JP2021161548A - Production method for mat such as rug - Google Patents

Abstract

To provide a production method with which even a person with special needs can make a mat such as a rug.SOLUTION: A production method for making a mat 100 such as a rug includes: a yarn cutting process in which yarn 300 to be tied to a warp 600 is cut into pieces of a certain length; a yarn placing process in which the yarn 300 pieces which have been cut in the yarn cutting process are placed in a specific frame 510 of a yarn case 500; and a tying process in which the yarn 300 pieces which have been placed in the specific frame 510 in the yarn placing process are tied to the warp 600.SELECTED DRAWING: Figure 9

Description

The present invention relates to a method for manufacturing a rug such as a carpet.

For persons with developmental disabilities, the Developmental Disability Support Law came into effect in April 2005, and it is the responsibility of the national and local governments to take necessary measures for employment support. It was decided to carry out necessary research and study on methods of developmental support (Article 3, Paragraph 2 and Article 24).

As part of these measures, the Ability Development Research Center of the Vocational Ability Development College of the Employment and Ability Development Organization has been a project since 2006, "Study Group on Effective Vocational Training for Persons with Developmental Disabilities. , And conducted a research study on the establishment of vocational training attendance routes in collaboration with related organizations such as the Support Center for Persons with Developmental Disabilities and the ideal way of vocational training guidance in response to disabilities.

One of the challenges in establishing measures for people with developmental disabilities is the need to develop effective support methods in the current situation where there is no notebook system specific to this disability.

Some people have been issued a nursing handbook or a mentally handicapped person's health and welfare handbook and are counted in the employment rate under the Act on Promotion of Employment of Persons with Disabilities, but in reality, those who have not yet received appropriate support The current situation is that it is overwhelmingly large.

People who are suffering from insufficient understanding in the workplace after employment due to delays in social understanding and enlightenment measures regarding developmental disabilities, and those who have repeatedly left their jobs before being diagnosed with developmental disabilities It has been pointed out that there are many.

Many of them lose confidence in employment and complain of secondary disabilities such as withdrawal and depression after leaving the job.

Under these circumstances, it is an urgent task to develop effective vocational training methods for people with developmental disabilities as part of vocational rehabilitation.

Jikkenhei 4-44388 Gazette

There are various types of learning and vocational training for people with developmental disabilities such as Down's syndrome and learning disabilities, but there are not many simple and effective trainings.

In addition, it is preferable that people with developmental disabilities who receive learning training or vocational training can get a sense of accomplishment by the work.

Patent Document 1 is an invention relating to a Mitsukoshi woven carpet, which is devised to increase the strength of bile thread removal of the Mitsukoshi woven carpet.

However, Patent Document 1 cannot solve the above problem.

An object of the present invention is to provide a manufacturing method capable of manufacturing a rug such as a carpet even by a person with a disability.

The manufacturing method for manufacturing a rug such as a carpet according to the first aspect of the present invention is a manufacturing method for manufacturing a carpet.
A thread cutting process that cuts the thread to be tied to the warp to a predetermined length,
A thread arranging step of putting the thread cut by the thread cutting step into a predetermined frame of the thread case, and a thread arranging step.
A knotting step of tying the yarn arranged in a predetermined frame by the yarn arranging step to the warp yarn,
It is a manufacturing method of a rug including.

Unlike the conventional method, a yarn such as wool to be tied to the warp yarn is cut into a predetermined length in advance and placed in a predetermined frame of the yarn case. Then, the thread in the frame is tied to a predetermined warp thread.

This kind of work is a laborious task for a healthy person and may seem annoying, but for a worker with a disability, there is no need to think about multiple things at the same time, and the effect is simple, clear and easy to understand. Have.

In addition, a worker with a disability can obtain a sense of accomplishment of manufacturing a rug such as a carpet and a sense of fulfillment, and can enjoy the work.

The manufacturing method for manufacturing a rug such as a carpet according to the second aspect of the present invention is a manufacturing method for manufacturing a carpet according to a pattern having squares.
A thread cutting process that cuts the thread to be tied to the warp to a predetermined length,
The thread cut by the thread cutting step is arranged in the frame in which the column number is described in the pattern drawing and the frame number corresponding to the column number is described in the thread case. Thread placement process to make
A knotting step of tying the yarn arranged in the frame by the yarn arranging step to the warp yarn corresponding to the column number of the pattern drawing.
It is a manufacturing method of a rug including.

A worker with a disability places the cut thread in a frame in which the frame number corresponding to the column number is described.

Workers with disabilities are trained to perform detailed work by arranging threads in the frame.

In addition, a worker with a disability ties a thread in a frame in which the frame number is described to a warp thread corresponding to the column number.

Through such work, workers with disabilities can be trained to perform detailed work as well as to learn numbers.

