JP2020196782A - Crosslinking agent - Google Patents
Crosslinking agent Download PDFInfo
- Publication number
- JP2020196782A JP2020196782A JP2019102186A JP2019102186A JP2020196782A JP 2020196782 A JP2020196782 A JP 2020196782A JP 2019102186 A JP2019102186 A JP 2019102186A JP 2019102186 A JP2019102186 A JP 2019102186A JP 2020196782 A JP2020196782 A JP 2020196782A
- Authority
- JP
- Japan
- Prior art keywords
- general formula
- ion
- carbon atoms
- linking agent
- cross
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000003431 cross linking reagent Substances 0.000 title claims abstract description 44
- 125000004432 carbon atom Chemical group C* 0.000 claims abstract description 23
- 150000001875 compounds Chemical class 0.000 claims abstract description 14
- 125000001453 quaternary ammonium group Chemical group 0.000 claims abstract description 14
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims abstract description 12
- 125000001424 substituent group Chemical group 0.000 claims abstract description 12
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 claims abstract description 7
- CPELXLSAUQHCOX-UHFFFAOYSA-M Bromide Chemical compound [Br-] CPELXLSAUQHCOX-UHFFFAOYSA-M 0.000 claims abstract description 6
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 claims abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 claims abstract description 6
- 229940006460 bromide ion Drugs 0.000 claims abstract description 5
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims abstract description 5
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 claims abstract description 4
- 229940085991 phosphate ion Drugs 0.000 claims abstract description 4
- 125000001183 hydrocarbyl group Chemical group 0.000 claims abstract 6
- 238000000034 method Methods 0.000 claims description 33
- 229920005989 resin Polymers 0.000 claims description 20
- 239000011347 resin Substances 0.000 claims description 20
- 239000011342 resin composition Substances 0.000 claims description 15
- 150000005846 sugar alcohols Polymers 0.000 claims description 15
- 125000005843 halogen group Chemical group 0.000 claims description 10
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 9
- 239000007795 chemical reaction product Substances 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 claims description 7
- 125000000467 secondary amino group Chemical class [H]N([*:1])[*:2] 0.000 claims 1
- 239000000758 substrate Substances 0.000 abstract description 8
- 125000003158 alcohol group Chemical group 0.000 abstract description 4
- 150000002500 ions Chemical class 0.000 abstract description 4
- 230000000845 anti-microbial effect Effects 0.000 abstract 1
- -1 secondary amine compound Chemical class 0.000 description 31
- 239000011248 coating agent Substances 0.000 description 29
- 238000000576 coating method Methods 0.000 description 27
- 230000000844 anti-bacterial effect Effects 0.000 description 21
- 239000000463 material Substances 0.000 description 17
- 239000002585 base Substances 0.000 description 14
- 239000002904 solvent Substances 0.000 description 14
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 12
- ROSDSFDQCJNGOL-UHFFFAOYSA-N Dimethylamine Chemical compound CNC ROSDSFDQCJNGOL-UHFFFAOYSA-N 0.000 description 10
- 230000000052 comparative effect Effects 0.000 description 10
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 10
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 9
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 9
- 239000008199 coating composition Substances 0.000 description 9
- 150000002430 hydrocarbons Chemical group 0.000 description 8
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 description 7
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 7
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 7
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 6
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 239000004205 dimethyl polysiloxane Substances 0.000 description 6
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 description 6
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 6
- 150000003335 secondary amines Chemical class 0.000 description 6
- 239000004094 surface-active agent Substances 0.000 description 6
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- 230000000840 anti-viral effect Effects 0.000 description 5
- 239000003054 catalyst Substances 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- 239000007788 liquid Substances 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 4
- WTEOIRVLGSZEPR-UHFFFAOYSA-N boron trifluoride Chemical compound FB(F)F WTEOIRVLGSZEPR-UHFFFAOYSA-N 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 4
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 4
- 150000003944 halohydrins Chemical group 0.000 description 4
- WERYXYBDKMZEQL-UHFFFAOYSA-N 1,4-butanediol Substances OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 3
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 3
- 235000014113 dietary fatty acids Nutrition 0.000 description 3
- UAOMVDZJSHZZME-UHFFFAOYSA-N diisopropylamine Chemical compound CC(C)NC(C)C UAOMVDZJSHZZME-UHFFFAOYSA-N 0.000 description 3
- 239000000194 fatty acid Substances 0.000 description 3
- 229930195729 fatty acid Natural products 0.000 description 3
- 235000011187 glycerol Nutrition 0.000 description 3
- 230000001771 impaired effect Effects 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 230000000704 physical effect Effects 0.000 description 3
- 229920000728 polyester Polymers 0.000 description 3
- 238000001556 precipitation Methods 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 2
- FYGHSUNMUKGBRK-UHFFFAOYSA-N 1,2,3-trimethylbenzene Chemical compound CC1=CC=CC(C)=C1C FYGHSUNMUKGBRK-UHFFFAOYSA-N 0.000 description 2
- 229910015900 BF3 Inorganic materials 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 2
- YNQLUTRBYVCPMQ-UHFFFAOYSA-N Ethylbenzene Chemical compound CCC1=CC=CC=C1 YNQLUTRBYVCPMQ-UHFFFAOYSA-N 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 2
- 239000004721 Polyphenylene oxide Substances 0.000 description 2
- 239000002250 absorbent Substances 0.000 description 2
- 230000002776 aggregation Effects 0.000 description 2
- 239000005456 alcohol based solvent Substances 0.000 description 2
- 150000005215 alkyl ethers Chemical class 0.000 description 2
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 2
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 2
- XENVCRGQTABGKY-ZHACJKMWSA-N chlorohydrin Chemical group CC#CC#CC#CC#C\C=C\C(Cl)CO XENVCRGQTABGKY-ZHACJKMWSA-N 0.000 description 2
- 235000019864 coconut oil Nutrition 0.000 description 2
- 239000003240 coconut oil Substances 0.000 description 2
- PFURGBBHAOXLIO-UHFFFAOYSA-N cyclohexane-1,2-diol Chemical compound OC1CCCCC1O PFURGBBHAOXLIO-UHFFFAOYSA-N 0.000 description 2
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 2
- HPNMFZURTQLUMO-UHFFFAOYSA-N diethylamine Chemical compound CCNCC HPNMFZURTQLUMO-UHFFFAOYSA-N 0.000 description 2
- 229940105990 diglycerin Drugs 0.000 description 2
- GPLRAVKSCUXZTP-UHFFFAOYSA-N diglycerol Chemical compound OCC(O)COCC(O)CO GPLRAVKSCUXZTP-UHFFFAOYSA-N 0.000 description 2
- KPUWHANPEXNPJT-UHFFFAOYSA-N disiloxane Chemical class [SiH3]O[SiH3] KPUWHANPEXNPJT-UHFFFAOYSA-N 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 239000003822 epoxy resin Substances 0.000 description 2
