JP2021120535A - Collection pipe joint - Google Patents

Collection pipe joint Download PDF

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JP2021120535A
JP2021120535A JP2021081574A JP2021081574A JP2021120535A JP 2021120535 A JP2021120535 A JP 2021120535A JP 2021081574 A JP2021081574 A JP 2021081574A JP 2021081574 A JP2021081574 A JP 2021081574A JP 2021120535 A JP2021120535 A JP 2021120535A
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pipe
connection port
horizontal
horizontal pipe
vertical
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JP7265582B2 (en
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武司 徳丸
Takeshi Tokumaru
武司 徳丸
博史 福屋
Hiroshi Fukuya
博史 福屋
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Sekisui Chemical Co Ltd
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Abstract

To mainly eliminate a trouble and labor in maintenance, and to make it easy that a joint body is constituted of a resin when providing a swirl vane inside the joint body.SOLUTION: A collection pipe joint comprises an upper pipe 11, a pipe member 15, a lower pipe 13, and a swirl vane 7. The upper pipe 11, the pipe member 15, the lower pipe 13, and the swirl vane 7 are separate members from each other that are constituted by injection-molding a resin composition. A horizontal pipe connection port portion 5 of the upper pipe 11 is provided by one piece on an undersurface 7b of a down-grade shape toward a tip of the swirl vane 7 or at a position facing a side edge portion 7c of the swirl vane 7. Also, below the horizontal pipe connection port portion 5 of the upper pipe 11, separate swirl vanes 21, 22 are provided at positions except a position of a horizontal pipe connection port portion 14 of the pipe member 15. An upper part of the pipe member 15 is made to be a socket portion into which a lower part of the upper pipe 11 can be inserted to be connected. In the upper pipe 11 and the pipe member 15, a lower end of the upper pipe 11 is inserted into and connected to an upper part of the pipe member 15.SELECTED DRAWING: Figure 2

Description

この発明は、集合管継手に関するものである。 The present invention relates to a collecting pipe joint.

集合住宅やオフィスビルなどのような高層の建物では、建物内を縦横に延びる配管経路が設置されている。そして、このような配管経路を構成する縦管と横管とを接続するのに集合管継手が用いられている。 In high-rise buildings such as apartment buildings and office buildings, piping routes that extend vertically and horizontally are installed in the building. Then, a collecting pipe joint is used to connect the vertical pipe and the horizontal pipe constituting such a piping path.

この集合管継手は、上下方向へ延びる継手本体と、この継手本体の上下端部に設けられて、縦管を接続可能な縦管接続口部と、継手本体の側面に設けられて、横管を接続可能な横管接続口部とを有するものとされる(例えば、特許文献1、2参照)。 This collective pipe joint is provided at a joint body extending in the vertical direction, a vertical pipe connection port which is provided at the upper and lower ends of the joint body and can connect a vertical pipe, and a horizontal pipe provided at a side surface of the joint body. (See, for example, Patent Documents 1 and 2).

そして、継手本体内部の少なくとも横管接続口部の位置には、旋回羽根が設置されている。この旋回羽根は、縦管を流下してくる流体を受けて減勢させると共に、流体に旋回力を与えて、流体を継手本体の内周面に沿ってスムーズに流し、更に、継手本体の中心部に空気芯(空気通路)を形成するためのものである。 A swivel blade is installed at least at the position of the horizontal pipe connection port inside the joint body. The swivel blade receives the fluid flowing down the vertical pipe and de-energizes it, and also applies a swirling force to the fluid to allow the fluid to flow smoothly along the inner peripheral surface of the joint body, and further, the center of the joint body. This is for forming an air core (air passage) in the portion.

特開2010−248735号公報JP-A-2010-248735 特開2011−6893号公報Japanese Unexamined Patent Publication No. 2011-6893

上記したような集合管継手は、内部を定期的にメンテナンスする必要がある。または、詰まりなどが生じた時にメンテナンスを行う必要がある。 It is necessary to maintain the inside of the collecting pipe joint as described above on a regular basis. Alternatively, it is necessary to perform maintenance when clogging occurs.

しかし、継手本体内部の少なくとも横管接続口部の位置には上記した旋回羽根が設置されているので、メンテナンスのために、洗浄器具などを横管側から継手本体の内部へ挿入すると、洗浄器具の先端が旋回羽根の(基部側へ向って上り勾配形状となっている)上面によって誤って上へ向かうように案内されてしまうおそれがある。このように洗浄器具の先端が上へ案内されると、継手本体の内部を十分に洗浄することができなくなってしまう。よって、別の横管接続口部から洗浄器具を入れ直すなどしなければならず、手間が掛かる。 However, since the swivel blades described above are installed at least at the position of the horizontal pipe connection port inside the joint body, if a cleaning tool or the like is inserted into the joint body from the horizontal pipe side for maintenance, the cleaning tool is installed. There is a risk that the tip of the swivel blade will be erroneously guided upward by the upper surface of the swivel blade (which has an upward slope shape toward the base side). If the tip of the cleaning tool is guided upward in this way, the inside of the joint body cannot be sufficiently cleaned. Therefore, it is necessary to reinsert the cleaning tool from another horizontal pipe connection port, which is troublesome.

しかも、継手本体が、旋回羽根の(基部側へ向って上り勾配形状となっている)上面に臨む横管接続口部と、旋回羽根の上面に臨まない横管接続口部との両方を混在して備えている場合には、洗浄器具の先端が誤って上へ案内されてしまわないように、旋回羽根の上面に臨まない横管接続口部を選択してから洗浄器具を挿入する必要が生じるので、煩わしく、また、分かりづらい。
また、継手本体の内部に旋回羽根を設ける場合、継手本体を樹脂で構成することなどが難しいという問題もある。
Moreover, the joint body is a mixture of both the horizontal pipe connection port that faces the upper surface of the swivel blade (which has an upward slope toward the base side) and the horizontal pipe connection port that does not face the upper surface of the swivel blade. If the cleaning equipment is provided, it is necessary to select the horizontal pipe connection port that does not face the upper surface of the swivel blade before inserting the cleaning equipment so that the tip of the cleaning equipment is not accidentally guided upward. Since it occurs, it is bothersome and difficult to understand.
Further, when the swivel blade is provided inside the joint body, there is a problem that it is difficult to make the joint body made of resin.

そこで、本発明は、上記した問題点を解決することを、主な目的としている。 Therefore, the main object of the present invention is to solve the above-mentioned problems.

上記課題を解決するために、本発明は、
上階側縦管を接続可能な縦管接続口部と、横管を接続可能な横管接続口部を有する上部管と、
前記上部管の下部と接続され、横管を接続可能な横管接続口部を有する管部材と、
前記管部材の下部に設けられ、下階側縦管を接続可能な縦管接続口部を有する下部管と、
前記上部管の横管接続口部の位置に設けられた旋回羽根と、
を備えた集合管継手であって、
前記上部管、前記管部材、前記下部管および前記旋回羽根はそれぞれ樹脂組成物を射出成形することにより構成された別部材であり、
前記上部管の横管接続口部は、前記旋回羽根の先端へ向って下り勾配形状となっている下面、または、前記旋回羽根の側縁部に臨む位置になるよう1つ設けられ、
前記上部管の横管接続口部より下側にも、前記管部材の横管接続口部の位置を除いた位置に、別の旋回羽根が設けられ、
前記管部材の上部は、前記上部管の下部を挿入接続可能な受口部とされ、
前記上部管と前記管部材とは、前記上部管の下端が前記管部材の上部に挿入されて接続されている
ことを特徴とする。
In order to solve the above problems, the present invention
A vertical pipe connection port to which an upper floor vertical pipe can be connected, an upper pipe having a horizontal pipe connection port to which a horizontal pipe can be connected, and an upper pipe.
A pipe member having a horizontal pipe connection port which is connected to the lower part of the upper pipe and can connect a horizontal pipe,
A lower pipe provided below the pipe member and having a vertical pipe connection port to which a lower floor vertical pipe can be connected, and a lower pipe.
A swivel blade provided at the position of the horizontal pipe connection port of the upper pipe, and
It is a collecting pipe joint equipped with
The upper pipe, the pipe member, the lower pipe, and the swivel blade are separate members formed by injection molding a resin composition.
One horizontal pipe connection port of the upper pipe is provided so as to face the lower surface having a downward slope shape toward the tip of the swivel blade or the side edge portion of the swivel blade.
Another swivel blade is also provided below the horizontal pipe connection port of the upper pipe at a position other than the position of the horizontal pipe connection port of the pipe member.
The upper part of the pipe member is a receiving portion into which the lower part of the upper pipe can be inserted and connected.
The upper pipe and the pipe member are characterized in that the lower end of the upper pipe is inserted into and connected to the upper part of the pipe member.

