JP2020507894A - Positive electrode active material for secondary battery, method for producing the same, and lithium secondary battery including the same - Google Patents
Positive electrode active material for secondary battery, method for producing the same, and lithium secondary battery including the same Download PDFInfo
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- JP2020507894A JP2020507894A JP2019542626A JP2019542626A JP2020507894A JP 2020507894 A JP2020507894 A JP 2020507894A JP 2019542626 A JP2019542626 A JP 2019542626A JP 2019542626 A JP2019542626 A JP 2019542626A JP 2020507894 A JP2020507894 A JP 2020507894A
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- Prior art keywords
- positive electrode
- active material
- electrode active
- transition metal
- metal oxide
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- 150000005181 nitrobenzenes Chemical class 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01G—COMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
- C01G53/00—Compounds of nickel
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
- H01M4/131—Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/48—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
- H01M4/485—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of mixed oxides or hydroxides for inserting or intercalating light metals, e.g. LiTi2O4 or LiTi2OxFy
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/48—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
- H01M4/50—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese
- H01M4/505—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/48—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
- H01M4/52—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron
- H01M4/525—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
本発明は、ニッケル(Ni)、コバルト(Co)およびマンガン(Mn)からなる群から選択される少なくとも二つ以上の遷移金属を含むリチウム遷移金属酸化物であり、前記リチウム遷移金属酸化物に含有された全遷移金属のうちニッケル(Ni)の含有量が60モル%以上であり、前記リチウム遷移金属酸化物に含有されたニッケル(Ni)、コバルト(Co)およびマンガン(Mn)の少なくとも一つは、リチウム遷移金属酸化物粒子の中心と粒子の表面での濃度差が2atom%以上である濃度勾配を有し、前記リチウム遷移金属酸化物は、W、Mo、Ta、Nb、LaおよびBiからなる群から選択される少なくとも一つ以上のドーピング元素を含有し、前記ドーピング元素は、2,000ppm以上含有された二次電池用正極活物質に関する。The present invention is a lithium transition metal oxide containing at least two or more transition metals selected from the group consisting of nickel (Ni), cobalt (Co) and manganese (Mn), wherein the lithium transition metal oxide contains Nickel (Ni) content of at least 60 mol% of all the transition metals obtained, and at least one of nickel (Ni), cobalt (Co) and manganese (Mn) contained in the lithium transition metal oxide Has a concentration gradient in which the concentration difference between the center of the lithium transition metal oxide particles and the surface of the particles is 2 atom% or more, and the lithium transition metal oxide is formed from W, Mo, Ta, Nb, La, and Bi. And at least one doping element selected from the group consisting of a positive electrode active material for a secondary battery containing 2,000 ppm or more. About the quality.
Description
本出願は、2017年2月6日付けの韓国特許出願第10‐2017‐0016347号および2017年12月6日付けの韓国特許出願第10‐2017‐0166956号に基づく優先権の利益を主張し、該当韓国特許出願の文献に開示されている全ての内容は、本明細書の一部として組み込まれる。 This application claims the benefit of priority under Korean Patent Application No. 10-2017-0016347, filed February 6, 2017 and Korean Patent Application No. 10-2017-0166956, dated December 6, 2017. All the contents disclosed in the documents of the corresponding Korean patent application are incorporated as a part of this specification.
本発明は、二次電池用正極活物質、その製造方法およびこれを含むリチウム二次電池に関する。 The present invention relates to a positive electrode active material for a secondary battery, a method for producing the same, and a lithium secondary battery including the same.
モバイル機器に対する技術開発と需要の増加に伴い、エネルギー源としての二次電池の需要が急激に増加している。かかる二次電池のうち、高いエネルギー密度と電圧を有し、サイクル寿命が長く、自己放電率が低いリチウム二次電池が商用化し、広く使用されている。 With the development of technology and the demand for mobile devices, the demand for secondary batteries as an energy source is increasing rapidly. Among such secondary batteries, lithium secondary batteries having high energy density and voltage, long cycle life, and low self-discharge rate have been commercialized and widely used.
リチウム二次電池の正極活物質としては、リチウム遷移金属酸化物が用いられており、中でも、作用電圧が高く、容量特性に優れたLiCoO2のリチウムコバルト酸化物が主に使用されている。しかし、LiCoO2は、脱リチウムによる結晶構造の不安定化によって熱的特性が非常に劣っており、また高価であるため電気自動車などの分野の動力源として大量使用するには限界がある。 As a positive electrode active material of a lithium secondary battery, a lithium transition metal oxide is used. Among them, a lithium cobalt oxide of LiCoO 2 having a high working voltage and excellent capacity characteristics is mainly used. However, LiCoO 2 has extremely poor thermal characteristics due to destabilization of the crystal structure due to lithium removal, and is expensive, so that there is a limit to large-scale use as a power source in fields such as electric vehicles.
LiCoO2の代わりに使用するための材料として、リチウムマンガン酸化物(LiMnO2またはLiMn2O4など)、リン酸鉄リチウム化合物(LiFePO4など)またはリチウムニッケル酸化物(LiNiO2など)などが開発された。中でも、約200mAh/gの高い可逆容量を有することで大容量の電池を実現しやすいリチウムニッケル酸化物に関する研究および開発がより活発になされている。しかし、LiNiO2は、LiCoO2に比べて熱安定性が劣り、充電状態で外部からの圧力などによって内部短絡が生じると、正極活物質そのものが分解されて電池の破裂および発火をもたらすという問題がある。 As materials to be used instead of LiCoO 2 , lithium manganese oxide (such as LiMnO 2 or LiMn 2 O 4 ), lithium iron phosphate compound (such as LiFePO 4 ) or lithium nickel oxide (such as LiNiO 2 ) have been developed. Was done. Above all, research and development on lithium nickel oxide, which has a high reversible capacity of about 200 mAh / g and can easily realize a large-capacity battery, has been actively conducted. However, LiNiO 2 is inferior in thermal stability to LiCoO 2 , and when an internal short circuit occurs due to external pressure or the like in a charged state, the positive electrode active material itself is decomposed, which causes the battery to burst and ignite. is there.
そのため、LiNiO2の優れた可逆容量は維持し、且つ低い熱安定性を改善するための方法として、ニッケル(Ni)の一部をコバルト(Co)やマンガン(Mn)で置換する方法が提案された。しかし、ニッケルの一部をコバルトで置換したLiNi1−αCoαO2(α=0.1〜0.3)の場合、優れた充・放電特性と寿命特性を示すが、熱安定性が低いという問題がある。また、Niの一部を熱安定性に優れたMnで置換したニッケルマンガン系リチウム複合金属酸化物およびMnとCoで置換したニッケルコバルトマンガン系リチウム複合金属酸化物(以下、単に「NCM系リチウム酸化物」とする)の場合、出力特性が低く、また、金属元素の溶出およびそれによる電池特性の低下の恐れがある。 Therefore, as a method for maintaining excellent reversible capacity of LiNiO 2 and improving low thermal stability, a method of replacing part of nickel (Ni) with cobalt (Co) or manganese (Mn) has been proposed. Was. However, LiNi 1-α Co α O 2 (α = 0.1 to 0.3) in which nickel is partially substituted with cobalt exhibits excellent charge / discharge characteristics and life characteristics, but has poor thermal stability. There is a problem of low. Further, a nickel manganese-based lithium composite metal oxide in which a part of Ni is substituted by Mn having excellent thermal stability and a nickel cobalt manganese-based lithium composite metal oxide in which Mn and Co are substituted (hereinafter simply referred to as “NCM-based lithium oxide”) ), The output characteristics are low, and there is a possibility that the metal element is eluted and the battery characteristics are reduced.
かかる問題を解決するために、金属組成の濃度勾配を有するリチウム遷移金属酸化物が提案されている。しかし、この方法は、正極活物質前駆体の合成の際、金属組成が濃度勾配を有するように合成することができるが、金属組成の濃度勾配を有する前駆体とリチウム塩を混合し焼成してリチウム遷移金属酸化物を合成する過程で、金属イオンの拡散速度が速くなり、内外部の金属組成の濃度勾配が無くなるという問題があった。 In order to solve such a problem, a lithium transition metal oxide having a concentration gradient of a metal composition has been proposed. However, in this method, when synthesizing the positive electrode active material precursor, the metal composition can be synthesized so as to have a concentration gradient, but the precursor having the metal composition concentration gradient and the lithium salt are mixed and fired. In the process of synthesizing the lithium transition metal oxide, there has been a problem that the diffusion speed of metal ions is increased and the concentration gradient of the metal composition inside and outside is eliminated.
さらに他の方法として、小型自動車用、電力貯蔵用電池での高エネルギー密度化のために、NCM系リチウム酸化物においてNiの含有量を増加させるための研究がなされている。しかし、Niの含有量が増加するほど高温で焼成するときに結晶が急激に大きく成長し、焼成温度を高めることが困難であり、結晶のサイズの制御が困難であり、結晶のサイズが急激に増加すると、電池容量および寿命特性が急激に低下するという問題があった。 As still another method, research has been conducted to increase the content of Ni in an NCM-based lithium oxide in order to increase the energy density of a battery for a small vehicle or a power storage battery. However, as the content of Ni increases, the crystal grows rapidly and greatly when fired at a high temperature, it is difficult to increase the firing temperature, it is difficult to control the size of the crystal, and the size of the crystal is sharply increased. When it increases, there is a problem that the battery capacity and the life characteristics are rapidly reduced.
本発明は、遷移金属組成が濃度勾配を有し、ニッケル(Ni)の濃度が高いHigh‐Ni系正極活物質であって、焼成後にも遷移金属組成の濃度勾配が維持可能であり、高い焼成温度でも結晶のサイズが急激に増加することを抑制することで、高容量であるとともに、優れた高温安定性および寿命特性を確保することができる二次電池用正極活物質を提供することを目的とする。 The present invention relates to a High-Ni-based positive electrode active material having a transition metal composition having a concentration gradient and a high nickel (Ni) concentration, capable of maintaining a transition metal composition concentration gradient even after calcination, and having high calcination. An object of the present invention is to provide a positive electrode active material for a secondary battery that has a high capacity and can secure excellent high-temperature stability and life characteristics by suppressing a sudden increase in crystal size even at a temperature. And
本発明は、ニッケル(Ni)、コバルト(Co)およびマンガン(Mn)からなる群から選択される少なくとも二つ以上の遷移金属を含むリチウム遷移金属酸化物であり、前記リチウム遷移金属酸化物に含有された全遷移金属のうちニッケル(Ni)の含有量が60モル%以上であり、前記リチウム遷移金属酸化物に含有されたニッケル(Ni)、コバルト(Co)およびマンガン(Mn)の少なくとも一つは、リチウム遷移金属酸化物粒子の中心と粒子の表面での濃度差が2atom%以上である濃度勾配を有し、前記リチウム遷移金属酸化物は、W、Mo、Ta、Nb、LaおよびBiからなる群から選択される少なくとも一つ以上のドーピング元素を含有し、前記ドーピング元素は、2,000ppm以上含有されている二次電池用正極活物質を提供する。 The present invention is a lithium transition metal oxide containing at least two or more transition metals selected from the group consisting of nickel (Ni), cobalt (Co) and manganese (Mn), wherein the lithium transition metal oxide contains Nickel (Ni) content of at least 60 mol% of all the transition metals obtained, and at least one of nickel (Ni), cobalt (Co) and manganese (Mn) contained in the lithium transition metal oxide Has a concentration gradient in which the concentration difference between the center of the lithium transition metal oxide particles and the surface of the particles is 2 atom% or more, and the lithium transition metal oxide is formed from W, Mo, Ta, Nb, La, and Bi. And at least one doping element selected from the group consisting of 2,000 ppm or more. To provide an active material.
また、本発明は、正極活物質前駆体、リチウム含有原料物質およびドーピング元素原料物質を混合するステップと、前記混合の後、焼成してリチウム遷移金属酸化物を形成するステップとを含み、前記正極活物質前駆体は、ニッケル(Ni)、コバルト(Co)およびマンガン(Mn)からなる群から選択される少なくとも二つ以上の遷移金属を含み、前記正極活物質前駆体に含有された全遷移金属のうちニッケル(Ni)の含有量が60モル%以上であり、前記正極活物質前駆体に含有されたニッケル(Ni)、コバルト(Co)およびマンガン(Mn)の少なくとも一つは、正極活物質前駆体粒子内で濃度勾配を有し、前記ドーピング元素原料物質は、W、Mo、Ta、Nb、LaおよびBiからなる群から選択される少なくとも一つ以上のドーピング元素を含む二次電池用正極活物質の製造方法を提供する。 Further, the present invention includes a step of mixing a positive electrode active material precursor, a lithium-containing raw material and a doping element raw material, and after the mixing, firing to form a lithium transition metal oxide; The active material precursor includes at least two or more transition metals selected from the group consisting of nickel (Ni), cobalt (Co), and manganese (Mn), and all transition metals contained in the positive electrode active material precursor. Wherein the content of nickel (Ni) is 60 mol% or more, and at least one of nickel (Ni), cobalt (Co), and manganese (Mn) contained in the positive electrode active material precursor is a positive electrode active material. A doping element raw material having a concentration gradient within the precursor particles, wherein the doping element raw material is at least one selected from the group consisting of W, Mo, Ta, Nb, La and Bi; It provides a method for producing a positive electrode active material for a secondary battery comprising the doping elements.
また、本発明は、前記正極活物質を含む正極およびリチウム二次電池を提供する。 The present invention also provides a positive electrode including the positive electrode active material and a lithium secondary battery.
本発明は、遷移金属組成が濃度勾配を有し、ニッケル(Ni)の濃度が高いHigh‐Ni系正極活物質に特定のドーピング元素をドープすることで、焼成時に粒子内の遷移金属の濃度勾配が無くなることを抑制し、焼成後にも遷移金属組成の濃度勾配を維持可能とし、高い焼成温度でも結晶のサイズが急激に増加することを抑制することができる。 The present invention provides a High-Ni-based positive electrode active material having a transition metal composition having a concentration gradient and a high nickel (Ni) concentration, by doping a specific doping element with the transition metal concentration gradient in a particle during firing. Can be suppressed, the concentration gradient of the transition metal composition can be maintained even after firing, and a sharp increase in crystal size can be suppressed even at a high firing temperature.
