JP2020169401A - Stretchable woven fabric and clothing containing the same - Google Patents

Stretchable woven fabric and clothing containing the same Download PDF

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JP2020169401A
JP2020169401A JP2019069947A JP2019069947A JP2020169401A JP 2020169401 A JP2020169401 A JP 2020169401A JP 2019069947 A JP2019069947 A JP 2019069947A JP 2019069947 A JP2019069947 A JP 2019069947A JP 2020169401 A JP2020169401 A JP 2020169401A
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yarn
woven fabric
elastic
fabric
composite yarn
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JP7257223B2 (en
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晴香 大伴
Haruka Otomo
晴香 大伴
吉田 裕司
Yuji Yoshida
裕司 吉田
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Asahi Kasei Corp
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Abstract

To provide a woven fabric which contains an elastic yarn only in one of warp and weft, and has a high instantaneous exothermic temperature when stretched in one direction, and to provide clothing containing the same.SOLUTION: In a stretchable woven fabric, only one of warp and weft is a composite yarn composed of a non-elastic yarn and an elastic yarn, and the other yarn is a yarn which does not contain an elastic yarn. A fineness of the composite yarn is 100 to 700 dtex. The fabric contains 5 to 30 g/m2 of the elastic yarn, and an elongation of the fabric in the direction of the elastic yarn is 20 to 60% at a 9.8 N load. In the direction of the elastic yarn in the fabric, the fabric has a composite yarn extension efficiency of 0.4 to 1.0 represented by the following formula (1) : (1) composite yarn extension efficiency={A×(D-B)}/{B×(C-A)}, where A, B, C, and D are defined in the claims.SELECTED DRAWING: Figure 1

Description

本発明は、伸縮性織物、及び該織物を含む衣服に関する。 The present invention relates to elastic woven fabrics and garments containing the woven fabrics.

従来、保温衣服等、着用時に温度が上昇する衣服として、セルロース等の吸湿発熱繊維を混合した布帛からなり、着用時の人体からの不感蒸泄や発汗により発熱させる衣服が知られている(例えば、下記特許文献1参照)。しかし、これらの吸湿発熱繊維では、発熱時間が短い上に、繊維の吸湿量が飽和に達すればそれ以上発熱することは無く、さらに吸湿量が飽和に達した後は、繊維中の水分により冷感を感じることさえある。 Conventionally, as clothes such as heat-retaining clothes whose temperature rises when worn, clothes made of a cloth mixed with moisture-absorbing heat-generating fibers such as cellulose and generating heat by insensitive evaporation or sweating from the human body when worn are known (for example). , See Patent Document 1 below). However, in these moisture-absorbing heat-generating fibers, the heat generation time is short, and when the moisture absorption amount of the fiber reaches saturation, no further heat is generated, and after the moisture absorption amount reaches saturation, it is cooled by the moisture in the fiber. You may even feel a feeling.

また、下記特許文献2、3には、弾性糸を含有する織物において、伸長時発熱する織物の提案もなされている。特許文献2に記載された織物は、9.8N荷重下での経方向と緯方向それぞれの伸長率が60〜150%のパワーの強いサポーター等に好適な織物である。また、特許文献3に記載された織物は、9.8N荷重下での経方向と緯方向それぞれの伸長率が30〜60%のソフトな伸び感を有するシャツ等のトップスやパンツ等のボトムス等衣服に好適な織物である。これらの織物はいずれも、経糸及び緯糸の両方に弾性糸を含有する織物である。 Further, Patent Documents 2 and 3 below also propose a woven fabric that generates heat during elongation in a woven fabric containing elastic yarn. The woven fabric described in Patent Document 2 is a woven fabric suitable for a strong supporter or the like having an elongation rate of 60 to 150% in each of the warp direction and the weft direction under a load of 9.8 N. Further, the woven fabric described in Patent Document 3 has a soft stretch feeling of 30 to 60% in each of the warp direction and the weft direction under a load of 9.8 N, such as tops such as shirts and bottoms such as pants. It is a woven fabric suitable for clothes. All of these woven fabrics are woven fabrics containing elastic threads in both warp and weft threads.

衣服は製品経方向に伸長される場合が多いが、身体に密着してなるトップス及びボトムス製品の場合には、腕や脚を曲げた際に製品緯方向にも同様に大きく伸長する。このため、経方向、緯方向のどちらか一方向の伸長時発熱温度が1.0℃以上であることで暖かく感じる衣料となる。無論、経方向、緯方向とも伸長時に1.0℃以上発熱する方が、衣服着用時もより暖かくて好ましいが、経方向、緯方向ともに伸縮性を持たせる場合は経緯両方向に布帛が収縮するため、厚手で重い生地になりやすい。換言すれば、経方向、緯方向のどちらか一方向にのみ弾性糸を用いる伸縮性織物は、経方向、緯方向の両方に弾性糸を用いる伸縮性織物に比べて、瞬間発熱温度を1.0℃以上とすることが難しい。
このように、経糸及び緯糸のどちらか一方のみに弾性糸を含有する織物であって、着用時温度が上昇し、かつ、着用運動している限り永続的に発熱する織物は現在までに知られていない。
Clothes are often stretched in the product warp direction, but in the case of tops and bottoms products that are in close contact with the body, they also stretch significantly in the product weft direction when the arms and legs are bent. Therefore, when the heat generation temperature at the time of extension in either the warp direction or the weft direction is 1.0 ° C. or higher, the garment feels warm. Of course, it is preferable to generate heat of 1.0 ° C. or higher during elongation in both the warp and weft directions because it is warmer when wearing clothes, but when the fabric is stretched in both the warp and weft directions, the fabric shrinks in both the warp and weft directions. Therefore, it tends to be a thick and heavy fabric. In other words, an elastic woven fabric that uses elastic threads in only one of the warp and weft directions has an instantaneous heat generation temperature of 1. compared to an elastic woven fabric that uses elastic threads in both the warp and weft directions. It is difficult to keep the temperature above 0 ° C.
As described above, woven fabrics containing elastic yarns in only one of the warp yarns and the weft yarns, in which the temperature during wearing rises and the woven fabric generates heat permanently as long as the wearing exercise is carried out, are known to date. Not.

