JP2020172004A - Notch formation apparatus for thin film web, and manufacturing method of notched thin film web - Google Patents

Notch formation apparatus for thin film web, and manufacturing method of notched thin film web Download PDF

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JP2020172004A
JP2020172004A JP2019076234A JP2019076234A JP2020172004A JP 2020172004 A JP2020172004 A JP 2020172004A JP 2019076234 A JP2019076234 A JP 2019076234A JP 2019076234 A JP2019076234 A JP 2019076234A JP 2020172004 A JP2020172004 A JP 2020172004A
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thin film
film web
cutter
receiving material
web
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JP7263089B2 (en
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幸三 有角
Kozo Aritsuno
幸三 有角
章好 加納
Akiyoshi Kano
章好 加納
仁史 藤井
Hitoshi Fujii
仁史 藤井
稲葉 尚
Takashi Inaba
尚 稲葉
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Hagiwara Industries Inc
Rengo Co Ltd
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Hagiwara Industries Inc
Rengo Co Ltd
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Abstract

To provide a notch formation apparatus for a thin film web and a manufacturing method of a notched thin film web, in which a notch depth of a thin film web can be kept with high precision.SOLUTION: Provided is a notch formation apparatus 1 for a thin film web which cuts a transferred thin film web 10 between a bearing material 3 and a cutter 5. The apparatus includes an actuator 6 for keeping a clearance between the bearing material 3 and the cutter 5 at a predetermined distance, and cuts a part of the thin film web 10 in a thickness direction of the thin film web 10, by abutting the thin film web 10 against a blade part of the cutter 5, while making the thin film web 10 slide along one section of an outer peripheral surface of the bearing material 3. By utilizing the actuator 6 in adjusting the clearance between the bearing material 3 and the cutter 5, the clearance can be easily maintained with precision. By sliding the thin film web 10 along one section of the outer peripheral surface of the bearing material 3, a position of the thin film web 10 is accurately determined, and thereby, precision of a notch depth of the cutter 5 is improved and the precision is stabilized.SELECTED DRAWING: Figure 1

Description

本発明は薄膜ウエブに切込を形成する薄膜ウエブの切込形成装置及び切込付きの薄膜ウエブの製造方法に関する。 The present invention relates to a notch forming apparatus for a thin film web that forms a notch in the thin film web, and a method for manufacturing a thin film web with a notch.

フィルム、紙、不織布などのウエブを切り取り線や図柄などの切断線に沿って手で切り取り易くするための加工方法として、ウエブに断続的に貫通孔を設けるミシン目加工と呼ばれる加工が従来から知られている。しかしながら、ミシン目を利用して切り取ったウエブは、切り口に凹凸が生じ、切り取られたものが美麗といえない場合があった。 As a processing method for making it easier to cut a web such as a film, paper, or non-woven fabric by hand along a cutting line or a cutting line such as a pattern, a process called perforation processing for intermittently providing a through hole in the web has been conventionally known. Has been done. However, the web cut out using the perforations has irregularities at the cut end, and the cut out may not be beautiful.

手で切り取ったウエブの切り口を美麗にするための加工方法として、ウエブの厚さ方向の一部にウエブを貫通しない程度の切込みを入れるハーフカット加工と呼ばれる加工が知られている。例えば特許文献1に開示されたハーフカット加工は、印刷シート及び粘着剤層を所定の形状に切り込み、かつ剥離台紙は完全には切断しない加工である。 As a processing method for making the cut end of the web cut by hand beautiful, a processing called half-cut processing is known in which a cut is made in a part of the thickness direction of the web so as not to penetrate the web. For example, the half-cut process disclosed in Patent Document 1 is a process in which the print sheet and the pressure-sensitive adhesive layer are cut into a predetermined shape, and the release mount is not completely cut.

また、ハーフカット加工は、比較的厚手のシートの加工に用いられることが多く、この場合は、切断線に沿って手で切り取り易くすることとは別の目的で用いられることが多い。例えば、箱材料の厚手シートに加工を行うことで箱状に折り曲げやすくするために利用される場合がある。 Further, the half-cut processing is often used for processing a relatively thick sheet, and in this case, it is often used for a purpose other than making it easy to cut by hand along the cutting line. For example, it may be used to make it easier to bend into a box shape by processing a thick sheet of box material.

特開2000‐254891号公報Japanese Unexamined Patent Publication No. 2000-254891

ハーフカット加工により、切断線に沿って手で切り取り易くすること自体は可能にはなるが、切込み深さが一定でなければ、意図しないときにも切り離されてしまったり、切り離そうとしたときに容易に切断できなくなる等の問題があった。 Half-cut processing makes it possible to easily cut by hand along the cutting line, but if the cutting depth is not constant, it will be cut off unintentionally or when you try to cut it off. There was a problem that it could not be easily cut.

これらの問題を防ぐには、ウエブの厚みに対する切込み深さの比率を一定に保つことが必要になる。つまり、厚みが薄くなるほど、切込み深さの精度が要求される。例えば厚みが100μmに満たないような薄膜ウエブは、切込み深さの精度をミクロン単位で一定に保つ必要があった。 To prevent these problems, it is necessary to keep the ratio of the depth of cut to the thickness of the web constant. That is, the thinner the thickness, the more accurate the cutting depth is required. For example, in a thin film web having a thickness of less than 100 μm, it is necessary to keep the accuracy of the cutting depth constant in micron units.

また、薄膜ウエブは、厚手のシートに比べ柔軟でウエブ自体が変形しやすく、切断時にウエブが上下(ウエブ厚さ方向)にぶれて動き易く、カッタ位置の調整をするだけでは、切込み深さを高精度に保つことが難しいという問題があった。 In addition, the thin film web is more flexible than the thick sheet and the web itself is easily deformed, and the web is easily shaken up and down (in the direction of the web thickness direction) during cutting, and the depth of cut can be adjusted simply by adjusting the cutter position. There was a problem that it was difficult to maintain high accuracy.

本発明は、前記のような従来の問題を解決するものであり、薄膜ウエブの切込み深さを高精度に保つことができる薄膜ウエブの切込形成装置及び切込付きの薄膜ウエブの製造方法を提供することを目的とする。 The present invention solves the above-mentioned conventional problems, and provides a notch forming apparatus for a thin film web and a method for manufacturing a thin film web with a notch, which can maintain the cutting depth of the thin film web with high accuracy. The purpose is to provide.

