JP2021055208A - Tubular knitted fabric product - Google Patents

Tubular knitted fabric product Download PDF

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JP2021055208A
JP2021055208A JP2019178895A JP2019178895A JP2021055208A JP 2021055208 A JP2021055208 A JP 2021055208A JP 2019178895 A JP2019178895 A JP 2019178895A JP 2019178895 A JP2019178895 A JP 2019178895A JP 2021055208 A JP2021055208 A JP 2021055208A
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knitted fabric
tubular knitted
yarn
product
fiber
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JP7313249B2 (en
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晴香 大伴
Haruka Otomo
晴香 大伴
満 西川
Mitsuru Nishikawa
満 西川
吉田 裕司
Yuji Yoshida
裕司 吉田
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Asahi Kasei Corp
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Abstract

To provide a tubular knitted fabric product which a wearer can feel to be cool during wearing in hot environment such as in summer by improving heat dissipation compared to a non-wearing state due to promotion of air convection.SOLUTION: A tubular knitted fabric product includes a composite yarn formed of an elastic yarn and a non-elastic yarn. In the tubular knitted fabric product, a pitch rib height ratio obtained by the following formula: pitch rib height ratio=p/k(in the formula, p=fiber spacing when expanded if wearing is expected, and k=fiber height when expanded if wearing is expected)is 6.0 to 15.0 at a position of 13% of whole length from a center side of the body when the product is worn. The tubular knitted fabric product is a leg product or clothing covering at least a part of an arm, whose heating temperature during expansion is desirably over 0°C and below 0.5°C.SELECTED DRAWING: Figure 1

Description

本発明は、筒状編地製品に関する。 The present invention relates to a tubular knitted fabric product.

弾性糸を使用した筒状編地は、パンティストッキング、レギンス、サポーター等の股下から足首、又は、爪先まで覆うレッグ製品や、アームカバーのような肩下から手首、又は指先まで覆う製品や、サポーターのような関節部を覆う製品に使用される。従来、上記製品であって冷感を与えるものとして、ポリアミド繊維等、吸湿性が付与された合成繊維を使用して蒸れ感を抑えたレッグ製品、清涼感を得るためポリアミド繊維の異形断面糸特殊糸を使用したレッグ製品(例えば、以下の特許文献1参照)や、フルダル糸使いにより、接触冷感も付与したレッグ製品(例えば、以下の特許文献2参照)が市販されている。これらの衣料製品では、初夏等の少し暑い季節では着用した瞬間のみ涼しく感じるが、長時間の着用や歩行等の運動により汗ばむような環境となる暑熱環境時の着用では、発汗して蒸し暑く極めて不快であり、真夏等の暑熱環境には向いていないという問題がある。 Cylindrical knitted fabrics using elastic threads include leg products such as pantyhose, leggings, and supporters that cover from the inseam to the ankles or toes, products that cover from under the shoulders to the wrists or fingertips such as arm covers, and supporters. Used for products that cover joints such as. Conventionally, as the above-mentioned products that give a feeling of coldness, leg products that suppress the feeling of stuffiness by using synthetic fibers that have been given moisture absorption such as polyamide fibers, and specially shaped cross-section yarns of polyamide fibers to obtain a refreshing feeling. There are commercially available leg products using yarn (see, for example, Patent Document 1 below) and leg products (see, for example, Patent Document 2 below) that are provided with a cool contact feeling by using full-dull yarn. These clothing products feel cool only the moment they are worn in a slightly hot season such as early summer, but when worn in a hot environment where the environment becomes sweaty due to long-term wearing or exercise such as walking, they sweat and become hot and humid and extremely uncomfortable. Therefore, there is a problem that it is not suitable for a hot environment such as midsummer.

特開平6−81207号公報Japanese Unexamined Patent Publication No. 6-81207 特開2003−293201号公報Japanese Unexamined Patent Publication No. 2003-293201

前記した従来技術の筒状編地製品の問題に鑑み、本発明が解決しようとする課題は、空気の対流促進により放熱性が未着用状態よりも高まることで、真夏等の暑熱環境下での着用において、涼しく感じやすい筒状編地製品を提供することである。 In view of the above-mentioned problem of the tubular knitted fabric product of the prior art, the problem to be solved by the present invention is that the heat dissipation is higher than that in the unworn state by promoting the convection of air, so that in a hot environment such as midsummer. The purpose is to provide tubular knitted fabric products that are cool and easy to wear.

本発明者は、上記課題を解決すべく鋭意検討し実験を重ねた結果、筒状編地製品の特定位置において特定の編地構造とすることで、空気の対流が促進され、放熱が未着用状態よりも効率的に行われることにより、涼しく感じることができることを発見し、かかる発見に基づき本発明を完成するに至ったものである。 As a result of diligent studies and experiments to solve the above problems, the present inventor has made a specific knitted fabric structure at a specific position of the tubular knitted fabric product, thereby promoting air convection and not wearing heat dissipation. It was discovered that the person can feel cool by being performed more efficiently than the state, and based on such a discovery, the present invention has been completed.

すなわち、本発明は以下の通りのものである。
[1]弾性糸と非弾性糸とからなる複合糸を含む筒状編地製品であって、製品着用時の身体の中心側から、全長の13%の位置において、下記式:
ピッチリブ高さ比=p/k
{式中、p=着用想定伸長時の繊維間隔、k=着用想定伸長時の繊維高さ}
で求められるピッチリブ高さ比が、6.0〜15.0であることを特徴とする、前記筒状編地製品。
[2]製品着用時の身体の中心側から、全長の13%の位置において、下記式:
複合糸伸長指数=k/f
{式中、k=着用想定伸長時の繊維高さ、f=複合糸の繊度}
で求められる複合糸伸長指数が4.0以下である、前記[1]に記載の筒状編地製品。
[3]伸長時発熱温度が0℃超0.5℃以下である、前記[1]又は[2]に記載の筒状編地製品。
[4]レッグ製品である、前記[1]〜[3]のいずれかに記載の筒状編地製品。
[5]少なくとも腕の一部を覆う衣料である、前記[1]〜[3]のいずれかに記載の筒状編地製品。
That is, the present invention is as follows.
[1] A tubular knitted fabric product containing a composite yarn composed of elastic yarn and non-elastic yarn, at a position 13% of the total length from the center side of the body when the product is worn.
Pitch rib height ratio = p / k
{In the formula, p = fiber spacing when expected to be worn, k = fiber height when expected to be worn}
The tubular knitted fabric product, wherein the pitch rib height ratio obtained in 1 is 6.0 to 15.0.
[2] At a position 13% of the total length from the center side of the body when wearing the product, the following formula:
Composite yarn elongation index = k / f
{In the formula, k = fiber height when expected to be worn, f = fineness of composite yarn}
The tubular knitted fabric product according to the above [1], wherein the composite yarn elongation index obtained in the above [1] is 4.0 or less.
[3] The tubular knitted fabric product according to the above [1] or [2], wherein the heat generation temperature at the time of extension is more than 0 ° C. and 0.5 ° C. or lower.
[4] The tubular knitted fabric product according to any one of the above [1] to [3], which is a leg product.
[5] The tubular knitted fabric product according to any one of [1] to [3] above, which is clothing that covers at least a part of the arm.

本発明の筒状編地製品は、空気の対流促進により放熱性が未着用状態よりも高まることで、真夏の暑熱環境下の着用において涼しく感じやすい。 The tubular knitted fabric product of the present invention tends to feel cool when worn in a hot summer environment because the heat dissipation property is enhanced by promoting air convection as compared with the unworn state.

本実施形態のレッグ製品のピッチリブ高さ比、複合糸伸長指数、保温率、コース数、ウェール数を測定する部位の説明図である。It is explanatory drawing of the part to measure the pitch rib height ratio, the composite yarn elongation index, the heat retention rate, the number of courses, and the number of wales of the leg product of this embodiment. 本実施形態のレッグ製品のピッチリブ高さ比、複合糸伸長指数、保温率、コース数、ウェール数を測定する部位の説明図である。It is explanatory drawing of the part to measure the pitch rib height ratio, the composite yarn elongation index, the heat retention rate, the number of courses, and the number of wales of the leg product of this embodiment. 本実施形態のレッグ製品のピッチリブ高さ比、複合糸伸長指数、保温率、コース数、ウェール数を測定する部位の説明図である。It is explanatory drawing of the part to measure the pitch rib height ratio, the composite yarn elongation index, the heat retention rate, the number of courses, and the number of wales of the leg product of this embodiment. 本実施形態の少なくとも腕の一部を覆う衣料のピッチリブ高さ比、複合糸伸長指数、保温率、コース数、ウェール数を測定する部位の説明図である。It is explanatory drawing of the part to measure the pitch rib height ratio, the composite yarn elongation index, the heat retention rate, the number of courses, and the number of wales of clothing covering at least a part of the arm of this embodiment. 本実施形態の少なくとも腕の一部を覆う衣料のピッチリブ高さ比、複合糸伸長指数、保温率、コース数、ウェール数を測定する部位の説明図である。It is explanatory drawing of the part to measure the pitch rib height ratio, the composite yarn elongation index, the heat retention rate, the number of courses, and the number of wales of clothing covering at least a part of the arm of this embodiment.

