JP2020177930A - Rectangular secondary battery - Google Patents
Rectangular secondary battery Download PDFInfo
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- JP2020177930A JP2020177930A JP2020132393A JP2020132393A JP2020177930A JP 2020177930 A JP2020177930 A JP 2020177930A JP 2020132393 A JP2020132393 A JP 2020132393A JP 2020132393 A JP2020132393 A JP 2020132393A JP 2020177930 A JP2020177930 A JP 2020177930A
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- 238000007789 sealing Methods 0.000 claims abstract description 161
- 229910052751 metal Inorganic materials 0.000 claims abstract description 72
- 239000002184 metal Substances 0.000 claims abstract description 72
- 239000011347 resin Substances 0.000 claims abstract description 40
- 229920005989 resin Polymers 0.000 claims abstract description 40
- 238000002844 melting Methods 0.000 claims description 4
- 230000008018 melting Effects 0.000 claims description 4
- 239000000463 material Substances 0.000 claims 2
- 239000010410 layer Substances 0.000 description 20
- 238000003466 welding Methods 0.000 description 20
- 239000000203 mixture Substances 0.000 description 18
- 239000008151 electrolyte solution Substances 0.000 description 14
- 238000000034 method Methods 0.000 description 14
- 230000004048 modification Effects 0.000 description 13
- 238000012986 modification Methods 0.000 description 13
- 238000002347 injection Methods 0.000 description 12
- 239000007924 injection Substances 0.000 description 12
- 239000007774 positive electrode material Substances 0.000 description 12
- 239000007773 negative electrode material Substances 0.000 description 10
- 229910052782 aluminium Inorganic materials 0.000 description 7
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 7
- 229910000838 Al alloy Inorganic materials 0.000 description 6
- 239000011267 electrode slurry Substances 0.000 description 6
- 238000009413 insulation Methods 0.000 description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 4
- -1 for example Inorganic materials 0.000 description 4
- 230000002093 peripheral effect Effects 0.000 description 4
- 239000011241 protective layer Substances 0.000 description 4
- 229910000881 Cu alloy Inorganic materials 0.000 description 3
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 3
- 230000005856 abnormality Effects 0.000 description 3
- 239000012790 adhesive layer Substances 0.000 description 3
- 239000011230 binding agent Substances 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 239000003792 electrolyte Substances 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 239000010935 stainless steel Substances 0.000 description 3
- 229910001220 stainless steel Inorganic materials 0.000 description 3
- 238000004804 winding Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000002033 PVDF binder Substances 0.000 description 2
- 239000004813 Perfluoroalkoxy alkane Substances 0.000 description 2
- 241000156302 Porcine hemagglutinating encephalomyelitis virus Species 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 239000003575 carbonaceous material Substances 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000011255 nonaqueous electrolyte Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 229920011301 perfluoro alkoxyl alkane Polymers 0.000 description 2
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 2
- 239000004810 polytetrafluoroethylene Substances 0.000 description 2
- 229920002981 polyvinylidene fluoride Polymers 0.000 description 2
- 239000005060 rubber Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- 229910000640 Fe alloy Inorganic materials 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- SOXUFMZTHZXOGC-UHFFFAOYSA-N [Li].[Mn].[Co].[Ni] Chemical compound [Li].[Mn].[Co].[Ni] SOXUFMZTHZXOGC-UHFFFAOYSA-N 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000006258 conductive agent Substances 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 239000011889 copper foil Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000002612 dispersion medium Substances 0.000 description 1
- 238000009422 external insulation Methods 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 238000003702 image correction Methods 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Landscapes
- Secondary Cells (AREA)
- Gas Exhaust Devices For Batteries (AREA)
- Connection Of Batteries Or Terminals (AREA)
- Sealing Battery Cases Or Jackets (AREA)
Abstract
Description
本発明は角形二次電池に関する。 The present invention relates to a rectangular secondary battery.
電気自動車(EV)やハイブリッド電気自動車(HEV、PHEV)等の駆動用電源において、アルカリ二次電池や非水電解質二次電池等の角形二次電池が使用されている。 Square secondary batteries such as alkaline secondary batteries and non-aqueous electrolyte secondary batteries are used in driving power sources for electric vehicles (EVs) and hybrid electric vehicles (HEVs, PHEVs).
これらの角形二次電池では、開口を有する有底筒状の角形外装体と、その開口を封口する封口板により電池ケースが構成される。電池ケース内には、正極板、負極板及びセパレータからなる電極体が電解液と共に収容される。封口板には正極端子及び負極端子が取り付けられる。正極端子は正極集電体を介して正極板に電気的に接続され、負極端子は負極集電体を介して負極板に電気的に接続される。 In these square secondary batteries, a battery case is composed of a bottomed tubular rectangular exterior body having an opening and a sealing plate for sealing the opening. An electrode body composed of a positive electrode plate, a negative electrode plate, and a separator is housed in the battery case together with the electrolytic solution. A positive electrode terminal and a negative electrode terminal are attached to the sealing plate. The positive electrode terminal is electrically connected to the positive electrode plate via the positive electrode current collector, and the negative electrode terminal is electrically connected to the negative electrode plate via the negative electrode current collector.
正極板は、金属製の正極芯体と、正極芯体表面に形成された正極活物合剤質層を含む。正極芯体の一部には正極活物質合剤層が形成されない正極芯体露出部が形成される。そして、この正極芯体露出部に正極集電体が接続される。また、負極板は金属製の負極芯体と、負極芯体表面に形成された負極活物質合剤層を含む。負極芯体の一部には負極活物質合剤層が形成されない負極芯体露出部が形成される。そして、この負極芯体露出部に負極集電体が接続される。 The positive electrode plate includes a metal positive electrode core body and a positive electrode active material mixture layer formed on the surface of the positive electrode core body. An exposed portion of the positive electrode core body from which the positive electrode active material mixture layer is not formed is formed on a part of the positive electrode core body. Then, the positive electrode current collector is connected to the exposed portion of the positive electrode core. Further, the negative electrode plate includes a negative electrode core made of metal and a negative electrode active material mixture layer formed on the surface of the negative electrode core. An exposed portion of the negative electrode core body is formed in a part of the negative electrode core body so that the negative electrode active material mixture layer is not formed. Then, the negative electrode current collector is connected to the exposed portion of the negative electrode core.
角形二次電池の電池ケースには、角形二次電池に異常が生じ電池ケース内の圧力が所定値以上となった場合に破断し、電池ケース内のガスを電池ケース外に排出するガス排出弁が設けられている。そして、例えば特許文献1には、電池ケースに設けられた安全弁と、電極体との間に遮断構造を配置することにより、電池ケースの外部に高温物体が可燃性ガスとともに吹き出されることを防止できることが開示されている。 The battery case of a square secondary battery is a gas discharge valve that breaks when an abnormality occurs in the square secondary battery and the pressure inside the battery case exceeds a predetermined value, and the gas inside the battery case is discharged to the outside of the battery case. Is provided. Then, for example, in Patent Document 1, by arranging a blocking structure between the safety valve provided in the battery case and the electrode body, it is possible to prevent a high-temperature object from being blown out together with the flammable gas to the outside of the battery case. It is disclosed that it can be done.
上述の特許文献1に開示されている遮蔽構造に関しては、更なる改良が求められる。 Further improvement is required for the shielding structure disclosed in Patent Document 1 described above.
本発明は、体積エネルギー密度が高く、信頼性の高い角形二次電池を提供することを主な目的とする。 An object of the present invention is to provide a rectangular secondary battery having a high volumetric energy density and high reliability.
本発明の一様態の角形二次電池は、
正極板と負極板を含む電極体と、
開口を有し、前記電極体を収容する外装体と、
前記開口を封口する封口板と、を備えた角形二次電池であって、
前記封口板にはガス排出弁が設けられ、
前記封口板と前記電極体の間であって、前記ガス排出弁と対向する位置には金属製の遮蔽部材が配置され、
前記遮蔽部材と前記電極体との間には、樹脂部材が配置され、
前記樹脂部材は、前記遮蔽部材の表面のうち50%以上を覆うように配置され、かつ前記封口板に固定されている角形二次電池。
The homogeneous rectangular secondary battery of the present invention is
An electrode body including a positive electrode plate and a negative electrode plate,
An exterior body having an opening and accommodating the electrode body,
A square secondary battery including a sealing plate for sealing the opening.
A gas discharge valve is provided on the sealing plate.
A metal shielding member is arranged between the sealing plate and the electrode body at a position facing the gas discharge valve.
A resin member is arranged between the shielding member and the electrode body.
A square secondary battery in which the resin member is arranged so as to cover 50% or more of the surface of the shielding member and is fixed to the sealing plate.
このような構成であると、金属製の遮蔽部材が樹脂部材に固定されているため、金属製の遮蔽部材を介して正負極の間に意図しない短絡が生じること抑制できる。また、金属製の遮蔽部材を介して正負極の間に意図しない短絡が生じること抑制できるため、各部材間の距離を小さくすることができ、より体積エネルギー密度の高い角形二次電池となる。なお、樹脂部材は、遮蔽部材を構成する金属の電気抵抗率よりも電気抵抗率が大きい樹脂からなることが好ましい。また、樹脂部材は、電気絶縁性であることが更に好ましい。また、ガス排出弁と遮蔽部材は直接対向する必要はなく、ガス排出弁と遮蔽部材の間に他の部材、例えば樹脂部材等、が配置されていてもよい。 With such a configuration, since the metal shielding member is fixed to the resin member, it is possible to suppress the occurrence of an unintended short circuit between the positive and negative electrodes via the metal shielding member. Further, since it is possible to suppress an unintended short circuit between the positive and negative electrodes via the metal shielding member, the distance between the members can be reduced, and the square secondary battery has a higher volume energy density. The resin member is preferably made of a resin having an electrical resistivity higher than the electrical resistivity of the metal constituting the shielding member. Further, the resin member is more preferably electrically insulating. Further, the gas discharge valve and the shielding member do not have to face each other directly, and another member such as a resin member may be arranged between the gas discharge valve and the shielding member.
本発明によると、より高い体積エネルギー密度を有し、より信頼性の高い角形二次電池を提供できる。 According to the present invention, it is possible to provide a polygonal secondary battery having a higher volumetric energy density and higher reliability.
実施形態に係る角形二次電池20の構成を以下に説明する。なお、本発明は、以下の実施形態に限定されない。 The configuration of the polygonal secondary battery 20 according to the embodiment will be described below. The present invention is not limited to the following embodiments.
図1は角形二次電池20の斜視図である。図2は図1のII−II線の断面図である。図1及び図2に示すように角形二次電池20は、開口を有する有底角筒状の角形外装体1と、角形外装体1の開口を封口する封口板2からなる電池ケース100を備える。角形外
装体1及び封口板2は、それぞれ金属製であることが好ましく、例えば、アルミニウム又はアルミニウム合金製とすることが好ましい。角形外装体1内には、複数の正極板と複数の負極板がセパレータを介して積層された積層型の電極体3が電解液と共に収容されている。電極体3と角形外装体1の間には樹脂製の絶縁シート14が配置されている。
FIG. 1 is a perspective view of the rectangular secondary battery 20. FIG. 2 is a cross-sectional view taken along the line II-II of FIG. As shown in FIGS. 1 and 2, the square secondary battery 20 includes a battery case 100 including a bottomed square tubular outer body 1 having an opening and a sealing plate 2 for sealing the opening of the square outer body 1. .. The square exterior body 1 and the sealing plate 2 are preferably made of metal, for example, aluminum or an aluminum alloy. In the square exterior body 1, a laminated electrode body 3 in which a plurality of positive electrode plates and a plurality of negative electrode plates are laminated via a separator is housed together with an electrolytic solution. A resin insulating sheet 14 is arranged between the electrode body 3 and the square exterior body 1.
電極体3の封口板2側の端部には、正極タブ40及び負極タブ50が設けられている。正極タブ40は第2正極集電体6b及び第1正極集電体6aを介して正極外部端子7に電気的に接続されている。負極タブ50は第2負極集電体8b及び第1負極集電体8aを介して負極外部端子9に電気的に接続されている。ここで、第1正極集電体6a及び第2正極集電体6bが、正極集電部材6を構成している。また、第1負極集電体8a及び第2負極集電体8bが、負極集電部材8を構成している。なお、正極集電部材6を一つの部品とすることもできる。また、負極集電部材8を一つの部品とすることもできる。 A positive electrode tab 40 and a negative electrode tab 50 are provided at the end of the electrode body 3 on the sealing plate 2 side. The positive electrode tab 40 is electrically connected to the positive electrode external terminal 7 via the second positive electrode current collector 6b and the first positive electrode current collector 6a. The negative electrode tab 50 is electrically connected to the negative electrode external terminal 9 via the second negative electrode current collector 8b and the first negative electrode current collector 8a. Here, the first positive electrode current collector 6a and the second positive electrode current collector 6b constitute the positive electrode current collector 6. Further, the first negative electrode current collector 8a and the second negative electrode current collector 8b constitute the negative electrode current collector 8. The positive electrode current collector 6 can also be a single component. Further, the negative electrode current collecting member 8 can be made into one component.
正極外部端子7は、樹脂製の外部側絶縁部材11を介して封口板2に固定されている。負極外部端子9は、樹脂製の外部側絶縁部材13を介して封口板2に固定されている。正極外部端子7は金属製であることが好ましく、アルミニウム又はアルミニウム合金製であることがより好ましい。負極外部端子9は金属製であることが好ましく、銅又は銅合金製であることがより好ましい。また、負極外部端子9は、電池ケース100の内部側に銅又は銅合金からなる部分を有し、電池ケース100の外部側にアルミニウム又はアルミニウム合金からなる部分を有することが更に好ましい。なお、負極外部端子9の表面にニッケルメッキ等が施されていることが好ましい。 The positive electrode external terminal 7 is fixed to the sealing plate 2 via a resin external insulating member 11. The negative electrode external terminal 9 is fixed to the sealing plate 2 via a resin external insulating member 13. The positive electrode external terminal 7 is preferably made of metal, and more preferably made of aluminum or an aluminum alloy. The negative electrode external terminal 9 is preferably made of metal, more preferably copper or a copper alloy. Further, it is more preferable that the negative electrode external terminal 9 has a portion made of copper or a copper alloy on the inner side of the battery case 100 and a portion made of aluminum or an aluminum alloy on the outer side of the battery case 100. It is preferable that the surface of the negative electrode external terminal 9 is nickel-plated or the like.