前記目的を達成するために、本発明の薄膜ウエブの切込形成装置は、移送される薄膜ウエブを受材とカッタとの間で切断する薄膜ウエブの切込形成装置であって、前記受材と前記カッタとの間の離間距離を所定距離に保つアクチュエータを備え、前記受材の外周面の一部に沿って前記薄膜ウエブを摺動させながら、前記カッタの刃部に前記薄膜ウエブを当てることで、前記薄膜ウエブの厚さ方向において前記薄膜ウエブの一部を切断することを特徴とする。 In order to achieve the above object, the thin film web notch forming apparatus of the present invention is a thin film web notch forming apparatus that cuts the transferred thin film web between the receiving material and the cutter, and is the receiving material. The thin film web is applied to the blade portion of the cutter while sliding the thin film web along a part of the outer peripheral surface of the receiving material, provided with an actuator that keeps the separation distance between the cutter and the cutter at a predetermined distance. This is characterized by cutting a part of the thin film web in the thickness direction of the thin film web.

本発明の切込付きの薄膜ウエブの製造方法は、移送される薄膜ウエブを受材とカッタとの間で切断して切込付きのウエブを製造する薄膜ウエブの製造方法であって、アクチュエータを用いて前記受材と前記カッタとの間の離間距離を所定距離に保ち、前記受材の外周面の一部に沿って前記薄膜ウエブを摺動させながら、前記カッタの刃部に前記薄膜ウエブを当てることで、前記薄膜ウエブの厚さ方向において前記ウエブの一部を切断することを特徴とする。 The method for producing a thin film web with a notch of the present invention is a method for producing a thin film web with a notch by cutting the transferred thin film web between a receiving material and a cutter, and is an actuator. While keeping the separation distance between the receiving material and the cutter at a predetermined distance and sliding the thin film web along a part of the outer peripheral surface of the receiving material, the thin film web is attached to the blade portion of the cutter. It is characterized in that a part of the web is cut in the thickness direction of the thin film web by hitting.

前記本発明の薄膜ウエブの切込形成装置及び切込付きの薄膜ウエブの製造方法によれば、受材とカッタとの間の離間距離の調整にアクチュエータを利用することにより、この離間距離を容易かつ精度よく保つことができる。また、受材の外周面の一部に沿って薄膜ウエブを摺動させることで、薄膜ウエブの位置が正確に定まるため、カッタの切込み深さの精度が高まりかつ精度が安定する。 According to the thin film web notch forming apparatus and the method for manufacturing a thin film web with a notch of the present invention, this separation distance can be easily adjusted by using an actuator for adjusting the separation distance between the receiving material and the cutter. And it can be kept accurate. Further, by sliding the thin film web along a part of the outer peripheral surface of the receiving material, the position of the thin film web is accurately determined, so that the accuracy of the cutting depth of the cutter is improved and the accuracy is stabilized.

前記本発明の薄膜ウエブの切込形成装置及び切込付きの薄膜ウエブの製造方法においては、以下の各構成とすることが好ましい。前記所定距離の基点は、前記受材の外周面と前記カッタの刃部とを接触させて前記接触を検知したときの検知情報、又は前記受材の外周面と前記カッタの刃部との間に介在させた厚さ既知のスペーサと前記カッタとの接触を検知したときの検知情報に基づいて定めることが好ましい。この構成によれば、既設又は厚さ既知の物体を活用して基点を定めるので、基点の校正を確実、短時間、容易かつ正確に行うことができる。 In the notch forming apparatus for the thin film web and the method for producing the thin film web with the notch of the present invention, the following configurations are preferable. The base point of the predetermined distance is the detection information when the outer peripheral surface of the receiving material and the blade portion of the cutter are brought into contact with each other to detect the contact, or between the outer peripheral surface of the receiving material and the blade portion of the cutter. It is preferable to determine based on the detection information when the contact between the spacer having a known thickness and the cutter interposed therein is detected. According to this configuration, since the base point is determined by utilizing an existing object or an object having a known thickness, the base point can be calibrated reliably, in a short time, easily and accurately.

前記受材が固定され、前記カッタが前記アクチュエータによって前記受材から離間することが好ましい。この構成によれば、受材が固定されていることにより、受材の位置が安定するので、薄膜ウエブに、よりシワが生じにくく受材と薄膜ウエブとの摩擦状態が変化しにくくなり、カッタの切込み深さの精度の安定化に有利になる。また、受材を固定することで、薄膜ウエブに対し、複数のカッタで同時に複数加工する場合には、それぞれのカッタで切込み深さを任意に変えることもできる。 It is preferable that the receiving material is fixed and the cutter is separated from the receiving material by the actuator. According to this configuration, since the receiving material is fixed, the position of the receiving material is stabilized, so that the thin film web is less likely to wrinkle and the frictional state between the receiving material and the thin film web is less likely to change, and the cutter It is advantageous for stabilizing the accuracy of the depth of cut. Further, by fixing the receiving material, when a plurality of thin film webs are simultaneously processed by a plurality of cutters, the cutting depth can be arbitrarily changed by each cutter.

前記カッタが曲線刃部を備え、前記薄膜ウエブが前記受材によって反らされながら前記曲線刃部の所定箇所に連続して当てられることが好ましい。この構成によれば、切先が鋭利なカッタを用いたときに比べ、刃先のぶれを抑えることができ、かつカッタが薄膜ウエブを撫でるように接するために、カッタと薄膜ウエブとの摩擦が小さくなり、あわせて摩擦よるぶれも少なくなり、刃部のほころびも生じにくくなり、カッタの寿命が長くなる。 It is preferable that the cutter is provided with a curved blade portion, and the thin film web is continuously applied to a predetermined portion of the curved blade portion while being warped by the receiving material. According to this configuration, it is possible to suppress the shake of the cutting edge as compared with the case of using a cutter with a sharp cutting edge, and since the cutter contacts the thin film web as if stroking it, the friction between the cutter and the thin film web is small. At the same time, the friction caused by friction is reduced, the blade is less likely to be frayed, and the life of the cutter is extended.

前記薄膜ウエブと前記受材の接触状態が角度調節ロールによって調節されることが好ましい。この構成によれば、受材とカッタとの間の距離を維持した状態で、薄膜ウエブと受材との間で生じる摩擦抵抗の調整をすることができる。これにより受材上で薄膜ウエブのシワが伸ばされて、シワによる切断不良を防ぐとともに薄膜ウエブを同時に複数加工する場合に薄膜ウエブの加工間隔の精度を高めることができる。また、薄膜ウエブの状態、厚み、材質に応じて摩擦抵抗を最適にすることができる。 It is preferable that the contact state between the thin film web and the receiving material is adjusted by the angle adjusting roll. According to this configuration, the frictional resistance generated between the thin film web and the receiving material can be adjusted while maintaining the distance between the receiving material and the cutter. As a result, the wrinkles of the thin film web are stretched on the receiving material to prevent cutting defects due to the wrinkles, and when a plurality of thin film webs are processed at the same time, the accuracy of the processing intervals of the thin film webs can be improved. Further, the frictional resistance can be optimized according to the state, thickness and material of the thin film web.

