JP2021105589A - Looseness detection device for rotating fastener - Google Patents

Looseness detection device for rotating fastener Download PDF

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JP2021105589A
JP2021105589A JP2019237891A JP2019237891A JP2021105589A JP 2021105589 A JP2021105589 A JP 2021105589A JP 2019237891 A JP2019237891 A JP 2019237891A JP 2019237891 A JP2019237891 A JP 2019237891A JP 2021105589 A JP2021105589 A JP 2021105589A
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looseness
detection device
attached
rotary fastener
seat surface
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JP2019237891A
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JP7370855B2 (en
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武宏 西村
Takehiro Nishimura
武宏 西村
一雄 磯村
Kazuo Isomura
一雄 磯村
史一 鴻池
Fumikazu Konoike
史一 鴻池
フランソワ オリヴィエ 内田
Olivier Uchida Francois
フランソワ オリヴィエ 内田
與志 佐藤
Yoshi Sato
與志 佐藤
諒 松保
Ryo Matsuyasu
諒 松保
格 宮本
Kaku Miyamoto
格 宮本
大輔 都成
Daisuke Tosei
大輔 都成
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Kawasaki Heavy Industries Ltd
Toppan Edge Inc
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Kawasaki Heavy Industries Ltd
Toppan Forms Co Ltd
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  • Bolts, Nuts, And Washers (AREA)

Abstract

To reduce cost and facilitate execution in a device that detects looseness of a rotating fastener when the rotating fasteners have different size.SOLUTION: A looseness detection device comprises: a mediation member having an engagement part that includes an insertion hole through which an axis of a rotating fastener passes and is engaged with the rotating fastener in a relatively unrotatable manner, and a part to be pasted that projects from the engagement part in a radial direction orthogonal to the axis of the insertion hole; and an RFID sensor having a base sheet that is pasted to the part to be pasted and a seating face of a structure so as to cross a boundary between the part to be pasted of the mediation member and the seating face, an electric circuit that is formed on the base sheet and cross the boundary, and an RFID chip that is electrically connected with the electric circuit.SELECTED DRAWING: Figure 2

Description

本発明は、軸線周りに回転して構造物の座面に軸力を伝達する回転締結具の緩みを検知する装置に関する。 The present invention relates to a device that detects looseness of a rotary fastener that rotates around an axis and transmits an axial force to a seating surface of a structure.

特許文献1には、構造物の座面とボルト頭部との間の境界を跨ぐように前記座面及び前記ボルト頭部に貼り付けてボルトの緩みを検知する緩み検知センサが開示されている。緩み検知センサは、ベースシートにRFIDチップ及び電気回路が搭載されてなる。これによれば、ボルトが緩んだときに、緩み検知センサのベースシートが破断するのに伴って電気回路が断線し、ボルトの緩みを検知できる。 Patent Document 1 discloses a looseness detection sensor that is attached to the seat surface and the bolt head so as to straddle the boundary between the seat surface of the structure and the bolt head to detect looseness of the bolt. .. The looseness detection sensor has an RFID chip and an electric circuit mounted on the base sheet. According to this, when the bolt is loosened, the electric circuit is broken as the base sheet of the loosening detection sensor is broken, and the looseness of the bolt can be detected.

特開2019−78611号公報JP-A-2019-78611

しかし、ボルトサイズが異なると、ボルトの回転角とボルト頭部の外周面の回転変位量との間の関係も異なることになる。即ち、ボルトの回転角が一定であっても、ボルトサイズが大きいとボルト頭部の外周面の回転変位量が大きくなり、ボルトサイズが小さいとボルト頭部の外周面の回転変位量が小さくなる。そのため、ボルトサイズが大きい場合に、ボルトの緩みの回転角が小さくても緩み検知センサの電気回路が断線する一方で、ボルトサイズが小さい場合には、ボルトの緩みの回転角が小さいと緩み検知センサの電気回路が断線に至らない。 However, if the bolt size is different, the relationship between the rotation angle of the bolt and the amount of rotational displacement of the outer peripheral surface of the bolt head is also different. That is, even if the rotation angle of the bolt is constant, if the bolt size is large, the amount of rotational displacement of the outer peripheral surface of the bolt head is large, and if the bolt size is small, the amount of rotational displacement of the outer peripheral surface of the bolt head is small. .. Therefore, when the bolt size is large, the electric circuit of the loosening detection sensor is broken even if the rotation angle of the bolt loosening is small, while when the bolt size is small, the loosening detection is detected when the rotation angle of the bolt loosening is small. The electric circuit of the sensor does not break.

破断強度の異なる緩み検知センサをボルトサイズ毎に準備すれば、ボルトサイズが異なっても一定の回転角で電気回路を破断させることができる。しかし、緩み検知センサの種類が増えると、緩み検知センサのコストが増大する問題がある。また、ボルトサイズに合った種類の緩み検知センサを間違わずに使用する必要があり、施工管理が煩雑になる問題もある。なお、ボルト単体ではなくボルト及びナットの組合せが用いられる場合には、緩み検知センサをボルト頭部に貼り付ける代わりにナットに貼り付けてもよい。 If looseness detection sensors having different breaking strengths are prepared for each bolt size, the electric circuit can be broken at a constant rotation angle even if the bolt sizes are different. However, as the types of looseness detection sensors increase, there is a problem that the cost of the looseness detection sensor increases. In addition, it is necessary to use a looseness detection sensor of a type suitable for the bolt size without mistake, which causes a problem that construction management becomes complicated. When a combination of bolts and nuts is used instead of a single bolt, the looseness detection sensor may be attached to the nut instead of being attached to the bolt head.

そこで本発明は、回転締結具の緩みを検知する装置において、回転締結具に異なるサイズが存在する場合に、低コスト化及び施工容易化を図ることを目的とする。 Therefore, an object of the present invention is to reduce the cost and facilitate the construction when the rotary fasteners have different sizes in the device for detecting the looseness of the rotary fasteners.

本発明の一態様に係る回転締結具の緩み検知装置は、軸線周りに回転して構造物の座面に軸力を伝達する回転締結具の緩みを検知する装置であって、前記軸線が通過する挿通孔を含み且つ前記回転締結具に相対回転不能に係合する係合部と、前記挿通孔の軸線に直交する径方向に前記係合部から突出する被貼付部と、を有する媒介部材と、前記媒介部材の前記被貼付部と前記構造物の前記座面との間の境界を跨ぐように前記被貼付部及び前記座面に貼り付けられるベースシートと、前記ベースシート上に形成されて前記境界を横断する電気回路と、前記電気回路に電気的に接続されたRFIDチップと、を有するRFIDセンサと、を備える。 The looseness detection device for a rotary fastener according to one aspect of the present invention is a device for detecting looseness of a rotary fastener that rotates around an axis and transmits an axial force to a seating surface of a structure, through which the axis passes. An intermediary member having an engaging portion that includes an insertion hole and engages with the rotary fastener so as to be relatively non-rotatable, and an attached portion that protrudes from the engaging portion in a radial direction orthogonal to the axis of the insertion hole. And the base sheet to be attached to the attached portion and the seat surface so as to straddle the boundary between the attached portion of the intermediary member and the seat surface of the structure, and the base sheet formed on the base sheet. An RFID sensor comprising an electrical circuit that traverses the boundary and an RFID chip that is electrically connected to the electrical circuit.

