JP2020200460A - Polyvinyl alcohol, method for producing the same, and use of the same - Google Patents

Polyvinyl alcohol, method for producing the same, and use of the same Download PDF

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JP2020200460A
JP2020200460A JP2020099223A JP2020099223A JP2020200460A JP 2020200460 A JP2020200460 A JP 2020200460A JP 2020099223 A JP2020099223 A JP 2020099223A JP 2020099223 A JP2020099223 A JP 2020099223A JP 2020200460 A JP2020200460 A JP 2020200460A
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忠仁 福原
Tadahito Fukuhara
忠仁 福原
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Kuraray Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F8/00Chemical modification by after-treatment
    • C08F8/12Hydrolysis
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F114/00Homopolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen
    • C08F114/02Monomers containing chlorine
    • C08F114/04Monomers containing two carbon atoms
    • C08F114/06Vinyl chloride
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/12Polymerisation in non-solvents
    • C08F2/16Aqueous medium
    • C08F2/20Aqueous medium with the aid of macromolecular dispersing agents
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J3/00Processes of treating or compounding macromolecular substances
    • C08J3/24Crosslinking, e.g. vulcanising, of macromolecules
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2329/00Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an alcohol, ether, aldehydo, ketonic, acetal, or ketal radical; Hydrolysed polymers of esters of unsaturated alcohols with saturated carboxylic acids; Derivatives of such polymer
    • C08J2329/02Homopolymers or copolymers of unsaturated alcohols
    • C08J2329/04Polyvinyl alcohol; Partially hydrolysed homopolymers or copolymers of esters of unsaturated alcohols with saturated carboxylic acids

Abstract

To provide PVA which can suppress formation of coarse particles in a vinyl-based resin obtained when used as a dispersion stabilizer for suspension polymerization of a vinyl compound and can obtain particles having uniform diameters, and can suppress occurrence of fish eyes, and to provide PVA capable of simply obtaining a crosslinked body having excellent water resistance.SOLUTION: Polyvinyl alcohol has a degree of saponification of 70 mol% or more and less than 99.9 mol%, has a degree of viscosity average polymerization of 400 or more and less than 1,800, contains 0.05 mol% or more and less than 0.5 mol% of an aldehyde group at its terminal, and has an absorbance at 280 nm of 0.1 mass% aqueous solution of 0.17 or more and less than 0.55.SELECTED DRAWING: None

Description

本発明は、けん化度及び粘度平均重合度が特定の範囲にあり、さらに末端にアルデヒド基を特定量含有し、特定の吸光度を有するポリビニルアルコールに関する。また本発明は、当該ポリビニルアルコールを用いた架橋体、ビニル化合物の懸濁重合用分散安定剤、及びビニル系樹脂の製造方法に関する。 The present invention relates to polyvinyl alcohol having a saponification degree and a viscosity average degree of polymerization in a specific range, further containing a specific amount of an aldehyde group at the terminal, and having a specific absorbance. The present invention also relates to a crosslinked product using the polyvinyl alcohol, a dispersion stabilizer for suspension polymerization of a vinyl compound, and a method for producing a vinyl resin.

反応活性な官能基を有するポリビニルアルコール(以下、ポリビニルアルコールを「PVA」と略記することがある)は従来より、接着剤、紙塗工剤、偏光フィルム、ビニル化合物(例えば、塩化ビニル)の懸濁重合用分散安定剤等、様々な製品に使用されている。特に反応活性部位と架橋剤との架橋反応で合成される架橋高分子は分子鎖の動きが三次元方向に拘束されているため、通常、同種の線状高分子よりも強度、耐熱性、耐溶剤性に優れ、特に耐水性が優れているためその有用性は高い。また、PVAの大きな用途としてビニル化合物の懸濁重合用分散安定剤があり、様々なPVAが使用されている。 Polyvinyl alcohol having a reactive functional group (hereinafter, polyvinyl alcohol may be abbreviated as "PVA") has conventionally been a suspension of an adhesive, a paper coating agent, a polarizing film, and a vinyl compound (for example, vinyl chloride). It is used in various products such as dispersion stabilizers for turbid polymerization. In particular, the cross-linked polymer synthesized by the cross-linking reaction between the reaction active site and the cross-linking agent is usually stronger, heat-resistant, and resistant than the same type of linear polymer because the movement of the molecular chain is restricted in the three-dimensional direction. Its usefulness is high because it has excellent solvent properties and particularly excellent water resistance. Further, as a major use of PVA, there is a dispersion stabilizer for suspension polymerization of vinyl compounds, and various PVAs are used.

特に架橋性能が高い反応活性な官能基を有する変性PVAとして、アセトアセチル基に代表される2つのカルボニル基に挟まれたメチレン水素の構造を有する変性PVAが挙げられる(特許文献1)。 As a modified PVA having a reactive functional group having particularly high cross-linking performance, a modified PVA having a methylene hydrogen structure sandwiched between two carbonyl groups typified by an acetoacetyl group can be mentioned (Patent Document 1).

また特許文献2及び3では、ビニル化合物の重合時における重合安定性を向上させて、得られるビニル系重合体の粗粒化を抑制する目的で、熱処理したPVAをビニル化合物の懸濁重合用分散安定剤に用いている。なお、本明細書において重合安定性とは、重合時にビニル化合物からなる液滴の分散性が良好であるため、結果として、粗粒化が抑制され径が均一なビニル系重合体の粒子が得られることを意味する。 Further, in Patent Documents 2 and 3, the heat-treated PVA is dispersed for suspension polymerization of the vinyl compound for the purpose of improving the polymerization stability at the time of polymerization of the vinyl compound and suppressing the coarsening of the obtained vinyl-based polymer. It is used as a stabilizer. In the present specification, the term "polymerization stability" means that the dispersibility of droplets made of a vinyl compound is good at the time of polymerization, and as a result, particles of a vinyl-based polymer having a uniform diameter with suppressed coarse graining are obtained. Means to be.

特開2014−205826号公報Japanese Unexamined Patent Publication No. 2014-205826 特開昭51−45189号公報Japanese Unexamined Patent Publication No. 51-45189 特開2004−250695号公報Japanese Unexamined Patent Publication No. 2004-250695

しかしながら、特許文献1において使用されるジケテンは生体に対する毒性が高く、空気と蒸気が混合すると爆発の危険性があり、反応活性な官能基を有する変性PVAを、より安全に合成する手法の開発が求められていた。また、特許文献1においては特殊な架橋剤を使う必要があり、酸等を用いて、耐水性の優れた架橋体を簡便に得ることは困難であった。 However, the diketene used in Patent Document 1 is highly toxic to living organisms, and there is a risk of explosion when air and steam are mixed. Therefore, a method for synthesizing modified PVA having a reactive functional group more safely has been developed. I was asked. Further, in Patent Document 1, it is necessary to use a special cross-linking agent, and it is difficult to easily obtain a cross-linked product having excellent water resistance by using an acid or the like.

また、特許文献2又は3に記載される変性PVAを懸濁重合用分散安定剤として用いた場合、ビニル化合物重合時の重合安定性に改善は見られるものの、得られるビニル系重合体に微粉が多い等、近年求められる要求に対しては不十分であった。さらに、ビニル系重合体をシート状にした際のブツや欠点によるフィッシュアイが多い等、課題が残るものであった。 Further, when the modified PVA described in Patent Documents 2 or 3 is used as the dispersion stabilizer for suspension polymerization, although the polymerization stability at the time of polymerizing the vinyl compound is improved, the obtained vinyl-based polymer contains fine powder. It was insufficient to meet the demands of recent years, such as many. Furthermore, there are still problems such as many fish eyes due to bumps and defects when the vinyl polymer is made into a sheet.

本発明は上記課題を解決するためになされたものであり、ビニル化合物の懸濁重合用分散安定剤として用いたときに、得られるビニル系樹脂において粗大粒子の形成を抑制することができるとともに径が均一な粒子を得ることができ、なおかつフィッシュアイの発生を抑制することができるPVAを提供することを目的とする。また、耐水性に優れた架橋体を簡便に得ることのできるPVAを提供することを目的とする。 The present invention has been made to solve the above problems, and when used as a dispersion stabilizer for suspension polymerization of a vinyl compound, it is possible to suppress the formation of coarse particles in the obtained vinyl resin and the diameter. It is an object of the present invention to provide a PVA capable of obtaining uniform particles and suppressing the occurrence of fish eyes. Another object of the present invention is to provide a PVA capable of easily obtaining a crosslinked product having excellent water resistance.

本発明は、けん化度及び粘度平均重合度が特定の範囲にあり、さらに末端にアルデヒド基を特定量含有し、特定の吸光度を有するPVAが上記課題を解決することを見出し、本発明を完成した。 The present invention has completed the present invention by finding that PVA having a saponification degree and a viscosity average degree of polymerization in a specific range, a specific amount of an aldehyde group at the terminal, and a specific absorbance solves the above problems. ..

すなわち、上記課題は、けん化度が70モル%以上99.9モル%未満、粘度平均重合度が400以上1800未満であり、末端にアルデヒド基を0.05モル%以上0.5モル%未満含有し、かつ0.1質量%水溶液の280nmにおける吸光度が0.17以上0.55未満であるポリビニルアルコールを提供することによって解決される。 That is, the above problems are that the degree of saponification is 70 mol% or more and less than 99.9 mol%, the viscosity average degree of polymerization is 400 or more and less than 1800, and the terminal contains 0.05 mol% or more and less than 0.5 mol% of aldehyde groups. However, it is solved by providing polyvinyl alcohol having an absorbance of a 0.1% by mass aqueous solution at 280 nm of 0.17 or more and less than 0.55.

このとき、末端に下記式(1)で表される構造を有することが好ましい。 At this time, it is preferable to have a structure represented by the following formula (1) at the end.

Figure 2020200460
(式(1)中、Xは単結合、置換基を有してもよいアルキレン基又は置換基を有してもよいアリーレン基を表し、*は結合手を表す。)
Figure 2020200460
(In the formula (1), X represents a single bond, an alkylene group which may have a substituent or an arylene group which may have a substituent, and * represents a bond.)

また、Xが炭素数1〜6のアルキレン基であることも好ましい。 It is also preferable that X is an alkylene group having 1 to 6 carbon atoms.

このとき、ジアルデヒド又はトリアルデヒドの存在下でビニルエステルを重合させてポリビニルエステルを得た後、該ポリビニルエステルをけん化することが、上記ポリビニルアルコールの好適な製造方法である。 At this time, a preferable method for producing the above-mentioned polyvinyl alcohol is to polymerize the vinyl ester in the presence of dialdehyde or trialdehyde to obtain a polyvinyl ester, and then saponify the polyvinyl ester.

また、上記ポリビニルアルコールを含有する、ビニル化合物の懸濁重合用分散安定剤が本発明の好適な実施態様である。上記ポリビニルアルコールの存在下でビニル化合物を懸濁重合するビニル系樹脂の製造方法も本発明の好適な実施態様である。 Further, a dispersion stabilizer for suspension polymerization of a vinyl compound containing the above polyvinyl alcohol is a preferred embodiment of the present invention. A method for producing a vinyl-based resin in which a vinyl compound is suspended and polymerized in the presence of the above-mentioned polyvinyl alcohol is also a preferred embodiment of the present invention.

さらに、上記ポリビニルアルコールが架橋された架橋体であって、前記架橋体からなる厚み100μmのフィルムを80℃の熱水に1時間浸漬した際の溶出率が10%未満である架橋体が本発明の好適な実施態様である。このとき、酸触媒の存在下で前記ポリビニルアルコールを架橋することが上記架橋体の好適な製造方法である。 Further, the present invention is a crosslinked product obtained by cross-linking the polyvinyl alcohol and having an elution rate of less than 10% when a film having a thickness of 100 μm made of the crosslinked product is immersed in hot water at 80 ° C. for 1 hour. Is a preferred embodiment of. At this time, cross-linking the polyvinyl alcohol in the presence of an acid catalyst is a preferable method for producing the cross-linked product.

本発明のPVAをビニル化合物の懸濁重合用分散安定剤として用いると、高い重合安定性を示すことにより、得られるビニル系樹脂において粗大粒子の形成を抑制することができるとともに径が均一な粒子を得ることができ、なおかつフィッシュアイの発生を抑制することができる。また、本発明のPVAを用いることにより、耐水性に優れた架橋体を簡便に得ることができる。 When the PVA of the present invention is used as a dispersion stabilizer for suspension polymerization of a vinyl compound, it exhibits high polymerization stability, so that it is possible to suppress the formation of coarse particles in the obtained vinyl resin and the particles have a uniform diameter. Can be obtained, and the occurrence of fish eyes can be suppressed. Further, by using the PVA of the present invention, a crosslinked product having excellent water resistance can be easily obtained.