切断された前記薄膜ウエブは手切れ性を有することが好ましい。本発明によれば、前記のとおりカッタの切込み深さの精度が高まりかつ精度が安定するので、手で切り取り易くするために必要な切込み深さを維持しながら切断することができ、手切れ性を有する薄膜ウエブを安定して得ることができる。 The cut thin film web is preferably hand-cut. According to the present invention, as described above, the accuracy of the cutting depth of the cutter is increased and the accuracy is stable. Therefore, it is possible to cut while maintaining the cutting depth required for easy cutting by hand, and the cutting property is hand-cut. A thin film web having the above can be stably obtained.

本発明の効果は前記のとおりであり、受材とカッタとの間の離間距離の調整にアクチュエータを利用することにより、この離間距離を容易かつ精度よく保つことができる。また、受材の外周面の一部に沿って薄膜ウエブを摺動させることで、薄膜ウエブの位置が正確に定まるため、カッタの切込み深さの精度が高まりかつ精度が安定する。 The effects of the present invention are as described above, and by using an actuator for adjusting the separation distance between the receiving material and the cutter, this separation distance can be easily and accurately maintained. Further, by sliding the thin film web along a part of the outer peripheral surface of the receiving material, the position of the thin film web is accurately determined, so that the accuracy of the cutting depth of the cutter is improved and the accuracy is stabilized.

本発明の一実施形態に係る薄膜ウエブの切込形成装置の概略構成図。The schematic block diagram of the cut forming apparatus of a thin film web which concerns on one Embodiment of this invention. 本発明の一実施形態に係るカッタの基点校正を含む位置制御の一例を示すフローチャート。The flowchart which shows an example of the position control including the base point calibration of the cutter which concerns on one Embodiment of this invention. 本発明の一実施形態において、カッタの位置制御の開始時の切込形成装置の概略構成図。In one embodiment of the present invention, a schematic configuration diagram of a notch forming device at the start of position control of a cutter. 本発明の一実施形態において、カッタの基点補正時の切込形成装置の概略構成図。The schematic block diagram of the notch forming apparatus at the time of base point correction of a cutter in one Embodiment of this invention. 本発明の一実施形態において、カッタの位置制御の終了時の切込形成装置の概略構成図。In one embodiment of the present invention, a schematic configuration diagram of a notch forming device at the end of position control of a cutter. 図5の状態から切込形成装置に薄膜ウエブを装着した状態の切込形成装置の概略構成図。FIG. 5 is a schematic configuration diagram of a cut forming device in a state where a thin film web is attached to the cut forming device from the state of FIG. 本発明の一実施形態において、カッタが薄膜ウエブを切込可能な位置まで上昇した状態の切込形成装置の概略構成図。In one embodiment of the present invention, a schematic configuration diagram of a cut forming device in a state where the cutter is raised to a position where a thin film web can be cut.

本発明は、薄膜ウエブに切込を形成する技術に関するものであり、薄膜ウエブは、フィルム、紙、不織布、金属薄膜などの平膜状のものをいう。本実施形態において、切込を形成するとは、薄膜ウエブの厚さ方向において薄膜ウエブの一部を切断することである。以下、本発明の一実施形態について、図面を参照しながら説明する。 The present invention relates to a technique for forming a notch in a thin film web, and the thin film web refers to a flat film such as a film, paper, a non-woven fabric, or a metal thin film. In the present embodiment, forming a notch means cutting a part of the thin film web in the thickness direction of the thin film web. Hereinafter, an embodiment of the present invention will be described with reference to the drawings.

図1は本発明の一実施形態に係る薄膜ウエブの切込形成装置1の概略構成図を示している。本図は、切込みの対象物である薄膜ウエブ10を装着した状態を示している。詳細は後に説明するとおり、薄膜ウエブ10は、その長手方向に沿って切込形成装置1の内部を移送されながら、カッタ5により切込が形成されていく。本実施形態では、薄膜ウエブ10が移送されていく側を下流側といい、その反対側を上流側という。 FIG. 1 shows a schematic configuration diagram of a thin film web notch forming apparatus 1 according to an embodiment of the present invention. This figure shows a state in which the thin film web 10, which is the object of cutting, is attached. As will be described in detail later, in the thin film web 10, a cut is formed by the cutter 5 while being transferred inside the cut forming device 1 along the longitudinal direction thereof. In the present embodiment, the side to which the thin film web 10 is transferred is referred to as the downstream side, and the opposite side is referred to as the upstream side.

図1において、切込形成装置は、上流側から順に、薄膜ウエブ10の長手方向に沿って、角度調節ロール2、受材である受けロール3、ガイドロール4が配置されており、それぞれの外周面の一部に薄膜ウエブ10が接触している。 In FIG. 1, in the notch forming apparatus, an angle adjusting roll 2, a receiving roll 3 which is a receiving material, and a guide roll 4 are arranged in order from the upstream side along the longitudinal direction of the thin film web 10. The thin film web 10 is in contact with a part of the surface.

受けロール3の役割は、薄膜ウエブ10にカッタ5を当てたときに、薄膜ウエブ10がカッタ5で押されて動くことを防ぐ役割と、受けロール3の外周面と薄膜ウエブ10との接触部分で摩擦を生じさせ、薄膜ウエブ10に適度に張力を付与してシワを伸ばす役割とがある。本実施形態では、円筒面である受けロール3の外周面に薄膜ウエブ10を沿わせて薄膜ウエブ10を反らせながら、かつ受けロール3の外周面と薄膜ウエブ10との間で摩擦を生じさせながら、薄膜ウエブ10を摺動させている。 The role of the receiving roll 3 is to prevent the thin film web 10 from being pushed by the cutter 5 and moving when the cutter 5 is applied to the thin film web 10, and the contact portion between the outer peripheral surface of the receiving roll 3 and the thin film web 10. Has the role of causing friction in the thin film web 10 and appropriately applying tension to the thin film web 10 to smooth out wrinkles. In the present embodiment, the thin film web 10 is warped along the outer peripheral surface of the receiving roll 3 which is a cylindrical surface, and the thin film web 10 is warped, and friction is generated between the outer peripheral surface of the receiving roll 3 and the thin film web 10. , The thin film web 10 is slid.

また、受けロール3の外周面の一部に沿って薄膜ウエブ10を摺動させることで、薄膜ウエブ10の位置が正確に定まるため、カッタ5の切込み深さの精度が高まりかつ精度が安定する。より具体的には、薄膜ウエブ10は受けロール3に支持されて上下動が抑えられることに加え、受けロール3の摩擦抵抗によって薄膜ウエブ10に適度な張力が加わることによっても上下動が抑えられるので、薄膜ウエブ10の位置が正確に定まることになる。 Further, by sliding the thin film web 10 along a part of the outer peripheral surface of the receiving roll 3, the position of the thin film web 10 is accurately determined, so that the accuracy of the cutting depth of the cutter 5 is improved and the accuracy is stable. .. More specifically, the thin film web 10 is supported by the receiving roll 3 to suppress the vertical movement, and the vertical movement is also suppressed by applying an appropriate tension to the thin film web 10 due to the frictional resistance of the receiving roll 3. Therefore, the position of the thin film web 10 is accurately determined.

