JP2021040615A - Packaged fish meat paste product - Google Patents

Packaged fish meat paste product Download PDF

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JP2021040615A
JP2021040615A JP2020050012A JP2020050012A JP2021040615A JP 2021040615 A JP2021040615 A JP 2021040615A JP 2020050012 A JP2020050012 A JP 2020050012A JP 2020050012 A JP2020050012 A JP 2020050012A JP 2021040615 A JP2021040615 A JP 2021040615A
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agar medium
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高田 誠
Makoto Takada
高田  誠
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Kyshow Corp
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L17/00Food-from-the-sea products; Fish products; Fish meal; Fish-egg substitutes; Preparation or treatment thereof

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Abstract

To provide a packaged fish meat paste product preservable at normal temperature for a long period, and excellent in texture, taste and flavor.SOLUTION: A packaged fish meat paste product is obtained by storing a fish meat paste food in a vacuum packaging body. The product is subjected to heat sterilization treatment, has no retort odor, and is for normal temperature-preservation. When the fish meat paste product is inspected in compliance with a method described in a food sanitary inspection guideline microorganism edition (revised second edition, 2018) after being preserved in the vacuum packaging body for 90 days at 30±2°C, the paste food satisfies aseptic conditions that a general viable cell number inspected using a standard agar medium is less than 300CFU/g, Escherichia coli colonies inspected using an XM-G agar medium is negative, Escherichia coli inspected using the XM-G agar medium is negative, and Staphylococcus aureus inspected using a yolk-incorporated mannitol salt agar medium is negative.SELECTED DRAWING: None

Description

本発明は、包装された魚肉練り製品に関する。 The present invention relates to a packaged fish paste product.

従来、魚肉練り製品の製造は、原料となる魚肉を前処理、擂潰し、所望の形状に成型した後、蒸気、湯沸、直火、油調あるいは赤外線等による加熱が行われ、製品とされる。 Conventionally, in the production of fish paste products, the raw material fish meat is pretreated, crushed, molded into a desired shape, and then heated by steam, boiling water, direct fire, oil adjustment, infrared rays, etc. to obtain a product. ..

このような魚肉練り製品は、タンパク質、糖分、ミネラル等の栄養素を含み、水分も多く含むことから、細菌、真菌、酵母等、さらには化学的ないし物理的変性による影響を受けやすく品質が劣化しやすい。従ってその流通や保存にあたっては低温を必要とする場合が多い。また低温貯蔵してもその保存期間はせいぜい数週間前後である。 Since such fish paste products contain nutrients such as proteins, sugars, and minerals, and also contain a large amount of water, they are easily affected by bacteria, fungi, yeast, etc., as well as chemical or physical denaturation, and their quality is likely to deteriorate. .. Therefore, low temperature is often required for its distribution and storage. Even if it is stored at low temperature, the storage period is about several weeks at most.

このため、魚肉練り製品を常温にて長期間保存しようとする要望は、従来より存在する。しかし、魚肉練り製品を常温保管する場合、それに耐え得る十分な無菌性を担保するべく、レトルト殺菌の採用が常識である。 Therefore, there has been a demand for long-term storage of fish paste products at room temperature. However, when fish paste products are stored at room temperature, it is common sense to adopt retort sterilization in order to ensure sufficient sterility to withstand it.

レトルト殺菌は、常温で製品の長期保存を可能とする方法として広く食品分野において用いられているが、魚肉練り製品をレトルト殺菌すると、食感(弾力)が劣化する、食味、風味を損なうといった問題が生じるものであった。 Retort sterilization is widely used in the food field as a method that enables long-term storage of products at room temperature, but when fish paste products are retort sterilized, there are problems such as deterioration of texture (elasticity) and deterioration of taste and flavor. It was what happened.

さらに、このような魚肉練り製品のレトルト殺菌における問題を改良するために、例えば、特許文献1においては、可撓性容器に真空包装し高圧で前処理した魚肉練り原料をレトルト殺菌する魚肉練り製品の製造方法が、また特許文献2においては、魚肉を主原料としたすり身に、調味料として、糖アルコール、焼酎を用いて製造した製品を容器に詰め、レトルト殺菌処理する薩摩揚げの製造方法が提案されている。 Further, in order to improve the problem in retort sterilization of such a fish paste product, for example, in Patent Document 1, for example, in Patent Document 1, a fish paste product is manufactured by vacuum packaging a flexible container and pretreating the fish paste raw material under high pressure to retort sterilize the fish paste product. In addition, Patent Document 2 proposes a method for producing Satsuma-age, which is a retort-packed surimi in which a product produced by using sugar alcohol and shochu as a seasoning is packed in a surimi made from fish meat as a main raw material. ing.

特開平10−14543号公報Japanese Unexamined Patent Publication No. 10-14543 特開2007−259843号公報JP-A-2007-259843 特開平5−270520号公報Japanese Unexamined Patent Publication No. 5-270520 特開2000−316533号公報Japanese Unexamined Patent Publication No. 2000-316533

しかし、特許文献1および2に記載される方法においても、殺菌処理自体はレトルト殺菌処理であり、食感、食味の低下が依然として残る。また、このような殺菌のために高温での熱履歴を受けることで過加熱された食品の原料は、レトルト加熱食品特有の不快な調理臭、いわゆるレトルト臭を呈し、食品の風味に劣る。 However, even in the methods described in Patent Documents 1 and 2, the sterilization treatment itself is a retort sterilization treatment, and the texture and taste are still deteriorated. Further, the raw material of the food overheated by receiving the heat history at a high temperature for such sterilization exhibits an unpleasant cooking odor peculiar to the retort-heated food, so-called retort odor, and is inferior in the flavor of the food.

一方、特許文献3及び4には、真空包装した魚肉練り食品を非レトルト加熱処理した製品が記載されている。しかし、特許文献3及び4に記載される条件での加熱処理が、製品の常温保管に足りる無菌性を与えるとは想定されず、製品を冷蔵保管するのが技術常識であった。 On the other hand, Patent Documents 3 and 4 describe products obtained by non-retort heat-treating a vacuum-packed fish paste food. However, it is not assumed that the heat treatment under the conditions described in Patent Documents 3 and 4 gives the product sterility sufficient for normal temperature storage, and it has been common general knowledge to refrigerate the product.

本発明は、長期間にわたる常温保存が可能で、また食感、食味および風味に優れた、包装された魚肉練り製品を提供することを課題とする。 An object of the present invention is to provide a packaged fish paste product which can be stored at room temperature for a long period of time and has excellent texture, taste and flavor.

本発明者らは、上記課題を解決するために鋭意検討を重ねた結果、真空包装後の加熱殺菌処理条件を適度に穏和に設定し、相応時間に亘って加熱殺菌処理することで、常温にて長期間保管可能であり、魚肉練り製品本来の食感を有し、また食味および風味において優れた、包装された魚肉練り製品を得られることを見出し、本発明の完成に至った。 As a result of diligent studies to solve the above problems, the present inventors set the conditions for heat sterilization after vacuum packaging to be moderate, and heat sterilize for a suitable period of time to bring the temperature to room temperature. It has been found that a packaged fish paste product that can be stored for a long period of time, has the original texture of a fish paste product, and is excellent in taste and flavor can be obtained, and the present invention has been completed.

すなわち、上記課題を解決する本発明は、魚肉練り食品を真空包装体中に収納してなる魚肉練り製品であって、
前記製品は加熱殺菌処理されたものであり、レトルト臭を有さず、かつ常温保管用であり、
前記魚肉練り食品は、前記真空包装体中にて、30±2℃で90日間保管後において、食品衛生検査指針微生物編(改定第2版 2018年)に記載の方法に準拠して検査した際、
標準寒天培地を用いて検査した一般生菌数が300CFU/g未満、
XM−G寒天培地を用いて検査した大腸菌群が陰性、
XM−G寒天培地を用いて検査した大腸菌が陰性、かつ
卵黄加マンニット食塩寒天培地を用いて検査した黄色ブドウ球菌が陰性となる
無菌性条件を満たす製品である。
That is, the present invention that solves the above problems is a fish paste product obtained by storing a fish paste food in a vacuum package.
The product has been heat sterilized, has no retort odor, and is for storage at room temperature.
When the fish paste food is inspected in the vacuum package at 30 ± 2 ° C. for 90 days in accordance with the method described in the Food Hygiene Inspection Guideline Microorganisms Edition (Revised 2nd Edition 2018). ,
The general viable cell count tested using standard agar medium is less than 300 CFU / g,
Negative coliforms tested on XM-G agar,
It is a product that satisfies the sterility condition that Escherichia coli tested using XM-G agar medium is negative and Staphylococcus aureus tested using egg yolk-added mannitol salt agar medium is negative.