また、高温焼成が可能であることから高温安定性および耐熱性が向上した正極活物質を製造することができ、これにより、高容量であるとともに優れた寿命特性を有するリチウム二次電池を提供することができる。 In addition, since high-temperature sintering is possible, a positive electrode active material having improved high-temperature stability and heat resistance can be manufactured, thereby providing a lithium secondary battery having high capacity and excellent life characteristics. be able to.
以下、本発明に関する理解を容易にするために、本発明をより詳細に説明する。この際、本明細書および請求の範囲に使用されている用語や単語は、通常的または辞書的な意味に限定して解釈してはならず、発明者らは、自分の発明を最善の方法で説明するために用語の概念を適宜定義することができるという原則に則って、本発明の技術的思想に合致する意味と概念に解釈すべきである。 Hereinafter, in order to facilitate understanding of the present invention, the present invention will be described in more detail. At this time, the terms and words used in the present specification and claims should not be interpreted as being limited to ordinary or lexical meanings, and the inventors consider their own invention in the best way. Should be interpreted to have meanings and concepts consistent with the technical idea of the present invention in accordance with the principle that the concept of terms can be defined as appropriate for explanation.
本発明の二次電池用正極活物質は、ニッケル(Ni)、コバルト(Co)およびマンガン(Mn)からなる群から選択される少なくとも二つ以上の遷移金属を含むリチウム遷移金属酸化物であり、前記リチウム遷移金属酸化物に含有された全遷移金属のうちニッケル(Ni)の含有量が60モル%以上であり、前記リチウム遷移金属酸化物に含有されたニッケル(Ni)、コバルト(Co)およびマンガン(Mn)の少なくとも一つは、リチウム遷移金属酸化物粒子の中心と粒子の表面での濃度差が2atom%以上である濃度勾配を有し、前記リチウム遷移金属酸化物は、W、Mo、Ta、Nb、LaおよびBiからなる群から選択される少なくとも一つ以上のドーピング元素を含有し、前記ドーピング元素は、2,000ppm以上含有される。 The positive electrode active material for a secondary battery of the present invention is a lithium transition metal oxide containing at least two or more transition metals selected from the group consisting of nickel (Ni), cobalt (Co) and manganese (Mn), The content of nickel (Ni) in all the transition metals contained in the lithium transition metal oxide is 60 mol% or more, and nickel (Ni), cobalt (Co) and nickel (Ni) contained in the lithium transition metal oxide are contained. At least one of manganese (Mn) has a concentration gradient in which the concentration difference between the center of the lithium transition metal oxide particles and the surface of the particles is 2 atom% or more, and the lithium transition metal oxide is W, Mo, At least one doping element selected from the group consisting of Ta, Nb, La, and Bi is contained, and the doping element contains 2,000 ppm or more. It is.
前記ドーピング元素は、原子量92以上の重い元素である。本発明は、ドーピング元素として原子量92以上の重い元素を使用して正極活物質の表面および内部にドープさせることで、高温焼成を可能とし、高温焼成後にも正極活物質の遷移金属組成の濃度勾配を維持することができ、結晶のサイズが急激に増加することを防止し、高容量であるとともに優れた寿命特性および高温安定性を実現することができる。 The doping element is a heavy element having an atomic weight of 92 or more. The present invention uses a heavy element having an atomic weight of 92 or more as a doping element to perform doping on the surface and inside of the positive electrode active material, thereby enabling high-temperature firing, and even after high-temperature firing, the concentration gradient of the transition metal composition of the positive electrode active material. Can be maintained, the crystal size can be prevented from increasing rapidly, and a high capacity and excellent life characteristics and high-temperature stability can be realized.
遷移金属組成が濃度勾配を有する正極活物質を製造する際、一般的に、濃度勾配を有する正極活物質前駆体をリチウム含有原料物質と混合した後、焼成して製造する。この際、従来、高い焼成温度によって遷移金属イオンの拡散速度が速くなり、最終的に生成されたリチウム遷移金属酸化物の正極活物質は、粒子内の遷移金属の濃度勾配が目標値よりも小さくなるかほとんど無くなるという問題があった。 When producing a positive electrode active material having a transition metal composition having a concentration gradient, generally, a positive electrode active material precursor having a concentration gradient is mixed with a lithium-containing raw material and then fired. At this time, conventionally, the diffusion rate of the transition metal ion is increased by the high sintering temperature, and in the finally generated positive electrode active material of the lithium transition metal oxide, the concentration gradient of the transition metal in the particles is smaller than the target value. There was a problem that it was almost gone.
また、高エネルギー密度化のために、ニッケル(Ni)の含有量を60モル%以上、さらには80モル%以上に増加させたHigh‐Ni系リチウム遷移金属酸化物の場合、高温焼成時に結晶が急激に成長して容量および寿命特性が急激に低下するという問題があり、ニッケル(Ni)の含有量が60モル%未満である場合に比べて、正極活物質前駆体の粒子内の濃度勾配自体が大きくないように形成されるため、焼成後、正極活物質の遷移金属の濃度勾配を維持することが非常に難しいという問題があった。 In the case of a High-Ni-based lithium transition metal oxide in which the content of nickel (Ni) is increased to 60 mol% or more, and further to 80 mol% or more, in order to increase the energy density, crystals are fired at high temperature. There is a problem that the capacity and life characteristics are rapidly reduced due to rapid growth, and the concentration gradient itself in the particles of the positive electrode active material precursor is smaller than when the content of nickel (Ni) is less than 60 mol%. Is formed so as not to be large, so that it is very difficult to maintain the transition metal concentration gradient of the positive electrode active material after firing.
したがって、本発明は、かかる問題を解決するために、遷移金属組成が濃度勾配を有し、ニッケル(Ni)の濃度が60モル%以上、さらには80モル%以上であるHigh‐Ni系正極活物質に原子量92以上の特定のドーピング元素をドープすることで、焼成時に粒子内の遷移金属の濃度勾配が無くなることを抑制し、焼成後にも遷移金属組成の濃度勾配が維持されて、容量、寿命特性および安定性を改善可能とした。 Therefore, in order to solve such a problem, the present invention provides a High-Ni-based positive electrode active material in which the transition metal composition has a concentration gradient and the concentration of nickel (Ni) is 60 mol% or more, and more preferably 80 mol% or more. By doping the material with a specific doping element having an atomic weight of 92 or more, the transition metal concentration gradient in the particles is prevented from disappearing during firing, and the concentration gradient of the transition metal composition is maintained even after firing, so that the capacity and life can be maintained. Characteristics and stability can be improved.
また、原子量92以上の特定のドーピング元素が遷移金属の結晶粒界に存在して、粒成長を抑制する役割をすることから、高い焼成温度でも結晶が急激に成長することを防止することができ、結晶のサイズを制御しやすくなり、高含有量のニッケル(Ni)を有しても結晶のサイズを小さく形成することができ、優れた容量および寿命特性を示すようにした。 Further, since a specific doping element having an atomic weight of 92 or more is present at the crystal grain boundary of the transition metal and plays a role of suppressing grain growth, it is possible to prevent the crystal from growing rapidly even at a high firing temperature. In addition, the size of the crystal can be easily controlled, and the size of the crystal can be reduced even with a high content of nickel (Ni), so that excellent capacity and life characteristics are exhibited.
また、本発明は、原子量92以上の特定のドーピング元素をドープすることで高温焼成が可能であるため、高温安定性および耐熱性が向上した正極活物質を製造することができ、これにより、高容量であるとともに優れた寿命特性を有するリチウム二次電池を提供することができる。 Further, according to the present invention, since high-temperature sintering can be performed by doping a specific doping element having an atomic weight of 92 or more, a positive electrode active material having improved high-temperature stability and heat resistance can be manufactured. It is possible to provide a lithium secondary battery having a capacity and excellent life characteristics.
本発明の一実施形態による前記ドーピング元素は、原子量が92以上であり、且つ酸化数が+3以上であるドーピング元素である。酸化数が+3以上と高いドーピング元素をドープすることで、焼成時にリチウムと容易に反応することができ、これにより、内部へ拡散するリチウムの速度を調節することができ、これにより、遷移金属イオンの濃度勾配およびロッド(Rod)状の内部構造を維持することができる。また、かかる濃度勾配およびロッド(Rod)状の内部構造は、高温寿命、構造的安定性による正極活物質の安定性を与えることができる。 The doping element according to an embodiment of the present invention has an atomic weight of 92 or more and an oxidation number of +3 or more. By doping with a doping element having an oxidation number as high as +3 or more, it can easily react with lithium at the time of sintering, whereby the rate of lithium diffusing into the inside can be adjusted, and thereby, the transition metal ion And a rod-like internal structure can be maintained. Further, such a concentration gradient and a rod-shaped internal structure can provide high-temperature life and stability of the positive electrode active material due to structural stability.
本発明の一実施形態による前記ドーピング元素は、W、Mo、Ta、Nb、LaおよびBiからなる群から選択される少なくとも一つ以上であり、より好ましくは、W、LaまたはMoであってもよく、最も好ましくはWであってもよい。 The doping element according to an embodiment of the present invention is at least one selected from the group consisting of W, Mo, Ta, Nb, La, and Bi, and more preferably, W, La, or Mo. And most preferably W.
本発明の一実施形態による前記リチウム遷移金属酸化物は、下記の化学式1で表されてもよい。 The lithium transition metal oxide according to an embodiment of the present invention may be represented by Formula 1 below.
[化学式1]
LiaNix1Mny1Coz1Mw1O2
[Chemical formula 1]
Li a Ni x1 Mn y1 Co z1 M w1 O 2
前記化学式1中、Mは、W、Mo、Ta、Nb、LaおよびBiからなる群から選択される1種以上を含み、0.9<a≦1.1、0.6≦x1≦0.95、0≦y1≦0.4、0≦z1≦0.4、0<w1≦0.1、x1+y1+z1=1である。 In Chemical Formula 1, M includes at least one selected from the group consisting of W, Mo, Ta, Nb, La, and Bi, and 0.9 <a ≦ 1.1, 0.6 ≦ x1 ≦ 0. 95, 0 ≦ y1 ≦ 0.4, 0 ≦ z1 ≦ 0.4, 0 <w1 ≦ 0.1, x1 + y1 + z1 = 1.
前記化学式1の組成は、正極活物質粒子内のリチウム遷移金属酸化物の平均組成である。 The composition of Chemical Formula 1 is an average composition of the lithium transition metal oxide in the positive electrode active material particles.
前記化学式1のリチウム遷移金属酸化物の正極活物質において、Liは、aに相当する含有量、すなわち、0.9<a≦1.1の含有量で含まれてもよい。aが0.9以下の場合には容量が低下する恐れがあり、1.1を超える場合には焼成工程で粒子が焼結し、正極活物質の製造が困難になり得る。Li含有量の制御による正極活物質の容量特性の改善効果の顕著性および正極活物質の製造時の焼結性のバランスを考慮すると、前記Liは、より好ましくは1.0≦a≦1.05の含有量で含まれてもよい。 In the positive electrode active material of the lithium transition metal oxide represented by Chemical Formula 1, Li may be included in a content corresponding to a, that is, 0.9 <a ≦ 1.1. If a is 0.9 or less, the capacity may decrease. If it exceeds 1.1, the particles may be sintered in the firing step, which may make it difficult to produce a positive electrode active material. Considering the remarkable effect of improving the capacity characteristics of the positive electrode active material by controlling the Li content and the balance of the sinterability during the production of the positive electrode active material, the Li is more preferably 1.0 ≦ a ≦ 1. 05 may be included.
前記化学式1のリチウム遷移金属酸化物の正極活物質において、Niは、x1に相当する含有量、すなわち、0.6≦x1≦0.95の含有量で含まれてもよい。前記化学式1の正極活物質内のNiの含有量が0.6未満の場合には、高容量の実現に限界がある恐れがあり、0.95を超える組成では、Liサイトの一部がNiによって置換されて充放電に寄与するのに十分なLi量を確保することができず、充放電容量が低下する恐れがある。高容量を図ることができる十分なNiの含有量は、0.6以上であってもよく、好ましくは0.8以上であってもよく、最も好ましくは、Niは、0.8≦x1≦0.95の含有量で含まれてもよい。 In the positive electrode active material of the lithium transition metal oxide represented by Chemical Formula 1, Ni may be included in a content corresponding to x1, that is, 0.6 ≦ x1 ≦ 0.95. When the content of Ni in the positive electrode active material of Chemical Formula 1 is less than 0.6, there is a possibility that there is a limit in realizing high capacity. Therefore, it is not possible to secure an amount of Li sufficient to contribute to charge and discharge by being replaced by the metal, and the charge and discharge capacity may be reduced. The content of Ni sufficient for achieving high capacity may be 0.6 or more, preferably 0.8 or more, and most preferably, Ni is 0.8 ≦ x1 ≦ It may be contained at a content of 0.95.
前記化学式1のリチウム遷移金属酸化物の正極活物質において、Mnは、活物質の構造安定性を向上させ、結果として、電池の安定性を改善することができる。Mnを含むことによる寿命特性の改善効果を考慮すると、前記Mnは、y1に相当する含有量、すなわち、0≦y1≦0.4の含有量で含まれてもよい。前記化学式1の正極活物質内のy1が0.4を超えると、逆に電池の出力特性および容量特性が低下する恐れがある。 In the positive electrode active material of the lithium transition metal oxide represented by Chemical Formula 1, Mn improves the structural stability of the active material, and as a result, can improve the stability of the battery. Considering the effect of improving the life characteristics by containing Mn, the Mn may be contained at a content corresponding to y1, that is, a content of 0 ≦ y1 ≦ 0.4. If y1 in the positive electrode active material of Chemical Formula 1 exceeds 0.4, the output characteristics and the capacity characteristics of the battery may be deteriorated.
