JP2021071176A - Impact absorbing mechanism - Google Patents

Impact absorbing mechanism Download PDF

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JP2021071176A
JP2021071176A JP2019199094A JP2019199094A JP2021071176A JP 2021071176 A JP2021071176 A JP 2021071176A JP 2019199094 A JP2019199094 A JP 2019199094A JP 2019199094 A JP2019199094 A JP 2019199094A JP 2021071176 A JP2021071176 A JP 2021071176A
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shock absorbing
connecting portion
load input
covering
absorbing mechanism
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JP7377674B2 (en
Inventor
豪軌 杉浦
Toshiki Sugiura
豪軌 杉浦
義輝 水谷
Yoshiteru Mizutani
義輝 水谷
三浦 寿久
Toshihisa Miura
寿久 三浦
西村 拓也
Takuya Nishimura
拓也 西村
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Toyota Auto Body Co Ltd
Toyota Central R&D Labs Inc
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Toyota Auto Body Co Ltd
Toyota Central R&D Labs Inc
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Abstract

To provide an impact absorbing mechanism capable of favorably absorbing an impact at a low cost.SOLUTION: An impact absorbing mechanism 5 is fixed to a vehicle to alleviate an impact load applied thereto. The impact absorbing mechanism 5 comprises: an impact absorbing section 7 which is made of wood; a covering section 9 which is made of resin and covers an entire periphery of the impact absorbing section 7; and a connection section 11 which penetrates the impact absorbing section 7 in a direction orthogonal to a load input direction and connects the covering section 9 positioned with the impact absorbing section 7 in between. The covering section 9 has higher rigidity with respect to compression in the load input direction than the impact absorbing section 7 or a material constituting the covering section 9 has higher rigidity with respect to the compression in the load input direction than the wood constituting the impact absorbing section 7. The covering section 9 and the connection section 11 are continuously integrated without a boundary therebetween.SELECTED DRAWING: Figure 3

Description

本発明は、車両に加わる衝突荷重を軽減するための衝撃吸収機構に関する。 The present invention relates to a shock absorbing mechanism for reducing a collision load applied to a vehicle.

特許文献1には、車両の側面衝突時の衝撃吸収機構として、木材を一対の拘束部材で挟み付けたものが記載されている。この衝撃吸収機構は、車両の側面衝突時に木材が圧縮されて潰れることにより衝撃を吸収するが、この際拘束部材で木材を拘束しておくことにより、衝突時の木材の割裂等を防止して木材による衝撃吸収効果を確保する。 Patent Document 1 describes a mechanism in which wood is sandwiched between a pair of restraining members as a shock absorbing mechanism at the time of a side collision of a vehicle. This shock absorbing mechanism absorbs the impact by compressing and crushing the wood at the time of a side collision of the vehicle. At this time, by restraining the wood with a restraining member, it is possible to prevent the wood from cracking at the time of a collision. Ensure the impact absorption effect of wood.

特開2019−89484号公報JP-A-2019-89484

特許文献1では、木材を拘束部材により拘束しつつ衝突時の木材のスムーズな変形を可能とするために、木材を貫通して拘束部材同士を連結するボルトなどの連結部を所定の位置関係で設けている。しかしながら、特許文献1の構成では、連結部の部品やその組付けにコストがかかるという課題があった。 In Patent Document 1, in order to enable smooth deformation of wood at the time of collision while restraining wood by a restraining member, connecting portions such as bolts that penetrate the wood and connect the restraining members to each other are in a predetermined positional relationship. It is provided. However, in the configuration of Patent Document 1, there is a problem that the parts of the connecting portion and the assembly thereof are costly.

本発明は前述した問題点に鑑みてなされたものであり、低コストで好適に衝撃吸収を行うことのできる衝撃吸収機構等を提供することを目的とする。 The present invention has been made in view of the above-mentioned problems, and an object of the present invention is to provide a shock absorbing mechanism or the like capable of suitably performing shock absorption at low cost.

前述した目的を達成するための本発明は、車両に加わる衝突荷重を軽減するための車両の衝撃吸収機構であって、木材からなる衝撃吸収部と、前記衝撃吸収部の全外面を被覆する被覆部と、前記衝撃吸収部を前記衝突荷重が加わる荷重入力方向と直交する方向に貫通し、前記衝撃吸収部を挟んだ位置にある前記被覆部同士を連結する連結部と、を具備し、前記被覆部が前記衝撃吸収部よりも荷重入力方向の圧縮に対して剛であるか、または前記被覆部を構成する材料が前記衝撃吸収部を構成する木材よりも圧縮に対して剛であり、前記被覆部および前記連結部が、前記連結部が前記被覆部と境界無く連続するように一体成形されたことを特徴とする衝撃吸収機構である。 The present invention for achieving the above-mentioned object is a vehicle shock absorbing mechanism for reducing a collision load applied to a vehicle, and covers a shock absorbing portion made of wood and a coating covering the entire outer surface of the shock absorbing portion. The shock absorbing portion is provided with a portion and a connecting portion that penetrates the shock absorbing portion in a direction orthogonal to the load input direction to which the collision load is applied and connects the covering portions at positions sandwiching the shock absorbing portion. The coating is more rigid with respect to compression in the load input direction than the shock absorbing portion, or the material constituting the coating is more rigid with respect to compression than the wood constituting the shock absorbing portion. The shock absorbing mechanism is characterized in that the covering portion and the connecting portion are integrally molded so that the connecting portion is continuous with the covering portion without a boundary.

本発明では、木材によって構成された衝撃吸収部の全外面を剛な被覆部で被覆し、且つ、衝突時の荷重入力方向と直交する方向に衝撃吸収部を貫通する連結部により、衝撃吸収部を挟んだ位置にある被覆部同士を連結する。これにより、被覆部によって衝撃吸収部の木材を拘束するほか、衝突時に被覆部自体も好適に座屈することで高い衝撃吸収効果が得られる。加えて、被覆部および連結部を一体成形することにより、連結部の部品やその組付けにコストがかかることもなくなる。 In the present invention, the entire outer surface of the shock absorbing portion made of wood is covered with a rigid covering portion, and the shock absorbing portion is provided with a connecting portion that penetrates the shock absorbing portion in a direction orthogonal to the load input direction at the time of collision. The covering parts located at the positions sandwiching the above are connected to each other. As a result, the wood of the shock absorbing portion is restrained by the covering portion, and the covering portion itself is also suitably buckled at the time of collision, so that a high shock absorbing effect can be obtained. In addition, by integrally molding the covering portion and the connecting portion, the parts of the connecting portion and the assembly thereof are not costly.

