JP2021104948A - Method for producing highly polymerizable n-vinyl carboxylic acid amide monomer - Google Patents
Method for producing highly polymerizable n-vinyl carboxylic acid amide monomer Download PDFInfo
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- JP2021104948A JP2021104948A JP2019236148A JP2019236148A JP2021104948A JP 2021104948 A JP2021104948 A JP 2021104948A JP 2019236148 A JP2019236148 A JP 2019236148A JP 2019236148 A JP2019236148 A JP 2019236148A JP 2021104948 A JP2021104948 A JP 2021104948A
- Authority
- JP
- Japan
- Prior art keywords
- acid amide
- vinylcarboxylic acid
- amide monomer
- monomer
- mass
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000178 monomer Substances 0.000 title claims abstract description 136
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 229920002554 vinyl polymer Polymers 0.000 title description 3
- ZQXSMRAEXCEDJD-UHFFFAOYSA-N n-ethenylformamide Chemical compound C=CNC=O ZQXSMRAEXCEDJD-UHFFFAOYSA-N 0.000 claims abstract description 99
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 claims abstract description 78
- 238000002425 crystallisation Methods 0.000 claims abstract description 38
- 230000008025 crystallization Effects 0.000 claims abstract description 37
- 239000002904 solvent Substances 0.000 claims abstract description 37
- 239000013078 crystal Substances 0.000 claims abstract description 24
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 claims abstract description 22
- 238000000926 separation method Methods 0.000 claims abstract description 18
- 239000007788 liquid Substances 0.000 claims abstract description 16
- 238000000034 method Methods 0.000 claims abstract description 16
- RQAKESSLMFZVMC-UHFFFAOYSA-N n-ethenylacetamide Chemical group CC(=O)NC=C RQAKESSLMFZVMC-UHFFFAOYSA-N 0.000 claims description 43
- UAEPNZWRGJTJPN-UHFFFAOYSA-N methylcyclohexane Chemical compound CC1CCCCC1 UAEPNZWRGJTJPN-UHFFFAOYSA-N 0.000 claims description 32
- 125000004432 carbon atom Chemical group C* 0.000 claims description 20
- GYNNXHKOJHMOHS-UHFFFAOYSA-N methyl-cycloheptane Natural products CC1CCCCCC1 GYNNXHKOJHMOHS-UHFFFAOYSA-N 0.000 claims description 16
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 claims description 8
- DMEGYFMYUHOHGS-UHFFFAOYSA-N cycloheptane Chemical compound C1CCCCCC1 DMEGYFMYUHOHGS-UHFFFAOYSA-N 0.000 claims description 6
- 238000001914 filtration Methods 0.000 claims description 6
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 claims description 5
- 238000001816 cooling Methods 0.000 claims description 5
- 239000012046 mixed solvent Substances 0.000 claims description 5
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 claims description 5
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 claims description 3
- 238000011084 recovery Methods 0.000 claims description 3
- 239000012264 purified product Substances 0.000 abstract description 16
- 239000011877 solvent mixture Substances 0.000 abstract 1
- 238000001953 recrystallisation Methods 0.000 description 24
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 15
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 14
- 238000012360 testing method Methods 0.000 description 13
- 239000003795 chemical substances by application Substances 0.000 description 12
- 239000003505 polymerization initiator Substances 0.000 description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 11
- 238000006116 polymerization reaction Methods 0.000 description 10
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 9
- 238000003786 synthesis reaction Methods 0.000 description 9
- -1 2-ethylhexyl Chemical group 0.000 description 8
- 230000015572 biosynthetic process Effects 0.000 description 8
- 239000002270 dispersing agent Substances 0.000 description 7
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 6
- 239000000843 powder Substances 0.000 description 6
- 239000000047 product Substances 0.000 description 6
- 239000002002 slurry Substances 0.000 description 6
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 5
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 5
- 239000003054 catalyst Substances 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- 229910001873 dinitrogen Inorganic materials 0.000 description 5
- 239000011521 glass Substances 0.000 description 5
- 239000012452 mother liquor Substances 0.000 description 5
- 229920000642 polymer Polymers 0.000 description 5
- 150000003839 salts Chemical class 0.000 description 5
- 239000002562 thickening agent Substances 0.000 description 5
- IKHGUXGNUITLKF-UHFFFAOYSA-N Acetaldehyde Chemical compound CC=O IKHGUXGNUITLKF-UHFFFAOYSA-N 0.000 description 4
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 4
- 238000009835 boiling Methods 0.000 description 4
- 229920001577 copolymer Polymers 0.000 description 4
- 238000002347 injection Methods 0.000 description 4
- 239000007924 injection Substances 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- RYGPJMDKDKHOTB-UHFFFAOYSA-N n-(1-methoxyethyl)acetamide Chemical compound COC(C)NC(C)=O RYGPJMDKDKHOTB-UHFFFAOYSA-N 0.000 description 4
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 239000002537 cosmetic Substances 0.000 description 3
- 238000004090 dissolution Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000000379 polymerizing effect Effects 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 230000002194 synthesizing effect Effects 0.000 description 3
- UZKWTJUDCOPSNM-UHFFFAOYSA-N 1-ethenoxybutane Chemical compound CCCCOC=C UZKWTJUDCOPSNM-UHFFFAOYSA-N 0.000 description 2
- UAJRSHJHFRVGMG-UHFFFAOYSA-N 1-ethenyl-4-methoxybenzene Chemical compound COC1=CC=C(C=C)C=C1 UAJRSHJHFRVGMG-UHFFFAOYSA-N 0.000 description 2
- DLFVBJFMPXGRIB-UHFFFAOYSA-N Acetamide Chemical compound CC(N)=O DLFVBJFMPXGRIB-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 2
- 101100128278 Mus musculus Lins1 gene Proteins 0.000 description 2
- 239000004820 Pressure-sensitive adhesive Substances 0.000 description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- LXEKPEMOWBOYRF-UHFFFAOYSA-N [2-[(1-azaniumyl-1-imino-2-methylpropan-2-yl)diazenyl]-2-methylpropanimidoyl]azanium;dichloride Chemical compound Cl.Cl.NC(=N)C(C)(C)N=NC(C)(C)C(N)=N LXEKPEMOWBOYRF-UHFFFAOYSA-N 0.000 description 2
- IKHGUXGNUITLKF-XPULMUKRSA-N acetaldehyde Chemical compound [14CH]([14CH3])=O IKHGUXGNUITLKF-XPULMUKRSA-N 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- XXROGKLTLUQVRX-UHFFFAOYSA-N allyl alcohol Chemical compound OCC=C XXROGKLTLUQVRX-UHFFFAOYSA-N 0.000 description 2
- 239000012159 carrier gas Substances 0.000 description 2
- 238000004523 catalytic cracking Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 239000000976 ink Substances 0.000 description 2
- 239000000543 intermediate Substances 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- KMLONCKJQMYVCO-UHFFFAOYSA-N n-buta-1,3-dienylacetamide Chemical compound CC(=O)NC=CC=C KMLONCKJQMYVCO-UHFFFAOYSA-N 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 239000002798 polar solvent Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000001577 simple distillation Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000004227 thermal cracking Methods 0.000 description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 2
- BOVQCIDBZXNFEJ-UHFFFAOYSA-N 1-chloro-3-ethenylbenzene Chemical compound ClC1=CC=CC(C=C)=C1 BOVQCIDBZXNFEJ-UHFFFAOYSA-N 0.000 description 1
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 1
- AUZRCMMVHXRSGT-UHFFFAOYSA-N 2-methylpropane-1-sulfonic acid;prop-2-enamide Chemical compound NC(=O)C=C.CC(C)CS(O)(=O)=O AUZRCMMVHXRSGT-UHFFFAOYSA-N 0.000 description 1
- CGRKYGKHZOCPSZ-UHFFFAOYSA-N 2-methylpropanediamide Chemical compound NC(=O)C(C)C(N)=O CGRKYGKHZOCPSZ-UHFFFAOYSA-N 0.000 description 1
- SMBRHGJEDJVDOB-UHFFFAOYSA-N 2-methylpropanimidamide;dihydrochloride Chemical compound Cl.Cl.CC(C)C(N)=N SMBRHGJEDJVDOB-UHFFFAOYSA-N 0.000 description 1
- BPAZNZINLQSFMN-UHFFFAOYSA-N 2-propan-2-yl-4,5-dihydro-1h-imidazole;dihydrochloride Chemical compound Cl.Cl.CC(C)C1=NCCN1 BPAZNZINLQSFMN-UHFFFAOYSA-N 0.000 description 1
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 1
- QJCAFILOSPAUEZ-UHFFFAOYSA-N 3-methylidenepent-4-enamide Chemical compound NC(=O)CC(=C)C=C QJCAFILOSPAUEZ-UHFFFAOYSA-N 0.000 description 1
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 description 1
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 1
- 239000005995 Aluminium silicate Substances 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 241000792859 Enema Species 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- WHNWPMSKXPGLAX-UHFFFAOYSA-N N-Vinyl-2-pyrrolidone Chemical compound C=CN1CCCC1=O WHNWPMSKXPGLAX-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004902 Softening Agent Substances 0.000 description 1
- 229920002125 Sokalan® Polymers 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- QYKIQEUNHZKYBP-UHFFFAOYSA-N Vinyl ether Chemical compound C=COC=C QYKIQEUNHZKYBP-UHFFFAOYSA-N 0.000 description 1
