JP2021115383A - Absorbent article - Google Patents

Absorbent article Download PDF

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JP2021115383A
JP2021115383A JP2020012446A JP2020012446A JP2021115383A JP 2021115383 A JP2021115383 A JP 2021115383A JP 2020012446 A JP2020012446 A JP 2020012446A JP 2020012446 A JP2020012446 A JP 2020012446A JP 2021115383 A JP2021115383 A JP 2021115383A
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nonwoven fabric
absorbent article
woven fabric
composite
absorber
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JP7344145B2 (en
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克 水口
Katsu Mizuguchi
克 水口
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Nippon Paper Crecia Co Ltd
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Nippon Paper Crecia Co Ltd
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Abstract

To provide an absorbent article which is thin, has a high body fluid absorption amount, and is excellent in wear feeling.SOLUTION: The absorbent article includes a plurality of liquid permeable sheets 10, 11 and an absorber 12 arranged between the sheets 10, 11. The absorber 12 is a high absorbent sheet including two or more layers of composite type nonwoven fabrics 14 and a high absorbent polymer 22 enclosed between the composite type nonwoven fabrics 14. The composite type nonwoven fabric 14 is provided with a spunbonded nonwoven fabric 20 and a pulp fiber web 21 which is integrated with at least one surface of the spunbonded nonwoven fabric 20 and includes wood pulp fiber. The high absorbent sheet is positioned at an almost central part in a longitudinal direction and has a fixation area 12A where the high absorbent polymer 22 is fixed to the composite type nonwoven fabric 14 and a non-fixation area 12B which is positioned on both sides in the longitudinal direction of the fixation area 12A and the high absorbent polymer 22 is not fixed to the composite type nonwoven fabric 14.SELECTED DRAWING: Figure 1

Description

本発明は、吸収性物品に関する。 The present invention relates to absorbent articles.

使い捨て補助パッド(以下単に「補助パッド」ともいう)は、一般に、使い捨て紙おむつ(以下単に「紙おむつ」ともいう)の肌側面に取り付けられ、失禁又は排尿による体液を吸収した補助パッドのみを取り替えて、常に清潔な状態を保ったり、また、紙おむつと合わせて体液吸収量を一層高めたりする目的で使用される。 Disposable auxiliary pads (hereinafter simply referred to as "auxiliary pads") are generally attached to the skin side of disposable disposable diapers (hereinafter simply referred to as "paper diapers"), and only the auxiliary pads that have absorbed body fluids due to incontinence or urination are replaced. It is used for the purpose of keeping it clean at all times and for further increasing the amount of body fluid absorbed in combination with disposable diapers.

特許文献1には、液透過性のトップシートと、バックシートと、これらの間に配置された吸収体と、を備え、バックシートが尿等の体液の一部を透過し得る素材からなる使い捨て補助パッドが開示されている。この補助パッドは厚みがあることから、紙おむつと共用すると、厚みが大きくなりすぎ、着用が他者に目立ちやすく、履き心地も悪い。補助バッドの厚みを減らすために、例えば、2枚の不織布と、これらの間に担持された高吸収性ポリマー(以下「SAP」ともいう)と、を含むSAPシートを吸収体として使用することが提案されている(特許文献2)。 Patent Document 1 includes a liquid-permeable top sheet, a back sheet, and an absorber arranged between them, and the back sheet is a disposable material made of a material capable of permeating a part of body fluid such as urine. Auxiliary pads are disclosed. Since this auxiliary pad is thick, when shared with a disposable diaper, the thickness becomes too large, it is easy for others to wear it, and it is not comfortable to wear. In order to reduce the thickness of the auxiliary pad, for example, a SAP sheet containing two non-woven fabrics and a highly absorbent polymer (hereinafter, also referred to as “SAP”) supported between them may be used as an absorber. It has been proposed (Patent Document 2).

特開2001−70341号公報Japanese Unexamined Patent Publication No. 2001-70341 特開2009−22670号公報Japanese Unexamined Patent Publication No. 2009-22670

補助パッドは紙おむつと共用されることから、薄くてサイズが小さいものが望ましい。しかしながら、補助パッドを薄くすると、補助パッド内での体液拡散性が低下し、着用者の排尿領域に近い部分のみで体液を吸収しがちである。その結果、補助パッド全体の吸収能力が十分に活用されないことが多い。また、吸収パッドを薄くしたままでその体液吸収量を増やすと、ごつごつした感触の主因になる高吸収性ポリマーの量が多くなって着用感が低下したり、サイズが大きくなったりという課題が生じる。更に、通常の紙おむつの材料を使用して補助パッドを薄くすると、特に体液吸収後の強度が低下する。材料の強度を上げるために坪量を高くすると、触感が硬くなるという課題が生じる。このように、補助パッドサイズにおいて、薄さ、吸収量、着用感は相反する特性であり、全てを高い次元で併せ持つことは困難であり、その解決手段が求められている。 Since the auxiliary pad is shared with disposable diapers, it is desirable that the pad is thin and small in size. However, when the auxiliary pad is made thin, the diffusibility of the body fluid in the auxiliary pad is lowered, and the body fluid tends to be absorbed only in the portion close to the urination area of the wearer. As a result, the absorption capacity of the entire auxiliary pad is often not fully utilized. In addition, if the amount of body fluid absorbed is increased while the absorbent pad is thin, the amount of highly absorbent polymer, which is the main cause of the rugged feel, increases, which causes problems such as a decrease in wearing feeling and an increase in size. .. Furthermore, thinning the auxiliary pad using a normal disposable diaper material reduces the strength, especially after absorption of body fluids. If the basis weight is increased in order to increase the strength of the material, there arises a problem that the tactile sensation becomes hard. As described above, in the auxiliary pad size, thinness, absorption amount, and wearing feeling are contradictory characteristics, and it is difficult to have all of them at a high level, and a means for solving them is required.

本発明の目的は、十分な吸収性能、拡散性と強度を持ちながら、薄さと適度なサイズを両立した吸収性物品を提供することである。 An object of the present invention is to provide an absorbent article having both thinness and an appropriate size while having sufficient absorbency, diffusibility and strength.

