JP2021017526A - Sheet-shaped object and method for manufacturing the same - Google Patents

Sheet-shaped object and method for manufacturing the same Download PDF

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JP2021017526A
JP2021017526A JP2019135392A JP2019135392A JP2021017526A JP 2021017526 A JP2021017526 A JP 2021017526A JP 2019135392 A JP2019135392 A JP 2019135392A JP 2019135392 A JP2019135392 A JP 2019135392A JP 2021017526 A JP2021017526 A JP 2021017526A
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sheet
polyurea
room temperature
temperature curable
uneven shape
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JP7311762B2 (en
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良祐 高尾
Ryosuke Takao
良祐 高尾
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Starlite Co Ltd
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Abstract

To provide: a method for selecting a vibration attenuation material by which a vibration attenuation material having high damping performance against a specific frequency can be selected by estimating a resonance frequency; a vibration attenuation member; and a method for verifying a vibration attenuation material.SOLUTION: A sheet-shaped object 1 in the present embodiment includes a front side surface 1a being one surface and a rear side surface 1b being another surface, and is composed of an atmospheric temperature curable polyurea. A large number of protrusions 2 projecting toward the front side surface 1a are formed on the front side surface 1a. A fine concave-convex shape G is formed on a surface of the protrusions 2.SELECTED DRAWING: Figure 1

Description

本発明は、常温硬化性ポリウレアからなるシート状物、及び、その製造方法に関する。 The present invention relates to a sheet-like material made of room temperature curable polyurea and a method for producing the same.

従来、工場や各種設備の床面等において、防水性、耐摩耗性、防食性等を高めるためのライニング材としてポリウレア樹脂層が採用されている。ポリウレアは、イソシアネートとポリアミンを原料とする樹脂化合物であり、対象物の強度を高める目的で用いられる(例えば、特許文献1及び特許文献2を参照)。 Conventionally, a polyurea resin layer has been adopted as a lining material for improving waterproofness, abrasion resistance, corrosion resistance, etc. on the floor surface of factories and various facilities. Polyurea is a resin compound made from isocyanate and polyamine as raw materials, and is used for the purpose of increasing the strength of an object (see, for example, Patent Document 1 and Patent Document 2).

特許文献1には、芯材の表面に、それぞれ独立した原料供給ホースから供給されたイソシアネートと、アミノ基を有する硬化剤とを衝突混合スプレーガンで塗布し、芯材表面に沿ってポリウレア樹脂層を形成する技術が記載されている。また、特許文献2には、足場となる板体と、板体の表面を覆うポリウレア樹脂層と、を備える足場板が記載されている。 In Patent Document 1, isocyanates supplied from independent raw material supply hoses and a curing agent having an amino group are applied to the surface of the core material by a collision mixing spray gun, and a polyurea resin layer is applied along the surface of the core material. Techniques for forming the hose are described. Further, Patent Document 2 describes a scaffolding plate including a plate body serving as a scaffolding material and a polyurea resin layer covering the surface of the plate body.

特開2016−78449号公報Japanese Unexamined Patent Publication No. 2016-78449 特開2018−123491号公報JP-A-2018-123491

従来技術に記載のポリウレア樹脂層を用いて床面を構成した場合、床面に油膜が付着した際に滑り抵抗が低下する場合があった。 When the floor surface is constructed using the polyurea resin layer described in the prior art, the slip resistance may decrease when the oil film adheres to the floor surface.

本発明は、上述の課題に鑑みてなされたものであり、油膜が付着した場合でも、滑り抵抗の低下を抑制することの可能な、シート状物、及び、シート状物の製造方法を提供することを目的としている。 The present invention has been made in view of the above-mentioned problems, and provides a sheet-like material and a method for producing a sheet-like material, which can suppress a decrease in slip resistance even when an oil film is attached. The purpose is.

本発明は、前述の課題解決のために、以下のシート状物を構成した。 In the present invention, the following sheet-like material is constructed in order to solve the above-mentioned problems.

(1)一の面と他の面とを有し、常温硬化性ポリウレアからなるシート状物であって、前記一の面には、前記一の面の側に突出する多数の凸部が形成され、前記凸部の表面には、微小な凹凸形状が形成される、シート状物。 (1) A sheet-like material having one surface and another surface and made of room temperature curable polyurea, and a large number of convex portions projecting to the side of the one surface are formed on the one surface. A sheet-like material in which a minute uneven shape is formed on the surface of the convex portion.

