JP2021126474A - Electric kettle having latent heat storage agent built-in and manufacturing method therefor - Google Patents

Electric kettle having latent heat storage agent built-in and manufacturing method therefor Download PDF

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JP2021126474A
JP2021126474A JP2020032340A JP2020032340A JP2021126474A JP 2021126474 A JP2021126474 A JP 2021126474A JP 2020032340 A JP2020032340 A JP 2020032340A JP 2020032340 A JP2020032340 A JP 2020032340A JP 2021126474 A JP2021126474 A JP 2021126474A
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heat storage
storage agent
electric kettle
latent heat
hot water
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照夫 岡野
Teruo Okano
照夫 岡野
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Mytechs Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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    • Y02E60/14Thermal energy storage

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Abstract

To provide an electric kettle and a manufacturing method therefor, the electric kettle having a latent heat storage agent for heat retention built-in and characterized in that a container having the latent heat storage agent and metal built-in is set so as to be in contact with an inner wall periphery and a bottom and a heat retention effect for a long period of time is maintained by the latent heat storage agent, in order to solve problems of conventional electric kettles in that once boiled hot water's temperature reduces after power-off of an electric kettle and requires re-heating by performing power-on again in the case of use after a certain period of time and in that temperature reduction inside the electric kettle is caused by contact with outside air from a hot water supply port and re-heating by performing power-on again is required for availability for use as hot water in the case of high use frequency.SOLUTION: A container having a latent heat storage agent and metal built-in is set so as to be in contact with an inner wall periphery and a bottom of an electric kettle. A heat retention effect for a long period of time can be maintained by the latent heat storage agent.SELECTED DRAWING: Figure 1

Description

本発明は、電気ケトルの内壁周囲部及び底部に接するように、潜熱蓄熱剤及び金属を内蔵した容器をセットし、潜熱蓄熱剤により長時間の保温効果を維持する事を特徴とする電気ケトル及びその製造方法に関するものである。 The present invention is characterized in that a container containing a latent heat storage agent and a metal is set so as to be in contact with the peripheral portion and the bottom of the inner wall of the electric kettle, and the latent heat storage agent maintains a heat retention effect for a long period of time. It relates to the manufacturing method.

本発明の潜熱蓄熱材は食物由来からのもので、80℃から95℃の温度維持に対応するミョウバンを主成分とする潜熱蓄熱剤や、100℃以上の温度維持に対応するエリスリトールやマンニトールを主成分とする潜熱蓄熱剤で、長時間に効果が得られ、また同時に繰り返し使用できることを特徴とする。 The latent heat storage material of the present invention is derived from food, and mainly contains a latent heat storage agent containing myoban as a main component, which can maintain a temperature of 80 ° C to 95 ° C, and erythritol and mannitol, which can maintain a temperature of 100 ° C or higher. It is a latent heat storage agent used as an ingredient, and is characterized by being effective for a long period of time and being able to be used repeatedly at the same time.

本発明の潜熱蓄熱剤の潜熱保持能力は、体積換算で水の5倍以上であり、軽量及び小容積で効果を発揮することを特徴とする。 The latent heat storage capacity of the latent heat storage agent of the present invention is five times or more that of water in terms of volume, and is characterized in that it is effective in light weight and small volume.

本発明で使用する潜熱蓄熱剤を内蔵する樹脂容器は、高温域対応のシンジオタクチックポリスチレン又は、4−メチルペンテンー1を主原料とする結晶性のオレフィン系ポリマー等の高温耐熱樹脂成型品であって、加重及び加圧、高温に十分耐える材質である事を特徴とする。また、高温域以外の対応ではポリプロピレレン樹脂でも良い。 The resin container containing the latent heat storage agent used in the present invention is a high-temperature heat-resistant resin molded product such as syndiotactic polystyrene compatible with a high temperature range or a crystalline olefin polymer containing 4-methylpenten-1 as a main raw material. It is characterized by being a material that can sufficiently withstand weighting, pressurization, and high temperature. Further, a polypropylene resin may be used for measures other than the high temperature range.

本発明での潜熱蓄熱剤内蔵樹脂容器には、発泡セラミック断熱塗料を施し、且つ、メラミン樹脂発泡体等の断熱剤で覆い、真空方式を取らずに保温を維持させることを特徴とする。 The resin container with a built-in latent heat storage agent according to the present invention is characterized in that it is coated with a foamed ceramic heat insulating paint and covered with a heat insulating agent such as a melamine resin foam to maintain heat retention without adopting a vacuum method.

