以下、本発明の第一の実施形態について、図1乃至図5に基づいて説明する。なお、以下の説明において、図1及び図2における上下を実際の上下と規定する。1は本発明の電池蓋2を用いた電気機器である。本実施形態では、この電気機器1を口内用マッサージ装置とする。なお、前記電気機器1は、後述する電池接片7が設けられた電池蓋2を用いるものであればよく、他にも電動歯ブラシ、身体用マッサージ装置、懐中電灯、洗浄用電動ブラシ等であってもよい。そして、前記電気機器1は、本体3と、前記電池蓋2と、図示しない施療部を覆うカバー体4とを有して構成される。前記電池蓋2は、前記本体3の下端部に対し着脱可能である。また、前記本体3には、スイッチ操作部5が設けられる。一方、前記カバー体4は、前記本体3の上端部に対し着脱可能である。そして、前記本体3と電池蓋2とで囲まれる領域に、図示しない乾電池又は乾電池型二次電池が収容される。
Hereinafter, the first embodiment of the present invention will be described with reference to FIGS. 1 to 5. In the following description, the top and bottom in FIGS. 1 and 2 are defined as the actual top and bottom. Reference numeral 1 denotes an electric device using the battery lid 2 of the present invention. In the present embodiment, the electric device 1 is used as an oral massage device. The electric device 1 may use a battery lid 2 provided with a battery contact piece 7, which will be described later, and may be an electric toothbrush, a body massage device, a flashlight, an electric brush for cleaning, or the like. You may. The electric device 1 includes a main body 3, a battery lid 2, and a cover body 4 that covers a treatment portion (not shown). The battery lid 2 is removable from the lower end of the main body 3. Further, the main body 3 is provided with a switch operation unit 5. On the other hand, the cover body 4 is removable from the upper end portion of the main body 3. Then, a dry battery or a dry battery type secondary battery (not shown) is housed in the area surrounded by the main body 3 and the battery lid 2.
前記電池蓋2について詳述する。この電池蓋2は、蓋本体6と、電池接片7と、被覆部材8と、防水膜9とを有して構成される。前記蓋本体6は、合成樹脂によって有底筒状に形成される。即ち、前記蓋本体6は、筒状の側面部10と底部11とを有する。なお、本実施形態においては、前記側面部10の外面は正八角筒状であり、内面は円筒状である。そして、前記側面部10の内面には、前記電池蓋2を前記本体3に対しバヨネット結合させるための突起12が形成される。一方、前記底部11の外面は平面(即ち可展面)であり、前記側面部10の下端10Aとの間に段差を有する。なお、前記側面部10の下端10Aに対する前記底部11の段差の深さ寸法d1は、前記被覆部材8の厚さ寸法t1以上である。そして、前記底部11の中心部には、貫通孔13が形成されると共に、この貫通孔13を囲むように、3カ所の固定孔14が前記底部11を貫通して環状且つ等間隔に形成される。更に、これらの固定孔14に隣接して、これらの固定孔14同士の内側に延びるように、前記底部11の下面にそれぞれ凹段部15が形成される。なお、これらの凹段部15の深さ寸法d2は、前記電池接片7の後述する固定爪17の厚さ寸法t2以上である。また、これらの凹段部15の内端から前記固定孔14までの距離L1は、後述する固定爪17の折り曲げ部分17Aの寸法L2以上である。
The battery lid 2 will be described in detail. The battery lid 2 includes a lid main body 6, a battery contact piece 7, a covering member 8, and a waterproof film 9. The lid body 6 is formed of a synthetic resin into a bottomed tubular shape. That is, the lid body 6 has a tubular side surface portion 10 and a bottom portion 11. In the present embodiment, the outer surface of the side surface portion 10 has a regular octagonal tubular shape, and the inner surface has a cylindrical shape. Then, on the inner surface of the side surface portion 10, a protrusion 12 for connecting the battery lid 2 to the main body 3 by a bayonet is formed. On the other hand, the outer surface of the bottom portion 11 is a flat surface (that is, a developable surface), and has a step between the outer surface and the lower end 10A of the side surface portion 10. The depth dimension d 1 of the step of the bottom portion 11 with respect to the lower end 10 A of the side surface portion 10 is equal to or greater than the thickness dimension t 1 of the covering member 8. A through hole 13 is formed in the central portion of the bottom portion 11, and three fixing holes 14 are formed through the bottom portion 11 at an annular shape and at equal intervals so as to surround the through hole 13. To. Further, a concave step portion 15 is formed on the lower surface of the bottom portion 11 so as to extend inward of the fixing holes 14 adjacent to the fixing holes 14. The depth dimension d 2 of these concave steps 15 is equal to or greater than the thickness dimension t 2 of the fixing claw 17 described later of the battery contact piece 7. The distance L 1 from the inner end of these recessed step 15 to the fixing hole 14 is dimensioned L 2 or more bent portions 17A of the fixed claw 17 which will be described later.
前記電池接片7は、基板部16と、固定爪17と、起立部18とを有して構成される。
なお、前記基板部16は、乾電池又は二次電池の何れかの電極に接触する。また、前記固定爪17は、前記電池接片7を前記蓋本体6に固定するためのものである。更に、前記起立部18は、前記電池蓋2を前記本体3に取り付けた際に、この本体3に設けられた図示しない接片と電気的に接触する。前記基板部16は略円形に形成されると共に、その中心部に貫通孔19が形成される。また、前記固定爪17は、前記固定孔14に対応して、前記基板部16の外周部に環状且つ等間隔に3本設けられる。そして、前記各固定爪17は、前記蓋本体6に取り付けられる前の状態において、前記基板部16に対し下方に直角に折り曲げられる。一方、前記起立部18は、前記基板部16の外周から側方に延びた後、上方に直角に折り曲げられる。なお、前記蓋本体6に取り付けられた状態において、前記電池接片7は、その固定爪17が対応する前記固定孔14に挿通されると共に、それらの先端側の折り曲げ部分17Aが内側に折り曲げられる。この際、前述したように、前記凹段部15の深さ寸法d2が前記固定爪17の厚さ寸法t2以上であり、前記凹段部15の内端から前記固定孔14までの距離L1が前記固定爪17の折り曲げ部分17Aの寸法L2以上であるので、前記折り曲げ部分17Aが前記凹段部15内に収まる。また、前記起立部18は、前記蓋本体6の側面部10の内面近傍に位置する。
The battery contact piece 7 includes a substrate portion 16, a fixing claw 17, and an upright portion 18.
The substrate portion 16 comes into contact with an electrode of either a dry battery or a secondary battery. Further, the fixing claw 17 is for fixing the battery contact piece 7 to the lid main body 6. Further, when the battery lid 2 is attached to the main body 3, the upright portion 18 makes electrical contact with a contact piece (not shown) provided on the main body 3. The substrate portion 16 is formed in a substantially circular shape, and a through hole 19 is formed in the central portion thereof. Further, three fixing claws 17 are provided on the outer peripheral portion of the substrate portion 16 in an annular shape and at equal intervals, corresponding to the fixing holes 14. Then, each of the fixing claws 17 is bent downward at a right angle to the substrate portion 16 in a state before being attached to the lid main body 6. On the other hand, the upright portion 18 extends laterally from the outer circumference of the substrate portion 16 and then is bent upward at a right angle. In the state of being attached to the lid body 6, the battery contact piece 7 is inserted into the fixing hole 14 to which the fixing claw 17 corresponds, and the bent portion 17A on the tip side thereof is bent inward. .. At this time, as described above, the depth dimension d 2 of the concave step portion 15 is equal to or greater than the thickness dimension t 2 of the fixing claw 17, and the distance from the inner end of the concave step portion 15 to the fixing hole 14. Since L 1 is equal to or greater than the dimension L 2 of the bent portion 17A of the fixed claw 17, the bent portion 17A fits within the concave step portion 15. Further, the upright portion 18 is located near the inner surface of the side surface portion 10 of the lid body 6.
前記被覆部材8は平面状であり、防水性を有し合成樹脂で形成された円形の平面部としての基板部20と、この基板部20の上面に形成される防水粘着層21とを有する。なお、これら基板部20と防水粘着層21には、それぞれ中心部に貫通孔22,23が形成される。更に、前記防水膜9は、通気性、透湿性及び防水性を有する材質により構成される。そして、この防水膜9は、前記貫通孔13を塞ぐように、前記蓋本体6の底部11の内面中央部に貼り付けられる。なお、前記防水膜9は、乾電池又は二次電池に異常が生じた際に発生する可能性のあるガスを前記電気機器1の外部に排出し、且つ外部から前記電気機器1内に液体状の水が入らないようにするために設けられる。従って、前記電気機器1が防水性を考慮する必要の無いものであれば、必ずしも防水膜9は必要ではない。
The covering member 8 has a flat surface, and has a substrate portion 20 as a circular flat surface portion having waterproof properties and made of a synthetic resin, and a waterproof adhesive layer 21 formed on the upper surface of the substrate portion 20. Through holes 22 and 23 are formed in the central portions of the substrate portion 20 and the waterproof adhesive layer 21, respectively. Further, the waterproof film 9 is made of a material having breathability, moisture permeability and waterproofness. Then, the waterproof film 9 is attached to the central portion of the inner surface of the bottom portion 11 of the lid body 6 so as to close the through hole 13. The waterproof film 9 discharges gas that may be generated when an abnormality occurs in the dry battery or the secondary battery to the outside of the electric device 1, and is in a liquid state in the electric device 1 from the outside. It is provided to prevent water from entering. Therefore, if the electrical device 1 does not need to be waterproof, the waterproof film 9 is not always necessary.
前記電池蓋2の組立工程について説明する。まず、組み立ての第一ステップでは、前記蓋本体6の底部11の内面中央に、前記貫通孔13を塞ぐように、前記防水膜9を貼り付ける。そして、この防水膜9の上方から、前記電池接片7を被せる。この際、前記電池接片7の固定爪17は、それぞれ対応する固定孔14に挿入される。そして、前記各固定爪17の先端部分は、前記凹段部15から下方に突出する。また、前記電池接片7の基板部16の貫通孔19は、前記防水膜9を介して、前記蓋本体6の底部11の貫通孔13と連通する。そして、前述したように、前記起立部18は、前記蓋本体6の側面部10の内面近傍に位置する。
The assembly process of the battery lid 2 will be described. First, in the first step of assembly, the waterproof film 9 is attached to the center of the inner surface of the bottom portion 11 of the lid body 6 so as to close the through hole 13. Then, the battery contact piece 7 is covered from above the waterproof film 9. At this time, the fixing claws 17 of the battery contact piece 7 are inserted into the corresponding fixing holes 14. Then, the tip portion of each of the fixing claws 17 projects downward from the concave step portion 15. Further, the through hole 19 of the substrate portion 16 of the battery contact piece 7 communicates with the through hole 13 of the bottom portion 11 of the lid body 6 via the waterproof film 9. Then, as described above, the upright portion 18 is located near the inner surface of the side surface portion 10 of the lid body 6.