The method for manufacturing a rug such as a carpet according to the third aspect of the present invention is a method for manufacturing a rug such as a carpet according to the second aspect.
The thread arranging step is a method for manufacturing a rug, which is a step of arranging the thread in the frame of the frame number having the same number as the column number.

By making the column number and the frame number the same, the worker can work without confusion.

The method for manufacturing a rug such as a carpet according to the fourth aspect of the present invention is a method for manufacturing a rug such as a carpet according to the second aspect or the third aspect.
The knotting step is a method for manufacturing a carpet, which is a step of tying the yarns arranged in the frame to the warp yarns in the order of the column numbers.

In general, the warp threads that tie threads of the same color are often tied first, but in the present invention, a worker with a disability ties the threads to the warp threads in the order of column numbers in order to learn numbers. I will go.

This has the effect that workers with disabilities can understand the numbers.

The method for producing a carpet according to the fifth aspect of the present invention is the method for producing a carpet according to the first to fourth aspects.
A color is determined for the squares of the pattern drawing, and the thread arranging step is a method for manufacturing a carpet, which is a step of arranging the threads of the color in a predetermined frame.

The combination of the color of the thread and the numbers has the effect that the worker with a disability can understand the numbers.

Conceptual diagram of a conventional carpet manufacturing method. Conceptual diagram of a conventional carpet manufacturing method. Conceptual diagram of a conventional carpet manufacturing method. Flow chart of the conventional carpet manufacturing method. The plan view of the picture case of one Embodiment which concerns on this invention. Partial conceptual diagram of the picture figure case of one Embodiment which concerns on this invention. The perspective view of the thread case of one Embodiment which concerns on this invention. The conceptual diagram of one Embodiment which concerns on this invention. The flowchart of the manufacturing method of one Embodiment according to this invention.

Hereinafter, embodiments of the present invention will be described with reference to the drawings. There are Persian knots and Turkish knots on carpets, but in this embodiment, Turkish knots will be described. The Persian knot is not excluded in the present invention. Further, in the present embodiment, the carpet is described as the embodiment of the rug, but the rug other than the carpet is not excluded.

A "Persian knot" is a knot in which a thread is passed through one warp thread, made a round, and hooked on another warp thread.

"Turkish knot" is a knot method in which two warp threads are passed through from the outside and pulled out to the center.

First, a general Turkish knot will be described. The flowchart is shown in FIG. First, determine the pattern of the carpet and write the pattern on graph paper (step S11). One horizontal square of graph paper is equivalent to two warp threads.

Next, the warp threads are attached to the loom (step S12). The description of how to attach the warp threads will be omitted. At first, weft threads (getiki) are passed between the multi-stage warp threads.

Next, as shown in FIG. 1, the yarn A is passed between the warp B and the warp C from the front (the y-axis positive direction side), and is taken out forward from the outside (x-axis negative direction side) of the warp B (x-axis negative direction side). Step S13).

Next, as shown in FIG. 2, the yarn A is inserted from the outside (x-axis positive direction side) to the rear (y-axis negative direction side) of the warp C, and is taken out forward from between the warp B and the warp C (step). S14).

Next, the base end side and the tip end side of the thread A are pulled, and the base end side of the thread A is cut according to the length of the tip end side (step S15).

At other warp threads, threads matching the color of the pattern are similarly tied to the warp threads (step S16).

Next, the weft threads (getiki) D are alternately passed back and forth (y-axis direction) so as to sew between the warp threads, and the weft threads are reciprocated between the warp threads (step S17).

The weft bars of the loom allow the weft threads to be easily alternated between the warp threads.

Next, the weft D is tapped so as to be packed in the vertical direction (z-axis direction) so as to eliminate the gap (step S18).

When a step in the vertical direction (z-axis direction) is formed to some extent, it is cut with scissors or the like in order to make the lengths of the threads A uniform (step S19).

As shown in FIG. 3, a Turkish knot carpet is made by repeating the above operation. Finally, a multi-stage weft thread is passed between the warp threads to complete the process.

Next, this embodiment will be described. The present embodiment is a manufacturing method capable of manufacturing a carpet even by a person with a disability. The flowchart is shown in FIG.

First, the pattern of the carpet 100 is determined, and the pattern of the carpet 100 to be manufactured is written on a graph paper or the like (pattern drawing 200) on which the squares are described (step S21, pattern drawing creation step). One horizontal square in the picture is equivalent to two warp threads.

In this embodiment, the personal computer software Microsoft Excel (registered trademark of Microsoft Corporation) is used as the picture drawing 200 instead of the graph paper.

The number of squares in the picture 200 varies depending on the size of the carpet to be manufactured. Then, a color is applied to the squares of the pattern drawing, and the thread 300 matching the color is used. The thread 300 may be a bundle of a plurality of threads.