前記化学式1のリチウム遷移金属酸化物の正極活物質において、Coは、z1に相当する含有量、すなわち、0≦z1≦0.4の含有量で含まれてもよい。前記化学式1の正極活物質内のCoの含有量が0.4を超える場合、費用増加の恐れがある。Coを含むことによる容量特性の改善効果の顕著性を考慮すると、前記Coは、より具体的には、0.10≦z1≦0.35の含有量で含まれてもよい。 In the positive electrode active material of the lithium transition metal oxide represented by Chemical Formula 1, Co may be included in a content corresponding to z1, that is, 0 ≦ z1 ≦ 0.4. If the content of Co in the cathode active material of Formula 1 exceeds 0.4, the cost may increase. Considering the remarkable effect of improving the capacitance characteristics by including Co, the Co may be more specifically contained in a content of 0.10 ≦ z1 ≦ 0.35.
前記化学式1のリチウム遷移金属酸化物の正極活物質において、Mは、W、Mo、Ta、Nb、LaおよびBiからなる群から選択される1種以上であってもよく、正極活物質の構造安定性を向上させ、Ni、MnまたはCoの濃度勾配を維持し、結晶の急激な成長を防止することができる。前記Mのドーピング元素は、目的とした効果を実現し、且つ正極活物質の特性を低下させない範囲内でw1に相当する含有量、すなわち、0<w1≦0.1の含有量で含まれてもよい。 In the positive electrode active material of the lithium transition metal oxide represented by Chemical Formula 1, M may be one or more selected from the group consisting of W, Mo, Ta, Nb, La, and Bi, and the structure of the positive electrode active material Stability can be improved, the concentration gradient of Ni, Mn or Co can be maintained, and rapid growth of crystals can be prevented. The M doping element is contained at a content corresponding to w1, that is, a content of 0 <w1 ≦ 0.1 within a range that achieves the intended effect and does not deteriorate the characteristics of the positive electrode active material. Is also good.
前記化学式1のリチウム遷移金属酸化物の正極活物質において、Ni、CoおよびMnの元素は、正極活物質内の遷移金属元素の分布を調節することによる電池特性の改善のために、他の元素によって一部置換またはドープされてもよい。具体的には、Al、Zr、Ti、Mg、Zn、Y、FeおよびTiからなる群から選択されるいずれか一つ以上の元素で一部置換またはドープされてもよい。 In the positive electrode active material of the lithium transition metal oxide of Chemical Formula 1, the elements Ni, Co, and Mn are other elements for improving the battery characteristics by adjusting the distribution of the transition metal element in the positive electrode active material. May be partially substituted or doped. Specifically, it may be partially substituted or doped with at least one element selected from the group consisting of Al, Zr, Ti, Mg, Zn, Y, Fe and Ti.
本発明のリチウム遷移金属酸化物の正極活物質におけるニッケル(Ni)、コバルト(Co)およびマンガン(Mn)の少なくとも一つは、リチウム遷移金属酸化物粒子の中心と粒子の表面での濃度差が2atom%以上である濃度勾配を有する。 At least one of nickel (Ni), cobalt (Co) and manganese (Mn) in the positive electrode active material of the lithium transition metal oxide of the present invention has a concentration difference between the center of the lithium transition metal oxide particles and the surface of the particles. It has a concentration gradient of 2 atom% or more.
本発明によるリチウム遷移金属酸化物は、ドーピング元素として、W、Mo、Ta、Nb、LaおよびBiからなる群から選択される少なくとも一つ以上を含有することから、焼成後にも遷移金属組成の濃度勾配が維持され、粒子の中心と粒子の表面での濃度差が2atom%以上を満たす。 Since the lithium transition metal oxide according to the present invention contains, as a doping element, at least one selected from the group consisting of W, Mo, Ta, Nb, La, and Bi, the concentration of the transition metal composition after firing is maintained. The gradient is maintained, and the concentration difference between the center of the particle and the surface of the particle satisfies 2 atom% or more.
前記リチウム遷移金属酸化物に含有されたニッケル(Ni)、コバルト(Co)およびマンガン(Mn)の少なくとも一つは、リチウム遷移金属酸化物粒子の中心から表面に向かって徐々に変化する濃度勾配を有することができる。 At least one of nickel (Ni), cobalt (Co) and manganese (Mn) contained in the lithium transition metal oxide has a concentration gradient that gradually changes from the center of the lithium transition metal oxide particles toward the surface. Can have.
本発明において、「遷移金属の濃度が徐々に変化(増加または減少)する濃度勾配を示す」とは、遷移金属の濃度が粒子の全体にわたり徐々に変化する濃度分布で存在するということを意味する。具体的には、前記濃度分布は、粒子内で1μm当たりの遷移金属の濃度の変化が、正極活物質内に含まれる当該金属の全モル数を基準として、それぞれ0.1〜5atom%、より具体的には0.1〜3atom%、さらに具体的には1〜2atom%の差があるものであってもよい。 In the present invention, "showing a concentration gradient in which the transition metal concentration gradually changes (increases or decreases)" means that the transition metal concentration exists in a concentration distribution in which the transition metal changes gradually throughout the particles. . Specifically, the concentration distribution is such that the change in the concentration of the transition metal per 1 μm in the particles is 0.1 to 5 atom%, based on the total number of moles of the metal contained in the positive electrode active material. Specifically, there may be a difference of 0.1 to 3 atom%, and more specifically, a difference of 1 to 2 atom%.
また、本発明において、正極活物質粒子内での遷移金属の濃度勾配構造および濃度は、電子線マイクロアナライザ(Electron Probe Micro Analyzer、EPMA)分析法、誘導結合プラズマ‐原子放出分光法(Inductively Coupled Plasma‐Atomic Emission Spectrometer、ICP‐AES)、飛行時間型二次イオン質量分析法(Time of Flight Secondary Ion Mass Spectrometry、ToF‐SIMS)、またはX線光電子分光法(XPS)などの方法を用いて確認することができ、具体的には、EPMAを用いて正極活物質の中心から表面に移動しながら各金属の元素比(atomic ratio)を測定するか、XPSにより正極活物質の表面から中心に向かってエッチングしながら各金属の元素比(atomic ratio)を測定することができる。 Further, in the present invention, the concentration gradient structure and the concentration of the transition metal in the positive electrode active material particles may be determined by an electron probe micro analyzer (EPMA) analysis method, an inductively coupled plasma-atom emission spectroscopy (Inductively Coupled Plasma) method. -Atomic Emission Spectrometer (ICP-AES), Time-of-Flight Secondary Ion Mass Spectrometry (ToF-SIMS), or X-ray Photoelectron Spectroscopy (XPS) Specifically, the atomic ratio of each metal can be measured while moving from the center of the positive electrode active material to the surface using EPMA. Alternatively, the atomic ratio of each metal can be measured while etching from the surface of the positive electrode active material toward the center by XPS.
前記のように、濃度勾配により正極活物質粒子内での各遷移金属の濃度を異ならせることで、当該遷移金属の特性を容易に活用して、正極活物質の電池性能の改善効果をより向上させることができる。また、正極活物質粒子内の位置に応じて遷移金属の濃度が連続して変化する濃度勾配を有するようにすることで、中心から表面に至るまで急激な相境界領域が存在せず、結晶構造が安定化し、熱安定性が増加することができる。また、金属の濃度勾配が一定な場合、構造安定性の改善効果がより向上することができる。 As described above, by varying the concentration of each transition metal in the positive electrode active material particles due to the concentration gradient, the characteristics of the transition metal can be easily used, and the effect of improving the battery performance of the positive electrode active material can be further improved. Can be done. In addition, by having a concentration gradient in which the concentration of the transition metal changes continuously according to the position in the positive electrode active material particles, a sharp phase boundary region does not exist from the center to the surface, and the crystal structure is reduced. Can be stabilized and the thermal stability can be increased. When the concentration gradient of the metal is constant, the effect of improving the structural stability can be further improved.
従来、正極活物質前駆体は、遷移金属の濃度勾配を有しても、焼成時に高い焼成温度によって遷移金属イオンの拡散速度が速くなり、最終的に生成されたリチウム遷移金属酸化物の正極活物質は、粒子内の遷移金属の濃度勾配が目標値よりも小さくなるかほとんど無くなるという問題があったが、本発明は、ドーピング元素として、W、Mo、Ta、Nb、LaおよびBiからなる群から選択される少なくとも一つ以上を含有することで、焼成後にも遷移金属組成の濃度勾配が維持されて、電池性能の改善効果を向上させることができる。 Conventionally, even if the cathode active material precursor has a transition metal concentration gradient, the diffusion rate of transition metal ions is increased by the high sintering temperature during sintering, and the positive electrode active material of the finally generated lithium transition metal oxide is used. Although the substance has a problem that the concentration gradient of the transition metal in the particles becomes smaller than or almost disappears from a target value, the present invention relates to a group consisting of W, Mo, Ta, Nb, La, and Bi as doping elements. By containing at least one selected from among the above, the concentration gradient of the transition metal composition is maintained even after firing, and the effect of improving battery performance can be improved.
具体的には、本発明の一実施形態による前記正極活物質において、正極活物質内に含まれたニッケル(Ni)は、粒子の中心から粒子の表面に向かって徐々に減少する濃度勾配を有することができる。この場合、粒子の中心でNiの濃度が高濃度を維持し、表面に向かってNiの濃度が減少することから熱安定性を示すとともに容量の減少を防止することができる。 Specifically, in the cathode active material according to an embodiment of the present invention, nickel (Ni) included in the cathode active material has a concentration gradient that gradually decreases from the center of the particle toward the surface of the particle. be able to. In this case, the concentration of Ni is maintained at a high concentration at the center of the particle, and the concentration of Ni decreases toward the surface, so that thermal stability is exhibited and a decrease in capacity can be prevented.
本発明の一実施形態による正極活物質は、特定のドーピング元素がドープされることで、焼成時に濃度勾配が形成された遷移金属の拡散を防止し、焼成後の正極活物質でもその濃度勾配が維持されるようにすることから、前記ニッケル(Ni)は、粒子の中心と粒子の表面での濃度差が2atom%以上、より好ましくは3atom%以上であり得る。 The positive electrode active material according to an embodiment of the present invention, by being doped with a specific doping element, prevents diffusion of a transition metal having a concentration gradient formed during firing, and the concentration gradient is also reduced in the fired positive electrode active material. In order to maintain the concentration, the nickel (Ni) may have a concentration difference of 2 atom% or more, more preferably 3 atom% or more, between the center of the particle and the surface of the particle.
本発明の一実施形態の場合のように、ニッケル(Ni)の平均含有量が、正極活物質粒子内で全遷移金属のうち60モル%以上である場合、60モル%未満の場合よりも焼成後の正極活物質粒子が濃度勾配を維持することが難しい。また、ニッケル(Ni)の含有量が80モル%以上である場合、80モル%未満(例えば、50モル%)である時よりも焼成後の正極活物質粒子が濃度勾配を維持することがより難しい。 As in the case of the embodiment of the present invention, when the average content of nickel (Ni) is 60 mol% or more of all transition metals in the positive electrode active material particles, firing is performed more than when the average content is less than 60 mol%. It is difficult for the subsequent positive electrode active material particles to maintain the concentration gradient. Further, when the content of nickel (Ni) is 80 mol% or more, it is more likely that the positive electrode active material particles after firing maintain the concentration gradient than when the content is less than 80 mol% (for example, 50 mol%). difficult.
例えば、ニッケル(Ni)の平均含有量が50モル%である場合には、本発明の一実施形態による特定のドーピング元素のドープがなくても粒子の中心と粒子の表面での遷移金属の濃度差が約10atom%、具体的には5〜8atom%程度になるように実現することができるが、ニッケル(Ni)の平均含有量が60モル%以上である場合には、正極活物質前駆体の粒子全体的に高濃度のニッケル(Ni)を有するため、焼成前の正極活物質前駆体粒子内のニッケル(Ni)の濃度勾配自体が大きくなく、そのため、焼成後の濃度勾配を維持することがより難しくなる。しかし、本発明により原子量92以上の特定のドーピング元素をドープすると、ニッケル(Ni)の平均含有量が60モル%、より好ましくは80モル%以上である場合にも、焼成後の正極活物質の濃度勾配を良好に維持することができる。 For example, when the average content of nickel (Ni) is 50 mol%, the transition metal concentration at the center of the particle and the surface of the particle without doping of the specific doping element according to an embodiment of the present invention. The difference can be realized to be about 10 atom%, specifically, about 5 to 8 atom%, but when the average content of nickel (Ni) is 60 mol% or more, the positive electrode active material precursor Since the particles have a high concentration of nickel (Ni) as a whole, the concentration gradient of nickel (Ni) in the positive electrode active material precursor particles before firing is not large. Therefore, the concentration gradient after firing is maintained. Becomes more difficult. However, when a specific doping element having an atomic weight of 92 or more is doped according to the present invention, even when the average content of nickel (Ni) is 60 mol%, more preferably 80 mol% or more, the positive electrode active material after firing is not removed. A good concentration gradient can be maintained.
また、本発明の一実施形態による前記正極活物質において、正極活物質内に含まれたマンガン(Mn)およびコバルト(Co)の少なくとも一つは、粒子の中心から粒子の表面に向かって徐々に増加する濃度勾配を有することができる。この場合、粒子の中心でMnの濃度が低濃度を維持し、粒子の表面に向かってMnの濃度が増加することから、容量が減少することなく優れた熱安定性を得ることができ、粒子の中心でCoの濃度が低濃度を維持し、粒子の表面に向かってCo濃度が増加することで、Coの使用量を減少させるとともに容量の減少を防止することができる。 In the cathode active material according to one embodiment of the present invention, at least one of manganese (Mn) and cobalt (Co) contained in the cathode active material gradually increases from the center of the particle toward the surface of the particle. It can have an increasing concentration gradient. In this case, since the concentration of Mn is maintained at a low concentration at the center of the particle and the concentration of Mn increases toward the surface of the particle, excellent thermal stability can be obtained without reducing the capacity, By maintaining the low concentration of Co at the center and increasing the Co concentration toward the surface of the particles, it is possible to reduce the amount of used Co and prevent the capacity from decreasing.
同様に、本発明の正極活物質は、本発明の一実施形態による原子量92以上の特定のドーピング元素がドープされることで、焼成時に濃度勾配が形成された遷移金属の拡散を防止し、焼成後の正極活物質でもその濃度勾配が維持されるようにすることから、前記マンガン(Mn)およびコバルト(Co)の少なくとも一つは、粒子の中心と粒子の表面での濃度差が2atom%以上、より好ましくは3atom%以上であり得る。 Similarly, the cathode active material of the present invention is doped with a specific doping element having an atomic weight of 92 or more according to an embodiment of the present invention to prevent diffusion of a transition metal having a concentration gradient formed during firing, and At least one of the manganese (Mn) and the cobalt (Co) has a concentration difference of 2 atom% or more between the center of the particle and the surface of the particle because the concentration gradient is maintained even in the subsequent positive electrode active material. , More preferably 3 atom% or more.