次に、組み立ての第二ステップでは、前記各固定爪17を、これらの固定爪17同士の内側に折り曲げる。即ち、前記各固定爪17は、前記貫通孔13に向かって折り曲げられる。これによって、前記電池接片7は前記蓋本体6に固定される。この際、前述したように、前記凹段部15の深さ寸法d2が前記固定爪17の厚さ寸法t2以上であり、前記凹段部15の内端から前記固定孔14までの距離L1が前記固定爪17の折り曲げ部分17Aの寸法L2以上であるので、前記折り曲げ部分17Aが前記凹段部15内に収まる。
Next, in the second step of assembly, each of the fixing claws 17 is bent inward of the fixing claws 17. That is, each of the fixing claws 17 is bent toward the through hole 13. As a result, the battery contact piece 7 is fixed to the lid body 6. At this time, as described above, the depth dimension d 2 of the concave step portion 15 is equal to or greater than the thickness dimension t 2 of the fixing claw 17, and the distance from the inner end of the concave step portion 15 to the fixing hole 14. Since L 1 is equal to or greater than the dimension L 2 of the bent portion 17A of the fixed claw 17, the bent portion 17A fits within the concave step portion 15.
次に、組み立ての第三ステップでは、前記底部11の下方から、前記被覆部材8を貼り付ける。そして、この被覆部材8によって、前記固定孔14と凹段部15と前記固定爪17の折り曲げ部分17Aが覆われる。このようにして、前記電池蓋2は組み立てられる。
Next, in the third step of assembly, the covering member 8 is attached from below the bottom portion 11. Then, the covering member 8 covers the fixing hole 14, the concave step portion 15, and the bent portion 17A of the fixing claw 17. In this way, the battery lid 2 is assembled.
このように、前記電池蓋2は、前記固定爪17が前記蓋本体6の底部11の固定孔14に挿通された状態で折り曲げられることで、前記電池接片7が前記蓋本体6に固定されるので、前記電池接片7が前記蓋本体6に対し容易に且つ確実に固定される。また、折り曲げられた固定爪17の折り曲げ部17A及び前記固定孔14,前記凹段部15が前記被覆部材8によって覆われるので、外観を良好にすることができる。また、前記凹段部15の深さ寸法d2が、前記固定爪17の厚さ寸法t2以上であるので、前記被覆部材8を前記蓋本体6の底部11に貼り付けた際に、折り曲げ部17Aの部分が膨らむようなことがない。更に、前記蓋本体6の底部11の外面が平面(即ち可展面)であり、前記被覆部材8が平面状であることから、この被覆部材8を前記底部11の外面に貼り付ける際に前記被覆部材8が伸縮することなく貼り付けられるので、前記被覆部材8を前記底面11の外面に隙間なく確実に貼り付けることができる。
In this way, the battery lid 2 is bent with the fixing claw 17 inserted into the fixing hole 14 of the bottom 11 of the lid body 6, so that the battery contact piece 7 is fixed to the lid body 6. Therefore, the battery contact piece 7 is easily and surely fixed to the lid body 6. Further, since the bent portion 17A of the bent fixing claw 17, the fixing hole 14, and the concave step portion 15 are covered by the covering member 8, the appearance can be improved. Further, since the depth dimension d 2 of the concave step portion 15 is equal to or greater than the thickness dimension t 2 of the fixing claw 17, when the covering member 8 is attached to the bottom portion 11 of the lid body 6, it is bent. The portion 17A does not bulge. Further, since the outer surface of the bottom portion 11 of the lid body 6 is flat (that is, developable surface) and the covering member 8 is flat, the covering member 8 is attached to the outer surface of the bottom portion 11 as described above. Since the covering member 8 is attached without expanding and contracting, the covering member 8 can be reliably attached to the outer surface of the bottom surface 11 without any gap.
なお、前記被覆部材8は、防水粘着層21によって前記底部11に貼り付けられるため、前記電気機器1に水が掛かっても、前記底部11と基板部20の間から前記電気機器1内に水が浸入しない。一方、前記被覆部材8の貫通孔22,23は、前記蓋本体6の貫通孔13と連通する。このため、前記電気機器1に水が掛かると、前記貫通孔22,23を経て前記貫通孔13内に水が浸入する。しかしながら、前述の通り、前記貫通孔13を塞ぐように、前記防水膜9が前記底部11の内面中央部に貼り付けられるので、前記電気機器1内に水が浸入しない。また、乾電池又は二次電池に異常が生じた際にガスが発生する可能性があるが、このガスは、前記電池接片7の貫通孔19から前記防水膜9を通過して、前記蓋本体2の貫通孔13,前記被覆部材8の貫通孔23,22を通って前記電気機器1の外部に放出される。
Since the covering member 8 is attached to the bottom portion 11 by the waterproof adhesive layer 21, even if water is splashed on the electric device 1, water is introduced into the electric device 1 from between the bottom portion 11 and the substrate portion 20. Does not invade. On the other hand, the through holes 22 and 23 of the covering member 8 communicate with the through holes 13 of the lid body 6. Therefore, when the electric device 1 is splashed with water, the water enters the through holes 13 through the through holes 22 and 23. However, as described above, since the waterproof film 9 is attached to the central portion of the inner surface of the bottom portion 11 so as to close the through hole 13, water does not enter the electric device 1. Further, gas may be generated when an abnormality occurs in the dry battery or the secondary battery, and this gas passes through the through hole 19 of the battery contact piece 7 and passes through the waterproof film 9, and the lid main body. It is discharged to the outside of the electric device 1 through the through hole 13 of 2 and the through holes 23 and 22 of the covering member 8.
以上のように、本発明は、蓋本体6と、この蓋本体6に取り付けられる電池接片7を有して構成される電池蓋2において、前記蓋本体6に3カ所の固定孔14が設けられ、これらの固定孔14に対応する固定爪17が前記電池接片7に設けられ、前記各固定孔14に前記固定爪17が挿通されて折り曲げられることで係止されると共に、前記固定孔14及び固定爪17が被覆部材8で覆われることで、簡素な構造で容易に且つ確実に前記蓋本体6に対し前記電池接片7を固定することができるばかりでなく、この電池接片7の取付構造を隠すことができる。
As described above, in the present invention, in the battery lid 2 composed of the lid main body 6 and the battery contact piece 7 attached to the lid main body 6, the lid main body 6 is provided with three fixing holes 14. The fixing claws 17 corresponding to these fixing holes 14 are provided in the battery contact piece 7, and the fixing claws 17 are inserted into the respective fixing holes 14 and bent to be locked, and the fixing holes are locked. By covering the 14 and the fixing claw 17 with the covering member 8, not only the battery contact piece 7 can be easily and surely fixed to the lid body 6 with a simple structure, but also the battery contact piece 7 can be fixed. The mounting structure of the battery can be hidden.
また、本発明は、前記被覆部材8が、平面状で且つ防水粘着層21が設けられることで、前記電池接片7の取付構造を容易に隠すことができる。
Further, in the present invention, the covering structure 8 is flat and the waterproof adhesive layer 21 is provided, so that the mounting structure of the battery contact piece 7 can be easily hidden.
また、本発明は、前記蓋本体6の底部11の外面が平面(即ち可展面)であり、この底部11に前記固定孔14が設けられると共に、前記底部11に前記被覆部材8が貼り付けられることで、この被覆部材8を前記底部11に隙間なく確実に密着させることができる。
Further, in the present invention, the outer surface of the bottom portion 11 of the lid body 6 is a flat surface (that is, an expandable surface), the fixing hole 14 is provided in the bottom portion 11, and the covering member 8 is attached to the bottom portion 11. By doing so, the covering member 8 can be surely adhered to the bottom portion 11 without a gap.
また、本発明は、前記固定孔14に隣接して前記底部11に凹段部15が設けられると共に、この凹段部15の深さ寸法d2が前記固定爪17の厚さ寸法t2以上であることで、前記被覆部材8を底部11に貼り付けた際に前記固定爪17の部分に膨らみが生じないようにして、外観を良好にすることができる。
Further, in the present invention, the concave step portion 15 is provided on the bottom portion 11 adjacent to the fixing hole 14, and the depth dimension d 2 of the concave step portion 15 is equal to or larger than the thickness dimension t 2 of the fixing claw 17. Therefore, when the covering member 8 is attached to the bottom portion 11, the portion of the fixing claw 17 is prevented from bulging, and the appearance can be improved.
更に、本発明は、前記被覆部材8が防水性を有する平面部としての基板部20と防水粘着層21とからなることで防水性を有するので、防水機器の電池蓋2を容易に構成することができる。
Further, in the present invention, since the covering member 8 is waterproof because it is composed of the substrate portion 20 as a flat surface portion having waterproofness and the waterproof adhesive layer 21, the battery lid 2 of the waterproof device can be easily configured. Can be done.
次に、本発明の第二の実施形態について、図6乃至図8に基づいて説明する。なお、本実施形態では、電池蓋31のみについて説明する。この電池蓋31は、蓋本体32と、電池接片7と、被覆部材8と、防水膜9とを有して構成される。前記蓋本体32は、合成樹脂によって有底筒状に形成される。即ち、前記蓋本体32は、筒状の側面部10と底部33とを有する。なお、本実施形態においては、前記側面部10の外面は正八角筒状であり、内面は円筒状である。そして、前記側面部10の内面には、前記電池蓋31を電気機器1の本体3に対しバヨネット結合させるための突起12が形成される。一方、前記底部33の外面は平面(即ち可展面)であり、前記側面部10の下端10Aとの間に段差を有する。なお、前記側面部10の下端10Aに対する前記底部33の段差の深さ寸法d3は、前記被覆部材8の厚さ寸法t1以上である。そして、前記底部33の中心部には、貫通孔13が形成されると共に、この貫通孔13を囲むように、3カ所の固定孔34が前記底部33を貫通して環状且つ等間隔に形成される。更に、これらの固定孔34に隣接して、これらの固定孔34同士の外側に延びるように、前記底部33の下面にそれぞれ凹段部35が形成される。なお、これらの凹段部35の深さ寸法d4は、前記電池接片7の固定爪17の厚さ寸法t2以上である。また、これらの凹段部35の外端から前記固定孔34までの距離L3は、固定爪17の折り曲げ部分17Aの寸法L4以上である。
Next, the second embodiment of the present invention will be described with reference to FIGS. 6 to 8. In this embodiment, only the battery lid 31 will be described. The battery lid 31 includes a lid main body 32, a battery contact piece 7, a covering member 8, and a waterproof film 9. The lid body 32 is formed of a synthetic resin into a bottomed tubular shape. That is, the lid body 32 has a tubular side surface portion 10 and a bottom portion 33. In the present embodiment, the outer surface of the side surface portion 10 has a regular octagonal tubular shape, and the inner surface has a cylindrical shape. Then, on the inner surface of the side surface portion 10, a protrusion 12 for connecting the battery lid 31 to the main body 3 of the electric device 1 by bayonet is formed. On the other hand, the outer surface of the bottom portion 33 is a flat surface (that is, a developable surface), and has a step between the outer surface and the lower end 10A of the side surface portion 10. The depth dimension d 3 of the step of the bottom portion 33 with respect to the lower end 10 A of the side surface portion 10 is equal to or greater than the thickness dimension t 1 of the covering member 8. A through hole 13 is formed in the central portion of the bottom portion 33, and three fixing holes 34 are formed through the bottom portion 33 at an annular shape and at equal intervals so as to surround the through hole 13. To. Further, a concave step portion 35 is formed on the lower surface of the bottom portion 33 so as to extend to the outside of the fixing holes 34 adjacent to the fixing holes 34. The depth dimension d 4 of these concave steps 35 is equal to or greater than the thickness dimension t 2 of the fixing claw 17 of the battery contact piece 7. Further, the distance L 3 from the outer end of the concave step portion 35 to the fixing hole 34 is equal to or larger than the dimension L 4 of the bent portion 17A of the fixing claw 17.