In the present embodiment, a picture drawing 200 having a total of 10,000 squares, 100 squares in the horizontal direction and 100 squares in the vertical direction, is used.

The numbers of the squares are written on the top, bottom, left, and right of the picture 200. In the present embodiment, numbers are written on the top, bottom, left, and right of the picture 200, but either the top or bottom or either the left or right may be used.

That is, in the present embodiment, the numbers 1 to 100 as the horizontal squares and the numbers 1 to 100 as the vertical squares are described on the top, bottom, left, and right of the picture 200.

A pattern drawing 200 in which the pattern of the carpet 100 is described and colored for each square is printed (step S22, pattern drawing creation step).

As shown in FIG. 5, the printed pattern drawing 200 is inserted into the pattern drawing case 400 (step S23, pattern drawing inserting step).

The picture drawing case 400 is a transparent case, and the operator can see the inserted picture drawing 200 in a state of being inserted into the picture drawing case 400.

The picture drawing case 400 has a work position sheet 410 that can move up and down (y-axis direction) of the picture drawing case 400.

On the working position sheet 410, the horizontal squares of the picture 200 and their numbers (column numbers) are described in the horizontal squares number 411.

That is, when the horizontal squares of the picture 200 are 1 to k, the horizontal squares and their numbers (1 to k) are also described on the work position sheet 410.

In the present embodiment, a number from 1 to 100 is described as a horizontal grid number on the work position sheet 410.

The working position sheet 410 can be attached to and detached from the main body of the picture drawing case 400 with a surface tape or the like.

As shown in FIG. 6, the work position sheet 410 is attached to the line (t-1 line) above the work line (t line). This makes it difficult for the operator to mistake the color of the number.

Next, the warp 600 is tied to the loom 800 (step S24, warp knotting step). The description of how to tie the warp 600 to the loom 800 will be omitted because it is the same as that of a general one.

Since this work is difficult, it is preferable that the work is not performed by a worker with a disability, but is performed by another person such as an assistant of the worker.

The warp knotting step may be performed after the thread cutting step and the thread arranging step.

Then, in the present embodiment, as shown in FIG. 7, a thread case 500 provided with a plurality of frames 510 in which numbers 1 to 100 are described is used.

Specifically, in the present embodiment, the thread case 500 is divided into a frame 510 having a total of 100 squares, 10 squares in the horizontal direction and 10 squares in the vertical direction, and numbers 1 to 100 are described in the frame 510.

Next, the operator cuts the colored threads 300 required for manufacturing the carpet 100 to a predetermined length (step S25, thread cutting step).

The length of the thread 300 does not have to be exact because it is finally cut with scissors to make the lengths of the hairs uniform.

This work may be performed by an assistant or the like instead of a worker with a disability.

The frame number of the thread case 500 corresponds to the number (column number) of the horizontal grid of the pattern drawing 200. That is, the frame number of the thread case 500 corresponds to the column number of one row.

Therefore, when the column number of the horizontal column of the pattern drawing 200 is from 1 to m, the frame 510 of the thread case 500 has at least m cell, and the thread of the color corresponding to the color from the first column to the m column of the t-th row. 300 is put into the frame 510 of the frame number described from 1 to m of the thread case 500 (step S26, thread arranging step).

In this case, the vertical squares (row numbers) are from 1 to n, and t in the t-th row is 1 ≦ t ≦ n.

The thread 300 to be put in the thread case 500 is cut to a predetermined length. In the present embodiment, the thread 300 is wool, but any thread may be used as long as it constitutes a carpet. The yarn is preferably a thick spun yarn.

The worker with a disability puts the thread of the color corresponding to the color from the 1st column to the m column of the t-th row into the frame 510 of the corresponding frame number from 1 to m (thread arrangement process).

When the worker inserts the cut thread 300 of a predetermined color into the frame 510, the worker's hand training is performed and the number learning training is also performed.

Since the squares (column numbers) in the picture 200 and the numbers (frame numbers) in the frame 510 correspond to each other, the operator can know which color thread 300 must be tied to which warp thread 600 by this work.

Next, as in the general method, first, the weft threads 700 are alternately passed through the warp threads 600 in several steps (step S27).

Since the warp threads 600 are alternately separated by the loom 800, it is not so difficult to alternately pass the weft threads 700 through the warp threads 600.

Next, the worker with a disability ties the thread 300 contained in the frame 510 to the corresponding warp thread 600 (step S28, tying step).

Specifically, the thread 300 is tied to two warp threads 600 in Turkey. The Turkish knot is the same as that shown in FIGS. 1 to 3 except that the thread 300 is cut.