本発明の一実施形態による正極活物質において、正極活物質内に含まれたニッケル(Ni)の濃度は、粒子の中心から粒子の表面層に向かって連続した濃度勾配を有して減少し、マンガン(Mn)およびコバルト(Co)の少なくとも一つは、粒子の中心から粒子の表面に向かって前記ニッケル(Ni)の濃度勾配と相補的に連続した濃度勾配を有して増加することができる。 In the cathode active material according to one embodiment of the present invention, the concentration of nickel (Ni) included in the cathode active material decreases with a continuous concentration gradient from the center of the particle toward the surface layer of the particle, At least one of manganese (Mn) and cobalt (Co) can be increased from the center of the particle toward the surface of the particle with a concentration gradient that is complementary to the concentration gradient of the nickel (Ni). .
このように、正極活物質内で粒子の中心から粒子の表面に向かってニッケル(Ni)の濃度は徐々に減少し、マンガン(Mn)および/またはコバルト(Co)の濃度は徐々に増加する組み合わせの濃度勾配を有することで、容量特性を維持するとともに熱安定性を示すことができる。 Thus, in the positive electrode active material, the concentration of nickel (Ni) gradually decreases from the center of the particle toward the surface of the particle, and the concentration of manganese (Mn) and / or cobalt (Co) gradually increases. By having the concentration gradient of, the thermal stability can be exhibited while maintaining the capacity characteristics.
一方、本発明の一実施形態による前記正極活物質において、正極活物質にドープされたドーピング元素は、リチウム遷移金属酸化物粒子の表面から粒子の中心に向かって徐々に減少する濃度勾配を有することができる。本発明の一実施形態による正極活物質は、正極活物質前駆体とリチウム含有原料物質を混合し、焼成する時に、原子量92以上の特定のドーピング元素をともに混合し、熱処理することでドープすることから、前記ドーピング元素は、正極活物質の表面から正極活物質粒子の内部に拡散してドープされる形態であり、粒子の表面から粒子の中心に向かって徐々にドーピング元素の濃度が減少することができる。 On the other hand, in the cathode active material according to an embodiment of the present invention, the doping element doped in the cathode active material has a concentration gradient that gradually decreases from the surface of the lithium transition metal oxide particles toward the center of the particles. Can be. The positive electrode active material according to one embodiment of the present invention is obtained by mixing a positive electrode active material precursor and a lithium-containing raw material, and baking, mixing together a specific doping element having an atomic weight of 92 or more, and doping by heat treatment. Therefore, the doping element is in a form in which the doping element is diffused from the surface of the positive electrode active material to the inside of the positive electrode active material particles and is doped, and the concentration of the doping element gradually decreases from the surface of the particle toward the center of the particle. Can be.
一方、本発明の一実施形態による前記リチウム遷移金属酸化物の正極活物質は、結晶のサイズが平均粒径(D50)50〜200nm、より好ましくは80〜180nmであってもよい。 Meanwhile, the lithium transition metal oxide cathode active material according to an embodiment of the present invention may have a crystal size of 50 to 200 nm, more preferably 80 to 180 nm, in average particle size (D50).
本発明の一実施形態によると、原子量92以上の特定のドーピング元素をドープすることで、高含有量のニッケル(Ni)(High‐Ni系)を含んでも、高温で焼成する時に結晶のサイズが急激に増加することを防止することができ、結晶のサイズの制御が容易になることができる。 According to an embodiment of the present invention, by doping a specific doping element having an atomic weight of 92 or more, even when a high content of nickel (Ni) (High-Ni type) is included, the size of the crystal when firing at a high temperature is increased. A sharp increase can be prevented, and the control of the crystal size can be facilitated.
正極活物質の結晶のサイズが平均粒径(D50)50nm未満の場合、結晶性が低いため、高温での貯蔵性が急激に悪くなるか、高い比表面積による電解液との副反応によってガス発生が増加することがあり、または正極活物質の構造的不安定性によって正極活物質の安定性が悪くなることがあり、200nmを超える場合、容量および寿命特性が著しく低下し得る。 When the size of the crystal of the positive electrode active material is less than 50 nm in average particle diameter (D 50 ), the crystallinity is low, so that the storage property at a high temperature is rapidly deteriorated, or the gas is generated by a side reaction with the electrolyte due to a high specific surface area. The generation may increase, or the stability of the positive electrode active material may be deteriorated due to the structural instability of the positive electrode active material. When the thickness exceeds 200 nm, the capacity and life characteristics may be significantly reduced.
本発明の一実施形態による前記正極活物質の結晶のサイズは、平均粒径(D50)50〜200nmであってもよく、正極活物質の平均粒径(D50)は、3〜50μmであってもよい。 According to an embodiment of the present invention, the crystal size of the positive electrode active material may have an average particle diameter (D 50 ) of 50 to 200 nm, and the positive electrode active material may have an average particle diameter (D 50 ) of 3 to 50 μm. There may be.
本発明において、平均粒径(D50)は、粒径分布曲線において体積累積量の50%に相当する粒径に定義することができる。前記平均粒径(D50)は、例えば、レーザ回折法(laser diffraction method)を用いて測定することができる。例えば、前記正極活物質の平均粒径(D50)の測定方法は、正極活物質の粒子を分散媒の中に分散させた後、市販のレーザ回折式粒度分布測定装置(例えば、Microtrac MT 3000)に導入し、約28kHzの超音波を出力60Wで照射した後、測定装置における体積累積量の50%に相当する平均粒径(D50)を算出することができる。 In the present invention, the average particle size (D 50 ) can be defined as a particle size corresponding to 50% of the cumulative volume in the particle size distribution curve. The average particle diameter (D 50 ) can be measured, for example, by using a laser diffraction method. For example, the method for measuring the average particle diameter (D 50 ) of the positive electrode active material is such that after dispersing the particles of the positive electrode active material in a dispersion medium, a commercially available laser diffraction particle size distribution analyzer (for example, Microtrac MT 3000) is used. ) And irradiating it with an ultrasonic wave of about 28 kHz at an output of 60 W, the average particle diameter (D 50 ) corresponding to 50% of the volume accumulation amount in the measuring device can be calculated.
前記ドーピング元素は、リチウム遷移金属酸化物に対して2,000ppm以上含有される。より好ましくは2,500ppm〜6,500ppm、より好ましくは3,000ppm〜6,500ppm含有されてもよい。 The doping element is contained in an amount of 2,000 ppm or more based on the lithium transition metal oxide. More preferably, 2,500 ppm to 6,500 ppm, more preferably, 3,000 ppm to 6,500 ppm may be contained.
前記ドーピング元素が前記含有量の範囲内に含有されることで、焼成時に粒子内の遷移金属の濃度勾配が無くなることを効果的に抑制し、焼成後にも遷移金属組成の濃度勾配が維持されるようにすることができ、高い焼成温度でも結晶のサイズが急激に増加することを抑制することができる。 When the doping element is contained within the range of the content, it is possible to effectively suppress the disappearance of the transition metal concentration gradient in the particles at the time of firing, and to maintain the transition metal composition concentration gradient even after the firing. Thus, it is possible to suppress a sudden increase in the crystal size even at a high firing temperature.
一方、本発明の正極活物質は、全遷移金属のうちニッケル(Ni)の含有量が60モル%以上である高含有量のニッケル(Ni)系(High‐Ni系)正極活物質であるため、未反応の水酸化リチウムや炭酸リチウムのようなリチウム副生成物が多量発生し、これを除去するための水洗工程を経ることになる。前記ドーピング元素の含有量は、水洗工程を経た後、リチウム遷移金属酸化物の中に最終的に含有されたドーピング元素の含有量を意味する。 On the other hand, the positive electrode active material of the present invention is a nickel (Ni) -based (High-Ni-based) positive electrode active material having a high content of nickel (Ni) of 60 mol% or more of all transition metals. In addition, a large amount of unreacted lithium by-products such as lithium hydroxide and lithium carbonate is generated, and a water washing process for removing the lithium by-product is performed. The content of the doping element refers to the content of the doping element finally contained in the lithium transition metal oxide after the washing process.
本発明の一実施形態による正極活物質は、示差走査熱量測定法(differential scanning calorimetry、DSC)による熱分析の際、熱流量が最大である最大ピークが235℃以上で測定される。 In the positive electrode active material according to an embodiment of the present invention, the maximum peak at which the heat flow rate is maximum is measured at 235 ° C. or more during thermal analysis by differential scanning calorimetry (DSC).
本発明の一実施形態による正極活物質は、原子量92以上の特定のドーピング元素をドープすることで、高温焼成、例えば、850℃以上の焼成温度での焼成が可能である。高温焼成後にも遷移金属組成の濃度勾配が維持されるようにすることができ、結晶のサイズが急激に増加することを抑制することができるためである。 The positive electrode active material according to one embodiment of the present invention can be fired at a high temperature, for example, at a firing temperature of 850 ° C. or more by doping a specific doping element having an atomic weight of 92 or more. This is because the concentration gradient of the transition metal composition can be maintained even after the high-temperature sintering, and a rapid increase in the crystal size can be suppressed.
このように高温焼成された正極活物質は、示差走査熱量測定法(differential scanning calorimetry、DSC)による熱分析の際、熱流量が最大である最大ピークが235℃以上で測定することができ、高温安定性および耐熱性が向上することができる。 The positive electrode active material thus fired at a high temperature can be measured at a maximum peak at a heat flow rate of 235 ° C. or higher at the time of thermal analysis by differential scanning calorimetry (DSC). Stability and heat resistance can be improved.
本発明の二次電池用正極活物質の製造方法は、正極活物質前駆体、リチウム含有原料物質およびドーピング元素原料物質を混合するステップと、前記混合の後、焼成してリチウム遷移金属酸化物を形成するステップとを含み、前記正極活物質前駆体は、ニッケル(Ni)、コバルト(Co)およびマンガン(Mn)からなる群から選択される少なくとも二つ以上の遷移金属を含み、前記正極活物質前駆体に含有された全遷移金属のうちニッケル(Ni)の含有量が60モル%以上であり、前記正極活物質前駆体に含有されたニッケル(Ni)、コバルト(Co)およびマンガン(Mn)の少なくとも一つは、正極活物質前駆体粒子内で濃度勾配を有し、前記ドーピング元素原料物質は、W、Mo、Ta、Nb、LaおよびBiからなる群から選択される少なくとも一つ以上のドーピング元素を含む。 The method for producing a positive electrode active material for a secondary battery according to the present invention includes a step of mixing a positive electrode active material precursor, a lithium-containing raw material and a doping element raw material, and after the mixing, firing to produce a lithium transition metal oxide. Forming the positive electrode active material precursor, wherein the positive electrode active material precursor comprises at least two or more transition metals selected from the group consisting of nickel (Ni), cobalt (Co), and manganese (Mn); The content of nickel (Ni) among all transition metals contained in the precursor is 60 mol% or more, and nickel (Ni), cobalt (Co), and manganese (Mn) contained in the positive electrode active material precursor are contained. At least one has a concentration gradient in the positive electrode active material precursor particles, and the doping element raw material is selected from the group consisting of W, Mo, Ta, Nb, La, and Bi. Is-option including at least one doping element.
本発明は、遷移金属の濃度勾配を有し、ニッケル(Ni)の含有量が60モル%以上である正極活物質前駆体をリチウム含有原料物質および原子量92以上の特定のドーピング元素原料物質とともに混合し、焼成して、正極活物質を製造する。より好ましくは、前記ニッケル(Ni)の含有量は、正極活物質前駆体に含有された全遷移金属のうち80モル%以上であり得る。 According to the present invention, a cathode active material precursor having a transition metal concentration gradient and a nickel (Ni) content of 60 mol% or more is mixed with a lithium-containing raw material and a specific doping element raw material having an atomic weight of 92 or more. Then, firing is performed to produce a positive electrode active material. More preferably, the content of nickel (Ni) may be 80 mol% or more of all transition metals contained in the positive electrode active material precursor.
本発明は、前記正極活物質前駆体とリチウム含有原料物質を混合して焼成する際、ドーピング元素原料物質をともに混合し、熱処理することでドープするため、前記ドーピング元素は、正極活物質の表面から正極活物質粒子の内部に拡散してドープされる形態で製造され得る。 In the present invention, when the positive electrode active material precursor and the lithium-containing raw material are mixed and fired, the doping element raw materials are mixed together and doped by heat treatment. From the positive electrode active material particles.
前記ドーピング元素原料物質は、原子量が92以上であり、酸化数が+3以上である遷移金属を含んでもよい。前記ドーピング元素原料物質は、W、Mo、Ta、Nb、LaおよびBiからなる群から選択される少なくとも一つ以上の遷移金属を含み、より好ましくはタングステン(W)を含んでもよい。前記ドーピング元素原料物質は、例えば、前記遷移金属の酸化物、有機化合物または複合酸化物であってもよく、具体的には、タングステン酸化物(WO3)、タングステン酸ナトリウム(Na2WO4)、タングステン酸アンモニウムおよびモリブデン酸アンモニウムからなる群から選択されるいずれか一つ以上であってもよい。 The doping element raw material may include a transition metal having an atomic weight of 92 or more and an oxidation number of +3 or more. The doping element material may include at least one transition metal selected from the group consisting of W, Mo, Ta, Nb, La, and Bi, and more preferably may include tungsten (W). The doping element material may be, for example, an oxide, an organic compound, or a composite oxide of the transition metal. Specifically, tungsten oxide (WO 3 ), sodium tungstate (Na 2 WO 4 ) And at least one selected from the group consisting of ammonium tungstate and ammonium molybdate.
前記正極活物質前駆体は、下記の化学式2で表されてもよい。 The positive electrode active material precursor may be represented by the following Chemical Formula 2.