- 230000002745 absorbent Effects 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 239000011358 absorbing material Substances 0.000 description 1
- 238000000862 absorption spectrum Methods 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 238000005273 aeration Methods 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000005587 bubbling Effects 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000012459 cleaning agent Substances 0.000 description 1
- 239000000701 coagulant Substances 0.000 description 1
- 238000004440 column chromatography Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000003405 delayed action preparation Substances 0.000 description 1
- 238000004925 denaturation Methods 0.000 description 1
- 230000036425 denaturation Effects 0.000 description 1
- 239000005548 dental material Substances 0.000 description 1
- 239000002781 deodorant agent Substances 0.000 description 1
- 239000002274 desiccant Substances 0.000 description 1
- 230000000249 desinfective effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- 229940039227 diagnostic agent Drugs 0.000 description 1
- 239000000032 diagnostic agent Substances 0.000 description 1
- IEPRKVQEAMIZSS-AATRIKPKSA-N diethyl fumarate Chemical compound CCOC(=O)\C=C\C(=O)OCC IEPRKVQEAMIZSS-AATRIKPKSA-N 0.000 description 1
- LDCRTTXIJACKKU-ARJAWSKDSA-N dimethyl maleate Chemical compound COC(=O)\C=C/C(=O)OC LDCRTTXIJACKKU-ARJAWSKDSA-N 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 239000003480 eluent Substances 0.000 description 1
- 238000004945 emulsification Methods 0.000 description 1
- 239000003995 emulsifying agent Substances 0.000 description 1
- 230000001804 emulsifying effect Effects 0.000 description 1
- 239000007920 enema Substances 0.000 description 1
- 229940079360 enema for constipation Drugs 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- AZDCYKCDXXPQIK-UHFFFAOYSA-N ethenoxymethylbenzene Chemical compound C=COCC1=CC=CC=C1 AZDCYKCDXXPQIK-UHFFFAOYSA-N 0.000 description 1
- MEGHWIAOTJPCHQ-UHFFFAOYSA-N ethenyl butanoate Chemical compound CCCC(=O)OC=C MEGHWIAOTJPCHQ-UHFFFAOYSA-N 0.000 description 1
- BLZSRIYYOIZLJL-UHFFFAOYSA-N ethenyl pentanoate Chemical compound CCCCC(=O)OC=C BLZSRIYYOIZLJL-UHFFFAOYSA-N 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000000855 fermentation Methods 0.000 description 1
- 230000004151 fermentation Effects 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 125000002485 formyl group Chemical class [H]C(*)=O 0.000 description 1
- 239000001530 fumaric acid Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000004817 gas chromatography Methods 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 238000005984 hydrogenation reaction Methods 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 238000005342 ion exchange Methods 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 239000006210 lotion Substances 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- XJRBAMWJDBPFIM-UHFFFAOYSA-N methyl vinyl ether Chemical compound COC=C XJRBAMWJDBPFIM-UHFFFAOYSA-N 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- NZGMXBADPHMBCL-UHFFFAOYSA-N n-buta-1,3-dienylformamide Chemical compound C=CC=CNC=O NZGMXBADPHMBCL-UHFFFAOYSA-N 0.000 description 1
- GORGQKRVQGXVEB-UHFFFAOYSA-N n-ethenyl-n-ethylacetamide Chemical compound CCN(C=C)C(C)=O GORGQKRVQGXVEB-UHFFFAOYSA-N 0.000 description 1
- PNLUGRYDUHRLOF-UHFFFAOYSA-N n-ethenyl-n-methylacetamide Chemical compound C=CN(C)C(C)=O PNLUGRYDUHRLOF-UHFFFAOYSA-N 0.000 description 1
- OFESGEKAXKKFQT-UHFFFAOYSA-N n-ethenyl-n-methylformamide Chemical compound C=CN(C)C=O OFESGEKAXKKFQT-UHFFFAOYSA-N 0.000 description 1
- XHLDCMPNOQBZQH-UHFFFAOYSA-N n-ethenylbenzamide Chemical compound C=CNC(=O)C1=CC=CC=C1 XHLDCMPNOQBZQH-UHFFFAOYSA-N 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- 229940065472 octyl acrylate Drugs 0.000 description 1
- ANISOHQJBAQUQP-UHFFFAOYSA-N octyl prop-2-enoate Chemical compound CCCCCCCCOC(=O)C=C ANISOHQJBAQUQP-UHFFFAOYSA-N 0.000 description 1
- 239000002674 ointment Substances 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- HVAMZGADVCBITI-UHFFFAOYSA-M pent-4-enoate Chemical compound [O-]C(=O)CCC=C HVAMZGADVCBITI-UHFFFAOYSA-M 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000004584 polyacrylic acid Substances 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000011085 pressure filtration Methods 0.000 description 1
- POSICDHOUBKJKP-UHFFFAOYSA-N prop-2-enoxybenzene Chemical compound C=CCOC1=CC=CC=C1 POSICDHOUBKJKP-UHFFFAOYSA-N 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 238000010526 radical polymerization reaction Methods 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000002453 shampoo Substances 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000013268 sustained release Methods 0.000 description 1
- 239000012730 sustained-release form Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
- 239000000606 toothpaste Substances 0.000 description 1
- 210000001635 urinary tract Anatomy 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 239000004034 viscosity adjusting agent Substances 0.000 description 1
- 229920003169 water-soluble polymer Polymers 0.000 description 1
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- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Abstract
Description
本発明は、高重合性Ｎ−ビニルカルボン酸アミド単量体の製造方法に関する。さらに詳しくは、重合性が改善されたＮ−ビニルカルボン酸アミド単量体の生産性を高く製造する方法に関する。 The present invention relates to a method for producing a highly polymerizable N-vinylcarboxylic acid amide monomer. More specifically, the present invention relates to a method for producing a highly productive N-vinylcarboxylic acid amide monomer having improved polymerizable properties.
Ｎ−ビニルカルボン酸アミドから誘導されるＮ−ビニルカルボン酸アミドポリマーは水溶性高分子であり、水だけでなく、アルコールやジメチルスルホキシド（ＤＭＳＯ）といった極性溶媒にも溶解する。そして、非イオン性ポリマーであるため塩やｐＨの影響を受けず、また耐候性が高く、特に熱に対する安定性が高いという特性を有する。これらの特性を活かし、工業的には、バインダーや分散剤、粘着剤・接着剤、増粘剤、凝集剤などに応用されている。 The N-vinylcarboxylic acid amide polymer derived from N-vinylcarboxylic acid amide is a water-soluble polymer and is soluble not only in water but also in polar solvents such as alcohol and dimethyl sulfoxide (DMSO). Since it is a nonionic polymer, it is not affected by salts and pH, has high weather resistance, and is particularly stable against heat. Taking advantage of these characteristics, it is industrially applied to binders, dispersants, pressure-sensitive adhesives / adhesives, thickeners, coagulants, and the like.
Ｎ−ビニルカルボン酸アミドの製造方法については、これまで多くの方法が提案されている。例えば、カルボン酸アミド、アセトアルデヒド、アルコールを原料として中間体となるＮ−（１−アルコキシエチル）カルボン酸アミドを製造し、その後、熱分解または接触分解により合成する方法などである。
このＮ−ビニルカルボン酸アミドの合成反応中には、Ｎ−ビニルカルボン酸アミドの他に、未反応のＮ−（１−アルコキシエチル）カルボン酸アミドやカルボン酸アミドなどの中間体が含まれる。これらの化合物は沸点、蒸気圧、溶解度などの物性がＮ−ビニルカルボン酸アミドと近く、Ｎ−ビニルカルボン酸アミドを蒸留精製することは困難であった。そこで、Ｎ−ビニルカルボン酸アミドの精製方法についても、提案がされている。
Many methods have been proposed for the production of N-vinylcarboxylic acid amide. For example, a method of producing an N- (1-alkoxyethyl) carboxylic acid amide as an intermediate from a carboxylic acid amide, acetaldehyde, or alcohol as a raw material, and then synthesizing it by thermal cracking or catalytic cracking.
In this synthesis reaction of N-vinylcarboxylic acid amide, in addition to N-vinylcarboxylic acid amide, intermediates such as unreacted N- (1-alkoxyethyl) carboxylic acid amide and carboxylic acid amide are included. These compounds have similar physical properties such as boiling point, vapor pressure, and solubility to N-vinylcarboxylic acid amide, and it has been difficult to distill and purify N-vinylcarboxylic acid amide. Therefore, a method for purifying N-vinylcarboxylic acid amide has also been proposed.
特許２６１９２０４号では、圧力晶析による精製方法が開示されており、高重合性を示すＮ−ビニルカルボン酸アミドが比較的高純度で得られる。しかし、この方法は設備投資が大きく、工業的には大規模生産でないと安価に製品を提供できない問題がある。また、特許５１２６７６４号では、アルコールと脂肪族炭化水素による溶媒晶析法が開示されている。しかし、この溶媒の組み合わせは貧溶媒の使用量が多く、容積効率が低いため生産性が悪い。
またＮ−ビニルカルボン酸アミドの重合阻害物質として、特許第４０９９８３１号公報ではＮ−１，３−ブタジエニルカルボン酸アミドが、国際公開第１７／１４５５６９号では不飽和アルデヒドが特定されているが、上記を取り除いてもなお良好な重合性が得られないケースがあった。
Patent No. 2619204 discloses a purification method by pressure crystallization, and N-vinylcarboxylic acid amide exhibiting high polymerization property can be obtained with relatively high purity. However, this method requires a large capital investment, and there is a problem that it is not possible to provide products at low cost unless it is industrially produced on a large scale. Further, Japanese Patent No. 51267664 discloses a solvent crystallization method using an alcohol and an aliphatic hydrocarbon. However, this combination of solvents uses a large amount of poor solvent and has low volumetric efficiency, resulting in poor productivity.
Further, as a polymerization inhibitor of N-vinylcarboxylic acid amide, N-1,3-butadienylcarboxylic acid amide is specified in Japanese Patent No. 4099831, and unsaturated aldehyde is specified in International Publication No. 17/145569. In some cases, even if the above was removed, good polymerizable property could not be obtained.