前記電池接片7は、基板部16と、固定爪17と、起立部18とを有して構成される。なお、前記基板部16は、乾電池又は二次電池の何れかの電極に接触する。また、前記固定爪17は、前記電池接片7を前記蓋本体32に固定するためのものである。更に、前記起立部18は、前記電池蓋31を前記本体3に取り付けた際に、この本体3に設けられた図示しない接片と電気的に接触する。前記基板部16は略円形に形成されると共に、その中心部に貫通孔19が形成される。また、前記固定爪17は、前記固定孔34に対応して、前記基板部16の外周部に環状且つ等間隔に3本設けられる。そして、前記各固定爪17は、前記蓋本体32に取り付けられる前の状態において、前記基板部16に対し下方に直角に折り曲げられる。一方、前記起立部18は、前記基板部16の外周から側方に延びた後、上方に直角に折り曲げられる。なお、前記蓋本体32に取り付けられた状態において、前記電池接片7は、その固定爪17が対応する前記固定孔34に挿通されると共に、それらの先端側の折り曲げ部分17Aが外側に折り曲げられる。この際、前述したように、前記凹段部35の深さ寸法d4が前記固定爪17の厚さ寸法t2以上であり、前記凹段部35の外端から前記固定孔34までの距離L3が前記固定爪17の折り曲げ部分17Aの寸法L4以上であるので、前記折り曲げ部分17Aが前記凹段部35内に収まる。また、前記起立部18は、前記蓋本体32の側面部10の内面近傍に位置する。
The battery contact piece 7 includes a substrate portion 16, a fixing claw 17, and an upright portion 18. The substrate portion 16 comes into contact with an electrode of either a dry battery or a secondary battery. Further, the fixing claw 17 is for fixing the battery contact piece 7 to the lid main body 32. Further, when the battery lid 31 is attached to the main body 3, the upright portion 18 makes electrical contact with a contact piece (not shown) provided on the main body 3. The substrate portion 16 is formed in a substantially circular shape, and a through hole 19 is formed in the central portion thereof. Further, three fixing claws 17 are provided on the outer peripheral portion of the substrate portion 16 in an annular shape and at equal intervals, corresponding to the fixing holes 34. Then, each of the fixing claws 17 is bent downward at a right angle to the substrate portion 16 in a state before being attached to the lid main body 32. On the other hand, the upright portion 18 extends laterally from the outer circumference of the substrate portion 16 and then is bent upward at a right angle. In the state of being attached to the lid main body 32, the battery contact piece 7 is inserted into the fixing hole 34 to which the fixing claw 17 corresponds, and the bent portion 17A on the tip side thereof is bent outward. .. At this time, as described above, the depth dimension d 4 of the concave step portion 35 is equal to or greater than the thickness dimension t 2 of the fixing claw 17, and the distance from the outer end of the concave step portion 35 to the fixing hole 34. Since L 3 is equal to or larger than the dimension L 4 of the bent portion 17A of the fixed claw 17, the bent portion 17A fits within the concave step portion 35. Further, the upright portion 18 is located near the inner surface of the side surface portion 10 of the lid main body 32.
前記被覆部材8は平面状であり、防水性を有し合成樹脂で形成された円形の平面部としての基板部20と、この基板部20の上面に形成される防水粘着層21とを有する。なお、これら基板部20と防水粘着層21には、それぞれ中心部に貫通孔22,23が形成される。更に、前記防水膜9は、通気性、透湿性及び防水性を有する材質により構成される。そして、この防水膜9は、前記貫通孔13を塞ぐように、前記蓋本体32の底部33の内面中央部に貼り付けられる。なお、前記防水膜9は、乾電池又は二次電池に異常が生じた際に発生する可能性のあるガスを前記電気機器1の外部に排出し、且つ外部から前記電気機器1内に液体状の水が入らないようにするために設けられる。従って、前記電気機器1が防水性を考慮する必要の無いものであれば、必ずしも防水膜9は必要ではない。
The covering member 8 has a flat surface, and has a substrate portion 20 as a circular flat surface portion having waterproof properties and made of a synthetic resin, and a waterproof adhesive layer 21 formed on the upper surface of the substrate portion 20. Through holes 22 and 23 are formed in the central portions of the substrate portion 20 and the waterproof adhesive layer 21, respectively. Further, the waterproof film 9 is made of a material having breathability, moisture permeability and waterproofness. Then, the waterproof film 9 is attached to the central portion of the inner surface of the bottom portion 33 of the lid main body 32 so as to close the through hole 13. The waterproof film 9 discharges gas that may be generated when an abnormality occurs in the dry battery or the secondary battery to the outside of the electric device 1, and is in a liquid state in the electric device 1 from the outside. It is provided to prevent water from entering. Therefore, if the electrical device 1 does not need to be waterproof, the waterproof film 9 is not always necessary.
前記電池蓋31の組立工程について説明する。まず、組み立ての第一ステップでは、前記蓋本体32の底部33の内面中央に、前記貫通孔13を塞ぐように、前記防水膜9を貼り付ける。そして、この防水膜9の上方から、前記電池接片7を被せる。この際、前記電池接片7の固定爪17は、それぞれ対応する固定孔34に挿入される。そして、前記各固定爪17の先端部分は、前記凹段部35から下方に突出する。また、前記電池接片7の基板部16の貫通孔19は、前記防水膜9を介して、前記蓋本体32の底部33の貫通孔13と連通する。そして、前述したように、前記起立部18は、前記蓋本体32の側面部10の内面近傍に位置する。
The assembly process of the battery lid 31 will be described. First, in the first step of assembly, the waterproof film 9 is attached to the center of the inner surface of the bottom 33 of the lid body 32 so as to close the through hole 13. Then, the battery contact piece 7 is covered from above the waterproof film 9. At this time, the fixing claws 17 of the battery contact piece 7 are inserted into the corresponding fixing holes 34, respectively. Then, the tip portion of each of the fixing claws 17 projects downward from the concave step portion 35. Further, the through hole 19 of the substrate portion 16 of the battery contact piece 7 communicates with the through hole 13 of the bottom portion 33 of the lid main body 32 via the waterproof film 9. Then, as described above, the upright portion 18 is located near the inner surface of the side surface portion 10 of the lid main body 32.
次に、組み立ての第二ステップでは、前記各固定爪17を、これらの固定爪17同士の外側に折り曲げる。即ち、前記各固定爪17は、前記側面部10に向かって折り曲げられる。これによって、前記電池接片7は前記蓋本体32に固定される。この際、前述したように、前記凹段部35の深さ寸法d4が前記固定爪17の厚さ寸法t2以上であり、前記凹段部35の外端から前記固定孔34までの距離L3が前記固定爪17の折り曲げ部分17Aの寸法L4以上であるので、前記折り曲げ部分17Aが前記凹段部35内に収まる。
Next, in the second step of assembly, each of the fixing claws 17 is bent outward from each other of the fixing claws 17. That is, each of the fixing claws 17 is bent toward the side surface portion 10. As a result, the battery contact piece 7 is fixed to the lid body 32. At this time, as described above, the depth dimension d 4 of the concave step portion 35 is equal to or greater than the thickness dimension t 2 of the fixing claw 17, and the distance from the outer end of the concave step portion 35 to the fixing hole 34. Since L 3 is equal to or larger than the dimension L 4 of the bent portion 17A of the fixed claw 17, the bent portion 17A fits within the concave step portion 35.
次に、組み立ての第三ステップでは、前記底部33の下方から、前記被覆部材8を貼り付ける。そして、この被覆部材8によって、前記固定孔34と凹段部35と前記固定爪17の折り曲げ部分17Aが覆われる。このようにして、前記電池蓋31は組み立てられる。
Next, in the third step of assembly, the covering member 8 is attached from below the bottom portion 33. Then, the covering member 8 covers the fixing hole 34, the concave step portion 35, and the bent portion 17A of the fixing claw 17. In this way, the battery lid 31 is assembled.
このように、前記電池蓋31は、前記固定爪17が前記蓋本体32の底部33の固定孔34に挿通された状態で折り曲げられることで、前記電池接片7が前記蓋本体32に固定されるので、前記電池接片7が前記蓋本体32に対し容易に且つ確実に固定される。また、折り曲げられた固定爪17の折り曲げ部17A及び前記固定孔34,前記凹段部35が前記被覆部材8によって覆われるので、外観を良好にすることができる。また、前記凹段部35の深さ寸法d4が、前記固定爪17の厚さ寸法t2以上であるので、前記被覆部材8を前記蓋本体32の底部33に貼り付けた際に、折り曲げ部17Aの部分が膨らむようなことがない。更に、前記蓋本体32の底部33の外面が平面(即ち可展面)であり、前記被覆部材8が平面状であることから、この被覆部材8を前記底部33の外面に貼り付ける際に前記被覆部材8が伸縮することなく貼り付けられるので、前記被覆部材8を前記底面33の外面に隙間なく確実に貼り付けることができる。
In this way, the battery lid 31 is bent with the fixing claw 17 inserted into the fixing hole 34 of the bottom 33 of the lid body 32, so that the battery contact piece 7 is fixed to the lid body 32. Therefore, the battery contact piece 7 is easily and surely fixed to the lid body 32. Further, since the bent portion 17A of the bent fixing claw 17, the fixing hole 34, and the concave step portion 35 are covered by the covering member 8, the appearance can be improved. Further, since the depth dimension d 4 of the concave step portion 35 is equal to or greater than the thickness dimension t 2 of the fixing claw 17, when the covering member 8 is attached to the bottom portion 33 of the lid body 32, it is bent. The portion 17A does not bulge. Further, since the outer surface of the bottom 33 of the lid body 32 is flat (that is, developable surface) and the covering member 8 is flat, the covering member 8 is attached to the outer surface of the bottom 33 when the covering member 8 is attached to the outer surface. Since the covering member 8 is attached without expanding and contracting, the covering member 8 can be reliably attached to the outer surface of the bottom surface 33 without any gap.