[ポリビニルアルコール]
本発明のポリビニルアルコールは、けん化度が70モル%以上99.9モル%未満、粘度平均重合度が400以上1800未満であり、末端にアルデヒド基を0.05モル%以上0.5モル%未満含有し、かつ0.1質量%水溶液の280nmにおける吸光度が0.17以上0.55未満であることを特徴とするものである。
[Polyvinyl alcohol]
The polyvinyl alcohol of the present invention has a saponification degree of 70 mol% or more and less than 99.9 mol%, a viscosity average degree of polymerization of 400 or more and less than 1800, and an aldehyde group at the terminal of 0.05 mol% or more and less than 0.5 mol%. It is characterized by having a 0.1% by mass aqueous solution having an absorbance at 280 nm of 0.17 or more and less than 0.55.

PVAのけん化度は、70モル%以上99.9モル%未満であることが重要である。けん化度が70モル%未満のPVAを架橋体の原料として用いた場合、得られる架橋体の耐水性が低下する。架橋体の原料として用いる場合、PVAのけん化度は、80モル%以上であることが好ましく、90モル%以上であることがより好ましい。一方、けん化度が99.9モル%以上のPVAは生産が困難である。 It is important that the degree of saponification of PVA is 70 mol% or more and less than 99.9 mol%. When PVA having a saponification degree of less than 70 mol% is used as a raw material for the crosslinked product, the water resistance of the obtained crosslinked product is lowered. When used as a raw material for a crosslinked product, the saponification degree of PVA is preferably 80 mol% or more, and more preferably 90 mol% or more. On the other hand, it is difficult to produce PVA having a saponification degree of 99.9 mol% or more.

また、けん化度が70モル%未満のPVAをビニル化合物の懸濁重合用分散安定剤として用いた場合、重合安定性が低下して、得られるビニル系樹脂において粗大粒子が増えるとともに径が均一な粒子を得ることができない。また、得られるビニル系樹脂にフィッシュアイが多数発生する。一方、けん化度が99.9モル%以上のPVAは製造が困難である。ビニル化合物の懸濁重合用分散安定剤として用いる場合、PVAのけん化度は90モル%未満であることが好ましく、85モル%未満であることがより好ましく、80モル%未満であることがさらに好ましい。けん化度はJIS K 6726:1994に準じて測定して得られる値である。 Further, when PVA having a saponification degree of less than 70 mol% is used as a dispersion stabilizer for suspension polymerization of a vinyl compound, the polymerization stability is lowered, and the obtained vinyl resin has more coarse particles and a uniform diameter. No particles can be obtained. In addition, a large number of fish eyes are generated in the obtained vinyl resin. On the other hand, it is difficult to produce PVA having a saponification degree of 99.9 mol% or more. When used as a dispersion stabilizer for suspension polymerization of a vinyl compound, the saponification degree of PVA is preferably less than 90 mol%, more preferably less than 85 mol%, still more preferably less than 80 mol%. .. The saponification degree is a value obtained by measuring according to JIS K 6726: 1994.

PVAの粘度平均重合度(以下、重合度と略記することがある)は、400以上1800未満であることが重要である。重合度が400未満のPVAを架橋体の原料として用いた場合、得られる架橋体の耐水性が低下する。架橋体の原料として用いる場合、PVAの重合度は550以上であることが好ましい。一方、重合度が1800以上の場合、PVAの生産性が低下する。また、重合度が1800以上のPVAを架橋体の原料として用いた場合、液の粘度が高くなり過ぎてハンドリング性が低下する。PVAの重合度は1600未満であることが好ましい。 It is important that the viscosity average degree of polymerization of PVA (hereinafter, may be abbreviated as the degree of polymerization) is 400 or more and less than 1800. When PVA having a degree of polymerization of less than 400 is used as a raw material for the crosslinked product, the water resistance of the obtained crosslinked product is lowered. When used as a raw material for a crosslinked product, the degree of polymerization of PVA is preferably 550 or more. On the other hand, when the degree of polymerization is 1800 or more, the productivity of PVA decreases. Further, when PVA having a degree of polymerization of 1800 or more is used as a raw material for the crosslinked product, the viscosity of the liquid becomes too high and the handleability deteriorates. The degree of polymerization of PVA is preferably less than 1600.

また、重合度が400未満のPVAをビニル化合物の懸濁重合用分散安定剤として用いた場合、重合安定性が低下して、得られるビニル系樹脂において粗大粒子が増えるとともに径が均一な粒子を得ることができない。PVAの重合度は550以上であることが好ましい。一方、重合度が1800以上の場合、PVAの生産性が低下する。また、重合度が1800以上のPVAをビニル化合物の懸濁重合用分散安定剤として用いた場合、重合安定性が低下して、得られるビニル系樹脂において粗大粒子が増えるとともに径が均一な粒子を得ることができない。また、得られるビニル系樹脂にフィッシュアイが多数発生する。ビニル化合物の懸濁重合用分散安定剤として用いる場合、PVAの重合度は1500未満であることが好ましく、1300未満であることがより好ましく、1000未満であることがさらに好ましい。 Further, when PVA having a degree of polymerization of less than 400 is used as a dispersion stabilizer for suspension polymerization of a vinyl compound, the polymerization stability is lowered, and in the obtained vinyl-based resin, coarse particles are increased and particles having a uniform diameter are produced. I can't get it. The degree of polymerization of PVA is preferably 550 or more. On the other hand, when the degree of polymerization is 1800 or more, the productivity of PVA decreases. Further, when PVA having a degree of polymerization of 1800 or more is used as a dispersion stabilizer for suspension polymerization of a vinyl compound, the polymerization stability is lowered, and in the obtained vinyl-based resin, coarse particles are increased and particles having a uniform diameter are produced. I can't get it. In addition, a large number of fish eyes are generated in the obtained vinyl resin. When used as a dispersion stabilizer for suspension polymerization of a vinyl compound, the degree of polymerization of PVA is preferably less than 1500, more preferably less than 1300, and even more preferably less than 1000.

粘度平均重合度はJIS K 6726:1994に準じて測定して得られる値である。具体的には、けん化度が99.5モル%未満の場合には、けん化度99.5モル%以上になるまでけん化したPVAについて、水中、30℃で測定した極限粘度[η](L/g)を用いて下記式により粘度平均重合度(P)を求める。
P=([η]×10/8.29)(1/0.62)
The viscosity average degree of polymerization is a value obtained by measuring according to JIS K 6726: 1994. Specifically, when the degree of saponification is less than 99.5 mol%, the PVA saponified to a degree of saponification of 99.5 mol% or more is subjected to the ultimate viscosity [η] (L / L /) measured at 30 ° C. in water. The viscosity average degree of polymerization (P) is determined by the following formula using g).
P = ([η] × 10 4 / 8.29) (1 / 0.62)

本発明のPVAは末端にアルデヒド基を0.05モル%以上0.5モル%未満含有することが重要である。アルデヒド基は反応活性な官能基であり、水酸基とのアセタール化による架橋反応やラジカル反応による架橋等に利用できる。また、アルデヒド基を有するPVAはビニル化合物への吸着力が高いため、ビニル化合物の懸濁重合用分散安定剤として用いた際に重合が安定し、得られるビニル系樹脂において粗大粒子および微粉の形成が少なくなる。さらに、得られるビニル系樹脂をシート状にした際にフィッシュアイの発生も低減できる。 It is important that the PVA of the present invention contains 0.05 mol% or more and less than 0.5 mol% of an aldehyde group at the terminal. The aldehyde group is a reactive functional group and can be used for a cross-linking reaction by acetalization with a hydroxyl group, a cross-linking by a radical reaction, or the like. Further, since PVA having an aldehyde group has a high adsorptive power to a vinyl compound, the polymerization is stable when it is used as a dispersion stabilizer for suspension polymerization of a vinyl compound, and coarse particles and fine powder are formed in the obtained vinyl resin. Is reduced. Furthermore, the occurrence of fish eyes can be reduced when the obtained vinyl resin is made into a sheet.

アルデヒド基の含有量が0.05モル%未満のPVAを架橋体の原料として用いた場合、得られる架橋体の耐水性が低下する。アルデヒド基の含有量は、0.08モル%以上であることが好ましい。一方、アルデヒド基の含有量が0.5モル%以上のPVAは生産性が低い。また、このようなPVAを架橋体の原料として用いた場合、液の粘度が高くなり過ぎてハンドリング性が低下する。アルデヒド基の含有量は0.45モル%未満であることが好ましく、0.4モル%未満であることがより好ましい。 When PVA having an aldehyde group content of less than 0.05 mol% is used as a raw material for the crosslinked product, the water resistance of the obtained crosslinked product is lowered. The content of the aldehyde group is preferably 0.08 mol% or more. On the other hand, PVA having an aldehyde group content of 0.5 mol% or more has low productivity. Further, when such PVA is used as a raw material for a crosslinked product, the viscosity of the liquid becomes too high and the handleability deteriorates. The content of the aldehyde group is preferably less than 0.45 mol%, more preferably less than 0.4 mol%.

また、アルデヒド基の含有量が0.05モル%未満のPVAをビニル化合物の懸濁重合用分散安定剤として用いた場合、重合安定性が低下して、得られるビニル系樹脂において粗大粒子が増えるとともに径が均一な粒子を得ることができない。また、得られるビニル系樹脂にフィッシュアイが多数発生する。アルデヒド基の含有量は、0.08モル%以上であることが好ましい。一方、アルデヒド基の含有量が0.5モル%以上のPVAは生産性が低い。また、このようなPVAをビニル化合物の懸濁重合用分散安定剤として用いた場合、重合安定性が低下して、得られるビニル系樹脂において粗大粒子が増えるとともに径が均一な粒子を得ることができない。また、得られるビニル系樹脂にフィッシュアイが多数発生する。アルデヒド基の含有量は0.45モル%未満であることが好ましく、0.4モル%未満であることがより好ましい。アルデヒド基の含有量は、けん化前のビニルエステル系重合体の重クロロホルム溶媒中でのH−NMRスペクトルやPVAの重DMSOまたは重水溶媒中でのH−NMRスペクトルから求められる。 Further, when PVA having an aldehyde group content of less than 0.05 mol% is used as a dispersion stabilizer for suspension polymerization of a vinyl compound, the polymerization stability is lowered and coarse particles are increased in the obtained vinyl resin. At the same time, particles having a uniform diameter cannot be obtained. In addition, a large number of fish eyes are generated in the obtained vinyl resin. The content of the aldehyde group is preferably 0.08 mol% or more. On the other hand, PVA having an aldehyde group content of 0.5 mol% or more has low productivity. Further, when such PVA is used as a dispersion stabilizer for suspension polymerization of a vinyl compound, the polymerization stability is lowered, and coarse particles are increased in the obtained vinyl resin, and particles having a uniform diameter can be obtained. Can not. In addition, a large number of fish eyes are generated in the obtained vinyl resin. The content of the aldehyde group is preferably less than 0.45 mol%, more preferably less than 0.4 mol%. The content of the aldehyde group can be determined from the 1 H-NMR spectrum of the vinyl ester polymer before saponification in the deuterated chloroform solvent and the 1 H-NMR spectrum of PVA in heavy DMSO or heavy water solvent.

本発明のPVAは、アルデヒド基以外の官能基を含有してもよいが、その含有量は5モル%未満であることが好ましく、1モル%未満であることがより好ましく、0.1モル%未満であることがさらに好ましい。 The PVA of the present invention may contain a functional group other than an aldehyde group, but the content thereof is preferably less than 5 mol%, more preferably less than 1 mol%, and 0.1 mol%. It is more preferably less than.

PVAの0.1質量%水溶液の280nmにおける吸光度が0.17以上0.55未満であることが重要である。上記吸光度が0.17未満のPVAを架橋体の原料として用いた場合、得られる架橋体の耐水性が低下する。上記吸光度は0.21以上であることが好ましく、0.24以上であることがより好ましく、0.28以上であることがさらに好ましい。一方、上記吸光度が0.55以上のPVAは生産性が低い。また、このようなPVAを架橋体の原料として用いた場合、液の粘度が高くなり過ぎてハンドリング性が低下する。上記吸光度は0.52未満であることが好ましく、0.48未満であることがより好ましく、0.45未満であることがさらに好ましい。 It is important that the absorbance of a 0.1 mass% aqueous solution of PVA at 280 nm is 0.17 or more and less than 0.55. When PVA having an absorbance of less than 0.17 is used as a raw material for the crosslinked product, the water resistance of the obtained crosslinked product is lowered. The absorbance is preferably 0.21 or more, more preferably 0.24 or more, and even more preferably 0.28 or more. On the other hand, PVA having an absorbance of 0.55 or more has low productivity. Further, when such PVA is used as a raw material for a crosslinked product, the viscosity of the liquid becomes too high and the handleability deteriorates. The absorbance is preferably less than 0.52, more preferably less than 0.48, and even more preferably less than 0.45.