上記課題を解決する本発明は、また、魚肉練り食品を真空包装体中に収納してなる製品であって、
魚肉練り食品を真空包装体中に収納した後、105℃未満の温度にて加熱殺菌処理することにより得られ、かつ、常温保管用であり、
前記魚肉練り食品は、前記真空包装体中にて、30±2℃で90日間保管後において、食品衛生検査指針微生物編(改定第2版 2018年)に記載の方法に準拠して検査した際、
標準寒天培地を用いて検査した一般生菌数が300CFU/g未満、
XM−G寒天培地を用いて検査した大腸菌群が陰性、
XM−G寒天培地を用いて検査した大腸菌が陰性、かつ
卵黄加マンニット食塩寒天培地を用いて検査した黄色ブドウ球菌が陰性となる
無菌性条件を満たす製品である。
The present invention for solving the above problems is also a product obtained by storing a fish paste food in a vacuum package.
It is obtained by storing fish paste food in a vacuum package and then heat sterilizing it at a temperature of less than 105 ° C., and is for storage at room temperature.
When the fish paste food is inspected in the vacuum package at 30 ± 2 ° C. for 90 days in accordance with the method described in the Food Hygiene Inspection Guideline Microorganisms Edition (Revised 2nd Edition 2018). ,
The general viable cell count tested using standard agar medium is less than 300 CFU / g,
Negative coliforms tested on XM-G agar,
It is a product that satisfies the sterility condition that Escherichia coli tested using XM-G agar medium is negative and Staphylococcus aureus tested using egg yolk-added mannitol salt agar medium is negative.

本発明の一実施形態においては、前記真空包装体中にて、30±2℃で240日間保管後において、上記無菌性条件を満たす製品が示される。 In one embodiment of the present invention, a product satisfying the above sterility condition is shown after being stored in the vacuum package at 30 ± 2 ° C. for 240 days.

本発明の一実施形態においては、魚肉練り食品の形態が、蒸し物、焼き物、茹で物および揚げ物からなる群から選択される製品が示される。 In one embodiment of the present invention, a product in which the form of the fish as food paste is selected from the group consisting of steamed foods, roasted foods, boiled foods and fried foods is shown.

本発明によれば、常温で長期保存が可能であり、風味、食感および食味に優れた魚肉練り製品を提供することができる。 According to the present invention, it is possible to provide a fish paste product which can be stored for a long period of time at room temperature and has excellent flavor, texture and taste.

本発明の実施例及び比較例に係る製品の殺菌処理条件を示すグラフである。It is a graph which shows the sterilization treatment condition of the product which concerns on Example and comparative example of this invention.

以下、本発明を実施形態に基づき詳細に説明する。 Hereinafter, the present invention will be described in detail based on the embodiments.

≪包装された魚肉練り製品≫
本発明に係る包装された魚肉練り製品は、魚肉練り食品を真空包装体中に収納してなる製品であって、30±2℃にて90日間保管後において、食品衛生検査指針微生物編(改定第2版 2018年)に記載の方法に準拠して検査した際、
標準寒天培地を用いて検査した一般生菌数が300CFU/g未満、
XM−G寒天培地を用いて検査した大腸菌群が陰性、
XM−G寒天培地を用いて検査した大腸菌が陰性、かつ
卵黄加マンニット食塩寒天培地を用いて検査した黄色ブドウ球菌が陰性となる
無菌性条件を満たす。
≪Packaged fish paste products≫
The packaged fish paste product according to the present invention is a product obtained by storing the fish paste food in a vacuum package, and after storage at 30 ± 2 ° C. for 90 days, the food hygiene inspection guideline microbial edition (revised No. 1). When inspected in accordance with the method described in 2nd edition 2018)
The general viable cell count tested using standard agar medium is less than 300 CFU / g,
Negative coliforms tested on XM-G agar,
The sterility condition is satisfied in which Escherichia coli tested using XM-G agar medium is negative and Staphylococcus aureus tested using egg yolk-added mannitol salt agar medium is negative.

好ましくは、120日間保管後、より好ましくは240日間保管後、あるいはそれ以上の期間の保管後においても、上記の無菌性条件を満たす。 Preferably, the sterility condition is satisfied even after 120 days of storage, more preferably 240 days of storage, or even after storage for a longer period of time.

本発明の一実施形態に係る製品は、当該包装された魚肉練り製品が上記したように十分な無菌性を示しつつも、この魚肉練り食品がレトルト臭を有しない。 In the product according to the embodiment of the present invention, the packaged fish paste product exhibits sufficient sterility as described above, but the fish paste food does not have a retort odor.

一般に、「レトルト臭」の原因物質は未だ明確に特定されていないが、包装体中に収納された食品が、殺菌のためにレトルト処理、代表的には120℃で15分程度という厳しい熱履歴を原因として生じる不快臭ないしは異臭を呈することが知られている。特に限定されないが、「レトルト臭」に含まれる代表例は、包装体中を構成する合成樹脂等の素材がレトルト処理という過酷な条件下に曝されることで、これらの素材が一部分解したり、低分子量成分が溶出移行して食品の原料側に臭いが移ったりすることで発生する樹脂臭、金属臭などや、レトルト処理によって魚肉練り食品の原料が過加熱な状態に曝されることで、例えば、魚肉練り食品の原料に含まれるアミノ酸の分解によるアミン類、アルデヒド類、さらに含硫アミノ酸が分解して生じる硫化水素等の含硫化合物等による臭気などがある。特に後者の臭いは、レトルト処理という高温での熱履歴を受ける限り、避けることが困難である。 In general, the causative substance of "retort odor" has not been clearly identified yet, but the food stored in the package is retort-treated for sterilization, typically at 120 ° C for about 15 minutes, which is a severe heat history. It is known that it exhibits an unpleasant odor or an offensive odor caused by the above. Although not particularly limited, a typical example included in the "retort odor" is that when the materials such as synthetic resin constituting the package are exposed to the harsh conditions of retort treatment, some of these materials may be decomposed. , Resin odor, metal odor, etc. generated by elution transfer of low molecular weight components and odor transfer to the raw material side of food, and exposure of the raw material of fish meat paste food to overheated state by retort treatment For example, there are amines and aldehydes due to decomposition of amino acids contained in raw materials for fish meat paste foods, and odors due to sulfur-containing compounds such as hydrogen sulfide generated by decomposition of sulfur-containing amino acids. In particular, the latter odor is difficult to avoid as long as it receives a heat history at a high temperature called retort treatment.

本発明に係る魚肉練り製品の食品の原料は、このような種々のレトルト臭のうち、原料が過加熱な状態に曝されることで生じる臭気を有しないことが好ましい。より好ましくは、魚肉練り食品の原料が過加熱な状態に曝されることで生じる臭気および包装体中を構成する合成樹脂等の素材がレトルト処理に曝されることで生じる樹脂臭、金属臭の双方とも有しない。 Of these various retort odors, the food raw material of the fish paste product according to the present invention preferably does not have the odor generated when the raw material is exposed to an overheated state. More preferably, the odor generated when the raw material of the fish as food is exposed to an overheated state, and the resin odor and the metallic odor generated when the material such as the synthetic resin constituting the package is exposed to the retort treatment. I don't have either.

本発明の一実施形態において魚肉練り食品がレトルト臭を有しないのは、所期の無菌状態とする条件として、後述するように、レトルト処理に比較して十分に低い温度域での加熱殺菌処理を採用したことに起因する。 In one embodiment of the present invention, the fish paste food does not have a retort odor as a condition for the desired aseptic state, which is a heat sterilization treatment in a temperature range sufficiently lower than the retort treatment, as will be described later. It is due to the adoption of.