[化学式2]
Nix2Mny2Coz2(OH)2
[Chemical formula 2]
Ni x2 Mn y2 Co z2 (OH ) 2
前記化学式2中、0.6≦x2≦0.95、0≦y2≦0.4、0≦z2≦0.4、x2+y2+z2=1である。 In the chemical formula 2, 0.6 ≦ x2 ≦ 0.95, 0 ≦ y2 ≦ 0.4, 0 ≦ z2 ≦ 0.4, and x2 + y2 + z2 = 1.
前記化学式2の組成は、正極活物質前駆体粒子内の遷移金属の平均組成である。 The composition of Chemical Formula 2 is an average composition of the transition metal in the positive electrode active material precursor particles.
前記化学式2の正極活物質前駆体において、ニッケル(Ni)、マンガン(Mn)およびコバルト(Co)の含有量は、上述のリチウム遷移金属酸化物の正極活物質における含有量と同様に適用されてもよい。 In the positive electrode active material precursor of Formula 2, the content of nickel (Ni), manganese (Mn), and cobalt (Co) is applied in the same manner as the content of the above-described lithium transition metal oxide in the positive electrode active material. Is also good.
前記化学式2の正極活物質前駆体におけるニッケル(Ni)、マンガン(Mn)およびコバルト(Co)の少なくとも一つの遷移金属元素は、前記正極活物質前駆体粒子内で徐々に濃度が変化する濃度勾配を示すことができる。 At least one transition metal element of nickel (Ni), manganese (Mn), and cobalt (Co) in the positive electrode active material precursor of Formula 2 has a concentration gradient in which the concentration gradually changes in the positive electrode active material precursor particles. Can be shown.
具体的には、前記正極活物質前駆体において、正極活物質前駆体内に含まれたニッケル(Ni)は、粒子の中心から粒子の表面に向かって徐々に減少する濃度勾配を有することができる。 Specifically, in the positive electrode active material precursor, nickel (Ni) included in the positive electrode active material precursor may have a concentration gradient that gradually decreases from the center of the particle toward the surface of the particle.
また、前記正極活物質前駆体において、正極活物質前駆体内に含まれたマンガン(Mn)およびコバルト(Co)の少なくとも一つは、粒子の中心から粒子の表面に向かって徐々に増加する濃度勾配を有することができる。 In the positive electrode active material precursor, at least one of manganese (Mn) and cobalt (Co) contained in the positive electrode active material precursor has a concentration gradient that gradually increases from the center of the particle toward the surface of the particle. Can be provided.
本発明の一実施形態による正極活物質前駆体において、正極活物質前駆体内に含まれたニッケル(Ni)の濃度は、粒子の中心から粒子の表面層に向かって連続した濃度勾配を有して減少し、マンガン(Mn)およびコバルト(Co)の少なくとも一つは、粒子の中心から粒子の表面に向かって前記ニッケル(Ni)の濃度勾配と相補的に連続した濃度勾配を有して増加することができる。 In the cathode active material precursor according to an embodiment of the present invention, the concentration of nickel (Ni) included in the cathode active material precursor has a continuous concentration gradient from the center of the particle toward the surface layer of the particle. At least one of manganese (Mn) and cobalt (Co) decreases and increases from the center of the particle to the surface of the particle with a concentration gradient that is complementary to the concentration gradient of the nickel (Ni). be able to.
このように、正極活物質前駆体内で粒子の中心から粒子の表面に向かってニッケル(Ni)の濃度は徐々に減少し、マンガン(Mn)および/またはコバルト(Co)の濃度は徐々に増加する組み合わせの濃度勾配を有することで、容量特性を維持するとともに熱安定性を示す正極活物質を製造することができる。 Thus, in the positive electrode active material precursor, the concentration of nickel (Ni) gradually decreases from the center of the particle toward the surface of the particle, and the concentration of manganese (Mn) and / or cobalt (Co) gradually increases. By having the concentration gradient of the combination, it is possible to manufacture a positive electrode active material that exhibits thermal stability while maintaining capacity characteristics.
本発明は、原子量92以上の特定のドーピング元素をドープすることで、前記のように濃度勾配を有する正極活物質前駆体が、焼成後にもその濃度勾配を維持するようにすることができる。また、高い焼成温度でも濃度勾配が維持されるだけでなく、結晶のサイズが急激に増加することを防止することができ、1次粒子がロッド(Rod)構造を維持することができる。したがって、本発明は、高温焼成が可能であり、高温焼成は、850〜950℃の温度で行うことができる。より好ましくは、本発明の一実施形態による正極活物質の製造のための焼成は、850〜900℃の温度で行われてもよい。 According to the present invention, by doping a specific doping element having an atomic weight of 92 or more, the positive electrode active material precursor having the concentration gradient as described above can maintain the concentration gradient even after firing. Further, not only the concentration gradient is maintained even at a high firing temperature, but also a sharp increase in the crystal size can be prevented, and the primary particles can maintain a rod (Rod) structure. Therefore, the present invention enables high-temperature firing, and the high-temperature firing can be performed at a temperature of 850 to 950 ° C. More preferably, the firing for manufacturing the cathode active material according to an embodiment of the present invention may be performed at a temperature of 850 to 900C.
焼成温度が850℃未満の場合には、製造された正極活物質は、示差走査熱量測定法(DSC)による熱分析の際に、熱流量が最大である最大ピークが235℃未満で測定され、不十分な反応によって粒子内に原料物質が残留することになり、電池の高温安定性および耐熱性が低下する恐れがあり、体積密度および結晶性が低下して構造的安定性が低下する恐れがあり、950℃を超える場合には、焼成過程で遷移金属の濃度勾配の変化が不十分になることがあり、粒子の不均一な成長が発生し得る。 When the firing temperature is lower than 850 ° C., the manufactured positive electrode active material is subjected to thermal analysis by differential scanning calorimetry (DSC). Insufficient reaction may cause raw materials to remain in the particles, resulting in a decrease in high-temperature stability and heat resistance of the battery, a decrease in volume density and crystallinity, and a decrease in structural stability. If the temperature exceeds 950 ° C., the change in the concentration gradient of the transition metal during the firing process may be insufficient, and uneven growth of particles may occur.
また、本発明の一実施形態による正極活物質は、前記のように焼成してリチウム遷移金属酸化物を形成した後、水洗するステップをさらに含んで製造され得る。 In addition, the positive electrode active material according to an exemplary embodiment of the present invention may be manufactured to further include a step of forming the lithium transition metal oxide by firing as described above, and then washing with water.
本発明の一実施形態のように、ニッケルを高濃度で含有するHigh‐Ni系リチウム遷移金属酸化物の場合、ニッケルの含有量が少ないリチウム遷移金属酸化物に比べて構造的に不安定であるため、製造工程で未反応の水酸化リチウムや炭酸リチウムのようなリチウム副生成物がより多量に発生する。このように、正極活物質にリチウム副生成物が多量存在する場合、リチウム副生成物と電解液が反応してガス発生およびスウェリング現象が生じることになり、そのため、高温安定性が著しく低下することになる。したがって、高濃度のニッケルを含むリチウム遷移金属酸化物からリチウム副生成物を除去するための水洗工程を行うことができる。 As in the embodiment of the present invention, in the case of a High-Ni-based lithium transition metal oxide containing nickel at a high concentration, it is structurally unstable as compared with a lithium transition metal oxide having a small nickel content. Therefore, a large amount of unreacted lithium by-products such as lithium hydroxide and lithium carbonate is generated in the production process. As described above, when a large amount of lithium by-product is present in the positive electrode active material, the lithium by-product reacts with the electrolytic solution to cause gas generation and swelling, and therefore, high-temperature stability is significantly reduced. Will be. Therefore, a water washing step for removing lithium by-products from the lithium transition metal oxide containing high concentration of nickel can be performed.
前記水洗によりリチウム遷移金属酸化物に残留するリチウム副生成物を除去することができ、また、一部が正極活物質にドープされた後、残留するドーピング元素原料物質を除去することができる。このように水洗工程により残留するドーピング元素原料物質を除去することで、ドーピング元素、例えば、Wが電解液に溶出されるか、サイクルが進むにつれて負極に溶出される現象を抑制することができる。 By the water washing, lithium by-products remaining in the lithium transition metal oxide can be removed, and after a part of the positive electrode active material has been doped, the remaining doping element material can be removed. By removing the remaining doping element raw material by the water washing step, the phenomenon in which the doping element, for example, W is eluted in the electrolyte solution or eluted in the negative electrode as the cycle proceeds can be suppressed.
前記水洗は、前記リチウム遷移金属酸化物100重量部に対して、純水を80〜200重量部、より好ましくは100〜150重量部を使用して行うことができる。前記水洗を行った後、正極活物質にドープされたドーピング元素の含有量は、初期投入量100重量部に対して20〜40重量部であってもよく、残りは水洗用水に含まれて除去され得る。具体的には、前記水洗後、リチウム遷移金属酸化物に含有されたドーピング元素は、2,000ppm以上含有されてもよく、より好ましくは2,500ppm〜6,500ppm、より好ましくは3,000ppm〜6,500ppm含有されてもよい。 The water washing can be performed using 80 to 200 parts by weight of pure water, more preferably 100 to 150 parts by weight, based on 100 parts by weight of the lithium transition metal oxide. After performing the water washing, the content of the doping element doped in the positive electrode active material may be 20 to 40 parts by weight based on the initial input amount of 100 parts by weight, and the remainder is included in the washing water and removed. Can be done. Specifically, after the water washing, the doping element contained in the lithium transition metal oxide may be contained in an amount of 2,000 ppm or more, more preferably from 2,500 ppm to 6,500 ppm, more preferably from 3,000 ppm to 6,500 ppm may be contained.
本発明の他の実施形態によると、前記正極活物質を含む二次電池用正極およびリチウム二次電池を提供する。 According to another embodiment of the present invention, there is provided a positive electrode for a secondary battery including the positive electrode active material and a lithium secondary battery.
具体的には、前記正極は、正極集電体と、前記正極集電体上に形成され、前記正極活物質を含む正極活物質層とを含む。 Specifically, the positive electrode includes a positive electrode current collector and a positive electrode active material layer formed on the positive electrode current collector and including the positive electrode active material.
前記正極において、正極集電体は、電池に化学的変化を起こさず、且つ導電性を有するものであれば、特に制限されず、例えば、ステンレス鋼、アルミニウム、ニッケル、チタン、焼成炭素またはアルミニウムやステンレス鋼の表面に炭素、ニッケル、チタン、銀などで表面処理を施したものなどが使用可能である。また、前記正極集電体は、通常、3〜500μmの厚さを有することができ、前記集電体の表面上に微細な凹凸を形成して正極活物質の接着力を高めることもできる。例えば、フィルム、シート、箔、網、多孔質体、発泡体、不織布体など様々な形態で使用され得る。 In the positive electrode, the positive electrode current collector is not particularly limited as long as it does not cause a chemical change in the battery and has conductivity, for example, stainless steel, aluminum, nickel, titanium, calcined carbon or aluminum or A stainless steel surface treated with carbon, nickel, titanium, silver or the like can be used. In addition, the positive electrode current collector may have a thickness of usually 3 to 500 μm, and may form fine irregularities on the surface of the current collector to increase the adhesive force of the positive electrode active material. For example, it can be used in various forms such as a film, a sheet, a foil, a net, a porous body, a foam, and a nonwoven fabric.
また、前記正極活物質層は、上述の正極活物質とともに、導電材およびバインダーを含んでもよい。 Further, the positive electrode active material layer may include a conductive material and a binder together with the above-described positive electrode active material.
この際、前記導電材は、電極に導電性を与えるために使用されるものであり、構成される電池において、化学変化を引き起こさず、電子伝導性を有するものであれば、特に制限なく使用可能である。具体例としては、天然黒鉛や人造黒鉛などの黒鉛;カーボンブラック、アセチレンブラック、ケッチェンブラック、チャンネルブラック、ファーネスブラック、ランプブラック、サーマルブラック、炭素繊維などの炭素系物質;銅、ニッケル、アルミニウム、銀などの金属粉末または金属繊維;酸化亜鉛、チタン酸カリウムなどの導電性ウイスカー;酸化チタンなどの導電性金属酸化物;またはポリフェニレン誘導体などの伝導性高分子などが挙げられ、これらの1種単独または2種以上の混合物が使用され得る。前記導電材は、通常、正極活物質層の全重量に対して、1〜30重量%含まれてもよい。 At this time, the conductive material is used for imparting conductivity to the electrode, and in the configured battery, it does not cause a chemical change and can be used without particular limitation as long as it has electronic conductivity. It is. Specific examples include graphite such as natural graphite and artificial graphite; carbon-based substances such as carbon black, acetylene black, Ketjen black, channel black, furnace black, lamp black, thermal black, and carbon fiber; copper, nickel, aluminum, Metal powders or metal fibers such as silver; conductive whiskers such as zinc oxide and potassium titanate; conductive metal oxides such as titanium oxide; and conductive polymers such as polyphenylene derivatives. Or a mixture of two or more may be used. The conductive material may usually be included in an amount of 1 to 30% by weight based on the total weight of the positive electrode active material layer.
また、前記バインダーは、正極活物質粒子同士の付着および正極活物質と集電体との接着力を向上させる役割をする。具体例としては、ポリビニリデンフルオライド(PVDF)、ビニリデンフルオライド‐ヘキサフルオロプロピレンコポリマー(PVDF‐co‐HFP)、ポリビニルアルコール、ポリアクリロニトリル(polyacrylonitrile)、カルボキシメチルセルロース(CMC)、デンプン、ヒドロキシプロピルセルロース、再生セルロース、ポリビニルピロリドン、テトラフルオロエチレン、ポリエチレン、ポリプロピレン、エチレン−プロピレン‐ジエンポリマー(EPDM)、スルホン化EPDM、スチレンブタジエンゴム(SBR)、フッ素ゴム、またはこれらの様々な共重合体などが挙げられ、これらの1種単独または2種以上の混合物が使用され得る。前記バインダーは、正極活物質層の全重量に対して、1〜30重量%含まれてもよい。 In addition, the binder serves to improve the adhesion between the positive electrode active material particles and the adhesive force between the positive electrode active material and the current collector. Specific examples include polyvinylidene fluoride (PVDF), vinylidene fluoride-hexafluoropropylene copolymer (PVDF-co-HFP), polyvinyl alcohol, polyacrylonitrile, carboxymethyl cellulose (CMC), starch, hydroxypropyl cellulose, Regenerated cellulose, polyvinylpyrrolidone, tetrafluoroethylene, polyethylene, polypropylene, ethylene-propylene-diene polymer (EPDM), sulfonated EPDM, styrene butadiene rubber (SBR), fluororubber, or various copolymers thereof, and the like. , One of these or a mixture of two or more thereof can be used. The binder may be included in an amount of 1 to 30% by weight based on the total weight of the positive electrode active material layer.
