JP2021181719A - Drive control method for ground improvement device and ground improvement device - Google Patents

Drive control method for ground improvement device and ground improvement device Download PDF

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JP2021181719A
JP2021181719A JP2020087826A JP2020087826A JP2021181719A JP 2021181719 A JP2021181719 A JP 2021181719A JP 2020087826 A JP2020087826 A JP 2020087826A JP 2020087826 A JP2020087826 A JP 2020087826A JP 2021181719 A JP2021181719 A JP 2021181719A
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ground improvement
improvement device
drive motor
ground
speed
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JP7470974B2 (en
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光俊 鳥飼
Mitsutoshi Torikai
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Sanwa Kizai Co Ltd
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Abstract

To solve the problem in which, in the conventional control system that automatically selects the optimum drive torque according to the nature of the ground, a drive motor is driven with a margin of about 70%, so the output is always about 30% less than it should be, which reduces the work efficiency.SOLUTION: There is provided a drive control method of a ground improvement device, in which a rotary drive unit 3 is attached to a leader 2 on a base machine 1 so as to be raised and lowered freely, an upper part of a rotary shaft 4 that drives a ground improvement device 5 that performs ground improvement and excavation work is attached to a lower part of the rotary drive unit 3, an agitation rod 10 of the ground improvement device 5 is attached to the rotating shaft 4, and a drive motor 20 of the rotary drive unit 3 is automatically controlled in relation to the lifting speed of the ground improvement device 5 by a lifting motor 17 so that the maximum output is always output.SELECTED DRAWING: Figure 1

Description

本発明は、地盤の掘削あるいは掘削に伴って行う地盤改良するための地盤改良装置の駆動制御方法および地盤改良装置に係るものである。 The present invention relates to a drive control method of a ground improvement device and a ground improvement device for excavating the ground or improving the ground accompanying the excavation.

従来の土壌改良作業は、地盤改良装置の撹拌部およびオーガーヘッドを、予め余裕を持って設定した回転数および回転トルクで駆動回転させ、施工現場の地盤の状態が硬く、回転負荷が大きくなると、回転数を低くし、あるいは、昇降速度を遅くする制御を行う方法は、公知である(特許文献1参照)。
この公知例は、地盤改良装置の駆動トルクと回転速度の関係において、設定した複数の変速段による変速制御において、地盤改良装置の撹拌翼の羽根切回数が、地盤改良装置の駆動トルクの上限値と下限値の間で最適な駆動トルクとなるように安定的かつ円滑に変速制御を行っても、地盤組成の不均一などがある場合に生じる、撹拌部の回転速度の変動により、羽根切回数が目標値に達しないおそれがある課題があり、この課題を公知例は、押しのけ容積を連続的に変更可能な油圧モータにより地盤改良装置を、設定した上限値と下限値の間で最適な駆動トルクとなるように、撹拌部の羽根切回数が目標値を下回ることのないように制御することで解決している。
そして、硬い地盤で回転負荷が大きくなり過ぎると、撹拌部の回転が停止するので、これを回避するため、回転数を低くし、あるいは、昇降速度を遅くしていた。
In the conventional soil improvement work, the stirring part and the auger head of the ground improvement device are driven and rotated at a rotation speed and rotation torque set in advance with a margin, and when the ground condition at the construction site is hard and the rotation load becomes large, A method for controlling the rotation speed to be lowered or the ascending / descending speed to be slowed down is known (see Patent Document 1).
In this known example, in the relationship between the drive torque of the ground improvement device and the rotation speed, the number of blade cuttings of the stirring blade of the ground improvement device is the upper limit value of the drive torque of the ground improvement device in the shift control by a plurality of set shift stages. Even if the shift control is performed stably and smoothly so that the optimum drive torque is obtained between However, there is a problem that the target value may not be reached. The solution is to control the number of blade cuttings of the stirring unit so that the torque does not fall below the target value.
Then, when the rotational load becomes too large on the hard ground, the rotation of the stirring unit is stopped. In order to avoid this, the rotation speed is lowered or the ascending / descending speed is slowed down.

特開2020−33818号公報Japanese Unexamined Patent Publication No. 2020-33818

前記公知例では、予め余裕を持って設定した上限値と下限値の間で、地盤の性状に応じて、最適な駆動トルクを自動選択する制御とし、地盤組成の不均一などがあった場合の撹拌部の回転速度の変動に応じて段階的設定速度域の選択を変更する制御としているので、例えば、基本作業では、駆動モーターの能力の7割程度となるように、回転数を設定し、硬い地盤で地盤改良装置の回転負荷が掛かると、駆動モーターの能力を9割程度に上昇させ、それでも、回転負荷が大きいときは昇降速度を遅くして、地盤改良装置の負荷を軽減させて作業を行っていた。
なお、公知例では、軟弱地盤における回転負荷の小さい作業の回転制御方法の記載はなく、作業当初の回転数は低く設定する理由の明示もないが、作業状態に応じて回転数を上げる制御をしており、回転数を上げることによって、地盤改良装置の回転負荷が大きくなり過ぎると、回転が停止してしまうので、これを回避するため、回転数を低くし、あるいは、昇降速度を遅くする制御を実行し、この制御を可能にするため、常時、駆動モーターの出力に余裕を持たせ、対応できないときに、駆動モーターの出力(回転数・トルク)を自動的に高くする制御を実行することとしていた。
このことは、通常作業では、駆動モーターを連続運転させても故障あるいは破損しない許容範囲内における最大出力に対して7割程度に予め設定した出力と予め設定した昇降速度で常時作業することになり、駆動モーターの出力に余裕を持たせるために控えている3割分以上が常時失われている出力損失分、作業効率が低下することになる。
本発明では、地盤改良装置の駆動モーターの負荷変動が、地盤改良装置の昇降によっても生じることに着目し、地盤改良装置の昇降によって発生する負荷を考慮して地盤改良装置の駆動モーターによる駆動出力変速制御することにより、地盤改良作業の作業効率を向上させ、また、土壌改良作業の容易化を図ったものである。
In the above-mentioned known example, the control is such that the optimum drive torque is automatically selected according to the properties of the ground between the upper limit value and the lower limit value set in advance with a margin, and there is a case where the ground composition is uneven. Since the control is to change the selection of the stepwise set speed range according to the fluctuation of the rotation speed of the stirring unit, for example, in the basic work, the rotation speed is set so as to be about 70% of the capacity of the drive motor. When the rotational load of the ground improvement device is applied on hard ground, the capacity of the drive motor is increased to about 90%, but when the rotational load is still large, the ascending / descending speed is slowed down to reduce the load of the ground improvement device. Was going.
In the publicly known example, there is no description of a rotation control method for work with a small rotation load on soft ground, and there is no clear reason for setting the rotation speed at the beginning of the work to be low, but control for increasing the rotation speed according to the work state is performed. If the rotation load of the ground improvement device becomes too large by increasing the rotation speed, the rotation will stop. To avoid this, lower the rotation speed or slow down the ascending / descending speed. In order to execute control and enable this control, always allow a margin in the output of the drive motor, and when it is not possible to handle it, execute control to automatically increase the output (rotation speed / torque) of the drive motor. I was supposed to.
This means that in normal work, work is always performed with a preset output of about 70% and a preset ascending / descending speed with respect to the maximum output within the permissible range that does not break down or break even if the drive motor is continuously operated. However, the output loss, which is always lost by 30% or more, which is reserved for the output of the drive motor to have a margin, reduces the work efficiency.
In the present invention, attention is paid to the fact that the load fluctuation of the drive motor of the ground improvement device is also caused by the raising and lowering of the ground improvement device, and the drive output by the drive motor of the ground improvement device is taken into consideration in consideration of the load generated by the raising and lowering of the ground improvement device. By controlling the shift, the work efficiency of the ground improvement work is improved and the soil improvement work is facilitated.

