JP2020181483A - Food product production management system and food product production management method - Google Patents

Abstract

To promote the performing of work in accordance with a manufacturing state.SOLUTION: A food product production management system comprises: a database 100 that maps and stores in advance condition information indicating the properties of raw materials and conditions for mixing the raw materials when manufacturing a product by mixing multiple raw materials, and work instructions indicating raw material formulation information, formulation procedures, formulation work content, and quality inspection content; a calculation unit 500 that calculates a value indicating the result of manufacturing a product; a reading unit 200 that reads the formulation information, the formulation procedures, and the work instructions from the database 100 based on the condition information; an output unit 300 that outputs the formulation information, the formulation procedures, and the work instructions read by the reading unit 200; and an update unit 400 that updates the database 100 based on the values calculated by the calculation unit 500.SELECTED DRAWING: Figure 1

Description

The present invention relates to a food production control system and a food production control method.

Generally, when a product is manufactured, as a method of managing the parts constituting the product, a method of managing each work process using a serial number or a lot number assigned to each part is adopted. In fields such as food processing where the materials that are the parts change during the manufacturing process, we adopt a management method that manages each work process using the serial number and lot number assigned to each material. Can't be done. It is also difficult to paste the code information with the serial number and lot number on the material. Therefore, in order to control food production, a technique has been considered in which the raw materials to be blended are subdivided into necessary amounts and labels are issued for each subdivided raw material for management (see, for example, Patent Document 1). ..

Patent No. 3437510

When a food product is produced by blending a plurality of raw materials, the blending amount and procedure differ depending on the conditions such as the part of the raw material, the yield, and the manufacturing environment. Therefore, even if a technique as described in Patent Document 1 is used, there is a problem that it is difficult to perform management according to the conditions.

An object of the present invention is to provide a food production control system and a food production control method that can encourage the work to be performed in an appropriate amount and procedure according to the raw materials used and the production conditions.

In the food production control system of the present invention, when a plurality of raw materials are blended to produce a product, condition information indicating the properties of the raw materials and the conditions for blending the raw materials, blending information of the raw materials, blending procedure, and A database that stores in advance the work contents for performing the preparation and the work instructions indicating the quality inspection contents, and
A calculation unit that calculates a value indicating the result of manufacturing the product, and
A reading unit that reads out the compounding information, the compounding procedure, and the work instruction from the database based on the condition information.
An output unit that outputs the compounding information read by the reading unit, the compounding procedure, and the work instruction.
It has an update unit that updates the database based on the value calculated by the calculation unit.

Further, the food production control method of the present invention includes a process of calculating a value indicating a result of manufacturing a product by blending a plurality of raw materials.
Based on the condition information indicating the properties of the raw materials and the conditions for blending the raw materials when the plurality of raw materials are blended to produce a product, the blending information of the raw materials, the blending procedure, and the work content of performing the blending are performed. And the process of reading the work instruction indicating the content of the quality inspection from the database that stores the condition information, the compounding information of the raw material, the compounding procedure, and the work instruction in advance.
The read-out compounding information, the compounding procedure, and the process of outputting the work instruction,
Based on the calculated value, the process of updating the database is performed.

In the present invention, it is possible to encourage the work to be carried out in an appropriate procedure according to the manufacturing situation.

It is a figure which shows the 1st Embodiment of the food production management system of this invention. It is a figure which shows an example of the correspondence between the condition information, the usage amount of a raw material, a procedure, and a work instruction stored in the database shown in FIG. It is a figure which shows an example of the correspondence between the yield rate and the usage amount which is one of the compounding information stored in the database shown in FIG. It is a figure which shows an example of the correspondence between the yield rate and a procedure stored in the database shown in FIG. It is a figure which shows an example of the correspondence between the yield rate and the work instruction stored in the database shown in FIG. It is a flowchart for demonstrating an example of the food production management method in the food production management system shown in FIG. It is a figure which shows the 2nd Embodiment of the food production management system of this invention. It is a figure which shows an example of the internal structure of the communication terminal shown in FIG. 7. It is a figure which shows an example of the internal structure of the management server shown in FIG. It is a sequence diagram for demonstrating an example of the food production management method in the food production management system shown in FIG. 7.