受けロール3は回転させてもよいが、回転すると薄膜ウエブ10を受けロール3上で摺動させることが難しくなるため、本実施形態では受けロール3は回転させないようにしている。受けロール3を回転させないようにすることで、回転軸の歪み、回転軸の真円度ムラ、及び回転に用いるベアリングのクリアランスや剛性不足による揺れや振動等により、受けロール3の位置が僅かながらも変化することで生じる切込み深さのムラを抑えることができる。 The receiving roll 3 may be rotated, but when it is rotated, it becomes difficult to slide the thin film web 10 on the receiving roll 3, so that the receiving roll 3 is not rotated in this embodiment. By preventing the receiving roll 3 from rotating, the position of the receiving roll 3 may be slightly due to distortion of the rotating shaft, uneven roundness of the rotating shaft, and shaking or vibration due to insufficient clearance or rigidity of the bearing used for rotation. It is possible to suppress the unevenness of the cutting depth caused by the change.

ここで、薄膜ウエブ10と受けロール3との間の摩擦抵抗が大き過ぎると、薄膜ウエブ10に過度な負荷が加わり、この負荷は薄膜ウエブ10表面にキズを生じさせたり、薄膜ウエブ10の物性値に影響を与えかねない。逆に、この摩擦抵抗が小さ過ぎると、薄膜ウエブ10に適度な張力が加わらず、薄膜ウエブ10にシワが生じるおそれがある。 Here, if the frictional resistance between the thin film web 10 and the receiving roll 3 is too large, an excessive load is applied to the thin film web 10, and this load causes scratches on the surface of the thin film web 10 or physical properties of the thin film web 10. It can affect the value. On the contrary, if this frictional resistance is too small, an appropriate tension is not applied to the thin film web 10, and the thin film web 10 may be wrinkled.

このため、移送される薄膜ウエブ10の状態によっては、摩擦抵抗の調整が必要になるが、本実施形態では、角度調節ロール2の配置位置の調整により、受けロール3とカッタ5との間の距離を維持した状態で、薄膜ウエブ10と受けロール3との間で生じる摩擦抵抗の調整をすることができる。 Therefore, it is necessary to adjust the frictional resistance depending on the state of the thin film web 10 to be transferred, but in the present embodiment, by adjusting the arrangement position of the angle adjusting roll 2, the position between the receiving roll 3 and the cutter 5 is adjusted. While maintaining the distance, the frictional resistance generated between the thin film web 10 and the receiving roll 3 can be adjusted.

また、角度調節ロール2を設けることにより、薄膜ウエブ10のシワを防ぐことができるので、薄膜ウエブ10を走行させ、同時に複数個所加工する場合には、薄膜ウエブ10の加工間隔の精度を高めることができる。 Further, since the wrinkles of the thin film web 10 can be prevented by providing the angle adjusting roll 2, when the thin film web 10 is run and the thin film web 10 is processed at a plurality of places at the same time, the accuracy of the processing interval of the thin film web 10 is improved. Can be done.

受けロール3と角度調節ロール2との間の位置関係の調整は、受けロール3の配置位置を調整してもよいが、角度調節ロール2の配置位置を調整する方が好ましい。これは、精度の高い切込みを行うには、受けロール3とカッタ5との間の位置関係が正確であることが求められ、切断時にその位置関係を変更すべきではないためである。 The positional relationship between the receiving roll 3 and the angle adjusting roll 2 may be adjusted by adjusting the arrangement position of the receiving roll 3, but it is preferable to adjust the arrangement position of the angle adjusting roll 2. This is because the positional relationship between the receiving roll 3 and the cutter 5 is required to be accurate in order to make a highly accurate cut, and the positional relationship should not be changed at the time of cutting.

前記のような切込形成装置1の構成において、薄膜ウエブ10に切込を形成するには、受けロール3の外周面の一部に沿って摺動するウエブ10にカッタ5を当てる。この際カッタ5は薄膜ウエブ10の移送方向に沿って当たるので、薄膜ウエブ10の長手方向に沿って切込が形成されていく。 In the configuration of the cut forming device 1 as described above, in order to form a cut in the thin film web 10, the cutter 5 is applied to the web 10 that slides along a part of the outer peripheral surface of the receiving roll 3. At this time, since the cutter 5 hits along the transfer direction of the thin film web 10, a cut is formed along the longitudinal direction of the thin film web 10.

カッタ5の種類や形状は特に制限はなく、材質についても特に制限はなく、鋼製でもよく、刃部の寿命を考慮すれば超硬合金やセラミック等が好ましい。図1に示したカッタ5は、円周に沿って刃部を備えた円形刃を用いている。円形刃は、刃部が円弧状の曲線刃部になっており、切先が鋭利な刃に比べ、振動による刃先のぶれを抑えることができる。 The type and shape of the cutter 5 are not particularly limited, the material is not particularly limited, and the cutter 5 may be made of steel, and cemented carbide, ceramic, or the like is preferable in consideration of the life of the blade portion. The cutter 5 shown in FIG. 1 uses a circular blade having a blade portion along the circumference. The circular blade has an arcuate curved blade portion, and can suppress the shake of the cutting edge due to vibration as compared with a blade having a sharp cutting edge.

また、曲線刃部で切断すると、直線状の刃部に比べ薄膜ウエブ10との接触範囲が小さくなり、カッタ5が薄膜ウエブ10を撫でるように接するので、カッタ5と薄膜ウエブ10との摩擦が小さくなり、かつ摩擦よるカッタ5のぶれも少なくなる。このことにより、カッタ5の刃部のほころびも生じにくくなり、カッタ5の寿命が長くなる。特に、本実施形態では受けロール3によって薄膜ウエブ10を反らせながら薄膜ウエブ10を摺動させているので、カッタ5と薄膜ウエブ10との間の摩擦がより抑えられ、カッタ5の寿命延長に有利になる。 Further, when cutting with the curved blade portion, the contact range with the thin film web 10 becomes smaller than that with the linear blade portion, and the cutter 5 contacts the thin film web 10 as if stroking it, so that the friction between the cutter 5 and the thin film web 10 is generated. The size is reduced, and the cutter 5 is less likely to shake due to friction. As a result, the blade portion of the cutter 5 is less likely to be frayed, and the life of the cutter 5 is extended. In particular, in the present embodiment, since the thin film web 10 is slid while being warped by the receiving roll 3, the friction between the cutter 5 and the thin film web 10 is further suppressed, which is advantageous for extending the life of the cutter 5. become.