なお、前記被覆部材8は、防水粘着層21によって前記底部33に貼り付けられるため、前記電気機器1に水が掛かっても、前記底部33と基板部20の間から前記電気機器1内に水が浸入しない。一方、前記被覆部材8の貫通孔22,23は、前記蓋本体32の貫通孔13と連通する。このため、前記電気機器1に水が掛かると、前記貫通孔22,23を経て前記貫通孔13内に水が浸入する。しかしながら、前述の通り、前記貫通孔13を塞ぐように、前記防水膜9が前記底部33の内面中央部に貼り付けられるので、前記電気機器1内に水が浸入しない。また、乾電池又は二次電池に異常が生じた際にガスが発生する可能性があるが、このガスは、前記電池接片7の貫通孔19から前記防水膜9を通過して、前記蓋本体31の貫通孔13,前記被覆部材8の貫通孔23,22を通って前記電気機器1の外部に放出される。
Since the covering member 8 is attached to the bottom portion 33 by the waterproof adhesive layer 21, even if water is splashed on the electric device 1, water is introduced into the electric device 1 from between the bottom portion 33 and the substrate portion 20. Does not invade. On the other hand, the through holes 22 and 23 of the covering member 8 communicate with the through holes 13 of the lid main body 32. Therefore, when the electric device 1 is splashed with water, the water enters the through holes 13 through the through holes 22 and 23. However, as described above, since the waterproof film 9 is attached to the central portion of the inner surface of the bottom portion 33 so as to close the through hole 13, water does not enter the electric device 1. Further, gas may be generated when an abnormality occurs in the dry battery or the secondary battery, and this gas passes through the through hole 19 of the battery contact piece 7 and passes through the waterproof film 9, and the lid main body. It is discharged to the outside of the electric device 1 through the through hole 13 of 31 and the through holes 23 and 22 of the covering member 8.
以上のように、本発明は、蓋本体32と、この蓋本体32に取り付けられる電池接片7を有して構成される電池蓋31において、前記蓋本体32に3カ所の固定孔34が設けられ、これらの固定孔34に対応する固定爪17が前記電池接片7に設けられ、前記各固定孔34に前記固定爪17が挿通されて折り曲げられることで係止されると共に、前記固定孔34及び固定爪17が被覆部材8で覆われることで、簡素な構造で容易に且つ確実に前記蓋本体32に対し前記電池接片7を固定することができるばかりでなく、この電池接片7の取付構造を隠すことができる。
As described above, according to the present invention, in the battery lid 31 having the lid main body 32 and the battery contact piece 7 attached to the lid main body 32, the lid main body 32 is provided with three fixing holes 34. The fixing claws 17 corresponding to these fixing holes 34 are provided in the battery contact piece 7, and the fixing claws 17 are inserted into the respective fixing holes 34 and bent to be locked, and the fixing holes are locked. By covering the 34 and the fixing claw 17 with the covering member 8, not only the battery contact piece 7 can be easily and surely fixed to the lid body 32 with a simple structure, but also the battery contact piece 7 can be fixed. The mounting structure of the battery can be hidden.
また、本発明は、前記被覆部材8が、平面状で且つ防水粘着層21が設けられることで、前記電池接片7の取付構造を容易に隠すことができる。
Further, in the present invention, the covering structure 8 is flat and the waterproof adhesive layer 21 is provided, so that the mounting structure of the battery contact piece 7 can be easily hidden.
また、本発明は、前記蓋本体32の底部33の外面が平面(即ち可展面)であり、この底部33に前記固定孔34が設けられると共に、前記底部33に前記被覆部材8が貼り付けられることで、この被覆部材8を前記底部33に隙間なく確実に密着させることができる。
Further, in the present invention, the outer surface of the bottom portion 33 of the lid body 32 is a flat surface (that is, an expandable surface), the bottom portion 33 is provided with the fixing hole 34, and the covering member 8 is attached to the bottom portion 33. By doing so, the covering member 8 can be surely adhered to the bottom portion 33 without a gap.
また、本発明は、前記固定孔34に隣接して前記底部33に凹段部35が設けられると共に、この凹段部35の深さ寸法d4が前記固定爪17の厚さ寸法t2以上であることで、前記被覆部材8を底部33に貼り付けた際に前記固定爪17の部分に膨らみが生じないようにして、外観を良好にすることができる。
Further, in the present invention, the concave step portion 35 is provided in the bottom portion 33 adjacent to the fixing hole 34, and the depth dimension d 4 of the concave step portion 35 is equal to or larger than the thickness dimension t 2 of the fixing claw 17. Therefore, when the covering member 8 is attached to the bottom portion 33, the portion of the fixing claw 17 is prevented from bulging, and the appearance can be improved.
更に、本発明は、前記被覆部材8が防水性を有する平面部としての基板部20と防水粘着層21とからなることで防水性を有するので、防水機器の電池蓋31を容易に構成することができる。
Further, in the present invention, since the covering member 8 is waterproof because it is composed of the substrate portion 20 as a flat surface portion having waterproofness and the waterproof adhesive layer 21, the battery lid 31 of the waterproof device can be easily configured. Can be done.
次に、本発明の第三の実施形態について、図9乃至図12に基づいて説明する。なお、本実施形態も、第二の実施形態と同様に、電池蓋41のみについて説明する。この電池蓋41は、蓋本体42と、電池接片43と、被覆部材8と、防水膜9とを有して構成される。前記蓋本体42は、合成樹脂によって有底筒状に形成される。即ち、前記蓋本体42は、筒状の側面部10と底部44とを有する。なお、本実施形態においては、前記側面部10の外面は正八角筒状であり、内面は円筒状である。そして、前記側面部10の内面には、前記電池蓋41を電気機器1の本体3に対しバヨネット結合させるための突起12が形成される。一方、前記底部44の外面は平面(即ち可展面)であり、前記側面部10の下端10Aとの間に段差を有する。なお、前記側面部10の下端10Aに対する前記底部44の段差の深さ寸法d5は、前記被覆部材8の厚さ寸法t1以上である。そして、前記底部44の中心部には、貫通孔13が形成されると共に、この貫通孔13を囲むように、3カ所の固定孔45が前記底部44を貫通して環状且つ等間隔に形成される。更に、これらの固定孔45に隣接して、これらの固定孔45同士の内側に延びるように、前記底部44の下面にそれぞれ凹段部46が形成される。なお、これらの凹段部46の深さ寸法d6は、前記電池接片43の後述する固定爪48の厚さ寸法t6以上である。また、これらの凹段部46の内端から前記固定孔45までの距離L5は、固定爪48の折り曲げ部分48Aの寸法L6以上である。更に、前記各固定孔45に隣接して、これらの固定孔45同士の内側に延びるように、前記底部44の上面にそれぞれ傾斜面47が形成される。これらの傾斜面47は、下方ほど外側となるように傾斜する。そして、前記各傾斜面47には、前記固定爪48の折り曲げ部分48Aが当接可能である。
Next, the third embodiment of the present invention will be described with reference to FIGS. 9 to 12. In this embodiment as well, only the battery lid 41 will be described as in the second embodiment. The battery lid 41 includes a lid main body 42, a battery contact piece 43, a covering member 8, and a waterproof film 9. The lid body 42 is formed of a synthetic resin into a bottomed tubular shape. That is, the lid body 42 has a tubular side surface portion 10 and a bottom portion 44. In the present embodiment, the outer surface of the side surface portion 10 has a regular octagonal tubular shape, and the inner surface has a cylindrical shape. Then, on the inner surface of the side surface portion 10, a protrusion 12 for connecting the battery lid 41 to the main body 3 of the electric device 1 by bayonet is formed. On the other hand, the outer surface of the bottom portion 44 is a flat surface (that is, a developable surface), and has a step between the outer surface of the bottom portion 44 and the lower end 10A of the side surface portion 10. The depth dimension d 5 of the step of the bottom portion 44 with respect to the lower end 10 A of the side surface portion 10 is equal to or greater than the thickness dimension t 1 of the covering member 8. A through hole 13 is formed in the central portion of the bottom portion 44, and three fixing holes 45 are formed in an annular shape and at equal intervals so as to surround the through hole 13 through the bottom portion 44. To. Further, a concave step portion 46 is formed on the lower surface of the bottom portion 44 so as to extend inward of the fixing holes 45 adjacent to the fixing holes 45. The depth dimension d 6 of these concave steps 46 is equal to or greater than the thickness dimension t 6 of the fixing claw 48 described later of the battery contact piece 43. Further, the distance L 5 from the inner end of the concave step portion 46 to the fixing hole 45 is equal to or larger than the dimension L 6 of the bent portion 48A of the fixing claw 48. Further, an inclined surface 47 is formed on the upper surface of the bottom portion 44 so as to extend inward of each of the fixing holes 45 adjacent to the fixing holes 45. These inclined surfaces 47 are inclined so as to be outward toward the lower side. Then, the bent portion 48A of the fixing claw 48 can come into contact with each of the inclined surfaces 47.