(2)前記常温硬化性ポリウレアは、二液混合性ポリウレアである、(1)に記載のシート状物。 (2) The sheet-like product according to (1), wherein the room temperature curable polyurea is a two-component mixed polyurea.

(3)前記凹凸形状は、前記一の面において全体的に形成される、(1)又は(2)に記載のシート状物。 (3) The sheet-like object according to (1) or (2), wherein the uneven shape is formed as a whole on the one surface.

(4)前記凹凸形状における高さの差が0.3mm〜0.5mmである、(1)から(3)の何れか一に記載のシート状物。 (4) The sheet-like material according to any one of (1) to (3), wherein the height difference in the uneven shape is 0.3 mm to 0.5 mm.

(5)前記凸部の周囲からの突起高さが1.0mm〜5.0mmである、(1)から(4)の何れか一に記載のシート状物。 (5) The sheet-like material according to any one of (1) to (4), wherein the height of the protrusion from the periphery of the convex portion is 1.0 mm to 5.0 mm.

(6)(1)から(5)の何れか一に記載のシート状物における前記他の面を接地させて使用される、歩行者用滑り止めシート。 (6) A non-slip sheet for pedestrians, which is used by grounding the other surface of the sheet-like object according to any one of (1) to (5).

また、本発明は、前述の課題解決のために、以下のシート状物の製造方法を構成した。 In addition, the present invention constitutes the following method for producing a sheet-like material in order to solve the above-mentioned problems.

(7)多数の凹部が形成された基面に常温硬化性ポリウレアを吹き付けることにより、一の面の側に多数の凸部を突出させ、前記凸部の表面に微小な凹凸形状を形成する、シート状物の製造方法。 (7) By spraying a room temperature curable polyurea on a base surface on which a large number of concave portions are formed, a large number of convex portions are projected to the side of one surface, and a minute uneven shape is formed on the surface of the convex portions. Method for manufacturing sheet-like material.

(8)前記基面に常温硬化性ポリウレアを吹き付けることにより、一の面の側に多数の前記凸部が突出したシート素材を形成する、シート素材形成工程と、前記基面から前記シート素材を剥離する、剥離工程と、前記シート素材における前記一の面に常温硬化性ポリウレアを噴霧することにより、前記凸部の表面に前記凹凸形状を形成する、噴霧工程と、を備える、(7)に記載のシート状物の製造方法。 (8) A sheet material forming step of forming a sheet material in which a large number of the convex portions protrude on one surface side by spraying a room temperature curable polyurea on the base surface, and the sheet material from the base surface. (7) includes a peeling step of peeling, and a spraying step of forming the uneven shape on the surface of the convex portion by spraying a room temperature curable polyurea on the one surface of the sheet material. The method for producing a sheet-like material according to the above.

本発明に係るシート状物、及び、シート状物の製造方法によれば、油膜が付着した場合でも、滑り抵抗の低下を抑制することが可能となる。 According to the sheet-like material and the method for producing the sheet-like material according to the present invention, it is possible to suppress a decrease in slip resistance even when an oil film adheres.

本実施形態に係るシート状物の表側を示した平面図。The plan view which showed the front side of the sheet-like object which concerns on this embodiment. 本実施形態に係るシート状物の表側を示した斜視図。The perspective view which showed the front side of the sheet-like object which concerns on this embodiment. 本実施形態に係るシート状物の裏側を示した斜視図。The perspective view which showed the back side of the sheet-like object which concerns on this embodiment. 本実施形態に係るシート状物の表側を示した拡大斜視図。The enlarged perspective view which showed the front side of the sheet-like object which concerns on this embodiment. シート状物の試験結果を示した図。The figure which showed the test result of the sheet-like thing.