前記正極は、上述の正極活物質を用いる以外は、通常の正極製造方法により製造され得る。具体的には、上述の正極活物質および選択的にバインダーおよび導電材を含む正極活物質層形成用組成物を正極集電体上に塗布した後、乾燥および圧延することで製造され得る。この際、前記正極活物質、バインダー、導電材の種類および含有量は、上述のとおりである。 The positive electrode can be manufactured by an ordinary positive electrode manufacturing method except that the above-described positive electrode active material is used. Specifically, it can be manufactured by applying the above-described positive electrode active material and optionally a composition for forming a positive electrode active material layer containing a binder and a conductive material on a positive electrode current collector, followed by drying and rolling. At this time, the types and contents of the positive electrode active material, the binder, and the conductive material are as described above.
前記溶媒としては、当該技術分野において一般的に使用される溶媒であってもよく、ジメチルスルホキシド(dimethyl sulfoxide、DMSO)、イソプロピルアルコール(isopropyl alcohol)、N‐メチルピロリドン(NMP)、アセトン(acetone)または水などが挙げられ、これらの1種単独または2種以上の混合物が使用され得る。前記溶媒の使用量は、スラリーの塗布厚さ、製造歩留まりを考慮して、前記正極活物質、導電材およびバインダーを溶解または分散させ、その後、正極の製造のための塗布の際、優れた厚さ均一度を示すことができる粘度を有するようにする程度であれば十分である。 The solvent may be a solvent generally used in the art, such as dimethyl sulfoxide (DMSO), isopropyl alcohol (isopropyl alcohol), N-methylpyrrolidone (NMP), and acetone (acetone). Or water and the like, and one of these alone or a mixture of two or more thereof may be used. The amount of the solvent used is determined by dissolving or dispersing the positive electrode active material, the conductive material and the binder in consideration of the slurry application thickness and the production yield, and then, when coating for the production of the positive electrode, an excellent thickness. It is sufficient to have a viscosity that can show uniformity.
また、他の方法として、前記正極は、前記正極活物質層形成用組成物を別の支持体上にキャスティングした後、この支持体から剥離して得られたフィルムを正極集電体上に積層(lamination)することで製造されてもよい。 In another method, the positive electrode is obtained by casting the composition for forming a positive electrode active material layer on another support, and then laminating a film obtained by peeling the composition from the support on a positive electrode current collector. (Lamination).
本発明のさらに他の実施形態によると、前記正極を含む電気化学素子が提供される。前記電気化学素子は、具体的には、電池またはキャパシタなどであってもよく、より具体的には、リチウム二次電池であってもよい。 According to another embodiment of the present invention, there is provided an electrochemical device including the positive electrode. Specifically, the electrochemical device may be a battery or a capacitor, and more specifically, may be a lithium secondary battery.
前記リチウム二次電池は、具体的には、正極と、前記正極と対向して位置する負極と、前記正極と負極との間に介在されるセパレータと、電解質とを含み、前記正極は、上述のとおりである。また、前記リチウム二次電池は、前記正極、負極、セパレータの電極組立体を収納する電池容器、および前記電池容器をシールするシール部材を選択的にさらに含んでもよい。 Specifically, the lithium secondary battery includes a positive electrode, a negative electrode positioned opposite to the positive electrode, a separator interposed between the positive electrode and the negative electrode, and an electrolyte. It is as follows. The lithium secondary battery may further include a battery container that houses the electrode assembly of the positive electrode, the negative electrode, and the separator, and a sealing member that seals the battery container.
前記リチウム二次電池において、前記負極は、負極集電体と、前記負極集電体上に位置する負極活物質層とを含む。 In the lithium secondary battery, the negative electrode includes a negative electrode current collector and a negative electrode active material layer located on the negative electrode current collector.
前記負極集電体は、電池に化学的変化を起こさず、且つ高い導電性を有するものであれば、特に制限されず、例えば、銅、ステンレス鋼、アルミニウム、ニッケル、チタン、焼成炭素、銅やステンレス鋼の表面に炭素、ニッケル、チタン、銀などで表面処理を施したもの、アルミニウム−カドミウム合金などが使用され得る。また、前記負極集電体は、通常、3〜500μmの厚さを有することができ、正極集電体と同様、前記集電体の表面に微細な凹凸を形成することで負極活物質の結合力を強化することもできる。例えば、フィルム、シート、箔、網、多孔質体、発泡体、不織布体など、様々な形態で使用され得る。 The negative electrode current collector is not particularly limited as long as it does not cause a chemical change in the battery and has high conductivity, and examples thereof include copper, stainless steel, aluminum, nickel, titanium, fired carbon, and copper. A stainless steel surface treated with carbon, nickel, titanium, silver, or the like, an aluminum-cadmium alloy, or the like may be used. In addition, the negative electrode current collector may have a thickness of usually 3 to 500 μm, and similarly to the positive electrode current collector, by forming fine irregularities on the surface of the current collector, binding of the negative electrode active material is performed. You can also strengthen your power. For example, it can be used in various forms such as a film, a sheet, a foil, a net, a porous body, a foam, and a nonwoven fabric.
前記負極活物質層は、負極活物質とともに、選択的にバインダーおよび導電材を含む。前記負極活物質層は、一例として、負極集電体上に負極活物質、および選択的にバインダーおよび導電材を含む負極形成用組成物を塗布して乾燥するか、または前記負極形成用組成物を別の支持体上にキャスティングした後、この支持体から剥離して得られたフィルムを負極集電体上に積層(lamination)することで製造され得る。 The negative electrode active material layer optionally includes a binder and a conductive material together with the negative electrode active material. The negative electrode active material layer is, for example, a negative electrode active material on a negative electrode current collector, and selectively coated with a negative electrode forming composition containing a binder and a conductive material, and dried, or the negative electrode forming composition Can be manufactured by casting a film on another support and then laminating a film obtained by peeling off the support on a negative electrode current collector.
前記負極活物質としては、リチウムの可逆的なインターカレーションおよびデインターカレーションが可能な化合物が使用され得る。具体例としては、人造黒鉛、天然黒鉛、黒鉛化炭素繊維、非晶質炭素などの炭素質材料;Si、Al、Sn、Pb、Zn、Bi、In、Mg、Ga、Cd、Si合金、Sn合金またはAl合金など、リチウムと合金化が可能な金属質化合物;SiOβ(0<β<2)、SnO2、バナジウム酸化物、リチウムバナジウム酸化物のようにリチウムをドープおよび脱ドープすることができる金属酸化物;またはSi‐C複合体またはSn‐C複合体のように前記金属質化合物と炭素質材料を含む複合物などが挙げられ、これらのいずれか一つまたは二つ以上の混合物が使用され得る。また、前記負極活物質として金属リチウム薄膜が使用され得る。また、炭素材料は、低結晶性炭素および高結晶性炭素などがいずれも使用可能である。低結晶性炭素としては、ソフトカーボン(soft carbon)およびハードカーボン(hard carbon)が代表的であり、高結晶性炭素としては、非定形、板状、鱗片状、球状または繊維状の天然黒鉛または人造黒鉛、キッシュ黒鉛(Kish graphite)、熱分解炭素(pyrolytic carbon)、液晶ピッチ系炭素繊維(mesophase pitch based carbon fiber)、炭素微小球体(meso‐carbon microbeads)、液晶ピッチ(Mesophase pitches)および石油と石炭系コークス(petroleum or coal tar pitch derived cokes)などの高温焼成炭素が代表的である。 As the negative electrode active material, a compound capable of reversible intercalation and deintercalation of lithium may be used. Specific examples include carbonaceous materials such as artificial graphite, natural graphite, graphitized carbon fiber, and amorphous carbon; Si, Al, Sn, Pb, Zn, Bi, In, Mg, Ga, Cd, Si alloy, and Sn alloy. Metallic compounds that can be alloyed with lithium, such as alloys or Al alloys; doping and undoping of lithium such as SiO β (0 <β <2), SnO 2 , vanadium oxide, and lithium vanadium oxide A metal oxide that can be used; or a composite containing the metal compound and a carbonaceous material, such as a Si—C composite or a Sn—C composite, and any one or a mixture of two or more of these. Can be used. In addition, a metal lithium thin film may be used as the negative electrode active material. Further, as the carbon material, both low-crystalline carbon and high-crystalline carbon can be used. As the low crystalline carbon, a soft carbon (soft carbon) and a hard carbon (hard carbon) are typical, and as the high crystalline carbon, an amorphous, plate-like, flaky, spherical or fibrous natural graphite or Artificial graphite, Kish graphite, pyrolytic carbon, liquid crystal pitch-based carbon fiber, meso-carbon and petroleum pitches, meso-carbon and mesos High temperature calcined carbon such as coal-based coke (petroleum or coal tar pitch driven cokes) is typical.
また、前記バインダーおよび導電材は、先に正極で説明したとおりのものであり得る。 Further, the binder and the conductive material may be as described above for the positive electrode.
一方、前記リチウム二次電池において、セパレータは、負極と正極を分離し、リチウムイオンの移動通路を提供するものであり、通常、リチウム二次電池においてセパレータとして使用されるものであれば、特に制限なく使用可能であり、特に、電解質のイオン移動に対して低抵抗であるとともに電解液含湿能力に優れたものが好ましい。具体的には、多孔性高分子フィルム、例えば、エチレン単独重合体、プロピレン単独重合体、エチレン/ブテン共重合体、エチレン/ヘキセン共重合体およびエチレン/メタクリレート共重合体などのポリオレフィン系高分子で製造した多孔性高分子フィルムまたはこれらの2層以上の積層構造体が使用され得る。また、通常の多孔性不織布、例えば、高融点のガラス繊維、ポリエチレンテレフタレート繊維などからなる不織布が使用されてもよい。また、耐熱性または機械的強度を確保するために、セラミック成分または高分子物質が含まれたコーティングされたセパレータが使用されてもよく、選択的に、単層または多層構造で使用されてもよい。 On the other hand, in the lithium secondary battery, the separator separates the negative electrode and the positive electrode and provides a passage for moving lithium ions. Usually, the separator is not particularly limited as long as it is used as a separator in the lithium secondary battery. It is particularly preferable to use those which have low resistance to ion migration of the electrolyte and have excellent electrolyte humidification ability. Specifically, a porous polymer film, for example, a polyolefin polymer such as an ethylene homopolymer, a propylene homopolymer, an ethylene / butene copolymer, an ethylene / hexene copolymer, and an ethylene / methacrylate copolymer. A manufactured porous polymer film or a laminated structure of two or more layers thereof can be used. In addition, a normal porous nonwoven fabric, for example, a nonwoven fabric made of high-melting glass fiber, polyethylene terephthalate fiber, or the like may be used. In order to ensure heat resistance or mechanical strength, a coated separator containing a ceramic component or a polymer material may be used, or may be selectively used in a single-layer or multilayer structure. .
また、本発明で使用される電解質としては、リチウム二次電池の製造時に使用可能な有機系液体電解質、無機系液体電解質、固体高分子電解質、ゲル状高分子電解質、固体無機電解質、溶融型無機電解質などが挙げられ、これらに限定されるものではない。 Examples of the electrolyte used in the present invention include an organic liquid electrolyte, an inorganic liquid electrolyte, a solid polymer electrolyte, a gel polymer electrolyte, a solid inorganic electrolyte, and a molten inorganic electrolyte that can be used in the production of a lithium secondary battery. Examples of the electrolyte include, but are not limited to, an electrolyte.
具体的には、前記電解質は、有機溶媒およびリチウム塩を含んでもよい。 Specifically, the electrolyte may include an organic solvent and a lithium salt.
前記有機溶媒としては、電池の電気化学的反応に関与するイオンが移動することができる媒質の役割を果たすことができるものであれば、特に制限なく使用可能である。具体的には、前記有機溶媒としては、メチルアセテート(methyl acetate)、エチルアセテート(ethyl acetate)、γ‐ブチロラクトン(γ‐butyrolactone)、ε‐カプロラクトン(ε‐caprolactone)などのエステル系溶媒;ジブチルエーテル(dibutyl ether)またはテトラヒドロフラン(tetrahydrofuran)などのエーテル系溶媒;シクロヘキサノン(cyclohexanone)などのケトン系溶媒;ベンゼン(benzene)、フルオロベンゼン(fluorobenzene)などの芳香族炭化水素系溶媒;ジメチルカーボネート(dimethylcarbonate、DMC)、ジエチルカーボネート(diethylcarbonate、DEC)、メチルエチルカーボネート(methylethylcarbonate、MEC)、エチルメチルカーボネート(ethylmethylcarbonate、EMC)、エチレンカーボネート(ethylene carbonate、EC)、プロピレンカーボネート(propylene carbonate、PC)などのカーボネート系溶媒;エタノール、イソプロピルアルコールなどのアルコール系溶媒;R‐CN(Rは、C2〜C20の直鎖状、分岐状または環構造の炭化水素基であり、二重結合芳香環またはエーテル結合を含んでもよい)などのニトリル類;ジメチルホルムアミドなどのアミド類;1,3‐ジオキソランなどのジオキソラン類;またはスルホラン(sulfolane)類などが使用されてもよい。中でもカーボネート系溶媒が好ましく、電池の充放電性能を高めることができる高いイオン伝導度および高誘電率を有する環状カーボネート(例えば、エチレンカーボネートまたはプロピレンカーボネートなど)と、底粘度の鎖状カーボネート系化合物(例えば、エチルメチルカーボネート、ジメチルカーボネートまたはジエチルカーボネートなど)の混合物がより好ましい。この場合、環状カーボネートと鎖状カーボネートは、約1:1〜約1:9の体積比で混合して使用したときに、優れた電解液の性能を示すことができる。 The organic solvent can be used without any particular limitation as long as it can serve as a medium through which ions involved in the electrochemical reaction of the battery can move. Specifically, examples of the organic solvent include ester solvents such as methyl acetate, ethyl acetate, γ-butyrolactone, and ε-caprolactone; and dibutyl ether. Ether solvents such as (dibutyl ether) or tetrahydrofuran; ketone solvents such as cyclohexanone; aromatic hydrocarbon solvents such as benzene and fluorobenzene; dimethylcarbonate and dimethylcarbonate. ), Diethyl carbonate (diethylcarbona) e, DEC), methyl ethyl carbonate (MEC), ethyl methyl carbonate (ethyl methyl carbonate, EMC), ethylene carbonate (ethylene carbonate, EC), propylene carbonate, isopropyl carbonate, ethanol, isopropyl carbonate, ethanol, and the like; Nitriles such as R-CN (R is a C2-C20 linear, branched or cyclic hydrocarbon group and may contain a double bond aromatic ring or an ether bond); Amides such as dimethylformamide; dioxolanes such as 1,3-dioxolane; and sulfolanes are used. It may be. Among them, a carbonate-based solvent is preferable, and a cyclic carbonate (for example, ethylene carbonate or propylene carbonate) having a high ionic conductivity and a high dielectric constant capable of enhancing the charge / discharge performance of a battery, and a chain carbonate-based compound having a bottom viscosity ( For example, a mixture of ethyl methyl carbonate, dimethyl carbonate or diethyl carbonate) is more preferable. In this case, when the cyclic carbonate and the chain carbonate are mixed and used in a volume ratio of about 1: 1 to about 1: 9, excellent performance of the electrolytic solution can be exhibited.
