthogonal coordinate measuring machine. Figure of Annex JD JD. The placement and orientation of the inspection standard with the spherical surface shown in 2 is recommended. The total number of points for acquiring and evaluating coordinate values on the surface of each sphere of the spherical inspection standard is 25 points or more, but the maximum score is not limited, and the distance between the spheres of the spherical inspection standard to be used. L If P is less than 66% of the maximum measurable length in each side of the measuring instrument to be used, Figure JD Annex JD. As shown in 3, it is said that the inspection standard by the spherical surface is moved without changing the posture, and the measurement is performed in several times within the region of 66% or more of the length of each side. the distance is to be set so as not to exceed the spherical distance L P of the inspection standards due to the spherical used.

そして、この空間測定誤差検査器140は、上述の如く、JIS規格で図7−検査用標準器の位置として規定された必須の7方向の内の1番から4番に相当する対角方向に最大長さが42.3mm以上64.0mm以下で5つの異なる検査用長さ与えるように、それぞれ6個の検査球120が基板110上に配列設置され、5番に相当する横(X)軸方向と6番に相当する縦(Y)軸方向に最大長さが26.4mm以上40mm以下で5つの異なる検査用長さ与えるように、それぞれ6個の検査球120が基板110上に配列設置されているので、図12の(A)に示すように、測定空間のXY平面に平行に設置することにより、JIS規格の本文に規定された5番(横(X)軸)方向と6番(縦(Y)軸)方向における長さの測定に用いることができるばかりでなく、付属書JDに規定された2番(横(Y)軸)方向と3番(奥行き(Y)軸)方向における長さの測定に用いることができる。 Then, as described above, the spatial measurement error inspection device 140 is used in the diagonal direction corresponding to No. 1 to No. 4 of the seven essential directions defined as the position of the inspection standard in FIG. 7-JIS standard. Six inspection balls 120 are arranged and installed on the substrate 110 so that the maximum length is 42.3 mm or more and 64.0 mm or less and five different inspection lengths are given, and the lateral (X) axis corresponding to No. 5 is provided. Six inspection balls 120 are arranged and installed on the substrate 110 so as to give five different inspection lengths with a maximum length of 26.4 mm or more and 40 mm or less in the direction and the vertical (Y) axis corresponding to No. 6. Therefore, as shown in (A) of FIG. 12, by installing the measurement space parallel to the XY plane, the 5th (horizontal (X) axis) direction and the 6th specified in the text of the JIS standard are provided. Not only can it be used to measure length in the (vertical (Y) axis) direction, but it can also be used in the 2nd (horizontal (Y) axis) and 3rd (depth (Y) axis) directions specified in Annex JD. It can be used to measure the length in.

また、この空間測定誤差検査器140は、図12の(B)に示すように、上記図12の(A)に示した状態から、四隅の一点を中心に対角線上の他の隅側を持ち上げることにより、JIS規格の本文に規定されたJIS規格で図7−検査用標準器の位置として規定された必須の7方向の内の1番〜4番(対角線軸)方向における長さの測定に用いることができるとともに、付属書JDに規定された付属書JDの図JD.2に示された空間対角の例えば7番(B−H)方向における長さの測定に用いることができる。なお、この測定には、側面の持ち上げとZ軸回りの回転を組み合わせてもよい。 Further, as shown in FIG. 12B, the spatial measurement error inspector 140 lifts the other corners diagonally around one of the four corners from the state shown in FIG. 12A. This makes it possible to measure the length in the 1st to 4th (diagonal axis) directions of the 7 essential directions specified as the position of the inspection standard in Fig. 7-the JIS standard specified in the main text of the JIS standard. In addition to being able to be used, the figure JD of Annex JD specified in Annex JD. It can be used to measure the length of the space diagonal shown in 2, for example, in the 7th (BH) direction. It should be noted that this measurement may be combined with lifting the side surface and rotating around the Z axis.

さらに、この空間測定誤差検査器140は、図12の(C)に示すように、側面を持ち上げることにより、付属書JDに規定された付属書JDの図JD.2に示された空間対角の例えば4番、5番、6番の空間対角方向における長さの測定に用いることができる。 Further, as shown in FIG. 12 (C), the spatial measurement error inspector 140 is obtained by lifting the side surface to obtain the figure JD of the annex JD specified in the annex JD. It can be used for measuring the length of the space diagonal shown in 2, for example, the number 4, 5, and 6 in the space diagonal direction.