- HNRMPXKDFBEGFZ-UHFFFAOYSA-N ethyl trimethyl methane Natural products CCC(C)(C)C HNRMPXKDFBEGFZ-UHFFFAOYSA-N 0.000 description 2
- LIWAQLJGPBVORC-UHFFFAOYSA-N ethylmethylamine Chemical compound CCNC LIWAQLJGPBVORC-UHFFFAOYSA-N 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 239000000706 filtrate Substances 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 230000003301 hydrolyzing effect Effects 0.000 description 2
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- 229920000570 polyether Polymers 0.000 description 2
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 235000011121 sodium hydroxide Nutrition 0.000 description 2
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- DNIAPMSPPWPWGF-VKHMYHEASA-N (+)-propylene glycol Chemical compound C[C@H](O)CO DNIAPMSPPWPWGF-VKHMYHEASA-N 0.000 description 1
- YPFDHNVEDLHUCE-UHFFFAOYSA-N 1,3-propanediol Substances OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 1
- PZHIWRCQKBBTOW-UHFFFAOYSA-N 1-ethoxybutane Chemical compound CCCCOCC PZHIWRCQKBBTOW-UHFFFAOYSA-N 0.000 description 1
- ARXJGSRGQADJSQ-UHFFFAOYSA-N 1-methoxypropan-2-ol Chemical compound COCC(C)O ARXJGSRGQADJSQ-UHFFFAOYSA-N 0.000 description 1
- OAYXUHPQHDHDDZ-UHFFFAOYSA-N 2-(2-butoxyethoxy)ethanol Chemical compound CCCCOCCOCCO OAYXUHPQHDHDDZ-UHFFFAOYSA-N 0.000 description 1
- SBASXUCJHJRPEV-UHFFFAOYSA-N 2-(2-methoxyethoxy)ethanol Chemical compound COCCOCCO SBASXUCJHJRPEV-UHFFFAOYSA-N 0.000 description 1
- XNWFRZJHXBZDAG-UHFFFAOYSA-N 2-METHOXYETHANOL Chemical compound COCCO XNWFRZJHXBZDAG-UHFFFAOYSA-N 0.000 description 1
- POAOYUHQDCAZBD-UHFFFAOYSA-N 2-butoxyethanol Chemical compound CCCCOCCO POAOYUHQDCAZBD-UHFFFAOYSA-N 0.000 description 1
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- 239000004925 Acrylic resin Substances 0.000 description 1
- 241000894006 Bacteria Species 0.000 description 1
- KZMGYPLQYOPHEL-UHFFFAOYSA-N Boron trifluoride etherate Chemical compound FB(F)F.CCOCC KZMGYPLQYOPHEL-UHFFFAOYSA-N 0.000 description 1
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- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 1
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- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 description 1
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- 241000588724 Escherichia coli Species 0.000 description 1
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 1
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- APSBXTVYXVQYAB-UHFFFAOYSA-M sodium docusate Chemical compound [Na+].CCCCC(CC)COC(=O)CC(S([O-])(=O)=O)C(=O)OCC(CC)CCCC APSBXTVYXVQYAB-UHFFFAOYSA-M 0.000 description 1
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- 238000004528 spin coating Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 235000011150 stannous chloride Nutrition 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
- KDYFGRWQOYBRFD-UHFFFAOYSA-L succinate(2-) Chemical compound [O-]C(=O)CCC([O-])=O KDYFGRWQOYBRFD-UHFFFAOYSA-L 0.000 description 1
- 150000003871 sulfonates Chemical class 0.000 description 1
- 150000003459 sulfonic acid esters Chemical class 0.000 description 1
- 230000002459 sustained effect Effects 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- AXZWODMDQAVCJE-UHFFFAOYSA-L tin(II) chloride (anhydrous) Chemical compound [Cl-].[Cl-].[Sn+2] AXZWODMDQAVCJE-UHFFFAOYSA-L 0.000 description 1
- HPGGPRDJHPYFRM-UHFFFAOYSA-J tin(iv) chloride Chemical compound Cl[Sn](Cl)(Cl)Cl HPGGPRDJHPYFRM-UHFFFAOYSA-J 0.000 description 1
- 229960004418 trolamine Drugs 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
Landscapes
- Compositions Of Macromolecular Compounds (AREA)
- Polyethers (AREA)
- Paints Or Removers (AREA)
Abstract
Description
本発明は、架橋剤に関する。詳しくは、硬化性樹脂に持続する抗菌性を付与する架橋剤に関する。 The present invention relates to a cross-linking agent. More specifically, the present invention relates to a cross-linking agent that imparts sustained antibacterial properties to a curable resin.
近年、生活環境における衛生観念、美観に対する意識の向上に伴い、抗菌・抗ウィルス性塗膜が多種多様な製品に対して適用されている。一般に、塗膜に抗菌・抗ウィルス性を付加する方法として、4級アンモニウム塩を有効成分量添加した塗料を用いて塗膜を形成する方法が知られている。また、プラスチックへ抗菌性能を付与するため、4級アンモニウム塩を樹脂へ練り込む方法も知られている。しかし、これら4級アンモニウム塩を添加する方法により得られた塗膜やプラスチックにおいては、4級アンモニウム塩が徐々に溶出し、抗菌・抗ウィルス性が持続しにくいという問題がある。 In recent years, antibacterial and antiviral coating films have been applied to a wide variety of products with the increase in awareness of hygiene and aesthetics in the living environment. Generally, as a method of adding antibacterial and antiviral properties to a coating film, a method of forming a coating film using a coating material to which an amount of a quaternary ammonium salt is added as an active ingredient is known. Further, a method of kneading a quaternary ammonium salt into a resin is also known in order to impart antibacterial performance to the plastic. However, in the coating film or plastic obtained by the method of adding these quaternary ammonium salts, there is a problem that the quaternary ammonium salts are gradually eluted and the antibacterial and antiviral properties are difficult to maintain.
この問題を解決する方法として、4級アンモニウム塩と共に多価カルボン酸を塗料に添加することで、4級アンモニウム塩が塗膜から溶出することを抑制し、抗菌・抗ウィルス性塗膜を形成する方法が報告されている(特許文献1)。しかし、この方法では塗膜中に4級アンモニウム構造が完全には固定化されておらず、抗菌・抗ウィルス性を持続させる手法として十分とは言えない。 As a method for solving this problem, by adding a polyvalent carboxylic acid together with the quaternary ammonium salt to the coating film, the quaternary ammonium salt is suppressed from eluting from the coating film to form an antibacterial / antiviral coating film. A method has been reported (Patent Document 1). However, this method does not completely immobilize the quaternary ammonium structure in the coating film, and is not sufficient as a method for maintaining antibacterial and antiviral properties.
一方、4級アンモニウム構造を有する架橋剤としては、第2級アミン化合物とエピハロヒドリンの反応物を吸水性樹脂架橋剤として用いることが知られている(特許文献2)。しかし、発明者らの検討の結果、4級アンモニウム化合物は樹脂組成物の架橋剤として使用した場合、硬化性樹脂と凝集しやすく、コーティング剤等の用途には適さないことが分かった。また、吸水性樹脂架橋剤の抗菌性も検討されていない。 On the other hand, as a cross-linking agent having a quaternary ammonium structure, it is known that a reaction product of a secondary amine compound and epihalohydrin is used as a water-absorbent resin cross-linking agent (Patent Document 2). However, as a result of the studies by the inventors, it was found that when the quaternary ammonium compound is used as a cross-linking agent for a resin composition, it easily aggregates with a curable resin and is not suitable for use as a coating agent or the like. Moreover, the antibacterial property of the water-absorbent resin cross-linking agent has not been investigated.
本発明は、基材との密着性に優れ、抗菌性が持続する硬化物を作製できる架橋剤を提供することを目的とする。 An object of the present invention is to provide a cross-linking agent capable of producing a cured product having excellent adhesion to a substrate and maintaining antibacterial properties.
本発明者らは、特定の構造を有する架橋剤が、硬化性樹脂とともに凝集を生じることなく、塗液安定性に優れ、基材との密着性に優れるとともに、得られた硬化物の抗菌性が持続することを見出し、本発明の架橋剤を完成した。 The present inventors have excellent coating stability, excellent adhesion to a substrate, and antibacterial properties of the obtained cured product, without causing agglomeration of a cross-linking agent having a specific structure together with the curable resin. We found that the cross-linking agent of the present invention was completed.