以下、本発明の実施形態を詳細に説明する。
本実施形態の筒状編地製品は、弾性糸と非弾性糸とからなる複合糸を含む筒状編地製品であって、製品着用時の身体の中心側から、全長の13%の位置において、下記式:
ピッチリブ高さ比=p/k
{式中、p=着用想定伸長時の繊維間隔、k=着用想定伸長時の繊維高さ}
で求められるピッチリブ高さ比が、6.0〜15.0であることを特徴とする。
Hereinafter, embodiments of the present invention will be described in detail.
The tubular knitted fabric product of the present embodiment is a tubular knitted fabric product containing a composite yarn composed of elastic yarn and inelastic yarn, and is located at a position of 13% of the total length from the center side of the body when the product is worn. , The following formula:
Pitch rib height ratio = p / k
{In the formula, p = fiber spacing when expected to be worn, k = fiber height when expected to be worn}
The pitch rib height ratio obtained in 1) is 6.0 to 15.0.

本実施形態の筒状編地製品は、弾性糸と非弾性糸とからなる複合糸を含む筒状編地製品であって、釜径4〜5インチ程度の小口径のシングル丸編機(パンスト編機とも称す。)を用いて製造することができる。
本実施形態の筒状編地製品は、製品着用時の身体の中心側から、全長の13%の位置において、下記式:
ピッチリブ高さ比=p/k
{式中、p=着用想定伸長時の繊維間隔、k=着用想定伸長時の繊維高さ}
で求められるピッチリブ高さ比が、6.0〜15.0であることを特徴とする。ここで、「製品着用時の身体の中心側」とは、胴との接続部に近い側を指す。例えば、上肢に着用する筒状編地製品においては、該製品が脇部まで長さがある場合は脇部、脇部にまで満たない長さの場合は、脇部に近い側の筒状編地製品端部である。また、下肢に着用する筒状編地製品においては、該製品が股部を覆う場合は股部、股部にまで満たない長さの場合は、股部に近い側の筒状編地製品端部である。また、「着用想定伸長時」とは、筒状編地製品の着用時に相当する伸長を加えた状態のことであり、詳細については実施例にて説明する。
The tubular knitted fabric product of the present embodiment is a tubular knitted fabric product containing a composite yarn composed of elastic yarn and inelastic yarn, and is a single circular knitting machine (pantyhose) having a small diameter of about 4 to 5 inches. It can also be manufactured using a knitting machine).
The tubular knitted fabric product of the present embodiment has the following formula at a position of 13% of the total length from the center side of the body when the product is worn.
Pitch rib height ratio = p / k
{In the formula, p = fiber spacing when expected to be worn, k = fiber height when expected to be worn}
The pitch rib height ratio obtained in 1) is 6.0 to 15.0. Here, the "center side of the body when wearing the product" refers to the side close to the connection portion with the body. For example, in the case of a tubular knitted fabric product to be worn on the upper limbs, if the product has a length up to the side, it will be on the side, and if it is less than the side, it will be on the side closer to the side. It is the end of the local product. In the case of a tubular knitted fabric product to be worn on the lower limbs, if the product covers the crotch part, the crotch part is used, and if the length is less than the crotch part, the end of the tubular knitted fabric product on the side closer to the crotch part. It is a department. Further, "when the product is expected to be worn" means a state in which the tubular knitted fabric product is stretched to correspond to the time when the product is worn, and the details will be described in Examples.

筒状編地製品において、持続的な冷感を得るためには、放熱(肌、繊維から外環境への熱伝達)量を多くすることが重要である。肌から外環境への熱伝達量は、熱伝達面の表面積や熱伝導素材の熱伝導率によって左右されるのみでなく、肌面と外環境との温度差も重要である。筒状編地製品の着用がない状態、すなわち肌表面に凸部(リブ)がない状態で直立すると、脚部や腕部の表面付近では、肌表面にて暖められた外気が上昇気流を生じる。外気は少しずつ温度を上げながら肌表面に沿って上昇するために、肌表面には暖かい空気が存在することとなり、肌表面からの放熱が起こりにくく、暑く感じる。一方、本実施形態の筒状編地製品を着用して直立すると、脚部や腕部の表面付近では、上昇気流は衣料製品の凹凸に沿って波打ちながら上昇する。筒状編地製品において、製品着用時の身体の中心側から、全長の13%の位置において、前記ピッチリブ高さ比が6.0〜15.0であれば、外気の対流が効率よく起こり、冷たい外気が肌表面へ誘導されて、肌面と外環境との温度勾配が急峻になり、肌表面からの放熱が促進される。ピッチリブ高さ比が6.0よりも小さいときはリブ間で空気が渦を巻くように滞留し、蒸し暑く感じる製品となり、15.0よりも大きい時はリブ間を気流が上昇する間にやはり肌面で空気が暖められてやや暑く感じる。また、耐久性が悪く、着用中に穴が開き、伝線が走ってしまうなどの問題が起きやすい。 In a tubular knitted fabric product, it is important to increase the amount of heat dissipation (heat transfer from the skin and fibers to the external environment) in order to obtain a continuous cooling sensation. The amount of heat transfer from the skin to the external environment depends not only on the surface area of the heat transfer surface and the thermal conductivity of the heat conductive material, but also on the temperature difference between the skin surface and the external environment. When the tubular knitted fabric product is not worn, that is, when the skin surface is upright without protrusions (ribs), the outside air warmed on the skin surface creates an updraft near the surfaces of the legs and arms. .. Since the outside air rises along the skin surface while gradually increasing the temperature, warm air is present on the skin surface, and heat dissipation from the skin surface is unlikely to occur, and the skin feels hot. On the other hand, when the tubular knitted fabric product of the present embodiment is worn and upright, the updraft rises in the vicinity of the surfaces of the legs and arms while waving along the unevenness of the clothing product. In a tubular knitted fabric product, if the pitch rib height ratio is 6.0 to 15.0 at a position of 13% of the total length from the center side of the body when the product is worn, convection of outside air occurs efficiently. The cold outside air is guided to the skin surface, the temperature gradient between the skin surface and the outside environment becomes steep, and heat dissipation from the skin surface is promoted. When the pitch rib height ratio is less than 6.0, the air stays in a swirling manner between the ribs, making the product feel hot and humid. When it is larger than 15.0, the skin is still skin while the airflow rises between the ribs. The air is warmed on the surface and it feels a little hot. In addition, the durability is poor, and problems such as holes being opened during wearing and transmission lines running are likely to occur.

尚、放熱量を大きくするためには、広い面積から放熱することが重要であるため、より周径が大きく、表面積の大きな人体部位からの放熱性を高めることが有効である。周径が大きく、表面積の大きな人体部位としては、腕では上腕部、脚では大腿部が該当する。筒状編地製品の製品着用時の身体の中心部側から全長の13%の位置は、レッグ製品では大腿部に、アームカバーでは上腕部に相当するため、この位置を前記編地構造とすることは、放熱量を大きくするために極めて有効である。 Since it is important to dissipate heat from a wide area in order to increase the amount of heat dissipated, it is effective to improve the heat dissipation from a human body portion having a larger circumference and a large surface area. The upper arm part of the arm and the thigh part of the leg correspond to the human body part having a large circumference and a large surface area. Since the position of 13% of the total length from the center side of the body when the tubular knitted fabric product is worn corresponds to the thigh part in the leg product and the upper arm part in the arm cover, this position is referred to as the knitted fabric structure. It is extremely effective to increase the amount of heat radiation.

放熱(肌、繊維から外環境への熱伝達)量は、弾性糸と非弾性糸とからなる複合糸が空気層を含まずに十分に肌に密着しているときに、より大きくなる。
製品着用時の身体の中心側から、全長の13%の位置において、下記式:
複合糸伸長指数=k/f
{式中、k=着用想定伸長時の繊維高さ、f=複合糸の繊度}で求められる複合糸伸長指数は、着用想定伸長時の複合糸の伸長度合いを示す。複合糸伸長指数が4.0以下であれば、着用時に複合糸がよく伸長され、より肌への密着性が高い筒状編地製品となり、放熱の効率が高まる。
The amount of heat dissipation (heat transfer from the skin and fibers to the external environment) becomes larger when the composite yarn composed of the elastic yarn and the inelastic yarn is sufficiently in close contact with the skin without including the air layer.
From the center side of the body when wearing the product, at a position of 13% of the total length, the following formula:
Composite yarn elongation index = k / f
In the formula, the composite yarn elongation index obtained by k = fiber height at the time of expected extension of wearing and f = fineness of the composite yarn indicates the degree of elongation of the composite yarn at the time of expected elongation of wearing. When the composite yarn elongation index is 4.0 or less, the composite yarn is stretched well when worn, resulting in a tubular knitted fabric product having higher adhesion to the skin, and the efficiency of heat dissipation is enhanced.