本発明に係る製品は、別の観点から、当該包装された魚肉練り製品が前述した無菌性を示しつつも、原料となる魚肉練り食品の原料を真空包装体中に収納した後、105℃未満の温度、好ましく90℃以上(より好ましくは95℃以上)105℃未満の温度にて加熱殺菌処理することにより得られたものである。 From another point of view, the product according to the present invention has a temperature of less than 105 ° C. after the raw material of the fish paste food as a raw material is stored in a vacuum package while the packaged fish paste product exhibits the above-mentioned sterilization. It was obtained by heat sterilization at a temperature, preferably 90 ° C. or higher (more preferably 95 ° C. or higher) and lower than 105 ° C.

本発明に係る製品が105℃未満の温度にて加熱殺菌処理することにより得られたものであることは、例えば、120℃以上の温度で加熱殺菌処理、すなわち、レトルト殺菌処理されたものと比較して、無菌性の観点からは区別し難く、また、その化学な組成、構造や他の試験可能なパラメータ等で十分に差別化して表現することは困難であるものの、少なくとも人間の味覚(および嗅覚)をもってすれば、本発明に係る製品とレトルト殺菌処理された製品とは、容易にかつ明確に区別し得る。これらを食した者のうち少なくとも半数以上、一般的にはほぼ全ての者が、105℃未満の温度にて加熱殺菌処理することにより得られた本発明の製品の方が、レトルト殺菌処理された製品に比べて、食味、食感、風味、味覚等に優れると評価するであろう。 The fact that the product according to the present invention was obtained by heat sterilization at a temperature of less than 105 ° C. is compared with, for example, heat sterilization at a temperature of 120 ° C. or higher, that is, retort sterilization. Therefore, it is difficult to distinguish from the viewpoint of sterility, and it is difficult to express it sufficiently differentiated by its chemical composition, structure, other testable parameters, etc., but at least human taste (and human taste) (and With the sense of smell), the product according to the present invention and the product subjected to retort sterilization can be easily and clearly distinguished. The product of the present invention obtained by heat sterilizing at least half or more, generally almost all of those who ate these, at a temperature of less than 105 ° C. was retort sterilized. It will be evaluated as being superior in taste, texture, flavor, taste, etc. to the product.

なお、本発明の一実施形態において、上記の無菌性要件は、製品1個以上について該当すればよいが、好ましくは5個以上、具体的には10個以上について全て該当することが好ましい。該当個数の上限は特に限定されないが、20個以下であってよい。 In one embodiment of the present invention, the above sterility requirement may be applied to one or more products, but preferably five or more, specifically ten or more, all of them. The upper limit of the number of applicable pieces is not particularly limited, but may be 20 or less.

以下、本発明に係る製品の各構成について、より具体的に説明する。 Hereinafter, each configuration of the product according to the present invention will be described in more detail.

<原料>
魚肉練り食品の原料としては、特に限定されるものではないが、例えば、グチ、オキギス、エソ、ハモ、タチウオ、トビウオ、イトヨリダイ、キントキダイなどの暖水性,熱帯性魚;スケソウダラ、底ダラ類、ホッケ、キチジ、ワラズカ、サケなどの冷水性魚;パシフィクホワイティング、ホキ、ミナミダラなどのメルルーサ(タラ目メルルーサ科の海水魚);マグロ、カジキ、サメ類などの遠洋大型原魚、イワシ類、サバ、アジなどの赤身魚;イカ、タコなどの頭足類;エビ、カニ、オキアミなどの甲殻類;さらにこれらの卵などを、単独であるいは複数組み合わせて用いることができる。なお、以下においては、その記載を簡略化するために、単に「魚」、「魚肉」と表記するが、これは魚類のみならず、上記したような頭足類、甲殻類などの魚類以外の水産物ないし水産物の身を含めたものを意味するものであることを留意されたい。
<Raw materials>
The raw material of the fish paste food is not particularly limited, but for example, warm water and tropical fish such as guchi, okigisu, eso, hamo, cod, tobiuo, itoyoridai, kintokidai; , Cold-water fish such as kichiji, warazuka, salmon; hake such as Pacific whiteting, hoki, minamidara (cod hake); large pelagic raw fish such as tuna, kajiki, shark, sardines, mackerel, Red fish such as horse mackerel; head and foot foods such as squid and octopus; shellfish such as shrimp, crab and oyster; further, these eggs and the like can be used alone or in combination of two or more. In the following, in order to simplify the description, the terms "fish" and "fish meat" are simply used, but these are not limited to fish, but other than fish such as cephalopods and crustaceans as described above. Please note that it means marine products or those including the body of marine products.

また、このような原料より調製された市販のすり身、特に冷凍すり身を使用することも可能である。このようなすり身を用いることで、以下に述べるような魚肉練り食品の原料の製造工程において、魚肉を精製する前段階の多くを省略できる。 It is also possible to use commercially available surimi prepared from such raw materials, particularly frozen surimi. By using such surimi, many of the steps prior to refining fish meat can be omitted in the manufacturing process of raw materials for fish as food as described below.

<副材料>
例えば、玉ねぎ、ねぎ、ゴボウ、ニンジン、しょうが、壬生菜等の野菜や、イカ、タコ、エビ、カニ等の切り身やじゃこなどの小魚、ウズラの卵、豆腐、チーズその他の加工食品等を適量加えることが可能である。
<Secondary material>
For example, appropriate amounts of vegetables such as onions, green onions, burdock roots, carrots, ginger, and sardines, small fish such as fillets and potatoes such as squid, octopus, shrimp, and crab, quail eggs, tofu, cheese, and other processed foods. It is possible to add.

<調味料>
本発明に係る製品には、種々の調味料が添加され得る。例えば、果糖ぶどう糖液糖、醤油、水飴、酒、澱粉、香辛料、食塩、魚介エキス、水およびその他の微量添加成分が含まれてよい。
<Seasoning>
Various seasonings can be added to the product according to the present invention. For example, high fructose corn syrup, soy sauce, starch syrup, liquor, starch, spices, salt, seafood extract, water and other trace additives may be included.

<魚肉練り食品>
本発明に係る製品において、真空包装体中に収納された魚肉練り食品の形態として、特に限定されず、従来知られる各種のいずれであってもよい。具体的には、例えば、蒲鉾(板付き蒲鉾、カニカマ、すじかまぼこ、簀巻き等を含む。)、はんぺん、魚肉ソーセージなどの蒸し物;ちくわ、笹かまぼこ、伊達巻などの焼き物;はんぺん、つみれ、鳴門巻きなどの茹で物;および、揚げ蒲鉾(さつまあげ、テンプラ、つけあげ、えび天、じゃこ天、がんす等を含む。)などの揚げ物などが挙げられる。揚げ蒲鉾としては、上記した名称のほか、前記副原料を各種の態様で加えた種々名称が付された態様のものが含まれる。
<Fish as food>
In the product according to the present invention, the form of the fish as food kneaded food stored in the vacuum package is not particularly limited, and any of various conventionally known forms may be used. Specifically, for example, steamed fish paste (including plate-mounted kamaboko, kanikama, streak kamaboko, sashimi roll, etc.), hanpen, fish sausage, etc.; grilled food such as chikuwa, bamboo shoot, date roll, etc. Boiled foods; and fried foods such as fried kamaboko (including satsuma-age, tempura, tsukeage, shrimp heaven, jakoten, gansu, etc.). In addition to the above-mentioned names, the fried sardines include those having various names in which the auxiliary raw materials are added in various forms.

魚肉練り食品の原料は、魚の筋原繊維の主要構成成分を形成する塩溶性タンパク質であるアクチンとミオチンの特性を利用した加工食品であってよい。 The raw material of the fish paste food may be a processed food utilizing the characteristics of actin and myosin, which are salt-soluble proteins forming the main constituents of fish myofibrils.