特開2003−227043号公報Japanese Unexamined Patent Publication No. 2003-227043 特開2014−152425号公報Japanese Unexamined Patent Publication No. 2014-152425 特開2017−190532号公報JP-A-2017-190532

前記した従来技術の問題に鑑み、本発明が解決しようとする課題は、経糸及び緯糸のどちらか一方のみに弾性糸を含有する織物であって、一方向の伸長時の瞬間発熱温度が高い織物、及びそれを含む衣服を提供することである。 In view of the above-mentioned problems of the prior art, the problem to be solved by the present invention is a woven fabric containing elastic yarn in only one of the warp yarn and the weft yarn, and the woven fabric has a high instantaneous heat generation temperature at the time of stretching in one direction. , And garments containing it.

本発明者らは、上記課題を解決すべく鋭意検討し実験を重ねた結果、非弾性糸と弾性糸との複合糸を経方向又は緯方向のいずれか一方にのみに弾性糸を含有する伸縮性織物において、一方向の伸長時に該複合糸が効率的に伸長されることにより前記課題を解決しうることを予想外に見出し、本発明を完成するに至ったものである。 As a result of diligent studies and repeated experiments in order to solve the above problems, the present inventors have made a composite yarn of an inelastic yarn and an elastic yarn into a stretchable yarn containing an elastic yarn only in either the warp direction or the weft direction. We have unexpectedly found that the problem can be solved by efficiently stretching the composite yarn when it is stretched in one direction, and have completed the present invention.

すなわち、本発明は以下の通りのものである。
[1]経糸及び緯糸のどちらか一方のみが、非弾性糸と弾性糸との複合糸であり、もう一方が弾性糸を含まない糸である伸縮性織物であって、該複合糸の繊度は、100〜700dtexであり、該織物は、弾性糸を5〜30g/mで含有し、かつ、該織物の弾性糸を含む方向の9.8N荷重下での伸長率は、20〜60%であり、かつ、該織物の弾性糸を含む方向において下記式(1):
複合糸伸長効率={A×(D−B)}/{B×(C−A)} (1)
{式中、Aは、無荷重下での織物の非弾性糸と弾性糸との複合糸の方向の断面における、弾性糸を含まない糸10本分の生地長さであり、Bは、該断面における生地長さAの範囲に織り込まれている該複合糸の長さであり、Cは、該断面において織物の該複合糸を含む方向への9.8N荷重下での伸長時の、弾性糸を含まない糸10本分の生地長さであり、そしてDは、該断面における生地長さCに織り込まれている該複合糸の長さである。}で表される複合糸伸長効率が0.4〜1.0であることを特徴とする伸縮性織物。
[2]伸縮以外に外部からのエネルギー供給を受けない条件下で前記織物を伸張させずに伸縮試験機に取り付け、次いで該織物の弾性糸を含む方向に20%伸張させ、その後緩和させて元の長さに戻す工程を1回とする繰り返し伸縮を、100回/分の速度で5分間行った後、500回目の20%伸長時の織物温度をサーモグラフィで測定して、試験開始前の織物温度との差から算出する瞬間発熱温度が、1.0℃以上である、前記[1]に記載の伸縮性織物。
[3]緯糸が非弾性糸と弾性糸との複合糸である、前記[1]又は[2]に記載の伸縮性織物。
[4]通気性が2.0〜10.0cc/cm/secである、前記[1]〜[3]のいずれかに記載の伸縮性織物。
[5]織物組織が2/1ツイル、又は3/1ツイル、又は4/1ツイルである、前記[1]〜[4]のいずれかに記載の伸縮性織物。
[6]前記[1]〜[5]のいずれかに記載の伸縮性織物を含む衣服。
[7]身体に密着させて使用される、前記[6]に記載の衣服。
That is, the present invention is as follows.
[1] Only one of the warp and the weft is a stretchable woven fabric in which a composite yarn of an inelastic yarn and an elastic yarn and the other is a yarn not containing an elastic yarn, and the fineness of the composite yarn is , 100-700 dtex, the woven fabric contains elastic yarn at 5 to 30 g / m 2 , and the elongation rate of the woven fabric in the direction containing the elastic yarn under a 9.8 N load is 20 to 60%. In the direction including the elastic yarn of the woven fabric, the following formula (1):
Composite yarn elongation efficiency = {A × (DB)} / {B × (CA)} (1)
{In the formula, A is the fabric length of 10 yarns not including the elastic yarn in the cross section in the direction of the composite yarn of the inelastic yarn and the elastic yarn of the woven fabric under no load, and B is the fabric length of the yarn. The length of the composite yarn woven in the range of the fabric length A in the cross section, and C is the elasticity of the woven fabric in the cross section when the fabric is stretched under a 9.8 N load in the direction including the composite yarn. It is the fabric length of 10 yarns containing no yarn, and D is the length of the composite yarn woven into the fabric length C in the cross section. } Is a stretchable woven fabric having a composite yarn elongation efficiency of 0.4 to 1.0.
[2] The woven fabric is attached to a stretch tester without stretching under the condition that it does not receive an external energy supply other than stretching, then stretched by 20% in the direction containing the elastic yarn of the woven fabric, and then relaxed. After repeating expansion and contraction at a rate of 100 times / minute for 5 minutes, the temperature of the woven fabric at the time of the 500th 20% elongation was measured by thermography, and the woven fabric before the start of the test was performed. The elastic woven fabric according to the above [1], wherein the instantaneous heat generation temperature calculated from the difference from the temperature is 1.0 ° C. or higher.
[3] The elastic woven fabric according to the above [1] or [2], wherein the weft is a composite yarn of an inelastic yarn and an elastic yarn.
[4] The stretchable woven fabric according to any one of [1] to [3] above, which has a breathability of 2.0 to 10.0 cc / cm 2 / sec.
[5] The stretchable woven fabric according to any one of [1] to [4] above, wherein the woven fabric has a 2/1 twill, a 3/1 twill, or a 4/1 twill.
[6] Clothing containing the elastic woven fabric according to any one of the above [1] to [5].
[7] The garment according to the above [6], which is used in close contact with the body.