まず、図1から図4を用いて、本実施形態に係るシート状物1の構成を説明する。シート状物1は、一の面である表側面1aと、他の面である裏側面1bと、を有して、二液混合性ポリウレアである常温硬化性ポリウレアで形成される。本実施形態において、シート状物1は、裏側面1bを工場内の床面に接地させて使用する、歩行者用滑り止めシートとして構成されている。但し、シート状物1を他の用途に用いても差し支えない。 First, the configuration of the sheet-shaped object 1 according to the present embodiment will be described with reference to FIGS. 1 to 4. The sheet-like material 1 has a front side surface 1a which is one surface and a back side surface 1b which is the other surface, and is formed of a room temperature curable polyurea which is a two-component mixed polyurea. In the present embodiment, the sheet-like object 1 is configured as a non-slip sheet for pedestrians, which is used by grounding the back side surface 1b to the floor surface in the factory. However, the sheet-like material 1 may be used for other purposes.

図1及び図2に示す如く、表側面1aには、表側面1aの側に突出する多数の凸部2が形成されている。図3に示す如く、裏側面1bには、凸部2に対応する箇所(凸部2の裏側)に凹部3が形成される。また、図4に示す如く、凸部の表面を含む表側面1aには、全体的に微小な凹凸形状Gが形成されている。 As shown in FIGS. 1 and 2, a large number of convex portions 2 protruding toward the front side surface 1a are formed on the front side surface 1a. As shown in FIG. 3, a concave portion 3 is formed on the back surface surface 1b at a portion corresponding to the convex portion 2 (the back side of the convex portion 2). Further, as shown in FIG. 4, a minute uneven shape G is formed on the front side surface 1a including the surface of the convex portion as a whole.

本実施形態に係るシート状物1において、凹凸形状Gの凹形状と凸形状との高さの差は、ポリウレアの噴霧により形成可能という理由で、0.3mm〜0.5mmとなるように形成されている。また、シート状物1において、凸部2は周囲からの突起高さが、強度と原料コストのバランスという理由で1.0mm〜5.0mmとなるように形成されている。 In the sheet-like object 1 according to the present embodiment, the height difference between the concave shape and the convex shape of the concave-convex shape G is formed to be 0.3 mm to 0.5 mm because it can be formed by spraying polyurea. Has been done. Further, in the sheet-like object 1, the convex portion 2 is formed so that the height of the protrusion from the periphery is 1.0 mm to 5.0 mm because of the balance between strength and raw material cost.

本実施形態に係るシート状物1は、多数の凹部が形成された基面に、それぞれ独立した原料供給ホースから供給されたイソシアネート基を有する化合物と、アミノ基を有する硬化剤とを衝突混合スプレーガンとを吹き付けることにより、基面に常温硬化性ポリウレアの層を形成する。そして、表側面1aの側に多数の凸部2を突出させ、さらに、凸部2の表面に微小な凹凸形状Gを形成する。 In the sheet-like material 1 according to the present embodiment, a compound having an isocyanate group supplied from an independent raw material supply hose and a curing agent having an amino group are collision-mixed and sprayed on a base surface on which a large number of recesses are formed. By spraying with a gun, a layer of room temperature curable polyurea is formed on the base surface. Then, a large number of convex portions 2 are projected on the side of the front side surface 1a, and a minute uneven shape G is further formed on the surface of the convex portions 2.

ポリウレア樹脂層は、イソシアネートと、アミノ基を有する硬化剤とがウレア結合して生成される。イソシアネートと硬化剤との反応は非常に早く、数秒で接触硬化するため、基面の表面にイソシアネートと硬化剤とを衝突混合スプレーガンで塗布すれば、直ちに所定厚さのポリウレア樹脂層が形成される。 The polyurea resin layer is formed by a urea bond between isocyanate and a curing agent having an amino group. The reaction between the isocyanate and the curing agent is very fast, and the contact cures in a few seconds. Therefore, if the isocyanate and the curing agent are applied to the surface of the base surface with a collision mixing spray gun, a polyurea resin layer having a predetermined thickness is immediately formed. To.