すなわち、本発明は、下記一般式(1):
で表される化合物を含む架橋剤に関する。
That is, the present invention has the following general formula (1):
The present invention relates to a cross-linking agent containing a compound represented by.
前記R1がメチル基であることが好ましい。 It is preferable that R 1 is a methyl group.
前記m、nが0≦m+n≦1を満たすことが好ましい。 It is preferable that m and n satisfy 0 ≦ m + n ≦ 1.
また、本発明は、硬化性樹脂と、前記架橋剤を含む硬化性樹脂組成物に関する。 The present invention also relates to a curable resin and a curable resin composition containing the cross-linking agent.
また、本発明は、下記工程1〜3:
(工程1)下記一般式(4):
A−(OH)m+2(4)
(一般式(4)中、Aは(m+n+2)価の炭素数1〜6の多価アルコール残基を表し、m、nは0〜4の整数を表し、0≦m+n≦4を満たす。)で表される(m+n+2)価の多価アルコールと、エピハロヒドリンとを反応させる工程、
(工程2)工程1で得られる反応物と、下記一般式(5):
R1 2NH (5)
(一般式(5)中、R1は炭素数1〜6の炭化水素基を表す。)で表される第二級アミンとを反応させる工程、及び、
(工程3)工程2で得られた反応物中のハロゲン原子を−OR2基(R2は水素原子又は炭素数1〜4の炭化水素基を表す)に変換する工程
を含む、前記架橋剤の製造方法に関する。
Further, in the present invention, the following steps 1 to 3:
(Step 1) The following general formula (4):
A- (OH) m + 2 (4)
(In the general formula (4), A represents a (m + n + 2) -valent polyhydric alcohol residue having 1 to 6 carbon atoms, m and n represent an integer of 0 to 4, and 0 ≦ m + n ≦ 4 are satisfied.) The step of reacting a (m + n + 2) -valent polyhydric alcohol represented by (m + n + 2) with epihalohydrin,
(Step 2) The reaction product obtained in Step 1 and the following general formula (5):
R 1 2 NH (5)
(In the general formula (5), R 1 represents a hydrocarbon group having 1 to 6 carbon atoms.) A step of reacting with a secondary amine represented by the general formula (5), and
(Step 3) The cross-linking agent comprising a step of converting a halogen atom in the reaction product obtained in step 2 into -OR 2 groups (R 2 represents a hydrogen atom or a hydrocarbon group having 1 to 4 carbon atoms). Regarding the manufacturing method of.
本発明の架橋剤は、硬化性樹脂との硬化物に持続的な抗菌性を付与する。また、この架橋剤は硬化性樹脂とともに凝集を生じることなく、塗液安定性に優れ、コーティング剤として用いた場合、基材への密着性に優れる。 The cross-linking agent of the present invention imparts long-lasting antibacterial properties to a cured product with a curable resin. Further, this cross-linking agent does not cause aggregation together with the curable resin, has excellent liquid coating stability, and when used as a coating agent, has excellent adhesion to a substrate.
(1)架橋剤
本発明は、下記一般式(1):
一般式(1)中、Aは(m+n+2)価の炭素数1〜6の多価アルコール残基を表す。m、nはそれぞれ独立して0〜4の整数を表し、同じ置換基Aに結合しているm、nは0≦m+n≦4を満たし、m+nは0〜2が好ましく、0〜1がより好ましい。多価アルコール残基における多価アルコールの具体例は後述する。 In the general formula (1), A represents a (m + n + 2) -valent polyhydric alcohol residue having 1 to 6 carbon atoms. m and n each independently represent an integer of 0 to 4, m and n bonded to the same substituent A satisfy 0 ≦ m + n ≦ 4, m + n is preferably 0 to 2, and 0 to 1 is more. preferable. Specific examples of the multivalent alcohol in the polyhydric alcohol residue will be described later.
一般式(1)中、R1は炭素数1〜6、好ましくは炭素数1〜3の炭化水素基を表す。その具体例としては、メチル基、エチル基、プロピル基、イソプロピル基が挙げられ、メチル基、エチル基が好ましい。 In the general formula (1), R 1 represents a hydrocarbon group having 1 to 6 carbon atoms, preferably 1 to 3 carbon atoms. Specific examples thereof include a methyl group, an ethyl group, a propyl group and an isopropyl group, and a methyl group and an ethyl group are preferable.
一般式(1)中、R2は水素原子又は炭素数1〜4の炭化水素基を表す。その具体例としては、水素原子、メチル基、エチル基、プロピル基、イソプロピル基、n−ブチル基、sec−ブチル基、イソブチル基、tert−ブチル基が挙げられ、水素原子、メチル基、エチル基が好ましい。 In the general formula (1), R 2 represents a hydrogen atom or a hydrocarbon group having 1 to 4 carbon atoms. Specific examples thereof include hydrogen atom, methyl group, ethyl group, propyl group, isopropyl group, n-butyl group, sec-butyl group, isobutyl group and tert-butyl group, and hydrogen atom, methyl group and ethyl group. Is preferable.
一般式(1)中、Xは4級アンモニウム基の対イオンであって塩化物イオン、臭化物イオン、硫酸イオン、硝酸イオン、リン酸イオン、又は水酸化物イオンを表す。また、一般式(1)中、lは1〜6である。kは4級アンモニウム基の対イオンの数を表し、1以上の整数である。架橋剤中の4級アンモニウム基の数とkは同数となる。 In the general formula (1), X is a counterion of a quaternary ammonium group and represents a chloride ion, a bromide ion, a sulfate ion, a nitrate ion, a phosphate ion, or a hydroxide ion. Further, in the general formula (1), l is 1 to 6. k represents the number of counterions of the quaternary ammonium group and is an integer of 1 or more. The number of quaternary ammonium groups and k in the cross-linking agent are the same.
一般式(1)中、Bは水酸基又は下記一般式(2):
一般式(2)及び一般式(3)において、R1、R2、A、m、nは一般式(1)について述べたのと同様である。一般式(2)及び一般式(3)の構造は、一般式(1)の化合物1分子中にそれぞれ2以上存在していてもよい。
In the general formula (1), B is a hydroxyl group or the following general formula (2):
In the general formula (2) and the general formula (3), R 1 , R 2 , A, m, and n are the same as those described for the general formula (1). Two or more structures of the general formula (2) and the general formula (3) may be present in one molecule of the compound of the general formula (1), respectively.
(2)架橋剤の製造方法
上記架橋剤は、下記一般式(4):
A−(OH)m+n+2 (4)
で表される(m+n+2)価の多価アルコールと、エピハロヒドリンとを反応させる工程1、
前記工程1で得られる反応物と、下記一般式(5):
R1 2NH (5)
で表される第二級アミンを反応させる工程2、及び、前記工程2で得られた反応物中のハロゲン原子を−OR2基に変換する工程3を含む製造方法により製造される。
(2) Method for producing a cross-linking agent The above-mentioned cross-linking agent has the following general formula (4):
A- (OH) m + n + 2 (4)
Step 1 of reacting a (m + n + 2) -valent polyhydric alcohol represented by (m + n + 2) with epihalohydrin,
The reaction product obtained in the above step 1 and the following general formula (5):
R 1 2 NH (5)
It is produced by a production method including a step 2 of reacting a secondary amine represented by the above step 2 and a step 3 of converting a halogen atom in the reaction product obtained in the step 2 into -OR 2 groups.