本発明によれば、上記構成によって、メンテナンスの際の煩わしさや手間を解消することができる。また、継手本体の内部に旋回羽根を設ける場合に、継手本体を樹脂で構成しやすくすることなどができる。 According to the present invention, the above-mentioned configuration can eliminate the troublesomeness and labor during maintenance. Further, when the swivel blade is provided inside the joint body, the joint body can be easily made of resin.

本実施の形態にかかる集合管継手の縦断面図である。It is a vertical cross-sectional view of the collecting pipe joint which concerns on this embodiment. 図1の変形例の縦断面図である。It is a vertical cross-sectional view of the modification of FIG. (a)は横管接続口部が1個の場合の集合管継手の上面図、(b)は(a)を右側から見た側面図である。(A) is a top view of the collecting pipe joint when there is one horizontal pipe connection port, and (b) is a side view of (a) viewed from the right side. (a)は横管接続口部が2個の場合の集合管継手の上面図、(b)は(a)を右側から見た側面図、(c)は(a)を下側から見た側面図である。(A) is a top view of the collecting pipe joint when there are two horizontal pipe connection ports, (b) is a side view of (a) viewed from the right side, and (c) is a view of (a) from below. It is a side view. (a)は横管接続口部が1個の場合の上部管の上面図、(b)は(a)の縦断面図、(c)は(b)の底面図、(d)は(b)を右側から見た側面図、(e)は(d)を右側から見た側面図である。(A) is a top view of the upper pipe when there is one horizontal pipe connection port, (b) is a vertical sectional view of (a), (c) is a bottom view of (b), and (d) is (b). ) Is a side view seen from the right side, and (e) is a side view of (d) seen from the right side. (a)は横管接続口部が2個の場合の上部管の上面図、(b)は(a)の縦断面図、(c)は(b)の底面図、(d)は(b)を左側から見た側面図、(e)は(b)を右側から見た側面図である。(A) is a top view of the upper pipe when there are two horizontal pipe connection ports, (b) is a vertical sectional view of (a), (c) is a bottom view of (b), and (d) is (b). ) Is a side view seen from the left side, and (e) is a side view of (b) seen from the right side. 比較例としての、旋回羽根の上面に臨む横管接続口部と、旋回羽根の下面に臨む横管接続口部との両方を混在して備えている集合管継手の縦断面図である。As a comparative example, it is a vertical cross-sectional view of a collecting pipe joint provided with both a horizontal pipe connection port facing the upper surface of the swivel blade and a horizontal pipe connection port facing the lower surface of the swivel blade. (a)は横管接続口部が1個の場合の図7と同様の集合管継手の上面図、(b)は(a)を左側から見た側面図である。(A) is a top view of a collecting pipe joint similar to FIG. 7 when there is one horizontal pipe connection port, and (b) is a side view of (a) viewed from the left side. (a)は横管接続口部が2個の場合の図7と同様の集合管継手の上面図、(b)は(a)を左側から見た側面図、(c)は(a)を下側から見た側面図である。(A) is a top view of a collecting pipe joint similar to FIG. 7 when there are two horizontal pipe connection ports, (b) is a side view of (a) viewed from the left side, and (c) is (a). It is a side view seen from the lower side.

以下、本実施の形態を、図面を用いて詳細に説明する。
図1〜図9は、この実施の形態を説明するためのものである。
Hereinafter, the present embodiment will be described in detail with reference to the drawings.
1 to 9 are for explaining this embodiment.

<構成>以下、構成について説明する。 <Structure> The configuration will be described below.

集合住宅やオフィスビルなどのような高層の建物では、建物内を縦横に延びる配管経路が設置されている。そして、このような配管経路を構成する縦管(または竪管)と横管(または横枝管)とを接続するのに集合管継手が用いられている。 In high-rise buildings such as apartment buildings and office buildings, piping routes that extend vertically and horizontally are installed in the building. Then, a collecting pipe joint is used to connect the vertical pipe (or vertical pipe) and the horizontal pipe (or horizontal branch pipe) constituting such a piping path.

図1に示すように、この集合管継手1は、上下方向へ延びる継手本体2と、この継手本体2の上下端部に設けられて、縦管を接続可能な縦管接続口部3,4と、継手本体2の側面に設けられて、横管を接続可能な横管接続口部5,6(図4参照)とを有するものとされる。 As shown in FIG. 1, the collecting pipe joint 1 is provided at the joint body 2 extending in the vertical direction and the upper and lower ends of the joint body 2, and the vertical pipe connection ports 3 and 4 to which the vertical pipe can be connected are provided. And, it is assumed that it is provided on the side surface of the joint main body 2 and has the horizontal pipe connecting ports 5 and 6 (see FIG. 4) to which the horizontal pipe can be connected.

そして、継手本体2内部の少なくとも横管接続口部5,6の位置には、後述するような旋回羽根7が設置されている。 A swivel blade 7 as described later is installed at least at the positions of the horizontal pipe connecting ports 5 and 6 inside the joint body 2.

以下、集合管継手1のより具体的な構造について説明する。 Hereinafter, a more specific structure of the collecting pipe joint 1 will be described.

ここで、上記した集合管継手1は、難燃性を備えた塩化ビニル樹脂などの樹脂組成物によって主に構成される。上記した縦管は、上下方向へ延びる管路または管部材のことである。また、上記した横管は、ほぼ水平方向へ延びる管路または管部材のことである。なお、横管には、必要に応じて排水勾配などが付けられる。 Here, the collecting pipe joint 1 described above is mainly composed of a resin composition such as vinyl chloride resin having flame retardancy. The above-mentioned vertical pipe is a pipe line or pipe member extending in the vertical direction. Further, the above-mentioned horizontal pipe is a pipe line or pipe member extending in a substantially horizontal direction. The horizontal pipe is provided with a drainage gradient or the like as necessary.

この継手本体2は、主に、上部管11と、中間部管12と、下部管13との、3つの管部材によって構成されている。但し、継手本体2の構成はこれに限るものではなく、例えば、図2に示すように、上部管11と中間部管12との間に、上部管11のものとほぼ同様の横管接続口部14などを単数または複数有する増設用の管部材15を単段または多段に介在させるようにしても良い。 The joint body 2 is mainly composed of three pipe members, an upper pipe 11, an intermediate pipe 12, and a lower pipe 13. However, the configuration of the joint body 2 is not limited to this, and for example, as shown in FIG. 2, between the upper pipe 11 and the intermediate pipe 12, a horizontal pipe connection port similar to that of the upper pipe 11 is connected. An expansion pipe member 15 having one or a plurality of portions 14 and the like may be interposed in a single stage or in multiple stages.

このうち、上記した上部管11は、建物の階層間隔壁となる床スラブよりも上階側に設置される縦管や横管を接続する機能を有するものである(縦横管取付部材)。上部管11の上端部には、上記した縦管接続口部3が設けられている。この縦管接続口部3は、上階側の縦管を挿入接続可能な受口部であり、縦管接続口部3には、縦管の熱伸縮の影響を吸収できるようにした伸縮継手部材17が取付けられている。 Of these, the above-mentioned upper pipe 11 has a function of connecting vertical pipes and horizontal pipes installed on the upper floor side of the floor slab which is the floor spacing wall of the building (vertical and horizontal pipe mounting member). The vertical pipe connection port 3 described above is provided at the upper end of the upper pipe 11. The vertical pipe connection port 3 is a receiving portion into which a vertical pipe on the upper floor side can be inserted and connected, and the vertical pipe connection port 3 is an expansion joint that can absorb the influence of thermal expansion and contraction of the vertical pipe. The member 17 is attached.

また、上部管11の側面には、上記した横管接続口部5,6が、横方向へ向けて突設されている。この横管接続口部5,6は、横管を挿入接続可能な受口部であり、横管接続口部5,6には、横管の熱伸縮の影響を吸収できるように伸縮継手部材18が取付けられる。 Further, on the side surface of the upper pipe 11, the above-mentioned horizontal pipe connecting ports 5 and 6 are projected in the lateral direction. The horizontal pipe connecting ports 5 and 6 are receiving portions into which the horizontal pipe can be inserted and connected, and the horizontal pipe connecting ports 5 and 6 are telescopic joint members so as to be able to absorb the influence of thermal expansion and contraction of the horizontal pipe. 18 is attached.