正極板と正極外部端子7の間の導電経路には、電池ケース100内の圧力が所定値以上となった際に作動し、正極板と正極外部端子7の間の導電経路を遮断する電流遮断機構60が設けられることが好ましい。なお、負極板と負極外部端子9の間の導電経路に電流遮断機構を設けてもよい。 The conductive path between the positive electrode plate and the positive electrode external terminal 7 operates when the pressure in the battery case 100 exceeds a predetermined value, and cuts off the conductive path between the positive electrode plate and the positive electrode external terminal 7. It is preferable that the mechanism 60 is provided. A current cutoff mechanism may be provided in the conductive path between the negative electrode plate and the negative electrode external terminal 9.
封口板2には電池ケース100内の圧力が所定値以上となった際に破断し、電池ケース100内のガスを電池ケース100外に排出するガス排出弁17が設けられている。ガス排出弁17は、封口板2における他の部分よりも薄肉に形成されている。なお、封口板2をプレス加工することによりガス排出弁17を形成することができる。また、封口板2にガス排出弁用の貫通孔を設け、この貫通孔を薄肉の弁で塞ぎガス排出弁17とすることもできる。なお、ガス排出弁17の作動圧は、電流遮断機構60の作動圧よりも大きい値に設定する。 The sealing plate 2 is provided with a gas discharge valve 17 that breaks when the pressure inside the battery case 100 exceeds a predetermined value and discharges the gas inside the battery case 100 to the outside of the battery case 100. The gas discharge valve 17 is formed to be thinner than other parts of the sealing plate 2. The gas discharge valve 17 can be formed by pressing the sealing plate 2. Further, the sealing plate 2 may be provided with a through hole for a gas discharge valve, and the through hole may be closed with a thin-walled valve to form a gas discharge valve 17. The operating pressure of the gas discharge valve 17 is set to a value larger than the operating pressure of the current cutoff mechanism 60.
封口板2には電解液注液孔15が設けられている。電解液注液孔15から電池ケース100内に電解液を注液した後、電解液注液孔15は封止栓16により封止される。 The sealing plate 2 is provided with an electrolytic solution injection hole 15. After the electrolytic solution is injected into the battery case 100 from the electrolytic solution injection hole 15, the electrolytic solution injection hole 15 is sealed by the sealing plug 16.
次に角形二次電池20の製造方法について説明する。
[正極板の作製]
正極活物質としてのリチウムニッケルコバルトマンガン複合酸化物、結着剤としてのポリフッ化ビニリデン(PVdF)、導電剤としての炭素材料、及び分散媒としてのN−メチルピロリドン(NMP)を含む正極スラリーを作製する。この正極スラリーを、正極芯体としての厚さ15μmの矩形状のアルミニウム箔の両面に塗布する。そして、これを乾燥させることにより、正極スラリー中のN−メチルピロリドンを取り除き、正極芯体上に正極活物質合剤層を形成する。その後、正極活物質合剤層を所定厚みになるように圧縮処理を行う。このようにして得られた正極板を所定の形状に切断する。
Next, a method of manufacturing the square secondary battery 20 will be described.
[Preparation of positive electrode plate]
Prepare a positive electrode slurry containing lithium nickel cobalt manganese composite oxide as a positive electrode active material, polyvinylidene fluoride (PVdF) as a binder, a carbon material as a conductive agent, and N-methylpyrrolidone (NMP) as a dispersion medium. To do. This positive electrode slurry is applied to both sides of a rectangular aluminum foil having a thickness of 15 μm as a positive electrode core. Then, by drying this, N-methylpyrrolidone in the positive electrode slurry is removed, and a positive electrode active material mixture layer is formed on the positive electrode core body. Then, the positive electrode active material mixture layer is compressed so as to have a predetermined thickness. The positive electrode plate thus obtained is cut into a predetermined shape.
図3は、上述の方法で作製した正極板4の平面図である。図3に示すように、正極板4は、矩形状の正極芯体4aの両面に正極活物質合剤層4bが形成された本体部を有する。
本体部の端辺から正極芯体4aが突出しており、この突出した正極芯体4aが正極タブ40を構成する。なお、正極タブ40は、図3に示すように正極芯体4aの一部であっても良いし、他の部材を正極芯体4aに接続し、正極タブ40としてもよい。また、正極タブ40において正極活物質合剤層4bと隣接する部分には、正極活物質合剤層4bの電気抵抗よりも大きな電気抵抗を有する正極保護層4dが設けられることが好ましい。この正極保護層4dは、アルミナ、シリカ、ジルコニア等のセラミック粒子、及びバインダーを含むことが好ましい。また、正極保護層4dは、炭素材料等の導電性粒子を含むことが更に好ましい。
FIG. 3 is a plan view of the positive electrode plate 4 produced by the above method. As shown in FIG. 3, the positive electrode plate 4 has a main body portion in which positive electrode active material mixture layers 4b are formed on both sides of a rectangular positive electrode core body 4a.
The positive electrode core body 4a protrudes from the end side of the main body portion, and the protruding positive electrode core body 4a constitutes the positive electrode tab 40. The positive electrode tab 40 may be a part of the positive electrode core 4a as shown in FIG. 3, or another member may be connected to the positive electrode core 4a to form the positive electrode tab 40. Further, it is preferable that the positive electrode protective layer 4d having an electric resistance larger than the electric resistance of the positive electrode active material mixture layer 4b is provided in the portion of the positive electrode tab 40 adjacent to the positive electrode active material mixture layer 4b. The positive electrode protective layer 4d preferably contains ceramic particles such as alumina, silica, and zirconia, and a binder. Further, it is more preferable that the positive electrode protective layer 4d contains conductive particles such as a carbon material.
[負極板の作製]
負極活物質としての黒鉛、結着剤としてのスチレンブタジエンゴム(SBR)、増粘剤としてのカルボキシメチルセルロース(CMC)、及び水を含む負極スラリーを作製する。この負極スラリーを、負極芯体としての厚さ8μmの矩形状の銅箔の両面に塗布する。そして、これを乾燥させることにより、負極スラリー中の水を取り除き、負芯体上に負極活物質合剤層を形成する。その後、負極活物質合剤層を所定厚みになるように圧縮処理を行う。このようにして得られた負極板を所定の形状に切断する。
[Manufacturing of negative electrode plate]
A negative electrode slurry containing graphite as a negative electrode active material, styrene-butadiene rubber (SBR) as a binder, carboxymethyl cellulose (CMC) as a thickener, and water is prepared. This negative electrode slurry is applied to both sides of a rectangular copper foil having a thickness of 8 μm as a negative electrode core. Then, by drying this, water in the negative electrode slurry is removed, and a negative electrode active material mixture layer is formed on the negative electrode body. Then, the negative electrode active material mixture layer is compressed so as to have a predetermined thickness. The negative electrode plate thus obtained is cut into a predetermined shape.
図4は、上述の方法で作製した負極板5の平面図である。図4に示すように、負極板5は、矩形状の負極芯体5aの両面に負極活物質合剤層5bが形成された本体部を有する。本体部の端辺から負極芯体5aが突出しており、この突出した負極芯体5aが負極タブ50を構成する。なお、負極タブ50は、図4に示すように負極芯体5aの一部であっても良いし、他の部材を負極芯体5aに接続し、負極タブ50としてもよい。 FIG. 4 is a plan view of the negative electrode plate 5 produced by the above method. As shown in FIG. 4, the negative electrode plate 5 has a main body portion in which negative electrode active material mixture layers 5b are formed on both sides of a rectangular negative electrode core body 5a. The negative electrode core body 5a protrudes from the end side of the main body portion, and the protruding negative electrode core body 5a constitutes the negative electrode tab 50. As shown in FIG. 4, the negative electrode tab 50 may be a part of the negative electrode core body 5a, or another member may be connected to the negative electrode core body 5a to form the negative electrode tab 50.
[電極体要素の作製]
50枚の正極板4及び51枚の負極板5を上述の方法で作製し、これらをポリオレフィン製の方形状のセパレータを介して積層し積層型の電極体要素(3a、3b)を作製する。図5に示すように、積層型の電極体要素(3a、3b)は、一方の端部において、各正極板4の正極タブ40が積層され、各負極板5の負極タブ50が積層されるように作製される。電極体要素(3a、3b)の両外面にはセパレータが配置され、テープ等により各極板及びセパレータが積層された状態に固定することができる。あるいは、セパレータに接着層を設け、セパレータと正極板4、セパレータと負極板5がそれぞれ接着されるようにしてもよい。
[Preparation of electrode body element]
Fifty positive electrode plates 4 and 51 negative electrode plates 5 are manufactured by the above method, and these are laminated via a rectangular separator made of polyolefin to prepare a laminated electrode body element (3a, 3b). As shown in FIG. 5, in the laminated electrode body elements (3a, 3b), the positive electrode tabs 40 of each positive electrode plate 4 are laminated and the negative electrode tabs 50 of each negative electrode plate 5 are laminated at one end. Is made as follows. Separator is arranged on both outer surfaces of the electrode body elements (3a, 3b), and each electrode plate and the separator can be fixed in a laminated state by tape or the like. Alternatively, an adhesive layer may be provided on the separator so that the separator and the positive electrode plate 4 and the separator and the negative electrode plate 5 are adhered to each other.
なお、セパレータの平面視の大きさは負極板5と同じ、あるいは負極板5よりも大きくすることが好ましい。2枚のセパレータの間に正極板4を配置し、セパレータの周縁を熱溶着した状態とした後、正極板4と負極板5を積層してもよい。なお、電極体要素(3a、3b)を作製するに当たり、長尺状のセパレータを用い、長尺状のセパレータを九十九折状にしながら正極板4及び負極板5を積層することもできる。また、長尺状のセパレータを用い、長尺状のセパレータを巻回しながら正極板4及び負極板5を積層することもできる。 It is preferable that the size of the separator in a plan view is the same as that of the negative electrode plate 5 or larger than that of the negative electrode plate 5. The positive electrode plate 4 may be arranged between the two separators so that the peripheral edge of the separator is heat-welded, and then the positive electrode plate 4 and the negative electrode plate 5 may be laminated. In producing the electrode body elements (3a, 3b), a long separator may be used, and the positive electrode plate 4 and the negative electrode plate 5 may be laminated while folding the long separator into a zigzag shape. Further, using a long separator, the positive electrode plate 4 and the negative electrode plate 5 can be laminated while winding the long separator.
[封口板への各部品取り付け]
図2、図6〜図8を用いて、封口板2への正極外部端子7及び第1正極集電体6aの取り付け方法及び電流遮断機構60の構成を説明する。
封口板2に設けられた正極端子取り付け孔2aの外面側に外部側絶縁部材11を配置し、正極端子取り付け孔2aの内面側に内部側絶縁部材10及びカップ形状を有する導電部材61を配置する。次に、正極外部端子7を、外部側絶縁部材11の貫通孔、封口板2の正極端子取り付け孔2a、内部側絶縁部材10の貫通孔及び導電部材61の貫通孔のそれぞれに挿入する。そして、正極外部端子7の先端を導電部材61上にカシメる。これにより、正極外部端子7、外部側絶縁部材11、封口板2、内部側絶縁部材10及び導電部材
61が固定される。なお、正極外部端子7においてカシメられた部分と導電部材61はレーザ溶接等により溶接されることが好ましい。また、内部側絶縁部材10及び外部側絶縁部材11はそれぞれ樹脂製であることが好ましい。
[Attachment of each part to the sealing plate]
A method of attaching the positive electrode external terminal 7 and the first positive electrode current collector 6a to the sealing plate 2 and a configuration of the current cutoff mechanism 60 will be described with reference to FIGS. 2 and 6 to 8.
The external insulating member 11 is arranged on the outer surface side of the positive electrode terminal mounting hole 2a provided in the sealing plate 2, and the internal insulating member 10 and the conductive member 61 having a cup shape are arranged on the inner surface side of the positive electrode terminal mounting hole 2a. .. Next, the positive electrode external terminal 7 is inserted into each of the through hole of the external insulating member 11, the positive electrode terminal mounting hole 2a of the sealing plate 2, the through hole of the internal insulating member 10, and the through hole of the conductive member 61. Then, the tip of the positive electrode external terminal 7 is crimped onto the conductive member 61. As a result, the positive electrode external terminal 7, the external insulating member 11, the sealing plate 2, the internal insulating member 10 and the conductive member 61 are fixed. The crimped portion of the positive electrode external terminal 7 and the conductive member 61 are preferably welded by laser welding or the like. Further, it is preferable that the inner side insulating member 10 and the outer side insulating member 11 are each made of resin.
導電部材61は電極体3側に開口部を有する。円盤状の変形板62は、導電部材61の開口部を塞ぐように配置され、変形板62の周縁が導電部材61に溶接接続される。これにより、導電部材61の開口部が変形板62により密閉されている。なお、導電部材61及び変形板62はそれぞれ金属製であることが好ましく、アルミニウム又はアルミニウム合金であることがより好ましい。 The conductive member 61 has an opening on the electrode body 3 side. The disk-shaped deformed plate 62 is arranged so as to close the opening of the conductive member 61, and the peripheral edge of the deformed plate 62 is welded and connected to the conductive member 61. As a result, the opening of the conductive member 61 is sealed by the deformed plate 62. The conductive member 61 and the deformed plate 62 are preferably made of metal, and more preferably aluminum or an aluminum alloy.
次に、変形板62の電極体3側に、樹脂製の第3絶縁部材63が配置される。第3絶縁部材63は接続部を有し、この接続部が内部側絶縁部材10に接続されることが好ましい。また、第3絶縁部材63に爪状の引っ掛け固定部を設け、導電部材61にフランジ部、凹部又は凸部を設け、第3絶縁部材63の引っ掛け固定部を、導電部材61にフランジ部、凹部又は凸部に固定することが好ましい。 Next, a resin-made third insulating member 63 is arranged on the electrode body 3 side of the deformed plate 62. The third insulating member 63 has a connecting portion, and it is preferable that this connecting portion is connected to the internal insulating member 10. Further, the third insulating member 63 is provided with a claw-shaped hook fixing portion, the conductive member 61 is provided with a flange portion, a concave portion or a convex portion, the hook fixing portion of the third insulating member 63 is provided, and the conductive member 61 is provided with a flange portion and a concave portion. Alternatively, it is preferable to fix it on the convex portion.