一般式(4)において、Aは(m+n+2)価の炭素数1〜6の多価アルコール残基を表し、m、nはそれぞれ独立して0〜4の整数を表し、同じ置換基Aに結合しているm、nは0≦m+n≦4を満たす。m+nは0〜2が好ましく、0〜1がより好ましい。多価アルコール残基における多価アルコールとしては、エチレングリコール、ジエチレングリコール、プロピレングリコール、トリエチレングリコール、1,3−プロパンジオール、ジプロピレングリコール、グリセリン、ジグリセリン、2−ブテン−1,4−ジオール、1,3−ブタンジオール、1,4−ブタンジオール、1,5−ペンタンジオール、1,6−ヘキサンジオール、1,2−シクロヘキサンジメタノール、1,2−シクロヘキサンジオール、トリメチロールプロパン、ジエタノールアミン、トリエタノールアミン、ペンタエリスリトール、ソルビトールを挙げることができる。なかでも、エチレングリコール、ジエチレングリコール、グリセリン、ジグリセリンなどが好ましい。これらは単独で用いても良いし、2種以上を併用しても良い。 In the general formula (4), A represents a polyhydric alcohol residue having a (m + n + 2) valence of 1 to 6 carbon atoms, and m and n each independently represent an integer of 0 to 4, and are bonded to the same substituent A. M and n satisfy 0 ≦ m + n ≦ 4. m + n is preferably 0 to 2, more preferably 0 to 1. Examples of the polyhydric alcohol in the polyhydric alcohol residue include ethylene glycol, diethylene glycol, propylene glycol, triethylene glycol, 1,3-propanediol, dipropylene glycol, glycerin, diglycerin, 2-butane-1,4-diol, and the like. 1,3-Butanediol, 1,4-Butanediol, 1,5-pentanediol, 1,6-hexanediol, 1,2-cyclohexanedimethanol, 1,2-cyclohexanediol, trimethylpropane, diethanolamine, tri Ethanolamine, pentaerythritol, sorbitol can be mentioned. Of these, ethylene glycol, diethylene glycol, glycerin, diglycerin and the like are preferable. These may be used alone or in combination of two or more.
一般式(5)で表される第二級アミンの具体例としては、ジメチルアミン、ジエチルアミン、メチルエチルアミン、ジプロピルアミン、ジイソプロピルアミンが挙げられ、なかでも、ジメチルアミン、ジエチルアミンが好ましく、ジメチルアミンがより好ましい。これらは単独で用いても良いし、2種以上を併用しても良い。 Specific examples of the secondary amine represented by the general formula (5) include dimethylamine, diethylamine, methylethylamine, dipropylamine, and diisopropylamine. Among them, dimethylamine and diethylamine are preferable, and dimethylamine is preferable. More preferred. These may be used alone or in combination of two or more.
エピハロヒドリンの具体例としては、エピクロロヒドリン、エピブロモヒドリン、α-メチルエピクロロヒドリンが挙げられる。中でも、入手が容易なこと等から、エピクロロヒドリンが好ましい。これらは単独で用いても良いし、2種以上を併用しても良い。 Specific examples of epichlorohydrin include epichlorohydrin, epibromohydrin, and α-methylepichlorohydrin. Of these, epichlorohydrin is preferable because it is easily available. These may be used alone or in combination of two or more.
工程1において、多価アルコールの有するヒドロキシル基1当量に対してエピハロヒドリンを0.2〜2当量反応させることが好ましく、0.3〜1.5当量がより好ましい。0.2当量未満では、得られるハロヒドリン化合物中のハロヒドリン基数が少ないため、その後の工程で得られる架橋剤中の4級アンモニウム構造が少なくなり十分な抗菌性を発揮できない可能性があり、2当量を超えると、得られるハロヒドリン化合物中に未反応のエピハロヒドリンが残存する可能性があり安全性の観点から好ましくない。 In step 1, it is preferable to react 0.2 to 2 equivalents of epihalohydrin with 1 equivalent of the hydroxyl group of the polyhydric alcohol, and more preferably 0.3 to 1.5 equivalents. If the amount is less than 0.2 equivalent, the number of halohydrin groups in the obtained halohydrin compound is small, so that the quaternary ammonium structure in the cross-linking agent obtained in the subsequent step may be reduced and sufficient antibacterial activity may not be exhibited. If it exceeds, unreacted epihalohydrin may remain in the obtained halohydrin compound, which is not preferable from the viewpoint of safety.
工程1において、多価アルコールとエピハロヒドリンとの反応のために触媒を用いることができる。このような触媒としては、三フッ化ホウ素ジエチルエーテル錯体、三フッ化ホウ素ブチルエチルエーテル錯体、三フッ化ホウ素メタノール錯体、三フッ化ホウ素エチルアミン錯体、三フッ化ホウ素ピペリジン錯体、ホウフッ化亜鉛、ホウフッ化銅、二塩化スズ、四塩化スズ、塩化アルミニウム等のルイス酸触媒が挙げられる。多価アルコールとエピハロヒドリンとの反応温度は、30〜200℃が好ましく、50〜100℃がより好ましい。 In step 1, a catalyst can be used for the reaction of the polyhydric alcohol with epihalohydrin. Examples of such a catalyst include boron trifluoride diethyl ether complex, boron trifluoride butyl ethyl ether complex, boron trifluoride methanol complex, boron trifluoride ethylamine complex, boron trifluoride piperidine complex, zinc booxide, and houf. Examples thereof include Lewis acid catalysts such as copper, tin dichloride, tin tetrachloride, and aluminum chloride. The reaction temperature of the polyhydric alcohol and epihalohydrin is preferably 30 to 200 ° C, more preferably 50 to 100 ° C.
工程1および2における反応機序を、エピハロヒドリンとしてエピクロロヒドリンを使用する例を挙げて説明する。工程1において、一般式(4)で表される多価アルコールの水酸基と、エピクロロヒドリンとの反応により、クロロヒドリン基を2以上有するクロロヒドリンエーテル化合物が得られる。ここに、工程2において一般式(5)で表される第二級アミンを添加すると、アミンがクロロヒドリン基と反応して一般式(6):
で表される化合物が得られる。
The reaction mechanism in steps 1 and 2 will be described with reference to an example of using epichlorohydrin as epihalohydrin. In step 1, a chlorohydrin ether compound having two or more chlorohydrin groups is obtained by reacting the hydroxyl group of the polyhydrin represented by the general formula (4) with epichlorohydrin. When a secondary amine represented by the general formula (5) is added thereto in step 2, the amine reacts with the chlorohydrin group and the general formula (6):
The compound represented by is obtained.
工程2において、ハロヒドリンエーテル化合物の有するハロヒドリン基1当量に対して、一般式(5)で表される第二級アミンを0.05〜1当量反応させることが好ましく、0.1〜0.5当量反応させることがより好ましい。0.05当量未満では、得られる架橋剤中の4級アンモニウム構造が少ないため十分な抗菌性を発揮できない可能性があり、1当量を超えると、未反応の第二級アミンが残存する可能性があり安全性の観点から好ましくない。 In step 2, it is preferable to react 0.05 to 1 equivalent of the secondary amine represented by the general formula (5) with 1 equivalent of the halohydrin group contained in the halohydrin ether compound, preferably 0.1 to 0. It is more preferable to react by an equivalent amount of 5.5. If it is less than 0.05 equivalents, sufficient antibacterial properties may not be exhibited due to the small amount of quaternary ammonium structure in the obtained cross-linking agent, and if it exceeds 1 equivalent, unreacted secondary amines may remain. It is not preferable from the viewpoint of safety.
