JP2021191430A - Manufacturing apparatus of laminate sheet, and manufacturing method of laminate sheet - Google Patents

Manufacturing apparatus of laminate sheet, and manufacturing method of laminate sheet Download PDF

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JP2021191430A
JP2021191430A JP2021137003A JP2021137003A JP2021191430A JP 2021191430 A JP2021191430 A JP 2021191430A JP 2021137003 A JP2021137003 A JP 2021137003A JP 2021137003 A JP2021137003 A JP 2021137003A JP 2021191430 A JP2021191430 A JP 2021191430A
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JP7366438B2 (en
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文男 角田
Fumio Tsunoda
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Kakuta Paper Corp
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Abstract

To provide paper hand-towel, a paper hand-towel product and a sanitary article using laminate paper which has a function with a high added value, and is largely improved in performance more than a conventional one.SOLUTION: The paper hand-towel comprises laminate paper. The laminate paper includes a pair of crepe paper as outer layer sheets, and a heat-sealable intermediate layer sheet arranged in a laminated state between the pair of crepe paper. The crepe paper is heat-sealed to the intermediate layer sheet to make a laminate structure by heat-sealing the crepe paper to the intermediate layer sheet by heat-sealing means, and forming linear heat-sealable part rows extending in a direction orthogonal to a direction in which crepe wrinkles of the crepe paper stretch.SELECTED DRAWING: Figure 16

Description

本発明は、紙おしぼり、手拭き、体拭き、ペーパタオル等に使用可能な積層紙を使用した紙おしぼり、紙おしぼり製品、及び衛生用品に関するものである。 The present invention relates to a paper towel, a paper towel product, and a sanitary product using laminated paper that can be used for paper towels, hand towels, body wipes, paper towels, and the like.

従来の紙おしぼり等に使用可能な積層紙に関する発明として、本発明者の発明乃至考案に係る特許文献1に係る発明、及び、特許文献2に係る発明がある。これらの発明では、クレープを有する吸湿紙と熱融着性シート(合成繊維を混抄した吸湿紙または不織布)とを積層して、吸湿紙のクレープと略直交する方向に延びるようヒートセット部乃至ヒートシール部を形成し、それらを熱融着して一体化している。これらの発明は、肌触りが良く、外観及び使用感にも優れた積層紙を提供することができ、また、積層紙のヒートシールを低温で行うことができ、加工が容易になり、製造コストを低減することができる。 As inventions relating to laminated paper that can be used for conventional paper towels and the like, there are an invention according to Patent Document 1 according to the invention or invention of the present inventor and an invention according to Patent Document 2. In these inventions, a moisture-absorbing paper having a crepe and a heat-sealing sheet (a moisture-absorbing paper or a non-woven fabric mixed with synthetic fibers) are laminated, and a heat set portion or a heat is formed so as to extend in a direction substantially orthogonal to the crepe of the moisture-absorbing paper. Sealed parts are formed, and they are heat-sealed and integrated. These inventions can provide a laminated paper which is soft to the touch and has excellent appearance and usability, and can heat-seal the laminated paper at a low temperature, which facilitates processing and reduces manufacturing costs. Can be reduced.

また、上記のような優れた効果を有する従来の積層紙を更に改良した本発明者の発明として、特許文献3に記載の発明及び特許文献4に記載の発明がある。これらの発明は、特に、クレープ紙及び熱融着性シートのヒートシール部の融着強度を大幅に向上し、かつ、全体のボリューム感を増大して外観を更に向上して積層紙を提供することができる。即ち、これらの発明に係る積層紙は、融着面積を少なくしても十分な融着強度を得ることができ、全体のボリューム感も増大することができる。 Further, as the invention of the present inventor who further improved the conventional laminated paper having the above-mentioned excellent effect, there are the invention described in Patent Document 3 and the invention described in Patent Document 4. In particular, these inventions provide a laminated paper in which the fusion strength of the heat-sealed portion of the crepe paper and the heat-sealing sheet is significantly improved, and the overall volume feeling is increased to further improve the appearance. be able to. That is, the laminated paper according to these inventions can obtain sufficient fusion strength even if the fusion area is reduced, and the overall volume feeling can be increased.

特公平4−24480号公報Special Fair 4-24480 Gazette 実公平4−15116号公報Jitsufuku 4-15116 Gazette 特開平11−342090号公報Japanese Unexamined Patent Publication No. 11-34209 特開2003−39581号公報Japanese Unexamined Patent Publication No. 2003-39581

上記特許文献1〜特許文献4の発明は、いずれも、積層紙を紙おしぼり等に具体化した場合に、その肌触りや外観や使用感を大幅に向上することができ、また、積層紙を構成する吸湿紙と熱融着性シートとの間の融着強度を大幅に向上し、かつ、全体のボリューム感を大幅に増大することができるという、主に機能に関する効果を発揮しており、商品としての大きな利点をもたらすものである。一方、本発明者は、素材としての積層紙を紙おしぼり等の最終製品へと加工する過程で、或いは、加工した後の段階で、従来の積層紙に対して更に付加価値の高い機能を付与することに着想し、また、積層紙としての性能を従来よりも飛躍的に向上できる新規な積層紙及びその製造方法について模索した。そして、本発明者は、このように付加価値の高い機能を備え、また、従来よりも性能を飛躍的に向上した積層紙、その積層紙を製造するための製造方法、並びに、その積層紙を製造するための製造装置、或いは、その製造方法で使用する製造装置について研究開発を継続し、試行錯誤を重ねた結果、本発明に相当した。 In each of the inventions of Patent Documents 1 to 4, when the laminated paper is embodied in a paper towel or the like, the texture, appearance and usability of the laminated paper can be significantly improved, and the laminated paper is configured. The effect of the function is mainly exhibited, that is, the fusion strength between the moisture-absorbing paper and the heat-sealing sheet can be greatly improved, and the overall volume feeling can be greatly increased. It brings great advantages as a product. On the other hand, the present inventor imparts a higher value-added function to the conventional laminated paper in the process of processing the laminated paper as a material into a final product such as a paper towel, or in the stage after processing. In addition, we searched for a new laminated paper and its manufacturing method that can dramatically improve the performance as a laminated paper. The present inventor has developed a laminated paper having such high value-added functions and dramatically improved performance as compared with the conventional case, a manufacturing method for manufacturing the laminated paper, and the laminated paper. As a result of continuing research and development on a manufacturing apparatus for manufacturing or a manufacturing apparatus used in the manufacturing method and repeating trial and error, it corresponds to the present invention.

即ち、本発明は、付加価値の高い機能を備え、また、従来よりも性能を飛躍的に向上した積層紙を製造することができる積層紙の製造装置、及び、積層紙の製造方法の提供を課題とし、その積層紙を使用した紙おしぼり、紙おしぼり製品、及び衛生用品の提供を課題とする。 That is, the present invention provides a laminated paper manufacturing apparatus capable of manufacturing laminated paper having high value-added functions and dramatically improved performance as compared with the conventional case, and a method for manufacturing laminated paper. The subject is the provision of paper towels, paper towel products, and sanitary goods using the laminated paper.

本発明の第1の観点に係る紙おしぼりは、積層紙に含侵してなる紙おしぼりであって、前記積層紙は、一対の外層シートとしてのクレープ紙と、前記一対のクレープ紙の間に積層状態で配設される熱融着性の中間層シートとしての不織布とからなり、前記クレープ紙のクレープ皺の延びる方向と直交する方向に延びる線状の熱融着部列により、前記クレープ紙を前記中間層シートに熱融着して積層構造としてなるものであり、前記クレープ紙のクレープ率は、20%〜30%の範囲内に設定すると共に、前記熱融着部列の幅方向の熱融着部間隔は、10mm〜25mmの範囲内に設定し、前記幅方向の熱融着部間隔の範囲内で、前記クレープ紙のクレープ率の増加に比例して前記幅方向の熱融着部間隔を増加する。 The paper squeeze according to the first aspect of the present invention is a paper squeeze formed by impregnating the laminated paper, and the laminated paper is laminated between the crepe paper as a pair of outer layer sheets and the pair of crepe paper. The crepe paper is composed of a non-woven fabric as a heat-sealing intermediate layer sheet disposed in the state, and the crepe paper is formed by a linear heat-sealing section row extending in a direction orthogonal to the extending direction of the crepe wrinkles of the crepe paper. The intermediate layer sheet is heat-sealed to form a laminated structure, and the crepe ratio of the crepe paper is set within the range of 20% to 30%, and the heat in the width direction of the heat-sealed portion row is set. The space between the fused portions is set within the range of 10 mm to 25 mm, and within the range of the heat fused portion interval in the width direction, the heat fused portion in the width direction is proportional to the increase in the crepe rate of the crepe paper. Increase the interval.

本発明の第2の観点に係る紙おしぼりは、積層紙に含侵してなる紙おしぼりであって、前記積層紙は、一対の外層シートとしてのクレープ紙と、前記一対のクレープ紙の間に積層状態で配設される熱融着性の中間層シートとしての不織布とからなり、前記クレープ紙のクレープ皺の延びる方向と直交する方向に延びる線状の熱融着部列により、前記クレープ紙を前記中間層シートに熱融着して積層構造としてなるものであり、前記クレープ紙のクレープ率が20%〜26%の範囲内の場合、前記熱融着部列の幅方向の熱融着部間隔は、10mm〜15mmの範囲内に設定し、前記クレープ紙のクレープ率が26%〜30%の範囲内の場合、前記熱融着部列の幅方向の熱融着部間隔は、15〜25mmの範囲内に設定し、前記幅方向の熱融着部間隔の範囲内で、前記クレープ紙のクレープ率の増加に比例して前記幅方向の熱融着部間隔を増加する。 The paper squeeze according to the second aspect of the present invention is a paper squeeze formed by impregnating the laminated paper, and the laminated paper is laminated between the crepe paper as a pair of outer layer sheets and the pair of crepe paper. The crepe paper is composed of a non-woven fabric as a heat-sealing intermediate layer sheet disposed in the state, and the crepe paper is formed by a linear heat-sealing section row extending in a direction orthogonal to the extending direction of the crepe wrinkles of the crepe paper. When the crepe ratio of the crepe paper is in the range of 20% to 26%, the heat-sealed portion in the width direction of the heat-sealed portion row is formed by heat-sealing to the intermediate layer sheet. The spacing is set within the range of 10 mm to 15 mm, and when the crepe ratio of the crepe paper is within the range of 26% to 30%, the heat-sealed portion spacing in the width direction of the heat-sealed section row is 15 to 5- It is set within a range of 25 mm, and within the range of the heat-sealed portion spacing in the width direction, the heat-sealed portion spacing in the width direction is increased in proportion to the increase in the crepe ratio of the crepe paper.

本発明の第3の観点に係る紙おしぼりは、積層紙に含水してなると共に機能を付与した紙おしぼりであって、前記積層紙は、一対の外層シートとしてのクレープ紙と、前記一対のクレープ紙の間に積層状態で配設される熱融着性の中間層シートとしての不織布とからなり、前記クレープ紙のクレープ皺の延びる方向と直交する方向に延びる線状の熱融着部列により、前記クレープ紙を前記中間層シートに熱融着して積層構造としてなるものであり、前記クレープ紙のクレープ率は、20%〜30%の範囲内に設定すると共に、前記熱融着部列の幅方向の熱融着部間隔は、10mm〜25mmの範囲内に設定し、前記幅方向の熱融着部間隔の範囲内で、前記クレープ紙のクレープ率の増加に比例して前記幅方向の熱融着部間隔を増加する。 The paper squeezing according to the third aspect of the present invention is a paper squeezing made by impregnating a laminated paper with water and imparting a function, and the laminated paper is a crepe paper as a pair of outer layer sheets and the pair of crepes. It consists of a non-woven fabric as a heat-sealing intermediate layer sheet disposed between papers in a laminated state, and is formed by a linear heat-sealing section row extending in a direction orthogonal to the extending direction of crepe wrinkles of the crepe paper. The crepe paper is heat-sealed to the intermediate layer sheet to form a laminated structure, and the crepe rate of the crepe paper is set within the range of 20% to 30%, and the heat-sealing section row. The heat-sealed portion spacing in the width direction is set within the range of 10 mm to 25 mm, and within the range of the heat-sealed portion spacing in the width direction, the width direction is proportional to the increase in the crepe ratio of the crepe paper. Increase the distance between the heat-sealed parts of the paper.

本発明の第4の観点に係る紙おしぼりは、積層紙に含水してなると共に機能を付与した紙おしぼりであって、前記積層紙は、一対の外層シートとしてのクレープ紙と、前記一対のクレープ紙の間に積層状態で配設される熱融着性の中間層シートとしての不織布とからなり、前記クレープ紙のクレープ皺の延びる方向と直交する方向に延びる線状の熱融着部列により、前記クレープ紙を前記中間層シートに熱融着して積層構造としてなるものであり、前記クレープ紙のクレープ率が20%〜26%の範囲内の場合、前記熱融着部列の幅方向の熱融着部間隔は、10mm〜15mmの範囲内に設定し、前記クレープ紙のクレープ率が26%〜30%の範囲内の場合、前記熱融着部列の幅方向の熱融着部間隔は、15〜25mmの範囲内に設定し、前記幅方向の熱融着部間隔の範囲内で、前記クレープ紙のクレープ率の増加に比例して前記幅方向の熱融着部間隔を増加する。 The paper squeezing according to the fourth aspect of the present invention is a paper squeezing made by impregnating a laminated paper with water and imparting a function, and the laminated paper is a crepe paper as a pair of outer layer sheets and the pair of crepes. It consists of a non-woven fabric as a heat-sealing intermediate layer sheet disposed between papers in a laminated state, and is formed by a linear heat-sealing section row extending in a direction orthogonal to the extending direction of crepe wrinkles of the crepe paper. , The crepe paper is heat-sealed to the intermediate layer sheet to form a laminated structure, and when the crepe ratio of the crepe paper is within the range of 20% to 26%, the width direction of the heat-sealed portion row. The heat-sealed portion spacing is set in the range of 10 mm to 15 mm, and when the crepe ratio of the crepe paper is in the range of 26% to 30%, the heat-sealed portion in the width direction of the heat-sealed portion row is set. The spacing is set within the range of 15 to 25 mm, and the spacing between the heat-sealed portions in the width direction is increased in proportion to the increase in the crepe rate of the crepe paper within the range of the heat-sealed portion spacing in the width direction. do.

本発明の第5の観点に係る紙おしぼり製品は、積層紙に含水してなる紙おしぼり製品であって、前記積層紙は、一対の外層シートとしてのクレープ紙と、前記一対のクレープ紙の間に積層状態で配設される熱融着性の中間層シートとしての不織布とからなり、前記クレープ紙のクレープ皺の延びる方向と直交する方向に延びる線状の熱融着部列により、前記クレープ紙を前記中間層シートに熱融着して積層構造としてなるものであり、前記クレープ紙のクレープ率は、20%〜30%の範囲内に設定すると共に、前記熱融着部列の幅方向の熱融着部間隔は、10mm〜25mmの範囲内に設定し、前記幅方向の熱融着部間隔の範囲内で、前記クレープ紙のクレープ率の増加に比例して前記幅方向の熱融着部間隔を増加する。 The paper squeezing product according to the fifth aspect of the present invention is a paper squeezing product obtained by impregnating a laminated paper with water, and the laminated paper is between a pair of crepe papers as an outer layer sheet and the pair of crepe papers. The crepe is composed of a non-woven fabric as a heat-sealing intermediate layer sheet disposed in a laminated state, and is formed by a linear heat-sealing section row extending in a direction orthogonal to the extending direction of the crepe wrinkles of the crepe paper. The paper is heat-sealed to the intermediate layer sheet to form a laminated structure, and the crepe ratio of the crepe paper is set within the range of 20% to 30%, and the width direction of the heat-sealed portion row is set. The heat-fused portion spacing of the above is set within the range of 10 mm to 25 mm, and within the range of the heat-fused portion spacing in the width direction, the heat fusion in the width direction is proportional to the increase in the crepe ratio of the crepe paper. Increase the contact interval.

本発明の第6の観点に係る紙おしぼり製品は、積層紙に含水してなる紙おしぼり製品であって、前記積層紙は、一対の外層シートとしてのクレープ紙と、前記一対のクレープ紙の間に積層状態で配設される熱融着性の中間層シートとしての不織布とからなり、前記クレープ紙のクレープ皺の延びる方向と直交する方向に延びる線状の熱融着部列により、前記クレープ紙を前記中間層シートに熱融着して積層構造としてなるものであり、前記クレープ紙のクレープ率が20%〜26%の範囲内の場合、前記熱融着部列の幅方向の熱融着部間隔は、10mm〜15mmの範囲内に設定し、前記クレープ紙のクレープ率が26%〜30%の範囲内の場合、前記熱融着部列の幅方向の熱融着部間隔は、15〜25mmの範囲内に設定し、前記幅方向の熱融着部間隔の範囲内で、前記クレープ紙のクレープ率の増加に比例して前記幅方向の熱融着部間隔を増加する。 The paper squeezing product according to the sixth aspect of the present invention is a paper squeezing product obtained by impregnating a laminated paper with water, and the laminated paper is between a pair of crepe papers as an outer layer sheet and the pair of crepe papers. The crepe is composed of a non-woven fabric as a heat-sealing intermediate layer sheet disposed in a laminated state, and is formed by a linear heat-sealing section row extending in a direction orthogonal to the extending direction of the crepe wrinkles of the crepe paper. The paper is heat-sealed to the intermediate layer sheet to form a laminated structure, and when the crepe ratio of the crepe paper is within the range of 20% to 26%, heat fusion in the width direction of the heat-sealed section row is performed. The bonding portion spacing is set within the range of 10 mm to 15 mm, and when the crepe ratio of the crepe paper is within the range of 26% to 30%, the heat-sealed portion spacing in the width direction of the heat-sealed portion row is set. It is set within the range of 15 to 25 mm, and the heat-sealed portion spacing in the width direction is increased in proportion to the increase in the crepe ratio of the crepe paper within the range of the heat-sealed portion spacing in the width direction.

本発明の第7の観点に係る衛生用品は、積層紙に含水してなる衛生用品であって、前記積層紙は、一対の外層シートとしてのクレープ紙と、前記一対のクレープ紙の間に積層状態で配設される熱融着性の中間層シートとしての不織布とからなり、前記クレープ紙のクレープ皺の延びる方向と直交する方向に延びる線状の熱融着部列により、前記クレープ紙を前記中間層シートに熱融着して積層構造としてなるものであり、前記クレープ紙のクレープ率は、20%〜30%の範囲内に設定すると共に、前記熱融着部列の幅方向の熱融着部間隔は、10mm〜25mmの範囲内に設定し、前記幅方向の熱融着部間隔の範囲内で、前記クレープ紙のクレープ率の増加に比例して前記幅方向の熱融着部間隔を増加する。 The sanitary goods according to the seventh aspect of the present invention are sanitary goods obtained by impregnating laminated paper with water, and the laminated paper is laminated between a pair of crepe papers as an outer layer sheet and the pair of crepe papers. The crepe paper is composed of a non-woven fabric as a heat-sealing intermediate layer sheet disposed in the state, and the crepe paper is formed by a linear heat-sealing section row extending in a direction orthogonal to the extending direction of the crepe wrinkles of the crepe paper. The intermediate layer sheet is heat-sealed to form a laminated structure, and the crepe ratio of the crepe paper is set within the range of 20% to 30%, and the heat in the width direction of the heat-sealed portion row is set. The space between the fused portions is set within the range of 10 mm to 25 mm, and within the range of the heat fused portion interval in the width direction, the heat fused portion in the width direction is proportional to the increase in the crepe ratio of the crepe paper. Increase the interval.

本発明の第8の観点に係る衛生用品は、積層紙に含水してなる衛生用品であって、前記積層紙は、一対の外層シートとしてのクレープ紙と、前記一対のクレープ紙の間に積層状態で配設される熱融着性の中間層シートとしての不織布とからなり、前記クレープ紙のクレープ皺の延びる方向と直交する方向に延びる線状の熱融着部列により、前記クレープ紙を前記中間層シートに熱融着して積層構造としてなるものであり、
前記クレープ紙のクレープ率が20%〜26%の範囲内の場合、前記熱融着部列の幅方向の熱融着部間隔は、10mm〜15mmの範囲内に設定し、前記クレープ紙のクレープ率が26%〜30%の範囲内の場合、前記熱融着部列の幅方向の熱融着部間隔は、15〜25mmの範囲内に設定し、前記幅方向の熱融着部間隔の範囲内で、前記クレープ紙のクレープ率の増加に比例して前記幅方向の熱融着部間隔を増加する。
The sanitary goods according to the eighth aspect of the present invention are sanitary goods obtained by impregnating laminated paper with water, and the laminated paper is laminated between a pair of crepe papers as an outer layer sheet and the pair of crepe papers. The crepe paper is composed of a non-woven fabric as a heat-sealing intermediate layer sheet disposed in a state, and the crepe paper is formed by a linear heat-sealing section row extending in a direction orthogonal to the extending direction of the crepe wrinkles of the crepe paper. It is heat-sealed to the intermediate layer sheet to form a laminated structure.
When the crepe ratio of the crepe paper is in the range of 20% to 26%, the heat-sealing portion spacing in the width direction of the heat-sealing portion row is set in the range of 10 mm to 15 mm, and the crepe of the crepe paper is set. When the ratio is in the range of 26% to 30%, the heat-sealing portion spacing in the width direction of the heat-sealing portion row is set within the range of 15 to 25 mm, and the heat-sealing portion spacing in the width direction is set. Within the range, the heat-sealed portion spacing in the width direction is increased in proportion to the increase in the crepe ratio of the crepe paper.

本発明の第9の観点に係る紙おしぼり製品は、積層紙に含水してなると共に機能を付与した紙おしぼり製品であって、前記積層紙は、一対の外層シートとしてのクレープ紙と、前記一対のクレープ紙の間に積層状態で配設される熱融着性の中間層シートとしての不織布とからなり、前記クレープ紙のクレープ皺の延びる方向と直交する方向に延びる線状の熱融着部列により、前記クレープ紙を前記中間層シートに熱融着して積層構造としてなるものであり、前記クレープ紙のクレープ率は、20%〜30%の範囲内に設定すると共に、前記熱融着部列の幅方向の熱融着部間隔は、10mm〜25mmの範囲内に設定し、前記幅方向の熱融着部間隔の範囲内で、前記クレープ紙のクレープ率の増加に比例して前記幅方向の熱融着部間隔を増加する。 The paper squeezing product according to the ninth aspect of the present invention is a paper squeezing product obtained by impregnating laminated paper with water and imparting a function, and the laminated paper is a pair of crepe paper as an outer layer sheet and the pair. It is composed of a non-woven fabric as a heat-bondable intermediate layer sheet arranged in a laminated state between the crepe papers of the above, and is a linear heat-sealed portion extending in a direction orthogonal to the extending direction of the crepe wrinkles of the crepe paper. The crepe paper is heat-sealed to the intermediate layer sheet by rows to form a laminated structure, and the crepe ratio of the crepe paper is set within the range of 20% to 30%, and the heat fusion is performed. The heat-sealed portion spacing in the width direction of the section row is set within the range of 10 mm to 25 mm, and the heat-sealed portion spacing in the width direction is proportional to the increase in the crepe rate of the crepe paper. Increase the spacing between heat-sealed parts in the width direction.

本発明の第10の観点に係る紙おしぼり製品は、積層紙に含水してなると共に機能を付与した紙おしぼり製品であって、前記積層紙は、一対の外層シートとしてのクレープ紙と、前記一対のクレープ紙の間に積層状態で配設される熱融着性の中間層シートとしての不織布とからなり、前記クレープ紙のクレープ皺の延びる方向と直交する方向に延びる線状の熱融着部列により、前記クレープ紙を前記中間層シートに熱融着して積層構造としてなるものであり、前記クレープ紙のクレープ率が20%〜26%の範囲内の場合、前記熱融着部列の幅方向の熱融着部間隔は、10mm〜15mmの範囲内に設定し、前記クレープ紙のクレープ率が26%〜30%の範囲内の場合、前記熱融着部列の幅方向の熱融着部間隔は、15〜25mmの範囲内に設定し、前記幅方向の熱融着部間隔の範囲内で、前記クレープ紙のクレープ率の増加に比例して前記幅方向の熱融着部間隔を増加する。 The paper squeezing product according to the tenth aspect of the present invention is a paper squeezing product obtained by impregnating laminated paper with water and imparting a function, and the laminated paper is a pair of crepe paper as an outer layer sheet and the pair. It is composed of a non-woven fabric as a heat-bondable intermediate layer sheet arranged in a laminated state between the crepe papers of the above, and is a linear heat-sealed portion extending in a direction orthogonal to the extending direction of the crepe wrinkles of the crepe paper. Depending on the row, the crepe paper is heat-sealed to the intermediate layer sheet to form a laminated structure, and when the crepe ratio of the crepe paper is within the range of 20% to 26%, the heat-sealed portion row The heat-fused portion spacing in the width direction is set within the range of 10 mm to 15 mm, and when the crepe ratio of the crepe paper is within the range of 26% to 30%, the heat-fused portion row in the width direction is heat-fused. The attachment portion spacing is set within the range of 15 to 25 mm, and within the width direction heat fusion portion spacing, the width direction heat fusion portion spacing is proportional to the increase in the crepe rate of the crepe paper. To increase.

本発明の第11の観点に係る衛生用品は、積層紙に含水してなると共に機能を付与した衛生用品であって、前記積層紙は、一対の外層シートとしてのクレープ紙と、前記一対のクレープ紙の間に積層状態で配設される熱融着性の中間層シートとしての不織布とからなり、前記クレープ紙のクレープ皺の延びる方向と直交する方向に延びる線状の熱融着部列により、前記クレープ紙を前記中間層シートに熱融着して積層構造としてなるものであり、前記クレープ紙のクレープ率は、20%〜30%の範囲内に設定すると共に、前記熱融着部列の幅方向の熱融着部間隔は、10mm〜25mmの範囲内に設定し、前記幅方向の熱融着部間隔の範囲内で、前記クレープ紙のクレープ率の増加に比例して前記幅方向の熱融着部間隔を増加する。 The sanitary goods according to the eleventh aspect of the present invention are sanitary goods obtained by impregnating laminated paper with water and imparting a function, and the laminated paper includes a pair of crepe papers as an outer layer sheet and the pair of crepes. It consists of a non-woven fabric as a heat-sealing intermediate layer sheet disposed between papers in a laminated state, and is formed by a linear heat-sealing section row extending in a direction orthogonal to the extending direction of crepe wrinkles of the crepe paper. The crepe paper is heat-sealed to the intermediate layer sheet to form a laminated structure, and the crepe ratio of the crepe paper is set within the range of 20% to 30%, and the heat-sealing section row. The widthwise heat-sealed portion spacing is set within the range of 10 mm to 25 mm, and within the widthwise heat-sealed portion spacing, the width direction is proportional to the increase in the crepe ratio of the crepe paper. Increase the distance between the heat-sealed parts of the paper.

本発明の第12の観点に係る衛生用品は、積層紙に含水してなると共に機能を付与した衛生用品であって、前記積層紙は、一対の外層シートとしてのクレープ紙と、前記一対のクレープ紙の間に積層状態で配設される熱融着性の中間層シートとしての不織布とからなり、前記クレープ紙のクレープ皺の延びる方向と直交する方向に延びる線状の熱融着部列により、前記クレープ紙を前記中間層シートに熱融着して積層構造としてなるものであり、
前記クレープ紙のクレープ率が20%〜26%の範囲内の場合、前記熱融着部列の幅方向の熱融着部間隔は、10mm〜15mmの範囲内に設定し、前記クレープ紙のクレープ率が26%〜30%の範囲内の場合、前記熱融着部列の幅方向の熱融着部間隔は、15〜25mmの範囲内に設定し、前記幅方向の熱融着部間隔の範囲内で、前記クレープ紙のクレープ率の増加に比例して前記幅方向の熱融着部間隔を増加する。
The sanitary goods according to the twelfth aspect of the present invention are sanitary goods obtained by impregnating laminated paper with water and imparting a function, and the laminated paper includes a pair of crepe papers as an outer layer sheet and the pair of crepes. It consists of a non-woven fabric as a heat-sealing intermediate layer sheet disposed between papers in a laminated state, and is formed by a linear heat-sealing section row extending in a direction orthogonal to the extending direction of crepe wrinkles of the crepe paper. , The crepe paper is heat-sealed to the intermediate layer sheet to form a laminated structure.
When the crepe ratio of the crepe paper is in the range of 20% to 26%, the heat-sealing portion spacing in the width direction of the heat-sealing portion row is set in the range of 10 mm to 15 mm, and the crepe of the crepe paper is set. When the ratio is in the range of 26% to 30%, the heat-sealing portion spacing in the width direction of the heat-sealing portion row is set within the range of 15 to 25 mm, and the heat-sealing portion spacing in the width direction is set. Within the range, the heat-sealed portion spacing in the width direction is increased in proportion to the increase in the crepe ratio of the crepe paper.

本発明の積層紙、積層紙の製造方法、及び、積層紙の製造装置によれば、付加価値の高い機能を備え、また、従来よりも性能を飛躍的に向上した積層紙を提供することができる。 According to the laminated paper, the method for producing the laminated paper, and the apparatus for producing the laminated paper of the present invention, it is possible to provide a laminated paper having high value-added functions and dramatically improved performance as compared with the conventional case. can.

図1は本発明の実施の形態1に係る積層紙(印刷部を有する積層紙)の第1の具体例(模様部を有する積層紙)を示す平面図である。FIG. 1 is a plan view showing a first specific example (laminated paper having a pattern portion) of the laminated paper (laminated paper having a printed portion) according to the first embodiment of the present invention. 図2は本発明の実施の形態1に係る積層紙を図1のA−A線で切り取った部分で拡大して示す平面図であり、(a)は実施の形態1に係る積層紙の乾燥状態を示し、(b)は実施の形態1に係る積層紙の含水時の膨潤状態を示す。FIG. 2 is a plan view showing an enlarged view of the laminated paper according to the first embodiment of the present invention at a portion cut out along the line AA of FIG. 1, and FIG. 2A is a drying of the laminated paper according to the first embodiment. The state is shown, and (b) shows the swelling state at the time of water content of the laminated paper which concerns on Embodiment 1. 図3は本発明の実施の形態1に係る積層紙の第2の具体例(広告部を有する積層紙)を示す平面図である。FIG. 3 is a plan view showing a second specific example (laminated paper having an advertising unit) of the laminated paper according to the first embodiment of the present invention. 図4は本発明の実施の形態1に係る積層紙を示す側面図である。FIG. 4 is a side view showing the laminated paper according to the first embodiment of the present invention. 図5は本発明の実施の形態1に係る積層紙を横方向に切断して示す断面図であり、一点鎖線の円内に印刷層を設けた部位を拡大して示す。FIG. 5 is a cross-sectional view showing the laminated paper according to the first embodiment of the present invention cut in the horizontal direction, and shows an enlarged portion of a portion where a printing layer is provided in a circle of an alternate long and short dash line. 図6は本発明の実施の形態2に係る積層紙(印刷部を有する積層紙)を横方向に切断して示す断面図であり、一点鎖線で示す円形部分(印刷層を設けた部分)を拡大して示す。FIG. 6 is a cross-sectional view showing a laminated paper (laminated paper having a printed portion) according to the second embodiment of the present invention cut in the horizontal direction, and a circular portion (a portion provided with a printed layer) shown by a alternate long and short dash line is shown. Enlarged and shown. 図7は本発明の実施の形態3に係る積層紙(複数層の中間層シートを有する積層紙)を横方向に切断して示す拡大断面図である。FIG. 7 is an enlarged cross-sectional view showing a laminated paper (laminated paper having a plurality of layers of intermediate layer sheets) according to the third embodiment of the present invention cut in the lateral direction. 図8は本発明の実施の形態4に係る積層紙(非透水性中間層シートを有する積層紙)を横方向に切断して示す拡大断面図である。FIG. 8 is an enlarged cross-sectional view showing a laminated paper (laminated paper having a non-permeable intermediate layer sheet) according to the fourth embodiment of the present invention cut in the lateral direction. 図9は本発明の実施の形態5に係る積層紙の製造装置(ヒートシールローラー型積層紙製造装置)を概略的に示す側面図である。FIG. 9 is a side view schematically showing a laminated paper manufacturing apparatus (heat seal roller type laminated paper manufacturing apparatus) according to the fifth embodiment of the present invention. 図10は本発明の実施の形態5に係る積層紙の製造装置のヒートシールローラを概略的に示す側面図であり、線状熱圧着凸部の説明のため一点鎖線で示す円形部分を拡大して示す。FIG. 10 is a side view schematically showing a heat seal roller of the laminated paper manufacturing apparatus according to the fifth embodiment of the present invention, and the circular portion shown by the alternate long and short dash line is enlarged for explaining the linear thermocompression bonding convex portion. Shown. 図11は本発明の実施の形態5に係る積層紙の製造装置を線状熱融着部の形成工程を説明するための説明図であり、ヒートシールローラ部分を側面視により示す説明図である。FIG. 11 is an explanatory diagram for explaining a process of forming a linear heat-sealed portion in the laminated paper manufacturing apparatus according to the fifth embodiment of the present invention, and is an explanatory view showing a heat seal roller portion from a side view. .. 図12は本発明の実施の形態5に係る積層紙の製造装置を線状熱融着部の形成工程を説明するための説明図であり、図11に対応するヒートシールローラを端面で切断してその内部構造を断面にて示す説明図である。FIG. 12 is an explanatory diagram for explaining a process of forming a linear heat-sealed portion in the laminated paper manufacturing apparatus according to the fifth embodiment of the present invention, and the heat seal roller corresponding to FIG. 11 is cut at an end face. It is explanatory drawing which shows the internal structure with a cross section. 図13は本発明の実施の形態5に係る積層紙の製造装置のヒートシールローラの線状熱圧着凸部の構成を示す説明図であり、上側の図は一対のヒートシールローラの一部を示す斜視図であり、中央の図は一対のヒートシールローラの線状熱圧着凸部が互いに噛合して積層紙の原料シートを圧接する状態を説明するため上側の図の一点鎖線で示す円形部分を拡大した上で横断面として示す断面図であり、下側の図は一対のヒートシールローラの線状熱圧着凸部の形状を説明するため中央の図の中央側の一点鎖線で示す円形部分を拡大して示す断面図である。FIG. 13 is an explanatory view showing a configuration of a linear heat-bonding convex portion of the heat-sealing roller of the laminated paper manufacturing apparatus according to the fifth embodiment of the present invention, and the upper figure shows a part of a pair of heat-sealing rollers. It is a perspective view which shows, and the central figure is a circular part shown by the alternate long and short dash line in the upper figure in order to explain the state where the linear heat crimping convex portions of a pair of heat seal rollers mesh with each other and press the raw material sheet of laminated paper. It is a cross-sectional view shown as a cross section after enlarging, and the lower figure is a circular portion shown by a dotted chain line on the center side of the central figure in order to explain the shape of the linear thermal pressure-bonding convex portion of the pair of heat seal rollers. Is an enlarged cross-sectional view. 図14は本発明の実施の形態1に係る積層紙において、クレープ率に応じて線状熱融着部間の幅を変更する場合の例を示し、(a)は第1のクレープ率に対応して隣接する線状熱融着部間の間隔(幅)を第1の幅とした場合を示す積層紙の一部の拡大平面図であり、(b)は第2のクレープ率に対応して隣接する線状熱融着部間の間隔(幅)を第2の幅とした場合を示す積層紙の一部の拡大平面図である。FIG. 14 shows an example in which the width between the linear heat-sealed portions is changed according to the crepe ratio in the laminated paper according to the first embodiment of the present invention, and FIG. 14A corresponds to the first crepe ratio. It is an enlarged plan view of a part of the laminated paper which shows the case where the space (width) between adjacent linear heat fusion portions is set as the first width, and (b) corresponds to the second crepe ratio. It is an enlarged plan view of a part of the laminated paper which shows the case where the space (width) between adjacent linear heat-sealing portions is set as a 2nd width. 図15は本発明の実施の形態5に係る積層紙の製造装置を使用した積層紙の製造方法の好適な具体例を説明するためのグラフであり、(a)は積層紙の製造装置による積層紙の原料シートの送給速度と積層紙の製造装置のヒートシールローラの熱圧着温度との間の関係を示す説明図、(b)積層紙の製造装置のヒートシールローラの熱圧着温度と積層紙の原料シートの原紙の厚み(原紙厚)との間の関係を示す説明図、(c)は積層紙の製造装置による積層紙の原料シートの送給速度と積層紙の原料シートの原紙厚との間の関係を示す説明図、(d)は積層紙の製造装置のヒートシールローラの熱圧着温度と積層紙の原料シートの不織布の厚み(不織布厚)との間の関係を示す説明図である。FIG. 15 is a graph for explaining a suitable specific example of a method for manufacturing a laminated paper using the laminated paper manufacturing apparatus according to the fifth embodiment of the present invention, and FIG. 15A is a graph for explaining a preferred specific example of the laminated paper manufacturing apparatus. Explanatory drawing showing the relationship between the feeding speed of the raw paper sheet and the heat-bonding temperature of the heat-sealing roller of the laminated paper manufacturing equipment, (b) the heat-bonding temperature of the heat-sealing roller of the laminated paper manufacturing equipment and laminating. An explanatory diagram showing the relationship between the thickness of the base paper of the raw paper sheet (base paper thickness), (c) shows the feeding speed of the raw material sheet of the laminated paper by the laminated paper manufacturing apparatus and the base paper thickness of the raw material sheet of the laminated paper. An explanatory diagram showing the relationship between the two and (d) is an explanatory diagram showing the relationship between the heat pressure bonding temperature of the heat seal roller of the laminated paper manufacturing apparatus and the thickness of the non-woven fabric (non-woven fabric thickness) of the raw material sheet of the laminated paper. Is. 図16は本発明の実施の形態6に係る積層紙の製造装置(高周波ミシン型積層紙製造装置)を概略的に示す側面図である。FIG. 16 is a side view schematically showing a laminated paper manufacturing apparatus (high frequency sewing machine type laminated paper manufacturing apparatus) according to the sixth embodiment of the present invention.

