JP2021127694A - Heat insulation tool of cylinder bore wall, internal combustion engine, and automobile - Google Patents

Heat insulation tool of cylinder bore wall, internal combustion engine, and automobile Download PDF

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JP2021127694A
JP2021127694A JP2020021163A JP2020021163A JP2021127694A JP 2021127694 A JP2021127694 A JP 2021127694A JP 2020021163 A JP2020021163 A JP 2020021163A JP 2020021163 A JP2020021163 A JP 2020021163A JP 2021127694 A JP2021127694 A JP 2021127694A
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cylinder bore
expansion member
cooling water
expansion
heat insulating
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辰徳 片岡
Tatsunori Kataoka
辰徳 片岡
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Nichias Corp
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Abstract

To provide a heat insulation tool of a cylinder bore wall with reduced difference of a thermal deformation amount between upper and lower sides of the cylinder bore wall.SOLUTION: A heat insulation tool 36a of a cylinder bore wall has: an expansion member 31a made of an expansion material, having a space 25 serving as a cooling water holding part after expansion at a center, and contacting a cylinder bore side wall of a groove-like cooling water flow path after expansion; a back face side pressing part 32 provided with an elastic member 33 for press-energizing the expansion member 31a, and pressing the entire expansion member to the cylinder bore side wall of the groove-like cooling water flow path from the back face side; a front side patch plate 30 provided on a contact face side of the expansion member 31a, having a first opening 301 inside, and sandwiching an outer edge side of the expansion member 31a by the back face side pressing part 32; and one or more fixing parts for fixing the expansion part 31a, the back face side pressing part 32, and the front side patch plate 30 as an integral heat insulation part.SELECTED DRAWING: Figure 5

Description

本発明は、内燃機関のシリンダブロックのシリンダボア壁の溝状冷却水流路側の壁面に保温部が接触させて配置されるシリンダボア壁の保温具、及びそれらを備える内燃機関及び自動車に関する。 The present invention relates to a cylinder bore wall heat insulating device in which a heat insulating portion is arranged in contact with a wall surface on the groove-shaped cooling water flow path side of the cylinder bore wall of the cylinder block of an internal combustion engine, and an internal combustion engine and an automobile provided with them.

内燃機関では、ボア内のピストンの上死点で燃料の爆発が起こり、その爆発によりピストンが押し下げられるという構造上、シリンダボア壁の上側は温度が高くなり、下側は温度が低くなる。そのため、シリンダボア壁の上側と下側では、熱変形量に違いが生じ、上側は大きく膨張し、一方、下側の膨張が小さくなる。 In an internal combustion engine, a fuel explosion occurs at the top dead center of the piston in the bore, and the piston is pushed down by the explosion. Therefore, the temperature is high on the upper side of the cylinder bore wall and low on the lower side. Therefore, there is a difference in the amount of thermal deformation between the upper side and the lower side of the cylinder bore wall, and the upper side expands greatly, while the lower side expands less.

その結果、ピストンのシリンダボア壁との摩擦抵抗が大きくなり、これが、燃費を下げる要因となっているので、シリンダボア壁の上側と下側とで熱変形量の違いを少なくすることが求められている。 As a result, the frictional resistance of the piston with the cylinder bore wall increases, which is a factor that reduces fuel consumption. Therefore, it is required to reduce the difference in the amount of thermal deformation between the upper side and the lower side of the cylinder bore wall. ..

そこで、従来、シリンダボア壁の壁温を均一にするために、溝状冷却水流路内にスペーサーを設置し、溝状冷却水流路内の冷却水の水流を調節して、冷却水によるシリンダボア壁の上側の冷却効率と及び下側の冷却効率を制御することが試みられてきた。例えば、特許文献1には、内燃機関のシリンダブロックに形成された溝状冷却用熱媒体流路内に配置されることで溝状冷却用熱媒体流路内を複数の流路に区画する流路区画部材であって、前記溝状冷却用熱媒体流路の深さに満たない高さに形成され、前記溝状冷却用熱媒体流路内をボア側流路と反ボア側流路とに分割する壁部となる流路分割部材と、前記流路分割部材から前記溝状冷却用熱媒体流路の開口部方向に向けて形成され、かつ先端縁部が前記溝状冷却用熱媒体流路の一方の内面を越えた形に可撓性材料で形成されていることにより、前記溝状冷却用熱媒体流路内への挿入完了後は自身の撓み復元力により前記先端縁部が前記内面に対して前記溝状冷却用熱媒体流路の深さ方向の中間位置にて接触することで前記ボア側流路と前記反ボア側流路とを分離する可撓性リップ部材と、を備えたことを特徴とする内燃機関冷却用熱媒体流路区画部材が開示されている。 Therefore, conventionally, in order to make the wall temperature of the cylinder bore wall uniform, a spacer is installed in the groove-shaped cooling water flow path, the flow of the cooling water in the groove-shaped cooling water flow path is adjusted, and the cylinder bore wall by the cooling water is used. Attempts have been made to control the cooling efficiency of the upper side and the cooling efficiency of the lower side. For example, in Patent Document 1, a flow that divides the groove-shaped cooling heat medium flow path into a plurality of flow paths by being arranged in the groove-shaped cooling heat medium flow path formed in the cylinder block of the internal combustion engine. It is a road partition member and is formed at a height less than the depth of the groove-shaped cooling heat medium flow path, and the inside of the groove-shaped cooling heat medium flow path includes a bore-side flow path and an anti-bore-side flow path. A flow path dividing member serving as a wall portion to be divided into the above, and a groove-shaped cooling heat medium formed from the flow path dividing member toward the opening of the groove-shaped cooling heat medium flow path and having a tip edge portion thereof. Since it is made of a flexible material so as to extend beyond one inner surface of the flow path, the tip edge portion is affected by its own bending restoring force after the insertion into the groove-shaped cooling heat medium flow path is completed. A flexible lip member that separates the bore-side flow path and the anti-bore-side flow path by contacting the inner surface at an intermediate position in the depth direction of the groove-shaped cooling heat medium flow path. A heat medium flow path partition member for cooling an internal combustion engine is disclosed.

特開2008−31939号公報(特許請求の範囲)JP-A-2008-31939 (Claims)

ところが、引用文献1の内燃機関冷却用熱媒体流路区画部材によれば、ある程度のシリンダボア壁の壁温の均一化が図れるので、シリンダボア壁の上側と下側との熱変形量の違いを少なくすることができるものの、近年、更に、シリンダボア壁の上側と下側とで熱変形量の違いを少なくすることが求められている。 However, according to the heat medium flow path partition member for cooling the internal combustion engine of Reference 1, the wall temperature of the cylinder bore wall can be made uniform to some extent, so that the difference in the amount of thermal deformation between the upper side and the lower side of the cylinder bore wall is small. However, in recent years, it has been further required to reduce the difference in the amount of thermal deformation between the upper side and the lower side of the cylinder bore wall.

従って、本発明の課題は、シリンダボア壁の上側と下側とで熱変形量の違いを少なくしたシリンダボア壁の保温具を提供することにある。 Therefore, an object of the present invention is to provide a heat insulating device for a cylinder bore wall in which the difference in the amount of thermal deformation between the upper side and the lower side of the cylinder bore wall is reduced.

上記課題は、以下の本発明により解決される。すなわち、本発明(1)は、 シリンダボアを有する内燃機関のシリンダブロックの溝状冷却水流路に設置され、全シリンダボアのボア壁のうちの一部のボア壁を保温するためのシリンダボア壁の保温具であり、
膨張材料からなり、中央部に膨張後に冷却水保持部となる空間部を有し、外縁が正面側当て板の第1開口より外側に位置し、且つ、内縁が前記正面側当て板の前記第1開口より内側に位置する形状であり、膨張後に前記溝状冷却水流路のシリンダボア側の壁面に接触する膨張部材と、
前記膨張部材の背面側に設けられ、前記膨張部材を押し付けるように付勢する弾性部材が付設されており、前記膨張部材全体を背面側から前記溝状冷却水流路の前記シリンダボア側の壁面に向かって押し付けるための背面側押し付け部と、
前記膨張部材の接触面側に設けられ、内側に前記第1開口を有し、前記背面側押し付け部材とで、前記膨張部材の外縁側を挟み込むための前記正面側当て板と、
前記膨張部材、前記背面側押し付け部、および正面側当て板を一体の保温部として固定する1以上の固定部と、
を有すること、
を特徴とするシリンダボア壁の保温具を提供するものである。
The above problem is solved by the following invention. That is, the present invention (1) is a cylinder bore wall heat insulating tool which is installed in a groove-shaped cooling water flow path of a cylinder block of an internal combustion engine having a cylinder bore and for keeping a part of the bore walls of all cylinder bores warm. And
It is made of an inflatable material, has a space portion in the center that serves as a cooling water holding portion after expansion, an outer edge is located outside the first opening of the front side backing plate, and an inner edge is the first opening of the front side backing plate. An expansion member having a shape located inside one opening and contacting the wall surface on the cylinder bore side of the groove-shaped cooling water flow path after expansion.
An elastic member provided on the back surface side of the expansion member and urging the expansion member so as to press the expansion member is attached, and the entire expansion member is directed from the back surface side toward the wall surface of the groove-shaped cooling water flow path on the cylinder bore side. And the back side pressing part for pressing
The front side backing plate provided on the contact surface side of the expansion member, having the first opening inside, and sandwiching the outer edge side of the expansion member with the back side pressing member.
One or more fixing portions for fixing the expansion member, the back side pressing portion, and the front side backing plate as an integral heat retaining portion.
To have
Provided is a heat insulating device for a cylinder bore wall, which is characterized by the above.

また、本発明(2)は、前記膨張部材が2以上の分割体で構成されており、且つ、前記膨張部材の外縁の形状及び内縁の形状が矩形であることを特徴とする(1)のシリンダボア壁の保温具を提供するものである。 Further, the present invention (2) is characterized in that the expansion member is composed of two or more divided bodies, and the shape of the outer edge and the shape of the inner edge of the expansion member are rectangular (1). It provides a heat insulator for a cylinder bore wall.

また、本発明(3)は、該1以上の固定部から外れた位置で該正面側当て板に設けられ、該膨張部材に向けて突出し、該背面側押し付け部材との間で該膨張部材を挟み込む1以上のビードを有するシリンダボア壁の保温具を提供するものである。 Further, in the present invention (3), the expansion member is provided on the front side backing plate at a position separated from the one or more fixing portions, protrudes toward the expansion member, and the expansion member is placed between the expansion member and the rear side pressing member. Provided is a warming device for a cylinder bore wall having one or more beads to be sandwiched.

また、本発明(4)は、該1以上の固定部から外れた位置で該背面側押し付け部材に設けられ、該膨張部材に向けて突出し、該正面側当て板との間で該膨張部材を挟み込む1以上のビードを有するシリンダボア壁の保温具を提供するものである。 Further, in the present invention (4), the expansion member is provided on the back surface pressing member at a position separated from the one or more fixing portions, projects toward the expansion member, and the expansion member is placed between the expansion member and the front support plate. Provided is a warming device for a cylinder bore wall having one or more beads to be sandwiched.

また、本発明(5)は、(1)〜(4)のいずれか1項に記載のシリンダボア壁の保温具を有する内燃機関を提供するものである。 Further, the present invention (5) provides an internal combustion engine having a heat insulating device for a cylinder bore wall according to any one of (1) to (4).

また、本発明(6)は、(5)に記載の内燃機関を有する自動車を提供するものである。 Further, the present invention (6) provides an automobile having the internal combustion engine according to (5).

本発明によれば、シリンダボア壁の上側と下側とで熱変形量の違いを少なくしたシリンダボア壁の保温具を提供することができる。 According to the present invention, it is possible to provide a heat insulating device for a cylinder bore wall in which the difference in the amount of thermal deformation between the upper side and the lower side of the cylinder bore wall is reduced.

本発明のシリンダボア壁の保温具が設置されるシリンダブロックの形態例を示す模式的な平面図である。It is a schematic plan view which shows the form example of the cylinder block in which the heat insulator of the cylinder bore wall of this invention is installed. 図1のF2−F2線の位置に沿った模式的な断面図である。It is a schematic cross-sectional view along the position of the F2-F2 line of FIG. 図1に示すシリンダブロックの斜視図である。It is a perspective view of the cylinder block shown in FIG. 本発明のシリンダボア壁の保温具が設置されるシリンダブロックの形態例を示す模式的な平面図である。It is a schematic plan view which shows the form example of the cylinder block in which the heat insulator of the cylinder bore wall of this invention is installed. 本発明のシリンダボア壁の保温具に係る保温部の形態例を作製する様子を示す模式的な斜視図である。It is a schematic perspective view which shows the state of making the form example of the heat insulation part which concerns on the heat insulation tool of the cylinder bore wall of this invention. 本発明のシリンダボア壁の保温具に係る保温部を示す模式図であり、内側から見た図である。It is a schematic diagram which shows the heat insulation part which concerns on the heat insulation tool of the cylinder bore wall of this invention, and is the figure which was seen from the inside. 図2に示す保温具をさらに詳細に示す断面図である。It is sectional drawing which shows the heat insulator shown in FIG. 2 in more detail. 弾性部材付設部材の作製手順を示す模式図である。It is a schematic diagram which shows the manufacturing procedure of the elastic member attachment member. 本発明のシリンダボア壁の保温具に係る保温部の形態例を示す模式的な正面図である。It is a schematic front view which shows the form example of the heat insulation part which concerns on the heat insulation tool of the cylinder bore wall of this invention. 弾性部材が付設されている背面側押し付け部材を示す模式的な斜視図である。It is a schematic perspective view which shows the back side pressing member to which an elastic member is attached. 本発明のシリンダボア壁の保温具に係る保温部の形態例を作製する様子を示す模式的な斜視図である。It is a schematic perspective view which shows the state of making the form example of the heat insulation part which concerns on the heat insulation tool of the cylinder bore wall of this invention. 膨張部材の形態例を示す模式図である。It is a schematic diagram which shows the morphological example of the expansion member. 膨張部材の形態例を示す模式図である。It is a schematic diagram which shows the morphological example of the expansion member. 膨張部材の形態例を示す模式図である。It is a schematic diagram which shows the morphological example of the expansion member. 膨張部材の形態例を示す模式図である。It is a schematic diagram which shows the morphological example of the expansion member. 膨張部材の形態例を示す模式図である。It is a schematic diagram which shows the morphological example of the expansion member. 膨張部材の形態例を示す模式図である。It is a schematic diagram which shows the morphological example of the expansion member. 図17中の膨張部材の係合部分近傍の拡大図である。It is an enlarged view of the vicinity of the engaging portion of the expansion member in FIG. 膨張部材の形態例を示す模式図である。It is a schematic diagram which shows the morphological example of the expansion member. 膨張部材の分割体の作製方法を示す模式図である。It is a schematic diagram which shows the manufacturing method of the divided body of an expansion member. 膨張部材の分割体の作製方法を示す模式図である。It is a schematic diagram which shows the manufacturing method of the divided body of an expansion member. 膨張部材の分割体の作製方法を示す模式図である。It is a schematic diagram which shows the manufacturing method of the divided body of an expansion member. 本発明の第一の形態および第二の形態のシリンダボア壁の保温具の凸部の第1実施形態を示す模式的な正面図である。It is a schematic front view which shows the 1st Embodiment of the convex part of the heat insulating device of the cylinder bore wall of the 1st embodiment and the 2nd aspect of this invention. 図23に示す保温部から正面側当て板を取り外した状態を示す正面図である。FIG. 3 is a front view showing a state in which the front side backing plate is removed from the heat insulating portion shown in FIG. 23. 本発明の第一の形態および第二の形態のシリンダボア壁の保温具の凸部の第2実施形態を示す模式的な正面図である。It is a schematic front view which shows the 2nd Embodiment of the convex part of the heat insulating device of the cylinder bore wall of the 1st embodiment and the 2nd aspect of this invention. 図25に示す保温部から正面側当て板を取り外した状態を示す正面図である。FIG. 5 is a front view showing a state in which the front side backing plate is removed from the heat insulating portion shown in FIG. 25. 本発明の第一の形態および第二の形態のシリンダボア壁の保温具の凸部の第3実施形態を示す模式的な正面図である。It is a schematic front view which shows the 3rd Embodiment of the convex part of the heat insulating device of the cylinder bore wall of the 1st embodiment and the 2nd aspect of this invention. 図27に示す保温部から正面側当て板を取り外した状態を示す正面図である。It is a front view which shows the state which the front side backing plate was removed from the heat insulation part shown in FIG. 図27のF29−F29線の位置に沿った断面図である。It is sectional drawing which follows the position of the F29-F29 line of FIG. 図29のA部を拡大して示す断面図である。It is sectional drawing which shows the part A of FIG. 29 enlarged. 本発明の第一の形態および第二の形態のシリンダボア壁の保温具の凸部の第4実施形態を示す模式的な正面図である。It is a schematic front view which shows the 4th Embodiment of the convex part of the heat insulating device of the cylinder bore wall of the 1st embodiment and the 2nd aspect of this invention. 図31に示す保温部から正面側当て板を取り外した状態を示す正面図である。FIG. 3 is a front view showing a state in which the front side backing plate is removed from the heat insulating portion shown in FIG. 31. 本発明の第一の形態および第二の形態のシリンダボア壁の保温具の凸部の第5実施形態を示す模式的な正面図である。It is a schematic front view which shows the 5th Embodiment of the convex part of the heat insulating device of the cylinder bore wall of the 1st embodiment and the 2nd aspect of this invention. 図33に示す保温部から正面側当て板を取り外した状態を示す正面図である。FIG. 3 is a front view showing a state in which the front side backing plate is removed from the heat insulating portion shown in FIG. 33. 本発明の第一の形態および第二の形態のシリンダボア壁の保温具の凸部の第6実施形態を示す模式的な正面図である。It is a schematic front view which shows the 6th Embodiment of the convex part of the heat insulating device of the cylinder bore wall of the 1st embodiment and the 2nd aspect of this invention. 図35に示す保温部から正面側当て板を取り外した状態を示す正面図である。FIG. 3 is a front view showing a state in which the front side backing plate is removed from the heat insulating portion shown in FIG. 35. 本発明の第一の形態および第二の形態のシリンダボア壁の保温具の凸部の第7実施形態を示す模式的な正面図である。It is a schematic front view which shows the 7th Embodiment of the convex part of the heat insulating device of the cylinder bore wall of the 1st embodiment and the 2nd aspect of this invention. 図37に示す保温部から正面側当て板および膨張部材を取り外した状態を示す正面図である。FIG. 3 is a front view showing a state in which the front side backing plate and the expansion member are removed from the heat insulating portion shown in FIG. 37. 図37のF39−F39線の位置に沿った断面図である。It is sectional drawing which follows the position of the F39-F39 line of FIG. 図39のB部を拡大して示す断面図である。It is sectional drawing which shows the part B of FIG. 39 enlarged. 本発明の第一の形態および第二の形態のシリンダボア壁の保温具の凸部の第8実施形態を示す模式的な断面図である。It is a schematic cross-sectional view which shows the 8th Embodiment of the convex part of the heat insulating tool of the cylinder bore wall of the 1st embodiment and the 2nd aspect of this invention. 本発明の第一の形態および第二の形態のシリンダボア壁の保温具の凸部の第9実施形態を示す模式的な正面図である。It is a schematic front view which shows the 9th Embodiment of the convex part of the heat insulating device of the cylinder bore wall of the 1st embodiment and the 2nd aspect of this invention. 本発明の第一の形態および第二の形態のシリンダボア壁の保温具の凸部の第10実施形態を示す模式的な正面図である。It is a schematic front view which shows the tenth embodiment of the convex part of the heat insulating device of the cylinder bore wall of the 1st embodiment and the 2nd aspect of this invention.

本発明の第一の形態のシリンダボア壁の保温具及び本発明の内燃機関について、図1〜図9を参照して説明する。図1〜図4は、本発明のシリンダボア壁の保温具が設置されるシリンダブロックの形態例を示すものであり、図1及び図4は、本発明のシリンダボア壁の保温具が設置されるシリンダブロックを示す模式的な平面図であり、図2は、図1のF2−F2線断面図であり、図3は、図1に示すシリンダブロックの斜視図である。図5は、本発明のシリンダボア壁の保温具の形態例を作製する様子を示す模式的な斜視図である。図6は、本発明のシリンダボア壁の保温具を示す模式図であり、内側から見た図である。図7は、図2の保温具の詳細を示す断面図である。 The heat insulating device for the cylinder bore wall of the first aspect of the present invention and the internal combustion engine of the present invention will be described with reference to FIGS. 1 to 9. 1 to 4 show an example of a cylinder block in which the heat insulating device for the cylinder bore wall of the present invention is installed, and FIGS. 1 and 4 show a cylinder in which the heat insulating device for the cylinder bore wall of the present invention is installed. It is a schematic plan view showing a block, FIG. 2 is a cross-sectional view taken along the line F2-F2 of FIG. 1, and FIG. 3 is a perspective view of the cylinder block shown in FIG. FIG. 5 is a schematic perspective view showing a mode example of the heat insulating device for the cylinder bore wall of the present invention. FIG. 6 is a schematic view showing a heat insulating device for a cylinder bore wall of the present invention, and is a view seen from the inside. FIG. 7 is a cross-sectional view showing the details of the heat insulating device of FIG.

図1〜図3に示すように、シリンダボア壁の保温具が設置される車両搭載用内燃機関のオープンデッキ型のシリンダブロック11には、ピストンが上下するためのボア12、及び冷却水を流すための溝状冷却水流路14が形成されている。そして、ボア12と溝状冷却水流路14とを区切る壁が、シリンダボア壁13である。また、シリンダブロック11には、溝状冷却水流路11へ冷却水を供給するための冷却水供給口15及び冷却水を溝状冷却水流路11から排出するための冷却水排出口16が形成されている。 As shown in FIGS. 1 to 3, the bore 12 for the piston to move up and down and the cooling water to flow through the open deck type cylinder block 11 of the internal combustion engine for vehicle mounting in which the heat insulating device for the cylinder bore wall is installed. Groove-shaped cooling water flow path 14 is formed. The wall that separates the bore 12 and the groove-shaped cooling water flow path 14 is the cylinder bore wall 13. Further, the cylinder block 11 is formed with a cooling water supply port 15 for supplying cooling water to the groove-shaped cooling water flow path 11 and a cooling water discharge port 16 for discharging the cooling water from the groove-shaped cooling water flow path 11. ing.

このシリンダブロック11には、2つ以上のボア12が直列に並ぶように形成されている。そのため、ボア12には、1つのボアに隣り合っている端ボア12a1、12a2と、2つのボアに挟まれている中間ボア12b1、12b2とがある(なお、シリンダブロックのボアの数が2つの場合は、端ボアのみである。)。直列に並んだボアのうち、端ボア12a1、12a2は両端のボアであり、また、中間ボア12b1、12b2は、一端の端ボア12a1と他端の端ボア12a2の間にあるボアである。端ボア12a1と中間ボア12b1の間の壁、中間ボア12b1と中間ボア12b2の間の壁及び中間ボア12b2と端ボア12a2の間の壁(ボア間壁191)は、2つのボアに挟まれる部分なので、2つのシリンダボアから熱が伝わるため、他の壁に比べ壁温が高くなる。そのため、溝状冷却水流路14のシリンダボア側の壁面17では、ボア間壁191の近傍が、温度が最も高くなるので、溝状冷却水流路14のシリンダボア側の壁面17のうち、各シリンダボアのボア壁の境界192及びその近傍の温度が最も高くなる。 The cylinder block 11 is formed so that two or more bores 12 are arranged in series. Therefore, the bore 12 has end bores 12a1 and 12a2 adjacent to one bore and intermediate bores 12b1 and 12b2 sandwiched between the two bores (note that the number of bores in the cylinder block is two). In the case, only the end bore.). Of the bores arranged in series, the end bores 12a1 and 12a2 are bores at both ends, and the intermediate bores 12b1 and 12b2 are bores between one end bore 12a1 and the other end bore 12a2. The wall between the end bore 12a1 and the intermediate bore 12b1, the wall between the intermediate bore 12b1 and the intermediate bore 12b2, and the wall between the intermediate bore 12b2 and the end bore 12a2 (inter-bore wall 191) is a portion sandwiched between the two bores. Therefore, since heat is transferred from the two cylinder bores, the wall temperature is higher than that of the other walls. Therefore, on the wall surface 17 on the cylinder bore side of the groove-shaped cooling water flow path 14, the temperature is highest in the vicinity of the bore wall 191. Therefore, among the wall surface 17 on the cylinder bore side of the groove-shaped cooling water flow path 14, the bore of each cylinder bore The temperature at and near the wall boundary 192 is highest.