イソシアネート基を有する化合物としては、例えば、芳香族イソシアネート、脂環式イソシアネート、脂肪族イソシアネート、芳香族イソシアネートの水添物等が挙げられる。より具体的には、例えば、トリレンジイソシアネート(TDI)、ジフェニルメタン−4,4’−ジイソシアネート(MDI)、1,5−ナフタレンジイソシアネート(NDI)等のジイソシアネート、多価アルコールとジイソシアネートとの付加体(アダクト)、イソホロンジイソシアネート、ヘキサメチレンジイソシアネート等が挙げられる。また、イソシアネート基を有する化合物は、イソシアネート基を一次的に保護基で保護して不活性にしたブロック化イソシアネートであってもよい。保護基は熱等によって除去され、イソシアネート基を再生させて使用することができる。保護基となり得る保護剤は、例えば、フェノール、カプロラクタム、オキシム、アルコール等が挙げられる。アミノ基を有する硬化剤としては、ポリアミン等が挙げられる。ポリアミンは、アミノ基を2つ以上有する化合物であればよい。 Examples of the compound having an isocyanate group include aromatic isocyanates, alicyclic isocyanates, aliphatic isocyanates, and hydrogenated products of aromatic isocyanates. More specifically, for example, diisocyanates such as toluene diisocyanate (TDI), diphenylmethane-4,4'-diisocyanate (MDI), 1,5-naphthalenedisocyanate (NDI), and adducts of polyhydric alcohols and diisocyanates ( Adduct), isophorone diisocyanate, hexamethylene diisocyanate and the like. Further, the compound having an isocyanate group may be a blocked isocyanate in which the isocyanate group is primarily protected by a protecting group to inactivate it. The protecting group is removed by heat or the like, and the isocyanate group can be regenerated and used. Examples of the protective agent that can be a protecting group include phenol, caprolactam, oxime, alcohol and the like. Examples of the curing agent having an amino group include polyamines and the like. The polyamine may be a compound having two or more amino groups.

より詳細には、基面に常温硬化性ポリウレアを吹き付けることにより、一方の面の側に多数の凸部が突出したシート素材を形成する(シート素材形成工程)。そして、基面からシート素材を剥離し(剥離工程)、その後、シート素材における一方の面(凸部が突出した面)に常温硬化性ポリウレアを噴霧する(噴霧工程)ことにより、凸部の表面に凹凸形状が形成されたシート状物1が形成される。 More specifically, by spraying a room temperature curable polyurea on the base surface, a sheet material having a large number of protrusions protruding on one surface side is formed (sheet material forming step). Then, the sheet material is peeled from the base surface (peeling step), and then room temperature curable polyurea is sprayed on one surface (the surface on which the convex portion protrudes) of the sheet material (spraying step) to obtain the surface of the convex portion. A sheet-like object 1 having an uneven shape is formed on the surface.

なお、硬化性樹脂の硬化は、熱硬化性樹脂の熱処理硬化、二液混合による常温硬化、一液湿気硬化の何れかを採用することができる。また、硬化前に加温処理するものであっても良い。また、硬化性樹脂は、無溶剤系、有機溶剤系、水系いずれであっても良い。このうち、環境面、安全性、施工性という理由で無溶剤の二液混合による常温硬化が望ましい。ポリウレアとしてはNUKOTE社製のNUKOTE ST、2液混合硬化型、加温吹付けタイプの芳香族系ポリウレアを使用した。 As the curing of the curable resin, any one of heat treatment curing of the thermosetting resin, normal temperature curing by two-component mixing, and one-component moisture curing can be adopted. Further, it may be heated before curing. The curable resin may be solvent-free, organic solvent-based, or water-based. Of these, room temperature curing by solvent-free two-component mixing is desirable from the viewpoint of environment, safety, and workability. As the polyurea, NUKOTE ST manufactured by NUKOTE, a two-component mixture curing type, and a heating spray type aromatic polyurea were used.

シート状物1の厚さは、強度と原料コストのバランスという理由で1.5〜2.5mmの範囲内とすることが望ましい。特に、1.5mmより薄くなると、凸部頂点が薄くなり、凸部が破損し易くなるという点で問題になる。また、シート状物1の大きさは生産効率及び重量が増加するために輸送が困難になるという理由で、1m×2m以下とすることが望ましい。なお、シート状物1は、シート単独で用いてもよく、別の基材に積層して積層シートとして用いてもよい。また、粘着層を設けてテープとして用いてもよい。 The thickness of the sheet-like material 1 is preferably in the range of 1.5 to 2.5 mm because of the balance between strength and raw material cost. In particular, if it is thinner than 1.5 mm, the apex of the convex portion becomes thin, and the convex portion is easily damaged, which is a problem. Further, the size of the sheet-like material 1 is preferably 1 m × 2 m or less because transportation becomes difficult due to an increase in production efficiency and weight. The sheet-like material 1 may be used as a single sheet or may be laminated on another base material and used as a laminated sheet. Further, an adhesive layer may be provided and used as a tape.