Hereinafter, embodiments of the present invention will be described with reference to the drawings.
(First Embodiment)

FIG. 1 is a diagram showing a first embodiment of the food production management system of the present invention. As shown in FIG. 1, the food production management system in this embodiment has a database 100, a reading unit 200, an output unit 300, an updating unit 400, and a calculation unit 500.
The database 100 contains condition information indicating the properties of raw materials and conditions for blending raw materials when blending a plurality of raw materials to manufacture a product, blending information of raw materials, blending procedures, and work contents and quality inspection for blending. The work instruction indicating the content is stored in association with the work instruction in advance. This condition information is at least one of the harvest time, the place of origin, the production time, the provider, the formulator who prepares the raw material, the production time of the product, the production condition, and the quality condition of the work in process.

FIG. 2 is a diagram showing an example of associating condition information, raw material usage amount, procedure, and work instruction stored in the database 100 shown in FIG. As shown in FIG. 2, the database 100 shown in FIG. 1 includes a "month", an "item name", a "raw material name", a "usage amount", a "feeding procedure" which is a preparation procedure, and a "loading procedure". "Work instruction" is stored in association with it. "Month" indicates the manufacturing time of the product. "Item name" indicates the name of a product produced by mixing raw materials. The "raw material name" indicates the name of the original material from which the product indicated by the "item name" is produced. "Amount used" indicates the amount to be added when the "raw material" is prepared. "Charging procedure" indicates a procedure for charging "raw materials". "Work instruction" indicates the content of the instruction to the worker. This "work instruction" is transmitted to the operator by being output from the output unit 300. The work instruction in the manufacturing process is created based on other information shown in FIG. 2, for example, the month, the item name, the raw material name, the amount used, and the charging procedure. In addition, work instructions in the inspection process are created by creating an inspection item master based on the information required for product inspection, and based on the created inspection item master, items, equipment used for inspection, and the like. The work instructions in this inspection process indicate inspection items, their execution order, execution timing, reference values for quality judgment, and the like. Further, the "item name" and the "raw material name" may be represented by using code information uniquely assigned to each of them.

In the example shown in FIG. 2, the case where the "item name" and the "raw material name" are stored is taken as an example, but when the correspondence for producing the work-in-process is stored, the work-in-process is stored. Is stored as the "item name". Further, when storing the correspondence of producing a product from a plurality of work-in-process products, the name of the work-in-process product is stored as a "raw material name".

Further, in the example shown in FIG. 2, the case where the "usage amount" of the raw material is stored is taken as an example, but not only the usage amount of the raw material but also the usage (blending) ratio, etc. of the raw material are used. The compounding information, which is the information necessary for blending with the material of the above, may be stored.

Further, in the example shown in FIG. 2, the case where the product is manufactured at the "month / day" is given as an example of the condition information, but in addition to the above-mentioned cases, the harvest time of the raw material, the place of origin, and the like. The production time of the raw material, the provider, the formulator who prepares the raw material, and the like may be associated with the combination thereof as condition information. For example, when the "harvest time of the raw material" is stored as the condition information, the usage amount, the charging procedure, and the work instruction according to the harvesting time of the raw material (input product) are associated with each other. Further, for example, when the "production area" is stored as the condition information, the usage amount, the input procedure, and the work instruction according to the production area of the raw material (input product) are associated with each other. In addition, for example, when the "provider" is stored as condition information, use according to the address and whereabouts of the provider who provided the raw material (input product), or the quality and reliability of the product provided so far. The quantity, loading procedure, and work instruction are associated with each other. In addition, cooking conditions may be stored as condition information. Examples of the cooking conditions include the amount of cooking, the processing time, and the method of preparation. For example, regarding the amount of processing, when a large-scale device is used, the raw materials to be processed may be collectively charged, or a part of the raw materials may be automatically charged from a storage tank or the like. On the other hand, when a small device is used, the raw materials to be processed are often input individually. Such usage amount, input procedure, and work instruction according to the processing amount are associated with each other.