電気ケトルを保温する方法として、電気ケトルの底部に有する電気ヒーターに通電することで、電気ケトル内にある水を沸騰するまで加熱し、設定された温度に至ると電源をオフにしてお湯を供給している。 As a method of keeping the electric kettle warm, by energizing the electric heater at the bottom of the electric kettle, the water in the electric kettle is heated until it boils, and when the set temperature is reached, the power is turned off to supply hot water. doing.

上述の場合、電源がオフになると同時に電気ケトル内のお湯の温度は一挙に下降し、給湯口からの外気に触れると、更に電気ケトル内の温度は下り、使用頻度の回数が多い場合には、電源を再びオンにして加熱しないとお湯としての使用に適さない。 In the above case, the temperature of the hot water in the electric kettle drops at once as soon as the power is turned off, and when it comes into contact with the outside air from the hot water supply port, the temperature inside the electric kettle drops further, and if it is used frequently. , It is not suitable for use as hot water unless the power is turned on again and heated.

上述の温度下降を防ぐため電気ケトルの周辺に空気の断熱層や真空層を設け、又は、温度コントロールスイッチのオン・オフを繰り返すことで適切な温度を維持している。 In order to prevent the above-mentioned temperature drop, an air insulation layer or a vacuum layer is provided around the electric kettle, or the temperature control switch is repeatedly turned on and off to maintain an appropriate temperature.

上述の温度制御機能を持たせるためには、構造や制御するための施策を加えるため、電気ケトルの価格は高価になり、かつ、常に通電する必要が生じ電気消費量が増加する。 In order to have the above-mentioned temperature control function, the structure and measures for controlling the electric kettle are added, so that the price of the electric kettle becomes high, and it is necessary to always energize the electric kettle, resulting in an increase in electricity consumption.

本発明は潜熱蓄熱剤を充填した高温対応樹脂容器を、電気ケトル内壁周辺部および底部に接するように挿入し、電気ケトルのヒーターがオンになると、ケトル内にある水が加温され、同時に潜熱蓄熱剤も加温される。水が95℃又は100℃になると充填された潜熱蓄熱剤は固相から液相に変化し、ケトルの電源がオフになると潜熱蓄熱剤が液体から固体に変化し熱を放出する。この固相変換により高温で長時間の温度維持が可能となる。 In the present invention, a high temperature resin container filled with a latent heat storage agent is inserted so as to be in contact with the peripheral portion and the bottom of the inner wall of the electric kettle, and when the heater of the electric kettle is turned on, the water in the kettle is heated and at the same time latent heat is generated. The heat storage agent is also heated. When the water reaches 95 ° C. or 100 ° C., the filled latent heat storage agent changes from a solid phase to a liquid phase, and when the kettle is turned off, the latent heat storage agent changes from a liquid to a solid and releases heat. This solid phase conversion makes it possible to maintain the temperature at a high temperature for a long time.

本発明では必要時に速やかに常に保温が可能であるので、安全かつ軽量な保温システムを確保できる。 In the present invention, it is possible to keep heat quickly and always when necessary, so that a safe and lightweight heat retention system can be ensured.

問題を解決するための手段Means to solve the problem

市場では保温システムを持たない電気ケトルが販売され、簡便性と安価という理由で各家庭に1台以上普及している現状がある。 Electric kettles that do not have a heat insulation system are sold in the market, and at present, one or more electric kettles are widely used in each household because of their simplicity and low cost.

しかし、実際に使用すると通電後の給湯時には、お湯の温度は維持されているが、その後、再び給湯するとお湯の温度は急激に下降しており、電源をオンにして加熱する必要が生じている。 However, in actual use, the temperature of the hot water is maintained when the hot water is supplied after energization, but when the hot water is supplied again after that, the temperature of the hot water drops sharply, and it is necessary to turn on the power to heat it. ..