放熱性は、以下に説明する保温率により評価した。保温率とは、放熱評価機を用いて放熱量を測定するとき、下記式:
保温率=(W−W)/W×100(%)
{式中、Wは、標準温湿度において、該評価装置に該筒状編地を取り付けない場合の消費電力であり、そしてWは、標準温湿度において、該評価装置に該筒状編地を取り付けた場合の消費電力である。}で求められるものである。本実施形態の筒状編地を用いた衣料製品では、着用想定伸長時の保温率が、0より小さい。保温率は小さいほど放熱性が高く、特に保温率が0より小さいということは、未着用状態より放熱性が高いことを意味する。尚、前記放熱評価機の詳細については実施例にて説明する。
The heat dissipation was evaluated by the heat retention rate described below. The heat retention rate is the following formula when measuring the amount of heat radiation using a heat dissipation evaluation machine.
Heat retention rate = (W 0- W) / W 0 x 100 (%)
{In the formula, W 0 is the power consumption when the tubular knitted fabric is not attached to the evaluation device at standard temperature and humidity, and W is the tubular knitted fabric to the evaluation device at standard temperature and humidity. It is the power consumption when is installed. } Is required. In the garment product using the tubular knitted fabric of the present embodiment, the heat retention rate at the time of expected extension of wearing is less than 0. The smaller the heat retention rate, the higher the heat dissipation, and in particular, the fact that the heat retention rate is smaller than 0 means that the heat dissipation is higher than that in the unworn state. The details of the heat dissipation evaluation machine will be described in Examples.

本実施形態の筒状編地製品を構成する糸の繊度は、着圧、消費性能、生地感等の観点より任意に選択することができるが、ピッチリブ高さ比、及び複合糸伸長指数を好適な範囲に調整しやすいという観点からは、13〜56dtexが好ましく、13〜40dtexがより好ましく、13〜31dtexがさらに好ましい。複合糸の繊度は、弾性糸に非弾性糸を被覆した状態又は弾性糸と非弾性糸とを複合撚糸した状態での繊度であり、より具体的には、ある長さの複合糸の重量を量り、次いで10gの荷重を掛けて測長して繊度を求める。 The fineness of the yarns constituting the tubular knitted fabric product of the present embodiment can be arbitrarily selected from the viewpoints of compression pressure, consumption performance, texture, etc., but the pitch rib height ratio and the composite yarn elongation index are preferable. From the viewpoint that it is easy to adjust the range, 13 to 56 dtex is preferable, 13 to 40 dtex is more preferable, and 13 to 31 dtex is further preferable. The fineness of the composite yarn is the fineness of the elastic yarn coated with the inelastic yarn or the elastic yarn and the inelastic yarn in the composite twisted yarn, and more specifically, the weight of the composite yarn of a certain length is used. Weigh and then apply a load of 10 g to measure the length and determine the fineness.

繊度が大きい場合は、繊維径が太く、厚みがある製品となるために涼しく感じやすい製品とすることが特に難しい。しかし、例えば、繊度が31dtexより大きいときは、後述のドラフト率(複合糸を構成する弾性糸と非弾性繊維との糸長比)と撚り数の調整により繊維高さkを好ましくは75μm〜220μm、より好ましくは75μm〜150μmとなるようにすることで、ピッチリブ高さ比(p/k)を6.0〜9.0に調節できる。 When the fineness is high, it is particularly difficult to make a product that feels cool because the product has a large fiber diameter and is thick. However, for example, when the fineness is greater than 31 dtex, the fiber height k is preferably 75 μm to 220 μm by adjusting the draft ratio (the yarn length ratio of the elastic yarn and the inelastic fiber constituting the composite yarn) and the number of twists described later. , More preferably, the pitch rib height ratio (p / k) can be adjusted to 6.0 to 9.0 by setting the ratio to 75 μm to 150 μm.

本実施形態の筒状編地製品において、ドラフト率(複合糸を構成する弾性糸と非弾性繊維の糸長比)の調整により、複合糸の繊維径は調整可能である。ドラフト率は、ある長さの複合糸を弾性糸と非弾性繊維に分けて解き、それぞれ10gの荷重をかけて測長した際の、弾性糸の長さと非弾性繊維の長さの比の値(弾性糸の長さ/非弾性繊維の長さ)である。具体的には、ドラフト率を小さくすると繊維径は小さくなり、糸長比が大きくなると繊維径は大きくなる。ピッチリブ高さ比および複合糸伸長指数を好適な範囲に調整するという観点から、複合糸の糸長比は2.0〜3.5が好ましい。 In the tubular knitted fabric product of the present embodiment, the fiber diameter of the composite yarn can be adjusted by adjusting the draft ratio (the yarn length ratio of the elastic yarn and the inelastic fiber constituting the composite yarn). The draft ratio is the value of the ratio of the length of the elastic yarn to the length of the inelastic fiber when a composite yarn of a certain length is divided into elastic yarn and inelastic fiber, and the length is measured by applying a load of 10 g to each. (Length of elastic thread / length of inelastic fiber). Specifically, the smaller the draft ratio, the smaller the fiber diameter, and the larger the yarn length ratio, the larger the fiber diameter. From the viewpoint of adjusting the pitch rib height ratio and the composite yarn elongation index to a suitable range, the yarn length ratio of the composite yarn is preferably 2.0 to 3.5.

複合糸の撚り数でも繊維径の調整が可能であり、撚り数が高いと繊維径は小さくなり、低いと繊維径は大きくなる。ピッチリブ高さ比や複合糸伸長指数を好適な範囲に調整するという観点から、複合糸の撚り数は1400〜2000T/mが好ましい。 The fiber diameter can be adjusted by the number of twists of the composite yarn. When the number of twists is high, the fiber diameter becomes small, and when the number of twists is low, the fiber diameter becomes large. From the viewpoint of adjusting the pitch rib height ratio and the composite yarn elongation index to a suitable range, the number of twists of the composite yarn is preferably 1400 to 2000 T / m.

本実施形態の筒状編地製品の周方向のウェール数は、製品のサイズ等により任意に設定できるが、好ましくは320〜440ウェールとする。尚、本実施形態の筒状編地製品が、レッグ部やアーム部の長手方向に縫製部を含まない場合、すなわちシームレスの筒状編地からなる場合は、周方向のウェール数は、筒状編地編成時の使用編機の針本数によって調整できる。
ピッチリブ高さ比、及び複合糸伸長指数を好適な範囲にするためには、着用想定伸長時のウェール密度を15〜30ウェール/インチ(2.54cm)とすることが好ましい。また、同様の観点より、着用想定伸長時のコース密度を23〜70コース/インチとすることが好ましく、29〜70コース/インチ(2.54cm)とすることがより好ましい。ウェール密度が15ウェール/インチ以上である場合は、保温率が負になりやすく、放熱効果が得られやすく、また破裂強度が高く破れにくく、さらに審美性も良くなる傾向にある。他方、ウェール密度が30ウェール/インチ以下である場合も保温率が負となり易く、放熱性が高くなりやすい。
The number of wales in the circumferential direction of the tubular knitted fabric product of the present embodiment can be arbitrarily set depending on the size of the product and the like, but is preferably 320 to 440 wales. When the tubular knitted fabric product of the present embodiment does not include a sewn portion in the longitudinal direction of the leg portion or the arm portion, that is, when it is composed of a seamless tubular knitted fabric, the number of wales in the circumferential direction is tubular. It can be adjusted by the number of needles of the knitting machine used when knitting the knitted fabric.
In order to keep the pitch rib height ratio and the composite yarn elongation index in a suitable range, it is preferable that the wales density at the time of expected elongation for wearing is 15 to 30 wales / inch (2.54 cm). From the same viewpoint, the course density at the time of expected extension of wearing is preferably 23 to 70 courses / inch, and more preferably 29 to 70 courses / inch (2.54 cm). When the wales density is 15 wales / inch or more, the heat retention rate tends to be negative, the heat dissipation effect tends to be obtained, the burst strength is high, the tear is hard to break, and the aesthetics tend to be improved. On the other hand, when the wales density is 30 wales / inch or less, the heat retention rate tends to be negative and the heat dissipation tends to be high.

ピッチリブ高さ比、及び複合糸伸長指数を所望の範囲にするには、編成時のループ長の調整が有効である。編成時のテンションを上げたり、度目を詰めたりすると、ループ長が短くなり、着用想定伸長時の繊度は小さくなり、着用想定伸長時のコース数は大きくなる。これにより、ピッチリブ高さ比はやや上がる。逆にテンションを下げたり、度目を甘くしたりすると、ループ長が長くなり、着用想定伸長時の繊度が大きくなり、着用想定伸長時のコース数は小さくなる。これにより、ピッチリブ高さ比はやや下がる。 In order to keep the pitch rib height ratio and the composite yarn elongation index within the desired ranges, it is effective to adjust the loop length at the time of knitting. If the tension at the time of knitting is increased or the number of times is reduced, the loop length becomes shorter, the fineness at the time of expected extension of wearing becomes smaller, and the number of courses at the time of expected extension of wearing becomes larger. As a result, the pitch rib height ratio is slightly increased. On the contrary, if the tension is lowered or the degree is loosened, the loop length becomes longer, the fineness at the time of expected extension of wearing becomes larger, and the number of courses at the time of expected extension of wearing becomes smaller. As a result, the pitch rib height ratio is slightly lowered.