前記電池接片43は、基板部16と、固定爪48と、起立部18とを有して構成される。なお、前記基板部16は、乾電池又は二次電池の何れかの電極に接触する。また、前記固定爪48は、前記電池接片43を前記蓋本体42に固定するためのものである。更に、前記起立部18は、前記電池蓋41を前記本体3に取り付けた際に、この本体3に設けられた図示しない接片と電気的に接触する。前記基板部16は略円形に形成されると共に、その中心部に貫通孔19が形成される。また、前記固定爪48は、前記固定孔45に対応して、前記基板部16の外周部に環状且つ等間隔に3本設けられる。そして、前記各固定爪48は、前記基板部16に対し下方に直角に折り曲げられる。更に、前記固定爪48の先端部分は折り曲げ部分48Aとされる。この折り曲げ部分48Aは、直角且つ内向きに折り曲げられる。そして、前述したとおり、この折り曲げ部分48Aの寸法L6は、前記各凹段部46の内端から前記固定孔45までの距離L5以下である。一方、前記起立部18は、前記基板部16の外周から側方に延びた後、上方に直角に折り曲げられる。なお、前記蓋本体42に取り付けられた状態において、前記電池接片43は、その固定爪48が対応する前記固定孔45に挿通されると共に、それらの先端側の折り曲げ部分48Aが前記凹段部46に掛けられる。この際、前述したように、前記凹段部46の深さ寸法d6が前記固定爪48の厚さ寸法t6以上であり、前記凹段部46の内端から前記固定孔34までの距離L5が前記固定爪48の折り曲げ部分48Aの寸法L6以上であるので、前記折り曲げ部分17Aが前記凹段部46内に収まる。また、前記起立部18は、前記蓋本体42の側面部10の内面近傍に位置する。
The battery contact piece 43 includes a substrate portion 16, a fixing claw 48, and an upright portion 18. The substrate portion 16 comes into contact with an electrode of either a dry battery or a secondary battery. Further, the fixing claw 48 is for fixing the battery contact piece 43 to the lid main body 42. Further, when the battery lid 41 is attached to the main body 3, the upright portion 18 makes electrical contact with a contact piece (not shown) provided on the main body 3. The substrate portion 16 is formed in a substantially circular shape, and a through hole 19 is formed in the central portion thereof. Further, three fixing claws 48 are provided on the outer peripheral portion of the substrate portion 16 in an annular shape and at equal intervals, corresponding to the fixing holes 45. Then, each of the fixing claws 48 is bent downward at a right angle to the substrate portion 16. Further, the tip portion of the fixed claw 48 is a bent portion 48A. The bent portion 48A is bent at a right angle and inward. As described above, the dimension L 6 of the bent portion 48A is the distance L 5 or less from the inner end of each concave step portion 46 to the fixing hole 45. On the other hand, the upright portion 18 extends laterally from the outer circumference of the substrate portion 16 and then is bent upward at a right angle. In the state of being attached to the lid main body 42, the battery contact piece 43 is inserted into the fixing hole 45 to which the fixing claw 48 corresponds, and the bent portion 48A on the tip side thereof is the concave step portion. It is hung on 46. At this time, as described above, the depth dimension d 6 of the concave step portion 46 is equal to or greater than the thickness dimension t 6 of the fixing claw 48, and the distance from the inner end of the concave step portion 46 to the fixing hole 34. Since L 5 is equal to or larger than the dimension L 6 of the bent portion 48A of the fixed claw 48, the bent portion 17A fits within the concave step portion 46. Further, the upright portion 18 is located near the inner surface of the side surface portion 10 of the lid main body 42.
前記被覆部材8は平面状であり、防水性を有し合成樹脂で形成された円形の平面部としての基板部20と、この基板部20の上面に形成される防水粘着層21とを有する。なお、これら基板部20と防水粘着層21には、それぞれ中心部に貫通孔22,23が形成される。更に、前記防水膜9は、通気性、透湿性及び防水性を有する材質により構成される。そして、この防水膜9は、前記貫通孔13を塞ぐように、前記蓋本体42の底部44の内面中央部に貼り付けられる。なお、前記防水膜9は、乾電池又は二次電池に異常が生じた際に発生する可能性のあるガスを前記電気機器1の外部に排出し、且つ外部から前記電気機器1内に液体状の水が入らないようにするために設けられる。従って、前記電気機器1が防水性を考慮する必要の無いものであれば、必ずしも防水膜9は必要ではない。
The covering member 8 has a flat surface, and has a substrate portion 20 as a circular flat surface portion having waterproof properties and made of a synthetic resin, and a waterproof adhesive layer 21 formed on the upper surface of the substrate portion 20. Through holes 22 and 23 are formed in the central portions of the substrate portion 20 and the waterproof adhesive layer 21, respectively. Further, the waterproof film 9 is made of a material having breathability, moisture permeability and waterproofness. Then, the waterproof film 9 is attached to the central portion of the inner surface of the bottom portion 44 of the lid main body 42 so as to close the through hole 13. The waterproof film 9 discharges gas that may be generated when an abnormality occurs in the dry battery or the secondary battery to the outside of the electric device 1, and is in a liquid state in the electric device 1 from the outside. It is provided to prevent water from entering. Therefore, if the electrical device 1 does not need to be waterproof, the waterproof film 9 is not always necessary.
前記電池蓋41の組立工程について説明する。まず、組み立ての第一ステップでは、前記蓋本体42の底部44の内面中央に、前記貫通孔13を塞ぐように、前記防水膜9を貼り付ける。そして、この防水膜9の上方から、前記電池接片43を被せる。この際、前記電池接片43の固定爪48の折り曲げ部分48Aは、それぞれ対応する傾斜面47に当接する。
The assembly process of the battery lid 41 will be described. First, in the first step of assembly, the waterproof film 9 is attached to the center of the inner surface of the bottom portion 44 of the lid body 42 so as to close the through hole 13. Then, the battery contact piece 43 is covered from above the waterproof film 9. At this time, the bent portion 48A of the fixing claw 48 of the battery contact piece 43 comes into contact with the corresponding inclined surface 47.
次に、組み立ての第二ステップでは、前記電池接片43を下方に押し込む。このように、前記電池接片43を下方に押し込むと、前記各固定爪48は、前記傾斜面47に沿って相互の間隔が広がるように弾性変形した後、前記固定孔45を通って下降する。そして、前記固定爪48の折り曲げ部分48Aが前記凹段部46に至ると、弾性変形していた前記固定爪48相互の間隔が復元する。これによって、前記固定爪48の折り曲げ部分48Aが前記凹段部46に掛かると共に、抜け止めされる。即ち、前記電池接片43は前記蓋本体42に固定される。この際、前述したように、前記凹段部46の深さ寸法d5が前記固定爪48の厚さ寸法t6以上であり、前記凹段部46の内端から前記固定孔45までの距離L5が前記固定爪48の折り曲げ部分48Aの寸法L6以上であるので、前記折り曲げ部分48Aが前記凹段部46内に収まる。また、前記電池接片43の基板部16の貫通孔19は、前記防水膜9を介して、前記蓋本体42の底部44の貫通孔13と連通する。そして、前述したように、前記起立部18は、前記蓋本体32の側面部10の内面近傍に位置する。
Next, in the second step of assembly, the battery contact piece 43 is pushed downward. When the battery contact piece 43 is pushed downward in this way, each of the fixing claws 48 is elastically deformed so as to widen the distance between them along the inclined surface 47, and then descends through the fixing hole 45. .. Then, when the bent portion 48A of the fixed claw 48 reaches the concave step portion 46, the distance between the fixed claws 48 that have been elastically deformed is restored. As a result, the bent portion 48A of the fixing claw 48 is hooked on the concave step portion 46 and is prevented from coming off. That is, the battery contact piece 43 is fixed to the lid body 42. At this time, as described above, the depth dimension d 5 of the concave step portion 46 is equal to or greater than the thickness dimension t 6 of the fixing claw 48, and the distance from the inner end of the concave step portion 46 to the fixing hole 45. Since L 5 is equal to or larger than the dimension L 6 of the bent portion 48A of the fixed claw 48, the bent portion 48A fits within the concave step portion 46. Further, the through hole 19 of the substrate portion 16 of the battery contact piece 43 communicates with the through hole 13 of the bottom portion 44 of the lid main body 42 via the waterproof film 9. Then, as described above, the upright portion 18 is located near the inner surface of the side surface portion 10 of the lid main body 32.
次に、組み立ての第三ステップでは、前記底部44の下方から、前記被覆部材8を貼り付ける。そして、この被覆部材8によって、前記固定孔45と凹段部46と前記固定爪48の折り曲げ部分48Aが覆われる。このようにして、前記電池蓋41は組み立てられる。
Next, in the third step of assembly, the covering member 8 is attached from below the bottom portion 44. Then, the covering member 8 covers the fixing hole 45, the concave step portion 46, and the bent portion 48A of the fixing claw 48. In this way, the battery lid 41 is assembled.
このように、前記電池蓋41は、前記固定爪48の先端部分が折り曲げられた状態で前記蓋本体42の底部33の固定孔34に挿通されることで、前記電池接片43が前記蓋本体42に固定されるので、前記電池接片43が前記蓋本体42に対し容易に且つ確実に固定される。また、折り曲げられた固定爪48の折り曲げ部48A及び前記固定孔45,前記凹段部46が前記被覆部材8によって覆われるので、外観を良好にすることができる。また、前記凹段部46の深さ寸法d5が、前記固定爪48の厚さ寸法t6以上であるので、前記被覆部材8を前記蓋本体42の底部44に貼り付けた際に、折り曲げ部48Aの部分が膨らむようなことがない。更に、前記蓋本体42の底部44の外面が平面(即ち可展面)であり、前記被覆部材8が平面状であることから、この被覆部材8を前記底部44の外面に貼り付ける際に前記被覆部材8が伸縮することなく貼り付けられるので、前記被覆部材8を前記底面44の外面に隙間なく確実に貼り付けることができる。
In this way, the battery lid 41 is inserted into the fixing hole 34 of the bottom portion 33 of the lid main body 42 with the tip portion of the fixing claw 48 bent, so that the battery contact piece 43 becomes the lid main body. Since it is fixed to 42, the battery contact piece 43 is easily and surely fixed to the lid body 42. Further, since the bent portion 48A of the bent fixing claw 48, the fixing hole 45, and the concave step portion 46 are covered by the covering member 8, the appearance can be improved. Further, since the depth dimension d 5 of the concave step portion 46 is equal to or larger than the thickness dimension t 6 of the fixing claw 48, when the covering member 8 is attached to the bottom portion 44 of the lid body 42, it is bent. The portion of the portion 48A does not bulge. Further, since the outer surface of the bottom portion 44 of the lid body 42 is a flat surface (that is, an expandable surface) and the covering member 8 is a flat surface, when the covering member 8 is attached to the outer surface of the bottom portion 44, the covering member 8 is described. Since the covering member 8 is attached without expanding and contracting, the covering member 8 can be reliably attached to the outer surface of the bottom surface 44 without any gap.
なお、前記被覆部材8は、防水粘着層21によって前記底部44に貼り付けられるため、前記電気機器1に水が掛かっても、前記底部44と基板部20の間から前記電気機器1内に水が浸入しない。一方、前記被覆部材8の貫通孔22,23は、前記蓋本体42の貫通孔13と連通する。このため、前記電気機器1に水が掛かると、前記貫通孔22,23を経て前記貫通孔13内に水が浸入する。しかしながら、前述の通り、前記貫通孔13を塞ぐように、前記防水膜9が前記底部44の内面中央部に貼り付けられるので、前記電気機器1内に水が浸入しない。また、乾電池又は二次電池に異常が生じた際にガスが発生する可能性があるが、このガスは、前記電池接片43の貫通孔19から前記防水膜9を通過して、前記蓋本体41の貫通孔13,前記被覆部材8の貫通孔23,22を通って前記電気機器1の外部に放出される。
Since the covering member 8 is attached to the bottom portion 44 by the waterproof adhesive layer 21, even if water is splashed on the electric device 1, water is introduced into the electric device 1 from between the bottom portion 44 and the substrate portion 20. Does not invade. On the other hand, the through holes 22 and 23 of the covering member 8 communicate with the through holes 13 of the lid main body 42. Therefore, when the electric device 1 is splashed with water, the water enters the through holes 13 through the through holes 22 and 23. However, as described above, since the waterproof film 9 is attached to the central portion of the inner surface of the bottom portion 44 so as to close the through hole 13, water does not enter the electric device 1. Further, gas may be generated when an abnormality occurs in the dry battery or the secondary battery, and this gas passes through the through hole 19 of the battery contact piece 43 and passes through the waterproof film 9, and the lid main body. It is discharged to the outside of the electric device 1 through the through hole 13 of 41 and the through holes 23 and 22 of the covering member 8.