以下、本発明を実施するための形態(以下、実施の形態という)を説明する。なお、各実施の形態を通じ、同一の部材、要素または部分には同一の符号を付して、その説明を省略する。 Hereinafter, embodiments for carrying out the present invention (hereinafter referred to as embodiments) will be described. Throughout each embodiment, the same members, elements or parts are designated by the same reference numerals, and the description thereof will be omitted.

実施の形態1(印刷部を不織布に設けてなる積層紙)
[積層紙の全体構成]
実施の形態1の積層紙は、図1〜図5に示すように、印刷部を有する積層紙10に具体化される。まず、積層紙10の全体構成について説明すると、図1に示すように、積層紙10の平面視(又は底面視)では、積層紙10は、所定の外形輪郭(典型的には、長方形状等の矩形状)を有するシート状に形成されている。一方、積層紙10の側面視(又は横断面視)では、図4の側面図に示すように、積層紙10は、一対の外層を構成する外層シートとしてクレープ紙1と、前記一対の外層間に介装配置される中間層を構成する中間層シートとしての不織布2とからなる積層構造を有している。また、積層紙10は、前記一対のクレープ紙1の一方及び他方を、それぞれ、不織布2の一方面及び他方面に対して同一箇所で熱融着することで、前記積層構造を維持している。即ち、積層紙10は、熱融着部列11(第1の熱融着部列11A及び第2の熱融着部列11B)をそれぞれ構成する第1の熱融着部11a及び第2の熱融着部11bの各箇所で、一対のクレープ紙1をそれぞれ不織布2に熱融着することで、一対のクレープ紙1を不織布2に対してそれぞれ同一箇所で熱融着している。
Embodiment 1 (laminated paper having a printed portion provided on a non-woven fabric)
[Overall composition of laminated paper]
As shown in FIGS. 1 to 5, the laminated paper of the first embodiment is embodied in the laminated paper 10 having a printing portion. First, the overall configuration of the laminated paper 10 will be described. As shown in FIG. 1, in a plan view (or bottom view) of the laminated paper 10, the laminated paper 10 has a predetermined outer contour (typically, a rectangular shape or the like). It is formed in the shape of a sheet having a rectangular shape). On the other hand, in the side view (or cross-sectional view) of the laminated paper 10, as shown in the side view of FIG. 4, the laminated paper 10 has the crepe paper 1 as an outer layer sheet constituting the pair of outer layers and the pair of outer layers. It has a laminated structure composed of a non-woven fabric 2 as an intermediate layer sheet constituting an intermediate layer interposed therebetween. Further, the laminated paper 10 maintains the laminated structure by heat-sealing one and the other of the pair of crepe papers 1 to one surface and the other surface of the nonwoven fabric 2 at the same location, respectively. .. That is, the laminated paper 10 has a first heat-sealing portion 11a and a second heat-sealing portion 11a and a second heat-sealing portion row 11 (a first heat-sealing portion row 11A and a second heat-sealing portion row 11B), respectively. The pair of crepe papers 1 are heat-sealed to the non-woven fabric 2 at each location of the heat-sealing portion 11b, so that the pair of crepe paper 1 is heat-sealed to the non-woven fabric 2 at the same location.

[熱融着部]
熱融着部11について詳細に説明すると、積層紙10は、破線状をなす熱融着部列11を、積層紙10の長さ方向(製造時の原紙供給方向であって、図1中の上下方向)の全体に延びるよう形成して1列の熱融着部11列を構成している。また、積層紙10は、多数列の熱融着部列11を、一定間隔を置いて互いに平行となるよう、積層紙10の幅方向(製造時の原紙供給方向と直交する方向であって、図1中の左右方向)の全体にわたって連続的に並設配置している。これにより、積層紙10は、隣接する熱融着部列11の間に、それぞれ、直線帯状をなす非融着部12を有している。即ち、積層紙10は、多数列の非融着部12を、一定間隔を置いて互いに平行となるよう、幅方向の全体にわたって連続的に並設配置している。積層紙10において、前記多数列の熱融着部列11は、第1の熱融着部11aを積層紙10の長さ方向に一定間隔を置いて直線状に配置してなる第1の列の熱融着部列11Aと、第2の熱融着部11bを積層紙10の長さ方向に一定間隔を置いて直線状に配置してなる第2の列の熱融着部列11Bとから構成されている。即ち、第1の熱融着部11aからなる第1の列の熱融着部列11Aと、第2の熱融着部11bからなる第2の列の熱融着部列11Bとが、積層紙10の幅方向に一定間隔で交互に並設配置されている。また、図2に示すように、第1の熱融着部11aは、積層紙10において、所定長さで所定幅を有する直線線分状の融着部分を構成しており、このような一定長さで一定幅の第1の熱融着部11aを長さ方向に一定間隔で直線的に配置することにより、破線状の第1の列の熱融着部列11Aが構成される。第2の熱融着部11bは、第1の熱融着部11aと同一長さで同一幅の直線線分状の融着部分を構成しており、このような一定長さで一定幅の第2の熱融着部11bを長さ方向に一定間隔で直線的に配置することにより、第1の列の熱融着部列11Aと同様の破線状をなす第2の列の熱融着部列11Bが構成される。そして、第1の列の熱融着部列11Aの第1の熱融着部11aと、第2の列の熱融着部列11Bの第2の熱融着部11bとは(即ち、隣接する列の熱融着部列11A,11Bは)、第1の列の熱融着部列11Aの第1の熱融着部11aの長さ方向の中心位置が、第2の列の熱融着部列11Bの隣接する第2の熱融着部11bの間の間隙の中間位置にくるよう、積層紙10の長さ方向における位置を互いにずらして配置されている。
[Heat fusion part]
The heat-sealed portion 11 will be described in detail. In the laminated paper 10, the heat-sealed portion row 11 having a broken line shape is arranged in the length direction of the laminated paper 10 (the base paper supply direction at the time of manufacture, and is shown in FIG. 1). It is formed so as to extend in the entire direction (vertical direction) to form one row of heat-sealed portions (11 rows). Further, in the laminated paper 10, the width direction of the laminated paper 10 (the direction orthogonal to the base paper supply direction at the time of manufacture) is such that the heat-sealed portion rows 11 of a large number of rows are parallel to each other at regular intervals. They are arranged side by side continuously over the entire area (in the left-right direction in FIG. 1). As a result, the laminated paper 10 has non-fused portions 12 forming a straight strip shape between adjacent heat-fused portions rows 11. That is, in the laminated paper 10, a large number of rows of non-fused portions 12 are continuously arranged side by side over the entire width direction so as to be parallel to each other at regular intervals. In the laminated paper 10, the multi-row heat-sealed portion row 11 is a first row formed by arranging the first heat-sealed portions 11a linearly at regular intervals in the length direction of the laminated paper 10. The heat-sealed portion row 11A of the second row and the second row of the heat-sealed portion 11B in which the second heat-sealed portion 11b is linearly arranged at regular intervals in the length direction of the laminated paper 10. It is composed of. That is, the heat-sealed portion row 11A of the first row composed of the first heat-sealed portion 11a and the heat-sealed portion row 11B of the second row composed of the second heat-sealed portion 11b are laminated. They are arranged side by side alternately at regular intervals in the width direction of the paper 10. Further, as shown in FIG. 2, the first heat-sealed portion 11a constitutes, in the laminated paper 10, a straight line segment-shaped fused portion having a predetermined length and a predetermined width, and is such a constant. By linearly arranging the first heat-sealing portions 11a having a length and a constant width at regular intervals in the length direction, the heat-sealing portion rows 11A of the first row having a broken line shape are formed. The second heat-sealed portion 11b constitutes a linear line segment-shaped fused portion having the same length and the same width as the first heat-sealed portion 11a, and has such a constant length and a constant width. By arranging the second heat-sealing portions 11b linearly at regular intervals in the length direction, the heat-sealing of the second row having the same broken line shape as the heat-sealing portion rows 11A of the first row. The section 11B is configured. Then, the first heat-sealing portion 11a of the heat-sealing portion row 11A in the first row and the second heat-sealing portion 11b of the heat-sealing portion row 11B in the second row are (that is, adjacent to each other). The heat fusion section 11A, 11B in the row is the center position in the length direction of the first heat fusion section 11a of the heat fusion section 11A in the first row, and the heat fusion in the second row. The laminated papers 10 are arranged so as to be offset from each other in the length direction so as to be in the middle position of the gap between the adjacent second heat-sealed portions 11b of the bonded portion row 11B.

[非融着部]
図4に示すように、積層紙10は、隣接する2本の熱融着部列11間に1本の直線帯状をなす非融着部12を形成しているが、この非融着部12は、積層紙10への含水後に膨張して膨張部を構成するようになっている。詳細には、非融着部12は、図1及び図2に示すように、(積層紙10の含水後に幅広の膨張部を構成することになる)幅広膨張部12aと、(積層紙10の含水後に幅狭の膨張部を構成することになる)幅狭膨張部12bとから構成されている。より詳細には、幅広膨張部12aは、それぞれ、隣接する第1の列の熱融着部列11Aと第2の列の熱融着部列11Bとが重複しない範囲(非重複範囲)に、当該非重複範囲の長さで当該非重複範囲の幅を有する略矩形状部分として、積層紙10に設けられている。例えば、図2では、幅広膨張部12aは、左から2列目の第1の列の熱融着部列11Aの第1の熱融着部11aと、左から3列目の第2の列の熱融着部列11Bの第2の熱融着部11bとが、互いに重複していない長さ方向中間部の範囲において、この第1の列の熱融着部列11Aにおいて上下に隣接する第1の熱融着部11aの末端間(一端と他端との間)の長さ範囲で、かつ、この第1の列の熱融着部列11Aの右側縁から第2の列の熱融着部列11Bを挟んで対向する別の第1の列の熱融着部列11A(図2の場合、左から4列目の第1の列の熱融着部列11A)の左側縁までの幅範囲にわたり、略矩形状となって設けられている。一方、幅狭膨張部12bは、それぞれ、隣接する第1の列の熱融着部列11Aと第2の列の熱融着部列11Aとが重複する範囲(重複範囲)に、当該重複範囲の長さで当該重複範囲の幅を有する小さい略矩形状部分として、積層紙10に設けられている。例えば、図2では、幅狭膨張部12bは、左から2列目の第1の列の熱融着部列11Aの第1の熱融着部11aと、左から3列目の第2の列の熱融着部列11Bの第2の熱融着部11bとが、互いに重複する長さ方向端部の範囲において、第1の列の熱融着部列11Aの第1の熱融着部11aの一端(例えば、上端)から、これに隣接する第2の列の熱融着部列11Bの第2の熱融着部11bの他端(下端)までの長さ範囲で、かつ、この第1の列の熱融着部列11Aの右側縁から第2の列の熱融着部列11Bの左側縁までの幅範囲にわたり、略矩形状となって設けられている。
[Non-fused part]
As shown in FIG. 4, the laminated paper 10 forms a non-fused portion 12 forming a straight strip between two adjacent rows of heat-fused portions 11, and the non-fused portion 12 is formed. Is designed to expand after water is contained in the laminated paper 10 to form an expanded portion. Specifically, as shown in FIGS. 1 and 2, the non-fused portion 12 includes a wide expanding portion 12a (which will form a wide expanding portion after the water content of the laminated paper 10) and a wide expanding portion 12a (of the laminated paper 10). It is composed of a narrow expansion portion 12b (which will form a narrow expansion portion after water content). More specifically, the wide expansion portions 12a are provided in a range (non-overlapping range) in which the heat-sealed portion rows 11A of the adjacent first row and the heat-fused portion rows 11B of the second row do not overlap, respectively. The laminated paper 10 is provided as a substantially rectangular portion having the length of the non-overlapping range and the width of the non-overlapping range. For example, in FIG. 2, the wide expansion portion 12a is the first heat-sealing portion 11a of the heat-sealing portion row 11A in the first row in the second row from the left, and the second row in the third row from the left. The second heat-sealing portion 11b of the heat-sealing portion row 11B of the first row is vertically adjacent to each other in the heat-sealing portion row 11A of the first row within the range of the intermediate portion in the length direction that does not overlap with each other. Within the length range between the ends of the first heat-sealed portion 11a (between one end and the other end), and the heat of the second row from the right edge of the heat-fused portion row 11A of the first row. The left edge of the heat-sealed portion row 11A of another first row facing each other across the fused portion row 11B (in the case of FIG. 2, the heat-sealed portion row 11A of the first row in the fourth row from the left). It is provided in a substantially rectangular shape over the width range up to. On the other hand, the narrow expansion portion 12b has an overlapping range within a range (overlapping range) in which the heat-sealing portion row 11A of the adjacent first row and the heat-sealing portion row 11A of the second row overlap each other. The laminated paper 10 is provided as a small substantially rectangular portion having the length of the overlap and the width of the overlapping range. For example, in FIG. 2, the narrow expansion portion 12b has a first heat fusion portion 11a in the heat fusion portion row 11A in the first row in the second row from the left and a second heat fusion portion 11a in the third row from the left. The first heat fusion of the first row heat fusion section 11A within the range of the lengthwise ends where the second heat fusion section 11b of the row heat fusion section 11B overlaps with each other. Within the length range from one end (for example, the upper end) of the portion 11a to the other end (lower end) of the second heat-sealing portion 11b of the heat-sealing portion row 11B of the second row adjacent thereto. It is provided in a substantially rectangular shape over a width range from the right edge of the heat fusion section 11A in the first row to the left edge of the heat fusion section 11B in the second row.

[非融着部(膨張部)の皺]
積層紙10において、前記非融着部12では外層のクレープ紙1と中間層の不織布2とは全く接合されておらず、クレープ紙1の非融着部12は、熱融着部列11の熱融着部11a,11bの拘束を受けない部分(即ち、不織布2に対して固着されない部分)として、不織布2に対して厚み方向等に移動して変形自在となっている。特に、非融着部12のうち熱融着部列11に近接する部分(即ち、熱融着部列11との境界部分)では、クレープ紙1の移動可能な量は相対的に小さいが、非融着部12のうち熱融着部列11からの離間量が大きい部分(即ち、隣接する熱融着部列11間の中央部分)では、クレープ紙1の移動可能な量は相対的に大きくなり、隣接する熱融着部列11間の中央位置でクレープ紙1の移動可能な量が最大となる。また、積層紙10において、両外層となるクレープ紙1の各々の非融着部12(即ち、各幅広膨張部12a及び各幅狭膨張部12b)では、それぞれ、積層紙10の初回の含水前には、クレープ紙1の本来の固有の小皺である多数のクレープ皺が表れている。このクレープ皺は、積層紙10の幅方向(及び、クレープ紙1の幅方向)に延びる小皺であり、クレープ紙1の製造時に形成されるものである。
[Wrinkles in the non-fused part (expanded part)]
In the laminated paper 10, the non-woven fabric 1 of the outer layer and the non-woven fabric 2 of the intermediate layer are not bonded at all in the non-fused portion 12, and the non-woven fabric 12 of the crepe paper 1 is the heat-sealed portion row 11. As a portion that is not constrained by the heat-sealed portions 11a and 11b (that is, a portion that is not fixed to the nonwoven fabric 2), it moves in the thickness direction or the like with respect to the nonwoven fabric 2 and is freely deformable. In particular, in the portion of the non-fused portion 12 that is close to the heat-fused portion row 11 (that is, the boundary portion with the heat-fused portion row 11), the movable amount of the crepe paper 1 is relatively small. In the portion of the non-fused portion 12 where the amount of separation from the heat-fused portion row 11 is large (that is, the central portion between the adjacent heat-fused portion rows 11), the movable amount of the crepe paper 1 is relatively large. It becomes larger and the movable amount of the crepe paper 1 is maximized at the central position between the adjacent heat-sealed portion rows 11. Further, in the laminated paper 10, each of the non-fused portions 12 (that is, each wide expanding portion 12a and each narrow expanding portion 12b) of the crepe paper 1 which is both outer layers is before the first water content of the laminated paper 10. A large number of crepe wrinkles, which are the original peculiar fine wrinkles of the crepe paper 1, appear in. The crepe wrinkles are small wrinkles extending in the width direction of the laminated paper 10 (and the width direction of the crepe paper 1), and are formed at the time of manufacturing the crepe paper 1.

一方、積層紙10に初回の含水を行った後は、クレープ紙1の各々の非融着部12(幅広膨張部12a及び幅狭膨張部12b)では、前記クレープ紙1がクレープ皺を介して膨張することにより、即ち、小皺であるクレープ皺が水分で膨張することにより、図2に示すように、前記クレープ紙1の本来のクレープ皺とは異なる皺(クレープ皺よりも大寸法となる皺、以下、「膨張皺」という。)が形成される。この場合、クレープ紙1では、隣接する複数のクレープ皺が水分で膨張して一体化し、それら複数のクレープ皺に相当する一つの膨張皺が形成され、かつその膨張皺部分では、その膨張皺の元となったクレープ皺はその全部又は一部が消失すると考えることができる。また、このクレープ紙1の膨張皺は、前記幅広膨張部12aでは、幅広膨張部12aの幅方向の略全体に延びる大きな皺(以下、「膨張大皺」という。)となり、前記幅狭膨張部12bでは、幅狭膨張部12bの幅方向の略全体に延びる中間程度の大きさの皺(以下、「膨張中皺」という。)となり、膨張大皺及び膨張中皺のいずれも前記クレープ皺よりは大きな皺となる。なお、図14に、これらの膨張大皺12aw及び膨張中皺12bwの例を示す。更に、クレープ紙1の非融着部12では、全てのクレープ皺が前記膨張大皺又は膨張中皺に変形するわけではなく、一部のクレープ皺は、そのまま(本来の小皺の状態で)クレープ紙1に残存する。加えて、本発明者は、積層紙10において、クレープ紙1の非融着部12では、幅広膨張部12aの膨張大皺には2種類の膨張大皺が存在することに想到した。即ち、本発明者は、前記膨張大皺として、前記クレープ皺のうち一部のクレープ皺が消失することなく膨張大皺と共に残存(即ち、混在)した第1の種類の膨張大皺(以下「大小混合皺」という。)と、前記クレープ皺が完全に消失した第2の種類の膨張大皺(以下「完全大皺」という。)とが存在するとの知見を得ている。同様に、本発明者は、積層紙10において、クレープ紙1の非融着部12では、幅狭膨張部12bの膨張中皺には2種類の膨張中皺が存在することに想到した。即ち、本発明者は、前記膨張中皺として、前記クレープ皺のうち一部のクレープ皺が消失することなく膨張中皺と共に残存(即ち、混在)した第1の種類の膨張中皺(以下「中小混合皺」という。)と、クレープ皺が完全に消失した第2の種類の膨張中皺(以下「完全中皺」という。)とが存在するとの知見を得ている。更にまた、積層紙10では、クレープ紙1において、これらの膨張大皺、膨張中皺、大小混合皺、中小混合皺、完全大皺、及び、完全中皺は、含水後に積層紙10が乾燥した後でも、基本的に、そのままの状態で残存する。 On the other hand, after the laminated paper 10 is initially impregnated with water, in each of the non-fused portions 12 (wide expansion portion 12a and narrow expansion portion 12b) of the crepe paper 1, the crepe paper 1 passes through the crepe wrinkles. By expanding, that is, by expanding the crepe wrinkles, which are small wrinkles, with water, as shown in FIG. 2, wrinkles different from the original crepe wrinkles of the crepe paper 1 (wrinkles having a larger size than the crepe wrinkles). , Hereinafter referred to as "expansion wrinkles") are formed. In this case, in the crepe paper 1, a plurality of adjacent crepe wrinkles are expanded and integrated by moisture, and one expanded wrinkle corresponding to the plurality of crepe wrinkles is formed, and in the expanded wrinkle portion, the expanded wrinkles of the expanded wrinkles are formed. The original crepe wrinkles can be considered to disappear in whole or in part. Further, the expansion wrinkles of the crepe paper 1 become large wrinkles (hereinafter referred to as "expansion large wrinkles") extending substantially in the width direction of the wide expansion portion 12a in the wide expansion portion 12a, and the narrow expansion portion. In 12b, wrinkles having an intermediate size extending substantially in the entire width direction of the narrow expansion portion 12b (hereinafter referred to as “expansion middle wrinkles”) are formed, and both the expansion large wrinkles and the expansion middle wrinkles are formed from the crepe wrinkles. Will be a big wrinkle. Note that FIG. 14 shows an example of these expanding large wrinkles 12aw and expanding medium wrinkles 12bw. Further, in the non-fused portion 12 of the crepe paper 1, not all the crepe wrinkles are transformed into the expanded large wrinkles or the expanding middle wrinkles, and some of the crepe wrinkles are creped as they are (in the original state of fine wrinkles). Remains on paper 1. In addition, the present inventor has come up with the idea that in the laminated paper 10, in the non-fused portion 12 of the crepe paper 1, there are two types of expanded wrinkles in the expanded wrinkles of the wide expanded portion 12a. That is, the present inventor presents the first type of expanded wrinkles (that is, mixed) in which some of the crepe wrinkles remain (that is, mixed) together with the expanded large wrinkles without disappearing as the expanded large wrinkles (hereinafter, "" It has been found that there are two types of expanded wrinkles (hereinafter referred to as "completely large wrinkles") in which the crepe wrinkles have completely disappeared. Similarly, the present inventor has come up with the idea that in the laminated paper 10, in the non-fused portion 12 of the crepe paper 1, there are two types of expanding wrinkles in the expanding wrinkles of the narrow expansion portion 12b. That is, the present inventor presents the first type of expanding wrinkles (that is, mixed) in which some of the crepe wrinkles remain (that is, mixed) together with the expanding wrinkles without disappearing as the expanding wrinkles (hereinafter, "" It has been found that there are two types of expanded wrinkles (hereinafter referred to as "completely medium wrinkles") in which crepe wrinkles have completely disappeared (referred to as "small and medium mixed wrinkles"). Furthermore, in the laminated paper 10, in the crepe paper 1, these expanded large wrinkles, expanded medium wrinkles, large and small mixed wrinkles, small and medium mixed wrinkles, complete large wrinkles, and complete medium wrinkles were such that the laminated paper 10 was dried after being water-containing. Even after that, it basically remains as it is.

これにより、含水後の積層紙10では、含水時及び含水後の乾燥時の両者において、前記膨張大皺、膨張中皺、大小混合皺、中小混合皺、完全大皺、及び、完全中皺が混在し、特に、前記膨張大皺と大小混合皺と完全大皺の組、並びに、膨張中皺と中小混合皺と完全中皺の組が、前記幅広膨張部12aと幅狭膨張部12bとにそれぞれ交互に存在して、積層紙10の両面の全体にわたってバランスよくボリューム感を増大するという特有の効果を発揮する。 As a result, in the laminated paper 10 after the water content, the expanded large wrinkles, the expanded medium wrinkles, the large and small mixed wrinkles, the medium and small mixed wrinkles, the complete large wrinkles, and the complete medium wrinkles occur in both the water-containing and the dried after the water-containing. The wide expansion wrinkles, the large and small mixed wrinkles, and the complete large wrinkles, and the expansion middle wrinkles, the small and medium mixed wrinkles, and the complete middle wrinkles are mixed in the wide expansion portion 12a and the narrow expansion portion 12b. They are present alternately and exert a unique effect of increasing the volume feeling in a well-balanced manner over the entire sides of the laminated paper 10.

[熱融着部の寸法及び熱融着部間の間隔]
積層紙10において、前記各列の熱融着部列11は、一定長さで一定幅の直線線分状の第1の熱融着部11aを長さ方向に一定間隔で破線状に配置することで構成され、また、一定長さで一定幅の直線線分状の第2の熱融着部11bを、前記第1の熱融着部11aに対して位置をずらして(即ち、各第2の熱融着部11bの中間位置が第1の熱融着部11a間の間隔の中間位置と合致するような位置にくるよう)長さ方向に一定間隔で破線状に配置することで構成されている。また、第1の熱融着部11a及び第2の熱融着部11bの長さ及び幅は、それぞれ同一に設定されているため、第1の熱融着部11a及び第2の熱融着部11bは、上記のように長さ方向に位置をずらして配置される点を除き、同一構成となる。一方、積層紙10において、第1の熱融着部11a及び第2の熱融着部11bの長さ及び幅は、所定長及び所定幅に設定されている。即ち、各第1の熱融着部11a及び各第2の熱融着部11bの長さ及び/又は幅は、積層紙10の使用時の1枚の外形寸法等に応じて適宜設定される(即ち、積層紙10の用途に応じて決定される縦寸法及び横寸法等に応じて適宜設定される)。
[Dimensions of heat-sealed parts and spacing between heat-sealed parts]
In the laminated paper 10, in the heat-sealed portion row 11 of each row, the first heat-sealed portion 11a having a fixed length and a fixed width in a straight line segment shape is arranged in a broken line shape at regular intervals in the length direction. The second heat-sealed portion 11b, which is a straight line segment having a constant length and a constant width, is displaced from the first heat-sealed portion 11a (that is, each second). (So that the intermediate position of the heat-sealed portion 11b of 2 coincides with the intermediate position of the interval between the first heat-sealed portions 11a) Has been done. Further, since the length and width of the first heat-sealing portion 11a and the second heat-sealing portion 11b are set to be the same, the first heat-sealing portion 11a and the second heat-sealing portion 11a and the second heat-sealing portion 11a are set to be the same. The portions 11b have the same configuration except that they are arranged so as to be displaced in the length direction as described above. On the other hand, in the laminated paper 10, the length and width of the first heat-sealing portion 11a and the second heat-sealing portion 11b are set to a predetermined length and a predetermined width. That is, the length and / or width of each of the first heat-sealed portions 11a and each second heat-sealed portion 11b is appropriately set according to the external dimensions and the like of one sheet when the laminated paper 10 is used. (That is, it is appropriately set according to the vertical dimension, the horizontal dimension, etc. determined according to the use of the laminated paper 10.).

具体的には、例えば、積層紙10を紙おしぼりの用途に使用する場合、各熱融着部11a,11bの長さは、35mm〜45mmの範囲内の任意の値に設定され、好ましくは、38mm〜42mmの範囲内の任意の値に設定され、より好ましくは、約40mmの値に設定されている。また、各熱融着部11a,11bの幅は、1.5mm〜2.5mmの範囲内の任意の値に設定され、好ましくは、約2mmの値に設定されている。そして、各熱融着部11a,11bの長さと幅の比(アスペクト比)は、13:1〜23:1の範囲内の任意の比に設定することが好ましく、約20:1に設定することが更に好ましい。即ち、各熱融着部11a,11bは、幅を長さの約5%に設定する(或いは、長さを幅の約20倍に設定する)ことが好ましい。更に、積層紙10の各列の熱融着部11において、長さ方向に隣接する熱融着部11A,11b間の間隔(以下、「長さ方向の熱融着部間隔」という。)は、18mm〜22mmの範囲内の任意の値に設定され、好ましくは、約20mmの値に設定されている。各熱融着部11a,11bの長さと熱融着部間隔の比は、2:1に設定することが好ましい。即ち、各列の熱融着部11は、長さ方向の熱融着部間隔を熱融着部11a,11bの長さの約50%に設定する(或いは、熱融着部11a,11bの長さを熱融着部間隔の約2倍に設定する)ことが好ましい。こうすると、熱融着部列11によるクレープ紙1と不織布2との一体的接合力を良好に維持する一方で、非融着部12によるクレープ1の膨張率を最大限に高め、積層紙10のボリューム感を最も良好な状態に維持することができる。 Specifically, for example, when the laminated paper 10 is used for a paper towel, the lengths of the heat-sealed portions 11a and 11b are set to arbitrary values within the range of 35 mm to 45 mm, and preferably. It is set to an arbitrary value in the range of 38 mm to 42 mm, and more preferably set to a value of about 40 mm. Further, the widths of the heat-sealed portions 11a and 11b are set to arbitrary values within the range of 1.5 mm to 2.5 mm, and preferably set to a value of about 2 mm. The length-width ratio (aspect ratio) of the heat-sealed portions 11a and 11b is preferably set to an arbitrary ratio within the range of 13: 1 to 23: 1, and is set to about 20: 1. Is even more preferable. That is, it is preferable that the width of each of the heat-sealed portions 11a and 11b is set to about 5% of the length (or the length is set to about 20 times the width). Further, in the heat-sealed portions 11 of each row of the laminated paper 10, the distance between the heat-sealed parts 11A and 11b adjacent to each other in the length direction (hereinafter, referred to as “heat-fused part spacing in the length direction”) is. , Any value within the range of 18 mm to 22 mm, preferably about 20 mm. The ratio of the lengths of the heat-sealed portions 11a and 11b to the heat-sealed portion spacing is preferably set to 2: 1. That is, the heat-sealed portions 11 in each row set the distance between the heat-sealed portions in the length direction to about 50% of the lengths of the heat-sealed portions 11a and 11b (or the heat-sealed portions 11a and 11b of the heat-sealed portions 11a and 11b. It is preferable to set the length to about twice the distance between the heat-sealed portions). By doing so, the integral bonding force between the crepe paper 1 and the nonwoven fabric 2 by the heat-sealed portion row 11 is maintained satisfactorily, while the expansion coefficient of the crepe 1 by the non-fused portion 12 is maximized, and the laminated paper 10 is used. The volume feeling of the paper can be maintained in the best condition.

[熱融着部の端部形状]
更に、各熱融着部11a,11bは、その長さ方向両端部を平面半円状の湾曲形状としている。これにより、各熱融着部の端部を矩形とする場合(即ち、端部の隅角が直角の隅角となる場合)に比べ、クレープ紙1が各熱融着部11a,11bの端部から不織布2に対して剥離することを効果的に防止することができる。また、後述するように、この場合、積層紙の製造装置において熱融着部の形成手段を構成するヒートシールローラの熱圧着凸部の熱圧着面の長さ方向両端部も、対応する平面半円状の湾曲形状となるため、各熱圧着面の端部を矩形とする場合(即ち、端部の隅角が直角の隅角となる場合)に比べ、ヒートシールローラの熱圧着面による熱融着部の形成時に熱圧着面からの押圧力を受けるクレープ紙1の原料シートが、熱圧着面の端部で過大な圧力集中を受けて破損したりすることがなく、製造歩留まりを向上したり、積層紙10の品質を向上したりすることができる。(即ち、後述するように、熱圧着面の端部が直角の隅角となる場合は、熱圧着面が湾曲形状の場合と比較して、その隅角でクレープ紙1の原料シートに応力が集中して、その隅角部分で原料シートが破損する可能性が大きくなる。)
[End shape of heat-sealed part]
Further, each of the heat-sealed portions 11a and 11b has a curved shape in a plane semicircle at both ends in the length direction. As a result, the crepe paper 1 has the ends of the heat-sealed portions 11a and 11b as compared with the case where the end portion of each heat-sealed portion is rectangular (that is, the corner angle of the end portion is a right-angled corner angle). It is possible to effectively prevent the non-woven fabric 2 from peeling from the portion. Further, as will be described later, in this case, both ends of the heat-bonded convex portion of the heat-sealed roller constituting the heat-sealed portion forming means in the laminated paper manufacturing apparatus in the length direction are also corresponding plane halves. Due to the circular curved shape, the heat generated by the heat-bonded surface of the heat seal roller is higher than the case where the end of each heat-bonded surface is rectangular (that is, the corner of the end is a right-angled corner). The raw material sheet of crepe paper 1 that receives the pressing force from the heat-bonded surface when forming the fused portion is not damaged by excessive pressure concentration at the end of the heat-bonded surface, improving the manufacturing yield. Or, the quality of the laminated paper 10 can be improved. (That is, as will be described later, when the end of the thermocompression bonding surface has a right-angled angle, stress is applied to the raw material sheet of the crepe paper 1 at that angle as compared with the case where the thermocompression bonding surface has a curved shape. Concentrate and increase the possibility that the raw material sheet will be damaged at the corners.)