また、上記吸光度が0.17未満のPVAをビニル化合物の懸濁重合用分散安定剤として用いた場合、重合安定性が低下して、得られるビニル系樹脂において粗大粒子が増えるとともに径が均一な粒子を得ることができない。また、得られるビニル系樹脂にフィッシュアイが多数発生する。上記吸光度は0.21以上であることが好ましく、0.24以上であることがより好ましく、0.28以上であることがさらに好ましい。一方、上記吸光度が0.55以上のPVAは生産性が低い。また、このようなPVAをビニル化合物の懸濁重合用分散安定剤として用いた場合、重合安定性が低下して、得られるビニル系樹脂において粗大粒子が増えるとともに径が均一な粒子を得ることができない。また、得られるビニル系樹脂にフィッシュアイが多数発生する。上記吸光度は0.52未満であることが好ましく、0.48未満であることがより好ましく、0.45未満であることがさらに好ましい。 Further, when PVA having an absorbance of less than 0.17 is used as a dispersion stabilizer for suspension polymerization of a vinyl compound, the polymerization stability is lowered, and the obtained vinyl resin has more coarse particles and a uniform diameter. No particles can be obtained. In addition, a large number of fish eyes are generated in the obtained vinyl resin. The absorbance is preferably 0.21 or more, more preferably 0.24 or more, and even more preferably 0.28 or more. On the other hand, PVA having an absorbance of 0.55 or more has low productivity. Further, when such PVA is used as a dispersion stabilizer for suspension polymerization of a vinyl compound, the polymerization stability is lowered, and coarse particles are increased in the obtained vinyl resin, and particles having a uniform diameter can be obtained. Can not. In addition, a large number of fish eyes are generated in the obtained vinyl resin. The absorbance is preferably less than 0.52, more preferably less than 0.48, and even more preferably less than 0.45.

上記吸光度はPVAの主鎖に存在するエチレン性二重結合の量又は連鎖を示す。吸光度が上記した範囲内にあることで、PVAとビニル化合物との吸着性が向上するとともに、PVAの末端のアルデヒド基との相乗効果により、ビニル化合物の懸濁重合用分散安定剤として用いた際の重合安定性がより一層向上する。吸光度が上記した範囲内にあるPVAを架橋体の原料として用いた場合、得られる架橋体の耐水性が向上する。なお、波長280nmの吸収はPVA中の[−CO−(CH=CH)−]の構造に由来する。本構造の導入は、変性剤としてアルデヒド類を用いたり、共重合により主鎖にエチレン性二重結合を導入できる単量体等を用いたりすることで達成できる。吸光度が上記範囲外の場合は、PVAとビニル化合物との吸着力が低下する、又はPVAとビニル化合物とが溶解状態になる。そのため、懸濁重合用分散安定剤としての効果が発揮できなくなる。また、吸光度が上記範囲外のPVAを架橋体の原料として用いた場合、得られる架橋体の耐水性が低下する。吸光度の測定装置等の条件は、後記する実施例に記載の通りである。 The above absorbance indicates the amount or chain of ethylenic double bonds present in the main chain of PVA. When the absorbance is within the above range, the adsorptivity between PVA and the vinyl compound is improved, and when it is used as a dispersion stabilizer for suspension polymerization of the vinyl compound due to the synergistic effect with the aldehyde group at the terminal of PVA. The polymerization stability of is further improved. When PVA having an absorbance within the above range is used as a raw material for the crosslinked product, the water resistance of the obtained crosslinked product is improved. The absorption at a wavelength of 280 nm is derived from the structure of [-CO- (CH = CH) 2- ] in PVA. The introduction of this structure can be achieved by using aldehydes as a denaturing agent, or by using a monomer or the like that can introduce an ethylenic double bond into the main chain by copolymerization. When the absorbance is out of the above range, the adsorptive power between PVA and the vinyl compound is reduced, or the PVA and the vinyl compound are in a dissolved state. Therefore, the effect as a dispersion stabilizer for suspension polymerization cannot be exhibited. Further, when PVA having an absorbance outside the above range is used as a raw material for the crosslinked product, the water resistance of the obtained crosslinked product is lowered. The conditions of the absorbance measuring device and the like are as described in Examples described later.

本発明のPVAは、末端に下記式(1)で表される構造を有することが好ましい。 The PVA of the present invention preferably has a structure represented by the following formula (1) at the end.

Figure 2020200460
(式(1)中、Xは単結合、置換基を有してもよいアルキレン基又は置換基を有してもよいアリーレン基を表し、*は結合手を表す。)
Figure 2020200460
(In the formula (1), X represents a single bond, an alkylene group which may have a substituent or an arylene group which may have a substituent, and * represents a bond.)

式(1)中、Xは単結合、置換基を有してもよいアルキレン基又は置換基を有してもよいアリーレン基である。Xの炭素数は0〜8であることが好ましく、1〜6であることがより好ましく、1〜4であることがさらに好ましく、2〜4であることが特に好ましく、3〜4であることが最も好ましい。Xは上記炭素数を有するアルキレン基又はアリーレン基であることが好ましく、上記炭素数を有するアルキレン基であることがより好ましい。Xが上記態様を満たすとき、PVAのアルデヒド基の導入が容易である、得られるPVAの水溶性が良好である、PVAをビニル化合物の懸濁重合用分散安定剤として用いた際の重合安定性が良好である、又は得られるビニル系樹脂においてフィッシュアイの発生を抑制できるといった傾向を有する。 In formula (1), X is a single bond, an alkylene group which may have a substituent or an arylene group which may have a substituent. The carbon number of X is preferably 0 to 8, more preferably 1 to 6, further preferably 1 to 4, particularly preferably 2 to 4, and 3 to 4. Is the most preferable. X is preferably an alkylene group or an arylene group having the above carbon number, and more preferably an alkylene group having the above carbon number. When X satisfies the above aspect, the introduction of the aldehyde group of PVA is easy, the water solubility of the obtained PVA is good, and the polymerization stability when PVA is used as a dispersion stabilizer for suspension polymerization of a vinyl compound. Is good, or the obtained vinyl-based resin has a tendency to suppress the occurrence of fish eyes.

前記アルキレン基又はアリーレン基が有していてもよい置換基としては、アルキル基、アリール基、ヒドロキシ基、アルデヒド基、カルボキシ基、アミノ基等が挙げられる。 Examples of the substituent that the alkylene group or arylene group may have include an alkyl group, an aryl group, a hydroxy group, an aldehyde group, a carboxy group, an amino group and the like.

(PVAの製造方法)
本発明のPVAの製造方法は特に限定されないが、好適な製造方法は、ジアルデヒド又はトリアルデヒドの存在下でビニルエステルを重合させてポリビニルエステルを得た後、該ポリビニルエステルをけん化する方法である。
(Manufacturing method of PVA)
The method for producing PVA of the present invention is not particularly limited, but a suitable production method is a method in which a vinyl ester is polymerized in the presence of dialdehyde or trialdehyde to obtain a polyvinyl ester, and then the polyvinyl ester is saponified. ..

重合方法としては、塊状重合法、溶液重合法、懸濁重合法、乳化重合法、分散重合法等の公知の方法が挙げられ、工業的観点から、溶液重合法、乳化重合法及び分散重合法が好ましい。重合操作にあたっては、回分法、半回分法及び連続法のいずれの方式も採用できる。 Examples of the polymerization method include known methods such as a massive polymerization method, a solution polymerization method, a suspension polymerization method, an emulsion polymerization method, and a dispersion polymerization method. From an industrial point of view, a solution polymerization method, an emulsion polymerization method, and a dispersion polymerization method are used. Is preferable. In the polymerization operation, any of the batch method, the semi-batch method and the continuous method can be adopted.

ビニルエステルとしては、例えば酢酸ビニル、ギ酸ビニル、プロピオン酸ビニル、カプリル酸ビニル、バーサチック酸ビニル等が挙げられ、中でも工業的観点から酢酸ビニルが好ましい。 Examples of the vinyl ester include vinyl acetate, vinyl formate, vinyl propionate, vinyl caprylate, vinyl versatic acid and the like, and vinyl acetate is particularly preferable from an industrial point of view.

ジアルデヒド又はトリアルデヒドの種類は特に限定されず、グリオキサール、マロンジアルデヒド、スクシンアルデヒド、グルタルアルデヒド、アジポアルデヒド、ヘプタンジアール、オクタンジアール、ノナンジアール、ベンゼントリカルバルデヒド等が挙げられる。中でも、アルデヒド基の導入が容易である、得られるPVAの水溶性が良好である、PVAをビニル化合物の懸濁重合用分散安定剤として用いた際の重合安定性が良好である観点から、炭素数2〜10のジアルデヒド又はトリアルデヒドが好適に用いられ、炭素数2〜6のジアルデヒドがより好適に用いられる。入手が容易、得られるビニル系樹脂においてフィッシュアイの発生を抑制することができる観点から、グルタルアルデヒドがさらに好適に用いられる。ジアルデヒド又はトリアルデヒドの使用量は、ビニルエステル100質量部に対して、0.5質量部以上であることが好ましく、1質量部以上であることがより好ましい。一方、ジアルデヒド又はトリアルデヒドの使用量は、ビニルエステル100質量部に対して、10質量部以下であることが好ましく、5質量部以下であることがより好ましい。ジアルデヒド又はトリアルデヒドは一種を単独で用いてよく、二種以上を併用してもよい。 The type of dialdehyde or trialdehyde is not particularly limited, and examples thereof include glyoxal, malondialdehyde, succinaldehyde, glutaraldehyde, adipaldehyde, heptandial, octanedial, nonandial, and benzenetricarbaldehyde. Among them, carbon is easy to introduce an aldehyde group, has good water solubility of the obtained PVA, and has good polymerization stability when PVA is used as a dispersion stabilizer for suspension polymerization of a vinyl compound. A dialdehyde or trialdehyde having a number of 2 to 10 is preferably used, and a dialdehyde having 2 to 6 carbon atoms is more preferably used. Glutaraldehyde is more preferably used from the viewpoint of being easily available and capable of suppressing the generation of fish eyes in the obtained vinyl resin. The amount of dialdehyde or trialdehyde used is preferably 0.5 parts by mass or more, and more preferably 1 part by mass or more, based on 100 parts by mass of vinyl ester. On the other hand, the amount of dialdehyde or trialdehyde used is preferably 10 parts by mass or less, and more preferably 5 parts by mass or less, based on 100 parts by mass of vinyl ester. One type of dialdehyde or trialdehyde may be used alone, or two or more types may be used in combination.

重合工程において溶媒を用い、ビニルエステルと溶媒の質量比がビニルエステル/溶媒=100/0〜90/10であることが好ましい。ビニルエステルと溶媒の質量比が90/10を超えると、PVAをビニル化合物の懸濁重合用分散安定剤として用いた場合に、分散安定剤としての性能が低下する傾向がある。 It is preferable that a solvent is used in the polymerization step and the mass ratio of the vinyl ester to the solvent is vinyl ester / solvent = 100/0 to 90/10. If the mass ratio of the vinyl ester to the solvent exceeds 90/10, the performance as a dispersion stabilizer tends to deteriorate when PVA is used as a dispersion stabilizer for suspension polymerization of a vinyl compound.