魚肉練り食品の原料は、後述するように一般に魚肉等の魚肉練り原料に食塩を加えてすりつぶし、さらに調味料等を加えた後成形し、95℃以下の温度で加熱してゲル化することにより製造されてよい。この際、原料に食塩を加えて練ることにより原料中のアクチンとミオチンが溶け網目構造が形成され、これによって練り製品特有の「足」すなわち強い弾性を持った歯切れの良い食感を持たせることができる。足の強さは一般に官能の評価(そしゃく試験と折り曲げ試験)および物理的な測定(引張り試験とプランジャー押込み試験)を併用して評価できる。 As will be described later, the raw material for fish paste food is generally made by adding salt to a fish paste raw material such as fish meat, mashing it, adding seasonings, etc., molding it, and heating it at a temperature of 95 ° C or lower to gel it. May be manufactured. At this time, by adding salt to the raw material and kneading it, actin and myosin in the raw material are melted to form a network structure, which makes it possible to give the "foot" peculiar to the paste product, that is, a crisp texture with strong elasticity. it can. Foot strength can generally be evaluated in combination with sensory evaluation (chewing test and bending test) and physical measurement (tensile test and plunger indentation test).

<魚肉練り食品の原料の製造工程>
<調理方法>
本発明に係る製品において、魚肉練り食品またはその原料の形態として、各種の形態を用いることができる。基本的な調理法は、例えば、焼く、煮る、油調(揚げる)、蒸す、といったいずれの調理形態であってもよい。また、調理に際しては、各種調味料、香辛料はもちろん、上記したような各種野菜、特に薬味野菜、海産物、その他の副原料を製品中に含有させてもよい。
<Manufacturing process of raw materials for fish as food>
<Cooking method>
In the product according to the present invention, various forms can be used as the form of the fish paste food or the raw material thereof. The basic cooking method may be any cooking form such as baking, boiling, oiling (fried), and steaming. Further, in cooking, not only various seasonings and spices but also various vegetables as described above, particularly condiment vegetables, marine products, and other auxiliary raw materials may be contained in the product.

ただし、上記に挙げた調理形態は一般的な魚肉練り食品の原料製法にすぎず、本発明に係る包装された魚肉練り製品またはその原料は、厳密にそのような調理法ないしそのレシピによって調理される必要はない。 However, the cooking form described above is only a general method for producing raw materials for fish paste foods, and the packaged fish paste products according to the present invention or the raw materials thereof are strictly cooked by such a cooking method or a recipe thereof. No need.

<真空包装>
本発明に係る製品においては、魚肉練り食品が真空包装体により包装されている。ここで、本明細書において「真空包装」とは、食品包装の分野において、一般的に用いられる内部減圧度をもって包装することを意味し、絶対真空の状態に限られない。具体的には、例えば、包装体内部が大気圧よりも減圧された状態、特に限定されないが、内部圧力が2×10Pa以下、より好ましくは10Pa以下であってよい。
<Vacuum packaging>
In the product according to the present invention, the fish paste food is packaged in a vacuum package. Here, the term "vacuum packaging" as used herein means packaging with an internal decompression degree generally used in the field of food packaging, and is not limited to an absolute vacuum state. Specifically, for example, a state in which package the pressure was reduced lower than the atmospheric pressure, but are not limited to, internal pressure 2 × 10 2 Pa or less, more preferably be not more than 10 1 Pa.

真空包装に用いられる包装体としては、加工食品を真空包装するのに使用される通常の包装体であってよい。特に限定されないが、例えば、23℃(相対湿度0%)における酸素透過度が、500cm/(m・24hr・atm)以下であることが好ましく、50cm/(m・24hr・atm)以下、さらには10cm/(m・24hr・atm)以下であることがさらに好ましい。酸素透過度は、JIS K 7126A,B法(23℃,0%RH)に準拠して測定される。 The package used for vacuum packaging may be an ordinary package used for vacuum packaging processed foods. Is not particularly limited, for example, 23 ° C. oxygen permeability at (0% relative humidity) of preferably 500cm at 3 / (m 2 · 24hr · atm) or less, 50cm 3 / (m 2 · 24hr · atm) or less, and more preferably still is 10cm 3 / (m 2 · 24hr · atm) or less. Oxygen permeability is measured according to JIS K 7126A, B method (23 ° C., 0% RH).

このような低酸素透過性の包装材料としては、通常の加工食品に使用される、酸素バリア層を有する単層若しくは複層構造のシート状またはフィルム状の包装材料を適宜に成型したものが挙げられる。酸素バリア層としては、従来から知られている材料である例えば、アルミニウム箔等の金属箔、シリカ蒸着フィルム、アルミナ蒸着フィルム等の無機物蒸着膜、延伸ナイロン(ONY)フィルム、無延伸ナイロンフィルム、延伸ポリプロピレン(OPP)フィルム、ポリエチレンテレフタレート(PET)フィルム、ポリ塩化ビニリデンコート延伸ナイロン(KON)フィルム、ポリ塩化ビニリデンコート延伸ポリプロピレンフィルム、ポリ塩化ビニリデンフィルム、エチレン酢酸ビニルコポリマー鹸化物フィルムなどを含む層が好ましく使用される。 Examples of such a low oxygen permeable packaging material include those obtained by appropriately molding a single-layer or multi-layer structure sheet-like or film-like packaging material having an oxygen barrier layer, which is used for ordinary processed foods. Be done. The oxygen barrier layer is a conventionally known material, for example, a metal foil such as an aluminum foil, a silica vapor-deposited film, an inorganic vapor-deposited film such as an alumina vapor-deposited film, a stretched nylon (ONY) film, a non-stretched nylon film, or a stretched film. A layer containing polypropylene (OPP) film, polyethylene terephthalate (PET) film, polyvinylidene chloride-coated stretched nylon (KON) film, polyvinylidene chloride-coated stretched polypropylene film, polyvinylidene chloride film, ethylene vinyl acetate copolymer saponified film, etc. is preferable. used.

包装材料の内層にはシーラント層として、シール性に優れたフィルムを配することができる。該フィルムとしては、例えば、低密度ポリエチレン、中密度ポリエチレン、高密度ポリエチレン、無延伸ポリプロピレン、直鎖状低密度ポリエチレン(LLDPE)、超低密度ポリエチレン、エチレン・酢酸ビニル共重合体、エチレン・アクリル酸共重合体、エチレン・メタクリル酸共重合体等のフィルムを使用できる。 A film having excellent sealing properties can be arranged as a sealant layer on the inner layer of the packaging material. Examples of the film include low-density polyethylene, medium-density polyethylene, high-density polyethylene, unstretched polypropylene, linear low-density polyethylene (LLDPE), ultra-low-density polyethylene, ethylene / vinyl acetate copolymer, and ethylene / acrylic acid. A film such as a copolymer or an ethylene / methacrylic acid copolymer can be used.

包装体の具体的な形状としては、例えば、平パウチ、スタンディングパウチ、ノズル付きパウチ、ピロー袋、ガゼット袋等の形状が挙げられ、構成する包装材料である積層体フィルムの材料構成を任意に選択することにより、易開封性、易引裂性、収縮性、電子レンジ適性、紫外線遮断性、意匠性等を付与して用いることができる。真空包装とするには、例えば、フィルムから三方シール袋を作成し、内容物である魚肉練り食品の原料を入れた後、真空包装機を用いて、減圧した後、開放部をシールして密閉する等の方法が挙げられる。 Specific shapes of the package include, for example, a flat pouch, a standing pouch, a pouch with a nozzle, a pillow bag, a gusset bag, and the like, and the material composition of the laminated film, which is a constituent packaging material, can be arbitrarily selected. By doing so, it can be used with easy opening property, easy tearing property, shrinkage property, microwave oven suitability, ultraviolet ray blocking property, design property and the like. For vacuum packaging, for example, a three-way seal bag is made from a film, the raw material of the fish as food paste, which is the content, is put in, the pressure is reduced using a vacuum packaging machine, and then the open part is sealed and sealed. There are methods such as doing so.