前記リチウム塩は、リチウム二次電池で使用されるリチウムイオンを提供することができる化合物であれば、特に制限なく使用可能である。具体的には、前記リチウム塩は、LiPF6、LiClO4、LiAsF6、LiBF4、LiSbF6、LiAl04、LiAlCl4、LiCF3SO3、LiC4F9SO3、LiN(C2F5SO3)2、LiN(C2F5SO2)2、LiN(CF3SO2)2、LiCl、LiI、またはLiB(C2O4)2などが使用されてもよい。前記リチウム塩の濃度は、0.1〜2.0Mの範囲内であることが好ましい。リチウム塩の濃度が前記範囲内に含まれると、電解質が適切な伝導度および粘度を有するため、優れた電解質性能を示すことができ、リチウムイオンが効果的に移動することができる。 The lithium salt can be used without particular limitation as long as it is a compound that can provide lithium ions used in a lithium secondary battery. Specifically, the lithium salt, LiPF 6, LiClO 4, LiAsF 6, LiBF 4, LiSbF 6, LiAl0 4, LiAlCl 4, LiCF 3 SO 3, LiC 4 F 9 SO 3, LiN (C 2 F 5 SO 3 ) 2 , LiN (C 2 F 5 SO 2 ) 2 , LiN (CF 3 SO 2 ) 2 , LiCl, LiI, or LiB (C 2 O 4 ) 2 may be used. The concentration of the lithium salt is preferably in the range of 0.1 to 2.0M. When the concentration of the lithium salt is within the above range, the electrolyte has appropriate conductivity and viscosity, so that excellent electrolyte performance can be exhibited, and lithium ions can move effectively.
前記電解質には、前記電解質の構成成分の他にも、電池の寿命特性の向上、電池の容量減少の抑制、電池の放電容量の向上などのために、例えば、ジフルオロエチレンカーボネートなどのハロアルキレンカーボネート系化合物、ピリジン、トリエチルホスファイト、トリエタノールアミン、環状エーテル、エチレンジアミン、n‐グライム(glyme)、ヘキサリン酸トリアミド、ニトロベンゼン誘導体、硫黄、キノンイミン染料、N‐置換オキサゾリジノン、N,N‐置換イミダゾリジン、エチレングリコールジアルキルエーテル、アンモニウム塩、ピロール、2−メトキシエタノールまたは三塩化アルミニウムなどの添加剤が1種以上さらに含まれてもよい。この際、前記添加剤は、電解質の全重量に対して0.1〜5重量%含まれてもよい。 In the electrolyte, in addition to the components of the electrolyte, in order to improve the life characteristics of the battery, suppress reduction in the capacity of the battery, improve the discharge capacity of the battery, and the like, for example, haloalkylene carbonate such as difluoroethylene carbonate System compound, pyridine, triethyl phosphite, triethanolamine, cyclic ether, ethylenediamine, n-glyme (glyme), hexaphosphoric triamide, nitrobenzene derivative, sulfur, quinone imine dye, N-substituted oxazolidinone, N, N-substituted imidazolidine, One or more additives such as ethylene glycol dialkyl ether, ammonium salt, pyrrole, 2-methoxyethanol or aluminum trichloride may be further included. At this time, the additive may be included in an amount of 0.1 to 5% by weight based on the total weight of the electrolyte.
前記のように本発明による正極活物質を含むリチウム二次電池は、優れた放電容量、出力特性および容量維持率を安定して示すことから、携帯電話、ノートパソコン、デジタルカメラなどの携帯用機器、およびハイブリッド電気自動車(hybrid electric vehicle、HEV)などの電気自動車分野などにおいて有用である。 As described above, the lithium secondary battery including the positive electrode active material according to the present invention exhibits excellent discharge capacity, output characteristics, and capacity retention rate, and is therefore suitable for portable devices such as mobile phones, notebook computers, and digital cameras. And electric vehicles such as hybrid electric vehicles (HEVs).
これにより、本発明の他の具現例によると、前記リチウム二次電池を単位セルとして含む電池モジュールおよびこれを含む電池パックを提供する。 Thus, according to another embodiment of the present invention, a battery module including the lithium secondary battery as a unit cell and a battery pack including the same are provided.
前記電池モジュールまたは電池パックは、パワーツール(Power Tool);電気自動車(Electric Vehicle、EV)、ハイブリッド電気自動車(Hybrid Electric Vehicle、HEV)、およびプラグインハイブリッド電気自動車(Plug‐in Hybrid Electric Vehicle、PHEV)を含む電気車;または電力貯蔵用システムのいずれか一つ以上の中大型デバイスの電源として用いられ得る。 The battery module or the battery pack may be a power tool; an electric vehicle (EV); an electric hybrid vehicle (Hybrid Electric Vehicle) (HEV); and a plug-in hybrid electric vehicle (Plug-in Hybrid Electric Vehicle). ), Or any one or more of the power storage systems.
以下、本発明が属する技術分野において通常の知識を有する者が容易に実施することができるように、本発明の実施例について詳細に説明する。しかし、本発明は、各種の相違する形態に実現されてもよく、ここで説明する実施例に限定されない。 Hereinafter, embodiments of the present invention will be described in detail so that those having ordinary knowledge in the technical field to which the present invention belongs can be easily implemented. However, the invention may be embodied in various different forms and is not limited to the embodiments described herein.
[製造例1:正極活物質前駆体の製造]
60℃に設定された回分式バッチ(batch)型20L反応器で、NiSO4、CoSO4、MnSO4をニッケル:コバルト:マンガンのモル比が90:5:5のモル比になるようにする量で水中で混合して2Mの濃度の第1の金属含有溶液を用意し、また、NiSO4、CoSO4、MnSO4をニッケル:コバルト:マンガンのモル比が60:20:20のモル比になるようにする量で水中で混合して2Mの濃度の第2の金属含有溶液を用意した。第1の金属含有溶液で満たされている容器は、反応器に入るように連結し、第2の金属含有溶液で満たされている容器は、第1の金属含有溶液で満たされている容器に入るように連結した。さらに、25重量%の濃度のNaOH水溶液と15重量%の濃度のNH4OH水溶液を用意し、それぞれ反応器に連結した。
[Production Example 1: Production of positive electrode active material precursor]
In a batch batch type 20 L reactor set at 60 ° C., the amounts of NiSO 4 , CoSO 4 , MnSO 4 are adjusted so that the molar ratio of nickel: cobalt: manganese is 90: 5: 5. To prepare a first metal-containing solution having a concentration of 2M by mixing in water, and to prepare NiSO 4 , CoSO 4 and MnSO 4 at a molar ratio of nickel: cobalt: manganese of 60:20:20. A second metal-containing solution having a concentration of 2M was prepared by mixing in water in such an amount. The container filled with the first metal-containing solution is connected to enter the reactor, and the container filled with the second metal-containing solution is connected to the container filled with the first metal-containing solution. Connected to enter. Further, a 25% by weight aqueous solution of NaOH and a 15% by weight aqueous solution of NH 4 OH were prepared and connected to the reactor, respectively.
共沈反応器(容量20L)に脱イオン水4リットルを入れた後、窒素ガスを反応器に2リットル/分の速度でパージして水中の溶存酸素を除去し、反応器内を非酸化雰囲気にした。次に、25重量%の濃度のNaOH水溶液10ml、15重量%の濃度のアンモニア水溶液200mlを投入した後、60℃の温度で400rpmの攪拌速度で攪拌し、pH12.0を維持するようにした。 After putting 4 liters of deionized water into the coprecipitation reactor (20 L capacity), nitrogen gas is purged into the reactor at a rate of 2 liters / minute to remove dissolved oxygen in the water, and the inside of the reactor is non-oxidizing atmosphere. I made it. Next, 10 ml of an aqueous solution of NaOH having a concentration of 25% by weight and 200 ml of an aqueous solution of ammonia having a concentration of 15% by weight were added, and the mixture was stirred at a temperature of 60 ° C. at a stirring speed of 400 rpm to maintain pH 12.0.
次に、前記第1の金属含有溶液を6ml/hr、NaOH水溶液を1ml/hr、NH4OH水溶液を2ml/hrの速度でそれぞれ投入して30分間反応させ、ニッケルマンガンコバルト系複合金属水酸化物のシードを形成した。次に、第2の金属含有溶液を第1の金属含有溶液の容器に6ml/hrの速度で投入して、ニッケルコバルトマンガン系複合金属水酸化物の粒子の成長を誘導するとともに、粒子の内部に濃度勾配が生じるように誘導した。次に、40時間反応を維持し、ニッケルマンガンコバルト系複合金属水酸化物を成長させた。結果として形成されたニッケルマンガンコバルト系複合金属含有水酸化物の粒子を分離して水洗した後、120℃のオーブンで乾燥し、濃度勾配を有する正極活物質前駆体を製造した。 Next, the first metal-containing solution was charged at a rate of 6 ml / hr, an aqueous NaOH solution at a rate of 1 ml / hr, and an aqueous NH 4 OH solution at a rate of 2 ml / hr, and reacted for 30 minutes. The product seed was formed. Next, the second metal-containing solution is introduced into the container of the first metal-containing solution at a rate of 6 ml / hr to induce the growth of the nickel cobalt manganese composite metal hydroxide particles, Was induced to produce a concentration gradient. Next, the reaction was maintained for 40 hours to grow a nickel manganese cobalt-based composite metal hydroxide. The resulting nickel-manganese-cobalt-based composite metal-containing hydroxide particles were separated, washed with water, and dried in an oven at 120 ° C. to produce a positive electrode active material precursor having a concentration gradient.
このように製造された正極活物質前駆体は、Ni:Co:mnの平均モル比が80:10:10であり、Niは、粒子の中心から粒子の表面に向かって徐々に減少する濃度勾配を示し、CoおよびMnは、粒子の中心から粒子の表面に向かって徐々に増加する濃度勾配を示した。 The prepared positive electrode active material precursor has an average molar ratio of Ni: Co: mn of 80:10:10, and Ni has a concentration gradient that gradually decreases from the center of the particle toward the surface of the particle. , And Co and Mn showed a concentration gradient that gradually increased from the center of the particle toward the surface of the particle.
実施例1
前記製造例1で製造された正極活物質前駆体とリチウム原料として水酸化リチウム(LiOH)を1:1.03のモル比で混合し、タングステン8,000ppmをドープするためにドーピング元素原料物質としてWO3を前駆体の重量に対して1重量%(ex)前駆体60gにWO30.6g)を混合した後、890℃で約13時間焼成を行ってリチウム遷移金属酸化物の正極活物質を形成した。焼成を行った後、正極活物質100重量部に対して純水100重量部を使用して5分間攪拌した後、フィルターを通過させて130℃で24時間乾燥する水洗工程を行い、最終の正極活物質(W6,100ppmドープ)を製造した。
Example 1
The positive electrode active material precursor prepared in Preparation Example 1 was mixed with lithium hydroxide (LiOH) at a molar ratio of 1: 1.03 as a lithium raw material, and as a doping element raw material for doping 8,000 ppm of tungsten. after mixing the WO 3 0.6 g) of WO 3 to 1 wt% (ex) precursor 60g relative to the weight of the precursor, the positive electrode active material of lithium transition metal oxides performed about 13 hours firing at 890 ° C. Was formed. After baking, the mixture was stirred for 5 minutes using 100 parts by weight of pure water with respect to 100 parts by weight of the positive electrode active material, and then subjected to a water washing step of passing through a filter and drying at 130 ° C. for 24 hours. An active material (W6, 100 ppm dope) was produced.
実施例2
ドーピング元素原料物質としてWO3を前駆体の重量に対して1重量%混合した後、880℃で約13時間焼成を行った以外は、実施例1と同様に実施して正極活物質(W5,900ppmドープ)を製造した。
Example 2
A positive electrode active material (W5, W5) was prepared in the same manner as in Example 1 except that WO 3 was mixed as a doping element raw material at 1% by weight based on the weight of the precursor, and then calcined at 880 ° C. for about 13 hours. 900 ppm dope).
実施例3
ドーピング元素原料物質としてLa2O3を前駆体の重量に対して0.55重量%(ex)前駆体60gにLa2O30.33g)を混合した後、890℃で約15時間焼成を行った以外は、実施例1と同様に実施して正極活物質(La3,000ppmドープ)を製造した。
Example 3
As a doping element raw material, La 2 O 3 was mixed with 0.55 wt% (ex) of precursor 60 g of La 2 O 3 0.33 g), and calcined at 890 ° C. for about 15 hours. A positive electrode active material (La 3,000 ppm doped) was produced in the same manner as in Example 1 except that the experiment was performed.