第3絶縁部材63の電極体3側の面には固定用突起が形成されている。また、第3絶縁部材63は、変形板62の下方に配置される絶縁部材第1領域63xと、絶縁部材第1領域63xにおける端部から封口板2に向かって延びる絶縁部材第2領域63yと、絶縁部材第2領域63yの端部から封口板2に沿って延びる絶縁部材第3領域63zを有することが好ましい。絶縁部材第3領域63zにおいて、封口板2の電解液注液孔15と対向する位置には、絶縁部材開口63bが設けられている。また、絶縁部材開口63bの縁部には、電極体3に向かって突出する絶縁部材突起63cが設けられている。 A fixing protrusion is formed on the surface of the third insulating member 63 on the electrode body 3 side. Further, the third insulating member 63 includes an insulating member first region 63x arranged below the deformed plate 62 and an insulating member second region 63y extending from an end portion of the insulating member first region 63x toward the sealing plate 2. It is preferable to have the insulating member third region 63z extending from the end of the insulating member second region 63y along the sealing plate 2. In the third region 63z of the insulating member, the insulating member opening 63b is provided at a position facing the electrolytic solution injection hole 15 of the sealing plate 2. Further, an insulating member protrusion 63c projecting toward the electrode body 3 is provided at the edge of the insulating member opening 63b.
次に、第1正極集電体6aを第3絶縁部材63の電極体3側に配置する。第1正極集電体6aは、固定用貫通孔を有する。そして、第3絶縁部材63の固定用突起を第1正極集電体6aの固定用貫通孔に挿入し、固定用突起の先端を拡径し、第3絶縁部材63と第1正極集電体6aを固定する。これにより固定部70が形成される。固定部70は、図6に示すように、変形板62と第1正極集電体6aの接続部を囲むように4箇所に設けられることが好ましい。 Next, the first positive electrode current collector 6a is arranged on the electrode body 3 side of the third insulating member 63. The first positive electrode current collector 6a has a through hole for fixing. Then, the fixing protrusion of the third insulating member 63 is inserted into the fixing through hole of the first positive electrode current collector 6a, the tip of the fixing protrusion is enlarged in diameter, and the third insulating member 63 and the first positive electrode current collector Fix 6a. As a result, the fixing portion 70 is formed. As shown in FIG. 6, the fixing portions 70 are preferably provided at four locations so as to surround the connecting portion between the deformed plate 62 and the first positive electrode current collector 6a.
その後、第3絶縁部材63に設けられた貫通孔を介して、変形板62と第1正極集電体6aが溶接接続される。なお、第1正極集電体6aは、薄肉部6cを有し、この薄肉部6cにおいて変形板62と溶接接続されることが好ましい。薄肉部6cの中央には開口が設けられ、この開口の縁部を変形板62と溶接接続することが好ましい。また、薄肉部6cには、第1正極集電体6aと変形板62の接続部を囲むように、環状のノッチ部を設けることがより好ましい。 After that, the deformed plate 62 and the first positive electrode current collector 6a are welded and connected through the through hole provided in the third insulating member 63. It is preferable that the first positive electrode current collector 6a has a thin-walled portion 6c, and the thin-walled portion 6c is welded and connected to the deformed plate 62. It is preferable that an opening is provided in the center of the thin portion 6c, and the edge portion of the opening is welded and connected to the deformed plate 62. Further, it is more preferable that the thin-walled portion 6c is provided with an annular notch portion so as to surround the connecting portion between the first positive electrode current collector 6a and the deformed plate 62.
電池ケース100内の圧力が所定値以上となったとき、変形板62の中央部が上方(正極外部端子7側)に移動するように変形板62が変形する。この変形板62の変形に伴い、第1正極集電体6aの薄肉部6cが破断する。これにより、正極板4と正極外部端子7の導電経路が切断される。 When the pressure inside the battery case 100 exceeds a predetermined value, the deformable plate 62 is deformed so that the central portion of the deformable plate 62 moves upward (on the positive electrode external terminal 7 side). With the deformation of the deformed plate 62, the thin portion 6c of the first positive electrode current collector 6a is broken. As a result, the conductive path between the positive electrode plate 4 and the positive electrode external terminal 7 is cut.
なお、正極外部端子7に端子貫通孔7bを設けておき、この端子貫通孔7bを通じて電流遮断機構60内部にガスを流し込み、導電部材61と変形板62の接続部のリークチェックを行うことができる。また、ガスにより変形板62を第1正極集電体6aに押し付けた状態で変形板62と第1正極集電体6aを溶接接続することもできる。最終的に端子貫通孔7bは、端子封止部材7aにより封止される。端子封止部材7aは、金属部材7xとゴム部材7yを有することが好ましい。 A terminal through hole 7b is provided in the positive electrode external terminal 7, and gas can be flowed into the current cutoff mechanism 60 through the terminal through hole 7b to check for leakage at the connection portion between the conductive member 61 and the deformed plate 62. .. Further, the deformed plate 62 and the first positive electrode current collector 6a can be welded and connected in a state where the deformed plate 62 is pressed against the first positive electrode current collector 6a by gas. Finally, the terminal through hole 7b is sealed by the terminal sealing member 7a. The terminal sealing member 7a preferably has a metal member 7x and a rubber member 7y.
第1正極集電体6aは、電極体3側の面に集電体突起6xを有する。 The first positive electrode current collector 6a has a current collector protrusion 6x on the surface on the electrode body 3 side.
図2、図6、図7、及び図9を用いて、封口板2への負極外部端子9及び第1負極集電体8aの取り付け方法を説明する。
封口板2に設けられた負極端子取り付け孔2bの外面側に外部側絶縁部材13を配置し、負極端子取り付け孔2bの内面側に内部側絶縁部材12及び第1負極集電体8aを配置する。次に、負極外部端子9を、外部側絶縁部材13の貫通孔、封口板2の負極端子取り付け孔2b、内部側絶縁部材12の貫通孔及び第1負極集電体8aの貫通孔のそれぞれに挿入する。そして、負極外部端子9の先端を第1負極集電体8a上にカシメる。これにより、外部側絶縁部材13、封口板2、内部側絶縁部材12及び第1負極集電体8aが固定される。なお、負極外部端子9においてカシメられた部分と第1負極集電体8aはレーザ溶接等により溶接されることが好ましい。また、内部側絶縁部材12及び外部側絶縁部材13はそれぞれ樹脂製であることが好ましい。
A method of attaching the negative electrode external terminal 9 and the first negative electrode current collector 8a to the sealing plate 2 will be described with reference to FIGS. 2, 6, 7, and 9.
The external insulating member 13 is arranged on the outer surface side of the negative electrode terminal mounting hole 2b provided in the sealing plate 2, and the internal insulating member 12 and the first negative electrode current collector 8a are arranged on the inner surface side of the negative electrode terminal mounting hole 2b. .. Next, the negative electrode external terminal 9 is provided in each of the through hole of the external insulating member 13, the negative electrode terminal mounting hole 2b of the sealing plate 2, the through hole of the internal insulating member 12, and the through hole of the first negative electrode current collector 8a. insert. Then, the tip of the negative electrode external terminal 9 is crimped onto the first negative electrode current collector 8a. As a result, the external insulating member 13, the sealing plate 2, the internal insulating member 12, and the first negative electrode current collector 8a are fixed. The crimped portion of the negative electrode external terminal 9 and the first negative electrode current collector 8a are preferably welded by laser welding or the like. Further, it is preferable that the inner side insulating member 12 and the outer side insulating member 13 are each made of resin.
[第2集電体とタブの接続]
図10は、第2正極集電体6bへの正極タブ40の接続方法、第2負極集電体8bへの負極タブ50の接続方法を示す図である。上述の方法で2つの電極体要素を作製し、それぞれ第1の電極体要素3a、第2の電極体要素3bとする。なお、第1の電極体要素3aと第2の電極体要素3bは全く同じ構成であってもよいし、異なる構成であってもよい。ここで、第1の電極体要素3aの複数枚の正極タブ40が第1正極タブ群40aを構成する。第1の電極体要素3aの複数枚の負極タブ50が第1負極タブ群50aを構成する。第2の電極体要素3bの複数枚の正極タブ40が第2正極タブ群40bを構成する。第2の電極体要素3bの複数枚の負極タブ50が第2負極タブ群50bを構成する。
[Connecting the second current collector and tab]
FIG. 10 is a diagram showing a method of connecting the positive electrode tab 40 to the second positive electrode current collector 6b and a method of connecting the negative electrode tab 50 to the second negative electrode current collector 8b. Two electrode body elements are produced by the above method, and are designated as a first electrode body element 3a and a second electrode body element 3b, respectively. The first electrode body element 3a and the second electrode body element 3b may have exactly the same configuration or may have different configurations. Here, a plurality of positive electrode tabs 40 of the first electrode body element 3a form the first positive electrode tab group 40a. A plurality of negative electrode tabs 50 of the first electrode body element 3a constitute the first negative electrode tab group 50a. A plurality of positive electrode tabs 40 of the second electrode body element 3b form a second positive electrode tab group 40b. A plurality of negative electrode tabs 50 of the second electrode body element 3b form a second negative electrode tab group 50b.
第1の電極体要素3aと第2の電極体要素3bの間に、第2正極集電体6bと第2負極集電体8bを配置する。そして、第1の電極体要素3aから突出する積層された複数枚の正極タブ40からなる第1正極タブ群40aを第2正極集電体6b上に配置し、第1の電極体要素3aから突出する積層された複数枚の負極タブ50からなる第1負極タブ群50aを第2負極集電体8b上に配置する。また、第2の電極体要素3bから突出する積層された複数枚の正極タブ40からなる第2正極タブ群40bを第2正極集電体6b上に配置し、第2の電極体要素3bから突出する積層された複数枚の負極タブ50からなる第2負極タブ群50bを第2負極集電体8b上に配置する。第1正極タブ群40a及び第2正極タブ群40bはそれぞれ第2正極集電体6bに溶接接続され溶接接続部90が形成される。第1負極タブ群50a及び第2負極タブ群50bはそれぞれ第2負極集電体8bに溶接接続され溶接接続部90が形成される。溶接接続は、次のように行うことができる。 A second positive electrode current collector 6b and a second negative electrode current collector 8b are arranged between the first electrode body element 3a and the second electrode body element 3b. Then, a first positive electrode tab group 40a composed of a plurality of laminated positive electrode tabs 40 projecting from the first electrode body element 3a is arranged on the second positive electrode current collector 6b, and from the first electrode body element 3a. The first negative electrode tab group 50a composed of a plurality of laminated negative electrode tabs 50 that protrude is arranged on the second negative electrode current collector 8b. Further, a second positive electrode tab group 40b composed of a plurality of laminated positive electrode tabs 40 protruding from the second electrode body element 3b is arranged on the second positive electrode current collector 6b, and is arranged from the second electrode body element 3b. A second negative electrode tab group 50b composed of a plurality of protruding negative electrode tabs 50 is arranged on the second negative electrode current collector 8b. The first positive electrode tab group 40a and the second positive electrode tab group 40b are respectively welded to the second positive electrode current collector 6b to form a welded connection portion 90. The first negative electrode tab group 50a and the second negative electrode tab group 50b are respectively welded to the second negative electrode current collector 8b to form a welded connection portion 90. Welding connections can be made as follows.
上下から溶接治具により積層されたタブ(第1正極タブ群40a、第2正極タブ群40b、第1負極タブ群50a、第2負極タブ群50b)と集電体(第2正極集電体6b、第2負極集電体8b)を挟み込み、溶接を行う。ここで溶接方法は、超音波溶接、あるいは抵抗溶接が好ましい。これにより、積層されたタブと集電体がより確実に溶接接続される。タブの積層数が多い場合、例えば積層数が20枚以上の場合、レーザ溶接等と比較し、一対の溶接治具により挟み込んだ状態で溶接を行えるため超音波溶接又は抵抗溶接の方がより信頼性の高い溶接接続部を形成することができる。なお、一対の溶接治具は、抵抗溶接の場合は一対の抵抗溶接用電極であり、超音波溶接の場合はホーン及びアンビルである。なお、タブ(第1正極タブ群40a、第2正極タブ群40b、第1負極タブ群50a、第2負極タブ群50b)と集電体(第2正極集電体6b、第2負極集電体8b)の接続は、レーザ溶接で接続することもできる。 Tabs (first positive electrode tab group 40a, second positive electrode tab group 40b, first negative electrode tab group 50a, second negative electrode tab group 50b) and current collector (second positive electrode current collector) laminated from above and below by welding jigs. 6b, the second negative electrode current collector 8b) is sandwiched and welded. Here, the welding method is preferably ultrasonic welding or resistance welding. As a result, the laminated tabs and the current collector are more reliably welded and connected. When the number of laminated tabs is large, for example, when the number of laminated tabs is 20 or more, ultrasonic welding or resistance welding is more reliable because welding can be performed while sandwiched by a pair of welding jigs, as compared with laser welding. It is possible to form a welded connection portion with high property. The pair of welding jigs is a pair of electrodes for resistance welding in the case of resistance welding, and a horn and anvil in the case of ultrasonic welding. The tabs (first positive electrode tab group 40a, second positive electrode tab group 40b, first negative electrode tab group 50a, second negative electrode tab group 50b) and current collector (second positive electrode current collector 6b, second negative electrode current collector). The connection of the body 8b) can also be made by laser welding.
第1の電極体要素3aの第1正極タブ群40aは、第2正極集電体6bにおいて、第2正極集電体6bの幅方向における中央部よりも一方側に接続されている。第2の電極体要
素3bの第2正極タブ群40bは、第2正極集電体6bにおいて、第2正極集電体6bの幅方向における中央部よりも他方側に接続されている。
第2の電極体要素3bの第1負極タブ群50aは、第2負極集電体8bにおいて、第2負極集電体8bの幅方向における中央部よりも一方側に接続されている。第2の電極体要素3bの第2負極タブ群50bは、第2正極集電体6bにおいて、第2正極集電体6bの幅方向における中央部よりも他方側に接続されている。
The first positive electrode tab group 40a of the first electrode body element 3a is connected to one side of the second positive electrode current collector 6b with respect to the central portion in the width direction of the second positive electrode current collector 6b. The second positive electrode tab group 40b of the second electrode body element 3b is connected to the second positive electrode current collector 6b on the opposite side of the central portion in the width direction of the second positive electrode current collector 6b.
The first negative electrode tab group 50a of the second electrode body element 3b is connected to one side of the second negative electrode current collector 8b with respect to the central portion in the width direction of the second negative electrode current collector 8b. The second negative electrode tab group 50b of the second electrode body element 3b is connected to the second positive electrode current collector 6b on the opposite side of the central portion in the width direction of the second positive electrode current collector 6b.