工程2において、得られる一般式(6)の化合物中にはハロヒドリン基が末端に残っている。工程3ではこのハロヒドリン基のハロゲン原子をOR2基に変換する。ハロゲン原子のOR2基への変換方法としては、例えば、ハロゲン原子を加水分解する方法、エポキシ化合物に変換した後アルコール溶媒中で加水分解する方法、ハロゲン原子を別の脱離性基に変換した後加水分解する方法が挙げられる。工程3においてハロゲン原子は通常水酸基に変換され、この場合R2は水素原子となる。一方、ハロゲン原子の一部又は全部がアルコール溶媒と反応してアルコキシ基に変換されていてもよく、この場合R2は炭素数1〜4の炭化水素基となる。例えばメタノールを溶媒として工程3を行った場合、ハロゲン原子は水酸基又はメトキシ基に変換され、R2は水素原子又はメチル基となる。 In the compound of the general formula (6) obtained in step 2, the halohydrin group remains at the terminal. In step 3, the halogen atom of this halohydrin group is converted into OR 2 groups. Examples of the method for converting a halogen atom to OR 2 groups include a method of hydrolyzing a halogen atom, a method of converting to an epoxy compound and then hydrolyzing in an alcohol solvent, and a method of converting a halogen atom to another desorbing group. A method of post-hydrolysis can be mentioned. In step 3, the halogen atom is usually converted to a hydroxyl group, in which case R 2 becomes a hydrogen atom. On the other hand, a part or all of the halogen atoms may react with the alcohol solvent to be converted into an alkoxy group, in which case R 2 becomes a hydrocarbon group having 1 to 4 carbon atoms. For example, when step 3 is carried out using methanol as a solvent, the halogen atom is converted into a hydroxyl group or a methoxy group, and R 2 becomes a hydrogen atom or a methyl group.
工程3の後、水溶液のpH調整のために硫酸、硝酸又はリン酸の添加を行ってもよい。これらの工程で添加された硫酸イオン、硝酸イオン、リン酸イオンは、本発明の架橋剤において4級アンモニウム基の対イオンとなり、一般式(1)の化合物中でXと表される。その他、4級アンモニウム基の対イオンとしては、工程1で添加されるエピハロヒドリン由来の塩化物イオン、臭化物イオンや、水酸化物イオンが挙げられる。 After step 3, sulfuric acid, nitric acid or phosphoric acid may be added to adjust the pH of the aqueous solution. The sulfate ion, nitrate ion, and phosphate ion added in these steps become counterions of quaternary ammonium groups in the cross-linking agent of the present invention, and are represented by X in the compound of the general formula (1). Other examples of the counterion of the quaternary ammonium group include chloride ion and bromide ion derived from epihalohydrin added in step 1, and hydroxide ion.
(3)硬化性樹脂組成物
また、本発明は、硬化性樹脂と、上記架橋剤を含む硬化性樹脂組成物に関する。
(3) Curable Resin Composition The present invention also relates to a curable resin composition containing the curable resin and the above-mentioned cross-linking agent.
硬化性樹脂は、熱(常温を含む)、触媒、光(紫外線等)、電子線等により上記架橋剤との架橋反応が進行して硬化する化合物のことをいい、分子中にカルボン酸基、カルボン酸塩基、水酸基、エポキシ基、イソシアネート基、及びアミノ基から選ばれる少なくとも1種以上の官能基を持つことが好ましい。具体的には、メラミン樹脂、アクリル樹脂、エポキシ樹脂、ポリエステル樹脂、ポリウレタン樹脂、が挙げられる。これらの中でも、硬化性に優れる点で、メラミン樹脂、エポキシ樹脂が好ましい。 A curable resin is a compound that cures by proceeding with a cross-linking reaction with the above-mentioned cross-linking agent by heat (including normal temperature), catalyst, light (ultraviolet rays, etc.), electron beam, etc., and has a carboxylic acid group in the molecule. It is preferable to have at least one functional group selected from a carboxylic acid base, a hydroxyl group, an epoxy group, an isocyanate group, and an amino group. Specific examples thereof include melamine resin, acrylic resin, epoxy resin, polyester resin and polyurethane resin. Among these, melamine resin and epoxy resin are preferable in terms of excellent curability.
硬化性樹脂組成物中の架橋剤の配合量は、0.1〜70重量%が好ましく、5〜55重量%がより好ましい。また、架橋剤の配合量は、硬化性樹脂100重量部に対して、10〜1000重量部が好ましく、20〜1000重量部がより好ましい。10重量部未満では、塗膜の抗菌性が不十分となることがあり、1000重量部を超えると、乾燥性が不十分となることがあるとなる傾向がある。 The blending amount of the cross-linking agent in the curable resin composition is preferably 0.1 to 70% by weight, more preferably 5 to 55% by weight. The amount of the cross-linking agent blended is preferably 10 to 1000 parts by weight, more preferably 20 to 1000 parts by weight, based on 100 parts by weight of the curable resin. If it is less than 10 parts by weight, the antibacterial property of the coating film may be insufficient, and if it exceeds 1000 parts by weight, the drying property may be insufficient.
硬化性樹脂組成物は、本発明の効果を損なわない範囲で、一般式(1)で表される架橋剤の他に、エポキシ化合物、ハロヒドリン化合物、アミン化合物、アジリジン化合物、イソシアネート化合物、オキサゾリン化合物等の硬化性樹脂と反応しうる架橋剤を含んでいてもよい。 The curable resin composition includes an epoxy compound, a halohydrin compound, an amine compound, an aziridine compound, an isocyanate compound, an oxazoline compound and the like, in addition to the cross-linking agent represented by the general formula (1), as long as the effects of the present invention are not impaired. It may contain a cross-linking agent capable of reacting with the curable resin of.
硬化性樹脂組成物は、通常使用可能な界面活性剤、溶剤、酸化防止剤、触媒、消泡剤、レオロジーコントロール剤、密着性付与剤、増粘剤、中和剤等を含んでいてもよい。 The curable resin composition may contain a commonly available surfactant, solvent, antioxidant, catalyst, antifoaming agent, rheology control agent, adhesion imparting agent, thickener, neutralizing agent and the like. ..
界面活性剤は、表面調整してレベリング機能を有するものであって、特に限定されないが、例えば、ポリエーテル変性ポリジメチルシロキサン、ポリエーテル変性シロキサン、ポリエーテルエステル変性水酸基含有ポリジメチルシロキサン、ポリエーテル変性アクリル基含有ポリジメチルシロキサン、ポリエステル変性アクリル基含有ポリジメチルシロキサン、パーフルオロポリジメチルシロキサン、パーフルオロポリエーテル変性ポリジメチルシロキサン、パーフルオロポリエステル変性ポリジメチルシロキサン等のシロキサン系化合物;パーフルオロアルキルカルボン酸等のフッ素系化合物;ポリオキシアルキレンアルキルエーテル、ポリオキシエチレンアルキルフェニルエーテル等のポリエーテル系化合物;ヤシ油脂肪酸アミン塩等のカルボン酸;リン酸エステル、アルキルエーテル硫酸塩、ソルビタン脂肪酸エステル、スルホン酸エステル、コハク酸エステル等のエステル系化合物;アルキルアリールスルホン酸アミン塩、スルホコハク酸ジオクチルナトリウム等のスルホン酸塩化合物;ラウリルリン酸ナトリウム等のリン酸塩化合物;ヤシ油脂肪酸エタノールアマイド等のアミド化合物;アクリル系化合物等が挙げられる。これらの界面活性剤は単独で使用してもよく、二種以上を併用してもよい。 The surface active agent has a leveling function by adjusting the surface, and is not particularly limited. For example, a polyether-modified polydimethylsiloxane, a polyether-modified siloxane, a polyether ester-modified hydroxyl group-containing polydimethylsiloxane, or a polyether-modified agent. Siloxane-based compounds such as acrylic group-containing polydimethylsiloxane, polyester-modified acrylic group-containing polydimethylsiloxane, perfluoropolydimethylsiloxane, perfluoropolyether-modified polydimethylsiloxane, and perfluoropolyester-modified polydimethylsiloxane; perfluoroalkylcarboxylic acid, etc. Fluorine compounds; polyether compounds such as polyoxyalkylene alkyl ethers and polyoxyethylene alkyl phenyl ethers; carboxylic acids such as coconut oil fatty acid amine salts; phosphoric acid esters, alkyl ether sulfates, sorbitan fatty acid esters, sulfonic acid esters , Ether compounds such as succinate; sulfonate compounds such as alkylaryl sulfonic acid amine salt and dioctyl sulfosuccinate; phosphate compounds such as sodium lauryl phosphate; amide compounds such as coconut oil fatty acid ethanol amide; acrylic Examples include system compounds. These surfactants may be used alone or in combination of two or more.
