JP2021032401A - Continuously variable transmission - Google Patents

Continuously variable transmission Download PDF

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JP2021032401A
JP2021032401A JP2019164933A JP2019164933A JP2021032401A JP 2021032401 A JP2021032401 A JP 2021032401A JP 2019164933 A JP2019164933 A JP 2019164933A JP 2019164933 A JP2019164933 A JP 2019164933A JP 2021032401 A JP2021032401 A JP 2021032401A
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disk
rotation
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contact
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遼太 高橋
Ryota Takahashi
遼太 高橋
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Abstract

To provide a continuously variable transmission capable of steplessly changing rotational force from input by adding a simple rotary mechanism such as a motor, and capable of completing continuous speed variation up to a stop state and reverse rotation with a single device.SOLUTION: A continuously variable transmission comprises: a plurality of input discs 2; and a plurality of output discs 3 that are brought into point contact with the input discs 2 or engaged therewith in a minute area, and transmits rotational force. The output disc 3 is operated with a screw gear 8, and the position of the contact or the minute area is changed, so that output rotation can be changed steplessly from forward rotation to reverse rotation through a stop state, with respect to input rotation.SELECTED DRAWING: Figure 1

Description

本発明は、接点を稼動させる事により出力回転を正回転から停止状態を経て、逆回転まで無段階に変速できる無段変速機に関する。 The present invention relates to a continuously variable transmission capable of steplessly shifting the output rotation from a forward rotation to a reverse rotation through a stopped state by operating a contact.

従来、車両等に用いられている無段変速機では、ベルトと2つの可変径プーリーを組み合わせたものがよく知られているが、入力回転の切り離しにはクラッチ機構が、出力回転の逆転を行う際は別途歯車による逆転機構を要する。そしてこれら一連の機構を作動させる為に油圧ユニットを用いたものが広く知られている。 Conventionally, continuously variable transmissions used in vehicles and the like are well known as a combination of a belt and two variable diameter pulleys, but a clutch mechanism reverses the output rotation to disconnect the input rotation. In that case, a separate reversing mechanism using gears is required. And those using a hydraulic unit to operate these series of mechanisms are widely known.

特開2012−163140JP 2012-163140

しかしながら、特許文献1のような無段変速機において入力回転を正回転から停止状態を経て、逆回転まで無段階に変速するに至るには、変速機構、クラッチ(トルクコンバータ)、逆転機構、そしてそれらを稼動する油圧発生機構のすべてを要し、装置全体が大型化するなどの課題があった。また、変速に至る回転力を共有する油圧発生機構においては動力伝達ロスが発生するなどの課題がある。 However, in a continuously variable transmission as in Patent Document 1, in order to shift the input rotation steplessly from the forward rotation to the reverse rotation to the reverse rotation, a transmission mechanism, a clutch (torque converter), a reverse rotation mechanism, and All of the oil pressure generating mechanisms that operate them are required, and there are problems such as the overall size of the device becoming large. In addition, there is a problem that a power transmission loss occurs in the flood control generation mechanism that shares the rotational force leading to the shift.

本発明は、かゝる事情に鑑みてなされたもので、入力からの回転力を無段階の変速を可能とし、且つ停止状態および逆回転に至るまでの無段変速を一つの装置で完結させることができ、且つ、一連の変速動作をモーター等の容易な回転機構の付加によって行うことを可能とする。 The present invention has been made in view of such circumstances, and enables stepless speed change of the rotational force from the input, and completes stepless speed change up to a stopped state and reverse rotation with one device. It is possible to perform a series of shifting operations by adding an easy rotation mechanism such as a motor.

本発明の第1の課題解決手段による作用は次の通りである。基本構成は2つの円盤から成り、2つの円盤は理論上、点接触で接している。ここで、入力側の円盤の回転中心に対し、出力側の円盤の回転中心の相対角度が直角、2つの円盤の接点が前記入力側の円盤の回転中心に位置する場合、前記入力側の円盤に伝えられた回転力は前記出力側の円盤に伝わらず出力回転を停止することができる。 The action of the first problem-solving means of the present invention is as follows. The basic configuration consists of two disks, which are theoretically in contact with each other by point contact. Here, when the relative angle of the rotation center of the output side disk is perpendicular to the rotation center of the input side disk and the contact points of the two disks are located at the rotation center of the input side disk, the input side disk The rotational force transmitted to is not transmitted to the disk on the output side, and the output rotation can be stopped.