In addition, the database 100 stores the yield rate and the raw material compounding information in association with each other. FIG. 3 is a diagram showing an example of the correspondence between the yield rate and the usage amount, which is one of the compounding information, stored in the database 100 shown in FIG. As shown in FIG. 3, the database 100 shown in FIG. 1 stores a numerical value of the yield indicating the yield rate and the amount of each raw material used in association with each other. By using this association, the amount of each raw material used can be changed according to the yield rate calculated by the calculation unit 500. For example, when the yield rate calculated by the calculation unit 500 is "r1", the usage amount "10.1 kg" of the raw material "a" and the raw material "b" associated with "r1" in this association are used. The update unit 400 reads out the amount “12.1 kg” and the amount used “1.1 kg” of the raw material “c”, and updates the amount used for the association shown in FIG. Note that FIG. 3 shows an example in which the value of the amount used is a value indicating the actual weight of the raw material, but in addition, the range of increase / decrease from the current amount used and the rate of increase / decrease are shown. It may be a value indicating.

Further, the database 100 stores the yield rate and the procedure in association with each other. FIG. 4 is a diagram showing an example of the correspondence between the yield rate and the procedure stored in the database 100 shown in FIG. As shown in FIG. 4, the database 100 shown in FIG. 1 stores the numerical value of the yield indicating the yield rate and the procedure in association with each other. By using this association, the procedure can be changed according to the yield rate calculated by the calculation unit 500. For example, when the yield rate calculated by the calculation unit 500 is “r2”, the update unit 400 reads out the procedure “b → a → c” associated with “r2” in this association, and is shown in FIG. Update the mapping procedure.

Further, the database 100 stores the yield rate and the work instruction in association with each other. FIG. 5 is a diagram showing an example of the correspondence between the yield rate and the work instruction stored in the database 100 shown in FIG. By using this association, the work instruction can be changed according to the yield rate calculated by the calculation unit 500. For example, when the yield rate calculated by the calculation unit 500 is "r2", the work instruction "Please put a cup of 3 kinds of colorant pickling liquid" associated with "r2" in this association. The update unit 400 reads out and updates the work instruction of the association shown in FIG.

In the examples shown in FIGS. 3 to 5, the numerical value indicating the yield is associated with the amount of raw materials used, the procedure, and the work instruction, but these associations are associated with each condition information. It goes without saying that it is. That is, the association between the yield value, the raw material name, and the amount used shown in FIG. 3 is the association between the yield value and the procedure shown in FIG. 4, and the yield value and work shown in FIG. The association with the instruction is not always the same for each condition information, and different associations are stored in the database 100. For example, even if the yield value is the same, the amount of raw materials used, the procedure, and the work instructions will differ from each other depending on the manufacturing time of the product, which is the condition information, the place of origin, the formulator, etc. There can be cases).

The calculation unit 500 calculates a value indicating the result of manufacturing the product. This value is a value for judging the quality of the product, such as the yield rate of the product. When the calculation unit 500 calculates the yield rate, the calculation method is generally to calculate the ratio of the production amount of the actually obtained product to the expected production amount of the product from the blending information of the raw materials to be blended. The calculation method may be used, and is not specified here.

The reading unit 200 acquires the condition information and reads the compounding information (usage amount), the formulation procedure, and the work instruction from the database 100 based on the acquired condition information. The method by which the reading unit 200 acquires the condition information is not particularly specified. Examples of the method include a method of acquiring by inputting from the outside, a method of acquiring based on a built-in clock (calendar), a method of receiving and acquiring what is transmitted from another communication device, and the like. Be done.