筒状編地製品において、弾性糸の伸長による製品そのものの発熱が少ないと、着用時に涼しい製品となりやすい。伸長時の発熱温度(伸長時発熱温度)を0℃とすることは不可能であるが、伸長時発熱温度が好ましくは0℃超0.5℃以下、より好ましくは0℃超0.4℃以下であれば、暑熱環境下でも涼しく感じやすい。本明細書中、伸長時発熱温度とは、伸縮以外に外部からのエネルギー供給がなく、風による伸長時発熱温度が変化しない条件下で、筒状の編地のまま経方向(長さ方向)に2つ折りにして編地を4枚重ねにした編地の上下を把持して110%伸長し、次いで緩和してもとの長さに戻す工程を1回とする繰り返し伸縮を、100回/分の速度で500回行う間に編地が示す最高温度をサーモグラフィで測定し、試験開始前の編地温度との差から算出された値である。伸長時発熱温度を0.5℃以下とするためには、シリコン系やポリアミド系の加工剤等の滑り易い加工剤を使用すること、複合糸の繊度を小さくすること、ポリアミド系合成繊維と弾性糸との複合糸を使用することが有効である。尚、ポリアミド系合成繊維と弾性糸との複合糸の使用が伸長時の発熱温度を下げる原理は、ポリアミド繊維の吸湿性が伸長時の発熱を抑えるためと考えられる。 In a tubular knitted fabric product, if the heat generated by the product itself due to the elongation of the elastic yarn is small, the product tends to be cool when worn. Although it is impossible to set the heat generation temperature at the time of extension (heat generation temperature at the time of extension) to 0 ° C., the heat generation temperature at the time of extension is preferably more than 0 ° C. and 0.5 ° C. or less, more preferably more than 0 ° C. and 0.4 ° C. If it is as follows, it is easy to feel cool even in a hot environment. In the present specification, the heat generation temperature during expansion is the warp direction (length direction) of a tubular knitted fabric under the condition that there is no external energy supply other than expansion and contraction and the heat generation temperature during expansion due to wind does not change. 100 times of repeated expansion and contraction, in which the process of grasping the top and bottom of the knitted fabric, which is folded in half and stacking four knitted fabrics, stretches 110%, and then relaxes and returns to the original length is one time. It is a value calculated from the difference from the knitted fabric temperature before the start of the test by measuring the maximum temperature indicated by the knitted fabric by thermography while performing 500 times at a rate of 1 minute. In order to reduce the heat generation temperature during elongation to 0.5 ° C or less, use a slippery processing agent such as a silicon-based or polyamide-based processing agent, reduce the fineness of the composite yarn, and use a polyamide-based synthetic fiber and elasticity. It is effective to use a composite yarn with the yarn. It is considered that the principle that the use of the composite yarn of the polyamide synthetic fiber and the elastic yarn lowers the heat generation temperature at the time of elongation is because the hygroscopic property of the polyamide fiber suppresses the heat generation at the time of elongation.

本実施形態の筒状編地製品は弾性糸と非弾性繊維とからなる複合糸によりレッグ部やアーム部が構成されている。前記複合糸は、弾性糸に非弾性繊維を巻きつけたシングルカバーリングヤーン(SCY)やダブルカバーリングヤーン(DCY)のカバーリング糸や、撚糸でも可能である。 In the tubular knitted fabric product of the present embodiment, the leg portion and the arm portion are composed of a composite yarn composed of elastic yarn and inelastic fiber. The composite yarn may be a single covering yarn (SCY), a double covering yarn (DCY) covering yarn in which an inelastic fiber is wound around an elastic yarn, or a twisted yarn.

本実施形態の筒状編地製品の編組織については、特に限定されないが、すべてのコースが、弾性糸と非弾性糸とからなる複合糸、例えば、被覆弾性糸(カバーリング糸)、複合撚糸により、天竺組織で編成されているものが好ましく、あるいは、前記複合糸と非弾性繊維との交編組織で編成される天竺組織が好ましい。尚、補強等の目的で、足首から爪先にかけては、別に準備した繊維で編成したり、ニット組織とタック組織やウェルト組織を混合したりすることも可能である。 The knitting structure of the tubular knitted fabric product of the present embodiment is not particularly limited, but all courses are composite yarns composed of elastic yarns and inelastic yarns, for example, coated elastic yarns (covering yarns) and composite twisted yarns. Therefore, it is preferable that the fabric is knitted with a tenjiku structure, or that the tenjiku structure is knitted with a cross-knitted structure of the composite yarn and the inelastic fiber. For the purpose of reinforcement or the like, it is possible to knit from the ankle to the toe with fibers prepared separately, or to mix the knit structure with the tuck structure or the welt structure.

前記複合糸と非弾性糸との交編組織で編成される天竺組織において、複合糸と非弾性糸の繊度が大きく異なり、繊維高さが異なる場合には、適したピッチリブ高さになるように交互に繊維間隔を変えることが放熱性向上のために有効である。複合糸の繊維高さがk、非弾性繊維の繊維高さがkのとき、複合糸のニードルループと非弾性糸のシンカーループにより形成される繊維間隔pはkの6.0〜15.0倍、非弾性糸のニードルループと複合糸のシンカーループにより形成される繊維間隔pはkの6.0〜15.0倍になるようにそれぞれ調整することで、放熱効率を最大化できる。 In the Tenjiku structure knitted by the cross-knitted structure of the composite yarn and the inelastic yarn, when the fineness of the composite yarn and the inelastic yarn is significantly different and the fiber heights are different, the pitch rib height is adjusted to be suitable. Alternately changing the fiber spacing is effective for improving heat dissipation. When the fiber height of the composite yarn is k 1 and the fiber height of the inelastic fiber is k 2 , the fiber spacing p 1 formed by the needle loop of the composite yarn and the sinker loop of the inelastic yarn is 6.0 of k 1. The heat dissipation efficiency is adjusted by adjusting the fiber spacing p 2 formed by the needle loop of the inelastic yarn and the sinker loop of the composite yarn to be 6.0 to 15.0 times that of k 2. Can be maximized.

本実施形態の筒状編地製品に使用する弾性糸は、ポリウレタン系又はポリエーテルエステル系の弾性糸であることができ、例えば、ポリウレタン系弾性糸としては、乾式紡糸又は溶融紡糸したものが使用でき、ポリマーや紡糸方法は特に限定されない。弾性糸の破断伸度は400%〜1000%程度であり、かつ、伸縮性に優れ、染色加工時のプレセット工程の通常処理温度180℃近辺で伸縮性を損なわないことが好ましい。また、弾性糸としては、特殊ポリマーや粉体添加により、高セット性、抗菌性、吸湿、吸水性等の機能性を付与した弾性糸も使用可能である。弾性糸の繊度は13〜44dtex、好ましくは、13〜22dtexの非弾性糸の使用が好適である。 The elastic yarn used in the tubular knitted fabric product of the present embodiment can be a polyurethane-based or polyether ester-based elastic yarn. For example, as the polyurethane-based elastic yarn, a dry-spun yarn or a melt-spun yarn is used. The polymer and the spinning method are not particularly limited. It is preferable that the elongation at break of the elastic yarn is about 400% to 1000%, the elasticity is excellent, and the elasticity is not impaired at the normal treatment temperature of 180 ° C. in the presetting process during the dyeing process. Further, as the elastic yarn, an elastic yarn having high settability, antibacterial property, moisture absorption, water absorption and the like by adding a special polymer or powder can also be used. It is preferable to use an inelastic yarn having a fineness of 13 to 44 dtex, preferably 13 to 22 dtex.

さらに、本実施形態の筒状編地製品は、弾性糸に無機物質を含有することができ、含有する無機物質の性能を加味した編地とすることができ、例えば、酸化チタンを含有させると、熱伝導性に優れ、放熱性の良い編地とすることができ、吸湿性に優れる無機物質を含有させると吸湿性に優れる製品となり、蒸れ感の抑制に効果がある。無機物質の含有法としては、弾性糸の紡糸原液に無機物質を含有させて紡糸する方法が簡単である。本明細書中、無機物質とは、酸化チタン等のセラミックスの無機物単体及び/又は無機化合物をいい、弾性糸の紡糸の障害とならない様、微粉末状が好ましい。これら無機物質は弾性糸に1〜10重量%含有されていることが好ましく、無機物質は少ないと冷却等の効果が小さく、多すぎると紡糸時や伸長時に糸切れすることがあるため、1〜10重量%の含有が好ましく、より好ましくは2〜5重量%の含有である。 Further, the tubular knitted fabric product of the present embodiment can contain an inorganic substance in the elastic thread, and can be a knitted fabric in which the performance of the contained inorganic substance is taken into consideration. For example, when titanium oxide is contained. A knitted fabric having excellent thermal conductivity and good heat dissipation can be obtained, and when an inorganic substance having excellent hygroscopicity is contained, the product has excellent hygroscopicity and is effective in suppressing the feeling of stuffiness. As a method for containing an inorganic substance, a method in which an inorganic substance is contained in a spinning stock solution of an elastic yarn and spun is simple. In the present specification, the inorganic substance refers to a simple substance and / or an inorganic compound of ceramics such as titanium oxide, and is preferably in the form of a fine powder so as not to interfere with the spinning of elastic yarn. It is preferable that these inorganic substances are contained in the elastic yarn in an amount of 1 to 10% by weight. If the amount of the inorganic substance is small, the effect of cooling or the like is small, and if it is too large, the yarn may break during spinning or stretching. The content is preferably 10% by weight, more preferably 2 to 5% by weight.