また、同様に前記入力側の円盤の回転中心に対し、前記出力側の円盤の回転中心の相対角度が直角であって、前記出力側の円盤を前記出力側の円盤の回転中心軸の鉛直方向に移動させ、前記の2つの円盤の接点が前記入力側の円盤の回転中心から離れた場合、前記入力側の円盤の回転中心を境に前記出力側の円盤の回転方向を変えることができる。 Similarly, the relative angle of the rotation center of the output side disk is perpendicular to the rotation center of the input side disk, and the output side disk is in the vertical direction of the rotation center axis of the output side disk. When the contact point of the two disks is separated from the rotation center of the disk on the input side, the rotation direction of the disk on the output side can be changed with the rotation center of the disk on the input side as a boundary.

上述した一連の2つの円盤の接点の移動には、歯車等を介しモーター等による回転力の付加によって任意の位置に移動可能である。 In the movement of the contact points of the series of two disks described above, it is possible to move to an arbitrary position by applying a rotational force by a motor or the like via a gear or the like.

前記入力側の円盤と前記出力側の円盤の組合せを歯車等を介し複数備えることで接触点を増やすことも可能である。 It is also possible to increase the number of contact points by providing a plurality of combinations of the input side disk and the output side disk via gears or the like.

本発明によれば、入力からの回転力は出力に対して理論上点接触にて伝えられるが、点接触では入力からのトルクを受け持つことは難しく、前記入力側の円盤と前記出力側の円盤のいずれか、又は双方を押し付け力によって変形させることで、微小面積を形成する方法が考えられる。 According to the present invention, the rotational force from the input is theoretically transmitted to the output by point contact, but it is difficult to take charge of the torque from the input by point contact, and the disk on the input side and the disk on the output side. A method of forming a minute area can be considered by deforming either or both of them by a pressing force.

しかしながら、前記の微小面積を形成した場合、前記の停止状態を作ろうとした時に摺動抵抗の発生による動力損失が懸念される。 However, when the minute area is formed, there is a concern about power loss due to the generation of sliding resistance when trying to create the stopped state.

上述の事情から、本発明の第2の課題解決手段による作用は次の通りである。前記の停止状態における接点である回転中心部分に回転を伴わない軸を設け、前記2つの円盤が接する面と同一平面上に微小面積を形成することで上記の課題を解決することができる。 From the above circumstances, the action of the second problem-solving means of the present invention is as follows. The above problem can be solved by providing a shaft that does not involve rotation at the center of rotation, which is the contact point in the stopped state, and forming a minute area on the same plane as the surface where the two disks are in contact with each other.

上述したように本発明による無段変速機では、変速機構、クラッチ(トルクコンバータ)、逆転機構、そしてそれらを稼動する油圧発生機構を必要とせず、入力からの回転力を無段階の変速を可能とし、且つ、停止状態および逆回転に至るまでの無段変速を一つの機構で完結させることにより装置全体を小型化することができる。 As described above, the continuously variable transmission according to the present invention does not require a transmission mechanism, a clutch (torque converter), a reverse rotation mechanism, and a hydraulic generation mechanism for operating them, and can change the rotational force from the input steplessly. In addition, the entire device can be miniaturized by completing the continuously variable transmission up to the stopped state and the reverse rotation with one mechanism.

