JP2020187894A - Terminal-equipped wire and terminal fitting - Google Patents

Terminal-equipped wire and terminal fitting Download PDF

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JP2020187894A
JP2020187894A JP2019090824A JP2019090824A JP2020187894A JP 2020187894 A JP2020187894 A JP 2020187894A JP 2019090824 A JP2019090824 A JP 2019090824A JP 2019090824 A JP2019090824 A JP 2019090824A JP 2020187894 A JP2020187894 A JP 2020187894A
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electric wire
terminal
groove
barrel portion
terminal fitting
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JP7311308B2 (en
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岩田 匡司
Tadashi Iwata
匡司 岩田
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Yazaki Corp
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Abstract

To provide a terminal-equipped wire that can achieve both high accuracy of forming a waterproof body on the terminal-equipped wire and high productivity of the terminal-equipped wire, and a terminal fitting that can be used for the terminal-equipped wire.SOLUTION: A terminal-equipped wire 1 includes an electric wire 10, a terminal fitting 20 attached to electric wire 10, and a water stop 60. The water stop 60 is made of a water stop material capable of forming the water stop 60 through the arrangement and hardening of the water stop material having fluidity, and is provided so as to cover a connection portion between the terminal fitting 20 and a conductor core wire 11. At least one of a first barrel portion 41 and a second barrel portion 42 includes a damming structure 48, 49 that regulates a flow range of the water stop material on the outer surface that faces the outside when the terminal fitting 20 is attached to the electric wire 10.SELECTED DRAWING: Figure 3

Description

本発明は、端子付き電線、及び、電線に取り付けられる端子金具に関する。 The present invention relates to an electric wire with a terminal and a terminal fitting attached to the electric wire.

近年、例えば、車両に配索されるワイヤハーネスには、アルミニウムやアルミニウム合金から形成された導体芯線を有する電線(以下「アルミニウム電線」という。)に銅や銅合金から形成された端子金具が取り付けられた端子付き電線が使用される場合がある。 In recent years, for example, in a wire harness distributed to a vehicle, a terminal fitting formed of copper or a copper alloy is attached to an electric wire having a conductor core wire formed of aluminum or an aluminum alloy (hereinafter referred to as "aluminum electric wire"). Wires with terminals may be used.

アルミニウム電線を用いた端子付き電線は、電線自体の軽量化などの点でメリットがあるものの、導体芯線と端子金具とが異種金属であることに起因し、導体芯線と端子金具との間に付着した水が電解液となってガルバニック腐食(異種金属接触腐食)が生じるおそれがある点でデメリットがある。なお、周知のように、ガルバニック腐食は異種金属間における標準電極電位の相違に起因して生じる。 An electric wire with a terminal using an aluminum electric wire has advantages in terms of weight reduction of the electric wire itself, but it adheres between the conductor core wire and the terminal metal fitting due to the fact that the conductor core wire and the terminal metal fitting are different metals. There is a demerit in that the generated water becomes an electrolytic solution and galvanic corrosion (contact corrosion of dissimilar metals) may occur. As is well known, galvanic corrosion occurs due to the difference in standard electrode potential between dissimilar metals.

そこで、アルミニウム電線を用いた従来の端子付き電線の一つでは、端子金具のバレル部に圧着された導体芯線を外部から隔離するように、止水用のシール部材が設けられている。これにより、上述したガルバニック腐食が抑制され、端子金具と導体芯線との電気的接続の信頼性が長期間にわたって維持される(例えば、特許文献1を参照)。 Therefore, in one of the conventional electric wires with terminals using an aluminum electric wire, a seal member for stopping water is provided so as to isolate the conductor core wire crimped to the barrel portion of the terminal metal fitting from the outside. As a result, the above-mentioned galvanic corrosion is suppressed, and the reliability of the electrical connection between the terminal fitting and the conductor core wire is maintained for a long period of time (see, for example, Patent Document 1).

特開2019−009026号公報Japanese Unexamined Patent Publication No. 2019-09026

上述した従来の端子付き電線では、紫外線硬化型の樹脂を用いてシール部材を形成している。具体的には、端子金具を電線の端末に圧着した後、外部に露出している導体芯線を覆うように硬化前の液状の樹脂を滴下する。そして、導体芯線およびその周辺の端子金具(バレル部など)を硬化前の樹脂で十分に覆った後、紫外線を用いて樹脂を硬化させることで、硬化した樹脂で構成されたシール部材を形成するようになっている。 In the conventional electric wire with a terminal described above, a seal member is formed by using an ultraviolet curable resin. Specifically, after the terminal fitting is crimped to the end of the electric wire, the liquid resin before curing is dropped so as to cover the conductor core wire exposed to the outside. Then, after the conductor core wire and the terminal metal fittings (barrel portion, etc.) around it are sufficiently covered with the resin before curing, the resin is cured using ultraviolet rays to form a sealing member composed of the cured resin. It has become like.

しかし、上記説明から理解されるように、この従来の端子付き電線では、シール部材の形状や配置の精度は、液状の樹脂の滴下量や滴下位置に依存する。例えば、液状の樹脂の滴下量が多すぎると、仮に滴下位置が適正であっても、設計上想定している範囲よりも広い範囲にまで樹脂が濡れ広がる(いわゆる液垂れが生じる)可能性がある。そして、濡れ広がった樹脂に気付かずに樹脂を硬化させると、端子付き電線の設計上想定していない箇所にシール部材が形成されることになる。このような想定外の形状を有するシール部材は、例えば、端子付き電線をコネクタハウジングの端子収容室に挿入する妨げとなり得る。 However, as can be understood from the above description, in this conventional electric wire with a terminal, the accuracy of the shape and arrangement of the sealing member depends on the dropping amount and dropping position of the liquid resin. For example, if the amount of liquid resin dropped is too large, even if the dropping position is appropriate, the resin may wet and spread over a wider range than the design envisioned (so-called liquid dripping occurs). is there. Then, if the resin is cured without noticing the wet and spread resin, a seal member is formed at a place not assumed in the design of the electric wire with a terminal. A sealing member having such an unexpected shape can prevent, for example, inserting an electric wire with a terminal into a terminal accommodating chamber of a connector housing.

上述した液垂れは、液状の樹脂の滴下量や滴下位置を厳密に制御することによって抑制し得ると考えられる。しかし、液状の樹脂の滴下量などの要求精度を過度に高めると、端子付き電線の生産性が低下することが懸念される。 It is considered that the above-mentioned dripping can be suppressed by strictly controlling the dropping amount and dropping position of the liquid resin. However, if the required accuracy such as the amount of liquid resin dropped is excessively increased, there is a concern that the productivity of the electric wire with terminals may decrease.

本発明は、上述した事情に鑑みてなされたものであり、その目的は、端子付き電線への止水体の形成精度の高さと端子付き電線の生産性の高さとを両立可能な端子付き電線、及び、その端子付き電線に用い得る端子金具、を提供することにある。 The present invention has been made in view of the above circumstances, and an object of the present invention is to obtain a terminal-equipped electric wire capable of achieving both high accuracy of forming a water blocking body on a terminal-attached electric wire and high productivity of the terminal-attached electric wire. An object of the present invention is to provide a terminal fitting that can be used for the electric wire with a terminal.