本発明の伸縮性織物は、経糸及び緯糸のどちらか一方のみに弾性糸を含む薄手で軽量、かつ、ソフトな風合いとすることができる生産性の高い織物であるにも拘わらず、伸長時瞬間的に温度が上昇し、伸縮を繰り返しても永続的に伸長時発熱する。それゆえ、該織物を含む衣服は、着用時温度が上昇し、かつ、着用運動している限り永続的に発熱するものとなり、衣服材料として有用であり、好適に利用可能である。 The stretchable woven fabric of the present invention is a thin, lightweight, and highly productive woven fabric that contains elastic threads in only one of the warp threads and the weft threads, and yet has a soft texture. The temperature rises, and even if expansion and contraction are repeated, heat is permanently generated during expansion and contraction. Therefore, the garment containing the woven fabric is useful as a garment material and can be suitably used because the temperature at the time of wearing rises and the heat is permanently generated as long as the wearing exercise is performed.

本実施形態の一態様である、平織の伸縮性織物の断面図である。It is sectional drawing of the stretchable woven fabric of plain weave which is one aspect of this Embodiment. 本実施形態の一態様である、綾織の伸縮性織物の断面図である。本断面図においては、複合糸屈曲度fが小さい。It is sectional drawing of the elastic woven fabric of twill weave which is one aspect of this Embodiment. In this cross-sectional view, the composite yarn bending degree f is small. 従来技術である、綾織の伸縮性織物の断面図の一例である。本断面図においては、複合糸屈曲度fが大きい。This is an example of a cross-sectional view of a twill-woven elastic woven fabric, which is a conventional technique. In this cross-sectional view, the composite yarn bending degree f is large.

以下、本発明の実施形態を詳細に説明する。
本実施形態の伸縮性織物は、経糸及び緯糸のどちらか一方のみが、非弾性糸と弾性糸との複合糸であり、もう一方が弾性糸を含まない糸である織物である。
複合糸の繊度が細いと風合いのソフトな織物となるが、細過ぎると弾性糸も細くなって伸長時発熱温度が低くなる。逆に、複合糸の繊度が太いと太い弾性糸の使用が可能となり伸長時発熱温度が高くなるが、太くなり過ぎると硬い生地となって着用時動き難く不快な織物となる。上記観点より、非弾性糸と弾性糸との複合糸の繊度は、100〜700dtex(デシテックス:以下同じ記号を使用する。)であり、好ましくは250〜500dtexである。複合糸の繊度については、紡績糸の場合は通常綿番手等の恒重式番手が使用されるが、恒重式番手から長繊維の場合に使用されるdtexに換算して繊度を求める。
Hereinafter, embodiments of the present invention will be described in detail.
The elastic woven fabric of the present embodiment is a woven fabric in which only one of the warp and the weft is a composite yarn of an inelastic yarn and an elastic yarn, and the other is a yarn not containing an elastic yarn.
If the fineness of the composite yarn is thin, the woven fabric will have a soft texture, but if it is too thin, the elastic yarn will also be thin and the heat generation temperature during elongation will be low. On the contrary, if the fineness of the composite yarn is thick, a thick elastic yarn can be used and the heat generation temperature during elongation becomes high, but if it becomes too thick, the fabric becomes hard and becomes difficult to move when worn, resulting in an unpleasant woven fabric. From the above viewpoint, the fineness of the composite yarn of the inelastic yarn and the elastic yarn is 100 to 700 dtex (decitex: the same symbol is used hereinafter), preferably 250 to 500 dtex. Regarding the fineness of the composite yarn, a constant weight type count such as a cotton count is usually used in the case of spun yarn, but the fineness is obtained by converting the constant weight type count into the dtex used in the case of long fibers.