本発明の課題は、効率的にＮ−ビニルカルボン酸アミドを精製して、高重合性のＮ−ビニルカルボン酸アミド単量体を製造しうる方法を提供することにある。さらには、製造されたＮ−ビニルカルボン酸アミド単量体を用いて高分子量のＮ−ビニルカルボン酸アミドポリマーを製造することにある。 An object of the present invention is to provide a method capable of efficiently purifying N-vinylcarboxylic acid amide to produce a highly polymerizable N-vinylcarboxylic acid amide monomer. Further, the present invention is to produce a high-molecular-weight N-vinylcarboxylic acid amide polymer using the produced N-vinylcarboxylic acid amide monomer.
高重合性のＮ−ビニルカルボン酸アミド単量体の製造方法について鋭意検討した結果、酢酸エチルと炭素数６〜７の脂肪族炭化水素を用いた溶媒晶析により、高重合性のＮ−ビニルカルボン酸アミド単量体を製造することが可能となることを見出し、本発明を完成するに至った。 As a result of diligent studies on the method for producing a highly polymerizable N-vinylcarboxylic acid amide monomer, highly polymerizable N-vinyl was obtained by solvent crystallization using ethyl acetate and an aliphatic hydrocarbon having 6 to 7 carbon atoms. They have found that it is possible to produce a carboxylic acid amide monomer, and have completed the present invention.
すなわち、本発明の構成は以下の通りである。
［１］Ｎ−ビニルカルボン酸アミド単量体を８５〜９９質量％で含む粗Ｎ−ビニルカルボン酸アミド単量体結晶に、酢酸エチルと炭素数６〜７の脂肪族炭化水素との混合溶媒に溶解させたのち、溶媒晶析を行い、固液分離して、Ｎ−ビニルカルボン酸アミド単量体精製物を回収する工程を含む、
高重合性Ｎ−ビニルカルボン酸アミド単量体の製造方法。
［２］前記溶媒晶析工程における酢酸エチル／Ｎ−ビニルカルボン酸アミド単量体結晶の質量比が、０．０１以上０．５以下であり、
前記溶媒晶析工程における炭素数６〜７の脂肪族炭化水素／Ｎ−ビニルカルボン酸アミド単量体結晶の質量比が０．５以上３．０以下であることを特徴とする、［１］に記載の高重合性Ｎ−ビニルカルボン酸アミド単量体の製造方法。
［３］前記酢酸エチルの質量は、前記炭素数６〜７の脂肪族炭化水素の質量に対して０．００３〜１．０であることを特徴とする、［１］または［２］に記載の高重合性Ｎ−ビニルカルボン酸アミド単量体の製造方法。
［４］ 前記溶媒晶析が、Ｎ−ビニルカルボン酸アミド単量体結晶を酢酸エチルと炭素数６〜７の脂肪族炭化水素との混合溶媒に、３０℃〜８０℃で溶解した後、−２０℃〜２０℃に冷却することで行われる、［１］〜［３］のいずれか１項に記載の高重合性Ｎ−ビニルカルボン酸アミド単量体の製造方法。
［５］ 前記溶媒晶析で使用する炭素数６〜７の脂肪族炭化水素が、ノルマルヘキサン、シクロヘキサン、ノルマルヘプタン、シクロへプタンおよびメチルシクロヘキサンから選ばれる少なくとも１つであることを特徴とする、［１］〜［４］のいずれか１項に記載の高重合性Ｎ−ビニルカルボン酸アミド単量体の製造方法。
［６］ 前記溶媒晶析工程で固液分離する方法が、ろ過分離であることを特徴とする、［１］〜［５］のいずれか１項に記載の高重合性Ｎ−ビニルカルボン酸アミド単量体の製造方法。
［７］ 前記Ｎ−ビニルカルボン酸アミド単量体がＮ−ビニルアセトアミド単量体であることを特徴とする、［１］〜［５］のいずれか１項に記載の高重合性Ｎ−ビニルカルボン酸アミド単量体の製造方法。
That is, the configuration of the present invention is as follows.
[1] A mixed solvent of ethyl acetate and an aliphatic hydrocarbon having 6 to 7 carbon atoms in a crude N-vinylcarboxylic acid amide monomer crystal containing an N-vinylcarboxylic acid amide monomer in an amount of 85 to 99% by mass. After dissolving in, solvent crystallization is performed, solid-liquid separation is performed, and the step of recovering the purified N-vinylcarboxylic acid amide monomer is included.
A method for producing a highly polymerizable N-vinylcarboxylic acid amide monomer.
[2] The mass ratio of the ethyl acetate / N-vinylcarboxylic acid amide monomer crystal in the solvent crystallization step is 0.01 or more and 0.5 or less.
The mass ratio of the aliphatic hydrocarbon / N-vinylcarboxylic acid amide monomer crystal having 6 to 7 carbon atoms in the solvent crystallization step is 0.5 or more and 3.0 or less [1]. The method for producing a highly polymerizable N-vinylcarboxylic acid amide monomer according to.
[3] The description in [1] or [2], wherein the mass of the ethyl acetate is 0.003 to 1.0 with respect to the mass of the aliphatic hydrocarbon having 6 to 7 carbon atoms. A method for producing a highly polymerizable N-vinylcarboxylic acid amide monomer.
[4] In the solvent crystallization, the N-vinylcarboxylic acid amide monomer crystal is dissolved in a mixed solvent of ethyl acetate and an aliphatic hydrocarbon having 6 to 7 carbon atoms at 30 ° C. to 80 ° C., and then-. The method for producing a highly polymerizable N-vinylcarboxylic acid amide monomer according to any one of [1] to [3], which is carried out by cooling to 20 ° C. to 20 ° C.
[5] The aliphatic hydrocarbon having 6 to 7 carbon atoms used in the solvent crystallization is at least one selected from normal hexane, cyclohexane, normal heptane, cycloheptane and methylcyclohexane. The method for producing a highly polymerizable N-vinylcarboxylic acid amide monomer according to any one of [1] to [4].
[6] The highly polymerizable N-vinylcarboxylic acid amide according to any one of [1] to [5], wherein the method for solid-liquid separation in the solvent crystallization step is filtration separation. Method for producing monomer.
[7] The highly polymerizable N-vinyl according to any one of [1] to [5], wherein the N-vinylcarboxylic acid amide monomer is an N-vinylacetamide monomer. A method for producing a carboxylic acid amide monomer.
本発明によれば、従来よりも生産性に優れた高重合性Ｎ−ビニルカルボン酸アミド単量体を製造することが出来る。 According to the present invention, a highly polymerizable N-vinylcarboxylic acid amide monomer having higher productivity than the conventional one can be produced.
本発明を実施するための方法は、次の工程を含む。
Ｎ−ビニルカルボン酸アミド単量体を８５〜９９質量％で含む粗Ｎ−ビニルカルボン酸アミド単量体結晶に、酢酸エチルと炭素数６〜７の脂肪族炭化水素との混合溶媒に溶解させたのち、溶媒晶析を行い、固液分離して、Ｎ−ビニルカルボン酸アミド単量体精製物を回収する工程。
The method for carrying out the present invention includes the following steps.
A crude N-vinylcarboxylic acid amide monomer crystal containing 85 to 99% by mass of an N-vinylcarboxylic acid amide monomer is dissolved in a mixed solvent of ethyl acetate and an aliphatic hydrocarbon having 6 to 7 carbon atoms. After that, solvent crystallization is performed, solid-liquid separation is performed, and a purified N-vinylcarboxylic acid amide monomer is recovered.
なお、本明細書において、「粗Ｎ−ビニルカルボン酸アミド単量体」とは、Ｎ−ビニルカルボン酸アミド単量体からなる成分とともに、不純物を含むことを意味し、すなわち「精製されていない」Ｎ−ビニルカルボン酸アミド単量体である。 In addition, in this specification, a "crude N-vinylcarboxylic acid amide monomer" means that it contains an impurity together with a component composed of an N-vinylcarboxylic acid amide monomer, that is, "not purified". It is an N-vinylcarboxylic acid amide monomer.
Ｎ−ビニルカルボン酸アミド単量体は、例えばＮ−ビニルホルムアミド、Ｎ−ビニルアセトアミド、Ｎ−メチル−Ｎ−ビニルアセトアミド、Ｎ−ビニルベンズアミド、Ｎ−ビニル−Ｎ−メチルホルムアミド、Ｎ−ビニル−Ｎ−エチルホルムアミド、Ｎ−ビニル−Ｎ−エチルアセトアミド、Ｎ−ビニルピロリドンが挙げられる。好ましくは、Ｎ−ビニルアセトアミドである。 The N-vinylcarboxylic acid amide monomer is, for example, N-vinylformamide, N-vinylacetamide, N-methyl-N-vinylacetamide, N-vinylbenzamide, N-vinyl-N-methylformamide, N-vinyl-N. -Ethylformamide, N-vinyl-N-ethylacetamide, N-vinylpyrrolidone can be mentioned. Preferably, it is N-vinylacetamide.
上記粗Ｎ−ビニルカルボン酸アミド単量体は、いずれの製造方法によって得たものでもよい。例えば、カルボン酸アミド、アセトアルデヒドおよびアルコールからＮ−(１−アルコキシエチル)カルボン酸アミドを合成し、これを熱分解または接触分解して得たものであってもよい（特開昭５０−７６０１５号公報参照）。また、カルボン酸アミドとアセトアルデヒドとからエチリデンビスカルボン酸アミドを合成し、これを熱分解して得たものであってもよい（特開昭６１−１０６５４６号公報参照）。
粗Ｎ−ビニルカルボン酸アミド単量体に含まれるＮ−ビニルカルボン酸アミド単量体以外のものとしては、主に、Ｎ−（１−アルコキシエチル）カルボン酸アミド、カルボン酸アミド、炭素数１〜５のアルコールなどが含まれ、これらは、Ｎ−ビニルカルボン酸アミド単量体の製造方法などに由来する不純物である。
The crude N-vinylcarboxylic acid amide monomer may be obtained by any production method. For example, N- (1-alkoxyethyl) carboxylic acid amide may be synthesized from carboxylic acid amide, acetaldehyde and alcohol, and this may be obtained by thermal cracking or catalytic cracking (Japanese Patent Laid-Open No. 50-76015). See publication). Further, it may be obtained by synthesizing an ethylidenebis carboxylic acid amide from a carboxylic acid amide and acetaldehyde and thermally decomposing it (see JP-A-61-106546).