The output unit 300 outputs the compounding information (usage amount), the compounding procedure, and the work instruction read from the database 100 by the reading unit 200. Further, the output unit 300 may output the yield rate calculated by the calculation unit 500. The output unit 300 may be a display that displays information to be output.

The update unit 400 updates the database 100 based on the value indicating the result of the formulation calculated by the calculation unit 500. Specifically, the update unit 400 updates the database 100 based on the yield rate calculated by the calculation unit 500. The update unit 400 updates the content of the raw material compounding information (usage amount), the compounding procedure, and the work instruction among the information stored in the database 100. The update unit 400 updates the database 100 so as to increase the yield rate calculated by the calculation unit 500. Further, the update unit 400 collects the work results performed for the work instructions output by the output unit 300, and stores the collected work results and the value calculated by the calculation unit 500 in the database 100. Update your work instructions. At this time, the update unit 400 collects the work results input by the worker or the manager into the food production management system in response to the work instructions output by the output unit 300. Then, the update unit 400 compares the work instruction output by the output unit 300 with the collected work record, and when the value calculated by the calculation unit 500 at that time, for example, changes in the direction of increasing the yield rate, The work instructions stored in the database 100 are rewritten into the collected work instructions. Further, the update unit 400 compares the work instruction output by the output unit 300 with the collected work record, and when the work instruction and the work record are different, the yield rate changes in the direction of lowering or a predetermined value. When the standard is not satisfied, the work instruction stored in the database 100 is not rewritten, and the database 100 stores the fact that the work record is an inappropriate work record. In this case, the output unit 300 may output (for example, display) a predetermined warning. The update unit 400 uses a learning engine that inputs the work instructions output by the output unit 300, the collected work results, and the values calculated by the calculation unit 500, and outputs the updated work instructions. You may.

The food production management method in the food production management system shown in FIG. 1 will be described below. FIG. 6 is a flowchart for explaining an example of a food production management method in the food production management system shown in FIG.

First, the reading unit 200 acquires the condition information (step S1). For example, the reading unit 200 may receive the operation performed by the operator from the outside of the device including the reading unit 200, and the reading unit 200 may acquire the condition information input based on the received operation. .. In this case, this device may have a display unit having a GUI (Graphical User Interface) function, and the operator may input condition information based on the displayed input screen.

Subsequently, the reading unit 200 reads the usage amount, procedure, and work instruction associated with the acquired condition information from the database 100 using the acquired condition information as a search key (step S2). For example, when the correspondence shown in FIG. 2 is stored in the database 100, if the condition information acquired by the reading unit 200 is "January", the item A associated with "January" is produced. The reading unit 200 reads out the procedure of inputting the raw material a used 10 kg, the raw material b 12 kg, the raw material c 1 kg, and the work instructions associated with them in the order of a → b → c. Read from 100.

Subsequently, the output unit 300 outputs the usage amount, procedure, and work instruction read by the reading unit 200 (step S3). This output may be an output from a device operated by the operator to input condition information. In this case, the display may be displayed on the display provided in the device. In addition, this output is an output that urges the operator to perform the blending work according to the output usage amount, procedure, and work instruction. For example, the output unit 300 may display the usage amount, procedure, and work instruction by using a predetermined GUI.

After that, when the operator prepares according to the output of the output unit 300, the calculation unit 500 receives the work completion information (step S4), calculates the mixing result, and the output unit 300 outputs a value indicating the result (step). S5). The value indicating the output result is a numerical value indicating the yield rate. The worker can confirm the output yield rate.