従来には電気ケトル内に、潜熱蓄熱剤潜熱蓄熱剤を内蔵するものはなく、潜熱蓄熱剤が加熱される事により、固体から液体へ変化する際に熱(潜熱)を蓄え、冷却によって液体から固体へと変化する際に熱(潜熱)を放出する融解・凝固の現象を利用して保温するものである。 Conventionally, there is no latent heat storage agent with a built-in latent heat storage agent in the electric kettle. By heating the latent heat storage agent, heat (latent heat) is stored when changing from solid to liquid, and from liquid by cooling. It keeps warm by utilizing the phenomenon of melting and solidification that releases heat (latent heat) when it changes to a solid.

発明の効果The invention's effect

本発明によれば、電気ケトルの内壁周辺部および底部に潜熱蓄熱剤を内蔵した内容器をセットすることで、90℃前後の温度維持を電気ケトルに有する電気ヒーターをオンすることなく、長時間保温維持ができると同時に、軽く、安全に、お湯を保温することできる。 According to the present invention, by setting an inner container having a latent heat storage agent built in the peripheral portion and the bottom of the inner wall of the electric kettle, it is possible to maintain the temperature at around 90 ° C. for a long time without turning on the electric heater having the electric kettle. At the same time as keeping warm, it is possible to keep hot water light and safe.

上述により電源をオンすることなく保温が可能となるので、消費電力量が少なくて済む。 As described above, heat can be maintained without turning on the power, so that the amount of power consumption can be reduced.

上述の潜熱蓄熱剤は、ミョウバンを主成分とする潜熱蓄熱剤やエリスリトールやマンニトールを主成分とする潜熱蓄熱剤は、食物由来からの素材であり安全においても無毒、難燃性である。 The above-mentioned latent heat storage agent is a latent heat storage agent containing alum as a main component and a latent heat storage agent containing erythritol or mannitol as a main component, which is a material derived from food and is non-toxic and flame-retardant in terms of safety.

本発明の使用する潜熱蓄熱剤は、最低でも繰り返し回数、2000回以上は使用可能で、経済的に優位であり、破棄する場合にも環境負荷が小さい。 The latent heat storage agent used in the present invention can be used at least 2000 times or more, which is economically advantageous and has a small environmental load even when it is discarded.

電気ケトルの全体正面図Overall front view of the electric kettle 電気ケトルの内部構造図Internal structure of electric kettle 電気ケトルに潜熱蓄熱剤内蔵容器セット断面図Cross-sectional view of a container set with a built-in latent heat storage agent in an electric kettle

本発明の[図1]の1aは、電気ケトルの本体で、蓋部1b、注ぎ口1c、取っ手1d、スイッチ1e、水量残窓1f、本体底部1g、本体受台1h、電源凸接点1k、電源コード1j、電源コネクタ1i、お湯1mからなる。 1a of [FIG. 1] of the present invention is a main body of an electric kettle, which includes a lid portion 1b, a spout 1c, a handle 1d, a switch 1e, a water amount remaining window 1f, a main body bottom portion 1g, a main body pedestal 1h, and a power supply convex contact 1k. It consists of a power cord 1j, a power connector 1i, and hot water 1m.

[図2]は電気ケトルの内部構造を示した断面図である。通常の使用例と手順を示すと電気ケトルのタンク内に水を入れ、本体受台に本体を載せると電源凸接点1kと、本体側にある電源接続勘合部2cで勘合する。スイッチ1eをONにすると、電気ケトルは内蔵した電気ヒーター2aで,予め電気ヒーターと接するようにセットされた加熱金属板2bを加熱し水は沸騰する。水が沸騰しお湯になると電気ケトル内底にセットされた熱感知センサー2dが沸騰状態を検知し、電源スイッチ1eが自動的にOFFになり電気ケトルの加熱は終了する。 FIG. 2 is a cross-sectional view showing the internal structure of an electric kettle. To show a normal usage example and procedure, water is put into the tank of the electric kettle, and when the main body is placed on the main body cradle, the power supply convex contact 1k and the power supply connection fitting portion 2c on the main body side are fitted. When the switch 1e is turned on, the electric kettle uses the built-in electric heater 2a to heat the heated metal plate 2b set in contact with the electric heater in advance, and the water boils. When the water boils and becomes hot water, the heat sensing sensor 2d set in the inner bottom of the electric kettle detects the boiling state, the power switch 1e is automatically turned off, and the heating of the electric kettle ends.