また、本発明では、溝状冷却水流路14の壁面のうち、シリンダボア13側の壁面を、溝状冷却水流路のシリンダボア側の壁面17と記載し、溝状冷却水流路14の壁面のうち、溝状冷却水流路のシリンダボア側の壁面17とは反対側の壁面を壁面18と記載する。 Further, in the present invention, among the wall surfaces of the groove-shaped cooling water flow path 14, the wall surface on the cylinder bore 13 side is described as the wall surface 17 on the cylinder bore side of the groove-shaped cooling water flow path, and among the wall surfaces of the groove-shaped cooling water flow path 14. The wall surface on the side opposite to the wall surface 17 on the cylinder bore side of the groove-shaped cooling water flow path is referred to as a wall surface 18.

また、本発明において、各シリンダボアのボア壁とは、1つ1つのシリンダボアに対応する各ボア壁部分を指し、図4では、両矢印22a1で示す範囲が、シリンダボア12a1のボア壁23a1であり、両矢印22b1で示す範囲が、シリンダボア12b1のボア壁23b1であり、両矢印22b2で示す範囲が、シリンダボア12b2のボア壁23b2であり、両矢印22a2で示す範囲が、シリンダボア12a2のボア壁23a2であり、両矢印22b3で示す範囲が、シリンダボア12b1のボア壁23b3であり、両矢印22b4で示す範囲が、シリンダボア12b2のボア壁23b4である。つまり、シリンダボア12a1のボア壁23a1、シリンダボア12b1のボア壁23b1、シリンダボア12b2のボア壁23b2、シリンダボア12a2のボア壁23a2、シリンダボア12b1のボア壁23b3及びシリンダボア12b2のボア壁23b4が、それぞれ、各シリンダボアのボア壁である。 Further, in the present invention, the bore wall of each cylinder bore refers to each bore wall portion corresponding to each cylinder bore, and in FIG. 4, the range indicated by the double-headed arrow 22a1 is the bore wall 23a1 of the cylinder bore 12a1. The range indicated by the double-headed arrow 22b1 is the bore wall 23b1 of the cylinder bore 12b1, the range indicated by the double-headed arrow 22b2 is the bore wall 23b2 of the cylinder bore 12b2, and the range indicated by the double-headed arrow 22a2 is the bore wall 23a2 of the cylinder bore 12a2. The range indicated by the double-headed arrow 22b3 is the bore wall 23b3 of the cylinder bore 12b1, and the range indicated by the double-headed arrow 22b4 is the bore wall 23b4 of the cylinder bore 12b2. That is, the bore wall 23a1 of the cylinder bore 12a1, the bore wall 23b1 of the cylinder bore 12b1, the bore wall 23b2 of the cylinder bore 12b2, the bore wall 23a2 of the cylinder bore 12a2, the bore wall 23b3 of the cylinder bore 12b1 and the bore wall 23b4 of the cylinder bore 12b2 are each of the cylinder bores. It is a bore wall.

シリンダブロック11の片側半分のボア壁21bには、シリンダボア12a1のボア壁23a1、シリンダボア12b1のボア壁23b3、シリンダボア12b2のボア壁23b4及びシリンダボア12a2のボア壁23a2と、4つの各シリンダボアのボア壁が含まれる。シリンダブロック11の他の片側半分のボア壁21aには、シリンダボア12a1のボア壁23a1、シリンダボア12b1のボア壁23b1、シリンダボア12b2のボア壁23b2及びシリンダボア12a2のボア壁23a2と、4つの各シリンダボアのボア壁がある。 The bore wall 21b on one half of the cylinder block 11 includes a bore wall 23a1 of the cylinder bore 12a1, a bore wall 23b3 of the cylinder bore 12b1, a bore wall 23b4 of the cylinder bore 12b2, a bore wall 23a2 of the cylinder bore 12a2, and a bore wall of each of the four cylinder bores. included. On the other half of the bore wall 21a of the cylinder block 11, the bore wall 23a1 of the cylinder bore 12a1, the bore wall 23b1 of the cylinder bore 12b1, the bore wall 23b2 of the cylinder bore 12b2 and the bore wall 23a2 of the cylinder bore 12a2, and the bores of each of the four cylinder bores. There is a wall.

本実施形態では、保温具36aは、ボア壁23a2に対応する位置で、冷却水供給口15に対向する位置に設けられている。なお、本実施形態では、この位置に保温具36aが設置されているが、保温具36aの設置位置はこれに限られるものではない。すなわち、保温具36aは、冷却水供給口15が設けられる片側半分のボア壁21bのうち、ボア壁23a1、ボア壁23b3、或いはボア壁23b4に対応する位置に設けられていてもよい。また、保温具36aは、冷却水供給口15が設けられない他の片側半分のボア壁21aのうち、ボア壁23a1、ボア壁23b1、ボア壁23b2、或いはボア壁23a2に対応する位置に設けられていてもよい。 In the present embodiment, the heat insulating tool 36a is provided at a position corresponding to the bore wall 23a2 and at a position facing the cooling water supply port 15. In the present embodiment, the heat insulating device 36a is installed at this position, but the installation position of the heat insulating device 36a is not limited to this. That is, the heat insulating tool 36a may be provided at a position corresponding to the bore wall 23a1, the bore wall 23b3, or the bore wall 23b4 in the bore wall 21b on one side half where the cooling water supply port 15 is provided. Further, the heat insulating tool 36a is provided at a position corresponding to the bore wall 23a1, the bore wall 23b1, the bore wall 23b2, or the bore wall 23a2, among the other half bore walls 21a on which the cooling water supply port 15 is not provided. You may be.

保温具36aは、図5に示すように、金属板バネ39が付設され円弧状断面を有する弾性部材付設部材33と、円弧状に成形されている背面側押し付け板32と、膨張部材31aと、円弧状に成形されている正面側当て板30と、これらを一体の保温具36aとして固定する固定部と、を有する。固定部は、弾性部材付設部材33の上端に形成されている折り曲げ部331aと、弾性部材付設部材33の下端に形成されている折り曲げ部331bと、弾性部材付設部材33の右端に形成されている折り曲げ部332aと、弾性部材付設部材33の左端に形成されている折り曲げ部332bと、を有する。 As shown in FIG. 5, the heat insulating tool 36a includes an elastic member attachment member 33 to which a metal leaf spring 39 is attached and has an arcuate cross section, a back surface pressing plate 32 formed in an arcuate shape, an expansion member 31a, and the expansion member 31a. It has a front side backing plate 30 formed in an arc shape, and a fixing portion for fixing these as an integral heat insulating tool 36a. The fixing portion is formed at the bent portion 331a formed at the upper end of the elastic member attached member 33, the bent portion 331b formed at the lower end of the elastic member attached member 33, and the right end of the elastic member attached member 33. It has a bent portion 332a and a bent portion 332b formed at the left end of the elastic member attachment member 33.

図6に示すように、折り曲げ部331a、331b、332a、332bは、正面側当て板30側に折り曲げられて、これらと弾性部材付設部材33との間に、背面側押し付け板32、膨張部材31a及び正面側当て板30を挟み込む。このようにして、保温具36aは、一体に作製される。なお、図6に示す形態例では、弾性部材付設部材33と背面側押し付け板32とが組み合わされて、背面側押し付け部が構成されている。 As shown in FIG. 6, the bent portions 331a, 331b, 332a, and 332b are bent toward the front side backing plate 30, and between these and the elastic member attachment member 33, the back side pressing plate 32 and the expansion member 31a And sandwich the front side backing plate 30. In this way, the heat insulating device 36a is integrally manufactured. In the embodiment shown in FIG. 6, the elastic member attachment member 33 and the back side pressing plate 32 are combined to form the back side pressing portion.

シリンダボア壁の保温具36aは、シリンダボア側の壁面に、膨張部材31a及びその接触面26が設けられる。膨張部材31aの接触面26は、溝状冷却水流路14のシリンダボア側の壁面17に接触できる。また、シリンダボア壁の保温部36aの背面側では、金属板バネ39が、膨張部材31aとは反対側に向けて張り出している。そして、溝状冷却水流路内で膨張部材31aが膨張すると、金属板バネの39の張り出した先端27が、溝状冷却水流路14のシリンダボア側の壁面17とは反対側の壁面18に接触する。 The heat insulating tool 36a on the cylinder bore wall is provided with an expansion member 31a and a contact surface 26 thereof on the wall surface on the cylinder bore side. The contact surface 26 of the expansion member 31a can come into contact with the wall surface 17 on the cylinder bore side of the groove-shaped cooling water flow path 14. Further, on the back side of the heat insulating portion 36a of the cylinder bore wall, the metal leaf spring 39 projects toward the side opposite to the expansion member 31a. Then, when the expansion member 31a expands in the groove-shaped cooling water flow path, the protruding tip 27 of the metal leaf spring 39 comes into contact with the wall surface 18 on the side opposite to the wall surface 17 on the cylinder bore side of the groove-shaped cooling water flow path 14. ..

膨張部材31aは、中央に開口を有する枠状をなした弾性体で構成される。膨張部材31aは、溝状冷却水流路内で膨張し、各シリンダボアのボア壁22に直接接触して、ボア壁22の保温箇所を囲む部材である。そして、膨張部材31aが、溝状冷却水流路内で膨張して、シリンダボアのボア壁22に接触することにより、膨張部材31aとシリンダボアのボア壁22と背面側押し付け板32とで、冷却水保持部を形成する。内燃機関の運転中に、冷却水保持部に保持された冷却水が、膨張部材31aと同程度の温度まで加温されることにより、各シリンダボアのボア壁22が保温される。膨張部材31aは、中央部に、溝状冷却水流路内で膨張することにより冷却水保持部を形成させるための空間部25を有する。また、背面側押し付け板32は、円弧状断面を有し、膨張部材31aの全体を膨張部材31aの背面側から押し付けることができるように、膨張部材31aの背面側(接触面26側とは反対側の面)に沿う形状である。 The expansion member 31a is composed of a frame-shaped elastic body having an opening in the center. The expansion member 31a is a member that expands in the groove-shaped cooling water flow path, directly contacts the bore wall 22 of each cylinder bore, and surrounds the heat retaining portion of the bore wall 22. Then, the expansion member 31a expands in the groove-shaped cooling water flow path and comes into contact with the bore wall 22 of the cylinder bore, so that the expansion member 31a, the bore wall 22 of the cylinder bore, and the back side pressing plate 32 hold the cooling water. Form a part. During the operation of the internal combustion engine, the cooling water held in the cooling water holding portion is heated to a temperature similar to that of the expansion member 31a, so that the bore wall 22 of each cylinder bore is kept warm. The expansion member 31a has a space portion 25 in the central portion for forming a cooling water holding portion by expanding in the groove-shaped cooling water flow path. Further, the back side pressing plate 32 has an arcuate cross section, and the back side of the expanding member 31a (opposite to the contact surface 26 side) so that the entire expanding member 31a can be pressed from the back side of the expanding member 31a. It has a shape along the side surface).

また、弾性部材付設部材33は、円弧状断面を有し、背面側押し付け板32の背面側(感熱膨張ゴム31とは反対側の面)に沿う形状であり、弾性部材である金属板バネ39を有する。金属板バネ39は、縦長の長方形の金属板であり、長手方向の一端が弾性部材付設部材33に繋がっている。金属板バネ39は、先端27が金属板バネ付設部材33から離れるように、他端側28で、弾性部材付設部材33に対して折り曲げられている。弾性部材付設部材33は、枠形状をなした枠部33Aを有してもよい。弾性部材付設部材は、複数の板を連結して円弧状をなすように形成されてもよい。弾性部材付設部材は、枠部から下側に突出して設けられる1以上の脚部100と、枠部から上側に突出して設けられ浮き上がりを防止する1以上のストッパ部101と、を有してもよい。脚部100は、例えば、「L」字状に折り曲げられてもよく、溝状冷却水流路14の底部に当接して保温具11全体を支持することができる。ストッパ部101は、例えば、逆「L」字状に折り曲げられてもよく、シリンダヘッドに当接して、保温具11が溝状冷却水流路14から浮き上がってしまうことを防止できる。図5では、脚部100およびストッパ部101を1つずつ示しているが、脚部100およびストッパ部101の数を2以上としてもよい。 Further, the elastic member attachment member 33 has an arcuate cross section, has a shape along the back surface side (the surface opposite to the heat-sensitive expansion rubber 31) of the back surface side pressing plate 32, and is a metal leaf spring 39 which is an elastic member. Has. The metal leaf spring 39 is a vertically long rectangular metal plate, and one end in the longitudinal direction is connected to the elastic member attachment member 33. The metal leaf spring 39 is bent with respect to the elastic member attachment member 33 at the other end side 28 so that the tip 27 is separated from the metal leaf spring attachment member 33. The elastic member attachment member 33 may have a frame portion 33A having a frame shape. The elastic member attachment member may be formed so as to form an arc shape by connecting a plurality of plates. Even if the elastic member attachment member has one or more leg portions 100 projecting downward from the frame portion and one or more stopper portions 101 projecting upward from the frame portion to prevent lifting. good. The leg portion 100 may be bent in an “L” shape, for example, and may abut on the bottom of the groove-shaped cooling water flow path 14 to support the entire heat insulating tool 11. The stopper portion 101 may be bent in an inverted “L” shape, for example, and can prevent the heat insulating tool 11 from coming up from the groove-shaped cooling water flow path 14 when it comes into contact with the cylinder head. In FIG. 5, the leg portion 100 and the stopper portion 101 are shown one by one, but the number of the leg portion 100 and the stopper portion 101 may be two or more.

正面側当て板30は、円弧状断面を有し、枠形状をなすとともに内側に矩形状の開口301を有する。そして、弾性部材付設部材33の上端に形成されている折り曲げ部332a、332b、弾性部材付設部材33の下端に形成されている折り曲げ部331a、331b、弾性部材付設部材33の右端に形成されている折り曲げ部332a、及び弾性部材付設部材33の左端に形成されている折り曲げ部332bが、正面側当て板30側に折り曲げられる(カシメられる)。これによって、折り曲げ部332a、332b、331b、332a、332bと弾性部材付設部材33との間に、背面側押し付け部材32、膨張部材31及び正面側当て板30が挟み込まれて、これらが固定されている。なお、膨張部材31aにおいて、背面側押し付け部材32側とは反対側の面が、溝状冷却水流路のシリンダボア側の壁面17に接する接触面26である。 The front side backing plate 30 has an arcuate cross section, has a frame shape, and has a rectangular opening 301 inside. Then, the bent portions 332a and 332b formed at the upper end of the elastic member attached member 33, the bent portions 331a and 331b formed at the lower end of the elastic member attached member 33, and the right end of the elastic member attached member 33 are formed. The bent portion 332a and the bent portion 332b formed at the left end of the elastic member attachment member 33 are bent (caulked) toward the front side backing plate 30 side. As a result, the back side pressing member 32, the expansion member 31 and the front side backing plate 30 are sandwiched between the bent portions 332a, 332b, 331b, 332a, 332b and the elastic member attachment member 33, and these are fixed. There is. In the expansion member 31a, the surface opposite to the back surface side pressing member 32 side is the contact surface 26 in contact with the wall surface 17 on the cylinder bore side of the groove-shaped cooling water flow path.

図6に示すように、保温具36aを内側から見たときに、膨張部材31aの内縁、すなわち、膨張部材31aの空間部25の輪郭は、正面当て板30の開口301より内側に位置している。また、図7に示すように、膨張部材31aの内縁部は、正面当て板30の開口301より外側に位置している。図7に示すように、膨張材料31aの内縁部は、正面当て板30と背面側押し付け部材32により挟み込まれておらず、正面当て板30の開口301からシリンダボア側の壁面17に向けてはみ出している。膨張部材31aの外縁部は、正面当て板30と背面側押し付け板32により挟み込まれて、固定される。 As shown in FIG. 6, when the heat insulating tool 36a is viewed from the inside, the inner edge of the expanding member 31a, that is, the contour of the space portion 25 of the expanding member 31a is located inside the opening 301 of the front backing plate 30. There is. Further, as shown in FIG. 7, the inner edge portion of the expansion member 31a is located outside the opening 301 of the front backing plate 30. As shown in FIG. 7, the inner edge portion of the expansion material 31a is not sandwiched between the front backing plate 30 and the back side pressing member 32, and protrudes from the opening 301 of the front backing plate 30 toward the wall surface 17 on the cylinder bore side. There is. The outer edge portion of the expansion member 31a is sandwiched and fixed by the front backing plate 30 and the back side pressing plate 32.

図6に示すように、正面側当て板30には、外側端が折り曲げ部により挟み込まれている部分と、折り曲げ部に挟み込まれない部分と、がある。つまり、保温具36aでは、正面側当て板30の上側部に、外側端が折り曲げ部332a、332bに挟み込まれている部分と、正面側当て板30の下側部に、外側端が折り曲げ部331a、331bに挟み込まれている部分と、正面側当て板30の右側部に、外側端が折り曲げ部332aに挟み込まれている部分と、正面側当て板30の左側部に、外側端が折り曲げ部332bに挟み込まれている部分と、が存在する。また、保温具36aでは、正面側当て板30の上側部に、外側端が折り曲げ部332a、332bに挟み込まれていない部分と、正面側当て板30の下側部308bに、外側端が折り曲げ部331a、331bに挟み込まれていない部分と、が存在する。 As shown in FIG. 6, the front side backing plate 30 has a portion whose outer end is sandwiched by the bent portion and a portion which is not sandwiched by the bent portion. That is, in the heat insulating tool 36a, the outer end is sandwiched between the bent portions 332a and 332b on the upper portion of the front side contact plate 30, and the outer end is the bent portion 331a on the lower portion of the front side contact plate 30. , The portion sandwiched between the front side backing plates 30 and the right side portion of the front side backing plate 30, the outer end is sandwiched between the bent portions 332a, and the outer end is the bent portion 332b on the left side portion of the front side backing plate 30. There is a part sandwiched between them. Further, in the heat insulating tool 36a, the outer end is not sandwiched between the bent portions 332a and 332b on the upper portion of the front side backing plate 30, and the outer end is bent on the lower portion 308b of the front side backing plate 30. There is a portion that is not sandwiched between 331a and 331b.

正面側当て板30のうち、外側端が折り曲げ部に挟み込まれていない部分には、凸部が形成されている。つまり、正面側当て板30のうち、上側部の外側端が折り曲げ部332a、332bに挟み込まれていない部分には、正面側当て板30の上側部の長手方向に延びる凸部(ビード)302aが形成されている。また、正面側当て板30の下側部の外側端が折り曲げ部331a、331bに挟み込まれていない部分には、正面側当て板30の下側部の長手方向に延びる凸部(ビード)302bが形成されている。 A convex portion is formed in a portion of the front side backing plate 30 whose outer end is not sandwiched between the bent portions. That is, in the portion of the front side backing plate 30 where the outer end of the upper side is not sandwiched between the bent portions 332a and 332b, a convex portion (bead) 302a extending in the longitudinal direction of the upper side of the front side backing plate 30 is provided. It is formed. Further, in the portion where the outer end of the lower side portion of the front side contact plate 30 is not sandwiched between the bent portions 331a and 331b, a convex portion (bead) 302b extending in the longitudinal direction of the lower side portion of the front side contact plate 30 is provided. It is formed.

図7に示すように、正面当て板30に形成されている凸部302a、302bは、膨張部材31aにめり込んでいる。このことにより、膨張部材31aは、保温部に強く固定されるので、位置ずれを起こし難くなる。内側から見たときに、凸部302aが形成されている位置は、膨張材料31aの外縁より内側である。 As shown in FIG. 7, the convex portions 302a and 302b formed on the front backing plate 30 are recessed into the expansion member 31a. As a result, the expansion member 31a is strongly fixed to the heat retaining portion, so that misalignment is less likely to occur. When viewed from the inside, the position where the convex portion 302a is formed is inside the outer edge of the expansion material 31a.

シリンダボア壁の保温具36aは、例えば、図1に示すシリンダブロック11の溝状冷却水流路14に設置される。 The heat insulating tool 36a on the cylinder bore wall is installed, for example, in the groove-shaped cooling water flow path 14 of the cylinder block 11 shown in FIG.

シリンダボア壁の保温具36aが、シリンダブロック11の溝状冷却水流路14内に設置された後、自動車および内燃機関が運転されると、膨張材料31aが膨張する。そして、図7に示すように、膨張材料31aの内縁部は、正面側当て板30の内側部分に形成されている開口301を通って、シリンダボア側の壁面17に向かって膨張し、接触面26がシリンダボア側の壁面17に接触する。このとき、金属板バネ39の反発力により、弾性部材付設部材33は、溝状冷却水流路のシリンダボア側の壁面17に向かって押される。その結果、弾性部材付設部材33により押された背面側押し付け部材32は、膨張部材31aを溝状冷却水流路のシリンダボア側の壁面17に押し付ける。つまり、膨張部材31aの膨張および金属板バネ39の反発力により、膨張材料31aが溝状冷却水流路のシリンダボア側の壁面17にさらに強く押し付けられる。このようにして、シリンダボア壁の保温具36aの膨張材料31aの内縁側311が、溝状冷却水流路のシリンダボアのボア壁面に接触する。 When the automobile and the internal combustion engine are operated after the heat insulating tool 36a on the cylinder bore wall is installed in the groove-shaped cooling water flow path 14 of the cylinder block 11, the expansion material 31a expands. Then, as shown in FIG. 7, the inner edge portion of the expansion material 31a expands toward the wall surface 17 on the cylinder bore side through the opening 301 formed in the inner portion of the front side backing plate 30, and the contact surface 26 Contact the wall surface 17 on the cylinder bore side. At this time, the repulsive force of the metal leaf spring 39 pushes the elastic member attachment member 33 toward the wall surface 17 on the cylinder bore side of the groove-shaped cooling water flow path. As a result, the back side pressing member 32 pushed by the elastic member attachment member 33 presses the expansion member 31a against the wall surface 17 on the cylinder bore side of the groove-shaped cooling water flow path. That is, due to the expansion of the expansion member 31a and the repulsive force of the metal leaf spring 39, the expansion material 31a is further strongly pressed against the wall surface 17 on the cylinder bore side of the groove-shaped cooling water flow path. In this way, the inner edge side 311 of the expansion material 31a of the heat insulating tool 36a of the cylinder bore wall comes into contact with the bore wall surface of the cylinder bore of the groove-shaped cooling water flow path.

このとき、膨張材料31aの内縁側311が膨張して、溝状冷却水流路のシリンダボア側の壁面17に接触することにより、膨張部材31aの内縁側311と、壁面17と、背面側押し付け部材32とに囲まれている冷却水保持部25が形成される。自動車および内燃機関が運転されているときに、冷却水保持部25には、冷却水が保持される。冷却水保持部25に保持された冷却水は、冷却水保持部25内に留まっているため、徐々に温度が上昇し、膨張部材31aの内縁側と同程度の温度になる。このことにより、冷却水保持部25に保持された冷却水は、膨張材料31aと同等かそれ以上程度の保温性を発揮する(膨張材料31aよりも冷却水のほうが熱容量が大であるため)。 At this time, the inner edge side 311 of the expansion material 31a expands and comes into contact with the wall surface 17 on the cylinder bore side of the groove-shaped cooling water flow path, so that the inner edge side 311 of the expansion member 31a, the wall surface 17, and the back surface side pressing member 32 A cooling water holding portion 25 surrounded by and is formed. Cooling water is held in the cooling water holding portion 25 when the automobile and the internal combustion engine are being operated. Since the cooling water held in the cooling water holding portion 25 stays in the cooling water holding portion 25, the temperature gradually rises to the same temperature as the inner edge side of the expansion member 31a. As a result, the cooling water held in the cooling water holding portion 25 exhibits heat retention equal to or higher than that of the expansion material 31a (because the cooling water has a larger heat capacity than the expansion material 31a).