前述した目的を達成するために、本発明に係る端子付き電線および端子金具は、下記[1]〜[4]を特徴としている。
[1]
電線と、前記電線に取り付けられる端子金具と、止水体と、を備える端子付き電線であって、
前記端子金具は、
前記電線の端末にて絶縁被覆の外部に露出する導体芯線に圧着される第1バレル部と、
前記電線の前記端末にて前記絶縁被覆に圧着される第2バレル部と、を有し、
前記止水体は、
流動性を有する止水材料の配置及び硬化を経て当該止水体を形成可能な前記止水材料から構成され、且つ、前記端子金具と前記導体芯線との接続部分を覆うように設けられ、
前記第1バレル部及び前記第2バレル部の少なくとも一方は、
前記電線に前記端子金具が取り付けられたときに外部に面することになる外表面に、前記止水材料の流動範囲を規制する堰き止め構造を有する、
端子付き電線であること。
[2]
上記[1]に記載の端子付き電線において、
前記第1バレル部は、
前記導体芯線が載せ置かれる載置部と、前記載置部から延びる一対の加締片と、を有するとともに、前記導体芯線を取り囲むように前記一対の前記加締片が湾曲し且つ前記一対の前記加締片の延出端が前記導体芯線に食い込む加締め形状を有することにより、前記一対の前記加締片の前記外表面同士が向かい合う箇所に溝状部を画成し、
前記止水体は、
前記溝状部の溝内を埋めるように設けられ、
前記一対の前記加締片は、
前記溝状部の溝外に位置することになる当該一対の前記加締片の前記外表面に、前記堰き止め構造を有する、
端子付き電線であること。
[3]
上記[1]又は上記[2]に記載の端子付き電線において、
前記堰き止め構造は、
前記端子金具の軸方向において、前記第1バレル部の一端側縁部から他端側縁部にわたって延びる溝、及び、前記第2バレル部の一端側縁部から他端側縁部にわたって延びる溝、の少なくとも一方であり、
前記止水体は、
前記溝の少なくとも一部に入っている、
端子付き電線であること。
[4]
電線に止水体とともに取り付けられる端子金具であって、
前記電線の端末にて絶縁被覆の外部に露出する導体芯線に圧着される第1バレル部と、
前記電線の前記端末にて前記絶縁被覆に圧着される第2バレル部と、を備え、
前記第1バレル部及び前記第2バレル部の少なくとも一方は、
前記電線に当該端子金具が取り付けられたときに外部に面することになる外表面に、前記止水体を構成するための流動性を有する止水材料の流動範囲を規制する堰き止め構造を有する、
端子金具であること。
In order to achieve the above-mentioned object, the electric wire with a terminal and the terminal fitting according to the present invention are characterized by the following [1] to [4].
[1]
An electric wire with a terminal including an electric wire, a terminal fitting attached to the electric wire, and a waterproof body.
The terminal fitting
The first barrel portion that is crimped to the conductor core wire that is exposed to the outside of the insulation coating at the end of the electric wire, and
It has a second barrel portion that is crimped to the insulating coating at the terminal of the electric wire.
The waterproof body is
It is composed of the water-stopping material capable of forming the water-stopping body through the arrangement and curing of the water-stopping material having fluidity, and is provided so as to cover the connecting portion between the terminal fitting and the conductor core wire.
At least one of the first barrel portion and the second barrel portion
The outer surface that faces the outside when the terminal fitting is attached to the electric wire has a damming structure that regulates the flow range of the water blocking material.
Must be an electric wire with terminals.
[2]
In the electric wire with terminal described in [1] above,
The first barrel portion is
It has a mounting portion on which the conductor core wire is placed and a pair of crimping pieces extending from the previously described mounting portion, and the pair of crimping pieces are curved so as to surround the conductor core wire and the pair of crimping pieces. Since the extending end of the crimping piece has a crimping shape that bites into the conductor core wire, a groove-shaped portion is defined at a position where the outer surfaces of the pair of crimping pieces face each other.
The waterproof body is
It is provided so as to fill the groove of the groove-shaped portion.
The pair of crimping pieces
The damming structure is provided on the outer surface of the pair of crimping pieces to be located outside the groove of the groove-shaped portion.
Must be an electric wire with terminals.
[3]
In the electric wire with a terminal according to the above [1] or the above [2],
The damming structure
A groove extending from one end side edge portion of the first barrel portion to the other end side edge portion and a groove extending from one end side edge portion of the second barrel portion to the other end side edge portion in the axial direction of the terminal fitting. At least one of
The waterproof body is
In at least part of the groove,
Must be an electric wire with terminals.
[4]
A terminal fitting that can be attached to an electric wire together with a waterproof body.
The first barrel portion crimped to the conductor core wire exposed to the outside of the insulating coating at the end of the electric wire, and
A second barrel portion that is crimped to the insulating coating at the terminal of the electric wire is provided.
At least one of the first barrel portion and the second barrel portion
The outer surface that faces the outside when the terminal fitting is attached to the electric wire has a damming structure that regulates the flow range of the water blocking material having fluidity for forming the water blocking body.
Must be a terminal bracket.

上記[1]の構成の端子付き電線によれば、端子金具の第1バレル部および第2バレル部の少なくとも一方の外表面に、止水材料の流動範囲を規制する堰き止め構造が設けられる。更に、流動性を有する状態で配置された後に硬化可能な止水材料(例えば、紫外線硬化型の樹脂や熱硬化型の樹脂など)を用いて、端子金具と導体芯線との接続部分を覆うように、止水体が設けられる。よって、例えば、その止水材料を端子金具などに滴下して止水体を形成する際、仮に止水材料の滴下量が設計値よりも多少多く、第1バレル部や第2バレル部の外表面に止水材料が流れ出ても、過剰な止水材料の流動範囲が堰き止め構造によって規制されることで、設計上想定していない範囲にまで止水材料が濡れ広がることを抑制できる。そのため、止水材料の滴下量や滴下位置の精度を過度に高めなくても、設計通りの形状を有する止水体を設計通りの位置に形成し得る。したがって、本構成の端子付き電線は、端子付き電線への止水体の形成精度の高さと端子付き電線の生産性の高さとを両立可能である。 According to the electric wire with a terminal having the configuration of the above [1], a damming structure for regulating the flow range of the water blocking material is provided on the outer surface of at least one of the first barrel portion and the second barrel portion of the terminal fitting. Further, a waterproof material that can be cured after being arranged in a fluid state (for example, an ultraviolet curable resin or a thermosetting resin) is used to cover the connection portion between the terminal fitting and the conductor core wire. Is provided with a waterproof body. Therefore, for example, when the waterproof material is dropped onto a terminal fitting or the like to form a waterproof body, the amount of the waterproof material dropped is slightly larger than the design value, and the outer surface of the first barrel portion or the second barrel portion is formed. Even if the water blocking material flows out, the flow range of the excess water stopping material is regulated by the damming structure, so that the water blocking material can be prevented from spreading to a range not expected in the design. Therefore, the water blocking body having the designed shape can be formed at the designed position without excessively increasing the accuracy of the dropping amount and the dropping position of the water blocking material. Therefore, the terminal-equipped electric wire having this configuration can achieve both high accuracy of forming a waterproof body on the terminal-equipped electric wire and high productivity of the terminal-equipped electric wire.

上記[2]の構成の端子付き電線によれば、第1バレル部が特定の加締め形状を有することにより、第1バレル部を構成する一対の加締片の外表面同士が向かい合う箇所に溝状部が画成される。そして、この溝状部の溝内を埋めるように、止水体が設けられる。また、この溝状部の溝外に位置することになる一対の加締片の外表面に、堰き止め構造が設けられる。よって、特に、端子付き電線が被水した際などに水が溜まり易い溝状部を止水体で塞ぐことで、上述したガルバニック腐食を更に適正に抑制できる。また、溝状部を塞ぐように流動性を有する止水材料を配置する際、仮に溝外に止水材料が流れ出ても、止水材料の流動範囲が堰き止め構造によって規制される。よって、本構成の端子付き電線は、端子付き電線への止水体の形成精度の高さと端子付き電線の生産性の高さとを損なうことなく、ガルバニック腐食を更に確実に抑制できる。 According to the electric wire with a terminal having the configuration of [2] above, since the first barrel portion has a specific crimping shape, a groove is formed at a position where the outer surfaces of the pair of crimping pieces constituting the first barrel portion face each other. The shape is defined. Then, a waterproof body is provided so as to fill the groove of the groove-shaped portion. Further, a damming structure is provided on the outer surface of the pair of crimping pieces located outside the groove of the groove-shaped portion. Therefore, in particular, by closing the groove-shaped portion where water tends to collect when the electric wire with a terminal is flooded with a water blocking body, the above-mentioned galvanic corrosion can be suppressed more appropriately. Further, when the water blocking material having fluidity is arranged so as to close the groove-shaped portion, even if the water blocking material flows out of the groove, the flow range of the water blocking material is regulated by the damming structure. Therefore, the terminal-equipped electric wire having this configuration can more reliably suppress galvanic corrosion without impairing the high accuracy of forming the waterproof body on the terminal-equipped electric wire and the high productivity of the terminal-equipped electric wire.