特に限定されないが、包装材料としては、例えば、外面側から、蒸着ポリエチレンテレフタレート(PET)フィルム層、延伸ナイロン(ONY)フィルム層および無延伸ポリプロピレン(CPP)フィルム層を少なくとも有する三層以上の積層フィルム、具体的には、例えば蒸着PET12/ONY15/CPP60の積層フィルム(数字は膜厚(μm)に相当)より構成されたものを用いることが、ガス非透過性に優れ、安定した保存・搬送性、煮沸加熱や電子レンジ等による電子線加熱に対応でき、包装体を構成するプラスチックから魚肉練り食品の原料への臭気移行が少ない観点で好ましい。 Although not particularly limited, the packaging material is, for example, a laminated film having at least three or more layers having at least a vapor-deposited polyethylene terephthalate (PET) film layer, a stretched nylon (ONY) film layer, and a non-stretched polypropylene (CPP) film layer from the outer surface side. Specifically, for example, using a laminated film of vapor-deposited PET12 / ONY15 / CPP60 (the number corresponds to the film thickness (μm)) is excellent in gas impermeableness and stable storage and transportability. It is preferable from the viewpoint that it can be heated by boiling or electron beam heating by a microwave oven, and the odor transfer from the plastic constituting the package to the raw material of the fish paste food is small.

本発明に係る製品においては、内部に収められた魚肉練り食品が美しい外観になるため、包装材料が、内部を視認可能な透明ないしは半透明の部材であることが好ましい。 In the product according to the present invention, since the fish paste food contained therein has a beautiful appearance, it is preferable that the packaging material is a transparent or translucent member whose inside can be visually recognized.

本発明に係る製品においては、魚肉練り食品がこのような包装体に真空包装され、十分な無菌性を満たす。従って、製品は冷蔵、冷凍保存はもちろん、常温保存でも長期間安定した品質を保つことができる。 In the product according to the present invention, the fish paste food is vacuum-packed in such a package to satisfy sufficient sterility. Therefore, the product can maintain stable quality for a long period of time not only in refrigerated and frozen storage but also in normal temperature storage.

本発明に係る製品は、30±2℃にて90日間保管後において、食品衛生検査指針微生物編(改定第2版 2018年)に記載の方法に準拠して検査した際、
標準寒天培地を用いて検査した一般生菌数が300CFU/g未満、
XM−G寒天培地を用いて検査した大腸菌群が陰性、
XM−G寒天培地を用いて検査した大腸菌が陰性、かつ
卵黄加マンニット食塩寒天培地を用いて検査した黄色ブドウ球菌が陰性となる
無菌性条件を満たすことを特徴とする。
When the product according to the present invention is inspected in accordance with the method described in the Food Hygiene Inspection Guideline Microorganisms (Revised 2nd Edition 2018) after storage at 30 ± 2 ° C. for 90 days.
The general viable cell count tested using standard agar medium is less than 300 CFU / g,
Negative coliforms tested on XM-G agar,
It is characterized by satisfying the sterility condition in which Escherichia coli tested using XM-G agar medium is negative and Staphylococcus aureus tested using egg yolk-added mannitol salt agar medium is negative.

好ましくは、120日間保管後、より好ましくは240日間保管後、あるいはそれ以上の期間の保管後においても、上記の無菌性条件を満たす。 Preferably, the sterility condition is satisfied even after 120 days of storage, more preferably 240 days of storage, or even after storage for a longer period of time.

本発明に係る製品は、冷蔵、冷凍保管されてもよく、ここで規定される常温(25±2℃)にて90日間保管後、120日間保管後、240日間保管後等といった日数は、製品を常温(25±2℃)に戻して保管した時点からの日数である。 The product according to the present invention may be stored refrigerated or frozen, and the number of days specified here, such as after 90 days of storage at room temperature (25 ± 2 ° C.), 120 days, 240 days, etc., is the product. It is the number of days from the time when the product was returned to room temperature (25 ± 2 ° C.) and stored.

<包装された魚肉練り製品の製造方法>
本発明に係る包装された魚肉練り製品の製造方法について、具体的な態様に基づき詳細に説明する。
<Manufacturing method of packaged fish paste products>
A method for producing a packaged fish paste product according to the present invention will be described in detail based on a specific embodiment.

本発明に係る製品の製造において、真空包装するまでの魚肉練り食品の原料の加工工程としては、魚肉練り食品のタイプに応じた各種の態様を取り得る。魚肉練り食品の原料を、包装体内に収納して真空包装した後、真空包装した魚肉練り食品の原料を加熱殺菌する場合には、90℃以上(好ましくは95℃以上)105℃未満の温度にて、120〜40分間加熱殺菌処理することが望ましい。 In the production of the product according to the present invention, the processing step of the raw material of the fish as food kneaded food until vacuum packaging may take various modes according to the type of the fish as food kneaded food. When the raw material of the fish paste food is stored in the package and vacuum-packed, and then the raw material of the vacuum-packed fish paste food is sterilized by heating, the temperature should be 90 ° C. or higher (preferably 95 ° C. or higher) and lower than 105 ° C. It is desirable to heat sterilize for 120 to 40 minutes.

一般に、レトルトパウチの殺菌条件としては、120℃で5分から20分間という条件下にて行うことが代表的であるが、このような条件を経て製造される製品は、魚肉練り食品の本来の足がなくなり食感(弾力)が劣化し、食味、風味を損なう。特に、本発明のように魚肉練り食品の製品を提供する場合、魚肉練り食品の原料中にある程度の量の塩分(調味料による塩分も含む)が含まれるのが通常であり、このような塩分が含まれた状態で120℃以上といった高温で加熱処理することは、原料となる魚肉の特性を大きく損ないやすい。これに対し、90℃以上(好ましくは95℃以上)105℃未満の温度で、加熱殺菌処理を行えば、このような魚肉練り食品本来の食感、食味、風味等の特性の低下を顕著に抑制することができる。 Generally, the sterilization condition of the retort pouch is typically performed at 120 ° C. for 5 to 20 minutes, but the product manufactured under such a condition is the original foot of the fish paste food. The texture (elasticity) deteriorates, and the taste and flavor are impaired. In particular, when a fish as food product is provided as in the present invention, the raw material of the fish as food usually contains a certain amount of salt (including salt due to seasonings), and such salt content is common. Heat treatment at a high temperature such as 120 ° C. or higher in a state containing the above tends to significantly impair the characteristics of the fish meat as a raw material. On the other hand, if the heat sterilization treatment is performed at a temperature of 90 ° C. or higher (preferably 95 ° C. or higher) and lower than 105 ° C., the original texture, taste, flavor and other characteristics of such fish as food are significantly deteriorated. It can be suppressed.

加熱殺菌処理条件としては、より好ましくは90℃以上100℃以下の温度にて、120〜80分間、具体的には約95℃で約100分間といった条件を挙げることができる。本発明者は、90℃以上105℃未満の温度で相応の処理時間に亘り加熱殺菌処理すると、意外にも、常温保管に耐え得る十分な無菌性と、食感等を両立できることを発見した。 Examples of the heat sterilization treatment conditions include conditions such as more preferably 90 ° C. or higher and 100 ° C. or lower for 120 to 80 minutes, specifically, about 95 ° C. for about 100 minutes. The present inventor has discovered that, surprisingly, when heat sterilization treatment is performed at a temperature of 90 ° C. or higher and lower than 105 ° C. for a reasonable treatment time, sufficient sterility that can withstand normal temperature storage and texture can be achieved at the same time.

加熱殺菌処理は、90℃以上(好ましくは95℃以上)105℃未満の温度にて120〜40分間加熱殺菌処理を単回行えば十分であるが、好ましくは、殺菌性を向上するために、比較的短い時間、例えば各50分間以下の処理を、2回以上、特に2回行うことが好ましい。なお、このように複数回に分けての加熱殺菌処理を行う場合、包装された魚肉練り製品の原料は、各加熱殺菌処理の間、各加熱殺菌処理の温度よりも低い温度に置かれ、好ましくは常温、例えば23℃±5℃程度の温度まで冷却される。 For the heat sterilization treatment, it is sufficient to perform a single heat sterilization treatment at a temperature of 90 ° C. or higher (preferably 95 ° C. or higher) and lower than 105 ° C. for 120 to 40 minutes. It is preferable to carry out the treatment for a relatively short period of time, for example, 50 minutes or less, twice or more, particularly twice. When the heat sterilization treatment is performed in a plurality of times in this way, the raw material of the packaged fish paste product is placed at a temperature lower than the temperature of each heat sterilization treatment during each heat sterilization treatment, preferably. It is cooled to room temperature, for example, about 23 ° C. ± 5 ° C.