なお、図3または図4を見て分かるように、横管接続口部5,6は、基本的に、上部管11の側面に対して周方向に90度の角度を有して最大4個まで設けることができるようになっている。そして、上部管11内部の、周方向に隣接する横管接続口部5,6の間の位置には、必要に応じて、縦リブ19を、周方向に90度の角度を有して最大4個まで突設することができるようになっている。この縦リブ19は、縦管や横管からの流体が、他の横管へ逆流するのを防止するためのものである。そのため、縦リブ19は、横管接続口部5,6の側部に設ければ十分に機能するものである。なお、図3、図4に示すような、この実施例における具体的な横管接続口部5,6や縦リブ19の設置構造については後述する。 As can be seen from FIG. 3 or 4, the horizontal pipe connection ports 5 and 6 basically have a maximum of four horizontal pipe connection ports 5 and 6 having an angle of 90 degrees in the circumferential direction with respect to the side surface of the upper pipe 11. Can be provided up to. Then, at the position inside the upper pipe 11 between the horizontal pipe connecting ports 5 and 6 adjacent in the circumferential direction, if necessary, a vertical rib 19 is provided at a maximum angle of 90 degrees in the circumferential direction. It is possible to project up to four. The vertical rib 19 is for preventing the fluid from the vertical pipe or the horizontal pipe from flowing back to the other horizontal pipe. Therefore, the vertical rib 19 functions sufficiently if it is provided on the side portions of the horizontal pipe connecting ports 5 and 6. The specific installation structures of the horizontal pipe connecting ports 5 and 6 and the vertical ribs 19 in this embodiment as shown in FIGS. 3 and 4 will be described later.

次に、図1に戻って、上記した中間部管12は、建物の床スラブに貫通配置されるものである(スラブ貫通部材)。中間部管12は、径寸法がほぼ一定の筒状のものとされている。 Next, returning to FIG. 1, the above-mentioned intermediate pipe 12 is arranged to penetrate the floor slab of the building (slab penetrating member). The intermediate pipe 12 has a tubular shape having a substantially constant diameter.

そして、上記した下部管13は、建物の床スラブよりも下階側に設置される縦管を接続する機能を有するものである(縦管取付部材)。下部管13は、ほぼ全体が下方へ向けて縮径するテーパ形状を有するものとされている。上記した縦管接続口部4は、下階側の縦管を挿入接続可能な受口部であり、この下部管13の下端部に一体に形成されている。なお、縦管接続口部4は、上記したテーパ形状の部分と段差なく連なるようにしても良いし、または、上記したテーパ形状の部分に対して段差を有して連なるようにしても良い。 The lower pipe 13 described above has a function of connecting a vertical pipe installed on the lower floor side of the floor slab of the building (vertical pipe mounting member). The lower pipe 13 is said to have a tapered shape in which almost the entire portion is reduced in diameter downward. The vertical pipe connecting port 4 described above is a receiving portion into which a vertical pipe on the lower floor side can be inserted and connected, and is integrally formed at the lower end of the lower pipe 13. The vertical pipe connection port 4 may be continuous with the tapered portion described above without a step, or may be continuous with the tapered portion described above with a step.

更に、継手本体2の内部には、内部を流れる流体の減勢(流速低減)を行わせるための減勢機構が設けられている。この減勢機構は、流体の流れを受けると共に流体に旋回力を与える旋回羽根7,21,22などとされている。この場合、旋回羽根7,21,22は、上部管11と、中間部管12と、下部管13との内部に対してそれぞれ1枚ずつ、合計3枚設けられている。 Further, the inside of the joint body 2 is provided with a deenergizing mechanism for deenergizing the fluid flowing inside (reducing the flow velocity). This energy reducing mechanism is said to be swirling vanes 7, 21, 22 and the like that receive the flow of the fluid and give a swirling force to the fluid. In this case, a total of three swivel blades 7, 21 and 22, are provided, one for each of the inside of the upper pipe 11, the intermediate pipe 12, and the lower pipe 13.

これらの旋回羽根7,21,22は、内部を流れる流体に旋回流を発生させて縦管や集合管継手1の軸心部に空気芯(空気通路)を形成する機能も有している。更に、旋回羽根7,21,22の上面7aは、縦リブ19と同様に、縦管や横管からの流体が、他の横管へ逆流するのを防止する機能も有している。但し、旋回羽根7,21,22の設置数や設置位置はこれに限るものではない。 These swivel blades 7, 21 and 22, also have a function of generating a swirling flow in the fluid flowing inside to form an air core (air passage) at the axial center of the vertical pipe or the collecting pipe joint 1. Further, the upper surfaces 7a of the swivel blades 7, 21 and 22 also have a function of preventing the fluid from the vertical pipe and the horizontal pipe from flowing back to the other horizontal pipe, similarly to the vertical rib 19. However, the number and position of the swivel blades 7, 21 and 22 are not limited to this.

なお、上記した横管接続口部5,6の位置の旋回羽根7は、上部管11の内部に設けられるものである。この旋回羽根7は、例えば、リング状部材23に一体に設けられて、リング状部材23ごと上部管11と伸縮継手部材17との間に介在設置される。更に、この旋回羽根7は、上記した縦リブ19を設けることができるいずれかの位置に、縦リブ19に替えて設置される。この旋回羽根7は、その上面7aが基部側(継手本体2の外周側)へ向って上り勾配形状となっており、また、その下面7bが先端側(継手本体2の中心側)へ向って下り勾配形状となっている。 The swivel blades 7 at the positions of the horizontal pipe connecting ports 5 and 6 described above are provided inside the upper pipe 11. The swivel blade 7 is integrally provided with, for example, the ring-shaped member 23, and is intervened and installed between the upper pipe 11 and the expansion joint member 17 together with the ring-shaped member 23. Further, the swivel blade 7 is installed in place of the vertical rib 19 at any position where the vertical rib 19 can be provided. The upper surface 7a of the swivel vane 7 has an upward gradient toward the base side (outer peripheral side of the joint body 2), and the lower surface 7b thereof has an upward slope toward the tip side (center side of the joint body 2). It has a downward slope shape.

このような構成を有する集合管継手1は、上記したように、集合住宅やオフィスビルなどの建物に対して設置されることにより、排水路や給水路などの配管路(例えば、単管式排水システム)を構成するのに用いられる。この場合、建物の上下の階層間を仕切る床スラブに形成した貫通穴に、上方から継手本体2を挿入して、継手本体2の中間部管12をモルタルで固定することなどによって集合管継手1は設置される。そのために、中間部管12は、床スラブの厚みよりも長いものとされる。 As described above, the collecting pipe joint 1 having such a configuration is installed in a building such as an apartment house or an office building, so that the collecting pipe joint 1 is installed in a pipe passage such as a drainage channel or a water supply channel (for example, a single pipe type drainage). It is used to configure the system). In this case, the collecting pipe joint 1 is formed by inserting the joint body 2 from above into a through hole formed in a floor slab that divides the upper and lower floors of the building and fixing the intermediate pipe 12 of the joint body 2 with mortar. Is installed. Therefore, the intermediate pipe 12 is made longer than the thickness of the floor slab.

そして、床スラブを防火区画壁として用いるために、中間部管12は、耐火熱膨張性樹脂パイプなどの樹脂組成物によって構成されている。この耐火熱膨張性樹脂パイプは、例えば、ポリ塩化ビニル系樹脂などの樹脂基材に対して、熱膨張性黒鉛を含有させた耐火熱膨張性樹脂によって主に構成されている。そして、火災発生時にこの熱膨張性黒鉛が熱膨張することにより、集合管継手1や貫通穴などを閉塞して床スラブに防火区画壁としての機能を保持させるようになっている。 Then, in order to use the floor slab as a fireproof partition wall, the intermediate pipe 12 is composed of a resin composition such as a refractory heat-expandable resin pipe. This refractory heat-expandable resin pipe is mainly composed of a refractory heat-expandable resin containing heat-expandable graphite in a resin base material such as a polyvinyl chloride-based resin. When a fire breaks out, the heat-expandable graphite expands thermally, thereby closing the collecting pipe joint 1, the through hole, and the like so that the floor slab retains the function as a fire-prevention partition wall.