Then, the update unit 400 updates the database 100 based on the value indicating the result of the formulation calculated by the calculation unit 500 (step S6). Specifically, the update unit 400 has the correspondence between the yield value shown in FIG. 3 and the amount of each raw material used, and the yield value shown in FIG. 4, among the correspondences stored in the database 100. Using the association between the procedure and the procedure and the association between the yield value and the work instruction shown in FIG. 5, the condition information shown in FIG. 2, the amount of raw materials used, and the procedure and the work instruction are associated with each other. Update. At this time, the update unit 400 uses the value of the yield calculated by the calculation unit 500 as a search key to read the usage amount of each raw material from the correspondence shown in FIG. 3, and reads the procedure from the correspondence shown in FIG. The work instruction is read from the correspondence shown in FIG. 5, and the read information is written in the correspondence shown in FIG. For example, when the yield value calculated by the calculation unit 500 is “r2”, the update unit 400 uses the raw material a “r2” associated with the yield value “r2” in the association shown in FIG. "10.3 kg", the amount of raw material b used "12.0 kg", and the amount of raw material c used "1.1 kg" are read out, and the amount of raw material used corresponding to the corresponding condition information in the correspondence shown in FIG. Rewrite the numerical value of. Further, the update unit 400 reads out the procedure “b → a → c” associated with the yield value “r2” in the association shown in FIG. 4, and corresponds to the condition in the association shown in FIG. Rewrite the procedure corresponding to the information. In addition, the update unit 400 reads out the work instruction "Please put a full cup of the 3 kinds of colorant pickling liquid" associated with the yield value "r2" in the association shown in FIG. The work instruction corresponding to the corresponding condition information is rewritten by the correspondence shown in 2. Further, the update unit 400 collects the work results input by the worker or the manager into the food production management system in response to the work instructions output by the output unit 300, and collects the work instructions output by the output unit 300. When the yield rate calculated by the calculation unit 500 changes in the direction of increasing, the work instructions stored in the database 100 are rewritten to the collected work instructions. When reading each information from the database 100, the condition information is also used as the search key as described above.

After the update, the correspondence stored in the database 100 is updated. Therefore, when the worker performs the work, the usage amount, the procedure, and the work instruction read from the database 100 by the reading unit 200 are the yield rate and the inspection. The values and information correspond to the actual results and work results, and the worker can recognize the values and information according to the yield rate, the inspection results and the work results, and perform the work based on the values and information.

As described above, in this embodiment, the condition information indicating various conditions is stored in the database 100 in association with the contents indicating the compounding information, the procedure and the work instruction of the raw materials, and the condition information is searched at the time of manufacturing the product. The key is used to search and display compounding information, procedures, and work instructions from the database 100, and the database 100 is updated based on the yield rate indicating the result of the worker performing the work according to the display. Considering the yield rate of the updated database 100, it is possible to encourage the user to give an appropriate work instruction in an appropriate amount and procedure according to the manufacturing situation.
(Second Embodiment)

FIG. 7 is a diagram showing a second embodiment of the food production management system of the present invention. As shown in FIG. 7, the food production management system in this embodiment has a communication terminal 600 and a management server 700. The communication terminal 600 is a communication device possessed by a worker performing the blending work or installed at a place where the work is performed. The management server 700 is a server installed in a management center or the like that manages the compounding work.

FIG. 8 is a diagram showing an example of the internal configuration of the communication terminal 600 shown in FIG. 7. As shown in FIG. 8, the communication terminal 600 shown in FIG. 7 has a reading unit 610, a display unit 620, and a communication unit 630. Note that FIG. 8 shows only the main components in the present embodiment among the components included in the communication terminal 600 shown in FIG. 7.

The reading unit 610 is a code reader that reads the code information given to the raw material to be blended. The reading unit 610 transmits the read code information to the management server 700 via the communication unit 630.
The display unit 620 is an output unit that displays information. The display unit 620 displays an input screen for the operator to input information to the communication terminal 600. Further, the display unit 620 displays the information received from the management server 700 by the communication unit 630. For example, the display unit 620 displays information indicating raw material compounding information, procedures, and work instructions received from the management server 700 by the communication unit 630.
The communication unit 630 transmits / receives information to / from the management server 700. The connection between the communication unit 630 and the management server 700 may be wired or wireless. Further, the connection form between the communication unit 630 and the management server 700 may be one-to-one or may be a connection form via a communication network.