このため、冷却水保持部25に保持された冷却水及び膨張部材31aの内縁側311が、保温部位として機能する。冷却水保持部25は、内燃機関が運転される際に、完全な密閉状態を維持してもよく、これによって冷却水保持部25の内外で冷却水の移動を規制してもよい。この構造であれば、保温対象となるシリンダボアのボア壁の下部および中間部の保温を確実に行うことができる。冷却水保持部25は、内燃機関が運転される際に、完全な密閉状態とはならずに、膨張部材31aの一部から冷却水が入れ替わることを許容してもよい。この構造であれば、内燃機関が運転されているときに、冷却水保持部25に保持された冷却水が微量ずつ冷却水保持部25の内外で入れ替わることになる。これによって、内燃機関が長時間運転されたり、高い回転数で運転されたりした場合に、冷却水を微量ずつ入れ換えることで、保温対象となるシリンダボアのボア壁の温度が上がり過ぎることを防止することができる。 Therefore, the cooling water held by the cooling water holding portion 25 and the inner edge side 311 of the expansion member 31a function as a heat retaining portion. The cooling water holding unit 25 may maintain a completely sealed state when the internal combustion engine is operated, thereby restricting the movement of the cooling water inside and outside the cooling water holding unit 25. With this structure, it is possible to reliably keep the heat in the lower part and the middle part of the bore wall of the cylinder bore to be kept warm. The cooling water holding unit 25 may allow the cooling water to be replaced from a part of the expansion member 31a without being completely sealed when the internal combustion engine is operated. With this structure, when the internal combustion engine is being operated, the cooling water held in the cooling water holding portion 25 is replaced little by little inside and outside the cooling water holding portion 25. This prevents the temperature of the bore wall of the cylinder bore to be kept warm from rising too high by replacing the cooling water little by little when the internal combustion engine is operated for a long time or at a high rotation speed. Can be done.

本発明の第一の形態の保温具は、シリンダボアを有する内燃機関のシリンダブロックの溝状冷却水流路に設置され、全シリンダボアのボア壁のうちの一部のボア壁を保温するためのシリンダボア壁の保温具であり、
膨張材料からなり、中央部に膨張後に冷却水保持部となる空間部を有し、外縁が正面側当て板の開口より外側に位置し、且つ、内縁が前記正面側当て板の前記第1開口より内側に位置する形状であり、膨張後に前記溝状冷却水流路のシリンダボア側の壁面に接触する膨張部材と、
前記膨張部材の背面側に設けられ、前記膨張部材を押し付けるように付勢する弾性部材が付設されており、前記膨張部材全体を背面側から前記溝状冷却水流路の前記シリンダボア側の壁面に向かって押し付けるための背面側押し付け部と、
前記膨張部材の接触面側に設けられ、内側に前開口を有し、前記背面側押し付け部材とで、前記膨張部材の外縁側を挟み込むための前記正面側当て板と、
前記膨張部材、前記背面側押し付け部、および正面側当て板を一体の保温部として固定する1以上の固定部と、
を有すること、
を特徴とするシリンダボア壁の保温具である。
The heat insulating device of the first aspect of the present invention is installed in a groove-shaped cooling water flow path of a cylinder block of an internal combustion engine having a cylinder bore, and is a cylinder bore wall for keeping a part of the bore walls of all cylinder bores warm. It is a heat insulator and
It is made of an inflatable material, has a space in the center that serves as a cooling water holding portion after expansion, the outer edge is located outside the opening of the front side backing plate, and the inner edge is the first opening of the front side backing plate. An expansion member that has a shape located more inside and that comes into contact with the wall surface on the cylinder bore side of the groove-shaped cooling water flow path after expansion.
An elastic member provided on the back surface side of the expansion member and urging the expansion member so as to press the expansion member is attached, and the entire expansion member is directed from the back surface side toward the wall surface of the groove-shaped cooling water flow path on the cylinder bore side. And the back side pressing part for pressing
The front side backing plate provided on the contact surface side of the expansion member, having a front opening inside, and sandwiching the outer edge side of the expansion member with the back side pressing member.
One or more fixing portions for fixing the expansion member, the back side pressing portion, and the front side backing plate as an integral heat retaining portion.
To have
It is a heat insulating device for a cylinder bore wall.

本発明の第一の形態のシリンダボア壁の保温具は、円弧状断面を有し、弾性部材が付設されている背面側押し付け部と、溝状冷却水流路内で膨張して、接触面が溝状冷却水流路のシリンダボア側の壁面に接触する膨張部材と、円弧状断面を有する正面側当て板と、が順に重ね合わされ、且つ、背面側押し付け部の上端に形成されている折り曲げ部、背面側押し付け部の下端に形成されている折り曲げ部、背面側押し付け部の右端に形成されている折り曲げ部、及び背面側押し付け部の左端に形成されている折り曲げ部が、正面側当て板側に折り曲げられて、背面側押し付け部と折り曲げ部との間に、膨張部材及び正面側当て板が挟み込まれることにより、これらが固定されている。なお、本発明において、保温部において、上端、下端、右端及び左端とは、それぞれ、内側から、言い換えると、膨張部材の接触面側から見た時の上端、下端、右端及び左端のことを指す。 The heat insulating device for the cylinder bore wall of the first aspect of the present invention has an arcuate cross section, and has a back surface pressing portion to which an elastic member is attached and expands in a groove-shaped cooling water flow path, so that the contact surface is grooved. An expansion member that contacts the wall surface on the cylinder bore side of the cooling water flow path and a front side backing plate having an arcuate cross section are sequentially overlapped, and a bent portion and a back side that are formed at the upper end of the back side pressing portion. The bent portion formed at the lower end of the pressing portion, the bent portion formed at the right end of the back side pressing portion, and the bent portion formed at the left end of the back side pressing portion are bent toward the front side backing plate side. The expansion member and the front side backing plate are sandwiched between the back side pressing portion and the bending portion to fix them. In the present invention, the upper end, the lower end, the right end and the left end of the heat insulating portion refer to the upper end, the lower end, the right end and the left end when viewed from the inside, in other words, from the contact surface side of the expansion member. ..

本発明の第一の形態のシリンダボア壁の保温具に係る膨張部材は、溝状冷却水流路内で膨張し、接触面が各シリンダボアのボア壁に直接接触して、シリンダボアのボア壁と背面側押し付け部とで、冷却水保持部を囲むことにより、冷却水保持部を、ボア壁の保温箇所に形成させるための部材である。なお、膨張材料では、背面側押し付け部材側とは反対側の面が、溝状冷却水流路のシリンダボア壁に接する接触面である。 The expansion member according to the heat insulating device of the cylinder bore wall of the first aspect of the present invention expands in the groove-shaped cooling water flow path, and the contact surface directly contacts the bore wall of each cylinder bore, so that the bore wall and the back side of the cylinder bore It is a member for forming the cooling water holding portion at the heat retaining portion of the bore wall by surrounding the cooling water holding portion with the pressing portion. In the expansion material, the surface opposite to the back surface pressing member side is the contact surface in contact with the cylinder bore wall of the groove-shaped cooling water flow path.

膨張部材は、膨張材料(弾性体)からなる。膨張材料としては、感熱膨張ゴム、水膨潤性ゴム、セルロース系スポンジ等が挙げられる。 The expansion member is made of an expansion material (elastic body). Examples of the expansion material include heat-sensitive expansion rubber, water-swellable rubber, and cellulosic sponge.

感熱膨張ゴムは、溝状冷却水流路内で加熱されることにより膨張するゴムである。感熱膨張ゴムは、ベースフォーム材にベースフォーム材より融点が低い熱可塑性物質を含浸させ圧縮した複合体であり、常温では少なくともその表層部に存在する熱可塑性物質の硬化物により圧縮状態が保持され、且つ、加熱により熱可塑性物質の硬化物が軟化して圧縮状態が開放される材料である。感熱膨張ゴムとしては、例えば、特開2004−143262号公報に記載の感熱膨張ゴムが挙げられる。ゴム部材の材質が感熱膨張ゴムの場合は、本発明のシリンダボア壁の保温具が溝状冷却水流路に設置され、感熱膨張ゴムに熱が加えられることで、感熱膨張ゴムが膨張して、所定の形状に膨張変形する。 The heat-sensitive expansion rubber is rubber that expands by being heated in the groove-shaped cooling water flow path. The heat-sensitive expansion rubber is a composite obtained by impregnating a base foam material with a thermoplastic substance having a melting point lower than that of the base foam material and compressing the rubber. Moreover, it is a material in which the cured product of the thermoplastic substance is softened by heating and the compressed state is released. Examples of the heat-sensitive expansion rubber include the heat-sensitive expansion rubber described in JP-A-2004-143262. When the material of the rubber member is heat-sensitive expansion rubber, the heat insulating device of the cylinder bore wall of the present invention is installed in the groove-shaped cooling water flow path, and heat is applied to the heat-sensitive expansion rubber, so that the heat-sensitive expansion rubber expands and is predetermined. It expands and deforms into the shape of.

感熱膨張ゴムに係るベースフォーム材としては、ゴム、エラストマー、熱可塑性樹脂、熱硬化性樹脂等の各種高分子材料が挙げられ、具体的には、天然ゴム、クロロプロピレンゴム、スチレンブタジエンゴム、ニトリルブタジエンゴム、エチレンプロピレンジエン三元共重合体、シリコーンゴム、フッ素ゴム、アクリルゴム等の各種合成ゴム、軟質ウレタン等の各種エラストマー、硬質ウレタン、フェノール樹脂、メラミン樹脂等の各種熱硬化性樹脂が挙げられる。 Examples of the base foam material related to the heat-sensitive expansion rubber include various polymer materials such as rubber, elastomer, thermoplastic resin, and thermosetting resin. Specific examples thereof include natural rubber, chloropropylene rubber, styrene butadiene rubber, and nitrile. Examples include various synthetic rubbers such as butadiene rubber, ethylene propylene diene ternary copolymer, silicone rubber, fluororubber, and acrylic rubber, various elastomers such as soft urethane, and various thermosetting resins such as hard urethane, phenol resin, and melamine resin. Be done.

感熱膨張ゴムに係る熱可塑性物質としては、ガラス転移点、融点又は軟化温度のいずれかが120℃未満であるものが好ましい。感熱膨張ゴムに係る熱可塑性物質としては、ポリエチレン、ポリプロピレン、ポリスチレン、ポリ塩化ビニル、ポリ塩化ビニリデン、ポリ酢酸ビニル、ポリアクリル酸エステル、スチレンブタジエン共重合体、塩素化ポリエチレン、ポリフッ化ビニリデン、エチレン酢酸ビニル共重合体、エチレン酢酸ビニル塩化ビニルアクリル酸エステル共重合体、エチレン酢酸ビニルアクリル酸エステル共重合体、エチレン酢酸ビニル塩化ビニル共重合体、ナイロン、アクリロニトリルブタジエン共重合体、ポリアクリロニトリル、ポリ塩化ビニル、ポリクロロプレン、ポリブタジエン、熱可塑性ポリイミド、ポリアセタール、ポリフェニレンサルファイド、ポリカーボネート、熱可塑性ポリウレタン等の熱可塑性樹脂、低融点ガラスフリット、でんぷん、はんだ、ワックス等の各種熱可塑性化合物が挙げられる。 The thermoplastic substance for the heat-sensitive expansion rubber preferably has a glass transition point, a melting point, or a softening temperature of less than 120 ° C. Examples of the thermoplastic substance related to the heat-sensitive expansion rubber include polyethylene, polypropylene, polystyrene, polyvinyl chloride, polyvinylidene chloride, vinyl acetate, polyacrylic acid ester, styrene-butadiene copolymer, chlorinated polyethylene, polyvinylidene fluoride, and ethylene-acetic acid. Vinyl copolymer, ethylene vinyl acetate vinyl acetate acrylic acid ester copolymer, ethylene vinyl acetate acrylic acid ester copolymer, ethylene vinyl acetate vinyl acetate copolymer, nylon, acrylonitrile butadiene copolymer, polyacrylonitrile, thermoplastic , Polychloroprene, polybutadiene, thermoplastic polyimide, polyacetal, polyphenylene sulfide, polycarbonate, thermoplastic resins such as thermoplastic polyurethane, and various thermoplastic compounds such as low melting point glass frit, starch, solder, and wax.

水膨潤性ゴムとしては、水膨潤性ゴムは、ゴムに吸水性物質が添加された材料であり、水を吸収して膨潤し、膨張した形状を保持する保形性を有するゴム材である。水膨潤性ゴムとしては、例えば、ポリアクリル酸中和物の架橋物、デンプンアクリル酸グラフト共重合体架橋物、架橋カルボキシメチルセルロース塩、ポリビニルアルコール等の吸水性物質がゴムに添加されたゴム材が挙げられる。また、水膨潤性ゴムとしては、例えば、特開平9−208752号公報に記載されているケチミン化ポリアミド樹脂、グリシジルエーテル化物、吸水性樹脂及びゴムを含有する水膨潤性ゴムが挙げられる。ゴム部材の材質が水膨潤性ゴムの場合は、本発明のシリンダボア壁の保温具が溝状冷却水流路に設置され冷却水が流されて、水膨潤性ゴムが水を吸収することで、水膨潤性ゴムが膨張して所定の形状に膨張変形する。 As the water-swellable rubber, the water-swellable rubber is a material to which a water-absorbing substance is added to the rubber, and is a rubber material having a shape-retaining property that absorbs water and swells to maintain the expanded shape. Examples of the water-swellable rubber include a rubber material in which a water-absorbent substance such as a crosslinked product of a polyacrylic acid neutralized product, a crosslinked product of a starch acrylic acid graft copolymer, a crosslinked carboxymethyl cellulose salt, and polyvinyl alcohol is added to the rubber. Can be mentioned. Examples of the water-swellable rubber include a water-swellable rubber containing a ketimated polyamide resin, a glycidyl etherified product, a water-absorbent resin, and a rubber described in JP-A-9-208752. When the material of the rubber member is water-swellable rubber, the heat insulator of the cylinder bore wall of the present invention is installed in the groove-shaped cooling water flow path to allow the cooling water to flow, and the water-swellable rubber absorbs water to cause water. The swellable rubber expands and expands and deforms into a predetermined shape.

セルロース系スポンジは、水を吸収して膨潤し、膨張した形状を保持する保形性を有する。 The cellulosic sponge has a shape-retaining property that absorbs water, swells, and retains the swollen shape.

膨張部材は、円弧状断面を有する。膨張部材は、正面側から見たときに、中央部に膨張後に冷却水保持部となる空間部を有する。膨張部材の外縁は、正面側当て板の開口より外側に位置し、且つ、膨張材料の内縁、すなわち、空間部の輪郭は、正面側当て板の開口より内側に位置する。そのため、膨張部材の外縁側が、正面側当て板と背面側押し付け部材とで挟み込まれているので、膨張部材が保温部に固定され、且つ、膨張部材の内縁側が、正面側当て板の開口からはみ出しているので、溝状冷却水流路内で膨張し、接触面がシリンダボアの壁面に接触する。 The expansion member has an arcuate cross section. When viewed from the front side, the expansion member has a space portion in the central portion that serves as a cooling water holding portion after expansion. The outer edge of the expansion member is located outside the opening of the front side backing plate, and the inner edge of the expansion material, that is, the contour of the space portion is located inside the opening of the front side backing plate. Therefore, since the outer edge side of the expansion member is sandwiched between the front side contact plate and the back side pressing member, the expansion member is fixed to the heat insulating portion, and the inner edge side of the expansion member is the opening of the front side contact plate. Since it protrudes from the outside, it expands in the groove-shaped cooling water flow path, and the contact surface contacts the wall surface of the cylinder bore.

そして、溝状冷却水流路内で、膨張材料の内縁側が膨張して、溝状冷却水流路のシリンダボア側の壁面に接触することにより、膨張材料の内縁側と、シリンダボアのボア壁と、背面側押し付け部材とに囲まれている冷却水保持部が形成される。内燃機関が運転されているときに、冷却水保持部には、冷却水が保持される。冷却水保持部に保持された冷却水は、冷却水保持部内に留まっているため、徐々に温度が上昇し、膨張材料の内縁側と同程度の温度になる。このことにより、冷却水保持部に保持された冷却水は、膨張材料と同等又はそれ以上の保温性を発揮するので、冷却水保持部に保持された冷却水及び膨張材料の内縁側が、保温部位として機能する。 Then, in the groove-shaped cooling water flow path, the inner edge side of the expansion material expands and comes into contact with the wall surface of the groove-shaped cooling water flow path on the cylinder bore side, so that the inner edge side of the expansion material, the bore wall of the cylinder bore, and the back surface are contacted. A cooling water holding portion surrounded by the side pressing member is formed. When the internal combustion engine is in operation, the cooling water holding portion holds the cooling water. Since the cooling water held in the cooling water holding portion stays in the cooling water holding portion, the temperature gradually rises to the same temperature as the inner edge side of the expansion material. As a result, the cooling water held in the cooling water holding portion exhibits heat retention equal to or higher than that of the expanding material, so that the cooling water held in the cooling water holding portion and the inner edge side of the expanding material retain heat. Functions as a part.

本発明の第一の形態のシリンダボア壁の保温具に係る背面側押し付け部は、円弧状断面を有し、膨張部材の全体を膨張部材の背面側から押し付けることができるように、膨張部材の背面側(接触面側とは反対側の面)に沿う形状であり、膨張材料の背面側全体又はほぼ背面側全体を覆う形状である。また、背面側押し付け部は、冷却水保持部の背面側を閉じる材料でもある。そのため、膨張部材の空間部の全体を背面側から覆っている。 The back surface pressing portion of the heat insulating device of the cylinder bore wall of the first aspect of the present invention has an arcuate cross section, and the back surface of the expanding member can be pressed so that the entire expanding member can be pressed from the back surface side of the expanding member. It has a shape along the side (the surface opposite to the contact surface side) and covers the entire back surface side or almost the entire back surface side of the expanding material. The back surface pressing portion is also a material that closes the back surface side of the cooling water holding portion. Therefore, the entire space of the expansion member is covered from the back side.

背面側押し付け部の上端、下端、右端及び左端には、折り曲げ部が形成されている。背面側押し付け部の折り曲げ部は、背面側押し付け部材、膨張部材及び正面側当て板が順に重ねられた状態で、正面側当て板側に折り曲げられることにより、折り曲げ部と背面押し付け部との間で、膨張部材及び正面側当て板を挟み込むための部位である。 Bent portions are formed at the upper end, the lower end, the right end, and the left end of the back pressing portion. The bent portion of the back pressing portion is formed between the bent portion and the back pressing portion by being bent toward the front pressing plate side in a state where the back pressing member, the expanding member, and the front pressing plate are stacked in this order. , A part for sandwiching the expansion member and the front side backing plate.

背面側押し付け部は、図5に示す形態例のように、膨張部材を背面側から溝状冷却水流路のシリンダボア側の壁面に向かって押し付ける部材(例えば、背面側押し付け板32)と、折り曲げ部が形成されている部材(例えば、弾性部材付設部材33)との組み合わせで構成されていてもよく、あるいは、図10、図11に示す形態例のように、膨張部材を背面側から溝状冷却水流路のシリンダボア側の壁面に向かって押し付ける部位と、折り曲げ部との両方を有する1つの部材で構成されていてもよい。図10、図11に示す背面側押し付け部47は、背面側押し付け部位321を有し、折り曲げられることにより、折り曲げ部と背面押し付け部材との間で、膨張部材及び正面側当て板を挟み込むための折り曲げ部331c、331d、332e及び332fと、基体部材に保温部を固定するための折り曲げ部37aが形成されており、弾性部材39が付設されている。 The back side pressing portion includes a member (for example, the back side pressing plate 32) that pushes the expansion member from the back side toward the wall surface on the cylinder bore side of the groove-shaped cooling water flow path, and a bent portion, as in the embodiment shown in FIG. It may be configured in combination with a member (for example, an elastic member attachment member 33) on which the expansion member is formed, or as in the morphological examples shown in FIGS. 10 and 11, the expansion member is groove-shaped cooled from the back surface side. It may be composed of one member having both a portion to be pressed toward the wall surface on the cylinder bore side of the water flow path and a bent portion. The back side pressing portion 47 shown in FIGS. 10 and 11 has a back side pressing portion 321 and is bent so as to sandwich the expansion member and the front side backing plate between the bent portion and the back pressing member. Bent portions 331c, 331d, 332e and 332f, and a bent portion 37a for fixing the heat insulating portion to the base member are formed, and an elastic member 39 is attached.

背面側押し付け部の材質は、弾性部材により背面側から押されたときに、膨張部材を溝状冷却水流路のシリンダボア側の壁面に向かって押し付けることができるよう変形できるものであればよく、適宜選択されるが、ステンレス鋼、アルミニウム合金等の金属板が好ましい。背面側押し付け部の厚みは、弾性部材により背面側から押し付けられたときに、弾性部材を溝状冷却水流路のシリンダボア側の壁面に向かって押し付けることができるよう変形できるものであればよく、適宜選択される。 The material of the back side pressing portion may be any material as long as it can be deformed so that the expansion member can be pressed toward the wall surface on the cylinder bore side of the groove-shaped cooling water flow path when pushed from the back side by the elastic member. Although it is selected, a metal plate such as stainless steel or an aluminum alloy is preferable. The thickness of the back-side pressing portion may be appropriately deformed so as to be able to be deformed so that the elastic member can be pressed toward the wall surface on the cylinder bore side of the groove-shaped cooling water flow path when pressed from the back side by the elastic member. Be selected.

背面側押し付け部には、弾性部材が付設されている。弾性部材は、本発明の第一の形態のシリンダボア壁の保温具が、溝状冷却水流路に設置され、膨張材料が膨張することにより、弾性変形し、溝状冷却水流路のシリンダボア側の壁面に向かって、背面側押し付け部材が感熱膨張ゴムを押し付けるように、弾性力により付勢するための部材である。 An elastic member is attached to the back pressing portion. As for the elastic member, the heat insulating device for the cylinder bore wall of the first aspect of the present invention is installed in the groove-shaped cooling water flow path, and is elastically deformed by the expansion of the expanding material, and the wall surface on the cylinder bore side of the groove-shaped cooling water flow path. It is a member for urging by elastic force so that the back side pressing member presses the heat-sensitive expansion rubber toward.

弾性部材は、保温部を上から見たときに、円弧方向に、1つ以上付設されている。そして、弾性部材は、円弧方向に、2つ以上付設されていることが、膨張材料が、溝状冷却水流路のシリンダボア側の壁面に向かって押し付けられる力にバラツキが少なくなる点で好ましく、保温部の円弧方向の中央又は中央近傍に1か所、保温部の一方の端側寄りに1か所、他方の端寄りに1か所の合計3か所に付設されていることがより好ましい。更に、膨張材料の溝状冷却水流路のシリンダボア側の壁面への密着性を高めるために、保温部の円弧方向の4か所以上に弾性部材が付設されていてもよい。 One or more elastic members are attached in the arc direction when the heat insulating portion is viewed from above. It is preferable that two or more elastic members are attached in the arc direction, because the force with which the expanding material is pressed toward the wall surface on the cylinder bore side of the groove-shaped cooling water flow path is less likely to vary, and heat retention is preferable. It is more preferable that the heat insulating portion is provided at one location in the center or near the center in the arc direction, one location near one end of the heat insulating portion, and one location near the other end, for a total of three locations. Further, in order to improve the adhesion of the expansion material to the wall surface on the cylinder bore side of the groove-shaped cooling water flow path, elastic members may be attached to four or more places in the arc direction of the heat insulating portion.

弾性部材の形態は、特に制限されず、例えば、板状の弾性部材、コイル状の弾性部材、重ね板バネ、トーションバネ、弾性ゴム等が挙げられる。弾性部材の材質は、特に制限されないが、耐LLC性が良く及び強度が高い点で、ステンレス鋼(SUS)、アルミニウム合金等が好ましい。弾性部材としては、金属板バネ、コイルバネ、重ね板バネ、トーションバネ等の金属弾性部材が好ましい。 The form of the elastic member is not particularly limited, and examples thereof include a plate-shaped elastic member, a coil-shaped elastic member, a laminated leaf spring, a torsion spring, and an elastic rubber. The material of the elastic member is not particularly limited, but stainless steel (SUS), an aluminum alloy, or the like is preferable in terms of good LLC resistance and high strength. As the elastic member, a metal elastic member such as a metal leaf spring, a coil spring, a laminated leaf spring, and a torsion spring is preferable.