ここで、図13に示すように、縦(40mm)×横(40mm)×高さ(30mm)の三次元空間を計測範囲とする三次元形状測定装置100の校正に使用する空間測定誤差検査器140として、表面に窒化チタン膜が成膜されたステンレス鋼球からなる直径Dが1/4インチの検査球120Aを備える空間測定誤差検査器140A、表面に窒化チタン膜が成膜されたステンレス鋼球からなる直径Dが5/32インチの検査球120Bを備える空間測定誤差検査器140B、直径Dが1/4インチのセラミック球からなる検査球120Cを備える空間測定誤差検査器140Cの3種類作成してベース基板150に取り付け、図14に示すように光学的三次元形状測定装置100により、空間測定誤差検査器140A、140B、140Cの各検査球120A、120B、120Cの形状測定を行ったところ、空間測定誤差検査器140Cに備えられたセラミック球からなる検査球120Cは、表面が鏡面であるために、三次元形状測定装置100による測定光の戻り光の光強度が検査球120Cの中央領域では高いが周辺領域での極端に低下してしまい、ノイズの影響などを受けやすく、三次元形状測定に不向きであった。 Here, as shown in FIG. 13, a space measurement error inspector used for calibrating the three-dimensional shape measuring device 100 having a three-dimensional space of length (40 mm) × width (40 mm) × height (30 mm) as a measurement range. As 140, a spatial measurement error inspector 140A equipped with an inspection ball 120A having a diameter D of 1/4 inch made of a stainless steel ball having a titanium nitride film formed on its surface, and a stainless steel having a titanium nitride film formed on its surface. Three types of space measurement error tester 140B, which is equipped with a test ball 120B having a diameter D of 5/32 inches and which is made of spheres, and 140C, which is a space measurement error tester which is equipped with a test ball 120C made of ceramic spheres whose diameter D is 1/4 inch, are created. Then, it was attached to the base substrate 150, and as shown in FIG. 14, the shapes of the inspection balls 120A, 120B, and 120C of the spatial measurement error inspection devices 140A, 140B, and 140C were measured by the optical three-dimensional shape measuring device 100. Since the surface of the inspection ball 120C made of a ceramic sphere provided in the spatial measurement error inspection device 140C is a mirror surface, the light intensity of the return light of the measurement light by the three-dimensional shape measuring device 100 is the central region of the inspection sphere 120C. However, it was extremely low in the peripheral area and was easily affected by noise, making it unsuitable for three-dimensional shape measurement.

これに対し、空間測定誤差検査器140A、140Bに備えられた表面に窒化チタン膜が成膜されたステンレス鋼球からなる検査球120A、120Bでは、三次元形状測定装置100から照射された測定光が検査球表面で適度に拡散され、戻り光の光強度が検査球120Cの中央領域に対し周辺領域で低下するもののノイズの影響などを受けにくく、三次元形状測定を適正に行うことができた。 On the other hand, in the inspection balls 120A and 120B made of stainless steel balls having a titanium nitride film formed on the surface of the spatial measurement error inspection devices 140A and 140B, the measurement light emitted from the three-dimensional shape measuring device 100 is used. Is moderately diffused on the surface of the inspection sphere, and although the light intensity of the return light decreases in the peripheral region with respect to the central region of the inspection sphere 120C, it is not easily affected by noise, and the three-dimensional shape measurement can be performed properly. ..

上記空間測定誤差検査器140では、鋼球中心座標を算出できる範囲でなるべく密に検査球120を配置することにより、基準座標点を増やして補正用のデータとしての信頼性を上げることができる。 In the spatial measurement error inspection device 140, by arranging the inspection balls 120 as closely as possible within the range where the center coordinates of the steel balls can be calculated, the reference coordinate points can be increased and the reliability as the correction data can be improved.

ただし、検査球120の直径Dが小さすぎると球上面の計測データ数が減少して球面フィットの精度が低下するため好ましくない、検査球120の直径Dは、およそ4mm程度から6.5mm程度が好ましい。 However, if the diameter D of the inspection ball 120 is too small, the number of measurement data on the upper surface of the sphere decreases and the accuracy of spherical fitting deteriorates, which is not preferable. The diameter D of the inspection ball 120 is about 4 mm to 6.5 mm. preferable.

また、検査球120は、校正対象とする誤差の空間周波数・周期よりも細かく配置することが望ましい。 Further, it is desirable that the inspection ball 120 is arranged more finely than the spatial frequency / period of the error to be calibrated.

検査球120の直径Dは、40mm×40mmをスキャンする一般的な光学系(レンズ、反射鏡)による座標誤差を補正する場合、10mm以下の値を選択すれば大部分の校正に対応できる。 The diameter D of the inspection ball 120 can be used for most calibrations by selecting a value of 10 mm or less when correcting a coordinate error due to a general optical system (lens, reflector) that scans 40 mm × 40 mm.