[クレープ紙のクレープ率]
積層紙10において、クレープ紙1のクレープ率は、20%〜40%の範囲内の任意の値に設定されており、好ましくは、20%〜30%の範囲内の任意の値に設定されており、より好ましくは、約30%の値に設定されている。即ち、クレープ紙1のクレープ率が20%より小さいと、不織布2に積層及び接合されて積層紙10を構成した後、積層紙10に含水したときに、クレープ紙1が十分に膨張又は膨潤しない可能性が大きい。一方、クレープ1のクレープ率が40%より大きいと、クレープ紙1の原料シートの製造時(即ち、抄紙時)に、抄紙機で原料シートを抄紙することが困難になる。
[Crepe rate of crepe paper]
In the laminated paper 10, the crepe ratio of the crepe paper 1 is set to an arbitrary value in the range of 20% to 40%, and preferably set to an arbitrary value in the range of 20% to 30%. More preferably, it is set to a value of about 30%. That is, when the crepe ratio of the crepe paper 1 is smaller than 20%, the crepe paper 1 does not sufficiently expand or swell when the laminated paper 10 is impregnated with water after being laminated and bonded to the nonwoven fabric 2 to form the laminated paper 10. There is a great possibility. On the other hand, if the crepe ratio of the crepe 1 is larger than 40%, it becomes difficult to make the raw material sheet with a paper machine at the time of manufacturing the raw material sheet of the crepe paper 1 (that is, at the time of paper making).

[クレープ紙のクレープ率と熱融着部の配置間隔]
また、図14に示すように、積層紙10において熱融着部列11の配置間隔LW1,LW2(即ち、隣接する熱融着部列11の幅方向中心線の間の間隔、以下、「幅方向の熱融着部間隔」という。)は、クレープ紙1のクレープ率の範囲に応じた所定範囲内の任意の値に設定されている。具体的には、クレープ紙1のクレープ率が20%〜26%の範囲内の値の場合、幅方向の熱融着部間隔は、(相対的に小寸法となる)第1の幅方向の熱融着部間隔LW1として、10mm〜15mmの範囲内の任意の値に設定することが好ましく(即ち、下限値を10mmとし、上限値を15mmとすることが好ましく)、また、この幅方向の熱融着部間隔の範囲内で、クレープ率の増加に比例して幅方向の熱融着部間隔を増加することが好ましい。また、クレープ紙1のクレープ率が26%〜30%の範囲内の値の場合、幅方向の熱融着部間隔は、(相対的に大寸法となる)第2の幅方向の熱融着部間隔LW2として、15〜25mmの範囲内の任意の値に設定することが好ましく(即ち、下限値を15mmとし、上限値を25mmとすることが好ましく)、また、この幅方向の熱融着部間隔の範囲内で、クレープ率の増加に比例して幅方向の熱融着部間隔を増加することが好ましい。積層紙10において幅方向の熱融着部間隔LW1,LW2が前記下限値より小さいと、積層紙10に含水したときに、クレープ紙1が十分に膨張又は膨潤しない可能性が大きい。一方、積層紙10において幅方向の熱融着部間隔LW1,LW2が前記上限値より大きいと、積層紙10への含水時に、前記膨張大皺や膨張中皺等が所期の膨張率よりも過大に膨張又は伸長して、それら膨張大皺や膨張中皺等に弛みが生じて、積層紙10の品質を低下する恐れがある。例えば、積層紙10において幅方向の熱融着部間隔LW1,LW2を30mm以上(即ち、25mmを大きく超える値、具体的には、25mmの125%以上となるような値)とすると、積層紙10への含水時に、前記膨張大皺や膨張中皺等が膨張又は伸長しすぎて弛んだ状態となることを、本発明者は実験により確認している。即ち、前記クレープ紙1のクレープ率を上記範囲の最大値である30%としても、積層紙10において幅方向の熱融着部間隔LW1,LW2を30mm以上の値とすると、積層紙10への含水時に、前記膨張大皺や膨張中皺等が膨張又は伸長しすぎて弛んだ状態となる。
[Crepe ratio of crepe paper and arrangement interval of heat-sealed parts]
Further, as shown in FIG. 14, in the laminated paper 10, the arrangement intervals LW1 and LW2 of the heat-sealed portion rows 11 (that is, the intervals between the widthwise center lines of the adjacent heat-sealed portion rows 11), hereinafter, “width”. The heat-sealed portion interval in the direction ") is set to an arbitrary value within a predetermined range according to the range of the crepe ratio of the crepe paper 1. Specifically, when the crepe ratio of the crepe paper 1 is in the range of 20% to 26%, the heat-sealed portion spacing in the width direction is the first width direction (which is relatively small). The heat-sealed portion spacing LW1 is preferably set to an arbitrary value within the range of 10 mm to 15 mm (that is, the lower limit value is preferably 10 mm and the upper limit value is preferably 15 mm), and in this width direction. Within the range of the heat-sealed portion spacing, it is preferable to increase the heat-sealed portion spacing in the width direction in proportion to the increase in the crepe ratio. Further, when the crepe ratio of the crepe paper 1 is in the range of 26% to 30%, the heat-sealing portion spacing in the width direction is the second heat-sealing in the width direction (which has a relatively large size). It is preferable to set the part spacing LW2 to an arbitrary value within the range of 15 to 25 mm (that is, the lower limit value is preferably 15 mm and the upper limit value is preferably 25 mm), and heat fusion in the width direction is preferable. Within the range of the section spacing, it is preferable to increase the heat fusion section spacing in the width direction in proportion to the increase in the crepe rate. If the heat-sealed portion intervals LW1 and LW2 in the width direction of the laminated paper 10 are smaller than the lower limit, it is highly possible that the crepe paper 1 does not sufficiently expand or swell when the laminated paper 10 is impregnated with water. On the other hand, when the heat-sealed portion intervals LW1 and LW2 in the width direction of the laminated paper 10 are larger than the upper limit values, the expanded large wrinkles, the expanded middle wrinkles, and the like are larger than the desired expansion rate when the laminated paper 10 is water-containing. There is a risk that the quality of the laminated paper 10 will be deteriorated due to excessive expansion or expansion, which may cause slack in the expanded large wrinkles, the expanding wrinkles, and the like. For example, in the laminated paper 10, if the heat-sealed portion spacing LW1 and LW2 in the width direction are set to 30 mm or more (that is, a value significantly exceeding 25 mm, specifically, a value of 125% or more of 25 mm), the laminated paper The present inventor has confirmed by experiments that the expanded large wrinkles, the expanding wrinkles, and the like become slackened due to excessive expansion or expansion when the water is contained in 10. That is, even if the crepe ratio of the crepe paper 1 is 30%, which is the maximum value in the above range, if the heat-sealed portion spacing LW1 and LW2 in the width direction of the laminated paper 10 are set to a value of 30 mm or more, the laminated paper 10 is formed. When it contains water, the expanded large wrinkles, the expanding middle wrinkles, and the like expand or expand too much and become loose.

[印刷部としての模様部]
図1に示すように、積層紙10は、印刷部の第1の具体例としての模様部13を有する積層紙10として具体化することができる。詳細には、模様部13は、例えば、図2に示すように、同一モチーフの単位模様13a,13bを積層紙10の全面又は一定範囲にわたって配設してなる構成とすることできる。図2では、例えば、単位模様13aは、所定種類の花の花冠(花弁の集合体)のモチーフで所定寸法の模様を構成している一方、単位模様13bは、単位模様13aと同一の花冠のモチーフで、単位模様13aよりも大きな寸法の模様を構成している。なお、模様部13の構成は、図2のものに限定されることなく、任意の模様を使用した構成とすることができる。即ち、模様部13は、図2の単位模様13a,13bとは異なるモチーフの単位模様を使用することもでき、また、同一モチーフの単位模様を使用したもの以外に、各種のモチーフの単位模様を組み合わせてなる任意の模様とすることもできる。或いは、模様部13は、図2のような個別の単位模様を使用した構成以外にも、格子模様、市松模様等、繰返しの絵柄からなる模様を使用した構成とすることもできる。或いは、模様部13は、積層紙10の本来の素地色(特に、クレープ紙1の素地色)と異なる任意の単色を積層紙10の全面に印刷してなる単色模様(全面単色模様)としたり、積層紙10の本来の素地色と異なる任意の単色を積層紙10の一部の範囲に印刷してなる単色模様(一部単色模様)としたりすることもできる。或いは、模様部13は、2色以上の別個の色を積層紙10の全面又は一部の範囲にランダムに印刷してなる模様(以下、「複数色模様」という。)としたりすることもできる。要するに、模様部13は、通常の積層紙10の素地色と異なる任意の色を積層紙10に印刷することで、積層紙10に別個の視覚的効果を付与できるものであれば、任意の構成とすることができる。
[Pattern part as a printing part]
As shown in FIG. 1, the laminated paper 10 can be embodied as a laminated paper 10 having a pattern portion 13 as a first specific example of a printing portion. Specifically, the pattern portion 13 may be configured such that, for example, as shown in FIG. 2, unit patterns 13a and 13b having the same motif are arranged on the entire surface of the laminated paper 10 or over a certain range. In FIG. 2, for example, the unit pattern 13a constitutes a pattern of a predetermined size with a motif of a corolla (a collection of petals) of a predetermined type, while the unit pattern 13b has the same corolla as the unit pattern 13a. The motif constitutes a pattern with a size larger than the unit pattern 13a. The configuration of the pattern portion 13 is not limited to that of FIG. 2, and any pattern can be used. That is, the pattern portion 13 can use a unit pattern of a motif different from the unit patterns 13a and 13b of FIG. 2, and can also use unit patterns of various motifs other than those using the unit pattern of the same motif. It can be any combination of patterns. Alternatively, the pattern portion 13 may be configured by using a pattern composed of repeated patterns such as a lattice pattern and a checkered pattern, in addition to the configuration using individual unit patterns as shown in FIG. Alternatively, the pattern portion 13 may be a single color pattern (whole surface single color pattern) obtained by printing an arbitrary single color different from the original base color of the laminated paper 10 (particularly, the base color of the crepe paper 1) on the entire surface of the laminated paper 10. It is also possible to obtain a monochromatic pattern (partially monochromatic pattern) obtained by printing an arbitrary single color different from the original base color of the laminated paper 10 on a part of the range of the laminated paper 10. Alternatively, the pattern portion 13 may be a pattern formed by randomly printing two or more different colors on the entire surface or a part of the laminated paper 10 (hereinafter, referred to as "multicolor pattern"). .. In short, the pattern portion 13 has an arbitrary configuration as long as it can give a separate visual effect to the laminated paper 10 by printing an arbitrary color different from the base color of the normal laminated paper 10 on the laminated paper 10. Can be.

[印刷部としての広告部]
また、図3に示すように、積層紙10は、印刷部の第2の具体例としての広告部14を有する積層紙10として具体化することができる。詳細には、広告部14は、例えば、外枠14aの内側範囲に広告枠14bと広告枠14cとを有する構成とすることができる。この場合、広告部14は、例えば、広告枠14bに特定の広告内容のタイトルやコピー等を印刷し、広告枠14cにその広告内容の詳細(商品説明文や商品に対応する絵柄等)を印刷した構成とすることができる。なお、図3において、広告部14の外枠14a、広告枠14b、及び、広告枠14cは、それぞれ、破線により外形線が描画されているが、これはあくまで、外枠14a、広告枠14b、及び、広告枠14cの範囲を説明するための方便であり、(無論、それらをあえて描画することも可能であるが)通常は、積層紙10に外枠14a、広告枠14b、及び、広告枠14cの外形線が描画されることはない。また、広告部14の外枠14aも、広告内容の一例を示すために便宜上設けたものであり、外枠14aを設けることなく、全てを広告枠14a,14bとして具体化することもできる。また、広告枠14a,14bの数も、1枠としたり、2枠以上の任意の枠数としたりすることもできる。更に、広告部14の構成は、図2のものに限定されることなく、任意の構成とすることができる。即ち、広告部14は、通常のチラシや販促品等の広告用印刷媒体に印刷される広告内容であれば、任意の広告内容やコンテンツを任意の表現態様や表現形式で印刷したものとして構成することができる。また、広告部14に印刷する内容やコンテンツとしては、会社名、ロゴマーク、ブランド等、任意のものを印刷することができる。更に、印刷部を備えた積層紙10は、例えば、小売店舗のセール情報や会社のキャンペーン情報等の各種情報を告知したり広告したりする目的で大量に配布される紙おしぼり等のノベルティグッズに適用したり、オリンピックや博覧会等の各種イベント(催事)を告知したり周知させたりする目的で大量に配布される紙おしぼり等のノベルティグッズに適用したりすることもできる。
[Advertising department as a printing department]
Further, as shown in FIG. 3, the laminated paper 10 can be embodied as a laminated paper 10 having an advertising unit 14 as a second specific example of the printing unit. Specifically, the advertising unit 14 may have, for example, a configuration having an advertising space 14b and an advertising space 14c in the inner range of the outer frame 14a. In this case, the advertising unit 14 prints, for example, a title or a copy of a specific advertising content on the advertising space 14b, and prints details of the advertising content (product description, a pattern corresponding to the product, etc.) on the advertising space 14c. It can be configured as such. In FIG. 3, the outer frame 14a, the advertising space 14b, and the advertising space 14c of the advertising unit 14 have outlines drawn by broken lines, respectively, but these are only the outer frame 14a, the advertising space 14b, and the like. And, it is a convenience for explaining the range of the advertising space 14c, and usually (of course, it is possible to draw them intentionally), the outer frame 14a, the advertising space 14b, and the advertising space are on the laminated paper 10. The outline of 14c is not drawn. Further, the outer frame 14a of the advertisement unit 14 is also provided for convenience to show an example of the advertisement content, and all of them can be embodied as advertisement frames 14a and 14b without providing the outer frame 14a. Further, the number of advertising slots 14a and 14b may be set to one, or may be any number of two or more slots. Further, the configuration of the advertising unit 14 is not limited to that of FIG. 2, and may be any configuration. That is, the advertising unit 14 is configured as if the advertising content is printed on an advertising printing medium such as an ordinary leaflet or a promotional item, and the advertising content or content is printed in any expression mode or format. be able to. Further, as the content or content to be printed on the advertising unit 14, any one such as a company name, a logo mark, and a brand can be printed. Further, the laminated paper 10 provided with a printing unit can be used as novelty goods such as paper towels distributed in large quantities for the purpose of announcing or advertising various information such as sale information of retail stores and campaign information of companies. It can also be applied to novelty goods such as paper towels that are distributed in large quantities for the purpose of announcing or disseminating various events (events) such as the Olympics and expositions.

[印刷部の構造]
次に、積層紙10の印刷部の構造について説明する。図5、図6、図7、図8の具体例に示すように、積層紙10は、外層シートとしてのクレープ紙1の外面以外の面であって積層紙10の内部に配置される一つの面に、所定の印刷インキを使用して印刷部を印刷してなることを一つの主要な特徴の一つとしている。これに加えて、積層紙10は、積層紙10の乾燥時においても前記印刷部が積層紙10の外層シートのクレープ紙1を透過して外部から視認され、かつ、積層紙10への含水時には前記印刷部の前記外層シートとしてのクレープ1からの透過度が増大して外部からの視認性が増加するよう、前記外層シートとしてのクレープ紙1のうち、少なくとも前記印刷部が設けられる側の外層シートとしてのクレープ紙1の厚み(坪量)を設定し、また、必要に応じて、厚みと共に材質(紙質)をも設定したことを別の主要な特徴としている。具体的には、実施の形態1では、積層紙10は、外層としての一対のクレープ紙1と、前記一対のクレープ紙1の間に積層状態で配設される1枚以上の不織布2とからなる複数層構造(三層以上の複数層構造)の積層構造を有し、その内部の面として(即ち、積層紙10の内部の面として)、外層シートとしての一方のクレープ紙1に対向する不織布2の面に、前記印刷部を設け、前記クレープ紙1を前記不織布2に対して前記熱融着部1により熱融着及び圧着して接着したことを特徴としている。
[Structure of printing section]
Next, the structure of the printed portion of the laminated paper 10 will be described. As shown in the specific examples of FIGS. 5, 6, 7, and 8, the laminated paper 10 is a surface other than the outer surface of the crepe paper 1 as an outer layer sheet and is arranged inside the laminated paper 10. One of the main features is that the printed portion is printed on the surface using a predetermined printing ink. In addition to this, in the laminated paper 10, the printed portion penetrates the crepe paper 1 of the outer layer sheet of the laminated paper 10 and is visually recognized from the outside even when the laminated paper 10 is dried, and when the laminated paper 10 contains water. Of the crepe paper 1 as the outer layer sheet, at least the outer layer on the side where the printing part is provided so that the transparency of the printing part from the crepe 1 as the outer layer sheet increases and the visibility from the outside increases. Another major feature is that the thickness (basis weight) of the crepe paper 1 as a sheet is set, and the material (paper quality) is set together with the thickness as needed. Specifically, in the first embodiment, the laminated paper 10 is composed of a pair of crepe paper 1 as an outer layer and one or more non-woven fabrics 2 arranged in a laminated state between the pair of crepe paper 1. It has a laminated structure of a plurality of layers (a plurality of layers of three or more layers), and faces one crepe paper 1 as an outer layer sheet as an inner surface thereof (that is, as an inner surface of the laminated paper 10). The printed portion is provided on the surface of the nonwoven fabric 2, and the crepe paper 1 is heat-sealed and pressure-bonded to the nonwoven fabric 2 by the heat-sealing portion 1 to bond the crepe paper 1.

[不織布に設けた印刷部]
例えば、印刷部は、図5に示すように、中間層シートとしての不織布2の一方の面(厚み方向の一側面)に設けられた印刷層2aからなる。即ち、積層紙10の不織布2は、印刷部を印刷可能な素材からなる中間層シートとして構成され、不織布2の一方の面に所定の印刷用インキを使用して所望の模様部13や広告部14を印刷により設けることで、印刷部が構成されている。なお、印刷層2aは、図5では、説明の便宜上、不織布2の一方の面上に薄い層状となって描画されているが、実際は、印刷層2aを構成する印刷用インキが、印刷時に、不織布2の一方の面から不織布2の内部に浸透して印刷部の所定の模様等を構成するため、不織布2の内部に印刷用インキが完全に浸透して不織布2の一方の面に印刷用インキによる層が形成されない場合もあり、或いは、不織布2の内部に一部の印刷用インキが浸透する一方で不織布2の一方の面に残りの印刷用インキによる層が形成される場合もある。また、不織布2の内部に印刷用インキが完全に浸透した後に不織布2の他方の面から露出して、不織布2の他方の面にも印刷用インキによる層が形成される場合もある。いずれにしても、積層紙10の印刷部は、印刷面となる不織布2の一方の面において最も高い濃度で描画され、印刷層2aとして視認される。即ち、上述した各種の積層紙10の模様部13や広告部14は、その模様の構成や広告内容等に合わせて、任意の印刷用インキを使用して任意の印刷方法により、不織布2の一方の面に印刷することで設けられる。
[Printing section provided on non-woven fabric]
For example, as shown in FIG. 5, the printing unit is composed of a printing layer 2a provided on one surface (one side surface in the thickness direction) of the nonwoven fabric 2 as an intermediate layer sheet. That is, the nonwoven fabric 2 of the laminated paper 10 is configured as an intermediate layer sheet whose printing portion is made of a printable material, and a predetermined printing ink is used on one surface of the nonwoven fabric 2 to form a desired pattern portion 13 or an advertising portion. A printing unit is configured by providing the 14 by printing. In FIG. 5, the print layer 2a is drawn as a thin layer on one surface of the non-woven fabric 2 for convenience of explanation, but in reality, the printing ink constituting the print layer 2a is drawn at the time of printing. In order to permeate the inside of the non-woven fabric 2 from one side of the non-woven fabric 2 to form a predetermined pattern of the printing portion, the printing ink completely permeates the inside of the non-woven fabric 2 for printing on one side of the non-woven fabric 2. In some cases, a layer made of ink is not formed, or in some cases, a part of printing ink permeates the inside of the non-woven fabric 2 while a layer made of the remaining printing ink is formed on one surface of the non-woven fabric 2. Further, after the printing ink has completely penetrated into the inside of the nonwoven fabric 2, it may be exposed from the other surface of the nonwoven fabric 2 to form a layer of the printing ink on the other surface of the nonwoven fabric 2. In any case, the printed portion of the laminated paper 10 is drawn with the highest density on one surface of the nonwoven fabric 2 serving as the printing surface, and is visually recognized as the printing layer 2a. That is, the pattern portion 13 and the advertisement portion 14 of the various laminated papers 10 described above are one of the nonwoven fabrics 2 by any printing method using any printing ink according to the composition of the pattern, the advertisement content, and the like. It is provided by printing on the surface of.

[印刷層の構成(印刷インキ及び印刷方法)]
ここで、積層紙10の印刷部の印刷層2aは、不織布2の一方の面に、任意の印刷方法により任意の印刷用インキを使用して形成されるが、好ましくは、印刷部は、印刷方法としてはフレキソ印刷技術を使用して形成した印刷部とし、また、印刷用インキとして水性インキ又はUV(紫外線硬化型)インキを使用して形成した印刷部とする。詳細には、フレキソ印刷は、直接転写方式の凸版印刷の一種であり、版の素材にゴムや合成樹脂を使用し、また、印刷インキとして水性インキやUVインキからなる液状インキを使用するものであるが、積層紙10の印刷部の印刷層2aは、水性インキ又はUVインキの濃度を調整したうえで、不織布2の一方の面に所定の模様部13又は広告部14を印刷して、印刷部を構成している。そして、積層紙10は、この印刷部を有する不織布2を、一対のクレープ紙1の間に介装し、熱融着部列11により相互に熱融着して一体化することで形成されている。この積層紙10は、前記印刷部の印刷対象を、表面が微細な凹凸面となる不織布2とした場合であっても、フレキソ印刷の弾性及び形状追従性を有する版により、印刷部として、所望の模様部13や広告部14を鮮明に印刷することができる。その結果、印刷部を有する不織布2を使用して製造した積層紙10では、特にその湿潤状態で、印刷部が、クレープ紙1を介して、外部から良好な印刷品質で視認される。また、この積層紙10は、不織布2の印刷部の印刷インクが水性インキ又はUVインキからなるため、印刷インクが有機溶剤を含有しないことになる。その結果、印刷部を有する不織布2を使用して製造した積層紙10は、有機溶剤を使用した印刷インキのように有機溶剤の揮発等による影響を受けることがなく、特に、紙おしぼり等の衛生用品に適用された場合に、使用者や環境に優しい商品となる。なお、積層紙10の不織布2への印刷では、例えば、7色まで印刷可能なフレキソ印刷機を使用すると共に、各色の印刷インキの濃度を調整する。
[Structure of print layer (printing ink and printing method)]
Here, the print layer 2a of the printing portion of the laminated paper 10 is formed on one surface of the non-woven fabric 2 by any printing method using an arbitrary printing ink, and the printing portion is preferably printed. As a method, a printing unit formed by using a flexo printing technique is used, and a printing unit formed by using a water-based ink or a UV (ultraviolet curable) ink as a printing ink is used. Specifically, flexo printing is a type of direct transfer type letterpress printing, which uses rubber or synthetic resin as the plate material, and liquid ink consisting of water-based ink or UV ink as the printing ink. However, the print layer 2a of the printing part of the laminated paper 10 is printed by printing a predetermined pattern part 13 or an advertising part 14 on one surface of the non-woven fabric 2 after adjusting the density of the water-based ink or the UV ink. It constitutes a part. The laminated paper 10 is formed by interposing the nonwoven fabric 2 having the printed portion between the pair of crepe papers 1 and heat-sealing them to each other by the heat-sealing portion row 11 to integrate them. There is. The laminated paper 10 is desired as a printing part by a plate having elasticity and shape followability of flexographic printing even when the printing target of the printing part is a non-woven fabric 2 having a fine uneven surface. The pattern portion 13 and the advertisement portion 14 of the above can be clearly printed. As a result, in the laminated paper 10 manufactured by using the non-woven fabric 2 having the printed portion, the printed portion is visually recognized from the outside with good print quality through the crepe paper 1, especially in the wet state thereof. Further, in the laminated paper 10, since the printing ink in the printing portion of the nonwoven fabric 2 is composed of water-based ink or UV ink, the printing ink does not contain an organic solvent. As a result, the laminated paper 10 manufactured by using the non-woven fabric 2 having the printing portion is not affected by the volatilization of the organic solvent unlike the printing ink using the organic solvent, and in particular, the hygiene such as paper towels. When applied to products, it becomes a product that is friendly to users and the environment. In printing the laminated paper 10 on the nonwoven fabric 2, for example, a flexographic printing machine capable of printing up to 7 colors is used, and the density of the printing ink of each color is adjusted.

[不織布の材質]
一方、図5に示す実施の形態1に係る積層紙10は、前記中間層シートとしての不織布2を、印刷部を印刷可能な材質で、かつ、外層シートとしてのクレープ紙を前記線状の熱融着部で確実に熱融着して接着可能な材質の不織布としている。これにより、積層紙10の一方の面側(典型的には、積層紙10を紙おしぼりに適用した場合に、紙おしぼりの外面側の露出する積層紙の一方の面側、即ち、紙おしぼりの表面側)に配置されることになる不織布2の一方の面に、模様部13や広告部14を印刷により設けることができ、かつ、不織布2の両面に一対の外層となるクレープ紙1を良好に接着して、複層構造(図5の場合は三層構造)の積層紙10を形成することができる。
[Non-woven fabric material]
On the other hand, in the laminated paper 10 according to the first embodiment shown in FIG. 5, the non-woven fabric 2 as the intermediate layer sheet is made of a material capable of printing the printed portion, and the crepe paper as the outer layer sheet is heated in a linear manner. The non-woven fabric is made of a material that can be reliably heat-sealed and adhered at the fused portion. As a result, one side of the laminated paper 10 (typically, when the laminated paper 10 is applied to the paper squeeze, one side of the exposed laminated paper on the outer surface side of the paper squeeze, that is, the paper squeeze A pattern portion 13 and an advertising portion 14 can be provided by printing on one surface of the nonwoven fabric 2 to be arranged on the surface side), and a pair of outer layers of crepe paper 1 can be provided on both sides of the nonwoven fabric 2. Can be adhered to to form a laminated paper 10 having a multi-layer structure (three-layer structure in the case of FIG. 5).

[不織布の厚み]
また、積層紙10では、上記のように、中間層シートとしての不織布2は、印刷部を印刷可能とする印刷性と、クレープ紙を熱融着可能とする熱融着性の両方の性質を備えた材質とする必要があるが、この印刷性及び熱融着性の双方の特性を兼備するために、厚みを所定範囲内の任意の値とした不織布を使用することが好ましい。具体的には、例えば、従来の不織布製紙おしぼりは、原料シートとして、坪量45〜70g/cm2でシート状にした不織布を使用する。一方、本実施の形態の積層紙10は、原料シートとして一対のクレープ紙1及び不織布2を使用することに加え、不織布2として、坪量15〜25g/mの範囲内の任意の値の厚みを有する不織布を使用することが好ましく、坪量18〜22g/mの範囲内の任意の値の厚みを有することがより好ましく、坪量18〜20g/mの範囲内の任意の値の厚みを有することが更に好ましく、坪量20g/mの厚みとすることが最も好ましい。即ち、積層紙10において、不織布2の厚みが坪量25g/mよりも大きいと、積層紙10が柔軟性に欠ける可能性があり、例えば、積層紙10を紙おしぼり等に適用したときに、積層紙10の使用者に硬い手触り感を与える可能性がある。また、不織布2の厚みが坪量25g/mよりも大きいと、強度が必要以上に高くなり、不要なコスト高騰の原因となる。更に、積層紙10の製造工程中、例えば、一対のヒートシールローラにより不織布2にクレープ紙1を熱融着する工程において、加熱源を有するヒートシールローラから一方のクレープ紙1を介して不織布2に熱を伝達する場合に、不織布2の厚みが増大する分、熱の伝達効率が低下するため、一方のクレープ紙1と不織布2の一方の面との間の熱融着が良好に行える場合でも、他方のクレープ紙1と不織布の他方の面との間の熱融着が十分に行われず、他方のクレープ紙1に対する不織布2の接着力が不足する可能性がある。一方、不織布2の厚みが坪量15g/mよりも小さいと、不織布2に含有される熱融着力発現のための材料である熱可塑性樹脂の量が相対的に減少し、不織布2の両面にクレープ紙1を熱融着するときに十分な熱融着力が得られない可能性があり、また、積層紙10の全体のコシが弱くなって、例えば、積層紙10を紙おしぼり等に適用したときに、積層紙10の使用者の使用感に悪影響を与える可能性がある。
[Thickness of non-woven fabric]
Further, in the laminated paper 10, as described above, the nonwoven fabric 2 as the intermediate layer sheet has both the printability that enables printing on the printed portion and the heat fusion property that enables heat fusion of crepe paper. Although it is necessary to use a provided material, it is preferable to use a non-woven fabric having an arbitrary thickness within a predetermined range in order to have both printability and heat-sealing properties. Specifically, for example, the conventional non-woven fabric paper towel uses a non-woven fabric in the form of a sheet having a basis weight of 45 to 70 g / cm2 as a raw material sheet. On the other hand, in the laminated paper 10 of the present embodiment, in addition to using a pair of crepe paper 1 and a non-woven fabric 2 as raw material sheets, the laminated paper 10 has an arbitrary value within the range of a basis weight of 15 to 25 g / m 2 as the non-woven fabric 2. it is preferred to use a nonwoven fabric having a thickness, more preferably with a thickness of any value within a range of basis weight 18-22 g / m 2, any value within a range of basis weight 18-20 g / m 2 It is more preferable to have a thickness of 20 g / m 2 , and most preferably a thickness of 20 g / m 2. That is, in the laminated paper 10, if the thickness of the nonwoven fabric 2 is larger than the basis weight of 25 g / m 2 , the laminated paper 10 may lack flexibility. For example, when the laminated paper 10 is applied to a paper towel or the like. , There is a possibility of giving a hard touch feeling to the user of the laminated paper 10. Further, if the thickness of the nonwoven fabric 2 is larger than the basis weight of 25 g / m 2 , the strength becomes higher than necessary, which causes an unnecessary increase in cost. Further, during the manufacturing process of the laminated paper 10, for example, in the step of heat-sealing the crepe paper 1 to the non-woven fabric 2 by a pair of heat-sealing rollers, the non-woven fabric 2 is passed from the heat-sealing roller having a heating source to the non-woven fabric 2 via one of the crepe papers 1. When heat is transferred to the non-woven fabric 2, the heat transfer efficiency decreases as the thickness of the non-woven fabric 2 increases, so that heat fusion between one surface of the crepe paper 1 and the non-woven fabric 2 can be satisfactorily performed. However, the heat fusion between the other crepe paper 1 and the other surface of the non-woven fabric may not be sufficiently performed, and the adhesive force of the non-woven fabric 2 to the other crepe paper 1 may be insufficient. On the other hand, when the thickness of the nonwoven fabric 2 is smaller than the basis weight of 15 g / m 2 , the amount of the thermoplastic resin contained in the nonwoven fabric 2 for developing the heat-sealing force is relatively reduced, and both sides of the nonwoven fabric 2 are both sides. When the crepe paper 1 is heat-sealed, a sufficient heat-sealing force may not be obtained, and the overall stiffness of the laminated paper 10 becomes weak. For example, the laminated paper 10 is applied to a paper towel or the like. At that time, the feeling of use of the laminated paper 10 may be adversely affected.

[不織布の原料繊維]
更に、不織布2としては、上記の印刷性及び熱融着性を兼備するために厚みを上記の所定範囲内の値とした場合において、特に、厚みを上記の所定範囲内の下限値側の値とした場合(例えば、厚みを坪量15g/m、坪量18g/m等の値とした場合)、芯鞘構造複合繊維からなる不織布を使用することが好ましい。即ち、不織布2の厚みが相対的に小さくなる場合(即ち、上記の所定範囲内の下限値側の値となる場合)、このように相対的に厚みの小さい不織布だと、積層紙10の全体のコシが弱くなる可能性が大きくなるが、芯鞘構造複合繊維からなる不織布を使用することで、不織布2にクレープ紙1を熱融着するときに、芯鞘構造複合繊維の鞘部が所定の加熱温度で軟化又は溶融して、クレープ紙1に対して熱融着による接着力を発現する一方で、芯鞘構造複合繊維の芯部が軟化又は溶融せずにそのまま残存して、不織布2自体の強度やコシを維持するため、最終的に積層紙10全体の強度やコシも維持することができ、薄手の不織布2で積層紙10のボリューム感を維持することもできる。
[Non-woven fabric raw material fiber]
Further, in the case of the nonwoven fabric 2, when the thickness is set to a value within the above-mentioned predetermined range in order to have the above-mentioned printability and heat-sealing property, the thickness is particularly set to the value on the lower limit value side within the above-mentioned predetermined range. (For example, when the thickness is a value such as a basis weight of 15 g / m 2 or a basis weight of 18 g / m 2 ), it is preferable to use a non-woven fabric made of a core-sheath structure composite fiber. That is, when the thickness of the nonwoven fabric 2 is relatively small (that is, when the value is on the lower limit side within the above predetermined range), the nonwoven fabric having such a relatively small thickness is the entire laminated paper 10. However, by using a non-woven fabric made of a core-sheath structure composite fiber, when the crepe paper 1 is heat-sealed to the non-woven fabric 2, the sheath portion of the core-sheath structure composite fiber is predetermined. While softening or melting at the heating temperature of No. 1 to develop adhesive force by heat fusion to the crepe paper 1, the core portion of the core-sheath structure composite fiber remains as it is without softening or melting, and the non-woven fabric 2 In order to maintain the strength and elasticity of the laminated paper 10, the strength and elasticity of the entire laminated paper 10 can be finally maintained, and the volume of the laminated paper 10 can be maintained by the thin non-woven fabric 2.