前記した加熱殺菌処理までの魚肉練り食品の原料の加工方法としては、魚肉練り食品の種類、あるいは調理法に応じて、各種の態様を取り得る。ただし、加熱を行う場合、例えば120℃以上といった高温で長時間(具体的には5分間以上)の処理は行わないことが好ましく、加熱処理後に魚介材料を20℃以下に冷却することも好ましい。 As the method for processing the raw material of the fish as food kneaded food up to the above-mentioned heat sterilization treatment, various modes can be taken depending on the type of the fish as food kneaded food or the cooking method. However, when heating, it is preferable not to perform the treatment at a high temperature of 120 ° C. or higher for a long time (specifically, 5 minutes or longer), and it is also preferable to cool the seafood material to 20 ° C. or lower after the heat treatment.

具体的な例を通じて、本発明に係る包装された魚肉練り製品を製造する方法の詳細につき説明する。 Through a specific example, the details of the method for producing the packaged fish paste product according to the present invention will be described.

この実施形態では、材料である冷凍魚肉すり身を、原料受入れ検査で受け入れ、品名、規格、賞味期限、産地等に問題がないか点検を行う。原料としては、冷凍品でなく、鮮魚を用いることも可能である。ただし、原料供給路ないし工場設備等における季節変動や温度変化といった因子の影響を受けることなく、均一でかつ安定した製品品質を保つ上では、冷凍品を用いることが好ましい。原料自体に起因する製品不良の発生を防止する上で、搬入される原料が品温−18℃以下で、また包装の箱破れ等が無いかを検査する。次に、原料解凍)において底部に水切り穴が開口されている専用の容器内に原料を入れて自然解凍を行う。なお、解凍温度としては、特に限定されるものではないが、15℃以下の温度で行うことが望ましい。温度が20℃以上となると解凍された原料が腐敗しやすくなる虞れがあるためである。自然解凍時間としては、原料が十分に解凍できる時間であれば良いが、通常12〜24時間程、代表的には1晩程度の時間によって自然解凍できる。 In this embodiment, the raw material, frozen fish paste, is accepted by the raw material acceptance inspection, and the product name, standard, best-by-date, production area, etc. are inspected for problems. As a raw material, it is also possible to use fresh fish instead of frozen products. However, it is preferable to use a frozen product in order to maintain uniform and stable product quality without being affected by factors such as seasonal fluctuations and temperature changes in the raw material supply channel or factory equipment. In order to prevent the occurrence of product defects caused by the raw material itself, the raw material to be brought in is inspected at a product temperature of -18 ° C or lower and whether the packaging box is torn or not. Next, in the raw material thawing), the raw material is placed in a special container having a drain hole at the bottom and naturally thawed. The thawing temperature is not particularly limited, but it is desirable that the thawing temperature is 15 ° C. or lower. This is because if the temperature is 20 ° C. or higher, the thawed raw material may be easily spoiled. The natural thawing time may be any time as long as the raw material can be sufficiently thawed, but it can be naturally thawed for about 12 to 24 hours, typically about one night.

解凍した魚肉は、次いで、すり身機で、粗すりを行う。粗すりにおいては氷を加えて、温度上昇を防ぐ。その後、食塩を2〜3%程度加えて塩すりを行い、さらに調味料を適宜加えて本すりを行う。 The thawed fish meat is then coarsely ground with a surimi machine. In roughing, add ice to prevent temperature rise. After that, about 2 to 3% of salt is added to perform salt shaving, and further seasonings are added as appropriate to perform main shaving.

このようにして得られた魚肉すり身に対して、副原料を添加する場合はその品質を確認した上で、具材投入を行う。 When adding an auxiliary raw material to the fish meat surimi thus obtained, the ingredients are added after confirming the quality.

得られた魚肉すり身(具材入り)を所期形状に成形し、すわりを行う。 The obtained minced fish meat (with ingredients) is molded into the desired shape and sat down.

そして、所定の製品形態とするために、加熱機で、ゆで、揚げ、蒸し、または焼き等のいずれかの方法で加熱を行い、魚肉練り食品の原料を得、袋詰めのために一旦冷却する。 Then, in order to obtain a predetermined product form, it is heated by any method such as boiled, fried, steamed, or roasted in a heater to obtain a raw material for fish paste food, and once cooled for bagging. ..

次いで袋詰めにおいて、それぞれの魚肉練り食品の原料を包装体に入れる。包装体としては、例えばフィルムから作成された三方シール袋である。魚肉練り食品の原料を包装体に入れた後、真空包装において、真空包装機を用いて、減圧した後、開放部を高周波誘導加熱等によりヒートシールして密閉する。 Next, in bagging, the raw materials of each fish paste food are put into a package. The package is, for example, a three-way seal bag made of a film. After putting the raw material of the fish as food in a package, in vacuum packaging, the pressure is reduced using a vacuum packaging machine, and then the open portion is heat-sealed by high-frequency induction heating or the like to seal the package.

真空包装を行った後、重量検査で、規格の製品質量となっているかを検査すると共に、真空漏れの有無を確認し、さらに金属検査で、製造機器等から製品中に混入し得るFe,SUS等の金属の有無を確認する。 After vacuum packaging, a weight inspection is performed to inspect whether the product mass is within the standard, and the presence or absence of vacuum leakage is confirmed. Furthermore, a metal inspection is performed to check Fe, SUS that can be mixed into the product from manufacturing equipment, etc. Check for the presence of metals such as.

真空包装製品の内容物の安全性の確認が取れたら、殺菌において、真空包装した魚肉練り食品の原料を、90℃以上(好ましくは95℃以上)105℃未満の温度にて120〜40分間という条件範囲内の一例として、95℃で100分、加熱殺菌処理する。なお、本発明における典型的な加熱殺菌処理条件は、後述の図1に示す仮想線分の近傍(特に限定されないが、例えば、90℃以上105℃未満において、仮想線分から±5分の範囲内)である。 After confirming the safety of the contents of the vacuum-packed product, the raw material of the vacuum-packed fish paste food is sterilized at a temperature of 90 ° C or higher (preferably 95 ° C or higher) and lower than 105 ° C for 120 to 40 minutes. As an example within the condition range, heat sterilization treatment is performed at 95 ° C. for 100 minutes. The typical heat sterilization treatment condition in the present invention is in the vicinity of the virtual line segment shown in FIG. 1 described later (not particularly limited, but for example, at 90 ° C. or higher and lower than 105 ° C., within ± 5 minutes from the virtual line segment. ).

殺菌による加熱処理が終了したら、製品を、直ちに冷蔵庫を用いて冷却し、1時間以内で20℃以下の温度とする。このように急速に冷却を行うことで、加熱調理された魚介材料(かまぼこ)の必要以上の脆化を抑制し、所定の形状性およびやわらかさ(硬さ)を有するかまぼこを得る。 After the heat treatment by sterilization is completed, the product is immediately cooled in a refrigerator to a temperature of 20 ° C. or lower within 1 hour. By rapidly cooling in this way, unnecessarily embrittlement of the cooked seafood material (kamaboko) is suppressed, and a kamaboko having a predetermined shape and softness (hardness) is obtained.

このようにして製造された、真空包装された魚肉ねり製品は、その後、冷却され、水切り工程で真空包装に欠陥がないか検査の上、必要に応じて出荷まで冷凍保管され、箱詰めの上、出荷される。 The vacuum-packed fish paste product produced in this manner is then cooled, inspected for defects in the vacuum-packed product in the draining process, and if necessary, frozen and stored until shipment, and then packed in a box. Will be shipped.

本発明を実施形態に基づき説明したが、本発明はこれらの実施形態に何ら限定されるものではなく、特許請求の範囲において規定する本発明の範囲内において、種々の変更ないし改変を行い得る。 Although the present invention has been described based on the embodiments, the present invention is not limited to these embodiments, and various modifications or modifications can be made within the scope of the present invention specified in the claims.

以下、本発明を実施例に基づき具体的に説明する。各特性値の評価方法を以下に示す。 Hereinafter, the present invention will be specifically described based on examples. The evaluation method of each characteristic value is shown below.