上記[3]の構成の端子付き電線によれば、堰き止め構造の具体例として、溝が用いられる。この溝は、第1バレル部および第2バレル部の一端側縁部から他端側縁部にわたって延びるように設けられる。よって、第1バレル部および第2バレル部の軸方向におけるあらゆる箇所で、止水材料の流動範囲を適正に規制できる。また、溝の少なくとも一部に止水体が入り込む程度にまで止水材料を配置する(例えば、滴下する)ことで、導体芯線を、防食の観点から必要十分な程度に隙間なく覆うことができる。 According to the electric wire with a terminal having the configuration of the above [3], a groove is used as a specific example of the damming structure. This groove is provided so as to extend from one end side edge portion of the first barrel portion and the second barrel portion to the other end side edge portion. Therefore, the flow range of the water blocking material can be appropriately regulated at any position in the axial direction of the first barrel portion and the second barrel portion. Further, by arranging the water blocking material to such an extent that the water blocking body enters at least a part of the groove (for example, dropping), the conductor core wire can be covered with a necessary and sufficient gap from the viewpoint of corrosion protection.

上記[4]の構成の端子金具によれば、端子金具の第1バレル部および第2バレル部の少なくとも一方の外表面に、止水体を構成するための止水材料の流動範囲を規制する堰き止め構造が設けられる。よって、例えば、紫外線硬化型の樹脂や熱硬化型の樹脂などを滴下する手法を用いて防食用の止水体を形成する際、仮に樹脂の滴下量が設計値よりも多少多く、第1バレル部や第2バレル部の外表面に止水材料が流れ出ても、過剰な止水材料の流動範囲が堰き止め構造によって規制されることで、設計上想定していない範囲にまで止水材料が濡れ広がることを抑制できる。そのため、樹脂の滴下量や滴下位置の精度を過度に高めなくても、設計通りの形状を有する止水体を設計通りの位置に形成し得る。したがって、本構成の端子金具は、ガルバニック腐食を抑制するための止水体の形成精度の高さと、端子金具を用いた端子付き電線の生産性の高さと、を両立可能である。 According to the terminal fitting having the configuration of [4] above, a dam on the outer surface of at least one of the first barrel portion and the second barrel portion of the terminal fitting regulates the flow range of the water blocking material for forming the water blocking body. A stop structure is provided. Therefore, for example, when forming a waterproof body for anticorrosion by using a method of dropping an ultraviolet curable resin or a thermosetting resin, the amount of the resin dropped is slightly larger than the design value, and the first barrel portion. Even if the water blocking material flows out to the outer surface of the second barrel, the water blocking material gets wet to a range not expected by design because the flow range of the excess water blocking material is regulated by the damming structure. It can be suppressed from spreading. Therefore, a water stop body having the shape as designed can be formed at the position as designed without excessively increasing the accuracy of the dropping amount and the dropping position of the resin. Therefore, the terminal fitting of this configuration can achieve both high accuracy of forming a waterproof body for suppressing galvanic corrosion and high productivity of an electric wire with a terminal using the terminal fitting.

このように、本発明によれば、端子付き電線への止水体の形成精度の高さと端子付き電線の生産性の高さとを両立可能な端子付き電線、及び、その端子付き電線に用い得る端子金具を提供できる。 As described above, according to the present invention, a terminal-equipped electric wire capable of achieving both high accuracy of forming a water stop body on the terminal-equipped electric wire and high productivity of the terminal-attached electric wire, and a terminal that can be used for the terminal-attached electric wire. We can provide metal fittings.

以上、本発明について簡潔に説明した。更に、以下に説明される発明を実施するための形態を添付の図面を参照して通読することにより、本発明の詳細は更に明確化されるであろう。 The present invention has been briefly described above. Further, the details of the present invention will be further clarified by reading through the embodiments for carrying out the invention described below with reference to the accompanying drawings.

図1(a)は、止水体が設けられる前の本発明の実施形態に係る端子付き電線の斜視図であり、図1(b)は、その上面図である。FIG. 1A is a perspective view of an electric wire with a terminal according to an embodiment of the present invention before the waterproof body is provided, and FIG. 1B is a top view thereof. 図2(a)〜図2(c)は、図1に示す端子付き電線に紫外線硬化型の液状の樹脂を滴下して、端子付き電線の所定領域に止水体を設ける際の過程を示す側面図である。2 (a) to 2 (c) show a side surface showing a process in which an ultraviolet curable liquid resin is dropped on the electric wire with a terminal shown in FIG. 1 to provide a waterproof body in a predetermined area of the electric wire with a terminal. It is a figure. 図3は、止水体が設けられた本発明の実施形態に係る端子付き電線の斜視図である。FIG. 3 is a perspective view of an electric wire with a terminal according to an embodiment of the present invention provided with a waterproof body. 図4は、図3のA−A断面図である。FIG. 4 is a cross-sectional view taken along the line AA of FIG.

<実施形態>
以下、図面を参照しながら、電線10に本発明の実施形態に係る端子金具20を取り付けた端子付き電線1について説明する。以下、説明の便宜上、端子金具20の軸方向(嵌合方向)において、相手側端子(図示省略)が嵌合する側(図1、図2及び図3において左側)を先端側(前方側)とし、その反対側(図1、図2及び図3において右側)を基端側(後方側)と称呼する。また、図1、図2及び図3において上側及び下側をそれぞれ、上側及び下側と称呼する。
<Embodiment>
Hereinafter, the electric wire 1 with a terminal to which the terminal metal fitting 20 according to the embodiment of the present invention is attached to the electric wire 10 will be described with reference to the drawings. Hereinafter, for convenience of explanation, in the axial direction (fitting direction) of the terminal fitting 20, the side (left side in FIGS. 1, 2 and 3) to which the mating terminal (not shown) is fitted is the tip side (front side). The opposite side (right side in FIGS. 1, 2 and 3) is referred to as a base end side (rear side). Further, in FIGS. 1, 2 and 3, the upper side and the lower side are referred to as an upper side and a lower side, respectively.

図1〜図3に示すように、電線10の端部に端子金具20が圧着され、端子金具20と電線10の導体芯線11とが電気的に接続されている。図3に示すように、電線10の導体芯線11が接続された端子金具20の所定箇所には、止水体60が設けられている。これにより、導体芯線11のガルバニック腐食が抑制され、端子金具20と導体芯線11との電気的接続の信頼性を長期間にわたって維持できるようになっている。電線10と端子金具20と止水体60とにより、端子付き電線1が構成されている。端子付き電線1は、例えば、自動車等の車両に配索されるワイヤハーネスを構成する。 As shown in FIGS. 1 to 3, the terminal fitting 20 is crimped to the end of the electric wire 10, and the terminal fitting 20 and the conductor core wire 11 of the electric wire 10 are electrically connected. As shown in FIG. 3, a waterproof body 60 is provided at a predetermined position of the terminal fitting 20 to which the conductor core wire 11 of the electric wire 10 is connected. As a result, galvanic corrosion of the conductor core wire 11 is suppressed, and the reliability of the electrical connection between the terminal fitting 20 and the conductor core wire 11 can be maintained for a long period of time. The electric wire 1 with a terminal is composed of the electric wire 10, the terminal metal fitting 20, and the water stop body 60. The electric wire 1 with terminals constitutes, for example, a wire harness that is distributed to a vehicle such as an automobile.