ここで、若干長くなるが、上記した耐火熱膨張性樹脂パイプの詳細について説明する。 Here, although it will be slightly longer, the details of the above-mentioned refractory thermal expansion resin pipe will be described.

この実施例において、耐火熱膨張性樹脂パイプとしては、ポリ塩化ビニル系樹脂100重量部に対して、熱膨張性黒鉛を1〜10重量部の割合で含む耐火熱膨張性樹脂組成物からなる耐火膨張層の単層構造であるもの、あるいは、耐火熱膨張性樹脂パイプが、ポリ塩化ビニル系樹脂100重量部に対して、熱膨張性黒鉛を1〜15重量部の割合で含む耐火熱膨張性樹脂組成物からなる耐火膨張層と、この耐火膨張層の内外面を覆うように設けられる熱膨張性黒鉛非含有のポリ塩化ビニル系樹脂組成物からなる被覆層とからなる3層構造であるものが好ましい。 In this embodiment, the fire-resistant heat-expandable resin pipe is made of a fire-resistant heat-expandable resin composition containing 1 to 10 parts by weight of heat-expandable graphite with respect to 100 parts by weight of a polyvinyl chloride-based resin. A single-layer structure of an expansion layer, or a fire-resistant heat-expandable resin pipe containing 1 to 15 parts by weight of heat-expandable graphite with respect to 100 parts by weight of a polyvinyl chloride-based resin. A three-layer structure consisting of a fire-resistant expansion layer made of a resin composition and a coating layer made of a heat-expandable graphite-free polyvinyl chloride-based resin composition provided so as to cover the inner and outer surfaces of the fire-resistant expansion layer. Is preferable.

上記ポリ塩化ビニル系樹脂としては、例えば、ポリ塩化ビニル単独重合体;塩化ビニルモノマーと、この塩化ビニルモノマーと共重合可能な不飽和結合を有するモノマーとの共重合体;塩化ビニル以外の(共)重合体に塩化ビニルをグラフト共重合したグラフト共重合体等が挙げられ、これらは単独で使用されても良く、2種以上が併用されても良い。又、必要に応じて上記ポリ塩化ビニル系樹脂を塩素化しても良い。 Examples of the polyvinyl chloride-based resin include a polyvinyl chloride homopolymer; a copolymer of a vinyl chloride monomer and a monomer having an unsaturated bond copolymerizable with the vinyl chloride monomer; a copolymer other than vinyl chloride (co-). ) A graft copolymer obtained by graft-copolymerizing vinyl chloride as a polymer can be mentioned, and these may be used alone or in combination of two or more. Further, the polyvinyl chloride resin may be chlorinated if necessary.

上記塩化ビニルモノマーと共重合可能な不飽和結合を有するモノマーとしては、特に限定されず、例えば、エチレン、プロピレン、ブチレン等のα−オレフィン類;酢酸ビニル、プロピオン酸ビニル等のビニルエステル類;ブチルビニルエーテル、セチルビニルエーテル等のビニルエーテル類;メチル(メタ)アクリレート、エチル(メタ)アクリレート、ブチルアクリレート等の(メタ)アクリル酸エステル類;スチレン、α−メチルスチレン等の芳香族ビニル類;N−フェニルマレイミド、N−シクロヘキシルマレイミド等のN−置換マレイミド類などが挙げられ、これらは単独で使用されても良く、2種以上が併用されても良い。 The monomer having an unsaturated bond copolymerizable with the vinyl chloride monomer is not particularly limited, and is, for example, α-olefins such as ethylene, propylene and butylene; vinyl esters such as vinyl acetate and vinyl propionate; butyl. Vinyl ethers such as vinyl ether and cetyl vinyl ether; (meth) acrylic acid esters such as methyl (meth) acrylate, ethyl (meth) acrylate and butyl acrylate; aromatic vinyls such as styrene and α-methylstyrene; N-phenylmaleimide , N-substituted maleimides such as N-cyclohexylmaleimide, and the like, and these may be used alone or in combination of two or more.

上記塩化ビニルをグラフト共重合する重合体としては、塩化ビニルをグラフト共重合するものであれば、特に限定されず、例えば、エチレン−酢酸ビニル共重合体、エチレン−酢酸ビニル−一酸化炭素共重合体、エチレン−エチルアクリレート共重合体、エチレン−ブチルアクリレート−一酸化炭素共重合体、エチレン−メチルメタクリレート共重合体、エチレン−プロピレン共重合体、アクリロニトリル−ブタジエン共重合体、ポリウレタン、塩素化ポリエチレン、塩素化ポリプロピレンなどが挙げられ、これらは単独で使用されても良く、2種以上が併用されても良い。 The polymer for graft-copolymerizing vinyl chloride is not particularly limited as long as it is for graft-copolymerizing vinyl chloride, and is, for example, an ethylene-vinyl acetate copolymer or an ethylene-vinyl acetate-carbon monoxide copolymer. Combined, ethylene-ethyl acrylate copolymer, ethylene-butyl acrylate-carbon monoxide copolymer, ethylene-methyl methacrylate copolymer, ethylene-propylene copolymer, acrylonitrile-butadiene copolymer, polyurethane, chlorinated polyethylene, Examples thereof include chlorinated polypropylene, and these may be used alone or in combination of two or more.

上記ポリ塩化ビニル系樹脂はいずれも、樹脂組成物としての耐火性能を阻害しない範囲で、架橋、変性していても良い。この場合、予め架橋、変性した樹脂を用いても良く、添加剤等を配合する際に、同時に架橋、変性しても良いし、或いは、樹脂に上記成分を配合した後に架橋、変性しても良い。上記樹脂の架橋方法についても、特に限定はなく、ポリ塩化ビニル系樹脂の通常の架橋方法、例えば、各種架橋剤、過酸化物を使用する架橋、電子線照射による架橋、水架橋性材料を使用した方法等が挙げられる。 Any of the above polyvinyl chloride-based resins may be crosslinked or modified as long as the fire resistance performance of the resin composition is not impaired. In this case, a resin that has been crosslinked or modified in advance may be used, or may be crosslinked or modified at the same time when the additive or the like is added, or may be crosslinked or modified after the above components are added to the resin. good. The method for cross-linking the above resin is also not particularly limited, and ordinary cross-linking methods for polyvinyl chloride resins, for example, cross-linking using various cross-linking agents and peroxides, cross-linking by electron beam irradiation, and water cross-linking materials are used. Examples of the method used.

なお、耐火熱膨張性樹脂パイプは、火炎等によって加熱されると耐火膨張層が膨張して、管内を閉塞あるいは閉塞に近い状態にすることができるものであれば、耐火膨張層のみの単層のものでも、耐火膨張層の内外面に耐火膨張層の耐火性能を阻害しない範囲で膨張黒鉛を含まない樹脂組成物からなる樹脂層を設けた複層構造とするようにしても構わない。 The refractory thermal expansion resin pipe is a single layer of only the refractory expansion layer as long as the refractory expansion layer expands when heated by a flame or the like and the inside of the pipe can be closed or nearly closed. In some cases, a multi-layer structure may be provided in which a resin layer made of a resin composition containing no expanded graphite is provided on the inner and outer surfaces of the refractory expansion layer as long as the fire resistance performance of the refractory expansion layer is not impaired.

上記単層構造品の場合、耐火膨張層を形成する耐火熱膨張性樹脂組成物としては、特に限定されないが、ポリ塩化ビニル系樹脂100重量部に対して、熱膨張性黒鉛を1〜10重量部の割合で含むものが好ましく、1〜8重量部の割合で含むものがより好ましく、2〜7重量部の割合で含むものが更に好ましい。これは、熱膨張性黒鉛が1重量部未満であると、燃焼時に、十分な熱膨張性が得られず、所望の耐火性が得られないおそれがあり、10重量部を超えると、加熱により熱膨張し過ぎて、その形状を保持できずに残渣が脱落し、耐火性が低下してしまうおそれがあるからである。 In the case of the above-mentioned single-layer structure product, the refractory heat-expandable resin composition forming the refractory expansion layer is not particularly limited, but 1 to 10 parts by weight of the heat-expandable graphite is added to 100 parts by weight of the polyvinyl chloride-based resin. It is preferably contained in a proportion of parts, more preferably in a proportion of 1 to 8 parts by weight, and even more preferably in a proportion of 2 to 7 parts by weight. This is because if the amount of thermally expandable graphite is less than 1 part by weight, sufficient thermal expansion may not be obtained at the time of combustion, and the desired fire resistance may not be obtained. This is because there is a risk that the thermal expansion will be too great and the shape cannot be maintained, and the residue will fall off, resulting in a decrease in fire resistance.