上記空間測定誤差検査器140は、JIS規格検査で使用する区間だけ球間距離を選定して設定するように構成しても良い。 The spatial measurement error inspection device 140 may be configured to select and set the inter-ball distance only in the section used in the JIS standard inspection.

また、ベース基板150に取り付けられた空間測定誤差検査器140Aについて、光学的三次元形状測定装置100により三次元形状測定を行い、取得された測定データについて解析したところ、次のような結果が得られた。この空間測定誤差検査器140Aにおける複数の検査球120Aは、各中心座標、球間距離、直径は既知であり、例えば、設計値又は公称値あるいは校正値が明らかになっている。 Further, when the spatial measurement error inspection device 140A attached to the base substrate 150 was subjected to three-dimensional shape measurement by the optical three-dimensional shape measuring device 100 and the acquired measurement data was analyzed, the following results were obtained. Was done. Each of the plurality of inspection balls 120A in the spatial measurement error inspection device 140A has known center coordinates, inter-sphere distance, and diameter, and for example, a design value, a nominal value, or a calibration value is known.

図15に示すように、基板110A上に配列固定された28個の検査球120Aに付した番号(0〜27)を参照して、以下、測定データの解析結果について説明でする。 As shown in FIG. 15, the analysis results of the measurement data will be described below with reference to the numbers (0 to 27) assigned to the 28 inspection balls 120A arranged and fixed on the substrate 110A.

測定データの解析では、図16に示すように、一つの補正済みバイナリデータを球一つを含む要素データに分割し、各要素で検査球をフィットさせることにより、要素左上を原点とした球中心の相対座標を取得し、相対座標から元データの左上を原点とする絶対座標に変換して、中心座標の高さ依存性をグラフ化した。フィットには上面から見た球直径のおよそ50%〜90%のデータを使用した。 In the analysis of the measurement data, as shown in FIG. 16, one corrected binary data is divided into element data including one sphere, and the inspection sphere is fitted in each element, so that the center of the sphere with the upper left of the element as the origin is used. The relative coordinates of were obtained, and the relative coordinates were converted to absolute coordinates with the upper left of the original data as the origin, and the height dependence of the center coordinates was graphed. Data of approximately 50% to 90% of the diameter of the sphere seen from the top was used for the fit.

図17は、測定データの解析結果として得られた球中心の軌跡を示す図であり、球中心座標と高さの関係を示している。この図17では、XYの寸法と比較して誤差が小さいため目立たず、各検査球の中心座標が平行になっているように見えている。
FIG. 17 is a diagram showing the locus of the center of the sphere obtained as a result of analysis of the measurement data, and shows the relationship between the coordinates of the center of the sphere and the height. In FIG. 17, since the error is small compared to the dimension of XY, it is inconspicuous, and the center coordinates of each inspection sphere appear to be parallel.

図18は、それぞれ測定データの解析結果として得られた球中心の軌跡を示す図であり誤差の大きさはそのままでXYの寸法だけ1/20に縮小して誤差を強調して、球中心座標の高さ依存性を示している。 FIG. 18 is a diagram showing the locus of the center of the sphere obtained as a result of analysis of the measurement data. Shows the height dependence of.

図19は、測定データの解析結果として得られたX断面における球中心の軌跡を示す図であり、誤差の大きさはそのままでXYの寸法だけ1/20に縮小して誤差を強調して、球中心座標の高さ依存性を示している。この図19では、下に向かってビーム射出範囲が広がっている。最上位最下位でX座標に0.2mmの違いがある。 FIG. 19 is a diagram showing the locus of the center of the sphere in the X cross section obtained as the analysis result of the measurement data, and the error is emphasized by reducing the XY dimension to 1/20 while keeping the magnitude of the error. It shows the height dependence of the sphere center coordinates. In FIG. 19, the beam ejection range expands downward. There is a difference of 0.2 mm in the X coordinate at the top and bottom.

図20は、測定データの解析結果として得られたY断面における球中心の軌跡を示す図であり、誤差の大きさはそのままでXYの寸法だけ1/20に縮小して誤差を強調して、球中心座標の高さ依存性を示している。この図20では、全体としてビーム射出角に傾きがあり、やや下に向かってビーム射出範囲が狭まっている。Y座標の変化は0.1mm程度あるが、球間距離の誤差は小さく見える。 FIG. 20 is a diagram showing the locus of the center of the sphere in the Y cross section obtained as the analysis result of the measurement data, and the error is emphasized by reducing the XY dimension to 1/20 while keeping the magnitude of the error. It shows the height dependence of the sphere center coordinates. In FIG. 20, the beam emission angle is inclined as a whole, and the beam emission range is narrowed slightly downward. The change in the Y coordinate is about 0.1 mm, but the error in the distance between the spheres seems small.