仮に薄膜ウエブ10を平面と接触させ、薄膜ウエブ10を反らせずに薄膜ウエブ10にカッタ5に当てた場合には、薄膜ウエブ10の中腹部が中弛みし、薄膜ウエブ10が平面に沿わず浮き易くなり、これにより切込み深さにムラが生じるおそれがある。本実施形態では薄膜ウエブ10を受けロール3によって反らせているので、薄膜ウエブ10の浮きが抑えられ、薄膜ウエブ10を受けロール3の外周面に確実に沿わせることができ、切込み深さのムラを防止することができる。 If the thin film web 10 is brought into contact with a flat surface and the thin film web 10 is applied to the cutter 5 without warping, the middle abdomen of the thin film web 10 is loosened in the middle, and the thin film web 10 does not easily float along the flat surface. As a result, the depth of cut may be uneven. In the present embodiment, since the thin film web 10 is received and warped by the roll 3, the floating of the thin film web 10 is suppressed, the thin film web 10 can be reliably aligned with the outer peripheral surface of the roll 3, and the depth of cut is uneven. Can be prevented.

一方、円形刃を用いる場合に円形刃を回転可能にすると、円形刃又はその軸の真円度ムラ、円形刃の軸に対する取付誤差及び回転に用いるベアリングのクリアランスや剛性不足に起因する揺れや振動等が生じてしまい、これらは切込み深さのムラを引き起こす原因になる。このため、円形刃は回転させないことが好ましく、曲線刃部の定位置に薄膜ウエブが当たり続ける状態を保つことが好ましい。 On the other hand, when a circular blade is used and the circular blade is made rotatable, the circular blade or its shaft has uneven roundness, mounting error on the shaft of the circular blade, and shaking and vibration due to insufficient clearance and rigidity of the bearing used for rotation. Etc. will occur, and these will cause uneven cutting depth. For this reason, it is preferable that the circular blade is not rotated, and it is preferable to keep the thin film web continuously in contact with the fixed position of the curved blade portion.

図1において、カッタ5はアクチュエータ6に接続されている。図1のアクチュエータ6は送りねじ式の直動アクチュエータであり、筒状で内部にガイド(図示せず)を有するアクチュエータ本体7、アクチュエータ本体7からの送り戻しが可能でその先端にカッタ5を取り付け可能なアクチュエータ可動部8及びステッピングモータ9を備えている。この構成において、ステッピングモータ9の回転動作に応じ、アクチュエータ本体7からアクチュエータ可動部8の送り戻しが行われることで、アクチュエータ可動部8先端に取り付けられたカッタ5の位置が変位する。このことにより、受けロール3とカッタ5との間の離間距離を調整することができる。図1の例では、位置制御の駆動源としてステッピングモータ9を用いているが、これに限るものではなく、位置制御が可能な電動機であればよい。アクチュエータ6の送り戻しの方式も送りねじ方式に限らず、他の方式のものを用いてよい。 In FIG. 1, the cutter 5 is connected to the actuator 6. The actuator 6 in FIG. 1 is a feed screw type linear acting actuator, and can be fed back from the actuator main body 7 and the actuator main body 7 which are tubular and have a guide (not shown) inside, and a cutter 5 is attached to the tip thereof. It includes a possible actuator movable part 8 and a stepping motor 9. In this configuration, the position of the cutter 5 attached to the tip of the actuator movable portion 8 is displaced by sending back the actuator movable portion 8 from the actuator main body 7 in response to the rotational operation of the stepping motor 9. As a result, the separation distance between the receiving roll 3 and the cutter 5 can be adjusted. In the example of FIG. 1, a stepping motor 9 is used as a drive source for position control, but the present invention is not limited to this, and any electric motor capable of position control may be used. The feed-back method of the actuator 6 is not limited to the feed screw method, and other methods may be used.

本実施形態のように、受けロール3とカッタ5との間の離間距離の調整にアクチュエータ6を利用することにより、この離間距離を容易かつ精度よく保つことができる。より具体的には、薄膜ウエブ10の切込形成においては、受けロール3とカッタ5との間の離間距離がミクロン単位で一定になっていることが求められる。そのためには、カッタ5が目標位置に正確に動作して配置され、そのままの配置を保つことが必要になる。また、運転時に摩耗や各部の微小な変位によって受けロール3とカッタ5との間の離間距離が僅に変化したときには、これを補正することが好ましい。この正確な動作や補正を手作業で行うことは困難であり、アクチュエータ6を利用することにより、受けロール3とカッタ5との間の離間距離を容易かつ正確に保つことができる。 By using the actuator 6 for adjusting the separation distance between the receiving roll 3 and the cutter 5 as in the present embodiment, this separation distance can be easily and accurately maintained. More specifically, in the cut formation of the thin film web 10, it is required that the separation distance between the receiving roll 3 and the cutter 5 is constant in micron units. For that purpose, it is necessary that the cutter 5 operates accurately at the target position and is arranged, and keeps the arrangement as it is. Further, when the separation distance between the receiving roll 3 and the cutter 5 changes slightly due to wear or minute displacement of each part during operation, it is preferable to correct this. It is difficult to manually perform this accurate operation and correction, and by using the actuator 6, the separation distance between the receiving roll 3 and the cutter 5 can be easily and accurately maintained.

カッタ5の位置制御は特に制限はないが、一旦受けロール3の外周面にカッタ5を接触させ、この接触を検知して基点を定めた後、受けロール3からカッタ5を離間させて、カッタ5を基点から目標距離だけ離れた位置に配置できるように位置制御することが好ましい。以下、図2〜5を参照しながら、カッタ5の位置制御について具体的に説明する。 The position control of the cutter 5 is not particularly limited, but once the cutter 5 is brought into contact with the outer peripheral surface of the receiving roll 3, the contact is detected to determine the base point, and then the cutter 5 is separated from the receiving roll 3 to separate the cutter 5. It is preferable to control the position so that 5 can be arranged at a position separated from the base point by a target distance. Hereinafter, the position control of the cutter 5 will be specifically described with reference to FIGS. 2 to 5.