Other than the N-vinylcarboxylic acid amide monomer contained in the crude N-vinylcarboxylic acid amide monomer, mainly N- (1-alkoxyethyl) carboxylic acid amide, carboxylic acid amide, and carbon number 1 -5 alcohols and the like are included, and these are impurities derived from the method for producing an N-vinylcarboxylic acid amide monomer and the like.
上記粗Ｎ−ビニルカルボン酸アミド単量体は、Ｎ−ビニルカルボン酸アミド単量体を８５〜９９質量％の量で含み、好ましくは９０〜９８質量％で含み、より好ましくは９２〜９８質量％で含むことが望ましい。Ｎ−ビニルカルボン酸アミド単量体がこの範囲で含まれている場合は、Ｎ−ビニルカルボン酸アミド単量体の回収率を高くでき、得られたＮ−ビニルカルボン酸アミド単量体は純度が高く、優れた重合性を示すために望ましい。上記粗Ｎ−ビニルカルボン酸アミド単量体に含まれるＮ−ビニルカルボン酸アミド単量体の量が５０〜８５質量％の範囲の場合は、適宜、晶析、蒸留、抽出などの操作によって、Ｎ−ビニルカルボン酸アミド単量体の含有量を調整してもよい。またこのような操作で、粗Ｎ−ビニルカルボン酸アミド単量体中の不溶成分を予め除去することもできる。 The crude N-vinylcarboxylic acid amide monomer contains the N-vinylcarboxylic acid amide monomer in an amount of 85 to 99% by mass, preferably 90 to 98% by mass, and more preferably 92 to 98% by mass. It is desirable to include it in%. When the N-vinylcarboxylic acid amide monomer is contained in this range, the recovery rate of the N-vinylcarboxylic acid amide monomer can be increased, and the obtained N-vinylcarboxylic acid amide monomer is pure. Is high and is desirable because it exhibits excellent polymerizable properties. When the amount of the N-vinylcarboxylic acid amide monomer contained in the crude N-vinylcarboxylic acid amide monomer is in the range of 50 to 85% by mass, it is appropriately subjected to operations such as crystallization, distillation, and extraction. The content of the N-vinylcarboxylic acid amide monomer may be adjusted. Further, by such an operation, the insoluble component in the crude N-vinylcarboxylic acid amide monomer can be removed in advance.
通常、公知の製造方法で得られる粗Ｎ−ビニルカルボン酸アミド単量体中のＮ−ビニルカルボン酸アミド単量体の含有量の上限は、前記範囲にあるが、この上限より高い粗Ｎ−ビニルカルボン酸アミド単量体を本発明の製造方法で処理しても、Ｎ−ビニルカルボン酸アミド単量体の精製物を得ることは可能である。 Usually, the upper limit of the content of the N-vinylcarboxylic acid amide monomer in the crude N-vinylcarboxylic acid amide monomer obtained by a known production method is in the above range, but is higher than this upper limit. It is also possible to obtain a purified product of the N-vinylcarboxylic acid amide monomer by treating the vinylcarboxylic acid amide monomer by the production method of the present invention.
溶媒晶析工程
溶媒晶析工程では、回収したＮ−ビニルカルボン酸アミド単量体結晶を、晶析溶媒である酢酸エチルに、貧溶媒である炭素数６〜７の脂肪族炭化水素の存在下に溶解させたのち、晶析させる。回収したＮ−ビニルカルボン酸アミド単量体結晶は、Ｎ−ビニルカルボン酸アミド単量体を８８質量％以上の量で含み、好ましくは９０質量％以上、さらに好ましくは９２質量％以上の量で含むものが望ましい。Ｎ−ビニルカルボン酸アミド単量体結晶は、Ｎ−ビニルカルボン酸アミド単量体以外に、前記晶析母液や、リンズに用いた母液を含むことがある。
Solvent crystallization step In the solvent crystallization step, the recovered N-vinylcarboxylic acid amide monomer crystal is added to ethyl acetate, which is a crystallization solvent, in the presence of an aliphatic hydrocarbon having 6 to 7 carbon atoms, which is a poor solvent. After being dissolved in, crystallize. The recovered N-vinylcarboxylic acid amide monomer crystal contains the N-vinylcarboxylic acid amide monomer in an amount of 88% by mass or more, preferably 90% by mass or more, and more preferably 92% by mass or more. It is desirable to include. The N-vinylcarboxylic acid amide monomer crystal may contain the crystallization mother liquor and the mother liquor used for rinsing in addition to the N-vinylcarboxylic acid amide monomer.
使用する酢酸エチルの質量は、使用するＮ−ビニルカルボン酸アミド単量体結晶の質量に対し、好ましくは０．０１以上０．５以下の比率であり、より好ましくは、０．０２〜０．４、更に好ましくは０．０３〜０．３である。
また、使用する炭素数６〜７の脂肪族炭化水素としては、ノルマルヘキサン、シクロヘキサン、メチルシクロヘキサン、ノルマルヘプタン、シクロヘプタンが好ましく、さらに好ましくは、シクロヘキサン、メチルシクロヘキサンが挙げられる。炭素数が５以下の脂肪族炭化水素は沸点が低いため取扱いが難しく、炭素数が８以上の脂肪族炭化水素は沸点が高くなり、結晶から除去しきれない場合がある。また、炭素数６〜７の脂肪族炭化水素の質量は、使用するＮ−ビニルカルボン酸アミド単量体結晶の質量に対し、好ましくは０．５以上３．０以下の比率であり、より好ましくは０．５〜２．０であることが好ましい。この比率の範囲にあると、Ｎ−ビニルカルボン酸アミド単量体の再結晶が充分に析出するとともに、溶媒使用量が多くならず、晶析装置の容積効率を高くできるので望ましい。
使用する酢酸エチルの質量は、使用する炭素数６〜７の脂肪族炭化水素の質量に対して０．００３〜１．０が好ましく、０．００５〜０．８がより好ましく、０．０１〜０．５がさらに好ましい。
The mass of ethyl acetate used is preferably a ratio of 0.01 or more and 0.5 or less with respect to the mass of the N-vinylcarboxylic acid amide monomer crystal used, and more preferably 0.02 to 0. 4, more preferably 0.03 to 0.3.
Further, as the aliphatic hydrocarbon having 6 to 7 carbon atoms to be used, normal hexane, cyclohexane, methylcyclohexane, normal heptane and cycloheptane are preferable, and cyclohexane and methylcyclohexane are more preferable. Aliphatic hydrocarbons having 5 or less carbon atoms are difficult to handle because they have a low boiling point, and aliphatic hydrocarbons having 8 or more carbon atoms have a high boiling point and may not be completely removed from crystals. The mass of the aliphatic hydrocarbon having 6 to 7 carbon atoms is preferably 0.5 or more and 3.0 or less with respect to the mass of the N-vinylcarboxylic acid amide monomer crystal used, which is more preferable. Is preferably 0.5 to 2.0. Within this ratio range, recrystallization of the N-vinylcarboxylic acid amide monomer is sufficiently precipitated, the amount of solvent used does not increase, and the volumetric efficiency of the crystallization apparatus can be increased, which is desirable.
The mass of ethyl acetate used is preferably 0.003 to 1.0, more preferably 0.005 to 0.8, and 0.01 to 0.01, based on the mass of the aliphatic hydrocarbon having 6 to 7 carbon atoms to be used. 0.5 is more preferable.
Ｎ−ビニルカルボン酸アミド単量体結晶を溶解する温度は３０〜８０℃が好ましく、より好ましくは３０〜６０℃、さらに好ましくは３５〜４５℃である。この温度範囲では、Ｎ−ビニルカルボン酸アミドが変性することなく、十分に溶解するため望ましい。
次いで、溶解したＮ−ビニルカルボン酸アミド単量体を冷却して再結晶を析出させる。この冷却温度は−２０℃〜２０℃が好ましく、より好ましくは−１５〜１５℃、さらに好ましくは−１０℃〜１０℃である。この温度範囲にあれば、設備的なコストが小さく、かつ晶析収率が十分となり、望ましい。
Ｎ−ビニルカルボン酸アミド単量体の再結晶を回収して、Ｎ−ビニルカルボン酸アミド単量体精製物が製造される。
The temperature at which the N-vinylcarboxylic acid amide monomer crystal is dissolved is preferably 30 to 80 ° C, more preferably 30 to 60 ° C, and even more preferably 35 to 45 ° C. In this temperature range, N-vinylcarboxylic acid amide is desirable because it dissolves sufficiently without denaturation.
Then, the dissolved N-vinylcarboxylic acid amide monomer is cooled to precipitate recrystallization. The cooling temperature is preferably −20 ° C. to 20 ° C., more preferably -15 to 15 ° C., and even more preferably −10 ° C. to 10 ° C. Within this temperature range, the equipment cost is low and the crystallization yield is sufficient, which is desirable.
The recrystallization of the N-vinylcarboxylic acid amide monomer is recovered to produce a purified N-vinylcarboxylic acid amide monomer.