[クレープ紙の厚み]
積層紙10では、クレープ紙1は、所定の透過率(透過度)を達成するための所定範囲内の任意の値の厚みを有している。具体的には、不織布2の一方の面(即ち、印刷部を設ける側の面)に重ねて接合される一方のクレープ紙1は、積層紙10の乾燥状態で、クレープ紙1を介して不織布2の印刷部の少なくとも一部が視認可能となるような透過率(或いは、不織布2の印刷部の少なくとも一部が半透明状態で視認可能となるような透過率)であって、かつ、少なくとも積層紙10の含水による湿潤状態で、クレープ紙1を介して不織布2の印刷部の全体が鮮明な状態で視認される透過率(或いは、不織布2の印刷部の全体がほぼ透明状態で視認可能となるような透過率)となるよう、その厚みを設定している。一方、不織布2の他方の面に重ねて接合される他方のクレープ紙1は、通常は、一方のクレープ紙1と同様の厚みに設定されるが、異なる厚みに設定することもできる。他方のクレープ紙1を一方のクレープ紙1と同様の厚みとした場合でも、不織布2の厚みを上記の所定範囲内とすると、積層紙10の乾燥状態で、他方のクレープ紙1を介して不織布2の印刷部の少なくとも一部が(一方のクレープ紙1の側よりは鮮明度は低いものの)やはり視認可能となり、かつ、積層紙10の含水による湿潤状態で、他方のクレープ紙1を介して不織布2の印刷部の全体が(一方のクレープ紙1の側よりは鮮明度は低いものの)ある程度鮮明な状態で視認される。いずれにしても、積層紙10では、クレープ紙1は、所定の光透過率(光透過度と同義、以下、単に「透過率」という。)を達成するための所定範囲内の任意の値の厚みに設定されており、これにより、一方のクレープ紙1の側から視認しても、他方のクレープ紙の側から視認しても、積層紙10の乾燥状態で、クレープ紙1を介して不織布2の印刷部の少なくとも一部が視認可能となり、かつ、積層紙10の含水による湿潤状態で、クレープ紙1を介して不織布2の印刷部の全体が程度の差はあれ鮮明な状態で視認されるという特有の効果が発揮される。
[Thickness of crepe paper]
In the laminated paper 10, the crepe paper 1 has a thickness of an arbitrary value within a predetermined range for achieving a predetermined transmittance (transparency). Specifically, one crepe paper 1 to be overlapped and bonded to one surface of the non-woven fabric 2 (that is, the surface on the side where the printing portion is provided) is a non-woven fabric via the crepe paper 1 in a dry state of the laminated paper 10. The transmission rate is such that at least a part of the printed portion of the non-woven fabric 2 is visible (or the transmission rate is such that at least a part of the printed portion of the non-woven fabric 2 is visible in a translucent state), and at least. In a wet state due to the water content of the laminated paper 10, the entire printed portion of the non-woven fabric 2 can be visually recognized in a clear state through the crepe paper 1 (or the entire printed portion of the non-woven fabric 2 can be visually recognized in a substantially transparent state. The thickness is set so that the transparency is such that. On the other hand, the other crepe paper 1 to be overlapped and bonded to the other surface of the nonwoven fabric 2 is usually set to the same thickness as the one crepe paper 1, but may be set to a different thickness. Even when the thickness of the other crepe paper 1 is the same as that of the one crepe paper 1, if the thickness of the non-woven fabric 2 is within the above-mentioned predetermined range, the non-woven fabric is passed through the other crepe paper 1 in the dry state of the laminated paper 10. At least a part of the printed portion of 2 is still visible (although it is less sharp than the side of one crepe paper 1), and in a wet state due to the water content of the laminated paper 10, the other crepe paper 1 is used. The entire printed portion of the non-woven fabric 2 is visually recognized in a somewhat clear state (although the sharpness is lower than that of the one side of the crepe paper 1). In any case, in the laminated paper 10, the crepe paper 1 has an arbitrary value within a predetermined range for achieving a predetermined light transmittance (synonymous with light transmittance, hereinafter simply referred to as “transmittance”). The thickness is set, so that the laminated paper 10 is in a dry state and is not visible through the crepe paper 1 regardless of whether it is visually recognized from the side of one crepe paper 1 or from the side of the other crepe paper. At least a part of the printed portion of the non-woven fabric 2 can be visually recognized, and the entire printed portion of the non-woven fabric 2 is visually recognized in a more or less clear state through the crepe paper 1 in a wet state due to the water content of the laminated paper 10. The peculiar effect of crepe is exhibited.

詳細には、積層紙10において、クレープ紙1の厚みは、坪量で、20〜50g/mの範囲内の任意の値に設定され、より好ましくは、20〜40g/mの範囲内の任意の値に設定され、更に好ましくは、30〜40g/mの範囲内の任意の値に設定され、より更に好ましくは、30〜35g/mの範囲内の任意の値に設定され、一層更に好ましくは、30〜33g/mの範囲内の任意の値又は33〜35g/mの範囲内の任意の値に設定され、最も好ましくは、約33g/mの値又は約35g/mの値に設定されている。例えば、クレープ紙1の厚みは、坪量で、35g/m、27g/m、又は、23g/mの値に設定することができる。本発明者は、クレープ紙1のクレープ皺とクレープ紙1の厚みとの関係について鋭意研究を重ねた結果、クレープ紙1の厚みが上記範囲外となると、積層紙10のクレープ紙1に要求される所望の物性を確保できないという知見を得た。即ち、クレープ紙1の厚みが、坪量で20g/m以下では、クレープ紙の製造装置を使用してクレープ紙1を製造するときに、クレープ紙1の原料シート(クレープを形成していない状態の紙シート)の送給速度を増加したときに、原料シートにクレープを形成することができないという知見を得た。一方、クレープ紙1の厚みが、坪量で50g/mを超えると、積層紙10を形成すべく、クレープ紙1を不織布2に積層して熱融着部11で不織布2に対して熱融着しようとしたときに、前記ヒートシールローラの圧着面からの熱が厚肉となるクレープ紙1に遮られて不織布2まで十分に到達せず、不織布2の接着材としての熱可塑性樹脂が十分に溶融せず、クレープ紙1に対する所期の接着力を発現できず、クレープ紙1を不織布2に接着できない可能性がある。 Specifically, in the laminated paper 10, the thickness of the crepe paper 1 is set to an arbitrary value within the range of 20 to 50 g / m 2 in terms of basis weight, and more preferably within the range of 20 to 40 g / m 2. It is set to any value, more preferably, is set to any value within the range of 30 to 40 g / m 2, even more preferably, is set to any value within the range of 30~35g / m 2 , even more preferably, it is set to any value in any value or range of 33~35g / m 2 in the range of 30~33g / m 2, and most preferably, the value or about about 33 g / m 2 It is set to a value of 35 g / m 2. For example, the thickness of the crepe paper 1, basis weight, 35g / m 2, 27g / m 2, or can be set to a value of 23 g / m 2. As a result of intensive studies on the relationship between the crepe wrinkles of the crepe paper 1 and the thickness of the crepe paper 1, the present inventor is required to use the crepe paper 1 of the laminated paper 10 when the thickness of the crepe paper 1 is out of the above range. It was found that the desired physical properties could not be secured. That is, when the thickness of the crepe paper 1 is 20 g / m 2 or less in terms of basis weight, when the crepe paper 1 is manufactured using the crepe paper manufacturing apparatus, the raw material sheet of the crepe paper 1 (the crepe is not formed). It was found that crepes could not be formed on the raw material sheet when the feeding rate of the state paper sheet) was increased. On the other hand, when the thickness of the crepe paper 1 exceeds 50 g / m 2 in terms of basis weight, the crepe paper 1 is laminated on the non-woven fabric 2 in order to form the laminated paper 10, and the heat-sealed portion 11 heats the non-woven fabric 2. When attempting to fuse, the heat from the crimping surface of the heat seal roller is blocked by the thick crepe paper 1 and does not sufficiently reach the nonwoven fabric 2, and the thermoplastic resin as the adhesive of the nonwoven fabric 2 is formed. There is a possibility that the crepe paper 1 cannot be sufficiently melted, the desired adhesive force to the crepe paper 1 cannot be exhibited, and the crepe paper 1 cannot be adhered to the non-woven fabric 2.

また、クレープ紙1の厚みが坪量で40g/mを超えると、クレープ紙の製造装置による製造時に、クレープ紙を製造するために原料シートの送給速度を極端に低速にする必要が生じて、製造効率が低下する可能性があるため、この点からは、クレープ紙1の厚みの上限を40g/mとすることが好ましい。また、クレープ紙1の厚みが坪量で35g/mを超えると、クレープ紙の製造装置による製造時に、原料シートの送給速度を低速にしても、クレープ紙の製造装置の性能によってはクレープ紙の製造自体が困難になる可能性があるため、この点からは、クレープ紙1の厚みの上限を35g/mとすることが好ましい。 Further, when the thickness of the crepe paper 1 exceeds 40 g / m 2 in terms of basis weight, it becomes necessary to extremely reduce the feeding speed of the raw material sheet in order to manufacture the crepe paper at the time of manufacturing by the crepe paper manufacturing apparatus. From this point of view, it is preferable to set the upper limit of the thickness of the crepe paper 1 to 40 g / m 2. Further, when the thickness of the crepe paper 1 exceeds 35 g / m 2 in terms of basis weight, even if the feeding speed of the raw material sheet is slowed down during manufacturing by the crepe paper manufacturing apparatus, crepe depending on the performance of the crepe paper manufacturing apparatus. Since the paper production itself may be difficult, it is preferable to set the upper limit of the thickness of the crepe paper 1 to 35 g / m 2 from this point of view.

[積層紙の全体の厚み(クレープ紙と不織布の合計厚み)]
上記のとおり、積層紙10の構成要素であるクレープ紙1及び不織布2は、それぞれ、所定の範囲内の任意の値の厚みを有するよう構成され、積層紙10の全体の厚みは、前記クレープ紙1の厚み及び不織布2の厚みにより決定されるが、好ましくは、積層紙10の全体の厚みは、各クレープ紙1の厚みを坪量で35g/mとし、不織布2の厚みを坪量で20g/mとすることで、全体の厚みを(35+20+35=)90g/mとすることが、最も好ましい。クレープ紙1の厚みをこの値(35g/m)とすると共に、不織布2の厚みをこの値(20g/m)とし、積層紙10の全体の厚みをこの値(90g/m)とすると、積層紙10の製造時に積層紙10の原料シート(即ち、1対のクレープ紙原料シートの間に1枚の不織布原料シートを介装してなる原料シート)を所定の送給位置で切断する(即ち、積層紙10の原料シートを使用目的に応じて所定の長さに切断する)ときに、切断を最も良好に行うことでき、製造効率を向上すると共に、歩留まりを向上することができる。
[Overall thickness of laminated paper (total thickness of crepe paper and non-woven fabric)]
As described above, the crepe paper 1 and the nonwoven fabric 2 which are the constituent elements of the laminated paper 10 are each configured to have a thickness of an arbitrary value within a predetermined range, and the total thickness of the laminated paper 10 is the crepe paper. Although it is determined by the thickness of 1 and the thickness of the nonwoven fabric 2, preferably, the total thickness of the laminated paper 10 is 35 g / m 2 in terms of the thickness of each crepe paper 1 and the thickness of the nonwoven fabric 2 in terms of basis weight. with 20 g / m 2, to make the total thickness and (35 + 20 + 35 =) 90g / m 2, most preferred. The thickness of the crepe paper 1 is set to this value (35 g / m 2 ), the thickness of the non-woven fabric 2 is set to this value (20 g / m 2 ), and the total thickness of the laminated paper 10 is set to this value (90 g / m 2 ). Then, at the time of manufacturing the laminated paper 10, the raw material sheet of the laminated paper 10 (that is, the raw material sheet formed by interposing one non-woven fabric raw material sheet between a pair of crepe paper raw material sheets) is cut at a predetermined feeding position. (That is, when the raw material sheet of the laminated paper 10 is cut to a predetermined length according to the purpose of use), the cutting can be performed best, the manufacturing efficiency can be improved, and the yield can be improved. ..

[印刷部を有する積層紙の効果]
このように、印刷部を備えた積層紙10は、模様部13や広告部14等の印刷部が、クレープ紙1を通して半分浮き出たような外観及び見た目となるため、独特の意匠的効果を発揮することができる。具体的には、積層紙10の乾燥状態では、乾燥したクレープ紙1の透過率(透過度)が相対的に低くなるため、印刷部の模様や広告は、クレープ紙1を介して不鮮明な状態ではあるが、ある程度は視認可能な状態となっているが、積層紙10の含水による湿潤状態では、湿潤したクレープ紙1の透過率(透過度)が相対的に高くなるため、印刷部の模様や広告は、クレープ紙1を介して鮮明な状態で視認されると共に、クレープ紙1の存在により、積層紙10から浮き出たような印象で視認されるという特有の効果が発揮される。
[Effect of laminated paper with printed part]
As described above, the laminated paper 10 provided with the printing portion exhibits a unique design effect because the printing portions such as the pattern portion 13 and the advertising portion 14 have an appearance and appearance as if they are half-embossed through the crepe paper 1. can do. Specifically, in the dry state of the laminated paper 10, the transmission rate (transparency) of the dried crepe paper 1 is relatively low, so that the patterns and advertisements on the printed portion are in an unclear state through the crepe paper 1. However, although it is in a visible state to some extent, in a wet state due to the water content of the laminated paper 10, the permeability (transparency) of the wet crepe paper 1 is relatively high, so that the pattern of the printed portion is printed. And advertisements are visually recognized in a clear state through the crepe paper 1, and the presence of the crepe paper 1 exerts a unique effect of being visually recognized as if they were raised from the laminated paper 10.

[不織布に設けた場合の印刷部の効果]
また、上記のように、積層紙10は、上記のように構成したため、従来にない模様部13や広告部14を印刷した印刷部を備えることができる。よって、例えば、従来のカラー紙おしぼり(全面を単色で色付けした紙おしぼり)のように、単に、おしぼりの原料シートの原料繊維(パルプ等)に色付けしたものと比較すると、積層紙10は、印刷部としての模様部13や広告部14により、非常に意匠性に富む製品となる。また、積層紙10は、印刷部を設けた不織布2を一対のクレープ紙1の間に挟持して形成されるため、印刷部の模様や広告が、外部から視認したときに柔らかい印象を看者に与え、独特の視覚的効果を発揮する。特に、積層紙10を主要用途である紙おしぼり等の衛生紙用品に適用した場合、通常は、衛生紙用品としての積層紙10は、含水して湿潤状態とした後で使用者に提供され、その湿潤状態の積層紙10により使用者が手や体の一部の汚れ等を拭き取ることになる。この場合、積層紙10の印刷部の印刷インキが水分により溶解してクレープ紙1から外部に溶出し、使用者の手や体に付着等しないようにする必要がある。しかし、従来のカラー紙おしぼりでは、その全体を所定の単色の印刷インキで色付けしているため、その印刷インキがカラー紙おしぼりの表面に露出する構成となる。したがって、従来のカラー紙おしぼりは、含水による湿潤状態で、表面に露出する印刷インキが溶解して使用者の手や肌等に触れないよう、印刷インキを有機溶剤タイプの印刷インキとする必要があり、上記のように、有機溶剤の揮発成分等による影響を否定できない。
[Effect of printed part when provided on non-woven fabric]
Further, as described above, since the laminated paper 10 is configured as described above, it can be provided with a printing unit on which a pattern portion 13 and an advertising portion 14 which have not been conventionally printed are printed. Therefore, as compared with, for example, a conventional color paper towel (a paper towel whose entire surface is colored with a single color), which is simply colored on the raw material fibers (pulp, etc.) of the hand towel raw material sheet, the laminated paper 10 is printed. The pattern part 13 and the advertising part 14 as a part make the product very rich in design. Further, since the laminated paper 10 is formed by sandwiching the nonwoven fabric 2 provided with the printing portion between the pair of crepe papers 1, the viewer gives a soft impression when the pattern or advertisement of the printing portion is visually recognized from the outside. And exerts a unique visual effect. In particular, when the laminated paper 10 is applied to sanitary paper products such as paper towels, which is the main use, the laminated paper 10 as sanitary paper products is usually provided to the user after being moistened with water and wetted. The laminated paper 10 in the state allows the user to wipe off dirt and the like on a part of the hand or body. In this case, it is necessary to prevent the printing ink in the printing portion of the laminated paper 10 from being dissolved by moisture and being eluted from the crepe paper 1 to the outside so as not to adhere to the user's hand or body. However, in the conventional color paper hand towel, the entire surface is colored with a predetermined single color printing ink, so that the printing ink is exposed on the surface of the color paper hand towel. Therefore, in the conventional color paper squeezing, it is necessary to use an organic solvent type printing ink so that the printing ink exposed on the surface does not dissolve and come into contact with the user's hands or skin in a wet state due to water content. Yes, as mentioned above, the influence of the volatile components of the organic solvent cannot be denied.

一方、本実施の形態の積層紙10は、上記のように、フレキソ印刷を利用して水性インキ又はUVインキにより印刷部を不織布2に形成し、かつ、不織布2の両面をそれぞれクレープ紙1により完全に被覆するため、印刷部の印刷インキが積層紙10の表面で直接露出することはなく、必ず、クレープ紙1により遮蔽された状態を維持する。したがって、積層紙10は、印刷部を設けているにもかかわらず、含水時の湿潤状態で使用しても、使用者の手や肌に直接印刷インキが接触しない構成となっており、使用者に対して安全で無害な積層紙10として提供できると共に、環境に優しい積層紙として提供することができ、また、そのために、従来のカラー紙おしぼりのように有機溶剤タイプの印刷インキを使用する必要がないという利点を有する。なお、積層紙10の印刷部の印刷インキとしての水性インキとしては、顔料タイプの水性インキとすることが好ましく、こうすると、積層紙10の含水時の湿潤状態において、不織布2の印刷部の印刷インキが、容易に溶解して外部に溶出することを効果的に防止することができる。 On the other hand, in the laminated paper 10 of the present embodiment, as described above, the printed portion is formed on the non-woven fabric 2 by using water-based ink or UV ink by using flexographic printing, and both sides of the non-woven fabric 2 are formed of the crepe paper 1. Since the printing ink is completely covered, the printing ink in the printing section is not directly exposed on the surface of the laminated paper 10, and the state of being shielded by the crepe paper 1 is always maintained. Therefore, the laminated paper 10 has a structure in which the printing ink does not come into direct contact with the user's hand or skin even when used in a wet state when it contains water, even though the laminated paper 10 is provided with a printing portion. It can be provided as a safe and harmless laminated paper 10, and can be provided as an environmentally friendly laminated paper, and for that purpose, it is necessary to use an organic solvent type printing ink like a conventional color paper towel. Has the advantage of not having. The water-based ink as the printing ink for the printing portion of the laminated paper 10 is preferably a pigment-type water-based ink, whereby the printing portion of the non-woven fabric 2 is printed in a wet state when the laminated paper 10 contains water. It is possible to effectively prevent the ink from being easily dissolved and eluted to the outside.

[印刷部を有する積層紙の製造方法(不織布原料シートの幅寸法)]
次に、印刷部を有する積層紙10の製造方法について説明する。一般に、不織布は、天然繊維(パルプ)や合成繊維からなる所定の原料繊維から、乾式法、湿式法、又は、スパンボンド法等の所定のウエブ形成方法によりウエブ(フリースとも呼ばれる)を製造し、そのウエブの繊維間を、ケミカルボンド法、サーマルボンド法、ニードルパンチ法、又は、水流絡号法等の所定の結合方法により結合して製造される。一方、本実施の形態の積層紙10は、不織布2として、前記芯鞘構造複合繊維からなる不織布を使用することが好ましいが、更に、不織布2としては、前記サーマルボンド法の一種であるエアスルー法により繊維間を結合して製造した不織布(以下、説明の便宜上、「エアスルー系不織布」という。)を使用することが更に好ましい。このエアスルー系不織布は、伸長性や柔軟性に富み、柔らかい感触を使用者に与えて肌触り感が良い等の利点があり、また、不織布2としてクレープ紙1を熱融着した後に、クレープ紙1が前記するときにも、良好な接着力の発現を可能にする。また、詳細については後述の積層紙の製造装置及び積層紙の製造方法の項で説明するが、積層紙10の製造においては、一対のクレープ紙1の原料シート(以下、「クレープ紙原料シート」という。)の間に不織布2の原料シート(以下、「不織布原料シート」という。)を挟んで三層構造(3枚重ね)の原料シート(以下「積層原料シート」という。)を構成する。そして、その積層原料シートを例えば一対のヒートシールローラ間に送給して、一対のヒートシールローラにより一対のクレープ紙原料シートをそれぞれ不織布原料シートに熱融着して一体化することで、最終的な積層紙を製造する。このとき、クレープ紙原料シート及び不織布原料シートは、通常、所定幅の同一幅となる幅方向寸法(例えば、1200mmの幅方向寸法)を有している。特に、不織布原料シートの幅方向寸法がクレープ紙原料シートの幅方向寸法よりも小さいと、積層原料シートの幅方向端部においてクレープ紙原料シートを不織布原料シートに熱融着できない部分が発生することになるため、不織布原料シートの幅方向寸法が、クレープ紙原料シートの幅方向寸法より小さくなることは好ましくない。
[Manufacturing method of laminated paper having a printed portion (width dimension of non-woven fabric raw material sheet)]
Next, a method of manufacturing the laminated paper 10 having a printing portion will be described. In general, a non-woven fabric is produced from a predetermined raw material fiber made of natural fiber (pulp) or synthetic fiber by a predetermined web forming method such as a dry method, a wet method, or a spunbond method to produce a web (also called a fleece). The web fibers are bonded to each other by a predetermined bonding method such as a chemical bond method, a thermal bond method, a needle punch method, or a water flow entanglement method. On the other hand, in the laminated paper 10 of the present embodiment, it is preferable to use the nonwoven fabric made of the core-sheath structure composite fiber as the nonwoven fabric 2, but further, the nonwoven fabric 2 is the air-through method which is a kind of the thermal bond method. It is more preferable to use a non-woven fabric (hereinafter, referred to as "air-through non-woven fabric" for convenience of explanation) produced by bonding the fibers together. This air-through nonwoven fabric has advantages such as excellent extensibility and flexibility, giving the user a soft feel and having a good feel to the touch, and after heat-sealing the crepe paper 1 as the nonwoven fabric 2, the crepe paper 1 Also when mentioned above, it enables the development of good adhesive force. Further, the details will be described in the section of the laminated paper manufacturing apparatus and the laminated paper manufacturing method described later, but in the manufacturing of the laminated paper 10, the raw material sheet of the pair of crepe paper 1 (hereinafter, “crepe paper raw material sheet””. The raw material sheet of the non-woven fabric 2 (hereinafter referred to as "non-woven raw material sheet") is sandwiched between the raw material sheets (hereinafter referred to as "laminated raw material sheet") having a three-layer structure (three-layered). Then, the laminated raw material sheet is fed between, for example, a pair of heat seal rollers, and the pair of crepe paper raw material sheets are heat-sealed and integrated with the non-woven fabric raw material sheets by the pair of heat seal rollers. Manufactures a typical laminated paper. At this time, the crepe paper raw material sheet and the nonwoven fabric raw material sheet usually have a width direction dimension (for example, a width direction dimension of 1200 mm) having the same width as a predetermined width. In particular, if the widthwise dimension of the nonwoven fabric raw material sheet is smaller than the widthwise dimension of the crepe paper raw material sheet, there may be a portion where the creped paper raw material sheet cannot be heat-sealed to the nonwoven fabric raw material sheet at the widthwise end of the laminated raw material sheet. Therefore, it is not preferable that the widthwise dimension of the nonwoven fabric raw material sheet is smaller than the widthwise dimension of the crepe paper raw material sheet.

[不織布の材質に応じた不織布原料シートの幅方向寸法の設定]
一方、上記のように、不織布2に印刷部を設ける場合、予め、不織布原料シートを所定の印刷装置に送給して、その原料シートに所定の印刷部を印刷することになるが、本発明者は、このとき、不織布として前記エアスルー系不織布を使用した場合、その弾性が大きいことに起因すると考えられるが、不織布原料シートが印刷時の熱により収縮するとの知見を得たため、この影響を考慮した積層紙の発明について鋭意研究を続けた結果、以下の構成に想到した。即ち、積層紙10に印刷部を形成する場合、例えば、フレキソ印刷を使用して印刷部を形成する場合、幅1200mmの不織布原料シート2に印刷部を印刷すると、印刷後は、不織布原料シートの幅が1200mmから1150mmへと収縮する(即ち、元の幅の約96%の幅へ収縮する)、或いは、他の条件では不織布原料シートの幅が1300mmから1200mmへと収縮する(即ち、元の幅の約92%の幅へ収縮する)との知見を本発明者は得た。本発明者は、印刷時の不織布原料シートの収縮を考慮して、不織布原料シートを幅方向に(収縮する分だけ)伸長した状態で印刷することも試行したが、この場合、不織布原料シートに所期の印刷を行うことが困難になるとの知見を得た。したがって、印刷部を有する積層紙10の製造方法においては、不織布原料シートとして、不織布原料シートへの印刷時の収縮を補償するため、その収縮率に応じて、実際に得るべき積層紙10の幅よりも所定割合だけ大きな寸法の幅を有する不織布原料シートを使用する(即ち、収縮率に応じた収縮寸法を補償する幅となるよう不織布原料シートの幅寸法を設定する)。
[Setting the width direction dimension of the non-woven fabric raw material sheet according to the material of the non-woven fabric]
On the other hand, as described above, when the nonwoven fabric 2 is provided with the printing section, the nonwoven fabric raw material sheet is supplied to a predetermined printing device in advance, and the predetermined printing section is printed on the raw material sheet. At this time, when the air-through non-woven fabric is used as the non-woven fabric, it is considered that the elasticity is large, but since it was found that the non-woven fabric raw material sheet shrinks due to the heat during printing, this influence is taken into consideration. As a result of diligent research on the invention of the laminated paper, we came up with the following structure. That is, when the printed portion is formed on the laminated paper 10, for example, when the printed portion is formed by using flexo printing, when the printed portion is printed on the non-woven fabric raw material sheet 2 having a width of 1200 mm, after printing, the non-woven fabric raw material sheet is printed. The width shrinks from 1200 mm to 1150 mm (ie, shrinks to about 96% of the original width), or otherwise the width of the non-woven fabric sheet shrinks from 1300 mm to 1200 mm (ie, the original). The present inventor has obtained the finding that it shrinks to a width of about 92% of the width). The present invention has also attempted to print the nonwoven fabric raw material sheet in a stretched state in the width direction (by the amount of shrinkage) in consideration of the shrinkage of the nonwoven fabric raw material sheet at the time of printing. We obtained the finding that it would be difficult to perform the desired printing. Therefore, in the method for manufacturing the laminated paper 10 having a printing portion, the width of the laminated paper 10 to be actually obtained is obtained according to the shrinkage rate in order to compensate for the shrinkage of the nonwoven fabric raw material sheet at the time of printing. A non-woven fabric raw material sheet having a width larger than that by a predetermined ratio is used (that is, the width dimension of the nonwoven fabric raw material sheet is set so as to be a width compensating for the shrinkage dimension according to the shrinkage rate).

本発明者は、実験により、例えば、幅1200mmの不織布原料シートを使用して、この不織布原料シートに前記印刷部を印刷した場合、この不織布原料シートは、印刷後に収縮して、その幅が1150mmの幅(即ち、印刷前の幅より50mm小さい幅、或いは、印刷前の幅より約4%小さい幅)になることを確認している。したがって、本実施の形態の積層紙の製造では、収縮後に必要な寸法より約4%(約4.12%)寸法の大きい原紙としての不織布を使用する。例えば、積層紙の原料シートの幅が1200mmとなる場合、クレープ紙原料シートの幅は、同一の1200mmとするが、不織布原料シートの幅は、1200mmよりも約4%大きい幅(例えば、1250mmの幅)とする。 According to an experiment, when the printed portion is printed on the nonwoven fabric raw material sheet using, for example, a nonwoven fabric raw material sheet having a width of 1200 mm, the nonwoven fabric raw material sheet shrinks after printing and has a width of 1150 mm. (That is, the width is 50 mm smaller than the width before printing, or the width is about 4% smaller than the width before printing). Therefore, in the production of the laminated paper of the present embodiment, a non-woven fabric as a base paper having a size larger than the required size after shrinkage by about 4% (about 4.12%) is used. For example, when the width of the raw material sheet of laminated paper is 1200 mm, the width of the raw material sheet of crepe paper is the same 1200 mm, but the width of the raw material sheet of non-woven fabric is about 4% larger than 1200 mm (for example, 1250 mm). Width).

[不織布原料シートの幅寸法設定による特有の効果]
上記のように幅方向寸法を設定した(即ち、不織布原料シートの印刷時の収縮率を補償するように幅方向寸法を設定した)不織布原料シートを使用した積層紙の製造方法によれば、不織布原料シートの幅が、前記印刷部の印刷工程の後に、積層紙原料シートの所定幅(即ち、クレープ紙原料シートの所定幅)と同一幅となる。例えば、積層紙原料シートの所定幅(即ち、クレープ紙原料シートの所定幅)が1200mmの場合、不織布原料シートの幅も、同一幅である約1200mmの幅(即ち、印刷前の幅より50mm小さい幅、或いは、印刷前の幅より約4%小さい幅)になる。したがって、この印刷後の不織布原料シート(幅約1200mm)を、一対のクレープ紙原料シート(幅1200mm)の中間に積層して構成した三層構造の積層紙原料シートは、一対の外層としてのクレープ紙原料シートと、中間層としての不織布原料シートとが、全て、同一幅となり、円滑に幅1200mmの積層紙原料シートとして積層紙の製造工程に提供することができ、製造後の積層紙10も、所望幅である1200mmの幅を有することになる。
[Peculiar effect of setting the width of the non-woven fabric raw material sheet]
According to the method for manufacturing laminated paper using a non-woven fabric raw material sheet in which the width direction dimension is set as described above (that is, the width direction dimension is set so as to compensate for the shrinkage rate of the non-woven fabric raw material sheet at the time of printing), the non-woven fabric is used. The width of the raw material sheet becomes the same as the predetermined width of the laminated paper raw material sheet (that is, the predetermined width of the crepe paper raw material sheet) after the printing step of the printing unit. For example, when the predetermined width of the laminated paper raw material sheet (that is, the predetermined width of the crepe paper raw material sheet) is 1200 mm, the width of the non-woven fabric raw material sheet is also about 1200 mm, which is the same width (that is, 50 mm smaller than the width before printing). The width is about 4% smaller than the width before printing). Therefore, the laminated paper raw material sheet having a three-layer structure formed by laminating the non-woven fabric raw material sheet (width about 1200 mm) after printing in the middle of the pair of crepe paper raw material sheets (width 1200 mm) is creped as a pair of outer layers. The paper raw material sheet and the non-woven fabric raw material sheet as the intermediate layer all have the same width, and can be smoothly provided as a laminated paper raw material sheet having a width of 1200 mm in the laminated paper manufacturing process. , It will have a width of 1200 mm, which is a desired width.

実施の形態2(印刷部をクレープ紙に設けてなる積層紙)
[積層紙の全体構成及びクレープ紙の構成]
図5に示すように、実施の形態1の例では、積層紙10は、1対のクレープ紙1と1枚の不織布2とからなる三層構造(3枚のシートの重ね合わせ構造)となり、かつ、中間層シートとしての不織布2の表面に印刷部の印刷層2aを設けた構成となっているが、図6に示すように、実施の形態2の三層構造の積層紙10では、外層シートとしてのクレープ紙1の内面に印刷部の印刷層1aが設けられている。即ち、実施の形態2では、積層紙10は、外層シートとしての一対のクレープ紙1と、前記一対のクレープ紙1の間に積層状態で配設される1枚以上の中間層シートとしての不織布2とからなる複数層構造(三層以上の複数層構造)を有し、その内部の面として(即ち、積層紙10の内部の面として)、外層シートとしての一方のクレープ紙1の内面に前記印刷部を設け、前記クレープ紙1を前記不織布2に対して前記熱融着部1により熱融着及び圧着して接着したことを特徴としている。なお、クレープ紙1の内面とは、外層シートとしての一対のクレープ紙1の間に1枚(又は2枚以上)の中間層シートとしての不織布2を挟んで重ね合わせ、積層構造の積層紙10を構成したときに、積層紙10の積層構造の内側(即ち、不織布2と対面する側)に来る面をいう。ここで、クレープ紙1の両面は、一方の面が平滑度の高い(即ち、相対的に滑らかな面で手触り感の良い)表面となっており、他方の面が平滑度の低い(即ち、相対的に粗い面でざらざらとして手触りのある)裏面とからなっているが、実施の形態2の積層紙10では、クレープ紙1の前記表面側を内面側として、上記の積層構造を構成することが好ましい。
Embodiment 2 (laminated paper having a printing portion provided on crepe paper)
[Overall composition of laminated paper and composition of crepe paper]
As shown in FIG. 5, in the example of the first embodiment, the laminated paper 10 has a three-layer structure (a laminated structure of three sheets) composed of a pair of crepe paper 1 and one non-woven fabric 2. Further, the printed layer 2a of the printing portion is provided on the surface of the nonwoven fabric 2 as the intermediate layer sheet. However, as shown in FIG. 6, the three-layered laminated paper 10 of the second embodiment has an outer layer. The print layer 1a of the printing section is provided on the inner surface of the crepe paper 1 as a sheet. That is, in the second embodiment, the laminated paper 10 is a non-woven fabric as one or more intermediate layer sheets arranged in a laminated state between a pair of crepe papers 1 as an outer layer sheet and the pair of crepe papers 1. It has a multi-layer structure consisting of 2 (a multi-layer structure having three or more layers), and as an inner surface thereof (that is, as an inner surface of the laminated paper 10), on the inner surface of one crepe paper 1 as an outer layer sheet. The printing portion is provided, and the crepe paper 1 is heat-sealed and pressure-bonded to the nonwoven fabric 2 by the heat-sealing portion 1 to bond the crepe paper 1. The inner surface of the crepe paper 1 is a laminated paper 10 having a laminated structure in which one (or two or more) non-woven fabrics 2 as an intermediate layer sheet are sandwiched between a pair of crepe papers 1 as an outer layer sheet and laminated. Refers to the surface that comes to the inside of the laminated structure of the laminated paper 10 (that is, the side facing the non-woven fabric 2) when the above is configured. Here, on both sides of the crepe paper 1, one surface has a high smoothness (that is, a relatively smooth surface and a good touch feeling), and the other surface has a low smoothness (that is, that is, the surface feels good to the touch). Although it is composed of a back surface (which is a relatively rough surface and has a rough texture), in the laminated paper 10 of the second embodiment, the above-mentioned laminated structure is configured with the front surface side of the crepe paper 1 as the inner surface side. Is preferable.