前記被覆部および前記連結部が、同じ樹脂材料により一体成形されることが望ましい。
これにより衝撃吸収機構を容易に形成でき、また衝撃吸収機構自体も軽量化できる。
It is desirable that the covering portion and the connecting portion are integrally molded with the same resin material.
As a result, the shock absorbing mechanism can be easily formed, and the weight of the shock absorbing mechanism itself can be reduced.

前記衝撃吸収部は柱状であり、長手方向が荷重入力方向と直交するように配置され、前記衝撃吸収部の長手方向と直交する断面は長方形状であり、前記連結部は、最も広い面の前記被覆部同士を連結することが望ましい。
この場合、最も広い面の被覆部が好適に座屈することとなり、高い衝撃吸収効果が得られる。
The shock absorbing portion is columnar, arranged so that the longitudinal direction is orthogonal to the load input direction, the cross section orthogonal to the longitudinal direction of the shock absorbing portion is rectangular, and the connecting portion is the widest surface of the above. It is desirable to connect the coverings together.
In this case, the covering portion on the widest surface is preferably buckled, and a high impact absorption effect can be obtained.

前記連結部の幅dが、前記被覆部の厚さtに対しd≧tとなることが望ましい。
連結部の幅を被覆部の厚さ以上として連結部の引張強度を確保することで、衝突時に連結部が破断し、被覆部によって衝撃吸収部の木材を拘束できなくなるのを防ぐことができる。
It is desirable that the width d of the connecting portion is d ≧ t with respect to the thickness t of the covering portion.
By ensuring the tensile strength of the connecting portion by setting the width of the connecting portion to be equal to or greater than the thickness of the covering portion, it is possible to prevent the connecting portion from breaking at the time of collision and the covering portion from being unable to restrain the wood of the shock absorbing portion.

前記連結部は、前記衝撃吸収機構の荷重入力端側の端面から軸心までの距離aが、前記衝撃吸収機構の荷重入力方向の長さwに対しa≧w/2となる第1の連結部と、前記端面から軸心までの距離bが、前記距離aに対しb=a/2となる第2の連結部と、を含むことが望ましい。
これにより、連結部で連結された被覆部の面全体を有効に活用し、これを好適に座屈させて意図した衝撃吸収を実現することができる。
The connecting portion is a first connection in which the distance a from the end face of the shock absorbing mechanism on the load input end side to the axis is a ≧ w / 2 with respect to the length w of the shock absorbing mechanism in the load input direction. It is desirable to include the portion and the second connecting portion in which the distance b from the end face to the axial center is b = a / 2 with respect to the distance a.
As a result, the entire surface of the covering portion connected by the connecting portion can be effectively utilized, and this can be appropriately buckled to realize the intended shock absorption.

前記連結部は、荷重入力方向に間隔を空けて配置された第1の連結部と第2の連結部を含み、前記第2の連結部は、前記第1の連結部よりも前記衝撃吸収機構の荷重入力端側に位置し、前記第1、2の連結部は、荷重入力方向と直交する方向に間隔を空けて複数設けられ、前記第1、2の連結部の荷重入力方向と直交する方向の間隔cが、前記衝撃吸収機構の荷重入力端側の端面から前記第2の連結部の軸心までの距離bに対し、c<bとなることが望ましい。
これにより、荷重入力方向と直交する方向において被覆部がより剛となり、荷重入力方向の被覆部の座屈を促進することができる。また上記の場合、荷重入力方向と直交する方向の連結部の間隔が比較的小さく密に設けられるので、衝突物の衝突位置や衝突物の大小等に関わらず、被覆部の座屈による衝撃吸収効果が得られるという利点もある。
The connecting portion includes a first connecting portion and a second connecting portion arranged at intervals in the load input direction, and the second connecting portion has a shock absorbing mechanism rather than the first connecting portion. The first and second connecting portions are located on the load input end side of the above, and a plurality of the first and second connecting portions are provided at intervals in a direction orthogonal to the load input direction, and are orthogonal to the load input direction of the first and second connecting portions. It is desirable that the distance c in the direction is c <b with respect to the distance b from the end face of the shock absorbing mechanism on the load input end side to the axial center of the second connecting portion.
As a result, the covering portion becomes more rigid in the direction orthogonal to the load input direction, and buckling of the covering portion in the load input direction can be promoted. Further, in the above case, since the distance between the connecting portions in the direction orthogonal to the load input direction is relatively small and densely provided, shock absorption due to buckling of the covering portion is performed regardless of the collision position of the colliding object and the size of the colliding object. There is also the advantage that the effect can be obtained.

本発明によれば、低コストで好適に衝撃吸収を行うことのできる衝撃吸収機構等を提供できる。 According to the present invention, it is possible to provide a shock absorbing mechanism or the like capable of suitably performing shock absorption at low cost.

衝撃吸収機構5の配置を示す概略図。The schematic which shows the arrangement of the shock absorption mechanism 5. 衝撃吸収機構5を示す図。The figure which shows the shock absorption mechanism 5. 衝撃吸収機構5を示す図。The figure which shows the shock absorption mechanism 5. 衝撃吸収部7の木材を示す図。The figure which shows the wood of the shock absorbing part 7. 衝撃吸収機構5による衝撃吸収について説明する図。The figure explaining the shock absorption by the shock absorption mechanism 5. 連結部11の無い衝撃吸収機構による衝撃吸収について説明する図。The figure explaining the shock absorption by the shock absorption mechanism without a connecting part 11. 衝撃吸収機構5a、5bを示す図。The figure which shows the shock absorption mechanism 5a, 5b.