請求項1の発明は、ベースマシン1に設けたリーダー2に昇降自在に回転駆動部3を取付け、回転駆動部3には下部に地盤改良や掘削作業を行う地盤改良装置5を駆動する回転軸体4の上部側を取付け、回転軸体4には地盤改良装置5の撹拌ロッド10を取付け、回転駆動部3の駆動モーター20を、常に最大出力を出力するように、昇降モーター17による地盤改良装置5を昇降させる昇降速度と関連させて自動制御する地盤改良装置の駆動制御方法としたものである。
請求項2の発明は、前記回転軸体4および撹拌ロッド10は、中空部材により形成し、回転軸体4および撹拌ロッド10内には地盤の土壌改良剤を地盤改良装置5に供給する供給ホースを設け、地盤改良装置5に設けた撹拌部6の撹拌翼11を回転させながら地盤改良装置5から噴出させた土壌改良剤と地盤構成材とを撹拌し、回転駆動部3の駆動モーター20は地盤改良装置5の撹拌翼11およびオーガーヘッド15の回転速度を無段階に変更可能とし、駆動モーター20のトルクもしくは動力を検出し、地盤改良装置5の掘削負荷が駆動モーター20の許容されるトルク以下の場合は、駆動モーター20の許容される出力限界範囲まで自動的に駆動モーター20の回転を上げ、単位深度当たりの撹拌翼11の羽根切り回数を維持できる範囲で掘削下降速度、もしくは、引き抜き速度を自動的に制御する地盤改良装置の駆動制御方法としたものである。
請求項3の発明は、ベースマシン1に設けたリーダー2に昇降自在に回転駆動部3取付け、回転駆動部3には、下部に地盤改良や掘削作業を行う地盤改良装置5を駆動する回転軸体4の上部側を取付け、回転軸体4には地盤改良装置5の撹拌ロッド10を取付け、撹拌ロッド10には撹拌部6の撹拌翼11およびオーガーヘッド15を取付け、地盤改良装置5は、地盤改良装置5の所定部分に設けた突出口より、回転軸体4および撹拌ロッド10内に設けた供給ホースを介して土壌改良剤を噴出する構成とし、回転駆動部3の駆動モーター20は地盤改良装置5の撹拌翼11およびオーガーヘッド15の回転速度を無段階に変更可能とし、駆動モーター20のトルクもしくは動力を検出し、地盤改良装置5の掘削負荷が駆動モーター20の許容されるトルク以下の場合は、駆動モーター20の許容される出力限界範囲まで自動的に駆動モーター20の回転を上げ、単位深度当たりの撹拌翼11の羽根切り回数を維持できる範囲で掘削下降速度、もしくは、引き抜き速度を自動的に制御する構成とした地盤改良装置としたものである。
請求項4の発明は、ベースマシン1の操作部のモニタを設け、モニタには、駆動モーター20の回転数と、地盤改良装置5の回転数と、地盤改良装置5の回転数に応じた推奨掘削(下降)速度、もしくは、引き抜き(上昇)速度を表示する構成とした地盤改良装置としたものである。
請求項5の発明は、回転駆動部3の駆動モーター20は、油圧ポンプ35および油圧モータ36とによる構成、あるいは、インバーターモーター37により構成した地盤改良装置としたものである。
請求項6の発明は、地盤改良装置5に供給する土壌改良剤は、水とセメントとを混練して製造するセメントミルクにより構成し、セメントミルクを製造するセメントミルク供給プラント40と地盤改良装置5とを、地盤改良装置5の昇降速度に応じて供給プラント40のセメントミルクの吐出量を変更するように自動制御する構成とした地盤改良装置としたものである。
According to the first aspect of the present invention, the rotary drive unit 3 is attached to the leader 2 provided in the base machine 1 so as to be able to move up and down, and the rotary drive unit 3 has a rotary shaft for driving the ground improvement device 5 for ground improvement and excavation work at the lower part. The upper side of the body 4 is attached, the stirring rod 10 of the ground improvement device 5 is attached to the rotary shaft body 4, and the ground improvement by the elevating motor 17 so that the drive motor 20 of the rotary drive unit 3 always outputs the maximum output. This is a drive control method for a ground improvement device that is automatically controlled in relation to the ascending / descending speed at which the device 5 is raised / lowered.
According to the second aspect of the present invention, the rotary shaft body 4 and the stirring rod 10 are formed of a hollow member, and a supply hose for supplying a ground soil improving agent to the ground improving device 5 in the rotary shaft body 4 and the stirring rod 10 is provided. The soil improving agent ejected from the ground improving device 5 and the ground constituent material are stirred while rotating the stirring blade 11 of the stirring unit 6 provided in the ground improving device 5, and the drive motor 20 of the rotary drive unit 3 is The rotational speeds of the stirring blade 11 and the auger head 15 of the ground improvement device 5 can be changed steplessly, the torque or power of the drive motor 20 is detected, and the excavation load of the ground improvement device 5 is the allowable torque of the drive motor 20. In the following cases, the rotation of the drive motor 20 is automatically increased to the allowable output limit range of the drive motor 20, and the excavation descent speed or extraction is performed within a range in which the number of blade cuttings of the stirring blade 11 per unit depth can be maintained. This is a drive control method for a ground improvement device that automatically controls the speed.
According to the third aspect of the present invention, the rotary drive unit 3 is attached to the leader 2 provided in the base machine 1 so as to be able to move up and down. The upper side of the body 4 is attached, the stirring rod 10 of the ground improvement device 5 is attached to the rotary shaft body 4, the stirring blade 11 and the auger head 15 of the stirring unit 6 are attached to the stirring rod 10, and the ground improvement device 5 is attached. The soil improving agent is ejected from a protrusion provided in a predetermined portion of the ground improving device 5 via a supply hose provided in the rotary shaft 4 and the stirring rod 10, and the drive motor 20 of the rotary drive unit 3 is the ground. The rotational speeds of the stirring blade 11 and the auger head 15 of the improved device 5 can be changed steplessly, the torque or power of the drive motor 20 is detected, and the excavation load of the ground improvement device 5 is equal to or less than the allowable torque of the drive motor 20. In the case of, the rotation of the drive motor 20 is automatically increased to the allowable output limit range of the drive motor 20, and the excavation descent speed or the pull-out speed is within a range in which the number of blade cuttings of the stirring blade 11 per unit depth can be maintained. It is a ground improvement device with a configuration that automatically controls.
The invention of claim 4 is provided with a monitor of the operation unit of the base machine 1, and the monitor is recommended according to the rotation speed of the drive motor 20, the rotation speed of the ground improvement device 5, and the rotation speed of the ground improvement device 5. It is a ground improvement device configured to display the excavation (descending) speed or the pulling (ascending) speed.
According to the fifth aspect of the present invention, the drive motor 20 of the rotary drive unit 3 is a ground improvement device composed of a hydraulic pump 35 and a hydraulic motor 36, or an inverter motor 37.
According to the invention of claim 6, the soil conditioner supplied to the soil conditioner 5 is composed of cement milk produced by kneading water and cement, and the cement milk supply plant 40 and the soil conditioner 5 for producing cement milk. Is a ground improvement device configured to automatically control so as to change the discharge amount of cement milk of the supply plant 40 according to the ascending / descending speed of the ground improvement device 5.