非弾性繊維としては、ポリエチレンテレフタレート、ポリトリメチレンテレフタレート等のポリエステル系繊維、ポリアミド系繊維、並びにポリプロピレン等のポリオレフィン系繊維の使用が可能であるが、ポリアミド系合成繊維の使用が好ましい。また、これらのブライト糸、セミダル糸、フルダル糸等を任意に使用でき、繊維の断面形状についても、丸型、楕円型、W型、繭型、中空糸等任意の断面形状の繊維が使用可能であり、繊維の形態についても特に限定されず、原糸、仮撚等の捲縮加工糸が使用できるが、冷感や吸湿性に優れる原糸使いが好ましい。非弾性繊維の繊度は5〜25dtex、好ましくは、8〜15dtexの非弾性糸の使用が好適である。 As the inelastic fiber, polyester fibers such as polyethylene terephthalate and polytrimethylene terephthalate, polyamide fibers, and polyolefin fibers such as polypropylene can be used, but polyamide synthetic fibers are preferably used. In addition, these bright yarns, semi-dull yarns, full-dull yarns, etc. can be arbitrarily used, and as for the cross-sectional shape of the fibers, fibers having any cross-sectional shape such as round, elliptical, W-shaped, cocoon-shaped, hollow yarns, etc. can be used. The form of the fiber is not particularly limited, and a crimped yarn such as a raw yarn or a false twist can be used, but it is preferable to use a raw yarn having an excellent cooling sensation and moisture absorption. It is preferable to use an inelastic yarn having a fineness of 5 to 25 dtex, preferably 8 to 15 dtex.

非弾性繊維は、酸化チタン等の無機物質や、吸湿に優れる剤を0.3〜5重量%含有させることも可能で、これらを含有することにより、放熱性や吸湿、吸汗性に優れる編地が製造できる。 The inelastic fiber can also contain an inorganic substance such as titanium oxide or an agent having excellent hygroscopicity in an amount of 0.3 to 5% by weight. By containing these, a knitted fabric having excellent heat dissipation, moisture absorption and sweat absorption. Can be manufactured.

本実施形態の筒状編地製品の染色仕上げ方法としては、通常の染色仕上げ工程を使用でき、使用する繊維素材に応じた染色条件とし、使用する染色機もパドル染色機、ドラム染色機など任意であり、吸水性や柔軟性を向上させる加工剤や、冷感を高める加工剤の使用も可能であり、仕上げセットについてはなるべく編地に熱がかからない条件が好ましく、105℃以下20秒以下が好ましい。 As a dyeing finish method for the tubular knitted fabric product of the present embodiment, a normal dyeing finish process can be used, the dyeing conditions are set according to the fiber material to be used, and the dyeing machine to be used is arbitrary such as a paddle dyeing machine and a drum dyeing machine. Therefore, it is possible to use a processing agent that improves water absorption and flexibility, and a processing agent that enhances the feeling of coldness. For the finish set, it is preferable that the knitted fabric is not heated as much as possible, and the temperature is 105 ° C or less and 20 seconds or less. preferable.

以下、実施例により本発明を具体的に説明するが、本発明はこれらの実施例のみに限定されるものではない。尚、実施例における用いた評価方法は、以下のとおりのものであった。 Hereinafter, the present invention will be specifically described with reference to Examples, but the present invention is not limited to these Examples. The evaluation method used in the examples was as follows.

(1)ピッチリブ高さ比
筒状編地を未伸長状態で机上に置いて全長を測定し、製品着用時の身体の中心部側から、全長の13%および26%の位置に線を引いた。レッグ製品の場合は、筒状編地両脚の付け根部分の股下から、爪先付の筒状編地は爪先までの長さ、爪先のないレギンス等では、足首辺りのレッグ端部までの長さを未伸長状態で机上に置いて全長(図1〜3の1)を測定し、股下からの長さ13%と26%の位置にそれぞれ線を引いた(図1の2と3)。アームカバーの場合は、脇側端部から手首側端部までの長さを未伸長状態で机上に置いて全長(図4、5の5)を測定し、脇側端部からの長さ13%と26%の位置にそれぞれ線を引いた(図4の6と7)。直径14cm、周径44cm、長さ30cmの円筒に、製品着用時の身体の中心部側から、筒状編地を被せ、身体の中心側から全長の26%のラインが円筒の長さ30cmになるように引き延ばした。全長の13%のラインが中央になるように、直径8cm、枠幅8mmの紙製の円形枠板枠板を筒状編地に重ね、瞬間接着剤で前記枠板を筒状編地に固定した。枠板の外側の生地を裁断し、着用想定伸長状態のサンプリングを行った。これを着用想定の伸長状態での評価に用いた。
サンプリングした生地について、マイクロスコープVHX−6000(キーエンス社製)にて繊維径の測定を行った。画面内から任意の5か所にて測定を行い、その平均の小数点以下を四捨五入し、繊維高さkとした。尚、複合糸がカバーリング糸の場合は、複合糸でカバーリングされている箇所は繊維径が大きく、芯糸がむき出しの箇所では繊維径が小さく見えるが、リブ高さ評価時には、カバーリングされている箇所の繊維径を測定値とした。繊維間隔については、任意の5つのループを選択し、タテの繊維間隔p、ヨコの繊維間隔pとし、その平均値を繊維間隔とした。5つのループにて測定した繊維間隔の平均値の小数点以下を四捨五入して、繊維間隔pとした。
(1) Pitch rib height ratio The tubular knitted fabric was placed on a desk in an unstretched state, the total length was measured, and lines were drawn at 13% and 26% of the total length from the central side of the body when the product was worn. .. In the case of leg products, the length from the inseam at the base of both legs of the tubular knitted fabric to the length of the tubular knitted fabric with toes to the tip of the toe, and for leggings without toes, the length to the end of the leg around the ankle. The total length (1 of FIGS. 1 to 3) was measured by placing it on a desk in an unextended state, and lines were drawn at positions of 13% and 26% of the length from the inseam, respectively (2 and 3 in FIGS. 1). In the case of the arm cover, the length from the side end to the wrist side end is placed on the desk in an unextended state, the total length (Figs. 4 and 5-5) is measured, and the length from the side end 13 Lines were drawn at the% and 26% positions, respectively (6 and 7 in FIG. 4). A cylinder with a diameter of 14 cm, a circumference of 44 cm, and a length of 30 cm is covered with a tubular knitted fabric from the center side of the body when the product is worn. I stretched it so that it would be. A paper circular frame plate with a diameter of 8 cm and a frame width of 8 mm is placed on the tubular knitted fabric so that the line of 13% of the total length is in the center, and the frame plate is fixed to the tubular knitted fabric with instant adhesive. did. The fabric on the outside of the frame plate was cut, and sampling was performed in a stretched state assuming wearing. This was used for evaluation in the stretched state, which is supposed to be worn.
The fiber diameter of the sampled fabric was measured with a microscope VHX-6000 (manufactured by KEYENCE CORPORATION). Measurements were taken at any five points on the screen, and the average decimal point was rounded off to obtain the fiber height k. When the composite yarn is a covering yarn, the fiber diameter is large in the portion covered by the composite yarn and the fiber diameter is small in the portion where the core yarn is exposed, but it is covered when the rib height is evaluated. The fiber diameter at the location where the fiber is formed was used as the measured value. The fiber spacing, select any of the five loops, fiber spacing p v of vertical, and fiber spacing p h of horizontal, and the average value was used as the fiber spacing. The average value of the fiber spacing measured in the five loops was rounded off to the nearest whole number to obtain the fiber spacing p.

(2)複合糸伸長指数
筒状編地製品のレッグ部あるいはアーム部から複合糸を抜きだし、複合糸の重量を量り、次いで10gの荷重を掛けて測長して繊度を求めた。3か所以上サンプリングを行い、小数点以下を四捨五入して繊度を求め、fとした。前記(1)にて求めたkを用いて、下記式:
複合糸伸長指数=k/f
{式中、k=着用想定伸長時の繊維高さ、f=複合糸の繊度。}
で求められる複合糸伸長指数を計算し、小数点第二位を四捨五入して複合糸伸長指数とした。
(2) Composite yarn elongation index The composite yarn was pulled out from the leg portion or arm portion of the tubular knitted fabric product, the composite yarn was weighed, and then a load of 10 g was applied to measure the length to determine the fineness. Sampling was performed at three or more locations, and the fractional part was rounded off to obtain the fineness, which was defined as f. Using k obtained in (1) above, the following equation:
Composite yarn elongation index = k / f
{In the formula, k = fiber height when expected to be worn, f = fineness of composite yarn. }
The composite yarn elongation index obtained in 1 was calculated and rounded off to the second decimal place to obtain the composite yarn elongation index.