図10に示すように、第2正極集電体6bには開口部6zが設けられている。第2正極集電体6bを第1正極集電体6aに接続した後、開口部6zは封口板2に設けられた電解液注液孔15と対応する位置に配置される。そして、第1の電極体要素3aの第1正極タブ群40aは、第2正極集電体6bの幅方向において開口部6zよりも一方側に接続されている。また、第2の電極体要素3bの第2正極タブ群40bは、第2正極集電体6bの幅方向において開口部6zよりも他方側に接続されている。封口板2に対して垂直な方向から第2正極集電体6b、第1正極タブ群40a及び第2正極タブ群40bを見たとき、第1正極タブ群40a及び第2正極タブ群40bにおいて、第2正極集電体6bと略平行に配置される部分が、開口部6zと重ならないようにされることが好ましい。これにより、第2正極集電体6bないし第1正極タブ群40a、第2正極タブ群40bが電解液の注液を妨げることを防止できる。 As shown in FIG. 10, the second positive electrode current collector 6b is provided with an opening 6z. After connecting the second positive electrode current collector 6b to the first positive electrode current collector 6a, the opening 6z is arranged at a position corresponding to the electrolytic solution injection hole 15 provided in the sealing plate 2. The first positive electrode tab group 40a of the first electrode body element 3a is connected to one side of the opening 6z in the width direction of the second positive electrode current collector 6b. Further, the second positive electrode tab group 40b of the second electrode body element 3b is connected to the other side of the opening 6z in the width direction of the second positive electrode current collector 6b. When the second positive electrode current collector 6b, the first positive electrode tab group 40a, and the second positive electrode tab group 40b are viewed from the direction perpendicular to the sealing plate 2, the first positive electrode tab group 40a and the second positive electrode tab group 40b It is preferable that the portion arranged substantially parallel to the second positive electrode current collector 6b does not overlap with the opening 6z. This makes it possible to prevent the second positive electrode current collector 6b to the first positive electrode tab group 40a and the second positive electrode tab group 40b from interfering with the injection of the electrolytic solution.
なお、封口板2に第1正極集電体6a及び第1負極集電体8aを固定する工程と、第2正極集電体6b及び第2負極集電体8bにそれぞれ正極タブ40及び負極タブ50を接続する工程は、いずれを先に行ってもよい。 The steps of fixing the first positive electrode current collector 6a and the first negative electrode current collector 8a to the sealing plate 2 and the positive electrode tab 40 and the negative electrode tab 40 to the second positive electrode current collector 6b and the second negative electrode current collector 8b, respectively. The step of connecting the 50s may be performed first.
[第1正極集電体と第2正極集電体の接続]
図6及び図7に示すように、第1正極集電体6aには、集電体突起6xが設けられている。そして、図10に示すように、第2正極集電体6bには集電体開口6yが設けられている。図7及び8に示すように、第1正極集電体6aの集電体突起6xが、第2正極集電体6bの集電体開口6y内に位置するようにして、第2正極集電体6bを第3絶縁部材63上に配置する。そして、第1正極集電体6aの集電体突起6xと第2正極集電体6bの集電体開口6yの縁部をレーザ等のエネルギー線の照射により溶接する。これにより、第1正極集電体6aと第2正極集電体6bが接続される。なお、第2正極集電体6bの集電体開口6yの周囲には集電体第1凹部6fが設けられている。即ち、集電体第1凹部6fの中央に、集電体開口6yが形成されている。集電体第1凹部6fにおいて、第1正極集電体6aと第2正極集電体6bが溶接接続されている。
[Connection between the 1st positive electrode current collector and the 2nd positive electrode current collector]
As shown in FIGS. 6 and 7, the first positive electrode current collector 6a is provided with a current collector protrusion 6x. Then, as shown in FIG. 10, the second positive electrode current collector 6b is provided with a current collector opening 6y. As shown in FIGS. 7 and 8, the second positive electrode current collector is provided so that the current collector protrusion 6x of the first positive electrode current collector 6a is located within the current collector opening 6y of the second positive electrode current collector 6b. The body 6b is arranged on the third insulating member 63. Then, the edge of the current collector protrusion 6x of the first positive electrode current collector 6a and the current collector opening 6y of the second positive electrode current collector 6b are welded by irradiation with an energy ray such as a laser. As a result, the first positive electrode current collector 6a and the second positive electrode current collector 6b are connected. A current collector first recess 6f is provided around the current collector opening 6y of the second positive electrode current collector 6b. That is, a current collector opening 6y is formed in the center of the current collector first recess 6f. In the first recess 6f of the current collector, the first positive electrode current collector 6a and the second positive electrode current collector 6b are welded and connected.
図8に示すように、第2正極集電体6bは、集電体第1領域6b1、集電体第2領域6b2、集電体第3領域6b3を有する。集電体第1領域6b1には、正極タブ40が接続される。集電体第3領域6b3には、第1正極集電体6aが接続される。集電体第2領域6b2は、集電体第1領域6b1と集電体第3領域6b3を繋ぐ。そして、封口板2に対して垂直な方向において、封口板2と集電体第1領域6b1の距離は、封口板2と集電体第3領域6b3の距離よりも小さい。このような構成であると、集電部が占めるスペースをより小さくでき、より体積エネルギー密度の高い角形二次電池となる。 As shown in FIG. 8, the second positive electrode current collector 6b has a current collector first region 6b1, a current collector second region 6b2, and a current collector third region 6b3. A positive electrode tab 40 is connected to the first region 6b1 of the current collector. The first positive electrode current collector 6a is connected to the third region 6b3 of the current collector. The current collector second region 6b2 connects the current collector first region 6b1 and the current collector third region 6b3. The distance between the sealing plate 2 and the current collector first region 6b1 is smaller than the distance between the sealing plate 2 and the current collector third region 6b3 in the direction perpendicular to the sealing plate 2. With such a configuration, the space occupied by the current collector can be made smaller, and a polygonal secondary battery having a higher volumetric energy density can be obtained.
図10に示すように、第2正極集電体6bにおいて、集電体開口6yの両側にターゲット孔6eが設けられている。第1正極集電体6aと第2正極集電体6bをレーザ等のエネルギー線の照射により溶接する際、ターゲット孔6eを画像補正用のターゲットとすることが好ましい。ターゲット孔6eを画像検出し、位置補正を行い、集電体開口6yの形状に沿ってエネルギー線の照射を行うことが好ましい。なお、ターゲット孔6eは貫通孔とせず、凹部とすることもできる。なお、ターゲット孔6eの平面視における面積は、集電体開口6yの平面視における面積よりも小さいことが好ましい。また、第2正極集電体6
bの幅方向において、直線上に集電体開口6yとターゲット孔6eが並ぶように配置することが好ましい。
As shown in FIG. 10, in the second positive electrode current collector 6b, target holes 6e are provided on both sides of the current collector opening 6y. When the first positive electrode current collector 6a and the second positive electrode current collector 6b are welded by irradiation with an energy ray such as a laser, it is preferable to use the target hole 6e as a target for image correction. It is preferable that the target hole 6e is image-detected, the position is corrected, and the energy ray is irradiated along the shape of the current collector opening 6y. The target hole 6e may be a recess instead of a through hole. The area of the target hole 6e in the plan view is preferably smaller than the area of the current collector opening 6y in the plan view. In addition, the second positive electrode current collector 6
It is preferable to arrange the current collector opening 6y and the target hole 6e so as to line up in a straight line in the width direction of b.
図8に示すように、第1正極集電体6aの第3絶縁部材63と対向する面であって、集電体突起6xの裏側には集電体第2凹部6wが形成されている。これにより、第1正極集電体6aと第2正極集電体6bの間により大きな溶接接続部を形成し易くなるため好ましい。また、集電体第2凹部6wが形成されていることにより、第1正極集電体6aと第2正極集電体6bを溶接接続する際に、溶接時の熱により第3絶縁部材63が損傷することを防止できる。 As shown in FIG. 8, a surface of the first positive electrode current collector 6a facing the third insulating member 63, and a current collector second recess 6w is formed on the back side of the current collector projection 6x. This is preferable because a larger welded connection portion can be easily formed between the first positive electrode current collector 6a and the second positive electrode current collector 6b. Further, since the second recess 6w of the current collector is formed, when the first positive electrode current collector 6a and the second positive electrode current collector 6b are welded and connected, the third insulating member 63 is generated by the heat at the time of welding. It can be prevented from being damaged.
図8に示すように、第3絶縁部材63の絶縁部材突起63cの下方(電極体3側)の先端が、第2正極集電体6bにおいて、開口部6zの周囲の下面よりも下方(電極体3側)に突出していることが好ましい。これにより、封止栓16と第2正極集電体6bが接触することを確実に防止できる。なお、絶縁部材突起63cは環状であることが好ましい。但し、絶縁部材突起63cは、必ずしも環状の必要はなく、一部切り欠かれた形状であってもよい。 As shown in FIG. 8, the tip of the third insulating member 63 below the insulating member protrusion 63c (on the electrode body 3 side) is below the lower surface around the opening 6z in the second positive electrode current collector 6b (electrode). It is preferable that it protrudes to the body 3 side). As a result, it is possible to reliably prevent the sealing plug 16 from coming into contact with the second positive electrode current collector 6b. The insulating member protrusion 63c is preferably annular. However, the insulating member protrusion 63c does not necessarily have to be annular, and may have a partially cutout shape.
[第1負極集電体と第2負極集電体の接続]
図6及び図7に示すように、第1負極集電体8aには、集電体突起8xが設けられている。そして、図9及び図10に示すように、第2負極集電体8bには集電体開口8yが設けられている。図9に示すように、第1負極集電体8aの集電体突起8xが、第2負極集電体8bの集電体開口8y内に位置するようにして、第2負極集電体8bを内部側絶縁部材12上に配置する。そして、第1負極集電体8aの集電体突起8xと第2負極集電体8bの集電体開口8yの縁部をレーザ等のエネルギー線の照射により溶接する。これにより、第1負極集電体8aと第2負極集電体8bが接続される。なお、図10に示すように、第2負極集電体8bの集電体開口8yの周囲には集電体第1凹部8fが設けられている。即ち、集電体第1凹部8fの中央に、集電体開口8yが形成されている。集電体第1凹部8fにおいて、第1負極集電体8aと第2負極集電体8bが溶接接続されている。また、第2負極集電体8bには、第2正極集電体6bと同様にターゲット孔8eが設けられている。
[Connection between the first negative electrode current collector and the second negative electrode current collector]
As shown in FIGS. 6 and 7, the first negative electrode current collector 8a is provided with a current collector protrusion 8x. Then, as shown in FIGS. 9 and 10, the second negative electrode current collector 8b is provided with a current collector opening 8y. As shown in FIG. 9, the current collector protrusion 8x of the first negative electrode current collector 8a is located within the current collector opening 8y of the second negative electrode current collector 8b so that the second negative electrode current collector 8b Is arranged on the internal insulating member 12. Then, the edge of the current collector protrusion 8x of the first negative electrode current collector 8a and the current collector opening 8y of the second negative electrode current collector 8b are welded by irradiation with an energy ray such as a laser. As a result, the first negative electrode current collector 8a and the second negative electrode current collector 8b are connected. As shown in FIG. 10, a current collector first recess 8f is provided around the current collector opening 8y of the second negative electrode current collector 8b. That is, a current collector opening 8y is formed in the center of the current collector first recess 8f. In the first recess 8f of the current collector, the first negative electrode current collector 8a and the second negative electrode current collector 8b are welded and connected. Further, the second negative electrode current collector 8b is provided with a target hole 8e in the same manner as the second positive electrode current collector 6b.
図9に示すように、第1負極集電体8aの内部側絶縁部材12と対向する面であって、集電体突起8xの裏側には集電体第2凹部8wが形成されている。これにより、第1負極集電体8aと第2負極集電体8bの間により大きな溶接接続部を形成し易くなるため好ましい。また、集電体第2凹部8wが形成されていることにより、第1負極集電体8aと第2負極集電体8bを溶接接続する際に、溶接時の熱により内部側絶縁部材12が損傷することを防止できる。 As shown in FIG. 9, a surface facing the internal insulating member 12 of the first negative electrode current collector 8a, and a current collector second recess 8w is formed on the back side of the current collector projection 8x. This is preferable because a larger welded connection portion can be easily formed between the first negative electrode current collector 8a and the second negative electrode current collector 8b. Further, since the second recess 8w of the current collector is formed, when the first negative electrode current collector 8a and the second negative electrode current collector 8b are welded and connected, the internal insulating member 12 is affected by the heat during welding. It can be prevented from being damaged.
図9に示すように、第2負極集電体8bは、集電体第1領域8b1、集電体第2領域8b2、集電体第3領域8b3を有する。集電体第1領域8b1には、負極タブ50が接続される。集電体第3領域8b3には、第1負極集電体8aが接続される。集電体第2領域8b2は、集電体第1領域8b1と集電体第3領域8b3を繋ぐ。そして、封口板2に対して垂直な方向において、封口板2と集電体第1領域8b1の距離は、封口板2と集電体第3領域8b3の距離よりも小さい。このような構成であると、集電部が占めるスペースをより小さくでき、より体積エネルギー密度の高い角形二次電池となる。 As shown in FIG. 9, the second negative electrode current collector 8b has a current collector first region 8b1, a current collector second region 8b2, and a current collector third region 8b3. A negative electrode tab 50 is connected to the first region 8b1 of the current collector. The first negative electrode current collector 8a is connected to the third region 8b3 of the current collector. The current collector second region 8b2 connects the current collector first region 8b1 and the current collector third region 8b3. The distance between the sealing plate 2 and the current collector first region 8b1 is smaller than the distance between the sealing plate 2 and the current collector third region 8b3 in the direction perpendicular to the sealing plate 2. With such a configuration, the space occupied by the current collector can be made smaller, and a polygonal secondary battery having a higher volumetric energy density can be obtained.
なお、集電体突起6x及び集電体突起8xはそれぞれ非真円であることが好ましく、方形状、楕円状やトラック形状であることが好ましい。 The current collector protrusions 6x and the current collector protrusions 8x are preferably non-round, preferably square, elliptical, or track-shaped.
<第1絶縁部材と第2絶縁部材の接続>
上述のように正極タブ40と正極外部端子7とを電気的に接続し、負極タブ50と負極外部端子9とを電気的に接続した後、第1絶縁部材と第2絶縁部材を接続することが好ましい。
<Connection between the first insulating member and the second insulating member>
As described above, the positive electrode tab 40 and the positive electrode external terminal 7 are electrically connected, the negative electrode tab 50 and the negative electrode external terminal 9 are electrically connected, and then the first insulating member and the second insulating member are connected. Is preferable.