本発明の第1の実施形態に係る無段自動変速機の全体像を示す断面図である。It is sectional drawing which shows the whole image of the stepless automatic transmission which concerns on 1st Embodiment of this invention. 図1に示す無段自動変速機の入力回転中心軸線から半分を示す拡大断面図である。出力円板は入力円板の回転中心に位置し、入力の回転を伝えず出力回転が停止している状態を示す。It is an enlarged cross-sectional view which shows half from the input rotation center axis of the stepless automatic transmission shown in FIG. The output disk is located at the center of rotation of the input disk and indicates a state in which the output rotation is stopped without transmitting the input rotation. 図2Aより、出力円板は入力円板の回転中心より内側に移動し、入力の回転方向と同一方向に出力回転を伝えている状態を示す。FIG. 2A shows a state in which the output disk moves inward from the rotation center of the input disk and transmits the output rotation in the same direction as the input rotation direction. 図2Aより、出力円板は入力円板の回転中心より外側に移動し入力の回転方向と逆方向に出力回転を伝えている状態を示す。FIG. 2A shows a state in which the output disk moves outward from the rotation center of the input disk and transmits the output rotation in the direction opposite to the rotation direction of the input. 本発明の第1の実施形態に係る無段自動変速機において入力円板と出力円板の組合せを3組備えた形態を出力軸側から見た図であり、図2Aの状態における入力円板と出力円板の位置関係を示す説明図である。It is a figure which provided three sets of the combination of the input disk and the output disk in the stepless automatic transmission which concerns on 1st Embodiment of this invention, and is the figure which saw from the output shaft side, and is the input disk in the state of FIG. 2A. It is explanatory drawing which shows the positional relationship of an output disk. 本発明の第1の実施形態に係る無段自動変速機において入力円板と出力円板の組合せを3組備えた形態を出力軸側から見た図であり、図2Bの状態における入力円板と出力円板の位置関係を示す説明図である。It is a figure which provided 3 sets of the combination of the input disk and the output disk in the stepless automatic transmission which concerns on 1st Embodiment of this invention, and is the figure which saw from the output shaft side, and is the input disk in the state of FIG. 2B. It is explanatory drawing which shows the positional relationship of an output disk. 本発明の第1の実施形態に係る無段自動変速機において入力円板と出力円板の組合せを3組備えた形態を出力軸側から見た図であり、図2Cの状態における入力円板と出力円板の位置関係を示す説明図である。It is a figure which looked at the form which provided 3 sets of the combination of the input disk and the output disk in the stepless automatic transmission which concerns on 1st Embodiment of this invention from the output shaft side, and is the figure which saw the input disk in the state of FIG. 2C. It is explanatory drawing which shows the positional relationship of an output disk. 本発明の第2の実施形態に係る入力円板と出力円板の拡大断面図である。It is an enlarged sectional view of the input disk and the output disk which concerns on 2nd Embodiment of this invention.

まず、当然のことながら、異なる図面上の同じ符号は、同一又は機能類似の構造要素を特定している。さらに、本発明は、ここで説明する特定の実施の形態、手順、材料及び変更に限られず、それ自体にもちろん変更が加えられてもよい。また、本明細書で使用する用語は、特定の態様を説明することを目的としたものにすぎず、本発明の範囲を限定することを意図したものではない。本発明の範囲は、添付の特許請求の範囲によってのみ特定される。 First, of course, the same reference numerals on different drawings identify structural elements that are identical or functionally similar. Further, the present invention is not limited to the specific embodiments, procedures, materials and modifications described herein, and of course modifications may be made to itself. Further, the terms used in the present specification are merely intended to explain a specific aspect, and are not intended to limit the scope of the present invention. The scope of the present invention is specified only by the appended claims.

特段の規定がなければ、本明細書で使用するすべての技術用語及び科学用語は、本発明が属する技術分野における通常の知識を有するものが通常理解しているのと同じ意味を有する。本明細書で説明するものと類似又は等価の方法、装置又は材料のすべてが、本発明の実施又は試験に際して使用可能である。 Unless otherwise specified, all technical and scientific terms used herein have the same meaning as those normally understood by those with ordinary knowledge in the technical field to which the present invention belongs. All of the methods, devices or materials similar or equivalent to those described herein can be used in the practice or testing of the present invention.

以下、本発明の実施形態について図面を参照しつつ詳細に説明する。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.