[図3]は、電気ケトルに潜熱蓄熱剤内蔵容器セット断面図で、通常の電気ケトル1a内に、潜熱蓄熱剤3e及び、薄アルミ板3bを内蔵した高耐熱樹脂容器3aを電気気ケトル本体にセットした構造を示している。3gはお湯の入るタンクを示している。高耐熱樹脂容器3aは、加熱金属板2bに底面が密着するようにセットされ電気ヒーター2aが加熱されると、金属加熱板2bも過熱され、高耐熱樹脂3aの底も同時に加熱される。それにより、潜熱蓄熱剤3eが加熱され、より上位に位置する部分の潜熱蓄熱剤材の部分は、内蔵された薄アルミ板3bの熱伝導により加熱される。底部はもとより高温樹脂容器の辺部まで加熱されるので、充填された潜熱蓄熱剤3eは効率よく固相変換ができる。加熱された耐熱樹脂容器3aの周囲には、外側に発泡セラミック断熱材3fが塗布されており、これにより電気ケトルの外装3cに熱が逃げにくい構造になっているため、潜熱蓄熱剤3eの入った高耐熱樹脂容器3aは、冷めにくい構造になっている。更に高耐熱樹脂容器3aと外装3cの間は、本体外側と高温耐熱樹脂容器との空間3dもあり、ここにも断熱材を充填することで、より高い保温効果が得られる構造になっている。 FIG. 3 is a cross-sectional view of a container set with a latent heat storage agent built into an electric kettle. The structure set in is shown. 3g indicates a tank containing hot water. The high heat resistant resin container 3a is set so that the bottom surface is in close contact with the heated metal plate 2b, and when the electric heater 2a is heated, the metal heating plate 2b is also overheated and the bottom of the high heat resistant resin 3a is also heated at the same time. As a result, the latent heat storage agent 3e is heated, and the portion of the latent heat storage agent material located at a higher position is heated by the heat conduction of the built-in thin aluminum plate 3b. Since not only the bottom portion but also the side portion of the high temperature resin container is heated, the filled latent heat storage agent 3e can efficiently perform solid phase conversion. A foamed ceramic heat insulating material 3f is coated on the outside around the heated heat-resistant resin container 3a, which makes it difficult for heat to escape to the exterior 3c of the electric kettle, so that the latent heat storage agent 3e is contained. The highly heat-resistant resin container 3a has a structure that does not easily cool. Furthermore, there is also a space 3d between the outside of the main body and the high-temperature heat-resistant resin container between the high-heat-resistant resin container 3a and the exterior 3c, and by filling this space with a heat insulating material, a higher heat-retaining effect can be obtained. ..

潜熱蓄熱剤3eは、80℃〜95℃ではミョウバンを主成分とする潜熱蓄熱剤、100℃以上にはエリスリトールを主成分とする潜熱蓄熱剤またはマンニトールを主成分とする潜熱蓄熱剤及びエリスルトール及びマンニトール混合を主成分とする蓄熱剤を充填する。水の沸騰温度より更に高温になるようにしているため、電源がOFF後には、液体から固体への固相変換時で、水の沸騰温度より高温で放熱することができ、長期に保温維持ができる。 The latent heat storage agent 3e is a latent heat storage agent containing myoban as a main component at 80 ° C. to 95 ° C., a latent heat storage agent containing erythritol as a main component or a latent heat storage agent containing mannitol as a main component, and erythritol and mannitol at 100 ° C. or higher. Fill with a heat storage agent containing a mixture as the main component. Since the temperature is set to be higher than the boiling temperature of water, after the power is turned off, heat can be dissipated at a temperature higher than the boiling temperature of water during solid phase conversion from liquid to solid, and heat retention can be maintained for a long period of time. can.

蓄熱剤の充填は、陰圧にして行うことで、容易に行うことができる。また、高耐熱樹脂容器3aには、補強用のブリッジを入れることができるので、圧力変動にも十分耐えられる構造ができる。薄アルミ板3bは、パンチングした穴の空いているアルミ板であっても良い。 The filling of the heat storage agent can be easily performed by setting the pressure to negative pressure. Further, since a reinforcing bridge can be inserted in the highly heat-resistant resin container 3a, a structure that can sufficiently withstand pressure fluctuations can be formed. The thin aluminum plate 3b may be an aluminum plate having a punched hole.

産業上の利用の可能性Possibility of industrial use

本発明によれば、電気ケトルの電源を入れれば、水はもとより同時に蓄熱剤も加熱本されるので、より長い時間温度維持が可能になる。 According to the present invention, when the electric kettle is turned on, not only water but also the heat storage agent is heated at the same time, so that the temperature can be maintained for a longer period of time.