一方、複層構造品の場合、耐火膨張層を形成する耐火熱膨張性樹脂組成物としては、特に限定されないが、ポリ塩化ビニル系樹脂100重量部に対して、熱膨張性黒鉛を1〜15重量部の割合で含むものが好ましく、1〜12重量部の割合で含むものがより好ましく、2〜10重量部の割合で含むものが更に好ましい。これは、熱膨張性黒鉛を熱膨張性黒鉛が1重量部未満であると、燃焼時に、十分な熱膨張性が得られず、所望の耐火性が得られないし、15重量部を超えると、加熱により熱膨張しすぎて、その形状を保持できずに残渣が脱落し、耐火性が低下してしまうおそれがあるからである。 On the other hand, in the case of a multi-layer structure product, the refractory heat-expandable resin composition forming the refractory expansion layer is not particularly limited, but 1 to 15 heat-expandable graphite is added to 100 parts by weight of the polyvinyl chloride-based resin. It is preferably contained in a proportion of parts by weight, more preferably in a proportion of 1 to 12 parts by weight, and even more preferably in a proportion of 2 to 10 parts by weight. This is because if the coefficient of thermal expansion is less than 1 part by weight, sufficient thermal expansion cannot be obtained at the time of combustion, and the desired fire resistance cannot be obtained. If the coefficient of thermal expansion exceeds 15 parts by weight, This is because there is a risk that the thermal expansion will be excessive due to heating, the shape cannot be maintained, and the residue will fall off, resulting in a decrease in fire resistance.

また、上記のように耐火膨張層がポリ塩化ビニル系樹脂100重量部に対して、熱膨張性黒鉛を1〜15重量部の割合で含む耐火熱膨張性樹脂組成物で形成された複層構造品の場合、耐火膨張層の内外面を熱膨張性耐火材料非含有のポリ塩化ビニル系樹脂組成物で被覆した3層構造とすることが好ましい。 Further, as described above, the refractory expansion layer has a multi-layer structure formed of a refractory thermal expansion resin composition containing 1 to 15 parts by weight of thermally expandable graphite with respect to 100 parts by weight of the polyvinyl chloride resin. In the case of a product, it is preferable to have a three-layer structure in which the inner and outer surfaces of the refractory expansion layer are coated with a polyvinyl chloride resin composition containing no heat-expandable refractory material.

上記のような3層構造の複層構造品の場合、耐火管状の内面および外面を被覆する被覆層の厚みが、それぞれ0.2〜2.0mmであることが好ましい。これは、耐火膨張層の内面および外面を被覆する被覆層の厚みが0.2mm未満であると管としての機械的強度に劣るおそれがあり、2.0mmを超えると耐火性が低下するおそれがあるからである。 In the case of a multi-layer structure having a three-layer structure as described above, the thickness of the coating layer covering the inner surface and the outer surface of the refractory tubular is preferably 0.2 to 2.0 mm, respectively. This is because if the thickness of the coating layer that covers the inner and outer surfaces of the refractory expansion layer is less than 0.2 mm, the mechanical strength of the pipe may be inferior, and if it exceeds 2.0 mm, the refractory resistance may decrease. Because there is.

集合管継手1に用いられる熱膨張性黒鉛は、天然鱗状グラファイト、熱分解グラファイト、キッシュグラファイト等の粉末を濃硫酸、硝酸、セレン酸等の無機酸と濃硝酸、過塩素酸、過塩素酸塩、過マンガン酸塩、重クロム酸塩、過酸化水素等の強酸化剤とで、黒鉛の層間に無機酸を挿入する酸処理をした後、pH調整して得られる炭素の層状構造を維持したままの結晶化合物であって、pH1.5〜4.0に調整された熱膨張性黒鉛、および、1.3倍膨張温度が180℃〜240℃の熱膨張性黒鉛を用いることが好ましい。それは、熱膨張性黒鉛のpHが1.5未満であると、酸性が強過ぎて、成形装置の腐食などを引き起こし易く、pHが4.0を超えると、ポリ塩化ビニル系樹脂の炭化促進効果が薄れ、十分な耐火性能が得られなくなるおそれがあるからである。 The heat-expandable graphite used for the collecting pipe joint 1 is a powder of natural scaly graphite, thermally decomposed graphite, kiss graphite or the like, and an inorganic acid such as concentrated nitric acid, nitric acid or selenic acid and concentrated nitric acid, perchloric acid or perchlorate. , Permanganate, dichromate, hydrogen peroxide and other strong oxidizing agents, after acid treatment to insert an inorganic acid between the layers of graphite, the layered structure of carbon obtained by adjusting the pH was maintained. It is preferable to use as-is crystalline compound, which is thermally expandable graphite adjusted to pH 1.5 to 4.0 and thermally expandable graphite having a 1.3-fold expansion temperature of 180 ° C. to 240 ° C. When the pH of the heat-expandable graphite is less than 1.5, the acidity is too strong and easily causes corrosion of the molding apparatus, and when the pH exceeds 4.0, the effect of promoting carbonization of the polyvinyl chloride resin is obtained. This is because there is a risk that sufficient fire resistance cannot be obtained due to fading.

また、耐火膨張層を形成する耐火熱膨張性樹脂組成物には、本発明の目的を阻害しない範囲で、必要に応じて安定剤、無機充填剤、難燃剤、滑剤、加工助剤、衝撃改質剤、耐熱向上剤、酸化防止剤、光安定剤、紫外線吸収剤、顔料、可塑剤、熱可塑性エラストマーなどの添加剤が添加されていても良い。 Further, the flame-resistant thermoplastic resin composition forming the fire-resistant expansion layer is provided with a stabilizer, an inorganic filler, a flame retardant, a lubricant, a processing aid, and an impact modification, if necessary, as long as the object of the present invention is not impaired. Additives such as quality agents, heat-resistant improvers, antioxidants, light stabilizers, ultraviolet absorbers, pigments, plasticizers, and thermoplastic elastomers may be added.

なお、集合管継手1のこれ以上の詳細については省略する。 Further details of the collecting pipe joint 1 will be omitted.

そして、以上のような基本的または全体的な構成に対し、この実施例の集合管継手1は、以下のような構成を備えている。 The collecting pipe joint 1 of this embodiment has the following configuration with respect to the basic or overall configuration as described above.

(1)図3または図4に示すように、上記横管接続口部5,6が、上記継手本体2(の管軸)に対して略垂直に延びるように突設されている。
上記横管接続口部5,6が、上記継手本体2の周方向に対して1個(図3参照)または2個(図4参照)のみ設けられている。
1個または2個設けられた上記横管接続口部5,6の全てが、上記旋回羽根7の先端へ向って下り勾配形状となっている下面7b、または、上記旋回羽根7の側縁部7cに臨む位置に設けられている。
(1) As shown in FIG. 3 or 4, the horizontal pipe connecting ports 5 and 6 are provided so as to extend substantially perpendicular to (the pipe shaft) of the joint body 2.
Only one (see FIG. 3) or two (see FIG. 4) of the horizontal pipe connecting ports 5 and 6 are provided with respect to the circumferential direction of the joint body 2.
The lower surface 7b or the side edge portion of the swivel blade 7 in which all of the one or two horizontal pipe connection ports 5 and 6 have a downward slope shape toward the tip of the swivel blade 7. It is provided at a position facing 7c.

ここで、略垂直としたのは、金型からの抜き勾配や、排水勾配などが存在するため、厳密な垂直にはならないからである。
また、図4の横管接続口部5,6は、周方向に90度の角度を有して隣接するように設けられている。また、図4では、縦リブ19は、横管接続口部5,6の側部となる位置にそれぞれ1個ずつ、合計2個設けられている。また、旋回羽根7は横管接続口部5の縦リブ19とは反対側の側部に位置するように設けられている。なお、図3も図4と同じ縦リブ19および旋回羽根7の配置となっている。
Here, the reason why it is set to be substantially vertical is that it is not exactly vertical because there is a draft from the mold, a drainage gradient, and the like.
Further, the horizontal pipe connecting ports 5 and 6 in FIG. 4 are provided so as to be adjacent to each other with an angle of 90 degrees in the circumferential direction. Further, in FIG. 4, two vertical ribs 19 are provided, one at each of the side portions of the horizontal pipe connecting ports 5 and 6. Further, the swivel blade 7 is provided so as to be located on a side portion of the horizontal pipe connecting port 5 opposite to the vertical rib 19. Note that FIG. 3 also has the same arrangement of the vertical ribs 19 and the swivel blades 7 as in FIG.