背面側押し付け部に形成されている折り曲げ部のうち、右端及び左端に形成されている折り曲げ部は、図6に示す形態例のように、背面側押し付け部材の右端又は左端の上下方向の全部に亘って形成されていてもよいし、あるいは、図9に示す形態例のように、背面側押し付け部の右端又は左端の上下方向の一部に形成されていてもよい。また、折り曲げ部が、背面側押し付け部の右端又は左端の一部に形成されている場合は、正面側当て板のうち、外側端が折り曲げ部に挟み込まれていない部分には、凸部が形成されていることが、膨張部材が位置ずれを起こし難くなる点で好ましい。図9に示す形態例の保温具36aでは、正面側当て板30aの右側部のうち、外側端が折り曲げ部332cに挟み込まれていない部分には、正面側当て板30aの右側部の長手方向に延びる凸部302cが形成されており、また、正面側当て板30aの左側部のうち、外側端が折り曲げ部332dに挟み込まれていない部分には、正面側当て板30aの左側部の長手方向に延びる凸部302dが形成されている。 Of the bent portions formed on the back side pressing portion, the bent portions formed on the right end and the left end cover all of the right end or the left end of the back side pressing member in the vertical direction as shown in FIG. It may be formed over the entire surface, or it may be formed in a part of the right end or the left end of the back surface side pressing portion in the vertical direction as in the embodiment shown in FIG. Further, when the bent portion is formed on a part of the right end or the left end of the back side pressing portion, a convex portion is formed on the portion of the front side backing plate whose outer end is not sandwiched by the bent portion. It is preferable that the expansion member is less likely to be misaligned. In the heat insulating tool 36a of the embodiment shown in FIG. 9, of the right side portion of the front side contact plate 30a, the portion whose outer end is not sandwiched by the bent portion 332c is in the longitudinal direction of the right side portion of the front side contact plate 30a. An extending convex portion 302c is formed, and of the left side portion of the front side contact plate 30a, the portion whose outer end is not sandwiched by the bent portion 332d is in the longitudinal direction of the left side portion of the front side contact plate 30a. An extending convex portion 302d is formed.

背面側押し付け部の右端及び左端の折り曲げ部は、直線状に折り曲げられるため、図6に示す形態例のように、背面側押し付け部の右端又は左端の上下方向の全部に亘って形成されていても、正常に折り曲げられる。そして、背面側押し付け部の右端及び左端の折り曲げ部は、弾性部材付設部材の右端又は左端の上下方向の全部に亘って形成されており、膨張材料及び正面側当て板の右側又は左側の上下方向の全部を挟み込んでいることが、膨張部材が位置ずれを起こし難くなる点で好ましい。 Since the bent portions at the right end and the left end of the back side pressing portion are bent in a straight line, they are formed over the entire right end or the left end of the back side pressing portion in the vertical direction as shown in the embodiment shown in FIG. Can be bent normally. The bent portions at the right end and the left end of the back side pressing portion are formed over the entire vertical direction of the right end or the left end of the elastic member attachment member, and are formed in the vertical direction on the right side or the left side of the expansion material and the front side backing plate. It is preferable to sandwich all of the above in that the expanding member is less likely to be misaligned.

保温具の上端及び下端は、上から見たときに円弧状であるため、背面側押し付け部の上端及び下端に形成されている折り曲げ部の幅が長過ぎると、折り曲げ部が正常に折り曲げられず、また、膨張材料及び正面側当て板が正常に固定されない。そのため、背面側押し付け部の上端及び下端に形成されている折り曲げ部の幅は、正常な折り曲げが可能となり且つ膨張材料及び正面側当て板の正常な固定が可能となる範囲で、適宜選択される。背面側押し付け部の上端及び下端に形成されている折り曲げ部の数は、保温部を上から見たときに、保温部の円弧方向に、2つ以上である。 Since the upper and lower ends of the heat insulating device are arcuate when viewed from above, if the width of the bent portions formed at the upper and lower ends of the back pressing portion is too long, the bent portion cannot be bent normally. Also, the expansion material and the front side backing plate are not fixed normally. Therefore, the width of the bent portion formed at the upper end and the lower end of the back side pressing portion is appropriately selected within a range in which normal bending is possible and the expansion material and the front side backing plate can be normally fixed. .. The number of bent portions formed at the upper end and the lower end of the back surface side pressing portion is two or more in the arc direction of the heat insulating portion when the heat insulating portion is viewed from above.

なお、背面側押し付け部の作製方法としては、例えば、図8に示すように、金属板43を用意し、図8(A)中の点線の位置で、金属板43を打ち抜くことにより、図8(B)のように、金属板バネ39、折り曲げ部332a、332b、331b、332a、332b及び折り曲げ部37を形成させて、金属板の打ち抜き物45を作製する。次いで、金属板の打ち抜き物45全体を円弧状に成形し、且つ、金属板バネ39を背面側に曲げることにより、弾性部材付設部材33を作製する。次いで、背面側押し付け板となる金属板を、円弧状に成形して、背面側押し付け板32を作製する。そして、弾性部材付設部材33と背面側押し付け板32とを組み合わせることで、背面側押し付け部材とする。 As a method of manufacturing the back side pressing portion, for example, as shown in FIG. 8, a metal plate 43 is prepared, and the metal plate 43 is punched out at the position of the dotted line in FIG. 8 (A). As shown in (B), the metal leaf spring 39, the bent portion 332a, 332b, 331b, 332a, 332b and the bent portion 37 are formed to produce a punched product 45 of the metal plate. Next, the entire punched-out 45 of the metal plate is formed into an arc shape, and the metal leaf spring 39 is bent toward the back side to produce the elastic member attachment member 33. Next, the metal plate to be the back side pressing plate is formed into an arc shape to produce the back side pressing plate 32. Then, by combining the elastic member attachment member 33 and the back side pressing plate 32, the back side pressing member is formed.

本発明の第一の形態のシリンダボア壁の保温具に係る正面側当て板は、円弧形状を有し、正面側から見た時に、内側には、略矩形の開口が形成されている。そして、保温部では、膨張部材の外縁側が、背面側押し付け部と正面側当て板との間に挟み込まれることにより、膨張部材が固定されている。 The front side backing plate according to the heat insulating device of the cylinder bore wall of the first aspect of the present invention has an arc shape, and when viewed from the front side, a substantially rectangular opening is formed inside. Then, in the heat retaining portion, the expansion member is fixed by sandwiching the outer edge side of the expansion member between the back side pressing portion and the front side backing plate.

正面側当て板には、外側端が折り曲げ部により挟み込まれている部分と、外側端が折り曲げ部に挟み込まれない部分と、がある。保温部では、正面側当て板の少なくとも上側部及び下側部には、外側端が折り曲げ部に挟み込まれていない部分がある。また、保温部では、正面側当て板の右側部及び左側部には、外側端が折り曲げ部に挟み込まれていない部分があってもなくてもよい。言い換えると、保温部では、正面側当て板の右側部及び左側部は、外側端の上下方向の全部が折り曲げ部に挟み込まれていてもよいし、一部が挟み込まれていてもよい。 The front side backing plate has a portion in which the outer end is sandwiched by the bent portion and a portion in which the outer end is not sandwiched in the bent portion. In the heat insulating portion, at least the upper portion and the lower portion of the front side backing plate have a portion whose outer end is not sandwiched between the bent portions. Further, in the heat insulating portion, the right side portion and the left side portion of the front side backing plate may or may not have a portion whose outer end is not sandwiched between the bent portions. In other words, in the heat insulating portion, the right side portion and the left side portion of the front side backing plate may be entirely sandwiched between the bent portions in the vertical direction of the outer end, or may be partially sandwiched.

正面側当て板のうち、外側端が折り曲げ部に挟み込まれていない部分には、背面側押し付け部材に向かって凸である凸部が形成されていてもよいし、凸部が形成されていなくてもよいが、背面側押し付け部材に向かって凸である凸部が形成されていることが、凸部が膨張部材にめり込むことにより、膨張部材が保温部に強く固定されて、位置ずれを起こし難くなる点で好ましい。正面側当て板の上側部のうち、外側端が折り曲げ部に挟み込まれていない部分に凸部が形成される場合、正面側当て板の上側部の長手方向に延びる凸部が形成され、また、正面側当て板の下側部のうち、外側端が折り曲げ部に挟み込まれていない部分に凸部が形成される場合、正面側当て板の下側部の長手方向に延びる凸部が形成され、また、正面側当て板の右側部のうち、外側端が折り曲げ部に挟み込まれていない部分に凸部が形成される場合、正面側当て板の右側部の長手方向に延びる凸部が形成され、また、正面側当て板の左側部のうち、外側端が折り曲げ部に挟み込まれていない部分に凸部が形成される場合、正面側当て板の左側部の長手方向に延びる凸部が形成される。 In the portion of the front side backing plate whose outer end is not sandwiched between the bent portions, a convex portion that is convex toward the back side pressing member may be formed, or the convex portion may not be formed. However, the fact that a convex portion that is convex toward the back side pressing member is formed means that the expanding member is strongly fixed to the heat insulating portion by the convex portion digging into the expanding member, and it is difficult for the expansion member to be displaced. It is preferable in that. When a convex portion is formed in a portion of the upper portion of the front side backing plate whose outer end is not sandwiched between the bent portions, a convex portion extending in the longitudinal direction of the upper portion of the front side backing plate is formed, and also. When a convex portion is formed in a portion of the lower portion of the front side backing plate whose outer end is not sandwiched between the bent portions, a convex portion extending in the longitudinal direction of the lower portion of the front side backing plate is formed. Further, when a convex portion is formed on the right side portion of the front side backing plate whose outer end is not sandwiched between the bent portions, a convex portion extending in the longitudinal direction of the right side portion of the front side backing plate is formed. Further, when a convex portion is formed on a portion of the left side portion of the front side backing plate whose outer end is not sandwiched between the bent portions, a convex portion extending in the longitudinal direction of the left side portion of the front side backing plate is formed. ..

本発明の第二の形態のシリンダボア壁の保温具について、図10、図11を参照して説明する。 The heat insulating device for the cylinder bore wall of the second aspect of the present invention will be described with reference to FIGS. 10 and 11.

保温具36aは、図11に示すように、円弧状に成形されている背面側押し付け部材33b、膨張部材31aと、円弧状に成形されている正面側当て板30と、これらを固定する固定部と、を有する。保温具36aは、背面側押し付け部材33b、膨張部材31a、および正面側当て板30が順に重ね合わされて形成される。固定部は、背面側押し付け部材33bの上端に形成されている折り曲げ部332a、332bと、背面側押し付け部材33bの下端に形成されている折り曲げ部331a、331bと、背面側押し付け部材33bの右端に形成されている折り曲げ部332aと、及び背面側押し付け部材33bの左端に形成されている折り曲げ部332bと、を有する。固定部に含まれるこれらは、正面側当て板30側に折り曲げられる。固定部は、折り曲げ部332a、332b、331b、332a、332bと背面側押し付け部材33bとの間に、膨張部材31a及び正面側当て板30を挟み込む。 As shown in FIG. 11, the heat insulating tool 36a includes a back side pressing member 33b and an expansion member 31a formed in an arc shape, a front side backing plate 30 formed in an arc shape, and a fixing portion for fixing these. And have. The heat insulating tool 36a is formed by stacking the back side pressing member 33b, the expanding member 31a, and the front side backing plate 30 in this order. The fixing portions are formed on the bent portions 332a and 332b formed at the upper end of the back side pressing member 33b, the bent portions 331a and 331b formed at the lower end of the back side pressing member 33b, and the right end of the back side pressing member 33b. It has a bent portion 332a formed and a bent portion 332b formed at the left end of the back surface side pressing member 33b. These included in the fixing portion are bent toward the front side backing plate 30 side. The fixing portion sandwiches the expansion member 31a and the front side backing plate 30 between the bent portion 332a, 332b, 331b, 332a, 332b and the back side pressing member 33b.

シリンダボア壁の保温具36bでは、シリンダボア側の壁面に、膨張部材31aの接触面26が向き、膨張部材31aの接触面26が、溝状冷却水流路14のシリンダボア側の壁面17に接触できるように、保温具36aが固定されている。 In the heat insulating tool 36b of the cylinder bore wall, the contact surface 26 of the expansion member 31a faces the wall surface on the cylinder bore side, and the contact surface 26 of the expansion member 31a can contact the wall surface 17 on the cylinder bore side of the groove-shaped cooling water flow path 14. , The heat insulating device 36a is fixed.

シリンダボア壁の保温部36bに固定されている保温具36aは、図11に示すように、正面側当て板30と、膨張部材31aと、背面側押し付け部材(背面側押し付け部)33bと、これらを固定する固定部と、を有する。固定部は、背面側押し付け部材33bの上端に形成されている折り曲げ部331aと、背面側押し付け部材33bの下端に形成されている折り曲げ部331bと、背面側押し付け部材33bの右端に形成されている折り曲げ部332aと、背面側押し付け部材33bの左端に形成されている折り曲げ部332bと、を有する。 As shown in FIG. 11, the heat insulating tool 36a fixed to the heat insulating portion 36b of the cylinder bore wall includes a front side backing plate 30, an expansion member 31a, a back side pressing member (rear side pressing portion) 33b, and these. It has a fixing portion for fixing. The fixing portion is formed at the bent portion 331a formed at the upper end of the back side pressing member 33b, the bent portion 331b formed at the lower end of the back side pressing member 33b, and the right end of the back side pressing member 33b. It has a bent portion 332a and a bent portion 332b formed at the left end of the back surface side pressing member 33b.

膨張部材31aは、溝状冷却水流路内で膨張し、各シリンダボアのボア壁22に直接接触して、ボア壁22の保温箇所を囲む部材である。そして、膨張部材31aが、溝状冷却水流路内で膨張してシリンダボアのボア壁22に接触すると、膨張部材31aとシリンダボアのボア壁22と背面側押し付け部材33bとで囲まれた冷却水保持部が形成される。冷却水保持部に保持された冷却水は、各シリンダボアのボア壁22を保温できる。膨張部材31aは、中央部に、冷却水保持部を形成するための空間部25を有する。 The expansion member 31a is a member that expands in the groove-shaped cooling water flow path, directly contacts the bore wall 22 of each cylinder bore, and surrounds the heat retaining portion of the bore wall 22. Then, when the expansion member 31a expands in the groove-shaped cooling water flow path and comes into contact with the bore wall 22 of the cylinder bore, the cooling water holding portion surrounded by the expansion member 31a, the bore wall 22 of the cylinder bore, and the back surface pressing member 33b. Is formed. The cooling water held in the cooling water holding portion can keep the bore wall 22 of each cylinder bore warm. The expansion member 31a has a space portion 25 for forming a cooling water holding portion in the central portion.

また、背面側押し付け部材33bは、膨張部材31aの全体を膨張部材31aの背面側から押し付けることができるように、膨張部材31aの背面側(接触面26側とは反対側の面)に沿う形状である。また、背面側押し付け部材33bは、円弧状断面を有し、膨張材料31aの背面側に沿う形状である。図10に示すように、背面側押し付け部材33bは、弾性部材である金属板バネ39を有する。金属板バネ39は、縦長の長方形の金属板であり、長手方向の一端が背面側押し付け部材33bに繋がっている。金属板バネ39は、先端27が背面側押し付け部材33bから離れるように、背面側押し付け部材33bに対して斜めに設けられている。 Further, the back side pressing member 33b has a shape along the back side (the surface opposite to the contact surface 26 side) of the expansion member 31a so that the entire expansion member 31a can be pressed from the back side of the expansion member 31a. Is. Further, the back surface side pressing member 33b has an arcuate cross section and has a shape along the back surface side of the expansion material 31a. As shown in FIG. 10, the back surface side pressing member 33b has a metal leaf spring 39 which is an elastic member. The metal leaf spring 39 is a vertically long rectangular metal plate, and one end in the longitudinal direction is connected to the back surface side pressing member 33b. The metal leaf spring 39 is provided obliquely with respect to the back side pressing member 33b so that the tip 27 is separated from the back side pressing member 33b.

図11に示すように、正面側当て板30は、円弧状断面を有し、内側から見た時に、外縁が組形状であり、矩形状の開口301が形成されている。 As shown in FIG. 11, the front side backing plate 30 has an arcuate cross section, and when viewed from the inside, the outer edge is assembled and a rectangular opening 301 is formed.

保温具36aを内側から見たときに、膨張部材31aの内縁、すなわち、膨張部材31aの空間部25の輪郭は、正面当て板30の開口301より内側に位置している。また、膨張部材31aの外縁は、正面当て板30の開口301より外側に位置している。そのため、膨張部材31aは、外縁側が、正面当て板30と背面側押し付け板32により挟み込まれて、固定される。また、膨張材料31aの内縁側は、正面当て板30と背面側押し付け部材33bにより挟み込まれておらず、正面当て板30の開口301から、はみ出している。 When the heat insulating tool 36a is viewed from the inside, the inner edge of the expansion member 31a, that is, the contour of the space portion 25 of the expansion member 31a is located inside the opening 301 of the front backing plate 30. Further, the outer edge of the expansion member 31a is located outside the opening 301 of the front backing plate 30. Therefore, the outer edge side of the expansion member 31a is sandwiched and fixed by the front backing plate 30 and the back side pressing plate 32. Further, the inner edge side of the expansion material 31a is not sandwiched between the front backing plate 30 and the back side pressing member 33b, and protrudes from the opening 301 of the front backing plate 30.

正面側当て板30には、外側端が折り曲げ部により挟み込まれている部分と、折り曲げ部に挟み込まれない部分と、がある。つまり、保温具36aでは、正面側当て板30の上側部に、外側端が折り曲げ部332a、332bに挟み込まれている部分と、正面側当て板30の下側部に、外側端が折り曲げ部331a、331bに挟み込まれている部分と、正面側当て板30の右側部に、外側端が折り曲げ部332aに挟み込まれている部分と、正面側当て板30の左側部に、外側端が折り曲げ部332bに挟み込まれている部分と、が存在する。また、保温具36aでは、正面側当て板30の上側部に、外側端が折り曲げ部332a、332bに挟み込まれていない部分と、正面側当て板30の下側部308bに、外側端が折り曲げ部331a、331bに挟み込まれていない部分と、が存在する。 The front side backing plate 30 has a portion whose outer end is sandwiched by the bent portion and a portion which is not sandwiched by the bent portion. That is, in the heat insulating tool 36a, the outer end is sandwiched between the bent portions 332a and 332b on the upper portion of the front side contact plate 30, and the outer end is the bent portion 331a on the lower portion of the front side contact plate 30. , The portion sandwiched between the front side backing plates 30 and the right side portion of the front side backing plate 30, the outer end is sandwiched between the bent portions 332a, and the outer end is the bent portion 332b on the left side portion of the front side backing plate 30. There is a part sandwiched between them. Further, in the heat insulating tool 36a, the outer end is not sandwiched between the bent portions 332a and 332b on the upper portion of the front side backing plate 30, and the outer end is bent on the lower portion 308b of the front side backing plate 30. There is a portion that is not sandwiched between 331a and 331b.

正面側当て板30のうち、外側端が折り曲げ部に挟み込まれていない部分には、凸部が形成されている。つまり、正面側当て板30のうち、上側部の外側端が折り曲げ部332a、332bに挟み込まれていない部分には、正面側当て板30の上側部の長手方向に延びる凸部302aが形成されている。また、正面側当て板30の下側部の外側端が折り曲げ部331a、331bに挟み込まれていない部分には、正面側当て板30の下側部の長手方向に延びる凸部302bが形成されている。 A convex portion is formed in a portion of the front side backing plate 30 whose outer end is not sandwiched between the bent portions. That is, in the portion of the front side backing plate 30 where the outer end of the upper side is not sandwiched between the bent portions 332a and 332b, a convex portion 302a extending in the longitudinal direction of the upper side of the front side backing plate 30 is formed. There is. Further, a convex portion 302b extending in the longitudinal direction of the lower portion of the front side backing plate 30 is formed in a portion where the outer end of the lower side of the front side backing plate 30 is not sandwiched between the bent portions 331a and 331b. There is.

正面当て板30に形成されている凸部302aは、膨張部材31aにめり込んでいる。このことにより、膨張部材31aは、保温部に強く固定されるので、位置ずれを起こし難くなる。内側から見たときに、凸部302aが形成されている位置は、膨張材料31aの外縁より内側である。 The convex portion 302a formed on the front backing plate 30 is recessed into the expansion member 31a. As a result, the expansion member 31a is strongly fixed to the heat retaining portion, so that misalignment is less likely to occur. When viewed from the inside, the position where the convex portion 302a is formed is inside the outer edge of the expansion material 31a.

シリンダボア壁の保温具36bが、シリンダブロック11の溝状冷却水流路14内に設置された後、内燃機関が運転されると、膨張材料31aが膨張する。そして、正面当て板30と背面側押し付け部材33bにより挟み込まれていない膨張材料31aの内縁側は、正面側当て板30の内側部分に形成されている開口301を通って、シリンダボア側の壁面17に向かって膨張し、接触面26がシリンダボア側の壁面17に接触する。このとき、金属板バネ39の反発力により、背面側押し付け部材33bは、溝状冷却水流路のシリンダボア側の壁面17に向かって押される。その結果、膨張部材31aは、溝状冷却水流路のシリンダボア側の壁面17に対してさらに押し付けられる。このようにして、シリンダボア壁の保温具36bの保温具36aの膨張材料31aの内縁側が、溝状冷却水流路14のシリンダボアのボア壁面に接触する。 When the internal combustion engine is operated after the heat insulating tool 36b on the cylinder bore wall is installed in the groove-shaped cooling water flow path 14 of the cylinder block 11, the expansion material 31a expands. Then, the inner edge side of the expansion material 31a, which is not sandwiched between the front backing plate 30 and the back side pressing member 33b, passes through the opening 301 formed in the inner portion of the front side backing plate 30 and reaches the wall surface 17 on the cylinder bore side. It expands toward it, and the contact surface 26 comes into contact with the wall surface 17 on the cylinder bore side. At this time, the repulsive force of the metal leaf spring 39 pushes the back surface side pressing member 33b toward the wall surface 17 on the cylinder bore side of the groove-shaped cooling water flow path. As a result, the expansion member 31a is further pressed against the wall surface 17 on the cylinder bore side of the groove-shaped cooling water flow path. In this way, the inner edge side of the expansion material 31a of the heat insulating tool 36a of the heat insulating tool 36b of the cylinder bore wall comes into contact with the bore wall surface of the cylinder bore of the groove-shaped cooling water flow path 14.

このとき、膨張材料31aの内縁側が膨張して、溝状冷却水流路のシリンダボア側の壁面17に接触することにより、膨張部材31aの内縁側と、壁面17と、背面側押し付け部材33bとに囲まれている冷却水保持部が形成される。内燃機関が運転されているときに、冷却水保持部には、冷却水が保持される。冷却水保持部に保持された冷却水は、冷却水保持部内に留まっているため、徐々に温度が上昇し、膨張材料31aの内縁側と同程度の温度になる。このことにより、冷却水保持部25に保持された冷却水は、膨張材料31aと同等かそれ以上程度の保温性を発揮する(膨張材料31aよりも冷却水のほうが熱容量が大であるため)。 At this time, the inner edge side of the expansion material 31a expands and comes into contact with the wall surface 17 on the cylinder bore side of the groove-shaped cooling water flow path, so that the inner edge side of the expansion member 31a, the wall surface 17, and the back surface side pressing member 33b are formed. An enclosed cooling water holding portion is formed. When the internal combustion engine is in operation, the cooling water holding portion holds the cooling water. Since the cooling water held in the cooling water holding portion stays in the cooling water holding portion, the temperature gradually rises to the same temperature as the inner edge side of the expansion material 31a. As a result, the cooling water held in the cooling water holding portion 25 exhibits heat retention equal to or higher than that of the expansion material 31a (because the cooling water has a larger heat capacity than the expansion material 31a).

冷却水保持部25に保持された冷却水及び膨張材料31aの内縁側は、保温部位として機能する。冷却水保持部25は、内燃機関が運転される際に、完全な密閉状態を維持してもよく、これによって冷却水保持部25の内外で冷却水の移動を規制してもよい。この構造であれば、保温対象となるシリンダボアのボア壁の下部および中間部の保温を確実に行うことができる。冷却水保持部25は、内燃機関が運転される際に、完全な密閉状態とはならずに、膨張部材31aの一部から冷却水が入れ替わることを許容してもよい。この構造であれば、内燃機関が運転されているときに、冷却水保持部25に保持された冷却水が微量ずつ冷却水保持部25の内外で入れ替わることになる。これによって、内燃機関が長時間運転されたり、高い回転数で運転されたりした場合に、冷却水を微量ずつ入れ換えることで、保温対象となるシリンダボアのボア壁の温度が上がり過ぎることを防止することができる。 The cooling water held in the cooling water holding portion 25 and the inner edge side of the expansion material 31a function as a heat retaining portion. The cooling water holding unit 25 may maintain a completely sealed state when the internal combustion engine is operated, thereby restricting the movement of the cooling water inside and outside the cooling water holding unit 25. With this structure, it is possible to reliably keep the heat in the lower part and the middle part of the bore wall of the cylinder bore to be kept warm. The cooling water holding unit 25 may allow the cooling water to be replaced from a part of the expansion member 31a without being completely sealed when the internal combustion engine is operated. With this structure, when the internal combustion engine is being operated, the cooling water held in the cooling water holding portion 25 is replaced little by little inside and outside the cooling water holding portion 25. This prevents the temperature of the bore wall of the cylinder bore to be kept warm from rising too high by replacing the cooling water little by little when the internal combustion engine is operated for a long time or at a high rotation speed. Can be done.