細菌検査
包装容器体に収納して冷却した直後から、30±2℃にて90日間保管後、30±2℃にて120日間保管後、および30±2℃にて240日間保管後において、包装容器体より取り出した魚肉練り食品について、食品衛生検査指針微生物編(改定第2版 2018年)に記載の方法に準拠し、標準寒天培地を用いて一般生菌数、XM−G寒天培地を用いて大腸菌群数、XM−G寒天培地を用いて大腸菌数、卵黄加マンニット食塩寒天培地を用いて黄色ブドウ球菌数を調べた。
Bacterial test packaging Immediately after being stored in the container and cooled, it is stored at 30 ± 2 ° C for 90 days, at 30 ± 2 ° C for 120 days, and at 30 ± 2 ° C for 240 days. For the fish paste food taken out from the container, use the standard agar medium and the general viable cell count, and use the XM-G agar medium, in accordance with the method described in the Food Hygiene Inspection Guideline Microorganisms Edition (Revised 2nd Edition 2018). The number of coliforms, the number of coliforms using XMG agar, and the number of yellow staphylococcus using egg yolk-added mannitol salt agar were examined.

レトルト臭および食味
包装容器体に収納した状態にて解凍後、常温(25±2℃)にて30日間保管後、包装容器体より取り出した魚肉練り食品を、男女6名のパネラーに協力してもらって、官能試験に供した。パネラーの年代構成は、30代 2名、40代 2名、50代 2名であり、男女比は1:1であった。
Retort pouch and taste After thawing while stored in the packaging container, store at room temperature (25 ± 2 ° C) for 30 days, and then take out the fish as food from the packaging container in cooperation with 6 male and female panelists. I received it and used it for a sensory test. The age composition of the panelists was 2 in their 30s, 2 in their 40s, and 2 in their 50s, and the male-female ratio was 1: 1.

なお、包装容器体より取り出したそのままの魚肉練り食品(常温状態)をパネラーに食してもらい、その際のレトルト臭の有無、および食味(魚としての旨味)、食感について評価してもらった。なお、評価基準は以下の通りであり、それぞれのパネラーによる採点結果を平均し、小数点以下を四捨五入して得られた値を評価結果とした。なお、パネラーには、各製品がどのような工程を経て得られたものであるか等は一切教えることなく、またそれぞれのパネラーに提供する各魚肉練り食品の順番も、予測できないように無作為とした。 In addition, we asked panelists to eat the raw fish paste food (normal temperature state) taken out from the packaging container, and evaluated the presence or absence of retort pouch odor, taste (umami as fish), and texture at that time. The evaluation criteria are as follows, and the scoring results by each panelist were averaged, and the value obtained by rounding off to the nearest whole number was used as the evaluation result. The panelists are not informed of what process each product was obtained through, and the order of each fish paste food to be provided to each panelist is random so that it cannot be predicted. And said.

(評価項目:レトルト臭)
5:調理品本来の臭いしかせず、レトルト臭は全く感じられない。
4:臭いに何らかの違和感がある気がする。
3:レトルト臭をやや感じる。
2:レトルト臭をはっきり感じる。
1:レトルト臭がきつい。
(Evaluation item: Retort odor)
5: The original smell of cooked food is not felt, and the retort smell is not felt at all.
4: I feel that there is something wrong with the smell.
3: I feel a little retort odor.
2: I feel the retort odor clearly.
1: The retort odor is strong.

(評価項目2:食味)
5:かまぼこ本来の味がして非常に美味しい。
4:かまぼこ本来の味がして美味しい。
3:普通。
2:かまぼこ本来の味はあまりせず、違和感がある。
1:かまぼこ本来の味はせず、まずい。
(Evaluation item 2: Taste)
5: The original taste of kamaboko is very delicious.
4: The original taste of kamaboko is delicious.
3: Normal.
2: The original taste of kamaboko is not so much, and there is a sense of discomfort.
1: It doesn't taste like kamaboko and it's bad.

(評価項目3:食感)
5:非常に良い。
4:良い。
3:普通。
2:少し悪い。
1:悪い。
(Evaluation item 3: Texture)
5: Very good.
4: Good.
3: Normal.
2: A little bad.
1: Bad.

実施例1と比較例1、実施例2と比較例2、実施例3と比較例3、実施例4と比較例4との間で、レトルト臭および食味に関して、2点比較法による識別及び嗜好を調べた。 Discrimination and preference of retort odor and taste between Example 1 and Comparative Example 1, Example 2 and Comparative Example 2, Example 3 and Comparative Example 3, and Example 4 and Comparative Example 4 by a two-point comparative method. I examined.

実施例1
加熱処理して得られた揚げかまぼこを、フィルムから作成された三方シール袋(蒸着PET12/ONY15/CPP60の積層フィルムよりなる特注品、リプラス株式会社製)に入れ、真空包装機を用いて減圧した後、開放部を高周波誘導加熱等によりヒートシールして密閉した。そして真空包装後、製品を蒸気釜にて、90℃で100分という条件にて加熱殺菌処理した。加熱殺菌処理後直ちに冷蔵庫を用いて冷却し、1時間以内で20℃以下の温度に冷却した。
Example 1
The fried kamaboko obtained by heat treatment was placed in a three-way seal bag made from a film (a custom-made product made of a laminated film of vapor-deposited PET12 / ONY15 / CPP60, manufactured by Replus Co., Ltd.) and depressurized using a vacuum packaging machine. After that, the open portion was heat-sealed by high-frequency induction heating or the like to seal it. After vacuum packaging, the product was heat sterilized in a steam kettle at 90 ° C. for 100 minutes. Immediately after the heat sterilization treatment, the mixture was cooled in a refrigerator and cooled to a temperature of 20 ° C. or lower within 1 hour.

比較例1
実施例1における加熱殺菌処理を、100℃で130分間(比較例1−1)、110℃で50分間(比較例1−2)、120℃で20分間(比較例1−3)、75℃で150分間(比較例1−4)または100℃で30分間(比較例1−5)の加熱殺菌処理に代えた点を除き、実施例1と同様の手順で製品を作成した。
Comparative Example 1
The heat sterilization treatment in Example 1 was carried out at 100 ° C. for 130 minutes (Comparative Example 1-1), 110 ° C. for 50 minutes (Comparative Example 1-2), 120 ° C. for 20 minutes (Comparative Example 1-3), and 75 ° C. A product was prepared in the same procedure as in Example 1 except that the heat sterilization treatment was replaced with heat sterilization for 150 minutes (Comparative Example 1-4) or 100 ° C. for 30 minutes (Comparative Example 1-5).

実施例2
実施例1における揚げかまぼこを、蒸しかまぼこであるすじかまぼこに代えた点を除き、実施例1と同様の手順で製品を作成した。
Example 2
A product was prepared in the same procedure as in Example 1 except that the fried kamaboko in Example 1 was replaced with a steamed kamaboko, which is a steamed kamaboko.

比較例2
比較例1における揚げかまぼこを、蒸しかまぼこであるすじかまぼこに代えた点を除き、比較例1と同様の手順で製品を作成した。
Comparative Example 2
A product was prepared in the same procedure as in Comparative Example 1 except that the fried kamaboko in Comparative Example 1 was replaced with the steamed kamaboko, which is a steamed kamaboko.

実施例3
実施例1における揚げかまぼこを、焼きかまぼこである笹かまぼこに代えた点を除き、実施例1と同様の手順で製品を作成した。
Example 3
A product was prepared in the same procedure as in Example 1 except that the fried kamaboko in Example 1 was replaced with bamboo kamaboko, which is a roasted kamaboko.

比較例3
比較例1における揚げかまぼこを、焼きかまぼこである笹かまぼこに代えた点を除き、比較例1と同様の手順で製品を作成した。
Comparative Example 3
A product was prepared in the same procedure as in Comparative Example 1 except that the fried kamaboko in Comparative Example 1 was replaced with the bamboo kamaboko which is a roasted kamaboko.

実施例4
実施例1における揚げかまぼこを、茹でかまぼこであるつみれに代えた点を除き、実施例1と同様の手順で製品を作成した。
Example 4
A product was prepared in the same procedure as in Example 1 except that the fried kamaboko in Example 1 was replaced with a boiled kamaboko fish ball.

比較例4
比較例1における揚げかまぼこを、茹でかまぼこであるつみれに代えた点を除き、比較例1と同様の手順で製品を作成した。
Comparative Example 4
A product was prepared in the same procedure as in Comparative Example 1 except that the fried kamaboko in Comparative Example 1 was replaced with a boiled kamaboko fish ball.