溶媒晶析工程で析出したＮ−ビニルカルボン酸アミド単量体の再結晶を効率よく分離する方法としては、ろ過による分離が好ましい。ろ過による方法に制限はないが、晶析母液との分離や生産性の観点で、遠心分離ろ過や加圧ろ過などが好ましい。また、ろ過後にリンズを行うことも母液との分離性を向上させる上で好ましい。リンズに用いる溶媒としては、晶析溶媒と同様の酢酸エチルと炭素数６〜７の脂肪族炭化水素が好ましい。リンズに使用する酢酸エチルの質量は、工程（Ａ）から回収したＮ−ビニルカルボン酸アミド単量体結晶の質量に対し、０．０１〜０．３の比率で使用することが好ましく、より好ましくは０．０１〜０．２、さらに好ましくは０．０２〜０．１である。また、リンズに使用する炭素数６〜７の脂肪族炭化水素の質量は工程（Ａ）から回収したＮ−ビニルカルボン酸アミド単量体結晶の質量に対し、０．１〜３．０の比率で使用することが好ましく、より好ましくは０．１〜２．０、さらに好ましくは０．１〜１．５が好ましい。 As a method for efficiently separating the recrystallization of the N-vinylcarboxylic acid amide monomer precipitated in the solvent crystallization step, separation by filtration is preferable. The method by filtration is not limited, but from the viewpoint of separation from the crystallization mother liquor and productivity, centrifugal filtration or pressure filtration is preferable. It is also preferable to perform rinsing after filtration in order to improve the separability from the mother liquor. As the solvent used for the lins, ethyl acetate and an aliphatic hydrocarbon having 6 to 7 carbon atoms, which are the same as the crystallization solvent, are preferable. The mass of ethyl acetate used for the lins is preferably 0.01 to 0.3 with respect to the mass of the N-vinylcarboxylic acid amide monomer crystal recovered from the step (A), which is more preferable. Is 0.01 to 0.2, more preferably 0.02 to 0.1. The mass of the aliphatic hydrocarbon having 6 to 7 carbon atoms used for the phosphorus is a ratio of 0.1 to 3.0 with respect to the mass of the N-vinylcarboxylic acid amide monomer crystal recovered from the step (A). , More preferably 0.1 to 2.0, still more preferably 0.1 to 1.5.
こうして製造された高重合性Ｎ−ビニルカルボン酸アミド単量体は、純度が高く、高い重合性を備えている。 The highly polymerizable N-vinylcarboxylic acid amide monomer produced in this manner has high purity and high polymerizability.
溶媒晶析工程で回収された母液には、アルコール、カルボン酸アミド、Ｎ−(１−アルコキシエチル)カルボン酸アミドなど、Ｎ−ビニルカルボン酸アミド単量体の合成原料が含まれている。これらを粗Ｎ−ビニルカルボン酸アミド単量体の製造工程、例えば、Ｎ−(１−アルコキシエチル)カルボン酸アミドの合成工程などに回送して再利用してもよい。
こうして製造された高重合性Ｎ−ビニルカルボン酸アミド単量体は、適宜重合されて使用できる。たとえば、上記の製造方法によって得られた高純度Ｎ−ビニルカルボン酸アミド単量体を含む単量体を重合して得られる単独重合体、またはＮ−ビニルカルボン酸アミド単量体と他の単量体とを重合して得られる共重合体などとして利用できる。これらの（共）重合体は水溶性であり、種々の用途に用いられる。
The mother liquor recovered in the solvent crystallization step contains synthetic raw materials for N-vinylcarboxylic acid amide monomers such as alcohol, carboxylic acid amide, and N- (1-alkoxyethyl) carboxylic acid amide. These may be forwarded to a step of producing a crude N-vinylcarboxylic acid amide monomer, for example, a step of synthesizing an N- (1-alkoxyethyl) carboxylic acid amide, and reused.
The highly polymerizable N-vinylcarboxylic acid amide monomer produced in this manner can be appropriately polymerized and used. For example, a homopolymer obtained by polymerizing a monomer containing a high-purity N-vinylcarboxylic acid amide monomer obtained by the above production method, or an N-vinylcarboxylic acid amide monomer and another simple polymer. It can be used as a copolymer obtained by polymerizing with a monomer. These (co) polymers are water soluble and are used in a variety of applications.
上記他の単量体としては、(メタ)アクリル酸またはその塩、(メタ)アクリル酸メチル、(メタ)アクリル酸エチル、(メタ)アクリル酸（イソ）プロピル、(メタ)アクリル酸ブチル、(メタ)アクリル酸オクチル、(メタ)アクリル酸２−エチルヘキシル、(メタ)アクリル酸メトキシエチル、２−ヒドロキシエチル(メタ)アクリレート、２−ヒドロキシプロピル(メタ)アクリレート、ポリオキシアルキレングリコールモノ(メタ)アクリレート等の(メタ)アクリル酸系単量体；(メタ)アクリルアミド、Ｎ，Ｎ−ジメチル(メタ)アクリルアミド、Ｎ，Ｎ−ジエチル(メタ)アクリルアミド、Ｎ−メチロール(メタ)アクリルアミド、２−(メタ)アクリルアミド−２−メチルプロパンスルホン酸またはその塩、Ｎ−イソプロピル(メタ)アクリルアミド等の(メタ)アクリルアミド系単量体；酢酸ビニル、酪酸ビニル、吉草酸ビニル等のビニルエステル系単量体；スチレン、α−メチルスチレン、p−メチルスチレン、p−メトキシスチレン、ｍ−クロロスチレン等のスチレン系単量体；メチルビニルエーテル、ブチルビニルエーテル、ビニルベンジルエーテル等のビニルエーテル系単量体；無水マレイン酸、マレイン酸またはその塩、フマル酸またはその塩、マレイン酸ジメチルエステル、フマル酸ジエチルエステル等のジカルボン酸系単量体；アリルアルコール、アリルフェニルエーテル、アリルアセテート等のアリル系単量体；(メタ)アクリロニトリル、塩化ビニル、エチレン、プロピレン等の単量体などが挙げられる。 Examples of the above-mentioned other monomers include (meth) acrylic acid or a salt thereof, methyl (meth) acrylate, ethyl (meth) acrylate, (iso) propyl (meth) acrylate, butyl (meth) acrylate, and ( Octyl acrylate, 2-ethylhexyl (meth) acrylate, methoxyethyl (meth) acrylate, 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, polyoxyalkylene glycol mono (meth) acrylate Etc. (meth) acrylic acid-based monomers; (meth) acrylamide, N, N-dimethyl (meth) acrylamide, N, N-diethyl (meth) acrylamide, N-methylol (meth) acrylamide, 2- (meth) (Meta) acrylamide-based monomers such as acrylamide-2-methylpropanesulfonic acid or salts thereof, N-isopropyl (meth) acrylamide; vinyl ester-based monomers such as vinyl acetate, vinyl butyrate, vinyl valerate; styrene, styrene-based monomers such as α-methylstyrene, p-methylstyrene, p-methoxystyrene, m-chlorostyrene; vinyl ether-based monomers such as methylvinyl ether, butylvinyl ether, vinylbenzyl ether; maleic anhydride, maleic acid Or a salt thereof, fumaric acid or a salt thereof, a dicarboxylic acid monomer such as maleic acid dimethyl ester and fumaric acid diethyl ester; an allyl monomer such as allyl alcohol, allyl phenyl ether and allyl acetate; (meth) acrylic nitrile, Examples thereof include monomers such as vinyl chloride, ethylene and propylene.
また、上記他の単量体は、単独で用いても、２種類以上組み合わせて用いてもよい。上記他の単量体の量は、共重合体の用途によって適宜決めればよいが、全単量体中、通常６０質量％以下、好ましくは４０質量％以下の量で用いることが望ましい。 In addition, the above-mentioned other monomers may be used alone or in combination of two or more. The amount of the other monomer may be appropriately determined depending on the intended use of the copolymer, but it is desirable to use an amount of 60% by mass or less, preferably 40% by mass or less of all the monomers.
本発明の高重合性Ｎ−ビニルカルボン酸アミド単量体を重合する際に、重合開始剤を用いても良い。重合開始剤としては、ビニル化合物のラジカル重合に一般的に使用されるものを限定することなく使用できる。例えば、レドックス系重合開始剤、アゾ化合物系重合開始剤、過酸化物系重合開始剤があげられる。
これらは、１種を単独で使用してもよいし、２種以上を併用してもよい。
上記（共）重合体は、増粘効果、分散効果などの機能を利用して広い分野に好適に用いられる。以下に具体例を例示するが、この限りでない。
A polymerization initiator may be used when polymerizing the highly polymerizable N-vinylcarboxylic acid amide monomer of the present invention. As the polymerization initiator, those generally used for radical polymerization of vinyl compounds can be used without limitation. Examples thereof include a redox-based polymerization initiator, an azo compound-based polymerization initiator, and a peroxide-based polymerization initiator.
These may be used alone or in combination of two or more.
The (co) polymer is suitably used in a wide range of fields by utilizing functions such as a thickening effect and a dispersing effect. Specific examples are given below, but this is not the case.
（１）工業用分散剤
例えば、無機・有機の各種粉末の分散剤として用いられる。より具体的には、例えば、シリカ、アルミナ、チタニア、炭酸カルシウム等の無機粉末；タルク、カオリン等の鉱物系粉末；カーボンブラック等の各種顔料粉末；ポリウレタン、ポリアクリル酸エステル、ポリエチレン等の樹脂粉末；ステアリン酸塩等の有機粉末などについて、水などの各種極性溶媒に対する分散剤として用いられる。
(1) Industrial dispersant For example, it is used as a dispersant for various inorganic and organic powders. More specifically, for example, inorganic powders such as silica, alumina, titania and calcium carbonate; mineral powders such as talc and kaolin; various pigment powders such as carbon black; resin powders such as polyurethane, polyacrylic acid ester and polyethylene. It is used as a dispersant for various polar solvents such as water for organic powders such as stearate.