請求項1の発明では、昇降モーター17による地盤改良装置5を昇降させる昇降速度と関連させて地盤改良装置5の出力を制御するので、回転駆動部3の駆動モーター20を、常に連続運転させても故障あるいは破損しない許容範囲内における最大出力を出力させても、作業状態に応じて地盤改良装置5の昇降速度を変更することにより、地盤改良装置5の撹拌による土壌改良の均一化を確保しつつ、従来の余裕を持たせて行う駆動モーター20の出力制御の、控えた余裕分として常時生じる出力損失分を、常時出力可能となって、作業効率を著しく向上させることができる。
請求項2の発明では、駆動モーター20のトルクもしくは動力を検出し、地盤改良装置5の掘削負荷が駆動モーター20の許容されるトルク以下の場合は、駆動モーター20の許容される出力限界範囲まで自動的に駆動モーター20の回転を上げ、単位深度当たりの撹拌翼11の羽根切り回数を維持できる範囲で掘削下降速度、もしくは、引き抜き速度を自動的に制御するので、駆動モーター20を、常に連続運転させても故障あるいは破損しない許容範囲内における最大出力を出力させることができ、これにより、従来の余裕を持たせて行う駆動モーター20の出力制御の、控えた余裕分として常時生じる出力損失分を、常時出力可能となって、作業効率を著しく向上させることができる。
請求項3の発明では、回転駆動部3の駆動モーター20は地盤改良装置5の撹拌翼11およびオーガーヘッド15の回転速度を無段階に変更可能とし、駆動モーター20のトルクもしくは動力を検出し、地盤改良装置5の掘削負荷が駆動モーター20の許容されるトルク以下の場合は、駆動モーター20の許容される出力限界範囲まで自動的に駆動モーター20の回転を上げ、単位深度当たりの撹拌翼11の羽根切り回数を維持できる範囲で掘削下降速度、もしくは、引き抜き速度を自動的に制御する構成としているので、回転駆動部3の駆動モーター20を、常に許容範囲内における最大出力を出力させつつ、作業状態に応じて地盤改良装置5の昇降速度を変更することにより、地盤改良装置5の撹拌による土壌改良の均一化を確保しつつ、従来の余裕を持たせて行う駆動モーター20の出力制御の、控えた余裕分として常時生じる出力損失分を、常時出力可能となって、作業効率を著しく向上させられる地盤改良装置を提供できる。
請求項4の発明では、ベースマシン1の操作部に設けたモニタにより、駆動モーター20の制御状態および地盤改良装置5の作業状態を視認することができ、従来の余裕を持たせて行う駆動モーター20の出力制御の、控えた余裕分として常時生じる出力損失分を、常時出力可能となって、作業効率を向上させることができると共に、操作性および作業性を向上させて、一層、作業効率を向上させることができる。
請求項5の発明では、回転駆動部3の駆動モーター20を、油圧ポンプ35および油圧モータ36とによる構成しているので、従来の出力損失する回転制御を、常時出力の自動制御とする本発明の出力制御を容易に実行でき、また、駆動モーター20をインバーターモーター37により構成することにより、一層精緻な出力制御とすることができる。
請求項6の発明では、地盤改良装置5に供給する土壌改良剤は、水とセメントとを混練して製造するセメントミルクにより構成し、セメントミルクを製造するセメントミルク供給プラント40と地盤改良装置5とを、地盤改良装置5の昇降速度に応じて供給プラント40のセメントミルクの吐出量を変更するように自動制御する構成としているので、地盤改良装置および供給プラント40とを関連制御することにより、一層、地盤改良作業の操作性および作業性を向上させることができる。
In the invention of claim 1, since the output of the ground improvement device 5 is controlled in relation to the ascending / descending speed of the ground improvement device 5 by the elevating motor 17, the drive motor 20 of the rotary drive unit 3 is always continuously operated. Even if the maximum output within the permissible range that does not cause failure or damage is output, the ascending / descending speed of the ground improvement device 5 is changed according to the working condition to ensure uniform soil improvement by stirring the ground improvement device 5. At the same time, it is possible to constantly output the output loss portion that always occurs as a reserved margin in the output control of the drive motor 20 that is performed with a margin, and the work efficiency can be significantly improved.
In the invention of claim 2, when the torque or power of the drive motor 20 is detected and the excavation load of the ground improvement device 5 is equal to or less than the torque allowed by the drive motor 20, the output limit range of the drive motor 20 is reached. Since the rotation of the drive motor 20 is automatically increased and the excavation descent speed or the pull-out speed is automatically controlled within the range in which the number of blade cuttings of the stirring blade 11 per unit depth can be maintained, the drive motor 20 is always continuously operated. It is possible to output the maximum output within the allowable range that does not break or break even if it is operated, and as a result, the output loss that always occurs as a reserved margin in the output control of the drive motor 20 that is performed with a conventional margin. Can be output at all times, and work efficiency can be significantly improved.
In the invention of claim 3, the drive motor 20 of the rotary drive unit 3 can change the rotational speeds of the stirring blade 11 and the auger head 15 of the ground improvement device 5 steplessly, and detects the torque or power of the drive motor 20. When the excavation load of the ground improvement device 5 is equal to or less than the allowable torque of the drive motor 20, the rotation of the drive motor 20 is automatically increased to the allowable output limit range of the drive motor 20, and the stirring blade 11 per unit depth is increased. Since the structure is such that the excavation descent speed or the pull-out speed is automatically controlled within a range in which the number of blade cuttings can be maintained, the drive motor 20 of the rotary drive unit 3 always outputs the maximum output within the permissible range. By changing the ascending / descending speed of the ground improvement device 5 according to the working condition, the output control of the drive motor 20 is performed with a conventional margin while ensuring uniform soil improvement by stirring the ground improvement device 5. It is possible to provide a ground improvement device that can constantly output the output loss that always occurs as a spare margin and can significantly improve the work efficiency.
In the invention of claim 4, the control state of the drive motor 20 and the working state of the ground improvement device 5 can be visually confirmed by the monitor provided in the operation unit of the base machine 1, and the drive motor is performed with a conventional margin. The output loss that always occurs as a margin of the output control of 20 can be constantly output, and the work efficiency can be improved, and the operability and workability can be improved to further improve the work efficiency. Can be improved.
In the invention of claim 5, since the drive motor 20 of the rotary drive unit 3 is composed of the hydraulic pump 35 and the hydraulic motor 36, the present invention in which the conventional rotation control of loss of output is always automatic control of output. The output control of the above can be easily executed, and by configuring the drive motor 20 with the inverter motor 37, more precise output control can be achieved.
In the invention of claim 6, the soil conditioner supplied to the ground improvement apparatus 5 is composed of cement milk produced by kneading water and cement, and the cement milk supply plant 40 and the ground improvement apparatus 5 for producing cement milk. Is configured to automatically control so as to change the discharge amount of cement milk of the supply plant 40 according to the ascending / descending speed of the ground improvement device 5. Therefore, by controlling the relationship between the ground improvement device and the supply plant 40, It is possible to further improve the operability and workability of the ground improvement work.

地盤改良装置の側面図。Side view of the ground improvement device. ブロック図。Block Diagram. (A)駆動モーターの回転数とトルクと地盤改良装置の昇降速度の関係を示した表図。 (B)同模式図。(A) A chart showing the relationship between the rotation speed and torque of the drive motor and the ascending / descending speed of the ground improvement device. (B) The schematic diagram. モニタの正面図。Front view of the monitor. 拡大ヘッド部分の正面図。Front view of the enlarged head part.