重合工程において、本発明の趣旨を損なわない範囲で、ビニルエステル以外の他の単量体を共重合してもよい。他の単量体をビニルエステルと共重合することによって、得られる重合体の主鎖中に他の単量体単位の構造を有することができる。当該他の単量体としては、例えば、エチレン、プロピレン等のα−オレフィン類;(メタ)アクリル酸及びその塩;(メタ)アクリル酸メチル、(メタ)アクリル酸エチル、(メタ)アクリル酸n−プロピル、(メタ)アクリル酸i−プロピル、(メタ)アクリル酸n−ブチル、(メタ)アクリル酸i−ブチル、(メタ)アクリル酸t−ブチル、(メタ)アクリル酸2−エチルヘキシル、(メタ)アクリル酸ドデシル、(メタ)アクリル酸オクタデシル等の(メタ)アクリル酸エステル類;(メタ)アクリルアミド;N−メチル(メタ)アクリルアミド、N−エチル(メタ)アクリルアミド、N,N−ジメチル(メタ)アクリルアミド、ジアセトン(メタ)アクリルアミド、(メタ)アクリルアミドプロパンスルホン酸及びその塩、(メタ)アクリルアミドプロピルジメチルアミン及びその塩又はその4級塩、N−メチロール(メタ)アクリルアミド及びその誘導体等の(メタ)アクリルアミド誘導体;メチルビニルエーテル、エチルビニルエーテル、n−プロピルビニルエーテル、i−プロピルビニルエーテル、n−ブチルビニルエーテル、i−ブチルビニルエーテル、t−ブチルビニルエーテル、ドデシルビニルエーテル、ステアリルビニルエーテル等のビニルエーテル類;アクリロニトリル、メタクリロニトリル等のニトリル類;塩化ビニル、フッ化ビニル等のハロゲン化ビニル類;塩化ビニリデン、フッ化ビニリデン等のハロゲン化ビニリデン類;酢酸アリル、塩化アリル等のアリル化合物;マレイン酸、イタコン酸、フマル酸等の不飽和ジカルボン酸及びその塩又はそのエステル;ビニルトリメトキシシラン等のビニルシリル化合物;酢酸イソプロペニル等が挙げられる。このような他の単量体を共重合する場合、その含有率は通常5モル%以下である。 In the polymerization step, a monomer other than vinyl ester may be copolymerized as long as the gist of the present invention is not impaired. By copolymerizing another monomer with a vinyl ester, the structure of another monomer unit can be contained in the main chain of the obtained polymer. Examples of the other monomer include α-olefins such as ethylene and propylene; (meth) acrylic acid and salts thereof; methyl (meth) acrylic acid, ethyl (meth) acrylic acid, n (meth) acrylic acid. -Propyl, i-propyl (meth) acrylate, n-butyl (meth) acrylate, i-butyl (meth) acrylate, t-butyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, (meth) ) (Meta) acrylic acid esters such as dodecyl acrylate and octadecyl (meth) acrylate; (meth) acrylamide; N-methyl (meth) acrylamide, N-ethyl (meth) acrylamide, N, N-dimethyl (meth) (Meta) of acrylamide, diacetone (meth) acrylamide, (meth) acrylamide propanesulfonic acid and its salts, (meth) acrylamide propyldimethylamine and its salts or quaternary salts thereof, N-methylol (meth) acrylamide and its derivatives, etc. Acrylamide derivatives; vinyl ethers such as methyl vinyl ether, ethyl vinyl ether, n-propyl vinyl ether, i-propyl vinyl ether, n-butyl vinyl ether, i-butyl vinyl ether, t-butyl vinyl ether, dodecyl vinyl ether, stearyl vinyl ether; acrylic acid nitrile, methacrylonitrile, etc. Butyls; vinyl halides such as vinyl chloride and vinyl fluoride; vinylidene halides such as vinylidene chloride and vinylidene fluoride; allyl compounds such as allyl acetate and allyl chloride; maleic acid, itaconic acid, fumaric acid and the like. Examples thereof include unsaturated dicarboxylic acids and salts thereof or esters thereof; vinylsilyl compounds such as vinyltrimethoxysilane; isopropenyl acetate and the like. When copolymerizing such other monomers, the content thereof is usually 5 mol% or less.

重合工程に用いる溶媒としては、アルコール系溶媒が好ましい。アルコール系溶媒としては、例えばメタノール、エタノール、プロパノール等が挙げられ、中でもメタノールが好ましい。これらは、1種を単独で用いる、又は2種以上を併用できる。 As the solvent used in the polymerization step, an alcohol solvent is preferable. Examples of the alcohol solvent include methanol, ethanol, propanol and the like, and methanol is preferable. These can be used alone or in combination of two or more.

本発明の製造方法においては、ジアルデヒド又はトリアルデヒド、及び水の存在下でビニルエステルを重合させてポリビニルエステルを得た後、該ポリビニルエステルをけん化する方法がより好適である。このときの水の質量は、ジアルデヒド又はトリアルデヒドの量の0.3倍以上であることが好ましく、0.4倍以上であることがより好ましい。一方、水の質量はジアルデヒド又はトリアルデヒドの量の9倍未満であることが好ましく、4倍未満であることがより好ましく、2倍未満であることがさらに好ましい。 In the production method of the present invention, a method of polymerizing a vinyl ester in the presence of dialdehyde or trialdehyde and water to obtain a polyvinyl ester and then saponifying the polyvinyl ester is more preferable. The mass of water at this time is preferably 0.3 times or more, more preferably 0.4 times or more the amount of dialdehyde or trialdehyde. On the other hand, the mass of water is preferably less than 9 times, more preferably less than 4 times, and even more preferably less than 2 times the amount of dialdehyde or trialdehyde.

通常、水の添加により重合工程およびそれに続くけん化工程の生産性が低下するが、本発明においては水の添加により、末端にアルデヒド構造を容易に導入可能であることを見出した。この理由は定かではないが、水の添加により、重合工程におけるジアルデヒド又はトリアルデヒドの副反応(ヘミアセタール、アセタール化、環化)が抑制され、化学平衡が副反応による生成物の状態よりもアルデヒドの状態に傾くことで、ジアルデヒド又はトリアルデヒドとビニルエステルとの反応が効率的に進行するためであると推定される。 Normally, the addition of water reduces the productivity of the polymerization step and the subsequent saponification step, but in the present invention, it has been found that the addition of water makes it possible to easily introduce an aldehyde structure at the terminal. The reason for this is not clear, but the addition of water suppresses the side reactions of dialdehyde or trialdehyde (hemiacetal, acetalization, cyclization) in the polymerization process, and the chemical equilibrium is higher than that of the product due to the side reaction. It is presumed that this is because the reaction between dialdehyde or trialdehyde and vinyl ester proceeds efficiently by leaning toward the state of aldehyde.

重合工程に用いる重合開始剤は特に限定されず、重合方法に応じて公知の重合開始剤から選択できる。重合開始剤としては、例えば、アゾ系重合開始剤、過酸化物系重合開始剤、レドックス系重合開始剤等が挙げられる。アゾ系重合開始剤としては、例えば、2,2’−アゾビス(2,4−ジメチルバレロニトリル)、2,2’−アゾビス(イソブチロニトリル)、2,2’−アゾビス(4−メトキシ−2,4−ジメチルバレロニトリル)等が挙げられる。過酸化物系重合開始剤は、例えば、ジイソプロピルパーオキシジカーボネート、ジ(2−エチルヘキシル)パーオキシジカーボネート、ジエトキシエチルパーオキシジカーボネート等のパーカーボネート系化合物;t−ブチルパーオキシネオデカノエート、クミルパーオキシネオデカノエート等のパーエステル化合物;アセチルシクロヘキシルスルホニルパーオキシド;2,4,4−トリメチルペンチル−2−パーオキシフェノキシアセテート等が挙げられる。レドックス系重合開始剤としては、酸化剤と還元剤を組み合わせたものを使用できる。酸化剤としては、過酸化物が好ましい。還元剤としては、金属イオン、還元性化合物等が挙げられる。酸化剤と還元剤の組み合わせとしては、過酸化物と金属イオンとの組み合わせ;過酸化物と還元性化合物との組み合わせ;過酸化物と、金属イオン及び還元性化合物との組み合わせ等が挙げられる。過酸化物としては、過酸化水素、クメンヒドロキシパーオキサイド、t−ブチルヒドロキシパーオキサイド等のヒドロキシパーオキサイド、過硫酸塩(カリウム、ナトリウム又はアンモニウム塩)、過酢酸t−ブチル、過酸エステル(過安息香酸t−ブチル)等が挙げられる。金属イオンとしては、Fe2+、Cr2+、V2+、Co2+、Ti3+、Cu+等の1電子移動を受けることのできる金属イオンが挙げられる。還元性化合物としては、亜硫酸水素ナトリウム、炭酸水素ナトリウム、酒石酸、フルクトース、デキストロース、ソルボース、イノシトール、ロンガリット、アスコルビン酸が挙げられる。これらの中でも、過酸化水素、過硫酸カリウム、過硫酸ナトリウム及び過硫酸アンモニウムからなる群より選択される1種以上の過酸化物と、亜硫酸水素ナトリウム、炭酸水素ナトリウム、酒石酸、ロンガリット及びアスコルビン酸からなる群より選択される1種以上の還元剤との組み合わせが好ましく、過酸化水素と、亜硫酸水素ナトリウム、炭酸水素ナトリウム、酒石酸、ロンガリット及びアスコルビン酸からなる群より選択される1種以上の還元剤との組み合わせがより好ましい。また、過硫酸カリウム、過硫酸アンモニウム、過酸化水素、クメンハイドロパーオキサイド等の水溶性の重合開始剤を上記重合開始剤に組み合わせて重合開始剤としてもよい。これらの重合開始剤は、1種を単独で用いる、又は2種以上を併用できる。 The polymerization initiator used in the polymerization step is not particularly limited, and can be selected from known polymerization initiators depending on the polymerization method. Examples of the polymerization initiator include an azo-based polymerization initiator, a peroxide-based polymerization initiator, a redox-based polymerization initiator, and the like. Examples of the azo-based polymerization initiator include 2,2'-azobis (2,4-dimethylvaleronitrile), 2,2'-azobis (isobutyronitrile), and 2,2'-azobis (4-methoxy-). 2,4-Dimethylvaleronitrile) and the like. The peroxide-based polymerization initiator is, for example, a percarbonate-based compound such as diisopropyl peroxy dicarbonate, di (2-ethylhexyl) peroxy dicarbonate, diethoxyethyl peroxy dicarbonate; t-butyl peroxyneodecano. Perester compounds such as ate and cumylperoxyneodecanoate; acetylcyclohexylsulfonyl peroxide; 2,4,4-trimethylpentyl-2-peroxyphenoxyacetate and the like. As the redox-based polymerization initiator, a combination of an oxidizing agent and a reducing agent can be used. Peroxide is preferable as the oxidizing agent. Examples of the reducing agent include metal ions and reducing compounds. Examples of the combination of the oxidizing agent and the reducing agent include a combination of a peroxide and a metal ion; a combination of a peroxide and a reducing compound; and a combination of a peroxide and a metal ion and a reducing compound. Examples of the peroxide include hydrogen peroxide, hydroxyperoxide such as cumene hydroxyperoxide and t-butyl hydroxyperoxide, persulfate (potassium, sodium or ammonium salt), t-butyl peracetate, and peracid ester (peracid). T-butyl benzoate) and the like. Examples of the metal ion include metal ions capable of receiving one electron transfer such as Fe 2+ , Cr 2+ , V 2+ , Co 2+ , Ti 3+ , and Cu + . Examples of the reducing compound include sodium bisulfite, sodium hydrogen carbonate, tartaric acid, fructose, dextrose, sorbose, inositol, longalite and ascorbic acid. Among these, one or more peroxides selected from the group consisting of hydrogen peroxide, potassium persulfate, sodium persulfate and ammonium persulfite, and sodium hydrogen sulfite, sodium hydrogen carbonate, tartaric acid, longalite and ascorbic acid. A combination with one or more reducing agents selected from the group is preferable, and hydrogen peroxide and one or more reducing agents selected from the group consisting of sodium hydrogen sulfite, sodium hydrogen carbonate, tartrate acid, longalite and ascorbic acid. The combination of is more preferable. Further, a water-soluble polymerization initiator such as potassium persulfate, ammonium persulfate, hydrogen peroxide, and cumene hydroperoxide may be combined with the above-mentioned polymerization initiator to obtain a polymerization initiator. These polymerization initiators may be used alone or in combination of two or more.

ジアルデヒド又はトリアルデヒドの存在下でビニルエステルを重合させたときの、当該ビニルエステルの重合率は特に限定されないが、10%以上90%未満であることが好ましい。重合率が10%未満の場合、PVAの生産性が低下するおそれがある。重合率は20%以上であることがより好ましい。一方、重合率が90%以上の場合、得られるポリビニルエステルの粘度が高くなりすぎてPVAの生産性が低下する、得られるPVAの色相が悪化する、という問題が発生するおそれがある。重合率は70%未満であることがより好ましい。 When the vinyl ester is polymerized in the presence of dialdehyde or trialdehyde, the polymerization rate of the vinyl ester is not particularly limited, but is preferably 10% or more and less than 90%. If the polymerization rate is less than 10%, the productivity of PVA may decrease. The polymerization rate is more preferably 20% or more. On the other hand, when the polymerization rate is 90% or more, there is a possibility that the viscosity of the obtained polyvinyl ester becomes too high, the productivity of PVA decreases, and the hue of the obtained PVA deteriorates. The polymerization rate is more preferably less than 70%.