（２）塗料、インキなどに用いる増粘剤・分散剤
例えば、塗料、インキなどについて、添料分散剤；粘度、レベリングなどの調整剤；濡れ性改良剤として用いられる。
(2) Thickening agent / dispersant used for paints, inks, etc. For example, for paints, inks, etc., it is used as an additive dispersant; an adjusting agent for viscosity, leveling, etc.; a wettability improving agent.
（３）水および油に用いる処理剤・採取剤
（４）化粧品
例えば、シャンプー、リンズ、ローションなどの化粧品について、乳化安定剤、潤滑剤、乳化型化粧料（乳化剤として使用）、皮膜型パック剤、セット剤に用いられる。
(3) Treatment agents and collection agents used for water and oil (4) Cosmetics For example, for cosmetics such as shampoos, rinses, and lotions, emulsification stabilizers, lubricants, emulsifying cosmetics (used as emulsifiers), and film-type packs. , Used as a set agent.
（５）トイレタリー製品
例えば、液体洗剤（衣料用、台所用、トイレ・タイル用）、歯磨き、クレンザー、柔軟仕上げ剤、工業用洗浄剤などの増粘剤として用いられる。
(5) Toiletries products For example, they are used as thickeners for liquid detergents (for clothing, kitchens, toilets and tiles), toothpastes, cleansers, softening agents, industrial cleaning agents, and the like.
（６）粘着剤およびその助剤
（７）メディカル分野
例えば、錠剤（徐放性薬剤）、腸溶性薬剤、パップ剤、プラスター剤等の貼付剤用の基材、外用軟膏剤、薬剤放出制御製剤、胃内浮遊徐放性製剤、粘膜投与製剤、外皮用組成物（医療用フィルム）、創傷被覆保護材、歯科用材料、口腔用吸収剤、歯間清掃具等において、薬剤の保持・徐放のために用いられるほか、消毒用オートクレーブで加熱されて反復使用される尿道カテーテル・浣腸器等の医療器具用潤滑剤、診断薬の粘度調整剤として用いられる。
(6) Adhesives and their auxiliaries (7) Medical field For example, base materials for patches such as tablets (sustained-release agents), enteric agents, poultices, plasters, external ointments, drug release-controlled preparations , Intragastric floating sustained-release preparation, mucosal-administered preparation, outer skin composition (medical film), wound covering protective material, dental material, oral absorbent, interdental cleaning tool, etc. It is also used as a lubricant for medical instruments such as urinary tract catheters and enemas that are repeatedly used by being heated by a disinfecting autoclave, and as a viscosity modifier for diagnostic agents.
（８）吸水材、保水剤、シーリング剤、保冷剤
（９）その他
例えば、製紙用処理剤；芳香消臭剤；乾燥剤；発酵助剤；パッキン用材料、古壁等の剥離剤に用いられるほか、玩具、汗取り装身具、超音波探傷用接触媒質、超音波探触子、電池・センサー等の電解質支持体などの増粘剤として用いられる。
(8) Water-absorbing material, water-retaining agent, sealing agent, cold-retaining agent (9) Others For example, it is used as a paper-making treatment agent; aromatic deodorant; desiccant; fermentation aid; packing material, peeling agent for old walls, etc. In addition, it is used as a thickener for toys, sweat-removing equipment, contact media for ultrasonic flaw detection, ultrasonic probes, electrolyte supports such as batteries and sensors.
以下、実施例に基づいて本発明をさらに具体的に説明するが、本発明はこれらの実施例に限定されるものではない。
本発明の製造方法で得られた高重合性Ｎ−ビニルアセトアミド単量体の分析方法を以下に示す。なお分析方法は以下に限定されず、公知の方法を採用することが可能である。
Hereinafter, the present invention will be described in more detail based on Examples, but the present invention is not limited to these Examples.
The method for analyzing the highly polymerizable N-vinylacetamide monomer obtained by the production method of the present invention is shown below. The analysis method is not limited to the following, and a known method can be adopted.
・組成分析
実施例・比較例で得られたＮ−ビニルアセトアミド単量体の純度は、以下の条件のＧＣ分析で定量する。
装置：高性能汎用ガスクロマトグラフ「ＧＣ−２０１４」（株式会社島津製作所製）
カラム：ＤＢ−ＷＡＸ（φ０．２５ｍｍ × ３０ｍ、Ａｇｉｌｅｎｔ Ｔｅｃｈｎｏｌｏｇｉｅｓ社製）
キャリアガス種類：Ｈｅ
キャリアガス流量：１ｍＬ／分
スプリット比：４０
カラム温度：４０℃（７分）→昇温（２５℃／分）→１３０℃（１５分）→昇温（３０℃／分）→２２０℃（７分）の順で昇温プログラムを設定
インジェクション温度：２００℃
検出器：水素炎イオン化検出器（ＦＩＤ）
検出器温度：２３０℃
また、Ｎ−ビニルアセトアミド単量体は、高速液体カラムクロマトグラフィー（ＨＰＬＣ）法により、紫外可視分光吸収スペクトルにより確認・同定した。測定条件は次のとおりである。
カラム：昭和電工株式会社製：Ｓｈｏｄｅｘ（登録商標） ＳＩＬ−５Ｂ
溶離液：イソプロピルアルコール（ＩＰＡ）／Ｎ−ヘキサン＝１／９（質量比）
カラム温度：４０℃
流量：１．０ｍＬ／分
検出器：紫外可視分光検出器、２５４ｎｍ
-Composition analysis The purity of the N-vinylacetamide monomer obtained in Examples and Comparative Examples is quantified by GC analysis under the following conditions.
Equipment: High-performance general-purpose gas chromatograph "GC-2014" (manufactured by Shimadzu Corporation)
Column: DB-WAX (φ0.25 mm x 30 m, manufactured by Agilent Technologies)
Carrier gas type: He
Carrier gas flow rate: 1 mL / min Split ratio: 40
Column temperature: Set the temperature rise program in the order of 40 ° C (7 minutes) → temperature rise (25 ° C / min) → 130 ° C (15 minutes) → temperature rise (30 ° C / minute) → 220 ° C (7 minutes) Injection Temperature: 200 ° C
Detector: Hydrogen flame ionization detector (FID)
Detector temperature: 230 ° C
The N-vinylacetamide monomer was confirmed and identified by an ultraviolet-visible spectroscopic absorption spectrum by a high performance liquid column chromatography (HPLC) method. The measurement conditions are as follows.
Column: Showa Denko KK: Shodex® SIL-5B
Eluent: Isopropyl alcohol (IPA) / N-hexane = 1/9 (mass ratio)
Column temperature: 40 ° C
Flow rate: 1.0 mL / min Detector: Ultraviolet-visible spectroscopic detector, 254 nm
・重合性試験
また、得られたＮ−ビニルアセトアミド単量体精製物の重合性については、次に示す重合性試験により評価を行う。
-Polymerization test The polymerizable property of the obtained N-vinylacetamide monomer purified product is evaluated by the following polymerizable test.
［１］触媒注入管、窒素ガス吹込管、窒素ガス排気管、温度計を備えた、１００ｍｌガラス容器を準備する。
［２］［１］のガラス容器にＮ−ビニルアセトアミド単量体精製物 ２０ｇ、イオン交換水 ５８ｇを秤取る。
［３］窒素ガス５０ｃｍ３／分でバブリングしながらウォーターバスで３０℃に加温する。窒素ガスは重合終了まで通気する。
［４］重合開始剤として、２，２`−アゾビス［２−（２−イミダゾリン―２−イル）プロパン］二塩酸塩（富士フイルム和光純薬株式会社製 Ｖ−０４４）１．６ｇにイオン交換水４８．４ｇを加えて溶解する。
［５］重合開始剤として２，２`−アゾビス（２−メチルプロピオンアミジン）二塩酸塩（富士フイルム和光純薬株式会社製 Ｖ−５０）４．０ｇにイオン交換水４６．０ｇを加えて溶解する。
［６］窒素ガス通気が１時間経過したところで、［４］の重合開始剤溶液 １．０ｇを、続けて［５］の重合開始剤溶液 １．０ｇを注射器により添加する。
［７］ガラス容器をウォーターバスから取り出し、ガラス表面の水分をペーパーで除去してから断熱容器に移し重合を継続させる。
［８］重合温度を監視し、［６］の重合開始剤添加から、標準温度ピーク到達時間（重合開始剤注入から温度ピーク到達までの時間）を重合性の指標とした。重合性の良・不可の判断は、標準温度ピーク到達時間で判断し、１２０分未満を良とする。
[1] Prepare a 100 ml glass container provided with a catalyst injection pipe, a nitrogen gas injection pipe, a nitrogen gas exhaust pipe, and a thermometer.
[2] Weigh 20 g of the purified N-vinylacetamide monomer and 58 g of ion-exchanged water in the glass container of [1].
[3] Warm to 30 ° C. with a water bath while bubbling with nitrogen gas 50 cm 3 / min. Nitrogen gas is ventilated until the end of polymerization.
[4] Ion exchange with 1.6 g of 2,2`-azobis [2- (2-imidazolin-2-yl) propane] dihydrochloride (Fujifilm Wako Pure Chemical Industries, Ltd. V-044) as a polymerization initiator. Add 48.4 g of water to dissolve.
[5] Dissolve by adding 46.0 g of ion-exchanged water to 4.0 g of 2,2`-azobis (2-methylpropion amidine) dihydrochloride (V-50 manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) as a polymerization initiator. do.
[6] After 1 hour of nitrogen gas aeration, 1.0 g of the polymerization initiator solution of [4] is subsequently added by a syringe with 1.0 g of the polymerization initiator solution of [5].
[7] The glass container is taken out from the water bath, the water on the glass surface is removed with paper, and then the glass container is transferred to a heat insulating container to continue the polymerization.
[8] The polymerization temperature was monitored, and the standard temperature peak arrival time (time from the polymerization initiator injection to the temperature peak arrival) from the addition of the polymerization initiator in [6] was used as an index of polymerizability. Judgment of good or bad polymerizability is made based on the standard temperature peak arrival time, and less than 120 minutes is considered good.