以上のように、本発明は、蓋本体42と、この蓋本体42に取り付けられる電池接片43を有して構成される電池蓋41において、前記蓋本体42に3カ所の固定孔45が設けられ、これらの固定孔45に対応する固定爪48が前記電池接片43に設けられ、前記各固定孔45に前記固定爪48が挿通されて係止されると共に、前記固定孔45及び固定爪48が被覆部材8で覆われることで、簡素な構造で容易に且つ確実に前記蓋本体42に対し前記電池接片43を固定することができるばかりでなく、この電池接片43の取付構造を隠すことができる。
As described above, according to the present invention, in the battery lid 41 having the lid main body 42 and the battery contact piece 43 attached to the lid main body 42, the lid main body 42 is provided with three fixing holes 45. A fixing claw 48 corresponding to these fixing holes 45 is provided in the battery contact piece 43, and the fixing claw 48 is inserted and locked in each of the fixing holes 45, and the fixing claw 45 and the fixing claw are locked. By covering the 48 with the covering member 8, not only can the battery contact piece 43 be easily and surely fixed to the lid body 42 with a simple structure, but also the mounting structure of the battery contact piece 43 can be provided. Can be hidden.
また、本発明は、前記被覆部材8が、平面状で且つ防水粘着層21が設けられることで、前記電池接片43の取付構造を容易に隠すことができる。
Further, in the present invention, the covering structure 8 is flat and the waterproof adhesive layer 21 is provided, so that the mounting structure of the battery contact piece 43 can be easily hidden.
また、本発明は、前記蓋本体42の底部44の外面が平面(即ち可展面)であり、この底部44に前記固定孔45が設けられると共に、前記底部44に前記被覆部材8が貼り付けられることで、この被覆部材8を前記底部44に隙間なく確実に密着させることができる。
Further, in the present invention, the outer surface of the bottom portion 44 of the lid body 42 is a flat surface (that is, an expandable surface), the bottom portion 44 is provided with the fixing hole 45, and the covering member 8 is attached to the bottom portion 44. By doing so, the covering member 8 can be surely adhered to the bottom portion 44 without a gap.
また、本発明は、前記固定孔45に隣接して前記底部44に凹段部46が設けられると共に、この凹段部46の深さ寸法d6が前記固定爪48の厚さ寸法t6以上であることで、前記被覆部材8を底部44に貼り付けた際に前記固定爪48の部分に膨らみが生じないようにして、外観を良好にすることができる。
Further, in the present invention, the concave step portion 46 is provided on the bottom portion 44 adjacent to the fixing hole 45, and the depth dimension d 6 of the concave step portion 46 is equal to or larger than the thickness dimension t 6 of the fixing claw 48. Therefore, when the covering member 8 is attached to the bottom portion 44, the portion of the fixing claw 48 is prevented from bulging, and the appearance can be improved.
更に、本発明は、前記被覆部材8が防水性を有する平面部としての基板部20と防水粘着層21とからなることで防水性を有するので、防水機器の電池蓋41を容易に構成することができる。
Further, in the present invention, since the covering member 8 is waterproof because it is composed of the substrate portion 20 as a flat surface portion having waterproofness and the waterproof adhesive layer 21, the battery lid 41 of the waterproof device can be easily configured. Can be done.
次に、本発明の第四の実施形態について、図13乃至図15に基づいて説明する。なお、本実施形態も、電池蓋51のみについて説明する。この電池蓋51は、蓋本体52と、電池接片53と、被覆部材54とを有して構成される。なお、本実施形態では、防水通気構造は電池蓋51以外に設けるものとする。前記蓋本体52は、合成樹脂によって有底筒状に形成される。即ち、前記蓋本体52は、筒状の側面部10と底部55とを有する。なお、本実施形態においては、前記側面部10の外面は正八角筒状であり、内面は円筒状である。そして、前記側面部10の内面には、前記電池蓋51を電気機器1の本体3に対しバヨネット結合させるための突起12が形成される。一方、前記底部55の外面は平面であり、前記側面部10の下端10Aとの間に段差を有する。なお、前記側面部10の下端10Aに対する前記底部55の段差の深さ寸法d7は、前記被覆部材54の厚さ寸法t7以上である。そして、前記底部55には、3箇所の固定孔56が前記底部55を貫通して環状且つ等間隔に形成される。更に、これらの固定孔56に隣接して、これらの固定孔56同士の内側に延びるように、前記底部55の下面にそれぞれ凹段部57が形成される。なお、これらの凹段部57の深さ寸法d8は、前記電池接片53の固定爪17の厚さ寸法t8以上である。また、これらの凹段部57の内端から前記固定孔56までの距離L7は、固定爪17の折り曲げ部分17Aの寸法L8以上である。
Next, a fourth embodiment of the present invention will be described with reference to FIGS. 13 to 15. In this embodiment as well, only the battery lid 51 will be described. The battery lid 51 includes a lid main body 52, a battery contact piece 53, and a covering member 54. In this embodiment, the waterproof ventilation structure is provided in addition to the battery lid 51. The lid body 52 is formed of a synthetic resin into a bottomed tubular shape. That is, the lid body 52 has a tubular side surface portion 10 and a bottom portion 55. In the present embodiment, the outer surface of the side surface portion 10 has a regular octagonal tubular shape, and the inner surface has a cylindrical shape. Then, on the inner surface of the side surface portion 10, a protrusion 12 for connecting the battery lid 51 to the main body 3 of the electric device 1 by bayonet is formed. On the other hand, the outer surface of the bottom portion 55 is flat and has a step with the lower end 10A of the side surface portion 10. The depth dimension d 7 of the step of the bottom portion 55 with respect to the lower end 10 A of the side surface portion 10 is the thickness dimension t 7 or more of the covering member 54. Then, in the bottom portion 55, three fixing holes 56 are formed in an annular shape and at equal intervals through the bottom portion 55. Further, a concave step portion 57 is formed on the lower surface of the bottom portion 55 so as to extend inward of the fixing holes 56 adjacent to the fixing holes 56. The depth dimension d 8 of these concave steps 57 is equal to or greater than the thickness dimension t 8 of the fixing claw 17 of the battery contact piece 53. Further, the distance L 7 from the inner end of the concave step portion 57 to the fixing hole 56 is equal to or larger than the dimension L 8 of the bent portion 17A of the fixing claw 17.
前記電池接片53は、基板部58と、固定爪17と、起立部18とを有して構成される。なお、前記基板部58は、乾電池又は二次電池の何れかの電極に接触する。また、前記固定爪17は、前記電池接片53を前記蓋本体52に固定するためのものである。更に、前記起立部18は、前記電池蓋51を前記本体3に取り付けた際に、この本体3に設けられた図示しない接片と電気的に接触する。前記基板部58は略円形に形成される。また、前記固定爪17は、前記固定孔56に対応して、前記基板部58の外周部に環状且つ等間隔に3本設けられる。そして、前記各固定爪17は、前記蓋本体52に取り付けられる前の状態において、前記基板部58に対し下方に直角に折り曲げられる。一方、前記起立部18は、前記基板部58の外周から側方に延びた後、上方に直角に折り曲げられる。なお、前記蓋本体52に取り付けられた状態において、前記電池接片53は、その固定爪17が対応する前記固定孔56に挿通されると共に、それらの先端側の折り曲げ部分17Aが内側に折り曲げられる。この際、前述したように、前記凹段部57の深さ寸法d8が前記固定爪17の厚さ寸法t8以上であり、前記凹段部57の内端から前記固定孔56までの距離L7が前記固定爪17の折り曲げ部分17Aの寸法L8以上であるので、前記折り曲げ部分17Aが前記凹段部57内に収まる。また、前記起立部18は、前記蓋本体52の側面部10の内面近傍に位置する。
The battery contact piece 53 includes a substrate portion 58, a fixing claw 17, and an upright portion 18. The substrate portion 58 comes into contact with an electrode of either a dry battery or a secondary battery. Further, the fixing claw 17 is for fixing the battery contact piece 53 to the lid main body 52. Further, when the battery lid 51 is attached to the main body 3, the upright portion 18 makes electrical contact with a contact piece (not shown) provided on the main body 3. The substrate portion 58 is formed in a substantially circular shape. Further, three fixing claws 17 are provided on the outer peripheral portion of the substrate portion 58 in an annular shape and at equal intervals, corresponding to the fixing holes 56. Then, each of the fixing claws 17 is bent downward at a right angle to the substrate portion 58 in a state before being attached to the lid main body 52. On the other hand, the upright portion 18 extends laterally from the outer circumference of the substrate portion 58 and then is bent upward at a right angle. In the state of being attached to the lid main body 52, the battery contact piece 53 is inserted into the fixing hole 56 corresponding to the fixing claw 17, and the bent portion 17A on the tip side thereof is bent inward. .. At this time, as described above, the depth dimension d 8 of the concave step portion 57 is equal to or greater than the thickness dimension t 8 of the fixing claw 17, and the distance from the inner end of the concave step portion 57 to the fixing hole 56. Since L 7 is equal to or larger than the dimension L 8 of the bent portion 17A of the fixed claw 17, the bent portion 17A fits within the concave step portion 57. Further, the upright portion 18 is located near the inner surface of the side surface portion 10 of the lid main body 52.