図21は、測定データの解析結果として得られた球間距離を示す図であり、(A)は0番と1番の球間距離を示し、(B)は0番と5番の球間距離を示し、(C)は0番と6番の球間距離を示し、(D)は0番と22番の球間距離を示し、(E)は0番と27番の球間距離を示している。測定データの解析結果では、隣りあう球の間隔の設計値は6.8±0.05mmで、6.75〜6.75mmの範囲になっている。0番と5番の球間距離は、図26(B)に示すように、34.0±0.05mmで、33.95〜34.055mmの範囲になっている。X方向の球間距離の誤差は、0番と5番の間が大きく、Y方向の球間距離の誤差は、6番と22番の間が小さい。 21 is a diagram showing the distance between balls obtained as a result of analysis of measurement data, (A) shows the distance between balls 0 and 1, and (B) shows the distance between balls 0 and 5. The distance is shown, (C) shows the distance between the balls 0 and 6, (D) shows the distance between the balls 0 and 22, and (E) shows the distance between the balls 0 and 27. Shows. According to the analysis result of the measurement data, the design value of the distance between adjacent spheres is 6.8 ± 0.05 mm, which is in the range of 6.75 to 6.75 mm. As shown in FIG. 26B, the distance between the 0th and 5th balls is 34.0 ± 0.05 mm, which is in the range of 33.95 to 34.055 mm. The error in the distance between balls in the X direction is large between No. 0 and No. 5, and the error in the distance between balls in the Y direction is small between No. 6 and No. 22.

図22は、測定データの解析結果として得られた0番を基準として球間距離のRmax=0.6(上面直径の60%の範囲)、Rmax=0.7(上面直径の70%の範囲)、Rmax=0.8(上面直径の60%の範囲)、Rmax=0.9(上面直径の90%の範囲)における再現性を示す図であり、(A)は高さ97.5mmにおける球間距離のばらつきを示し、(B)は高さ87.5mmにおける球間距離のばらつきを示し、(C)は高さ77.5mmにおける球間距離のばらつきを示している。 FIG. 22 shows Rmax = 0.6 (range of 60% of the upper surface diameter) and Rmax = 0.7 (range of 70% of the upper surface diameter) of the intersphere distance with reference to No. 0 obtained as the analysis result of the measurement data. ), Rmax = 0.8 (range of 60% of the top surface diameter), Rmax = 0.9 (range of 90% of the top surface diameter), (A) is a diagram showing reproducibility at a height of 97.5 mm. The variation in the distance between balls is shown, (B) shows the variation in the distance between balls at a height of 87.5 mm, and (C) shows the variation in the distance between balls at a height of 77.5 mm.

球間距離ばらつきは、同一のバイナリデータから計算条件を変えて評価し、10回の計測幅(最大−最小)を指標とした。Rmax=0.9の結果が比較的安定している。球間距離の繰り返し再現性は方向に依らず焦点付近で1μm程度である。 The variation in the distance between spheres was evaluated by changing the calculation conditions from the same binary data, and the measurement width (maximum-minimum) of 10 times was used as an index. The result of Rmax = 0.9 is relatively stable. The reproducibility of the distance between spheres is about 1 μm near the focal point regardless of the direction.

図23は、測定データの解析結果として得られた中心座標(中心点包含球のの半径)のRmax=0.6(上面直径の60%の範囲)、Rmax=0.7(上面直径の70%の範囲)、Rmax=0.8(上面直径の60%の範囲)、Rmax=0.9(上面直径の90%の範囲)における再現性を示す図であり、(A)は中心点包含球径(97.5mm)を示し、(B)は中心点包含球(87.5mm)を示し、(C)は中心点包含球(77.5mm)を示している。 FIG. 23 shows Rmax = 0.6 (range of 60% of the upper surface diameter) and Rmax = 0.7 (70 of the upper surface diameter) of the center coordinates (radius of the center point inclusion sphere) obtained as the analysis result of the measurement data. % Range), Rmax = 0.8 (60% range of top surface diameter), Rmax = 0.9 (90% range of top surface diameter), and (A) includes the center point. The sphere diameter (97.5 mm) is shown, (B) shows a center point containing sphere (87.5 mm), and (C) shows a center point containing sphere (77.5 mm).