電線10は、導体芯線11と、この導体芯線11を覆う樹脂からなる絶縁被覆12とを有した絶縁電線である。導体芯線11は、アルミニウム又はアルミニウム合金から構成され、複数の素線を撚り合わせて構成されている。電線10の導体芯線11をアルミニウム又はアルミニウム合金から構成することで、端子付き電線1が軽量化され、端子付き電線1を含んで構成されるワイヤハーネスも軽量化される。軽量化された端子付き電線1は、特に電気自動車やハイブリッド自動車などのワイヤハーネスが多用される車両に好適に用いられる。 The electric wire 10 is an insulated wire having a conductor core wire 11 and an insulating coating 12 made of a resin covering the conductor core wire 11. The conductor core wire 11 is made of aluminum or an aluminum alloy, and is made by twisting a plurality of strands. By forming the conductor core wire 11 of the electric wire 10 from aluminum or an aluminum alloy, the weight of the electric wire 1 with terminals is reduced, and the weight of the wire harness including the electric wire 1 with terminals is also reduced. The lightweight electric wire 1 with a terminal is particularly preferably used for a vehicle such as an electric vehicle or a hybrid vehicle in which a wire harness is frequently used.

端子金具20は、軸方向において先端側から基端側に向けて、順に、相手側端子(図示省略)と接続されることになる接点部31、電線10の端末における絶縁被覆12から露出した導体芯線11と電気的に接続される第1バレル部41、及び、電線10の端末における絶縁被覆12と電気的に接続される第2バレル部、を有している。接点部31と第1バレル部41とは、第1連結部35によって互いに繋がり、第1バレル部41と第2バレル部42とは、第2連結部36により繋がっている。 The terminal fitting 20 is a conductor exposed from the insulating coating 12 at the terminal of the contact portion 31 and the electric wire 10 which are connected to the mating terminal (not shown) in order from the tip end side to the base end side in the axial direction. It has a first barrel portion 41 that is electrically connected to the core wire 11 and a second barrel portion that is electrically connected to the insulating coating 12 at the end of the electric wire 10. The contact portion 31 and the first barrel portion 41 are connected to each other by the first connecting portion 35, and the first barrel portion 41 and the second barrel portion 42 are connected by the second connecting portion 36.

端子金具20は、アルミニウム又はアルミニウム合金からなる導体芯線11と異なる金属材料から形成されている。具体的には、端子金具20は、銅または銅合金などからなる金属板(板状体)を母材として形成されている。 The terminal fitting 20 is formed of a metal material different from the conductor core wire 11 made of aluminum or an aluminum alloy. Specifically, the terminal fitting 20 is formed by using a metal plate (plate-like body) made of copper or a copper alloy as a base material.

端子金具20は、金属板(板状体)に対してプレス加工(打ち抜き加工および曲げ加工)を施すことで形成されたものである。プレス加工される前の金属板の全表面(表裏面及び側面)には、電線10の導体芯線11の腐食を抑制して耐食性を向上させる等の目的から、スズ(錫。Sn)等によるメッキ処理が事前に施されていることが好適である。この場合、プレス加工後においてプレス加工で露出した金属板の端面(加工面)は、メッキ処理されていない母材(例えば、銅など)が露出した状態となる。 The terminal metal fitting 20 is formed by performing press working (punching and bending) on a metal plate (plate-shaped body). The entire surface (front and back surfaces and side surfaces) of the metal plate before being pressed is plated with tin (tin. Sn) or the like for the purpose of suppressing corrosion of the conductor core wire 11 of the electric wire 10 and improving corrosion resistance. It is preferable that the treatment is performed in advance. In this case, the end surface (processed surface) of the metal plate exposed by the press process after the press process is in a state where the base material (for example, copper) that has not been plated is exposed.

図1に示すように、接点部31は、先端部分が開口した矩形筒状に形成される。この接点部31の開口部分に相手側端子(図示省略)が挿し込まれ、接点部31と相手側端子とが電気的に接続されることになる。 As shown in FIG. 1, the contact portion 31 is formed in a rectangular tubular shape with an open tip portion. A mating terminal (not shown) is inserted into the opening of the contact portion 31, and the contact portion 31 and the mating terminal are electrically connected.

矩形筒状の接点部31を構成する底壁(下面)32及び一対の側壁33は、接点部31の基端側端から基端側に延在している。このように接点部31から基端側に延在する底壁32及び一対の側壁33は、軸方向において先端側から基端側に向けて、順に、第1連結部35の全体、第1バレル部41の一部、第2連結部36の全体、及び、第2バレル部42の一部を構成している。一対の側壁33について、第1連結部35を構成する部分の上端面35a、第1バレル部41を構成する部分の先端側端面41a及び後端側端面41b、第2連結部36を構成する部分の上端面36a、及び、第2バレル部42を構成する部分の先端側端面42aには、上述したように、端子金具20の母材が露出している。 The bottom wall (lower surface) 32 and the pair of side walls 33 constituting the rectangular tubular contact portion 31 extend from the proximal end side end to the proximal end side of the contact portion 31. The bottom wall 32 and the pair of side walls 33 extending from the contact portion 31 to the proximal end side are, in order from the distal end side to the proximal end side in the axial direction, the entire first connecting portion 35 and the first barrel. It constitutes a part of the part 41, the whole of the second connecting part 36, and a part of the second barrel part 42. Regarding the pair of side walls 33, the upper end surface 35a of the portion constituting the first connecting portion 35, the front end side end surface 41a and the rear end side end surface 41b of the portion constituting the first barrel portion 41, and the portion constituting the second connecting portion 36. As described above, the base material of the terminal fitting 20 is exposed on the upper end surface 36a of the above and the tip end surface 42a of the portion constituting the second barrel portion 42.

第1バレル部41は、図1に示すように、電線10の端末における絶縁被覆12から露出した導体芯線11に圧着されて導体芯線11に電気的に接続される。このような圧着および接続のため、第1バレル部41は、一対の側壁33の上端から延出して導体芯線11に圧着される一対の加締片45を有している。図4に示すように、一対の加締片45は、導体芯線11を取り囲むように湾曲し且つ一対の加締片45の延出端が導体芯線11に食い込む加締め形状を有することにより、一対の加締片45の外表面同士が向かい合う箇所に溝状部45aを画成している。 As shown in FIG. 1, the first barrel portion 41 is crimped to the conductor core wire 11 exposed from the insulating coating 12 at the end of the electric wire 10 and electrically connected to the conductor core wire 11. For such crimping and connection, the first barrel portion 41 has a pair of crimping pieces 45 extending from the upper ends of the pair of side walls 33 and crimped to the conductor core wire 11. As shown in FIG. 4, the pair of crimping pieces 45 are curved so as to surround the conductor core wire 11 and have a crimping shape in which the extending ends of the pair of crimping pieces 45 bite into the conductor core wire 11. A groove-shaped portion 45a is defined at a position where the outer surfaces of the crimping pieces 45 face each other.

第1バレル部41の各加締片45には、電線10に端子金具20が取り付けられたときに外部に露出することになる外表面に、厚さ方向に窪んだ溝48が形成されている。より具体的には、溝48は、図4に示すように、溝状部45aの溝外に位置することになる加締片45の外表面(例えば、本例のように、加締片45の最上箇所Pよりも加締片45の基端側領域Yにある外表面)に設けられている。溝48は、図1に示すように、端子金具20の軸方向において、加締片45の一方側縁部(先端側の縁部)から他方側縁部(基端側の縁部)に亘って、上向き及び下向きに交互に傾斜方向を変えながらジグザグ状に連続して延びている。本例では、端子金具20の軸方向において、溝48の両側縁は共に、上向きに傾斜して開口している。溝48が形成されたことによる作用・効果については後述する。 Each crimping piece 45 of the first barrel portion 41 is formed with a groove 48 recessed in the thickness direction on the outer surface that is exposed to the outside when the terminal fitting 20 is attached to the electric wire 10. .. More specifically, as shown in FIG. 4, the groove 48 is the outer surface of the crimping piece 45 that will be located outside the groove of the groove-shaped portion 45a (for example, as in this example, the crimping piece 45. It is provided on the outer surface in the proximal end side region Y of the crimping piece 45 with respect to the uppermost portion P of the above. As shown in FIG. 1, the groove 48 extends from one side edge portion (tip end side edge portion) to the other side edge portion (base end side edge portion) of the crimping piece 45 in the axial direction of the terminal fitting 20. Therefore, it extends continuously in a zigzag shape while changing the inclination direction alternately upward and downward. In this example, both side edges of the groove 48 are opened so as to be inclined upward in the axial direction of the terminal fitting 20. The action / effect due to the formation of the groove 48 will be described later.