ポリビニルエステルをけん化する方法は特に限定されず、公知のけん化方法を採用できる。例えば水酸化ナトリウム、水酸化カリウム、ナトリウムメトキシド等の塩基性触媒やp−トルエンスルホン酸等の酸性触媒を用いた、加アルコール分解反応又は加水分解反応が挙げられる。この反応に使用できる溶媒としては、例えばメタノール、エタノール等のアルコール類;酢酸メチル、酢酸エチル等のエステル類;アセトン、メチルエチルケトン等のケトン類:ベンゼン、トルエン等の芳香族炭化水素等が挙げられる。これらの溶媒は1種を単独で用いる、又は2種以上を併用できる。中でも、メタノール又はメタノール/酢酸メチル混合溶液を溶媒とし、水酸化ナトリウムを触媒としてけん化する方法が簡便であり好ましい。 The method for saponifying the polyvinyl ester is not particularly limited, and a known saponification method can be adopted. For example, an alcohol decomposition reaction or a hydrolysis reaction using a basic catalyst such as sodium hydroxide, potassium hydroxide or sodium methoxide or an acidic catalyst such as p-toluenesulfonic acid can be mentioned. Examples of the solvent that can be used in this reaction include alcohols such as methanol and ethanol; esters such as methyl acetate and ethyl acetate; ketones such as acetone and methyl ethyl ketone: aromatic hydrocarbons such as benzene and toluene. One of these solvents may be used alone, or two or more of them may be used in combination. Above all, a method of saponifying using methanol or a mixed solution of methanol / methyl acetate as a solvent and sodium hydroxide as a catalyst is convenient and preferable.

(用途)
本発明のPVAは種々の用途に使用される。以下にその例を挙げるがこれに限定されるものではない。
(1)分散剤用途:塗料、接着剤等の顔料の分散安定剤、塩化ビニル、塩化ビニリデン、スチレン、(メタ)アクリレート、酢酸ビニル等の各種ビニル化合物の懸濁重合用分散安定剤及び分散助剤
(2)被覆剤用途:紙のコーティング剤、サイズ剤、繊維加工剤、皮革仕上剤、塗料、防曇剤、金属腐食防止剤、亜鉛メッキ用光沢剤、帯電防止剤、医薬被覆剤
(3)接着剤用途:接着剤、粘着剤、再湿接着剤、各種バインダー、セメントやモルタル用添加剤
(4)乳化剤用途:乳化重合用乳化剤、ビチュメン等の後乳化剤
(5)凝集剤用途:水中懸濁物及び溶存物の凝集剤、金属凝集剤
(6)紙加工用途:紙力増強剤、耐油・耐溶剤付与剤、平滑性向上剤、表面光沢改良助剤、目止剤、バリア剤、耐光性付与剤、耐水化剤、染料・顕色剤分散剤、接着力改良剤、バインダー
(7)農業用途:農薬用バインダー、農薬用展着剤、農業用被覆剤、土壌改良剤、エロージョン防止剤、農薬用分散剤
(8)医療・化粧品用途:造粒バインダー、コーティング剤、乳化剤、貼付剤、結合剤、フィルム製剤基材、皮膜形成剤
(9)粘度調整剤用途:増粘剤、レオロジー調整剤
(10)フィルム用途:水溶性フィルム、偏光フィルム、バリアフィルム、繊維製品包装用フィルム、種子養生シート、植生シート、シードテープ、吸湿性フィルム
(11)成形物用途:繊維、パイプ、チューブ、防漏膜、ケミカルレース用水溶性繊維、スポンジ
(12)ゲル用途:医薬用ゲル、工業用ゲル
(13)後反応用途:低分子有機化合物、高分子有機化合物、無機化合物との後反応用途
本発明のPVAは、酸触媒を使用することで、分子鎖の動きが三次元方向に拘束され、同種の線状高分子よりも高粘度、高耐水性、高強度、耐熱性、耐溶剤性に優れる架橋体を合成することができる。そのため、上記(2)被覆材用途、(3)接着剤用途、(10)フィルム用途、(12)ゲル用途等に好適に用いられる。また、本発明のPVAは後述の通り、(1)分散剤用途にも好適に用いられる。
(Use)
The PVA of the present invention is used for various purposes. Examples are given below, but the present invention is not limited to this.
(1) Dispersant Applications: Dispersion stabilizers for pigments such as paints and adhesives, dispersion stabilizers for suspension polymerization of various vinyl compounds such as vinyl chloride, vinylidene chloride, styrene, (meth) acrylate, and vinyl acetate, and dispersion aids. Agent (2) Coating agent Application: Paper coating agent, sizing agent, fiber processing agent, leather finishing agent, paint, antifogging agent, metal corrosion inhibitor, zinc plating brightener, antistatic agent, pharmaceutical coating agent (3) ) Adhesive applications: Adhesives, adhesives, re-wet adhesives, various binders, additives for cement and mortar (4) Emulsifier applications: Emulsifiers for emulsification and polymerization, post-embroidery such as bitumen (5) Coagulant applications: Suspended in water Coagulant for turbid and dissolved substances, metal coagulant (6) Paper processing applications: Paper strength enhancer, oil / solvent resistance imparting agent, smoothness improver, surface gloss improving aid, sealant, barrier agent, light resistance Sex-imparting agent, water resistant agent, dye / color developer dispersant, adhesive strength improver, binder (7) Agricultural use: Agricultural chemical binder, agricultural chemical spreading agent, agricultural coating agent, soil improver, erosion inhibitor , Dispersants for pesticides (8) Medical / cosmetic applications: Granulation binders, coating agents, emulsifiers, patches, binders, film formulation base materials, film forming agents (9) Viscosity adjusters Applications: thickeners, rheology adjustment Agent (10) Film Applications: Water-soluble films, polarizing films, barrier films, textile packaging films, seed curing sheets, vegetation sheets, seed tapes, moisture-absorbing films (11) Molded products Applications: Fibers, pipes, tubes, proof Water-soluble fiber for leak film, chemical race, sponge (12) Gel Application: Pharmaceutical gel, Industrial gel (13) Post-reaction application: Post-reaction application with low molecular weight organic compound, high molecular weight organic compound, inorganic compound By using an acid catalyst, PVA constrains the movement of the molecular chain in the three-dimensional direction, and has higher viscosity, higher water resistance, higher strength, heat resistance, and solvent resistance than linear polymers of the same type. Can synthesize the body. Therefore, it is suitably used for the above-mentioned (2) coating material use, (3) adhesive use, (10) film use, (12) gel use and the like. Further, the PVA of the present invention is suitably used for (1) dispersant use as described later.

(ビニル化合物の懸濁重合用分散安定剤)
本発明のPVAの好適な用途は、当該PVAを含有する、ビニル化合物の懸濁重合用分散安定剤である。本発明のPVAをビニル化合物の懸濁重合用分散安定剤として用いると、重合反応が安定し粗大粒子および微粉の形成を抑制することができる。また、得られるビニル系樹脂をシート状にした際のフィッシュアイの発生を抑制することができる。
(Dispersion stabilizer for suspension polymerization of vinyl compounds)
A suitable use of the PVA of the present invention is a dispersion stabilizer for suspension polymerization of a vinyl compound containing the PVA. When the PVA of the present invention is used as a dispersion stabilizer for suspension polymerization of a vinyl compound, the polymerization reaction is stabilized and the formation of coarse particles and fine powder can be suppressed. In addition, it is possible to suppress the occurrence of fish eyes when the obtained vinyl resin is made into a sheet.

上記懸濁重合用分散安定剤は、本発明の趣旨を損なわない範囲で、各種添加剤を含有してもよい。上記添加剤としては、例えば、アルデヒド類、ハロゲン化炭化水素類、メルカプタン類等の重合調節剤;フェノール化合物、イオウ化合物、N−オキサイド化合物等の重合禁止剤;pH調整剤;架橋剤;防腐剤;防黴剤;ブロッキング防止剤;消泡剤;相溶化剤等が挙げられる。懸濁重合用分散安定剤における各種添加剤の含有量は、懸濁重合用分散安定剤全体に対して10質量%以下が好ましく、5質量%以下がより好ましい。 The dispersion stabilizer for suspension polymerization may contain various additives as long as the gist of the present invention is not impaired. Examples of the additive include polymerization inhibitors such as aldehydes, halogenated hydrocarbons and mercaptans; polymerization inhibitors such as phenol compounds, sulfur compounds and N-oxide compounds; pH adjusters; cross-linking agents; preservatives. Examples include antifungal agents; antiblocking agents; antifoaming agents; compatibilizers and the like. The content of various additives in the dispersion stabilizer for suspension polymerization is preferably 10% by mass or less, more preferably 5% by mass or less, based on the total amount of the dispersion stabilizer for suspension polymerization.

(ビニル系樹脂の製造方法)
本発明の他の好適な実施態様は、本発明のPVAの存在下でビニル化合物を懸濁重合するビニル系樹脂の製造方法である。かかる製造方法では、粒子状のビニル系樹脂が得られる。
(Manufacturing method of vinyl resin)
Another preferred embodiment of the present invention is a method for producing a vinyl resin in which a vinyl compound is suspended and polymerized in the presence of PVA of the present invention. In such a production method, a particulate vinyl resin can be obtained.

本発明の懸濁重合用分散安定剤を重合槽へ仕込む方法としては、例えば(i)水溶液にして重合槽に仕込む方法、(ii)粉末状態のまま仕込む方法等が挙げられる。重合槽内での均一性の観点から、上記(i)の方法が好ましい。 Examples of the method of charging the dispersion stabilizer for suspension polymerization of the present invention into the polymerization tank include (i) a method of preparing an aqueous solution and charging it into the polymerization tank, and (ii) a method of charging it in a powder state. From the viewpoint of uniformity in the polymerization tank, the method (i) above is preferable.

ビニル化合物としては、塩化ビニル等のハロゲン化ビニル;酢酸ビニル、プロピオン酸ビニル等のビニルエステル;アクリル酸、メタクリル酸、これらのエステル及び塩;マレイン酸、フマル酸、これらのエステル及び無水物;スチレン、アクリロニトリル、塩化ビニリデン、ビニルエーテル等が挙げられる。中でも、塩化ビニルを単独で用いる、又は塩化ビニル及び塩化ビニルと共重合できる単量体を併用することが好ましい。塩化ビニルと共重合できる単量体としては、酢酸ビニル、プロピオン酸ビニル等のビニルエステル;(メタ)アクリル酸メチル、(メタ)アクリル酸エチル等の(メタ)アクリル酸エステル;エチレン、プロピレン等のα−オレフィン;無水マレイン酸、イタコン酸等の不飽和ジカルボン酸類;アクリロニトリル、スチレン、塩化ビニリデン、ビニルエーテル等が挙げられる。 Examples of vinyl compounds include vinyl halides such as vinyl chloride; vinyl esters such as vinyl acetate and vinyl propionate; acrylic acids, methacrylic acids, esters and salts thereof; maleic acid, fumaric acid, esters and anhydrides thereof; styrene. , Acrylonitrile, vinylidene chloride, vinyl ether and the like. Of these, it is preferable to use vinyl chloride alone, or to use vinyl chloride and a monomer copolymerizable with vinyl chloride in combination. Examples of the monomer copolymerizable with vinyl chloride include vinyl esters such as vinyl acetate and vinyl propionate; (meth) acrylate esters such as methyl (meth) acrylate and ethyl (meth) acrylate; ethylene and propylene. α-Olefin; unsaturated dicarboxylic acids such as maleic anhydride and itaconic acid; acrylonitrile, styrene, vinylidene chloride, vinyl ether and the like.

ビニル化合物の懸濁重合には、従来から塩化ビニルの重合に使用される、油溶性又は水溶性の重合開始剤を使用できる。油溶性の重合開始剤としては、例えばジイソプロピルパーオキシジカーボネート、ジ−2−エチルヘキシルパーオキシジカーボネート、ジエトキシエチルパーオキシジカーボネート等のパーカーボネート化合物;t−ブチルパーオキシネオデカノエート、t−ブチルパーオキシピバレート、t−ヘキシルパーオキシピバレート、クミルパーオキシネオデカノエート等のパーエステル化合物;アセチルシクロヘキシルスルホニルパーオキサイド、2,4,4−トリメチルペンチル−2−パーオキシフェノキシアセテート、3,5,5−トリメチルヘキサノイルパーオキサイド、ラウロイルパーオキサイド等の過酸化物;2,2’−アゾビス(2,4−ジメチルバレロニトリル)、2,2’−アゾビス(イソブチロニトリル)、2,2’−アゾビス(4−メトキシ−2,4−ジメチルバレロニトリル)等のアゾ化合物等が挙げられる。水溶性の重合開始剤としては、例えば過硫酸カリウム、過硫酸アンモニウム、過酸化水素、クメンハイドロパーオキサイド等が挙げられる。これらの重合開始剤は1種を単独で用いる、又は2種以上を併用できる。 For suspension polymerization of the vinyl compound, an oil-soluble or water-soluble polymerization initiator conventionally used for polymerization of vinyl chloride can be used. Examples of the oil-soluble polymerization initiator include percarbonate compounds such as diisopropylperoxydicarbonate, di-2-ethylhexyl peroxydicarbonate, and diethoxyethylperoxydicarbonate; t-butylperoxyneodecanoate, t. Perester compounds such as −butylperoxypivalate, t-hexylperoxypivalate, cumylperoxyneodecanoate; acetylcyclohexylsulfonyl peroxide, 2,4,4-trimethylpentyl-2-peroxyphenoxyacetate, Peroxides such as 3,5,5-trimethylhexanoyl peroxide, lauroyl peroxide, etc .; 2,2'-azobis (2,4-dimethylvaleronitrile), 2,2'-azobis (isobutyronitrile), Examples thereof include azo compounds such as 2,2'-azobis (4-methoxy-2,4-dimethylvaleronitrile). Examples of the water-soluble polymerization initiator include potassium persulfate, ammonium persulfate, hydrogen peroxide, cumene hydroperoxide and the like. One of these polymerization initiators may be used alone, or two or more thereof may be used in combination.