図11は、第1絶縁部材としての内部側絶縁部材12と第2絶縁部材80の斜視図である。内部側絶縁部材12は、封口板2の内面と対向する第1絶縁部材本体部12aを有する。第1絶縁部材本体部12aは板状であることが好ましい。第1絶縁部材本体部12aは、貫通孔12dを有し、この貫通孔12dに負極外部端子9が挿入される。内部側絶縁部材12の第1絶縁部材本体部12aの短手方向における両端には、電極体3に向かって突出する一対の第1側壁12bが設けられている。一対の第1側壁12bのそれぞれの外面には接続用凹部12eが設けられている。また、内部側絶縁部材12の第1絶縁部材本体部12aの長手方向における両端には、電極体3に向かって突出する一対の第2側壁12cが設けられている。 FIG. 11 is a perspective view of the internal insulating member 12 and the second insulating member 80 as the first insulating member. The internal insulating member 12 has a first insulating member main body 12a facing the inner surface of the sealing plate 2. The first insulating member main body 12a is preferably plate-shaped. The first insulating member main body 12a has a through hole 12d, and the negative electrode external terminal 9 is inserted into the through hole 12d. A pair of first side walls 12b projecting toward the electrode body 3 are provided at both ends of the first insulating member main body 12a of the internal insulating member 12 in the lateral direction. Connection recesses 12e are provided on the outer surfaces of each of the pair of first side walls 12b. Further, a pair of second side walls 12c protruding toward the electrode body 3 are provided at both ends of the first insulating member main body 12a of the internal insulating member 12 in the longitudinal direction.
第2絶縁部材80は、封口板2と対向するように配置される第2絶縁部材本体部80aを有する。第2絶縁部材本体部80aは、封口板2と電極体3の間に配置される。第2絶縁部材本体部80aは、封口板2の長手方向において、中央に幅広部80a1を有し、幅広部80a1の両側には幅広部80a1の幅よりも幅が小さい幅狭部80a2を有する。封口板2の短手方向において、第2絶縁部材本体部80aの幅広部80a1の両端には、第2絶縁部材本体部80aから封口板2に向かって延びる一対の側壁80bが設けられている。また、封口板2の短手方向において、第2絶縁部材本体部80aの幅広部80a1の両端には、第2絶縁部材本体部80aから封口板2に向かって延びる一対の接続部80cが設けられている。なお、側壁80bと接続部80cは封口板2の長手方向において間隔をおいて設けられていることが好ましい。これにより、一対の接続部80cを容易に変形させることができるため、接続部80cを第1絶縁部材としての内部側絶縁部材12に接続する際、第2絶縁部材80が損傷・破損することを確実に防止できる。 The second insulating member 80 has a second insulating member main body 80a arranged so as to face the sealing plate 2. The second insulating member main body 80a is arranged between the sealing plate 2 and the electrode body 3. The second insulating member main body 80a has a wide portion 80a1 in the center in the longitudinal direction of the sealing plate 2, and narrow portions 80a2 on both sides of the wide portion 80a1 which are smaller in width than the width of the wide portion 80a1. In the lateral direction of the sealing plate 2, a pair of side walls 80b extending from the second insulating member main body 80a toward the sealing plate 2 are provided at both ends of the wide portion 80a1 of the second insulating member main body 80a. Further, in the lateral direction of the sealing plate 2, a pair of connecting portions 80c extending from the second insulating member main body 80a toward the sealing plate 2 are provided at both ends of the wide portion 80a1 of the second insulating member main body 80a. ing. The side wall 80b and the connecting portion 80c are preferably provided at intervals in the longitudinal direction of the sealing plate 2. As a result, the pair of connecting portions 80c can be easily deformed, so that when the connecting portion 80c is connected to the internal insulating member 12 as the first insulating member, the second insulating member 80 is damaged or damaged. It can be reliably prevented.
側壁80bの上端を封口板2の内面に接触されることが好ましい。なお、側壁80bの高さ(第2絶縁部材本体部80aから側壁80bの上端までの長さ)を、接続部80cの高さ(第2絶縁部材本体部80aから接続部80cの上端までの長さ)より大きくすることができる。 It is preferable that the upper end of the side wall 80b is in contact with the inner surface of the sealing plate 2. The height of the side wall 80b (the length from the second insulating member main body 80a to the upper end of the side wall 80b) is the height of the connecting portion 80c (the length from the second insulating member main body 80a to the upper end of the connecting portion 80c). It can be larger.
図12は第1絶縁部材としての内部側絶縁部材12と第2絶縁部材80の接続箇所近傍の封口板の短手方向に沿った断面図である。第2絶縁部材80の接続部80cは、第2絶縁部材80の第2絶縁部材本体部80aから封口板2に向かって延びる縦壁80c1と、縦壁80c1の内側面から第1絶縁部材としての内部側絶縁部材12に向かって突出する突出部80c2を有する。そして、この突出部80c2が、第1絶縁部材としての内部側絶縁部材12の接続用凹部12eに嵌合される。これにより、第1絶縁部材としての内部側絶縁部材12と第2絶縁部材80が接続される。なお、第1絶縁部材としての内部側絶縁部材12の第1側壁12bの封口板2側の端部に接続用凹部を設け、第1絶縁部材としての内部側絶縁部材12と封口板2の間に突出部80c2が配置されるようにしてもよい。 FIG. 12 is a cross-sectional view taken along the lateral direction of the sealing plate in the vicinity of the connection portion between the internal insulating member 12 as the first insulating member and the second insulating member 80. The connecting portion 80c of the second insulating member 80 serves as a vertical wall 80c1 extending from the second insulating member main body 80a of the second insulating member 80 toward the sealing plate 2 and as a first insulating member from the inner surface of the vertical wall 80c1. It has a protruding portion 80c2 that protrudes toward the internal insulating member 12. Then, the protruding portion 80c2 is fitted into the connecting recess 12e of the internal insulating member 12 as the first insulating member. As a result, the internal insulating member 12 as the first insulating member and the second insulating member 80 are connected. A connecting recess is provided at the end of the first side wall 12b of the internal insulating member 12 as the first insulating member on the sealing plate 2 side, and between the internal insulating member 12 as the first insulating member and the sealing plate 2. The protrusion 80c2 may be arranged on the surface.
第2絶縁部材80において、封口板2に設けられたガス排出弁17と対向する位置には遮蔽部材としての金属板81が配置されることが好ましい。 In the second insulating member 80, it is preferable that a metal plate 81 as a shielding member is arranged at a position facing the gas discharge valve 17 provided on the sealing plate 2.
図13は第2絶縁部材80の上面図である。なお、図13における破線は、金属板81の外周縁を示している。第2絶縁部材80においては、金属板81が樹脂製の第2絶縁部材80内にモールドされている。 FIG. 13 is a top view of the second insulating member 80. The broken line in FIG. 13 indicates the outer peripheral edge of the metal plate 81. In the second insulating member 80, the metal plate 81 is molded in the second insulating member 80 made of resin.
金属板81は、鉄、ステンレス等の鉄合金、銅、銅合金、アルミニウム、アルミニウム合金等からなることが好ましい。なお、金属板81の融点は、封口板2の融点よりも高いことが好ましい。例えば、封口板2がアルミニウム又はアルミニウム合金からなり、金属板81がステンレスからなることが好ましい。 The metal plate 81 is preferably made of an iron alloy such as iron or stainless steel, copper, a copper alloy, aluminum, an aluminum alloy or the like. The melting point of the metal plate 81 is preferably higher than the melting point of the sealing plate 2. For example, it is preferable that the sealing plate 2 is made of aluminum or an aluminum alloy, and the metal plate 81 is made of stainless steel.
<電極体作製>
図10における第1の電極体要素3aの上面と第2の電極体要素3bの上面とが直接ないし他の部材を介して接するように第1正極タブ群40a、第2正極タブ群40b、第1負極タブ群50a及び第2負極タブ群50bを湾曲させる。これにより、第1の電極体要素3aと第2の電極体要素3bを纏めて、一つの電極体3とする。なお、第1の電極体要素3aと第2の電極体要素3bを、テープ等により一つに纏めることが好ましい。あるいは、第1の電極体要素3aと第2の電極体要素3bを、箱状ないし袋状に成形した絶縁シート14内に配置して、一つに纏めることが好ましい。
<Preparation of electrode body>
The first positive electrode tab group 40a, the second positive electrode tab group 40b, and the first positive electrode body element 3b in FIG. 10 so that the upper surface of the first electrode body element 3a and the upper surface of the second electrode body element 3b are in direct contact with each other via other members. The 1 negative electrode tab group 50a and the 2nd negative electrode tab group 50b are curved. As a result, the first electrode body element 3a and the second electrode body element 3b are put together into one electrode body 3. It is preferable that the first electrode body element 3a and the second electrode body element 3b are put together by tape or the like. Alternatively, it is preferable that the first electrode body element 3a and the second electrode body element 3b are arranged in a box-shaped or bag-shaped insulating sheet 14 and put together.
<角形二次電池の組み立て>
封口板2に取り付けられた電極体3を絶縁シート14で覆い、角形外装体1に挿入する。なお、絶縁シート14は平板上のものを箱状ないし袋状に曲げ成形したものであることが好ましい。そして、封口板2と角形外装体1をレーザ溶接等により接合し、角形外装体1の開口を封口する。その後、電解質溶媒及び電解質塩を含有する非水電解液を封口板2に設けられた電解液注液孔15より注液する。そして、電解液注液孔15を封止栓16で封止する。
<Assembly of square secondary battery>
The electrode body 3 attached to the sealing plate 2 is covered with the insulating sheet 14 and inserted into the square exterior body 1. It is preferable that the insulating sheet 14 is formed by bending a flat plate into a box shape or a bag shape. Then, the sealing plate 2 and the square exterior body 1 are joined by laser welding or the like to seal the opening of the square exterior body 1. Then, a non-aqueous electrolyte solution containing an electrolyte solvent and an electrolyte salt is injected through the electrolyte solution injection hole 15 provided in the sealing plate 2. Then, the electrolytic solution injection hole 15 is sealed with the sealing plug 16.
<角形二次電池20について>
角形二次電池20においては、封口板2に固定された第1絶縁部材としての内部側絶縁部材12に、第2絶縁部材80が接続されている。したがって、角形二次電池20に振動や衝撃が加わった際に、第2絶縁部材80が電池ケース100内で大きく動くことを抑制できる。よって、第2絶縁部材80の位置ズレにより生じる可能性がある予期しない短絡を、確実に防止できる。あるいは、第2絶縁部材80が電池ケース100内部で動き、第2絶縁部材80が正極タブ40ないし負極タブ50を損傷させることを防止できる。
<About polygonal secondary battery 20>
In the square secondary battery 20, the second insulating member 80 is connected to the internal insulating member 12 as the first insulating member fixed to the sealing plate 2. Therefore, when vibration or impact is applied to the rectangular secondary battery 20, it is possible to prevent the second insulating member 80 from moving significantly in the battery case 100. Therefore, an unexpected short circuit that may occur due to the misalignment of the second insulating member 80 can be reliably prevented. Alternatively, it is possible to prevent the second insulating member 80 from moving inside the battery case 100 and causing the second insulating member 80 to damage the positive electrode tab 40 or the negative electrode tab 50.
なお、第1正極タブ群40aと第2正極タブ群40bの間に第2絶縁部材80の一方の幅狭部80a2が配置され、第1負極タブ群50aと第2負極タブ群50bの間に第2絶縁部材80の他方の幅狭部80a2が配置されることが好ましい。また、封口板2の長手方向において、第1正極タブ群40a及び第2正極タブ群40bと、第1負極タブ群50a及び第2負極タブ群50bの間に第2絶縁部材80の幅広部80a1が配置されることが好ましい。このような構成であると、第2絶縁部材80がタブを損傷させることをより確実に防止できる。なお、第2絶縁部材80は、必ずしも幅広部と幅狭部を有する必要はない。 One narrow portion 80a2 of the second insulating member 80 is arranged between the first positive electrode tab group 40a and the second positive electrode tab group 40b, and between the first negative electrode tab group 50a and the second negative electrode tab group 50b. It is preferable that the other narrow portion 80a2 of the second insulating member 80 is arranged. Further, in the longitudinal direction of the sealing plate 2, the wide portion 80a1 of the second insulating member 80 is between the first positive electrode tab group 40a and the second positive electrode tab group 40b and the first negative electrode tab group 50a and the second negative electrode tab group 50b. Is preferably arranged. With such a configuration, it is possible to more reliably prevent the second insulating member 80 from damaging the tab. The second insulating member 80 does not necessarily have to have a wide portion and a narrow portion.
封口板2の短手方向において、第2絶縁部材80の第2絶縁部材本体部80aの幅広部80a1の両端には、第2絶縁部材本体部80aから封口板2に向かって延びる一対の側壁80bが設けられている。このような構成であると、第2絶縁部材80の第2絶縁部材本体部80aと封口板2の間にガスの流路を確実に確保できる。即ち、第2絶縁部材本体部80aがガス排出弁17を塞ぐことをより確実に防止できる。よって、第2絶縁部材80がガス排出弁17からのガス排出を阻害することを防止できる。また、第2絶縁部材80がガス弁に接触することを防止できる。 A pair of side walls 80b extending from the second insulating member main body 80a toward the sealing plate 2 at both ends of the wide portion 80a1 of the second insulating member main body 80a of the second insulating member 80 in the lateral direction of the sealing plate 2. Is provided. With such a configuration, a gas flow path can be reliably secured between the second insulating member main body 80a of the second insulating member 80 and the sealing plate 2. That is, it is possible to more reliably prevent the second insulating member main body 80a from blocking the gas discharge valve 17. Therefore, it is possible to prevent the second insulating member 80 from obstructing the gas discharge from the gas discharge valve 17. Further, it is possible to prevent the second insulating member 80 from coming into contact with the gas valve.
封口板2の長手方向において、側壁80bの長さは、第2絶縁部材本体部80aの長さよりも短いことが好ましい。これにより、ガス排出弁17が作動したとき、電極体3内で発生したガスを電池ケース100の外部によりスムーズに排出できる。 In the longitudinal direction of the sealing plate 2, the length of the side wall 80b is preferably shorter than the length of the second insulating member main body 80a. As a result, when the gas discharge valve 17 is activated, the gas generated in the electrode body 3 can be smoothly discharged to the outside of the battery case 100.