上記空間測定誤差検査器140は、複数の検査球120の各中心座標、球間距離、真球度又は直径の少なくとも1つが既知、例えば、設計値又は公称値あるいは校正値が明らかになっていることにより、非接触で物体の三次元形状を測定する光学式三次元形状測定装置100の空間測定誤差を高精度に検出することができ、JIS B 7440-8に準拠した長さ測定誤差検査器として使用することなでき、光コム距離計から測定対象物に照射する測定光を走査することにより、非接触で物体の三次元形状を測定する光学式三次元形状測定装置の空間測定誤差検査器および空間測定誤差検出方法を提供することができる。 The spatial measurement error tester 140 is known to have at least one of the center coordinates, intersphere distance, sphericity or diameter of each of the plurality of test balls 120, for example, a design value, a nominal value or a calibration value is known. As a result, the spatial measurement error of the optical three-dimensional shape measuring device 100 that measures the three-dimensional shape of an object in a non-contact manner can be detected with high accuracy, and the length measurement error inspection device conforms to JIS B 7440-8. A spatial measurement error inspector for an optical three-dimensional shape measuring device that measures the three-dimensional shape of an object in a non-contact manner by scanning the measurement light emitted from the optical comb distance meter to the object to be measured. And a method for detecting spatial measurement errors can be provided.

すなわち、光コム距離計から測定対象物に照射する測定光を走査することにより、非接触で物体の三次元形状を測定する光学式三次元形状測定装置の空間測定誤差検出を行うに当たり、被検査光学式三次元形状測定装置100により、光空間測定誤差検査器140を測定対象物として三次元形状測定を行い、測定結果として得られる複数の検査球120の各中心座標、球間距離、真球度又は直径の情報と予め校正されている上記複数の検査球120の各中心座標、球間距離、真球度又は直径の情報との少なくとも1つの差分を上記被検査光学式三次元形状測定装置100の空間測定誤差として検出することができる。 That is, in performing spatial measurement error detection of an optical three-dimensional shape measuring device that measures the three-dimensional shape of an object in a non-contact manner by scanning the measurement light emitted from the optical comb distance meter to the object to be measured, it is inspected. The optical three-dimensional shape measuring device 100 performs three-dimensional shape measurement using the optical space measurement error inspection device 140 as a measurement object, and each center coordinate, inter-sphere distance, and true sphere of a plurality of inspection spheres 120 obtained as measurement results. The optical three-dimensional shape measuring device to be inspected is the difference between the degree or diameter information and at least one difference between the center coordinates of each of the plurality of inspection spheres 120 calibrated in advance, the distance between spheres, the sphericity or the diameter information. It can be detected as a spatial measurement error of 100.

また、光コム距離計から測定対象物に照射する測定光を走査することにより、非接触で物体の三次元形状を測定する光学式三次元形状測定装置を補正するに当たり、被補正光学式三次元形状測定装置100により、光空間測定誤差検査器140を測定対象物として複数の高さ位置に置いて、三次元形状測定を行い、各高さ位置における測定結果として得られる複数の検査球120の各中心座標、球間距離、真球度又は直径の情報と予め校正されている上記複数の検査球の各中心座標、球間距離、真球度又は直径の情報との少なくとも1つの差分を上記被補正光学式三次元形状測定装置100の空間測定誤差として検出して補正データを取得することができる。 In addition, when correcting an optical three-dimensional shape measuring device that measures the three-dimensional shape of an object in a non-contact manner by scanning the measurement light emitted from the optical comb distance meter to the object to be measured, the corrected optical three-dimensional device is used. With the shape measuring device 100, the optical space measurement error inspection device 140 is placed at a plurality of height positions as a measurement object, three-dimensional shape measurement is performed, and a plurality of inspection balls 120 obtained as measurement results at each height position. At least one difference between the information on each center coordinate, the distance between spheres, the sphericity or the diameter and the information on the center coordinates, the distance between spheres, the sphericity or the diameter of each of the plurality of pre-calibrated test balls is described above. Corrected data can be acquired by detecting it as a spatial measurement error of the optical three-dimensional shape measuring device 100 to be corrected.

また、光空間測定誤差検査器140を用いた補正方法により補正データが取得された光学式三次元形状測定装置100は、測定対象物に照射する測定光を走査する光学系の歪みを補正する補正処理手段を備えることにより、測定光を測定対象物に照射する走査光学系の歪みによる影響を除去して誤差の少ない三次元形状測定を行うことができる。 Further, the optical three-dimensional shape measuring device 100 whose correction data is acquired by the correction method using the optical space measurement error inspection device 140 corrects the distortion of the optical system that scans the measurement light irradiating the measurement object. By providing the processing means, it is possible to remove the influence of the distortion of the scanning optical system that irradiates the measurement object with the measurement light and perform the three-dimensional shape measurement with less error.