前記被覆部材54は円盤状であり、防水性を有し合成樹脂で形成された円形の基板部59と、この基板部59の外周に設けられる環状の防水パッキン60とを有する。なお、この防水パッキン60は、各種ゴムやエラストマー等の弾性体によって構成される。また、前記基板部59と防水パッキン60は、防水性の接着剤にて接着される。なお、防水パッキン60は、前記基板部59の外周に圧接するようにしてもよい。これによって、前記基板部59と防水パッキン60の間から水が浸入するのが防止される。更に、前記防水パッキン60の外径は、前記蓋本体52の側面部10の下部内面10Bの内径よりも僅かに大きい。このため、前記防水パッキン60の外周部は、前記蓋本体52の側面部10の下部内面10Bに水密に密着する。また、前記防水パッキン60は、前記側面部10の下部内面10Bと前記基板部59の外周に挟持される形になるばかりでなく、摩擦によって前記側面部10の下部内面10Bに対し外れにくいので、前記側面部10Bに対する圧接が維持される。即ち、前記蓋本体52と被覆部材54は、それ自体が前記被覆部材54の圧接を維持するための圧接構造となる。これによって、前記防水パッキン60と前記蓋本体52との間から水が浸入するのが防止される。
The covering member 54 has a disk shape, and has a circular substrate portion 59 having waterproof properties and made of a synthetic resin, and an annular waterproof packing 60 provided on the outer periphery of the substrate portion 59. The waterproof packing 60 is made of an elastic body such as various rubbers or elastomers. Further, the substrate portion 59 and the waterproof packing 60 are adhered with a waterproof adhesive. The waterproof packing 60 may be pressed against the outer periphery of the substrate portion 59. As a result, water is prevented from entering between the substrate portion 59 and the waterproof packing 60. Further, the outer diameter of the waterproof packing 60 is slightly larger than the inner diameter of the lower inner surface 10B of the side surface portion 10 of the lid main body 52. Therefore, the outer peripheral portion of the waterproof packing 60 is in close contact with the lower inner surface 10B of the side surface portion 10 of the lid main body 52 in a watertight manner. Further, the waterproof packing 60 is not only sandwiched between the lower inner surface 10B of the side surface portion 10 and the outer periphery of the substrate portion 59, but is also difficult to come off from the lower inner surface 10B of the side surface portion 10 due to friction. The pressure contact with the side surface portion 10B is maintained. That is, the lid body 52 and the covering member 54 themselves have a pressure welding structure for maintaining the pressure welding of the covering member 54. As a result, water is prevented from entering between the waterproof packing 60 and the lid body 52.
前記電池蓋51の組立工程について説明する。まず、組み立ての第一ステップでは、前記蓋本体52の底部55に、前記電池接片53を取り付ける。この際、前記電池接片53の固定爪17は、それぞれ対応する固定孔56に挿入される。そして、前記各固定爪17の先端部分は、前記凹段部57から下方に突出する。そして、前述したように、前記起立部18は、前記蓋本体52の側面部10の内面近傍に位置する。
The assembly process of the battery lid 51 will be described. First, in the first step of assembly, the battery contact piece 53 is attached to the bottom portion 55 of the lid body 52. At this time, the fixing claws 17 of the battery contact piece 53 are inserted into the corresponding fixing holes 56, respectively. Then, the tip portion of each of the fixing claws 17 projects downward from the concave step portion 57. Then, as described above, the upright portion 18 is located near the inner surface of the side surface portion 10 of the lid body 52.
次に、組み立ての第二ステップでは、前記各固定爪17を、これらの固定爪17同士の内側に折り曲げる。即ち、前記各固定爪17は、前記底部55の中央に向かって折り曲げられる。これによって、前記電池接片53は前記蓋本体52に固定される。この際、前述したように、前記凹段部57の深さ寸法d8が前記固定爪17の厚さ寸法t8以上であり、前記凹段部57の内端から前記固定孔56までの距離L7が前記固定爪17の折り曲げ部分17Aの寸法L8以上であるので、前記折り曲げ部分17Aが前記凹段部57内に収まる。
Next, in the second step of assembly, each of the fixing claws 17 is bent inward of the fixing claws 17. That is, each of the fixing claws 17 is bent toward the center of the bottom portion 55. As a result, the battery contact piece 53 is fixed to the lid body 52. At this time, as described above, the depth dimension d 8 of the concave step portion 57 is equal to or greater than the thickness dimension t 8 of the fixing claw 17, and the distance from the inner end of the concave step portion 57 to the fixing hole 56. Since L 7 is equal to or larger than the dimension L 8 of the bent portion 17A of the fixed claw 17, the bent portion 17A fits within the concave step portion 57.
次に、組み立ての第三ステップでは、前記底部55の下方から、前記被覆部材54を圧入する。そして、この被覆部材54によって、前記固定孔56と凹段部57と前記固定爪17の折り曲げ部分17Aが覆われる。このようにして、前記電池蓋51は組み立てられる。
Next, in the third step of assembly, the covering member 54 is press-fitted from below the bottom portion 55. Then, the covering member 54 covers the fixing hole 56, the concave step portion 57, and the bent portion 17A of the fixing claw 17. In this way, the battery lid 51 is assembled.
このように、前記電池蓋51は、前記固定爪17が前記蓋本体52の底部55の固定孔56に挿通された状態で折り曲げられることで、前記電池接片53が前記蓋本体52に固定されるので、前記電池接片53が前記蓋本体52に対し容易に且つ確実に固定される。また、折り曲げられた固定爪17の折り曲げ部17A及び前記固定孔56,前記凹段部57が前記被覆部材54によって覆われるので、外観を良好にすることができる。また、前記凹段部57の深さ寸法d8が、前記固定爪17の厚さ寸法t8以上であるので、前記被覆部材54を前記蓋本体52の側面部10の下部内面10Bに圧入した際に、折り曲げ部17Aの部分が膨らむようなことがない。なお、前記被覆部材54は、前記防水パッキン60によって下部内面10Bに水密に密着するため、前記電気機器1に水が掛かっても、前記側面部10と被覆部材54の間から前記電気機器1内に水が浸入しない。
In this way, the battery lid 51 is bent in a state where the fixing claw 17 is inserted into the fixing hole 56 of the bottom portion 55 of the lid main body 52, so that the battery contact piece 53 is fixed to the lid main body 52. Therefore, the battery contact piece 53 is easily and surely fixed to the lid body 52. Further, since the bent portion 17A of the bent fixing claw 17, the fixing hole 56, and the concave step portion 57 are covered by the covering member 54, the appearance can be improved. Further, since the depth dimension d 8 of the concave step portion 57 is equal to or greater than the thickness dimension t 8 of the fixing claw 17, the covering member 54 is press-fitted into the lower inner surface 10B of the side surface portion 10 of the lid body 52. At that time, the bent portion 17A does not bulge. Since the covering member 54 is watertightly adhered to the lower inner surface 10B by the waterproof packing 60, even if water is splashed on the electric device 1, the inside of the electric device 1 is provided between the side surface portion 10 and the covering member 54. Water does not enter.
以上のように、本発明は、蓋本体52と、この蓋本体52に取り付けられる電池接片53を有して構成される電池蓋51において、前記蓋本体52に3カ所の固定孔56が設けられ、これらの固定孔56に対応する固定爪17が前記電池接片53に設けられ、前記各固定孔56に前記固定爪17が挿通されて折り曲げられることで係止されると共に、前記固定孔56及び固定爪17が被覆部材54で覆われることで、簡素な構造で容易に且つ確実に前記蓋本体52に対し前記電池接片53を固定することができるばかりでなく、この電池接片53の取付構造を隠すことができる。
As described above, in the present invention, in the battery lid 51 composed of the lid main body 52 and the battery contact piece 53 attached to the lid main body 52, the lid main body 52 is provided with three fixing holes 56. The fixing claws 17 corresponding to these fixing holes 56 are provided in the battery contact piece 53, and the fixing claws 17 are inserted into the respective fixing holes 56 and bent to be locked, and the fixing holes are locked. By covering the 56 and the fixing claw 17 with the covering member 54, not only the battery contact piece 53 can be easily and surely fixed to the lid body 52 with a simple structure, but also the battery contact piece 53 can be fixed. The mounting structure of the battery can be hidden.
また、本発明は、前記被覆部材54の防水パッキン60が各種ゴムやエラストマー等の弾性体であり、この防水パッキン60と前記蓋本体52との圧接が維持されるように、前記蓋本体52と被覆部材54とが圧接構造となるので、前記電池接片53の取付構造を容易に隠すことができる。
Further, in the present invention, the waterproof packing 60 of the covering member 54 is an elastic body such as various rubbers or elastomers, and the lid body 52 and the lid body 52 are maintained in pressure contact with the waterproof packing 60 and the lid body 52. Since the covering member 54 has a pressure contact structure, the mounting structure of the battery contact piece 53 can be easily hidden.
更に、本発明は、前記被覆部材54が防水性を有することで、防水型の電気機器1の電池蓋51を容易に構成することができる。
Further, in the present invention, since the covering member 54 is waterproof, the battery lid 51 of the waterproof electric device 1 can be easily configured.
次に、本発明の第五の実施形態について、図16に基づいて説明する。なお、本実施形態も、電池蓋61のみについて説明する。また、本実施形態において、組み立ての第一ステップ及び第二ステップは、第四の実施形態と共通するので、説明を省略する。前記電池蓋61は、蓋本体52と、電池接片53と、被覆部材62とを有して構成される。なお、本実施形態では、防水通気構造は電池蓋61以外に設けるものとする。前記蓋本体52は、合成樹脂によって有底筒状に形成される。即ち、前記蓋本体52は、筒状の側面部10と底部55とを有する。なお、本実施形態においては、前記側面部10の外面は正八角筒状であり、内面は円筒状である。そして、前記側面部10の内面には、前記電池蓋61を電気機器1の本体3に対しバヨネット結合させるための突起12が形成される。一方、前記底部55の外面は平面であり、前記側面部10の下端10Aとの間に段差を有する。なお、前記側面部10の下端10Aに対する前記底部55の段差の深さ寸法d7は、前記被覆部材62の厚さ寸法t9以上である。厳密には、前記被覆部材62の厚さt9が、前記側面部10の下端10Aに対する前記底部55の段差の深さ寸法d7以下になるようにする。そして、前記底部55には、3箇所の固定孔56が前記底部55を貫通して環状且つ等間隔に形成される。更に、これらの固定孔56に隣接して、これらの固定孔56同士の内側に延びるように、前記底部55の下面にそれぞれ凹段部57が形成される。なお、これらの凹段部57の深さ寸法d8は、前記電池接片53の固定爪17の厚さ寸法t8以上である。また、これらの凹段部57の内端から前記固定孔56までの距離L7は、固定爪17の折り曲げ部分17Aの寸法L8以上である。
Next, a fifth embodiment of the present invention will be described with reference to FIG. In this embodiment as well, only the battery lid 61 will be described. Further, in the present embodiment, the first step and the second step of the assembly are common to the fourth embodiment, and thus the description thereof will be omitted. The battery lid 61 includes a lid main body 52, a battery contact piece 53, and a covering member 62. In this embodiment, the waterproof ventilation structure is provided in addition to the battery lid 61. The lid body 52 is formed of a synthetic resin into a bottomed tubular shape. That is, the lid body 52 has a tubular side surface portion 10 and a bottom portion 55. In the present embodiment, the outer surface of the side surface portion 10 has a regular octagonal tubular shape, and the inner surface has a cylindrical shape. Then, on the inner surface of the side surface portion 10, a protrusion 12 for connecting the battery lid 61 to the main body 3 of the electric device 1 by bayonet is formed. On the other hand, the outer surface of the bottom portion 55 is flat and has a step with the lower end 10A of the side surface portion 10. The depth dimension d 7 of the step of the bottom portion 55 with respect to the lower end 10 A of the side surface portion 10 is the thickness dimension t 9 or more of the covering member 62. Strictly speaking, the thickness t 9 of the covering member 62 is set to be equal to or less than the depth dimension d 7 of the step of the bottom portion 55 with respect to the lower end 10 A of the side surface portion 10. Then, in the bottom portion 55, three fixing holes 56 are formed in an annular shape and at equal intervals through the bottom portion 55. Further, a concave step portion 57 is formed on the lower surface of the bottom portion 55 so as to extend inward of the fixing holes 56 adjacent to the fixing holes 56. The depth dimension d 8 of these concave steps 57 is equal to or greater than the thickness dimension t 8 of the fixing claw 17 of the battery contact piece 53. Further, the distance L 7 from the inner end of the concave step portion 57 to the fixing hole 56 is equal to or larger than the dimension L 8 of the bent portion 17A of the fixing claw 17.