前記構成によれば、回転締結具のサイズに合わせて媒介部材の係合部のサイズを変えながらも挿通孔の軸線から被貼付部までの距離を一定にすることで、媒介部材における係合部の回転角(即ち、回転締結具の回転角)と被貼付部の回転変位量との関係を一定にすることができる。 According to the above configuration, the engaging portion in the mediating member is made constant by keeping the distance from the axis of the insertion hole to the attachment portion while changing the size of the engaging portion of the mediating member according to the size of the rotary fastener. The relationship between the angle of rotation (that is, the angle of rotation of the rotary fastener) and the amount of rotational displacement of the portion to be attached can be made constant.

本発明によれば、回転締結具のサイズが異なる場合にも、RFIDセンサを共通化することができ、低コスト化及び施工容易化を図ることができる。 According to the present invention, even when the sizes of the rotary fasteners are different, the RFID sensor can be shared, and the cost can be reduced and the construction can be facilitated.

図1は、ボルトの緩み検知システムの模式図である。FIG. 1 is a schematic diagram of a bolt loosening detection system. 図2は、第1実施形態に係る緩み検知装置の斜視図である。FIG. 2 is a perspective view of the looseness detection device according to the first embodiment. 図3は、図2に示す媒介部材の平面図である。FIG. 3 is a plan view of the mediator member shown in FIG. 図4(A)は、第1実施形態の緩み検知装置の第1変形例の媒介部材の断面図である。図4(B)は、第1実施形態の緩み検知装置の第2変形例の媒介部材の断面図である。FIG. 4A is a cross-sectional view of an intermediary member of a first modification of the looseness detection device of the first embodiment. FIG. 4B is a cross-sectional view of an intermediary member of a second modification of the looseness detection device of the first embodiment. 図5は、第2実施形態に係る緩み検知装置の斜視図である。FIG. 5 is a perspective view of the looseness detection device according to the second embodiment. 図6は、第3実施形態に係る緩み検知装置の縦断面図である。FIG. 6 is a vertical cross-sectional view of the looseness detection device according to the third embodiment. 図7は、第4実施形態に係る緩み検知装置の縦断面図である。FIG. 7 is a vertical cross-sectional view of the looseness detection device according to the fourth embodiment. 図8は、図7に示す媒介部材の平面図である。FIG. 8 is a plan view of the mediator member shown in FIG. 7. 図9は、第4実施形態の緩み検知装置の変形例の媒介部材の縦断面図である。FIG. 9 is a vertical cross-sectional view of an intermediary member of a modified example of the looseness detection device of the fourth embodiment.

以下、図面を参照して実施形態を説明する。 Hereinafter, embodiments will be described with reference to the drawings.

図1は、ボルトBの緩み検知システム1の模式図である。なお、緩み検知システム1は、後述する第1〜第5実施形態の全てについて適用され得る。図1に示すように、緩み検知システム1は、構造物10に設けられたボルトB(回転締結具)の緩みをRFID(Radio frequency identifier)を利用して自動で検知し、ボルトBの保守負担を軽減するためのものである。構造物10は、鉄道車両、航空機、船舶等の輸送機器、橋梁等の定置構造物等を含む。なお、緩み検知対象はボルトBに限られず、軸線周りに回転して構造物10の座面10aに軸力を伝達する回転締結具であれば他のもの(例えば、ナット)でもよい。 FIG. 1 is a schematic view of a bolt B loosening detection system 1. The looseness detection system 1 can be applied to all of the first to fifth embodiments described later. As shown in FIG. 1, the looseness detection system 1 automatically detects looseness of a bolt B (rotary fastener) provided on a structure 10 by using an RFID (Radio frequency identifier), and maintains the bolt B. It is for reducing. The structure 10 includes transportation equipment such as railroad vehicles, aircraft, and ships, and stationary structures such as bridges. The looseness detection target is not limited to the bolt B, and any other rotary fastener (for example, a nut) that rotates around the axis and transmits the axial force to the seat surface 10a of the structure 10 may be used.

ボルトBの緩み検知システム1は、複数の緩み検知装置11、RFIDリーダ2、データ処理装置3、サーバ4、及び、データベース5を備える。複数の緩み検知装置11は、複数のボルトBにそれぞれ取り付けられる。 The looseness detection system 1 of the bolt B includes a plurality of looseness detection devices 11, an RFID reader 2, a data processing device 3, a server 4, and a database 5. The plurality of looseness detection devices 11 are attached to the plurality of bolts B, respectively.

RFIDリーダ2は、緩み検知装置11の後述するRFIDチップ43のID情報及び検知情報を含む信号を非接触で読み取る。RFIDリーダ2は、構造物10の近傍に設置されたものでもよいし、作業者が所持するポータブル式のものでもよい。データ処理装置3は、RFIDリーダ2が読み取った信号を処理し、ネットワークN(例えば、インターネット、LANやWAN、衛星通信回線、携帯電話網等)を介してサーバ4に送信する。 The RFID reader 2 reads the signal including the ID information and the detection information of the RFID chip 43, which will be described later, of the looseness detection device 11 in a non-contact manner. The RFID reader 2 may be installed in the vicinity of the structure 10 or may be a portable type possessed by an operator. The data processing device 3 processes the signal read by the RFID reader 2 and transmits it to the server 4 via the network N (for example, the Internet, LAN or WAN, satellite communication line, mobile phone network, etc.).

データベース5には、後述するRFIDチップ43のID情報とRFIDチップ43が設置されたロケーション(例えば、構造物10の型番及び部位)を示すロケーション情報との間の対応関係が予め保存されている。サーバ4は、データベース5を参照しながらデータ処理装置3から受信した信号を演算処理し、その緩みが発生したボルトBのロケーションを保守管理センターに送信する。サーバ4の処理データは、データベース5に蓄積保存される。 In the database 5, the correspondence relationship between the ID information of the RFID chip 43, which will be described later, and the location information indicating the location where the RFID chip 43 is installed (for example, the model number and the part of the structure 10) is stored in advance. The server 4 calculates and processes the signal received from the data processing device 3 while referring to the database 5, and transmits the location of the bolt B where the looseness has occurred to the maintenance management center. The processing data of the server 4 is stored and stored in the database 5.

(第1実施形態)
図2は、第1実施形態に係る緩み検知装置11の斜視図である。図3は、図2に示す媒介部材21の平面図である。図2及び3に示すように、緩み検知装置11は、媒介部材21及びRFIDセンサ22を備える。構造物10に設けられたボルトBは、外周面に雄ネジが形成された軸部Bb(以下、ボルト軸部と称する)と、軸部Bbの一端に設けられて非円形(例えば、六角形のような多角形)の外周面を有する頭部Ba(以下、ボルト頭部と称する)とを備える。
(First Embodiment)
FIG. 2 is a perspective view of the looseness detection device 11 according to the first embodiment. FIG. 3 is a plan view of the mediator member 21 shown in FIG. As shown in FIGS. 2 and 3, the looseness detection device 11 includes an intermediary member 21 and an RFID sensor 22. The bolts B provided on the structure 10 are a shaft portion Bb (hereinafter referred to as a bolt shaft portion) having a male screw formed on the outer peripheral surface and a non-circular shape (for example, a hexagon) provided at one end of the shaft portion Bb. It is provided with a head Ba (hereinafter, referred to as a bolt head) having an outer peripheral surface of (polygon such as).