[クレープ紙の内面(表面)への印刷による特有の効果]
実施の形態2の積層紙10によれば、一対のクレープ紙1の間に不織布2を介装して、前記熱融着部1により、不織布2に対してクレープ紙1をそれぞれ熱融着して固定するときに、クレープ紙1が不織布2に対してより確実かつ強固に接着されることを、本発明者は実験により確認している。これに加え、実施の形態2のように、クレープ紙1の内面に印刷部の印刷層1aを設ける場合、印刷層1aを設ける(即ち、印刷インキによる印刷を施す)クレープ紙1の内面が、平滑度の高い前記表面となるため、所望の模様部13や広告部14の印刷をより良好な状態で行うことができ、印刷品質をより向上することができる。また、実施の形態2では、印刷部がクレープ紙1の内面に設けられるため、印刷部が、使用者の手指や肌(皮膚)に接触することがないため、印刷インキに直接接触することに関する使用者の不安感をなくし、また、印刷インキに起因する健康上の問題を確実に防止することができる。なお、積層紙10に印刷部を設ける場合、実施の形態2のように、積層紙10の外層となるクレープ紙1に印刷部を設けるより、実施の形態1のように、積層紙10の中間層(即ち、内層)となる不織布2に印刷部を設ける方が、印刷品質の点では好ましい。
[Peculiar effect of printing on the inner surface (surface) of crepe paper]
According to the laminated paper 10 of the second embodiment, the nonwoven fabric 2 is interposed between the pair of crepe papers 1, and the nonwoven fabric 1 is thermally fused to the nonwoven fabric 2 by the heat-sealing portion 1. The present inventor has confirmed by experiments that the crepe paper 1 is more reliably and firmly adhered to the nonwoven fabric 2 when it is fixed. In addition to this, when the print layer 1a of the printing unit is provided on the inner surface of the crepe paper 1 as in the second embodiment, the inner surface of the crepe paper 1 provided with the print layer 1a (that is, printing with printing ink is performed) is formed. Since the surface has a high smoothness, the desired pattern portion 13 and the advertising portion 14 can be printed in a better state, and the print quality can be further improved. Further, in the second embodiment, since the printing portion is provided on the inner surface of the crepe paper 1, the printing portion does not come into contact with the user's fingers or skin (skin), and thus directly comes into contact with the printing ink. It is possible to eliminate the anxiety of the user and surely prevent health problems caused by the printing ink. When the printed portion is provided on the laminated paper 10, it is intermediate between the laminated paper 10 as in the first embodiment, rather than providing the printing portion on the crepe paper 1 which is the outer layer of the laminated paper 10 as in the second embodiment. It is preferable to provide a printing portion on the non-woven fabric 2 as a layer (that is, an inner layer) in terms of print quality.

[クレープ紙、不織布、及び積層紙の各厚み]
実施の形態2の積層紙10の場合、クレープ紙1の厚み、不織布2の厚み、及び、積層紙10の全体の厚みは、実施の形態1の場合と同様に設定することができる。
[Thickness of crepe paper, non-woven fabric, and laminated paper]
In the case of the laminated paper 10 of the second embodiment, the thickness of the crepe paper 1, the thickness of the nonwoven fabric 2, and the total thickness of the laminated paper 10 can be set in the same manner as in the case of the first embodiment.

実施の形態3(着色部を中間層シートに設けてなる積層紙)
[積層紙の全体構成及び中間層シートとしての非透過性シートの構成]
図5に示すように、実施の形態1の例では、積層紙10は、三層構造で、かつ、中間層シートとしての不織布2の表面に印刷部を設けた構成となっており、図6に示すように、実施の形態2では、積層紙10は、三層構造で、かつ、外層シートとしてのクレープ紙1の内面に印刷部を設けた構成となっているが、実施の形態3では、図7に示すように、実施の形態3の三層構造の積層紙10は、中間層シートを合成樹脂フィルム製の非透過性シート5(例えば、非透水性シート又は耐水シート)により構成し、この非透過性シート5の表面に印刷部の印刷層5aを設けている。即ち、実施の形態3では、積層紙10は、外層シートとしての一対のクレープ紙1と、前記一対のクレープ紙1の間に積層状態で配設される1枚の中間層シートとしての非透過性シート5とからなる複数層構造(三層構造)を有し、その内部の面として(即ち、積層紙10の内部の面として)、前記非透過性シート5の表面に前記印刷部を設け、前記クレープ紙1を前記非透過性シート5に対して前記熱融着部1により熱融着及び圧着して接着したことを特徴としている。前記非透過性シート5としては、例えば、一般的にビニルシート又はビニルフィルムと呼ばれるものの他、ポリ塩化ビニル樹脂製の樹脂フィルムや樹脂シート、ポリオレフィン樹脂製(ポリエチレン樹脂製、ポリプロピレン樹脂製等)の樹脂フィルムや樹脂シート等を好適に使用することができる。また、非透過性シート5の厚みは、例えば、0.1mm〜0.2mmの範囲内の所定厚みとすることが好ましい。なお、前記非透過性シート5としての非透水性シートは、水分の透過を遮断することを主機能とするが、非透過性シートは、油分の透過を遮断する非透過性シート(以下、「非透油性シート」という。)により構成してもよい。また、本願書類中では、単に「非透過性シート」という場合は、前記非透水性シートの他に前記非透油性シートも含み、また、他の液体や一部の気体の透過をも遮断するものも含む。即ち、本発明において、非透過性シートとは、前記中間層シートとして、水分及び/又は油分の透過を遮断する合成樹脂製のシート状又はフィルム状をなすものであればよい。
Embodiment 3 (laminated paper having a colored portion provided on an intermediate layer sheet)
[Overall composition of laminated paper and composition of non-transparent sheet as intermediate layer sheet]
As shown in FIG. 5, in the example of the first embodiment, the laminated paper 10 has a three-layer structure and has a configuration in which a printing portion is provided on the surface of the nonwoven fabric 2 as an intermediate layer sheet. As shown in the second embodiment, the laminated paper 10 has a three-layer structure and has a configuration in which a printing portion is provided on the inner surface of the crepe paper 1 as an outer layer sheet. As shown in FIG. 7, in the laminated paper 10 having a three-layer structure according to the third embodiment, the intermediate layer sheet is composed of a non-permeable sheet 5 made of a synthetic resin film (for example, a non-permeable sheet or a water resistant sheet). The print layer 5a of the printing section is provided on the surface of the non-transparent sheet 5. That is, in the third embodiment, the laminated paper 10 is opaque as a single intermediate layer sheet arranged in a laminated state between the pair of crepe papers 1 as an outer layer sheet and the pair of crepe papers 1. It has a multi-layer structure (three-layer structure) composed of a crepe sheet 5, and the printed portion is provided on the surface of the impermeable sheet 5 as an inner surface thereof (that is, as an inner surface of the laminated paper 10). The crepe paper 1 is heat-sealed and pressure-bonded to the impermeable sheet 5 by the heat-sealing portion 1. The non-permeable sheet 5 includes, for example, a vinyl sheet or a vinyl film, a resin film or a resin sheet made of a polyvinyl chloride resin, or a polyolefin resin (polyethylene resin, polypropylene resin, etc.). A resin film, a resin sheet, or the like can be preferably used. Further, the thickness of the impermeable sheet 5 is preferably a predetermined thickness in the range of, for example, 0.1 mm to 0.2 mm. The impermeable sheet as the impermeable sheet 5 has a main function of blocking the permeation of water, while the impermeable sheet is a non-permeable sheet that blocks the permeation of oil (hereinafter, "" It may be composed of "non-oil permeable sheet"). Further, in the document of the present application, the term "impermeable sheet" includes the impermeable sheet in addition to the impermeable sheet, and also blocks the permeation of other liquids and some gases. Including things. That is, in the present invention, the impermeable sheet may be a sheet or film made of synthetic resin that blocks the permeation of water and / or oil as the intermediate layer sheet.

[非透過性シートによる特有の効果]
実施の形態3の積層紙10によれば、中間層シートとしての非透水性シートや非透油性シートを含む非透過性シート5が、水分や油分の透過を遮断するため、積層紙10を、紙おしぼりのような代表的な製品のほか、水分や油分が付着した物体や物品を一時的又は長期的に包装するための包装紙等に適用することができ、積層紙10としての用途を大きく拡大することができる。
[Peculiar effect of non-transparent sheet]
According to the laminated paper 10 of the third embodiment, the impermeable sheet 5 including the impermeable sheet and the non-oil permeable sheet as the intermediate layer sheet blocks the permeation of water and oil, so that the laminated paper 10 is used. In addition to typical products such as paper towels, it can be applied to wrapping paper for temporarily or long-term wrapping objects and articles with moisture or oil, and is widely used as a laminated paper 10. Can be expanded.

[実施の形態1〜3の積層紙の発明の範囲]
ところで、上記実施の形態1〜3の積層紙10の発明は、積層紙10の内面側(中間層シート又は外層シートの内面)に印刷部を設けた点に主要な特徴がある。即ち、実施の形態1〜3の積層紙10の発明は、このような印刷部を備える限りにおいて、印刷部以外の構成(熱融着部等の構成)を上記実施の形態のものと異なる構成とすることができる。即ち、積層紙10は、外層シートと中間層シートとからなる複数層構造を有し、その内面側に前記印刷部を備える限りにおいて、熱融着部の構成や他の要素又は部分の構成を任意の構成とすることができる。例えば、本発明の印刷部を備える積層紙は、熱融着部列を、上記実施の形態1のような破線状とする以外に、他の構成の波線状としたり、点線状としたり、一点鎖線や二点鎖線等の鎖線からなる鎖線状としたりすることもでき、或いは、ジグザグ状、千鳥状等の線状とすることもでき、更には、実線からなる直線状とすることもでき、或いは、ドット状の熱融着部を散在させた積層紙に具体化することもできる。しかし、積層紙の含水後に積層紙の全体にわたって十分な膨張効果を得て使用時のボリューム感を出すためには、熱融着部列は、上記実施の形態のように、破線状(又は鎖線状)の直線状とすることが好ましい。
[Scope of Invention of Laminated Paper of Embodiments 1 to 3]
By the way, the invention of the laminated paper 10 of the first to third embodiments is characterized in that a printing portion is provided on the inner surface side (inner surface of the intermediate layer sheet or the outer layer sheet) of the laminated paper 10. That is, in the invention of the laminated paper 10 of the first to third embodiments, as long as such a printing portion is provided, the configuration other than the printing portion (the configuration of the heat-sealing portion and the like) is different from that of the above-described embodiment. Can be. That is, the laminated paper 10 has a multi-layer structure composed of an outer layer sheet and an intermediate layer sheet, and as long as the printed portion is provided on the inner surface side thereof, the configuration of the heat-sealing portion and the configuration of other elements or portions can be formed. It can have any configuration. For example, in the laminated paper provided with the printing portion of the present invention, in addition to the heat-sealed portion row having a broken line shape as in the first embodiment, the laminated paper has a wavy line shape, a dotted line shape, or one point having another configuration. It can be a chain line consisting of a chain line such as a chain line or a two-dot chain line, or it can be a linear shape such as a zigzag shape or a zigzag shape, or it can be a straight line consisting of a solid line. Alternatively, it can be embodied in a laminated paper in which dot-shaped heat-sealed portions are scattered. However, in order to obtain a sufficient expansion effect over the entire laminated paper and give a voluminous feeling at the time of use after the laminated paper is moistened, the heat-sealed portion row has a broken line shape (or a chain line) as in the above embodiment. Shape) is preferably linear.

[印刷部を設けない積層紙の発明]
一方、上記実施の形態1で説明した積層紙10の構成のうち、以下の構成は、その構成単独でも従来技術から見て新規性及び進歩性を備えている。即ち、上記のように印刷部を備える積層紙の発明(以下、「第1の積層紙の発明」という。)の他、不織布の厚みを前記所定範囲内の厚みとし、かつ、クレープ紙の厚みを前記所定範囲内の厚みとする積層紙の発明(以下、「第2の積層紙の発明」という。)、並びに、前記幅方向の熱融着部間隔をクレープ紙のクレープ率に応じて前記所定範囲内とする積層紙の発明(以下、「第3の積層紙の発明」という。)は、その発明自体でも(即ち、印刷部を備えない場合でも)、従来技術から見て新規性及び進歩性を備えている。
[Invention of laminated paper without printing section]
On the other hand, among the configurations of the laminated paper 10 described in the first embodiment, the following configurations have novelty and inventive step as seen from the prior art even by the configuration alone. That is, in addition to the invention of the laminated paper provided with the printing portion as described above (hereinafter referred to as "the invention of the first laminated paper"), the thickness of the non-woven fabric is set within the predetermined range, and the thickness of the crepe paper is set. The invention of the laminated paper having a thickness within the predetermined range (hereinafter referred to as “the invention of the second laminated paper”), and the heat-sealed portion spacing in the width direction according to the crepe rate of the crepe paper. The invention of the laminated paper within a predetermined range (hereinafter referred to as "the invention of the third laminated paper") is novel in view of the prior art, even in the invention itself (that is, even if it does not have a printing unit). It has progress.

[第2の積層紙の発明(クレープ紙の厚み範囲及び不織布の厚み範囲)]
具体的には、前記第2の積層紙の発明は、一対の外層シートとしてのクレープ紙と、前記クレープ紙の間に積層状態で配設される熱融着性の中間層シートとからなり、前記クレープ紙のクレープ皺の延びる方向と直交する方向に延びる線状の熱融着部列により、前記クレープ紙を前記中間層シートに熱融着して積層構造とし、更に、前記クレープ紙は、20〜50g/mの範囲内の厚みを有し、かつ、前記不織布は、坪量で、15〜25g/mの範囲内の厚みを有することを特徴とする。
[Invention of Second Laminated Paper (Thickness Range of Crepe Paper and Thickness Range of Nonwoven Fabric)]
Specifically, the invention of the second laminated paper comprises a crepe paper as a pair of outer layer sheets and a heat-sealing intermediate layer sheet disposed between the crepe papers in a laminated state. The crepe paper is heat-sealed to the intermediate layer sheet by a linear heat-sealing section row extending in a direction orthogonal to the extending direction of the crepe wrinkles of the crepe paper to form a laminated structure. it has a thickness in the range of 20 to 50 g / m 2, and said non-woven fabric, basis weight, and having a thickness in the range of 15-25 g / m 2.

[第3の積層紙の発明(クレープ紙のクレープ率と幅方向の熱融着部間隔)]
また、前記第3の積層紙の発明は、一対の外層シートとしてのクレープ紙と、前記クレープ紙の間に積層状態で配設される熱融着性の中間層シートとからなり、前記クレープ紙のクレープ皺の延びる方向と直交する方向に延びる線状の熱融着部列により、前記クレープ紙を前記中間層シートに熱融着して積層構造とし、更に、隣接する前記熱融着部列の幅方向中心線の間の間隔である幅方向の熱融着部間隔を、前記クレープ紙のクレープ率の範囲に応じた所定範囲内の任意の値に設定し、前記クレープ紙のクレープ率が20%〜26%の範囲内の場合、前記幅方向の熱融着部間隔は、10mm〜15mmの範囲内に設定し、前記クレープ紙のクレープ率が26%〜30%の範囲内の場合、前記幅方向の熱融着部間隔は、15〜25mmの範囲内に設定したことを特徴とする。
[Invention of a third laminated paper (crepe ratio of crepe paper and heat-sealed portion spacing in the width direction)]
Further, the invention of the third laminated paper comprises a crepe paper as a pair of outer layer sheets and a heat-sealing intermediate layer sheet disposed between the crepe papers in a laminated state, and the crepe paper. The crepe paper is heat-sealed to the intermediate layer sheet by a linear heat-sealing section row extending in a direction orthogonal to the extending direction of the crepe wrinkles to form a laminated structure, and further, the adjacent heat-sealing section row. The widthwise heat-sealed portion spacing, which is the spacing between the widthwise center lines, is set to an arbitrary value within a predetermined range according to the range of the crepe rate of the crepe paper, and the crepe rate of the crepe paper is set. In the case of the range of 20% to 26%, the heat-sealed portion spacing in the width direction is set in the range of 10 mm to 15 mm, and when the crepe ratio of the crepe paper is in the range of 26% to 30%. The heat-sealed portion spacing in the width direction is set within a range of 15 to 25 mm.

実施の形態4(改良不織布を中間層シートに有する積層紙)
[不織布の構成]
本発明の積層紙は、中間層シートとしての不織布の構成に特徴を備えるものとして、以下のように具体化することもできる。詳細には、実施の形態4の積層紙では、不織布は、伸縮率の高い不織布からなり、具体的には、後述するように、いわゆる芯鞘構造繊維を使用して製造された不織布からなる。即ち、従来の不織布は、いわゆるパルプ不織布からなり、木質パルプを粉砕して得た線維状物をウエブ状に集積して互いに接合し、シート状部とすることで製造している。また、従来の紙おしぼりは、一般には、不織布から製造され、この不織布として、坪量45〜70g/cm2でシート状にしたものを使用している。
Embodiment 4 (laminated paper having an improved non-woven fabric on an intermediate layer sheet)
[Construction of non-woven fabric]
The laminated paper of the present invention can be embodied as follows, assuming that the structure of the nonwoven fabric as the intermediate layer sheet is characteristic. Specifically, in the laminated paper of the fourth embodiment, the nonwoven fabric is made of a nonwoven fabric having a high stretch ratio, and specifically, as will be described later, is made of a nonwoven fabric manufactured by using so-called core-sheath structure fibers. That is, the conventional non-woven fabric is made of so-called pulp non-woven fabric, and is manufactured by accumulating fibrous substances obtained by crushing wood pulp in a web shape and joining them together to form a sheet-like portion. Further, the conventional paper towel is generally manufactured from a non-woven fabric, and the non-woven fabric used is a sheet having a basis weight of 45 to 70 g / cm 2.

[本発明の不織布の種類(製法による種類)]
これに対し、例えば、図5の断面図を使用して説明すると、実施の形態4の積層紙10は、中間層シートとして、空気を含むエアスルータイプ(サーマルボンドにより製造したもの)の不織布を使用することができる。こうすると、積層紙10が、全体として厚みがある一方で伸縮性に富む構造となると共に、手触り感が良く、かつ、熱融着性を有する構造となる。更に、実施の形態4の積層紙の不織布は、いわゆる芯鞘構造複合繊維を原料として製造した不織布からなる。この芯鞘複合繊維は、短繊維の合成繊維で、PE/PP、PE/PETの複合繊維)を、乾式法等で製造する不織布のウエブ(フリースと呼ばれることもある繊維の集積層)の原料繊維とする共に、繊維同士の結合方法としては、サーマルボンド法のうち、エアスルー法を使用する(即ち、熱風をウエブの厚み方向に表面から裏面へと通過させることにより、複合繊維の鞘部分の樹脂を溶融して繊維間を接着する)ことにより接着したものである。また、この芯鞘構造繊維は、外側の鞘がPE(ポリエチレン)で、内側(中心部)の芯がPET(ポリエチレンテレフタレート)となっている繊維である。この不織布は、繊維間結合に接着剤を使用しないためソフトな風合いを有するが、吸水性はないため、実施の形態1〜3の積層紙10のように、不織布2に印刷部を設けた場合、積層紙10に含水したときに、不織布2が含水により表面の印刷層2aの印刷インキに水分を供給することがない。したがって、この積層紙10は、不織布2の印刷部の印刷品質を良好に維持することができるという追加の特有の効果を発揮する。また、この不織布は、鞘部分のPEが低温で軟化して、前記積層紙10の熱融着部11によりクレープ紙1を良好に接着することができる一方で、芯部分のPETが繊維自体の強度を維持して不織布の全体の強度を維持する。即ち、この不織布は、芯鞘構造の鞘部分が接着力を発現し、クレープ紙に対する接着剤として機能する一方で、芯部分が強度維持に貢献する。
[Type of non-woven fabric of the present invention (type according to manufacturing method)]
On the other hand, for example, to explain using the cross-sectional view of FIG. 5, the laminated paper 10 of the fourth embodiment uses an air-containing air-through type (manufactured by thermal bond) non-woven fabric as the intermediate layer sheet. can do. In this way, the laminated paper 10 has a structure that is thick as a whole but has a high elasticity, a good feel to the touch, and a heat-fusing structure. Further, the non-woven fabric of the laminated paper of the fourth embodiment is made of a non-woven fabric produced from a so-called core-sheath structure composite fiber as a raw material. This core-sheath composite fiber is a synthetic fiber of short fibers, and is a raw material for a non-woven fabric web (a fiber accumulation layer sometimes called a fleece) for producing PE / PP and PE / PET composite fibers by a dry method or the like. As a method for bonding the fibers to each other, the air-through method is used among the thermal bond methods (that is, by passing hot air from the front surface to the back surface in the thickness direction of the web, the sheath portion of the composite fiber is formed. It is adhered by melting the resin and adhering the fibers together). Further, this core-sheath structure fiber is a fiber in which the outer sheath is PE (polyethylene) and the inner (center) core is PET (polyethylene terephthalate). This non-woven fabric has a soft texture because no adhesive is used for interfiber bonding, but does not absorb water. Therefore, when the non-woven fabric 2 is provided with a printing portion as in the laminated paper 10 of the first to third embodiments. When the laminated paper 10 is impregnated with water, the non-woven fabric 2 does not supply water to the printing ink of the surface printing layer 2a due to the water content. Therefore, the laminated paper 10 exerts an additional unique effect that the print quality of the printed portion of the nonwoven fabric 2 can be well maintained. Further, in this non-woven fabric, the PE in the sheath portion is softened at a low temperature, and the crepe paper 1 can be satisfactorily adhered by the heat-sealing portion 11 of the laminated paper 10, while the PET in the core portion is the fiber itself. Maintain strength Maintain overall strength of the non-woven fabric. That is, in this non-woven fabric, the sheath portion of the core-sheath structure develops adhesive strength and functions as an adhesive to crepe paper, while the core portion contributes to maintaining strength.

なお、この不織布の芯鞘構造繊維の材料としては、ポリエチレン(PE)は、融点約120℃近辺のもの(即ち、融点95〜130度又は114〜126℃の低密度PE、融点120〜140℃又は126〜137℃の高密度PE)を使用することができ、通常は、低密度PEを使用するが、融点が約120℃近辺となる密度のPEを使用すればよい。一方、ポリプロピレン(PP)は、融点約140℃近辺のもの(即ち、低融点型となるPP)を使用することができる。なお、PPには、共重合のランダムPP、共重合のブロックPP、単独重合のホモPPの3種類があるが、ホモPPは、160〜165℃の融点を有し、ブロックPPで合成融点が140〜150℃(或いは、160〜165℃)となるため、ブロックPPの場合、低融点側のものを使用する。また、最も融点の低いランダムPPは、約135〜145℃の融点のもの、或いは、135〜150℃の融点のものを使用することができる。本実施の形態では、不織布の原料繊維のPPとしては、ランダムPPを使用することができ、この場合、ランダムPPの融点は125℃の低融点となる。 As the material of the core-sheath structure fiber of this non-woven fabric, polyethylene (PE) has a melting point of about 120 ° C. (that is, a low density PE having a melting point of 95 to 130 ° C. or 114 to 126 ° C., and a melting point of 120 to 140 ° C. Alternatively, high-density PE of 126 to 137 ° C.) can be used, and low-density PE is usually used, but PE having a melting point of about 120 ° C. may be used. On the other hand, as polypropylene (PP), one having a melting point of about 140 ° C. (that is, PP having a low melting point type) can be used. There are three types of PP: random PP for copolymerization, block PP for copolymerization, and homo-PP for homopolymerization. Homo-PP has a melting point of 160 to 165 ° C., and block PP has a synthetic melting point. Since the temperature is 140 to 150 ° C (or 160 to 165 ° C), in the case of block PP, the one on the low melting point side is used. Further, as the random PP having the lowest melting point, one having a melting point of about 135 to 145 ° C. or one having a melting point of 135 to 150 ° C. can be used. In the present embodiment, random PP can be used as the PP of the raw material fiber of the non-woven fabric, and in this case, the melting point of the random PP is as low as 125 ° C.

[不織布の種類(融点による種類)]
本発明の積層紙において、中間層シートとしての不織布を任意の不織布とした場合、融点の関係でクレープ紙が良好に接着しない不織布もある。したがって、積層紙10の不織布2としては、積層紙の製造装置における熱融着部列11による熱融着時の所定の加熱温度で、クレープ紙1が不織布2の熱融着成分(例えば、芯鞘構造繊維の鞘部分のPE等)によって不織布2に確実に接着するような融点を有する不織布を使用する。特に、実施の形態1〜3の積層紙10を含め、本発明の積層紙は、線状の熱融着部列のみの接着力によって一対のクレープ紙を不織布に接着する構造のため、かかる少ない接着面積で十分なクレープ紙と不織布との間で十分な接合力が得られるよう、不織布の種類を選定している。このような不織布としては、ポリエステル系複合繊維としての芯鞘型複合繊維であって、不織布用熱融着繊維を使用して製造された不織布を使用することができる。例えば、この場合の不織布としては、繊度2.2dtex、カット長5mm又は10mm、鞘成分軟化点約110℃の芯鞘型複合繊維により製造した不織布を使用したり、繊度1.7dtex、カット長5mm、鞘成分軟化点約110℃の芯鞘型複合繊維により製造した不織布を使用したり、繊度2.2dtex、カット長5mm、鞘成分軟化点約130℃の芯鞘型複合繊維により製造した不織布を使用したりすることができる。或いは、上記の芯鞘型複合繊維の2種類以上を適宜混合して原料繊維とした不織布を使用してもよい。
[Type of non-woven fabric (type by melting point)]
In the laminated paper of the present invention, when the non-woven fabric as the intermediate layer sheet is an arbitrary non-woven fabric, some non-woven fabrics do not adhere well to the crepe paper due to the melting point. Therefore, as the nonwoven fabric 2 of the laminated paper 10, the crepe paper 1 has a heat-sealing component (for example, a core) of the nonwoven fabric 2 at a predetermined heating temperature at the time of heat fusion by the heat-sealing portion row 11 in the laminated paper manufacturing apparatus. A non-woven fabric having a melting point that can be reliably adhered to the non-woven fabric 2 by means of PE or the like in the sheath portion of the sheath structure fiber is used. In particular, the laminated paper of the present invention, including the laminated paper 10 of the first to third embodiments, has a structure in which a pair of crepe papers are bonded to the non-woven fabric by the adhesive force of only the linear heat-sealing portion row, so that the amount is small. The type of non-woven fabric is selected so that sufficient bonding force can be obtained between the crepe paper and the non-woven fabric with sufficient adhesive area. As such a non-woven fabric, a core-sheath type composite fiber as a polyester-based composite fiber and a non-woven fabric manufactured by using a heat-sealing fiber for non-woven fabric can be used. For example, as the non-woven fabric in this case, a non-woven fabric manufactured from a core-sheath type composite fiber having a fineness of 2.2 dtex, a cut length of 5 mm or 10 mm, and a sheath component softening point of about 110 ° C. can be used, or a fineness of 1.7 dtex and a cut length of 5 mm. , Use a non-woven fabric made of a core-sheath type composite fiber with a sheath component softening point of about 110 ° C, or use a non-woven fabric made of a core-sheath type composite fiber with a fineness of 2.2 dtex, a cut length of 5 mm, and a sheath component softening point of about 130 ° C. Can be used. Alternatively, a non-woven fabric obtained by appropriately mixing two or more of the above-mentioned core-sheath type composite fibers as a raw material fiber may be used.

実施の形態5(積層紙の製造装置)
上記実施の形態1〜3の積層紙10の発明を含め、本発明の積層紙は、以下に説明する積層紙の製造装置を使用して製造することが好ましい。
Embodiment 5 (Laminated paper manufacturing apparatus)
The laminated paper of the present invention including the invention of the laminated paper 10 of the first to third embodiments is preferably manufactured by using the laminated paper manufacturing apparatus described below.

[製造装置の構成]
図9に示すように、実施の形態5の積層紙の製造装置は、並設した3個の支持ローラ51,52,53に、それぞれ、前記一対のクレープ紙の一方のクレープ紙の原料シート(クレープ紙原料シート)となるロール状クレープ紙21と、前記不織布の原料シート(不織布原料シート)となるロール状不織布22と、前記一対のクレープ紙の他方のクレープ紙の原料シート(クレープ紙原料シート)となる他方のロール状クレープ紙23とを、それぞれ、回転供給自在に支持している。また、一方のロール状クレープ紙21、ロール状不織布22、及び、他方のロール状クレープ紙23から引き出された一方のクレープ紙1、不織布2、及び、他方クレープ紙1は、それぞれ、積層した状態で(即ち、三層の積層状態で)積層紙10の原料シート(積層紙原料シート)を構成する。この積層紙原料シートは、第1の案内ローラ61により折り返され、一方の圧着ローラとしての第1のヒートシールローラ70と他方の圧着ローラとしての第2のヒートシールローラ80との間に案内及び導入される。なお、前記積層紙原料シートは、前記第1の案内ローラ61から第2のヒートシールローラ80を折り返して、第2の案内ローラ62により案内されて、前記第1のヒートシールローラ70と第2のヒートシールローラ80との間に挿入される。この第1のヒートシールローラ70と第2のヒートシールローラ80との間に挿入される前の段階の積層紙原料シートは、クレープ紙1と不織布2とが熱融着されていない状態の熱融着前積層紙10Xとなっている。
[Manufacturing equipment configuration]
As shown in FIG. 9, the laminated paper manufacturing apparatus of the fifth embodiment has three support rollers 51, 52, and 53 arranged side by side, each of which is a raw material sheet for one of the pair of crepe papers. The roll-shaped crepe paper 21 as the raw material sheet for crepe paper, the roll-shaped non-woven fabric 22 as the raw material sheet for the non-woven fabric (nonwoven fabric raw material sheet), and the raw material sheet for the other crepe paper (crepe paper raw material sheet) of the pair of crepe papers. ), The other roll-shaped crepe paper 23 is supported so as to be rotatable and supplyable. Further, one roll-shaped crepe paper 21, roll-shaped non-woven fabric 22, and one crepe paper 1, non-woven fabric 2, and the other crepe paper 1 drawn from the other roll-shaped crepe paper 23 are in a laminated state, respectively. (That is, in a laminated state of three layers) constitutes a raw material sheet (laminated paper raw material sheet) of the laminated paper 10. The laminated paper raw material sheet is folded back by the first guide roller 61, and is guided and guided between the first heat seal roller 70 as one crimping roller and the second heat seal roller 80 as the other crimping roller. be introduced. The laminated paper raw material sheet is guided by the second guide roller 62 by folding back the second heat seal roller 80 from the first guide roller 61, and the first heat seal roller 70 and the second heat seal roller 70. It is inserted between the heat seal roller 80 and the heat seal roller 80. The laminated paper raw material sheet in the stage before being inserted between the first heat seal roller 70 and the second heat seal roller 80 is in a state where the crepe paper 1 and the non-woven fabric 2 are not heat-sealed. It is a laminated paper 10X before fusion.

次に、これら第1及び第2のヒートシールローラ70,80間で、積層状態のクレープ紙1及び不織布2が熱融着され、前記熱融着部11を有する積層紙10が形成される。この熱融着後の段階の積層紙原料シートは、クレープ紙1と不織布2とが熱融着された状態の熱融着後積層紙10Yとなっている。そして、第1及び第2のヒートシールローラ70,80から導出された長尺状の(切断前の原紙としての)熱融着後積層紙10Yは、第3の案内ローラ63及び第4の案内ローラ64により折り返され、巻取ローラ55に案内される。巻取ローラ55は、熱融着後積層紙10Yを巻き取って、ロール状積層紙10Rとする。このロール状積層紙10Rは、巻取ローラ55から取り外されて、紙おしぼり等の原紙として使用される。なお、第4の案内ローラ64と巻取ローラ55との間には、スリッタが配置され、熱融着後積層紙10Rを幅方向に複数に切断し、所定幅の積層紙10を複数並設して巻取りローラに巻き取るようになっている。 Next, the crepe paper 1 and the nonwoven fabric 2 in the laminated state are heat-sealed between the first and second heat seal rollers 70 and 80 to form the laminated paper 10 having the heat-sealed portion 11. The laminated paper raw material sheet at the stage after heat fusion is a laminated paper 10Y after heat fusion in which the crepe paper 1 and the nonwoven fabric 2 are heat-sealed. Then, the long heat-sealed laminated paper 10Y derived from the first and second heat seal rollers 70 and 80 (as the base paper before cutting) is the third guide roller 63 and the fourth guide. It is folded back by the roller 64 and guided to the take-up roller 55. The take-up roller 55 winds up the laminated paper 10Y after heat fusion to obtain a roll-shaped laminated paper 10R. The roll-shaped laminated paper 10R is removed from the take-up roller 55 and used as a base paper for a paper towel or the like. A slitter is arranged between the fourth guide roller 64 and the take-up roller 55, and after heat fusion, the laminated paper 10R is cut into a plurality of pieces in the width direction, and a plurality of laminated papers 10 having a predetermined width are arranged side by side. Then, it is wound on a winding roller.

[ヒートシールローラ]
次に、第1及び第2のヒートシールローラ70,80について、図10〜図13にしたがって詳細に説明する。図10は、図9の第1及び第2のヒートシールローラ70,80を上面側から見た状態を示し、第1及び第2のヒートシールローラ70,80は、軸心が互いに平行となるよう、熱融着前積層紙10Xの供給方向の前後に並設して対向配置されている。また、第1及び第2のヒートシールローラ70,80は、同一の所定のローラ長L(例えば、1200mm〜1500mmの範囲内の任意の値の軸長)を有するとともに、同一の所定のローラ径D(例えば、180mm〜300mmの範囲内の任意の値の直径)を有している。
[Heat seal roller]
Next, the first and second heat seal rollers 70 and 80 will be described in detail with reference to FIGS. 10 to 13. FIG. 10 shows a state in which the first and second heat seal rollers 70 and 80 of FIG. 9 are viewed from the upper surface side, and the axes of the first and second heat seal rollers 70 and 80 are parallel to each other. As described above, the laminated paper 10X before heat fusion is arranged side by side in front of and behind the supply direction and opposed to each other. Further, the first and second heat seal rollers 70 and 80 have the same predetermined roller length L (for example, an axial length of an arbitrary value within the range of 1200 mm to 1500 mm) and have the same predetermined roller diameter. It has a D (eg, a diameter of any value in the range of 180 mm to 300 mm).