第2絶縁部材80において、封口板2に設けられたガス排出弁17と対向する位置に金属板81が配置されていることが好ましい。これにより、角形二次電池20に異常が生じた際に、電極体3から噴出した高温のガスがガス排出弁17に直接吹き付けられることを抑制できる。これにより、ガス排出弁17が破断した際に、ガス排出弁17から高温のガスや火花が噴出することを防止できる。なお、金属板81はステンレス製であることが特に好ましい。 In the second insulating member 80, it is preferable that the metal plate 81 is arranged at a position facing the gas discharge valve 17 provided on the sealing plate 2. As a result, it is possible to prevent the high-temperature gas ejected from the electrode body 3 from being directly blown to the gas discharge valve 17 when an abnormality occurs in the rectangular secondary battery 20. As a result, when the gas discharge valve 17 is broken, it is possible to prevent high-temperature gas or sparks from being ejected from the gas discharge valve 17. It is particularly preferable that the metal plate 81 is made of stainless steel.
金属板81の第2絶縁部材80への取り付け方法は特に限定されない。第2絶縁部材80の上面(封口板2側の面)ないし下面(電極体3側の面)に接着や嵌合等により取り付けることができる。また、図2及び図12に示すように樹脂製の第2絶縁部材80の内部に金属板81を配置してもよい。このような構成であると、金属板81を介した予期しない正負極の短絡をより確実に防止できる。なお、樹脂製の第2絶縁部材80の内部に金属板81を配置する方法としてはモールディングが好ましい。 The method of attaching the metal plate 81 to the second insulating member 80 is not particularly limited. It can be attached to the upper surface (the surface on the sealing plate 2 side) or the lower surface (the surface on the electrode body 3 side) of the second insulating member 80 by adhesion or fitting. Further, as shown in FIGS. 2 and 12, the metal plate 81 may be arranged inside the second insulating member 80 made of resin. With such a configuration, it is possible to more reliably prevent an unexpected short circuit between the positive and negative electrodes via the metal plate 81. Molding is preferable as a method of arranging the metal plate 81 inside the second insulating member 80 made of resin.
角形二次電池20では、金属板81を保持する第2絶縁部材80が、封口板2に固定された第1絶縁部材としての内部側絶縁部材12に接続されている。したがって、金属板81の位置を所定の位置に確実に配置でき、また、金属板81の位置ズレを抑制できる。よって、より確実に、ガス排出弁17から高温のガスや火花等が封出することを抑制できる。また、第2絶縁部材に側壁80bが設けられていることにより、金属板81を介した予期せぬ正負極間の短絡をより確実に防止できる。 In the rectangular secondary battery 20, the second insulating member 80 that holds the metal plate 81 is connected to the internal insulating member 12 as the first insulating member fixed to the sealing plate 2. Therefore, the position of the metal plate 81 can be reliably arranged at a predetermined position, and the misalignment of the metal plate 81 can be suppressed. Therefore, it is possible to more reliably suppress the sealing of high-temperature gas, sparks, etc. from the gas discharge valve 17. Further, since the side wall 80b is provided on the second insulating member, it is possible to more reliably prevent an unexpected short circuit between the positive electrode and the negative electrode via the metal plate 81.
なお、側壁80bと接続部80cを別々に設ける必要はない。例えば、第2絶縁部材80において、側壁80bに突出部を設け、第1絶縁部材としての内部側絶縁部材12と接続される接続部とすることもできる。 It is not necessary to provide the side wall 80b and the connecting portion 80c separately. For example, in the second insulating member 80, a protruding portion may be provided on the side wall 80b to form a connecting portion connected to the internal insulating member 12 as the first insulating member.
第1絶縁部材としての内部側絶縁部材12及び第2絶縁部材は樹脂製であることが好ましく。例えば、ポリプロピレン、ポリエチレン、ペルフルオロアルコキシアルカン(PFA)、ポリテトラフルオロエチレン(PTFE)、又はエチレン・四フッ化エチレン共重合体(ETFE)等からなるものを用いることができる。 The internal insulating member 12 and the second insulating member as the first insulating member are preferably made of resin. For example, those made of polypropylene, polyethylene, perfluoroalkoxy alkane (PFA), polytetrafluoroethylene (PTFE), ethylene / tetrafluoroethylene copolymer (ETFE) and the like can be used.
第2絶縁部材80の第2絶縁部材本体部80aに貫通孔を設けることができる。なお、貫通孔を設ける位置は、封口板2の長手方向において、封口板2に設けられた電解液注液孔15が中央より(ガス排出弁17側)に設けられることが好ましい。 A through hole can be provided in the second insulating member main body 80a of the second insulating member 80. It is preferable that the through hole is provided in the longitudinal direction of the sealing plate 2 so that the electrolytic solution injection hole 15 provided in the sealing plate 2 is provided from the center (on the gas discharge valve 17 side).
図14は、第1負極タブ群50a及び第2負極タブ群50bと、第2負極集電体8bとの接続部近傍の封口板2の短手方向に沿った断面図である。図14に示すように、第1の電極体要素3aの第1負極タブ群50aと、第2の電極体要素3bの第2負極タブ群50bとが、それぞれ第2負極集電体8bに溶接接続されている。そして、第2絶縁部材80の幅狭部80a2が、第1負極タブ群50aと第2負極タブ群50bの間に配置されている。 FIG. 14 is a cross-sectional view of the sealing plate 2 in the vicinity of the connection portion between the first negative electrode tab group 50a and the second negative electrode tab group 50b and the second negative electrode current collector 8b along the lateral direction. As shown in FIG. 14, the first negative electrode tab group 50a of the first electrode body element 3a and the second negative electrode tab group 50b of the second electrode body element 3b are welded to the second negative electrode current collector 8b, respectively. It is connected. The narrow portion 80a2 of the second insulating member 80 is arranged between the first negative electrode tab group 50a and the second negative electrode tab group 50b.
このような構成によると、第2負極集電体8bと第1負極タブ群50aの付け根部分の間、及び、第2負極集電体8bと第2負極タブ群50bの付け根部分の間に空間Sが確保できる。空間Sが、電極体3内で発生したガスのガス排出弁17への流路となる。このため上述の構成によると、角形二次電池に異常が生じた場合に、ガスをスムーズに電池ケース外に排出できるため、より信頼性の高い角形二次電池となる。 According to such a configuration, there is a space between the second negative electrode current collector 8b and the base portion of the first negative electrode tab group 50a, and between the second negative electrode current collector 8b and the base portion of the second negative electrode tab group 50b. S can be secured. The space S serves as a flow path for the gas generated in the electrode body 3 to the gas discharge valve 17. Therefore, according to the above configuration, when an abnormality occurs in the square secondary battery, gas can be smoothly discharged to the outside of the battery case, so that the square secondary battery has higher reliability.
第2絶縁部材80の幅狭部80a2において、第1負極タブ群50aないし第2負極タブ群50bと対向するコーナー部Cは面取りされていることが好ましい。これにより、第
2絶縁部材80の幅狭部80a2により、第1負極タブ群50aないし第2負極タブ群50bが損傷することを確実に防止できる。
In the narrow portion 80a2 of the second insulating member 80, the corner portion C facing the first negative electrode tab group 50a to the second negative electrode tab group 50b is preferably chamfered. As a result, it is possible to reliably prevent the first negative electrode tab group 50a to the second negative electrode tab group 50b from being damaged by the narrow portion 80a2 of the second insulating member 80.
なお、負極側と同様、正極側においても、第1の電極体要素3aの第1正極タブ群40aと、第2の電極体要素3bの第2正極タブ群40bとの間に、第2絶縁部材80の幅狭部80a2が配置される。これにより、第2正極集電体6bと第1正極タブ群40aの付け根部分の間、及び、第2正極集電体6bと第2正極タブ群40bの付け根部分の間に空間が確保できる。 As with the negative electrode side, on the positive electrode side as well, a second insulation is provided between the first positive electrode tab group 40a of the first electrode body element 3a and the second positive electrode tab group 40b of the second electrode body element 3b. The narrow portion 80a2 of the member 80 is arranged. As a result, a space can be secured between the second positive electrode current collector 6b and the base portion of the first positive electrode tab group 40a, and between the second positive electrode current collector 6b and the base portion of the second positive electrode tab group 40b.
≪変形例1≫
図15は、変形例1に係る二次電池における、封口板2、遮蔽部材としてのステンレス製の金属板181、及び樹脂製の第2絶縁部材180の封口板2の短手方向に沿った断面図である。
図15に示すように、金属板181が、封口板2と電極体3の間であって、ガス排出弁17と対向する位置に配置される。金属板181は、封口板2に対向するように配置される遮蔽部材本体部181aと、遮蔽部材本体部181aの両端部から封口板2に向かって延びる一対の遮蔽部材側壁部181bを有する。遮蔽部材本体部181aは、封口板2に対して略平行に配置される。例えば、封口板2に対して遮蔽部材本体部181aの傾きを、−10°〜10°程度とすることができる。遮蔽部材側壁部181bは遮蔽部材本体部181aの封口板2の短手方向における端部に設けられている。なお、遮蔽部材本体部181aにおいて、封口板2の長手方向における両端部側には側壁部は形成されていない。
<< Modification 1 >>
FIG. 15 shows a cross section of the sealing plate 2 of the secondary battery according to the first modification, the stainless metal plate 181 as a shielding member, and the sealing plate 2 of the resin second insulating member 180 along the lateral direction. It is a figure.
As shown in FIG. 15, the metal plate 181 is arranged between the sealing plate 2 and the electrode body 3 at a position facing the gas discharge valve 17. The metal plate 181 has a shielding member main body 181a arranged so as to face the sealing plate 2, and a pair of shielding member side wall portions 181b extending from both ends of the shielding member main body 181a toward the sealing plate 2. The shielding member main body 181a is arranged substantially parallel to the sealing plate 2. For example, the inclination of the shielding member main body 181a with respect to the sealing plate 2 can be set to about −10 ° to 10 °. The shielding member side wall portion 181b is provided at the end portion of the shielding member main body portion 181a of the sealing plate 2 in the lateral direction. In the shielding member main body portion 181a, side wall portions are not formed on both end portions in the longitudinal direction of the sealing plate 2.
また、第2絶縁部材180は、封口板2に対向するように配置される第2絶縁部材本体部180aと、第2絶縁部材本体部180aの両端部から封口板2に向かって延びる一対の絶縁部材側壁部180bを有する。第2絶縁部材本体部180aは、封口板2に対して略平行に配置される。例えば、封口板2に対して第2絶縁部材本体部180aの傾きを、−10°〜10°程度とすることができる。
絶縁部材側壁部180bは第2絶縁部材本体部180aの封口板2の短手方向における端部に設けられている。遮蔽部材本体部181aは第2絶縁部材本体部180aの内部に配置され、遮蔽部材側壁部181bは絶縁部材側壁部180bの内部に配置されている。図15に示すように、絶縁部材側壁部180bは、封口板2においてガス排出弁17とは異なる位置に接触している。
Further, the second insulating member 180 includes a second insulating member main body 180a arranged so as to face the sealing plate 2, and a pair of insulating members extending from both ends of the second insulating member main body 180a toward the sealing plate 2. It has a member side wall portion 180b. The second insulating member main body 180a is arranged substantially parallel to the sealing plate 2. For example, the inclination of the second insulating member main body 180a with respect to the sealing plate 2 can be set to about −10 ° to 10 °.
The insulating member side wall portion 180b is provided at the end portion of the second insulating member main body portion 180a of the sealing plate 2 in the lateral direction. The shielding member main body 181a is arranged inside the second insulating member main body 180a, and the shielding member side wall 181b is arranged inside the insulating member side wall 180b. As shown in FIG. 15, the side wall portion 180b of the insulating member is in contact with the sealing plate 2 at a position different from that of the gas discharge valve 17.
金属板181は、一対の遮蔽部材側壁部181bを有する。このため、電極体3から高温のガスが噴出された際、第2絶縁部材180が溶融し、金属板181が封口板2側に移動しても、遮蔽部材本体部181aが封口板2に接触し、遮蔽部材本体部181aがガス排出弁17を塞ぎガスの排出を阻害することを確実に防止できる。 The metal plate 181 has a pair of shielding member side wall portions 181b. Therefore, when the high-temperature gas is ejected from the electrode body 3, the second insulating member 180 melts, and even if the metal plate 181 moves to the sealing plate 2, the shielding member main body 181a contacts the sealing plate 2. However, it is possible to reliably prevent the shielding member main body 181a from blocking the gas discharge valve 17 and hindering the discharge of gas.
≪変形例2≫
図16は、変形例2に係る角形二次電池における、封口板2、遮蔽部材としてのステンレス製の金属板281、及び樹脂製の第2絶縁部材280の封口板2の短手方向に沿った断面図である。図16に示すように、金属板281が、第2絶縁部材280の封口板2側の面に取り付けられている。
金属板281は、封口板2に対向するように配置される遮蔽部材本体部281aと、遮蔽部材本体部281aの両端部から封口板2に向かって延びる一対の遮蔽部材側壁部281bを有する。遮蔽部材本体部281aは、封口板2に対して略平行に配置される。遮蔽部材側壁部281bは遮蔽部材本体部281aの封口板2の短手方向における端部に設けられている。
また、第2絶縁部材280は、封口板2に対向するように配置される第2絶縁部材本体部280aと、第2絶縁部材本体部280aの両端部から封口板2に向かって延びる一対
の絶縁部材側壁部280bを有する。第2絶縁部材本体部280aは、封口板2に対して略平行に配置される。
絶縁部材側壁部280bは第2絶縁部材本体部280aの封口板2の短手方向における端部に設けられている。
なお、金属板281の第2絶縁部材280への取り付け方法は特に限定されない。接着剤等により、金属板281を第2絶縁部材280に貼り付けても良い。また、金属板281を第2絶縁部材280に嵌合接続しても良い。
<< Modification 2 >>
FIG. 16 shows the sealing plate 2 of the square secondary battery according to the second modification, the stainless metal plate 281 as a shielding member, and the sealing plate 2 of the resin second insulating member 280 along the lateral direction. It is a sectional view. As shown in FIG. 16, the metal plate 281 is attached to the surface of the second insulating member 280 on the sealing plate 2 side.
The metal plate 281 has a shielding member main body portion 281a arranged so as to face the sealing plate 2, and a pair of shielding member side wall portions 281b extending from both ends of the shielding member main body portion 281a toward the sealing plate 2. The shielding member main body 281a is arranged substantially parallel to the sealing plate 2. The shielding member side wall portion 281b is provided at the end portion of the shielding member main body portion 281a in the lateral direction of the sealing plate 2.