ビニル化合物の懸濁重合に際し、重合温度は特に制限はなく、20℃程度の低い温度でも、90℃を超える高い温度でもよく、中でも20〜60℃程度が好ましい。また、重合反応系の除熱効率を高めるために、還流冷却器が付属した重合器を用いてもよい。 In the suspension polymerization of the vinyl compound, the polymerization temperature is not particularly limited, and may be a low temperature of about 20 ° C. or a high temperature of more than 90 ° C., and more preferably about 20 to 60 ° C. Further, in order to increase the heat removal efficiency of the polymerization reaction system, a polymer with a reflux condenser may be used.

得られたビニル系樹脂は、適宜可塑剤等を配合して各種の成形品用途に使用できる。 The obtained vinyl-based resin can be used for various molded products by appropriately blending a plasticizer or the like.

ビニル化合物の懸濁重合において、本発明の懸濁重合用分散安定剤の使用量(濃度)は、ビニル化合物に対して、通常、1000ppm以下50ppm以上である。50ppm未満であるとビニル化合物の懸濁重合時に粗粒が発生しやすくなる可能性がある。前記ppmは、質量ppmを意味する。 In the suspension polymerization of a vinyl compound, the amount (concentration) of the dispersion stabilizer for suspension polymerization of the present invention is usually 1000 ppm or less and 50 ppm or more with respect to the vinyl compound. If it is less than 50 ppm, coarse particles may easily be generated during suspension polymerization of the vinyl compound. The ppm means mass ppm.

ビニル化合物の懸濁重合に際して、PVAの他に、ビニル化合物を水性媒体中で懸濁重合する際に通常使用されるメチルセルロース、ヒドロキシエチルセルロース、ヒドロキシプロピルセルロース、ヒドロキシプロピルメチルセルロースなどの水溶性セルロースエーテル;ゼラチンなどの水溶性ポリマー;ソルビタンモノラウレート、ソルビタントリオレート、グリセリントリステアレート、エチレンオキシドプロピレンオキシドブロックコポリマーなどの油溶性乳化剤;ポリオキシエチレンソルビタンモノラウレート、ポリオキシエチレングリセリンオレート、ラウリン酸ナトリウムなどの水溶性乳化剤等を併用してもよい。その添加量は特に制限されず、ビニル化合物100質量部あたり0.01質量部以上1.0質量部以下が好ましい。 In addition to PVA during suspension polymerization of vinyl compounds, water-soluble cellulose ethers such as methyl cellulose, hydroxyethyl cellulose, hydroxypropyl cellulose, and hydroxypropyl methyl cellulose, which are usually used for suspension polymerization of vinyl compounds in an aqueous medium; gelatin. Water-soluble polymers such as; oil-soluble emulsifiers such as sorbitan monolaurate, sorbitan triolate, glycerin tristearate, ethylene oxide propylene oxide block copolymer; polyoxyethylene sorbitan monolaurate, polyoxyethylene glycerin oleate, sodium laurate, etc. A water-soluble emulsifier or the like may be used in combination. The amount added is not particularly limited, and is preferably 0.01 part by mass or more and 1.0 part by mass or less per 100 parts by mass of the vinyl compound.

(架橋体)
本発明のPVAの好適な用途は、当該PVAが架橋された架橋体であって、前記架橋体からなる厚み100μmのフィルムを80℃の熱水に1時間浸漬した際の溶出率が10%未満である架橋体である。
(Crosslink)
A suitable use of the PVA of the present invention is a crosslinked product in which the PVA is crosslinked, and the dissolution rate when a film having a thickness of 100 μm made of the crosslinked product is immersed in hot water at 80 ° C. for 1 hour is less than 10%. It is a crosslinked body.

ここで、溶出率は後述する実施例に記載された方法により測定することができ、この溶出率が小さいほど、耐水性に優れているといえる。また、測定に供されるフィルムは、本発明のPVAを用いて製造された架橋体を含有する製膜原液を用いて、流延製膜法や溶融押出製膜法など公知の方法により製造することができる。本発明において、上記フィルムを80℃の熱水に1時間浸漬した際の溶出率が8%未満であることがより好ましく、5%未満であることがさらに好ましい。 Here, the elution rate can be measured by the method described in Examples described later, and it can be said that the smaller the elution rate, the better the water resistance. Further, the film to be measured is produced by a known method such as a casting film forming method or a melt extrusion film forming method using a film forming stock solution containing a crosslinked product produced by using the PVA of the present invention. be able to. In the present invention, the elution rate when the film is immersed in hot water at 80 ° C. for 1 hour is more preferably less than 8%, and even more preferably less than 5%.

架橋体の製造方法は特に限定されないが、酸触媒の存在下でPVAを架橋する製造方法が好適である。 The method for producing the crosslinked product is not particularly limited, but a method for producing the PVA in the presence of an acid catalyst is preferable.

(酸触媒)
酸触媒の種類は特に限定されず、リン酸、塩酸、硫酸等が挙げられる。中でも、リン酸が好適に用いられる。
(Acid catalyst)
The type of acid catalyst is not particularly limited, and examples thereof include phosphoric acid, hydrochloric acid, and sulfuric acid. Among them, phosphoric acid is preferably used.

酸触媒の使用方法としては特に限定されない。酸触媒をそのまま用いても、酸触媒を溶媒に溶解して用いても構わない。また、PVAと混合する際には、PVA水溶液を調製した後に、酸触媒を混合しても構わないし、PVA水溶液を調製すると同時に、酸触媒を混合して溶解しても構わない。PVA水溶液を調製した後に、酸触媒を混合する方法が副反応を抑制する面から好ましい。 The method of using the acid catalyst is not particularly limited. The acid catalyst may be used as it is, or the acid catalyst may be dissolved in a solvent and used. Further, when mixing with PVA, the acid catalyst may be mixed after preparing the PVA aqueous solution, or the acid catalyst may be mixed and dissolved at the same time as preparing the PVA aqueous solution. A method of mixing an acid catalyst after preparing an aqueous PVA solution is preferable from the viewpoint of suppressing side reactions.

酸触媒の使用量としては特に限定されないが、酸触媒の使用量は、PVA10質量部に対して、0.01質量部以上5質量部以下であることが好ましい。使用量が0.01質量部未満の場合、架橋体がうまく形成できないおそれがある。使用量は0.05質量部以上であることがより好ましい。一方、使用量が5質量部を超える場合、PVAの相対濃度が低下するため架橋体がうまく形成できないおそれがある。使用量は3質量部以下であることがより好ましい。 The amount of the acid catalyst used is not particularly limited, but the amount of the acid catalyst used is preferably 0.01 parts by mass or more and 5 parts by mass or less with respect to 10 parts by mass of PVA. If the amount used is less than 0.01 parts by mass, the crosslinked body may not be formed well. The amount used is more preferably 0.05 parts by mass or more. On the other hand, if the amount used exceeds 5 parts by mass, the relative concentration of PVA decreases, so that the crosslinked body may not be formed well. The amount used is more preferably 3 parts by mass or less.

架橋体の製造において、上記酸触媒に加えて架橋剤を併用することもできる。架橋剤の例としてはグリオキサール、マロンジアルデヒド、グルタルアルデヒド等のジアルデヒド類、グリオキシル酸ナトリウム、グリオキシル酸カルシウム等のグリオキシル酸塩類、エタンジアミン、プロパンジアミン、1,3‐ビスアミノメチルシクロヘキサン等のジアミン類、アジピン酸ジヒドラジド等のジヒドラジド類が挙げられる。 In the production of the crosslinked product, a crosslinking agent can be used in combination with the above acid catalyst. Examples of cross-linking agents include dialdehydes such as glyoxal, malondialdehyde and glutaaldehyde, glyoxyphosphates such as sodium glyoxylate and calcium glyoxylate, diamines such as ethanediamine, propanediamine and 1,3-bisaminomethylcyclohexane. Examples include dihydrazides such as adipic acid dihydrazide.

上記架橋剤の使用方法は特に限定されず、酸触媒の使用方法と同じ方法とすることができる。また、上記架橋剤の使用量も特に限定されず、酸触媒の使用量と同じとすることができる。 The method of using the cross-linking agent is not particularly limited, and the same method as that of the acid catalyst can be used. Further, the amount of the cross-linking agent used is not particularly limited, and can be the same as the amount of the acid catalyst used.

[PVAの粘度平均重合度]
PVAの粘度平均重合度はJIS K 6726:1994に準じて測定した。具体的には、PVAのけん化度が99.5モル%未満の場合には、けん化度99.5モル%以上になるまでけん化したPVAについて、水中、30℃で測定した極限粘度[η](L/g)を用いて下記式により粘度平均重合度(P)を求めた。
P=([η]×10/8.29)(1/0.62)
[Viscosity average degree of polymerization of PVA]
The viscosity average degree of polymerization of PVA was measured according to JIS K 6726: 1994. Specifically, when the degree of saponification of PVA is less than 99.5 mol%, the ultimate viscosity [η] (η) measured at 30 ° C. in water for PVA saponified to a degree of saponification of 99.5 mol% or more. The viscosity average degree of polymerization (P) was determined by the following formula using L / g).
P = ([η] × 10 4 / 8.29) (1 / 0.62)

[PVAのけん化度]
PVAのけん化度は、JIS K 6726:1994に準じて測定した。
[Saponification degree of PVA]
The degree of saponification of PVA was measured according to JIS K 6726: 1994.

[PVAの末端アルデヒド基の含有量]
PVAの末端アルデヒド基の含有量は、PVAの10質量%水溶液を調製し、この水溶液を、500gの酢酸メチル/水=95/5の溶液中に5g滴下しPVAを析出させ、回収し乾燥させ、単離されたPVAをDMSO−dに溶解し、400MHzのH−NMRを用いて測定することで求められる。このとき、ビニルアルコール単位のメチン由来のピークは3.2〜4.0ppm(積分値P)、アルデヒド基由来のプロトンのピークは9.5〜10ppm付近に帰属される(積分値Q)。そして、各ピークから以下の式により含有量を求めた。
アルデヒド基の含有量(モル%)=(Q/P)×100
[Content of terminal aldehyde group of PVA]
For the content of the terminal aldehyde group of PVA, a 10% by mass aqueous solution of PVA was prepared, and 5 g of this aqueous solution was added dropwise to a solution of 500 g of methyl acetate / water = 95/5 to precipitate PVA, which was recovered and dried. , The isolated PVA is dissolved in DMSO-d 6 and measured using 1 H-NMR at 400 MHz. At this time, the peak derived from methine of the vinyl alcohol unit is assigned to around 3.2 to 4.0 ppm (integral value P), and the peak of the proton derived from the aldehyde group is attributed to around 9.5 to 10 ppm (integral value Q). Then, the content was calculated from each peak by the following formula.
Aldehyde group content (mol%) = (Q / P) x 100

[PVAの紫外線吸収スペクトルによる吸光度]
PVAの0.1質量%水溶液を作製した。その後、該水溶液を光路長1cmのセルに入れ、紫外可視分光光度計(株式会社島津製作所製UV−2450)を用いて280nmの吸光度を測定した。
[Absorptivity by UV absorption spectrum of PVA]
A 0.1% by mass aqueous solution of PVA was prepared. Then, the aqueous solution was placed in a cell having an optical path length of 1 cm, and the absorbance at 280 nm was measured using an ultraviolet-visible spectrophotometer (UV-2450 manufactured by Shimadzu Corporation).