第2バレル部42は、図1に示すように、電線10の端末における絶縁被覆12に圧着される。このような圧着のため、第2バレル部42は、一対の側壁33の上端から延出して絶縁被覆12に圧着される加締片46,47を有している。 As shown in FIG. 1, the second barrel portion 42 is crimped to the insulating coating 12 at the end of the electric wire 10. For such crimping, the second barrel portion 42 has crimping pieces 46, 47 extending from the upper ends of the pair of side walls 33 and crimping to the insulating coating 12.

第2バレル部42の加締片46,47それぞれには、電線10に端子金具20が取り付けられたときに外部に露出することになる外表面に、厚さ方向に窪んだ溝状の溝49が形成されている。溝49も、溝48と同様、加締片46,47それぞれの最上箇所よりも加締片46,47それぞれの基端側領域にある外表面にて、図1に示すように、端子金具20の軸方向において、先端側縁から基端側縁に亘って、上向き及び下向きに交互に傾斜方向を変えながらジグザグ状に連続して延びている。本例では、溝48と同様、端子金具20の軸方向において、溝49の両側縁は共に、上向きに傾斜して開口している。溝49が形成されたことによる作用・効果については後述する。 Each of the crimping pieces 46 and 47 of the second barrel portion 42 has a groove-shaped groove 49 recessed in the thickness direction on the outer surface that is exposed to the outside when the terminal fitting 20 is attached to the electric wire 10. Is formed. Similar to the groove 48, the groove 49 also has the terminal fitting 20 on the outer surface in the proximal end region of each of the crimping pieces 46 and 47 rather than the uppermost portion of each of the crimping pieces 46 and 47, as shown in FIG. In the axial direction of, from the tip side edge to the base end side edge, it extends continuously in a zigzag shape while alternately changing the inclination direction upward and downward. In this example, similarly to the groove 48, both side edges of the groove 49 are opened so as to be inclined upward in the axial direction of the terminal fitting 20. The action / effect due to the formation of the groove 49 will be described later.

圧着前の端子金具20における接点部31から基端側に延在する底壁32の上面は、電線10の端部が配置される「載置面」とされる。即ち、絶縁被覆12から露出した導体芯線11が一対の加締片45に挟まれた位置にあり、且つ、絶縁被覆12が加締片46,47に挟まれた位置にあるように、電線10をこの載置面に配置させた状態で、一対の加締片45及び加締片46,47が周知の圧着機などを用いて加締められる。これにより、一対の加締片45が電線10の導体芯線11に圧着され、加締片46、47が電線10の絶縁被覆12に圧着される。これにより、図1に示すように、止水体60が設けられる前の端子付き電線が得られる。 The upper surface of the bottom wall 32 extending from the contact portion 31 to the base end side of the terminal fitting 20 before crimping is referred to as a “mounting surface” on which the end portion of the electric wire 10 is arranged. That is, the electric wire 10 is located so that the conductor core wire 11 exposed from the insulating coating 12 is sandwiched between the pair of crimping pieces 45 and the insulating coating 12 is sandwiched between the crimping pieces 46 and 47. A pair of crimping pieces 45 and crimping pieces 46, 47 are crimped using a well-known crimping machine or the like in a state where the crimping pieces 45 are arranged on the mounting surface. As a result, the pair of crimping pieces 45 are crimped to the conductor core wire 11 of the electric wire 10, and the crimping pieces 46 and 47 are crimped to the insulating coating 12 of the electric wire 10. As a result, as shown in FIG. 1, an electric wire with a terminal before the waterproof body 60 is provided can be obtained.

図1に示す例では、一対の加締片45は、一対の延出端が互いに突き合わされた状態で導体芯線11に食い込むように湾曲した状態で加締められて導体芯線11に圧着されている(図4も参照)。更に、導体芯線11の末端部11aは、一対の加締片45の先端側端より先端側に位置しており、第1バレル部41から露出している。加締片46,47は、加締片46の延出端部の上に加締片47の延出端部が重なる(オーバーラップする)ように湾曲した状態で加締められて絶縁被覆12に圧着されている。 In the example shown in FIG. 1, the pair of crimping pieces 45 are crimped to the conductor core wire 11 in a curved state so as to bite into the conductor core wire 11 in a state where the pair of extending ends are abutted against each other. (See also FIG. 4). Further, the terminal portion 11a of the conductor core wire 11 is located on the distal end side of the pair of crimping pieces 45 on the distal end side, and is exposed from the first barrel portion 41. The crimping pieces 46 and 47 are crimped to the insulating coating 12 in a curved state so that the extending ends of the crimping pieces 47 overlap (overlap) on the extending ends of the crimping pieces 46. It is crimped.

止水体60が設けられる前の端子付き電線の所定領域に対して図2(a)〜図2(c)に示すように、滴下装置50を利用して止水体60が設けられる。止水体60は、流動性を有する状態の止水材料(本例では、紫外線硬化型の液状の樹脂60a)を所定領域に滴下して配置した後、その止水材料を所定の手法(本例では、紫外線の照射)によって硬化することで、構成される。 As shown in FIGS. 2 (a) to 2 (c), the water stop body 60 is provided by using the dropping device 50 with respect to a predetermined area of the electric wire with a terminal before the water stop body 60 is provided. In the water stop body 60, a water stop material having fluidity (in this example, an ultraviolet curable liquid resin 60a) is dropped and arranged in a predetermined region, and then the water stop material is used by a predetermined method (this example). Then, it is composed by curing by irradiation with ultraviolet rays).

具体的には、図2(a)に示すように、滴下装置50が幅方向に往復動されつつ端子金具20の軸方向に移動されながら、液状の樹脂60aが順次滴下されていく。この結果、液状の樹脂60aが、第1、第2バレル部41,42に挟まれる領域Sに露出する導体芯線11を覆うように配置される。また、液状の樹脂60aは、溝状部45aの溝内(図4の領域Xに相当)を埋めるように配置される。更に、液状の樹脂60aは、第1連結部35の上端面35aの基端側部分、第1バレル部41の先端側端面41aの全体および後端側端面41bの全体、第2連結部36の上端面36aの全体、及び、第2バレル部42の先端側端面42aの全体を覆うように配置される。 Specifically, as shown in FIG. 2A, the liquid resin 60a is sequentially dropped while the dropping device 50 is reciprocated in the width direction and moved in the axial direction of the terminal fitting 20. As a result, the liquid resin 60a is arranged so as to cover the conductor core wire 11 exposed in the region S sandwiched between the first and second barrel portions 41 and 42. Further, the liquid resin 60a is arranged so as to fill the groove (corresponding to the region X in FIG. 4) of the groove-shaped portion 45a. Further, the liquid resin 60a is formed on the base end side portion of the upper end surface 35a of the first connecting portion 35, the entire front end side end surface 41a of the first barrel portion 41, the entire rear end side end surface 41b, and the second connecting portion 36. It is arranged so as to cover the entire upper end surface 36a and the entire end surface 42a on the distal end side of the second barrel portion 42.

ここで、上述したように、第1連結部35の上端面35a、第1バレル部41の先端側端面41a及び後端側端面41b、第2連結部36の上端面36a、及び、第2バレル部42の先端側端面42aには、端子金具20の母材(Cu等)が露出している。端子金具20のこれら端面を覆うように樹脂60aを配置した上で、後述するように樹脂60aを硬化して止水体60を形成することにより、これら端面と導体芯線11との間を隔離できる。これにより、導体芯線11のガルバニック腐食を抑制し得る。 Here, as described above, the upper end surface 35a of the first connecting portion 35, the front end side end surface 41a and the rear end side end surface 41b of the first barrel portion 41, the upper end surface 36a of the second connecting portion 36, and the second barrel. The base material (Cu or the like) of the terminal fitting 20 is exposed on the end surface 42a on the tip end side of the portion 42. By arranging the resin 60a so as to cover these end faces of the terminal metal fittings 20 and then curing the resin 60a to form the waterproof body 60 as described later, the end faces and the conductor core wire 11 can be separated from each other. As a result, galvanic corrosion of the conductor core wire 11 can be suppressed.