本発明の一実施形態を図により説明する。1はベースマシン、2はベースマシン1に設けたリーダー、3はリーダー2に昇降自在に取付けた回転駆動部(アースオーガー)であり、回転駆動部3には回転軸体4の上部を取付ける(図1)。リーダー2は回転駆動部3を支持するためのものであり、リーダー2は、地盤に対して垂直な状態から水平な状態まで起伏可能に構成する共に、ベースマシン1と共に旋回する構成としている。
回転駆動部3の回転軸体4の下部には地盤改良装置5の撹拌部6の撹拌ロッド10の上部を着脱自在に取付ける。撹拌ロッド10には撹拌部6の撹拌翼11を設ける。撹拌翼11は撹拌ロッド10に対して放射方向に設けられていればよく、その構成は任意である。
An embodiment of the present invention will be described with reference to the drawings. Reference numeral 1 is a base machine, 2 is a leader provided in the base machine 1, 3 is a rotary drive unit (earth auger) attached to the leader 2 so as to be able to move up and down, and the upper portion of the rotary shaft body 4 is attached to the rotary drive unit 3 ( Figure 1). The leader 2 is for supporting the rotary drive unit 3, and the leader 2 is configured to be undulating from a state perpendicular to the ground to a horizontal state, and is configured to rotate together with the base machine 1.
The upper part of the stirring rod 10 of the stirring part 6 of the ground improvement device 5 is detachably attached to the lower part of the rotating shaft body 4 of the rotation driving part 3. The stirring rod 10 is provided with a stirring blade 11 of the stirring unit 6. The stirring blade 11 may be provided in the radial direction with respect to the stirring rod 10, and its configuration is arbitrary.

本実施形態では、撹拌翼11は撹拌ロッド10の軸心方向(上下方向)と回転方向に複数並設している。
回転軸体4および撹拌ロッド10は中空の管状部材で形成し、回転軸体4および撹拌ロッド10の内部には土壌改良剤を供給する供給管12を設け、供給管12の下端は地盤改良装置5の所定位置に設けた吐出口13にて開口させ、供給管12を介して供給された土壌改良剤は吐出口13から地盤中に注入され、注入した地盤改良剤と土砂とを撹拌部6により撹拌する(図5)。14は回転軸体4および撹拌ロッド10を支持する振れ止め部である(図1)。
In the present embodiment, a plurality of stirring blades 11 are arranged side by side in the axial direction (vertical direction) and the rotation direction of the stirring rod 10.
The rotary shaft body 4 and the stirring rod 10 are formed of a hollow tubular member, a supply pipe 12 for supplying a soil conditioner is provided inside the rotary shaft body 4 and the stirring rod 10, and the lower end of the supply pipe 12 is a ground improvement device. The soil conditioner, which is opened at the discharge port 13 provided at a predetermined position of 5 and supplied through the supply pipe 12, is injected into the ground from the discharge port 13, and the injected ground conditioner and the earth and sand are mixed with the stirring unit 6. (Fig. 5). Reference numeral 14 is a steady rest portion that supports the rotating shaft body 4 and the stirring rod 10 (FIG. 1).

地盤改良装置5は、撹拌ロッド10の下部に地盤を掘削するオーガーヘッド15を設けて構成する。
起立させたリーダー2に対して地盤改良装置5はワイヤー16を出し入れさせることにより昇降する。17は地盤改良装置5である撹拌部6およびオーガーヘッド15を昇降させる昇降モーター(ウインチ)であり、撹拌部6およびオーガーヘッド15が昇降すると、回転駆動部3と共に撹拌ロッド10も同じ量だけ昇降し、撹拌ロッド10を回転駆動させながら下降させて、掘削し、同時に、地盤改良装置5から地盤改良剤を噴出させて地盤構成物に注入し、この地盤構成物を撹拌して地盤改良を行う。地盤改良剤は、セメントミルク等で形成され、回転軸体4および撹拌ロッド10の中空部を通して地盤改良装置5に供給される。
The ground improvement device 5 is configured by providing an auger head 15 for excavating the ground below the stirring rod 10.
The ground improvement device 5 moves up and down by moving the wire 16 in and out of the standing leader 2. Reference numeral 17 denotes an elevating motor (winch) for raising and lowering the stirring unit 6 and the auger head 15, which are ground improvement devices 5. When the stirring unit 6 and the auger head 15 move up and down, the stirring rod 10 moves up and down by the same amount together with the rotation drive unit 3. Then, the stirring rod 10 is lowered while being rotationally driven to excavate, and at the same time, the ground improving agent is ejected from the ground improving device 5 and injected into the ground structure, and the ground structure is stirred to improve the ground. .. The ground improving agent is formed of cement milk or the like and is supplied to the ground improving device 5 through the hollow portion of the rotating shaft body 4 and the stirring rod 10.

しかして、地盤改良装置5を駆動させる回転駆動部3の駆動モーター20が、常に最大出力を出力するように、昇降モーター17による地盤改良装置5を昇降させる昇降速度と関連させて、自動制御する構成とする。
土壌改良作業において、そもそも軟弱地盤では駆動モーター20の回転負荷が小さく、回転負荷が小さいのに駆動モーター20の回転数を高くすると、セメントミルク等の液状の土壌改良剤は遠心力により改良地盤部分のうちの外側部分に偏ることになり、均質な土壌改良を望めないことになって、従来の回転制御は作業当初の駆動モーター20の回転数を低く設定し、作業状態に応じて回転数を上げる制御としており、回転数を上げることによって、地盤改良装置の回転負荷が大きくなり過ぎると、回転が停止してしまうので、これを回避するため、回転数を低くし、あるいは、昇降速度を遅くする制御を実行していた。
Then, the drive motor 20 of the rotary drive unit 3 that drives the ground improvement device 5 is automatically controlled in relation to the ascending / descending speed of the ground improving device 5 by the elevating motor 17 so as to always output the maximum output. It shall be configured.
In the soil improvement work, the rotational load of the drive motor 20 is small in the soft ground, and if the rotation speed of the drive motor 20 is increased even though the rotational load is small, the liquid soil improver such as cement milk will be improved by centrifugal force. Since it is biased to the outer part of the work, it is not possible to expect uniform soil improvement, so the conventional rotation control sets the rotation speed of the drive motor 20 at the beginning of the work low, and the rotation speed is set according to the work condition. It is controlled to increase the rotation speed, and if the rotation load of the ground improvement device becomes too large by increasing the rotation speed, the rotation will stop. To avoid this, lower the rotation speed or slow down the ascending / descending speed. Was executing control.

換言すると、地盤改良装置5の撹拌部6およびオーガーヘッド15を、予め余裕を持って設定した回転数および回転トルクで駆動回転させ、施工現場の地盤の状態が硬く、回転負荷が大きくなると、回転数を低くし、あるいは、昇降速度を遅くする制御を行っていたが、このことは、駆動モーター20の能力を充分に発揮させていなかった。
つまり、常時、駆動モーター20の出力に余裕を持たせ、対応できないときに、駆動モーター20の出力(回転数・トルク)を自動的に高くする制御を実行していた。
このことは、通常作業では、駆動モーター20を連続運転させても故障あるいは破損しない許容範囲内における最大出力に対して7割程度に予め設定した出力と予め設定した昇降速度で常時作業することになり、駆動モーター20の出力に余裕を持たせるために控えている3割分が常時失われている出力損失分、作業効率が低下することになる。
In other words, the stirring unit 6 and the auger head 15 of the ground improvement device 5 are driven and rotated at a rotation speed and a rotation torque set in advance with a margin, and when the ground condition at the construction site is hard and the rotation load becomes large, the rotation is performed. Control was performed to reduce the number or slow down the ascending / descending speed, but this did not fully demonstrate the ability of the drive motor 20.
That is, the output of the drive motor 20 is always provided with a margin, and when the output of the drive motor 20 cannot be dealt with, the control for automatically increasing the output (rotation speed / torque) of the drive motor 20 is executed.
This means that in normal work, the drive motor 20 is constantly operated at a preset output and a preset ascending / descending speed of about 70% of the maximum output within the permissible range that does not break or break even if the drive motor 20 is continuously operated. As a result, the work efficiency is reduced by the output loss, which is always lost for 30%, which is reserved to allow the output of the drive motor 20 to have a margin.