本発明者は、上記課題を解決すべく鋭意研究を重ねた結果、吸収体として従来のSAPシートに代えて所定の高吸収性シートを用いることにより、所望の吸収性物品が得られることを見出し、本発明を完成するに至った。本発明は。好ましい実施形態として、例えば、下記(1)〜(4)の吸収性物品を提供する。 As a result of diligent research to solve the above problems, the present inventor has found that a desired absorbent article can be obtained by using a predetermined highly absorbent sheet instead of the conventional SAP sheet as the absorber. , The present invention has been completed. The present invention. As a preferred embodiment, for example, the following absorbent articles (1) to (4) are provided.

(1)複数の液透過性のシートと、前記シート間に配置される吸収体と、を備える吸収性物品であって、前記吸収体は、2層以上の複合型不織布と、前記複合型不織布の間に封入された高吸収性ポリマーと、を含む高吸収性シートであり、前記複合型不織布は、スパンボンド不織布と、前記スパンボンド不織布の少なくとも一方の面に一体化されて木材パルプ繊維を含むパルプ繊維ウェブと、を備え、前記高吸収性シートは、長手方向ほぼ中央部に位置し、前記高吸収性ポリマーが前記複合型不織布に固着された固着域と、前記固着域の長手方向両側に位置し、前記高吸収性ポリマーが前記複合型不織布に固着されていない非固着域と、を有する、吸収性物品。
(2)前記固着域の長手方向寸法が、前記吸収性物品の長手方向寸法の20%以上70%以下である、上記(1)の吸収性物品。
(3)前記複合型不織布は、前記スパンボンド不織布と、前記パルプ繊維ウェブと、の水流交絡一体化物である、上記(1)又は(2)の吸収性物品。
(4)前記スパンボンド不織布の材質は、ナイロン(商標名)、ビニロン、ポリエステル、アクリル樹脂、ポリエチレン、ポリプロピレン、及びポリスチレンよりなる群から選ばれる少なくとも1種である、上記(1)〜(3)のいずれかの吸収性物品。
(1) An absorbent article comprising a plurality of liquid-permeable sheets and an absorber arranged between the sheets, wherein the absorber is a composite non-woven fabric having two or more layers and the composite non-woven fabric. It is a highly absorbent sheet containing a highly absorbent polymer enclosed between the two, and the composite nonwoven fabric is integrated with the spunbonded nonwoven fabric and at least one surface of the spunbonded nonwoven fabric to form wood pulp fibers. The highly absorbent sheet is located substantially in the center of the longitudinal direction, and includes a pulp fiber web including, a fixing region in which the highly absorbent polymer is fixed to the composite nonwoven fabric, and both sides in the longitudinal direction of the fixing region. An absorbent article, which is located in the above and has a non-adhesive region in which the highly absorbent polymer is not adhered to the composite nonwoven fabric.
(2) The absorbent article according to (1) above, wherein the longitudinal dimension of the fixing region is 20% or more and 70% or less of the longitudinal dimension of the absorbent article.
(3) The absorbent article according to (1) or (2) above, wherein the composite non-woven fabric is a water-flow entangled integrated product of the spunbonded non-woven fabric and the pulp fiber web.
(4) The material of the spunbonded non-woven fabric is at least one selected from the group consisting of nylon (trade name), vinylon, polyester, acrylic resin, polyethylene, polypropylene, and polystyrene (1) to (3). Any of the absorbent articles.

本発明によれば、十分な吸収性能、拡散性と強度を持ちながら、薄さと適度なサイズを両立した吸収性物品が提供される。 According to the present invention, there is provided an absorbent article having sufficient absorbency, diffusibility and strength, and having both thinness and an appropriate size.

本発明の第一実施形態に係る吸収性物品の構成を模式的に示す平面図である。It is a top view which shows typically the structure of the absorbent article which concerns on 1st Embodiment of this invention. 図1に示すX−X切断線における幅方向の模式断面図である。It is a schematic cross-sectional view in the width direction in the XX cutting line shown in FIG. 図1に示すY−Y切断線における幅方向の模式断面図である。It is a schematic cross-sectional view in the width direction in the YY cutting line shown in FIG. 本発明の第一実施形態に係る吸収性物品中の吸収体の構成を模式的に示す断面図である。It is sectional drawing which shows typically the structure of the absorber in the absorbent article which concerns on 1st Embodiment of this invention.

本明細書では次のように定義する。吸収性物品の着用時とは、体液吸収の前後を問わず吸収性物品を身体に装着した状態をいう。吸収性物品の長手方向は吸収性物品を着用したときに着用者の股間部を介して身体の前後にわたる方向であり、幅方向は長手方向に対してほぼ直交する方向であり、厚み方向は前記の長手方向及び幅方向を含む平面に対してほぼ垂直な方向であり、例えば、各構成部材の積層方向である。また、吸収性物品及び各構成部材の表裏両面のうち、着用者の肌に接する面又は着用者の肌を臨む面を肌側面とし、着用者の衣服に接する面又は着用者の衣服を臨む面を非肌側面とする。また、すべての実施形態において、同一又は類似の機能及び/又は作用効果を有する構成部材には同一の参照符号を付し、第一実施形態の説明を援用する。体液とは、尿や血液、軟便中の水分等の体内から体外に排出された液体をいう。 In the present specification, it is defined as follows. When the absorbent article is worn, it means that the absorbent article is worn on the body before and after the absorption of body fluid. The longitudinal direction of the absorbent article is the direction extending to the front and back of the body through the crotch portion of the wearer when the absorbent article is worn, the width direction is a direction substantially orthogonal to the longitudinal direction, and the thickness direction is the above-mentioned direction. It is a direction substantially perpendicular to a plane including a longitudinal direction and a width direction of, for example, a stacking direction of each component member. Of the front and back surfaces of the absorbent article and each component, the surface in contact with the wearer's skin or the surface facing the wearer's skin is the skin side, and the surface in contact with the wearer's clothing or the surface facing the wearer's clothing. Is the non-skin side. In addition, in all embodiments, components having the same or similar functions and / or effects are designated by the same reference numerals, and the description of the first embodiment is incorporated. Body fluid refers to the liquid excreted from the body such as urine, blood, and water in loose stool.