「複合糸」としては、弾性糸と、長繊維、短繊維、紡績糸、及びそれらからなる群から選ばれる少なくとも一種の非弾性糸とを、複合することができ、例えば、複合撚糸、カバーリング糸(FTY、SCY、DCYと称される)、エアー混繊糸、紡績糸に、弾性糸を混合させて製造される複合糸(CSYと称される)が使用できる。 As the "composite yarn", an elastic yarn and at least one kind of inelastic yarn selected from the group consisting of long fibers, short fibers, spun yarns and those can be composited, for example, composite twisted yarns and coverings. Composite yarns (called CSY) produced by mixing elastic yarns with yarns (referred to as FTY, SCY, DCY), air-blended yarns, and spun yarns can be used.

本実施形態の伸縮性織物を構成する「弾性糸を含まない糸」としては、特に限りはないが、繊度100〜400dtex程度であれば、着用時にソフトな風合いの製品となるため、好ましい。 The "thread not containing elastic threads" constituting the elastic woven fabric of the present embodiment is not particularly limited, but a fineness of about 100 to 400 dtex is preferable because the product has a soft texture when worn.

本明細書中、用語「弾性糸」とは、破断伸度100%以上の繊維を指す。本実施形態の伸縮性織物の複合糸に用いられる弾性糸の繊度は、30〜130dtexであることが好ましく、より好ましくは40〜110dtexである。弾性糸が太くなる程、伸長時の発熱効果を発揮できる。他方、繊度が130dtex以下であれば伸縮力が適度であり、着用時突っ張り感が少なく動き易く快適な織物となる。繊度の異なる複数の弾性糸を使用する場合も、弾性糸の繊度が上記範囲であることが好ましい。
また、弾性糸としては、ポリウレタン系、ポリエーテルエステル系の弾性糸、例えば、ポリウレタン系弾性糸としては、乾式紡糸又は溶融紡糸したものが使用でき、ポリマーや紡糸方法には特に限定されない。
弾性糸の破断伸度は400%〜1000%程度が好ましく、かつ、伸縮性に優れ、染色加工時のプレセット工程で通常処理温度の180℃近辺で伸縮性を損なわない弾性糸が好ましい。また、弾性糸に特殊ポリマーや粉体を添加することにより、高セット性、抗菌性、吸湿、吸水性等の機能性を付与したものも使用可能である。
In the present specification, the term "elastic yarn" refers to a fiber having a breaking elongation of 100% or more. The fineness of the elastic yarn used for the composite yarn of the elastic woven fabric of the present embodiment is preferably 30 to 130 dtex, more preferably 40 to 110 dtex. The thicker the elastic thread, the more heat-generating effect can be exhibited during stretching. On the other hand, if the fineness is 130 dtex or less, the stretchable force is appropriate, and the woven fabric is easy to move and comfortable with less tension when worn. Even when a plurality of elastic yarns having different finenesses are used, it is preferable that the fineness of the elastic yarns is in the above range.
Further, as the elastic yarn, a polyurethane-based or polyether ester-based elastic yarn, for example, as the polyurethane-based elastic yarn, a dry-spun or melt-spun yarn can be used, and the polymer and the spinning method are not particularly limited.
The breaking elongation of the elastic yarn is preferably about 400% to 1000%, and the elastic yarn is excellent in elasticity and does not impair the elasticity at the normal treatment temperature of around 180 ° C. in the presetting step during the dyeing process. In addition, by adding a special polymer or powder to the elastic yarn, it is possible to use a yarn having functionality such as high settability, antibacterial property, moisture absorption, and water absorption.