界面活性剤の含有量は、硬化性樹脂100重量部に対して、0.001〜10重量部が好ましく、0.01〜5重量部がより好ましい。0.001重量部未満では、レベリング性が不十分となることがあり、10重量部を超えると、塗膜の密着性が不十分となることがある。 The content of the surfactant is preferably 0.001 to 10 parts by weight, more preferably 0.01 to 5 parts by weight, based on 100 parts by weight of the curable resin. If it is less than 0.001 part by weight, the leveling property may be insufficient, and if it exceeds 10 parts by weight, the adhesion of the coating film may be insufficient.
溶剤としては、水系又は有機溶剤系の何れも好適に使用できるが、例えば、トルエン、エチルベンゼン、トリメチルベンゼン、キシレン等の芳香族炭化水素系溶剤、ペンタン、ヘキサン、シクロヘキサン等の脂肪族炭化水素系溶剤、アセトン、メチルエチルケトン、メチルイソブチルケトン、シクロヘキサノン等のケトン系溶剤、メタノール、エタノール、イソプロパノール、エチレングリコール、ジエチレングリコール、トリエチレングリコール、プロピレングリコール等のアルコール系溶剤、メチルセロソルブ、エチルセロソルブ、ブチルセロソルブ、メチルジグリコール、エチルジグリコール、ブチルジグリコール、プロピレングリコールモノメチルエーテル等のグリコールエーテル系溶剤、酢酸エチル、酢酸ブチル、プロピレングリコールモノメチルエーテルアセテート等のエステル系溶剤、水等が挙げられる。また、芳香族炭化水素系溶剤として使用できる市販品としては、ソルベッソ100、ソルベッソ150、ソルベッソ200等が挙げられる。これらの溶剤は単独で使用してもよく、二種以上を併用してもよい。 As the solvent, either an aqueous solvent or an organic solvent solvent can be preferably used. For example, an aromatic hydrocarbon solvent such as toluene, ethylbenzene, trimethylbenzene and xylene, and an aliphatic hydrocarbon solvent such as pentane, hexane and cyclohexane can be used. , Aketone solvents such as acetone, methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone, alcohol solvents such as methanol, ethanol, isopropanol, ethylene glycol, diethylene glycol, triethylene glycol, propylene glycol, methyl cellosolve, ethyl cellosolve, butyl cellosolve, methyl diglycol , Glycol ether solvents such as ethyl diglycol, butyl diglycol and propylene glycol monomethyl ether, ester solvents such as ethyl acetate, butyl acetate and propylene glycol monomethyl ether acetate, water and the like. Examples of commercially available products that can be used as an aromatic hydrocarbon solvent include Solbesso 100, Solbesso 150, and Solbesso 200. These solvents may be used alone or in combination of two or more.
溶剤の含有量は、樹脂の種類や塗装方法、硬化塗膜の膜厚にもよるが、硬化性樹脂100重量部に対して、10〜1000重量部が好ましく、20〜400重量部がより好ましい。10重量部未満では、粘度が高く均一に塗工できない場合があり、1000重量部を超えると、所望の膜厚が得られないことがある他、経済性やVOC削減の観点からも好ましくない。 The content of the solvent depends on the type of resin, the coating method, and the film thickness of the cured coating film, but is preferably 10 to 1000 parts by weight, more preferably 20 to 400 parts by weight, based on 100 parts by weight of the curable resin. .. If it is less than 10 parts by weight, the viscosity may be high and uniform coating may not be possible, and if it exceeds 1000 parts by weight, a desired film thickness may not be obtained, which is not preferable from the viewpoint of economy and VOC reduction.
硬化性樹脂組成物の固形分濃度は特に限定されないが、10〜80重量%が好ましく、15〜50重量%がより好ましい。80重量%を超えると、粘度が高く均一に塗工できない場合があり、10重量%未満では、所望の膜厚が得られないことがある他、経済性やVOC削減の観点からも好ましくない。 The solid content concentration of the curable resin composition is not particularly limited, but is preferably 10 to 80% by weight, more preferably 15 to 50% by weight. If it exceeds 80% by weight, the viscosity may be high and uniform coating may not be possible, and if it is less than 10% by weight, a desired film thickness may not be obtained, which is not preferable from the viewpoint of economy and VOC reduction.
(4)硬化性樹脂組成物の用途
硬化性樹脂組成物は、コーティング剤、塗料などの用途に用いることができる。
(4) Applications of curable resin composition The curable resin composition can be used for applications such as coating agents and paints.
硬化性樹脂組成物をコーティング剤や塗料として使用する場合、基材上に塗膜を形成する方法としては、硬化性樹脂組成物を基材の少なくとも一つの面に塗布した後、加熱して硬化させる方法等が挙げられる。 When the curable resin composition is used as a coating agent or a paint, as a method of forming a coating film on the base material, the curable resin composition is applied to at least one surface of the base material and then heated and cured. There is a method of making it.
基材としては、合成樹脂、金属、ガラスなど特に限定されないが、例えば、ポリエチレンテレフタレート、ポリエチレンナフタレート等のポリエステル、ポリエチレン、ポリプロピレン、ポリメチルペンテン等のポリオレフィン、ナイロン6、ナイロン66等のポリアミド、ポリカーボネート、ポリ酢酸ビニル、ポリイミド、ABS樹脂、鋼、アルミニウム、ガラス等が挙げられる。 The base material is not particularly limited to synthetic resin, metal, glass and the like, but for example, polyester such as polyethylene terephthalate and polyethylene naphthalate, polyolefin such as polyethylene, polypropylene and polymethylpentene, polyamide such as nylon 6 and nylon 66, and polycarbonate. , Polyvinyl acetate, polyimide, ABS resin, steel, aluminum, glass and the like.
硬化性樹脂組成物を基材上に塗布する方法としては、特に限定されないが、例えば、バーコート法、スピンコート法、スプレーコート法、ディップコート法、ノズルコート法、グラビアコート法、リバースロールコート法、ダイコート法、エアドクターコート法、ブレードコート法、ロッドコート法、カーテンコート法、ナイフコート法、トランスファロールコート法、スクイズコート法、含浸コート法、キスコート法、カレンダコート法、押出コート法等が挙げられる。 The method for applying the curable resin composition onto the substrate is not particularly limited, but for example, a bar coating method, a spin coating method, a spray coating method, a dip coating method, a nozzle coating method, a gravure coating method, and a reverse roll coating method. Method, die coat method, air doctor coat method, blade coat method, rod coat method, curtain coat method, knife coat method, transferor coat method, squeeze coat method, impregnation coat method, kiss coat method, calendar coat method, extrusion coat method, etc. Can be mentioned.