図2はカッタ5の基点校正を含む位置制御の一例を示すフローチャートを示している。図3は、カッタ5の位置制御の開始時の切込形成装置1の概略構成図を示している。図4は、カッタ5の基点補正時の切込形成装置1の概略構成図を示しており、図5は、カッタ5の位置制御の終了時の切込形成装置1の概略構成図を示している。図3に示したようにカッタ5が受けロール3から離間した状態において、制御手段20(コンピュータ)による制御をスタートさせると(図2のステップ100)、ホルダ7からアクチュエータ可動部8の送り出しにより、カッタ5が上昇する(図2のステップ101)。この上昇後、図4に示したようにカッタ5が受けロール3の外周面に接触する(図2のステップ102)。 FIG. 2 shows a flowchart showing an example of position control including base point calibration of the cutter 5. FIG. 3 shows a schematic configuration diagram of the notch forming device 1 at the start of position control of the cutter 5. FIG. 4 shows a schematic configuration diagram of the cut forming device 1 at the time of base point correction of the cutter 5, and FIG. 5 shows a schematic configuration diagram of the cut forming device 1 at the end of position control of the cutter 5. There is. When the control by the control means 20 (computer) is started in the state where the cutter 5 is separated from the receiving roll 3 as shown in FIG. 3 (step 100 in FIG. 2), the actuator movable portion 8 is sent out from the holder 7. The cutter 5 rises (step 101 in FIG. 2). After this ascent, the cutter 5 comes into contact with the outer peripheral surface of the receiving roll 3 as shown in FIG. 4 (step 102 in FIG. 2).

図示はしていないが、受けロール3とカッタ5には金属線を接続しており、受けロール3とカッタ5との間の電気抵抗を検知できるようにしており、受けロール3とカッタ5との接触を検知することができる。受けロール3とカッタ5との接触が検知されると、制御手段20は、アクチュエータ6によるアクチュエータ可動部8の送り出しを停止し、基点補正を行い(図2のステップ103)、基点として距離をゼロに校正する。その後は、操作者が目的の距離を入力することにより(図2のステップ104)、アクチュエータ本体7にアクチュエータ可動部8が戻りカッタ5が下降し(図2のステップ105)、カッタ5が目標位置に移動してカッタ5の位置制御が停止する(図2のステップ106)。 Although not shown, a metal wire is connected to the receiving roll 3 and the cutter 5 so that the electric resistance between the receiving roll 3 and the cutter 5 can be detected. Contact can be detected. When the contact between the receiving roll 3 and the cutter 5 is detected, the control means 20 stops sending out the actuator movable portion 8 by the actuator 6, corrects the base point (step 103 in FIG. 2), and sets the distance to zero as the base point. Calibrate to. After that, when the operator inputs the target distance (step 104 in FIG. 2), the actuator movable portion 8 returns to the actuator main body 7 and the cutter 5 is lowered (step 105 in FIG. 2), and the cutter 5 is in the target position. The position control of the cutter 5 is stopped (step 106 in FIG. 2).

カッタ5を移動させる場合、どこから移動させるかの基点情報が正確でなければ、目標位置に正確に移動させることができない。一方、基点を手作業で調整・設定するには緻密な作業を要し、特に複数のカッタ5を使用する場合は作業量も膨大になる。本実施形態では、前記のとおり、カッタ5の基点の校正は既設の受けロール3との接触位置を基準としているので、基点の校正を確実、短時間、容易かつ正確に行うことができる。基点が正確に校正されていれば、カッタ5を受けロール3から離間させるときに、校正された基点を基準に、カッタ5の離間位置を設定すればよく、カッタ5の離間位置の調整・設定も確実、短時間、容易かつ正確になる。 When moving the cutter 5, if the base point information from where to move is not accurate, it cannot be moved accurately to the target position. On the other hand, manually adjusting and setting the base point requires precise work, and particularly when a plurality of cutters 5 are used, the amount of work becomes enormous. In the present embodiment, as described above, since the calibration of the base point of the cutter 5 is based on the contact position with the existing receiving roll 3, the calibration of the base point can be performed reliably, in a short time, easily and accurately. If the base point is accurately calibrated, when the cutter 5 is received and separated from the roll 3, the separation position of the cutter 5 may be set with reference to the calibrated base point, and the separation position of the cutter 5 may be adjusted and set. It will be reliable, short time, easy and accurate.

本実施形態では、カッタ5を移動させて基点校正を行っているが、受けロール3を移動させて基点校正を行ってもよい。ただし、受けロール3の位置を移動させると、薄膜ウエブ10と受けロール3との間の摩擦状態が変わるため、受けロール3の位置はなるべく移動させない方が好ましい。より具体的には、受けロール3が固定されていることにより、受けロール3の位置が安定するので、薄膜ウエブ10に、よりシワが生じにくく受けロール3と薄膜ウエブ10との摩擦状態が変化しにくくなり、カッタ5の切込み深さの精度の安定化に有利になる。 In the present embodiment, the cutter 5 is moved to perform the base point calibration, but the receiving roll 3 may be moved to perform the base point calibration. However, if the position of the receiving roll 3 is moved, the frictional state between the thin film web 10 and the receiving roll 3 changes. Therefore, it is preferable not to move the position of the receiving roll 3 as much as possible. More specifically, since the receiving roll 3 is fixed, the position of the receiving roll 3 is stabilized, so that the thin film web 10 is less likely to wrinkle, and the frictional state between the receiving roll 3 and the thin film web 10 changes. It becomes difficult to do so, which is advantageous for stabilizing the accuracy of the cutting depth of the cutter 5.

また、薄膜ウエブ10に対し、同時に複数加工する場合には、受けロール3と対応するカッタ5の間隔を個々に調整する必要あるが、この場合、受けロール3を移動させると調整が困難になるため、受けロール3の位置はなるべく動かさない方が好ましく、一つの受けロール3に対し、複数のカッタ5を対応させることが好ましい。これにより、それぞれのカッタ5で切込み深さを任意に変えることもできる。 Further, when a plurality of thin film webs 10 are processed at the same time, it is necessary to individually adjust the distance between the receiving roll 3 and the corresponding cutter 5, but in this case, moving the receiving roll 3 makes the adjustment difficult. Therefore, it is preferable that the position of the receiving roll 3 is not moved as much as possible, and it is preferable that a plurality of cutters 5 correspond to one receiving roll 3. As a result, the cutting depth can be arbitrarily changed for each cutter 5.

また、図3〜5は、切込形成装置1に薄膜ウエブ10を装着していない状態で基点校正を行う場合の図示であるが、切込形成装置1に薄膜ウエブ10を装着した状態で、基点校正を行ってもよい。例えば、受けロール3が薄膜ウエブ10を受けている状態でカッタ5を上昇させ、カッタ5が薄膜ウエブ10を切断してカッタ5が受けロール3の外周面に接触した状態で基点校正を行うこともできる。 Further, FIGS. 3 to 5 are illustrations in the case where the base point calibration is performed in the state where the thin film web 10 is not attached to the cut forming device 1, but the thin film web 10 is attached to the incision forming device 1. Base point calibration may be performed. For example, the cutter 5 is raised while the receiving roll 3 is receiving the thin film web 10, the cutter 5 cuts the thin film web 10, and the cutter 5 is in contact with the outer peripheral surface of the receiving roll 3 to perform base point calibration. You can also.