(2)上記したように、横管接続口部5,6には、伸縮継手部材18(図1参照)が取付けられるものとされる。
そして、図5または図6に示すように、上部管11の下端側に射出形成時の溶融樹脂31の注入ゲート32の位置が設定される場合に、横管接続口部5,6の頂部を除いた側部から底部までの範囲35の部分に、伸縮継手部材18の周方向の取付位置を規定するための切欠部36を設けるようにしている。
(2) As described above, the expansion joint member 18 (see FIG. 1) is attached to the horizontal pipe connecting ports 5 and 6.
Then, as shown in FIG. 5 or 6, when the position of the injection gate 32 of the molten resin 31 at the time of injection formation is set on the lower end side of the upper pipe 11, the tops of the horizontal pipe connection ports 5 and 6 are set. A notch 36 for defining the mounting position of the expansion joint member 18 in the circumferential direction is provided in the portion of the range 35 from the excluded side portion to the bottom portion.

ここで、伸縮継手部材18は、図1に示すように、短筒状の継手本体18aと、この継手本体18aの入側に設置されたシール部材18bと、シール部材18bを保持するリング状のカバー部材18cとを有するものなどとされる。そして、伸縮継手部材18には、取付時に、上記した切欠部36と位置合わせするための(周方向の位置合わせ用の)突起部などの目印が設けられる。 Here, as shown in FIG. 1, the expansion joint member 18 has a short tubular joint body 18a, a seal member 18b installed on the entrance side of the joint body 18a, and a ring-shaped seal member 18b. It is said to have a cover member 18c and the like. Then, the telescopic joint member 18 is provided with a mark such as a protrusion (for alignment in the circumferential direction) for aligning with the notch 36 described above at the time of attachment.

なお、伸縮継手部材18には、横管接続口部5,6とほぼ同径のものや、横管接続口部5,6と異径のものなどが存在している。伸縮継手部材18が横管接続口部5,6と異径の場合、管底側を同一レベルに合わせて接続されるようにする。なお、上記した伸縮継手部材17も、伸縮継手部材18とほぼ同様の構造を備えている。 The expansion joint member 18 has a diameter substantially the same as that of the horizontal pipe connecting ports 5 and 6, and a member having a diameter different from that of the horizontal pipe connecting ports 5 and 6. When the expansion joint member 18 has a different diameter from the horizontal pipe connecting ports 5 and 6, the pipe bottom side is connected at the same level. The expansion joint member 17 described above also has a structure substantially similar to that of the expansion joint member 18.

なお、図5(d)では、上部管11における注入ゲート32から最も遠い上端側の部分に、金型(射出成形金型)の内部を流動した溶融樹脂31が合流するウェルドライン39(樹脂流動痕)が形成されている。 In FIG. 5D, a weld line 39 (resin flow) in which the molten resin 31 that has flowed inside the mold (injection molding mold) joins the portion of the upper pipe 11 on the upper end side farthest from the injection gate 32. Traces) are formed.

<作用>以下、この実施例の作用について説明する。 <Action> The action of this example will be described below.

集合管継手1は、集合住宅やオフィスビルなどのような高層の建物の各階間を貫通して上下方向へ延びる縦管と、建物の各階内を横方向へ延びる横管とを接続し、建物内に縦横に延びる配管経路を形成するものである。そのために、継手本体2の上下端部に設けられた縦管接続口部3,4には縦管が接続され、継手本体2の側面に設けられた横管接続口部5,6には横管が接続されるようになっている。 The collective pipe joint 1 connects a vertical pipe extending in the vertical direction through each floor of a high-rise building such as an apartment building or an office building and a horizontal pipe extending in the horizontal direction in each floor of the building to connect the building. It forms a piping path that extends vertically and horizontally inside. Therefore, the vertical pipes are connected to the vertical pipe connection ports 3 and 4 provided at the upper and lower ends of the joint body 2, and the horizontal pipe connection ports 5 and 6 provided on the side surfaces of the joint body 2 are laterally connected. The pipes are connected.

そして、継手本体2内部の少なくとも横管接続口部5,6の位置には、旋回羽根7が設置されている。この旋回羽根7により、縦管を流下してくる流体を受けて減勢させると共に、流体に旋回力を与えて、流体を継手本体2の内周面に沿ってスムーズに流し、更に、継手本体2の中心部に空気芯(空気通路)を形成するようにしている。 The swivel blades 7 are installed at least at the positions of the horizontal pipe connecting ports 5 and 6 inside the joint body 2. The swirl vanes 7 receive the fluid flowing down the vertical pipe and reduce the energy, and also apply a swivel force to the fluid to allow the fluid to flow smoothly along the inner peripheral surface of the joint body 2, and further, the joint body. An air core (air passage) is formed in the center of 2.

<効果>この実施例によれば、以下のような効果を得ることができる。 <Effect> According to this embodiment, the following effects can be obtained.

(効果1)横管接続口部5,6を継手本体2に対して略垂直(金型からの抜き勾配や、排水勾配などが存在するため、厳密な垂直ではない)に延びるように突設することにより、継手本体2の形状や構造が簡略となるため、金型製造や射出成型が容易になり、その分、継手本体2の製品コストを下げることができる。
また、継手本体2の内部を流れる流体(排水流)によって発生する騒音や振動の伝搬を防止するため、継手本体2の周囲には遮音防振シートが巻き付けられているが、横管接続口部5,6を継手本体2に対して略垂直に延びるように突設することにより、遮音防振シートの形状やその巻き付けを容易にすることができる。
(Effect 1) The horizontal pipe connection ports 5 and 6 are projected so as to extend substantially perpendicular to the joint body 2 (not strictly vertical due to the presence of a draft from the mold and a drainage gradient). By doing so, the shape and structure of the joint body 2 are simplified, so that mold manufacturing and injection molding become easy, and the product cost of the joint body 2 can be reduced accordingly.
Further, in order to prevent the propagation of noise and vibration generated by the fluid (drainage flow) flowing inside the joint body 2, a sound insulation and vibration isolation sheet is wrapped around the joint body 2, but the horizontal pipe connection port is provided. By projecting 5 and 6 so as to extend substantially perpendicular to the joint body 2, the shape of the sound insulation and vibration isolation sheet and its winding can be facilitated.

そして、横管接続口部5,6の、継手本体2の周方向に対する設置個数によって、接続できる横管の数を選べるようになっている。例えば、横管接続口部5が1個であれば、横管を1本接続することができる。また、横管接続口部5,6が2個であれば、横管を2本接続することができる。 Then, the number of horizontal pipes that can be connected can be selected according to the number of the horizontal pipe connecting ports 5 and 6 installed in the circumferential direction of the joint body 2. For example, if there is one horizontal pipe connecting port 5, one horizontal pipe can be connected. Further, if there are two horizontal pipe connecting ports 5 and 6, two horizontal pipes can be connected.

ここで、継手本体2内部の少なくとも横管接続口部5,6の位置には旋回羽根7が設置されている。よって、例えば、図7の比較例(位置の異なる横管接続口部9を有する例)に示すように、メンテナンスのために、洗浄器具Sなどを横管側から継手本体2の内部へ挿入すると、横管接続口部9を通った洗浄器具Sの先端が旋回羽根7の基部側へ向って上り勾配形状となっている上面7aによって上へ向かうように案内されてしまうおそれがある。特に、横管接続口部5,6を継手本体2に対して略垂直に延びるように突設した場合に、この問題が生じ易い。このように洗浄器具Sの先端が上へ案内されると、建物の排水路は一般に上流側から下流側へ向けて洗浄されるため、継手本体2の内部を十分に洗浄することができなくなってしまう。よって、別の横管接続口部5から洗浄器具Sを入れ直さなければならなくなる。 Here, the swivel blades 7 are installed at least at the positions of the horizontal pipe connecting ports 5 and 6 inside the joint body 2. Therefore, for example, as shown in the comparative example of FIG. 7 (an example having the horizontal pipe connection port 9 having a different position), when the cleaning tool S or the like is inserted into the joint main body 2 from the horizontal pipe side for maintenance. The tip of the cleaning tool S that has passed through the horizontal pipe connecting port 9 may be guided upward by the upper surface 7a having an upward slope shape toward the base side of the swirl vane 7. In particular, this problem is likely to occur when the horizontal pipe connecting ports 5 and 6 are projected so as to extend substantially perpendicular to the joint body 2. When the tip of the cleaning tool S is guided upward in this way, the drainage channel of the building is generally cleaned from the upstream side to the downstream side, so that the inside of the joint body 2 cannot be sufficiently cleaned. It ends up. Therefore, the cleaning tool S must be reinserted from another horizontal pipe connection port 5.