以下、図面を参照しつつ本実施形態の吸収性物品1について詳細に説明する。図1は、吸収性物品1を示す模式平面図である。図2及び図3は、それぞれ、吸収性物品1の図1に示すX−X切断線及びY−Y切断線による模式断面図である。図4は、本実施形態に係る吸収体12を示す模式断面図である。図2〜4では、各構成部材が密接するように記載しているが、各構成部材間の少なくとも1つに1又は複数の隙間が生じる場合もある。また、各図は、吸収性物品1の各構成部材の長手方向、幅方向及び厚み方向の寸法の大小関係を規定するものではない。 Hereinafter, the absorbent article 1 of the present embodiment will be described in detail with reference to the drawings. FIG. 1 is a schematic plan view showing the absorbent article 1. 2 and 3 are schematic cross-sectional views taken along the line XX and YY cut lines shown in FIG. 1 of the absorbent article 1, respectively. FIG. 4 is a schematic cross-sectional view showing the absorber 12 according to the present embodiment. In FIGS. 2 to 4, each component is described so as to be in close contact with each other, but at least one of the components may have one or more gaps. Further, each figure does not define the magnitude relationship of the dimensions in the longitudinal direction, the width direction, and the thickness direction of each component member of the absorbent article 1.

本実施形態の吸収性物品は、ベビー用又は成人用を問わず、種々の用途の吸収性物品として使用でき、例えば、軽失禁パッド、パンツ型紙おむつ、テープ止め紙おむつ、使い捨ての紙おむつ等が挙げられるが、これらの中でも、本実施形態の吸収性物品をインナー(補助パッド)とし、各種紙おむつをアウターとする実施形態がより好ましい。本実施形態の吸収性物品の、長手方向及び幅方向の寸法は特に限定されないが、それぞれ例えば100mm以上800mm以下の範囲、及び50mm以上500mm以下の範囲である。本実施形態の吸収性物品の寸法を前記の範囲に調整することにより、種々の用途に使用できる。 The absorbent article of the present embodiment can be used as an absorbent article for various purposes regardless of whether it is for a baby or an adult, and examples thereof include a light incontinence pad, a pants-type disposable diaper, a tape-stopping disposable diaper, and a disposable disposable disposable diaper. However, among these, the embodiment in which the absorbent article of the present embodiment is used as an inner (auxiliary pad) and various disposable diapers are used as an outer is more preferable. The dimensions of the absorbent article of the present embodiment in the longitudinal direction and the width direction are not particularly limited, but are, for example, 100 mm or more and 800 mm or less, and 50 mm or more and 500 mm or less, respectively. By adjusting the dimensions of the absorbent article of the present embodiment to the above range, it can be used for various purposes.

<吸収性物品>
図1〜図4に示す本実施形態の吸収性物品1は、複数層の液透過性のシート10と、液透過性のシートの各層間に位置する吸収体12と、を備えている。このような構成を採ることにより、本実施形態の吸収性物品1は、厚み方向両面から体液を吸収することが可能になり、厚みを薄くしてもその全体としての吸収性能を十分に発揮させることができる。
<Absorbable article>
The absorbent article 1 of the present embodiment shown in FIGS. 1 to 4 includes a plurality of layers of the liquid permeable sheet 10 and an absorber 12 located between the layers of the liquid permeable sheet. By adopting such a configuration, the absorbent article 1 of the present embodiment can absorb body fluids from both sides in the thickness direction, and even if the thickness is reduced, the absorption performance as a whole is sufficiently exhibited. be able to.

以下、肌側に位置する液透過性のシート10、非肌側に位置する液透過性のシート11、吸収体12の順で、シート状又は板状の各構成部材について詳細に説明する。なお、各構成部材は、シート状及び板状以外の立体形状を有していてもよい。 Hereinafter, each of the sheet-shaped or plate-shaped constituent members will be described in detail in the order of the liquid-permeable sheet 10 located on the skin side, the liquid-permeable sheet 11 located on the non-skin side, and the absorber 12. In addition, each constituent member may have a three-dimensional shape other than a sheet shape and a plate shape.

(液透過性のシート)
肌側に位置する液透過性のシート10、及び非肌側に位置する液透過性のシート11は、体液が液透過性のシート10、11を透過して吸収体12に移動するような液透過性を備えた基材から構成される。液透過性のシート用の液透過性基材としては、例えば、エアスルー不織布、サーマルボンド不織布、スパンボンド不織布等の不織布、サーマルボンド/スパンボンド等の同種又は異種の不織布を積層した複合不織布、ウレタンフォーム、ポリエチレンフォーム等からなる発泡フィルム、これらの2種以上の積層体である複合シート等が挙げられる。これらの中でも、体液の吸収体12への移行性、吸収性物品1内での体液の拡散性等の観点から、サーマルボンド不織布、スパンボンド不織布、サーマルボンド不織布/スパンボンド不織布の積層体である複合不織布等の親水性不織布が好ましい。
(Liquid permeable sheet)
The liquid-permeable sheet 10 located on the skin side and the liquid-permeable sheet 11 located on the non-skin side are liquids such that the body fluid permeates the liquid-permeable sheets 10 and 11 and moves to the absorber 12. It is composed of a transparent base material. Examples of the liquid-permeable base material for a liquid-permeable sheet include a non-woven fabric such as an air-through non-woven fabric, a thermal bond non-woven fabric, and a spunbond non-woven fabric, a composite non-woven fabric in which the same or different kinds of non-woven fabrics such as thermal bond / spunbond are laminated, and urethane. Examples thereof include a foam film made of foam, polyethylene foam, and a composite sheet which is a laminate of two or more of these. Among these, a laminate of a thermal bond non-woven fabric, a spunbond non-woven fabric, and a thermal bond non-woven fabric / spunbond non-woven fabric is used from the viewpoints of transferability of body fluid to the absorber 12 and diffusivity of body fluid in the absorbent article 1. A hydrophilic non-woven fabric such as a composite non-woven fabric is preferable.

肌側に位置する液透過性のシート10、及び非肌側に位置する液透過性のシート11には、例えば液透過性を向上させるために、表面にエンボス加工や穿孔加工を施してもよい。エンボス加工や穿孔加工は、公知の方法で制限なく実施することができる。また、肌への刺激を低減させるため、液透過性のシート10には、ローション、酸化防止剤、抗炎症成分、pH調整剤、抗菌剤、保湿剤等を含有させてもよい。 The liquid-permeable sheet 10 located on the skin side and the liquid-permeable sheet 11 located on the non-skin side may be embossed or perforated on the surface, for example, in order to improve the liquid permeability. .. The embossing and drilling can be carried out by a known method without limitation. Further, in order to reduce irritation to the skin, the liquid permeable sheet 10 may contain a lotion, an antioxidant, an anti-inflammatory component, a pH adjuster, an antibacterial agent, a moisturizer and the like.