硬化性樹脂組成物を基材に塗布した後、加熱する際の加熱温度は、60〜250℃であることが好ましく、60〜200℃であることがより好ましい。加熱温度が60℃未満であると、硬化不良となることがあり、250℃を超えると、樹脂基材の材質によっては基材の形状が損なわれることがある。また、加熱時間は、5〜300秒間であることが好ましく、20〜120秒間であることがより好ましい。加熱時間が5秒間未満であると、硬化不良となることがあり、300秒間を超えると、樹脂基材の材質によっては基材の形状が損なわれることがあり、また、工程に要する時間が長くなるため生産性の観点からも好ましくない。 The heating temperature at the time of heating after applying the curable resin composition to the base material is preferably 60 to 250 ° C, more preferably 60 to 200 ° C. If the heating temperature is less than 60 ° C., curing may be poor, and if it exceeds 250 ° C., the shape of the base material may be impaired depending on the material of the resin base material. The heating time is preferably 5 to 300 seconds, more preferably 20 to 120 seconds. If the heating time is less than 5 seconds, curing may be poor, and if it exceeds 300 seconds, the shape of the base material may be impaired depending on the material of the resin base material, and the time required for the process is long. Therefore, it is not preferable from the viewpoint of productivity.
硬化後の塗膜の厚みは、特に限定されないが、0.1〜30μmであることが好ましく、0.3〜20μmであることがより好ましい。厚みが0.1μm未満であると、塗膜の平滑性が不十分となることがあり、30μmを超えると、内部応力の増加により密着性が不十分となることがある。 The thickness of the coating film after curing is not particularly limited, but is preferably 0.1 to 30 μm, and more preferably 0.3 to 20 μm. If the thickness is less than 0.1 μm, the smoothness of the coating film may be insufficient, and if it exceeds 30 μm, the adhesion may be insufficient due to an increase in internal stress.
(実施例1)架橋剤の製造
1000mL容量セパラブルフラスコにグリセリン200g(2.2モル)、触媒として三フッ化ホウ素エーテル錯体0.3gを仕込み、加熱攪拌し、これにエピクロロヒドリン442g(4.8モル)を滴下し、撹拌した。さらにジメチルアミンの50%水溶液69g(0.8モル)を加え、攪拌した。その後48.5%液体苛性ソーダ62gを滴下して、引き続き、12時間の熟成を行った。得られた反応物をメタノールに溶解した後、ろ過を行い、ろ液に48.5%液体苛性ソーダ168gを加え、攪拌し、ろ過を行った。ろ液中のメタノールを留去した後、蒸留水を加えて濃縮残渣を溶解し、98%硫酸20gを加えて、12時間攪拌した。
(Example 1) Production of cross-linking agent 200 g (2.2 mol) of glycerin and 0.3 g of boron trifluoride ether complex as a catalyst were charged in a 1000 mL volume separable flask, heated and stirred, and 442 g of epichlorohydrin (442 g). 4.8 mol) was added dropwise and stirred. Further, 69 g (0.8 mol) of a 50% aqueous solution of dimethylamine was added, and the mixture was stirred. Then, 62 g of 48.5% liquid caustic soda was added dropwise, followed by aging for 12 hours. The obtained reaction product was dissolved in methanol and then filtered. 168 g of 48.5% liquid caustic soda was added to the filtrate, and the mixture was stirred and filtered. After distilling off the methanol in the filtrate, distilled water was added to dissolve the concentrated residue, 20 g of 98% sulfuric acid was added, and the mixture was stirred for 12 hours.
一般式(1)において、Aがグリセリン残基を、Bが一般式(2)又は一般式(3)で表される置換基を、R1がいずれもメチル基を、R2が水素原子又はメチル基を、Xは4級アンモニウム基の対イオンであって塩化物イオン、硫酸イオン、又は水酸化物イオンをそれぞれ表し、m、nはそれぞれ0又は1であって、m+nは1であり、lは1〜4である本発明の架橋剤を得た。 In the general formula (1), A is a glycerin residue, B is a substituent represented by the general formula (2) or the general formula (3), R 1 is a methyl group, and R 2 is a hydrogen atom or a hydrogen atom. A methyl group, X is a counter ion of a quaternary ammonium group and represents a chloride ion, a sulfate ion, or a hydroxide ion, respectively, m and n are 0 or 1, respectively, and m + n is 1. The cross-linking agent of the present invention in which l is 1 to 4 was obtained.
(実施例2および比較例1)コーティング組成物の製造
メラミン樹脂、実施例1で合成した架橋剤又はアルコール骨格を含まない比較架橋剤、界面活性剤、および溶剤を下記表1に示す重量比で混合して、実施例2および比較例1のコーティング組成物を得た。
なお、各成分として、以下のものを使用した。
メラミン樹脂:サイメル327(イミノ基型メチル化メラミン樹脂、ダイセル・オルネクス株式会社製)
比較架橋剤:ワイステックスH90(ジメチルアミン・エピクロロヒドリン重縮合物、ナガセケムテックス株式会社製)
溶媒:ソルミックスAP−7(アルコール系溶剤、日本アルコール販売株式会社製)
界面活性剤:ソフタノール90(ポリオキシエチレンアルキルエーテル、株式会社日本触媒製)
(Example 2 and Comparative Example 1) Production of coating composition The melamine resin, the cross-linking agent synthesized in Example 1 or the comparative cross-linking agent containing no alcohol skeleton, the surfactant, and the solvent are arranged in the weight ratio shown in Table 1 below. Mixing gave the coating compositions of Example 2 and Comparative Example 1.
The following components were used as each component.
Melamine resin: Cymel 327 (Imino-based methylated melamine resin, manufactured by Daicel Ornex Co., Ltd.)
Comparative cross-linking agent: Weistex H90 (dimethylamine / epichlorohydrin polycondensate, manufactured by Nagase ChemteX Corporation)
Solvent: Solmix AP-7 (alcohol-based solvent, manufactured by Japan Alcohol Trading Co., Ltd.)
Surfactant: Softanol 90 (polyoxyethylene alkyl ether, manufactured by Nippon Shokubai Co., Ltd.)
(測定例)試験片の作製、及び物性の評価
実施例2および比較例1のコーティング組成物を、バーコーター(No.2)を用いて基材上に塗布した。基材としてポリエステル(PET)フィルム(東洋紡株式会社製E5100(膜厚50μm))を用いた。塗布した基材を170℃の熱風乾燥機に入れ、1分間乾燥処理をおこなった。乾燥後、基材を室温下で静置、基材を室温まで冷却したものを試験片とした。また、コーティング組成物を塗布しない基材自体の抗菌性を評価した(比較例2)。得られた試験片を用いて、後述する方法により物性の評価をおこなった。結果を表1に示す。
(Measurement Example) Preparation of Test Piece and Evaluation of Physical Properties The coating compositions of Example 2 and Comparative Example 1 were applied onto a substrate using a bar coater (No. 2). A polyester (PET) film (E5100 (film thickness 50 μm) manufactured by Toyobo Co., Ltd.) was used as a base material. The applied base material was placed in a hot air dryer at 170 ° C. and dried for 1 minute. After drying, the base material was allowed to stand at room temperature, and the base material was cooled to room temperature and used as a test piece. Moreover, the antibacterial property of the base material itself to which the coating composition was not applied was evaluated (Comparative Example 2). Using the obtained test piece, the physical properties were evaluated by the method described later. The results are shown in Table 1.
<硬化塗膜の物性の評価方法>
1.塗液安定性
コーティング組成物をスターラーで撹拌後、1分間静置した後の外観を確認し、下記の基準により2段階で評価した。
○:沈殿無し
×:沈殿有り
<Evaluation method of physical properties of cured coating film>
1. 1. Coating stability The coating composition was stirred with a stirrer, allowed to stand for 1 minute, and then the appearance was confirmed and evaluated in two stages according to the following criteria.