FIG. 9 is a diagram showing an example of the internal configuration of the management server 700 shown in FIG. 7. As shown in FIG. 9, the management server 700 shown in FIG. 7 has a communication unit 710, a read unit 720, a database 730, an update unit 740, and a calculation unit 750. Note that FIG. 9 shows only the main components in the present embodiment among the components included in the management server 700 shown in FIG. 7.

The communication unit 710 transmits / receives information to / from the communication terminal 600. The connection between the communication unit 710 and the communication terminal 600 may be wired or wireless. Further, the connection form between the communication unit 710 and the communication terminal 600 may be one-to-one or may be a connection form via a communication network.

The database 730 is the same as the database 100 in the first embodiment.

The calculation unit 750 calculates a value indicating the result of manufacturing the product. This value is a value for judging the quality of the product, such as the yield rate of the product. When the calculation unit 750 calculates the yield rate, the calculation method is generally to calculate the ratio of the production amount of the actually obtained product to the expected production amount of the product from the blending information of the raw materials to be blended. The calculation method may be used, and is not specified here.

The reading unit 720 acquires the condition information and reads the compounding information, the compounding procedure, and the work instruction from the database 730 based on the acquired condition information. The method by which the reading unit 720 acquires the condition information is not particularly specified. Examples of the method include a method of acquiring by inputting from the outside, a method of acquiring based on a built-in clock (calendar), a method of receiving and acquiring what is transmitted from the communication terminal 600, and the like. .. When the raw material name transmitted from the communication terminal 600 is code information, the reading unit 720 reads the condition information of the raw material to be blended from the database 730 based on the transmitted code information. Then, the reading unit 720 reads the blending information, the blending procedure, and the work instruction from the database 730 based on the read condition information. Here, the work instruction in the manufacturing process and the work instruction in the inspection process are the same as those in the first embodiment.

The update unit 740 updates the database 730 based on the value indicating the result of the formulation calculated by the calculation unit 750. Specifically, the update unit 740 updates the database 730 based on the yield rate calculated by the calculation unit 750. The update unit 740 updates the contents of the raw material compounding information, the compounding procedure, and the work instruction among the information stored in the database 730. The update unit 740 updates the database 730 so as to increase the yield rate calculated by the calculation unit 750. Further, the update unit 740 collects the work results performed by the worker who owns the communication terminal 600 in response to the work instructions transmitted by the communication unit 710 to the communication terminal 600, and the collected work results and the calculation unit 750 calculate. The work instruction stored in the database 730 is updated based on the value obtained. At this time, the update unit 740 collects the work record input by the worker using the communication terminal 600 in response to the work instruction transmitted by the communication unit 710 to the communication terminal 600. Then, the update unit 740 compares the work instruction transmitted by the communication unit 710 to the communication terminal 600 with the collected work record, and the value calculated by the calculation unit 750 at that time, for example, in the direction of increasing the yield rate. When it changes, the work instruction stored in the database 730 is rewritten to the collected work instruction. The work record is input to the management server 700 by an operator who has performed the work or an administrator who manages the system by using an input means (not shown). Further, the update unit 740 compares the work instruction transmitted by the communication unit 710 to the communication terminal 600 with the collected work record, and the yield rate is lowered because the work instruction and the work record are different. In the case or when the predetermined criteria are not satisfied, the work instruction stored in the database 730 is not rewritten, and the database 730 stores the fact that the work record is an inappropriate work record. In this case, the communication unit 710 may transmit a predetermined warning to the communication terminal 600 or another device. As the update unit 740, a learning engine that outputs the updated work instruction by inputting the work instruction transmitted by the communication unit 710 to the communication terminal 600, the collected work result, and the value calculated by the calculation unit 750. It may be used.

The food production management method in the food production management system shown in FIG. 7 will be described below. FIG. 10 is a sequence diagram for explaining an example of a food production management method in the food production management system shown in FIG. 7.