シート状物1において、凸部2の形状は、本実施形態における半球形型以外にも、三角刑型、方形型等の他の形状を採用することができる。但し、凸部2の加工容易性から、本実施形態の如く半球型とすることが望ましい。また、凸部2の間隔は、金型からの離型性、人間の足の裏に接触できる凸部2の個数バランスという理由で、30〜35mmの範囲内とすることが望ましい。 In the sheet-like object 1, as the shape of the convex portion 2, other shapes such as a triangular penal shape and a square shape can be adopted in addition to the hemispherical shape in the present embodiment. However, from the viewpoint of ease of processing the convex portion 2, it is desirable to make the convex portion 2 hemispherical as in the present embodiment. Further, the distance between the convex portions 2 is preferably within the range of 30 to 35 mm because of the releasability from the mold and the balance of the number of convex portions 2 that can come into contact with the soles of human feet.

シート状物1は、例えば油膜を張りやすい工場の床及び足場や、乗り物の乗り場、階段の踊り場に用いられる。特に不特定多数のものに踏まれるという理由で、乗り物の乗り場用シートに適する。 The sheet-like object 1 is used, for example, as a floor and scaffolding of a factory where an oil film is easily formed, a vehicle landing, and a landing of stairs. It is particularly suitable as a landing seat for vehicles because it can be stepped on by an unspecified number of people.

次に、図5を用いて、本願出願人が行ったC.S.R測定試験について説明する。C.S.R測定試験とは、JISA1454で定められる床材の滑り性試験によって滑り抵抗係数を測定する試験である。日本建築学会の推奨値によれば、履物を履いて動作する床においてC.S.R値が0.4以上であることが目安とされている。 Next, using FIG. 5, the C.I. S. The R measurement test will be described. The CSR measurement test is a test for measuring the slip resistance coefficient by the slip property test of the floor material defined by JIS A1454. According to the recommended value of the Architectural Institute of Japan, it is a guideline that the CSR value is 0.4 or more on the floor that operates with footwear.

図5に示す如く本試験は、前記実施形態に係るシート状物1(厚さが2.0mmで、表側面1aの側に突出する多数の凸部2(周囲からの突起高さが3.5mm)が形成され、表側面1aに全体的に微小な凹凸形状G(凹凸形状における高さの差が0.3mm)が形成されたもの)を実施例として行った。また、比較例1として、凸部2を形成せずに凹凸形状Gのみを形成したシート状物を採用した。また、比較例2として、縞鋼板を採用した。また、本試験は、それぞれの測定対象について、乾燥状態、湿潤状態、及び、グリース(AZシャーシーグリース)を塗布した状態、の三つの状態について行った。 As shown in FIG. 5, in this test, the sheet-like object 1 according to the embodiment (thickness is 2.0 mm, and a large number of convex portions 2 protruding toward the front side surface 1a (the height of protrusions from the periphery is 3.). 5 mm) was formed, and a minute uneven shape G (a height difference in the uneven shape of 0.3 mm) was formed on the front side surface 1a as an example. Further, as Comparative Example 1, a sheet-like material in which only the concave-convex shape G was formed without forming the convex portion 2 was adopted. Further, as Comparative Example 2, a striped steel plate was adopted. In addition, this test was carried out for each measurement target in three states: a dry state, a wet state, and a state in which grease (AZ chassis grease) was applied.

図5に示す如く、比較例2(縞鋼板)においては、乾燥状態において0.84というC.S.R測定値を得ることができたが、湿潤状態及びグリース塗布状態で0.38という、前記推奨値よりも低い結果となった。また、比較例1(凹凸形状のみ)においては、乾燥状態において0.71、湿潤状態で0.57というC.S.R測定値を得ることができたが、グリース塗布状態で0.25という、前記推奨値よりも低い結果となった。即ち、図5中に※印を記入した箇所については、日本建築学会の推奨値を下回る結果となった。 As shown in FIG. 5, in Comparative Example 2 (striped steel plate), C.I. S. Although the R measurement value could be obtained, the result was 0.38 in the wet state and the grease-applied state, which was lower than the recommended value. Further, in Comparative Example 1 (concavo-convex shape only), C.I., 0.71 in the dry state and 0.57 in the wet state. S. Although the R measurement value could be obtained, the result was 0.25 in the grease-applied state, which was lower than the recommended value. That is, the parts marked with * in Fig. 5 were below the recommended values by the Architectural Institute of Japan.