ボルトBは、その軸線X周りに回転することで、ボルト頭部Baが構造物10の座面10aに軸力を伝達する。緩み検知装置11は、構造物10の座面10aに対してボルト頭部Baが所定角度を超えて相対回転することで軸力が低下する緩みを検知する。構造物10の座面10aは、金属からなる。 By rotating the bolt B around its axis X, the bolt head portion Ba transmits the axial force to the seat surface 10a of the structure 10. The looseness detection device 11 detects looseness in which the axial force decreases as the bolt head Ba rotates relative to the seat surface 10a of the structure 10 beyond a predetermined angle. The seating surface 10a of the structure 10 is made of metal.

媒介部材21は、係合部31及び被貼付部32を備える。係合部31は、座金部31a及び一対の爪部31bを備える。座金部31aは、ボルトBの軸線Xが通過する挿通孔H1を有する。挿通孔H1は、ボルト軸部Bbよりも大径の円形状であるが、その形状は円形に限定されない。座金部31aは、ボルト頭部Baと座面10aとの間に挟まれる。即ち、座金部31aは、挿通孔H1にボルト軸部Bbが挿通された状態で座金の役目を果たす。 The intermediary member 21 includes an engaging portion 31 and a sticking portion 32. The engaging portion 31 includes a washer portion 31a and a pair of claw portions 31b. The washer portion 31a has an insertion hole H1 through which the axis X of the bolt B passes. The insertion hole H1 has a circular shape having a diameter larger than that of the bolt shaft portion Bb, but the shape is not limited to a circular shape. The washer portion 31a is sandwiched between the bolt head Ba and the seat surface 10a. That is, the washer portion 31a serves as a washer in a state where the bolt shaft portion Bb is inserted into the insertion hole H1.

一対の爪部31bは、座金部31aの法線方向に座金部31aから突出し、互いに対向している。爪部31bの突出寸法は、ボルト頭部Baの軸線X方向の寸法よりも小さい。これにより、爪部31bに干渉することなく工具でボルト頭部Baを回すことが可能となる。挿通孔H1にボルト軸部Bbが挿通された状態において、一対の爪部31bは、ボルト頭部Baの径方向に対向する位置に配置され、ボルト頭部Baの外周面を挟む。即ち、ボルト頭部Baの多角形状の外周面に爪部31bが当接することで、係合部31がボルト頭部Baに相対回転不能に係合する。 The pair of claw portions 31b project from the washer portion 31a in the normal direction of the washer portion 31a and face each other. The protruding dimension of the claw portion 31b is smaller than the dimension of the bolt head Ba in the axis X direction. This makes it possible to rotate the bolt head Ba with a tool without interfering with the claw portion 31b. In a state where the bolt shaft portion Bb is inserted into the insertion hole H1, the pair of claw portions 31b are arranged at positions facing each other in the radial direction of the bolt head portion Ba, and sandwich the outer peripheral surface of the bolt head portion Ba. That is, when the claw portion 31b comes into contact with the polygonal outer peripheral surface of the bolt head Ba, the engaging portion 31 engages with the bolt head Ba in a relative non-rotatable manner.

なお、爪部31bは、ボルト頭部Baの側面に当接する形状に予め形成されてもよいし、ボルト頭部Baに向けて爪部31bを加締めることでボルト頭部Baの側面に当接させるように構成されてもよい。また、爪部31bは、一対に限られず、1つでもよいし3つ以上でもよい。爪部31bは、ボルト頭部Baの多角形の一辺のみに沿う形状に限られず、ボルト頭部Baの多角形の複数の辺に沿った屈曲形状を有するものでもよい。 The claw portion 31b may be formed in advance in a shape that abuts on the side surface of the bolt head Ba, or may abut on the side surface of the bolt head Ba by crimping the claw portion 31b toward the bolt head Ba. It may be configured to allow. Further, the number of claw portions 31b is not limited to a pair, and may be one or three or more. The claw portion 31b is not limited to a shape along only one side of the polygon of the bolt head Ba, and may have a bent shape along a plurality of sides of the polygon of the bolt head Ba.

被貼付部32は、係合部31の挿通孔H1の軸線(ボルトBの軸線Xと一致)に直交する径方向に係合部31から突出している。具体的には、被貼付部32は、係合部31の座金部31aから前記径方向の一方向に舌状に突出している。被貼付部32は、金属基板部51及び絶縁スペーサ部52を備える。金属基板部51は、係合部31と連続している。係合部31及び金属基板部51は、金属(例えば、鉄)からなる。例えば、係合部31及び金属基板部51は、金属板をプレス加工してなる。 The attached portion 32 protrudes from the engaging portion 31 in the radial direction orthogonal to the axis (corresponding to the axis X of the bolt B) of the insertion hole H1 of the engaging portion 31. Specifically, the attached portion 32 projects like a tongue in one direction in the radial direction from the washer portion 31a of the engaging portion 31. The attachment portion 32 includes a metal substrate portion 51 and an insulating spacer portion 52. The metal substrate portion 51 is continuous with the engaging portion 31. The engaging portion 31 and the metal substrate portion 51 are made of metal (for example, iron). For example, the engaging portion 31 and the metal substrate portion 51 are formed by pressing a metal plate.

絶縁スペーサ部52は、金属基板部51のうち座面10aとは反対側の面に積層されている。絶縁スペーサ部52は、絶縁材料(例えば、非導電性の合成樹脂やゴム)からなる。絶縁スペーサ部52は、金属基板部51に予め一体化されている。例えば、絶縁スペーサ部52は、金属基板部51に接着剤で予め接着されてもよいし、予め加硫接着されてもよい。 The insulating spacer portion 52 is laminated on the surface of the metal substrate portion 51 opposite to the seat surface 10a. The insulating spacer portion 52 is made of an insulating material (for example, non-conductive synthetic resin or rubber). The insulating spacer portion 52 is preliminarily integrated with the metal substrate portion 51. For example, the insulating spacer portion 52 may be pre-bonded to the metal substrate portion 51 with an adhesive, or may be vulcanized and bonded in advance.

RFIDセンサ22は、ベースシート41、検知回路42(電気回路)、RFIDチップ43、アンテナ回路44及びトップシート45を備える。ベースシート41のうち座面10aに対向する裏面に接着剤が設けられている。ベースシート41は、絶縁材料(例えば、非導電性の合成樹脂)からなる。ベースシート41は、媒介部材21の被貼付部32と構造物10の座面10aとの間の境界Yを跨ぐように絶縁スペーサ部52及び座面10aに貼り付けられる。境界Yは、軸線X周りの周方向における被貼付部32と座面10aとの間の境界である。 The RFID sensor 22 includes a base sheet 41, a detection circuit 42 (electric circuit), an RFID chip 43, an antenna circuit 44, and a top sheet 45. An adhesive is provided on the back surface of the base sheet 41 facing the seat surface 10a. The base sheet 41 is made of an insulating material (for example, a non-conductive synthetic resin). The base sheet 41 is attached to the insulating spacer portion 52 and the seat surface 10a so as to straddle the boundary Y between the attachment portion 32 of the intermediary member 21 and the seat surface 10a of the structure 10. The boundary Y is a boundary between the attached portion 32 and the seat surface 10a in the circumferential direction around the axis X.