この際、図8に示すように、継手本体2が、旋回羽根7の基部側へ向って上り勾配形状となっている上面7aに臨む横管接続口部9しか備えていない場合には、洗浄器具Sの先端は確実に上へ案内されてしまうので、継手本体2の内部を洗浄することができないことになる。 At this time, as shown in FIG. 8, when the joint body 2 has only the horizontal pipe connecting port 9 facing the upper surface 7a having an upward slope shape toward the base side of the swivel blade 7, it is cleaned. Since the tip of the instrument S is surely guided upward, the inside of the joint body 2 cannot be cleaned.

また、図9に示すように、継手本体2が、旋回羽根7の基部側へ向って上り勾配形状となっている上面7aに臨む横管接続口部9と、旋回羽根7の上面7aに臨まない横管接続口部5との両方を混在して備えている場合には、洗浄器具Sの先端が誤って上へ案内されてしまわないように、旋回羽根7の上面7aに臨まない横管接続口部5を選択してから洗浄器具Sを挿入する必要があるが、建物に集合管継手1が設置されて、横管や縦管が接続された状態では、継手本体2内部の横管接続口部9と旋回羽根7との位置関係が分からないため、上記した問題が生じ易い。 Further, as shown in FIG. 9, the joint body 2 faces the horizontal pipe connecting port 9 facing the upper surface 7a having an upward slope shape toward the base side of the swivel blade 7 and the upper surface 7a of the swivel blade 7. When both of the horizontal pipe connection port 5 and the horizontal pipe connection port 5 are provided in a mixed manner, the horizontal pipe that does not face the upper surface 7a of the swivel vane 7 is prevented from being accidentally guided upward by the tip of the cleaning device S. It is necessary to insert the cleaning device S after selecting the connection port 5, but when the collective pipe joint 1 is installed in the building and the horizontal pipe and vertical pipe are connected, the horizontal pipe inside the joint body 2 is connected. Since the positional relationship between the connection port 9 and the swivel vane 7 is unknown, the above-mentioned problem is likely to occur.

そこで、1個または2個設けられた横管接続口部5,6の全てが、旋回羽根7の先端へ向って下り勾配形状となっている下面7b、または、上記旋回羽根7の側縁部7cに臨む位置に設けられているようにした。 Therefore, the lower surface 7b in which all of the one or two horizontal pipe connecting ports 5 and 6 are inclined downward toward the tip of the swirl vane 7, or the side edge portion of the swirl vane 7. It is provided at a position facing 7c.

これによって、洗浄器具Sをどこの横管接続口部5,6から入れても洗浄器具Sの先端が旋回羽根7の先端へ向って下り勾配形状の下面7b(または側縁部7c)に案内されて下へ向かうようにすることができる。よって、洗浄器具Sを入れる横管接続口部5,6を選ぶことなく、常に継手本体2の内部を十分に洗浄することが可能となる。よって、メンテナンスの際の煩わしさや無駄な手間などを解消することができる。
なお、横管接続口部を3個設けた場合については、横管接続口部を旋回羽根7の上面7aに臨まないように設けることは不可能であるが、旋回羽根7の設置位置は、継手本体2の横管接続口部のない内壁面の位置であることが明確なため、どの横管接続口部から洗浄器具Sを入れれば旋回羽根7の上面7aに臨まなくなるかが明確に分かるので、却って、上記の問題は生じ難い。
As a result, the tip of the cleaning tool S is guided to the lower surface 7b (or the side edge portion 7c) having a downward slope shape toward the tip of the swirl vane 7 regardless of where the cleaning tool S is inserted from the horizontal pipe connection ports 5 and 6. Can be made to go down. Therefore, it is possible to always sufficiently clean the inside of the joint body 2 without selecting the horizontal pipe connecting ports 5 and 6 into which the cleaning tool S is inserted. Therefore, it is possible to eliminate the troublesomeness and wasteful labor during maintenance.
In the case where three horizontal pipe connection ports are provided, it is impossible to provide the horizontal pipe connection ports so as not to face the upper surface 7a of the swivel blade 7, but the installation position of the swivel blade 7 is determined. Since it is clear that the position of the inner wall surface of the joint body 2 does not have the horizontal pipe connection port, it is clear from which horizontal pipe connection port the cleaning device S should be inserted so that it does not face the upper surface 7a of the swivel vane 7. Therefore, on the contrary, the above problem is unlikely to occur.

(効果2)図5、図6に示すように、上部管11は、管軸方向の下端側の位置に注入ゲート32を設けて、下端側から溶融樹脂31を注入し上端側へ向けて溶融樹脂31を流動させることによって射出成形されている。これは、管軸方向へ延びる縦リブ19に沿って溶融樹脂31を流動させることで、縦リブ19を確実に成形させ得るようにするなどのためである。 (Effect 2) As shown in FIGS. 5 and 6, the upper pipe 11 is provided with an injection gate 32 at a position on the lower end side in the pipe axis direction, and the molten resin 31 is injected from the lower end side and melted toward the upper end side. It is injection-molded by flowing the resin 31. This is because the molten resin 31 is allowed to flow along the vertical ribs 19 extending in the pipe axis direction so that the vertical ribs 19 can be reliably formed.

そのため、横管接続口部5,6の注入ゲート32から最も遠い上端側の部分に、金型(射出成形金型)の内部を流動した溶融樹脂31が合流するウェルドライン39(樹脂流動痕)が発生することになる。 Therefore, the weld line 39 (resin flow mark) where the molten resin 31 that has flowed inside the mold (injection molding mold) joins the portion on the upper end side of the horizontal pipe connection ports 5 and 6 farthest from the injection gate 32. Will occur.

一般にウェルドライン39は他の部分と比べて強度が低く、上記した伸縮継手部材18の位置合わせ用の切欠部36を横管接続口部5,6の頂部に設けてあると、切欠部36とウェルドライン39との位置が一致してしまうおそれが高くなり、切欠部36とウェルドライン39との位置が一致した場合には、切欠部36に割れが起こり易くなる。 Generally, the weld line 39 has a lower strength than the other parts, and when the notch 36 for positioning the expansion joint member 18 described above is provided at the top of the horizontal pipe connection ports 5 and 6, the notch 36 and the notch 36 There is a high possibility that the positions of the weld line 39 and the weld line 39 will match, and when the positions of the notch 36 and the weld line 39 match, the notch 36 is likely to be cracked.

そこで、上部管11の下端側に射出形成時の注入ゲート32を設定した場合に、横管接続口部5,6の頂部周辺を除いた側部から底部までの範囲35の部分に、伸縮継手部材18の周方向の取付位置を規定するための切欠部36を設けるようにした。これにより、切欠部36とウェルドライン39との位置が一致するおそれがなくなるので、切欠部36とウェルドライン39との位置の一致による切欠部36の割れを防止することができる。 Therefore, when the injection gate 32 at the time of injection formation is set on the lower end side of the upper pipe 11, the expansion joint is provided in the range 35 from the side to the bottom excluding the periphery of the top of the horizontal pipe connection ports 5 and 6. A notch 36 for defining the mounting position of the member 18 in the circumferential direction is provided. As a result, there is no possibility that the positions of the notch 36 and the weld line 39 match, so that it is possible to prevent the notch 36 from cracking due to the coincidence of the positions of the notch 36 and the weld line 39.