比較例1
前記製造例1で製造された正極活物質前駆体とリチウム原料として水酸化リチウム(LiOH)を1:1.03モル比で混合し、ドーピング元素原料物質は投入せず、890℃で約13時間焼成を行って正極活物質を製造した。
Comparative Example 1
The positive electrode active material precursor prepared in Preparation Example 1 and lithium hydroxide (LiOH) as a lithium raw material were mixed at a molar ratio of 1: 1.03, and a doping element raw material was not added. Firing was performed to produce a positive electrode active material.
比較例2
ドーピング元素原料物質としてAl2O3を前駆体に対して1.33重量%で混合した後、880℃で約13時間焼成を行った以外は、実施例1と同様に実施して正極活物質を製造した。
Comparative Example 2
A cathode active material was prepared in the same manner as in Example 1, except that 1.32% by weight of Al 2 O 3 as a doping element raw material was mixed with the precursor, and then baked at 880 ° C. for about 13 hours. Was manufactured.
比較例3
ドーピング元素原料物質としてZr2,000ppmをドープするためにZrO2を前駆体に対して0.27重量%混合した後、880℃で約13時間焼成を行った以外は、実施例1と同様に実施して正極活物質を製造した。
Comparative Example 3
Performed in the same manner as in Example 1, except that ZrO 2 was mixed at 0.27% by weight with respect to the precursor in order to dope 2,000 ppm of Zr as a doping element raw material, and then baked at 880 ° C. for about 13 hours. As a result, a positive electrode active material was produced.
比較例4
ドーピング元素原料物質としてZrO2を前駆体に対して0.27重量%混合した後、780℃で約13時間焼成を行った以外は、実施例1と同様に実施して正極活物質を製造した。
Comparative Example 4
A cathode active material was manufactured in the same manner as in Example 1, except that 0.27% by weight of ZrO 2 as a doping element raw material was mixed with the precursor, followed by baking at 780 ° C. for about 13 hours. .
[実験例1:正極活物質の分析]
リチウム遷移金属酸化物中のNi、Co、Mnの濃度勾配およびドープされたドーピング元素の分布を確認するために、前記実施例1で製造した正極活物質に対してイオンミリングにより粒子を断面にし、電子線マイクロアナライザ(EPMA)分析により中心から表面までの組成を確認した。比較のために、比較例1〜3で製造した活物質に対しても確認した。その結果を下記表1〜4にそれぞれ示した。
[Experimental example 1: Analysis of positive electrode active material]
In order to confirm the concentration gradient of Ni, Co, and Mn in the lithium transition metal oxide and the distribution of the doped doping element, the positive electrode active material manufactured in Example 1 was subjected to ion milling to form a cross section of the particle, The composition from the center to the surface was confirmed by electron beam microanalyzer (EPMA) analysis. For comparison, the active materials produced in Comparative Examples 1 to 3 were also confirmed. The results are shown in Tables 1 to 4 below.
表1〜4を参照すると、タングステン(W)をドープした実施例1は、焼成後にもNi、Co、Mnの濃度勾配が、粒子の中心から粒子の表面まで3atom%以上と良好に維持された一方、ドープしていない比較例1とAlおよびZrでドープした比較例2および比較例3は、焼成後、Ni、Co、Mnの濃度勾配がほとんど無くなるか、不十分な水準を示した。 Referring to Tables 1 to 4, in Example 1 doped with tungsten (W), the concentration gradient of Ni, Co, and Mn was maintained as good as 3 atom% or more from the center of the particle to the surface of the particle even after firing. On the other hand, in Comparative Example 1 which was not doped and Comparative Examples 2 and 3 which were doped with Al and Zr, the concentration gradients of Ni, Co, and Mn after firing were almost completely eliminated or showed an insufficient level.
[実験例2:結晶のサイズの測定]
実施例1〜3および比較例1〜3で製造された正極活物質の結晶のサイズを測定するために、レーザ回折式粒度分布測定装置(Malvern社製、Mastersizer 3000)を用いて結晶のサイズを測定し、その結果を表5に示した。
[Experimental example 2: Measurement of crystal size]
In order to measure the size of the crystals of the positive electrode active materials manufactured in Examples 1 to 3 and Comparative Examples 1 to 3, the size of the crystals was measured using a laser diffraction particle size distribution analyzer (manufactured by Malvern, Mastersizer 3000). The measurement was performed and the results are shown in Table 5.
表5を参照すると、実施例1〜3は、結晶のサイズが平均粒径(D50)200nm以下である一方、比較例1〜3は、結晶のサイズが非常に大きく示された。 Referring to Table 5, Examples 1 to 3 had a crystal size of 200 nm or less in average particle diameter (D 50 ), while Comparative Examples 1 to 3 showed a very large crystal size.
[製造例2:リチウム二次電池の製造]
前記実施例1〜3および比較例1〜4で製造した正極活物質をそれぞれ用いてリチウム二次電池を製造した。
[Production Example 2: Production of lithium secondary battery]
Lithium secondary batteries were manufactured using the positive electrode active materials manufactured in Examples 1 to 3 and Comparative Examples 1 to 4, respectively.
詳細には、前記実施例1〜4および比較例1〜4で製造したそれぞれの正極活物質、カーボンブラック導電材およびPVdFバインダーをN−メチルピロリドン溶媒の中で、95:2.5:2.5の重量比で混合して正極形成用組成物(粘度:5000mPa・s)を製造し、これをアルミニウム集電体に塗布した後、130℃で乾燥してから圧延し、正極を製造した。負極としてはLi金属を使用した。 Specifically, the respective positive electrode active materials, carbon black conductive materials and PVdF binders produced in Examples 1 to 4 and Comparative Examples 1 to 4 were mixed in an N-methylpyrrolidone solvent at 95: 2.5: 2. The mixture was mixed at a weight ratio of 5 to produce a positive electrode forming composition (viscosity: 5000 mPa · s), which was applied to an aluminum current collector, dried at 130 ° C., and then rolled to produce a positive electrode. Li metal was used as the negative electrode.
前記のように製造された正極と負極との間に多孔性ポリエチレンのセパレータを介在して電極組立体を製造し、前記電極組立体をケースの内部に配置した後、ケースの内部に電解液を注入してリチウム二次電池を製造した。この際、電解液は、エチレンカーボネート/ジメチルカーボネート/エチルメチルカーボネート(EC/DMC/EMCの混合体積比=3/4/3)からなる有機溶媒に、1.0Mの濃度のリチウムヘキサフルオロホスフェート(LiPF6)を溶解して製造した。 An electrode assembly is manufactured by interposing a porous polyethylene separator between the positive electrode and the negative electrode manufactured as described above, and the electrode assembly is disposed inside the case. This was injected to produce a lithium secondary battery. At this time, the electrolyte was mixed with an organic solvent composed of ethylene carbonate / dimethyl carbonate / ethyl methyl carbonate (mixing volume ratio of EC / DMC / EMC = 3/4/3) in lithium hexafluorophosphate (1.0 M concentration). LiPF 6 ).
[実験例3:寿命特性およびDSCの評価]
前記実施例1〜3および比較例1〜4で製造した正極活物質を用いてコインセル(Li金属の負極使用)を製造した後、高温寿命を確認した。詳細には、前記コインセルに対して、45℃の温度で2.5V〜4.25Vの駆動電圧の範囲内で0.3C/0.3Cの条件で充/放電を50回実施した。その結果として、高温(45℃)での充放電50回実施後の初期容量に対する放電容量の割合であるサイクル容量維持率(capacity retention)を表6に示した。
[Experimental example 3: Evaluation of life characteristics and DSC]
After a coin cell (using a negative electrode of Li metal) was manufactured using the positive electrode active materials manufactured in Examples 1 to 3 and Comparative Examples 1 to 4, a high-temperature life was confirmed. Specifically, the coin cell was charged / discharged 50 times at a temperature of 45 ° C. and within a driving voltage range of 2.5 V to 4.25 V at a condition of 0.3 C / 0.3 C. As a result, Table 6 shows the cycle capacity retention, which is the ratio of the discharge capacity to the initial capacity after 50 charge / discharge cycles at high temperature (45 ° C.).
また、DSC評価のために、SOC100%の充電状態で分解し、DSC測定用セルに正極と新たな電解液を投入し、1分当たり10℃ずつ常温から400℃まで昇温しながら測定した。その結果として、熱流量が最大である最大ピーク(Main peak)が示される温度を下記表6に示した。 For DSC evaluation, the battery was decomposed in a state of charge of 100% SOC, a positive electrode and a new electrolytic solution were charged into a DSC measurement cell, and the temperature was measured from 10 ° C. per minute to 400 ° C. from normal temperature. As a result, the temperature at which the maximum peak (Main peak) at which the heat flow rate is maximum is shown in Table 6 below.
前記表6を参照すると、実施例1〜3の場合、比較例1〜3に比べて高温サイクル特性が著しく向上したことを確認することができる。また、相対的に低温である780℃で焼成した比較例4の場合、DSC測定の際、熱流量の最大ピーク(Main peak)が230℃に示され、850℃以上の高温焼成した実施例1〜3に比べて、高温安定性および耐熱性が非常に低下することが分かる。 Referring to Table 6, it can be seen that Examples 1 to 3 have significantly improved high-temperature cycle characteristics as compared with Comparative Examples 1 to 3. In the case of Comparative Example 4 fired at 780 ° C., which is a relatively low temperature, the maximum peak (Main peak) of the heat flow rate was shown at 230 ° C. in the DSC measurement, and Example 1 fired at a high temperature of 850 ° C. or more. It can be seen that the high-temperature stability and the heat resistance are significantly lower than those of Nos. 1 to 3.
Claims (20)
前記リチウム遷移金属酸化物に含有された全遷移金属のうちニッケル(Ni)の含有量が60モル%以上であり、
前記リチウム遷移金属酸化物に含有されたニッケル(Ni)、コバルト(Co)およびマンガン(Mn)の少なくとも一つは、リチウム遷移金属酸化物粒子の中心と粒子の表面での濃度差が2atom%以上である濃度勾配を有し、
前記リチウム遷移金属酸化物は、W、Mo、Ta、Nb、LaおよびBiからなる群から選択される少なくとも一つ以上のドーピング元素を含有し、前記ドーピング元素は、2,000ppm以上含有されている、二次電池用正極活物質。 A lithium transition metal oxide containing at least two or more transition metals selected from the group consisting of nickel (Ni), cobalt (Co), and manganese (Mn);
The content of nickel (Ni) among all transition metals contained in the lithium transition metal oxide is 60 mol% or more;
At least one of nickel (Ni), cobalt (Co) and manganese (Mn) contained in the lithium transition metal oxide has a concentration difference of 2 atom% or more between the center of the lithium transition metal oxide particles and the surface of the particles. Having a concentration gradient
The lithium transition metal oxide contains at least one doping element selected from the group consisting of W, Mo, Ta, Nb, La, and Bi, and the doping element contains 2,000 ppm or more. , Positive electrode active material for secondary batteries.
前記混合の後、焼成を行いリチウム遷移金属酸化物を形成するステップとを含み、
前記正極活物質前駆体は、ニッケル(Ni)、コバルト(Co)およびマンガン(Mn)からなる群から選択される少なくとも二つ以上の遷移金属を含み、
前記正極活物質前駆体に含有された全遷移金属のうちニッケル(Ni)の含有量が60モル%以上であり、
前記正極活物質前駆体に含有されたニッケル(Ni)、コバルト(Co)およびマンガン(Mn)の少なくとも一つは、正極活物質前駆体粒子内で濃度勾配を有し、
前記ドーピング元素原料物質は、W、Mo、Ta、Nb、LaおよびBiからなる群から選択される少なくとも一つ以上のドーピング元素を含む、二次電池用正極活物質の製造方法。 Mixing the positive electrode active material precursor, the lithium-containing source material and the doping element source material,
After the mixing, baking to form a lithium transition metal oxide,
The positive electrode active material precursor includes at least two or more transition metals selected from the group consisting of nickel (Ni), cobalt (Co), and manganese (Mn),
Nickel (Ni) content of all transition metals contained in the positive electrode active material precursor is 60 mol% or more,
At least one of nickel (Ni), cobalt (Co) and manganese (Mn) contained in the positive electrode active material precursor has a concentration gradient in the positive electrode active material precursor particles,
The method of manufacturing a positive electrode active material for a secondary battery, wherein the doping element material includes at least one doping element selected from the group consisting of W, Mo, Ta, Nb, La, and Bi.
前記リチウム遷移金属酸化物の水洗を行うステップをさらに含む、請求項11に記載の二次電池用正極活物質の製造方法。 After the calcination to form a lithium transition metal oxide,
The method of claim 11, further comprising washing the lithium transition metal oxide with water.
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JP2012028163A (en) * | 2010-07-23 | 2012-02-09 | Sumitomo Metal Mining Co Ltd | Positive electrode active material for nonaqueous electrolyte secondary battery, method of manufacturing the same, and nonaqueous electrolyte secondary battery |
JP2014040363A (en) * | 2012-07-24 | 2014-03-06 | Tanaka Chemical Corp | Compound oxide, complex transition metal compound, production method of compound oxide, cathode active material for nonaqueous electrolyte secondary battery, and nonaqueous electrolyte secondary battery |
KR20160032787A (en) * | 2014-09-16 | 2016-03-25 | 주식회사 포스코 | Positive active material for lithium secondary battery, method of preparing same and a lithium secondary battery comprising the same |
KR20160149162A (en) * | 2015-06-17 | 2016-12-27 | 주식회사 엘지화학 | Positive electrode active material for secondary battery, method for preparing the same, and secondary battery comprising the same |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2021186288A1 (en) * | 2020-03-18 | 2021-09-23 | 株式会社半導体エネルギー研究所 | Secondary battery, electronic device, and vehicle |
WO2021186290A1 (en) * | 2020-03-20 | 2021-09-23 | 株式会社半導体エネルギー研究所 | Secondary battery, electronic device and vehicle |
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JP2021168306A (en) | 2021-10-21 |
CN110352518B (en) | 2022-12-02 |
CN110352518A (en) | 2019-10-18 |
JP6945879B2 (en) | 2021-10-06 |
JP7209780B2 (en) | 2023-01-20 |
WO2018143753A1 (en) | 2018-08-09 |
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