[製造例1 PVA1の製造]
酢酸ビニル(以下、「VAc」と略記することがある)1500質量部、メタノール10質量部を重合槽に仕込んだ。次いで、重合槽内を窒素置換後にグルタルアルデヒド12質量部、水12質量部を重合槽に追加して仕込み、重合槽を加熱して60℃まで昇温させ、重合開始剤として2,2’−アゾビス(イソブチロニトリル)の存在下に重合率が25%となるまで重合を行った。減圧下残存するVAcをメタノールとともに系外に追い出す操作をメタノールを添加しながら行い、ポリ酢酸ビニル(以下、「PVAc」と略記することがある)のメタノール溶液(濃度40質量%)を得た。次いでメタノール溶媒中で、PVAc中の酢酸ビニル単位の濃度を30質量%に希釈し、温度40℃、けん化触媒としてPVAcに対してモル比0.03の割合で水酸化ナトリウムを用い、1時間けん化反応を行った。得られたポリビニルアルコールを酢酸メチル/メタノール=80/20の洗浄液に浸漬し洗浄を行った。次いで溶媒を遠心分離で除去した後に乾燥を行い、粘度平均重合度が1500であり、けん化度が99モル%であり、末端アルデヒド基の含有量が0.1モル%であり、0.1質量%水溶液の280nmにおける吸光度が0.279であるPVA1を得た。
[Manufacturing Example 1 Production of PVA1]
1500 parts by mass of vinyl acetate (hereinafter, may be abbreviated as "VAc") and 10 parts by mass of methanol were charged into the polymerization tank. Next, after replacing the inside of the polymerization tank with nitrogen, 12 parts by mass of glutaraldehyde and 12 parts by mass of water were added to the polymerization tank, and the polymerization tank was heated to raise the temperature to 60 ° C., and 2,2'-as a polymerization initiator. Polymerization was carried out in the presence of azobis (isobutyronitrile) until the polymerization rate became 25%. The operation of expelling the remaining VAc under reduced pressure to the outside of the system together with methanol was performed while adding methanol to obtain a methanol solution (concentration: 40% by mass) of polyvinyl acetate (hereinafter, may be abbreviated as "PVAc"). Next, in a methanol solvent, the concentration of vinyl acetate units in PVAc was diluted to 30% by mass, and saponification was performed for 1 hour using sodium hydroxide at a temperature of 40 ° C. and a molar ratio of 0.03 to PVAc as a saponification catalyst. The reaction was carried out. The obtained polyvinyl alcohol was immersed in a washing solution of methyl acetate / methanol = 80/20 for washing. Then, the solvent was removed by centrifugation and then dried, and the viscosity average degree of polymerization was 1500, the saponification degree was 99 mol%, the terminal aldehyde group content was 0.1 mol%, and 0.1 mass. A PVA1 having an absorbance of 0.279% aqueous solution at 280 nm was obtained.

[製造例2〜12(PVA2〜12の製造)]
酢酸ビニル及び重合時に使用するメタノール、水、アルデヒドの使用量、アルデヒドの種類、重合反応停止時の重合率、けん化条件を表1に記載のとおり変更したこと以外は製造例1と同様にしてPVA2〜PVA12を製造した。製造条件を表1に、使用したアルデヒドの種類を表2に示す。
[Production Examples 2 to 12 (Production of PVA 2 to 12)]
PVA2 is the same as in Production Example 1 except that the amounts of vinyl acetate and methanol, water, and aldehyde used during polymerization, the type of aldehyde, the polymerization rate when the polymerization reaction is stopped, and the saponification conditions are changed as shown in Table 1. ~ PVA12 was produced. The production conditions are shown in Table 1, and the types of aldehydes used are shown in Table 2.

[製造例13(PVA13の製造)]
製造例11と同様の方法でPVA11を製造し、得られたPVA11を熱風乾燥機にて80℃で1時間熱処理を行い、PVA13を製造した。

Figure 2020200460
[Manufacturing Example 13 (Manufacturing of PVA13)]
PVA11 was produced in the same manner as in Production Example 11, and the obtained PVA11 was heat-treated at 80 ° C. for 1 hour in a hot air dryer to produce PVA13.
Figure 2020200460

Figure 2020200460
Figure 2020200460

実施例1
PVA(1)10質量部を蒸留水に溶解し10質量%水溶液100質量部とし、酸触媒としてリン酸0.5質量部を添加して混合撹拌し、樹脂組成物水溶液とした。かかる水溶液をポリエチレンテレフタレート(PET)フィルム上に流延し、23℃、50%RHの条件下で48時間放置後、70℃で5分間加熱処理を行って厚さ100μmのフィルムを得た。得られたフィルムの耐水性を以下の要領で評価したところ、溶出率は1.5質量%であった。
Example 1
10 parts by mass of PVA (1) was dissolved in distilled water to prepare 100 parts by mass of a 10% by mass aqueous solution, 0.5 part by mass of phosphoric acid was added as an acid catalyst, and the mixture was mixed and stirred to prepare an aqueous solution of a resin composition. Such an aqueous solution was cast on a polyethylene terephthalate (PET) film, left at 23 ° C. and 50% RH for 48 hours, and then heat-treated at 70 ° C. for 5 minutes to obtain a film having a thickness of 100 μm. When the water resistance of the obtained film was evaluated as follows, the dissolution rate was 1.5% by mass.

(耐水性)
得られたフィルムを80℃の熱水に1時間浸漬して、フィルムの溶出率(質量%)を測定した。なお、溶出率(質量%)の算出にあたっては、熱水浸漬前のフィルムの乾燥質量X1(g)および熱水浸漬後のフィルムの乾燥質量X2(g)を求め、下式にて溶出率(質量%)を算出した。結果を表3に示す。
溶出率(質量%)=[(X1−X2)/X1]×100
(water resistant)
The obtained film was immersed in hot water at 80 ° C. for 1 hour, and the elution rate (mass%) of the film was measured. In calculating the elution rate (mass%), the dry mass X1 (g) of the film before immersion in hot water and the dry mass X2 (g) of the film after immersion in hot water were obtained, and the elution rate (mass%) was calculated by the following formula. Mass%) was calculated. The results are shown in Table 3.
Elution rate (mass%) = [(X1-X2) / X1] x 100

実施例2
用いるPVAの種類を変えたこと以外は実施例1と同様にして耐水性を評価した。結果を表3に示す。
Example 2
The water resistance was evaluated in the same manner as in Example 1 except that the type of PVA used was changed. The results are shown in Table 3.

比較例1
PVAとしてPVA6を用いたこと以外は実施例1と同様にしてフィルムを作製して耐水性の評価を試みた。その結果、PVA6はアルデヒド基の含有量が低すぎるため、耐水性がほぼ発現しなかった。
Comparative Example 1
A film was prepared in the same manner as in Example 1 except that PVA6 was used as PVA, and evaluation of water resistance was attempted. As a result, PVA6 had too low an aldehyde group content, so that water resistance was hardly exhibited.

比較例2
PVAとしてPVA7を用いたこと以外は実施例1と同様にして耐水性の評価を試みた。その結果、PVA7は粘度平均重合度が低すぎるため耐水性はほぼ発現しなかった。
Comparative Example 2
An attempt was made to evaluate the water resistance in the same manner as in Example 1 except that PVA7 was used as PVA. As a result, PVA7 had almost no water resistance because the viscosity average degree of polymerization was too low.

Figure 2020200460
Figure 2020200460

実施例3
PVA3を懸濁重合用分散安定剤として脱イオン水に溶解させて、オートクレーブにPVA3の水溶液を100質量部仕込んだ。仕込んだPVA3の量は、塩化ビニル(VCM)の仕込み量に対して850ppmであった。次いで、脱イオン水の合計が1200質量部となるように脱イオン水を添加した。次いで、クミルパーオキシネオデカノエートの70質量%トルエン溶液0.65質量部及びt−ブチルパーオキシネオデカノエートの70質量%トルエン溶液1.05質量部をオートクレーブに添加し、オートクレーブ内に圧力0.2MPaとなるように窒素を導入した。その後窒素のパージを行う操作を計5回行い、オートクレーブ内を十分に窒素置換して酸素を除いた後、塩化ビニル940質量部を添加した。オートクレーブ内の内容物を57℃に昇温して撹拌下で塩化ビニルの懸濁重合を開始した。重合開始時におけるオートクレーブ内の圧力は0.80MPaであった。重合開始から約3.5時間経過後、オートクレーブ内の圧力が0.70MPaとなった時点で重合を停止し、未反応の塩化ビニルを除去して、重合反応物を取り出し、65℃にて16時間乾燥を行い、塩化ビニル重合体粒子を得た。そして、以下に示す方法で得られた塩化ビニル重合体粒子を評価した。
Example 3
PVA3 was dissolved in deionized water as a dispersion stabilizer for suspension polymerization, and 100 parts by mass of an aqueous solution of PVA3 was charged into an autoclave. The amount of PVA3 charged was 850 ppm with respect to the amount of vinyl chloride (VCM) charged. Then, the deionized water was added so that the total amount of the deionized water was 1200 parts by mass. Next, 0.65 parts by mass of a 70% by mass toluene solution of cumylperoxyneodecanoate and 1.05 parts by mass of a 70% by mass toluene solution of t-butylperoxyneodecanoate were added to the autoclave and placed in the autoclave. Toluene was introduced so that the pressure was 0.2 MPa. After that, the operation of purging nitrogen was performed a total of 5 times, and the inside of the autoclave was sufficiently replaced with nitrogen to remove oxygen, and then 940 parts by mass of vinyl chloride was added. The contents in the autoclave were heated to 57 ° C. and suspension polymerization of vinyl chloride was started under stirring. The pressure in the autoclave at the start of polymerization was 0.80 MPa. Approximately 3.5 hours after the start of the polymerization, the polymerization was stopped when the pressure in the autoclave reached 0.70 MPa, unreacted vinyl chloride was removed, and the polymerization reaction product was taken out and at 65 ° C. 16 It was dried for a time to obtain vinyl chloride polymer particles. Then, the vinyl chloride polymer particles obtained by the method shown below were evaluated.

(塩化ビニル重合体粒子の評価)
得られた塩化ビニル重合体粒子について、(1)平均粒子径、(2)粒度分布及び(3)フィッシュアイを以下の方法に従って評価した。評価結果を表4に示す。
(Evaluation of vinyl chloride polymer particles)
With respect to the obtained vinyl chloride polymer particles, (1) average particle size, (2) particle size distribution and (3) fish eye were evaluated according to the following methods. The evaluation results are shown in Table 4.

(1)平均粒子径
タイラー(Tyler)メッシュ基準の篩を使用して、JIS Z 8815:1994に記載の乾式篩法により粒度分布を測定した。その結果をロジン・ラムラー(Rosin−Rammler)分布式にプロットして平均粒子径(dp50)を算出した。
(1) Average particle size Using a sieve based on the Tyler mesh, the particle size distribution was measured by the dry sieve method described in JIS Z 8815: 1994. The results were plotted in a Rosin-Rammler distribution formula to calculate the average particle size (d p50 ).

(2)粒度分布
目開き355μmの篩(JIS標準篩のメッシュ換算では、42メッシュ)を通過しなかった塩化ビニル重合体粒子の含有量(質量%)を下記評価基準で評価した。前記含有量は、篩上累積(質量%)を意味する。また、前記篩の目開きは、JIS Z 8801−1−2006の公称目開きWに準拠する。
A:0.5質量%未満
B:0.5質量%以上1質量%未満
C:1質量%以上
(2) Particle size distribution The content (mass%) of vinyl chloride polymer particles that did not pass through a sieve with a mesh size of 355 μm (42 mesh in terms of mesh of JIS standard sieve) was evaluated according to the following evaluation criteria. The content means cumulative on a sieve (mass%). Further, the opening of the sieve conforms to the nominal opening W of JIS Z 8801-1-2006.
A: Less than 0.5% by mass B: 0.5% by mass or more and less than 1% by mass C: 1% by mass or more

目開き355μmの篩を通過し、目開き250μmの篩(JIS標準のメッシュ換算では、60メッシュ)を通過しなかった塩化ビニル重合体粒子の含有量(質量%)を下記評価基準で評価した。前記含有量は、篩上累積(質量%)を意味する。また、前記篩の目開きは、JIS Z 8801−1−2006の公称目開きWに準拠する。
A:5質量%未満
B:5質量%以上10質量%未満
C:10質量%以上
The content (mass%) of the vinyl chloride polymer particles that passed through a sieve with a mesh size of 355 μm and did not pass through a sieve with a mesh size of 250 μm (60 meshes in terms of JIS standard mesh) was evaluated according to the following evaluation criteria. The content means cumulative on a sieve (mass%). Further, the opening of the sieve conforms to the nominal opening W of JIS Z 8801-1-2006.
A: Less than 5% by mass B: 5% by mass or more and less than 10% by mass C: 10% by mass or more

目開き75μmの篩を通過した(JIS標準のメッシュ換算では、200メッシュ)塩化ビニル重合体粒子の含有量(質量%)を下記評価基準で評価した。前記含有量は、篩上累積(質量%)を意味する。また、前記篩の目開きは、JIS Z 8801−1−2006の公称目開きWに準拠する。
A:1質量%未満
B:1質量%以上2質量%未満
C:2質量%以上
The content (mass%) of the vinyl chloride polymer particles that passed through a sieve having a mesh size of 75 μm (200 mesh in terms of JIS standard mesh) was evaluated according to the following evaluation criteria. The content means cumulative on a sieve (mass%). Further, the opening of the sieve conforms to the nominal opening W of JIS Z 8801-1-2006.
A: Less than 1% by mass B: 1% by mass or more and less than 2% by mass C: 2% by mass or more

なお、目開き355μmの篩を通過しなかった塩化ビニル重合体粒子の含有量及び目開き250μmの篩を通過しなかった塩化ビニル重合体粒子の含有量は共に、値が小さいほど粗大粒子が少なくて粒度分布がシャープであり、重合安定性に優れていることを示す。また、75μmの篩を通過した塩化ビニル重合体粒子の含有量が少ないことは微粉が少なく、工程通過性に優れることを示す。 The smaller the value of both the content of the vinyl chloride polymer particles that did not pass through the sieve with a mesh size of 355 μm and the content of the vinyl chloride polymer particles that did not pass through the sieve with a mesh size of 250 μm, the smaller the coarse particles. It shows that the particle size distribution is sharp and the polymerization stability is excellent. Further, the fact that the content of the vinyl chloride polymer particles that have passed through the 75 μm sieve is small indicates that the amount of fine powder is small and the process passability is excellent.