In the present embodiment, the operator ties the threads 300 placed in the frames 510 of the frame numbers 1 to 100 to the warp threads 600.

There are two warp threads 600 for one number in the column number (for one box in the picture 200). Therefore, the warp 600 corresponds to two warp threads even for a single frame number.

Normally, as shown in FIG. 3, since the yarn 300 is not cut, yarns of the same color are often tied to a predetermined warp yarn, but the present invention is an invention for workers with disabilities. Therefore, it is preferable to tie the yarn 300 to the warp yarn 600 in order from the frame number 1.

There are two warp threads 600 corresponding to one frame 510, and the threads 300 contained in the frame 510 are tied to the two warp threads.

Specifically, as shown in FIG. 8, the operator ties the yarn 300a to the warp yarn 610a and the warp yarn 610b corresponding to the frame 510a in Turkey.

A worker with a disability performs this work from horizontal rows (column numbers) 1 to 100, and performs the same work in the next row (knotting process).

That is, the worker with a disability ties the threads 300 from the first column to the m column of the t-th row, which are put in the respective frames 510, to the corresponding warp threads 600.

Next, the worker with a disability reciprocates the weft thread 700 from side to side so as to sew between the warp threads 600, and presses the weft thread 700 downward with a comb or the like (step S29, weft process).

The weft 700 is pressed downward using a comb or a fork. By pressing the weft thread 700 downward, the thread 300 is firmly fixed to the warp thread 600.

Then, when the work is completed, the worker with a disability shifts the work position sheet 410 upward by one number, and if the thread 300 in the next row is not cut, the worker has the column number of that row in the picture 200. Cut the thread 300 of the corresponding color.

Then, the thread 300 of the color corresponding to the column number of the row of the pattern drawing 200 is put into the frame 510 of the corresponding frame number of the thread case 500 (thread arrangement step).

That is, when the tying work of the t-th row is completed, the worker with a disability then puts the thread 300 corresponding to the color of the t-1th line into each frame 510 of the thread case 500.

Then, the worker with a disability ties the threads 300 from the first column to the m column of the t-1 row, which are put in the respective frames 510, to the corresponding warp threads 600.

Then, the worker with a disability reciprocates left and right so as to sew the weft thread 700 between the warp threads 600, and presses the weft thread 700 downward.

When this work is performed a plurality of times and several steps (several lines) are manufactured, the yarn 300 is cut with scissors in order to adjust the length (length of the fluff) (step S30, cutting step).

Since the work of the cutting process is difficult, it is preferable that an assistant of a worker with a disability or the like performs the work.

A worker with a disability activates the brain by performing fine manual work, and also arranges a thread 300 at the corresponding frame number or ties the arranged thread 300 to the warp thread 600 to obtain a number. You can also learn.

According to the present invention, a worker with a disability can obtain a sense of accomplishment and a sense of fulfillment in manufacturing the carpet 100, and can enjoy learning.

Although the carpet 100 has been described in the present embodiment, it may be used for purposes other than the carpet 100, and may be used as a rug for placing a jar, a vase, or the like, or as a coaster.

The present invention can also be carried out in a mode in which various improvements, modifications, or modifications are added without departing from the spirit of the present invention.

100 ... Carpet (rug)
200 ... Pattern drawing 300 ... Thread 400 ... Pattern drawing case 500 ... Thread case 510 ... Frame 600 ... Warp thread 700 ... Weft thread 800 ... Loom

Claims (5)

It is a manufacturing method for manufacturing rugs such as carpets.
A thread cutting process that cuts the thread to be tied to the warp to a predetermined length,
A thread arranging step of putting the thread cut by the thread cutting step into a predetermined frame of the thread case, and a thread arranging step.
A knotting step of tying the yarn arranged in a predetermined frame by the yarn arranging step to the warp yarn,
Manufacturing method of rug including. It is a manufacturing method that manufactures rugs such as carpets according to a pattern with squares.
A thread cutting process that cuts the thread to be tied to the warp to a predetermined length,
The thread cut by the thread cutting step is arranged in the frame in which the column number is described in the pattern drawing and the frame number corresponding to the column number is described in the thread case. Thread placement process to make
A knotting step of tying the yarn arranged in the frame by the yarn arranging step to the warp yarn corresponding to the column number of the pattern drawing.
Manufacturing method of rug including. The method for manufacturing a rug according to claim 2, wherein the thread arranging step is a step of arranging the thread in the frame having the same frame number as the column number. The method for manufacturing a rug according to claim 2 or 3, wherein the knotting step is a step of tying the yarns arranged in the frame to the warp yarns in the order of the column numbers. The item according to any one of claims 1 to 4, wherein a color is determined for the squares of the pattern drawing, and the thread arranging step is a step of arranging the threads of the color in a predetermined frame. How to make rugs.

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