以下、図面に基づいて本発明の好適な実施形態について詳細に説明する。 Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the drawings.

図1は本発明の実施形態に係る車両1の衝撃吸収機構5の配置を示す概略図である。衝撃吸収機構5は車両1の衝突時に車両1に加わる衝撃を吸収して衝突荷重を軽減するためのものである。車両1の種類は特に限定されない。 FIG. 1 is a schematic view showing the arrangement of the shock absorbing mechanism 5 of the vehicle 1 according to the embodiment of the present invention. The shock absorbing mechanism 5 is for absorbing the shock applied to the vehicle 1 at the time of the collision of the vehicle 1 to reduce the collision load. The type of vehicle 1 is not particularly limited.

衝撃吸収機構5は、車両1の側部の金属製のボディ3に沿って車両前後方向に配置される。車両前後方向は図1の上下方向に対応する。図1の左右方向は車両幅方向であり、車両前後方向と平面において直交する。 The shock absorbing mechanism 5 is arranged in the front-rear direction of the vehicle along the metal body 3 on the side of the vehicle 1. The vehicle front-rear direction corresponds to the vertical direction shown in FIG. The left-right direction in FIG. 1 is the vehicle width direction, and is orthogonal to the vehicle front-rear direction in a plane.

図2、3は衝撃吸収機構5を示す図である。図2は衝撃吸収機構5の斜視断面図であり、図3は衝撃吸収機構5の断面図である。図3(a)は衝撃吸収機構5の水平方向の断面を示したものであり、図3(b)は図3(a)の線B−Bによる鉛直方向の断面を示したものである。 2 and 3 are views showing the shock absorbing mechanism 5. FIG. 2 is a perspective sectional view of the shock absorbing mechanism 5, and FIG. 3 is a sectional view of the shock absorbing mechanism 5. FIG. 3A shows a horizontal cross section of the shock absorbing mechanism 5, and FIG. 3B shows a vertical cross section taken along line BB of FIG. 3A.

図2、3に示すように、衝撃吸収機構5は、衝撃吸収部7、被覆部9、連結部11等を有する略直方体状の部材であり、長手方向を車両前後方向(図2の奥行方向、図3(a)の上下方向、図3(b)の紙面法線方向に対応する)として車両1のボディ3に面接触するように固定される。固定手法は特に限定されない。例えば、衝撃吸収機構5の前後のそれぞれに図示しない取付板を設け、この取付板をボルトによりボディ3に締結することができる。 As shown in FIGS. 2 and 3, the shock absorbing mechanism 5 is a substantially rectangular parallelepiped member having a shock absorbing portion 7, a covering portion 9, a connecting portion 11, and the like, and has a longitudinal direction in the vehicle front-rear direction (depth direction in FIG. 2). , Corresponding to the vertical direction of FIG. 3 (a) and the paper surface normal direction of FIG. 3 (b)) so as to be in surface contact with the body 3 of the vehicle 1. The fixing method is not particularly limited. For example, mounting plates (not shown) are provided on the front and rear of the shock absorbing mechanism 5, and the mounting plates can be fastened to the body 3 with bolts.

本実施形態では、車両1の側面衝突時、車両1の側方から車両1に向かって図2、3の矢印に示すように衝突荷重Aが入力されるものとし、以下この方向を荷重入力方向という。車両1の側面衝突時には、この荷重入力方向に衝撃吸収機構5が潰れることで衝撃が吸収される。衝撃吸収機構5は、前記のように長手方向を車両前後方向としてボディ3に固定することで、衝撃吸収機構5の長手方向の広い範囲で荷重Aを受け止めることが可能となる。以下、衝撃吸収機構5について、衝突荷重Aが入力される側(図2、3の右側に対応する)を荷重入力端側、ボディ3側(図2、3の左側に対応する)を固定端側ということがある。 In the present embodiment, at the time of a side collision of the vehicle 1, the collision load A is input from the side of the vehicle 1 toward the vehicle 1 as shown by the arrows in FIGS. That is. At the time of a side collision of the vehicle 1, the impact is absorbed by the impact absorbing mechanism 5 being crushed in the load input direction. By fixing the shock absorbing mechanism 5 to the body 3 with the longitudinal direction as the vehicle front-rear direction as described above, the shock absorbing mechanism 5 can receive the load A in a wide range in the longitudinal direction of the shock absorbing mechanism 5. Hereinafter, regarding the shock absorbing mechanism 5, the side where the collision load A is input (corresponding to the right side in FIGS. 2 and 3) is the load input end side, and the body 3 side (corresponding to the left side in FIGS. 2 and 3) is the fixed end. Sometimes called the side.

衝撃吸収部7は略直方体の形状を有する柱状部材であり、木材により構成される。衝撃吸収部7は長手方向を車両前後方向として配置され、当該長手方向は荷重入力方向と直交する。衝撃吸収部7の長手方向と直交する断面は長方形状であり、当該断面のサイズは求められる衝撃吸収性能に応じて適宜設定されるが、図2、3の例では高さよりも荷重入力方向の長さ(以下、幅という)の方が大きい。 The shock absorbing portion 7 is a columnar member having a substantially rectangular parallelepiped shape, and is made of wood. The shock absorbing portion 7 is arranged with the longitudinal direction as the vehicle front-rear direction, and the longitudinal direction is orthogonal to the load input direction. The cross section orthogonal to the longitudinal direction of the shock absorbing portion 7 is rectangular, and the size of the cross section is appropriately set according to the required shock absorbing performance. However, in the examples of FIGS. The length (hereinafter referred to as the width) is larger.

なお、衝撃吸収部7の木材の年輪の軸心方向(木材の繊維方向)は、荷重入力方向に対応することが望ましい。これにより、衝突時に木材が年輪の軸心方向に圧縮しつつ潰れることで、その衝撃を良好に吸収することができる。ただし、木材の配置はこれに限らない。 It is desirable that the axial direction of the annual ring of the wood of the shock absorbing portion 7 (the fiber direction of the wood) corresponds to the load input direction. As a result, the wood is crushed while being compressed in the axial direction of the annual ring at the time of collision, so that the impact can be absorbed satisfactorily. However, the arrangement of wood is not limited to this.