Figure 2021040615
表1中の各評価は、各サンプル10個ずつを細菌検査した結果、一般生菌については平均値又は平均の状態を記入し、その他の細菌については、10個サンプルすべてが陰性であった場合を「−」で表し、腐敗による検査不能を「×」で表した。
Figure 2021040615
For each evaluation in Table 1, when 10 samples of each sample were tested for bacteria, the average value or the average state was entered for general viable bacteria, and all 10 samples were negative for other bacteria. Was represented by "-", and inspectability due to corruption was represented by "x".

常温での長期保管に足りる無菌性要件を、実施例は満たした一方、比較例は満たさなかった。 The examples satisfied the sterility requirements for long-term storage at room temperature, but the comparative examples did not.

Figure 2021040615
Figure 2021040615

実施例1と比較例1、実施例2と比較例2、実施例3と比較例3との間で、レトルト臭、食味および食感に関して、0.1%の危険率で有意差をもって実施例が比較例に比べて優れていた。 Example 1 and Comparative Example 1, Example 2 and Comparative Example 2, and Example 3 and Comparative Example 3 with a significant difference in retort odor, taste and texture with a risk rate of 0.1%. Was superior to the comparative example.

次に、加熱殺菌条件を90℃120分、105℃40分、または95℃95分に置き換えた点を除き、実施例1〜4と同様の手順で作成した製品について、無菌性および官能性を評価した結果を表3及び4に示す。 Next, the sterility and sensuality of the products prepared in the same procedure as in Examples 1 to 4 except that the heat sterilization conditions were changed to 90 ° C. for 120 minutes, 105 ° C. for 40 minutes, or 95 ° C. for 95 minutes. The evaluation results are shown in Tables 3 and 4.

Figure 2021040615
表3中の各評価は、各サンプル10個ずつを細菌検査した結果、一般生菌については平均値又は平均の状態を記入し、その他の細菌については、1個以上のサンプルで陽性であった場合を「陽性」で表し、10個サンプルすべてが陰性であった場合を「陰性」で表した。
Figure 2021040615
For each evaluation in Table 3, as a result of bacterial testing of 10 samples each, the average value or the average state was entered for general viable bacteria, and for other bacteria, 1 or more samples were positive. Cases were represented by "positive" and cases where all 10 samples were negative were represented by "negative".

Figure 2021040615
Figure 2021040615

表3及び4に示されるように、90℃120分と105℃40分の間に位置する条件であれば、90℃100分に限らず、長期間にわたる常温保存に足りる無菌性と、優れた食感、食味および風味を実現できることが確認された。 As shown in Tables 3 and 4, if the conditions are located between 90 ° C. for 120 minutes and 105 ° C. for 40 minutes, the sterility is not limited to 90 ° C. for 100 minutes, and the sterility is sufficient for long-term storage at room temperature. It was confirmed that the texture, taste and flavor can be realized.

さらに、加熱殺菌条件を、図1に示す各座標の値に置き換えた点を除き、実施例2と同様の手順で作成した製品について、無菌性を評価した結果を表5に示す。 Further, Table 5 shows the results of evaluating the sterility of the products prepared in the same procedure as in Example 2 except that the heat sterilization conditions were replaced with the values of the coordinates shown in FIG.

Figure 2021040615
表5中の各評価は、各サンプル10個ずつを細菌検査した結果、一般生菌については平均値又は平均の状態を記入し、その他の細菌については、1個以上のサンプルで陽性であった場合を「陽性」で表し、10個サンプルすべてが陰性であった場合を「陰性」で表した。
Figure 2021040615
For each evaluation in Table 5, as a result of bacterial testing of 10 samples, the average value or the average state was entered for general viable bacteria, and for other bacteria, 1 or more samples were positive. Cases were represented by "positive" and cases where all 10 samples were negative were represented by "negative".

図1に示されるように、実施例2−1及び2−2の座標を結ぶ仮想線分の近傍の加熱殺菌処理を行った実施例は、いずれも、長期間にわたる常温保存に足りる無菌性を有した。一方、図1のグラフ中、仮想線分の近傍よりも下側に位置する加熱殺菌処理を行った実施例は、いずれも、長期間の常温保存に足りる無菌性ではなかった。 As shown in FIG. 1, all of the examples in which the heat sterilization treatment was performed in the vicinity of the virtual line segment connecting the coordinates of Examples 2-1 and 2-2 had sterility sufficient for long-term storage at room temperature. Had. On the other hand, in the graph of FIG. 1, none of the examples in which the heat sterilization treatment was performed located below the vicinity of the virtual line segment was aseptic enough to be stored at room temperature for a long period of time.

Claims (4)

魚肉練り食品を真空包装体中に収納してなる製品であって、
前記製品は加熱殺菌処理されたものであり、前記魚肉練り食品はレトルト臭を有さず、かつ、常温保管用であり、
前記魚肉練り食品は、前記真空包装体中にて、30±2℃で90日間保管後において、食品衛生検査指針微生物編(改定第2版 2018年)に記載の方法に準拠して検査した際、
標準寒天培地を用いて検査した一般生菌数が300CFU/g未満、
XM−G寒天培地を用いて検査した大腸菌群が陰性、
XM−G寒天培地を用いて検査した大腸菌が陰性、かつ
卵黄加マンニット食塩寒天培地を用いて検査した黄色ブドウ球菌が陰性となる
無菌性条件を満たすものである製品。
It is a product in which fish paste food is stored in a vacuum package.
The product is heat sterilized, and the fish paste food has no retort odor and is for storage at room temperature.
When the fish paste food is inspected in the vacuum package at 30 ± 2 ° C. for 90 days in accordance with the method described in the Food Hygiene Inspection Guideline Microorganisms Edition (Revised 2nd Edition 2018). ,
The general viable cell count tested using standard agar medium is less than 300 CFU / g,
Negative coliforms tested on XM-G agar,
A product that satisfies the sterility condition in which Escherichia coli tested using XM-G agar medium is negative and Staphylococcus aureus tested using egg yolk-added mannitol salt agar medium is negative.
魚肉練り食品を真空包装体中に収納してなる製品であって、
魚肉練り食品を真空包装体中に収納した後、105℃未満の温度にて加熱殺菌処理することにより得られ、かつ、常温保管用であり、
前記魚肉練り食品は、前記真空包装体中にて、30±2℃で90日間保管後において、食品衛生検査指針微生物編(改定第2版 2018年)に記載の方法に準拠して検査した際、
標準寒天培地を用いて検査した一般生菌数が300CFU/g未満、
XM−G寒天培地を用いて検査した大腸菌群が陰性、
XM−G寒天培地を用いて検査した大腸菌が陰性、かつ
卵黄加マンニット食塩寒天培地を用いて検査した黄色ブドウ球菌が陰性となる
無菌性条件を満たすものである製品。
It is a product in which fish paste food is stored in a vacuum package.
It is obtained by storing fish paste food in a vacuum package and then heat sterilizing it at a temperature of less than 105 ° C., and is for storage at room temperature.
When the fish paste food is inspected in the vacuum package at 30 ± 2 ° C. for 90 days in accordance with the method described in the Food Hygiene Inspection Guideline Microorganisms Edition (Revised 2nd Edition 2018). ,
The general viable cell count tested using standard agar medium is less than 300 CFU / g,
Negative coliforms tested on XM-G agar,
A product that satisfies the sterility condition in which Escherichia coli tested using XM-G agar medium is negative and Staphylococcus aureus tested using egg yolk-added mannitol salt agar medium is negative.
前記真空包装体中にて、30±2℃で240日間保管後において、請求項1または2に記載の無菌性条件を満たすものである請求項1〜3のいずれかに記載の製品。 The product according to any one of claims 1 to 3, which satisfies the sterility condition according to claim 1 or 2 after being stored in the vacuum package at 30 ± 2 ° C. for 240 days. 前記魚肉練り食品の形態が、蒸し物、焼き物、茹で物および揚げ物からなる群から選択される、請求項1〜3のいずれかに記載の製品。 The product according to any one of claims 1 to 3, wherein the form of the fish as food paste is selected from the group consisting of steamed foods, roasted foods, boiled foods and fried foods.
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