図1に示す本発明の第1の課題解決手段では、入力軸1と、前記入力軸1に固定される歯車部1aと、前記歯車部1aに噛み合わされ、中心軸より外径側にオフセットされた複数の回転軸Xと、前記回転軸Xを中心に回転可能な複数の入力円盤歯車部2aと、前記複数の入力円盤歯車部2aに固定され、一体回転を行う複数の入力円板2と、中心軸より放射方向に配される複数の回転軸Yと、前記複数の回転軸Yを中心に回転可能であり、且つ回転軸Yの鉛直方向に移動自在でそれぞれの入力円盤2と点接触を行う複数の出力円板3、前記出力円板3にスプライン勘合され、前記複数の複数の出力円板3と一体回転を行う複数の軸4と、前記複数の軸4の内径側端部に配され、前記複数の軸4と一体回転を行う複数の歯車5と、複数の歯車5に噛み合わされ入力軸と同軸に配される出力軸歯車部6aを有する出力軸6、前記複数の出力円板3に対して回転軸Yにおける鉛直方向の移動を保持する複数の保持部材7と、中心軸より放射方向且つ前記回転軸Yに平行に配される複数の回転軸Zと、前記複数の回転軸Zを中心に回転可能であり、且つ前記複数の保持部材7に噛み合わされる複数のねじ歯車8、前記ねじ歯車8の内径側端部に配され、前記ねじ歯車8と一体回転を行う複数の歯車9と、前記複数の歯車9に噛み合わされ、入力軸と同軸に配される変速歯車10により構成される。 In the first problem-solving means of the present invention shown in FIG. 1, the input shaft 1, the gear portion 1a fixed to the input shaft 1, and the gear portion 1a are meshed with each other and offset to the outer diameter side from the central axis. A plurality of rotating shafts X, a plurality of input disc gear portions 2a that can rotate around the rotating shaft X, and a plurality of input discs 2 that are fixed to the plurality of input disc gear portions 2a and perform integral rotation. , A plurality of rotation axes Y arranged in the radial direction from the central axis, and the plurality of rotation axes Y can be rotated about the center, and can be moved in the vertical direction of the rotation axis Y, and make point contact with each input disk 2. A plurality of output discs 3 for performing the above, a plurality of shafts 4 spline-fitted to the output discs 3 and integrally rotating with the plurality of output discs 3, and the inner diameter side ends of the plurality of shafts 4. An output shaft 6 having a plurality of gears 5 arranged and integrally rotating with the plurality of shafts 4, an output shaft gear portion 6a meshed with the plurality of gears 5 and arranged coaxially with the input shaft, and the plurality of output circles. A plurality of holding members 7 that hold the vertical movement of the rotation axis Y with respect to the plate 3, a plurality of rotation axes Z that are arranged in the radial direction from the central axis and parallel to the rotation axis Y, and the plurality of rotations. A plurality of screw gears 8 that are rotatable about a shaft Z and meshed with the plurality of holding members 7, are arranged at the inner diameter side ends of the screw gears 8 and rotate integrally with the screw gears 8. 9 and a speed change gear 10 that is meshed with the plurality of gears 9 and arranged coaxially with the input shaft.

前記入力軸1がある回転方向に一定に回転を行っている時、回転力は前記歯車部1aから前記複数の歯車部2aに伝えられ、前記回転軸Xを軸に前記複数の歯車部2aと前記入力円板2のそれぞれが同一の回転を可能とする。 When the input shaft 1 is rotating constantly in a certain rotation direction, the rotational force is transmitted from the gear portion 1a to the plurality of gear portions 2a, and the rotary shaft X is used as an axis for the plurality of gear portions 2a. Each of the input disks 2 enables the same rotation.

前記複数の出力円板3は前記複数の入力円板2とそれぞれ点接触を行っている。 The plurality of output disks 3 are in point contact with the plurality of input disks 2, respectively.

図2Aおよび図3Aは、出力円板の接触点が入力円板の回転軸Xに位置している状態を示す。2つの円盤がこの位置で点接触を行った場合、それぞれの入力円板2からの回転力は伝わらず、出力円板3と一体回転を行う複数の歯車5と、複数の歯車5に噛み合わされる出力軸歯車部6aおよび出力軸6は停止状態となる。 2A and 3A show a state in which the contact point of the output disk is located on the rotation axis X of the input disk. When the two disks make point contact at this position, the rotational force from each input disk 2 is not transmitted, and the plurality of gears 5 that rotate integrally with the output disk 3 and the plurality of gears 5 are meshed with each other. The output shaft gear portion 6a and the output shaft 6 are stopped.