被覆部9は、衝撃吸収部7の全外面を被覆する。被覆部9は、衝撃吸収部7の木材を外界から保護し劣化を防ぐほか、本実施形態では木材を拘束しその割裂を防いで木材による衝撃吸収効果を確保しつつ、また衝突時に自ら座屈することにより更なる衝撃吸収効果を得る機能を有する。なお、ここでいう「(衝撃吸収部7の)外面」は、衝撃吸収部7の内部に形成される面を含まないものである。すなわち、後述するように衝撃吸収部7の木材には貫通孔13(図4参照)が形成されているが、その貫通孔13の内面はここでいう「(衝撃吸収部7の)外面」には含まない。後述するように、この内面には被覆部9でなく連結部11が設けられる。 The covering portion 9 covers the entire outer surface of the shock absorbing portion 7. The covering portion 9 protects the wood of the shock absorbing portion 7 from the outside world to prevent deterioration, and in the present embodiment, restrains the wood and prevents its splitting to secure the shock absorbing effect of the wood, and also buckles itself in the event of a collision. Thereby, it has a function of obtaining a further shock absorbing effect. The "outer surface (of the shock absorbing portion 7)" referred to here does not include the surface formed inside the shock absorbing portion 7. That is, as will be described later, a through hole 13 (see FIG. 4) is formed in the wood of the shock absorbing portion 7, and the inner surface of the through hole 13 is referred to as the “outer surface (of the shock absorbing portion 7)”. Does not include. As will be described later, a connecting portion 11 is provided on the inner surface of the inner surface instead of the covering portion 9.

被覆部9は例えば繊維強化樹脂などの樹脂を用いて等厚に形成し、本実施形態では被覆部9を剛なものとする。すなわち、被覆部9を構成する材料を衝撃吸収部7を構成する木材よりも荷重入力方向の圧縮に対し剛なものとするか、または、部材形状を含んだ観点として、被覆部9を衝撃吸収部7よりも荷重入力方向の圧縮に対して剛とする。前者の比較については、例えばJIS K7181(プラスチック―圧縮特性の求め方)やJIS Z2101(木材の試験方法)に規定された圧縮試験により弾性係数(ヤング係数)を求め、これらを用いて比較を行えばよい。後者の比較については、例えば被覆部9と衝撃吸収部7のそれぞれについて、インストロン万能試験機を用いた全断面に対する同一の圧縮試験を別々に行い、圧縮力と歪みの関係から弾性域における剛性を得てこれらを比較に用いればよい。 The covering portion 9 is formed to have an equal thickness using, for example, a resin such as a fiber reinforced resin, and in the present embodiment, the covering portion 9 is made rigid. That is, the material constituting the covering portion 9 is made more rigid with respect to compression in the load input direction than the wood constituting the shock absorbing portion 7, or the covering portion 9 is shock-absorbed from the viewpoint of including the member shape. It is made stiffer than the part 7 with respect to compression in the load input direction. For the former comparison, for example, the elastic modulus (Young's modulus) is obtained by the compression test specified in JIS K7181 (Plastic-How to obtain compression characteristics) and JIS Z2101 (Wood test method), and comparison is performed using these. Just do it. Regarding the latter comparison, for example, for each of the covering portion 9 and the shock absorbing portion 7, the same compression test was performed separately on the entire cross section using an Instron universal tester, and the rigidity in the elastic region was determined from the relationship between the compressive force and the strain. And these may be used for comparison.

連結部11は、衝撃吸収部7を挟む位置にある被覆部9同士を連結する円柱状の部材である。連結部11は、衝撃吸収部7を鉛直方向、すなわち荷重入力方向および衝撃吸収部7の長手方向と直交する方向に貫通し、衝撃吸収部7の上面と下面の被覆部9を連結する。前記したように、衝撃吸収部7の長手方向と直交する断面は長方形状であり高さよりも幅が大きいため、衝撃吸収部7の上面と下面は、衝撃吸収部7の外面のうち最も面積の大きな面となる。 The connecting portion 11 is a columnar member that connects the covering portions 9 at positions sandwiching the shock absorbing portion 7. The connecting portion 11 penetrates the shock absorbing portion 7 in the vertical direction, that is, in the direction orthogonal to the load input direction and the longitudinal direction of the shock absorbing portion 7, and connects the covering portions 9 on the upper surface and the lower surface of the shock absorbing portion 7. As described above, since the cross section orthogonal to the longitudinal direction of the shock absorbing portion 7 is rectangular and has a width larger than the height, the upper surface and the lower surface of the shock absorbing portion 7 have the largest area of the outer surface of the shock absorbing portion 7. It will be a big side.

連結部11は、被覆部9と同じ材料を用いて被覆部9と一体成形され、被覆部9と境界無く連続する。そのため、被覆部9と連結部11の間には連結部品や接着部等が存在しない。 The connecting portion 11 is integrally molded with the covering portion 9 using the same material as the covering portion 9, and is continuous with the covering portion 9 without a boundary. Therefore, there are no connecting parts, adhesive parts, or the like between the covering portion 9 and the connecting portion 11.

連結部11は、荷重入力方向と直交する方向である衝撃吸収部7の長手方向に間隔を空けて複数設けられ、且つこれら複数の連結部11を一列として、複数列(図3の例では2列)の連結部11が荷重入力方向に間隔を空けて配置される。図3の例では、固定端側の連結部11(第1の連結部)と、当該連結部11よりも荷重入力端側に位置する連結部11(第2の連結部)とが、荷重入力方向から見たときに重なる位置に配置される。 A plurality of connecting portions 11 are provided at intervals in the longitudinal direction of the shock absorbing portion 7, which is a direction orthogonal to the load input direction, and a plurality of rows of the plurality of connecting portions 11 are arranged as one row (2 in the example of FIG. 3). The connecting portions 11 of the row) are arranged at intervals in the load input direction. In the example of FIG. 3, the connecting portion 11 (first connecting portion) on the fixed end side and the connecting portion 11 (second connecting portion) located on the load input end side of the connecting portion 11 are loaded. They are placed at overlapping positions when viewed from the direction.