ベースシート41には、境界Yに対応させる位置に破断予定部41aが形成されている。破断予定部41aは、ベースシート41の他の部分よりも脆弱な線状部分である。本実施形態では、破断予定部41aはミシン目である。なお、破断予定部41aは、ベースシート41において優先的に破断される部位を形成するものであればミシン目に限られず、例えば薄肉部や切込部等でもよい。また、ベースシート41に破断予定部41aが設けられていなくてもよい。 The base sheet 41 is formed with a planned fracture portion 41a at a position corresponding to the boundary Y. The planned fracture portion 41a is a linear portion that is more fragile than the other portions of the base sheet 41. In the present embodiment, the planned break portion 41a is a perforation. The planned fracture portion 41a is not limited to the perforation as long as it forms a portion of the base sheet 41 that is preferentially fractured, and may be, for example, a thin-walled portion or a cut portion. Further, the base sheet 41 may not be provided with the planned fracture portion 41a.

検知回路42は、ベースシート41の表面(座面10aと反対側)に設けられている。検知回路42は、RFIDチップ43と共に閉回路を形成している。即ち、検知回路42の両端がRFIDチップ43に電気的に接続されている。検知回路42は、破断予定部41aを横断している。即ち、検知回路42は、媒介部材21の被貼付部32と構造物10の座面10aとの間の境界Yを横断する。 The detection circuit 42 is provided on the surface of the base sheet 41 (on the side opposite to the seat surface 10a). The detection circuit 42 forms a closed circuit together with the RFID chip 43. That is, both ends of the detection circuit 42 are electrically connected to the RFID chip 43. The detection circuit 42 crosses the planned fracture portion 41a. That is, the detection circuit 42 crosses the boundary Y between the attached portion 32 of the intermediary member 21 and the seat surface 10a of the structure 10.

RFIDチップ43は、検知回路42に電気的に接続されている。RFIDチップ43は、電源が不要なパッシブRDIDタグのチップである。RFIDチップ43は、検知回路42が断線すると自己の検知情報が書き換えられるように構成されている。即ち、RFIDチップ43は、自己のID情報と、自己に接続された検知回路42が断線されているか否かを示す検知情報とを記憶している。 The RFID chip 43 is electrically connected to the detection circuit 42. The RFID chip 43 is a passive RDID tag chip that does not require a power source. The RFID chip 43 is configured so that its own detection information is rewritten when the detection circuit 42 is disconnected. That is, the RFID chip 43 stores its own ID information and detection information indicating whether or not the detection circuit 42 connected to itself is disconnected.

例えば、RFIDチップ43は、検知回路42が断線している状態では検知情報として「0」を記憶し、検知回路42が断線していない状態では検知情報として「1」を記憶する。RFIDチップ43は、被貼付部32に対応して配置される。即ち、RFIDチップ43と金属基板部51との間に絶縁スペーサ部52が配置される。 For example, the RFID chip 43 stores "0" as detection information when the detection circuit 42 is disconnected, and stores "1" as detection information when the detection circuit 42 is not disconnected. The RFID chip 43 is arranged so as to correspond to the attachment portion 32. That is, the insulating spacer portion 52 is arranged between the RFID chip 43 and the metal substrate portion 51.

アンテナ回路44は、RFIDチップ43に電気的に接続されている。RFIDチップ43は、アンテナ回路44を介して受信した信号に基づいて起電し、アンテナ回路44を介してID情報及び検知情報を外部に無線送信する。アンテナ回路44は、被貼付部32に対応して配置される。即ち、アンテナ回路44と金属基板部51との間に絶縁スペーサ部52が配置される。 The antenna circuit 44 is electrically connected to the RFID chip 43. The RFID chip 43 generates electricity based on the signal received via the antenna circuit 44, and wirelessly transmits the ID information and the detection information to the outside via the antenna circuit 44. The antenna circuit 44 is arranged so as to correspond to the attachment portion 32. That is, the insulating spacer portion 52 is arranged between the antenna circuit 44 and the metal substrate portion 51.

トップシート45は、検知回路42とRFIDチップ43とアンテナ回路44とを覆うようにベースシート41に積層されている。トップシート45には、ベースシート41と同様に境界Yに対応して破断予定部が設けられてもよく、当該破断予定部が設けられていなくてもよい。なお、RFIDセンサ22には、トップシート45が無くてもよい。 The top sheet 45 is laminated on the base sheet 41 so as to cover the detection circuit 42, the RFID chip 43, and the antenna circuit 44. Like the base sheet 41, the top sheet 45 may be provided with a planned break portion corresponding to the boundary Y, or the top sheet 45 may not be provided with the planned break portion. The RFID sensor 22 may not have the top sheet 45.

ボルトBが所定角度を超えて緩むと、RFIDセンサ22のうちボルト頭部Baに貼り付けられた部分と、RFIDセンサ22のうち座面10aに貼り付けられた部分との間に相対変位が生じる。そうすると、RFIDセンサ22が歪んでベースシート41が破断予定部41aにて破断し、検知回路42が断線する。検知回路42が断線すると、RFIDチップ43の検知情報が「1」から「0」に書き換えられる。この状態で、リーダ2(図1参照)がアンテナ回路44を介してRFIDチップ43の情報を無線で読み取ることで、ボルトBに所定角度を超えた緩みが発生したか否かを検知することができる。 When the bolt B loosens beyond a predetermined angle, a relative displacement occurs between the portion of the RFID sensor 22 attached to the bolt head Ba and the portion of the RFID sensor 22 attached to the seat surface 10a. .. Then, the RFID sensor 22 is distorted, the base sheet 41 is broken at the planned break portion 41a, and the detection circuit 42 is broken. When the detection circuit 42 is disconnected, the detection information of the RFID chip 43 is rewritten from "1" to "0". In this state, the reader 2 (see FIG. 1) wirelessly reads the information of the RFID chip 43 via the antenna circuit 44 to detect whether or not the bolt B has loosened beyond a predetermined angle. can.

媒介部材21の係合部31の大きさは、ボルトBのサイズに合わせて変更される。即ち、ボルトBの種類に合わせて媒介部材21の種類を準備する。但し、何れの種類の媒介部材21においても、挿通孔H1の軸線Xから被貼付部32の中心までの距離Lは一定としておく。ボルトBのサイズに合わせて媒介部材21の係合部31のサイズを変えながらも距離Lを一定にすることで、媒介部材21における係合部31の回転角(即ち、ボルトBの回転角)と被貼付部32の回転変位量との関係を一定にすることができる。よって、ボルトBのサイズが異なる場合にも、RFIDセンサ22を共通化することができ、低コスト化及び施工容易化を図ることができる。 The size of the engaging portion 31 of the intermediary member 21 is changed according to the size of the bolt B. That is, the type of the intermediary member 21 is prepared according to the type of the bolt B. However, in any type of intermediary member 21, the distance L from the axis X of the insertion hole H1 to the center of the attachment portion 32 is kept constant. By keeping the distance L constant while changing the size of the engaging portion 31 of the intermediary member 21 according to the size of the bolt B, the rotation angle of the engaging portion 31 in the intermediary member 21 (that is, the rotation angle of the bolt B). The relationship between the affixed portion 32 and the rotational displacement amount of the affixed portion 32 can be made constant. Therefore, even when the size of the bolt B is different, the RFID sensor 22 can be shared, and the cost can be reduced and the construction can be facilitated.