更に、滴下装置50を利用して液状の樹脂60aが順次滴下されていく過程において、仮に意図せず設計値よりも多い量の樹脂60aが滴下されても、図2(b)及び図2(c)に示すように、過剰な樹脂60aが溝48,49に流れ込んで堰き止められる。この結果、所領域外(設計上想定していない範囲)にまで樹脂60aが広がること(特に、第1、第2バレル部41,42の側面への液垂れ)を抑制できる。このように、溝48,49は、樹脂60aの流動範囲を規制する堰き止め構造として機能する。更に、溝48,49の先端側の縁部および基端側の縁部が上向きに傾斜して開口しているので、それら縁部が下向きに傾斜して開口している場合と比べて、その開口からの液垂れも抑制できる。 Further, in the process of sequentially dropping the liquid resin 60a using the dropping device 50, even if a larger amount of the resin 60a than the design value is unintentionally dropped, FIGS. 2 (b) and 2 (B) As shown in c), the excess resin 60a flows into the grooves 48 and 49 and is blocked. As a result, it is possible to prevent the resin 60a from spreading outside the region (a range not assumed in the design) (particularly, dripping of liquid on the side surfaces of the first and second barrel portions 41 and 42). In this way, the grooves 48 and 49 function as a damming structure that regulates the flow range of the resin 60a. Further, since the edge portions on the distal end side and the edge portion on the proximal end side of the grooves 48 and 49 are opened with an upward inclination, the edges thereof are inclined downward and opened. Liquid dripping from the opening can also be suppressed.

上述したように液状の樹脂60aを配置した後、紫外線を用いて液状の樹脂60aを硬化することで、図3に示すように、導体芯線11や上述した各端面が外部に露出しないように止水体60で覆われた端子付き電線1が得られることになる。 After arranging the liquid resin 60a as described above, the liquid resin 60a is cured by using ultraviolet rays to stop the conductor core wire 11 and the above-mentioned end faces from being exposed to the outside as shown in FIG. An electric wire 1 with a terminal covered with a water body 60 can be obtained.

<作用・効果>
以上、本発明の実施形態に係る端子付き電線1によれば、端子金具20と導体芯線11との接続部分を覆うように液状の樹脂60a(本例では、紫外線硬化型の樹脂60a)を滴下する際、仮に樹脂60aの滴下量が設計値よりも多くても、過剰な樹脂60aが溝状の溝48,49内に流れ込んで堰き止められることで、設計上想定していない範囲にまで樹脂60aが濡れ広がることを抑制できる。そのため、樹脂60aの滴下量や滴下位置の精度を過度に高めなくても、設計通りの形状を有する止水体60を設計通りの位置に形成し得る。したがって、端子付き電線1は、端子付き電線1への止水体60の形成精度の高さと端子付き電線1の生産性の高さとを両立可能である。更に、端子付き電線1は、止水体60を端子金具20の適正な位置に形成し得るため、例えば、コネクタハウジング(図示省略)の端子収容室(図示省略)内に端子付き電線1を収容する際の作業性を向上できる。
<Action / effect>
As described above, according to the electric wire 1 with terminals according to the embodiment of the present invention, the liquid resin 60a (in this example, the ultraviolet curable resin 60a) is dropped so as to cover the connecting portion between the terminal metal fitting 20 and the conductor core wire 11. Even if the amount of the resin 60a dropped is larger than the design value, the excess resin 60a flows into the groove-shaped grooves 48 and 49 and is blocked, so that the resin reaches a range not expected in the design. It is possible to suppress the 60a from getting wet and spreading. Therefore, the waterproof body 60 having the designed shape can be formed at the designed position without excessively increasing the accuracy of the dropping amount and the dropping position of the resin 60a. Therefore, the terminal-equipped electric wire 1 can achieve both high accuracy of forming the waterproof body 60 on the terminal-equipped electric wire 1 and high productivity of the terminal-equipped electric wire 1. Further, since the water stop body 60 can be formed at an appropriate position of the terminal fitting 20, the electric wire 1 with a terminal accommodates the electric wire 1 with a terminal in the terminal accommodating chamber (not shown) of the connector housing (not shown), for example. Workability can be improved.

また、例えば、端子金具20の端面(特に、第2バレル部42の先端側端面42a)をより確実に覆うように第2バレル部42の加締片46,47の外表面上に液状の樹脂60aが滴下される場合がある。この場合、滴下された樹脂60aは、加締片46,47の外表面に沿って流れて広がることで、意図しない範囲にまで広がり易い。これに対し、端子金具20では、溝48により、加締片46,47の外表面に沿って流れる樹脂60aを受け止められる。よって、この場合であっても、設計上想定していない範囲に止水体60が形成されることを抑制できる。 Further, for example, a liquid resin is placed on the outer surfaces of the crimping pieces 46 and 47 of the second barrel portion 42 so as to more reliably cover the end surface of the terminal fitting 20 (particularly, the end surface 42a on the tip end side of the second barrel portion 42). 60a may be dropped. In this case, the dropped resin 60a easily spreads to an unintended range by flowing and spreading along the outer surface of the crimping pieces 46 and 47. On the other hand, in the terminal fitting 20, the groove 48 receives the resin 60a flowing along the outer surface of the crimping pieces 46 and 47. Therefore, even in this case, it is possible to prevent the water blocking body 60 from being formed in a range not assumed in the design.

更に、端子付き電線1によれば、第1バレル部41の一対の加締片45の外表面同士が向かい合う箇所に溝状部45aが画成され、溝状部45aの溝内を埋めるように、止水体60が設けられる。また、溝状部45aの溝外に位置することになる一対の加締片45の外表面(最上箇所Pよりも基端側領域Yにある外表面)に、堰き止め構造としての溝48が設けられる(図4参照)。よって、端子付き電線1が被水した際などに特に水が溜まり易い溝状部45aを止水体60で塞ぐことで、上述したガルバニック腐食を更に適正に抑制できる。また、溝状部45aを塞ぐように樹脂60aを配置する際、仮に溝外に樹脂60aが流れ出ても、樹脂60aの流動範囲が溝48によって規制される。 Further, according to the electric wire 1 with terminals, a groove-shaped portion 45a is defined at a position where the outer surfaces of the pair of crimping pieces 45 of the first barrel portion 41 face each other so as to fill the groove of the groove-shaped portion 45a. , A water stop body 60 is provided. Further, a groove 48 as a damming structure is provided on the outer surface of the pair of crimping pieces 45 (the outer surface located in the proximal end side region Y from the uppermost portion P), which is located outside the groove of the groove-shaped portion 45a. It is provided (see FIG. 4). Therefore, the above-mentioned galvanic corrosion can be more appropriately suppressed by closing the groove-shaped portion 45a, which is particularly liable to collect water when the electric wire 1 with terminals is flooded, with the water blocking body 60. Further, when the resin 60a is arranged so as to close the groove-shaped portion 45a, even if the resin 60a flows out of the groove, the flow range of the resin 60a is regulated by the groove 48.

更に、本構成の端子付き電線1によれば、第1バレル部41の一方側縁部から他方側縁部にわたって溝48が延び、且つ、第2バレル部42の一方側縁部から他方側縁部にわたって溝49が延びている。よって、第1バレル部41及び第2バレル部42の軸方向におけるあらゆる箇所で、止水体60の流れ出しを抑制できる。 Further, according to the electric wire 1 with a terminal of this configuration, the groove 48 extends from one side edge portion of the first barrel portion 41 to the other side edge portion, and the groove 48 extends from one side edge portion of the second barrel portion 42 to the other side edge portion. A groove 49 extends over the portion. Therefore, the outflow of the waterproof body 60 can be suppressed at any position in the axial direction of the first barrel portion 41 and the second barrel portion 42.