ここで、衝撃吸収機構5の荷重入力端側の端面から固定端側の連結部11の軸心までの距離aは、衝撃吸収機構5の幅wに対し、a≧w/2(距離aが幅wの1/2以上)となるように定め、固定端側の連結部11を車両1のボディ3に近い位置とする。また、上記端面から荷重入力端側の連結部11の軸心までの距離bは、上記距離aに対し、b=a/2(距離bが距離aの1/2)となるように定める。 Here, the distance a from the end surface of the shock absorbing mechanism 5 on the load input end side to the axis of the connecting portion 11 on the fixed end side is a ≧ w / 2 (distance a is) with respect to the width w of the shock absorbing mechanism 5. The width w is set to be 1/2 or more), and the connecting portion 11 on the fixed end side is located close to the body 3 of the vehicle 1. Further, the distance b from the end face to the axis of the connecting portion 11 on the load input end side is set so that b = a / 2 (distance b is 1/2 of the distance a) with respect to the distance a.

さらに、衝撃吸収部7の長手方向に隣り合う連結部11の軸心同士の間隔cは、荷重入力端側および固定端側の連結部11のそれぞれで、上記距離bに対し、c<b(間隔cが距離bよりも小さい)となるように定める。また、連結部11の幅dは、被覆部9の厚さtに対し、d≧t(幅dが厚さt以上)となるように定める。 Further, the distance c between the axes of the connecting portions 11 adjacent to each other in the longitudinal direction of the shock absorbing portion 7 is c <b (with respect to the distance b) at each of the connecting portions 11 on the load input end side and the fixed end side. The interval c is smaller than the distance b). Further, the width d of the connecting portion 11 is determined so that d ≧ t (the width d is the thickness t or more) with respect to the thickness t of the covering portion 9.

前記したように、連結部11は被覆部9と同じ材料で一体成形される。この際、図4に示すように連結部11に対応する位置に貫通孔13を形成した木材を、例えば特開2018-89775公報に記載されているように射出成型機(不図示)のキャビティ内に浮かせて配置し、当該キャビティ内に成型材料である樹脂を射出する。樹脂は木材の全外面を被覆して被覆部9を形成するとともに、木材の貫通孔13内に流動して連結部11を形成する。 As described above, the connecting portion 11 is integrally molded with the same material as the covering portion 9. At this time, as shown in FIG. 4, a wood having a through hole 13 formed at a position corresponding to the connecting portion 11 is placed in a cavity of an injection molding machine (not shown) as described in, for example, Japanese Patent Application Laid-Open No. 2018-89775. The resin, which is a molding material, is injected into the cavity. The resin covers the entire outer surface of the wood to form the covering portion 9, and also flows into the through hole 13 of the wood to form the connecting portion 11.

図5(a)は、衝突物2による衝突荷重Aが加わった状態の衝撃吸収機構5を図3(b)と同様の断面で示す図である。本実施形態では、図5(a)の矢印に示すように衝突荷重Aが衝撃吸収機構5に加わると、衝撃吸収部7の木材が被覆部9によって拘束されつつ荷重入力方向に圧縮されて潰れる。 FIG. 5A is a diagram showing a shock absorbing mechanism 5 in a state where a collision load A due to a colliding object 2 is applied, in the same cross section as in FIG. 3B. In the present embodiment, when the collision load A is applied to the shock absorbing mechanism 5 as shown by the arrow in FIG. 5A, the wood of the shock absorbing portion 7 is compressed and crushed in the load input direction while being restrained by the covering portion 9. ..

衝撃吸収部7の上面と下面の被覆部9は連結部11によって連結されているため、連結部11の位置において木材から剥がれることがない。また衝突時には、荷重入力端側の連結部11によって荷重入力端側の節12の形成が誘導され、固定端側の連結部11によって固定端側の節12の形成が誘導されて被覆部9が図に示すように座屈する。 Since the covering portions 9 on the upper surface and the lower surface of the shock absorbing portion 7 are connected by the connecting portion 11, they do not peel off from the wood at the position of the connecting portion 11. Further, at the time of collision, the connecting portion 11 on the load input end side induces the formation of the node 12 on the load input end side, and the connecting portion 11 on the fixed end side induces the formation of the node 12 on the fixed end side, so that the covering portion 9 is formed. It buckles as shown in the figure.

図5(b)は、衝撃吸収機構5の衝突過程における変位と荷重の関係を、縦軸を荷重、横軸を衝撃吸収機構5の変位として模式的に示した図である。荷重は衝撃吸収機構5が衝突時に受ける荷重であり、衝撃吸収機構5が潰れることで吸収される荷重である。衝撃吸収機構5の変位は、衝撃吸収部7の木材の圧縮による荷重入力方向の縮み量である。 FIG. 5B is a diagram schematically showing the relationship between the displacement of the shock absorbing mechanism 5 in the collision process and the load, with the vertical axis representing the load and the horizontal axis representing the displacement of the shock absorbing mechanism 5. The load is a load that the shock absorbing mechanism 5 receives at the time of a collision, and is a load that is absorbed when the shock absorbing mechanism 5 is crushed. The displacement of the shock absorbing mechanism 5 is the amount of shrinkage of the shock absorbing portion 7 in the load input direction due to the compression of the wood.

図5(b)において、衝撃吸収機構5の衝撃吸収効果は変位による荷重の積分値で表される。衝撃吸収機構5の衝撃吸収効果は大きく衝撃吸収部7の木材の圧縮によるもの、被覆部9の面外変形によるもの、被覆部9の座屈によるものに分けることができ、図中の符号15、17、19はそれぞれの現象による衝撃吸収効果を示したものである。 In FIG. 5B, the shock absorption effect of the shock absorption mechanism 5 is represented by the integrated value of the load due to displacement. The shock absorbing effect of the shock absorbing mechanism 5 can be largely divided into those due to the compression of the wood of the shock absorbing portion 7, those due to the out-of-plane deformation of the covering portion 9, and those due to the buckling of the covering portion 9. , 17 and 19 show the impact absorption effect due to each phenomenon.