First, the communication terminal 600 acquires the condition information (step S11). For example, the communication terminal 600 may receive an operation performed by the worker from the outside of the communication terminal 600 and acquire the input condition information based on the accepted operation. In this case, the display unit 620 of the communication terminal 600 may have a GUI function, and the operator may input the condition information based on the displayed input screen. Then, the communication unit 630 transmits the acquired condition information to the management server 700 (step S12). As a result, the management server 700 acquires the condition information. Alternatively, the management server 700 may acquire the condition information by itself. For example, the management server 700 may accept an operation performed by the administrator from the outside of the management server 700, and acquire the input condition information based on the accepted operation. Further, the management server 700 may acquire condition information based on the built-in clock (calendar).

Subsequently, the reading unit 720 reads the compounding information, the procedure, and the work instruction associated with the acquired condition information from the database 730 using the acquired condition information as a search key (step S13). For example, when the correspondence shown in FIG. 2 is stored in the database 730, if the condition information acquired by the management server 700 is "January", the item A associated with "January" is produced. The reading unit 720 reads out the procedure of inputting the raw material a used 10 kg, the raw material b used 12 kg, the raw material c used 1 kg, and the work instructions associated with them in the order of a → b → c. Read from 730.

Subsequently, the communication unit 710 transmits the compounding information, the procedure, and the work instruction read by the reading unit 720 to the communication terminal 600 (step S14). Then, the display unit 620 of the communication terminal 600 displays the compounding information, the procedure, and the work instruction transmitted from the management server 700 and received by the communication unit 630 (step S15). This display is a display that urges the operator who has viewed the display of the display unit 620 of the communication terminal 600 to perform the compounding work according to the displayed compounding information, procedure, and work instruction. For example, the display unit 620 may display compounding information, procedures, and work instructions using a predetermined GUI.

After that, when the worker prepares according to the display of the display unit 620, the calculation unit 750 receives the work completion information (step S16) and calculates a value indicating the result of the preparation (step S17). The value indicating the calculated result is a numerical value indicating the yield rate. This numerical value may be transmitted to the communication terminal 600 via the communication unit 710 and displayed by the display unit 620. In this case, the worker can confirm the displayed yield rate.

Then, the update unit 740 updates the database 730 based on the value indicating the result of the formulation calculated by the calculation unit 750 (step S18). Specifically, the update unit 740 has the correspondence between the yield value shown in FIG. 3 and the usage amount of each raw material among the correspondence stored in the database 730, and the yield value shown in FIG. Using the association between the procedure and the procedure and the association between the yield value and the work instruction shown in FIG. 5, the condition information shown in FIG. 2, the amount of raw materials used, and the procedure and the work instruction are associated with each other. Update. At this time, the update unit 740 reads the usage amount of each raw material from the correspondence shown in FIG. 3 using the numerical value of the yield calculated by the calculation unit 750 as a search key, and reads the procedure from the correspondence shown in FIG. The work instruction is read from the correspondence shown in FIG. 5, and the read information is written in the correspondence shown in FIG. For example, when the yield value calculated by the calculation unit 750 is “r2”, the update unit 740 uses the raw material a “r2” associated with the yield value “r2” in the association shown in FIG. "10.3 kg", the amount of raw material b used "12.0 kg", and the amount of raw material c used "1.1 kg" are read out, and the amount of raw material used corresponding to the corresponding condition information in the correspondence shown in FIG. Rewrite the numerical value of. Further, the update unit 740 reads out the procedure “b → a → c” associated with the yield value “r2” in the association shown in FIG. 4, and the conditions corresponding to the association shown in FIG. Rewrite the procedure corresponding to the information. In addition, the update unit 740 reads out the work instruction "Please put a full cup of the colorant 3 kinds of pickling liquid" associated with the yield value "r2" in the correspondence shown in FIG. The work instruction corresponding to the corresponding condition information is rewritten by the correspondence shown in 2. Further, the update unit 740 collects the work results input by the worker using the communication terminal 600 in response to the work instruction transmitted by the communication unit 710 to the communication terminal 600, and the communication unit 710 transmits the work instruction to the communication terminal 600. The work instructions are compared with the collected work results, and if the yield rate calculated by the calculation unit 750 changes in the direction of increasing, the work instructions stored in the database 730 are rewritten to the collected work instructions. .. When reading each information from the database 730, the condition information is also used as the search key as described above.