一方、本実施例に係るシート状物1によれば、図5に示す如く、乾燥状態において0.77、湿潤状態で0.60、グリース塗布状態で0.56と、何れも前記推奨値を上回る結果となった。このように、本実施形態に係るシート状物1、及び、シート状物1の製造方法によれば本試験により、表面に油膜が付着した場合でも滑り抵抗の低下を抑制することが可能となることが明らかとなったのである。 On the other hand, according to the sheet-like material 1 according to the present embodiment, as shown in FIG. 5, the recommended values are 0.77 in the dry state, 0.60 in the wet state, and 0.56 in the grease-applied state. The result exceeded. As described above, according to the sheet-like material 1 and the method for producing the sheet-like material 1 according to the present embodiment, it is possible to suppress a decrease in slip resistance even when an oil film adheres to the surface by this test. It became clear.

1 シート状物 1a 表側面
1b 裏側面 2 凸部
3 凹部 G 凹凸形状

1 Sheet-like object 1a Front side
1b Back side surface 2 Convex part
3 Concave G Concave shape

Claims (8)

一の面と他の面とを有し、常温硬化性ポリウレアからなるシート状物であって、
前記一の面には、前記一の面の側に突出する多数の凸部が形成され、
前記凸部の表面には、微小な凹凸形状が形成される、シート状物。
A sheet-like material having one surface and the other surface and made of room temperature curable polyurea.
A large number of convex portions projecting toward the one surface are formed on the one surface.
A sheet-like object in which a minute uneven shape is formed on the surface of the convex portion.
前記常温硬化性ポリウレアは、二液混合性ポリウレアである、請求項1に記載のシート状物。 The sheet-like product according to claim 1, wherein the room temperature curable polyurea is a two-component mixed polyurea. 前記凹凸形状は、前記一の面において全体的に形成される、請求項1又は請求項2に記載のシート状物。 The sheet-like material according to claim 1 or 2, wherein the uneven shape is formed as a whole on the one surface. 前記凹凸形状における高さの差が0.3mm〜0.5mmである、請求項1から請求項3の何れか1項に記載のシート状物。 The sheet-like material according to any one of claims 1 to 3, wherein the height difference in the uneven shape is 0.3 mm to 0.5 mm. 前記凸部の周囲からの突起高さが1.0mm〜5.0mmである、請求項1から請求項4の何れか1項に記載のシート状物。 The sheet-like material according to any one of claims 1 to 4, wherein the height of the protrusion from the periphery of the convex portion is 1.0 mm to 5.0 mm. 請求項1から請求項5の何れか1項に記載のシート状物における前記他の面を接地させて使用される、歩行者用滑り止めシート。 A non-slip sheet for pedestrians, which is used by grounding the other surface of the sheet-like object according to any one of claims 1 to 5. 多数の凹部が形成された基面に常温硬化性ポリウレアを吹き付けることにより、一の面の側に多数の凸部を突出させ、前記凸部の表面に微小な凹凸形状を形成する、シート状物の製造方法。 By spraying room temperature curable polyurea on the base surface on which a large number of concave portions are formed, a large number of convex portions are projected to the side of one surface, and a minute uneven shape is formed on the surface of the convex portions. Manufacturing method. 前記基面に常温硬化性ポリウレアを吹き付けることにより、一の面の側に多数の前記凸部が突出したシート素材を形成する、シート素材形成工程と、
前記基面から前記シート素材を剥離する、剥離工程と、
前記シート素材における前記一の面に常温硬化性ポリウレアを噴霧することにより、前記凸部の表面に前記凹凸形状を形成する、噴霧工程と、を備える、請求項7に記載のシート状物の製造方法。


A sheet material forming step of forming a sheet material in which a large number of the convex portions protrude on one surface side by spraying a room temperature curable polyurea on the base surface.
A peeling step of peeling the sheet material from the base surface,
The production of a sheet-like material according to claim 7, further comprising a spraying step of forming the uneven shape on the surface of the convex portion by spraying the room temperature curable polyurea on the one surface of the sheet material. Method.


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