本実施形態の衝撃吸収機構5を用いた場合、衝突初期には、衝撃吸収部7の木材の圧縮による大きな衝撃吸収効果15が得られる。なお、衝突初期には被覆部9の面外曲げによっても衝撃が吸収されるが、その衝撃吸収効果17は小さい。その後、衝突過程が進むにつれて木材の圧縮による衝撃吸収効果15は徐々に低下する一方、前記した被覆部9の座屈が生じることにより大きな衝撃吸収効果19が得られる。 When the shock absorbing mechanism 5 of the present embodiment is used, a large shock absorbing effect 15 is obtained by compressing the wood of the shock absorbing portion 7 at the initial stage of the collision. At the initial stage of collision, the impact is absorbed by the out-of-plane bending of the covering portion 9, but the impact absorption effect 17 is small. After that, as the collision process progresses, the shock absorbing effect 15 due to the compression of the wood gradually decreases, while the buckling of the covering portion 9 occurs, so that a large shock absorbing effect 19 can be obtained.

一方、図6(a)に示すように仮に連結部11が無い場合、衝突荷重Aが加わった時に被覆部9が木材から大きく剥がれて面外曲げが優越し、被覆部9が大きく割れたり裂けたりする場合もある。これに対し、前記の衝撃吸収機構5では連結部11があることで被覆部9の面外曲げや割れ裂けが部分的なものに抑制され、被覆部9を座屈へと好適に誘導できる。 On the other hand, as shown in FIG. 6A, if there is no connecting portion 11, when the collision load A is applied, the covering portion 9 is largely peeled off from the wood and the out-of-plane bending is predominant, and the covering portion 9 is greatly cracked or torn. In some cases. On the other hand, in the shock absorbing mechanism 5, the presence of the connecting portion 11 suppresses out-of-plane bending and cracking of the covering portion 9 to be partially suppressed, so that the covering portion 9 can be suitably guided to buckling.

図6(b)は、図6(a)で示した連結部11の無い衝撃吸収機構について、図5(b)と同様に衝突過程における変位と荷重の関係を示したものである。 FIG. 6 (b) shows the relationship between the displacement and the load in the collision process for the shock absorbing mechanism without the connecting portion 11 shown in FIG. 6 (a), as in FIG. 5 (b).

この場合も、衝突初期には前記と同様、衝撃吸収部7の木材の圧縮による衝撃吸収効果15と被覆部9の面外曲げによる衝撃吸収効果17が生じ、衝突過程が進むにつれて前者の衝撃吸収効果15は徐々に低下する。ただしこの例では、連結部11が無いので被覆部9は専ら面外曲げによって木材の外側に剥がれてゆき、衝突過程が進んでも前記したような被覆部9の座屈による大きな衝撃吸収効果19が得られない。結果、全体としての衝撃吸収効果は連結部11を有する衝撃吸収機構5に比べて低下する。 Also in this case, similarly to the above, the impact absorption effect 15 due to the compression of the wood of the impact absorption portion 7 and the impact absorption effect 17 due to the out-of-plane bending of the covering portion 9 occur at the initial stage of the collision, and the former impact absorption as the collision process progresses. Effect 15 gradually decreases. However, in this example, since there is no connecting portion 11, the covering portion 9 is peeled off to the outside of the wood exclusively by out-of-plane bending, and even if the collision process progresses, the large impact absorption effect 19 due to the buckling of the covering portion 9 as described above is obtained. I can't get it. As a result, the shock absorbing effect as a whole is lower than that of the shock absorbing mechanism 5 having the connecting portion 11.

このように、本実施形態によれば、木材によって構成された衝撃吸収部7の全外面を剛な被覆部9で被覆し、且つ、衝突時の荷重入力方向と直交する方向に衝撃吸収部7を貫通する連結部11により、衝撃吸収部7を挟んだ位置にある被覆部9同士を連結する。これにより、被覆部9によって衝撃吸収部7の木材を拘束するほか、衝突時に被覆部9自身も好適に座屈することで高い衝撃吸収効果が得られる。加えて、被覆部9と連結部11を一体成形することにより、連結部の部品や組付けにコストがかかることもなくなる。 As described above, according to the present embodiment, the entire outer surface of the shock absorbing portion 7 made of wood is covered with the rigid covering portion 9, and the shock absorbing portion 7 is formed in the direction orthogonal to the load input direction at the time of collision. The covering portions 9 located at positions sandwiching the shock absorbing portion 7 are connected to each other by the connecting portion 11 penetrating the above. As a result, the wood of the shock absorbing portion 7 is restrained by the covering portion 9, and the covering portion 9 itself is suitably buckled at the time of a collision, so that a high shock absorbing effect can be obtained. In addition, by integrally molding the covering portion 9 and the connecting portion 11, it is possible to eliminate the cost of parts and assembly of the connecting portion.

また本実施形態では被覆部9と連結部11が同じ樹脂材料により一体成形されており、これにより衝撃吸収機構5を容易に形成でき、また衝撃吸収機構5自体も軽量化できる。 Further, in the present embodiment, the covering portion 9 and the connecting portion 11 are integrally molded of the same resin material, whereby the shock absorbing mechanism 5 can be easily formed, and the shock absorbing mechanism 5 itself can be reduced in weight.

さらに本実施形態では、衝撃吸収部7の最も広い外面である上面と下面の被覆部9が連結部11で連結され、衝突時には当該上面と下面の被覆部9が好適に座屈することとなり、高い衝撃吸収効果が得られる。 Further, in the present embodiment, the covering portions 9 on the upper surface and the lower surface, which are the widest outer surfaces of the shock absorbing portion 7, are connected by the connecting portion 11, and the covering portions 9 on the upper surface and the lower surface are preferably buckled at the time of a collision, which is high. A shock absorbing effect can be obtained.