次いで、本発明の第一の形態のシリンダボア壁の保温具及び本発明の第二の形態のシリンダボア壁の保温具に用いられる膨張部材の形態について説明する。 Next, the form of the expansion member used for the cylinder bore wall heat insulating device of the first aspect of the present invention and the cylinder bore wall heat insulating device of the second aspect of the present invention will be described.

図12に示す膨張部材31aでは、外縁の形状が矩形であり、且つ、内縁の形状、すなわち、空間部の輪郭が矩形である。膨張部材31aは、一つの部材からなる。つまり、膨張部材31aは、複数の分割体で構成されているものではない。 In the expansion member 31a shown in FIG. 12, the shape of the outer edge is rectangular, and the shape of the inner edge, that is, the outline of the space portion is rectangular. The expansion member 31a is composed of one member. That is, the expansion member 31a is not composed of a plurality of divided bodies.

図13に示す膨張部材31bでは、外縁の形状は、矩形の上側及び下側の一部が、外に向かって張り出している形状である。膨張部材31bの内縁の形状は矩形である。膨張部材31bは、一つ部材からなる。なお、図13に示す形態例では、矩形の上側及び下側に張り出し部を有しているが、これに限定されず、矩形の右側及び/又は左側に張り出し部を有する形状であってもよい。また、図27に示す形態例では、矩形の一辺に2つの張り出し部を有しているが、これに限定されず、張り出し部を有する場合、一辺に一つ以上の張り出し部を有することができる。 In the expansion member 31b shown in FIG. 13, the shape of the outer edge is such that a part of the upper side and the lower side of the rectangle projects outward. The shape of the inner edge of the expansion member 31b is rectangular. The expansion member 31b is composed of one member. In the embodiment shown in FIG. 13, the overhanging portion is provided on the upper side and the lower side of the rectangle, but the shape is not limited to this, and the shape may have an overhanging portion on the right side and / or the left side of the rectangle. .. Further, in the embodiment shown in FIG. 27, two overhangs are provided on one side of the rectangle, but the present invention is not limited to this, and when the overhangs are provided, one or more overhangs can be provided on one side. ..

つまり、本発明の第一の形態のシリンダボア壁の保温具及び本発明の第二の形態のシリンダボア壁の保温具に係る膨張部材の外縁の形状は、外縁が正面側当て板の開口より外側に位置し、正面側当て板と背面側押し付け部材との間に挟まれて、保温部に固定されることができるのであれば、矩形であってもよいし、矩形でなくてもよい。 That is, the shape of the outer edge of the expansion member according to the heat insulating device for the cylinder bore wall of the first aspect of the present invention and the heat insulating device for the cylinder bore wall of the second aspect of the present invention is such that the outer edge is outside the opening of the front side backing plate. It may or may not be rectangular as long as it is located and can be sandwiched between the front side backing plate and the back side pressing member and fixed to the heat insulating portion.

図14に示す膨張部材31cは、(A)に示すように、第一分割体31c1と第二分割体31c2とで構成されている。そして、(B)に示すように、第一分割体31c1と第二分割体31c2が、合わせ部40cで合わされることより、膨張部材31cの形状となる。膨張部材31cの外縁の形状は矩形であり、且つ、内縁の形状は矩形である。このとき、合わせ部40c同士の間には、隙間を設けても良いし、隙間を設けなくてもよい。隙間を設けない場合には、保温対象となるシリンダボアのボア壁の下部および中間部の保温を確実に行うことができる。合わせ部40c同士の間に隙間を設ける場合には、当該隙間の幅寸法は、例えば、0.5〜2.0mm程度であることが望ましい。このような隙間を設けた場合には、この隙間から冷却水が微量ずつ入れ替わることとなる。このため、内燃機関が長時間運転したり、内燃機関が高回転数で運転したりした場合に、入れ替わる冷却水によって熱を冷却水保持部25の外に逃がすことができ、保温対象となるシリンダボアのボア壁の温度が上がり過ぎることを防止することができる。 As shown in (A), the expansion member 31c shown in FIG. 14 is composed of a first divided body 31c1 and a second divided body 31c2. Then, as shown in (B), the first divided body 31c1 and the second divided body 31c2 are joined by the mating portion 40c, so that the shape of the expansion member 31c is obtained. The shape of the outer edge of the expansion member 31c is rectangular, and the shape of the inner edge is rectangular. At this time, a gap may or may not be provided between the mating portions 40c. When no gap is provided, it is possible to reliably keep the heat in the lower part and the middle part of the bore wall of the cylinder bore to be kept warm. When a gap is provided between the mating portions 40c, it is desirable that the width dimension of the gap is, for example, about 0.5 to 2.0 mm. When such a gap is provided, the cooling water is replaced little by little from this gap. Therefore, when the internal combustion engine is operated for a long time or the internal combustion engine is operated at a high rotation speed, heat can be released to the outside of the cooling water holding portion 25 by the alternating cooling water, and the cylinder bore to be kept warm. It is possible to prevent the temperature of the bore wall of the internal combustion engine from rising too high.

図15に示す膨張部材31dは、(A)に示すように、第一分割体31d1と第二分割体31d2とで構成されている。そして、(B)に示すように、第一分割体31d1と第二分割体31d2が、合わせ部40dで合わされることより、膨張部材31dの形状となる。膨張部材31dの外縁の形状は矩形であり、且つ、内縁の形状は矩形である。このとき、合わせ部40d同士の間には、隙間を設けても良いし、隙間を設けなくてもよい。隙間を設けない場合の効果および隙間を設けた場合の効果は、図14の例と同様である。 As shown in (A), the expansion member 31d shown in FIG. 15 is composed of a first divided body 31d1 and a second divided body 31d2. Then, as shown in (B), the first divided body 31d1 and the second divided body 31d2 are joined by the mating portion 40d, so that the shape of the expansion member 31d is obtained. The shape of the outer edge of the expansion member 31d is rectangular, and the shape of the inner edge is rectangular. At this time, a gap may or may not be provided between the mating portions 40d. The effect when the gap is not provided and the effect when the gap is provided are the same as in the example of FIG.

図16に示す膨張部材31eは、(A)に示すように、第一分割体31e1と第二分割体31e2と第三分割体31e3と第四分割体31e4とで構成されている。そして、(B)に示すように、第一分割体31e1と第二分割体31e2と第三分割体31e3と第四分割体31e4が、合わせ部40eで合わされることより、膨張部材31eの形状となる。膨張部材31eの外縁の形状は矩形であり、且つ、内縁の形状は矩形である。このとき、合わせ部40e同士の間には、隙間を設けても良いし、隙間を設けなくてもよい。隙間を設けない場合の効果および隙間を設けた場合の効果は、図14の例と同様である。 As shown in (A), the expansion member 31e shown in FIG. 16 is composed of a first divided body 31e1, a second divided body 31e2, a third divided body 31e3, and a fourth divided body 31e4. Then, as shown in (B), the first divided body 31e1, the second divided body 31e2, the third divided body 31e3, and the fourth divided body 31e4 are joined by the mating portion 40e, so that the shape of the expansion member 31e is changed. Become. The shape of the outer edge of the expansion member 31e is rectangular, and the shape of the inner edge is rectangular. At this time, a gap may or may not be provided between the mating portions 40e. The effect when the gap is not provided and the effect when the gap is provided are the same as in the example of FIG.

つまり、本発明の第一の形態のシリンダボア壁の保温具及び本発明の第二の形態のシリンダボア壁の保温具に係る膨張部材は、複数の分割体で構成されていてもよい。分割体の数は、2又は4が、分割体の形状が互いに同一又は対称な形状となるため、分割体の作製が容易又は製造コストが低減される点で好ましい。 That is, the expansion member related to the cylinder bore wall heat insulating device of the first aspect of the present invention and the cylinder bore wall heat insulating device of the second aspect of the present invention may be composed of a plurality of divided bodies. The number of the divided bodies is preferably 2 or 4, because the shapes of the divided bodies are the same or symmetrical to each other, so that the divided bodies can be easily produced or the manufacturing cost can be reduced.

図17に示す膨張部材31fは、(A)に示すように、第一分割体31f1と第二分割体31f2とで構成されている。そして、(B)に示すように、第一分割体31f1と第二分割体31f2が、合わせ部40fで合わされることより、膨張部材31fの形状となる。膨張部材31fの外縁の形状は矩形であり、且つ、内縁の形状は矩形である。この膨張部材31fでは、分割体の一方に形成されている凸部412と分割体の他方に形成されている凹部411が係合することにより、第一分割体31f1と第二分割体31f2が、合わせ部40fで合わせられている。このとき、合わせ部40f同士の間には、隙間を設けても良いし、隙間を設けなくてもよい。隙間を設けない場合の効果および隙間を設けた場合の効果は、図14の例と同様である。 As shown in (A), the expansion member 31f shown in FIG. 17 is composed of a first divided body 31f1 and a second divided body 31f2. Then, as shown in (B), the first divided body 31f1 and the second divided body 31f2 are joined by the mating portion 40f, so that the shape of the expansion member 31f is obtained. The shape of the outer edge of the expansion member 31f is rectangular, and the shape of the inner edge is rectangular. In the expansion member 31f, the convex portion 412 formed on one side of the divided body and the concave portion 411 formed on the other side of the divided body engage with each other to form the first divided body 31f1 and the second divided body 31f2. It is aligned by the mating portion 40f. At this time, a gap may or may not be provided between the mating portions 40f. The effect when the gap is not provided and the effect when the gap is provided are the same as in the example of FIG.

図18に、膨張部材31fの合わせ部40f近傍の拡大図を示す。(A)に示すように、第一分割体31f1に形成されている凸部412と、第二分割体31f2に形成されている凹部411とが、係合している。この状態から、第一分割体31f1が横方向461に動いても、第一分割体の凸部412が、第二分割体の凹部411の横部401fを押すため、第一分割体31fと第二分割体31fが分離することが防がれる。それに対して、(B)に示すように、第二分割体31f2が縦方向462に動くと、第一分割体31fと第二分割体31fとの間に隙間47が生じる。しかし、第二分割体31f2の動く量が、第二分割体の凹部411の縦部401fの長さの範囲内であれば、第一分割体31f1と第二分割体31f2が完全に分離することはない。そして、第二分割体31f2の動く量が、第二分割体の凹部411の縦部401fの長さの範囲内であれば、第二分割体の凹部411の縦部401fが、第一分割体の凸部412と接触しているので、この接触部分が、冷却水が冷却水保持部から膨張部材31fの外に流出するのを防ぐシール部となる。 FIG. 18 shows an enlarged view of the vicinity of the mating portion 40f of the expansion member 31f. As shown in (A), the convex portion 412 formed in the first divided body 31f1 and the concave portion 411 formed in the second divided body 31f2 are engaged with each other. From this state, even if the first divided body 31f1 moves in the lateral direction 461, the convex portion 412 of the first divided body pushes the horizontal portion 401f of the concave portion 411 of the second divided body, so that the first divided body 31f and the first divided body 31f It is possible to prevent the dichotomous body 31f from separating. On the other hand, as shown in (B), when the second divided body 31f2 moves in the vertical direction 462, a gap 47 is generated between the first divided body 31f and the second divided body 31f. However, if the amount of movement of the second divided body 31f2 is within the length of the vertical portion 401f of the recess 411 of the second divided body, the first divided body 31f1 and the second divided body 31f2 are completely separated. There is no. Then, if the amount of movement of the second divided body 31f2 is within the range of the length of the vertical portion 401f of the recess 411 of the second divided body, the vertical portion 401f of the recess 411 of the second divided body is the first divided body. Since it is in contact with the convex portion 412 of the above, this contact portion serves as a sealing portion for preventing the cooling water from flowing out of the expansion member 31f from the cooling water holding portion.

図19に示す膨張部材31gは、(A)に示すように、第一分割体31g1と第二分割体31g2と第三分割体31g3と第四分割体31g4で構成されている。そして、(B)に示すように、第一分割体31g1と第二分割体31g2と第三分割体31g3と第四分割体31g4が、合わせ部40gで合わされることより、膨張部材31gの形状となる。膨張部材31gの外縁の形状は矩形であり、且つ、内縁の形状は矩形である。この膨張部材31gでは、分割体の一方に形成されている凸部412と分割体の他方に形成されている凹部411が係合することにより、第一分割体31g1と第二分割体31g2と第三分割体31g3と第四分割体31g4が、合わせ部40gで合わせられている。第一分割体31g1、第二分割体31g2、第三分割体31g3及び第四分割体31g4に形成されている凸部又は凹部の機能は、図32に示す凸部及び凹部の機能と同様である。このとき、合わせ部40g同士の間には、隙間を設けても良いし、隙間を設けなくてもよい。隙間を設けない場合の効果および隙間を設けた場合の効果は、図14の例と同様である。 As shown in (A), the expansion member 31g shown in FIG. 19 is composed of a first division body 31g1, a second division body 31g2, a third division body 31g3, and a fourth division body 31g4. Then, as shown in (B), the first divided body 31 g1, the second divided body 31 g2, the third divided body 31 g3, and the fourth divided body 31 g4 are joined by the mating portion 40 g, so that the shape of the expansion member 31 g is obtained. Become. The shape of the outer edge of the expansion member 31g is rectangular, and the shape of the inner edge is rectangular. In the expansion member 31g, the convex portion 412 formed on one side of the divided body and the concave portion 411 formed on the other side of the divided body are engaged with each other, so that the first divided body 31 g1 and the second divided body 31 g2 are second. The three-divided body 31g3 and the fourth divided body 31g4 are combined by the mating portion 40g. The functions of the convex portions or the concave portions formed in the first divided body 31 g1, the second divided body 31 g2, the third divided body 31 g3, and the fourth divided body 31 g4 are the same as the functions of the convex portions and the concave portions shown in FIG. .. At this time, a gap may or may not be provided between the mating portions 40g. The effect when the gap is not provided and the effect when the gap is provided are the same as in the example of FIG.

つまり、本発明の第一の形態のシリンダボア壁の保温具及び本発明の第二の形態のシリンダボア壁の保温具に係る膨張部材は、複数の分割体で構成されていており、分割体の一方に形成されている凸部と分割体の他方に形成されている凹部が係合することにより合わせられている。そして、膨張部材が、複数の分割体からなり、分割体の一方に形成されている凸部と分割体の他方に形成されている凹部が係合することにより合わせられていることにより、分割体の一部が振動により動いても、分割体が完全に分離することが防がれると共に、冷却水が冷却水保持部から膨張部材の外に流出することが防がれる。 That is, the expansion member related to the cylinder bore wall heat insulating device of the first aspect of the present invention and the cylinder bore wall heat insulating device of the second aspect of the present invention is composed of a plurality of divided bodies, and one of the divided bodies is formed. The convex portion formed on the surface and the concave portion formed on the other side of the divided body are fitted by engaging with each other. Then, the expansion member is composed of a plurality of divided bodies, and the convex portion formed on one side of the divided body and the concave portion formed on the other side of the divided body are engaged with each other to be combined with each other. Even if a part of the body is moved by vibration, it is possible to prevent the split body from being completely separated and to prevent the cooling water from flowing out of the expansion member from the cooling water holding portion.

図15に示す膨張部材31dでは、外縁の形状及び内縁の形状が矩形であるため、図20に示すように、一枚の大きな膨張材料シートから切り抜いて、膨張部材31dの第一分割体31d1と第二分割体31d2を作製するときに、左から順に、第一分割体31d1を打ち抜いた後、第一分割体31d1の内縁に第二分割体31d2の外縁を一致させて第二分割体31d2を打ち抜き、次いで、第二分割体31d2の内縁に第一分割体31d1の外縁を一致させて第一分割体31d1を打ち抜き、次いで、第一分割体31d1の内縁に第二分割体31d2の外縁を一致させて第二分割体31d2を打ち抜くということを繰り返して、分割体を作製することができる。 In the expansion member 31d shown in FIG. 15, since the shape of the outer edge and the shape of the inner edge are rectangular, as shown in FIG. 20, the expansion member 31d is cut out from one large expansion material sheet to form the first division 31d1 of the expansion member 31d. When the second divided body 31d2 is produced, the first divided body 31d1 is punched out in order from the left, and then the inner edge of the first divided body 31d1 is matched with the outer edge of the second divided body 31d2 to form the second divided body 31d2. Punching, then punching the first division 31d1 by matching the outer edge of the first division 31d1 with the inner edge of the second division 31d2, and then matching the outer edge of the second division 31d2 with the inner edge of the first division 31d1. The divided body can be produced by repeating the process of punching out the second divided body 31d2.

また、図17に示す膨張部材31fでは、外縁の形状及び内縁の形状が矩形であるため、図21に示すように、一枚の大きな膨張材料シートから切り抜いて、膨張部材31fの第一分割体31f1と第二分割体31f2を作製するときに、左から順に、第一分割体31f1を打ち抜いた後、第一分割体31f1の内縁の近傍に第二分割体31f2の外縁を位置させて第二分割体31d2を打ち抜き、次いで、第二分割体31f2の内縁の近傍に第一分割体31f1の外縁を位置させて第一分割体31f1を打ち抜き、次いで、第一分割体31f1の内縁近傍に第二分割体31f2の外縁を位置させて第二分割体31f2を打ち抜くということを繰り返して、分割体を作製することができる。 Further, in the expansion member 31f shown in FIG. 17, since the shape of the outer edge and the shape of the inner edge are rectangular, as shown in FIG. 21, a first divided body of the expansion member 31f is cut out from one large expansion material sheet. When the 31f1 and the second divided body 31f2 are produced, the first divided body 31f1 is punched out in order from the left, and then the outer edge of the second divided body 31f2 is positioned near the inner edge of the first divided body 31f1. The divided body 31d2 is punched out, then the outer edge of the first divided body 31f1 is positioned near the inner edge of the second divided body 31f2, and the first divided body 31f1 is punched out. The divided body can be produced by repeating the process of positioning the outer edge of the divided body 31f2 and punching out the second divided body 31f2.

図16に示す膨張部材31eでは、外縁の形状及び内縁の形状が矩形であるため、図22に示すように、一枚の大きな膨張材料シートから切り抜いて、膨張部材31eの第一分割体31e1と第二分割体31e2と第三分割体31e3と第四分割体31e4を作製するときに、左から順に、第一分割体31e1を打ち抜いた後、第一分割体31e1の内縁に第三分割体31e3の外縁を一致させて第三分割体31e3を打ち抜き、次いで、第三分割体31e3の内縁に第一分割体31e1の外縁を一致させて第一分割体31e1を打ち抜き、次いで、第一分割体31e1の内縁に第三分割体31e3の外縁を一致させて第三分割体31e3を打ち抜くということを繰り返し、且つ、左から順に、第二分割体31e2を打ち抜いた後、第二分割体31e2の内縁に第四分割体31e4の外縁を一致させて第四分割体31e4を打ち抜き、次いで、第四分割体31e4の内縁に第二分割体31e2の外縁を一致させて第二分割体31e2を打ち抜き、次いで、第二分割体31e2の内縁に第四分割体31e4の外縁を一致させて第四分割体31e4を打ち抜くということを繰り返し、分割体を作製することができる。 In the expansion member 31e shown in FIG. 16, since the shape of the outer edge and the shape of the inner edge are rectangular, as shown in FIG. 22, the expansion member 31e is cut out from one large expansion material sheet to be combined with the first division 31e1 of the expansion member 31e. When the second divided body 31e2, the third divided body 31e3, and the fourth divided body 31e4 are produced, the first divided body 31e1 is punched out in order from the left, and then the third divided body 31e3 is formed on the inner edge of the first divided body 31e1. The outer edges of the first divided body 31e3 are matched with each other to punch out the third divided body 31e3, then the outer edge of the first divided body 31e1 is matched with the inner edge of the third divided body 31e3 to punch out the first divided body 31e1, and then the first divided body 31e1 is punched out. The outer edge of the third divided body 31e3 is matched with the inner edge of the third divided body 31e3, and the third divided body 31e3 is punched out repeatedly. The outer edges of the fourth divided body 31e4 are matched to punch out the fourth divided body 31e4, then the inner edge of the fourth divided body 31e4 is matched with the outer edge of the second divided body 31e2 to punch out the second divided body 31e2, and then the second divided body 31e2 is punched out. The divided body can be produced by repeating the process of matching the outer edge of the fourth divided body 31e4 with the inner edge of the second divided body 31e2 and punching out the fourth divided body 31e4.

つまり、本発明の第一の形態のシリンダボア壁の保温具及び本発明の第二の形態のシリンダボア壁の保温具に係る膨張部材は、複数の分割体で構成されており、外縁及び内縁が矩形であることにより、膨張部材用原材料シートから、分割体を切り抜いて作製するときに、一の分割体の内縁に他の一の分割体の外縁を一致させるか又は一の分割体の内縁の近傍に他の一の分割体の外縁を位置させて、分割体を作製することができるので、膨張部材が一つの部材で構成されている場合に比べ、同じ大きさの膨張部材用原材料シートから、多くの膨張部材を作製することができる。つまり、膨張部材が一つの部材で構成されている場合は、空間部を形成させるために切り抜かれた部分は、他の膨張部材の作製に使用することができないので、空間部に対応する部分が全て無駄になる。それに対して、膨張部材が、複数の分割体で構成されていており、外縁及び内縁が矩形である場合は、一の分割体の空間部に対応する部分の全て又は一部が、他の一の分割体の作製に用いられるので、原材料シートの無駄が少ない。よって、本発明の第一の形態のシリンダボア壁の保温具及び本発明の第二の形態のシリンダボア壁の保温具に係る膨張部材は、複数の分割体で構成されていており、外縁及び内縁が矩形であることにより、膨張材料の原材料シートの歩留まりを高くすることができる。 That is, the expansion member related to the cylinder bore wall heat insulating device of the first aspect of the present invention and the cylinder bore wall heat insulating device of the second aspect of the present invention is composed of a plurality of divided bodies, and the outer edge and the inner edge are rectangular. Therefore, when the divided body is cut out from the raw material sheet for the expansion member to be produced, the inner edge of one divided body is made to match the outer edge of the other divided body, or the vicinity of the inner edge of the one divided body. Since the outer edge of the other divided body can be positioned in the divided body, the divided body can be manufactured from the raw material sheet for the expanding member having the same size as compared with the case where the expanding member is composed of one member. Many expansion members can be made. That is, when the expansion member is composed of one member, the portion cut out to form the space portion cannot be used for manufacturing another expansion member, so that the portion corresponding to the space portion is Everything is wasted. On the other hand, when the expansion member is composed of a plurality of divided bodies and the outer edge and the inner edge are rectangular, all or a part of the portion corresponding to the space portion of one divided body is the other one. Since it is used for producing the divided body of the above, there is little waste of the raw material sheet. Therefore, the expansion member related to the cylinder bore wall heat insulating device of the first aspect of the present invention and the cylinder bore wall heat insulating device of the second aspect of the present invention is composed of a plurality of divided bodies, and the outer edge and the inner edge are formed. The rectangular shape makes it possible to increase the yield of the raw material sheet of the expansion material.

次いで、本発明の第一の形態のシリンダボア壁の保温具及び本発明の第二の形態のシリンダボア壁の保温具に係る凸部(ビード)およびその周辺構造の第1〜第11実施形態について説明する。
[凸部の第1実施形態]
Next, the first to eleventh embodiments of the convex portion (bead) and its peripheral structure relating to the cylinder bore wall heat insulating device of the first aspect of the present invention and the cylinder bore wall heat insulating device of the second aspect of the present invention will be described. do.
[First Embodiment of the convex portion]

図23、図24を参照して、保温具36aの凸部(ビード)およびその周辺構造の第1実施形態について説明する。
保温具36aは、固定部材を有する。固定部材は、弾性部材付設部材33、背面側押し付け部材32、膨張部材31a、および正面側当て板30を互いに固定する。固定部材は、一例として弾性部材付設部材33と一体的に設けられているが、弾性部材付設部材33とは分離して設けられてもよい。
A first embodiment of the convex portion (bead) of the heat insulating device 36a and its peripheral structure will be described with reference to FIGS. 23 and 24.
The heat insulating device 36a has a fixing member. As the fixing member, the elastic member attachment member 33, the back side pressing member 32, the expansion member 31a, and the front side backing plate 30 are fixed to each other. The fixing member is provided integrally with the elastic member attachment member 33 as an example, but may be provided separately from the elastic member attachment member 33.