一方、駆動モーター20の負荷変動は、地盤改良装置5の昇降時の掘削抵抗や引き抜き抵抗に起因して変動することが判明し、本発明では、回転駆動部3の駆動モーター20に対する作業負荷が一定となるように自動制御している際に、地盤改良装置5の昇降時の回転駆動部3の駆動モーター20に対する負荷変動を利用して、自動回転制御することとし、回転駆動部3の駆動モーター20は地盤改良装置5の撹拌翼11およびオーガーヘッド15の回転速度を無段階に変更可能にし、駆動モーター20のトルクもしくは動力を検出し、地盤改良装置5の掘削負荷が駆動モーター20の許容されるトルク(負荷)以下の場合は、当初より、回転駆動部3の駆動モーター20を常時の最大出力駆動させつつ、例えば、回転駆動部3の駆動モーター20と回転駆動部3を昇降させる昇降モーター17とを、地盤に対する回転駆動部3の駆動モーター20が常時の最大最適出力を出力するように自動制御する構成とし、駆動モーター20を常に最大出力を出力させ、地盤に対して過剰回転となるときには、単位深度当たりの撹拌翼11の羽根切り回数を維持できる範囲で掘削下降速度、もしくは、引き抜き速度を自動的に制御して、地盤改良装置5に作業負荷(撹拌抵抗)を付与し、これにより、掘削・回転負荷が小さいときの遠心力による土壌改良剤の偏りを抑制しつつ、地盤の性状にあった地盤改良装置5の駆動力を発揮させるようにしたうえで、駆動モーター20の能力を常時最大限発揮させ、掘削撹拌作業の作業効率を向上させるのである。 On the other hand, it has been found that the load fluctuation of the drive motor 20 fluctuates due to the excavation resistance and the pull-out resistance when the ground improvement device 5 moves up and down. When the ground improvement device 5 is automatically controlled to be constant, the automatic rotation control is performed by utilizing the load fluctuation of the rotation drive unit 3 for the drive motor 20 when the ground improvement device 5 is raised and lowered, and the rotation drive unit 3 is driven. The motor 20 makes it possible to change the rotational speeds of the stirring blade 11 and the auger head 15 of the ground improvement device 5 steplessly, detects the torque or power of the drive motor 20, and the excavation load of the ground improvement device 5 allows the drive motor 20. When the torque (load) is less than or equal to the torque (load) to be applied, for example, the drive motor 20 of the rotary drive unit 3 and the rotary drive unit 3 are moved up and down while driving the drive motor 20 of the rotary drive unit 3 at the maximum output at all times. The motor 17 is configured to automatically control the drive motor 20 of the rotary drive unit 3 with respect to the ground so as to always output the maximum optimum output, and the drive motor 20 always outputs the maximum output to cause excessive rotation with respect to the ground. When this happens, the excavation descent speed or the pull-out speed is automatically controlled within the range in which the number of blade cuttings of the stirring blade 11 per unit depth can be maintained, and a work load (stirring resistance) is applied to the ground improvement device 5. As a result, while suppressing the bias of the soil improving agent due to the centrifugal force when the excavation / rotational load is small, the driving force of the ground improving device 5 suitable for the properties of the ground can be exerted, and then the driving motor 20 can exert the driving force. It maximizes the capacity at all times and improves the work efficiency of excavation and stirring work.

すなわち、従来では、駆動モーター20の回転出力と、地盤改良装置5の昇降速度とは、掘削負荷が過剰になったときのみ、地盤改良装置5の昇降速度を遅くさせるのみの対応であったが、本発明では、駆動モーター20を常時最大出力状態とし、掘削負荷が過剰になったときに地盤改良装置5の昇降速度を遅くさせることは当然とし、掘削負荷が小さいときにも、昇降速度を掘削負荷に応じて変速することにより、単位深度当たりの撹拌翼11の羽根切り回数を最適状態で維持させ、掘削撹拌作業の作業効率を向上させるのである。 That is, in the past, the rotational output of the drive motor 20 and the ascending / descending speed of the ground improvement device 5 were only to slow down the ascending / descending speed of the ground improving device 5 only when the excavation load became excessive. In the present invention, it is natural that the drive motor 20 is always in the maximum output state and the ascending / descending speed of the ground improvement device 5 is slowed down when the excavation load becomes excessive, and the ascending / descending speed is increased even when the excavation load is small. By shifting the speed according to the excavation load, the number of blade cuttings of the stirring blade 11 per unit depth is maintained in the optimum state, and the work efficiency of the excavation and stirring work is improved.

図3(A)はこの駆動モーター20の回転数とトルクと地盤改良装置5の昇降速度との関係を示した表図であり、トルクが大きいときは回転数は低く、かつ、昇降速度が遅いが、トルクが小さくなると回転数は高くなるので、昇降速度を速くしている。
同様に、 図3(B)は、この駆動モーター20が一定出力(許容最大出力)時の回転数とトルクと、地盤改良装置5の昇降速度と地盤改良装置5の昇降速度の関係を示した模式図であり、鎖線の反比例の反比例曲線Aが駆動モーター20の許容最大出力時の回転数とトルクの変化を示し、実線の反比例曲線Bは地盤改良装置5の昇降させる際の昇降速度の変化を示し、掘削負荷が小さく回転数が上昇するときに、昇降速度を速くして掘削負荷を大きくさせることを示している。
FIG. 3A is a table showing the relationship between the rotation speed and torque of the drive motor 20 and the ascending / descending speed of the ground improvement device 5. When the torque is large, the rotation speed is low and the ascending / descending speed is slow. However, as the torque decreases, the rotation speed increases, so the ascending / descending speed is increased.
Similarly, FIG. 3B shows the relationship between the rotation speed and torque of the drive motor 20 at a constant output (allowable maximum output), the ascending / descending speed of the ground improvement device 5, and the ascending / descending speed of the ground improvement device 5. In a schematic diagram, the inverse proportional curve A of the chain wire shows the change in the rotation speed and torque at the maximum allowable output of the drive motor 20, and the solid inverse proportional curve B shows the change in the ascending / descending speed when raising / lowering the ground improvement device 5. It shows that when the excavation load is small and the rotation speed increases, the ascending / descending speed is increased to increase the excavation load.

具体的には、駆動モーター20に回転数を検出する回転計25と、駆動モーター20の回転トルク検出するトルク計26と、昇降モーター17による地盤改良装置5の昇降速度を検出する昇降速度計(深度計)27とを設け、これらのデータに基づき制御部28で自動制御する。29は手動昇降スイッチである。
なお、地盤改良装置5の昇降速度を検出する昇降速度計(深度計)27の構成は任意であり、一例を示すと、地盤改良装置5に牽引するワイヤー16とは別個にワイヤー27Aを設け、ワイヤー27Aの移動速度に時間を乗じて検出する構成としている。
Specifically, a tachometer 25 that detects the number of revolutions in the drive motor 20, a torque meter 26 that detects the rotational torque of the drive motor 20, and an elevating speed meter that detects the elevating speed of the ground improvement device 5 by the elevating motor 17 ( A depth meter) 27 is provided, and the control unit 28 automatically controls based on these data. Reference numeral 29 is a manual lift switch.
The configuration of the variometer (depthometer) 27 for detecting the ascending / descending speed of the ground improvement device 5 is arbitrary. For example, a wire 27A is provided separately from the wire 16 to be pulled by the ground improvement device 5. It is configured to detect by multiplying the moving speed of the wire 27A by time.