[第1のヒートシールローラ]
図9及び図10に示すように、第1のヒートシールローラ70は、前記所定のローラ径Dの円筒状に形成され、その周面に、一定幅のリング凹溝状をなす非圧着部71と、一定幅の破線凸リング状(又は破線凸条状)をなす熱圧着凸部72とを、その軸心方向に1つおきとなるよう互いに平行に並設配置している。図11に示すように、非圧着部71の各々は、第1のヒートシールローラ70の周面に沿って周方向に円弧状面として断続的に延びると共に、幅方向においては平坦面となる圧着面72aを有している。詳細には、熱圧着凸部72の各々は、第1のヒートシールローラ70の周面に沿って周方向に所定長さだけ直線的に延びる(熱圧着凸部72の周面としての)熱圧着面72aを、第1のヒートシールローラ70の周方向に一定間隔を置いて連続的に配置している。熱圧着凸部72の熱圧着面72aは、長さ方向には円弧状面(曲面)となるが、その円弧長は、前記熱融着部列11の第1の熱融着部11a又は第2の熱融着部11bの長さと同一長さに設定されている。また、熱圧着凸部72の熱圧着面72aは、幅方向には平坦面状となるが、その幅は、前記熱融着部列11の第1の熱融着部11a又は第2の熱融着部11bの幅と同一幅に設定されている。更に、各列の熱圧着凸部72の隣接する熱圧着面72aの間の間隙の間隔は、前記熱融着部列11の隣接する第1の熱融着部11a又は第2の熱融着部11bの間の間隙の間隔と同一寸法に設定されている。
[First heat seal roller]
As shown in FIGS. 9 and 10, the first heat seal roller 70 is formed in a cylindrical shape having the predetermined roller diameter D, and a non-crimping portion 71 having a ring concave groove shape with a constant width on the peripheral surface thereof. And the thermocompression bonding convex portions 72 forming a dashed convex ring shape (or a broken line convex strip shape) having a constant width are arranged side by side in parallel with each other so as to be every other in the axial direction thereof. As shown in FIG. 11, each of the non-crimping portions 71 intermittently extends as an arcuate surface in the circumferential direction along the peripheral surface of the first heat seal roller 70, and is crimped to be a flat surface in the width direction. It has a surface 72a. Specifically, each of the thermocompression bonding convex portions 72 extends linearly in the circumferential direction along the peripheral surface of the first heat seal roller 70 by a predetermined length (as the peripheral surface of the thermocompression bonding convex portion 72). The crimping surfaces 72a are continuously arranged at regular intervals in the circumferential direction of the first heat seal roller 70. The thermocompression bonding surface 72a of the thermocompression bonding convex portion 72 becomes an arcuate surface (curved surface) in the length direction, and the arc length is the first thermocompression bonding portion 11a or the first thermocompression bonding portion 11a of the thermocompression bonding portion row 11. The length is set to be the same as the length of the heat-sealed portion 11b of 2. Further, the thermocompression bonding surface 72a of the thermocompression bonding convex portion 72 has a flat surface shape in the width direction, and the width thereof is the first heat bonding portion 11a or the second heat of the heat bonding portion row 11. The width is set to be the same as the width of the fused portion 11b. Further, the distance between the gaps between the adjacent thermocompression bonding surfaces 72a of the thermocompression bonding convex portions 72 of each row is such that the adjacent first thermocompression bonding portion 11a or the second thermocompression bonding portion 11a of the thermocompression bonding portion row 11 is heat-sealed. It is set to the same dimension as the gap between the portions 11b.

このように、第1のヒートシールローラ70は、破線凸リング状をなす熱圧着凸部72を周方向の全周に形成して、前記積層紙10の1列の熱融着部列11を形成するよう構成している。また、第1のヒートシールローラ70は、多数列の熱圧着凸部72を、前記積層紙10の多数列の熱融着部列11の幅方向の配置間隔と同一の一定間隔を置いて互いに平行となるよう、その軸心方向の全体にわたって連続的に並設配置している。これにより、第1のヒートシールローラ70は、隣接する熱圧着凸部72の間に、それぞれ、リング凹溝状をなす非圧着部71を有することになる。また、第1のヒートシールローラ70は、多数列の非圧着部71を、前記積層紙10の非融着部12と同一の一定間隔を置いて互いに平行となるよう、軸心方向の全体にわたって連続的に並設配置している。更に、第1のヒートシールローラ70において、隣接する列の熱圧着凸部72の熱圧着面72aは、一方の熱圧着凸部72の熱圧着面72aの長さ方向の中心位置が、他方の熱圧着凸部72の隣接する熱圧着面72aの間の間隙の中間位置にくるよう、第1のヒートシールローラ70の周方向における位置を互いにずらして配置されている。これにより、図11及び図12及び図13に示すように、熱圧着凸部72は、前記積層紙10の第1の列の熱融着部列11Aに対応する第1の列の熱圧着凸部72Aと、第2の列の熱融着部列11Bに対応する第2の列の熱圧着凸部72Bとから構成される。そして、第1の列の熱圧着凸部72Aは、第1の列の熱融着部列11Aの第1の熱融着部11aに対応して、熱圧着面72aを第1のヒートシールローラ70の周方向に配置し、第2の列の熱圧着凸部72Bは、第2の列の熱融着部列11Bの第2の熱融着部11bに対応して、熱圧着面72aを第1のヒートシールローラ70の周方向に配置している。 As described above, in the first heat seal roller 70, the thermocompression bonding convex portion 72 forming a broken line convex ring shape is formed on the entire circumference in the circumferential direction, and the heat-sealed portion row 11 in one row of the laminated paper 10 is formed. It is configured to form. Further, in the first heat seal roller 70, the thermocompression bonding convex portions 72 of a large number of rows are spaced apart from each other at the same fixed spacing as the arrangement spacing of the heat-sealed portion rows 11 of the multi-row of the laminated paper 10 in the width direction. They are arranged side by side continuously over the entire axial direction so as to be parallel. As a result, the first heat seal roller 70 has a non-crimping portion 71 having a ring concave groove shape between the adjacent thermocompression bonding convex portions 72, respectively. Further, in the first heat seal roller 70, the non-crimping portions 71 in a large number of rows are parallel to each other at the same fixed intervals as the non-fused portions 12 of the laminated paper 10 over the entire axial direction. They are arranged side by side continuously. Further, in the first heat seal roller 70, the thermocompression bonding surface 72a of the thermocompression bonding convex portion 72 in the adjacent row has the center position in the length direction of the thermocompression bonding surface 72a of one thermocompression bonding convex portion 72 on the other. The positions of the first thermocompression bonding rollers 70 in the circumferential direction are offset from each other so as to be in the middle position of the gap between the adjacent thermocompression bonding surfaces 72a of the thermocompression bonding convex portions 72. As a result, as shown in FIGS. 11, 12, and 13, the thermocompression bonding convex portion 72 is the thermocompression bonding convex portion of the first row corresponding to the thermocompression bonding portion row 11A of the first row of the laminated paper 10. It is composed of a portion 72A and a thermocompression bonding convex portion 72B of the second row corresponding to the heat-sealing portion row 11B of the second row. The heat-bonded convex portion 72A in the first row has a heat-bonded surface 72a on the first heat-sealing roller corresponding to the first heat-bonded portion 11a in the heat-sealed portion row 11A in the first row. Arranged in the circumferential direction of 70, the heat-bonded convex portion 72B in the second row has a heat-bonded surface 72a corresponding to the second heat-bonded portion 11b of the heat-sealed portion row 11B in the second row. It is arranged in the circumferential direction of the first heat seal roller 70.

また、図10に示すように、熱融着凸部72の熱圧着面72aは、平面視で直線的に伸びる(第2のヒートシールローラ70の周方向においてはその周面に沿って曲線的に延びる)直線細帯部72xと、直線細帯部72xの長さ方向両端の半円状の湾曲部72yとから構成される。これにより、ヒートシールローラ70の熱圧着凸部72の熱圧着面72aにより、積層紙原料シートのクレープ紙原料シートを不織布原料シートに熱圧着及び熱融着して得られる積層紙10の熱融着部列11の熱融着部11a,11bの各々は、各熱圧着面72aの外形に対応して、図1及び図2、並びに、図14に示すように、積層紙10の長さ方向に直線的に伸びる直線細帯状部分と、直線細帯状部分の長さ方向両端の半円状部分とから構成される。更に、図13に示すように、各熱圧着凸部72の熱圧着面72aの幅方向両側では、一対の側面72bが、熱圧着面72aと直交して延びている。 Further, as shown in FIG. 10, the heat-bonded surface 72a of the heat-sealing convex portion 72 extends linearly in a plan view (in the circumferential direction of the second heat seal roller 70, it is curved along the peripheral surface). It is composed of a straight strip portion 72x (extending to) and a semicircular curved portion 72y at both ends of the straight strip portion 72x in the length direction. As a result, the crepe paper raw material sheet of the laminated paper raw material sheet is heat-bonded and heat-sealed to the non-woven raw material sheet by the heat-bonding surface 72a of the heat-bonding convex portion 72 of the heat-sealing roller 70. Each of the heat-sealed portions 11a and 11b of the bonded portion row 11 corresponds to the outer shape of each heat-bonded surface 72a in the length direction of the laminated paper 10 as shown in FIGS. 1 and 2 and FIG. It is composed of a straight strip-shaped portion extending linearly and semi-circular portions at both ends in the length direction of the straight strip-shaped portion. Further, as shown in FIG. 13, a pair of side surfaces 72b extend orthogonally to the thermocompression bonding surface 72a on both sides of the thermocompression bonding surface 72a of each thermocompression bonding convex portion 72 in the width direction.

[第2のヒートシールローラ]
一方、図9及び図10に示すように、第2のヒートシールローラ80は、前記所定のローラ径Dの円筒状に形成され、その周面に、一定幅のリング凹溝状をなす非圧着部81と、一定幅の凸リング状(又は凸条状)をなす熱圧着凸部82とを、その軸心方向に1つおきとなるよう互いに平行に並設配置している。図11に示すように、非圧着部81の各々は、第2のヒートシールローラ80の周面に沿って周方向に円弧状面として連続的に(即ち、第2のヒートシールローラ80の周面の全周にわたって)延びると共に、幅方向においては平坦面となる(熱圧着凸部82の周面としての)圧着面82aを有している。熱圧着凸部82の熱圧着面82aは、長さ方向には円弧状面(曲面)となる。また、熱圧着凸部82の熱圧着面82aは、幅方向には平坦面状となるが、その幅は、前記熱融着部11の第1の熱融着部11a又は第2の熱融着部11bの幅よりも大きな幅(即ち、第1のヒートシールローラ70の熱圧着凸部72の熱圧着面72aの幅よりも大きな幅)に設定されている。
[Second heat seal roller]
On the other hand, as shown in FIGS. 9 and 10, the second heat seal roller 80 is formed in a cylindrical shape having the predetermined roller diameter D, and has a ring concave groove shape having a constant width on the peripheral surface thereof. The portions 81 and the thermocompression bonding convex portions 82 forming a convex ring shape (or convex strip shape) having a constant width are arranged side by side in parallel with each other so as to be every other portion in the axial direction thereof. As shown in FIG. 11, each of the non-crimping portions 81 is continuously formed as an arcuate surface in the circumferential direction along the peripheral surface of the second heat seal roller 80 (that is, the circumference of the second heat seal roller 80). It has a crimping surface 82a (as the peripheral surface of the thermocompression bonding convex portion 82) that extends (over the entire circumference of the surface) and becomes a flat surface in the width direction. The thermocompression bonding surface 82a of the thermocompression bonding convex portion 82 becomes an arcuate surface (curved surface) in the length direction. Further, the thermocompression bonding surface 82a of the thermocompression bonding convex portion 82 has a flat surface shape in the width direction, and the width thereof is the first thermocompression bonding portion 11a or the second thermocompression bonding portion 11 of the thermocompression bonding portion 11. The width is set to be larger than the width of the landing portion 11b (that is, the width larger than the width of the thermocompression bonding surface 72a of the thermocompression bonding convex portion 72 of the first heat seal roller 70).

このように、第2のヒートシールローラ80は、第1のヒートシールローラ70の熱圧着凸部72と対向する位置に、それぞれ、凸リング状をなす熱圧着凸部82を周方向の全周にわたって形成している。これにより、第1のヒートシールローラ70の熱圧着凸部72と第2のヒートシールローラ80の熱圧着凸部82との間で、前記熱融着前積層紙10Xを挟持し、熱圧着凸部72の熱圧着面72aと熱圧着凸部82の熱圧着面82aとの間で、熱融着前積層紙10Xのクレープ紙1を不織布2に熱圧着及び熱融着することで、前記積層紙10の熱融着部列11を形成するようになっている。 As described above, the second heat seal roller 80 has a thermocompression bonding convex portion 82 forming a convex ring shape all around the circumference in the circumferential direction at a position facing the thermocompression bonding convex portion 72 of the first heat sealing roller 70. It is formed over. As a result, the heat-bonded laminated paper 10X is sandwiched between the heat-bonded convex portion 72 of the first heat-sealing roller 70 and the heat-bonded convex portion 82 of the second heat-sealed roller 80, and the heat-bonded convex portion The laminated paper 1 of the pre-heat fusion laminated paper 10X is heat-bonded and heat-sealed to the non-woven fabric 2 between the heat-bonding surface 72a of the portion 72 and the heat-bonding surface 82a of the heat-bonding convex portion 82. The heat-sealed portion row 11 of the paper 10 is formed.

更に、図13に示すように、第2のヒートシールローラ80の熱圧着凸部82の熱圧着面82aの幅は、第1のヒートシールローラ70の熱圧着凸部72の熱圧着面72aの幅よりも一定寸法だけ大きな幅に設定され、熱圧着凸部72の熱圧着面72aと熱圧着凸部82の熱圧着面82aとを対向して(積層紙10の熱融着部11の厚み分の隙間を置いて)略密接状態で配置したときに、熱圧着凸部72の熱圧着面72aの幅方向両側で、それぞれ、熱圧着凸部82の熱圧着面82aの幅方向両端部の一定幅部分が露出するようになっている。これにより、熱圧着凸部72の熱圧着面72aと熱圧着凸部82の熱圧着面82aとの間で、熱融着前積層紙10Xのクレープ紙1を不織布2に熱圧着及び熱融着するときに、熱圧着凸部72の熱圧着面72aの幅方向両端縁は、熱圧着凸部82の熱圧着面82aの上に配置されることになり、熱圧着凸部72の熱圧着面72aの幅方向両端縁から熱融着前積層紙10Xに加わる外力(特に、せん断力)を大きく低減することができる。即ち、仮に、熱圧着凸部72の熱圧着面72aの幅と熱圧着凸部82の熱圧着面82aの幅とを同一幅とした場合は、熱圧着凸部72の熱圧着面72aと熱圧着凸部82の熱圧着面82aとの間で、熱融着前積層紙10Xのクレープ紙1を不織布2に熱圧着及び熱融着するときに、熱圧着凸部72の熱圧着面72aの幅方向両端縁が、熱圧着凸部82の熱圧着面82aの幅方向両端縁と同一位置に配置されることになり、熱圧着凸部72の熱圧着面72aの幅方向両端縁から熱融着前積層紙10Xに加わる外力(特に、せん断力)が大きくなるため、熱融着前積層紙10X(特に、クレープ紙1)の一部を切断又は破損等する可能性がある。しかし、図13に示すように、第2のヒートシールローラ80の熱圧着凸部82の熱圧着面82aの幅を、第1のヒートシールローラ70の熱圧着凸部72の熱圧着面72aの幅よりも一定寸法だけ大きな幅に設定すると、このような不具合を確実に防止することができる。なお、第2のヒートシールローラ80の熱圧着凸部82の熱圧着面82aの幅方向両側では、一対の側面82bが、熱圧着面82aと所定角度で傾斜して(鈍角となるような傾斜角度で)延びている。このように、積層紙の製造装置では、熱圧着凸部72,82の熱圧着面72a,82aは、上側のヒートシールローラ70の熱圧着面72aよりも、下側のヒートシールローラ80の熱圧着面80を幅広とし、かつ、下側のヒートシールローラ80の熱圧着凸部92の幅方向両端縁部のコーナー部をカットして(切り欠いて)、テーパー状(面取り状)又はアール状(湾曲面取り状)等のカット形状とすることが好ましい。 Further, as shown in FIG. 13, the width of the thermocompression bonding surface 82a of the thermocompression bonding convex portion 82 of the second heat seal roller 80 is the thermocompression bonding surface 72a of the thermocompression bonding convex portion 72 of the first heat sealing roller 70. The width is set to be larger than the width by a certain dimension, and the thermocompression bonding surface 72a of the thermocompression bonding convex portion 72 and the thermocompression bonding surface 82a of the thermocompression bonding convex portion 82 face each other (thickness of the thermocompression bonding portion 11 of the laminated paper 10). When arranged in a substantially close contact state (with a gap of minutes), both sides of the thermocompression bonding surface 72a of the thermocompression bonding convex portion 72 in the width direction, respectively, at both ends of the thermocompression bonding surface 82a of the thermocompression bonding convex portion 82 in the width direction. A certain width part is exposed. As a result, between the thermocompression bonding surface 72a of the thermocompression bonding convex portion 72 and the thermocompression bonding surface 82a of the thermocompression bonding convex portion 82, the crepe paper 1 of the pre-thermocompression bonding paper 10X is thermocompression bonded and heat fused to the non-woven fabric 2. At this time, both ends of the thermocompression bonding surface 72a of the thermocompression bonding convex portion 72 in the width direction are arranged on the thermocompression bonding surface 82a of the thermocompression bonding convex portion 82, and the thermocompression bonding surface of the thermocompression bonding convex portion 72 The external force (particularly, shearing force) applied to the pre-thermally fused laminated paper 10X from both ends in the width direction of 72a can be greatly reduced. That is, if the width of the thermocompression bonding surface 72a of the thermocompression bonding convex portion 72 and the width of the thermocompression bonding surface 82a of the thermocompression bonding convex portion 82 are the same width, the thermocompression bonding surface 72a of the thermocompression bonding convex portion 72 and the thermocompression bonding surface 72a are heat-bonded. When the crepe paper 1 of the laminated paper 10X before thermocompression bonding is thermocompression-bonded and heat-sealed to the non-woven fabric 2 between the thermocompression-bonding surface 82a of the thermocompression-bonding convex portion 82, the thermocompression-bonding surface 72a of the thermocompression-bonding convex portion 72 Both ends in the width direction are arranged at the same positions as both ends in the width direction of the thermocompression bonding surface 82a of the thermocompression bonding convex portion 82, and heat fusion is performed from both ends in the width direction of the thermocompression bonding surface 72a of the thermocompression bonding convex portion 72. Since the external force (particularly, shearing force) applied to the pre-adhesion laminated paper 10X becomes large, there is a possibility that a part of the pre-bonding laminated paper 10X (particularly, crepe paper 1) may be cut or damaged. However, as shown in FIG. 13, the width of the thermocompression bonding surface 82a of the thermocompression bonding convex portion 82 of the second heat seal roller 80 is set to the heat pressure bonding surface 72a of the thermocompression bonding convex portion 72 of the first heat seal roller 70. By setting the width by a certain dimension larger than the width, such a problem can be surely prevented. On both sides of the thermocompression bonding surface 82a of the thermocompression bonding convex portion 82 of the second heat seal roller 80 in the width direction, the pair of side surfaces 82b are inclined at a predetermined angle with the thermocompression bonding surface 82a (obtuse angle). Extends (at an angle). As described above, in the laminated paper manufacturing apparatus, the thermocompression bonding surfaces 72a and 82a of the thermocompression bonding protrusions 72 and 82 are heated by the heat sealing roller 80 below the thermocompression bonding surface 72a of the upper heat sealing roller 70. The crimping surface 80 is wide, and the corners of both ends of the thermocompression bonding convex portion 92 of the lower heat sealing roller 80 in the width direction are cut (cut out) to form a taper (chatomed shape) or a rounded shape. It is preferable to have a cut shape such as (curved chamfered shape).

[ローラ長及びローラ径]
ヒートシールローラ70,80のローラ長Lは、1200mm〜1500mmの範囲とすることが好ましい。ヒートシールローラ70,80のローラ径Dを1200mm未満の値とすると、生産性を低下する可能性がある。一方、ヒートシールローラ70,80のローラ長Lを1500mmを超える値とすると、後述するクラウン現象の問題が発生する可能性がある。また、ヒートシールローラ70,80のローラ径Dは、180mm〜300mmの範囲とすることが好ましい。ヒートシールローラ70,80のローラ径Dを180mm未満の値とすると、熱圧着凸部72,82による熱融着前積層紙10Xの熱融着部部分の圧着力が不足する可能性がある。一方、ヒートシールローラ70,80のローラ径Dを300mmを超える値とすると、コスト高の問題が発生する。
[Roller length and roller diameter]
The roller length L of the heat seal rollers 70 and 80 is preferably in the range of 1200 mm to 1500 mm. If the roller diameter D of the heat seal rollers 70 and 80 is set to a value of less than 1200 mm, the productivity may decrease. On the other hand, if the roller length L of the heat seal rollers 70 and 80 is set to a value exceeding 1500 mm, the problem of the crown phenomenon described later may occur. Further, the roller diameter D of the heat seal rollers 70 and 80 is preferably in the range of 180 mm to 300 mm. If the roller diameter D of the heat seal rollers 70 and 80 is set to a value of less than 180 mm, the crimping force of the thermocompression bonding portion of the pre-heat fusion laminated paper 10X by the thermocompression bonding protrusions 72 and 82 may be insufficient. On the other hand, if the roller diameter D of the heat seal rollers 70 and 80 is set to a value exceeding 300 mm, a problem of high cost arises.

[ヒートシールローラのローラ径とローラ長と熱圧着時の押圧力との関係]
前記ヒートシールローラ70,80による熱融着前積層紙10Xの熱圧着動作では、ヒートシールローラ70,80のローラ径D及びローラ長Lにより、熱圧着凸部72,82から熱融着前積層紙10Xの熱融着部部分に加わる押圧力が変化するとの知見を本発明者は得ている。また、本発明者は、ヒートシールローラ70,80による熱融着前積層紙10Xの熱圧着動作では、熱圧着凸部72,82から熱融着前積層紙10Xの熱融着部部分に加える押圧力(以下、「熱圧着時押圧力」という。)は、熱融着部11,11bを確実に形成するためには、ヒートシールローラ70,80のローラ長Lを小さいものとした場合でも、少なくとも2〜3気圧以上の値とする必要があるとの知見を得ている。また、ヒートシールローラ70,80のローラ長Lが1400mmの場合、熱圧着時押圧力は、5.5〜7.0気圧の範囲内とすることが好ましい。即ち、ヒートシールローラ70,80のローラ長Lが1400mmの場合、ヒートシールローラ70,80による熱圧着時に、熱融着前積層紙10Xは、5気圧〜7気圧の圧力までは十分な耐久性を有するため、前記熱圧着時押圧力としてはこの範囲が最適である。熱圧着時押圧力を7気圧以上とすると、熱融着前積層紙10Xが破損する(例えば、熱圧着凸部72の熱圧着面72aの隅角部等に対応する一部で断裂する)可能性がある。
[Relationship between the roller diameter of the heat seal roller, the roller length, and the pressing force during thermocompression bonding]
In the heat-bonding operation of the pre-heat-sealing laminated paper 10X by the heat-sealing rollers 70, 80, the heat-bonding convex portions 72, 82 are laminated before heat-sealing due to the roller diameter D and the roller length L of the heat-sealing rollers 70, 80. The present inventor has obtained the finding that the pressing force applied to the heat-sealed portion of the paper 10X changes. Further, the present inventor applies the heat-bonded convex portions 72 and 82 to the heat-bonded portion of the pre-heat-sealed laminated paper 10X in the heat-bonding operation of the heat-sealed laminated paper 10X by the heat seal rollers 70 and 80. The pressing force (hereinafter referred to as "pressing pressure at the time of heat crimping") is applied even when the roller length L of the heat seal rollers 70 and 80 is small in order to reliably form the heat-sealed portions 11 and 11b. It has been found that the value should be at least 2 to 3 atm or higher. When the roller length L of the heat seal rollers 70 and 80 is 1400 mm, the pressing pressure during thermocompression bonding is preferably in the range of 5.5 to 7.0 atm. That is, when the roller length L of the heat seal rollers 70 and 80 is 1400 mm, the laminated paper 10X before heat fusion has sufficient durability up to a pressure of 5 atm to 7 atm during heat crimping by the heat seal rollers 70 and 80. Therefore, this range is the most suitable as the pressing force at the time of thermal crimping. If the pressing pressure during thermocompression bonding is 7 atm or more, the laminated paper 10X before thermocompression bonding may be damaged (for example, a part of the thermocompression bonding convex portion 72 corresponding to the corner portion of the thermocompression bonding surface 72a may be torn). There is sex.

また、ヒートシールローラ70,80のローラ長Lが1400mmの場合に、熱圧着時押圧力を7気圧以上とすると、ヒートシールローラ70,80に、いわゆるクラウン現象(ヒートシールローラ70,80が径方向に湾曲してヒートシールローラ70,80間に隙間が生じる現象)が発生する可能性もある。このクラウン現象が発生した場合、ヒートシールローラ70,80が径方向に湾曲して、ヒートシールローラ70,80間に正面視で太鼓状の隙間が発生することになる。この場合にヒートシールローラ70,80間に発生する径方向の隙間間隔は微小間隔ではあるが、ヒートシールローラ70,80の長さ方向においては大きな範囲が湾曲して、その大きな範囲で微小間隔の隙間が発生することになる。したがって、このクラウン現象によるヒートシールローラ70,80間の隙間は、1mm以下の微小隙間ではあるが、積層紙原料シート(熱融着前積層紙10X)の厚みが1mm以下と薄いため、ヒートシールローラ70,80の熱圧着面72a,82aが熱融着前積層紙10Xから浮いた状態となり、それらの間に隙間が発生する可能性があり、この場合は、ヒートシールローラ70,80の熱圧着面72a,82aにより熱融着前積層紙10Xの熱融着部部分を圧着することができないことになる。 Further, when the roller length L of the heat seal rollers 70 and 80 is 1400 mm and the pressing force during heat crimping is 7 atm or more, the heat seal rollers 70 and 80 have a so-called crown phenomenon (heat seal rollers 70 and 80 have diameters). A phenomenon in which a gap is formed between the heat seal rollers 70 and 80 due to bending in the direction) may occur. When this crown phenomenon occurs, the heat seal rollers 70 and 80 are curved in the radial direction, and a drum-shaped gap is generated between the heat seal rollers 70 and 80 in the front view. In this case, the radial gap interval generated between the heat seal rollers 70 and 80 is a minute interval, but a large range is curved in the length direction of the heat seal rollers 70 and 80, and the minute interval is in the large range. A gap will be created. Therefore, although the gap between the heat seal rollers 70 and 80 due to this crown phenomenon is a minute gap of 1 mm or less, the thickness of the laminated paper raw material sheet (laminated paper 10X before heat fusion) is as thin as 1 mm or less, so that the heat seal is performed. The heat-bonded surfaces 72a and 82a of the rollers 70 and 80 may be in a state of floating from the laminated paper 10X before heat fusion, and a gap may be generated between them. In this case, the heat of the heat seal rollers 70 and 80 is generated. The pressure-bonded surfaces 72a and 82a make it impossible to pressure-bond the heat-sealed portion of the pre-heat-sealed laminated paper 10X.

したがって、このようなクラウン現象の問題を回避するためには、ヒートシールローラ70,80のローラ長Lが1400mmの場合、上記のように、熱圧着時押圧力は、5.5〜7.0気圧の範囲内とすることが好ましい。ヒートシールローラ70,80のローラ長Lを1400mmとした場合において、熱圧着時押圧力を5.5気圧未満とすると、熱圧着凸部72,82により熱融着前積層紙10Xを熱融着部を安定して形成できない可能性がある(即ち、熱融着部の接着力が不足する可能性がある)。一方、ヒートシールローラ70,80のローラ長Lを1400mmとした場合において、熱圧着時押圧力を7気圧を超える値とすると、過度な圧力が熱融着前積層紙10Xの熱融着部に加わり、熱融着部が接着時に硬化する可能性がある。また、ヒートシールローラ70,80のローラ長Lを1200mmとした場合、熱圧着時押圧力は4.5気圧とすることも可能である。また、ヒートシールローラ70,80のローラ長Lを1500mmとした場合、熱圧着時押圧力は7.5〜8.0気圧の範囲とすることも可能である。ヒートシールローラ70,80のローラ長Lを1500mmとした場合において、熱圧着時押圧力を7.5気圧未満とすると、熱圧着凸部72,82により熱融着前積層紙10Xを熱融着部を安定して形成できない可能性がある(即ち、熱融着部の接着力が不足する可能性がある)。一方、ヒートシールローラ70,80のローラ長Lを1500mmとした場合において、熱圧着時押圧力を8気圧を超える値とすると、過度な圧力が熱融着前積層紙10Xの熱融着部に加わり、熱融着部が接着時に硬化する可能性がある。 Therefore, in order to avoid such a problem of the crown phenomenon, when the roller length L of the heat seal rollers 70 and 80 is 1400 mm, the pressing force during thermocompression bonding is 5.5 to 7.0 as described above. It is preferably within the range of atmospheric pressure. When the roller length L of the heat seal rollers 70 and 80 is 1400 mm and the pressing pressure during thermocompression bonding is less than 5.5 atm, the laminated paper 10X before thermocompression bonding is heat-sealed by the thermocompression bonding protrusions 72 and 82. It may not be possible to form the portion stably (that is, the adhesive strength of the heat-sealed portion may be insufficient). On the other hand, when the roller length L of the heat seal rollers 70 and 80 is 1400 mm and the pressing force during heat bonding exceeds 7 atm, excessive pressure is applied to the heat-sealed portion of the pre-heat-sealed laminated paper 10X. In addition, the heat-sealed portion may harden during bonding. Further, when the roller length L of the heat seal rollers 70 and 80 is 1200 mm, the pressing pressure at the time of thermocompression bonding can be 4.5 atm. Further, when the roller length L of the heat seal rollers 70 and 80 is 1500 mm, the pressing force during thermocompression bonding can be in the range of 7.5 to 8.0 atm. When the roller length L of the heat seal rollers 70 and 80 is 1500 mm and the pressing pressure during thermocompression bonding is less than 7.5 atm, the laminated paper 10X before thermocompression bonding is heat-sealed by the thermocompression bonding protrusions 72 and 82. It may not be possible to form the portion stably (that is, the adhesive strength of the heat-sealed portion may be insufficient). On the other hand, when the roller length L of the heat seal rollers 70 and 80 is 1500 mm and the pressing pressure during heat crimping exceeds 8 atm, excessive pressure is applied to the heat-sealed portion of the laminated paper 10X before heat-sealing. In addition, the heat-sealed portion may harden during bonding.

[ヒートシールローラの温度制御]
積層紙の製造装置では、熱融着前積層紙10Xの熱融着部で外層シートとしてのクレープ紙と中間層シート(不織布や非透過性シート等)とを確実に熱融着するため、ヒートシールローラ70,80の熱圧着時の温度(以下、「熱圧着温度」という。)は、175〜200℃の範囲内に設定し、かつ、温度分布がヒートシールローラ70,80の長さ方向の全体にわたって一定となるよう、温度制御することが好ましい。ヒートシールローラ70,80の熱圧着温度が175℃以下では、熱融着前積層紙10Xの熱融着部でクレープ紙と不織布とを確実に熱融着により確実に接着させることができず、一方、熱圧着温度が200℃以上では、中間層シートの熱癒着性樹脂(PP(ポリプロピレン),PE(ポリエチレン)等)が硬化劣化したり、不織布等の中間層シート自体が硬化して、熱融着性の繊維材料(熱融着性の合成樹脂繊維)が融着機能を発揮しなくなる(即ち、これにより、クレープ紙の融着による接着が不可能となる)可能性がある。また、図15(a)に示すように、ヒートシールローラ70,80の熱圧着温度は、ヒートシールローラ70,80の回転速度(即ち、熱融着前積層紙10Xの供給速度、換言すれば、熱融着部の長さ方向での形成速度)に比例して増減するよう、積層紙の製造装置でヒートシールローラ70,80の温度制御及び回転制御を行うことが好ましい。
[Temperature control of heat seal roller]
In the laminated paper manufacturing equipment, heat is reliably fused between the crepe paper as the outer layer sheet and the intermediate layer sheet (non-woven fabric, opaque sheet, etc.) at the heat-sealed portion of the laminated paper 10X before heat fusion. The temperature at the time of heat crimping of the seal rollers 70 and 80 (hereinafter referred to as "heat crimping temperature") is set within the range of 175 to 200 ° C., and the temperature distribution is in the length direction of the heat seal rollers 70 and 80. It is preferable to control the temperature so that it is constant over the entire area. When the heat pressure bonding temperature of the heat seal rollers 70 and 80 is 175 ° C. or lower, the crepe paper and the non-woven fabric cannot be reliably bonded by heat fusion at the heat fusion portion of the pre-heat fusion laminated paper 10X. On the other hand, when the thermal pressure bonding temperature is 200 ° C. or higher, the heat-adhesive resin (PP (polypoly), PE (polyethylene), etc.) of the intermediate layer sheet is cured and deteriorated, or the intermediate layer sheet itself such as a non-woven fabric is cured and heat is generated. The fusing fiber material (heat-fusing synthetic resin fiber) may not exhibit the fusing function (that is, this makes it impossible to bond the crepe paper by fusing). Further, as shown in FIG. 15A, the heat crimping temperature of the heat seal rollers 70 and 80 is the rotation speed of the heat seal rollers 70 and 80 (that is, the supply speed of the laminated paper 10X before heat fusion, in other words. It is preferable to control the temperature and rotation of the heat seal rollers 70 and 80 in the laminated paper manufacturing apparatus so as to increase or decrease in proportion to the formation rate in the length direction of the heat-sealed portion.