本実施形態の肌側に位置する液透過性のシート10、11及び非肌側に位置する液透過性のシート11の坪量は特に限定されないが、強度、加工性及び液戻り量の観点から、好ましくは15g/m以上200g/m以下、より好ましくは18g/m以上40g/m以下である。液透過性のシート10、11の形状は特に制限はないが、漏れがないように体液を吸収体12へと誘導するために必要とされる、吸収体12を覆う形状であればよい。 The basis weight of the liquid-permeable sheets 10 and 11 located on the skin side and the liquid-permeable sheet 11 located on the non-skin side of the present embodiment is not particularly limited, but from the viewpoint of strength, processability and liquid return amount. It is preferably 15 g / m 2 or more and 200 g / m 2 or less, and more preferably 18 g / m 2 or more and 40 g / m 2 or less. The shapes of the liquid-permeable sheets 10 and 11 are not particularly limited, but may be any shape that covers the absorber 12, which is required to guide the body fluid to the absorber 12 so as not to leak.

なお、肌側に位置する液透過性のシート10と、非肌側に位置する液透透過性のシート11とで、液透過性に差をつけてもよい。例えば、肌側に配されるものの液透過性を非肌側に配されるものの液透過性よりも大きくしてもよい。この構成によれば、本実施形態の吸収性物品1をインナー、各種紙おむつをアウターとする実施形態において、体液の吸収効率を向上させつつ、紙おむつを長持ちさせ得る。また、非肌側に配される液透過性のシート11を、液透過性のシートと、液不透過性のシートと、から構成し、液透過性のシートの面積を液不透過性のシートの面積より大きくしてもよく、その逆にしてもよい。 The liquid permeable sheet 10 located on the skin side and the liquid permeable sheet 11 located on the non-skin side may have different liquid permeable properties. For example, the liquid permeability of what is arranged on the skin side may be larger than the liquid permeability of what is arranged on the non-skin side. According to this configuration, in the embodiment in which the absorbent article 1 of the present embodiment is the inner and various disposable diapers are the outer, the disposable diapers can be made to last longer while improving the absorption efficiency of body fluids. Further, the liquid-permeable sheet 11 arranged on the non-skin side is composed of a liquid-permeable sheet and a liquid-impermeable sheet, and the area of the liquid-permeable sheet is the liquid-impermeable sheet. It may be larger than the area of, and vice versa.

(吸収体)
吸収体12は、図2に示すように、2層以上の複合型不織布14と、複合型不織布14の層間に封入された高吸収性ポリマー22と、を含む高吸収性シートである。ここで使用される複合型不織布14は良好な液透過性及び強度を有するとともに、肉薄に構成することができる。また、高吸収性ポリマー22は比較的小径の粒子状に形成できる。したがって、吸収体12の厚みを比較的薄くすることができ、体液吸収後も強度を保ち、体液を吸収して膨潤しかつ重くなった高吸収性ポリマー22を安定的に支持できる。
(Absorber)
As shown in FIG. 2, the absorber 12 is a highly absorbent sheet containing two or more layers of the composite nonwoven fabric 14, and the highly absorbent polymer 22 encapsulated between the layers of the composite nonwoven fabric 14. The composite nonwoven fabric 14 used here has good liquid permeability and strength, and can be made thin. Further, the highly absorbent polymer 22 can be formed in the form of particles having a relatively small diameter. Therefore, the thickness of the absorber 12 can be made relatively thin, the strength can be maintained even after the body fluid is absorbed, and the highly absorbent polymer 22 that has absorbed the body fluid and swelled and becomes heavy can be stably supported.

吸収体12(高吸収性シート)は、長手方向ほほ中央部に位置し、高吸収性ポリマー22が複合型不織布14に固着された固着域12Aと、固着域12Aの長手方向両側に位置し、高吸収性ポリマー22が複合型不織布14に固着されていない非固着域12Bと、を有する。固着域12Aは主に着用者の排尿領域に当接し、非固着域12Bは主に着用者の排尿領域以外の領域に当接し、排尿領域からは比較的多量の体液が排出され、排尿領域以外の領域から排出される体液は比較的少量であることが多い。これに対して、吸収体12を長手方向ほほ中央部の固着域12Aとその両側の非固着域12Bとで構成することにより、主に着用者の排尿領域に当接する固着域14では、複合型不織布14に固着された高吸収性ポリマー22が比較的多量の体液を安定的に吸収し、固着域12Aで吸収しきれなかった比較的少量の体液や、排尿領域以外から排出された比較的少量の体液を、非固着域12B内の体液の流れに沿って移動可能な非固着の高吸収性ポリマー22で受け止めて吸収することが可能になる。その結果、吸収体12全体の吸収性能を万遍なく利用することができる、吸収効率が極めて良好で、体液吸収後の局所的な厚みの増大がない吸収性物品1を提供できる。 The absorber 12 (highly absorbent sheet) is located at the central portion in the longitudinal direction, and is located on both sides in the longitudinal direction of the fixed region 12A in which the highly absorbent polymer 22 is fixed to the composite non-woven fabric 14 and the fixed region 12A. The highly absorbent polymer 22 has a non-fixed region 12B in which the composite non-woven fabric 14 is not fixed. The fixed area 12A mainly contacts the wearer's urination area, the non-fixed area 12B mainly contacts the area other than the wearer's urination area, and a relatively large amount of body fluid is discharged from the urination area, other than the urination area. The amount of body fluid discharged from the area is often relatively small. On the other hand, by forming the absorber 12 with a fixed region 12A in the central portion in the longitudinal direction and a non-fixed region 12B on both sides thereof, the fixed region 14 mainly in contact with the urination region of the wearer is a composite type. The highly absorbent polymer 22 fixed to the non-woven fabric 14 stably absorbs a relatively large amount of body fluid, and a relatively small amount of body fluid that could not be absorbed in the fixing area 12A or a relatively small amount discharged from other than the urination region. It becomes possible to receive and absorb the body fluid of the above by the non-adhesive highly absorbent polymer 22 which can move along the flow of the body fluid in the non-adhesive region 12B. As a result, it is possible to provide the absorbent article 1 which can utilize the absorption performance of the entire absorber 12 evenly, has extremely good absorption efficiency, and does not have a local increase in thickness after body fluid absorption.