しかして、前記したように、軟弱地盤であれば、駆動モーター20の回転数を低速にし、撹拌翼11の羽根切り回数を維持して地盤の土砂と土壌改良剤とを撹拌するところ、軟弱地盤であっても、駆動モーター20の掘削負荷に対する許容出力限界範囲まで自動的に駆動モーター20の回転を上げたまま、単位深度当たりの撹拌翼11の羽根切り回数を維持できる範囲で掘削下降速度、もしくは、引き抜き速度を自動的に制御して地盤改良装置5の昇降速度を速めることにより、撹拌翼11の撹拌抵抗を大きくし、単位深度当たりの撹拌翼11の羽根切り回数を最適状態で維持させ、駆動モーター20が常に最大出力を無駄なく発揮させて、掘削撹拌作業の作業効率を向上させる。 However, as described above, in the case of soft ground, the rotation speed of the drive motor 20 is reduced, the number of blade cuttings of the stirring blade 11 is maintained, and the earth and sand of the ground and the soil improving agent are agitated. Even so, the excavation descent speed can be maintained within the range where the number of blade cuttings of the stirring blade 11 per unit depth can be maintained while the rotation of the drive motor 20 is automatically increased to the allowable output limit range for the excavation load of the drive motor 20. Alternatively, by automatically controlling the withdrawal speed to increase the ascending / descending speed of the ground improvement device 5, the stirring resistance of the stirring blade 11 is increased, and the number of blade cuttings of the stirring blade 11 per unit depth is maintained in the optimum state. , The drive motor 20 always exerts the maximum output without waste, and improves the work efficiency of the excavation agitation work.

この場合、駆動モーター20の許容出力限界範囲は、原則、連続運転させても故障あるいは破損しない許容範囲内(例えば、9割程度)を想定しているが、設定は任意であり、故障あるいは破損しない範囲内の最大値を選択すると、作業効率を向上させられ、好適である。
また、故障あるいは破損しない許容範囲内において、常時駆動モーター20の出力を最大出力とし、最大出力時の地盤改良装置5の回転に対して、地盤の性状に合わせて、地盤改良装置5の昇降速度を、単位深度当たりの撹拌翼11の羽根切り回数を最適状態で維持させるように、昇降速度を自動変速制御する。
In this case, the allowable output limit range of the drive motor 20 is assumed to be within the allowable range (for example, about 90%) in which failure or damage does not occur even if the drive motor 20 is continuously operated, but the setting is arbitrary and the failure or damage occurs. It is preferable to select the maximum value within the range not to be used because the work efficiency can be improved.
Further, within the permissible range of failure or damage, the output of the constant drive motor 20 is set to the maximum output, and the ascending / descending speed of the ground improving device 5 is adjusted to the rotation of the ground improving device 5 at the maximum output according to the properties of the ground. The ascending / descending speed is automatically controlled so as to maintain the number of blade cuttings of the stirring blade 11 per unit depth in the optimum state.

また、ベースマシン1の操作部のモニタ30には、作業者が、手動で行う掘削撹拌作業する際に、地盤改良装置5(撹拌翼17)の回転数を表示する撹拌翼回転数表示部32と、地盤改良装置(撹拌翼5)の回転数に応じた推奨掘削(下降)速度、もしくは、引き抜き(上昇)速度を表示する昇降速度表示部33と、掘削撹拌状態を表示する掘削撹拌状態表示部34とを設け、このモニタ30により作業者の作業を誘導表示する構成とする。
なお、撹拌翼回転数表示部32の表示回転数は、駆動モーター20の回転数と連動しているので、撹拌翼回転数表示部32が表示する回転数により駆動モーター20の回転数も確認可能である。
Further, on the monitor 30 of the operation unit of the base machine 1, the stirring blade rotation speed display unit 32 that displays the rotation speed of the ground improvement device 5 (stirring blade 17) when the operator manually performs the excavation and stirring work. And the ascending / descending speed display unit 33 that displays the recommended excavation (descending) speed or the withdrawal (rising) speed according to the rotation speed of the ground improvement device (stirring blade 5), and the excavation stirring state display that displays the excavation stirring state. A unit 34 is provided, and the monitor 30 is configured to guide and display the work of the operator.
Since the display rotation speed of the stirring blade rotation speed display unit 32 is linked to the rotation speed of the drive motor 20, the rotation speed of the drive motor 20 can also be confirmed by the rotation speed displayed by the stirring blade rotation speed display unit 32. Is.

駆動モーター20の構成は任意であり、油圧ポンプ35と油圧モータ36により構成してもよく、また、インバーターモーター37により構成してもよく、何れの場合でも、無段階に回転数を変更できると、自動回転制御を容易かつ正確にできる。
また、地盤改良装置5にセメントミルク等の土壌改良剤の供給プラント40と地盤改良装置5とを、地盤改良装置5の昇降速度に応じて供給プラント40の土壌改良剤の吐出量を変更するように自動制御する。そのため、土壌改良の品質を向上させられる。
41は供給プラント40から地盤改良装置5の回転駆動部3にセメントミルク等の土壌改良剤を送る搬送ホースである。
The configuration of the drive motor 20 is arbitrary, and may be configured by a hydraulic pump 35 and a hydraulic motor 36, or may be configured by an inverter motor 37. In any case, the rotation speed can be changed steplessly. , Automatic rotation control can be done easily and accurately.
Further, the soil conditioner supply plant 40 such as cement milk and the soil conditioner 5 are used in the soil conditioner 5, and the discharge amount of the soil conditioner in the supply plant 40 is changed according to the ascending / descending speed of the soil conditioner 5. Automatically control. Therefore, the quality of soil improvement can be improved.
Reference numeral 41 denotes a transport hose that sends a soil conditioner such as cement milk from the supply plant 40 to the rotary drive unit 3 of the ground improvement device 5.

(実施形態の作用)
本発明は上記構成であり、ベースマシン1を施工現場に運搬または走行させ、リーダー2を起立させた状態で、リーダー2に対して回転駆動部3と回転軸体4と地盤改良装置5とを昇降モーター17によりワイヤー16を繰り出して、予め掘削されている縦杭穴内に下降させ、あるいは、地盤上面に地盤改良装置5のオーガーヘッド15を下降させて、地盤改良装置5のオーガーヘッド15により地盤を掘削して縦杭穴を形成する。
(Action of Embodiment)
The present invention has the above configuration, and in a state where the base machine 1 is transported or traveled to a construction site and the leader 2 is erected, the rotary drive unit 3, the rotary shaft body 4, and the ground improvement device 5 are provided to the leader 2. The wire 16 is drawn out by the elevating motor 17 and lowered into the vertical pile hole excavated in advance, or the auger head 15 of the ground improvement device 5 is lowered to the upper surface of the ground and the ground is lowered by the auger head 15 of the ground improvement device 5. Excavate to form a vertical pile hole.

縦杭穴の所定深度まで、地盤改良装置5を下降させると、オーガーヘッド15が掘削した土砂等の地盤構成物に地盤改良装置5から地盤改良剤を噴出させて注入し、この地盤構成物と土壌改良剤とを地盤改良装置5の撹拌部6の撹拌翼11により撹拌して地盤改良を行う。
掘削作業を行う場合、従来では、単に、地盤改良装置5の駆動トルクおよび回転速度を地盤の状態(軟らかい、硬いなど)に応じて適切な値に設定するようにしており、例えば、固い地盤では撹拌工具11の駆動トルクを大きく(回転速度を遅く)しなければならず、一方、柔らかい地盤では回転速度を速く(駆動トルクを小さく)して掘削作業を行っていた。
When the ground improvement device 5 is lowered to a predetermined depth of the vertical pile hole, the ground improvement agent is ejected from the ground improvement device 5 into the ground composition such as earth and sand excavated by the auger head 15 and injected into the ground composition. The soil conditioner is stirred by the stirring blade 11 of the stirring unit 6 of the ground improving device 5 to improve the ground.
When excavating, conventionally, the drive torque and rotation speed of the ground improvement device 5 are simply set to appropriate values according to the condition of the ground (soft, hard, etc.). For example, in hard ground, The driving torque of the stirring tool 11 had to be increased (rotational speed was slowed down), while the excavation work was performed by increasing the rotational speed (decreasing the driving torque) on soft ground.