◯: No precipitation ×: With precipitation
2.密着性
作成直後の試験片を用いて碁盤目試験(旧JIS K5400)により密着性を確認し、下記の基準により2段階で評価した。
○:剥離無し(100/100)
×:剥離有り
2. 2. Adhesion was confirmed by a grid test (former JIS K5400) using a test piece immediately after preparation, and evaluated in two stages according to the following criteria.
◯: No peeling (100/100)
×: With peeling
3.抗菌性
作製直後の試験片を用いて抗菌性試験(JIS Z 2801)をおこなった。試験対象菌は大腸菌とした。下記の基準により2段階で評価した。
○:抗菌活性値2.0以上
×:抗菌活性値2.0未満
3. 3. An antibacterial property test (JIS Z 2801) was conducted using a test piece immediately after preparation. The test target bacterium was Escherichia coli. It was evaluated on a two-point scale according to the following criteria.
◯: Antibacterial activity value 2.0 or more ×: Antibacterial activity value less than 2.0
実施例1の架橋剤を使用して得られた実施例2のコーティング組成物は、塗液安定性に優れ、塗膜は基材に対する密着性に優れており、十分な抗菌性を有していた。 The coating composition of Example 2 obtained by using the cross-linking agent of Example 1 has excellent liquid coating stability, the coating film has excellent adhesion to the substrate, and has sufficient antibacterial properties. It was.
従来技術に係る比較架橋剤を使用して得られた比較例1のコーティング組成物は、沈殿が生じ、塗液安定性が劣っていた。これは、架橋剤が多価アルコール骨格を含まないために硬化性樹脂との凝集が生じやすいことが原因であると推測される。比較例1のコーティング組成物は沈殿が生じたため、良好な塗膜を形成することができず、塗膜の基材への密着性および抗菌性を測定することもできなかった。コーティング組成物を塗布しない比較例2の基材は抗菌性を有していなかった。
The coating composition of Comparative Example 1 obtained by using the comparative cross-linking agent according to the prior art had precipitation and was inferior in liquid stability. It is presumed that this is because the cross-linking agent does not contain a polyhydric alcohol skeleton, so that agglutination with the curable resin is likely to occur. Since the coating composition of Comparative Example 1 was precipitated, a good coating film could not be formed, and the adhesion and antibacterial property of the coating film to the substrate could not be measured. The base material of Comparative Example 2 to which the coating composition was not applied did not have antibacterial properties.
Claims (5)
Bは下記一般式(2):
R1は炭素数1〜6の炭化水素基を表し、
R2は水素原子又は炭素数1〜4の炭化水素基を表し、
Xは4級アンモニウム基の対イオンであって塩化物イオン、臭化物イオン、硫酸イオン、硝酸イオン、リン酸イオン、又は水酸化物イオンを表し、
m、nはそれぞれ独立して0〜4の整数を表し、同じ置換基Aに結合しているm、nは0≦m+n≦4を満たし、
lは1〜6であり、
kは1以上の整数である。)
で表される化合物を含む架橋剤。 The following general formula (1):
B is the following general formula (2):
R 1 represents a hydrocarbon group having 1 to 6 carbon atoms.
R 2 represents a hydrogen atom or a hydrocarbon group having 1 to 4 carbon atoms.
X is a counterion of a quaternary ammonium group and represents a chloride ion, a bromide ion, a sulfate ion, a nitrate ion, a phosphate ion, or a hydroxide ion.
m and n each independently represent an integer of 0 to 4, and m and n bonded to the same substituent A satisfy 0 ≦ m + n ≦ 4.
l is 1 to 6
k is an integer greater than or equal to 1. )
A cross-linking agent containing a compound represented by.
(工程1)下記一般式(4):
A−(OH)m+n+2(4)
(一般式(4)中、Aは(m+n+2)価の炭素数1〜6の多価アルコール残基を表し、m、nはそれぞれ独立して0〜4の整数を表し、0≦m+n≦4を満たす。)
で表される(m+n+2)価の多価アルコールと、エピハロヒドリンとを反応させる工程、
(工程2)工程1で得られる反応物と、下記一般式(5):
R1 2NH (5)
(一般式(5)中、R1は炭素数1〜6の炭化水素基を表す。)
で表される第二級アミンとを反応させる工程、及び、
(工程3)工程2で得られた反応物中のハロゲン原子を−OR2基(R2は水素原子又は炭素数1〜4の炭化水素基を表す)に変換する工程
を含む、請求項1〜3のいずれか一項に記載の架橋剤の製造方法。
The following steps 1-3:
(Step 1) The following general formula (4):
A- (OH) m + n + 2 (4)
(In the general formula (4), A represents a (m + n + 2) -valent polyhydric alcohol residue having 1 to 6 carbon atoms, and m and n independently represent an integer of 0 to 4, and 0 ≦ m + n ≦ 4. Satisfy.)
The step of reacting a (m + n + 2) -valent polyhydric alcohol represented by (m + n + 2) with epihalohydrin,
(Step 2) The reaction product obtained in Step 1 and the following general formula (5):
R 1 2 NH (5)
(In the general formula (5), R 1 represents a hydrocarbon group having 1 to 6 carbon atoms.)
The process of reacting with the secondary amine represented by, and
(Step 3) Claim 1 includes a step of converting a halogen atom in the reaction product obtained in step 2 into -OR 2 groups (R 2 represents a hydrogen atom or a hydrocarbon group having 1 to 4 carbon atoms). The method for producing a cross-linking agent according to any one of 3 to 3.
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JPH02248404A (en) * | 1989-03-23 | 1990-10-04 | Sekisui Plastics Co Ltd | Modification of highly water-absorptive resin |
JP2002060544A (en) * | 2000-06-05 | 2002-02-26 | Nagase Chemtex Corp | Cross-linking agent for water-absorbing resin and water- absorbing material obtained by using the same |
JP2015067658A (en) * | 2013-09-27 | 2015-04-13 | 株式会社Lixil | Antibacterial and antiviral paint, and method for forming antibacterial and antiviral paint film |
WO2016067605A1 (en) * | 2014-10-28 | 2016-05-06 | ナガセケムテックス株式会社 | Coating composition |
JP2017066343A (en) * | 2015-10-02 | 2017-04-06 | ナガセケムテックス株式会社 | Crosslinking agent composition for resin |
WO2020241123A1 (en) * | 2019-05-31 | 2020-12-03 | 株式会社日本触媒 | Production method for water absorbent, and polyacrylic acid (salt) water absorbent resin |
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2019
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Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH02248404A (en) * | 1989-03-23 | 1990-10-04 | Sekisui Plastics Co Ltd | Modification of highly water-absorptive resin |
JP2002060544A (en) * | 2000-06-05 | 2002-02-26 | Nagase Chemtex Corp | Cross-linking agent for water-absorbing resin and water- absorbing material obtained by using the same |
JP2015067658A (en) * | 2013-09-27 | 2015-04-13 | 株式会社Lixil | Antibacterial and antiviral paint, and method for forming antibacterial and antiviral paint film |
WO2016067605A1 (en) * | 2014-10-28 | 2016-05-06 | ナガセケムテックス株式会社 | Coating composition |
JP2017066343A (en) * | 2015-10-02 | 2017-04-06 | ナガセケムテックス株式会社 | Crosslinking agent composition for resin |
WO2020241123A1 (en) * | 2019-05-31 | 2020-12-03 | 株式会社日本触媒 | Production method for water absorbent, and polyacrylic acid (salt) water absorbent resin |
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