(3)保温率(放熱性)
保温率の測定は自作の放熱評価機を用いて実施した。放熱評価機は、直径14cm、周径44cm、長さ30cmの円筒からなり、内部にヒーターと温度センサーを有する。筒内の温度を37℃に保つよう制御回路を組んでおり、筒内温度が37℃より低いときはヒーターに電力を供給し昇温させ、筒内温度が37℃よりも高いときは電力供給を停止し、自然に降温させる。放熱評価機を20℃65%RHの環境下で1時間稼働させた際の消費電力Wを測定した。
筒状編地を未伸長状態で机上に置いて全長を測定し、製品着用時の身体の中心部側から、全長の26%の位置に線を引いた(図1の3、図4の7)。20℃65%RHの環境下で24時間の調湿を行った後、サンプルを放熱評価機器に被せて、身体の中心側から全長の26%のラインが円筒の長さ30cmになるように引き延ばして放熱量の測定を行った。予めサンプルをとりつけない状態での消費電力Wを測定しておき、サンプルを取り付けた状態での消費電力Wを測定した。これらの測定値から下記式:
保温率=(W−W)/W×100(%)
により保温率を求めた。
(3) Heat retention rate (heat dissipation)
The heat retention rate was measured using a self-made heat dissipation evaluation machine. The heat dissipation evaluation machine is composed of a cylinder having a diameter of 14 cm, a circumference of 44 cm, and a length of 30 cm, and has a heater and a temperature sensor inside. A control circuit is built to keep the temperature inside the cylinder at 37 ° C. When the temperature inside the cylinder is lower than 37 ° C, power is supplied to the heater to raise the temperature, and when the temperature inside the cylinder is higher than 37 ° C, power is supplied. Stop and let the temperature drop naturally. The power consumption W when the heat dissipation evaluation machine was operated in an environment of 20 ° C. and 65% RH for 1 hour was measured.
The tubular knitted fabric was placed on a desk in an unstretched state to measure the total length, and a line was drawn at a position of 26% of the total length from the central side of the body when the product was worn (3 in FIG. 1, 7 in FIG. 4). ). After adjusting the humidity for 24 hours in an environment of 20 ° C. and 65% RH, the sample is placed on a heat dissipation evaluation device and stretched so that the 26% line of the total length from the center side of the body becomes the length of the cylinder 30 cm. The amount of heat radiation was measured. The power consumption W 0 in the state where the sample was not attached was measured in advance, and the power consumption W in the state where the sample was attached was measured. From these measured values, the following formula:
Heat retention rate = (W 0- W) / W 0 x 100 (%)
The heat retention rate was calculated.

(4)伸長時発熱温度
筒状編地製品の全長の50%の位置(図1の4、図4の8の長さの位置)で、長さ100mm(把持部除く)、幅は筒状編地のまま経方向(長さ方向)に2つ折りにしてサンプリングし、デマッチャー試験機((株)大栄科学精器製作所製)にサンプルを把持し、繰り返しの伸縮試験を行った。測定環境は、温度20℃、湿度65%RHの恒温恒湿条件にて、伸縮以外に外部からのエネルギー供給を受けない状態で測定した。初期長に対して110%(初期長が100mmであるので、伸長して把持部の間隔が210mmまで開くことになる)の伸び率になるような伸縮条件とし、100回/分の速度で伸縮を繰り返した。繰り返し伸長500回中、及び伸長終了後の試料表面温度を連続的にサーモグラフィで測定した。このとき、サーモグラフィの放射率は1.0に設定した。測定する試料表面が最高温となったときの温度を読み取り、伸縮前の温度と比べ上昇した温度を伸長時発熱温度とした。
(4) Heat generation temperature during extension 50% of the total length of the tubular knitted fabric product (positions of length 4 in FIG. 1 and 8 in FIG. 4), length 100 mm (excluding grip), width is tubular The knitted fabric was folded in half in the warp direction (length direction) and sampled, and the sample was held by a dematcher testing machine (manufactured by Daiei Kagaku Seiki Seisakusho Co., Ltd.), and repeated expansion and contraction tests were performed. The measurement environment was a constant temperature and humidity condition of a temperature of 20 ° C. and a humidity of 65% RH, and the measurement was performed in a state where no external energy supply other than expansion and contraction was received. The expansion and contraction conditions are such that the elongation rate is 110% of the initial length (since the initial length is 100 mm, it expands and the gap between the grips opens up to 210 mm), and it expands and contracts at a speed of 100 times / minute. Was repeated. The sample surface temperature during 500 times of repeated stretching and after the completion of stretching was continuously measured by thermography. At this time, the emissivity of the thermography was set to 1.0. The temperature when the surface of the sample to be measured reached the maximum temperature was read, and the temperature increased from the temperature before expansion and contraction was defined as the heat generation temperature during expansion.

(5)着用想定伸長時のコース密度、ウェール密度
前記(1)にてサンプリングした生地について、1インチの長さ間のコース数を測定した。周方向に3カ所以上サンプリングし、コース数の測定を行い、その平均の小数点以下を四捨五入して、大腿部のコース数とした。
同じサンプルの1インチの長さ間のウェール数についても同様に測定した。
(5) Course density and wale density at the time of expected wearing extension For the fabric sampled in (1) above, the number of courses in a length of 1 inch was measured. Three or more places were sampled in the circumferential direction, the number of courses was measured, and the average number of courses after the decimal point was rounded off to obtain the number of courses in the thigh.
The number of wales between 1 inch lengths of the same sample was measured in the same manner.

(6)着用発熱温度
製造した筒状編地製品を30℃50%RHの環境下で着用し、トレッドミルを使用して5km/Hrで3分間歩行を行い、人体正面から歩行前と歩行後の表面温度を放射率1.0に設定したサーモグラフィで観察した。パンティストッキングやレギンスといったレッグ製品の場合は、大腿部からくるぶしまでの脚部表面温度を、ゲイターやサポーターのようなレッグ製品の場合は、筒状編地により覆われる脚部表面温度を、アームカバーのような少なくとも腕の一部を覆う衣料の場合は、筒状編地により覆われる腕部表面温度をサーモグラフィにより観察し、歩行前後の平均温度を画像解析により求め、歩行前の脚部全体の平均温度からどれぐらい変化したかを次式:
着用発熱温度=(歩行前の脚部又は腕部の温度)―(歩行後の脚部又は腕部の温度)
により求めた。着用発熱温度が低いほど、暑熱環境下でも涼しい筒状編地製品であることを示す。
(6) Wearing heat generation temperature The manufactured tubular knitted fabric product is worn in an environment of 30 ° C. and 50% RH, and a treadmill is used to walk at 5 km / Hr for 3 minutes before and after walking from the front of the human body. The surface temperature of the treadmill was set to 1.0 emissivity and observed by thermography. For leg products such as panty stockings and leggings, the leg surface temperature from the thigh to the ankle, and for leg products such as gaiters and supporters, the leg surface temperature covered by the tubular knitted fabric. In the case of clothing that covers at least a part of the arm such as a cover, the surface temperature of the arm covered by the tubular knitted fabric is observed by thermography, the average temperature before and after walking is obtained by image analysis, and the entire leg before walking is obtained. How much has changed from the average temperature of
Wearing heat generation temperature = (temperature of legs or arms before walking)-(temperature of legs or arms after walking)
Obtained by. The lower the wearing heat generation temperature, the cooler the tubular knitted fabric product even in a hot environment.

(7)着用感
製造した筒状編地製品を30℃50%RHの環境下で着用し、トレッドミルを使用して5km/Hrで3分間歩行を行い、その時の着用感を「非常に涼しい」、「涼しい」、「普通」、「蒸し暑い」、「蒸し暑く不快」の5段階で評価した。
(7) Feeling of wearing The manufactured tubular knitted fabric product is worn in an environment of 30 ° C. and 50% RH, and a treadmill is used to walk at 5 km / Hr for 3 minutes. , "Cool", "Normal", "Steamy", and "Steamy and unpleasant".

[実施例1]
弾性糸44dtex(商品名ロイカBZ:旭化成(株)製)にポリアミド繊維の原糸13dtex/7フィラメントを、弾性糸のドラフト率3.0、撚り数2000T/mでカバーリングして28dtexの被覆弾性糸とした。この被覆弾性糸を使用して、針数352本のパンティストッキング編機を使用し、パンティストッキングのウエスト部にあたる部分から爪先まで編成した。ここで、パンティ部にあたる部分は、被覆弾性糸とポリアミド繊維加工糸78dtex/24フィラメントとを1本交互に編成し、股下からは被覆弾性糸のみで徐々にループの大きさを小さくしながら爪先部分まで編成した。編成した編地を金属製のセット型にかぶせ、スチームセット機を用い80℃でプレセットを行った。その後、編地を裏返し、2本のレッグ部編地の股部分を縫い合わせ、一足のパンティストッキングにした。さらにトークローザ―でつま先部分を縫い、再度表に返して、パドル染色機に投入した。ポリアミド繊維の染色を行い、染色工程の最後にシリコン系の加工剤(SFCシリコンNu62(明成化学工業(株)製))を5%owfパドル染色機に投入し、常温で5分間処理した。5分後にパドル染色機から取り出し、脱水、乾燥後、脚型の金枠にセットし、115℃20秒間セットして、周方向のウェール数が352ウェールのパンティストッキングとした。製造できたパンティストッキングのコースウェール数、ピッチリブ高さ比、複合糸伸長指数、伸長時発熱温度、保温率を測定した。また、着用試験により着用発熱温度、着用感を検証した結果、着用で涼しく、特に運動後の脚部の温度低下が見られ、暑熱環境の着用でも涼しいことが判った。結果を以下の表1に示す。
[Example 1]
Elastic yarn 44dtex (trade name: Leuka BZ: manufactured by Asahi Kasei Corporation) is covered with a polyamide fiber raw yarn 13dtex / 7 filament with a draft ratio of 3.0 and a twist number of 2000T / m to cover elasticity of 28dtex. It was made into a thread. Using this coated elastic yarn, a pantyhose knitting machine with 352 stitches was used to knit from the waist portion of the pantyhose to the toes. Here, in the portion corresponding to the panty portion, one coated elastic yarn and one polyamide fiber processed yarn 78dtex / 24 filament are alternately knitted, and from the inseam, only the coated elastic yarn is used to gradually reduce the size of the loop while gradually reducing the size of the loop to the toe portion. Organized up to. The knitted fabric was covered with a metal set mold and preset at 80 ° C. using a steam set machine. After that, the knitted fabric was turned over and the crotch part of the two leg knitted fabrics was sewn together to make a pair of pantyhose. Furthermore, the toe part was sewn with a talk roser, turned over again, and put into a paddle dyeing machine. The polyamide fiber was dyed, and at the end of the dyeing step, a silicon-based processing agent (SFC Silicon Nu62 (manufactured by Meisei Kagaku Kogyo Co., Ltd.)) was put into a 5% owf paddle dyeing machine and treated at room temperature for 5 minutes. After 5 minutes, the pantyhose was taken out from the paddle dyeing machine, dehydrated and dried, set in a leg-shaped metal frame, and set at 115 ° C. for 20 seconds to obtain pantyhose having 352 wales in the circumferential direction. The number of course wales, pitch rib height ratio, composite yarn elongation index, heat generation temperature during elongation, and heat retention rate of the manufactured pantyhose were measured. In addition, as a result of verifying the wearing heat generation temperature and wearing feeling by the wearing test, it was found that it was cool when worn, especially the temperature of the legs after exercise was lowered, and it was cool even when worn in a hot environment. The results are shown in Table 1 below.