このことは、例えば、基本作業では、駆動モーター20の能力の7割程度となるように、回転数を設定し、硬い地盤で地盤改良装置5の回転負荷が掛かると、駆動モーター20の能力を9割程度に上昇させ、それでも、回転負荷が大きいときは昇降速度を遅くして、地盤改良装置5の負荷を軽減させて作業を行っていた。
つまり、常時、駆動モーター20の出力に余裕を持たせ、対応できないときに、駆動モーター20の出力(回転数・トルク)を自動的に高くする制御を実行していたので、駆動モーター20を連続運転させても故障あるいは破損しない許容範囲内における最大出力に対して7割程度に予め設定した出力と予め設定した昇降速度で常時作業することになり、駆動モーター20の出力に余裕を持たせるために控えている3割分が常時失われている出力損失分、作業効率が低下することになっていた。
For example, in the basic work, the rotation speed is set so as to be about 70% of the capacity of the drive motor 20, and when the rotational load of the ground improvement device 5 is applied on hard ground, the capacity of the drive motor 20 is increased. The work was carried out by raising the load to about 90%, and even then, when the rotational load was large, the ascending / descending speed was slowed down to reduce the load on the ground improvement device 5.
That is, since the control to automatically increase the output (rotation speed / torque) of the drive motor 20 when the output of the drive motor 20 cannot be dealt with is always provided with a margin, the drive motor 20 is continuously operated. In order to provide a margin for the output of the drive motor 20 by constantly working at a preset output of about 70% and a preset ascending / descending speed with respect to the maximum output within the permissible range that does not break down or be damaged even when operated. The work efficiency was supposed to decrease due to the output loss, which is always lost for 30%.

本発明では、回転駆動部3の駆動モーター20は地盤改良装置5の撹拌翼11およびオーガーヘッド15の回転速度を無段階に変更可能とし、駆動モーター20のトルクもしくは動力を検出し、地盤改良装置5の掘削負荷が駆動モーター20の許容されるトルク以下の場合は、駆動モーター20の許容される出力限界範囲まで自動的に駆動モーター20の回転を上げ、単位深度当たりの撹拌翼11の羽根切り回数を維持できる範囲で掘削下降速度、もしくは、引き抜き速度を自動的に制御する構成としているので、当初より、駆動モーター20を、許容される出力限界範囲にて駆動させ、掘削負荷が小さいときには地盤改良装置5の昇降速度を自動的に速くし、単位深度当たりの撹拌翼11の羽根切り回数を維持させ、昇降速度を速くすることにより、掘削撹拌作業の作業効率を向上させることができる。 In the present invention, the drive motor 20 of the rotary drive unit 3 can change the rotational speeds of the stirring blade 11 and the auger head 15 of the ground improvement device 5 steplessly, detect the torque or power of the drive motor 20, and detect the ground improvement device. When the excavation load of 5 is equal to or less than the allowable torque of the drive motor 20, the rotation of the drive motor 20 is automatically increased to the allowable output limit range of the drive motor 20 to cut the blades of the stirring blade 11 per unit depth. Since the excavation descent speed or the withdrawal speed is automatically controlled within the range where the number of times can be maintained, the drive motor 20 is driven within the allowable output limit range from the beginning, and when the excavation load is small, the ground is used. By automatically increasing the ascending / descending speed of the improved device 5, maintaining the number of blade cuttings of the stirring blade 11 per unit depth, and increasing the ascending / descending speed, the work efficiency of the excavation stirring work can be improved.

すなわち、従来では、駆動モーター20の回転出力と、地盤改良装置5の昇降速度とは、掘削負荷が過剰になったときのみ、地盤改良装置5の昇降速度を遅くさせるのみの対応であったが、本発明では掘削負荷が過剰になったときに地盤改良装置5の昇降速度を遅くさせることは当然とし、掘削負荷が小さいときにも、昇降速度を掘削負荷に応じて変速(速く)することにより、掘削撹拌抵抗を増加させて、単位深度当たりの撹拌翼11の羽根切り回数を最適状態で維持させ、掘削撹拌作業の作業効率を向上させる。 That is, in the past, the rotational output of the drive motor 20 and the ascending / descending speed of the ground improvement device 5 were only to slow down the ascending / descending speed of the ground improving device 5 only when the excavation load became excessive. In the present invention, it is natural to slow down the ascending / descending speed of the ground improvement device 5 when the excavation load becomes excessive, and even when the excavation load is small, the ascending / descending speed is changed (fastened) according to the excavation load. As a result, the excavation and stirring resistance is increased, the number of blade cuttings of the stirring blade 11 per unit depth is maintained in an optimum state, and the work efficiency of the excavation and stirring work is improved.

ベースマシン1の操作部のモニタ30には、作業者が、手動で行う掘削撹拌作業する際に、地盤改良装置5(撹拌翼17)の回転数を表示する撹拌翼回転数表示部32と、地盤改良装置(撹拌翼5)の回転数に応じた推奨掘削(下降)速度、もしくは、引き抜き(上昇)速度を表示する昇降速度表示部33と、掘削撹拌状態を表示する掘削撹拌状態表示部34とを設けているので、作業者は、モニタ30により自動制御状態を視認することができ、また、手動操作により地盤改良する際にも、作業操作を誘導表示でき、操作性を向上させることができる。 The monitor 30 of the operation unit of the base machine 1 includes a stirring blade rotation speed display unit 32 that displays the rotation speed of the ground improvement device 5 (stirring blade 17) when the operator manually performs excavation and stirring work. An ascending / descending speed display unit 33 that displays the recommended excavation (descending) speed or extraction (rising) speed according to the rotation speed of the ground improvement device (stirring blade 5), and an excavation stirring state display unit 34 that displays the excavation stirring state. Since the above is provided, the operator can visually check the automatic control state by the monitor 30, and can guide and display the work operation even when the ground is improved by manual operation, so that the operability can be improved. can.

駆動モーター20の構成は任意であり、油圧ポンプ35と油圧モータ36により構成しているので、無段階に回転数を変速制御可能な地盤改良装置5の駆動源を、簡素かつ安価に構成することができる。
また、駆動モーター20を、インバーターモーター37により構成すると、無段階に回転数を変更できると、自動回転制御を容易かつ正確にできる。
また、地盤改良装置5にセメントミルク等の土壌改良剤の供給プラント40と地盤改良装置5とを、地盤改良装置5の昇降速度に応じて供給プラント40の土壌改良剤の吐出量を変更するように自動制御する構成としているので、土壌改良の品質を向上させられる。
The configuration of the drive motor 20 is arbitrary, and since it is composed of the hydraulic pump 35 and the hydraulic motor 36, the drive source of the ground improvement device 5 capable of steplessly controlling the speed change can be configured simply and inexpensively. Can be done.
Further, when the drive motor 20 is configured by the inverter motor 37, if the rotation speed can be changed steplessly, the automatic rotation control can be easily and accurately performed.
Further, the soil conditioner supply plant 40 such as cement milk and the soil conditioner 5 are used in the soil conditioner 5, and the discharge amount of the soil conditioner in the supply plant 40 is changed according to the ascending / descending speed of the soil conditioner 5. Since it is configured to be automatically controlled, the quality of soil improvement can be improved.

1…ベースマシン、2…リーダー、3…回転駆動部、4…回転軸体、5…装置、10…撹拌ロッド、11…撹拌翼、12…供給管、13…吐出口、14…振れ止め部、15…オーガーヘッド、16…ワイヤー、17…昇降モーター、20…駆動モーター 、25…回転計、26…トルク計、27…昇降速度計、28…制御部、29…手動昇降スイッチ、30…モニタ、32…撹拌翼回転数表示部、33…昇降速度表示部、34…掘削撹拌状態表示部、35…油圧ポンプ、36…油圧モータ、37…インバーターモーター、40…供給プラント。 1 ... base machine, 2 ... leader, 3 ... rotary drive unit, 4 ... rotary shaft, 5 ... device, 10 ... stirring rod, 11 ... stirring blade, 12 ... supply pipe, 13 ... discharge port, 14 ... steady rest , 15 ... Auger head, 16 ... Wire, 17 ... Elevating motor, 20 ... Drive motor, 25 ... Rotation meter, 26 ... Torque meter, 27 ... Elevating speed meter, 28 ... Control unit, 29 ... Manual elevating switch, 30 ... Monitor , 32 ... Stirring blade rotation speed display unit, 33 ... Ascending / descending speed display unit, 34 ... Excavation stirring status display unit, 35 ... Hydraulic pump, 36 ... Hydraulic motor, 37 ... Inverter motor, 40 ... Supply plant.