<他の形態>
なお、本発明は上記各実施形態に限定されることはなく、本発明の範囲内において種々の変形例を採用することができる。例えば、本発明は、上述した実施形態に限定されるものではなく、適宜、変形、改良、等が可能である。その他、上述した実施形態における各構成要素の材質、形状、寸法、数、配置箇所、等は本発明を達成できるものであれば任意であり、限定されない。
<Other forms>
The present invention is not limited to each of the above embodiments, and various modifications can be adopted within the scope of the present invention. For example, the present invention is not limited to the above-described embodiment, and can be appropriately modified, improved, and the like. In addition, the material, shape, size, number, arrangement location, etc. of each component in the above-described embodiment are arbitrary and are not limited as long as the present invention can be achieved.

上記実施形態では、樹脂60aの流動範囲を規制する堰き止め構造として、溝48,49が用いられている。しかし、堰き止め構造は、液状の樹脂60aの流れを適正に規制できる限り、溝48,49に限られない。例えば、堰き止め構造として、点状の窪み、リブ状の突起、点状の突起、及び、これらの組み合わせ等が用いられ得る。 In the above embodiment, the grooves 48 and 49 are used as a damming structure that regulates the flow range of the resin 60a. However, the damming structure is not limited to the grooves 48 and 49 as long as the flow of the liquid resin 60a can be properly regulated. For example, as the damming structure, point-shaped depressions, rib-shaped protrusions, point-shaped protrusions, a combination thereof, and the like can be used.

上記実施形態では、第1バレル部41の前端縁部から後端縁部にわたって溝48が延び、且つ、第2バレル部42の前端縁部から後端縁部にわたって溝49が延びている。これに対し、第1バレル部41の軸方向の一部のみにて溝48が延びていてもよいし、第2バレル部42の軸方向の一部のみにて溝49が延びていてもよい。更には、第1バレル部41のみに溝48が設けられていてもよいし、第2バレル部42のみに溝49が設けられていてもよい。 In the above embodiment, the groove 48 extends from the front end edge portion of the first barrel portion 41 to the rear end edge portion, and the groove 49 extends from the front end edge portion of the second barrel portion 42 to the rear end edge portion. On the other hand, the groove 48 may extend only in a part of the first barrel portion 41 in the axial direction, or the groove 49 may extend only in a part of the second barrel portion 42 in the axial direction. .. Further, the groove 48 may be provided only in the first barrel portion 41, or the groove 49 may be provided only in the second barrel portion 42.

更に、上記実施形態では、止水体60を構成する止水材料として、紫外線硬化型の樹脂が使用されている。これに対し、止水体60を構成する止水材料として、止水機能が発揮できる材料である限りにおいて、どのような材料が使用されていてもよい。 Further, in the above embodiment, an ultraviolet curable resin is used as the water blocking material constituting the water blocking body 60. On the other hand, as the water blocking material constituting the water blocking body 60, any material may be used as long as it can exhibit the water blocking function.

ここで、上述した本発明に係る端子付き電線1及び端子金具20の実施形態の特徴をそれぞれ以下[1]〜[4]に簡潔に纏めて列記する。
[1]
電線(10)と、前記電線(10)に取り付けられる端子金具(20)と、止水体(60)と、を備える端子付き電線(1)であって、
前記端子金具(20)は、
前記電線(10)の端末にて絶縁被覆(12)の外部に露出する導体芯線(11)に圧着される第1バレル部(41)と、
前記電線(10)の前記端末にて前記絶縁被覆(12)に圧着される第2バレル部(42)と、を有し、
前記止水体(60)は、
流動性を有する止水材料(60a)の配置及び硬化を経て当該止水体(60)を形成可能な前記止水材料(60a)から構成され、且つ、前記端子金具(20)と前記導体芯線(11)との接続部分を覆うように設けられ、
前記第1バレル部(41)及び前記第2バレル部(42)の少なくとも一方は、
前記電線(10)に前記端子金具(20)が取り付けられたときに外部に面することになる外表面に、前記止水材料(60a)の流動範囲を規制する堰き止め構造(48,49)を有する、
端子付き電線(1)。
[2]
上記[1]に記載の端子付き電線(1)において、
前記第1バレル部(41)は、
前記導体芯線(11)が載せ置かれる載置部(32)と、前記載置部(32)から延びる一対の加締片(45)と、を有するとともに、前記導体芯線(11)を取り囲むように前記一対の前記加締片(45)が湾曲し且つ前記一対の前記加締片(45)の延出端が前記導体芯線(11)に食い込む加締め形状を有することにより、前記一対の前記加締片(45)の前記外表面同士が向かい合う箇所に溝状部(45a)を画成し、
前記止水体(60)は、
前記溝状部(45a)の溝内を埋めるように設けられ、
前記一対の前記加締片(45)は、
前記溝状部(45a)の溝外に位置することになる当該一対の前記加締片(45)の前記外表面に、前記堰き止め構造(48,49)を有する、
端子付き電線(1)。
[3]
上記[1]又は上記[2]に記載の端子付き電線(1)において、
前記堰き止め構造(48,49)は、
前記端子金具(20)の軸方向において、前記第1バレル部(41)の一端側縁部から他端側縁部にわたって延びる溝(48)、及び、前記第2バレル部(42)の一端側縁部から他端側縁部にわたって延びる溝(49)、の少なくとも一方であり、
前記止水体(60)は、
前記溝(48,49)の少なくとも一部に入っている、
端子付き電線(1)。
[4]
電線(10)に止水体(60)とともに取り付けられる端子金具(20)であって、
前記電線(10)の端末にて絶縁被覆(12)の外部に露出する導体芯線(11)に圧着される第1バレル部(41)と、
前記電線(10)の前記端末にて前記絶縁被覆(12)に圧着される第2バレル部(42)と、を備え、
前記第1バレル部(41)及び前記第2バレル部(42)の少なくとも一方は、
前記電線(10)に当該端子金具(20)が取り付けられたときに外部に面することになる外表面に、前記止水体(60)を構成するための流動性を有する止水材料(60a)の流動範囲を規制する堰き止め構造(48,49)を有する、
端子金具(20)。
Here, the features of the above-described embodiments of the electric wire 1 with a terminal and the terminal fitting 20 according to the present invention are briefly summarized and listed below in [1] to [4], respectively.
[1]
An electric wire (1) with a terminal including an electric wire (10), a terminal fitting (20) attached to the electric wire (10), and a water stop body (60).
The terminal fitting (20)
The first barrel portion (41) crimped to the conductor core wire (11) exposed to the outside of the insulating coating (12) at the end of the electric wire (10), and
The terminal of the electric wire (10) has a second barrel portion (42) that is crimped to the insulating coating (12).
The waterproof body (60) is
It is composed of the water blocking material (60a) capable of forming the water blocking body (60) through the arrangement and curing of the water blocking material (60a) having fluidity, and the terminal fitting (20) and the conductor core wire ( It is provided so as to cover the connection part with 11).
At least one of the first barrel portion (41) and the second barrel portion (42)
A damming structure (48, 49) that regulates the flow range of the water blocking material (60a) on the outer surface that faces the outside when the terminal fitting (20) is attached to the electric wire (10). Have,
Electric wire with terminals (1).
[2]
In the electric wire with terminal (1) described in [1] above,
The first barrel portion (41) is
It has a mounting portion (32) on which the conductor core wire (11) is placed, and a pair of crimping pieces (45) extending from the previously described mounting portion (32), and surrounds the conductor core wire (11). The pair of the crimping pieces (45) is curved and the extending end of the pair of the crimping pieces (45) has a crimping shape that bites into the conductor core wire (11). A groove-shaped portion (45a) is defined at a position where the outer surfaces of the crimping piece (45) face each other.
The waterproof body (60) is
It is provided so as to fill the groove of the groove-shaped portion (45a).
The pair of crimping pieces (45)
The damming structure (48, 49) is provided on the outer surface of the pair of crimping pieces (45) that will be located outside the groove of the groove-shaped portion (45a).
Electric wire with terminals (1).
[3]
In the electric wire with terminal (1) according to the above [1] or the above [2],
The damming structure (48, 49)
A groove (48) extending from one end side edge portion of the first barrel portion (41) to the other end side edge portion in the axial direction of the terminal fitting (20), and one end side of the second barrel portion (42). At least one of the grooves (49) extending from the edge to the other end side edge.
The waterproof body (60) is
It is contained in at least a part of the groove (48, 49).
Electric wire with terminals (1).
[4]
A terminal fitting (20) attached to an electric wire (10) together with a waterproof body (60).
The first barrel portion (41) crimped to the conductor core wire (11) exposed to the outside of the insulating coating (12) at the end of the electric wire (10), and
A second barrel portion (42) that is crimped to the insulating coating (12) at the terminal of the electric wire (10) is provided.
At least one of the first barrel portion (41) and the second barrel portion (42)
A water blocking material (60a) having fluidity for forming the water blocking body (60) on an outer surface that faces the outside when the terminal fitting (20) is attached to the electric wire (10). Has a damming structure (48, 49) that regulates the flow range of
Terminal bracket (20).