Further, the second insulating member 280 includes a second insulating member main body 280a arranged so as to face the sealing plate 2 and a pair of insulating members extending from both ends of the second insulating member main body 280a toward the sealing plate 2. It has a member side wall portion 280b. The second insulating member main body portion 280a is arranged substantially parallel to the sealing plate 2.
The insulating member side wall portion 280b is provided at the end portion of the second insulating member main body portion 280a of the sealing plate 2 in the lateral direction.
The method of attaching the metal plate 281 to the second insulating member 280 is not particularly limited. The metal plate 281 may be attached to the second insulating member 280 with an adhesive or the like. Further, the metal plate 281 may be fitted and connected to the second insulating member 280.
≪変形例3≫
図17は、変形例3に係る角形二次電池における、封口板2、遮蔽部材としてのステンレス製の金属板381、及び樹脂製の第2絶縁部材380の封口板2の短手方向に沿った断面図である。
図17に示すように、金属板381が、第2絶縁部材380の電極体3側の面に取り付けられている。金属板381は、封口板2に対向するように配置される遮蔽部材本体部381aを有する。
また、第2絶縁部材380は、封口板2に対向するように配置される第2絶縁部材本体部380aと、第2絶縁部材本体部380aの両端部から封口板2に向かって延びる一対の絶縁部材側壁部380bを有する。絶縁部材側壁部380bは第2絶縁部材本体部380aの封口板2の短手方向における端部に設けられている。
なお、金属板381の第2絶縁部材380への取り付け方法は特に限定されない。接着剤等により、金属板381を第2絶縁部材380に貼り付けても良い。また、金属板381を第2絶縁部材380に嵌合接続しても良い。
<< Modification 3 >>
FIG. 17 shows the sealing plate 2 of the square secondary battery according to the modified example 3, the stainless metal plate 381 as the shielding member, and the sealing plate 2 of the resin second insulating member 380 along the lateral direction. It is a sectional view.
As shown in FIG. 17, the metal plate 381 is attached to the surface of the second insulating member 380 on the electrode body 3 side. The metal plate 381 has a shielding member main body portion 381a arranged so as to face the sealing plate 2.
Further, the second insulating member 380 is a pair of insulation extending from both ends of the second insulating member main body 380a arranged so as to face the sealing plate 2 and the second insulating member main body 380a toward the sealing plate 2. It has a member side wall portion 380b. The insulating member side wall portion 380b is provided at the end portion of the second insulating member main body portion 380a of the sealing plate 2 in the lateral direction.
The method of attaching the metal plate 381 to the second insulating member 380 is not particularly limited. The metal plate 381 may be attached to the second insulating member 380 with an adhesive or the like. Further, the metal plate 381 may be fitted and connected to the second insulating member 380.
≪変形例4≫
図18は、変形例4に係る角形二次電池における、封口板2、遮蔽部材としてのステンレス製の金属板481、及び樹脂製の第2絶縁部材480の封口板2の短手方向に沿った断面図である。
図18に示すように、金属板481が、第2絶縁部材480内に配置されている。金属板481は樹脂製の第2絶縁部材480内にモールドされていることが好ましい。第2絶縁部材480の電極体3側の面には開口482が形成されており、開口482が設けられた部分で、金属板481が露出している。
<< Modification 4 >>
FIG. 18 shows the sealing plate 2 of the square secondary battery according to the modified example 4, the stainless metal plate 481 as the shielding member, and the sealing plate 2 of the resin second insulating member 480 along the lateral direction. It is a sectional view.
As shown in FIG. 18, the metal plate 481 is arranged in the second insulating member 480. The metal plate 481 is preferably molded in a second insulating member 480 made of resin. An opening 482 is formed on the surface of the second insulating member 480 on the electrode body 3 side, and the metal plate 481 is exposed at the portion where the opening 482 is provided.
≪変形例5≫
図19は、変形例5に係る角形二次電池における、遮蔽部材としての金属板581の斜視図である。金属板581は、遮蔽部材本体部581aと、遮蔽部材本体部581aから封口板2に向かって延びる第1遮蔽部材側壁部581b1、第2遮蔽部材側壁部581b2、第3遮蔽部材側壁部581b3及び第4遮蔽部材側壁部581b4を有する。第1遮蔽部材側壁部581b1、第2遮蔽部材側壁部581b2、第3遮蔽部材側壁部581b3及び第4遮蔽部材側壁部581b4はそれぞれ離れた位置に形成されている。このような金属板581を用いることにより、より確実にガスの流路を確保することができる。
<< Modification 5 >>
FIG. 19 is a perspective view of a metal plate 581 as a shielding member in the rectangular secondary battery according to the modified example 5. The metal plate 581 includes a shielding member main body 581a, a first shielding member side wall 581b1 extending from the shielding member main body 581a toward the sealing plate 2, a second shielding member side wall 581b2, a third shielding member side wall 581b3, and a first. 4 It has a shielding member side wall portion 581b4. The first shielding member side wall portion 581b1, the second shielding member side wall portion 581b2, the third shielding member side wall portion 581b3, and the fourth shielding member side wall portion 581b4 are formed at distant positions. By using such a metal plate 581, a gas flow path can be secured more reliably.
この金属板581を第2絶縁部材の内部に配置することができる。例えば、図15に示す第2絶縁部材180のような形状の第2絶縁部材を用い、第2絶縁部材本体部180a内に遮蔽部材本体部581aを配置し、一方の絶縁部材側壁部180b内に第1遮蔽部材側壁部581b1と第2遮蔽部材側壁部581b2を配置し、他方の絶縁部材側壁部180b内に第3遮蔽部材側壁部581b3と第4遮蔽部材側壁部581b4を配置することができる。 The metal plate 581 can be arranged inside the second insulating member. For example, using a second insulating member having a shape like the second insulating member 180 shown in FIG. 15, the shielding member main body 581a is arranged in the second insulating member main body 180a, and the shielding member main body 581a is arranged in one insulating member side wall 180b. The first shielding member side wall portion 581b1 and the second shielding member side wall portion 581b2 can be arranged, and the third shielding member side wall portion 581b3 and the fourth shielding member side wall portion 581b4 can be arranged in the other insulating member side wall portion 180b.
なお、この場合、絶縁部材側壁部180bにおいて、金属板581が配置されていない部分に開口を設け、ガスの流路とすることができる。例えば、絶縁部材側壁部180bに
おいて、第1遮蔽部材側壁部581b1と第2遮蔽部材側壁部581b2の間に位置する部分や、第3遮蔽部材側壁部581b3と第4遮蔽部材側壁部581b4の間に位置する部分に開口を設けることができる。
In this case, an opening may be provided in the side wall portion 180b of the insulating member where the metal plate 581 is not arranged to serve as a gas flow path. For example, in the insulating member side wall portion 180b, a portion located between the first shielding member side wall portion 581b1 and the second shielding member side wall portion 581b2, or between the third shielding member side wall portion 581b3 and the fourth shielding member side wall portion 581b4. An opening can be provided in the located portion.
≪変形例6≫
図20は、変形例6に係る角形二次電池における、内部に遮蔽部材としての金属板681が配置された第2絶縁部材680の下面(電極体3側の面)を示す図と、長手方向に沿った断面図である。なお、図20において破線で示された部分は金属板681の外周縁の位置である。第2絶縁部材680は、封口板2に対向するように配置される第2絶縁部材本体部680aを有する。第2絶縁部材本体部680aは、幅広部680a1と、幅広部680a1の両側に設けられた幅狭部680a2を有する。
<< Modification 6 >>
FIG. 20 is a view showing the lower surface (the surface on the electrode body 3 side) of the second insulating member 680 in which the metal plate 681 as a shielding member is arranged inside in the rectangular secondary battery according to the modified example 6, and the longitudinal direction. It is a cross-sectional view along. The portion shown by the broken line in FIG. 20 is the position of the outer peripheral edge of the metal plate 681. The second insulating member 680 has a second insulating member main body portion 680a arranged so as to face the sealing plate 2. The second insulating member main body portion 680a has a wide portion 680a1 and narrow portions 680a2 provided on both sides of the wide portion 680a1.
第2絶縁部材680は、金属板681が配置された位置に開口680xを有する。この開口680xにおいて、金属板681が露出している。金属板681の露出部682は、ガス排出弁17と対向する位置に設けられることが好ましい。露出部682にはスリット状の貫通孔683が複数形成されている。このような形状であれば、電池ケースの外部にガスをスムーズに排出しながら、電池ケースの外部に高温物体が可燃性ガスとともに吹き出されることを抑制できる。なお、貫通孔683は円形等にしてもよい。 The second insulating member 680 has an opening 680x at a position where the metal plate 681 is arranged. At this opening 680x, the metal plate 681 is exposed. The exposed portion 682 of the metal plate 681 is preferably provided at a position facing the gas discharge valve 17. A plurality of slit-shaped through holes 683 are formed in the exposed portion 682. With such a shape, it is possible to prevent a high-temperature object from being blown out together with the flammable gas to the outside of the battery case while smoothly discharging the gas to the outside of the battery case. The through hole 683 may be circular or the like.
なお、上述の実施形態において、第2絶縁部材80は樹脂製であり、樹脂部材に相当する。また、第2絶縁部材本体部80aは樹脂部材本体部に相当し、側壁80bが樹脂部材側壁に相当する。また、上述の変形例1〜6において、第2絶縁部材180、第2絶縁部材280、第2絶縁部材380、第2絶縁部材480、及び第2絶縁部材680は樹脂製であり、それぞれ樹脂部材に相当する。 In the above-described embodiment, the second insulating member 80 is made of resin and corresponds to the resin member. Further, the second insulating member main body 80a corresponds to the resin member main body, and the side wall 80b corresponds to the resin member side wall. Further, in the above-described modified examples 1 to 6, the second insulating member 180, the second insulating member 280, the second insulating member 380, the second insulating member 480, and the second insulating member 680 are made of resin, and each of them is a resin member. Corresponds to.
<その他>
金属製の遮蔽部材の表面のうち、50%以上が樹脂部材により覆われていることが好ましく、70%以上が樹脂部材により覆われていることが好ましい。
<Others>
Of the surface of the metal shielding member, 50% or more is preferably covered with the resin member, and 70% or more is preferably covered with the resin member.
電極体3を構成するセパレータの封口板2側の端部と、第2絶縁部材80の間には隙間を設けることができる。即ち、電極体3を構成するセパレータの封口板2側の端部が、第2絶縁部材80と接しないようにすることができる。 A gap can be provided between the end of the separator constituting the electrode body 3 on the sealing plate 2 side and the second insulating member 80. That is, it is possible to prevent the end portion of the separator constituting the electrode body 3 on the sealing plate 2 side from coming into contact with the second insulating member 80.
電極体3が複数枚の正極板及び複数枚の負極板を有する積層型電極体の場合や、電極体3が巻回電極体であり、その巻回軸が封口板に対して垂直な方向になるように配置される場合、電極体3において、正極板の先端部、負極板の先端部、及びセパレータの先端部が封口板2側に位置する。このような構成であると、封口板2に電解液注液孔15が設けられている場合、電極体3への電解液の注液性が向上する。
このような場合、負極板における負極活物質合剤層の封口板2側の端部よりも、セパレータの封口板2側の端部が、封口板2側に突出していることが好ましい。また、電極体3において、正極板における正極活物質合剤層の封口板2側の端部よりも、セパレータの封口板2側の端部が、封口板2側に突出していることが好ましい。また、正極板とセパレータが接着層により接着され、負極板とセパレータが接着層により接着されていることが好ましい。このような構成であると、第2絶縁部材に、正極活物質合剤層及び負極活物質合剤層が接触し、正極活物質層ないし負極活物質層が損傷することを確実に防止できる。
When the electrode body 3 is a laminated electrode body having a plurality of positive electrode plates and a plurality of negative electrode plates, or when the electrode body 3 is a wound electrode body and its winding axis is in a direction perpendicular to the sealing plate. In the electrode body 3, the tip of the positive electrode plate, the tip of the negative electrode plate, and the tip of the separator are located on the sealing plate 2 side. With such a configuration, when the sealing plate 2 is provided with the electrolytic solution injection hole 15, the liquid injection property of the electrolytic solution into the electrode body 3 is improved.
In such a case, it is preferable that the end portion of the separator on the sealing plate 2 side protrudes toward the sealing plate 2 side rather than the end portion of the negative electrode active material mixture layer on the sealing plate 2 side. Further, in the electrode body 3, it is preferable that the end portion of the separator on the sealing plate 2 side protrudes toward the sealing plate 2 side rather than the end portion of the positive electrode active material mixture layer on the sealing plate 2 side. Further, it is preferable that the positive electrode plate and the separator are adhered by the adhesive layer, and the negative electrode plate and the separator are adhered by the adhesive layer. With such a configuration, it is possible to reliably prevent the positive electrode active material mixture layer and the negative electrode active material mixture layer from coming into contact with the second insulating member and damaging the positive electrode active material layer or the negative electrode active material layer.
正極板と正極外部端子7の間の導電経路及び負極板と負極外部端子9の間の導電経路の一方のみに電流遮断機構を設けることができる。この場合、電流遮断機構が設けられていない側の第1絶縁部材のみに第2絶縁部材を接続することができる。これにより、電流遮断機構の脆弱部への負荷を低減できる。
上述の実施形態に示すように、正極板と正極外部端子7の間の導電経路に電流遮断機構が形成されていることが好ましい。このような場合、第2絶縁部材を、負極側の第1絶縁部材のみに接続されるようにすることができる。
A current cutoff mechanism can be provided only in one of the conductive path between the positive electrode plate and the positive electrode external terminal 7 and the conductive path between the negative electrode plate and the negative electrode external terminal 9. In this case, the second insulating member can be connected only to the first insulating member on the side where the current cutoff mechanism is not provided. As a result, the load on the fragile portion of the current cutoff mechanism can be reduced.
As shown in the above-described embodiment, it is preferable that a current cutoff mechanism is formed in the conductive path between the positive electrode plate and the positive electrode external terminal 7. In such a case, the second insulating member can be connected only to the first insulating member on the negative electrode side.
上述の実施形態に示すように、正極板と正極外部端子7の間の導電経路に電流遮断機構が形成されていることが好ましい。このような場合、正極集電部材6における電極体3側の端部よりも、第2絶縁部材80の全体が封口板2側に位置するようにすることができる。このような構成であれば、より体積エネルギー密度の高い角形二次電池となる。 As shown in the above-described embodiment, it is preferable that a current cutoff mechanism is formed in the conductive path between the positive electrode plate and the positive electrode external terminal 7. In such a case, the entire second insulating member 80 can be located closer to the sealing plate 2 than the end of the positive electrode current collecting member 6 on the electrode body 3 side. With such a configuration, a polygonal secondary battery having a higher volumetric energy density can be obtained.