なお、上部管11の上端側に注入ゲート32を設定した場合には、横管接続口部5,6の底部周辺を除いた側部から頂部までの範囲35の部分に、伸縮継手部材18の周方向の取付け位置を規定するための切欠部36を設けるようにすれば良い。即ち、切欠部36は、上部管11の注入ゲート32の位置から最も遠い位置(頂部または底部)およびその周辺を除いた、横管接続口部5,6の側部から注入ゲート32に最も近い位置(底部または頂部)までの範囲35内の部分に設けるようにする。 When the injection gate 32 is set on the upper end side of the upper pipe 11, the expansion joint member 18 is provided in the range 35 from the side to the top excluding the periphery of the bottom of the horizontal pipe connection ports 5 and 6. A notch 36 for defining the mounting position in the circumferential direction may be provided. That is, the notch 36 is closest to the injection gate 32 from the side of the lateral pipe connection ports 5 and 6, excluding the position (top or bottom) farthest from the position of the injection gate 32 of the upper pipe 11 and its periphery. It should be provided in the portion within the range 35 up to the position (bottom or top).

以上、この発明の実施の形態を図面により詳述してきたが、実施の形態はこの発明の例示にしか過ぎないものである。よって、この発明は実施の形態の構成にのみ限定されるものではなく、この発明の要旨を逸脱しない範囲35の設計の変更等があってもこの発明に含まれることは勿論である。また、例えば、各実施の形態に複数の構成が含まれている場合には、特に記載がなくとも、これらの構成の可能な組合せが含まれることは勿論である。また、実施の形態に複数の実施例や変形例がこの発明のものとして開示されている場合には、特に記載がなくとも、これらに跨がった構成の組合せのうちの可能なものが含まれることは勿論である。また、図面に描かれている構成については、特に記載がなくとも、含まれることは勿論である。更に、「等」の用語がある場合には、同等のものを含むという意味で用いられている。また、「ほぼ」「約」「程度」などの用語がある場合には、常識的に認められる範囲35や精度のものを含むという意味で用いられている。 Although the embodiments of the present invention have been described in detail with reference to the drawings, the embodiments are merely examples of the present invention. Therefore, the present invention is not limited only to the configuration of the embodiment, and it goes without saying that the present invention includes changes in the design of the range 35 that does not deviate from the gist of the present invention. Further, for example, when a plurality of configurations are included in each embodiment, it goes without saying that possible combinations of these configurations are included even if there is no particular description. Further, when a plurality of examples and modifications are disclosed as those of the present invention in the embodiment, possible combinations of configurations straddling these are included even if there is no particular description. Of course. Further, it goes without saying that the configuration depicted in the drawings is included even if there is no particular description. Furthermore, when there is a term such as "etc.", it is used to mean that it includes the equivalent. In addition, when there are terms such as "almost", "about", and "degree", they are used to mean that they include those with a range of 35 and accuracy that are generally accepted.

1 集合管継手
2 継手本体
3 縦管接続口部
4 縦管接続口部
5 横管接続口部
6 横管接続口部
7 旋回羽根
7a 上面
7b 下面
7c 側縁部
11 上部管
15 管部材
13 下部管
19 縦リブ
21 別の旋回羽根
22 別の旋回羽根
32 注入ゲート
1 Collective pipe joint 2 Joint body 3 Vertical pipe connection port 4 Vertical pipe connection port 5 Horizontal pipe connection port 6 Horizontal pipe connection port 7 Swing blade 7a Upper surface 7b Lower surface 7c Side edge 11 Upper pipe 15 Pipe member 13 Lower Tube 19 Vertical rib 21 Another swivel vane 22 Another swivel vane 32 Injection gate

Claims (5)

上階側縦管を接続可能な縦管接続口部と、横管を接続可能な横管接続口部を有する上部管と、
前記上部管の下部と接続され、横管を接続可能な横管接続口部を有する管部材と、
前記管部材の下部に設けられ、下階側縦管を接続可能な縦管接続口部を有する下部管と、
前記上部管の横管接続口部の位置に設けられた旋回羽根と、
を備えた集合管継手であって、
前記上部管、前記管部材、前記下部管および前記旋回羽根はそれぞれ樹脂組成物を射出成形することにより構成された別部材であり、
前記上部管の横管接続口部は、前記旋回羽根の先端へ向って下り勾配形状となっている下面、または、前記旋回羽根の側縁部に臨む位置になるよう1つ設けられ、
前記上部管の横管接続口部より下側にも、前記管部材の横管接続口部の位置を除いた位置に、別の旋回羽根が設けられ、
前記管部材の上部は、前記上部管の下部を挿入接続可能な受口部とされ、
前記上部管と前記管部材とは、前記上部管の下端が前記管部材の上部に挿入されて接続されている
ことを特徴とする集合管継手。
A vertical pipe connection port to which an upper floor vertical pipe can be connected, an upper pipe having a horizontal pipe connection port to which a horizontal pipe can be connected, and an upper pipe.
A pipe member having a horizontal pipe connection port which is connected to the lower part of the upper pipe and can connect a horizontal pipe,
A lower pipe provided below the pipe member and having a vertical pipe connection port to which a lower floor vertical pipe can be connected, and a lower pipe.
A swivel blade provided at the position of the horizontal pipe connection port of the upper pipe, and
It is a collecting pipe joint equipped with
The upper pipe, the pipe member, the lower pipe, and the swivel blade are separate members formed by injection molding a resin composition.
One horizontal pipe connection port of the upper pipe is provided so as to face the lower surface having a downward slope shape toward the tip of the swivel blade or the side edge portion of the swivel blade.
Another swivel blade is also provided below the horizontal pipe connection port of the upper pipe at a position other than the position of the horizontal pipe connection port of the pipe member.
The upper part of the pipe member is a receiving portion into which the lower part of the upper pipe can be inserted and connected.
The upper pipe and the pipe member are a collecting pipe joint characterized in that the lower end of the upper pipe is inserted into and connected to the upper part of the pipe member.
前記上部管に設けられた前記旋回羽根は、前記上部管の外周側から前記横管接続口部を見た時に右側に位置している
請求項1に記載の集合管継手。
The collecting pipe joint according to claim 1, wherein the swivel blade provided on the upper pipe is located on the right side when the horizontal pipe connection port is viewed from the outer peripheral side of the upper pipe.
前記上部管または前記管部材の内部に、前記上部管または前記管部材の外周側から前記横管接続口部を見た時に、左側となる位置に縦リブが設けられている
請求項1または請求項2に記載の集合管継手。
Claim 1 or claim, wherein a vertical rib is provided inside the upper pipe or the pipe member at a position on the left side when the horizontal pipe connection port is viewed from the outer peripheral side of the upper pipe or the pipe member. Item 2. The collective pipe joint according to item 2.
前記縦リブは前記上部管および前記管部材の管軸方向に延びて設けられ、
前記上部管を形成するためのゲートは、前記上部管の前記管軸方向の上端または下端である
請求項3に記載の集合管継手。
The vertical rib is provided so as to extend in the pipe axial direction of the upper pipe and the pipe member.
The collecting pipe joint according to claim 3, wherein the gate for forming the upper pipe is an upper end or a lower end of the upper pipe in the pipe axial direction.
前記管部材よりも下側の位置に前記別の旋回羽根が2つ設けられている
請求項1ないし請求項4のいずれか1項に記載の集合管継手。
The collecting pipe joint according to any one of claims 1 to 4, wherein two of the other swivel blades are provided at a position lower than the pipe member.
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JP2017057634A (en) * 2015-09-17 2017-03-23 積水化学工業株式会社 Collection pipe joint
JP7051429B2 (en) * 2017-12-26 2022-04-11 積水化学工業株式会社 How to attach the sound insulation cover to the collecting pipe joint and the collecting pipe joint
JP7284558B2 (en) * 2018-03-14 2023-05-31 積水化学工業株式会社 pipe joint
JP7358143B2 (en) * 2019-09-18 2023-10-10 積水化学工業株式会社 Installation structure of pipe fittings and pipe fittings

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JPH10259630A (en) * 1997-03-18 1998-09-29 Kubota Corp Waste water collecting pipe
JP2004003313A (en) * 2002-04-10 2004-01-08 Noriatsu Kojima Drain pipe joint
JP2009025282A (en) * 2007-06-18 2009-02-05 Ohbayashi Corp Water flow testing method for drain pipe and water flow test body therefor
JP2009197575A (en) * 2008-01-24 2009-09-03 Funen Akurosu Kk Two-stage type junction joint body structure for vertical drain pipe
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JP2017057634A (en) * 2015-09-17 2017-03-23 積水化学工業株式会社 Collection pipe joint

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