本明細書中、用語「非弾性糸」とは、破断伸度が100%未満の繊維を指す。非弾性糸としては、ポリエチレンテレフタレート、ポリトリメチレンテレフタレート等のポリエステル系繊維、ナイロン6、ナイロン66等のポリアミド系繊維、ポリプロピレン等のポリオレフィン系繊維、さらに、キュプラ、レーヨン、綿、竹繊維等のセルロース系繊維、羊毛等の獣毛繊維等の長繊維又は短繊維を使用することができる。また、これらの繊維のブライト糸、セミダル糸、フルダル糸等も任意に使用でき、繊維の断面形状も丸型、楕円型、W型、繭型、中空糸等任意な断面形状の繊維の使用が可能である。非弾性糸としてセルロース等の吸湿発熱する素材を使用すれば、着用時吸湿により発熱し、運動することによっても発熱することになり、発熱効果をさらに高めることができる。また、紡績糸の使用や起毛によって、発熱した熱を逃がし難くし、保温効果を高めることもできる。また、紡績糸の使用は、伸縮時の生地内の摩擦による発熱が期待できるようになるため好ましい。 In the present specification, the term "inelastic yarn" refers to a fiber having a breaking elongation of less than 100%. Examples of the inelastic yarn include polyester fibers such as polyethylene terephthalate and polytrimethylene terephthalate, polyamide fibers such as nylon 6 and nylon 66, polyolefin fibers such as polypropylene, and cellulose such as cupra, rayon, cotton and bamboo fiber. Long fibers or short fibers such as system fibers and animal hair fibers such as wool can be used. In addition, bright yarn, semi-dull yarn, full-dull yarn, etc. of these fibers can be arbitrarily used, and fibers having any cross-sectional shape such as round, oval, W-shaped, cocoon-shaped, hollow yarn, etc. can be used. It is possible. If a material that absorbs heat and absorbs heat, such as cellulose, is used as the inelastic yarn, heat is generated by absorbing moisture when worn, and heat is also generated by exercising, so that the heat generation effect can be further enhanced. In addition, the use of spun yarn and raising of the yarn make it difficult for the heat generated to escape, and the heat retention effect can be enhanced. Further, the use of spun yarn is preferable because heat generation due to friction in the fabric during expansion and contraction can be expected.

本実施形態の伸縮性織物は、織物中に弾性糸が5〜30g/mで含有されている必要があり、好ましくは5〜20g/mである。伸長時に高い発熱温度を得るためには、織物中の弾性糸含有量が多いほど好ましいが、弾性糸の含有量が多すぎるとパワーの強い織物となって、着用時動き難くなり、また、重く感じる織物となってしまう一方で、弾性糸の含有量が少ないと着用時動き易いが伸長時発熱温度が低くなる。 The elastic woven fabric of the present embodiment needs to contain elastic yarn at 5 to 30 g / m 2 in the woven fabric, preferably 5 to 20 g / m 2 . In order to obtain a high heat generation temperature at the time of elongation, it is preferable that the content of the elastic yarn in the woven fabric is high, but if the content of the elastic yarn is too large, the woven fabric becomes strong and difficult to move when worn, and is heavy. On the other hand, if the content of elastic yarn is low, the woven fabric feels easy to move when worn, but the heat generation temperature during elongation becomes low.

本実施形態の伸縮性織物では、織物を伸長させた際の、弾性糸を含む複合糸の伸長効率を大きくすることが重要であり、下記式(1):
複合糸伸長効率={A×(D−B)}/{B×(C−A)} (1)
{式中、Aは無荷重下での織物の非弾性糸と弾性糸との複合糸の方向の断面における、弾性糸を含まない糸10本分の生地長さであり、Bは該断面における生地長さAの範囲に織り込まれている複合糸の長さであり、Cは該断面において織物の複合糸を含む方向への9.8N荷重下での伸長時の、弾性糸を含まない糸10本分の生地長さであり、そしてDは該断面における生地長さCに織り込まれている複合糸の長さである。}
で表される複合糸伸長効率が、伸長時発熱温度に影響する。
すなわち、複合糸伸長効率を0.4〜1.0に設定すれば、伸長時発熱温度が高くなり、より好ましくは0.7〜1.0である。本実施形態の伸縮性織物では、この複合糸伸長効率を1.0に近づけることで、弾性糸が一方向のみに含まれる織物であっても、暖かさを感じる衣服とすることができる。複合糸伸長効率は、織物組織、複合糸内の弾性糸の伸長率、製織時の経糸又は緯糸の張力、さらに、染色仕上げ加工時の幅出しにより、調整可能である。具体的には、複合糸を製造する際、無荷重状態の弾性糸の長さに対し、弾性糸長さが好ましくは3.1〜4.5倍程度となるよう弾性糸を伸長して、非弾性糸を巻き付ける、又は紡績工程にて非弾性糸で覆うことで、複合糸伸長効率を0.4〜1.0に調整しやすくなる。また、製織時の経糸張力を低く、緯糸張力を高く設定することで、複合糸伸長効率を所望の範囲に調整しやすくなる。染色仕上げ時の仕上げ幅を大きく設定することでも複合糸伸長効率を所望の範囲に設定しやすくなる。尚、緯糸に弾性糸を含む織物においては、伸び感をよくするために緯糸打ち込み時の張力を低めに設定することが多いが、本実施形態においては、該張力を高めに設定することで、織物の伸縮により弾性糸が効率よく伸縮することができる。また、仕上げ加工についても、伸び感をよくするために、仕上げ幅を小さく設定することが多いが、本実施形態においては、あえて仕上げ幅を大きく設定することで、織物の伸縮により弾性糸が効率よく伸縮することができる。
In the stretchable woven fabric of the present embodiment, it is important to increase the stretching efficiency of the composite yarn including the elastic yarn when the woven fabric is stretched, and the following formula (1):
Composite yarn elongation efficiency = {A × (DB)} / {B × (CA)} (1)
{In the formula, A is the fabric length of 10 yarns not including the elastic yarn in the cross section in the direction of the composite yarn of the inelastic yarn and the elastic yarn of the woven fabric under no load, and B is the fabric length in the cross section. The length of the composite yarn woven in the range of the fabric length A, and C is the yarn not containing the elastic yarn when stretched under a 9.8 N load in the direction including the composite yarn of the woven fabric in the cross section. It is the fabric length for 10 yarns, and D is the length of the composite yarn woven into the fabric length C in the cross section. }
The compound yarn elongation efficiency represented by is affected by the heat generation temperature during elongation.
That is, if the composite yarn elongation efficiency is set to 0.4 to 1.0, the heat generation temperature during elongation becomes high, more preferably 0.7 to 1.0. In the elastic woven fabric of the present embodiment, by bringing the composite yarn elongation efficiency close to 1.0, even a woven fabric containing elastic yarns in only one direction can be made into a garment that feels warmth. The elongation efficiency of the composite yarn can be adjusted by the woven fabric structure, the elongation rate of the elastic yarn in the composite yarn, the tension of the warp or weft yarn at the time of weaving, and the width adjustment at the time of dyeing finish processing. Specifically, when producing a composite yarn, the elastic yarn is stretched so that the elastic yarn length is preferably about 3.1 to 4.5 times the length of the elastic yarn in a no-load state. By winding the inelastic yarn or covering it with the inelastic yarn in the spinning process, it becomes easy to adjust the elongation efficiency of the composite yarn to 0.4 to 1.0. Further, by setting the warp tension at the time of weaving to be low and the weft tension to be high, it becomes easy to adjust the composite yarn elongation efficiency within a desired range. By setting a large finish width at the time of dyeing finish, it becomes easy to set the composite yarn elongation efficiency within a desired range. In a woven fabric containing elastic yarn in the weft, the tension at the time of driving the weft is often set low in order to improve the stretch feeling, but in the present embodiment, the tension is set high. The elastic thread can be efficiently expanded and contracted by the expansion and contraction of the woven fabric. Also, in the finishing process, the finishing width is often set small in order to improve the stretchability, but in the present embodiment, by intentionally setting the finishing width large, the elastic yarn becomes efficient due to the expansion and contraction of the woven fabric. Can expand and contract well.