固着域12Aの長手方向寸法は、吸収性物品1の厚みを薄くしつつ、吸収性物品1が本来有する吸収性能を万遍なく発揮させる観点から、吸収性物品1の長手方向寸法の20%以上70%以下であり、残部が非固着域12Bの長手方向寸法であることが好ましい。20%未満では、着用者の排尿領域から排出される比較的多量の体液を十分に吸収しきれない傾向にある。70%を超えると、着用者の排尿領域から排出される比較的多量の体液を十分に吸収できるものの、排尿領域以外から排出された体液を十分に吸収しきれない傾向があり、また、体液吸収後の固着域12Aの厚みが顕著に増大し、着用感が大きく低下する傾向がある。 The longitudinal dimension of the fixing region 12A is 20% or more of the longitudinal dimension of the absorbent article 1 from the viewpoint of uniformly exerting the absorption performance originally possessed by the absorbent article 1 while reducing the thickness of the absorbent article 1. It is preferably 70% or less, and the balance is the longitudinal dimension of the non-fixed region 12B. Below 20%, there is a tendency that a relatively large amount of body fluid discharged from the wearer's urinary region cannot be sufficiently absorbed. If it exceeds 70%, a relatively large amount of body fluid discharged from the wearer's urination area can be sufficiently absorbed, but there is a tendency that the body fluid discharged from other than the urination area cannot be sufficiently absorbed, and body fluid absorption. The thickness of the later fixing region 12A tends to increase remarkably, and the wearing feeling tends to be greatly reduced.

吸収体12(高吸収性シート)は、図2に示すように、2層の複合型不織布14と、複合型不織布14間に封入された高吸収性ポリマー22と、を含む。本実施形態の複合型不織布14は2層であるが、これに限定されず、3層以上でもよい。複合型不織布14は、尿や軟便等の体液を素早く吸収できると共に、複層の複合型不織布14間に担持された高吸収性ポリマー22は高い体液吸収能力を有し、複合型不織布14によって集められ、高吸収性ポリマー22に接触した体液を吸収及び保持する。また、複合型不織布14は比較的薄層に構成でき、高吸収性ポリマー22も比較的小径の粒子状に形成できることから、吸収体12を薄肉に形成することができる。したがって、本実施形態のように構成することにより、体液吸収量が多く、かつ薄肉の吸収体12を得ることができる。 As shown in FIG. 2, the absorber 12 (highly absorbent sheet) contains a two-layer composite nonwoven fabric 14 and a highly absorbent polymer 22 encapsulated between the composite nonwoven fabric 14. The composite nonwoven fabric 14 of the present embodiment has two layers, but the present invention is not limited to this, and three or more layers may be used. The composite non-woven fabric 14 can quickly absorb body fluids such as urine and loose stool, and the highly absorbent polymer 22 supported between the multi-layered composite non-woven fabric 14 has a high body fluid absorption capacity and is collected by the composite non-woven fabric 14. Absorbs and retains body fluids that have come into contact with the highly absorbent polymer 22. Further, since the composite nonwoven fabric 14 can be formed in a relatively thin layer and the highly absorbent polymer 22 can also be formed in the form of particles having a relatively small diameter, the absorber 12 can be formed in a thin thickness. Therefore, by configuring as in the present embodiment, it is possible to obtain an absorber 12 having a large amount of body fluid absorption and a thin wall.

吸収体12の固着域12Aでは、高吸収性ポリマー22は、ホットメルト接着剤23により複合型不織布14の表面に固着されている。高吸収性ポリマー22の複合型不織布14への固着方法は、ホットメルト接着剤による固着に限定されず、例えば、熱融着、超音波接着等の方法を用いてもよい。吸収体12の非固着域12Bでは、複合型不織布14間に高吸収性ポリマー22が固着されることなく点在している。なお、複合型不織布14間の高吸収性ポリマー22の配置方法は特に限定されず、図2のように略規則的でもよいが、不規則に配置されていてもよい。体液吸収性を向上させる観点からは、高吸収性ポリマー22の周囲に体液を吸収して膨潤し得る空間を設けることが好ましい。この観点から、高吸収性ポリマーの坪量は、好ましくは30g/m以上300g/mである。 In the fixing region 12A of the absorber 12, the highly absorbent polymer 22 is fixed to the surface of the composite nonwoven fabric 14 by the hot melt adhesive 23. The method for fixing the highly absorbent polymer 22 to the composite non-woven fabric 14 is not limited to fixing with a hot melt adhesive, and for example, a method such as heat fusion or ultrasonic bonding may be used. In the non-adhesive region 12B of the absorber 12, the highly absorbent polymer 22 is scattered between the composite nonwoven fabrics 14 without being adhered. The method of arranging the highly absorbent polymer 22 between the composite nonwoven fabrics 14 is not particularly limited, and may be arranged substantially regularly as shown in FIG. 2, but may be arranged irregularly. From the viewpoint of improving body fluid absorption, it is preferable to provide a space around the highly absorbent polymer 22 that can absorb body fluid and swell. From this point of view, the basis weight of the highly absorbent polymer is preferably 30 g / m 2 or more and 300 g / m 2 .