図2Bおよび図3Bは、出力円板の接触点が回転軸Xから放射方向内側に移動している状態を示す。接触点が内側になるに連れ、前記複数の出力円板3の回転は入力回転と同じ回転方向に増速され、前記複数の出力円板3と一体回転を行う複数の歯車5と、複数の歯車5に噛み合わされる出力軸歯車部6aおよび出力軸6に伝わる回転は入力回転と同じ回転方向に増速自在可能である。 2B and 3B show a state in which the contact point of the output disk is moving inward in the radial direction from the rotation axis X. As the contact point becomes inward, the rotation of the plurality of output disks 3 is accelerated in the same rotation direction as the input rotation, and the plurality of gears 5 that integrally rotate with the plurality of output disks 3 and a plurality of gears 5. The rotation transmitted to the output shaft gear portion 6a and the output shaft 6 meshed with the gear 5 can be accelerated in the same rotation direction as the input rotation.

図2Bおよび図3Bは、出力円板の接触点が回転軸Xから放射方向外側に移動している状態を示す。接触点が外側になるに連れて前記複数の出力円板3の回転は入力回転と逆の回転方向に増速され、前記複数の出力円板3と一体回転を行う複数の歯車5と、複数の歯車5に噛み合わされる出力軸歯車部6aおよび出力軸6に伝わる回転は入力回転と逆の回転方向に増速自在可能である。 2B and 3B show a state in which the contact point of the output disk is moving outward in the radial direction from the rotation axis X. As the contact point becomes outward, the rotation of the plurality of output disks 3 is accelerated in the direction opposite to the input rotation, and a plurality of gears 5 that integrally rotate with the plurality of output disks 3 and a plurality of gears 5. The rotation transmitted to the output shaft gear portion 6a and the output shaft 6 meshed with the gear 5 of the above can be increased in the direction opposite to the input rotation.

歯車10に回転力を与えた場合、その回転力は複数の歯車9に伝わり、複数の歯車9に固定される複数のねじ歯車8と共に軸Zを基準にそれぞれが一体回転を行う。このとき、複数のねじ歯車8と複数の保持部材7が噛み合うことにより、複数の保持部材7は回転軸Yにおける鉛直方向の移動が可能となり、複数の保持部材7に保持されている複数の出力円板3は変速歯車10の回転力と同調して、噛み合わされる複数の歯車9および複数のねじ歯車8および保持部材7を介し、回転軸Yにおける鉛直方向に移動自在となる。これにより、出力円板3と入力円板2との接触点は放射方向に移動自在となり、前述の通り出力回転の特性を変えることができる。When a rotational force is applied to the gear 10, the rotational force is transmitted to the plurality of gears 9, and each of them integrally rotates with respect to the shaft Z together with the plurality of screw gears 8 fixed to the plurality of gears 9. At this time, by engaging the plurality of screw gears 8 and the plurality of holding members 7, the plurality of holding members 7 can move in the vertical direction on the rotation axis Y, and the plurality of outputs held by the plurality of holding members 7 can be moved. The disk 3 is movable in the vertical direction on the rotation axis Y via a plurality of gears 9, a plurality of screw gears 8 and a holding member 7 that are meshed with the rotational force of the transmission gear 10. As a result, the contact point between the output disk 3 and the input disk 2 becomes movable in the radial direction, and the characteristics of output rotation can be changed as described above.

図3Aおよび図3Bおよび図3Cに示す実施形態においては上記で説明したような入力円板と出力円板の組合せをそれぞれ3組配置した例である。 In the embodiment shown in FIGS. 3A, 3B, and 3C, three combinations of input disks and output disks as described above are arranged.

図4に示す本発明の第2の課題解決手段では、前記複数の入力円盤2の回転軸Xの鉛直上にケース11と固定され回転を伴わない複数の軸部11a、前記複数の軸部11aの出力軸側先端部にそれぞれの出力円板3と接することが可能な微小面積11bを有する。 In the second problem-solving means of the present invention shown in FIG. 4, a plurality of shaft portions 11a fixed to the case 11 vertically on the rotation shafts X of the plurality of input disks 2 and not accompanied by rotation, and the plurality of shaft portions 11a. Has a minute area 11b capable of contacting each output disk 3 at the tip end portion on the output shaft side of the above.