［合成例１］
アセトアルデヒド２２４ｇ、メタノール３２５ｇ、アセトアミド１００ｇを硫酸触媒下、４０℃にて反応させてｐＨ１．２のＮ−（１−メトキシエチル）アセトアミドを合成した。その反応液に４８質量％水酸化ナトリウム水溶液を加えてｐＨ８．３に調整した。その後、単蒸留装置にて温度６０〜７０℃、圧力３３ｋＰａ（絶対圧力）で低沸点成分を留去後、温度７０℃、圧力０．３ｋＰａ（絶対圧力）で水及びメタノールを留去し、純度９２質量％のＮ−（１−メトキシエチル）アセトアミドを１５１ｇ得た。
続いて、Ｎ−（１−メトキシエチル）アセトアミドを４００℃、２０ｋＰａ（絶対圧力）に保たれた反応器（内径２０ｍｍ、長さ２４０ｍｍのチューブ型反応器）に、１．５ｇ／分の割合で供給した。反応器出口に設置された冷却管で、熱分解反応で生成したＮ−ビニルアセトアミドとメタノールの混合物を凝縮して、粗Ｎ−ビニルアセトアミド回収物を得た。Ｎ−（１−メトキシエチル）アセトアミドの転化率は９０％であった。
[Synthesis Example 1]
224 g of acetaldehyde, 325 g of methanol, and 100 g of acetamide were reacted at 40 ° C. under a sulfuric acid catalyst to synthesize N- (1-methoxyethyl) acetamide having a pH of 1.2. A 48 mass% sodium hydroxide aqueous solution was added to the reaction solution to adjust the pH to 8.3. Then, a low boiling point component was distilled off at a temperature of 60 to 70 ° C. and a pressure of 33 kPa (absolute pressure) in a simple distillation apparatus, and then water and methanol were distilled off at a temperature of 70 ° C. and a pressure of 0.3 kPa (absolute pressure) to obtain purity. 151 g of 92% by weight N- (1-methoxyethyl) acetamide was obtained.
Subsequently, N- (1-methoxyethyl) acetamide was placed in a reactor (tube-type reactor having an inner diameter of 20 mm and a length of 240 mm) kept at 400 ° C. and 20 kPa (absolute pressure) at a rate of 1.5 g / min. Supplied. A mixture of N-vinylacetamide and methanol produced by the thermal decomposition reaction was condensed in a cooling tube installed at the outlet of the reactor to obtain a crude N-vinylacetamide recovery product. The conversion rate of N- (1-methoxyethyl) acetamide was 90%.
次いで０．３％Ｐｄ−Ａｌ２Ｏ３触媒をカラムに充填した（充填量は粗Ｎ−ビニルアセトアミド回収物２０ｇに対して触媒量１ｍｌになる量とした）のち、反応温度４０℃、水素ガス圧力０．０３ＭＰａ（ゲージ圧）、触媒充填カラムでの空間速度（ＳＶ値）が１００／時間になるよう粗Ｎ−ビニルアセトアミド回収物を循環流通し、熱分解反応で副生したＮ−１，３−ブタジエニルアセトアミドを水素化して低減した。
反応時間はＮ−１，３−ブタジエニルアセトアミド量が３０質量ｐｐｍ以下となるまで実施した。Ｎ−１，３−ブタジエニルアセトアミドが低減された粗Ｎ−ビニルアセトアミド回収物を、単蒸留装置を用いて真空度０．３ｋＰａ（絶対圧力）以下、ボトム温度６０℃以下の条件下蒸留しメタノールを除去して、粗Ｎ−ビニルアセトアミド単量体を１２０ｇ得た。この粗Ｎ−ビニルアセトアミド単量体中のＮ−ビニルアセトアミド単量体純度は７５質量％であった。
Next, the column was filled with a 0.3% Pd-Al 2 O 3 catalyst (the filling amount was set so that the amount of the catalyst was 1 ml with respect to 20 g of the crude N-vinylacetamide recovered product), and then the reaction temperature was 40 ° C. and hydrogen gas. The crude N-vinylacetamide recovered product was circulated and circulated so that the pressure was 0.03 MPa (gauge pressure) and the space velocity (SV value) in the catalyst-filled column was 100 / hour. 3-Butadienylacetamide was reduced by hydrogenation.
The reaction time was carried out until the amount of N-1,3-butadienylacetamide was 30 mass ppm or less. The crude N-vinylacetamide recovered product with reduced N-1,3-butadienylacetamide is distilled under the conditions of a vacuum degree of 0.3 kPa (absolute pressure) or less and a bottom temperature of 60 ° C. or less using a simple distillation apparatus. Methanol was removed to give 120 g of crude N-vinylacetamide monomer. The purity of the N-vinylacetamide monomer in the crude N-vinylacetamide monomer was 75% by mass.
［合成例２］
合成例１で得た粗Ｎ−ビニルアセトアミド単量体を晶析装置により４０℃に昇温し融解させ、４０℃から１０℃まで６時間で冷却晶析し、遠心分離ろ過器へ移送し、遠心分離ろ過器を用い固液分離を行い、その後に酢酸エチル４ｇ／メチルシクロヘキサン７７ｇにてリンズを行い、Ｎ−ビニルアセトアミド単量体の結晶を５２ｇ得た。この時のＮ−ビニルアセトアミドは純度９５質量％であった。
[Synthesis Example 2]
The crude N-vinylacetamide monomer obtained in Synthesis Example 1 was heated to 40 ° C. by a crystallizer, melted, cooled and crystallized from 40 ° C. to 10 ° C. in 6 hours, and transferred to a centrifuge filter. Solid-liquid separation was carried out using a centrifuge filter, and then rinsing was carried out with 4 g of ethyl acetate / 77 g of methylcyclohexane to obtain 52 g of crystals of N-vinylacetamide monomer. At this time, N-vinylacetamide had a purity of 95% by mass.
［実施例１］
合成例２で得たＮ−ビニルアセトアミド単量体結晶５２ｇに、酢酸エチル３．６ｇ、メチルシクロヘキサン５７ｇを加え、４５℃に加熱して溶解後、６時間で１５℃に冷却することで溶媒晶析して、Ｎ−ビニルアセトアミド単量体の再結晶を析出させた。その後、再結晶を含むスラリーを遠心分離ろ過器へ移送し、遠心分離ろ過器を用い固液分離を行い、その後に酢酸エチル１ｇ／メチルシクロヘキサン２５ｇにてリンズを行い、再結晶を回収して、Ｎ−ビニルアセトアミド単量体の精製物を得た。得られた精製物は４６ｇで、Ｎ−ビニルアセトアミド単量体の純度は９９．７質量％であった。
得られたＮ−ビニルアセトアミド単量体精製物について、重合性試験を行った。その結果は、１１２分であった。
[Example 1]
Ethyl acetate (3.6 g) and methylcyclohexane (57 g) were added to 52 g of the N-vinylacetamide monomer crystal obtained in Synthesis Example 2, and the mixture was heated to 45 ° C. for dissolution and then cooled to 15 ° C. for 6 hours to obtain solvent crystals. Analysis was performed to precipitate recrystallized N-vinylacetamide monomer. Then, the slurry containing recrystallization was transferred to a centrifuge filter, solid-liquid separation was performed using the centrifuge filter, and then rinsing was performed with 1 g of ethyl acetate / 25 g of methylcyclohexane to recover the recrystallization. A purified product of N-vinylacetamide monomer was obtained. The obtained purified product weighed 46 g, and the purity of the N-vinylacetamide monomer was 99.7% by mass.
The obtained purified product of N-vinylacetamide monomer was subjected to a polymerizable test. The result was 112 minutes.
［実施例２］
溶媒晶析において、使用量を酢酸エチル１０ｇ、メチルシクロヘキサン５７ｇとし、溶解時の加熱温度を４０℃とし、７時間で５℃に冷却した以外は、実施例１と同様にしてＮ−ビニルアセトアミド単量体の再結晶を析出させた。その後、再結晶を含むスラリーを遠心分離ろ過器へ送液し、固液分離を行い、リンズを行ったのち再結晶を回収して、Ｎ−ビニルアセトアミド単量体の精製物を得た。得られた精製物は４５ｇで、純度が９９．７質量％であった。重合性試験の結果は１０２分であった。
[Example 2]
In solvent crystallization, N-vinylacetamide was used in the same manner as in Example 1 except that the amounts used were 10 g of ethyl acetate and 57 g of methylcyclohexane, the heating temperature at the time of dissolution was 40 ° C, and the temperature was cooled to 5 ° C in 7 hours. Recrystallization of the monomer was precipitated. Then, the slurry containing recrystallization was sent to a centrifuge filter, solid-liquid separation was performed, and after rinsing, the recrystallization was recovered to obtain a purified product of N-vinylacetamide monomer. The obtained purified product weighed 45 g and had a purity of 99.7% by mass. The result of the polymerizable test was 102 minutes.
［実施例３］
溶媒晶析およびリンズにおいて、使用量を酢酸エチル２０ｇ、メチルシクロヘキサン７８ｇとした以外は、実施例２と同様にしてＮ−ビニルアセトアミド単量体の再結晶を析出させた。その後、再結晶を含むスラリーを遠心分離ろ過器へ送液し、固液分離を行い、リンズを行ったのち再結晶を回収して、Ｎ−ビニルアセトアミド単量体の精製物を得た。得られた精製物は４０ｇで、純度が９９．７質量％であった。重合性試験の結果は、９８分であった。
[Example 3]
In solvent crystallization and Linds, recrystallization of N-vinylacetamide monomer was precipitated in the same manner as in Example 2 except that the amounts used were 20 g of ethyl acetate and 78 g of methylcyclohexane. Then, the slurry containing recrystallization was sent to a centrifuge filter, solid-liquid separation was performed, and after rinsing, the recrystallization was recovered to obtain a purified product of N-vinylacetamide monomer. The obtained purified product weighed 40 g and had a purity of 99.7% by mass. The result of the polymerizable test was 98 minutes.