さらに、補正済みの光学式三次元形状測定装置100を被検査光学式三次元形状測定装置として、補正データの取得に用いた空間測定誤差検査器140とは別の本発明に係る光空間測定誤差検査器を測定対象物として三次元形状測定を行い、測定結果として得られる複数の検査球120の各中心座標、球間距離、真球度又は直径の情報と予め校正されている上記複数の検査球120の各中心座標、球間距離、真球度又は直径の情報との少なくとも1つの差分を検出することで、上記校正済みの光学式三次元形状測定装置100の空間測定誤差を校正することができる。 Further, the optical space measurement error according to the present invention, which is different from the spatial measurement error inspection device 140 used for acquiring the correction data, using the corrected optical three-dimensional shape measuring device 100 as the optical three-dimensional shape measuring device to be inspected. Three-dimensional shape measurement is performed using an inspection device as a measurement object, and the above-mentioned plurality of inspections calibrated in advance with information on the center coordinates, intersphere distance, sphericity, or diameter of the plurality of inspection balls 120 obtained as measurement results. To calibrate the spatial measurement error of the calibrated optical three-dimensional shape measuring device 100 by detecting at least one difference from the information of each center coordinate, the distance between spheres, the sphericity or the diameter of the sphere 120. Can be done.

10 光コム距離計、11、12 第1、第2の光コム光源、13 干渉光学系、14 基準光路、15 測定光路、16 基準光検出器、17 測定光検出器、18 信号処理部、20 光学スキャナ装置、21 走査光学系、22 テレセントリック集光光学系、23、23A、23B スキャン光学系、30 信号処理装置、40 校正用基準器、40A 基準平面、40B 仮想平面、50 測定対象物、60 定盤、100 光学的三次元形状測定装置、110、110A 基板、111 貫通孔、112 面取り部、115A、115B、115C 取り付け穴、120、120A、120B、120C 検査球、121 ねじ穴、130 螺子、131 スプリングワッシャ、140、140A、140B、140C 光空間測定誤差検査器、150 ベース基板、160 高さ調整螺子、170 支持フレーム 10 optical comb distance meter, 11, 12 first and second optical comb light sources, 13 interference optics, 14 reference optical path, 15 measurement optical path, 16 reference optical detector, 17 measurement optical detector, 18 signal processing unit, 20 Optical scanner device, 21 scanning optical system, 22 telecentric condensing optical system, 23, 23A, 23B scanning optical system, 30 signal processing device, 40 calibration reference device, 40A reference plane, 40B virtual plane, 50 measurement object, 60 Platen, 100 Optical three-dimensional shape measuring device, 110, 110A board, 111 through hole, 112 chamfer, 115A, 115B, 115C mounting hole, 120, 120A, 120B, 120C inspection ball, 121 screw hole, 130 screw, 131 Spring washer, 140, 140A, 140B, 140C Optical space measurement error tester, 150 base board, 160 height adjustment screw, 170 support frame

Claims (12)