固定部材は、正面側当て板30の一対の非湾曲辺41に対応して設けられた複数の折り曲げ部332a、332bと、正面側当て板30の一対の湾曲辺42に対応して設けられた複数の折り曲げ部331a、331bと、を有する。複数の折り曲げ部332a、332bおよび複数の折り曲げ部331a、331bは、いずれも保温具36aの外周部(外縁付近)に設けられている。 The fixing member is provided corresponding to a plurality of bent portions 332a and 332b provided corresponding to the pair of non-curved sides 41 of the front side backing plate 30 and the pair of curved sides 42 of the front side backing plate 30. It has a plurality of bent portions 331a and 331b. The plurality of bent portions 332a and 332b and the plurality of bent portions 331a and 331b are all provided on the outer peripheral portion (near the outer edge) of the heat insulating tool 36a.

折り曲げ部332a、332bは、縦方向(冷却水の流れ方向Sと直交する方向)に延びる板金として形成され、保温具36aの縦方向の全長に亘って連続的に設けられている。折り曲げ部332aは、保温具36aの右側端部に設けられ、折り曲げ部332bは、保温具36aの左側端部に設けられる。 The bent portions 332a and 332b are formed as sheet metal extending in the vertical direction (direction orthogonal to the flow direction S of the cooling water), and are continuously provided over the entire length of the heat insulating tool 36a in the vertical direction. The bent portion 332a is provided at the right end portion of the heat insulating tool 36a, and the bent portion 332b is provided at the left end portion of the heat insulating tool 36a.

折り曲げ部331a、331bは、所定幅で横方向(冷却水の流れ方向S)に延びる板金として、短冊状に形成される。複数の折り曲げ部331a、331bは、正面側当て板30の湾曲辺42の左側端部から湾曲辺42の全長の1/3の長さ分移動した位置と、正面側当て板30の湾曲辺42の右側端部から湾曲辺42の全長の1/3の長さ分移動した位置と、の2か所(上側の折り曲げ部331aと下側の折り曲げ部331bとを合算すると計4か所)に設けられる。 The bent portions 331a and 331b are formed in a strip shape as a sheet metal extending in the lateral direction (cooling water flow direction S) with a predetermined width. The plurality of bent portions 331a and 331b are located at positions moved from the left end of the curved side 42 of the front side backing plate 30 by a length of 1/3 of the total length of the curved side 42, and the curved side 42 of the front side backing plate 30. There are two locations (a total of four locations when the upper bent portion 331a and the lower bent portion 331b are combined) with the position moved from the right end of the curved side 42 by the length of 1/3 of the total length of the curved side 42. It is provided.

折り曲げ部331a、331b、332a、332bは、弾性部材付設部材33から突出するように形成された板金であり、プレス機械によってカシメ加工(折り曲げ加工)されることで略U字形に折り曲げられている。このため、折り曲げ部331a、331b、332a、332bは、挟み込み部を形成している。折り曲げ部331a、331b、332a、332bは、折り曲げ部331a、331b、332a、332bと弾性部材付設部材33との間に、背面側押し付け部材32、膨張部材31a、および正面側当て板30を挟み込んでこれらを保持できる。折り曲げ部331a、331b、332a、332bは、弾性部材付設部材33、背面側押し付け部材232、膨張部材31a、および正面側当て板30を互いに固定している。 The bent portions 331a, 331b, 332a, and 332b are sheet metals formed so as to project from the elastic member attachment member 33, and are bent into a substantially U shape by being caulked (bent) by a press machine. Therefore, the bent portions 331a, 331b, 332a, and 332b form sandwiching portions. The bent portions 331a, 331b, 332a, and 332b sandwich the back side pressing member 32, the expanding member 31a, and the front side backing plate 30 between the bent portions 331a, 331b, 332a, and 332b and the elastic member attachment member 33. These can be retained. The bent portions 331a, 331b, 332a, and 332b fix the elastic member attachment member 33, the back side pressing member 232, the expansion member 31a, and the front side backing plate 30 to each other.

折り曲げ部331a、331b、332a、332bは、上記板金の折り曲げ加工に限られず、例えばねじ、リベット、ハトメ、溶接、ろう付け、バーリング加工等で形成されてもよい。 The bent portions 331a, 331b, 332a, and 332b are not limited to the bending process of the sheet metal, and may be formed by, for example, screws, rivets, eyelets, welding, brazing, burring, and the like.

上記したように、弾性部材付設部材33には、複数の金属バネ39が設けられる。金属バネ39は、軸部28Aと、軸部28Aの先端部に設けられる当接部28Bと、を有する。当接部28Bは、軸部28Aに対して折れ曲がるように配置されており、シリンダボア13側の壁面17とは反対側の壁面18に当接できる。 As described above, the elastic member attachment member 33 is provided with a plurality of metal springs 39. The metal spring 39 has a shaft portion 28A and a contact portion 28B provided at the tip end portion of the shaft portion 28A. The contact portion 28B is arranged so as to bend with respect to the shaft portion 28A, and can contact the wall surface 18 on the side opposite to the wall surface 17 on the cylinder bore 13 side.

図23、図24に示すように、正面側当て板30は、方形枠状の平板をシリンダボア壁13の壁面17に沿って湾曲するように折り曲げて形成されている。正面側当て板30は、矩形状の第1開口46を有する。正面側当て板30は、金属板、例えばステンレス鋼板によって形成される。正面側当て板30は、縦方向に延びる一対の非湾曲辺41と、横方向に延びる一対の湾曲辺42と、を有する。さらに、正面側当て板30は、一対の非湾曲辺41に対応して縦方向に延びる一対の縦枠部27Aと、一対の湾曲辺42に対応して横方向に延びる一対の横枠部27Bと、を有する。左側の一つの縦枠部27Aは、左側の一つの折り曲げ部332bによって挟まれて保持されている。右側の一つの縦枠部27Aは、右側の一つの折り曲げ部332aによって挟まれて保持されている。 As shown in FIGS. 23 and 24, the front side backing plate 30 is formed by bending a square frame-shaped flat plate so as to be curved along the wall surface 17 of the cylinder bore wall 13. The front side backing plate 30 has a rectangular first opening 46. The front side backing plate 30 is formed of a metal plate, for example, a stainless steel plate. The front side backing plate 30 has a pair of non-curved sides 41 extending in the vertical direction and a pair of curved sides 42 extending in the horizontal direction. Further, the front side backing plate 30 has a pair of vertical frame portions 27A extending in the vertical direction corresponding to the pair of non-curved sides 41 and a pair of horizontal frame portions 27B extending in the horizontal direction corresponding to the pair of curved sides 42. And have. One vertical frame portion 27A on the left side is sandwiched and held by one bent portion 332b on the left side. One vertical frame portion 27A on the right side is sandwiched and held by one bent portion 332a on the right side.

正面側当て板30の横枠部27Bは、複数の凸部302a、302bを有する。複数の凸部302a、302bは、折り曲げ部331a、331bを間に挟んだ両側に設けられている。あるいは、複数の凸部302a、302bは、折り曲げ部331a、331b同士の間に設けられているとも言い換えられる。 The horizontal frame portion 27B of the front side backing plate 30 has a plurality of convex portions 302a and 302b. The plurality of convex portions 302a and 302b are provided on both sides of the bent portions 331a and 331b. Alternatively, it can be said that the plurality of convex portions 302a and 302b are provided between the bent portions 331a and 331b.

図23、図24に示すように、各凸部302a、302bは、正面側当て板30の湾曲辺42に沿って横方向に延びている。凸部302a、302bは、膨張部材31a(背面側押し付け部材32)に向かって凸になるように突出して設けられる。複数の凸部302a、302bは、横枠部27B内で、直列的に設けられている。 As shown in FIGS. 23 and 24, the convex portions 302a and 302b extend laterally along the curved side 42 of the front side backing plate 30. The convex portions 302a and 302b are provided so as to project toward the expansion member 31a (back surface side pressing member 32) so as to be convex. The plurality of convex portions 302a and 302b are provided in series in the horizontal frame portion 27B.

本実施形態のシリンダボア壁の保温具36aの作用について説明する。本実施形態では、折り曲げ部331a、331bを間に挟んだ両側に凸部302a、302bが設けられるために、この位置から冷却水が背面側押し付け部材32と膨張部材31aとの間に侵入してしまうことが防止される。これによって、凸部302a、302bが設けられる位置で背面側押し付け部材32と膨張部材31aとの間に冷却水が侵入してしまうことが防止される。このため、背面側押し付け部材32から浮き上がった膨張部材31aが脱落してしまう不具合を生じることを防止できる。 The operation of the heat insulating tool 36a on the cylinder bore wall of the present embodiment will be described. In the present embodiment, since the convex portions 302a and 302b are provided on both sides of the bent portions 331a and 331b, the cooling water enters between the back surface side pressing member 32 and the expansion member 31a from this position. It is prevented from being stowed. As a result, it is possible to prevent the cooling water from entering between the back surface side pressing member 32 and the expansion member 31a at the positions where the convex portions 302a and 302b are provided. Therefore, it is possible to prevent the expansion member 31a floating from the back surface pressing member 32 from falling off.

以下の第2〜第7実施形態は、主として上記凸部の第1実施形態と異なる部分を説明し、凸部の第1実施形態と共通する部分については、図示および説明を省略する。
[凸部の第2実施形態]
The following second to seventh embodiments mainly describe parts different from the first embodiment of the convex portion, and illustration and description of parts common to the first embodiment of the convex portion will be omitted.
[Second Embodiment of Convex Part]

図25、図26を参照して、第2実施形態のシリンダボア壁の保温具36aについて説明する。 The heat insulating tool 36a of the cylinder bore wall of the second embodiment will be described with reference to FIGS. 25 and 26.

図25、図26に示すように、膨張部材31aは、略方形の平板状で、且つシリンダボア壁15に沿って湾曲するように成形されている。膨張部材31aは、温度上昇によって膨張する性質のあるゴム材料で形成される。シリンダボア13のシリンダボア壁15に直接接触して、シリンダボア壁15の保温箇所を覆い、各シリンダボア13のシリンダボア壁15を保温するための部材である。 As shown in FIGS. 25 and 26, the expansion member 31a is formed to have a substantially rectangular flat plate shape and to be curved along the cylinder bore wall 15. The expansion member 31a is made of a rubber material that expands when the temperature rises. It is a member for directly contacting the cylinder bore wall 15 of the cylinder bore 13 to cover the heat retaining portion of the cylinder bore wall 15 and keeping the cylinder bore wall 15 of each cylinder bore 13 warm.

図26に示すように、膨張部材31aは、四角の角に対応する位置に設けられる第1切欠部52と、折り曲げ部331a、331b同士の間の位置に設けられる第2切欠部53と、空間部25と、を有する。第1切欠部52は、複数の固定部から外れた位置で、角部を除去するように設けられている。第1切欠部52は、折り曲げ部331a、331bよりも外側(冷却水の流れ方向Sに関して端部側)に位置する。第1切欠部52は、凸部302a、302bに対応して設けられ、膨張部材31aが凸部302a、302bを避けるように設けられている。 As shown in FIG. 26, the expansion member 31a has a space between a first notch 52 provided at a position corresponding to a corner of the square and a second notch 53 provided at a position between the bent portions 331a and 331b. It has a part 25 and. The first notch 52 is provided so as to remove the corner portion at a position separated from the plurality of fixed portions. The first notch 52 is located outside the bent portions 331a and 331b (on the end side with respect to the cooling water flow direction S). The first notch 52 is provided corresponding to the convex portions 302a and 302b, and the expansion member 31a is provided so as to avoid the convex portions 302a and 302b.

第2切欠部53は、折り曲げ部331a、331bに対応する箇所よりも膨張部材31aの中心側に後退して設けられる。しかしながら、第2切欠部53は、凸部302a、302bを避けるように設けられていない。このため、膨張部材31aは、第2切欠部53に隣接した位置に、凸部302a、302bと重なり合う保持部54を有する。したがって、この位置では、保持部54は、膨張部材31aの外縁を構成している。この位置では、保持部54よりも外側に膨張部材31aが配置されない。膨張部材31aの保持部54は、凸部302a、302bと背面側押し付け部材32との間に挟まれて保持される。 The second notch 53 is provided so as to retreat to the center side of the expansion member 31a from the portion corresponding to the bent portions 331a and 331b. However, the second notch 53 is not provided so as to avoid the convex portions 302a and 302b. Therefore, the expansion member 31a has a holding portion 54 that overlaps with the convex portions 302a and 302b at a position adjacent to the second notch portion 53. Therefore, at this position, the holding portion 54 constitutes the outer edge of the expansion member 31a. At this position, the expansion member 31a is not arranged outside the holding portion 54. The holding portion 54 of the expansion member 31a is sandwiched and held between the convex portions 302a and 302b and the back side pressing member 32.

本実施形態のシリンダボア壁の保温具36aの作用について説明する。本実施形態では、冷却水の流速の影響が大きい角部の位置に第1切欠部52が設けられる。このため、この位置に膨張部材31aが配置されることがなく、この位置で膨張部材31aにちぎれや破損を生じることが防止される。また、第1切欠部52の外側には、第1切欠部52を保護するように凸部302a、302bが配置される。このため、この位置で膨張部材31aにちぎれや破損を生じることがさらに防止される。第2切欠部53に隣接した保持部54は、凸部302a、302bと背面側押し付け部材32との間に挟まれて保持される。このため、保持部54が設けられた位置において、膨張部材31aと背面側押し付け部材32との間の密着性を向上できる。これによって、第2切欠部53の付近において、膨張部材31aと背面側押し付け部材32との間に冷却水が侵入してしまうことが防止される。これによって、シリンダボア壁の保温具36aから膨張部材31aが脱落してしまう不具合を防止できる。 The operation of the heat insulating tool 36a on the cylinder bore wall of the present embodiment will be described. In the present embodiment, the first notch 52 is provided at the position of the corner where the influence of the flow velocity of the cooling water is large. Therefore, the expansion member 31a is not arranged at this position, and the expansion member 31a is prevented from being torn or damaged at this position. Further, on the outside of the first notch 52, convex portions 302a and 302b are arranged so as to protect the first notch 52. Therefore, it is further prevented that the expansion member 31a is torn or damaged at this position. The holding portion 54 adjacent to the second cutout portion 53 is sandwiched and held between the convex portions 302a and 302b and the back surface side pressing member 32. Therefore, at the position where the holding portion 54 is provided, the adhesion between the expansion member 31a and the back side pressing member 32 can be improved. As a result, it is possible to prevent the cooling water from entering between the expansion member 31a and the back surface pressing member 32 in the vicinity of the second notch 53. As a result, it is possible to prevent the expansion member 31a from falling off from the heat insulating tool 36a on the cylinder bore wall.

第2実施形態によれば、以下のことがいえる。該膨張部材31aは、該固定部から外れた位置で、角部を除去するように設けられた第1切欠部52を有する。この構成によれば、冷却水の流れの影響でちぎれを生じやすい角部の位置に切欠部を設けているため、膨張部材31aにちぎれ等の不具合を生じることを防止できる。 According to the second embodiment, the following can be said. The expansion member 31a has a first notch 52 provided so as to remove a corner portion at a position separated from the fixing portion. According to this configuration, since the cutout portion is provided at the position of the corner portion where tearing is likely to occur due to the influence of the flow of the cooling water, it is possible to prevent the expansion member 31a from having a problem such as tearing.

該膨張部材31aは、該複数の固定部同士の間の位置に設けられた第2切欠部53と、第2切欠部53に隣接して設けられ該凸部302a、302bと該背面側押し付け部材32との間に挟まれて保持される保持部54と、を有する。この構成によれば、保持部54の外側には、膨張部材31aが配置されない。このため、冷却水の流れの影響で保持部54の周辺で膨張部材31aにちぎれを生じてしまうことを防止できる。また、保持部54は、凸部302a、302bと背面側押し付け部材32との間に挟まれて保持されるために、この位置で背面側押し付け部材32と膨張部材31aとの間の密着性が向上する。このため、背面側押し付け部材32と膨張部材31aとの間に冷却水が侵入してしまうことを防止できる。これによって、背面側押し付け部材32から膨張部材31aが浮き上がってしまうことが防止され、保温具36aから膨張部材31aが脱落してしまう不具合を生じることを防止できる。
[凸部の第3実施形態]
The expansion member 31a is provided with a second notch 53 provided at a position between the plurality of fixed portions, and the convex portions 302a and 302b provided adjacent to the second notch 53 and the back side pressing member. It has a holding portion 54 that is sandwiched and held between the 32 and the 32. According to this configuration, the expansion member 31a is not arranged on the outside of the holding portion 54. Therefore, it is possible to prevent the expansion member 31a from being torn around the holding portion 54 due to the influence of the flow of the cooling water. Further, since the holding portion 54 is sandwiched and held between the convex portions 302a and 302b and the back side pressing member 32, the adhesion between the back side pressing member 32 and the expansion member 31a is maintained at this position. improves. Therefore, it is possible to prevent the cooling water from entering between the back surface side pressing member 32 and the expansion member 31a. As a result, it is possible to prevent the expansion member 31a from being lifted from the back surface pressing member 32, and to prevent the expansion member 31a from falling off from the heat insulating tool 36a.
[Third Embodiment of the convex portion]

図27から図30を参照して、第3実施形態のシリンダボア壁の保温具36aについて説明する。 The heat insulating device 36a of the cylinder bore wall of the third embodiment will be described with reference to FIGS. 27 to 30.

図27〜図30に示すように、膨張部材31aは、複数の凸部302a、302bに対応するように設けられる複数の貫通孔55を有する。複数の貫通孔55は、正面側当て板30の一対の湾曲辺42に沿って(冷却水の流れ方向Sに沿って)、細長い長穴状に形成される。したがって、本実施形態では、複数の凸部302a、302bは、複数の貫通孔55の内側に差し込まれる。膨張部材31aに設けられる複数の貫通孔55は、例えば、長円形の金型等によって厚み方向に膨張部材31aを打ち抜くことで形成できる。 As shown in FIGS. 27 to 30, the expansion member 31a has a plurality of through holes 55 provided so as to correspond to the plurality of convex portions 302a and 302b. The plurality of through holes 55 are formed in an elongated elongated hole shape along the pair of curved sides 42 of the front side backing plate 30 (along the flow direction S of the cooling water). Therefore, in the present embodiment, the plurality of convex portions 302a and 302b are inserted into the plurality of through holes 55. The plurality of through holes 55 provided in the expansion member 31a can be formed by punching the expansion member 31a in the thickness direction with, for example, an oval mold or the like.

図30に示すように、本実施形態の凸部302a、302bの高さhは、膨張部材31aの厚さtと略同等である。本実施形態では図29、図30に示すように、背面側押し付け部材32を省略してもよい。 As shown in FIG. 30, the height h of the convex portions 302a and 302b of the present embodiment is substantially the same as the thickness t of the expansion member 31a. In the present embodiment, as shown in FIGS. 29 and 30, the back side pressing member 32 may be omitted.

本実施形態のシリンダボア壁の保温具36aの作用について説明する。本実施形態では、貫通孔55の内側に凸部302a、302bが通される。このため、膨張部材31aにちぎれを生じない限り、保温具36aから膨張部材31aが脱落することがない。したがって、本実施形態では、膨張部材31aの位置が安定し、保温具36aに対して膨張部材31aが移動してしまうという不具合を生じることがない。 The operation of the heat insulating tool 36a on the cylinder bore wall of the present embodiment will be described. In the present embodiment, the convex portions 302a and 302b are passed through the inside of the through hole 55. Therefore, the expansion member 31a will not fall off from the heat insulating tool 36a unless the expansion member 31a is torn off. Therefore, in the present embodiment, the position of the expansion member 31a is stable, and there is no problem that the expansion member 31a moves with respect to the heat insulating tool 36a.

第3実施形態によれば、以下のことがいえる。シリンダボア壁の保温具36aは、該膨張部材31aに設けられ、該1以上の凸部302a、302bが通される1以上の貫通孔55を有する。この構成によれば、膨張部材31aが保温具36aから脱落してしまう不具合を極力防止できる。
[凸部の第4実施形態]
According to the third embodiment, the following can be said. The heat insulating tool 36a on the cylinder bore wall is provided on the expansion member 31a and has one or more through holes 55 through which the one or more convex portions 302a and 302b are passed. According to this configuration, it is possible to prevent the expansion member 31a from falling off from the heat insulating device 36a as much as possible.
[Fourth Embodiment of the convex portion]

図31、図32を参照して、第4実施形態のシリンダボア壁の保温具36aについて説明する。なお、以下の第4〜第10実施形態では、基体部材34aの図示が省略されている。 The heat insulating tool 36a of the cylinder bore wall of the fourth embodiment will be described with reference to FIGS. 31 and 32. In the following fourth to tenth embodiments, the illustration of the base member 34a is omitted.

固定部材は、正面側当て板30の一対の非湾曲辺41に対応して設けられた複数の折り曲げ部332a、332bと、正面側当て板30の一対の湾曲辺42に対応して設けられた複数の折り曲げ部331a、331bと、を有する。複数の折り曲げ部332a、332bおよび複数の折り曲げ部331a、331bは、いずれも保温具36aの外周部(外縁付近)に設けられている。 The fixing member is provided corresponding to a plurality of bent portions 332a and 332b provided corresponding to the pair of non-curved sides 41 of the front side backing plate 30 and the pair of curved sides 42 of the front side backing plate 30. It has a plurality of bent portions 331a and 331b. The plurality of bent portions 332a and 332b and the plurality of bent portions 331a and 331b are all provided on the outer peripheral portion (near the outer edge) of the heat insulating tool 36a.

折り曲げ部332a、332bは、縦方向に延びる板金として形成され、保温具36aの縦方向の全長に亘って連続的に設けられている。折り曲げ部332a、332bの一つは、保温具36aの左側端部に設けられ、折り曲げ部332a、332bの他の一つは、保温具の右側端部に設けられる。 The bent portions 332a and 332b are formed as sheet metal extending in the vertical direction, and are continuously provided over the entire length of the heat insulating tool 36a in the vertical direction. One of the bent portions 332a and 332b is provided at the left end of the heat insulating device 36a, and the other one of the bent portions 332a and 332b is provided at the right end of the heat insulating device.

折り曲げ部331a、331bは、所定幅で横方向に延びる板金として、短冊状に形成される。複数の折り曲げ部331a、331bは、正面側当て板30の湾曲辺42の中間部に対応する位置の上下の2か所に設けられる。 The bent portions 331a and 331b are formed in a strip shape as a sheet metal extending in the lateral direction with a predetermined width. The plurality of bent portions 331a and 331b are provided at two positions above and below the position corresponding to the intermediate portion of the curved side 42 of the front side backing plate 30.

正面側当て板30の横枠部27Bは、複数の凸部302a、302bを有する。複数の凸部302a、302bは、折り曲げ部331a、331bを間に挟んだ両側に設けられている。各凸部302a、302bは、正面側当て板30の湾曲辺42に沿って横方向に延びている。凸部302a、302bは、膨張部材31aに向かって凸になるように突出して設けられる。複数の凸部302a、302bは、横枠部27B内で、直列的に設けられている。 The horizontal frame portion 27B of the front side backing plate 30 has a plurality of convex portions 302a and 302b. The plurality of convex portions 302a and 302b are provided on both sides of the bent portions 331a and 331b. The convex portions 302a and 302b extend laterally along the curved side 42 of the front side backing plate 30. The convex portions 302a and 302b are provided so as to project toward the expansion member 31a so as to be convex. The plurality of convex portions 302a and 302b are provided in series in the horizontal frame portion 27B.

本実施形態のシリンダボア壁の保温具36aの作用について説明する。折り曲げ部331a、331bを間に挟んだ両側に凸部302a、302bが設けられるために、この位置から冷却水が背面側押し付け部材32と膨張部材31aとの間に侵入してしまうことが防止される。これによって、膨張部材31aが背面側押し付け部材32から浮き上がって膨張部材31aが脱落してしまう不具合を生じることを防止できる。また、本実施形態では、第1実施形態等に比して、折り曲げ部331a、331bの数が低減されている。このため、折り曲げ部331a、331bを略U字形に折り曲げ加工する際に必要な工数が低減される。 The operation of the heat insulating tool 36a on the cylinder bore wall of the present embodiment will be described. Since the convex portions 302a and 302b are provided on both sides of the bent portions 331a and 331b, it is possible to prevent the cooling water from entering between the back side pressing member 32 and the expanding member 31a from this position. NS. As a result, it is possible to prevent the expansion member 31a from floating from the back surface pressing member 32 and causing the expansion member 31a to fall off. Further, in the present embodiment, the number of bent portions 331a and 331b is reduced as compared with the first embodiment and the like. Therefore, the number of man-hours required for bending the bent portions 331a and 331b into a substantially U shape is reduced.