本明細書中、用語「瞬間発熱温度」とは、伸縮以外に外部からのエネルギー供給を受けない条件下で織物を、弾性糸を含む方向に10%伸長して伸縮試験機に取り付け、次いでさらに20%伸長、緩和してもとの長さに戻す工程を1回とする繰り返し伸縮を、100回/分の速度で5分間行った後、500回目の20%伸長時の織物温度をサーモグラフィで測定し、試験開始前の織物温度との差から算出された値をいう。
本実施形態の伸縮性織物において、500回目の20%伸長時の織物温度が試験開始前より高くなれば、瞬間発熱していることを示し、本実施形態の伸縮性織物は、この瞬間発熱温度が1.0℃以上あることが好ましい。1.0℃以上の瞬間発熱温度であれば、発熱を十分に感じることができる。瞬間発熱温度は好ましくは1.5℃以上である。瞬間発熱温度は高いほど好適であり、人体に悪影響を与えない範囲であれば上限は特に限定されないが、瞬間発熱温度を高くするために弾性糸含有量を高くしすぎると織物がハイパワーとなって衣服として動き難いものとなる。尚、発熱温度の測定方法は、後掲の実施例にて具体的に説明する。
In the present specification, the term "instantaneous heat generation temperature" means that a woven fabric is stretched by 10% in a direction including elastic threads under the condition that no external energy is supplied other than expansion and contraction, and then attached to an expansion and contraction tester, and then further. After repeating expansion and contraction at a rate of 100 times / minute for 5 minutes with one step of stretching and relaxing by 20% and returning to the original length, the textile temperature at the time of the 500th 20% stretching is thermographically measured. It is a value calculated from the difference from the woven fabric temperature before the start of the test.
In the elastic woven fabric of the present embodiment, if the woven fabric temperature at the time of the 500th 20% elongation is higher than that before the start of the test, it indicates that instantaneous heat generation is performed, and the elastic woven fabric of the present embodiment has this instantaneous heat generation temperature. Is preferably 1.0 ° C. or higher. If the instantaneous heat generation temperature is 1.0 ° C. or higher, the heat generation can be sufficiently felt. The instantaneous heat generation temperature is preferably 1.5 ° C. or higher. The higher the instantaneous heat generation temperature is, the more suitable it is, and the upper limit is not particularly limited as long as it does not adversely affect the human body. However, if the elastic yarn content is too high in order to raise the instantaneous heat generation temperature, the woven fabric becomes high power. It becomes difficult to move as clothes. The method for measuring the exothermic temperature will be specifically described in Examples described later.