光コム距離計から測定対象物に照射する測定光を走査することにより、非接触で物体の三次元形状を測定する光学式三次元形状測定装置の空間測定誤差検査器であって、
複数の検査球と、
上記検査球が2次元に配列される基板と
を備え、
上記検査球は、所定の直径に真球加工され、上記直径より短い深さのねじ穴と有する鋼球からなり、表面に窒化チタン膜が成膜されており、
上記基板は、上記ねじ穴に螺合する螺子が貫通される貫通孔が2個以上形成され、貫通孔の上部で検査球と接する面に面取り加工が施されており、
上記複数の検査球は、2次元に配列され、それぞれ上記基板の面取り加工部に接触した状態で該基板の裏側から螺子止め固定されており、
上記複数の検査球の各中心座標、球間距離、真球度又は直径の少なくとも1つが既知である
ことを特徴とする光学式三次元形状測定装置の空間測定誤差検査器。
It is a spatial measurement error inspector of an optical three-dimensional shape measuring device that measures the three-dimensional shape of an object in a non-contact manner by scanning the measurement light emitted from the optical comb distance meter to the object to be measured.
With multiple test balls,
A substrate in which the above inspection balls are arranged two-dimensionally is provided.
The inspection ball is formed into a true sphere with a predetermined diameter, is composed of a steel ball having a screw hole with a depth shorter than the above diameter, and has a titanium nitride film formed on the surface thereof.
The substrate has two or more through holes through which the screws screwed into the screw holes are penetrated, and the surface in contact with the inspection ball is chamfered at the upper part of the through holes.
The plurality of inspection balls are arranged two-dimensionally and are screwed and fixed from the back side of the substrate in a state where they are in contact with the chamfered portion of the substrate.
A spatial measurement error inspection device for an optical three-dimensional shape measuring device, characterized in that at least one of the center coordinates, the distance between spheres, the sphericity, or the diameter of each of the plurality of inspection spheres is known.
上記検査球は、弾発素子により所定の押圧力で上記基板の面取り加工部に押圧される状態で螺子止め固定されていることを特徴とする請求項1に記載の光学式三次元形状測定装置の空間測定誤差検査器。 The optical three-dimensional shape measuring apparatus according to claim 1, wherein the inspection ball is screwed and fixed in a state of being pressed by a repulsive element against a chamfered portion of the substrate. Spatial measurement error tester. 上記複数の検査球は、3mm〜6.8mm内の所定の直径を有し、3mm〜6.8mm内の所定のピッチで2次元に配列されていることを特徴とする請求項1又は請求項2に記載の光学式三次元形状測定装置の空間測定誤差検査器。 Claim 1 or claim, wherein the plurality of test balls have a predetermined diameter within 3 mm to 6.8 mm and are arranged two-dimensionally at a predetermined pitch within 3 mm to 6.8 mm. 2. The spatial measurement error inspection device of the optical three-dimensional shape measuring device according to 2. 上記複数の検査球は、JIS規格検査で使用する区間だけ選定された球間距離位置に2次元に配列されていることを特徴とする請求項1乃至請求項3の何れか1項に記載の光学式三次元形状測定装置の空間測定誤差検査器。 The invention according to any one of claims 1 to 3, wherein the plurality of inspection balls are arranged two-dimensionally at the inter-ball distance position selected only for the section used in the JIS standard inspection. Spatial measurement error inspector for optical 3D shape measuring device. 上記複数の検査球は、上記基板の表面に2次元方向にそれぞれ最大長さが26.4mm以上40mm以下で5つの異なる検査用長さの少なくとも1つに対応する球間距離位置に2次元に配列されていることを特徴とする請求項4に記載の光学式三次元形状測定装置の空間測定誤差検査器。 The plurality of inspection balls are two-dimensionally located on the surface of the substrate in a two-dimensional direction, each having a maximum length of 26.4 mm or more and 40 mm or less and corresponding to at least one of five different inspection lengths. The spatial measurement error inspector of the optical three-dimensional shape measuring apparatus according to claim 4, wherein they are arranged. 上記複数の検査球は、対角方向にそれぞれ最大長さが42.3mm以上64mm以下で5つの異なる検査用長さの少なくとも1つに対応する球間距離位置に2次元に配列されていることを特徴とする請求項4又は請求項5に記載の光学式三次元形状測定装置の空間測定誤差検査器。 The plurality of inspection balls are arranged two-dimensionally in the inter-ball distance position corresponding to at least one of five different inspection lengths having a maximum length of 42.3 mm or more and 64 mm or less in the diagonal direction. The spatial measurement error inspection device of the optical three-dimensional shape measuring apparatus according to claim 4 or 5. 上記複数の検査球の各中心座標、球間距離、真球度、直径の校正値または公称値または設計値が明らかになっていることを特徴とする請求項6に記載の光学式三次元形状測定装置の空間測定誤差検査器。 The optical three-dimensional shape according to claim 6, wherein the calibration value or the nominal value or the design value of each center coordinate, the distance between the spheres, the sphericity, and the diameter of the plurality of inspection spheres is clarified. Spatial measurement error inspection device for measuring devices. 光コム距離計から測定対象物に照射する測定光を走査することにより、非接触で物体の三次元形状を測定する光学式三次元形状測定装置の空間測定誤差検出方法であって、
被検査光学式三次元形状測定装置により、請求項1乃至請求項7の何れか1項に記載の光学式三次元形状測定装置の空間測定誤差検査器を測定対象物として三次元形状測定を行い、測定結果として得られる複数の検査球の各中心座標、球間距離、真球度又は直径の情報と予め校正されている上記複数の検査球の各中心座標、球間距離、真球度又は直径の情報との少なくとも1つ差分を上記被検査光学式三次元形状測定装置の空間測定誤差として検出する
ことを特徴とする光学式三次元形状測定装置の空間測定誤差検出方法。
It is a spatial measurement error detection method of an optical three-dimensional shape measuring device that measures the three-dimensional shape of an object in a non-contact manner by scanning the measurement light emitted from the optical comb distance meter to the object to be measured.