［実施例４］
溶媒晶析およびリンズにおいて、メチルシクロヘキサンの代わりにノルマルヘキサンを用いた以外は、実施例２と同様にしてＮ−ビニルアセトアミド単量体の再結晶を析出させた。その後、再結晶を含むスラリーを遠心分離ろ過器へ送液し、遠心分離ろ過器を用い固液分離を行い、リンズを行ったのち、再結晶を回収して、Ｎ−ビニルアセトアミド単量体を得た。得られた精製物は４６ｇで、純度が９９．８質量％であった。重合性試験の結果は、１０８分であった。
[Example 4]
Recrystallization of the N-vinylacetamide monomer was precipitated in the same manner as in Example 2 except that normal hexane was used instead of methylcyclohexane in solvent crystallization and Linds. After that, the slurry containing recrystallization is sent to a centrifuge filter, solid-liquid separation is performed using a centrifuge filter, rinsing is performed, and then the recrystallization is recovered to obtain an N-vinylacetamide monomer. Obtained. The obtained purified product weighed 46 g and had a purity of 99.8% by mass. The result of the polymerizable test was 108 minutes.
［実施例５］
溶媒晶析およびリンズにおいて、メチルシクロヘキサンの代わりにシクロヘキサンを用いた以外は、実施例２と同様にしてＮ−ビニルアセトアミド単量体の再結晶を析出させた。その後、再結晶を含むスラリーを遠心分離ろ過器へ送液し、遠心分離ろ過器を用い固液分離を行い、リンズを行ったのち、再結晶を回収して、Ｎ−ビニルアセトアミド単量体を得た。得られた精製物は４４ｇで、純度が９９．７質量％であった。重合性試験の結果は、１０４分であった。
[Example 5]
Recrystallization of the N-vinylacetamide monomer was precipitated in the same manner as in Example 2 except that cyclohexane was used instead of methylcyclohexane in solvent crystallization and Linds. After that, the slurry containing recrystallization is sent to a centrifuge filter, solid-liquid separation is performed using a centrifuge filter, rinsing is performed, and then the recrystallization is recovered to obtain an N-vinylacetamide monomer. Obtained. The obtained purified product weighed 44 g and had a purity of 99.7% by mass. The result of the polymerizable test was 104 minutes.
［実施例６］
合成例１、合成例２および実施例１と同様の操作を行い、純度が９９．７質量％、重合性試験が１０６分であったＮ−ビニルアセトアミド単量体を、２０℃にて１．５年間保管した。保管後の純度は９７．２質量％、重合性試験結果が１３０分であった。このＮ−ビニルアセトアミド単量体５２ｇを、実施例２と同様にしてＮ−ビニルアセトアミド単量体の精製物を得た。得られた精製物は４４ｇで、純度が９９．７質量％であった。重合性試験の結果は、１１２分であった。
[Example 6]
The N-vinylacetamide monomer having a purity of 99.7% by mass and a polymerization test of 106 minutes was subjected to the same operations as in Synthesis Example 1, Synthesis Example 2 and Example 1 at 20 ° C. Stored for 5 years. The purity after storage was 97.2% by mass, and the polymerization test result was 130 minutes. A purified product of N-vinylacetamide monomer was obtained from 52 g of this N-vinylacetamide monomer in the same manner as in Example 2. The obtained purified product weighed 44 g and had a purity of 99.7% by mass. The result of the polymerizable test was 112 minutes.
［比較例１］
合成例２で得られたＮ−ビニルアセトアミド単量体の結晶５２ｇ（純度９５質量％）について、重合性試験を実施の結果、１６０分となり重合性不良の結果であった。
[Comparative Example 1]
As a result of carrying out a polymerization test on 52 g (purity 95% by mass) of crystals of the N-vinylacetamide monomer obtained in Synthesis Example 2, the result was 160 minutes, which was a result of poor polymerization.
［比較例２］
合成例１と同様にして得られたメタノールを除去した後の粗Ｎ−ビニルアセトアミド単量体１００ｇに対して、冷却晶析を実施せずに、酢酸エチル２０ｇ、メチルシクロヘキサン１１０ｇを加えて４０℃に加熱して溶解後、７時間で５℃に冷却することで溶媒晶析を実施したが、さらに１時間掛けて０℃に冷却しても結晶の析出が見られず、Ｎ−ビニルアセトアミド単量体を得ることが出来なかった。
[Comparative Example 2]
To 100 g of the crude N-vinylacetamide monomer obtained in the same manner as in Synthesis Example 1 after removing methanol, 20 g of ethyl acetate and 110 g of methylcyclohexane were added without performing cooling crystallization to 40 ° C. Solvent crystallization was carried out by heating to 5 ° C. for 7 hours after dissolution, but no crystal precipitation was observed even when cooled to 0 ° C. over an additional 1 hour, and N-vinylacetamide was simply used. I couldn't get the monomer.
［比較例３］
溶媒晶析において、酢酸エチルを２０ｇ用い、メチルシクロヘキサンを使用しない以外は、実施例３と同様にしてＮ−ビニルアセトアミド単量体の再結晶を析出させた。溶媒量が少なく、スラリーの流動性がかなり悪化したが、Ｎ−ビニルアセトアミド単量体の再結晶を遠心分離ろ過器へ移送し、遠心分離ろ過器を用い固液分離を行い、その後に酢酸エチル１ｇ／メチルシクロヘキサン２５ｇにてリンズを行い、再結晶を回収した。得られた精製物は３３ｇで、純度が９９．７質量％であった。重合性試験の結果は、１１０分であった。
[Comparative Example 3]
In solvent crystallization, recrystallization of N-vinylacetamide monomer was precipitated in the same manner as in Example 3 except that 20 g of ethyl acetate was used and methylcyclohexane was not used. Although the amount of solvent was small and the fluidity of the slurry deteriorated considerably, the recrystallization of the N-vinylacetamide monomer was transferred to a centrifuge filter, solid-liquid separation was performed using the centrifuge filter, and then ethyl acetate. The recrystallization was recovered by rinsing with 1 g / 25 g of methylcyclohexane. The obtained purified product weighed 33 g and had a purity of 99.7% by mass. The result of the polymerizable test was 110 minutes.
［比較例４］
溶媒晶析において、使用量を酢酸エチル３１ｇ、メチルシクロヘキサン２０８ｇを使用したため、晶析装置を大きくする必要が生じて、容積効率が４分の１に大きく低下した。それ以外は、実施例１と同様にしてＮ−ビニルアセトアミド単量体の再結晶を析出させた。溶媒使用量が多いため、Ｎ−ビニルアセトアミド単量体の再結晶を含む析出液を遠心分離ろ過器へ分割投入して、遠心分離ろ過器を用い固液分離を行い、その後に酢酸エチル１ｇ／メチルシクロヘキサン２５ｇにてリンズを行い、再結晶を回収した。得られた精製物は４４ｇ、純度９９．７質量％であった。重合性試験の結果は、１１２分であった。
晶析条件および評価結果を合わせて表１に示す。
[Comparative Example 4]
Since 31 g of ethyl acetate and 208 g of methylcyclohexane were used in the solvent crystallization, it became necessary to increase the size of the crystallization apparatus, and the volumetric efficiency was greatly reduced to one-fourth. Other than that, recrystallization of the N-vinylacetamide monomer was precipitated in the same manner as in Example 1. Since the amount of solvent used is large, the precipitate containing the recrystallization of N-vinylacetamide monomer is divided and charged into a centrifuge filter, solid-liquid separation is performed using the centrifuge filter, and then 1 g of ethyl acetate / g / The recrystallization was recovered by rinsing with 25 g of methylcyclohexane. The obtained purified product was 44 g and had a purity of 99.7% by mass. The result of the polymerizable test was 112 minutes.
The crystallization conditions and evaluation results are also shown in Table 1.
本発明によって得られたＮ−ビニルカルボン酸アミド単量体を使用することにより、凝集剤、増粘剤、分散剤、粘着剤などに利用されるＮ−ビニルカルボン酸アミドポリマーの製造に利用される。
By using the N-vinylcarboxylic acid amide monomer obtained by the present invention, it is used for producing an N-vinylcarboxylic acid amide polymer used as a flocculant, a thickener, a dispersant, a pressure-sensitive adhesive and the like. NS.
Claims (7)
高重合性Ｎ−ビニルカルボン酸アミド単量体の製造方法。 A crude N-vinylcarboxylic acid amide monomer crystal containing 85 to 99% by mass of an N-vinylcarboxylic acid amide monomer is dissolved in a mixed solvent of ethyl acetate and an aliphatic hydrocarbon having 6 to 7 carbon atoms. After that, a step of solvent crystallization, solid-liquid separation, and recovery of the purified N-vinylcarboxylic acid amide monomer is included.
A method for producing a highly polymerizable N-vinylcarboxylic acid amide monomer.
前記溶媒晶析工程における炭素数６〜７の脂肪族炭化水素／Ｎ−ビニルカルボン酸アミド単量体結晶の質量比が０．５以上３．０以下であることを特徴とする、請求項１に記載の高重合性Ｎ−ビニルカルボン酸アミド単量体の製造方法。 The mass ratio of the ethyl acetate / N-vinylcarboxylic acid amide monomer crystal in the solvent crystallization step is 0.01 or more and 0.5 or less.
Claim 1 is characterized in that the mass ratio of the aliphatic hydrocarbon / N-vinylcarboxylic acid amide monomer crystal having 6 to 7 carbon atoms in the solvent crystallization step is 0.5 or more and 3.0 or less. The method for producing a highly polymerizable N-vinylcarboxylic acid amide monomer according to.
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