[実施例2]
実施例1において、針数320本のパンティストッキング編機を使用し、他の製造条件は同じとした周方向のウェール数が320ウェールのレギンスを製造した。結果を以下の表1に示す。
[Example 2]
In Example 1, a pantyhose knitting machine having 320 stitches was used to produce leggings having 320 wales in the circumferential direction under the same manufacturing conditions. The results are shown in Table 1 below.

[実施例3]
弾性糸33dtex(商品名ロイカSF:旭化成(株)製)にポリアミド繊維の原糸13dtex/7フィラメントを、弾性糸のドラフト率3.0、撚り数1600T/mでカバーリングして24dtexの被覆弾性糸とした。この被覆弾性糸を使用して、針数400本のパンティストッキング編機を使用し、パンティストッキングのウエスト部にあたる部分から爪先まで編成した。以降の条件は、実施例1と同様のパンティストッキングを製造した。結果を以下の表1に示す。
[Example 3]
Elastic yarn 33dtex (trade name: Leuka SF: manufactured by Asahi Kasei Corporation) is covered with a polyamide fiber raw yarn 13dtex / 7 filament with a draft rate of 3.0 and a twist number of 1600T / m to cover the elastic yarn with a coating elasticity of 24dtex. It was made into a thread. Using this coated elastic yarn, a pantyhose knitting machine with 400 stitches was used to knit from the waist portion of the pantyhose to the toes. Under the following conditions, pantyhose similar to Example 1 was produced. The results are shown in Table 1 below.

[実施例4]
実施例3において、針数352本のパンティストッキング編機を使用し、他の製造条件は同じとした周方向のウェール数が352ウェールのパンティストッキングを製造した。結果を以下の表1に示す。
[Example 4]
In Example 3, a pantyhose knitting machine having 352 stitches was used, and pantyhose having 352 wales in the circumferential direction was manufactured under the same manufacturing conditions. The results are shown in Table 1 below.

[実施例5]
実施例3において、針数320本のパンティストッキング編機を使用し、他の製造条件は同じとした周方向のウェール数が320ウェールのパンティストッキングを製造した。結果を以下の表1に示す。
[Example 5]
In Example 3, a pantyhose knitting machine having 320 stitches was used, and pantyhose having 320 wales in the circumferential direction was manufactured under the same manufacturing conditions. The results are shown in Table 1 below.

[実施例6]
弾性糸44dtex(商品名ロイカBZ:旭化成(株)製)にポリアミド繊維の原糸13dtex/7フィラメントを、弾性糸のドラフト率3.0、撚り数1800T/mでカバーリングして28dtexの被覆弾性糸とした。この被覆弾性糸とポリアミド繊維の原糸18dtex/3フィラメントを使用して、針数352本のパンティストッキング編機を使用し、パンティストッキングのウエスト部にあたる部分から爪先まで編成した。ここで、パンティ部にあたる部分は、被覆弾性糸とポリアミド繊維加工糸78dtex/24フィラメントとを1本交互に編成し、股下からは被覆弾性糸とポリアミド繊維の原糸18dtex/3フィラメントとを交互に編成して徐々にループの大きさを小さくしながら爪先部分まで編成した。編成した編地を金属製のセット型にかぶせ、スチームセット機を用い80℃でプレセットを行った。その後、編地を裏返し、2本のレッグ部編地の股部分を縫い合わせ、一足のパンティストッキングにした。さらにトークローザ―でつま先部分を縫い、再度表に返して、パドル染色機に投入した。ポリアミド繊維の染色を行い、染色工程の最後にシリコン系の加工剤(ソフテックスHS−450(北広ケミカル(株)製))を3%owfパドル染色機に投入し、常温で5分間処理した。5分後にパドル染色機から取り出し、脱水、乾燥後、脚型の金枠にセットし、115℃20秒間セットして、周方向のウェール数が352ウェールのパンティストッキングとした。結果を以下の表1に示す。
[Example 6]
Elastic yarn 44 dtex (trade name: Leuka BZ: manufactured by Asahi Kasei Corporation) is covered with a polyamide fiber raw yarn 13 dtex / 7 filament with a draft ratio of 3.0 and a twist number of 1800 T / m to cover the elastic yarn with a coating elasticity of 28 dtex. It was made into a thread. Using this coated elastic yarn and the raw yarn 18dtex / 3 filament of the polyamide fiber, a pantyhose knitting machine with 352 stitches was used to knit from the waist portion of the pantyhose to the toe. Here, in the portion corresponding to the panty portion, one coated elastic yarn and one polyamide fiber processed yarn 78dtex / 24 filament are alternately knitted, and from the inseam, the coated elastic yarn and the polyamide fiber raw yarn 18dtex / 3 filament are alternately knitted. After knitting, the size of the loop was gradually reduced while knitting up to the tip of the toe. The knitted fabric was covered with a metal set mold and preset at 80 ° C. using a steam set machine. After that, the knitted fabric was turned over and the crotch part of the two leg knitted fabrics was sewn together to make a pair of pantyhose. Furthermore, the toe part was sewn with a talk roser, turned over again, and put into a paddle dyeing machine. The polyamide fibers were dyed, and at the end of the dyeing step, a silicon-based processing agent (Softex HS-450 (manufactured by Kitahiro Chemical Co., Ltd.)) was put into a 3% owf paddle dyeing machine and treated at room temperature for 5 minutes. After 5 minutes, the pantyhose was taken out from the paddle dyeing machine, dehydrated and dried, set in a leg-shaped metal frame, and set at 115 ° C. for 20 seconds to obtain pantyhose having 352 wales in the circumferential direction. The results are shown in Table 1 below.

[実施例7]
実施例6において、弾性糸44dtex(商品名ロイカBZ:旭化成(株)製)にポリアミド繊維の原糸11dtex/7フィラメントを、弾性糸のドラフト率3.0、撚り数1400T/mでダブルカバーリングして37dtexの被覆弾性糸とした。この被覆弾性糸とポリアミド繊維の原糸18dtex/3フィラメントを使用して、針数352本のパンティストッキング編機を使用し、パンティストッキングのウエスト部にあたる部分から爪先まで編成した。結果を以下の表1に示す。
[Example 7]
In Example 6, elastic yarn 44 dtex (trade name: Leuka BZ: manufactured by Asahi Kasei Corporation) is double-covered with 11 dtex / 7 filaments of polyamide fiber raw yarn at a draft rate of 3.0 and a twist number of 1400 T / m. A 37 dtex coated elastic yarn was obtained. Using this coated elastic yarn and the raw yarn 18dtex / 3 filament of the polyamide fiber, a pantyhose knitting machine with 352 stitches was used to knit from the waist portion of the pantyhose to the toe. The results are shown in Table 1 below.

[実施例8]
実施例4において、針数352本のパンティストッキング編機を使用し、周方向のウェール数が352ウェールのアームカバーを製造した。上腕から前腕に向かって被覆弾性糸のみで徐々にループの大きさを小さくしながら爪先部分まで編成した。生地の両末端部については、ポリエステル繊維の加工糸56/24と被覆弾性糸の2本取りでリブ組織を編成した。筒状編地を金属製のセット型にかぶせ、スチームセット機を用い80℃でプレセットを行った。結果を以下の表1に示す。ポリアミド繊維の染色を行い、染色工程の最後にポリアミド系の加工剤(ソフテックスNF−10(北広ケミカル(株)製))を3%owfパドル染色機に投入し、常温で5分間処理した。5分後にパドル染色機から取り出し、脱水、乾燥後、腕用の金枠にセットし、115℃20秒間セットして、周方向のウェール数が352ウェールのアームカバーとした。結果を以下の表1に示す。
[Example 8]
In Example 4, a pantyhose knitting machine having 352 stitches was used to manufacture an arm cover having 352 wales in the circumferential direction. From the upper arm to the forearm, the toe part was knitted while gradually reducing the size of the loop with only the coated elastic thread. For both ends of the fabric, a rib structure was knitted by taking two threads of polyester fiber processed yarn 56/24 and coated elastic yarn. The tubular knitted fabric was covered with a metal set mold and preset at 80 ° C. using a steam set machine. The results are shown in Table 1 below. The polyamide fibers were dyed, and at the end of the dyeing step, a polyamide-based processing agent (Softex NF-10 (manufactured by Kitahiro Chemical Co., Ltd.)) was put into a 3% owf paddle dyeing machine and treated at room temperature for 5 minutes. After 5 minutes, it was taken out from the paddle dyeing machine, dehydrated and dried, and then set in a gold frame for an arm and set at 115 ° C. for 20 seconds to obtain an arm cover having 352 wales in the circumferential direction. The results are shown in Table 1 below.