本実施形態の伸縮性織物では、伸長時発熱は織物中の弾性糸の伸縮による発熱が大きいが、織物内の摩擦による発熱も寄与し、この摩擦による発熱は織物の通気性が低いほど大きくなる。本実施形態の伸縮性織物の通気性は2〜10cc/cm/secとなるよう織物を設計することが好ましい。通気性が2cc/cm/sec以上であると風合いの柔らかい生地となり、他方、通気性が10cc/cm/sec以下であれば伸長時発熱効果が十分に得られる。通気性を2〜10cc/cm/secとするためには、複合糸の繊度、織物密度等を適宜調整すればよい。 In the stretchable woven fabric of the present embodiment, the heat generated during stretching is large due to the expansion and contraction of the elastic threads in the woven fabric, but the heat generated by the friction in the woven fabric also contributes, and the heat generated by this friction increases as the air permeability of the woven fabric decreases. .. It is preferable to design the woven fabric so that the air permeability of the stretchable woven fabric of the present embodiment is 2 to 10 cc / cm 2 / sec. When the air permeability is 2 cc / cm 2 / sec or more, the fabric has a soft texture, while when the air permeability is 10 cc / cm 2 / sec or less, a sufficient heat generation effect during elongation can be obtained. In order to make the air permeability 2 to 10 cc / cm 2 / sec, the fineness of the composite yarn, the woven fabric density and the like may be appropriately adjusted.

本実施形態の伸縮性織物の組織は、タフタ、ツイル、サテン、ジャカード組織等任意であるが、これらの変化組織の使用も可能である。但し、瞬間発熱温度を高める観点からは、織物組織は1/1タフタのような平組織系よりも2/1ツイル、3/1ツイル、4/1ツイルのような綾組織が好ましい。この理由としては、綾組織とすることにより、後述の複合糸屈曲度が適切な範囲となり、複合糸伸長効率が上がり、結果的に瞬間発熱温度が上がるためである。 The structure of the stretchable woven fabric of the present embodiment is arbitrary such as taffeta, twill, satin, and jacquard structure, but these modified structures can also be used. However, from the viewpoint of increasing the instantaneous heat generation temperature, the woven fabric structure is preferably a twill structure such as 2/1 twill, 3/1 twill, or 4/1 twill rather than a plain weave system such as 1/1 taffeta. The reason for this is that by using the twill structure, the degree of bending of the composite yarn, which will be described later, is within an appropriate range, the elongation efficiency of the composite yarn is increased, and as a result, the instantaneous heat generation temperature is increased.

本実施形態の伸縮性織物は、動きやすく暖かい衣料とするという観点から、布帛の経方向、又は緯方向の9.8N荷重下伸度が20〜60%であることが好ましい。9.8N荷重下の伸度が20%以上であれば、伸縮性が十分であり、着用時に突っ張り感を感じにくい快適な織物となる。他方、9.8N荷重下の伸度が60%以下でれば、伸長時に十分に発熱する織物となる。9.8N荷重下の伸度の調整は、複合糸の繊度、複合糸内の弾性糸の伸長率(ドラフト率とも称される)、経糸、及び緯糸密度、織物中の弾性糸の伸長率さらに、染色仕上げ加工時の幅出しや追い込み量などの調整により可能である。 From the viewpoint of making the woven fabric of the present embodiment easy to move and warm, it is preferable that the elongation under load of 9.8 N in the warp direction or the weft direction of the cloth is 20 to 60%. If the elongation under a load of 9.8 N is 20% or more, the woven fabric has sufficient elasticity and is comfortable to wear without feeling a feeling of tension. On the other hand, if the elongation under a load of 9.8 N is 60% or less, the woven fabric generates sufficient heat during elongation. The adjustment of the elongation under a 9.8 N load includes the fineness of the composite yarn, the elongation rate of the elastic yarn in the composite yarn (also called the draft ratio), the warp and weft density, and the elongation ratio of the elastic yarn in the woven fabric. , It is possible by adjusting the width and the amount of driving during dyeing finish processing.

本実施形態の伸縮性織物は、下記式(2):
複合糸屈曲度=f/A (2)
{式中、Aは、無荷重下での織物の非弾性糸と弾性糸との複合糸の方向の断面における、弾性糸を含まない糸10本分の生地長さであり、そしてfは、該断面における生地長さAの範囲における該複合糸の、平均屈曲幅である}で表される複合糸屈曲度を、0.10〜0.23、好ましくは0.19〜0.22にすることで、複合糸伸長効率を上げることができる。複合糸屈曲度が0.23以下であれば、複合糸伸長効率を高くなるため好ましく、一方で、複合糸屈曲度が0.10以上であれば、伸び感に優れる織物となるため好ましい。尚、一般的な伸縮性織物における複合糸屈曲度は、0.23よりも大きいことがほとんどであり、所望の複合糸伸長効率を得ることは難しかった。
The elastic woven fabric of this embodiment has the following formula (2):
Composite yarn bend = f / A (2)
{In the formula, A is the fabric length of 10 yarns containing no elastic yarn in the cross section in the direction of the composite yarn of the inelastic yarn and the elastic yarn of the woven fabric under no load, and f is The degree of bending of the composite yarn represented by}, which is the average bending width of the composite yarn in the range of the fabric length A in the cross section, is set to 0.10 to 0.23, preferably 0.19 to 0.22. As a result, the elongation efficiency of the composite yarn can be increased. When the bending degree of the composite yarn is 0.23 or less, the elongation efficiency of the composite yarn is high, which is preferable. On the other hand, when the bending degree of the composite yarn is 0.10 or more, the woven fabric has an excellent stretch feeling, which is preferable. In most cases, the degree of bending of the composite yarn in a general stretchable woven fabric is larger than 0.23, and it is difficult to obtain the desired elongation efficiency of the composite yarn.