本実施形態の複合型不織布14は、スパンボンド不織布20とパルプ繊維ウェブ21との一体化物である。ここで、スパンボンド不織布20とパルプ繊維ウェブ21とが一体化されているとは、具体的には通常の使用においては、主にパルプ繊維ウェブ21に含まれるパルプ繊維が複合型不織布14から容易に脱落しないことを意味する。特にウォータージェットによりパルプ繊維がスパンボンド不織布20に水流交絡されてパルプ繊維ウェブ21が形成されている場合は、パルプ繊維の複合型不織布14からの脱落は非常に起こりにくい。該一体化物の好ましい実施形態としては、例えば、スパンボンド不織布20の一面において、スパンボンド不織布20を構成する繊維の一部と、パルプ繊維ウェブ21を構成するパルプ繊維の一部とが互いに絡み合ってスパンボンド不織布20とパルプ繊維ウェブ21とが強固に固着し、かつスパンボンド不織布20の他面において、パルプ繊維の一部がスパンボンド不織布20を厚み方向に貫いて露出した形態が挙げられる。このような一体化物は、例えば、水流交絡法により得ることができる。 The composite non-woven fabric 14 of the present embodiment is an integral product of the spunbonded non-woven fabric 20 and the pulp fiber web 21. Here, the fact that the spunbonded nonwoven fabric 20 and the pulp fiber web 21 are integrated means that, specifically, in normal use, the pulp fibers mainly contained in the pulp fiber web 21 are easily separated from the composite nonwoven fabric 14. It means that it will not fall out. In particular, when the pulp fibers are water-entangled with the spunbonded nonwoven fabric 20 by a water jet to form the pulp fiber web 21, the pulp fibers are very unlikely to fall off from the composite nonwoven fabric 14. As a preferred embodiment of the integrated product, for example, on one surface of the spunbonded nonwoven fabric 20, a part of the fibers constituting the spunbonded nonwoven fabric 20 and a part of the pulp fibers constituting the pulp fiber web 21 are entangled with each other. Examples thereof include a form in which the spunbonded nonwoven fabric 20 and the pulp fiber web 21 are firmly adhered to each other, and a part of the pulp fibers penetrates the spunbonded nonwoven fabric 20 in the thickness direction and is exposed on the other surface of the spunbonded nonwoven fabric 20. Such an integral body can be obtained, for example, by the water flow confounding method.

複合型不織布14に含まれるスパンボンド不織布20としては、スパンボンド法、メルトブロー法、フラッシュ紡糸法等で作製された不織布を特に限定なく使用できるが、当該不織布を構成する繊維の材質としては、例えば、ナイロン(商標名)、ビニロン、ポリエステル、アクリル樹脂、ポリエチレン、ポリプロピレン、ポリスチレン等の合成樹脂を好ましく使用できる。スパンボンド不織布20は、これらの材質からなる合成樹脂繊維を用いて作製されたものであり、複数の合成樹脂繊維を含んでいてもよい。スパンボンド不織布20の坪量は特に限定されないが、引っ張り強度と触感の柔らかさの観点から、7g/m以上20g/m以下である。尚、スパンボンド不織布20は、界面活性剤などの既知の親水剤で親水処理されていることが好ましい。親水剤塗布により、体液がスパンボンド不織布20を通液しパルプ繊維ウェブ21に到達しやすくすることができる。 As the spunbonded non-woven fabric 20 included in the composite non-woven fabric 14, a non-woven fabric produced by a spunbond method, a melt blow method, a flash spinning method or the like can be used without particular limitation. , Nylon (trade name), vinylon, polyester, acrylic resin, polyethylene, polypropylene, polystyrene and other synthetic resins can be preferably used. The spunbonded non-woven fabric 20 is produced by using synthetic resin fibers made of these materials, and may contain a plurality of synthetic resin fibers. The basis weight of the spunbonded non-woven fabric 20 is not particularly limited, but is 7 g / m 2 or more and 20 g / m 2 or less from the viewpoint of tensile strength and softness of touch. The spunbonded non-woven fabric 20 is preferably hydrophilically treated with a known hydrophilic agent such as a surfactant. By applying the hydrophilic agent, the body fluid can easily reach the pulp fiber web 21 through the spunbonded non-woven fabric 20.

パルプ繊維ウェブ21は、良好な体液吸収性を有することから、例えば、スパンボンド不織布20を局所的に通った体液を素早く拡散させ、吸収体12の全領域に対して体液を拡散させ易くなる。したがって、本実施形態では、スパンボンド不織布20が吸収体12の外側に位置し、パルプ繊維ウェブ21が吸収体12の内側に位置している。しかしながら、その逆でも、スパンボンド不織布20、及びパルプ繊維ウェブ21がほぼ同等の機能を発揮することができる。これにより、吸収体12全体の吸収能力を発揮できる。 Since the pulp fiber web 21 has good body fluid absorption, for example, the body fluid that has locally passed through the spunbonded nonwoven fabric 20 is quickly diffused, and the body fluid is easily diffused over the entire region of the absorber 12. Therefore, in the present embodiment, the spunbonded non-woven fabric 20 is located outside the absorber 12, and the pulp fiber web 21 is located inside the absorber 12. However, vice versa, the spunbonded non-woven fabric 20 and the pulp fiber web 21 can exhibit substantially the same functions. As a result, the absorption capacity of the entire absorber 12 can be exhibited.

パルプ繊維ウェブ21としては、パルプ繊維を主体とする不織布を特に限定なく使用でき、さらに、スパンボンド不織布20の表面に水流交絡法によりパルプ繊維を吹き付けることにより形成されるパルプ繊維ウェブ21でもよい。ここで使用されるパルプ繊維としては特に限定されないが、好ましくはラジアータパイン、スラッシュパイン、サザンパイン、ロッジポールパイン、スプルースおよびダグラスファー等の針葉樹晒クラフトパルプ(NBKP)である。NBKPは、1種を単独で又は2種以上を組み合わせて使用できる。パルプ繊維ウェブの坪量は特に限定されないが、例えば、均一性、触感、吸収性等の観点から、好ましくは30g/m以上70g/m以下である。 As the pulp fiber web 21, a non-woven fabric mainly composed of pulp fibers can be used without particular limitation, and further, the pulp fiber web 21 formed by spraying pulp fibers on the surface of the spunbonded non-woven fabric 20 by a water flow entanglement method may be used. The pulp fiber used here is not particularly limited, but is preferably coniferous bleached kraft pulp (NBKP) such as radiata pine, slash pine, southern pine, lodge pole pine, spruce and douglas fur. NBKP can be used alone or in combination of two or more. The basis weight of the pulp fiber web is not particularly limited, but is preferably 30 g / m 2 or more and 70 g / m 2 or less from the viewpoint of uniformity, tactile sensation, absorbability and the like.