After the update, the correspondence stored in the database 730 is updated. Therefore, when the operator performs the work, the reading unit 720 reads from the database 730 and the display unit 620 displays the compounding information, the procedure, and the work. The instructions are values and information according to the yield rate, inspection results and work results, and the worker recognizes the values and information according to the yield rate, inspection results and work results, and based on the values and information. You can work.

As described above, in the present embodiment, the database 730 installed in the management server 700 provided in the management system associates the condition information indicating various conditions with the contents indicating the compounding information, the procedure and the work instruction of the raw materials. It is stored, and the condition information is searched for at the time of manufacturing the product, the compounding information, the procedure and the work instruction are searched from the database 730, and the display unit 620 of the communication terminal 600 viewed by the worker displays the worker. Updates the database 730 based on the yield rate indicating the result of performing the work according to the display. Considering the yield rate of the updated database 730, it is possible to encourage the user to give appropriate work instructions in an appropriate amount and procedure according to the manufacturing situation.

In the above, each component is assigned to each function (process), but this allocation is not limited to the above. Further, the above-described form is merely an example, and the configuration of the component is not limited thereto.

100,730 Database 200,720 Read unit 300 Output unit 400,740 Update unit 500,750 Calculation unit 600 Communication terminal 610 Reader 620 Display unit 630,710 Communication unit 700 Management server

Claims (7)

Conditional information indicating the properties of the raw materials and the conditions for blending the raw materials when a plurality of raw materials are blended to produce a product, the blending information of the raw materials, the blending procedure, and the work content and quality inspection for the blending. A database that stores work instructions that indicate the contents in advance,
A calculation unit that calculates a value indicating the result of manufacturing the product, and
A reading unit that reads out the compounding information, the compounding procedure, and the work instruction from the database based on the condition information.
An output unit that outputs the compounding information read by the reading unit, the compounding procedure, and the work instruction.
A food production management system having an update unit that updates the database based on a value calculated by the calculation unit. In the food production management system according to claim 1,
The calculation unit calculates the yield rate of the product as a value indicating the result of manufacturing the product.
The update unit is a food production management system that updates the database based on the yield rate calculated by the calculation unit. In the food production control system according to claim 1 or 2.
The update unit collects the work results performed for the work instructions output by the output unit, and stores the collected work results and the value calculated by the calculation unit in the database. A food production management system that updates the work instructions. In the food production management system according to any one of claims 1 to 3,
The condition information is at least one of the harvest time, production area, production time, provider of the raw material, the formulator who performs the preparation, the production time of the product, the production condition, and the quality condition of the work-in-process. .. In the food production management system according to any one of claims 1 to 4.
It has a reading unit that reads the code information given to the raw material to be formulated.
The database stores the code information given to the raw material to be blended and the condition information of the raw material to be blended in advance in association with each other.
The reading unit reads the condition information of the raw material to be blended from the database based on the code information read by the reading unit, and based on the read condition information, the blending information and the blending procedure. And a food production management system that reads the work instructions from the database. In the food production management system according to any one of claims 1 to 5,
The output unit is a food production management system that is a display that displays a value indicating the result of the preparation. The process of calculating a value that indicates the result of manufacturing a product by mixing multiple raw materials, and
Based on the condition information indicating the properties of the raw materials and the conditions for blending the raw materials when the plurality of raw materials are blended to produce a product, the blending information of the raw materials, the blending procedure, and the work content of performing the blending are performed. And the process of reading the work instruction indicating the content of the quality inspection from the database that stores the condition information, the compounding information of the raw material, the compounding procedure, and the work instruction in advance.
The read-out compounding information, the compounding procedure, and the process of outputting the work instruction,
A food production management method that performs a process of updating the database based on the calculated value.

Images