また、本実施形態では連結部11の幅dを被覆部の厚さt以上として連結部11の引張強度を確保することで、衝突時に連結部11が破断し、被覆部9によって衝撃吸収部7の木材を拘束できなくなるのを防ぐことができる。連結部11の幅dを被覆部の厚さt以上とすることは、一体成形時の貫通孔13(図4参照)内への樹脂の流動性を確保できる点で、衝撃吸収機構5の製造面でも好ましい。 Further, in the present embodiment, by setting the width d of the connecting portion 11 to be equal to or greater than the thickness t of the covering portion and ensuring the tensile strength of the connecting portion 11, the connecting portion 11 is broken at the time of collision, and the covering portion 9 causes the shock absorbing portion 7 to break. It is possible to prevent the wood from becoming unrestrained. When the width d of the connecting portion 11 is set to be equal to or larger than the thickness t of the covering portion, the fluidity of the resin into the through hole 13 (see FIG. 4) at the time of integral molding can be ensured, and the shock absorbing mechanism 5 is manufactured. It is also preferable in terms of aspects.

また、本実施形態では、固定端側の連結部11の位置について、衝撃吸収機構5の荷重入力端側の端面から軸心までの距離aが衝撃吸収機構5の幅wに対しa≧w/2となり、荷重入力端側の連結部11の位置について、上記端面から軸心までの距離bが距離aに対しb=a/2となっていることで、連結部11で連結された上面および下面の被覆部9について、その面全体を有効に活用し、これを好適に座屈させて意図した衝撃吸収を実現することができる。 Further, in the present embodiment, regarding the position of the connecting portion 11 on the fixed end side, the distance a from the end face on the load input end side of the shock absorbing mechanism 5 to the axial center is a ≧ w / with respect to the width w of the shock absorbing mechanism 5. With respect to the position of the connecting portion 11 on the load input end side, the distance b from the end face to the axial center is b = a / 2 with respect to the distance a, so that the upper surface connected by the connecting portion 11 and the upper surface and the connecting portion 11 are connected. With respect to the covering portion 9 on the lower surface, the entire surface thereof can be effectively utilized and buckled appropriately to realize the intended shock absorption.

また、荷重入力方向と直交する衝撃吸収部7の長手方向の連結部11の間隔cが、上記の距離bに対しc<bとなっていることで、当該長手方向において被覆部9がより剛となり、当該長手方向と直交する荷重入力方向の座屈を促進することができる。また上記の場合、連結部11の間隔cが比較的小さく密に設けられるので、衝突物2の衝突位置や衝突物2の大小に関わらず、被覆部9の座屈による衝撃吸収効果が得られるという利点もある。 Further, since the distance c between the connecting portions 11 in the longitudinal direction of the shock absorbing portion 7 orthogonal to the load input direction is c <b with respect to the above distance b, the covering portion 9 is more rigid in the longitudinal direction. Therefore, buckling in the load input direction orthogonal to the longitudinal direction can be promoted. Further, in the above case, since the distance c between the connecting portions 11 is relatively small and densely provided, the impact absorbing effect due to the buckling of the covering portion 9 can be obtained regardless of the collision position of the colliding object 2 and the size of the colliding object 2. There is also an advantage.

しかしながら、本発明は以上の実施形態に限らない。例えば衝撃吸収部7の形状、連結部11の配置や数などは図3(a)等で示したものに限らず目的に応じて様々に定めることができる。例えば図7(a)の衝撃吸収機構5aに示すように、荷重入力端側の連結部11と固定端側の連結部11を千鳥状に配置し、荷重入力方向から見たときに重ならないようにしてもよい。また場合によっては、図7(b)の衝撃吸収機構5bに示すように連結部11を一列のみ配置することも可能である。 However, the present invention is not limited to the above embodiments. For example, the shape of the shock absorbing portion 7, the arrangement and the number of the connecting portions 11 and the like are not limited to those shown in FIG. 3A and can be variously determined according to the purpose. For example, as shown in the shock absorbing mechanism 5a of FIG. 7A, the connecting portion 11 on the load input end side and the connecting portion 11 on the fixed end side are arranged in a staggered pattern so that they do not overlap when viewed from the load input direction. It may be. Further, in some cases, as shown in the shock absorbing mechanism 5b of FIG. 7B, it is possible to arrange only one row of connecting portions 11.

さらに、被覆部9に用いる樹脂は特に限定されず、また被覆部9および連結部11を樹脂でなく金属等で一体成形することも可能である。 Further, the resin used for the covering portion 9 is not particularly limited, and the covering portion 9 and the connecting portion 11 can be integrally molded with a metal or the like instead of the resin.

加えて、衝撃吸収機構5の配置は図1等で説明したものに限らず、衝突荷重の入力が想定される車両1の各部において適切な配置で取付けることが可能であり、車両1の内部に設けることも可能である。例えば衝突荷重が車両前後方向に入力されることを想定する場合、車両1の前部や後部に衝撃吸収機構5を固定することができ、衝撃吸収機構5は例えば長手方向を車両幅方向として配置することができる。 In addition, the arrangement of the shock absorbing mechanism 5 is not limited to that described in FIG. 1 and the like, and it is possible to install the shock absorbing mechanism 5 in an appropriate arrangement in each part of the vehicle 1 where the input of the collision load is expected, and it is possible to install it inside the vehicle 1. It is also possible to provide it. For example, assuming that the collision load is input in the front-rear direction of the vehicle, the shock absorbing mechanism 5 can be fixed to the front or rear of the vehicle 1, and the shock absorbing mechanism 5 is arranged, for example, with the longitudinal direction as the vehicle width direction. can do.

以上、添付図面を参照しながら、本発明に係る好適な実施形態について説明したが、本発明はかかる例に限定されない。当業者であれば、本願で開示した技術的思想の範疇内において、各種の変更例又は修正例に想到し得ることは明らかであり、それらについても当然に本発明の技術的範囲に属するものと了解される。 Although preferred embodiments of the present invention have been described above with reference to the accompanying drawings, the present invention is not limited to such examples. It is clear that a person skilled in the art can come up with various modifications or modifications within the scope of the technical idea disclosed in the present application, and these also naturally belong to the technical scope of the present invention. Understood.