複合型不織布14における、スパンボンド不織布20とパルプ繊維ウェブ21との重量構成比は、例えば、体液の吸収性や拡散性等の観点から、(スパンボンド不織布20の重量/パルプ繊維ウェブ21の重量)として、40/60重量%以上10/90重量%以下である。この範囲とすることにより、スパンボンド不織布20によるパルプ繊維ウェブ21の支持性と、パルプ繊維ウェブ21の吸収性や体液拡散性とがバランスよく高水準で両立する。 The weight composition ratio of the spunbonded nonwoven fabric 20 and the pulp fiber web 21 in the composite nonwoven fabric 14 is, for example, from the viewpoint of absorbability and diffusivity of body fluid, etc. (weight of the spunbonded nonwoven fabric 20 / weight of the pulp fiber web 21). ), Which is 40/60% by weight or more and 10/90% by weight or less. Within this range, the supportability of the pulp fiber web 21 by the spunbonded non-woven fabric 20 and the absorbability and body fluid diffusibility of the pulp fiber web 21 are compatible at a high level in a well-balanced manner.

また、複合型不織布14について、テンシロンでの引張強度試験において、25mm幅に形成した試験片を縦方向に2mm伸ばすのに必要な力(引張強度)は特に限定されないが、好ましくは1.5N/25mm以上5.0N/25mm以下である。 Further, with respect to the composite nonwoven fabric 14, the force (tensile strength) required to stretch the test piece formed in a width of 25 mm by 2 mm in the vertical direction in the tensile strength test with Tencilon is not particularly limited, but is preferably 1.5 N /. It is 25 mm or more and 5.0 N / 25 mm or less.

本実施形態の複合型不織布14は、例えば、スパンボンド不織布20とパルプ繊維ウェブ21と、を積層して一体化する工程と、得られた積層体を必要に応じてロールなどを用いて加圧及び/又は加熱する工程と、を含む製造方法により作製することができる。また、スパンボンド不織布20とパルプ繊維ウェブ21とを接着剤を用いるか又は縫製により一体化してもよい。また、スパンボンド不織布20に対し、ウォータージェット(水流)とともにパルプ繊維ウェブを構成するパルプ繊維を噴射する水流交絡工程、を含む製造方法によっても、複合型不織布14が得られる。複合型不織布14にはエンボス加工を施してもよい。 The composite nonwoven fabric 14 of the present embodiment includes, for example, a step of laminating and integrating the spunbonded nonwoven fabric 20 and the pulp fiber web 21, and pressurizing the obtained laminate using a roll or the like as necessary. It can be produced by a production method including a step of heating and / or heating. Further, the spunbonded nonwoven fabric 20 and the pulp fiber web 21 may be integrated by using an adhesive or by sewing. The composite nonwoven fabric 14 can also be obtained by a manufacturing method including a water flow entanglement step of injecting pulp fibers constituting a pulp fiber web together with a water jet (water stream) onto the spunbonded nonwoven fabric 20. The composite nonwoven fabric 14 may be embossed.

前述した製造方法のなかでも、外観、触感の柔らかさと強度の両立の観点から、水流交絡法を利用する方法が好ましい。水流交絡工程では、外観、触感の柔らかさと効率のバランスの観点から、ウォータージェットを噴射するウォータージェットノズルの穴直径Φが0.06mm以上0.15mm以下であることが好ましく、且つウォータージェットノズルの間隔が0.4mm以上1.0mm以下であることが好ましい。 Among the above-mentioned manufacturing methods, a method using a water flow confounding method is preferable from the viewpoint of achieving both softness and strength in appearance and touch. In the water flow entanglement step, the hole diameter Φ of the water jet nozzle for injecting the water jet is preferably 0.06 mm or more and 0.15 mm or less, and the water jet nozzle The interval is preferably 0.4 mm or more and 1.0 mm or less.

高吸収性ポリマー22としては、尿を吸収し、かつ、逆流を防止できるものであれば特に制限はなく、ポリアクリル酸塩、ポリアスパラギン酸塩、(デンプン・アクリル酸)グラフト共重合体、(アクリル酸・ビニルアルコール)共重合体、(イソブチレン・無水マレイン酸)共重合体及びそのケン化物等が挙げられる。これらの中でも、重量当たりの吸収量の観点から、ポリアクリル酸塩が好ましく、ポリアクリル酸ナトリウムがより好ましい。 The highly absorbent polymer 22 is not particularly limited as long as it can absorb urine and prevent backflow, and is composed of polyacrylic acid salt, polyaspartate, (starch / acrylic acid) graft copolymer, ( Examples thereof include a copolymer (acrylic acid / vinyl alcohol), a copolymer (isobutylene / maleic anhydride), and a saponified product thereof. Among these, polyacrylate is preferable, and sodium polyacrylate is more preferable, from the viewpoint of the amount of absorption per weight.

また、粉体としての流動性が悪い微粉末の高吸収性ポリマー22の使用を避けることにより、吸収に関する基本性能を高め、かつ、高吸収性シート10が硬くなることにより発生するごつごつ又はザラザラとした触感を低減する観点から、高吸収性ポリマー22の中位粒子径は、50μm以上600μm以下であることが好ましく、100μm以上500μm以下であることがより好ましい。 Further, by avoiding the use of the fine powder high-absorbent polymer 22 having poor fluidity as a powder, the basic performance regarding absorption is improved, and the high-absorbency sheet 10 becomes rugged or rough. From the viewpoint of reducing the tactile sensation, the medium particle size of the highly absorbent polymer 22 is preferably 50 μm or more and 600 μm or less, and more preferably 100 μm or more and 500 μm or less.