また、被貼付部32は、係合部31から径方向の一方向に舌状に突出しているので、構造物10におけるボルトBの近傍の座面10aが制限されている場合でも、媒介部材21を設置できる。また、座金部31aから突出した爪部31bをボルト頭部Baの側面に当接させるので、簡素な構成にてボルト頭部Baに対して係合部31を相対回転不能にすることができる。 Further, since the attached portion 32 protrudes in a radial direction from the engaging portion 31 in a tongue shape, the mediating member 21 is restricted even when the seating surface 10a in the vicinity of the bolt B in the structure 10 is restricted. Can be installed. Further, since the claw portion 31b protruding from the washer portion 31a is brought into contact with the side surface of the bolt head portion Ba, the engaging portion 31 can be made relatively non-rotatable with respect to the bolt head portion Ba with a simple configuration.

また、一対の爪部31bがボルト頭部Baを挟むので、媒介部材21をボルト頭部Baと安定的に共回りさせることができる。また、一対の爪部31bをボルト頭部Baの側面に向けて簡単に加締めることもできる。また、媒介部材21が座金を兼ねるため、部品点数及び作業工数の増加を抑えることができる。また、被貼付部32に絶縁スペーサ部52が設けられ、絶縁スペーサ部52がRFIDチップ43と金属基板部51との間に介在するので、RFIDチップ43が媒介部材21の金属基板部51から電磁的な悪影響を受けることを防止できる。 Further, since the pair of claw portions 31b sandwich the bolt head portion Ba, the intermediary member 21 can be stably rotated together with the bolt head portion Ba. Further, the pair of claw portions 31b can be easily crimped toward the side surface of the bolt head portion Ba. Further, since the mediator member 21 also serves as a washer, it is possible to suppress an increase in the number of parts and work man-hours. Further, since the insulating spacer portion 52 is provided on the attached portion 32 and the insulating spacer portion 52 is interposed between the RFID chip 43 and the metal substrate portion 51, the RFID chip 43 is electromagnetically transmitted from the metal substrate portion 51 of the intermediary member 21. It is possible to prevent adverse effects.

また、媒介部材21の被貼付部32と構造物10の座面10aとの間の境界Yは、軸線X周りの周方向における被貼付部32と座面10aとの間の境界であるので、RFIDセンサ22のベースシート41が軸線X周りの周方向に沿って配置され、ボルトBが緩んだときの検知回路42の断線を行いやすくできる。 Further, the boundary Y between the attached portion 32 of the intermediary member 21 and the seating surface 10a of the structure 10 is the boundary between the attached portion 32 and the seating surface 10a in the circumferential direction around the axis X. The base sheet 41 of the RFID sensor 22 is arranged along the circumferential direction around the axis X, so that the detection circuit 42 can be easily disconnected when the bolt B is loosened.

なお、座金部31aと同一平面上において座金部31aから爪部31b突出させて媒介部材21を平板状にしておき、ボルトBへの媒介部材21の装着時に爪部31bを座金部31aに対して直角に折り曲げてもよい。媒介部材21は、絶縁材料からなるものでもよく、その場合には絶縁スペーサ52を省略できる。 The claw portion 31b is projected from the washer portion 31a on the same plane as the washer portion 31a to form a flat plate, and the claw portion 31b is attached to the washer portion 31a when the intermediary member 21 is attached to the bolt B. It may be bent at a right angle. The intermediary member 21 may be made of an insulating material, in which case the insulating spacer 52 can be omitted.

図4(A)は、第1実施形態の緩み検知装置11の第1変形例の媒介部材121の断面図である。図4(A)に示すように、媒介部材121の被貼付部132は、座面10aに向けて傾斜したスロープ面132aを有してもよい。スロープ面132aは、被貼付部132の裏面(座面10aに接着される面)とスロープ面132aとがなす角が鋭角になるように、被貼付部132における境界Y側の側端面を傾斜させたものである。 FIG. 4A is a cross-sectional view of the mediator member 121 of the first modification of the looseness detection device 11 of the first embodiment. As shown in FIG. 4A, the attached portion 132 of the intermediary member 121 may have a slope surface 132a inclined toward the seat surface 10a. The slope surface 132a is tilted on the side end surface on the boundary Y side of the attachment portion 132 so that the angle formed by the back surface of the attachment portion 132 (the surface adhered to the seat surface 10a) and the slope surface 132a is an acute angle. It is a thing.

即ち、被貼付部132の金属基板部151及び絶縁スペーサ部152の側端面が、互いに連続したテーパー状に形成される。これにより、座面10aのうち被貼付部132の側方に隣接する部分とスロープ面132aとがなす角が鈍角になる。よって、スロープ面132aを利用することで被貼付部132と座面10aとにわたってRFIDセンサ22を滑らかに貼り付けることができ、RFIDセンサ22の浮き上がりを防止できる。 That is, the metal substrate portion 151 of the attachment portion 132 and the side end faces of the insulating spacer portion 152 are formed in a tapered shape continuous with each other. As a result, the angle formed by the portion of the seat surface 10a adjacent to the side of the attachment portion 132 and the slope surface 132a becomes an obtuse angle. Therefore, by using the slope surface 132a, the RFID sensor 22 can be smoothly attached to the affixed portion 132 and the seat surface 10a, and the RFID sensor 22 can be prevented from rising.

図4(B)は、第1実施形態の緩み検知装置11の第2変形例の媒介部材221の断面図である。図4(B)に示すように、媒介部材221の被貼付部232の表面(裏面の反対側の面)の全体が、座面10aに向けて傾斜したスロープ面232aであってもよい。具体的には、被貼付部232の少なくとも絶縁スペーサ部252の表面が、被貼付部132の裏面(座面10aに接着される面)と鋭角をなす。 FIG. 4B is a cross-sectional view of the mediator member 221 of the second modification of the looseness detection device 11 of the first embodiment. As shown in FIG. 4B, the entire surface (the surface opposite to the back surface) of the attachment portion 232 of the intermediary member 221 may be a slope surface 232a inclined toward the seat surface 10a. Specifically, at least the front surface of the insulating spacer portion 252 of the attached portion 232 forms an acute angle with the back surface of the attached portion 132 (the surface adhered to the seat surface 10a).

図4(B)の例では、金属基板部251及び絶縁スペーサ部252の両方が、境界Yに向けて徐々に肉厚が減少する楔形状を有する。これによっても、スロープ面232aを利用することで被貼付部232と座面10aとにわたってRFIDセンサ22を滑らかに貼り付けることができ、RFIDセンサ22の浮き上がりを防止できる。なお、第1及び第2変形例は、第1実施形態への適用に限られず、後述する第2〜4実施形態に適用されてもよい。 In the example of FIG. 4B, both the metal substrate portion 251 and the insulating spacer portion 252 have a wedge shape in which the wall thickness gradually decreases toward the boundary Y. Also by this, by using the slope surface 232a, the RFID sensor 22 can be smoothly attached to the attachment portion 232 and the seat surface 10a, and the RFID sensor 22 can be prevented from rising. The first and second modifications are not limited to the application to the first embodiment, and may be applied to the second to fourth embodiments described later.