本発明の潜熱蓄熱剤は、食物由来のため無毒、不燃性であることから、一般家庭や医療用において安全に利用でき、また、廃棄や漏れ等の事故においても、環境問題への負荷が小さい。 Since the latent heat storage agent of the present invention is derived from food and is nontoxic and nonflammable, it can be safely used in general households and medical use, and has a small burden on environmental problems even in an accident such as disposal or leakage. ..

本発明の内蔵容器3aは、シンジオタクチックポリスチレン又は、4−メチルペンテンー1を主原料とする結晶性のオレフィン系ポリマー等の高温耐熱樹脂成型品であって、使用加熱温度域における許容幅が大きく、加重及び加圧、高温に十分耐える材質であるため、安全が確保できる。 The built-in container 3a of the present invention is a high-temperature heat-resistant resin molded product such as syndiotactic polystyrene or a crystalline olefin polymer containing 4-methylpenten-1 as a main raw material, and has an allowable range in the operating heating temperature range. Safety can be ensured because it is a large material that can sufficiently withstand loads, pressurization, and high temperatures.

1a・・ 電気ケトル本体上部
1b・・ 蓋部
1c・・ 注ぎ口
1d・・ 取っ手
1e・・ 電源スイッチ
1f・・ 水量確認窓
1g・・ 本体底部
1h・・ 本体受台
1i・・ 電源コネクタ
1j・・ 電源コード
1k・・ 電源凸接点
1m・・ お湯
2a・・ 内蔵電気ヒーター
2b・・ 加熱金属板
2c・・ 凹部電源接点勘合部
2d・・ 熱感知センサー
3a・・ 高耐熱樹脂容器
3b・・ 薄アルミ板
3c・・ 外装
3d・・ 本体外側と高温耐熱樹脂容器との空間(断熱剤充填)
3e・・ 潜熱蓄熱剤
3f・・ 発泡セラミック断熱塗料
3g・・ お湯のタンク
1a ・ ・ Electric kettle body upper part 1b ・ ・ Lid part 1c ・ ・ Spout 1d ・ ・ Handle 1e ・ ・ Power switch 1f ・ ・ Water amount confirmation window 1g ・ ・ Main body bottom 1h ・ ・ Main body cradle 1i ・ ・ Power connector 1j ・・ Power cord 1k ・ ・ Power convex contact 1m ・ ・ Hot water 2a ・ ・ Built-in electric heater 2b ・ ・ Heating metal plate 2c ・ ・ Concave power contact fitting part 2d ・ ・ Heat sensing sensor 3a ・ ・ High heat resistant resin container 3b ・ ・ Thin Aluminum plate 3c ... Exterior 3d ... Space between the outside of the main body and the high-temperature heat-resistant resin container (filled with heat insulating agent)
3e ... Latent heat storage agent 3f ... Foamed ceramic heat insulating paint 3g ... Hot water tank

Claims (2)

電気ケトルにおいて、内壁周囲部及び底部に接するように、潜熱蓄熱剤及び金属を内蔵した容器を備え、潜熱蓄熱剤により長時間の保温効果を維持する事を特徴とする電気ケトル及びその製造方法。 An electric kettle and a method for manufacturing the electric kettle, which is provided with a container containing a latent heat storage agent and a metal so as to be in contact with the peripheral portion and the bottom of the inner wall, and maintains a heat retention effect for a long time by the latent heat storage agent. 請求項1に追加し、潜熱蓄熱剤を内蔵する樹脂容器の外周側の表面に発泡セラミック断熱塗料を施し、更にメラミン樹脂発泡体等の断熱剤で覆うことにより、真空方式を取らずに、保温状態を維持できることを特徴とする電気ケトル及びその製造方法。 In addition to claim 1, by applying a foamed ceramic heat insulating paint to the outer peripheral surface of the resin container containing the latent heat storage agent and further covering it with a heat insulating agent such as a melamine resin foam, heat retention is performed without using a vacuum method. An electric kettle and a method for manufacturing the electric kettle, which is characterized in that the state can be maintained.
JP2020032340A 2020-02-10 2020-02-10 Electric kettle having latent heat storage agent built-in and manufacturing method therefor Pending JP2021126474A (en)

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