吸収体12は、例えば、一層の複合型不織布14におけるパルプ繊維ウェブ21表面に所定の坪量で高吸収性ポリマーを配置し、固着域12Aに位置する高吸収性ポリマー22を固着した後、もう一層の複合型不織布14のパルプ繊維ウェブ21を重ね合わせ、四囲の縁辺を接合し、更に固着域12Aと非固着域12Bとの境界を接合することによって作製できる。接合方法としては、例えば、ホットメルト接着剤を用いる方法、熱融着、超音波接着等が挙げられる。固着域12Aと非固着域12Bとの境界の背佐合にホットメルト接着剤を用いる場合は、一層の複合型不織布14におけるパルプ繊維ウェブ21表面の幅方向に延びる2つの所定域に予めホットメルト接着剤を塗布しておき、もう一層の複合型不織布14のパルプ繊維ウェブ21を重ね合わせた後に、2つの所定域を加熱して接合すればよい。 In the absorber 12, for example, a highly absorbent polymer is arranged on the surface of the pulp fiber web 21 in the one-layer composite non-woven fabric 14 at a predetermined basis weight, and the highly absorbent polymer 22 located in the fixing region 12A is fixed, and then the absorbent body 12 is already fixed. It can be produced by superimposing the pulp fiber webs 21 of the composite non-woven fabric 14 on top of each other, joining the edges of the four enclosures, and further joining the boundaries between the fixed region 12A and the non-fixed region 12B. Examples of the joining method include a method using a hot melt adhesive, heat fusion, ultrasonic bonding and the like. When a hot melt adhesive is used for the boundary between the fixed region 12A and the non-fixed region 12B, the hot melt adhesive is previously bonded to two predetermined regions extending in the width direction of the surface of the pulp fiber web 21 in the one-layer composite nonwoven fabric 14. The agent may be applied, and the pulp fiber webs 21 of the composite non-woven fabric 14 may be superposed on each other, and then the two predetermined regions may be heated and bonded.

<吸収性物品の製造方法>
吸収性物品1の製造方法としては、特に限定はなく、従来公知の方法を採用することができ、例えば、衣類側から、非肌側に位置する液透過性シート11、吸収体12、肌側に位置する液透過性シート10の順に積層し、肌側に位置する液透過性シート10と非肌側に位置する液透過性シート11とを一部又は全周に亘ってホットメルト接着剤やヒートエンボス、超音波エンボス、高周波エンボス等を用いて固定することで、吸収性物品1を製造することができる。そして、これを包装体に個別包装した後、長手方向に3つ折りにして折り畳めばよい。
<Manufacturing method of absorbent articles>
The method for producing the absorbent article 1 is not particularly limited, and a conventionally known method can be adopted. For example, the liquid permeable sheet 11, the absorber 12, and the skin side located on the non-skin side from the clothing side. The liquid permeable sheet 10 located on the skin side is laminated in this order, and the liquid permeable sheet 10 located on the skin side and the liquid permeable sheet 11 located on the non-skin side are partially or completely laminated with a hot melt adhesive or the like. The absorbent article 1 can be manufactured by fixing using heat embossing, ultrasonic embossing, high frequency embossing, or the like. Then, this may be individually wrapped in a package, and then folded in three in the longitudinal direction.

以上、本発明を、実施形態を用いて説明したが、本発明の技術的範囲は上記の実施形態の範囲には限定されないことは言うまでもなく、上記実施形態に、多様な変更又は改良を加えることが可能であることが当業者に明らかである。また、そのような変更又は改良を加えた形態も本発明の技術的範囲に含まれ得ることが、特許請求の範囲の記載から明らかである。 Although the present invention has been described above using the embodiments, it goes without saying that the technical scope of the present invention is not limited to the scope of the above embodiments, and various changes or improvements are made to the above embodiments. It is clear to those skilled in the art that is possible. Further, it is clear from the description of the scope of claims that the form to which such a modification or improvement is added may be included in the technical scope of the present invention.

1 吸収性物品
10 肌側に位置する液透過性のシート
11 非肌側に位置する液透過性のシート
12 吸収体
14 複合型不織布
20 スパンボンド不織布
21 パルプ繊維ウェブ
1 Absorbent article 10 Liquid permeable sheet located on the skin side 11 Liquid permeable sheet located on the non-skin side 12 Absorbent 14 Composite non-woven fabric 20 Spunbond non-woven fabric 21 Pulp fiber web

Claims (4)

複数の液透過性のシートと、前記シート間に配置される吸収体と、を備える吸収性物品であって、
前記吸収体は、2層以上の複合型不織布と、前記複合型不織布の間に封入された高吸収性ポリマーと、を含む高吸収性シートであり、
前記複合型不織布は、スパンボンド不織布と、前記スパンボンド不織布の少なくとも一方の面に一体化されて木材パルプ繊維を含むパルプ繊維ウェブと、を備え、
前記高吸収性シートは、長手方向ほほ中央部に位置し、前記高吸収性ポリマーが前記複合型不織布に固着された固着域と、前記固着域の長手方向両側に位置し、前記高吸収性ポリマーが前記複合型不織布に固着されていない非固着域と、を有する、吸収性物品。
An absorbent article comprising a plurality of liquid permeable sheets and an absorber arranged between the sheets.
The absorber is a highly absorbent sheet containing two or more layers of a composite nonwoven fabric and a highly absorbent polymer sealed between the composite nonwoven fabrics.
The composite nonwoven fabric comprises a spunbonded nonwoven fabric and a pulp fiber web integrated with at least one surface of the spunbonded nonwoven fabric and containing wood pulp fibers.
The high-absorbent sheet is located at a substantially central portion in the longitudinal direction, and is located at a fixing region where the high-absorbent polymer is fixed to the composite non-woven fabric and on both sides in the longitudinal direction of the fixed region, and is the high-absorbent polymer. An absorbent article having a non-fixed region in which is not fixed to the composite nonwoven fabric.
前記固着域の長手方向寸法が、前記吸収性物品の長手方向寸法の20%以上70%以下である、請求項1に記載の吸収性物品。 The absorbent article according to claim 1, wherein the longitudinal dimension of the fixing region is 20% or more and 70% or less of the longitudinal dimension of the absorbent article. 前記複合型不織布は、前記スパンボンド不織布と、前記パルプ繊維ウェブと、の水流交絡一体化物である、請求項1又は2に記載の吸収性物品。 The absorbent article according to claim 1 or 2, wherein the composite non-woven fabric is a water-flow entangled integrated product of the spunbonded non-woven fabric and the pulp fiber web. 前記スパンボンド不織布の材質は、ナイロン(商標名)、ビニロン、ポリエステル、アクリル樹脂、ポリエチレン、ポリプロピレン、及びポリスチレンよりなる群から選ばれる少なくとも1種である、請求項1〜3のいずれか1項に記載の吸収性物品。 The material of the spunbonded non-woven fabric is at least one selected from the group consisting of nylon (trade name), vinylon, polyester, acrylic resin, polyethylene, polypropylene, and polystyrene, according to any one of claims 1 to 3. The absorbent article described.
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