(第2実施形態)
図5は、第2実施形態に係る緩み検知装置311の斜視図である。なお、第1実施形態と共通する構成については同一符号を付して説明を省略する。図5に示すように、緩み検知装置311は、媒介部材321及びRFIDセンサ322を備える。媒介部材321は、係合部31及び被貼付部332を備える。被貼付部332は、金属基板部51を有するが、第1実施形態の絶縁スペーサ部52を備えない。RFIDセンサ322は、第1実施形態とは180°向きを変更した状態で、媒介部材321の被貼付部332と構造物10の座面10aとの間の境界Yを跨ぐように媒介部材321及び座面10aに貼り付けられる。
(Second Embodiment)
FIG. 5 is a perspective view of the looseness detection device 311 according to the second embodiment. The same reference numerals are given to the configurations common to those of the first embodiment, and the description thereof will be omitted. As shown in FIG. 5, the looseness detection device 311 includes an intermediary member 321 and an RFID sensor 322. The intermediary member 321 includes an engaging portion 31 and an attached portion 332. The attached portion 332 has a metal substrate portion 51, but does not include the insulating spacer portion 52 of the first embodiment. The RFID sensor 322 has the intermediary member 321 and the intermediary member 321 straddling the boundary Y between the attached portion 332 of the intermediary member 321 and the seat surface 10a of the structure 10 in a state changed by 180 ° from the first embodiment. It is attached to the seat surface 10a.

RFIDセンサ322は、ベースシート41、検知回路42、RFIDチップ43、アンテナ回路44及びトップシート45を備えることに加え、絶縁材料からなる絶縁スペーサ346を更に備える。絶縁スペーサ346は、ベースシート41のうちRFIDチップ43及びアンテナ回路44が配置された領域の裏面(座面10a側の面)に予め固定されている。例えば、絶縁スペーサ346は、ベースシート41の裏面に接着剤で予め接着されている。絶縁スペーサ346の裏面(座面10aに対向する面)には、接着剤が設けられている。絶縁スペーサ346は、構造物10の座面10aに貼り付けられる。 The RFID sensor 322 includes a base sheet 41, a detection circuit 42, an RFID chip 43, an antenna circuit 44, and a top sheet 45, and further includes an insulating spacer 346 made of an insulating material. The insulating spacer 346 is preliminarily fixed to the back surface (the surface on the seat surface 10a side) of the area of the base sheet 41 in which the RFID chip 43 and the antenna circuit 44 are arranged. For example, the insulating spacer 346 is pre-bonded to the back surface of the base sheet 41 with an adhesive. An adhesive is provided on the back surface of the insulating spacer 346 (the surface facing the seat surface 10a). The insulating spacer 346 is attached to the seat surface 10a of the structure 10.

RFIDチップ43及びアンテナ回路44は、絶縁スペーサ346に対応して配置される。即ち、絶縁スペーサ346は、RFIDチップ43及びアンテナ回路44のセットと座面10aとの間に配置される。検知回路42は、被貼付部332と座面10aとの境界Yを横断するように配置される。このような構成によっても、RFIDチップ43及びアンテナ回路44が、構造物10の金属製の座面10aから電磁的な悪影響を受けることを防止できる。なお、他の構成は前述した第1実施形態と同様であるため説明を省略する。 The RFID chip 43 and the antenna circuit 44 are arranged corresponding to the insulating spacer 346. That is, the insulating spacer 346 is arranged between the set of the RFID chip 43 and the antenna circuit 44 and the seat surface 10a. The detection circuit 42 is arranged so as to cross the boundary Y between the attachment portion 332 and the seat surface 10a. With such a configuration, it is possible to prevent the RFID chip 43 and the antenna circuit 44 from being electromagnetically adversely affected by the metal seating surface 10a of the structure 10. Since the other configurations are the same as those of the first embodiment described above, the description thereof will be omitted.

(第3実施形態)
図6は、第3実施形態に係る緩み検知装置411の縦断面図である。なお、第1実施形態と共通する構成については同一符号を付して説明を省略する。図6に示すように、ボルト頭部Baと座面10aとの間には、バネ座金W1(皿バネ)が挟まれる。緩み検知装置411は、媒介部材421及びRFIDセンサ22を備える。媒介部材421は、係合部31及び被貼付部32を備えることに加え、段差部433を更に備える。係合部31の座金部31aは、ボルト頭部Baとバネ座金W1との間に挟まれる。
(Third Embodiment)
FIG. 6 is a vertical cross-sectional view of the looseness detection device 411 according to the third embodiment. The same reference numerals are given to the configurations common to those of the first embodiment, and the description thereof will be omitted. As shown in FIG. 6, a spring washer W1 (belleville spring) is sandwiched between the bolt head Ba and the seat surface 10a. The looseness detection device 411 includes an intermediary member 421 and an RFID sensor 22. The intermediary member 421 is further provided with a stepped portion 433 in addition to the engaging portion 31 and the attached portion 32. The washer portion 31a of the engaging portion 31 is sandwiched between the bolt head Ba and the spring washer W1.

段差部433は、座金部31aに対して被貼付部32が座面10aに近づくように座金部31aと被貼付部32との間に形成されている。座金部31aの裏面と被貼付部32の裏面との間の軸線X方向の距離は、バネ座金W1の肉厚と略同一である。この構成によれば、座金部31aと座面10aとの間にバネ座金W1を挿入した状態においても、被貼付部32を座面10aに着地させて、被貼付部32及び座面10aに滑らかにRFIDセンサ22を貼り付けることができる。なお、他の構成は前述した第1実施形態と同様であるため説明を省略する。 The step portion 433 is formed between the washer portion 31a and the affixed portion 32 so that the affixed portion 32 approaches the seat surface 10a with respect to the washer portion 31a. The distance in the axis X direction between the back surface of the washer portion 31a and the back surface of the attached portion 32 is substantially the same as the wall thickness of the spring washer W1. According to this configuration, even when the spring washer W1 is inserted between the washer portion 31a and the seat surface 10a, the affixed portion 32 is landed on the seat surface 10a and smoothly on the affixed portion 32 and the seat surface 10a. The RFID sensor 22 can be attached to the. Since the other configurations are the same as those of the first embodiment described above, the description thereof will be omitted.

(第4実施形態)
図7は、第4実施形態に係る緩み検知装置511の縦断面図である。図8は、図7に示す媒介部材521の平面図である。なお、第1実施形態と共通する構成については同一符号を付して説明を省略する。図7に示すように、ボルト頭部Baと座面10aとの間には、金属からなる座金W2が挟まれる。図7及び8に示すように、緩み検知装置511は、媒介部材521及びRFIDセンサ22を備える。媒介部材521は、絶縁材料(例えば、合成樹脂)により一体成形されている。媒介部材521は、係合部531、被貼付部532及び段差部533を備える。
(Fourth Embodiment)
FIG. 7 is a vertical cross-sectional view of the looseness detection device 511 according to the fourth embodiment. FIG. 8 is a plan view of the mediator member 521 shown in FIG. 7. The same reference numerals are given to the configurations common to those of the first embodiment, and the description thereof will be omitted. As shown in FIG. 7, a washer W2 made of metal is sandwiched between the bolt head Ba and the seat surface 10a. As shown in FIGS. 7 and 8, the looseness detection device 511 includes an intermediary member 521 and an RFID sensor 22. The mediator member 521 is integrally molded with an insulating material (for example, synthetic resin). The intermediary member 521 includes an engaging portion 531, a sticking portion 532, and a step portion 533.