第4実施形態によれば、以下のことがいえる。該正面側当て板30は、一対の湾曲辺42と、一対の非湾曲辺41と、を有し、該複数の固定部は、該一対の湾曲辺42の所定の位置に設けられ、該複数の凸部302a、302bは、該一対の湾曲辺42に沿って該所定の位置を間に挟んだ両側に設けられる。 According to the fourth embodiment, the following can be said. The front side backing plate 30 has a pair of curved sides 42 and a pair of non-curved sides 41, and the plurality of fixing portions are provided at predetermined positions of the pair of curved sides 42, and the plurality of fixed portions are provided. The convex portions 302a and 302b of the above are provided on both sides of the pair of curved sides 42 with the predetermined position interposed therebetween.

この構成によれば、湾曲辺42に沿って凸部302a、302bが設けられるために、この位置から冷却水が背面側押し付け部材32と膨張部材31aとの間に侵入してしまうことが防止される。これによって、背面側押し付け部材32から浮き上がった膨張部材31aがシリンダボア壁の保温具36aから脱落してしまう不具合を防止できる。また、固定部の代わりに凸部302a、302bを配置することで、固定部の数を低減できる。これによって、シリンダボア壁の保温具36aの組み立て時に、固定部の固定に要する工数を削減して、組み立て作業を簡略化できる。
[凸部の第5実施形態]
According to this configuration, since the convex portions 302a and 302b are provided along the curved side 42, it is possible to prevent the cooling water from entering between the back surface side pressing member 32 and the expansion member 31a from this position. NS. As a result, it is possible to prevent the expansion member 31a that has risen from the back surface pressing member 32 from falling off from the heat insulating tool 36a on the cylinder bore wall. Further, by arranging the convex portions 302a and 302b instead of the fixed portions, the number of the fixed portions can be reduced. As a result, when assembling the heat insulating tool 36a on the cylinder bore wall, the man-hours required for fixing the fixing portion can be reduced, and the assembling work can be simplified.
[Fifth Embodiment of the convex portion]

図33、図34を参照して、第5実施形態のシリンダボア壁の保温具36aについて説明する。 The heat insulating tool 36a of the cylinder bore wall of the fifth embodiment will be described with reference to FIGS. 33 and 34.

固定部材は、正面側当て板30の一対の非湾曲辺41に対応して設けられた複数の折り曲げ部332a、332bを有する。本実施形態の固定部材には、横方向に延びる折り曲げ部331a、331bは含まれていない。複数の折り曲げ部332a、332bは、保温具36aの外周部(外縁付近)に設けられている。 The fixing member has a plurality of bent portions 332a and 332b provided corresponding to the pair of non-curved sides 41 of the front side backing plate 30. The fixing member of the present embodiment does not include the bent portions 331a and 331b extending in the lateral direction. The plurality of bent portions 332a and 332b are provided on the outer peripheral portion (near the outer edge) of the heat insulating tool 36a.

折り曲げ部332a、332bは、縦方向に延びる板金として形成され、保温具36aの縦方向の全長に亘って連続的に設けられている。折り曲げ部332a、332bの一つは、保温具36aの左側端部に設けられ、第1固定部の他の一つは、保温具36aの右側端部に設けられる。 The bent portions 332a and 332b are formed as sheet metal extending in the vertical direction, and are continuously provided over the entire length of the heat insulating tool 36a in the vertical direction. One of the bent portions 332a and 332b is provided at the left end portion of the heat insulating tool 36a, and the other one of the first fixing portions is provided at the right end portion of the heat insulating tool 36a.

正面側当て板30の横枠部27Bは、複数の凸部302a、302bを有する。複数の凸部302a、302bは、正面側当て板30の横方向(冷却水の流れ方向S)の略全幅に亘って設けられている。各凸部302a、302bは、正面側当て板30の湾曲辺42に沿って横方向に延びている。凸部302a、302bは、膨張部材31aに向かって凸になるように突出して設けられる。複数の凸部302a、302bは、横枠部27B内で、連続的に設けられているが、一部が不連続になっていてもよい。 The horizontal frame portion 27B of the front side backing plate 30 has a plurality of convex portions 302a and 302b. The plurality of convex portions 302a and 302b are provided over substantially the entire width of the front side backing plate 30 in the lateral direction (cooling water flow direction S). The convex portions 302a and 302b extend laterally along the curved side 42 of the front side backing plate 30. The convex portions 302a and 302b are provided so as to project toward the expansion member 31a so as to be convex. The plurality of convex portions 302a and 302b are continuously provided in the horizontal frame portion 27B, but some of them may be discontinuous.

本実施形態のシリンダボア壁の保温具36aの作用について説明する。正面側当て板30の横方向の略全幅に亘って凸部302a、302bが設けられるために、この位置から冷却水が背面側押し付け部材32と膨張部材31aとの間に侵入してしまうことが防止される。これによって、背面側押し付け部材32から浮き上がった膨張部材31aがシリンダボア壁の保温具36aから脱落してしまう不具合を防止できる。また、本実施形態では、折り曲げ部331a、331bが省略されている。このため、折り曲げ部331a、331bを略U字形に折り曲げ加工する際に必要な作業が削減される。 The operation of the heat insulating tool 36a on the cylinder bore wall of the present embodiment will be described. Since the convex portions 302a and 302b are provided over substantially the entire width of the front side backing plate 30 in the lateral direction, cooling water may enter between the back side pressing member 32 and the expansion member 31a from this position. Be prevented. As a result, it is possible to prevent the expansion member 31a that has risen from the back surface pressing member 32 from falling off from the heat insulating tool 36a on the cylinder bore wall. Further, in the present embodiment, the bent portions 331a and 331b are omitted. Therefore, the work required for bending the bent portions 331a and 331b into a substantially U shape is reduced.

第5実施形態によれば、以下のことがいえる。シリンダボア壁の保温具36aは、該正面側当て板30は、一対の湾曲辺42と、一対の非湾曲辺41と、を有し、該1以上の固定部は、該一対の非湾曲辺41に対応する位置に設けられるとともに、該一対の湾曲辺42に対応する位置には設けられず、該1以上の凸部302a、302bは、該一対の湾曲辺42に沿って設けられる。 According to the fifth embodiment, the following can be said. In the cylinder bore wall heat insulating tool 36a, the front side backing plate 30 has a pair of curved sides 42 and a pair of non-curved sides 41, and the one or more fixing portions are the pair of non-curved sides 41. The one or more convex portions 302a and 302b are provided along the pair of curved sides 42, and are not provided at the positions corresponding to the pair of curved sides 42.

この構成によれば、湾曲辺42に沿って凸部302a、302bが設けられるために、この位置から冷却水が背面側押し付け部材32と膨張部材31aとの間に侵入してしまうことが防止される。これによって、背面側押し付け部材32から浮き上がった膨張部材31aが脱落してしまう不具合を防止できる。また、固定部の代わりに凸部302a、302bを配置することで、固定部の数を低減できる。これによって、シリンダボア壁の保温具36aの組み立て時に、固定部の固定に要する工数を削減して、組み立て作業を簡略化できる。
[凸部の第6実施形態]
According to this configuration, since the convex portions 302a and 302b are provided along the curved side 42, it is possible to prevent the cooling water from entering between the back surface side pressing member 32 and the expansion member 31a from this position. NS. As a result, it is possible to prevent a problem that the expansion member 31a that has risen from the back surface pressing member 32 falls off. Further, by arranging the convex portions 302a and 302b instead of the fixed portions, the number of the fixed portions can be reduced. As a result, when assembling the heat insulating tool 36a on the cylinder bore wall, the man-hours required for fixing the fixing portion can be reduced, and the assembling work can be simplified.
[Sixth Embodiment of the convex portion]

図35、図36を参照して、第6実施形態のシリンダボア壁の保温具36aについて説明する。 The heat insulating device 36a of the cylinder bore wall of the sixth embodiment will be described with reference to FIGS. 35 and 36.

固定部材は、正面側当て板30の一対の非湾曲辺41に対応して設けられた複数の折り曲げ部332a、332bを有する。本実施形態の固定部材には、横方向に延びる折り曲げ部331a、331bは含まれていない。複数の折り曲げ部332a、332bは、いずれも保温具36aの外周部(外縁付近)に設けられている。 The fixing member has a plurality of bent portions 332a and 332b provided corresponding to the pair of non-curved sides 41 of the front side backing plate 30. The fixing member of the present embodiment does not include the bent portions 331a and 331b extending in the lateral direction. The plurality of bent portions 332a and 332b are all provided on the outer peripheral portion (near the outer edge) of the heat insulating tool 36a.

正面側当て板30の縦枠部27Aおよび横枠部27Bは、複数の凸部302a、302b、302を有する。複数の凸部302a、302bは、正面側当て板30の湾曲辺42に沿って、正面側当て板30の横方向(冷却水の流れ方向S)の略全幅に亘って設けられている。横方向に延びる凸部302a、302bの一つは、上側の横枠部27Bに設けられ、横方向に延びる凸部302a、302bの他の一つは、下側の横枠部27Bに設けられる。 The vertical frame portion 27A and the horizontal frame portion 27B of the front side backing plate 30 have a plurality of convex portions 302a, 302b, and 302. The plurality of convex portions 302a and 302b are provided along the curved side 42 of the front side backing plate 30 over substantially the entire width in the lateral direction (cooling water flow direction S) of the front side backing plate 30. One of the convex portions 302a and 302b extending in the lateral direction is provided on the upper horizontal frame portion 27B, and the other one of the convex portions 302a and 302b extending in the lateral direction is provided on the lower horizontal frame portion 27B. ..

複数の凸部302は、正面側当て板30の非湾曲辺41に沿って、正面側当て板30の縦方向(冷却水の流れ方向Sと直交する方向)の略全幅に亘って設けられている。縦方向に延びる凸部302の一つは、左側の縦枠部27Aに設けられ、縦方向に延びる凸部302の他の一つは、右側の縦枠部27Aに設けられる。縦枠部27Aに設けられる凸部302は、折り曲げ部332a、332b同士の間に設けられている。 The plurality of convex portions 302 are provided along the non-curved side 41 of the front side backing plate 30 over substantially the entire width in the vertical direction (direction orthogonal to the cooling water flow direction S) of the front side backing plate 30. There is. One of the convex portions 302 extending in the vertical direction is provided in the vertical frame portion 27A on the left side, and the other one of the convex portions 302 extending in the vertical direction is provided in the vertical frame portion 27A on the right side. The convex portion 302 provided on the vertical frame portion 27A is provided between the bent portions 332a and 332b.

凸部302a、302b、302は、膨張部材31aに向かって凸になるように突出して設けられる。複数の凸部302a、302b、302は、横枠部27B又は縦枠部27A内で、連続的に設けられているが、一部が不連続になっていてもよい。 The convex portions 302a, 302b, and 302 are provided so as to project toward the expansion member 31a so as to be convex. The plurality of convex portions 302a, 302b, 302 are continuously provided in the horizontal frame portion 27B or the vertical frame portion 27A, but some of them may be discontinuous.

本実施形態のシリンダボア壁の保温具36aの作用について説明する。折り曲げ部332a、332b同士の間に凸部302a、302bが設けられるために、この位置から冷却水が背面側押し付け部材32と膨張部材31aとの間に侵入してしまうことが防止される。また、湾曲辺42に沿って横方向に延びる凸部302a、302bが一対に設けられる。これらによって、凸部302a、302bが設けられる位置で背面側押し付け部材32と膨張部材31aとの間に冷却水が侵入してしまうことが防止される。これらによって、背面側押し付け部材32から浮き上がった膨張部材31aがシリンダボア壁の保温具36aから脱落してしまう不具合を防止できる。また、本実施形態では、折り曲げ部331a、331bが省略されている。このため、折り曲げ部331a、331bを略U字形に折り曲げ加工する際に必要な作業が削減される。 The operation of the heat insulating tool 36a on the cylinder bore wall of the present embodiment will be described. Since the convex portions 302a and 302b are provided between the bent portions 332a and 332b, it is possible to prevent the cooling water from entering between the back surface side pressing member 32 and the expansion member 31a from this position. Further, a pair of convex portions 302a and 302b extending in the lateral direction along the curved side 42 are provided. As a result, it is possible to prevent the cooling water from entering between the back surface side pressing member 32 and the expansion member 31a at the positions where the convex portions 302a and 302b are provided. As a result, it is possible to prevent the expansion member 31a that has risen from the back surface pressing member 32 from falling off from the heat insulating tool 36a on the cylinder bore wall. Further, in the present embodiment, the bent portions 331a and 331b are omitted. Therefore, the work required for bending the bent portions 331a and 331b into a substantially U shape is reduced.

第6実施形態によれば、以下のことがいえる。該正面側当て板30は、一対の湾曲辺42と、一対の非湾曲辺41と、を有し、該複数の固定部は、該一対の非湾曲辺41上の複数個所に設けられ、該1以上の凸部302a、302bは、該一対の非湾曲辺41に沿って該複数の固定部同士の間に設けられる。 According to the sixth embodiment, the following can be said. The front side backing plate 30 has a pair of curved sides 42 and a pair of non-curved sides 41, and the plurality of fixing portions are provided at a plurality of positions on the pair of non-curved sides 41. One or more convex portions 302a and 302b are provided between the plurality of fixed portions along the pair of non-curved sides 41.

この構成によれば、非湾曲辺41に沿って凸部302a、302bが設けられるために、この位置から冷却水が背面側押し付け部材32と膨張部材31aとの間に侵入してしまうことが防止される。これによって、膨張部材31aが背面側押し付け部材32から浮き上がって膨張部材31aが脱落してしまう不具合を生じることを防止できる。
[凸部の第7実施形態]
According to this configuration, since the convex portions 302a and 302b are provided along the non-curved side 41, it is possible to prevent the cooling water from entering between the back surface side pressing member 32 and the expanding member 31a from this position. Will be done. As a result, it is possible to prevent the expansion member 31a from floating from the back surface pressing member 32 and causing the expansion member 31a to fall off.
[7th embodiment of the convex portion]

図37〜図40を参照して、第7実施形態のシリンダボア壁の保温具36aについて説明する。 The heat insulating tool 36a of the cylinder bore wall of the seventh embodiment will be described with reference to FIGS. 37 to 40.

図37、図38に示すように、固定部材は、正面側当て板30の一対の非湾曲辺41に対応して設けられた複数の折り曲げ部332a、332bと、正面側当て板30の一対の湾曲辺42に対応して設けられた複数の折り曲げ部331a、331bと、を有する。複数の折り曲げ部332a、332bおよび複数の折り曲げ部331a、331bは、いずれも保温具36aの外周部(外縁付近)に設けられている。 As shown in FIGS. 37 and 38, the fixing member includes a plurality of bent portions 332a and 332b provided corresponding to the pair of non-curved sides 41 of the front side backing plate 30, and a pair of front side backing plates 30. It has a plurality of bent portions 331a and 331b provided corresponding to the curved side 42. The plurality of bent portions 332a and 332b and the plurality of bent portions 331a and 331b are all provided on the outer peripheral portion (near the outer edge) of the heat insulating tool 36a.

折り曲げ部332a、332bは、縦方向に延びる板金として形成され、保温具36aの縦方向に連続的に設けられている。折り曲げ部332a、332bは、保温具36aの縦方向の略中間部に設けられている。折り曲げ部332a、332bは、正面側当て板30の縦方向の長さの2/3以上を保持している。折り曲げ部332a、332bの一つは、保温具36aの左側端部に設けられ、折り曲げ部332a、332bの他の一つは、保温具36aの右側端部に設けられる。 The bent portions 332a and 332b are formed as sheet metal extending in the vertical direction, and are continuously provided in the vertical direction of the heat insulating tool 36a. The bent portions 332a and 332b are provided in a substantially intermediate portion in the vertical direction of the heat insulating tool 36a. The bent portions 332a and 332b hold two-thirds or more of the length of the front side backing plate 30 in the vertical direction. One of the bent portions 332a and 332b is provided at the left end portion of the heat insulating tool 36a, and the other one of the bent portions 332a and 332b is provided at the right end portion of the heat insulating tool 36a.

折り曲げ部331a、331bは、所定幅で横方向に延びる板金として、短冊状に形成される。複数の折り曲げ部331a、331bは、正面側当て板30の湾曲辺42上の所定の位置に離散的に設けられる。 The bent portions 331a and 331b are formed in a strip shape as a sheet metal extending in the lateral direction with a predetermined width. The plurality of bent portions 331a and 331b are discretely provided at predetermined positions on the curved side 42 of the front side backing plate 30.

図38に示すように、背面側押し付け部材32は、正面側当て板30の横枠部27Bに対応する位置に複数の凸部302a、302bを有する。複数の凸部302a、302bは、折り曲げ部331a、331bを間に挟んだ両側に設けられている。あるいは、複数の凸部302a、302bは、折り曲げ部331a、331b同士の間に設けられているとも言い換えられる。 As shown in FIG. 38, the back side pressing member 32 has a plurality of convex portions 302a and 302b at positions corresponding to the horizontal frame portion 27B of the front side backing plate 30. The plurality of convex portions 302a and 302b are provided on both sides of the bent portions 331a and 331b. Alternatively, it can be said that the plurality of convex portions 302a and 302b are provided between the bent portions 331a and 331b.

各凸部302a、302bは、正面側当て板30の湾曲辺42に沿って横方向に延びている。図53、図54に示すように、凸部302a、302bは、正面側当て板30に向かって凸になるように突出して設けられる。複数の凸部302a、302bは、横枠部27Bに対応する位置で、直列的に設けられている。 The convex portions 302a and 302b extend laterally along the curved side 42 of the front side backing plate 30. As shown in FIGS. 53 and 54, the convex portions 302a and 302b are provided so as to project so as to be convex toward the front side backing plate 30. The plurality of convex portions 302a and 302b are provided in series at positions corresponding to the horizontal frame portion 27B.

本実施形態のシリンダボア壁の保温具36aの作用について説明する。折り曲げ部331a、331b同士の間に、凸部302a、302bが設けられるために、この位置から背面側押し付け部材32と膨張部材31aとの間に冷却水が侵入してしまうことが防止される。このため、背面側押し付け部材32から浮き上がった膨張部材31aがシリンダボア壁の保温具36aから脱落してしまう不具合を生じることを防止できる。 The operation of the heat insulating tool 36a on the cylinder bore wall of the present embodiment will be described. Since the convex portions 302a and 302b are provided between the bent portions 331a and 331b, it is possible to prevent the cooling water from entering between the back surface side pressing member 32 and the expansion member 31a from this position. Therefore, it is possible to prevent the expansion member 31a floating from the back surface pressing member 32 from falling off from the heat insulating tool 36a on the cylinder bore wall.

第7実施形態によれば、以下のことがいえる。シリンダボア壁の保温具36aは、複数の円弧を連続させた形状を有するとともに、各円弧に第2開口42を有する基体部材34aと、該複数の円弧のうちの1つに固定される少なくとも1つの保温具36aと、を有する。該保温具36aは、溝状冷却水流路14のシリンダボア側の壁面17に接触し、該壁面17を覆うための膨張部材31aと、該膨張部材31aの背面側に設けられ、該膨張部材31aを背面側から該溝状冷却水流路14のシリンダボア側の壁面17に向かって押し付けるための背面側押し付け部材32と、該膨張部材31aの接触面側に設けられ、第1開口301を有し、該背面側押し付け部材32との間に、該膨張部材31aの外縁部を挟み込むための正面側当て板30と、該背面側押し付け部材32の背面側に設けられる弾性部材付設部材33と、該弾性部材付設部材33に設けられ、該開口に差し込み可能で、該壁面22に向かって該膨張部材31aを押し付けるように該壁面22と対向する該溝状冷却水流路14の対壁23に当接する弾性部材28と、該弾性部材付設部材33との間に、該背面側押し付け部材32、該膨張部材31a及び該正面側当て板30を挟み込む1以上の固定部材と、該1以上の固定部材から外れた位置で該背面側押し付け部材32に設けられ、該膨張部材31aに向けて突出し、該正面側当て板30との間で該膨張部材31aを挟み込む1以上の凸部302a、302b、302と、を備える。 According to the seventh embodiment, the following can be said. The heat insulating tool 36a on the cylinder bore wall has a shape in which a plurality of arcs are continuous, and has a base member 34a having a second opening 42 in each arc and at least one fixed to one of the plurality of arcs. It has a heat insulating device 36a and. The heat insulating tool 36a comes into contact with the wall surface 17 on the cylinder bore side of the groove-shaped cooling water flow path 14, and is provided with an expansion member 31a for covering the wall surface 17 and an expansion member 31a on the back surface side of the expansion member 31a. It has a back side pressing member 32 for pressing from the back side toward the wall surface 17 on the cylinder bore side of the groove-shaped cooling water flow path 14, and a first opening 301 provided on the contact surface side of the expansion member 31a. A front side backing plate 30 for sandwiching the outer edge portion of the expansion member 31a between the back side pressing member 32, an elastic member attached member 33 provided on the back side of the back side pressing member 32, and the elastic member. An elastic member provided in the attachment member 33, which can be inserted into the opening, and which abuts on the opposite wall 23 of the groove-shaped cooling water flow path 14 facing the wall surface 22 so as to press the expansion member 31a toward the wall surface 22. One or more fixing members sandwiching the back surface pressing member 32, the expanding member 31a, and the front surface backing plate 30 between the 28 and the elastic member attachment member 33, and the one or more fixing members are separated from each other. One or more convex portions 302a, 302b, 302 provided on the back side pressing member 32 at a position, projecting toward the expanding member 31a, and sandwiching the expanding member 31a with the front side backing plate 30. Be prepared.

この構成によれば、固定部材から外れた位置に1以上の凸部302a、302bが設けられるために、凸部302a、302bの位置で膨張部材31aを圧縮する圧力を高くすることができる。このため、凸部302a、302bが設けられる位置で背面側押し付け部材32に対する膨張部材31aの密着性が良好になり、背面側押し付け部材32と膨張部材31aとの間に隙間を生じることが防止される。このため、背面側押し付け部材32と膨張部材31aとの間に溝状冷却水流路14内の冷却水が侵入することが防止される。これによって背面側押し付け部材32から浮き上がった膨張部材31aが保温具36aから脱落してしまう事態を防止できる。また、背面側押し付け部材32と正面側当て板30との間で膨張部材31aを保持する保持力が増大するために、冷却水の水流によって膨張部材31aにちぎれを生じたり、保温具36aから膨張部材31aが脱落してしまったりすることを防止できる。さらに、固定部材の代わりに凸部302a、302b、302を配置することで、固定部材の総数を低減できることができ、これによって保温具36aの組み立て時に固定部の固定に要する工数を削減できる。このため、保温具36aの組み立て作業の効率化を図ることができる。 According to this configuration, since one or more convex portions 302a and 302b are provided at positions separated from the fixing member, the pressure for compressing the expansion member 31a can be increased at the positions of the convex portions 302a and 302b. Therefore, the adhesion of the expansion member 31a to the back side pressing member 32 is improved at the position where the convex portions 302a and 302b are provided, and it is possible to prevent a gap from being formed between the back side pressing member 32 and the expansion member 31a. NS. Therefore, the cooling water in the groove-shaped cooling water flow path 14 is prevented from entering between the back surface side pressing member 32 and the expansion member 31a. As a result, it is possible to prevent the expansion member 31a that has risen from the back surface pressing member 32 from falling off from the heat insulating device 36a. Further, since the holding force for holding the expansion member 31a between the back side pressing member 32 and the front side backing plate 30 increases, the expansion member 31a may be torn by the water flow of the cooling water, or the expansion member 36a may expand. It is possible to prevent the member 31a from falling off. Further, by arranging the convex portions 302a, 302b, 302 instead of the fixing member, the total number of the fixing members can be reduced, and thereby the man-hours required for fixing the fixing portion at the time of assembling the heat insulating tool 36a can be reduced. Therefore, the efficiency of the assembling work of the heat insulating tool 36a can be improved.

以下の第8、第9実施形態は、主として上記第7実施形態と異なる部分を説明し、第7実施形態と共通する部分については、図示および説明を省略する。
[凸部の第8実施形態]
The following eighth and ninth embodiments mainly describe parts different from the above seventh embodiment, and illustration and description of parts common to the seventh embodiment will be omitted.
[Eighth embodiment of the convex portion]

図41を参照して、第8実施形態のシリンダボア壁の保温具36aについて説明する。 The heat insulating device 36a of the cylinder bore wall of the eighth embodiment will be described with reference to FIG. 41.