[ヒートシールローラの回転制御]
積層紙の製造装置では、熱融着前積層紙10Xの熱融着部で外層シートとしてのクレープ紙と中間層シート(不織布や非透過性シート等)とを確実に熱融着するため、ヒートシールローラ70,80が、上記の設定範囲内の熱圧着温度に到達してから、ヒートシールローラ70,80を回転開始して、熱融着前積層紙10Xの熱融着部の形成を実行する。また、ヒートシールローラ70,80の熱圧着温度は上記設定範囲で一定となるよう制御するが、ヒートシールローラ70,80の回転速度は、積層紙原料シートの厚み(即ち、熱融着前積層紙10Xの厚み)に応じて増減変更して制御することが好ましい。即ち、図15(c)に示すように、ヒートシールローラ70,80の回転速度は、熱融着前積層紙10Xの厚み(原紙厚)に比例して増減するよう、積層紙の製造装置でヒートシールローラ70,80の回転制御を行うことが好ましい。この場合も、ヒートシールローラ70,80の熱圧着温度は一定に維持し、原紙厚に応じてヒートシールローラ70,80の回転速度(原紙の送給速度)を増減変更する。同様に、図15(d)に示すように、ヒートシールローラ70,80の回転速度は、熱融着前積層紙10Xの不織布原料シートの厚み(不織布厚)に比例して増減するよう、積層紙の製造装置でヒートシールローラ70,80の回転制御を行うこともできる。この場合も、ヒートシールローラ70,80の熱圧着温度は一定に維持し、不織布厚に応じてヒートシールローラ70,80の回転速度(原紙の送給速度)を増減変更する。更に、図15(b)に示すように、ヒートシールローラ70,80の熱圧着温度は、熱融着前積層紙10Xの不織布の厚み(不織布厚)に比例して増減するよう、積層紙の製造装置でヒートシールローラ70,80の温度制御を行うこともできる。この場合も、ヒートシールローラ70,80の回転速度は一定に維持し、不織布厚に応じてヒートシールローラ70,80の熱圧着温度を増減変更する。ここで、ヒートシールローラにより熱圧着速度(単位時間当たりの、熱融着前積層紙10Xに形成される熱融着部列の長さ)は、例えば、20m/分とすることが好ましい。
[Heat seal roller rotation control]
In the laminated paper manufacturing equipment, heat is reliably fused between the crepe paper as the outer layer sheet and the intermediate layer sheet (non-woven fabric, opaque sheet, etc.) at the heat-sealed portion of the laminated paper 10X before heat fusion. After the seal rollers 70 and 80 reach the heat crimping temperature within the above setting range, the heat seal rollers 70 and 80 are started to rotate to form the heat-sealed portion of the pre-heat-sealed laminated paper 10X. do. Further, the heat crimping temperature of the heat seal rollers 70 and 80 is controlled to be constant within the above setting range, but the rotation speed of the heat seal rollers 70 and 80 is the thickness of the laminated paper raw material sheet (that is, laminating before heat fusion). It is preferable to control by increasing or decreasing according to the thickness of the paper 10X). That is, as shown in FIG. 15 (c), the rotation speed of the heat seal rollers 70 and 80 is increased or decreased in proportion to the thickness (base paper thickness) of the pre-heat-fused laminated paper 10X in the laminated paper manufacturing apparatus. It is preferable to control the rotation of the heat seal rollers 70 and 80. Also in this case, the thermocompression bonding temperature of the heat seal rollers 70 and 80 is maintained constant, and the rotation speed (feeding speed of the base paper) of the heat seal rollers 70 and 80 is increased or decreased according to the thickness of the base paper. Similarly, as shown in FIG. 15 (d), the rotation speeds of the heat seal rollers 70 and 80 are laminated so as to increase or decrease in proportion to the thickness (nonwoven fabric thickness) of the nonwoven fabric raw material sheet of the heat-sealed laminated paper 10X. It is also possible to control the rotation of the heat seal rollers 70 and 80 with a paper manufacturing apparatus. Also in this case, the thermocompression bonding temperature of the heat seal rollers 70 and 80 is maintained constant, and the rotation speed (feeding speed of the base paper) of the heat seal rollers 70 and 80 is increased or decreased according to the thickness of the non-woven fabric. Further, as shown in FIG. 15B, the heat pressure bonding temperature of the heat seal rollers 70 and 80 increases or decreases in proportion to the thickness of the non-woven fabric of the laminated paper 10X before heat fusion (non-woven fabric thickness). The temperature of the heat seal rollers 70 and 80 can also be controlled by the manufacturing apparatus. Also in this case, the rotation speeds of the heat seal rollers 70 and 80 are maintained constant, and the thermocompression bonding temperature of the heat seal rollers 70 and 80 is increased or decreased according to the thickness of the non-woven fabric. Here, the thermocompression bonding speed (the length of the row of heat-sealed portions formed on the pre-heat-fused laminated paper 10X per unit time) by the heat-seal roller is preferably set to, for example, 20 m / min.

[均一温度制御]
積層紙の製造装置は、上記のとおり、ヒートシールローラ70,80の熱圧着温度を、ヒートシールローラ70,80の全体にわたった均一な温度分布となるよう温度制御し、熱融着部での接着むらが発生しないようにしているが、この温度制御のための構成として、図12に示す構成を採用することができる。詳細には、ヒートシールローラ70,80は、それぞれ、図11に示すように、周壁と一対の側壁73,83により両端を閉塞した円筒状となっているが、これにより、図12に示すように、ヒートシールローラ70,80の内部には、それぞれ、密閉空間70S,80Sが形成されている。このヒートシールローラ70,80の内部空間70S、80Sは、真空状態に維持された密閉空間となっている。そして、積層紙の製造装置は、ヒートシールローラ70,80の内部空間70S、80Sに、それぞれ、外部の水供給手段を接続し、この水供給手段からヒートシールローラ70,80の内部空間70S、80Sに、それぞれ、水分を供給すると共に、ヒートシールローラ70,80の加熱時に、その水分を加熱して得た水蒸気を利用して、ヒートシールローラ70,80の温度を一定に維持するようになっている。例えば、積層紙の製造装置は、予め、ヒートシールローラ70,80の内部空間70S、80Sに所定量の水を貯留しておき、ヒートシールローラ70,80の加熱時に、その水分を加熱して得た水蒸気を利用して、ヒートシールローラ70,80の温度を一定に維持するようにしたり、或いは、ヒートシールローラ70,80の動作時に、内部空間70S,80Sに飽和水蒸気又は過熱水蒸気を供給して、その水蒸気を利用して、ヒートシールローラ70,80の温度を一定に維持するようになっている。この場合、高温水蒸気(例えば飽和水蒸気)をヒートシールローラ70,80の内面に薄い層状又は膜状となるように付着させ、その層状又は膜状の水蒸気により、ヒートシールローラ70,80の全体を均一な温度に維持するようになっている。そして、積層紙の製造装置は、ヒートシールローラ70,80による熱圧着動作開始までに、ヒートシールローラ70,80を所定の加熱手段により加熱して前記熱圧着温度まで温度上昇する。例えば、積層紙の製造装置は、ヒートシールローラ70,80の内部に誘導コイルを巻き回して配設し、誘導コイルに交流電流を出力してヒートシールローラ70,80に渦電流を誘導発生させることで、ヒートシールローラをジュール発熱により前記所定の熱圧着温度まで加熱して、その所定温度を一定に維持するよう制御する。そして、この誘導加熱手段による誘導加熱に加えて、前記水蒸気による温度一定化動作により、それぞれ、ヒートシールローラ70,80を、その周方向の全体及び長さ方向の全体にわたって、(特に、全ての熱圧着凸部72,82の熱圧着面72a,82aの全面にわたって)前記所定の熱圧着温度が均一かつ均等に維持されるように制御している。これにより、ヒートシールローラ70,80の熱圧着凸部72,83の熱圧着面72a,82aの温度分布が、全面で絶対的に同一(均一)に維持される。なお、ヒートシールローラ70,80の加熱手段(加熱ヒーター)は、上記のような電気式の構成(例えば、前記誘導加熱手段のような誘導加熱式の構成)とすることが好ましい。こうすると、加熱手段をオイルヒータ式とした場合のような油漏れの恐れを回避することができ、また、オイルヒータ式に比較して、加熱手段自体によってもヒートシールローラ70,80の温度分布の一定化に寄与することができる。
[Uniform temperature control]
As described above, the laminated paper manufacturing apparatus controls the heat pressure bonding temperature of the heat seal rollers 70 and 80 so as to have a uniform temperature distribution over the entire heat seal rollers 70 and 80, and controls the temperature at the heat fusion unit. However, the configuration shown in FIG. 12 can be adopted as the configuration for this temperature control, although the adhesion unevenness is prevented from occurring. Specifically, as shown in FIG. 11, each of the heat seal rollers 70 and 80 has a cylindrical shape in which both ends are closed by a peripheral wall and a pair of side walls 73 and 83, respectively, as shown in FIG. In addition, sealed spaces 70S and 80S are formed inside the heat seal rollers 70 and 80, respectively. The internal spaces 70S and 80S of the heat seal rollers 70 and 80 are sealed spaces maintained in a vacuum state. Then, in the laminated paper manufacturing apparatus, external water supply means are connected to the internal spaces 70S and 80S of the heat seal rollers 70 and 80, respectively, and the internal spaces 70S of the heat seal rollers 70 and 80 are connected from the water supply means. Moisture is supplied to each of the 80S, and when the heat seal rollers 70 and 80 are heated, the water vapor obtained by heating the water is used to maintain the temperature of the heat seal rollers 70 and 80 constant. It has become. For example, the laminated paper manufacturing apparatus stores a predetermined amount of water in the internal spaces 70S and 80S of the heat seal rollers 70 and 80 in advance, and heats the water when the heat seal rollers 70 and 80 are heated. The obtained steam is used to keep the temperature of the heat seal rollers 70 and 80 constant, or when the heat seal rollers 70 and 80 are operated, saturated steam or superheated steam is supplied to the internal spaces 70S and 80S. Then, the water vapor is used to maintain the temperature of the heat seal rollers 70 and 80 constant. In this case, high-temperature steam (for example, saturated steam) is adhered to the inner surface of the heat seal rollers 70, 80 so as to form a thin layer or film, and the layered or film steam forms the entire heat seal rollers 70, 80. It is designed to maintain a uniform temperature. Then, the laminated paper manufacturing apparatus heats the heat seal rollers 70, 80 by a predetermined heating means and raises the temperature to the heat pressure bonding temperature by the start of the heat pressure bonding operation by the heat seal rollers 70, 80. For example, in a laminated paper manufacturing apparatus, an induction coil is wound and arranged inside the heat seal rollers 70 and 80, and an alternating current is output to the induction coil to induce and generate an eddy current in the heat seal rollers 70 and 80. As a result, the heat seal roller is heated to the predetermined heat crimping temperature by Joule heat generation, and the predetermined temperature is controlled to be kept constant. Then, in addition to the induced heating by the induced heating means, the heat seal rollers 70 and 80 are placed over the entire circumferential direction and the entire length direction (in particular, all) by the temperature constant operation by the steam. The predetermined thermocompression bonding temperature is controlled to be maintained uniformly and evenly (over the entire surface of the thermocompression bonding surfaces 72a and 82a of the thermocompression bonding protrusions 72 and 82). As a result, the temperature distribution of the thermocompression bonding surfaces 72a and 82a of the thermocompression bonding protrusions 72 and 83 of the heat seal rollers 70 and 80 is maintained to be absolutely the same (uniform) over the entire surface. The heating means (heating heater) of the heat seal rollers 70 and 80 is preferably an electric structure as described above (for example, an induction heating type structure such as the induction heating means). By doing so, it is possible to avoid the risk of oil leakage as in the case where the heating means is an oil heater type, and the temperature distribution of the heat seal rollers 70 and 80 is also due to the heating means itself as compared with the oil heater type. Can contribute to the constantization of.

また、積層紙の製造装置は、ヒートシールローラ70,80の熱圧着時押圧力を、特に、熱圧着凸部72の熱圧着面72aと熱圧着凸部82の熱圧着面82aとの間の対向面の全面にわたって一定となるよう制御している。このように、積層紙の製造装置は、ヒートシールローラ70,80の温度分布の制御と、圧力分布の制御とを同時に行うことが好ましく、こうすることで、積層紙10の熱融着部列11の各熱融着部11a,11bにおける接着むらを極力なくすことができる。 Further, in the laminated paper manufacturing apparatus, the pressing force during thermocompression bonding of the heat seal rollers 70 and 80 is particularly applied between the thermocompression bonding surface 72a of the thermocompression bonding convex portion 72 and the thermocompression bonding surface 82a of the thermocompression bonding convex portion 82. It is controlled to be constant over the entire surface of the facing surface. As described above, it is preferable that the laminated paper manufacturing apparatus simultaneously controls the temperature distribution of the heat seal rollers 70 and 80 and the pressure distribution, and by doing so, the heat-sealed portion row of the laminated paper 10. Adhesion unevenness in each of the heat-sealed portions 11a and 11b of 11 can be eliminated as much as possible.

[積層紙の製造方法]
上記実施の形態1〜3の積層紙10の発明を含め、本発明の積層紙は、以下に説明する積層紙の製造方法により製造することが好ましい。なお、この積層紙の製造方法には、実施の形態5の積層紙の製造装置を好適に使用することができる。
[Manufacturing method of laminated paper]
The laminated paper of the present invention including the invention of the laminated paper 10 of the first to third embodiments is preferably produced by the method for producing a laminated paper described below. As the method for producing the laminated paper, the laminated paper manufacturing apparatus according to the fifth embodiment can be preferably used.

実施の形態6(積層紙の製造装置の別例)
実施の形態5の積層紙の製造装置では、積層紙10の熱融着部列11の形成のための手段(以下、「熱融着手段」という。)として、一対のヒートシールローラ70,80による熱圧着の構成を採用しているが、積層紙10の熱融着部列11の形成のための熱融着手段としては、この構成以外にも、高周波溶着や超音波溶着によりクレープ紙を不織布等の中間層シートに対して(中間層シートの熱融着成分の融着動作によって)接着する構成を採用することができる。これら高周波溶着や超音波溶着を利用した熱融着手段によれば、熱融着による接着温度の調整が容易で、素材の多様性があり、また、融点の低い熱可塑性樹脂フィルムのシートで安価な素材が利用できる可能性もある。例えば、図16に示す積層紙の製造装置は、熱融着手段に、高周波溶着手段としての高周波ミシンを設けている。この実施の形態6の積層紙の製造装置は、図9に示す実施の形態5の積層紙の製造装置の一対のヒートシールローラ70,80を、高周波ミシン100に置き換えた点を除き、基本的には、実施の形態5の積層紙の製造装置と同様の構成であり、一対のクレープ紙1の間に不織布2を介装した三層構造(3枚合わせの構造)の熱融着前積層紙10Xを、案内ローラ61,62により高周波ミシン100に案内して送給し、高周波ミシン100により、熱融着間積層紙10の所定位置で熱融着部列11を形成した後、その熱融着後積層紙10Yを案内ローラ63,64により案内して巻取ローラ55に巻き取るようになっている。
Embodiment 6 (another example of a laminated paper manufacturing apparatus)
In the laminated paper manufacturing apparatus of the fifth embodiment, a pair of heat seal rollers 70, 80 are used as means for forming the heat-sealed portion row 11 of the laminated paper 10 (hereinafter, referred to as “heat-sealed means”). However, as a heat-sealing means for forming the heat-sealed portion row 11 of the laminated paper 10, in addition to this structure, crepe paper is used by high-frequency welding or ultrasonic welding. It is possible to adopt a structure that adheres to an intermediate layer sheet such as a non-woven fabric (by the fusion operation of the heat fusion component of the intermediate layer sheet). According to these heat fusion means using high frequency welding or ultrasonic welding, it is easy to adjust the bonding temperature by heat fusion, there is a wide variety of materials, and a sheet of thermoplastic resin film with a low melting point is inexpensive. There is a possibility that various materials can be used. For example, in the laminated paper manufacturing apparatus shown in FIG. 16, a high-frequency sewing machine as a high-frequency welding means is provided in the heat-sealing means. The laminated paper manufacturing apparatus of the sixth embodiment is basic except that the pair of heat seal rollers 70 and 80 of the laminated paper manufacturing apparatus of the fifth embodiment shown in FIG. 9 is replaced with the high frequency sewing machine 100. Has the same configuration as that of the laminated paper manufacturing apparatus of the fifth embodiment, and has a three-layer structure (three-sheet combined structure) in which a non-woven fabric 2 is interposed between a pair of crepe papers 1 before heat fusion. The paper 10X is guided to and fed to the high-frequency sewing machine 100 by the guide rollers 61 and 62, and the heat-sealing portion row 11 is formed at a predetermined position of the heat-sealing laminated paper 10 by the high-frequency sewing machine 100, and then the heat thereof is formed. After fusing, the laminated paper 10Y is guided by the guide rollers 63 and 64 and wound on the take-up roller 55.

[高周波ミシン]
高周波ミシン100は、第1の溶着ローラ101と、第2の溶着ローラ102とを対向配置し、これら第1の溶着ローラ101と第2の溶着ローラ102との間に、熱融着前積層紙10Xを挟持して高周波溶着し、前記熱融着部列11を形成するようになっている。このとき、第1の溶着ローラ101と第2の溶着ローラ102に加える(熱溶着のための)高周波電流は、上記実施の形態5の積層紙の製造装置及び積層紙の製造方法で述べたように、原紙厚や不織布厚等の諸条件に応じて、一定の温度制御となるよう、各種制御を行うことが好ましい。
[High frequency sewing machine]
In the high frequency sewing machine 100, the first welding roller 101 and the second welding roller 102 are arranged to face each other, and the laminated paper before heat welding is placed between the first welding roller 101 and the second welding roller 102. 10X is sandwiched and high-frequency welded to form the heat-welded portion row 11. At this time, the high frequency current (for heat welding) applied to the first welding roller 101 and the second welding roller 102 is as described in the laminated paper manufacturing apparatus and the laminated paper manufacturing method of the fifth embodiment. In addition, it is preferable to perform various controls so that the temperature is controlled to a constant level according to various conditions such as the thickness of the base paper and the thickness of the non-woven fabric.

[本発明の別の観点]
なお、本発明は、以下に記載する積層紙、積層紙の製造方法、又は積層紙の製造装置の発明として把握することもできる。
[Another Viewpoint of the Present Invention]
The present invention can also be grasped as the invention of the laminated paper described below, the method for producing the laminated paper, or the apparatus for producing the laminated paper.

まず、本発明の第1の観点に係る積層紙は、一対の外層シートとしてのクレープ紙と、前記クレープ紙の間に積層状態で配設される熱融着性の中間層シートとからなり、前記クレープ紙のクレープ皺の延びる方向と直交する方向に延びる線状の熱融着部列により、前記クレープ紙を前記中間層シートに熱融着して積層構造としている。また、本発明の積層紙は、前記中間層シート、又は、前記クレープ紙の内面に印刷部を設け、前記クレープ紙の厚みを、前記クレープ紙を湿潤状態としたときに前記印刷部が前記クレープ紙を介して外部から視認できるような厚みに設定している。 First, the laminated paper according to the first aspect of the present invention comprises a pair of crepe papers as an outer layer sheet and a heat-sealing intermediate layer sheet arranged between the crepe papers in a laminated state. The crepe paper is heat-sealed to the intermediate layer sheet by a linear heat-sealing section row extending in a direction orthogonal to the extending direction of the crepe wrinkles of the crepe paper to form a laminated structure. Further, in the laminated paper of the present invention, a printing portion is provided on the intermediate layer sheet or the inner surface of the crepe paper, and the printing portion increases the thickness of the crepe paper when the crepe paper is in a wet state. The thickness is set so that it can be visually recognized from the outside through paper.

本発明の第2の観点に係る積層紙の製造方法は、請求項1の積層紙の製造方法であって、前記中間層シートは不織布からなり、前記不織布の原料シートとなる不織布原料シートへの前記印刷部の印刷時の収縮を補償するため、その収縮率に応じて、実際に得るべき積層紙の幅よりも所定割合だけ大きな寸法の幅を有する不織布原料シートを使用する。 The method for producing a laminated paper according to a second aspect of the present invention is the method for producing a laminated paper according to claim 1, wherein the intermediate layer sheet is made of a nonwoven fabric, and the nonwoven fabric raw material sheet to be the nonwoven fabric raw material sheet is obtained. In order to compensate for the shrinkage of the printed portion during printing, a nonwoven fabric raw material sheet having a width having a size larger than the width of the laminated paper to be actually obtained by a predetermined ratio is used according to the shrinkage rate.

本発明の第3の観点に係る積層紙の製造装置は、第1の観点の積層紙の製造装置であって、前記熱融着部列を形成するための対をなす第1及び第2のヒートシールローラを備え、前記第1のヒートシールローラは、前記熱融着部に対応する凸条状の熱圧着凸部を有すると共に、前記熱圧着凸部の周面を熱圧着面とし、前記第2のヒートシールローラは、前記第1のヒートシールローラの熱圧着凸部と対向する凸条状の熱圧着凸部を有すると共に、前記熱圧着凸部の周面を前記第1のヒートシールローラの熱圧着面と対向する熱圧着面とし、前記第2のヒートシールローラの熱圧着凸部の熱圧着面の幅は、前記第1のヒートシールローラの熱圧着凸部の熱圧着面の幅よりも一定寸法だけ大きな幅に設定されている。 The laminated paper manufacturing apparatus according to the third aspect of the present invention is the laminated paper manufacturing apparatus according to the first aspect, and the first and second paired to form the heat-sealed portion row. The first heat-sealing roller includes a heat-sealing roller, and the first heat-sealing roller has a ridge-shaped heat-bonding convex portion corresponding to the heat-sealing portion, and the peripheral surface of the heat-bonding convex portion is a heat-bonding surface. The second heat-sealing roller has a convex-shaped heat-bonding convex portion facing the heat-bonding convex portion of the first heat-sealing roller, and the peripheral surface of the heat-bonding convex portion is covered with the first heat-sealing. The heat crimping surface faces the heat crimping surface of the roller, and the width of the heat crimping surface of the heat crimping convex portion of the second heat seal roller is the heat crimping surface of the heat crimping convex portion of the first heat seal roller. The width is set to be larger than the width by a certain dimension.

また、別の観点の本発明の積層紙は、一対の外層シートとしてのクレープ紙と、前記クレープ紙の間に積層状態で配設される熱融着性の中間層シートとからなり、前記クレープ紙のクレープ皺の延びる方向と直交する方向に延びる線状の熱融着部列により、前記クレープ紙を前記中間層シートに熱融着して積層構造とし、前記外層シートとしての一方のクレープ紙に対向する前記中間層シートの面に印刷部を設け、前記クレープ紙の厚みを、前記クレープ紙を湿潤状態としたときに前記中間層シートの面に設けた印刷部が前記クレープ紙を介して外部から視認できるような厚みに設定し、前記クレープ紙の乾燥状態においても前記中間層シートに設けた印刷部が前記クレープ紙を透過して外部から視認され、かつ、前記クレープ紙の含水時には前記前記中間層シートに設けた印刷部の前記クレープからの透過度が増大して、前記中間層シートに設けた印刷部の前記クレープ紙を介した外部からの視認性が増加するよう、前記クレープ紙のうち、少なくとも前記中間層シートにおいて前記印刷部が設けられる側のクレープ紙の厚みを設定したものである。なお、本発明の積層紙は、一対の外層シートとしてのクレープ紙と、前記クレープ紙の間に積層状態で配設される熱融着性の中間層シートとからなり、前記クレープ紙のクレープ皺の延びる方向と直交する方向に延びる線状の熱融着部列により、前記クレープ紙を前記中間層シートに熱融着して積層構造とし、かつ、前記中間層シート、又は、前記クレープ紙の内面に印刷部を設け、前記クレープ紙の厚みを、前記クレープ紙を湿潤状態としたときに前記印刷部が前記クレープ紙を介して外部から視認できるような厚みに設定したものとして構成することもできる。 Further, the laminated paper of the present invention from another viewpoint is composed of a crepe paper as a pair of outer layer sheets and a heat-sealing intermediate layer sheet disposed between the crepe papers in a laminated state, and the crepe. The crepe paper is heat-sealed to the intermediate layer sheet by a linear heat-sealing section row extending in a direction orthogonal to the extending direction of the crepe wrinkles of the paper to form a laminated structure, and one crepe paper as the outer layer sheet. A printing portion is provided on the surface of the intermediate layer sheet facing the surface of the intermediate layer sheet, and the thickness of the crepe paper is adjusted by the printing portion provided on the surface of the intermediate layer sheet when the crepe paper is in a wet state. The thickness is set so that it can be visually recognized from the outside, and even when the crepe paper is dry, the printing portion provided on the intermediate layer sheet penetrates the crepe paper and is visible from the outside, and when the crepe paper contains water, the printing portion The crepe paper so that the transparency of the printing section provided on the intermediate layer sheet from the crepe increases and the visibility of the printing section provided on the intermediate layer sheet from the outside through the crepe paper increases. Of these, at least the thickness of the crepe paper on the side of the intermediate layer sheet on which the printing portion is provided is set. The laminated paper of the present invention is composed of a crepe paper as a pair of outer layer sheets and a heat-sealing intermediate layer sheet disposed between the crepe papers in a laminated state, and the crepe wrinkles of the crepe paper. The crepe paper is heat-sealed to the intermediate layer sheet by a linear heat-sealing section row extending in a direction orthogonal to the extending direction of the intermediate layer sheet to form a laminated structure, and the intermediate layer sheet or the crepe paper is formed. It is also possible to provide a printing portion on the inner surface and set the thickness of the crepe paper so that the printing portion can be visually recognized from the outside through the crepe paper when the crepe paper is in a wet state. can.

また、別の観点の本発明の積層紙の製造方法は、上記別の観点の積層紙の製造方法であって、前記中間層シートは不織布からなり、前記不織布として、外側の鞘がポリエチレンで内側の芯がポリエチレンテレフタレートとなっている芯鞘構造複合繊維をエアスルー法により接着剤を使用することなく繊維間結合して製造した非吸水性のエアスルー系不織布を使用し、前記印刷部は、印刷方法としてフレキソ印刷技術を使用し、印刷用インキとして水性インキ又は紫外線硬化型インキを使用して形成し、前記不織布の原料シートとなる不織布原料シートへの前記印刷部の印刷時の収縮を補償するため、その収縮率に応じて、実際に得るべき積層紙の幅よりも所定割合だけ大きな寸法の幅を有する不織布原料シートを使用して前記不織布への前記印刷部の印刷を行う。なお、本発明の積層紙の製造方法は、前記中間層シートは不織布からなり、前記不織布の原料シートとなる不織布原料シートへの前記印刷部の印刷時の収縮を補償するため、その収縮率に応じて、実際に得るべき積層紙の幅よりも所定割合だけ大きな寸法の幅を有する不織布原料シートを使用するものとして構成することもできる。 Further, the method for producing a laminated paper of the present invention from another viewpoint is the method for producing a laminated paper from another viewpoint, wherein the intermediate layer sheet is made of a non-woven fabric, and the outer sheath is inner with polyethylene as the non-woven fabric. A non-water-absorbent air-through non-woven fabric produced by bonding fibers with a core-sheath structure composite fiber whose core is polyethylene terephthalate by an air-through method without using an adhesive is used, and the printing unit is a printing method. To compensate for shrinkage of the printed part on the non-woven fabric raw material sheet, which is formed by using water-based ink or ultraviolet curable ink as the printing ink, using flexo printing technology. , The printed portion is printed on the nonwoven fabric using a nonwoven fabric raw material sheet having a width having a size larger than the width of the laminated paper to be actually obtained by a predetermined ratio according to the shrinkage rate. In the method for producing laminated paper of the present invention, the intermediate layer sheet is made of a non-woven fabric, and the shrinkage rate is adjusted in order to compensate for the shrinkage of the printed portion on the non-woven fabric raw material sheet which is the raw material sheet of the non-woven fabric. Accordingly, it is possible to configure the non-woven fabric raw material sheet having a width having a width larger than the width of the laminated paper to be actually obtained by a predetermined ratio.

本発明の別の観点に係る積層紙の製造装置は、上記別の観点の積層紙の製造装置であって、前記熱融着部列を形成するための対をなす第1及び第2のヒートシールローラを備え、前記第1のヒートシールローラは、前記熱融着部に対応する凸条状の熱圧着凸部を有すると共に、前記熱圧着凸部の周面を熱圧着面とし、前記第2のヒートシールローラは、前記第1のヒートシールローラの熱圧着凸部と対向する凸条状の熱圧着凸部を有すると共に、前記熱圧着凸部の周面を前記第1のヒートシールローラの熱圧着面と対向する熱圧着面とし、前記第2のヒートシールローラの熱圧着凸部の熱圧着面の幅は、前記第1のヒートシールローラの熱圧着凸部の熱圧着面の幅よりも一定寸法だけ大きな幅に設定されている。 The laminated paper manufacturing apparatus according to another aspect of the present invention is the laminated paper manufacturing apparatus according to the other aspect, and is a pair of first and second heats for forming the heat-sealed portion row. The first heat seal roller includes a seal roller, and the first heat seal roller has a ridge-shaped heat-bonded convex portion corresponding to the heat-sealed portion, and the peripheral surface of the heat-bonded convex portion is a heat-bonded surface. The heat-sealing roller 2 has a convex-shaped heat-bonding convex portion facing the heat-bonding convex portion of the first heat-sealing roller, and the peripheral surface of the heat-bonding convex portion is formed on the peripheral surface of the heat-bonding convex portion by the first heat-sealing roller. The width of the heat-bonded convex portion of the second heat-seal roller is the width of the heat-bonded surface of the heat-bonded convex portion of the first heat-seal roller. The width is set to be larger by a certain dimension than.

或いは、本発明は、以下に記載する積層紙、積層紙の製造方法、又は積層紙の製造装置の発明として把握することもできる。 Alternatively, the present invention can be grasped as the invention of the laminated paper described below, the method for producing the laminated paper, or the apparatus for producing the laminated paper.

まず、本発明は、一対の外層シートとしてのクレープ紙と、前記クレープ紙の間に積層状態で配設される熱融着性の中間層シートとからなり、前記クレープ紙のクレープ皺の延びる方向と直交する方向に延びる線状の熱融着部列により、前記クレープ紙を前記中間層シートに熱融着して積層構造とし、前記中間層シート、又は、前記クレープ紙の内面に印刷部を設け、前記クレープ紙の厚みを、前記クレープ紙を湿潤状態としたときに前記印刷部が前記クレープ紙を介して外部から視認できるような厚みに設定したことを特徴とする積層紙として把握することもできる。 First, the present invention comprises a pair of crepe papers as an outer layer sheet and a heat-sealing intermediate layer sheet disposed between the crepe papers in a laminated state, and the direction in which the crepe wrinkles of the crepe paper extend. The crepe paper is heat-sealed to the intermediate layer sheet by a linear heat-sealing section row extending in a direction orthogonal to the intermediate layer sheet to form a laminated structure, and a printing section is formed on the inner surface of the intermediate layer sheet or the crepe paper. Provided and grasped as a laminated paper characterized in that the thickness of the crepe paper is set so that the printing unit can be visually recognized from the outside through the crepe paper when the crepe paper is in a wet state. You can also.

また、上記発明は、更に、前記中間層シートが、前記印刷部を印刷可能な材質で、かつ、前記外層シートとしてのクレープ紙を前記熱融着部列で熱融着して接着可能な材質の不織布からなり、前記印刷部は、前記外層シートとしての一方のクレープ紙に対向する前記不織布の面に設けられることを特徴とする積層紙として把握することもできる。 Further, in the above invention, the intermediate layer sheet is made of a material capable of printing the printed portion, and the crepe paper as the outer layer sheet is heat-sealed in the heat-sealed section row to be bonded. The printed portion may be grasped as a laminated paper characterized by being provided on the surface of the non-woven fabric facing one of the crepe papers as the outer layer sheet.

また、上記発明は、更に、前記印刷部が、前記外層シートとしての一方のクレープ紙の内面に設けられることを特徴とする積層紙として把握することもできる。 Further, the present invention can also be grasped as a laminated paper characterized in that the printing unit is provided on the inner surface of one of the crepe papers as the outer layer sheet.

また、上記発明は、前記中間層シートが、水分及び/又は油分の透過を遮断する合成樹脂製の非透過性シートからなり、前記印刷部は、前記中間層シートとしての非透過性シートに設けられることを特徴とする積層紙として把握することもできる。 Further, in the above invention, the intermediate layer sheet is made of a non-permeable sheet made of synthetic resin that blocks the permeation of water and / or oil, and the printing portion is provided on the non-permeable sheet as the intermediate layer sheet. It can also be grasped as a laminated paper characterized by being printed.

また、上記発明は、前記不織布が、坪量で、15〜25g/mの範囲内の厚みを有することを特徴とする積層紙として把握することもできる。 Further, the present invention can also be grasped as a laminated paper characterized in that the nonwoven fabric has a thickness in the range of 15 to 25 g / m 2 in terms of basis weight.

また、上記発明は、前記クレープ紙が、20〜50g/mの範囲内の厚みを有することを特徴とする積層紙として把握することもできる。 Further, the present invention can also be grasped as a laminated paper characterized in that the crepe paper has a thickness in the range of 20 to 50 g / m 2.

また、上記発明は、隣接する前記熱融着部列の幅方向中心線の間の間隔である幅方向の熱融着部間隔を、前記クレープ紙のクレープ率の範囲に応じた所定範囲内の任意の値に設定し、前記クレープ紙のクレープ率が20%〜26%の範囲内の場合、前記幅方向の熱融着部間隔は、10mm〜15mmの範囲内に設定し、前記クレープ紙のクレープ率が26%〜30%の範囲内の場合、前記幅方向の熱融着部間隔は、15〜25mmの範囲内に設定したことを特徴とする積層紙として把握することもできる。 Further, in the above invention, the widthwise heat-sealing portion spacing, which is the spacing between the widthwise center lines of the adjacent heat-sealing portion rows, is within a predetermined range according to the range of the crepe ratio of the crepe paper. When the crepe ratio of the crepe paper is set to an arbitrary value and the crepe ratio of the crepe paper is in the range of 20% to 26%, the heat-sealed portion spacing in the width direction is set to the range of 10 mm to 15 mm and the crepe paper is set to an arbitrary value. When the crepe ratio is in the range of 26% to 30%, it can be grasped as a laminated paper characterized in that the heat-sealed portion spacing in the width direction is set in the range of 15 to 25 mm.