Claims (6)

ベースマシン1に設けたリーダー2に昇降自在に回転駆動部3を取付け、回転駆動部3には下部に地盤改良や掘削作業を行う地盤改良装置5を駆動する回転軸体4の上部側を取付け、回転軸体4には地盤改良装置5の撹拌ロッド10を取付け、回転駆動部3の駆動モーター20を、常に最大出力を出力するように、昇降モーター17による地盤改良装置5を昇降させる昇降速度と関連させて自動制御する地盤改良装置の駆動制御方法。 The rotary drive unit 3 is attached to the leader 2 provided in the base machine 1 so as to be able to move up and down, and the upper side of the rotary shaft body 4 for driving the ground improvement device 5 for ground improvement and excavation work is attached to the lower portion of the rotary drive unit 3. , The stirring rod 10 of the ground improvement device 5 is attached to the rotary shaft body 4, and the ascending / descending speed of the ground improving device 5 by the elevating motor 17 so that the drive motor 20 of the rotary drive unit 3 always outputs the maximum output. A drive control method for ground improvement equipment that is automatically controlled in relation to. 請求項1おいて、前記回転軸体4および撹拌ロッド10は、中空部材により形成し、回転軸体4および撹拌ロッド10内には地盤の土壌改良剤を地盤改良装置5に供給する供給ホースを設け、地盤改良装置5に設けた撹拌部6の撹拌翼11を回転させながら地盤改良装置5から噴出させた土壌改良剤と地盤構成材とを撹拌し、回転駆動部3の駆動モーター20は地盤改良装置5の撹拌翼11およびオーガーヘッド15の回転速度を無段階に変更可能とし、駆動モーター20のトルクもしくは動力を検出し、地盤改良装置5の掘削負荷が駆動モーター20の許容されるトルク以下の場合は、駆動モーター20の許容される出力限界範囲まで自動的に駆動モーター20の回転を上げ、単位深度当たりの撹拌翼11の羽根切り回数を維持できる範囲で掘削下降速度、もしくは、引き抜き速度を自動的に制御する地盤改良装置の駆動制御方法。 In claim 1, the rotary shaft 4 and the stirring rod 10 are formed of a hollow member, and a supply hose for supplying a ground soil improving agent to the ground improving device 5 is provided in the rotary shaft 4 and the stirring rod 10. While rotating the stirring blade 11 of the stirring unit 6 provided in the ground improvement device 5, the soil improving agent ejected from the ground improving device 5 and the ground constituent material are stirred, and the drive motor 20 of the rotation driving unit 3 is the ground. The rotational speeds of the stirring blade 11 and the auger head 15 of the improved device 5 can be changed steplessly, the torque or power of the drive motor 20 is detected, and the excavation load of the ground improvement device 5 is equal to or less than the allowable torque of the drive motor 20. In the case of, the rotation of the drive motor 20 is automatically increased to the allowable output limit range of the drive motor 20, and the excavation descent speed or the pull-out speed is within a range in which the number of blade cuttings of the stirring blade 11 per unit depth can be maintained. Drive control method for ground improvement equipment that automatically controls. ベースマシン1に設けたリーダー2に昇降自在に回転駆動部3取付け、回転駆動部3には、下部に地盤改良や掘削作業を行う地盤改良装置5を駆動する回転軸体4の上部側を取付け、回転軸体4には地盤改良装置5の撹拌ロッド10を取付け、撹拌ロッド10には撹拌部6の撹拌翼11およびオーガーヘッド15を取付け、地盤改良装置5は、地盤改良装置5の所定部分に設けた突出口より、回転軸体4および撹拌ロッド10内に設けた供給ホースを介して土壌改良剤を噴出する構成とし、回転駆動部3の駆動モーター20は地盤改良装置5の撹拌翼11およびオーガーヘッド15の回転速度を無段階に変更可能とし、駆動モーター20のトルクもしくは動力を検出し、地盤改良装置5の掘削負荷が駆動モーター20の許容されるトルク以下の場合は、駆動モーター20の許容される出力限界範囲まで自動的に駆動モーター20の回転を上げ、単位深度当たりの撹拌翼11の羽根切り回数を維持できる範囲で掘削下降速度、もしくは、引き抜き速度を自動的に制御する構成とした地盤改良装置。 The rotary drive unit 3 is attached to the leader 2 provided in the base machine 1 so as to be able to move up and down, and the upper side of the rotary shaft body 4 that drives the ground improvement device 5 for ground improvement and excavation work is attached to the lower portion of the rotary drive unit 3. , The stirring rod 10 of the ground improvement device 5 is attached to the rotating shaft body 4, the stirring blade 11 and the auger head 15 of the stirring unit 6 are attached to the stirring rod 10, and the ground improvement device 5 is a predetermined portion of the ground improvement device 5. The soil improving agent is ejected from the protrusion provided in the rotary shaft 4 and the supply hose provided in the stirring rod 10, and the drive motor 20 of the rotary drive unit 3 is the stirring blade 11 of the ground improvement device 5. And, the rotation speed of the auger head 15 can be changed steplessly, the torque or power of the drive motor 20 is detected, and when the excavation load of the ground improvement device 5 is less than the allowable torque of the drive motor 20, the drive motor 20 is used. The rotation of the drive motor 20 is automatically increased to the allowable output limit range of, and the excavation descent speed or the pull-out speed is automatically controlled within the range where the number of blade cuttings of the stirring blade 11 per unit depth can be maintained. Ground improvement device. 請求項3において、ベースマシン1の操作部のモニタを設け、モニタには、駆動モーター20の回転数と、地盤改良装置5の回転数と、地盤改良装置5の回転数に応じた推奨掘削(下降)速度、もしくは、引き抜き(上昇)速度を表示する構成とした地盤改良装置。 In claim 3, a monitor for the operation unit of the base machine 1 is provided, and the monitor is used for recommended excavation according to the rotation speed of the drive motor 20, the rotation speed of the ground improvement device 5, and the rotation speed of the ground improvement device 5. A ground improvement device configured to display the descent) speed or the pull-out (rise) speed. 請求項3または請求項4において、回転駆動部3の駆動モーター20は、油圧ポンプ35および油圧モータ36とによる構成、あるいは、インバーターモーター37により構成した地盤改良装置。 In claim 3 or 4, the drive motor 20 of the rotary drive unit 3 is a ground improvement device composed of a hydraulic pump 35 and a hydraulic motor 36, or an inverter motor 37. 請求項3〜請求項5の何れかにおいて、地盤改良装置5に供給する土壌改良剤は、水とセメントとを混練して製造するセメントミルクにより構成し、セメントミルクを製造するセメントミルク供給プラント40と地盤改良装置5とを、地盤改良装置5の昇降速度に応じて供給プラント40のセメントミルクの吐出量を変更するように自動制御する構成とした地盤改良装置。 In any one of claims 3 to 5, the soil conditioner supplied to the ground improvement apparatus 5 is composed of cement milk produced by kneading water and cement, and is a cement milk supply plant 40 for producing cement milk. And the ground improvement device 5 are configured to automatically control so as to change the discharge amount of cement milk of the supply plant 40 according to the ascending / descending speed of the ground improvement device 5.
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