(3)フィッシュアイ
得られた塩化ビニル重合体粒子100質量部、ジオクチルフタレート50質量部、三塩基性硫酸鉛5質量部及びステアリン酸亜鉛1質量部を150℃で7分間ロール混練して0.1mm厚のシートを作製し1000cm当たりのフィッシュアイの数を目視で測定した。フィッシュアイの数が少ないほどシート上の欠陥が少ないことを示す。
(3) Fisheye 100 parts by mass of the obtained vinyl chloride polymer particles, 50 parts by mass of dioctyl phthalate, 5 parts by mass of lead tribasic lead sulfate and 1 part by mass of zinc stearate are roll-kneaded at 150 ° C. for 7 minutes. A 1 mm thick sheet was prepared and the number of fish eyes per 1000 cm 2 was visually measured. The smaller the number of fish eyes, the fewer defects on the sheet.

実施例4〜5
PVA3に代えてPVA4〜5をそれぞれ用いた以外は実施例3と同様にして塩化ビニルの懸濁重合を行った。得られた塩化ビニル重合体粒子の評価結果を表4に示す。本発明のPVAを懸濁重合用分散安定剤として用いた場合には得られる塩化ビニル重合体粒子径が粗大になることなく、良好な重合安定性を示し、かつ微粉が少なく、フィッシュアイ数が少なかった。
Examples 4-5
Suspension polymerization of vinyl chloride was carried out in the same manner as in Example 3 except that PVA4 to 5 were used instead of PVA3. The evaluation results of the obtained vinyl chloride polymer particles are shown in Table 4. When the PVA of the present invention is used as a dispersion stabilizer for suspension polymerization, the obtained vinyl chloride polymer particle size does not become coarse, good polymerization stability is exhibited, fine powder is small, and the number of fish eyes is small. There were few.

比較例3
PVAとしてPVA8を用いた以外は実施例3と同様にして塩化ビニルの懸濁重合を行った。得られた塩化ビニル重合体粒子の評価結果を表4に示す。PVA8はアルデヒド基の含有量が多いため、得られる塩化ビニル重合体粒子の平均粒子径が大きく、粗大粒子、微粉の割合が多く、フィッシュアイも多い結果となった。
Comparative Example 3
Suspension polymerization of vinyl chloride was carried out in the same manner as in Example 3 except that PVA8 was used as PVA. The evaluation results of the obtained vinyl chloride polymer particles are shown in Table 4. Since PVA8 has a large content of aldehyde groups, the average particle size of the obtained vinyl chloride polymer particles is large, the proportion of coarse particles and fine particles is large, and the number of fish eyes is also large.

比較例4
PVAとしてPVA9を用いた以外は実施例3と同様にして塩化ビニルの懸濁重合を行った。得られた塩化ビニル重合体粒子の評価結果を表4に示す。PVA9はけん化度が低すぎるため、得られる塩化ビニル重合体粒子の平均粒子径が大きく、粗大粒子、微粉の割合が多く、フィッシュアイも多い結果となった。
Comparative Example 4
Suspension polymerization of vinyl chloride was carried out in the same manner as in Example 3 except that PVA9 was used as PVA. The evaluation results of the obtained vinyl chloride polymer particles are shown in Table 4. Since the degree of saponification of PVA9 is too low, the average particle size of the obtained vinyl chloride polymer particles is large, the proportions of coarse particles and fine particles are large, and the number of fish eyes is also large.

比較例5
PVAとしてPVA10を用いた以外は実施例3と同様にして塩化ビニルの懸濁重合を行った。得られた塩化ビニル重合体粒子の評価結果を表4に示す。PVA10は粘度平均重合度が高すぎるため、得られる塩化ビニル重合体粒子の平均粒子径が大きく、粗大粒子、微粉の割合が多く、フィッシュアイも多い結果となった。
Comparative Example 5
Suspension polymerization of vinyl chloride was carried out in the same manner as in Example 3 except that PVA10 was used as PVA. The evaluation results of the obtained vinyl chloride polymer particles are shown in Table 4. Since the viscosity average degree of polymerization of PVA10 is too high, the average particle size of the obtained vinyl chloride polymer particles is large, the proportions of coarse particles and fine particles are large, and the number of fish eyes is also large.

比較例6
PVAとしてPVA11を用いた以外は実施例3と同様にして塩化ビニルの懸濁重合を行った。得られた塩化ビニル重合体粒子の評価結果を表4に示す。PVA11はアルデヒド基の含有量が少なすぎるため、得られる塩化ビニル重合体粒子の平均粒子径が大きく、粗大粒子、微粉の割合が多く、フィッシュアイも多い結果となった。
Comparative Example 6
Suspension polymerization of vinyl chloride was carried out in the same manner as in Example 3 except that PVA11 was used as PVA. The evaluation results of the obtained vinyl chloride polymer particles are shown in Table 4. Since the content of the aldehyde group in PVA11 is too small, the average particle size of the obtained vinyl chloride polymer particles is large, the proportion of coarse particles and fine particles is large, and the number of fish eyes is also large.

比較例7
PVAとしてPVA12を用いた以外は実施例3と同様にして塩化ビニルの懸濁重合を行った。得られた塩化ビニル重合体粒子の評価結果を表4に示す。PVA12はモノアルデヒドの存在下で酢酸ビニルを重合して得られたポリ酢酸ビニル由来のPVAであり、PVAの末端にアルデヒド基を有さないため、得られる塩化ビニル重合体粒子の平均粒子径が大きく、粗大粒子、微粉の割合が多く、フィッシュアイも多い結果となった。
Comparative Example 7
Suspension polymerization of vinyl chloride was carried out in the same manner as in Example 3 except that PVA12 was used as PVA. The evaluation results of the obtained vinyl chloride polymer particles are shown in Table 4. PVA12 is a PVA derived from polyvinyl acetate obtained by polymerizing vinyl acetate in the presence of monoaldehyde, and since it does not have an aldehyde group at the end of PVA, the average particle size of the obtained vinyl chloride polymer particles is large. The result was that it was large, had a large proportion of coarse particles and fine powder, and had a large number of fish eyes.

比較例8
PVAとしてPVA13を用いた以外は実施例3と同様にして塩化ビニルの懸濁重合を行った。得られた塩化ビニル重合体粒子の評価結果を表4に示す。PVA13は吸光度の値は高いものの、アルデヒド基の含有量が少なすぎるため、得られる塩化ビニル重合体粒子の平均粒子径が大きく、粗大粒子、微粉の割合が多く、フィッシュアイも多い結果となった。

Figure 2020200460
Comparative Example 8
Suspension polymerization of vinyl chloride was carried out in the same manner as in Example 3 except that PVA13 was used as PVA. The evaluation results of the obtained vinyl chloride polymer particles are shown in Table 4. Although PVA13 has a high absorbance value, the content of aldehyde groups is too small, so that the average particle size of the obtained vinyl chloride polymer particles is large, the proportion of coarse particles and fine particles is large, and the number of fish eyes is also large. ..
Figure 2020200460

実施例で示されるように、本発明のPVAは、酸等を用いて簡便に架橋体を形成でき、その際の耐水性に優れていた。また、本発明のPVAをビニル化合物の懸濁重合用分散安定剤に用いると重合安定性に優れ、得られる塩化ビニル重合体粒子(ビニル系重合体)は平均粒子径が小さく、粗大粒子、微粉の生成も少なく、フィッシュアイを低減できる。そのためビニル系重合体の生産性、加工性に優れる。したがって、本発明の工業的な有用性は極めて高い。 As shown in Examples, the PVA of the present invention was able to easily form a crosslinked product using an acid or the like, and was excellent in water resistance at that time. Further, when the PVA of the present invention is used as a dispersion stabilizer for suspension polymerization of a vinyl compound, the polymerization stability is excellent, and the obtained vinyl chloride polymer particles (vinyl-based polymer) have a small average particle size, and are coarse particles and fine powder. Is less likely to occur, and fish eyes can be reduced. Therefore, the productivity and processability of the vinyl polymer are excellent. Therefore, the industrial usefulness of the present invention is extremely high.

Claims (8)

けん化度が70モル%以上99.9モル%未満、粘度平均重合度が400以上1800未満であり、
末端にアルデヒド基を0.05モル%以上0.5モル%未満含有し、かつ
0.1質量%水溶液の280nmにおける吸光度が0.17以上0.55未満であるポリビニルアルコール。
The degree of saponification is 70 mol% or more and less than 99.9 mol%, and the viscosity average degree of polymerization is 400 or more and less than 1800.
A polyvinyl alcohol containing 0.05 mol% or more and less than 0.5 mol% of an aldehyde group at the terminal, and having an absorbance of a 0.1 mass% aqueous solution at 280 nm of 0.17 or more and less than 0.55.
末端に下記式(1)で表される構造を有する、請求項1に記載のポリビニルアルコール。
Figure 2020200460
(式(1)中、Xは単結合、置換基を有してもよいアルキレン基又は置換基を有してもよいアリーレン基を表し、*は結合手を表す。)
The polyvinyl alcohol according to claim 1, which has a structure represented by the following formula (1) at the end.
Figure 2020200460
(In the formula (1), X represents a single bond, an alkylene group which may have a substituent or an arylene group which may have a substituent, and * represents a bond.)
Xが炭素数1〜6のアルキレン基である、請求項2に記載のポリビニルアルコール。 The polyvinyl alcohol according to claim 2, wherein X is an alkylene group having 1 to 6 carbon atoms. ジアルデヒド又はトリアルデヒドの存在下でビニルエステルを重合させてポリビニルエステルを得た後、該ポリビニルエステルをけん化する、請求項1〜3のいずれかに記載のポリビニルアルコールの製造方法。 The method for producing polyvinyl alcohol according to any one of claims 1 to 3, wherein the vinyl ester is polymerized in the presence of dialdehyde or trialdehyde to obtain a polyvinyl ester, and then the polyvinyl ester is saponified. 請求項1〜3のいずれかに記載のポリビニルアルコールを含有する、ビニル化合物の懸濁重合用分散安定剤。 A dispersion stabilizer for suspension polymerization of a vinyl compound containing the polyvinyl alcohol according to any one of claims 1 to 3. 請求項1〜3のいずれかに記載のポリビニルアルコールの存在下でビニル化合物を懸濁重合するビニル系樹脂の製造方法。 A method for producing a vinyl resin in which a vinyl compound is suspended and polymerized in the presence of polyvinyl alcohol according to any one of claims 1 to 3. 請求項1〜3のいずれかに記載のポリビニルアルコールが架橋された架橋体であって、前記架橋体からなる厚み100μmのフィルムを80℃の熱水に1時間浸漬した際の溶出率が10%未満である架橋体。 The crosslinked product in which the polyvinyl alcohol according to any one of claims 1 to 3 is crosslinked, and the elution rate when a film having a thickness of 100 μm made of the crosslinked product is immersed in hot water at 80 ° C. for 1 hour is 10%. A crosslinked body that is less than. 酸触媒の存在下で前記ポリビニルアルコールを架橋する請求項7に記載の架橋体の製造方法。 The method for producing a crosslinked product according to claim 7, wherein the polyvinyl alcohol is crosslinked in the presence of an acid catalyst.
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