さらに、基点校正は、受けロール3の外周面とカッタ5の刃部との間に介在させた厚さ既知のスペーサとカッタ5との接触を検知したときの検知情報に基づいて行ってもよい。このとき、当該検知が可能で厚さが明確に分かるものであれば薄膜ウエブ10を既知のスペーサとして、又は既知のスペーサの一部として使用してもよい。 Further, the base point calibration may be performed based on the detection information when the contact between the cutter 5 and the spacer having a known thickness interposed between the outer peripheral surface of the receiving roll 3 and the blade portion of the cutter 5 is detected. .. At this time, the thin film web 10 may be used as a known spacer or as a part of the known spacer as long as the detection is possible and the thickness is clearly known.

基点補正を終えると、薄膜ウエブ10の切込形成工程に移行する。図6は図5の状態から切込形成装置1に薄膜ウエブ10を装着した状態を示している。図6の状態では、受けロール3とカッタ5との間の離間距離が大きく、カッタ5は薄膜ウエブ10に当接していないが、切込形成工程においては、受けロール3とカッタ5との間の離間距離がカッタ5による薄膜ウエブ10の切込可能な所定距離に保たれる。 When the base point correction is completed, the process proceeds to the cut forming step of the thin film web 10. FIG. 6 shows a state in which the thin film web 10 is attached to the cut forming device 1 from the state of FIG. In the state of FIG. 6, the separation distance between the receiving roll 3 and the cutter 5 is large, and the cutter 5 is not in contact with the thin film web 10, but in the cutting forming step, it is between the receiving roll 3 and the cutter 5. The separation distance is maintained at a predetermined distance at which the thin film web 10 can be cut by the cutter 5.

所定距離の基点は前記の基点校正で定められた校正点であり、ゼロに設定されるべき基準となる点である。制御手段20は、受けロール3とカッタ5との間の離間距離が校正点を基準とした所定距離になるように、アクチュエータ6によりアクチュエータ可動部8を移動させる。図7はカッタ5が薄膜ウエブ10を切込可能な位置まで上昇した状態を示しており、本図の状態で薄膜ウエブ10を下流側に移送させることにより、カッタ5により薄膜ウエブ10に切込が形成されていく。 The base point of the predetermined distance is the calibration point determined by the base point calibration described above, and is a reference point to be set to zero. The control means 20 moves the actuator movable portion 8 by the actuator 6 so that the separation distance between the receiving roll 3 and the cutter 5 becomes a predetermined distance with respect to the calibration point. FIG. 7 shows a state in which the cutter 5 is raised to a position where the thin film web 10 can be cut. By transferring the thin film web 10 to the downstream side in the state of this figure, the cutter 5 cuts into the thin film web 10. Is formed.

前記のとおり、本実施形態では、角度調節ロール2の配置位置の調整により、受けロール3とカッタ5との間の距離を維持した状態で、薄膜ウエブ10と受けロール3との間で生じる摩擦抵抗の調整をすることができる。図7は角度調節ロール2の配置位置を調整し、薄膜ウエブ10と受けロール3の接触状態を調節した状態を示している。図7の角度調節ロール2の配置位置は図6に比べ上側に移動しており、これに伴い角度調節ロール2と受けロール3との間において、薄膜ウエブ10の傾斜角度も大きくなっている。 As described above, in the present embodiment, the friction generated between the thin film web 10 and the receiving roll 3 while maintaining the distance between the receiving roll 3 and the cutter 5 by adjusting the arrangement position of the angle adjusting roll 2. The resistance can be adjusted. FIG. 7 shows a state in which the arrangement position of the angle adjusting roll 2 is adjusted to adjust the contact state between the thin film web 10 and the receiving roll 3. The arrangement position of the angle adjusting roll 2 in FIG. 7 has moved upward as compared with FIG. 6, and the inclination angle of the thin film web 10 has also increased between the angle adjusting roll 2 and the receiving roll 3.

本実施形態によれば、前記のとおりカッタ5の切込み深さの精度が高まりかつ精度が安定するので、手で切り取り易くするために必要な切込み深さを維持しながら切断することができ、手切れ性を有する薄膜ウエブ10を安定して得ることができる。 According to the present embodiment, as described above, the accuracy of the cutting depth of the cutter 5 is increased and the accuracy is stable. Therefore, it is possible to cut while maintaining the cutting depth required for easy cutting by hand. A thin film web 10 having breakability can be stably obtained.

本願発明者らは、図1に示した構成の切込形成装置1を運転させ、30μmのポリプロピレンに対し、切込み深さ25μmで連続して切断を行い、これを巻き取ったところ、30,000m切断し続けても安定して切断でき、切込みが深すぎてフィルムに穴が開くこともなかった。巻き取ったフィルムは切込み部分に沿って手で裂くことができ、切り取った面も直線的で美麗であった。 The inventors of the present application operated the notch forming apparatus 1 having the configuration shown in FIG. 1, continuously cut a 30 μm polypropylene at a notch depth of 25 μm, and wound it up to 30,000 m. Even if it continued to be cut, it could be cut stably, and the cut was too deep to make holes in the film. The wound film could be torn by hand along the notch, and the cut surface was straight and beautiful.

以上、本発明について説明したが、本発明は、包装袋やボトルラベルなどの包装用フィルムに切り取り線を付与する技術として特に有用である。本発明に係る切断機構は、巻返機、製膜機、印刷機、スリッター等の薄膜ウエブを移送する機構を有する設備の一部に組み入れてもよい。 Although the present invention has been described above, the present invention is particularly useful as a technique for imparting a cut line to a packaging film such as a packaging bag or a bottle label. The cutting mechanism according to the present invention may be incorporated into a part of equipment having a mechanism for transferring a thin film web, such as a rewinding machine, a film forming machine, a printing machine, and a slitter.

また、前記実施形態は一例であり、適宜変更したものであってもよい。例えば図1において、アクチュエーター6が受けロール3の下部に位置しているが、その位置はこれに限るものではなく、上下位置を置き換えても、アクチュエータ6が受けロール3に対し、横方向、斜め方向に位置しても差し支えない。また角度調節ロール2の位置も図示された位置に限るものではなく、ガイドロール4の位置と置き換えても、ガイドロール4を角度調節ロール2に置き換えて2ヶ所に配置しても差し支えない。 Moreover, the said embodiment is an example, and may be changed as appropriate. For example, in FIG. 1, the actuator 6 is located at the lower part of the receiving roll 3, but the position is not limited to this, and even if the vertical position is replaced, the actuator 6 is laterally and obliquely to the receiving roll 3. It does not matter if it is located in the direction. Further, the position of the angle adjusting roll 2 is not limited to the position shown in the drawing, and may be replaced with the position of the guide roll 4 or the guide roll 4 may be replaced with the angle adjusting roll 2 and arranged at two places.