1:車両
3:ボディ
5、5a、5b:衝撃吸収機構
7:衝撃吸収部
9:被覆部
11:連結部
1: Vehicle 3: Body 5, 5a, 5b: Shock absorbing mechanism 7: Shock absorbing part 9: Covering part 11: Connecting part

Claims (6)

車両に加わる衝突荷重を軽減するための車両の衝撃吸収機構であって、
木材からなる衝撃吸収部と、
前記衝撃吸収部の全外面を被覆する被覆部と、
前記衝撃吸収部を前記衝突荷重が加わる荷重入力方向と直交する方向に貫通し、前記衝撃吸収部を挟んだ位置にある前記被覆部同士を連結する連結部と、
を具備し、
前記被覆部が前記衝撃吸収部よりも荷重入力方向の圧縮に対して剛であるか、または前記被覆部を構成する材料が前記衝撃吸収部を構成する木材よりも荷重入力方向の圧縮に対して剛であり、
前記被覆部および前記連結部が、前記連結部が前記被覆部と境界無く連続するように一体成形されたことを特徴とする衝撃吸収機構。
It is a vehicle shock absorption mechanism for reducing the collision load applied to the vehicle.
A shock absorber made of wood and
A covering portion that covers the entire outer surface of the shock absorbing portion and a coating portion that covers the entire outer surface of the shock absorbing portion.
A connecting portion that penetrates the shock absorbing portion in a direction orthogonal to the load input direction to which the collision load is applied and connects the covering portions at positions sandwiching the shock absorbing portion, and a connecting portion.
Equipped with
The covering is more rigid with respect to compression in the load input direction than the shock absorbing part, or the material constituting the covering is more rigid with respect to compression in the load input direction than the wood constituting the shock absorbing part. Rigid and
A shock absorbing mechanism characterized in that the covering portion and the connecting portion are integrally molded so that the connecting portion is continuous with the covering portion without a boundary.
前記被覆部および前記連結部が、同じ樹脂材料により一体成形されたことを特徴とする請求項1記載の衝撃吸収機構。 The shock absorbing mechanism according to claim 1, wherein the covering portion and the connecting portion are integrally molded of the same resin material. 前記衝撃吸収部は柱状であり、長手方向が荷重入力方向と直交するように配置され、
前記衝撃吸収部の長手方向と直交する断面は長方形状であり、
前記連結部は、最も広い面の前記被覆部同士を連結することを特徴とする請求項1または請求項2記載の衝撃吸収機構。
The shock absorbing portion has a columnar shape and is arranged so that the longitudinal direction is orthogonal to the load input direction.
The cross section orthogonal to the longitudinal direction of the shock absorbing portion is rectangular.
The shock absorbing mechanism according to claim 1 or 2, wherein the connecting portion connects the covering portions having the widest surface to each other.
前記連結部の幅dが、前記被覆部の厚さtに対しd≧tとなることを特徴とする請求項1から請求項3のいずれかに記載の衝撃吸収機構。 The shock absorbing mechanism according to any one of claims 1 to 3, wherein the width d of the connecting portion is d ≧ t with respect to the thickness t of the covering portion. 前記連結部は、
前記衝撃吸収機構の荷重入力端側の端面から軸心までの距離aが、前記衝撃吸収機構の荷重入力方向の長さwに対しa≧w/2となる第1の連結部と、
前記端面から軸心までの距離bが、前記距離aに対しb=a/2となる第2の連結部と、
を含むことを特徴とする請求項1から請求項4のいずれかに記載の衝撃吸収機構。
The connecting part
The first connecting portion where the distance a from the end face on the load input end side of the shock absorbing mechanism to the axis is a ≧ w / 2 with respect to the length w in the load input direction of the shock absorbing mechanism.
With the second connecting portion where the distance b from the end face to the axis is b = a / 2 with respect to the distance a.
The shock absorbing mechanism according to any one of claims 1 to 4, wherein the shock absorbing mechanism comprises.
前記連結部は、荷重入力方向に間隔を空けて配置された第1の連結部と第2の連結部を含み、
前記第2の連結部は、前記第1の連結部よりも前記衝撃吸収機構の荷重入力端側に位置し、
前記第1、2の連結部は、荷重入力方向と直交する方向に間隔を空けて複数設けられ、
前記第1、2の連結部の荷重入力方向と直交する方向の間隔cが、前記衝撃吸収機構の荷重入力端側の端面から前記第2の連結部の軸心までの距離bに対し、c<bとなることを特徴とする請求項1から請求項5のいずれかに記載の衝撃吸収機構。
The connecting portion includes a first connecting portion and a second connecting portion arranged at intervals in the load input direction.
The second connecting portion is located closer to the load input end side of the shock absorbing mechanism than the first connecting portion.
A plurality of the first and second connecting portions are provided at intervals in a direction orthogonal to the load input direction.
The distance c in the direction orthogonal to the load input direction of the first and second connecting portions is c with respect to the distance b from the end surface of the shock absorbing mechanism on the load input end side to the axial center of the second connecting portion. The shock absorbing mechanism according to any one of claims 1 to 5, wherein <b.
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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001182769A (en) * 1999-12-27 2001-07-06 Showa Alum Corp Shock-absorbing member
JP2016200233A (en) * 2015-04-13 2016-12-01 トヨタ車体株式会社 Shock absorption member
JP2019089484A (en) * 2017-11-15 2019-06-13 トヨタ車体株式会社 Vehicle impact absorption member
JP2019189013A (en) * 2018-04-25 2019-10-31 トヨタ車体株式会社 Impact absorption member and method for manufacture thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001182769A (en) * 1999-12-27 2001-07-06 Showa Alum Corp Shock-absorbing member
JP2016200233A (en) * 2015-04-13 2016-12-01 トヨタ車体株式会社 Shock absorption member
JP2019089484A (en) * 2017-11-15 2019-06-13 トヨタ車体株式会社 Vehicle impact absorption member
JP2019189013A (en) * 2018-04-25 2019-10-31 トヨタ車体株式会社 Impact absorption member and method for manufacture thereof

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