前記電池接片53は、基板部58と、固定爪17と、起立部18とを有して構成される。なお、前記基板部58は、乾電池又は二次電池の何れかの電極に接触する。また、前記固定爪17は、前記電池接片53を前記蓋本体52に固定するためのものである。更に、前記起立部18は、前記電池蓋61を前記本体3に取り付けた際に、この本体3に設けられた図示しない接片と電気的に接触する。前記基板部58は略円形に形成される。また、前記固定爪17は、前記固定孔56に対応して、前記基板部58の外周部に環状且つ等間隔に3本設けられる。そして、前記各固定爪17は、前記蓋本体52に取り付けられる前の状態において、前記基板部58に対し下方に直角に折り曲げられる。一方、前記起立部18は、前記基板部58の外周から側方に延びた後、上方に直角に折り曲げられる。なお、前記蓋本体52に取り付けられた状態において、前記電池接片53は、その固定爪17が対応する前記固定孔56に挿通されると共に、それらの先端側の折り曲げ部分17Aが内側に折り曲げられる。この際、前述したように、前記凹段部57の深さ寸法d8が前記固定爪17の厚さ寸法t8以上であり、前記凹段部57の内端から前記固定孔56までの距離L7が前記固定爪17の折り曲げ部分17Aの寸法L8以上であるので、前記折り曲げ部分17Aが前記凹段部57内に収まる。また、前記起立部18は、前記蓋本体52の側面部10の内面近傍に位置する。
The battery contact piece 53 includes a substrate portion 58, a fixing claw 17, and an upright portion 18. The substrate portion 58 comes into contact with an electrode of either a dry battery or a secondary battery. Further, the fixing claw 17 is for fixing the battery contact piece 53 to the lid main body 52. Further, when the battery lid 61 is attached to the main body 3, the upright portion 18 makes electrical contact with a contact piece (not shown) provided on the main body 3. The substrate portion 58 is formed in a substantially circular shape. Further, three fixing claws 17 are provided on the outer peripheral portion of the substrate portion 58 in an annular shape and at equal intervals, corresponding to the fixing holes 56. Then, each of the fixing claws 17 is bent downward at a right angle to the substrate portion 58 in a state before being attached to the lid main body 52. On the other hand, the upright portion 18 extends laterally from the outer circumference of the substrate portion 58 and then is bent upward at a right angle. In the state of being attached to the lid main body 52, the battery contact piece 53 is inserted into the fixing hole 56 corresponding to the fixing claw 17, and the bent portion 17A on the tip side thereof is bent inward. .. At this time, as described above, the depth dimension d 8 of the concave step portion 57 is equal to or greater than the thickness dimension t 8 of the fixing claw 17, and the distance from the inner end of the concave step portion 57 to the fixing hole 56. Since L 7 is equal to or larger than the dimension L 8 of the bent portion 17A of the fixed claw 17, the bent portion 17A fits within the concave step portion 57. Further, the upright portion 18 is located near the inner surface of the side surface portion 10 of the lid main body 52.
前記被覆部材62は、経時硬化する合成樹脂等の充填剤63により形成される。この充填剤63自体は、硬化すると防水性を有する。このため、前記被覆部材62の外周部は、前記蓋本体52の側面部10の下部内面10Bに水密に固着する。これによって、前記被覆部材62と前記蓋本体52との間から水が浸入するのが防止される。
The coating member 62 is formed of a filler 63 such as a synthetic resin that cures over time. The filler 63 itself is waterproof when cured. Therefore, the outer peripheral portion of the covering member 62 is watertightly fixed to the lower inner surface 10B of the side surface portion 10 of the lid main body 52. As a result, water is prevented from entering between the covering member 62 and the lid body 52.
前記電池蓋51の組立工程について説明する。なお、組み立ての第一ステップ及び第二ステップの説明は省略する。組み立ての第三ステップでは、前記底部55が上向きとなる姿勢で、前記側面部10の下部内面10Bと前記底部55によって定義される空間に充填剤63を充填する。この充填剤63は、適度の流動性を有するので、その表面が平らとなる。なお、前記固定孔56と固定爪17との間に僅かな隙間があるが、前記充填剤63の表面張力により、この充填剤63が前記固定孔56から漏れるのが防止される。そして、この充填剤63が経時硬化することで、前記被覆部材62が形成される。そして、この被覆部材62によって、前記固定孔56と凹段部57と前記固定爪17の折り曲げ部分17Aが覆われる。また、前記被覆部材62は、前記蓋本体52に対し水密に密着する。このようにして、前記電池蓋61は組み立てられる。
The assembly process of the battery lid 51 will be described. The description of the first step and the second step of assembly will be omitted. In the third step of assembly, the filler 63 is filled in the space defined by the lower inner surface 10B of the side surface portion 10 and the bottom portion 55 in a posture in which the bottom portion 55 faces upward. Since the filler 63 has an appropriate fluidity, its surface becomes flat. Although there is a slight gap between the fixing hole 56 and the fixing claw 17, the surface tension of the filler 63 prevents the filler 63 from leaking from the fixing hole 56. Then, the filler 63 is cured over time to form the covering member 62. Then, the covering member 62 covers the fixing hole 56, the concave step portion 57, and the bent portion 17A of the fixing claw 17. Further, the covering member 62 is in close contact with the lid body 52 in a watertight manner. In this way, the battery lid 61 is assembled.
このように、前記電池蓋61は、前記固定爪17が前記蓋本体52の底部55の固定孔56に挿通された状態で折り曲げられることで、前記電池接片53が前記蓋本体52に固定されるので、前記電池接片53が前記蓋本体52に対し容易に且つ確実に固定される。また、折り曲げられた固定爪17の折り曲げ部17A及び前記固定孔56,前記凹段部57が前記被覆部材62によって覆われるので、外観を良好にすることができる。なお、前記被覆部材62が前記蓋本体52の側面部10の下部内面10B及び底部55に水密に密着するため、前記電気機器1に水が掛かっても、前記側面部10と被覆部材62の間から前記電気機器1内に水が浸入しない。
In this way, the battery lid 61 is bent in a state where the fixing claw 17 is inserted into the fixing hole 56 of the bottom portion 55 of the lid main body 52, so that the battery contact piece 53 is fixed to the lid main body 52. Therefore, the battery contact piece 53 is easily and surely fixed to the lid body 52. Further, since the bent portion 17A of the bent fixing claw 17, the fixing hole 56, and the concave step portion 57 are covered by the covering member 62, the appearance can be improved. Since the covering member 62 is in close contact with the lower inner surface 10B and the bottom portion 55 of the side surface portion 10 of the lid main body 52 in a watertight manner, even if water is splashed on the electric device 1, between the side surface portion 10 and the covering member 62. Water does not enter the electric device 1 from the above.
以上のように、本発明は、蓋本体52と、この蓋本体52に取り付けられる電池接片53を有して構成される電池蓋61において、前記蓋本体52に3カ所の固定孔56が設けられ、これらの固定孔56に対応する固定爪17が前記電池接片53に設けられ、前記各固定孔56に前記固定爪17が挿通されて折り曲げられることで係止されると共に、前記固定孔56及び固定爪17が被覆部材62で覆われることで、簡素な構造で容易に且つ確実に前記蓋本体52に対し前記電池接片53を固定することができるばかりでなく、この電池接片53の取付構造を隠すことができる。
As described above, in the present invention, in the battery lid 61 having the lid main body 52 and the battery contact piece 53 attached to the lid main body 52, the lid main body 52 is provided with three fixing holes 56. The fixing claws 17 corresponding to these fixing holes 56 are provided in the battery contact piece 53, and the fixing claws 17 are inserted into the respective fixing holes 56 and bent to be locked, and the fixing holes are locked. By covering the 56 and the fixing claw 17 with the covering member 62, not only the battery contact piece 53 can be easily and surely fixed to the lid body 52 with a simple structure, but also the battery contact piece 53 can be fixed. The mounting structure of the battery can be hidden.
また、本発明は、前記被覆部材62が経時硬化する合成樹脂等の材質からなる充填剤63により形成されることで、前記電池接片53の取付構造を容易に隠すことができる。
Further, in the present invention, the mounting structure of the battery contact piece 53 can be easily hidden by forming the covering member 62 with a filler 63 made of a material such as a synthetic resin that cures with time.
更に、本発明は、前記被覆部材62が防水性を有することで、防水型の電気機器1の電池蓋61を容易に構成することができる。
Further, in the present invention, since the covering member 62 is waterproof, the battery lid 61 of the waterproof electric device 1 can be easily constructed.
なお、本発明は以上の実施形態に限定されるものではなく、発明の要旨の範囲内で種々の変形実施が可能である。例えば、第一乃至第三の実施形態において、被覆部材の基板部は、比較的硬質な合成樹脂製の円盤状部材であるが、可撓性を有するシート状の材質であってもよい。この場合、底部は可展面であれば平面でなくてもよい。このように、可撓性を有するシート状の被覆部材を可展面の底部に貼り付けると、被覆部材を伸縮させることなく、また被覆部材に皺を生じさせることなく貼り付けることができる。更に、上記各実施形態では、電池接片を蓋本体の底部に固定したが、蓋本体の底部以外の位置に固定し、固定構造を被覆部材で覆うようにしてもよい。
The present invention is not limited to the above embodiments, and various modifications can be made within the scope of the gist of the invention. For example, in the first to third embodiments, the substrate portion of the covering member is a disk-shaped member made of a relatively hard synthetic resin, but may be a flexible sheet-like material. In this case, the bottom does not have to be flat as long as it is a developable surface. When the flexible sheet-shaped covering member is attached to the bottom of the developable surface in this way, the covering member can be attached without stretching and contracting, and without causing wrinkles on the covering member. Further, in each of the above embodiments, the battery contact piece is fixed to the bottom of the lid body, but it may be fixed to a position other than the bottom of the lid body and the fixed structure may be covered with a covering member.