上述の実施形態においては、角形二次電池に電流遮断機構60を設ける例を示したが、電流遮断機構を設けなくてもよい。また、内部側絶縁部材10と内部側絶縁部材12を一つの部品とすることもできる。 In the above-described embodiment, the example in which the current cutoff mechanism 60 is provided in the rectangular secondary battery is shown, but the current cutoff mechanism may not be provided. Further, the internal insulating member 10 and the internal insulating member 12 can be combined into one component.
上述の実施形態においては、封口板2と負極集電部材8を構成する第1負極集電体8a及び第2負極集電体8bの間に配置される内部側絶縁部材12を第1絶縁部材とし、この第1絶縁部材に第2絶縁部材80を接続する例を示した。封口板2と正極集電部材6の間に配置される第3絶縁部材63や内部側絶縁部材10に第2絶縁部材80を接続することも可能である。 In the above-described embodiment, the first insulating member 12 is an internal insulating member 12 arranged between the first negative electrode current collector 8a and the second negative electrode current collector 8b constituting the sealing plate 2 and the negative electrode current collector 8. An example of connecting the second insulating member 80 to the first insulating member is shown. It is also possible to connect the second insulating member 80 to the third insulating member 63 or the internal insulating member 10 arranged between the sealing plate 2 and the positive electrode current collecting member 6.
上述の実施形態においては、電極体3が二つの電極体要素3a、3bからなる例を示したが、これに限定されない。電極体3が一つの積層型電極体であってもよい。また、電極体3が、長尺状の正極板と長尺状の負極板をセパレータを介して巻回した一つの巻回型電極体であってもよい。また、二つの電極体要素3a、3bは、それぞれ積層型電極体に限定されず、長尺状の正極板と長尺状の負極板をセパレータを介して巻回した巻回型電極体であってもよい。 In the above-described embodiment, an example in which the electrode body 3 is composed of two electrode body elements 3a and 3b is shown, but the present invention is not limited thereto. The electrode body 3 may be one laminated electrode body. Further, the electrode body 3 may be a single winding type electrode body in which a long positive electrode plate and a long negative electrode plate are wound via a separator. Further, the two electrode body elements 3a and 3b are not limited to the laminated electrode bodies, respectively, but are wound type electrode bodies in which a long positive electrode plate and a long negative electrode plate are wound via a separator. You may.
上述の実施形態においては、正極集電部材が第1正極集電体及び第2正極集電体からなり、負極集電部材が第1負極集電体及び第2負極集電体からなる例を示したが、正極集電部材が一つの部品からなってもよいし、負極集電部材が一つの部品からなってもよい。 In the above-described embodiment, the positive electrode current collector is composed of the first positive electrode current collector and the second positive electrode current collector, and the negative electrode current collector is composed of the first negative electrode current collector and the second negative electrode current collector. As shown, the positive electrode current collector member may be composed of one component, or the negative electrode current collector member may be composed of one component.
上述の実施形態においては、積層型電極体を用いる例を示したが、巻回電極体を用いてもよい。また、角形外装体内の配置される巻回電極体の向きについても特に限定されない。 In the above-described embodiment, an example in which the laminated electrode body is used is shown, but a wound electrode body may be used. Further, the orientation of the wound electrode body arranged inside the square exterior is not particularly limited.
上述の実施形態では第1絶縁部材と第2絶縁部材を接続する例を示したが、第1絶縁部材と第2絶縁部材を接続しなくてもよい。 In the above-described embodiment, an example of connecting the first insulating member and the second insulating member is shown, but the first insulating member and the second insulating member may not be connected.
20・・・角形二次電池
1・・・角形外装体
2・・・封口板
2a・・・正極端子取り付け孔
2b・・・負極端子取り付け孔
100・・・電池ケース
3・・・電極体
3a・・・第1の電極体要素
3b・・・第2の電極体要素
4・・・正極板
4a・・・正極芯体
4b・・・正極活物質合剤層
4d・・・正極保護層
40・・・正極タブ
40a・・・第1正極タブ群
40b・・・第2正極タブ群
5・・・負極板
5a・・・負極芯体
5b・・・負極活物質合剤層
50・・・負極タブ
50a・・・第1負極タブ群
50b・・・第2負極タブ群
6・・・正極集電部材
6a・・・第1正極集電体
6c・・・薄肉部
6x・・・集電体突起
6w・・・集電体第2凹部
6b・・・第2正極集電体
6b1・・・集電体第1領域
6b2・・・集電体第2領域
6b3・・・集電体第3領域
6e・・・ターゲット孔
6f・・・集電体第1凹部
6y・・・集電体開口
6z・・・開口部
7・・・正極外部端子
7a・・・端子封止部材
7x・・・金属部材
7y・・・ゴム部材
7b・・・端子貫通孔
8・・・負極集電部材
8a・・・第1負極集電体
8x・・・集電体突起
8w・・・集電体第2凹部
8b・・・第2負極集電体
8b1・・・集電体第1領域
8b2・・・集電体第2領域
8b3・・・集電体第3領域
8e・・・ターゲット孔
8f・・・集電体第1凹部
8y・・・集電体開口
9・・・負極外部端子
10・・・内部側絶縁部材
11・・・外部側絶縁部材
12・・・内部側絶縁部材
12a・・・第1絶縁部材本体部
12b・・・第1側壁
12c・・・第2側壁
12d・・・貫通孔
12e・・・接続用凹部
13・・・外部側絶縁部材
14・・・絶縁シート
15・・・電解液注液孔
16・・・封止栓
17・・・ガス排出弁
60・・・電流遮断機構
61・・・導電部材
62・・・変形板
63・・・第3絶縁部材
63b・・・絶縁部材開口
63c・・・絶縁部材突起
63x・・・絶縁部材第1領域
63y・・・絶縁部材第2領域
63z・・・絶縁部材第3領域
70・・・固定部
80・・・第2絶縁部材
80a・・・第2絶縁部材本体部
80a1・・・幅広部
80a2・・・幅狭部
80b・・・側壁
80c・・・接続部
80c1・・・縦壁
80c2・・・突出部
81・・・金属板
90・・・溶接接続部
180・・・第2絶縁部材
180a・・・第2絶縁部材本体部
180b・・・絶縁部材側壁部
181・・・金属板
181a・・・遮蔽部材本体部
181b・・・遮蔽部材側壁部
280・・・第2絶縁部材
280a・・・第2絶縁部材本体部
280b・・・絶縁部材側壁部
281・・・金属板
281a・・・遮蔽部材本体部
281b・・・遮蔽部材側壁部
380・・・第2絶縁部材
380a・・・第2絶縁部材本体部
380b・・・絶縁部材側壁部
381・・・金属板
381a・・・遮蔽部材本体部
480・・・第2絶縁部材
481・・・金属板
482・・・開口
581・・・金属板
581a・・・遮蔽部材本体部
581b1・・・第1遮蔽部材側壁部
581b2・・・第2遮蔽部材側壁部
581b3・・・第3遮蔽部材側壁部
581b4・・・第4遮蔽部材側壁部
680・・・第2絶縁部材
680a・・・第2絶縁部材本体部
680a1・・・幅広部
680a2・・・幅狭部
680x・・・開口
681・・・金属板
682・・・露出部
683・・・貫通孔
20 ... Square secondary battery
1 ... Square exterior
2 ... Seal plate 2a ... Positive electrode terminal mounting hole
2b ・ ・ ・ Negative electrode terminal mounting hole 100 ・ ・ ・ Battery case
3 ... Electrode body 3a ... First electrode body element 3b ... Second electrode body element
4 ... Positive electrode plate 4a ... Positive electrode core 4b ... Positive electrode active material mixture layer 4d ... Positive electrode protective layer 40 ... Positive electrode tab 40a ... First positive electrode tab group 40b ... First 2 Positive electrode tab group
5 ... Negative electrode plate 5a ... Negative electrode core 5b ... Negative electrode active material mixture layer 50 ... Negative electrode tab 50a ... First negative electrode tab group 50b ... Second negative electrode tab group
6 ... Positive electrode current collector 6a ... First positive electrode current collector 6c ... Thin-walled part 6x ... Current collector protrusion 6w ... Current collector second recess
6b ... 2nd positive current collector 6b1 ... Current collector 1st region 6b2 ... Current collector 2nd region 6b3 ... Current collector 3rd region 6e ... Target hole 6f ... Current collector first recess 6y ・ ・ ・ Current collector opening 6z ・ ・ ・ Opening
7 ... Positive electrode external terminal 7a ... Terminal sealing member 7x ... Metal member 7y ... Rubber member 7b ... Terminal through hole
8 ... Negative electrode current collector 8a ... First negative electrode current collector 8x ... Current collector protrusion 8w ... Current collector second recess
8b ... 2nd negative current collector 8b1 ... Current collector 1st region 8b2 ... Current collector 2nd region 8b3 ... Current collector 3rd region 8e ... Target hole 8f ... Current collector 1st recess 8y ・ ・ ・ Current collector opening
9 ... Negative electrode external terminal 10 ... Internal side insulating member 11 ... External side insulating member 12 ... Internal side insulating member
12a ... 1st insulating member main body 12b ... 1st side wall 12c ... 2nd side wall
12d ・ ・ ・ Through hole 12e ・ ・ ・ Recess for connection
13 ... External insulation member 14 ... Insulation sheet 15 ... Electrolyte injection hole 16 ... Sealing plug 17 ... Gas discharge valve
60 ... Current cutoff mechanism 61 ... Conductive member 62 ... Deformation plate 63 ... Third insulating member 63b ... Insulating member opening 63c ... Insulating member protrusion 63x ... Insulating member first region 63y ... Insulation member second region 63z ... Insulation member third region
70 ... Fixed part
80 ... Second insulating member
80a ... Second insulating member main body 80a1 ... Wide part 80a2 ... Narrow part 80b ... Side wall 80c ... Connection part 80c1 ... Vertical wall 80c2 ... Protruding part 81 ... Metal plate
90 ... Welded connection
180 ... Second insulating member
180a ... Second insulating member main body 180b ... Insulating member side wall 181 ... Metal plate
181a ・ ・ ・ Shielding member main body 181b ・ ・ ・ Shielding member side wall
280 ... Second insulating member
280a ... Second insulating member main body 280b ... Insulating member side wall 281 ... Metal plate
281a ・ ・ ・ Shielding member main body 281b ・ ・ ・ Shielding member side wall
380 ... Second insulating member
380a ... Second insulating member main body 380b ... Insulating member side wall 381 ... Metal plate
381a ・ ・ ・ Shielding member body
480 ... Second insulating member
481 ... Metal plate
482 ... Aperture
581 ... Metal plate
581a ... Shielding member main body 581b1 ... First shielding member side wall 581b2 ... Second shielding member side wall 581b3 ... Third shielding member side wall 581b4 ... Fourth shielding member side wall
680 ... Second insulating member
680a ・ ・ ・ Second insulating member main body 680a1 ・ ・ ・ Wide part 680a2 ・ ・ ・ Narrow part 680x ・ ・ ・ Opening 681 ・ ・ ・ Metal plate
682 ... Exposed part 683 ... Through hole
Claims (8)
開口を有し、前記電極体を収容する外装体と、
前記開口を封口する封口板と、を備えた角形二次電池であって、
前記封口板にはガス排出弁が設けられ、
前記封口板と前記電極体の間であって、前記ガス排出弁と対向する位置には金属製の遮蔽部材が配置され、
前記遮蔽部材と前記電極体との間には、樹脂部材が配置され、
前記樹脂部材は、前記遮蔽部材の表面のうち50%以上を覆うように配置され、かつ前記封口板に固定されている角形二次電池。 An electrode body including a positive electrode plate and a negative electrode plate,
An exterior body having an opening and accommodating the electrode body,
A square secondary battery including a sealing plate for sealing the opening.
A gas discharge valve is provided on the sealing plate.
A metal shielding member is arranged between the sealing plate and the electrode body at a position facing the gas discharge valve.
A resin member is arranged between the shielding member and the electrode body.
A square secondary battery in which the resin member is arranged so as to cover 50% or more of the surface of the shielding member and is fixed to the sealing plate.
前記負極板に設けられた負極タブと、
前記正極タブに電気的に接続され、前記封口板に取り付けられた正極外部端子と、
前記負極タブに電気的に接続され、前記封口板に取り付けられた負極外部端子と、
前記正極タブと前記正極外部端子を電気的に接続する正極集電部材と、
前記負極タブと前記負極外部端子を電気的に接続する負極集電部材と、を備え、
前記正極タブ及び前記負極タブは、前記電極体における前記封口板側の端部に配置され、
複数枚の前記正極タブが積層された状態で前記正極集電部材に接続され、
複数枚の前記負極タブが積層された状態で前記負極集電部材に接続された請求項1に記載の角形二次電池。 The positive electrode tab provided on the positive electrode plate and
The negative electrode tab provided on the negative electrode plate and
With the positive electrode external terminal electrically connected to the positive electrode tab and attached to the sealing plate,
With the negative electrode external terminal electrically connected to the negative electrode tab and attached to the sealing plate,
A positive electrode current collector member that electrically connects the positive electrode tab and the positive electrode external terminal,
A negative electrode current collecting member for electrically connecting the negative electrode tab and the negative electrode external terminal is provided.
The positive electrode tab and the negative electrode tab are arranged at the end of the electrode body on the sealing plate side.
A plurality of the positive electrode tabs are connected to the positive electrode current collector member in a laminated state,
The rectangular secondary battery according to claim 1, wherein a plurality of the negative electrode tabs are stacked and connected to the negative electrode current collector member.
前記樹脂部材本体部に前記遮蔽部材が固定された請求項1〜7のいずれかに記載の角形二次電池。
The resin member has a resin member main body portion arranged so as to face the sealing plate, and a pair of resin member side wall portions extending from both ends of the resin member main body portion toward the sealing plate.
The square secondary battery according to any one of claims 1 to 7, wherein the shielding member is fixed to the resin member main body.
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EP4170814A1 (en) | 2021-10-19 | 2023-04-26 | Prime Planet Energy & Solutions, Inc. | Secondary battery |
JP2023061187A (en) * | 2021-10-19 | 2023-05-01 | プライムプラネットエナジー&ソリューションズ株式会社 | secondary battery |
JP7463327B2 (en) | 2021-10-19 | 2024-04-08 | プライムプラネットエナジー&ソリューションズ株式会社 | Secondary battery |
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