また、本発明は、上記発明の積層紙の製造方法であって、前記中間層シートは不織布からなり、前記不織布の原料シートとなる不織布原料シートへの前記印刷部の印刷時の収縮を補償するため、その収縮率に応じて、実際に得るべき積層紙の幅よりも所定割合だけ大きな寸法の幅を有する不織布原料シートを使用することを特徴とする積層紙の製造方法として把握することもできる。 Further, the present invention is the method for producing a laminated paper of the above invention, wherein the intermediate layer sheet is made of a non-woven fabric and compensates for shrinkage of the printed portion on the non-woven fabric raw material sheet which is the raw material sheet of the non-woven fabric. Therefore, it can be grasped as a method for producing laminated paper, which is characterized by using a nonwoven fabric raw material sheet having a width of a predetermined ratio larger than the width of the laminated paper to be actually obtained according to the shrinkage rate. ..

また、本発明は、上記発明の積層紙の製造装置であって、前記熱融着部列を形成するための対をなす第1及び第2のヒートシールローラを備え、前記第1のヒートシールローラは、前記熱融着部に対応する凸条状の熱圧着凸部を有すると共に、前記熱圧着凸部の周面を熱圧着面とし、前記第2のヒートシールローラは、前記第1のヒートシールローラの熱圧着凸部と対向する凸条状の熱圧着凸部を有すると共に、前記熱圧着凸部の周面を前記第1のヒートシールローラの熱圧着面と対向する熱圧着面とし、前記第2のヒートシールローラの熱圧着凸部の熱圧着面の幅は、前記第1のヒートシールローラの熱圧着凸部の熱圧着面の幅よりも一定寸法だけ大きな幅に設定されていることを特徴とする積層紙の製造装置として把握することもできる。 Further, the present invention is the laminated paper manufacturing apparatus of the above invention, comprising the first and second heat seal rollers forming a pair for forming the heat-sealed portion row, and the first heat seal. The roller has a ridge-shaped heat-bonding convex portion corresponding to the heat-sealing portion, and the peripheral surface of the heat-bonding convex portion is a heat-bonding surface, and the second heat-sealing roller is the first heat-sealing roller. It has a convex heat-bonding convex portion facing the heat-bonding convex portion of the heat-sealing roller, and the peripheral surface of the heat-bonding convex portion is used as a heat-bonding surface facing the heat-bonding surface of the first heat-sealing roller. The width of the heat-bonding surface of the heat-bonding convex portion of the second heat-sealing roller is set to a width larger than the width of the heat-bonding surface of the heat-bonding protrusion of the first heat-sealing roller by a certain dimension. It can also be grasped as a laminated paper manufacturing apparatus characterized by the fact that it is present.

ところで、別の観点に係る本発明について説明すると、本発明の第1の観点に係る積層紙は、一対の外層シートとしてのクレープ紙と、前記一対のクレープ紙の間に積層状態で配設される熱融着性の中間層シートとしての不織布とからなり、前記クレープ紙のクレープ皺の延びる方向と直交する方向に延びる線状の熱融着部列により、前記クレープ紙を前記中間層シートに熱融着して積層構造とし、前記クレープ紙のクレープ率は、20%〜30%の範囲内に設定すると共に、前記熱融着部列の幅方向の熱融着部間隔は、10mm〜25mmの範囲内に設定し、前記幅方向の熱融着部間隔の範囲内で、前記クレープ紙のクレープ率の増加に比例して前記幅方向の熱融着部間隔を増加する。 By the way, the present invention according to another aspect will be described. The laminated paper according to the first aspect of the present invention is arranged in a laminated state between a pair of crepe papers as an outer layer sheet and the pair of crepe papers. The crepe paper is made into the intermediate layer sheet by a linear heat-sealing section row extending in a direction orthogonal to the extending direction of the crepe wrinkles of the crepe paper. The crepe paper is heat-sealed to form a laminated structure, the crepe ratio of the crepe paper is set within the range of 20% to 30%, and the distance between the heat-sealed parts in the width direction of the heat-sealed part row is 10 mm to 25 mm. Within the range of the heat-sealed portion spacing in the width direction, the heat-sealed portion spacing in the width direction is increased in proportion to the increase in the crepe ratio of the crepe paper.

また、別の観点に係る本発明について説明すると、本発明の第2の観点に係る積層紙は、一対の外層シートとしてのクレープ紙と、前記一対のクレープ紙の間に積層状態で配設される熱融着性の中間層シートとしての不織布とからなり、前記クレープ紙のクレープ皺の延びる方向と直交する方向に延びる線状の熱融着部列により、前記クレープ紙を前記中間層シートに熱融着して積層構造とし、前記クレープ紙のクレープ率が20%〜26%の範囲内の場合、前記熱融着部列の幅方向の熱融着部間隔は、10mm〜15mmの範囲内に設定し、前記クレープ紙のクレープ率が26%〜30%の範囲内の場合、前記熱融着部列の幅方向の熱融着部間隔は、15〜25mmの範囲内に設定し、前記幅方向の熱融着部間隔の範囲内で、前記クレープ紙のクレープ率の増加に比例して前記幅方向の熱融着部間隔を増加する。 Further, to explain the present invention according to another viewpoint, the laminated paper according to the second aspect of the present invention is arranged in a laminated state between the crepe paper as a pair of outer layer sheets and the pair of crepe papers. The crepe paper is made into the intermediate layer sheet by a linear heat-sealing section row extending in a direction orthogonal to the extending direction of the crepe wrinkles of the crepe paper. When the crepe ratio of the crepe paper is in the range of 20% to 26%, the heat-sealed portion spacing in the width direction of the heat-sealed portion row is within the range of 10 mm to 15 mm. When the crepe ratio of the crepe paper is in the range of 26% to 30%, the distance between the heat-sealed portions in the width direction of the heat-sealed portion row is set in the range of 15 to 25 mm. Within the range of the heat-sealed portion spacing in the width direction, the heat-sealed portion spacing in the width direction is increased in proportion to the increase in the crepe ratio of the crepe paper.

本発明の積層紙は、積層紙の製造方法、及び積層紙の製造装置は、紙おしぼり製品の用途に好適に適用することができ、紙おしぼり製品の場合、2つ折り、3つ折り、4つ折り、観音折等の紙おしぼり製品に適用することができるが、これ以外にも、ロール状の原紙をそのまま製品化して、自動紙おしぼり製造機の原紙の用途に使用することもでき、また、紙おしぼり製品以外にも、介護や看護等の目的で使用される衛生用品等に応用することもできる。 The laminated paper of the present invention can be suitably applied to the method for producing the laminated paper and the apparatus for producing the laminated paper, and in the case of the paper towel product, the paper towel product is folded in two, folded in three, folded in four, and the like. It can be applied to paper towel products such as Kannon folding, but in addition to this, roll-shaped base paper can be commercialized as it is and used as the base paper for automatic paper towel making machines, and paper towels can also be used. In addition to products, it can also be applied to sanitary products used for the purposes of nursing care and nursing.

1:クレープ紙、2:不織布(熱融着性シート)
10,40,50,60,70,80:積層紙
11,12,41,42,51,61,82:熱融着部
11a,12a,41a,42a,51a,61a,82a:長点
11b,12b,41b,42b,51b,61b,82b:非融着部
30:第2のヒートシールローラ(ヒートシールローラ)
31:第1のヒートシール部(ヒートシール部)
32:第2のヒートシール部(ヒートシール部)
31a,32a:押圧突起、31b,32b:非押圧部
1: Crepe paper 2: Non-woven fabric (heat-sealing sheet)
10, 40, 50, 60, 70, 80: Laminated paper 11, 12, 41, 42, 51, 61, 82: Heat-sealed portions 11a, 12a, 41a, 42a, 51a, 61a, 82a: Long points 11b, 12b, 41b, 42b, 51b, 61b, 82b: Non-fused portion 30: Second heat seal roller (heat seal roller)
31: First heat seal part (heat seal part)
32: Second heat seal part (heat seal part)
31a, 32a: pressing protrusion, 31b, 32b: non-pressing portion

Claims (19)

積層紙に含水してなる紙おしぼりであって、
前記積層紙は、一対の外層シートとしてのクレープ紙と、前記一対のクレープ紙の間に積層状態で配設される熱融着性の中間層シートとしての不織布とからなり、前記クレープ紙のクレープ皺の延びる方向と直交する方向に延びる線状の熱融着部列により、前記クレープ紙を前記中間層シートに熱融着して積層構造としてなるものであり、
前記クレープ紙のクレープ率は、20%〜30%の範囲内に設定すると共に、前記熱融着部列の幅方向の熱融着部間隔は、10mm〜25mmの範囲内に設定し、
前記幅方向の熱融着部間隔の範囲内で、前記クレープ紙のクレープ率の増加に比例して前記幅方向の熱融着部間隔を増加することを特徴とする紙おしぼり。
It is a paper towel that contains water in the laminated paper.
The laminated paper is composed of a crepe paper as a pair of outer layer sheets and a non-woven fabric as a heat-sealing intermediate layer sheet arranged in a laminated state between the pair of crepe papers, and is a crepe of the crepe paper. The crepe paper is heat-sealed to the intermediate layer sheet by a linear heat-sealing section row extending in a direction orthogonal to the extending direction of the wrinkles to form a laminated structure.
The crepe ratio of the crepe paper is set in the range of 20% to 30%, and the heat-sealed portion spacing in the width direction of the heat-sealed portion row is set in the range of 10 mm to 25 mm.
A paper towel, characterized in that the heat-sealed portion spacing in the width direction is increased in proportion to the increase in the crepe ratio of the crepe paper within the range of the heat-sealed portion spacing in the width direction.
積層紙に含水してなる紙おしぼりであって、
前記積層紙は、一対の外層シートとしてのクレープ紙と、前記一対のクレープ紙の間に積層状態で配設される熱融着性の中間層シートとしての不織布とからなり、前記クレープ紙のクレープ皺の延びる方向と直交する方向に延びる線状の熱融着部列により、前記クレープ紙を前記中間層シートに熱融着して積層構造としてなるものであり、
前記クレープ紙のクレープ率が20%〜26%の範囲内の場合、前記熱融着部列の幅方向の熱融着部間隔は、10mm〜15mmの範囲内に設定し、
前記クレープ紙のクレープ率が26%〜30%の範囲内の場合、前記熱融着部列の幅方向の熱融着部間隔は、15〜25mmの範囲内に設定し、
前記幅方向の熱融着部間隔の範囲内で、前記クレープ紙のクレープ率の増加に比例して前記幅方向の熱融着部間隔を増加することを特徴とする紙おしぼり。
It is a paper towel that contains water in the laminated paper.
The laminated paper is composed of a crepe paper as a pair of outer layer sheets and a non-woven fabric as a heat-sealing intermediate layer sheet arranged in a laminated state between the pair of crepe papers, and is a crepe of the crepe paper. The crepe paper is heat-sealed to the intermediate layer sheet by a linear heat-sealing section row extending in a direction orthogonal to the extending direction of the wrinkles to form a laminated structure.
When the crepe ratio of the crepe paper is in the range of 20% to 26%, the heat-sealing portion spacing in the width direction of the heat-sealing portion row is set in the range of 10 mm to 15 mm.
When the crepe ratio of the crepe paper is in the range of 26% to 30%, the heat-sealing portion spacing in the width direction of the heat-sealing portion row is set in the range of 15 to 25 mm.
A paper towel, characterized in that the heat-sealed portion spacing in the width direction is increased in proportion to the increase in the crepe ratio of the crepe paper within the range of the heat-sealed portion spacing in the width direction.
積層紙に含水してなると共に機能を付与した紙おしぼりであって、
前記積層紙は、一対の外層シートとしてのクレープ紙と、前記一対のクレープ紙の間に積層状態で配設される熱融着性の中間層シートとしての不織布とからなり、前記クレープ紙のクレープ皺の延びる方向と直交する方向に延びる線状の熱融着部列により、前記クレープ紙を前記中間層シートに熱融着して積層構造としてなるものであり、
前記クレープ紙のクレープ率は、20%〜30%の範囲内に設定すると共に、前記熱融着部列の幅方向の熱融着部間隔は、10mm〜25mmの範囲内に設定し、
前記幅方向の熱融着部間隔の範囲内で、前記クレープ紙のクレープ率の増加に比例して前記幅方向の熱融着部間隔を増加することを特徴とする紙おしぼり。
A paper towel that is made by moistening laminated paper and has a function.
The laminated paper is composed of a crepe paper as a pair of outer layer sheets and a non-woven fabric as a heat-sealing intermediate layer sheet arranged in a laminated state between the pair of crepe papers, and is a crepe of the crepe paper. The crepe paper is heat-sealed to the intermediate layer sheet by a linear heat-sealing section row extending in a direction orthogonal to the extending direction of the wrinkles to form a laminated structure.
The crepe ratio of the crepe paper is set in the range of 20% to 30%, and the heat-sealed portion spacing in the width direction of the heat-sealed portion row is set in the range of 10 mm to 25 mm.
A paper towel, characterized in that the heat-sealed portion spacing in the width direction is increased in proportion to the increase in the crepe ratio of the crepe paper within the range of the heat-sealed portion spacing in the width direction.
積層紙に含水してなると共に機能を付与した紙おしぼりであって、
前記積層紙は、一対の外層シートとしてのクレープ紙と、前記一対のクレープ紙の間に積層状態で配設される熱融着性の中間層シートとしての不織布とからなり、前記クレープ紙のクレープ皺の延びる方向と直交する方向に延びる線状の熱融着部列により、前記クレープ紙を前記中間層シートに熱融着して積層構造としてなるものであり、
前記クレープ紙のクレープ率が20%〜26%の範囲内の場合、前記熱融着部列の幅方向の熱融着部間隔は、10mm〜15mmの範囲内に設定し、
前記クレープ紙のクレープ率が26%〜30%の範囲内の場合、前記熱融着部列の幅方向の熱融着部間隔は、15〜25mmの範囲内に設定し、
前記幅方向の熱融着部間隔の範囲内で、前記クレープ紙のクレープ率の増加に比例して前記幅方向の熱融着部間隔を増加することを特徴とする紙おしぼり。
A paper towel that is made by moistening laminated paper and has a function.
The laminated paper is composed of a crepe paper as a pair of outer layer sheets and a non-woven fabric as a heat-sealing intermediate layer sheet arranged in a laminated state between the pair of crepe papers, and is a crepe of the crepe paper. The crepe paper is heat-sealed to the intermediate layer sheet by a linear heat-sealing section row extending in a direction orthogonal to the extending direction of the wrinkles to form a laminated structure.
When the crepe ratio of the crepe paper is in the range of 20% to 26%, the heat-sealing portion spacing in the width direction of the heat-sealing portion row is set in the range of 10 mm to 15 mm.
When the crepe ratio of the crepe paper is in the range of 26% to 30%, the heat-sealing portion spacing in the width direction of the heat-sealing portion row is set in the range of 15 to 25 mm.
A paper towel, characterized in that the heat-sealed portion spacing in the width direction is increased in proportion to the increase in the crepe ratio of the crepe paper within the range of the heat-sealed portion spacing in the width direction.
前記熱融着部列は、一定長さで一定幅の直線線分状の第1の熱融着部を長さ方向に一定間隔で破線状に配置すると共に、前記第1の熱融着部と同一の一定長さで一定幅の直線線分状の第2の熱融着部を、前記第1の熱融着部に対して、各第2の熱融着部の中間位置が第1の熱融着部間の間隔の中間位置と合致するような位置にくるよう位置をずらして配置することで構成され、
前記各熱融着部の長さは、35mm〜45mmの範囲内に設定され、
前記各熱融着部の幅は、1.5mm〜2.5mmの範囲内に設定され、
前記各熱融着部の長さと幅の比であるアスペクト比は、13:1〜23:1の範囲内に設定されていることを特徴とする請求項1から4のいずれか1項記載の紙おしぼり。
In the heat fusion section row, the first heat fusion section having a straight line segment with a constant length and a constant width is arranged in a broken line shape at regular intervals in the length direction, and the first heat fusion section is formed. The second heat-sealed portion having the same constant length as the above and having a constant width in the form of a straight line segment has a first intermediate position between the first heat-sealed portions and the second heat-sealed portions. It is configured by shifting the position so that it matches the intermediate position of the space between the heat-sealed parts of.
The length of each heat-sealed portion is set within the range of 35 mm to 45 mm.
The width of each heat-sealed portion is set within the range of 1.5 mm to 2.5 mm.
The aspect ratio according to any one of claims 1 to 4, wherein the aspect ratio, which is the ratio of the length and the width of each heat-sealed portion, is set in the range of 13: 1 to 23: 1. Paper towel.
前記各熱融着部列において、長さ方向に隣接する前記熱融着部間の間隔である熱融着部間隔は、18mm〜22mmの範囲内に設定され、
前記各熱融着部の長さと前記熱融着部間隔の比は、2:1に設定されていることを特徴とする請求項5記載の紙おしぼり。
In each heat-sealing section row, the heat-sealing section spacing, which is the spacing between the heat-sealing sections adjacent in the length direction, is set within the range of 18 mm to 22 mm.
The paper towel according to claim 5, wherein the ratio of the length of each heat-sealed portion to the interval between the heat-sealed portions is set to 2: 1.
前記熱融着部列は、一定長さで一定幅の直線線分状の第1の熱融着部を長さ方向に一定間隔で破線状に配置すると共に、前記第1の熱融着部と同一の一定長さで一定幅の直線線分状の第2の熱融着部を、前記第1の熱融着部に対して、各第2の熱融着部の中間位置が第1の熱融着部間の間隔の中間位置と合致するような位置にくるよう位置をずらして配置することで構成され、
前記熱融着部列の各熱融着部は、その長さ方向両端部を平面半円状の湾曲形状としていることを特徴とする請求項1から4のいずれか1項記載の紙おしぼり。
In the heat fusion section row, the first heat fusion section having a straight line segment with a constant length and a constant width is arranged in a broken line shape at regular intervals in the length direction, and the first heat fusion section is formed. The second heat-sealed portion having the same constant length and a constant width as the first heat-sealed portion, and the intermediate position of each second heat-sealed portion with respect to the first heat-sealed portion is the first. It is configured by shifting the position so that it matches the intermediate position of the space between the heat-sealed parts of.
The paper towel according to any one of claims 1 to 4, wherein each heat-sealed portion of the heat-sealed portion row has a curved shape in a plane semicircle at both ends in the length direction.
前記クレープ紙の厚みは、坪量で、20〜50g/mの範囲内に設定され、
前記不織布の厚みは、坪量で、15〜25g/mの範囲内に設定されていることを特徴とする請求項1から7のいずれか1項記載の紙おしぼり。
The thickness of the crepe paper is set in the range of 20 to 50 g / m 2 in terms of basis weight.
The paper towel according to any one of claims 1 to 7, wherein the thickness of the nonwoven fabric is set in the range of 15 to 25 g / m 2 in terms of basis weight.
前記不織布は、外側の鞘がポリエチレンで内側の芯がポリエチレンテレフタレートとなっている芯鞘構造複合繊維をエアスルー法により接着剤を使用することなく繊維間結合して製造した非吸水性のエアスルー系不織布であることを特徴とする請求項1から8のいずれか1項記載の紙おしぼり。 The non-woven fabric is a non-water-absorbent air-through non-woven fabric produced by bonding fibers with a core-sheath structure composite fiber whose outer sheath is polyethylene and whose inner core is polyethylene terephthalate by an air-through method without using an adhesive. The paper towel according to any one of claims 1 to 8, wherein the paper towel is characterized by being. 前記不織布は、坪量で、20g/mの厚みを有し、
前記各クレープ紙は、坪量で、35g/mの厚みを有し、
全体の厚みは、坪量で、90g/mとされていることを特徴とする請求項1から9のいずれか1項記載の紙おしぼり。
The nonwoven fabric has a thickness of 20 g / m 2 in basis weight and has a thickness of 20 g / m 2.
Each of the crepe papers has a thickness of 35 g / m 2 in basis weight, and has a thickness of 35 g / m 2.
The paper towel according to any one of claims 1 to 9, wherein the total thickness is 90 g / m 2 in terms of basis weight.
前記不織布は、坪量で、20g/mの厚みを有し、
前記各クレープ紙は、坪量で、20〜35mの範囲内の厚みを有することを特徴とする請求項1から9のいずれか1項記載の紙おしぼり。
The nonwoven fabric has a thickness of 20 g / m 2 in basis weight and has a thickness of 20 g / m 2.
The paper towel according to any one of claims 1 to 9, wherein each crepe paper has a thickness in the range of 20 to 35 m 2 in terms of basis weight.
積層紙に含水してなる紙おしぼり製品であって、
前記積層紙は、一対の外層シートとしてのクレープ紙と、前記一対のクレープ紙の間に積層状態で配設される熱融着性の中間層シートとしての不織布とからなり、前記クレープ紙のクレープ皺の延びる方向と直交する方向に延びる線状の熱融着部列により、前記クレープ紙を前記中間層シートに熱融着して積層構造としてなるものであり、
前記クレープ紙のクレープ率は、20%〜30%の範囲内に設定すると共に、前記熱融着部列の幅方向の熱融着部間隔は、10mm〜25mmの範囲内に設定し、
前記幅方向の熱融着部間隔の範囲内で、前記クレープ紙のクレープ率の増加に比例して前記幅方向の熱融着部間隔を増加することを特徴とする紙おしぼり製品。
It is a paper towel product made by moistening laminated paper.
The laminated paper is composed of a crepe paper as a pair of outer layer sheets and a non-woven fabric as a heat-sealing intermediate layer sheet arranged in a laminated state between the pair of crepe papers, and is a crepe of the crepe paper. The crepe paper is heat-sealed to the intermediate layer sheet by a linear heat-sealing section row extending in a direction orthogonal to the extending direction of the wrinkles to form a laminated structure.
The crepe ratio of the crepe paper is set in the range of 20% to 30%, and the heat-sealed portion spacing in the width direction of the heat-sealed portion row is set in the range of 10 mm to 25 mm.
A paper towel product characterized in that the heat-sealed portion spacing in the width direction is increased in proportion to the increase in the crepe ratio of the crepe paper within the range of the heat-sealed portion spacing in the width direction.
積層紙に含水してなる紙おしぼり製品であって、
前記積層紙は、一対の外層シートとしてのクレープ紙と、前記一対のクレープ紙の間に積層状態で配設される熱融着性の中間層シートとしての不織布とからなり、前記クレープ紙のクレープ皺の延びる方向と直交する方向に延びる線状の熱融着部列により、前記クレープ紙を前記中間層シートに熱融着して積層構造としてなるものであり、
前記クレープ紙のクレープ率が20%〜26%の範囲内の場合、前記熱融着部列の幅方向の熱融着部間隔は、10mm〜15mmの範囲内に設定し、
前記クレープ紙のクレープ率が26%〜30%の範囲内の場合、前記熱融着部列の幅方向の熱融着部間隔は、15〜25mmの範囲内に設定し、
前記幅方向の熱融着部間隔の範囲内で、前記クレープ紙のクレープ率の増加に比例して前記幅方向の熱融着部間隔を増加することを特徴とする紙おしぼり製品。
It is a paper towel product made by moistening laminated paper.
The laminated paper is composed of a crepe paper as a pair of outer layer sheets and a non-woven fabric as a heat-sealing intermediate layer sheet arranged in a laminated state between the pair of crepe papers, and is a crepe of the crepe paper. The crepe paper is heat-sealed to the intermediate layer sheet by a linear heat-sealing section row extending in a direction orthogonal to the extending direction of the wrinkles to form a laminated structure.
When the crepe ratio of the crepe paper is in the range of 20% to 26%, the heat-sealing portion spacing in the width direction of the heat-sealing portion row is set in the range of 10 mm to 15 mm.
When the crepe ratio of the crepe paper is in the range of 26% to 30%, the heat-sealing portion spacing in the width direction of the heat-sealing portion row is set in the range of 15 to 25 mm.
A paper towel product characterized in that the heat-sealed portion spacing in the width direction is increased in proportion to the increase in the crepe ratio of the crepe paper within the range of the heat-sealed portion spacing in the width direction.
積層紙に含水してなる衛生用品であって、
前記積層紙は、一対の外層シートとしてのクレープ紙と、前記一対のクレープ紙の間に積層状態で配設される熱融着性の中間層シートとしての不織布とからなり、前記クレープ紙のクレープ皺の延びる方向と直交する方向に延びる線状の熱融着部列により、前記クレープ紙を前記中間層シートに熱融着して積層構造としてなるものであり、
前記クレープ紙のクレープ率は、20%〜30%の範囲内に設定すると共に、前記熱融着部列の幅方向の熱融着部間隔は、10mm〜25mmの範囲内に設定し、
前記幅方向の熱融着部間隔の範囲内で、前記クレープ紙のクレープ率の増加に比例して前記幅方向の熱融着部間隔を増加することを特徴とする衛生用品。
It is a sanitary product that contains water in laminated paper.
The laminated paper is composed of a crepe paper as a pair of outer layer sheets and a non-woven fabric as a heat-sealing intermediate layer sheet arranged in a laminated state between the pair of crepe papers, and is a crepe of the crepe paper. The crepe paper is heat-sealed to the intermediate layer sheet by a linear heat-sealing section row extending in a direction orthogonal to the extending direction of the wrinkles to form a laminated structure.
The crepe ratio of the crepe paper is set in the range of 20% to 30%, and the heat-sealed portion spacing in the width direction of the heat-sealed portion row is set in the range of 10 mm to 25 mm.
A sanitary product characterized in that the heat-sealed portion spacing in the width direction is increased in proportion to the increase in the crepe ratio of the crepe paper within the range of the heat-sealed portion spacing in the width direction.
積層紙に含水してなる衛生用品であって、
前記積層紙は、一対の外層シートとしてのクレープ紙と、前記一対のクレープ紙の間に積層状態で配設される熱融着性の中間層シートとしての不織布とからなり、前記クレープ紙のクレープ皺の延びる方向と直交する方向に延びる線状の熱融着部列により、前記クレープ紙を前記中間層シートに熱融着して積層構造としてなるものであり、
前記クレープ紙のクレープ率が20%〜26%の範囲内の場合、前記熱融着部列の幅方向の熱融着部間隔は、10mm〜15mmの範囲内に設定し、
前記クレープ紙のクレープ率が26%〜30%の範囲内の場合、前記熱融着部列の幅方向の熱融着部間隔は、15〜25mmの範囲内に設定し、
前記幅方向の熱融着部間隔の範囲内で、前記クレープ紙のクレープ率の増加に比例して前記幅方向の熱融着部間隔を増加することを特徴とする衛生用品。
It is a sanitary product that contains water in laminated paper.
The laminated paper is composed of a crepe paper as a pair of outer layer sheets and a non-woven fabric as a heat-sealing intermediate layer sheet arranged in a laminated state between the pair of crepe papers, and is a crepe of the crepe paper. The crepe paper is heat-sealed to the intermediate layer sheet by a linear heat-sealing section row extending in a direction orthogonal to the extending direction of the wrinkles to form a laminated structure.
When the crepe ratio of the crepe paper is in the range of 20% to 26%, the heat-sealing portion spacing in the width direction of the heat-sealing portion row is set in the range of 10 mm to 15 mm.
When the crepe ratio of the crepe paper is in the range of 26% to 30%, the heat-sealing portion spacing in the width direction of the heat-sealing portion row is set in the range of 15 to 25 mm.
A sanitary product characterized in that the heat-sealed portion spacing in the width direction is increased in proportion to the increase in the crepe ratio of the crepe paper within the range of the heat-sealed portion spacing in the width direction.
積層紙に含水してなると共に機能を付与した紙おしぼり製品であって、
前記積層紙は、一対の外層シートとしてのクレープ紙と、前記一対のクレープ紙の間に積層状態で配設される熱融着性の中間層シートとしての不織布とからなり、前記クレープ紙のクレープ皺の延びる方向と直交する方向に延びる線状の熱融着部列により、前記クレープ紙を前記中間層シートに熱融着して積層構造としてなるものであり、
前記クレープ紙のクレープ率は、20%〜30%の範囲内に設定すると共に、前記熱融着部列の幅方向の熱融着部間隔は、10mm〜25mmの範囲内に設定し、
前記幅方向の熱融着部間隔の範囲内で、前記クレープ紙のクレープ率の増加に比例して前記幅方向の熱融着部間隔を増加することを特徴とする紙おしぼり製品。
It is a paper towel product that is made by moistening laminated paper and has a function.
The laminated paper is composed of a crepe paper as a pair of outer layer sheets and a non-woven fabric as a heat-sealing intermediate layer sheet arranged in a laminated state between the pair of crepe papers, and is a crepe of the crepe paper. The crepe paper is heat-sealed to the intermediate layer sheet by a linear heat-sealing section row extending in a direction orthogonal to the extending direction of the wrinkles to form a laminated structure.
The crepe ratio of the crepe paper is set in the range of 20% to 30%, and the heat-sealed portion spacing in the width direction of the heat-sealed portion row is set in the range of 10 mm to 25 mm.
A paper towel product characterized in that the heat-sealed portion spacing in the width direction is increased in proportion to the increase in the crepe ratio of the crepe paper within the range of the heat-sealed portion spacing in the width direction.
積層紙に含水してなると共に機能を付与した紙おしぼり製品であって、
前記積層紙は、一対の外層シートとしてのクレープ紙と、前記一対のクレープ紙の間に積層状態で配設される熱融着性の中間層シートとしての不織布とからなり、前記クレープ紙のクレープ皺の延びる方向と直交する方向に延びる線状の熱融着部列により、前記クレープ紙を前記中間層シートに熱融着して積層構造としてなるものであり、
前記クレープ紙のクレープ率が20%〜26%の範囲内の場合、前記熱融着部列の幅方向の熱融着部間隔は、10mm〜15mmの範囲内に設定し、
前記クレープ紙のクレープ率が26%〜30%の範囲内の場合、前記熱融着部列の幅方向の熱融着部間隔は、15〜25mmの範囲内に設定し、
前記幅方向の熱融着部間隔の範囲内で、前記クレープ紙のクレープ率の増加に比例して前記幅方向の熱融着部間隔を増加することを特徴とする紙おしぼり製品。
It is a paper towel product that is made by moistening laminated paper and has a function.
The laminated paper is composed of a crepe paper as a pair of outer layer sheets and a non-woven fabric as a heat-sealing intermediate layer sheet arranged in a laminated state between the pair of crepe papers, and is a crepe of the crepe paper. The crepe paper is heat-sealed to the intermediate layer sheet by a linear heat-sealing section row extending in a direction orthogonal to the extending direction of the wrinkles to form a laminated structure.
When the crepe ratio of the crepe paper is in the range of 20% to 26%, the heat-sealing portion spacing in the width direction of the heat-sealing portion row is set in the range of 10 mm to 15 mm.
When the crepe ratio of the crepe paper is in the range of 26% to 30%, the heat-sealing portion spacing in the width direction of the heat-sealing portion row is set in the range of 15 to 25 mm.
A paper towel product characterized in that the heat-sealed portion spacing in the width direction is increased in proportion to the increase in the crepe ratio of the crepe paper within the range of the heat-sealed portion spacing in the width direction.
積層紙に含水してなると共に機能を付与した衛生用品であって、
前記積層紙は、一対の外層シートとしてのクレープ紙と、前記一対のクレープ紙の間に積層状態で配設される熱融着性の中間層シートとしての不織布とからなり、前記クレープ紙のクレープ皺の延びる方向と直交する方向に延びる線状の熱融着部列により、前記クレープ紙を前記中間層シートに熱融着して積層構造としてなるものであり、
前記クレープ紙のクレープ率は、20%〜30%の範囲内に設定すると共に、前記熱融着部列の幅方向の熱融着部間隔は、10mm〜25mmの範囲内に設定し、
前記幅方向の熱融着部間隔の範囲内で、前記クレープ紙のクレープ率の増加に比例して前記幅方向の熱融着部間隔を増加することを特徴とする衛生用品。
It is a sanitary product that is made of laminated paper and has a function.
The laminated paper is composed of a crepe paper as a pair of outer layer sheets and a non-woven fabric as a heat-sealing intermediate layer sheet arranged in a laminated state between the pair of crepe papers, and is a crepe of the crepe paper. The crepe paper is heat-sealed to the intermediate layer sheet by a linear heat-sealing section row extending in a direction orthogonal to the extending direction of the wrinkles to form a laminated structure.
The crepe ratio of the crepe paper is set in the range of 20% to 30%, and the heat-sealed portion spacing in the width direction of the heat-sealed portion row is set in the range of 10 mm to 25 mm.
A sanitary product characterized in that the heat-sealed portion spacing in the width direction is increased in proportion to the increase in the crepe ratio of the crepe paper within the range of the heat-sealed portion spacing in the width direction.
積層紙に含水してなると共に機能を付与した衛生用品であって、
前記積層紙は、一対の外層シートとしてのクレープ紙と、前記一対のクレープ紙の間に積層状態で配設される熱融着性の中間層シートとしての不織布とからなり、前記クレープ紙のクレープ皺の延びる方向と直交する方向に延びる線状の熱融着部列により、前記クレープ紙を前記中間層シートに熱融着して積層構造としてなるものであり、
前記クレープ紙のクレープ率が20%〜26%の範囲内の場合、前記熱融着部列の幅方向の熱融着部間隔は、10mm〜15mmの範囲内に設定し、
前記クレープ紙のクレープ率が26%〜30%の範囲内の場合、前記熱融着部列の幅方向の熱融着部間隔は、15〜25mmの範囲内に設定し、
前記幅方向の熱融着部間隔の範囲内で、前記クレープ紙のクレープ率の増加に比例して前記幅方向の熱融着部間隔を増加することを特徴とする衛生用品。
It is a sanitary product that is made of laminated paper and has a function.
The laminated paper is composed of a crepe paper as a pair of outer layer sheets and a non-woven fabric as a heat-sealing intermediate layer sheet arranged in a laminated state between the pair of crepe papers, and is a crepe of the crepe paper. The crepe paper is heat-sealed to the intermediate layer sheet by a linear heat-sealing section row extending in a direction orthogonal to the extending direction of the wrinkles to form a laminated structure.
When the crepe ratio of the crepe paper is in the range of 20% to 26%, the heat-sealing portion spacing in the width direction of the heat-sealing portion row is set in the range of 10 mm to 15 mm.
When the crepe ratio of the crepe paper is in the range of 26% to 30%, the heat-sealing portion spacing in the width direction of the heat-sealing portion row is set in the range of 15 to 25 mm.
A sanitary product characterized in that the heat-sealed portion spacing in the width direction is increased in proportion to the increase in the crepe ratio of the crepe paper within the range of the heat-sealed portion spacing in the width direction.
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