[実施例9]
弾性糸22dtex(商品名ロイカSF:旭化成(株)製)にポリアミド繊維の原糸13dtex/7フィラメントを、弾性糸のドラフト率2.5、撚り数1800T/mでカバーリングして22dtexの被覆弾性糸とした。この被覆弾性糸を使用して、針数352本のパンティストッキング編機を使用し、パンティストッキングのウエスト部にあたる部分から爪先まで編成した。以降の条件は、実施例1と同様のパンティストッキングを製造した。結果を以下の表1に示す。
[Example 9]
Elastic yarn 22dtex (trade name: Leuka SF: manufactured by Asahi Kasei Corporation) is covered with a polyamide fiber raw yarn 13dtex / 7 filament with a draft rate of 2.5 and a twist number of 1800T / m to cover the elastic yarn with a coating elasticity of 22dtex. It was made into a thread. Using this coated elastic yarn, a pantyhose knitting machine with 352 stitches was used to knit from the waist portion of the pantyhose to the toes. Under the following conditions, pantyhose similar to Example 1 was produced. The results are shown in Table 1 below.

[実施例10]
弾性糸19dtex(商品名ロイカBZ:旭化成(株)製)にポリアミド繊維の原糸11dtex/7フィラメントを、弾性糸のドラフト率2.4、撚り数1800T/mでカバーリングして19dtexの被覆弾性糸とした。この被覆弾性糸を使用して、針数352本のパンティストッキング編機を使用し、パンティストッキングのウエスト部にあたる部分から爪先まで編成した。以降の条件は、実施例1と同様のパンティストッキングを製造した。結果を以下の表1に示す。
[Example 10]
Elastic yarn 19dtex (trade name: Leuka BZ: manufactured by Asahi Kasei Corporation) is covered with a polyamide fiber raw yarn 11dtex / 7 filament with a draft rate of 2.4 and a twist number of 1800T / m to cover the elastic yarn with a coating elasticity of 19dtex. It was made into a thread. Using this coated elastic yarn, a pantyhose knitting machine with 352 stitches was used to knit from the waist portion of the pantyhose to the toes. Under the following conditions, pantyhose similar to Example 1 was produced. The results are shown in Table 1 below.

[実施例11]
実施例1において、編成時のループ長を大きく設定してパンティストッキングを製造した。結果を以下の表1に示す。
[Example 11]
In Example 1, pantyhose was manufactured by setting a large loop length at the time of knitting. The results are shown in Table 1 below.

[実施例12]
実施例1において、染色工程の最後にウレタン系の加工剤(パスコールv−221(明成化学工業(株)製))を3%owfパドル染色機に投入し、常温で5分間処理したパンティストッキングを製造した。結果を以下の表1に示す。
[Example 12]
In Example 1, at the end of the dyeing step, a urethane-based processing agent (Pascol v-221 (manufactured by Meisei Kagaku Kogyo Co., Ltd.)) was put into a 3% owf paddle dyeing machine, and pantyhose treated at room temperature for 5 minutes was prepared. Manufactured. The results are shown in Table 1 below.

[比較例1]
実施例1において、針数432本のパンティストッキング編機を使用し、他の製造条件は同じとした周方向のウェール数が432ウェールのレギンスを製造した。結果を以下の表1に示す。
[Comparative Example 1]
In Example 1, a pantyhose knitting machine having 432 stitches was used to produce leggings having 432 wales in the circumferential direction under the same manufacturing conditions. The results are shown in Table 1 below.

[比較例2]
実施例10において、編成時のループ長をかなり大きく設定して、パンティストッキングを製造した。結果を以下の表1に示す。着用試験のためにサンプルを穿く動作中にパンティストッキングが破れてしまい、破裂強度を測定したところ40hPaであった。また、穿きムラが目立ち、審美性にも問題があった。
[Comparative Example 2]
In Example 10, pantyhose was manufactured by setting the loop length at the time of knitting to be considerably large. The results are shown in Table 1 below. The pantyhose was torn during the operation of piercing the sample for the wearing test, and the burst strength was measured and found to be 40 hPa. In addition, uneven wearing was conspicuous, and there was a problem in aesthetics.

[比較例3]
複合糸繊度37dtexの市販のパンティストッキングを購入し、各種物性を測定した。結果を以下の表1に示す。
[Comparative Example 3]
Commercially available pantyhose with a composite yarn fineness of 37 dtex was purchased, and various physical properties were measured. The results are shown in Table 1 below.

Figure 2021055208
Figure 2021055208

本発明の筒状編地は、暑熱環境下において涼しい筒状編地であるため、各種衣料製品、例えば、パンティストッキング、レギンス等の股下から足首、又は、爪先まで覆うレッグ製品、サポーター、ゲイターといった下肢の全部又は一部を覆うレッグ製品、さらにアームカバーのような肩下から手首、又は指先まで覆う製品、サポーターのような関節部を覆う製品に好適に利用可能である。 Since the tubular knitted fabric of the present invention is a tubular knitted fabric that is cool in a hot environment, various clothing products such as pantyhose, leggings and other leg products that cover from the inseam to the ankles or toes, supporters, gaiters, etc. It can be suitably used for leg products that cover all or part of the lower limbs, products that cover from under the shoulders to the wrists or fingertips such as arm covers, and products that cover joints such as supporters.

1 レッグ製品のレッグ長
2 レッグ製品の製品着用時の身体の中心側から13%の位置
3 レッグ製品の製品着用時の身体の中心側から26%の位置
4 レッグ製品の製品着用時の身体の中心側から50%の長さ
5 少なくとも腕の一部を覆う衣料の全長
6 少なくとも腕の一部を覆う衣料の製品着用時の身体の中心側から13%の位置
7 少なくとも腕の一部を覆う衣料の製品着用時の身体の中心側から26%の位置
8 少なくとも腕の一部を覆う衣料の製品着用時の身体の中心側から50%の長さ
1 Leg length of the leg product 2 13% position from the center side of the body when wearing the product of the leg product 3 26% position from the center side of the body when wearing the product of the leg product 4 Body of the body when wearing the product of the leg product 50% length from the center side 5 Total length of clothing that covers at least part of the arm 6 Position 13% from the center side of the body when wearing at least part of the arm clothing product 7 Covers at least part of the arm 26% position from the center of the body when wearing the clothing product 8 50% length from the center of the body when wearing the clothing product that covers at least part of the arm

Claims (5)

弾性糸と非弾性糸とからなる複合糸を含む筒状編地製品であって、製品着用時の身体の中心側から、全長の13%の位置において、下記式:
ピッチリブ高さ比=p/k
{式中、p=着用想定伸長時の繊維間隔、k=着用想定伸長時の繊維高さ}
で求められるピッチリブ高さ比が、6.0〜15.0であることを特徴とする、前記筒状編地製品。
A tubular knitted fabric product containing a composite yarn composed of elastic yarn and inelastic yarn, at a position 13% of the total length from the center side of the body when the product is worn.
Pitch rib height ratio = p / k
{In the formula, p = fiber spacing when expected to be worn, k = fiber height when expected to be worn}
The tubular knitted fabric product, wherein the pitch rib height ratio obtained in 1 is 6.0 to 15.0.
製品着用時の身体の中心側から、全長の13%の位置において、下記式:
複合糸伸長指数=k/f
{式中、k=着用想定伸長時の繊維高さ、f=複合糸の繊度}
で求められる複合糸伸長指数が4.0以下である、請求項1に記載の筒状編地製品。
From the center side of the body when wearing the product, at a position of 13% of the total length, the following formula:
Composite yarn elongation index = k / f
{In the formula, k = fiber height when expected to be worn, f = fineness of composite yarn}
The tubular knitted fabric product according to claim 1, wherein the composite yarn elongation index obtained in 1.
伸長時発熱温度が0℃超0.5℃以下である、請求項1又は2に記載の筒状編地製品。 The tubular knitted fabric product according to claim 1 or 2, wherein the heat generation temperature during elongation is more than 0 ° C and 0.5 ° C or less. レッグ製品である、請求項1〜3のいずれか1項に記載の筒状編地製品。 The tubular knitted fabric product according to any one of claims 1 to 3, which is a leg product. 少なくとも腕の一部を覆う衣料である、請求項1〜3のいずれか1項に記載の筒状編地製品。 The tubular knitted fabric product according to any one of claims 1 to 3, which is a garment that covers at least a part of an arm.
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