Using the optical three-dimensional shape measuring device to be inspected, three-dimensional shape measurement is performed using the spatial measurement error inspector of the optical three-dimensional shape measuring device according to any one of claims 1 to 7 as a measurement object. , Each center coordinate, intersphere distance, sphericity or diameter information of each of the plurality of inspection spheres obtained as a measurement result and each center coordinate, intersphere distance, sphericity or diameter of the plurality of inspection spheres calibrated in advance. A method for detecting a spatial measurement error of an optical three-dimensional shape measuring device, which comprises detecting at least one difference from the diameter information as a spatial measurement error of the optical three-dimensional shape measuring device to be inspected.
光コム距離計から測定対象物に照射する測定光を走査することにより、非接触で物体の三次元形状を測定する光学式三次元形状測定装置の補正方法であって、
被補正光学式三次元形状測定装置により、請求項1乃至請求項6の何れか1項に記載の光空間測定誤差検査器を測定対象物として複数の高さ位置に置いて、三次元形状測定を行い、各高さ位置における測定結果として得られる複数の検査球の各中心座標、球間距離、真球度又は直径の情報と予め校正されている上記複数の検査球の各中心座標、球間距離、真球度又は直径の情報との少なくとも1つ差分を上記被補正光学式三次元形状測定装置の空間測定誤差として検出して補正データを取得する
ことを特徴とする光学式三次元形状測定装置の補正方法。
It is a correction method of an optical three-dimensional shape measuring device that measures the three-dimensional shape of an object in a non-contact manner by scanning the measurement light emitted from the optical comb rangefinder to the object to be measured.
The optical space measurement error inspector according to any one of claims 1 to 6 is placed at a plurality of height positions as a measurement object by a corrected optical three-dimensional shape measuring device, and three-dimensional shape measurement is performed. And the information on the center coordinates, inter-sphere distance, sphericity or diameter of the plurality of test balls obtained as the measurement result at each height position, and the center coordinates and spheres of the plurality of test balls calibrated in advance. An optical three-dimensional shape characterized by detecting at least one difference from information on distance, sphericity, or diameter as a spatial measurement error of the corrected optical three-dimensional shape measuring device and acquiring correction data. Correction method for measuring devices.
請求項8に記載された光学式三次元形状測定装置の補正方法により取得された補正データに基づいて、測定対象物に照射する測定光を走査する光学系の歪みの空間分布を補正する補正手段を備えることを特徴とする光学式三次元形状測定装置。 Correction means for correcting the spatial distribution of distortion of the optical system that scans the measurement light irradiating the measurement object based on the correction data acquired by the correction method of the optical three-dimensional shape measuring device according to claim 8. An optical three-dimensional shape measuring device characterized by being equipped with. 請求項9に係る補正済みの光学式三次元形状測定装置を被検査光学式三次元形状測定装置として、補正データの取得に用いた空間測定誤差検査器とは別の請求項1乃至請求項6の何れか1項に記載の光学式三次元形状測定装置の光空間測定誤差検査器を測定対象物として三次元形状測定を行い、測定結果として得られる上記複数の検査球の各中心座標、球間距離、真球度又は直径の情報と予め校正されている上記複数の検査球の各中心座標、球間距離、真球度又は直径の情報との少なくとも1つ差分を上記被検査光学式三次元形状測定装置の空間測定誤差として検出する
ことを特徴とする光学式三次元形状測定装置の空間測定誤差校正方法。
Claims 1 to 6 different from the spatial measurement error inspection device used for acquiring the correction data by using the corrected optical three-dimensional shape measuring device according to claim 9 as the optical three-dimensional shape measuring device to be inspected. Three-dimensional shape measurement is performed using the optical space measurement error tester of the optical three-dimensional shape measuring device according to any one of the above items as a measurement object, and the center coordinates and spheres of the plurality of test balls obtained as the measurement results. At least one difference between the information on the distance, the sphericity or the diameter and the information on the center coordinates, the distance between the spheres, the sphericity or the diameter of the plurality of inspection spheres calibrated in advance is the above-mentioned optical tertiary to be inspected. A spatial measurement error calibration method for an optical three-dimensional shape measuring device, characterized in that it is detected as a spatial measurement error of the original shape measuring device.
光コム距離計から測定対象物に照射する測定光を走査することにより、非接触で物体の三次元形状を測定する光学式三次元形状測定装置のプロービング性能検査用平面標準器であって、
精密研磨されたセラミック平面に窒化チタン膜が成膜されてなることを特徴とする光学式三次元形状測定装置のプロービング性能検査用平面標準器。
It is a plane standard for probing performance inspection of an optical 3D shape measuring device that measures the 3D shape of an object in a non-contact manner by scanning the measurement light emitted from the optical comb rangefinder to the object to be measured.
A flat surface standard for probing performance inspection of an optical three-dimensional shape measuring device, characterized in that a titanium nitride film is formed on a precision-polished ceramic flat surface.
JP2020098970A 2020-06-05 2020-06-05 Spatial measurement error inspection device for optical three-dimensional shape measuring device, spatial measurement error detection method and correction method, optical three-dimensional shape measuring device, spatial measurement error calibration method for optical three-dimensional shape measuring device, and optical Plane standard for probing performance inspection of formula three-dimensional shape measuring device Active JP7041828B2 (en)

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