1 端子付き電線
10 電線
11 導体芯線
11a 末端部(導体芯線)
12 絶縁被覆
20 端子金具
32 底壁(載置部)
41 第1バレル部
42 第2バレル部
45 加締片
48 溝(堰き止め構造)
49 溝(堰き止め構造)
60 止水体
1 Electric wire with terminal 10 Electric wire 11 Conductor core wire 11a End part (conductor core wire)
12 Insulation coating 20 Terminal metal fittings 32 Bottom wall (mounting part)
41 1st barrel part 42 2nd barrel part 45 Clamping piece 48 Groove (damming structure)
49 groove (damming structure)
60 still body

Claims (4)

電線と、前記電線に取り付けられる端子金具と、止水体と、を備える端子付き電線であって、
前記端子金具は、
前記電線の端末にて絶縁被覆の外部に露出する導体芯線に圧着される第1バレル部と、
前記電線の前記端末にて前記絶縁被覆に圧着される第2バレル部と、を有し、
前記止水体は、
流動性を有する止水材料の配置及び硬化を経て当該止水体を形成可能な前記止水材料から構成され、且つ、前記端子金具と前記導体芯線との接続部分を覆うように設けられ、
前記第1バレル部及び前記第2バレル部の少なくとも一方は、
前記電線に前記端子金具が取り付けられたときに外部に面することになる外表面に、前記止水材料の流動範囲を規制する堰き止め構造を有する、
端子付き電線。
An electric wire with a terminal including an electric wire, a terminal fitting attached to the electric wire, and a waterproof body.
The terminal fitting
The first barrel portion that is crimped to the conductor core wire that is exposed to the outside of the insulation coating at the end of the electric wire, and
It has a second barrel portion that is crimped to the insulating coating at the terminal of the electric wire.
The waterproof body is
It is composed of the water-stopping material capable of forming the water-stopping body through the arrangement and curing of the water-stopping material having fluidity, and is provided so as to cover the connecting portion between the terminal fitting and the conductor core wire.
At least one of the first barrel portion and the second barrel portion
The outer surface that faces the outside when the terminal fitting is attached to the electric wire has a damming structure that regulates the flow range of the water blocking material.
Electric wire with terminals.
請求項1に記載の端子付き電線において、
前記第1バレル部は、
前記導体芯線が載せ置かれる載置部と、前記載置部から延びる一対の加締片と、を有するとともに、前記導体芯線を取り囲むように前記一対の前記加締片が湾曲し且つ前記一対の前記加締片の延出端が前記導体芯線に食い込む加締め形状を有することにより、前記一対の前記加締片の前記外表面同士が向かい合う箇所に溝状部を画成し、
前記止水体は、
前記溝状部の溝内を埋めるように設けられ、
前記一対の前記加締片は、
前記溝状部の溝外に位置することになる当該一対の前記加締片の前記外表面に、前記堰き止め構造を有する、
端子付き電線。
In the electric wire with a terminal according to claim 1,
The first barrel portion is
It has a mounting portion on which the conductor core wire is placed and a pair of crimping pieces extending from the previously described mounting portion, and the pair of crimping pieces are curved so as to surround the conductor core wire and the pair of crimping pieces. Since the extending end of the crimping piece has a crimping shape that bites into the conductor core wire, a groove-shaped portion is defined at a position where the outer surfaces of the pair of crimping pieces face each other.
The waterproof body is
It is provided so as to fill the groove of the groove-shaped portion.
The pair of crimping pieces
The damming structure is provided on the outer surface of the pair of crimping pieces to be located outside the groove of the groove-shaped portion.
Electric wire with terminals.
請求項1又は請求項2に記載の端子付き電線において、
前記堰き止め構造は、
前記端子金具の軸方向において、前記第1バレル部の一端側縁部から他端側縁部にわたって延びる溝、及び、前記第2バレル部の一端側縁部から他端側縁部にわたって延びる溝、の少なくとも一方であり、
前記止水体は、
前記溝の少なくとも一部に入っている、
端子付き電線。
In the electric wire with a terminal according to claim 1 or 2.
The damming structure
A groove extending from one end side edge portion of the first barrel portion to the other end side edge portion and a groove extending from one end side edge portion of the second barrel portion to the other end side edge portion in the axial direction of the terminal fitting. At least one of
The waterproof body is
In at least part of the groove,
Electric wire with terminals.
電線に止水体とともに取り付けられる端子金具であって、
前記電線の端末にて絶縁被覆の外部に露出する導体芯線に圧着される第1バレル部と、
前記電線の前記端末にて前記絶縁被覆に圧着される第2バレル部と、を備え、
前記第1バレル部及び前記第2バレル部の少なくとも一方は、
前記電線に当該端子金具が取り付けられたときに外部に面することになる外表面に、前記止水体を構成するための流動性を有する止水材料の流動範囲を規制する堰き止め構造を有する、
端子金具。
A terminal fitting that can be attached to an electric wire together with a waterproof body.
The first barrel portion that is crimped to the conductor core wire that is exposed to the outside of the insulation coating at the end of the electric wire, and
A second barrel portion that is crimped to the insulating coating at the terminal of the electric wire is provided.
At least one of the first barrel portion and the second barrel portion
The outer surface that faces the outside when the terminal fitting is attached to the electric wire has a damming structure that regulates the flow range of the water blocking material having fluidity for forming the water blocking body.
Terminal bracket.
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2021035561A (en) * 2020-11-11 2021-03-04 株式会社三洋物産 Game machine
JP2021035562A (en) * 2020-11-11 2021-03-04 株式会社三洋物産 Game machine
JP7339067B2 (en) 2019-08-22 2023-09-05 矢崎総業株式会社 Wires with terminals and terminal fittings

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JP2014220097A (en) * 2013-05-08 2014-11-20 株式会社オートネットワーク技術研究所 Wire with terminal
JP2018157055A (en) * 2017-03-17 2018-10-04 東レKpフィルム株式会社 Metallized film for capacitor and capacitor using the same

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JP2012190635A (en) 2011-03-10 2012-10-04 Furukawa Electric Co Ltd:The Wire harness, and method for manufacturing wire harness
JP7233182B2 (en) 2018-08-24 2023-03-06 古河電気工業株式会社 Electric wire with terminal and manufacturing method thereof

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JP2014220097A (en) * 2013-05-08 2014-11-20 株式会社オートネットワーク技術研究所 Wire with terminal
JP2018157055A (en) * 2017-03-17 2018-10-04 東レKpフィルム株式会社 Metallized film for capacitor and capacitor using the same

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP7339067B2 (en) 2019-08-22 2023-09-05 矢崎総業株式会社 Wires with terminals and terminal fittings
JP2021035561A (en) * 2020-11-11 2021-03-04 株式会社三洋物産 Game machine
JP2021035562A (en) * 2020-11-11 2021-03-04 株式会社三洋物産 Game machine

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