背面側押し付け部材32は、正面側当て板30の横枠部27Bに対応する位置に複数の凸部302a、302bを有する。複数の凸部302a、302bの配置は、第7実施形態の図52と同様である。複数の凸部302a、302bは、折り曲げ部331a、331bを間に挟んだ両側に設けられている。あるいは、複数の凸部302a、302bは、折り曲げ部331a、331b同士の間に設けられているとも言い換えられる。 The back side pressing member 32 has a plurality of convex portions 302a and 302b at positions corresponding to the horizontal frame portion 27B of the front side backing plate 30. The arrangement of the plurality of convex portions 302a and 302b is the same as that of FIG. 52 of the seventh embodiment. The plurality of convex portions 302a and 302b are provided on both sides of the bent portions 331a and 331b. Alternatively, it can be said that the plurality of convex portions 302a and 302b are provided between the bent portions 331a and 331b.

膨張部材31aは、複数の凸部302a、302bに対応するように設けられる複数の貫通孔55を有する。複数の貫通孔55は、正面側当て板30の一対の湾曲辺42に沿って、細長い長穴状に形成される。複数の貫通孔55は、図52の複数の凸部302a、302bとオーバーラップする位置に設けられる。本実施形態では、複数の凸部302a、302bは、複数の貫通孔55の内側に差し込まれる。その構造の一例を図55に示す。膨張部材31aに設けられる複数の貫通孔55は、例えば、長円形の金型によって厚み方向に膨張部材31aを打ち抜くことで形成できる。 The expansion member 31a has a plurality of through holes 55 provided so as to correspond to the plurality of convex portions 302a and 302b. The plurality of through holes 55 are formed in an elongated elongated hole shape along the pair of curved sides 42 of the front side backing plate 30. The plurality of through holes 55 are provided at positions that overlap with the plurality of convex portions 302a and 302b in FIG. 52. In the present embodiment, the plurality of convex portions 302a and 302b are inserted into the plurality of through holes 55. An example of the structure is shown in FIG. 55. The plurality of through holes 55 provided in the expansion member 31a can be formed by punching the expansion member 31a in the thickness direction with, for example, an oval mold.

図41に示すように、本実施形態の凸部302a、302bの高さhは、膨張部材31aの厚さtと略同等である。 As shown in FIG. 41, the height h of the convex portions 302a and 302b of the present embodiment is substantially the same as the thickness t of the expansion member 31a.

本実施形態のシリンダボア壁の保温具36aの作用について説明する。本実施形態では、貫通孔55の内側に凸部302a、302bが通される。このため、覆い部材にちぎれを生じない限り、保温具から覆い部材が脱落することがない。したがって、本実施形態では、覆い部材の位置が安定し、背面側押し付け部材32に対して膨張部材31aが移動してしまうという不具合を生じることがない。 The operation of the heat insulating tool 36a on the cylinder bore wall of the present embodiment will be described. In the present embodiment, the convex portions 302a and 302b are passed through the inside of the through hole 55. Therefore, as long as the covering member is not torn, the covering member will not fall off from the heat insulating device. Therefore, in the present embodiment, the position of the covering member is stable, and there is no problem that the expansion member 31a moves with respect to the back surface side pressing member 32.

第8実施形態によれば、以下のことがいえる。シリンダボア壁の保温具36aは、該膨張部材31aに設けられ、該1以上の凸部302a、302bが通される1以上の貫通孔55を有する。この構成によれば、膨張部材31aが背面側押し付け部材32と正面側当て板30との間から脱落してしまう不具合を生じる危険性を極力防止できる。
[凸部の第9実施形態]
According to the eighth embodiment, the following can be said. The heat insulating tool 36a on the cylinder bore wall is provided on the expansion member 31a and has one or more through holes 55 through which the one or more convex portions 302a and 302b are passed. According to this configuration, it is possible to prevent as much as possible the risk that the expansion member 31a may fall off from between the back side pressing member 32 and the front side backing plate 30.
[9th embodiment of the convex portion]

図42を参照して、第9実施形態のシリンダボア壁の保温具36aについて説明する。図42では、膨張部材31aの図示を省略している。 The heat insulating device 36a of the cylinder bore wall of the ninth embodiment will be described with reference to FIG. 42. In FIG. 42, the expansion member 31a is not shown.

固定部材は、正面側当て板30の一対の非湾曲辺41に対応して設けられた折り曲げ部332a、332bを有する。本実施形態の固定部材には、横方向に延びる折り曲げ部331a、331bは含まれていない。折り曲げ部332a、332bは、保温具36aの外周部(外縁付近)に設けられている。 The fixing member has bent portions 332a and 332b provided corresponding to the pair of non-curved sides 41 of the front side backing plate 30. The fixing member of the present embodiment does not include the bent portions 331a and 331b extending in the lateral direction. The bent portions 332a and 332b are provided on the outer peripheral portion (near the outer edge) of the heat insulating tool 36a.

折り曲げ部332a、332bは、縦方向に延びる板金として形成され、保温具36aの縦方向の全長に亘って連続的に設けられている。折り曲げ部332aは、保温具36aの右側端部に設けられ、折り曲げ部332bは、保温具36aの左側端部に設けられる。 The bent portions 332a and 332b are formed as sheet metal extending in the vertical direction, and are continuously provided over the entire length of the heat insulating tool 36a in the vertical direction. The bent portion 332a is provided at the right end portion of the heat insulating tool 36a, and the bent portion 332b is provided at the left end portion of the heat insulating tool 36a.

背面側押し付け部材32は、正面側当て板30の横枠部27Bに対応する位置に凸部302a、302bを有する。凸部302a、302bは、背面側押し付け部材32の横方向(冷却水の流れ方向S)の略全幅に亘って設けられている。凸部302a、302bは、膨張部材31aに向かって凸になるように突出して設けられる。凸部302a、302bは、横枠部27B内で、連続的に設けられているが、一部が不連続になっていてもよい。 The back side pressing member 32 has convex portions 302a and 302b at positions corresponding to the horizontal frame portion 27B of the front side backing plate 30. The convex portions 302a and 302b are provided over substantially the entire width of the back surface side pressing member 32 in the lateral direction (cooling water flow direction S). The convex portions 302a and 302b are provided so as to project toward the expansion member 31a so as to be convex. The convex portions 302a and 302b are continuously provided in the horizontal frame portion 27B, but some of them may be discontinuous.

本実施形態のシリンダボア壁の保温具36aの作用について説明する。本実施形態では、背面側押し付け部材32の横方向の略全幅に亘って凸部302a、302bが設けられるために、この位置から冷却水が背面側押し付け部材32と膨張部材31aとの間に侵入してしまうことが防止される。これによって、膨張部材31aが背面側押し付け部材32から浮き上がって膨張部材31aが脱落してしまう不具合を生じることを防止できる。また、本実施形態では、折り曲げ部331a、331bが省略されている。このため、折り曲げ部331a、331bを略U字形に折り曲げ加工する際に必要な作業が削減される。 The operation of the heat insulating tool 36a on the cylinder bore wall of the present embodiment will be described. In the present embodiment, since the convex portions 302a and 302b are provided over substantially the entire width of the back side pressing member 32 in the lateral direction, cooling water enters between the back side pressing member 32 and the expansion member 31a from this position. It is prevented from doing so. As a result, it is possible to prevent the expansion member 31a from floating from the back surface pressing member 32 and causing the expansion member 31a to fall off. Further, in the present embodiment, the bent portions 331a and 331b are omitted. Therefore, the work required for bending the bent portions 331a and 331b into a substantially U shape is reduced.

第9実施形態によれば、以下のことがいえる。シリンダボア壁の保温具36aは、該背面側押し付け部材32は、一対の湾曲辺42と、一対の非湾曲辺41と、を有し、該1以上の固定部は、該一対の非湾曲辺41に対応する位置に設けられるとともに、該一対の湾曲辺42に対応する位置には設けられず、該1以上の凸部302a、302bは、該一対の湾曲辺42に沿って設けられる。この構成によれば、湾曲辺42に沿って凸部302a、302bが設けられるために、凸部302a、302bの位置で膨張部材31aが圧縮される圧力が向上する。このため、この位置から冷却水が背面側押し付け部材32と膨張部材31aとの間に侵入してしまうことが防止される。これによって、背面側押し付け部材32から浮き上がった膨張部材31aがシリンダボア壁の保温具36aから脱落してしまう不具合を生じることを防止できる。また、固定部の代わりに凸部302a、302bを配置することで、固定部の数を低減できる。これによって、シリンダボア壁の保温具36aの組み立て時に、固定部の固定に要する工数を削減して、組み立て作業を簡略化できる。
[凸部の第10実施形態]
According to the ninth embodiment, the following can be said. In the cylinder bore wall heat insulating tool 36a, the back side pressing member 32 has a pair of curved sides 42 and a pair of non-curved sides 41, and the one or more fixing portions are the pair of non-curved sides 41. The one or more convex portions 302a and 302b are provided along the pair of curved sides 42, and are not provided at the positions corresponding to the pair of curved sides 42. According to this configuration, since the convex portions 302a and 302b are provided along the curved side 42, the pressure at which the expansion member 31a is compressed at the positions of the convex portions 302a and 302b is improved. Therefore, it is possible to prevent the cooling water from entering between the back surface side pressing member 32 and the expansion member 31a from this position. As a result, it is possible to prevent the expansion member 31a that has risen from the back surface pressing member 32 from falling off from the heat insulating tool 36a on the cylinder bore wall. Further, by arranging the convex portions 302a and 302b instead of the fixed portions, the number of the fixed portions can be reduced. As a result, when assembling the heat insulating tool 36a on the cylinder bore wall, the man-hours required for fixing the fixing portion can be reduced, and the assembling work can be simplified.
[10th embodiment of the convex portion]

図43を参照して、第10実施形態のシリンダボア壁の保温具36aについて説明する。図43では、膨張部材31aの図示を省略している。 The heat insulating device 36a of the cylinder bore wall of the tenth embodiment will be described with reference to FIG. 43. In FIG. 43, the expansion member 31a is not shown.

固定部材は、正面側当て板30の一対の非湾曲辺41に対応して設けられた複数の折り曲げ部332a、332bを有する。本実施形態の固定部材には、横方向に延びる折り曲げ部331a、331bは含まれていない。複数の折り曲げ部332a、332bは、保温具36aの外周部(外縁付近)に設けられている。 The fixing member has a plurality of bent portions 332a and 332b provided corresponding to the pair of non-curved sides 41 of the front side backing plate 30. The fixing member of the present embodiment does not include the bent portions 331a and 331b extending in the lateral direction. The plurality of bent portions 332a and 332b are provided on the outer peripheral portion (near the outer edge) of the heat insulating tool 36a.

折り曲げ部332a、332bは、縦方向に延びる板金として形成される。折り曲げ部332aは、保温具36aの右側端部に一対に設けられる。折り曲げ部332bは、保温具36aの左側端部にも一対に設けられる。右側端部に設けられた一対の折り曲げ部332aは、正面側当て板30の縦方向における両端部に設けられる。左側端部に設けられた一対の折り曲げ部332bは、正面側当て板30の縦方向における両端部に設けられる。 The bent portions 332a and 332b are formed as sheet metal extending in the vertical direction. A pair of bent portions 332a are provided at the right end portion of the heat insulating tool 36a. A pair of bent portions 332b are also provided at the left end portion of the heat insulating tool 36a. A pair of bent portions 332a provided at the right end portion are provided at both ends of the front side backing plate 30 in the vertical direction. The pair of bent portions 332b provided at the left end portion are provided at both ends of the front side backing plate 30 in the vertical direction.

折り曲げ部332a、332bは、弾性部材付設部材33から突出するように形成された板金であり、プレス機械によってカシメ加工されることで略U字形に折り曲げられている。このため、折り曲げ部332a、332bは、挟み込み部を形成しており、折り曲げ部332a、332bと弾性部材付設部材33との間に、背面側押し付け部材32、膨張部材31a、および正面側当て板30を挟み込んでこれらを保持する。 The bent portions 332a and 332b are sheet metals formed so as to project from the elastic member attachment member 33, and are bent into a substantially U shape by being caulked by a press machine. Therefore, the bent portions 332a and 332b form sandwiching portions, and between the bent portions 332a and 332b and the elastic member attachment member 33, the back side pressing member 32, the expanding member 31a, and the front side backing plate 30 Hold these by sandwiching them.

背面側押し付け部材32は、正面側当て板30の縦枠部27Aおよび横枠部27Bに対応する位置に、複数の凸部302a、302b、302を有する。凸部302a、302bは、正面側当て板30の湾曲辺42に沿って、背面側押し付け部材32の横方向(冷却水の流れ方向S)の略全幅に亘って設けられている。横方向に延びる凸部302aは、上側の横枠部27Bに対応するように設けられ、横方向に延びる凸部302bは、下側の横枠部27Bに対応するように設けられる。 The back side pressing member 32 has a plurality of convex portions 302a, 302b, 302 at positions corresponding to the vertical frame portion 27A and the horizontal frame portion 27B of the front side backing plate 30. The convex portions 302a and 302b are provided along the curved side 42 of the front side backing plate 30 over substantially the entire width in the lateral direction (cooling water flow direction S) of the back side pressing member 32. The convex portion 302a extending in the lateral direction is provided so as to correspond to the upper horizontal frame portion 27B, and the convex portion 302b extending in the lateral direction is provided so as to correspond to the lower horizontal frame portion 27B.

複数の凸部302は、正面側当て板30の非湾曲辺41に沿って、背面側押し付け部材32の縦方向(冷却水の流れ方向Sと直交する方向)の略全幅に亘って設けられている。縦方向に延びる凸部302の一つは、右側の縦枠部27Aに対応するように設けられ、縦方向に延びる凸部302の他の一つは、左側の縦枠部27Aに対応するように設けられる。縦枠部27Aに対応する位置に設けられる凸部302は、折り曲げ部332a、332b同士の間に設けられている。 The plurality of convex portions 302 are provided along the non-curved side 41 of the front side backing plate 30 over substantially the entire width in the vertical direction (direction orthogonal to the cooling water flow direction S) of the back side pressing member 32. There is. One of the convex portions 302 extending in the vertical direction is provided so as to correspond to the vertical frame portion 27A on the right side, and the other one of the convex portions 302 extending in the vertical direction corresponds to the vertical frame portion 27A on the left side. It is provided in. The convex portion 302 provided at a position corresponding to the vertical frame portion 27A is provided between the bent portions 332a and 332b.

凸部302a、302b、302は、膨張部材31aに向かって凸になるように突出して設けられる。複数の凸部302a、302b、302は、横枠部27B又は縦枠部27Aに対応する位置で、連続的に設けられているが、一部が不連続になっていてもよい。 The convex portions 302a, 302b, and 302 are provided so as to project toward the expansion member 31a so as to be convex. The plurality of convex portions 302a, 302b, 302 are continuously provided at positions corresponding to the horizontal frame portion 27B or the vertical frame portion 27A, but some of them may be discontinuous.

本実施形態のシリンダボア壁の保温具36aの作用について説明する。折り曲げ部332a、332b同士の間に凸部302a、302b、302が設けられるために、この位置から冷却水が背面側押し付け部材32と膨張部材31aとの間に侵入してしまうことが防止される。また、湾曲辺42に沿って横方向に延びる凸部302a、302bが一対に設けられる。これらによって、凸部302a、302bが設けられる位置で背面側押し付け部材32と膨張部材31aとの間に冷却水が侵入してしまうことが防止される。このため、背面側押し付け部材32から浮き上がった膨張部材31aがシリンダボア壁の保温具36aから脱落してしまう不具合を生じることを防止できる。また、本実施形態では、折り曲げ部331a、331bが省略されている。このため、折り曲げ部331a、331bを略U字形に折り曲げ加工する際に必要な作業が削減される。 The operation of the heat insulating tool 36a on the cylinder bore wall of the present embodiment will be described. Since the convex portions 302a, 302b, and 302 are provided between the bent portions 332a and 332b, it is possible to prevent the cooling water from entering between the back side pressing member 32 and the expanding member 31a from this position. .. Further, a pair of convex portions 302a and 302b extending in the lateral direction along the curved side 42 are provided. As a result, it is possible to prevent the cooling water from entering between the back surface side pressing member 32 and the expansion member 31a at the positions where the convex portions 302a and 302b are provided. Therefore, it is possible to prevent the expansion member 31a floating from the back surface pressing member 32 from falling off from the heat insulating tool 36a on the cylinder bore wall. Further, in the present embodiment, the bent portions 331a and 331b are omitted. Therefore, the work required for bending the bent portions 331a and 331b into a substantially U shape is reduced.

第10実施形態によれば、以下のことがいえる。シリンダボア壁の保温具36aは、該正面側当て板30は、一対の湾曲辺42と、一対の非湾曲辺41と、を有し、該複数の固定部は、該一対の非湾曲辺41上の複数個所に設けられ、該1以上の凸部302は、該一対の非湾曲辺41に沿って該複数の固定部材同士の間に設けられる。 According to the tenth embodiment, the following can be said. In the cylinder bore wall heat insulating tool 36a, the front side backing plate 30 has a pair of curved sides 42 and a pair of non-curved sides 41, and the plurality of fixing portions are on the pair of non-curved sides 41. The one or more convex portions 302 are provided between the plurality of fixing members along the pair of non-curved sides 41.

この構成によれば、非湾曲辺41に沿って凸部302が設けられるために、この位置から冷却水が背面側押し付け部材32と膨張部材31aとの間に侵入してしまうことが防止される。これによって、膨張部材31aが背面側押し付け部材32から浮き上がって膨張部材31aが脱落してしまう不具合を生じることを防止できる。 According to this configuration, since the convex portion 302 is provided along the non-curved side 41, it is possible to prevent the cooling water from entering between the back surface side pressing member 32 and the expanding member 31a from this position. .. As a result, it is possible to prevent the expansion member 31a from floating from the back surface pressing member 32 and causing the expansion member 31a to fall off.

本発明の内燃機関は、本発明のシリンダボア壁の保温具が設置されていることを特徴とする内燃機関である。 The internal combustion engine of the present invention is an internal combustion engine characterized in that a heat insulating device for a cylinder bore wall of the present invention is installed.

本発明の自動車は、本発明の内燃機関を有することを特徴とする自動車である。 The automobile of the present invention is an automobile characterized by having the internal combustion engine of the present invention.

11 シリンダブロック
12 ボア
12a1、12a2 端ボア
12b1、12b2 中間ボア
13 シリンダボア壁
14 溝状冷却水流路
15 冷却水供給口
16 冷却水排出口
17 溝状冷却水流路14のシリンダボア側の壁面
17a、17b 片側半分側の壁面
18 溝状冷却水流路14のシリンダボア側の壁面とは反対側の壁面
21a、21b 片側半分のボア壁
23a1、23a2、23b1、23b2 各シリンダボアのボア壁
25 空間部
26 接触面
30 正面側当て板
31a、31b、31c、31d、31e、31f、31g 膨張部材
32 背面側押し付け板
33 弾性部材付設部材
35a、35b 保温材カートリッジ
36a、36b、36c、36d シリンダボア壁の保温具
37、37a、331a、331b、332a、332b、332c、332d 折り曲げ部
38 冷却水流れ仕切部材
39 金属板バネ
40c、40d、40e、40f、40g 合わせ部
43 金属板
45 金属板の打ち抜き物
191 ボア間部
192 溝状冷却水流路のシリンダボア側の壁面の各シリンダボアのボア壁の境界
301 開口
302a、302b、302c、302d 凸部
401f 分割体の凹部の縦部
411 分割体の凹部
412 分割体の凸部
11 Cylinder block 12 Bore 12a1, 12a2 End bore 12b1, 12b2 Intermediate bore 13 Cylinder bore wall 14 Grooved cooling water flow path 15 Cooling water supply port 16 Cooling water discharge port 17 Cylinder bore side wall surface 17a, 17b of grooved cooling water flow path 14 One side Half side wall surface 18 Wall surface of grooved cooling water flow path 14 opposite to the cylinder bore side wall surface 21a, 21b One side half bore wall 23a1, 23a2, 23b1, 23b2 Bore wall of each cylinder bore 25 Space part 26 Contact surface 30 Front Side backing plates 31a, 31b, 31c, 31d, 31e, 31f, 31g Expansion member 32 Back side pressing plate 33 Elastic member attachment members 35a, 35b Heat insulating material cartridges 36a, 36b, 36c, 36d Cylinder bore wall heat insulating tools 37, 37a, 331a, 331b, 332a, 332b, 332c, 332d Bent part 38 Cooling water flow partition member 39 Metal leaf spring 40c, 40d, 40e, 40f, 40g Joint part 43 Metal plate 45 Metal plate punched part 191 Bore space 192 Groove shape Boundary of bore wall of each cylinder bore on the wall surface on the cylinder bore side of the cooling water flow path 301 Opening 302a, 302b, 302c, 302d Convex part 401f Vertical part of the concave part of the divided body 411 Recessed part of the divided body 412 Convex part of the divided body

Claims (6)

シリンダボアを有する内燃機関のシリンダブロックの溝状冷却水流路に設置され、全シリンダボアのボア壁のうちの一部のボア壁を保温するためのシリンダボア壁の保温具であり、
膨張材料からなり、中央部に膨張後に冷却水保持部となる空間部を有し、外縁が正面側当て板の第1開口より外側に位置し、且つ、内縁が前記正面側当て板の前記第1開口より内側に位置する形状であり、膨張後に前記溝状冷却水流路のシリンダボア側の壁面に接触する膨張部材と、
前記膨張部材の背面側に設けられ、前記膨張部材を押し付けるように付勢する弾性部材が付設されており、前記膨張部材全体を背面側から前記溝状冷却水流路の前記シリンダボア側の壁面に向かって押し付けるための背面側押し付け部と、
前記膨張部材の接触面側に設けられ、内側に前記第1開口を有し、前記背面側押し付け部材とで、前記膨張部材の外縁側を挟み込むための前記正面側当て板と、
前記膨張部材、前記背面側押し付け部、および正面側当て板を一体的に固定する1以上の固定部と、
を有すること、
を特徴とするシリンダボア壁の保温具。
It is a cylinder bore wall heat insulator that is installed in the groove-shaped cooling water flow path of the cylinder block of an internal combustion engine having a cylinder bore and keeps some of the bore walls of all cylinder bores warm.
It is made of an inflatable material, has a space portion in the center that serves as a cooling water holding portion after expansion, an outer edge is located outside the first opening of the front side backing plate, and an inner edge is the first opening of the front side backing plate. An expansion member having a shape located inside one opening and contacting the wall surface on the cylinder bore side of the groove-shaped cooling water flow path after expansion.
An elastic member provided on the back surface side of the expansion member and urging the expansion member so as to press the expansion member is attached, and the entire expansion member is directed from the back surface side toward the wall surface of the groove-shaped cooling water flow path on the cylinder bore side. And the back side pressing part for pressing
The front side backing plate provided on the contact surface side of the expansion member, having the first opening inside, and sandwiching the outer edge side of the expansion member with the back side pressing member.
One or more fixing portions for integrally fixing the expansion member, the back side pressing portion, and the front side backing plate,
To have
Cylinder bore wall warming device featuring.
前記膨張部材が2以上の分割体で構成されており、且つ、前記膨張部材の外縁の形状及び内縁の形状が矩形である請求項1記載のシリンダボア壁の保温具。 The heat insulating device for a cylinder bore wall according to claim 1, wherein the expansion member is composed of two or more divided bodies, and the shape of the outer edge and the shape of the inner edge of the expansion member are rectangular. 該1以上の固定部から外れた位置で該正面側当て板に設けられ、該膨張部材に向けて突出し、該背面側押し付け部材との間で該覆い部材を挟み込む1以上のビードを有する請求項1に記載のシリンダボア壁の保温具。 A claim having one or more beads provided on the front side backing plate at a position separated from the one or more fixing portions, protruding toward the expansion member, and sandwiching the covering member with the back side pressing member. The heat insulating device for the cylinder bore wall according to 1. 該1以上の固定部から外れた位置で該背面側押し付け部材に設けられ、該膨張部材に向けて突出し、該正面側当て板との間で該覆い部材を挟み込む1以上のビードを有する請求項1に記載のシリンダボア壁の保温具。 A claim having one or more beads provided on the back surface pressing member at a position separated from the one or more fixing portions, projecting toward the expanding member, and sandwiching the covering member with the front surface backing plate. The heat insulating device for the cylinder bore wall according to 1. 請求項1〜4のいずれか1項に記載のシリンダボア壁の保温具を有する内燃機関。 An internal combustion engine having a heat insulating device for a cylinder bore wall according to any one of claims 1 to 4. 請求項5に記載の内燃機関を有する自動車。 An automobile having an internal combustion engine according to claim 5.
JP2020021163A 2020-02-12 2020-02-12 Heat insulation tool of cylinder bore wall, internal combustion engine, and automobile Pending JP2021127694A (en)

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