係合部531は、平板状である。係合部531は、非円形状の挿通孔H2を有する。具体的には、挿通孔H2は、ボルト頭部Baの外周面と略同一の多角形状(例えば、六角形状)を有し、係合孔として機能する。即ち、係合部531の挿通孔H2がボルト頭部Baの外周面に嵌合されることで、係合部531がボルト頭部Baに相対回転不能に係合する。 The engaging portion 531 has a flat plate shape. The engaging portion 531 has a non-circular insertion hole H2. Specifically, the insertion hole H2 has a polygonal shape (for example, a hexagonal shape) substantially the same as the outer peripheral surface of the bolt head Ba, and functions as an engagement hole. That is, the insertion hole H2 of the engaging portion 531 is fitted to the outer peripheral surface of the bolt head Ba, so that the engaging portion 531 engages with the bolt head Ba in a relative non-rotatable manner.

被貼付部532は、平板状である。RFIDセンサ22は、被貼付部532と座面10aとに間の境界を跨ぐように被貼付部532及び座面10aに貼り付けられる。なお、被貼付部532は絶縁材料からなるので、RFIDセンサ22のRFIDチップ43及びアンテナ回路44(図2参照)は、被貼付部532に対応して配置され得る。即ち、RFIDセンサ22のRFIDチップ43及びアンテナ回路44のセットと被貼付部532との間に、追加的に絶縁スペーサを設ける必要はない。 The attached portion 532 has a flat plate shape. The RFID sensor 22 is attached to the attached portion 532 and the seat surface 10a so as to straddle the boundary between the attached portion 532 and the seat surface 10a. Since the sticking portion 532 is made of an insulating material, the RFID chip 43 and the antenna circuit 44 (see FIG. 2) of the RFID sensor 22 can be arranged corresponding to the sticking portion 532. That is, it is not necessary to additionally provide an insulating spacer between the set of the RFID chip 43 and the antenna circuit 44 of the RFID sensor 22 and the attached portion 532.

段差部533は、係合部531に対して被貼付部532が座面10aに近づくように係合部531と被貼付部532との間に形成されている。係合部531の裏面と被貼付部532の裏面との間の軸線X方向の距離は、座金W2の肉厚と略同一である。なお、媒介部材521は、段差部533を備えなくてもよい。例えば、被貼付部532を増厚して係合部531の表面と被貼付部532の表面とを面一にしてもよい。 The step portion 533 is formed between the engaging portion 531 and the attached portion 532 so that the attached portion 532 approaches the seat surface 10a with respect to the engaging portion 531. The distance in the axis X direction between the back surface of the engaging portion 531 and the back surface of the attached portion 532 is substantially the same as the wall thickness of the washer W2. The mediator member 521 does not have to include the step portion 533. For example, the sticking portion 532 may be thickened so that the surface of the engaging portion 531 and the surface of the sticking portion 532 are flush with each other.

この構成によれば、媒介部材521がボルトBと安定的に共回りする構成を簡単に実現することができる。また、媒介部材521が絶縁材料からなるため、RFIDセンサ22と座面10aとの間に介在する媒介部材521によって、RFIDセンサ22が金属製の座面10aから電磁的な悪影響を受けることを防止できる。なお、他の構成は前述した第1実施形態と同様であるため説明を省略する。 According to this configuration, it is possible to easily realize a configuration in which the intermediary member 521 rotates stably with the bolt B. Further, since the mediator member 521 is made of an insulating material, the mediator member 521 interposed between the RFID sensor 22 and the seat surface 10a prevents the RFID sensor 22 from being electromagnetically adversely affected by the metal seat surface 10a. can. Since the other configurations are the same as those of the first embodiment described above, the description thereof will be omitted.

図9は、第4実施形態の緩み検知装置511の変形例の媒介部材621の縦断面図である。図9に示すように、媒介部材621は、係合部631、被貼付部532及び段差部533を備える。媒介部材621における被貼付部532及び段差部533の構成は、図7の構成と同様である。係合部631は、平板部631a及び突起部631bを備える。平板部631aは、図7の係合部531と同様である。即ち、平板部631aは、多角形状の挿通孔H2を有する。 FIG. 9 is a vertical cross-sectional view of the mediator member 621 of the modified example of the looseness detection device 511 of the fourth embodiment. As shown in FIG. 9, the intermediary member 621 includes an engaging portion 631, a sticking portion 532, and a step portion 533. The structure of the attached portion 532 and the stepped portion 533 in the intermediary member 621 is the same as that of FIG. 7. The engaging portion 631 includes a flat plate portion 631a and a protruding portion 631b. The flat plate portion 631a is the same as the engaging portion 531 in FIG. That is, the flat plate portion 631a has a polygonal insertion hole H2.

突起部631bは、挿通孔H2の周縁から軸線X方向に突出している。言い換えると、平板部631aにおける挿通孔H2の周縁部が増厚されている。これにより、挿通孔H2の周縁の軸線X方向の寸法が増加し、ボルト頭部Baの外周面に対する係合部631の接触面積が増える。この構成によれば、媒介部材621がボルトBと安定的に共回りする構成を簡単に実現することができる。 The protrusion 631b protrudes in the axis X direction from the peripheral edge of the insertion hole H2. In other words, the peripheral edge of the insertion hole H2 in the flat plate portion 631a is thickened. As a result, the dimension of the peripheral edge of the insertion hole H2 in the axis X direction increases, and the contact area of the engaging portion 631 with the outer peripheral surface of the bolt head Ba increases. According to this configuration, it is possible to easily realize a configuration in which the intermediary member 621 rotates stably with the bolt B.

なお、本発明は前述した実施形態に限定されるものではなく、その構成を変更、追加、又は削除することができる。例えば、1つの実施形態中の一部の構成は、その実施形態中の他の構成から分離して任意に抽出可能であり、1つの実施形態中の一部の構成を他の実施形態に適用してもよい。また、ボルト緩み時に断線する電気回路は、検知回路の代わりにアンテナ回路としてもよい。即ち、RFIDリーダがRFIDチップと通信できない状態になったときに、アンテナ回路が断線するボルト緩みが発生したと判断する構成としてもよい。 The present invention is not limited to the above-described embodiment, and its configuration can be changed, added, or deleted. For example, some configurations in one embodiment can be arbitrarily extracted separately from other configurations in that embodiment, and some configurations in one embodiment can be applied to other embodiments. You may. Further, the electric circuit that breaks when the bolt is loosened may be an antenna circuit instead of the detection circuit. That is, when the RFID reader cannot communicate with the RFID chip, it may be determined that the bolt loosening that breaks the antenna circuit has occurred.