前述の通り、出力円板3は微小面積11bと接することが可能であり、出力円板3が入力円盤2の回転中心に位置する場合、入力からの回転力を係合する出力円盤3に伝えず、出力回転を停止させることが出来、且つ出力回転停止の状態においても摺動抵抗の発生をなくすことが可能である。 As described above, the output disk 3 can be in contact with the minute area 11b, and when the output disk 3 is located at the center of rotation of the input disk 2, the rotational force from the input is transmitted to the engaging output disk 3. However, the output rotation can be stopped, and the generation of sliding resistance can be eliminated even in the state where the output rotation is stopped.

以上で説明したように、この具体例による無段自動変速機によれば、入力からの回転力を無段階の変速を可能とし、且つ停止状態および逆回転に至るまでの無段変速を一つの装置で完結させることができる。 As described above, according to the continuously variable automatic transmission according to this specific example, the continuously variable transmission from the input can be changed steplessly, and the continuously variable transmission up to the stopped state and the reverse rotation can be performed. It can be completed with a device.

1 入力軸
1a 入力軸歯車部
2 入力円盤
2a 入力円盤歯車部
3 出力円盤b
6 出力軸
6a 出力軸歯車部
7 保持部材
8 ねじ歯車
11 ケース
1 Input shaft 1a Input shaft Gear part 2 Input disk 2a Input disk Gear part 3 Output disk b
6 Output shaft 6a Output shaft Gear part 7 Holding member 8 Screw gear 11 Case

Claims (4)

入力側の円盤と、前記入力側の円盤に点接触、又は微小面積にて係合され回転力を伝える出力側の円板を備え、前記入力側の円盤の回転軸と、前記出力側の円盤の回転軸の相互が交差するものであり、その相対角が0°<X<180°であり、前記入力側の円盤および、前記出力側の円盤のいずれかを稼動させ、前記の接点、又は前記の微小面積の位置を可変することにより、入力の回転に対して、出力回転を正回転から停止状態を経て、逆回転まで無段階に変速することを特徴とする無段自動変速機。 It is provided with a disk on the input side and a disk on the output side that is engaged with the disk on the input side by point contact or engaged in a small area to transmit a rotational force. The rotation axes of the above intersect each other, their relative angles are 0 ° <X <180 °, and either the input-side disk or the output-side disk is operated to operate the contact or the contact point. A stepless automatic transmission characterized in that, by changing the position of the minute area, the output rotation is steplessly changed from the forward rotation to the reverse rotation with respect to the rotation of the input. 前記入力側の円盤と、前記出力円板の組合せを複数備えたことを特徴とする請求項1に記載の無段自動変速機。 The stepless automatic transmission according to claim 1, wherein a plurality of combinations of the input side disk and the output disk are provided. 前記の接点、又は微小面積の移動にはウォームギヤを含む複数の歯車を介し入力回転軸と同軸の回転力を与えることによって移動可能であることを特徴とする請求項1又は請求項2に記載の無段自動変速機。 The first or second aspect of the present invention, wherein the contact or a minute area can be moved by applying a rotational force coaxial with the input rotating shaft via a plurality of gears including a worm gear. Stepless automatic transmission. 前記入力側の円盤に嵌合される回転しない軸を備え、前記入力側の円盤および、前記出力側の円盤のいずれかを稼動させることにより、前記の軸と、前記出力円板が接することを特徴とする請求項1又は請求項2に記載の無段自動変速機。 A non-rotating shaft fitted to the input-side disk is provided, and by operating either the input-side disk or the output-side disk, the shaft and the output disk come into contact with each other. The stepless automatic transmission according to claim 1 or 2.
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Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6091598U (en) * 1983-11-30 1985-06-22 スズキ株式会社 Outboard motor

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6091598U (en) * 1983-11-30 1985-06-22 スズキ株式会社 Outboard motor

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