1 切込形成装置
2 角度調節ロール
3 受けロール(受材)
4 ガイドロール
5 カッタ
6 アクチュエータ
7 アクチュエータ本体
8 アクチュエータ可動部
9 ステッピングモータ
10 薄膜ウエブ
20 制御手段

1 Cut forming device 2 Angle adjustment roll 3 Receiving roll (Receiving material)
4 Guide roll 5 Cutter 6 Actuator 7 Actuator body 8 Actuator moving part 9 Stepping motor 10 Thin film web 20 Control means

Claims (12)

移送される薄膜ウエブを受材とカッタとの間で切断する薄膜ウエブの切込形成装置であって、
前記受材と前記カッタとの間の離間距離を所定距離に保つアクチュエータを備え、
前記受材の外周面の一部に沿って前記薄膜ウエブを摺動させながら、前記カッタの刃部に前記薄膜ウエブを当てることで、前記薄膜ウエブの厚さ方向において前記薄膜ウエブの一部を切断することを特徴とする薄膜ウエブの切込形成装置。
A thin film web notch forming device that cuts the transferred thin film web between the receiving material and the cutter.
It is provided with an actuator that keeps the separation distance between the receiving material and the cutter at a predetermined distance.
By applying the thin film web to the blade portion of the cutter while sliding the thin film web along a part of the outer peripheral surface of the receiving material, a part of the thin film web is formed in the thickness direction of the thin film web. A thin film web notch forming apparatus characterized by cutting.
前記所定距離の基点は、前記受材の外周面と前記カッタの刃部とを接触させて前記接触を検知したときの検知情報、又は前記受材の外周面と前記カッタの刃部との間に介在させた厚さ既知のスペーサと前記カッタとの接触を検知したときの検知情報に基づいて定める請求項1に記載の薄膜ウエブの切込形成装置。 The base point of the predetermined distance is the detection information when the outer peripheral surface of the receiving material and the blade portion of the cutter are brought into contact with each other to detect the contact, or between the outer peripheral surface of the receiving material and the blade portion of the cutter. The thin film web notch forming apparatus according to claim 1, which is determined based on the detection information when the contact between the spacer having a known thickness and the cutter interposed therein is detected. 前記受材が固定され、前記カッタが前記アクチュエータによって前記受材から離間する請求項1又は2に記載の薄膜ウエブの切込形成装置。 The thin film web notch forming apparatus according to claim 1 or 2, wherein the receiving material is fixed and the cutter is separated from the receiving material by the actuator. 前記カッタが曲線刃部を備え、前記ウエブが前記受材によって反らされながら前記曲線刃部の所定箇所に連続して当てられる請求項1から3のいずれかに記載の薄膜ウエブの切込形成装置。 The cut formation of the thin film web according to any one of claims 1 to 3, wherein the cutter is provided with a curved blade portion, and the web is continuously applied to a predetermined portion of the curved blade portion while being warped by the receiving material. apparatus. 前記薄膜ウエブと前記受材の接触状態が角度調節ロールによって調節される請求項1から4のいずれかに記載の薄膜ウエブの切込形成装置。 The notch forming apparatus for a thin film web according to any one of claims 1 to 4, wherein the contact state between the thin film web and the receiving material is adjusted by an angle adjusting roll. 切断された前記薄膜ウエブは手切れ性を有する請求項1から5のいずれかに記載の薄膜ウエブの切込形成装置。 The cut forming device for a thin film web according to any one of claims 1 to 5, wherein the cut thin film web has a hand-cutting property. 移送される薄膜ウエブを受材とカッタとの間で切断して切込付きのウエブを製造する薄膜ウエブの製造方法であって、
アクチュエータを用いて前記受材と前記カッタとの間の離間距離を所定距離に保ち、
前記受材の外周面の一部に沿って前記薄膜ウエブを摺動させながら、前記カッタの刃部に前記薄膜ウエブを当てることで、前記薄膜ウエブの厚さ方向において前記ウエブの一部を切断することを特徴とする切込付きの薄膜ウエブの製造方法。
A method for manufacturing a thin film web, in which a thin film web to be transferred is cut between a receiving material and a cutter to manufacture a web with a notch.
An actuator is used to keep the separation distance between the receiving material and the cutter at a predetermined distance.
By applying the thin film web to the blade portion of the cutter while sliding the thin film web along a part of the outer peripheral surface of the receiving material, a part of the web is cut in the thickness direction of the thin film web. A method for producing a thin film web with a notch, which is characterized by
前記所定距離の基点は、前記受材の外周面と前記カッタの刃部とのを接触させて前記接触を検知したときの検知情報、又は前記受材の外周面と前記カッタの刃部との間に介在させた厚さ既知のスペーサと前記カッタとの接触を検知したときの検知情報に基づいて定める請求項7に記載の切込付きの薄膜ウエブの製造方法。 The base point of the predetermined distance is the detection information when the outer peripheral surface of the receiving material and the blade portion of the cutter are brought into contact with each other to detect the contact, or the outer peripheral surface of the receiving material and the blade portion of the cutter. The method for manufacturing a thin film web with a notch according to claim 7, which is determined based on the detection information when the contact between the spacer having a known thickness and the cutter interposed between them is detected. 前記受材が固定され、前記カッタが前記アクチュエータによって前記受材から離間する請求項7又は8に記載の切込付きの薄膜ウエブの製造方法。 The method for manufacturing a thin film web with a notch according to claim 7 or 8, wherein the receiving material is fixed and the cutter is separated from the receiving material by the actuator. 前記カッタが曲線刃部を備え、前記薄膜ウエブが前記受材によって反らされながら前記曲線刃部の所定箇所に連続して当てられる請求項7から9のいずれかに記載の切込付きの薄膜ウエブの製造方法。 The thin film with a notch according to any one of claims 7 to 9, wherein the cutter is provided with a curved blade portion, and the thin film web is continuously applied to a predetermined portion of the curved blade portion while being warped by the receiving material. How to make a web. 前記薄膜ウエブと前記受材の接触状態が角度調節ロールによって調節される請求項7から10のいずれかに記載の切込付きの薄膜ウエブの製造方法。 The method for producing a thin film web with a notch according to any one of claims 7 to 10, wherein the contact state between the thin film web and the receiving material is adjusted by an angle adjusting roll. 切断された前記薄膜ウエブは手切れ性を有する請求項7から11のいずれかに記載の切込付きの薄膜ウエブの製造方法。

The method for producing a thin film web with a notch according to any one of claims 7 to 11, wherein the cut thin film web has a hand-cutting property.

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JP2017131999A (en) * 2016-01-28 2017-08-03 株式会社エム・シー・ケー Sheet processing device

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JP2003200388A (en) * 2001-12-27 2003-07-15 Sato Corp Flat die device
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