10 構造物
10a 座面
11,311,411,511 ボルトの緩み検知装置
21,321,421,521,621 媒介部材
22,322 RFIDセンサ
31,531,631 係合部
31a 座金部
31b 爪部
32,132,232,332,532 被貼付部
132a,232a スロープ面
41 ベースシート
42 検知回路
43 RFIDチップ
44 アンテナ回路
51,151,251 金属基板部
52,152,252 絶縁スペーサ部
346 絶縁スペーサ
433,533 段差部
H1,H2 挿通孔
B ボルト(回転締結具)
X 軸線
Y 境界
10 Structure 10a Seat surface 11,311,411,511 Bolt loosening detection device 21,321,421,521,621 Mediating member 22,322 RFID sensor 31,531,631 Engagement part 31a Washer part 31b Claw part 32, 132,232,332,532 Attached part 132a, 232a Slope surface 41 Base sheet 42 Detection circuit 43 RFID chip 44 Antenna circuit 51,151,251 Metal substrate part 52,152,252 Insulation spacer part 346 Insulation spacer 433,533 Step Part H1, H2 Insertion hole B Bolt (rotary fastener)
X-axis Y boundary

Claims (12)

軸線周りに回転して構造物の座面に軸力を伝達する回転締結具の緩みを検知する装置であって、
前記軸線が通過する挿通孔を含み且つ前記回転締結具に相対回転不能に係合する係合部と、前記挿通孔の軸線に直交する径方向に前記係合部から突出する被貼付部と、を有する媒介部材と、
前記媒介部材の前記被貼付部と前記構造物の前記座面との間の境界を跨ぐように前記被貼付部及び前記座面に貼り付けられるベースシートと、前記ベースシート上に形成されて前記境界を横断する電気回路と、前記電気回路に電気的に接続されたRFIDチップと、を有するRFIDセンサと、を備える、回転締結具の緩み検知装置。
A device that detects looseness of rotary fasteners that rotate around an axis and transmit axial force to the seating surface of a structure.
An engaging portion that includes an insertion hole through which the axis passes and engages the rotary fastener in a relative non-rotatable manner, and an attached portion that protrudes from the engaging portion in a radial direction orthogonal to the axis of the insertion hole. With an intermediary member that has
The attached portion and the base sheet attached to the seat surface so as to straddle the boundary between the attached portion of the intermediary member and the seat surface of the structure, and the base sheet formed on the base sheet. A device for detecting looseness of a rotary fastener, comprising an RFID sensor having an electric circuit that crosses a boundary and an RFID chip that is electrically connected to the electric circuit.
前記被貼付部は、前記係合部から前記径方向の一方向に舌状に突出している、請求項1に記載の回転締結具の緩み検知装置。 The looseness detecting device for a rotary fastener according to claim 1, wherein the attached portion projects from the engaging portion in a tongue shape in one direction in the radial direction. 少なくとも前記係合部は、金属からなり、
前記係合部は、前記挿通孔を含み且つ前記回転締結具と前記座面との間に挟まれる座金部と、前記座金部から突出して前記回転締結具の非円形の外周面に当接するように構成された少なくとも1つの爪部と、を含み、
前記被貼付部は、前記座金部から前記径方向に突出している、請求項1又は2に記載の回転締結具の緩み検知装置。
At least the engaging part is made of metal
The engaging portion includes the insertion hole and is sandwiched between the rotary fastener and the seat surface so as to project from the washer portion and abut against the non-circular outer peripheral surface of the rotary fastener. Consists of at least one claw and
The looseness detecting device for a rotary fastener according to claim 1 or 2, wherein the attached portion projects from the washer portion in the radial direction.
前記少なくとも1つの爪部は、前記回転締結具を挟むために前記径方向に対向する位置に配置された一対の爪部を含む、請求項3に記載の回転締結具の緩み検知装置。 The looseness detection device for a rotary fastener according to claim 3, wherein the at least one claw portion includes a pair of claw portions arranged at positions facing each other in the radial direction for sandwiching the rotary fastener. 前記媒介部材は、前記座金部に対して前記被貼付部が前記座面に近づくように前記座金部と前記被貼付部との間に形成された段差部を有する、請求項3又は4に記載の回転締結具の緩み検知装置。 The intermediary member according to claim 3 or 4, wherein the intermediary member has a step portion formed between the washer portion and the affixed portion so that the affixed portion approaches the seat surface with respect to the washer portion. Looseness detection device for rotary fasteners. 前記係合部の前記挿通孔は、前記回転締結具の非円形の外周面に嵌合される非円形状を有する、請求項1又は2に記載の回転締結具の緩み検知装置。 The looseness detection device for a rotary fastener according to claim 1 or 2, wherein the insertion hole of the engaging portion has a non-circular shape fitted to a non-circular outer peripheral surface of the rotary fastener. 前記媒介部材は、前記係合部に対して前記被貼付部が前記座面に近づくように前記係合部と前記被貼付部との間に形成された段差部を有する、請求項6に記載の回転締結具の緩み検知装置。 The intermediary member according to claim 6, wherein the intermediary member has a stepped portion formed between the engaging portion and the attached portion so that the attached portion approaches the seat surface with respect to the engaging portion. Looseness detection device for rotary fasteners. 前記媒介部材は、絶縁材料により形成されている、請求項6又は7に記載の回転締結具の緩み検知装置。 The looseness detection device for a rotary fastener according to claim 6 or 7, wherein the mediator member is made of an insulating material. 前記被貼付部は、金属基板部と、前記金属基板部のうち前記座面とは反対側の面に設けられた絶縁スペーサ部とを含み、
前記RFIDチップは、前記被貼付部に対応して配置され、
前記絶縁スペーサ部は、前記RFIDチップと前記金属基板部との間に配置される、請求項1乃至7のいずれか1項に記載の回転締結具の緩み検知装置。
The attached portion includes a metal substrate portion and an insulating spacer portion provided on a surface of the metal substrate portion opposite to the seating surface.
The RFID chip is arranged so as to correspond to the attached portion.
The looseness detection device for a rotary fastener according to any one of claims 1 to 7, wherein the insulating spacer portion is arranged between the RFID chip and the metal substrate portion.
前記RFIDセンサは、前記ベースシートに設けられ且つ前記RFIDチップと前記座面との間に配置される絶縁スペーサを更に有する、請求項1乃至8のいずれか1項に記載の回転締結具の緩み検知装置。 The loosening of the rotary fastener according to any one of claims 1 to 8, wherein the RFID sensor further has an insulating spacer provided on the base sheet and arranged between the RFID chip and the seat surface. Detection device. 前記被貼付部は、前記座面に向けて傾斜したスロープ面を有する、請求項1乃至10のいずれか1項に記載の回転締結具の緩み検知装置。 The looseness detection device for a rotary fastener according to any one of claims 1 to 10, wherein the attached portion has a slope surface inclined toward the seat surface. 前記境界は、前記軸線周りの周方向における前記被貼付部と前記座面との間の境界である、請求項1乃至11のいずれか1項に記載の回転締結具の緩み検知装置。
The looseness detection device for a rotary fastener according to any one of claims 1 to 11, wherein the boundary is a boundary between the attached portion and the seat surface in the circumferential direction around the axis.
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