複合糸屈曲度を所望の範囲とするには、前述の通り2/1ツイル、3/1ツイル、4/1ツイルのような綾組織系とすることや、複合糸内の弾性糸の伸長率(ドラフト率)を高くすること、また、製織時に弾性糸を含む複合糸の張力を高く調整して、弾性糸を含まない糸の張力は低く調整することが好ましい。特に緯糸に弾性糸を含む場合、染色仕上げ加工時の仕上げ幅を大きく設定することで、緯糸が織物内で引き伸ばされやすく、複合糸屈曲度を所望の範囲としやすい。他方、経糸に弾性糸を含む場合、染色仕上げ時の生地張力を高く設定することで、所望の複合糸屈曲度を得やすい。 In order to set the degree of bending of the composite yarn within a desired range, a twill structure system such as 2/1 twill, 3/1 twill, or 4/1 twill is used as described above, or the elongation rate of the elastic yarn in the composite yarn is set. It is preferable to increase the (draft rate), adjust the tension of the composite yarn containing the elastic yarn to be high during weaving, and adjust the tension of the yarn not containing the elastic yarn to be low. In particular, when the weft contains an elastic yarn, by setting a large finishing width at the time of dyeing finish processing, the weft is easily stretched in the woven fabric, and the degree of bending of the composite yarn is likely to be within a desired range. On the other hand, when the warp yarn contains an elastic yarn, it is easy to obtain a desired degree of bending of the composite yarn by setting the fabric tension at the time of dyeing finish to be high.

本実施形態の伸縮性織物では、弾性糸又は非弾性糸に無機物質を含有させることができ、含有する無機物質の性能を加味した織物とすることができる。例えば、酸化チタンを含有させると、遠赤外線効果による保温性が付与できる。無機物質の含有法については、弾性糸の紡糸原液に無機物質を含有させて紡糸する方法が最も簡単である。無機物質とは、酸化チタン等のセラミックス、カーボン、カーボンブラック等の無機物及び無機化合物であり、弾性糸の紡糸の障害とならないよう、微粉末状が好ましい。これらの無機物質を弾性糸に1〜10重量%含有させていることが好ましく、無機物質を含有することにより、織物の伸長発熱時、保温効果をより効果的に発揮することが可能となる。尚、無機物質が少ないと保温効果が小さく、多すぎると紡糸時や伸長時に糸切れすることがあるため、1〜10重量%の含有が好ましく、より好ましくは2〜5重量%の含有である。 In the elastic woven fabric of the present embodiment, the elastic yarn or the inelastic yarn can contain an inorganic substance, and the woven fabric can be made in consideration of the performance of the contained inorganic substance. For example, when titanium oxide is contained, heat retention due to the far-infrared effect can be imparted. As for the method of containing an inorganic substance, the method of spinning by adding an inorganic substance to a spinning stock solution of an elastic yarn is the simplest. The inorganic substance is a ceramic such as titanium oxide, an inorganic substance such as carbon or carbon black, or an inorganic compound, and is preferably in the form of a fine powder so as not to interfere with the spinning of elastic yarn. It is preferable that the elastic yarn contains 1 to 10% by weight of these inorganic substances, and by containing the inorganic substance, it is possible to more effectively exert the heat retaining effect at the time of elongation heat generation of the woven fabric. If the amount of the inorganic substance is small, the heat retaining effect is small, and if it is too large, the yarn may break during spinning or elongation. Therefore, the content is preferably 1 to 10% by weight, more preferably 2 to 5% by weight. ..

本実施形態の伸縮性織物の染色仕上げ方法は、非弾性糸のみで染色する方法、複合糸として染色する方法、織物として染色する方法のいずれでもよく、いずれの方法でも通常の染色仕上げ工程が使用でき、使用する繊維素材に応じた染色条件とし、使用する染色機も液流染色機、ウインス染色機、パドル染色機、オーバーマイヤー染色機など任意である。
吸水性や柔軟性を向上させる加工剤の使用も可能であるが、シリコン系の加工剤では糸の滑り効果が高く、伸長時の発熱効果も低いため、糸の滑り効果が少なくなるようにポリエステル系等の非シリコン系の仕上げ剤を使用するか、又は仕上げ剤を使用しないで製品とすることが好ましい。
The method for dyeing and finishing the stretchable woven fabric of the present embodiment may be any of a method of dyeing only with inelastic yarn, a method of dyeing as a composite yarn, and a method of dyeing as a woven fabric, and a normal dyeing and finishing step is used in any of the methods. The dyeing conditions can be set according to the fiber material to be used, and the dyeing machine to be used is arbitrary, such as a liquid flow dyeing machine, a wins dyeing machine, a paddle dyeing machine, and an overmeyer dyeing machine.
It is possible to use a processing agent that improves water absorption and flexibility, but since silicon-based processing agents have a high thread slipping effect and a low heat generation effect during elongation, polyester is used to reduce the thread slipping effect. It is preferable to use a non-silicone finish such as a system, or to make a product without using a finish.

以下、実施例により本発明を具体的に説明するが、本発明はこれらの実施例のみに限定されるものではない。尚、実施例における伸縮性織物、製造した衣服の評価は以下の方法により行なった。 Hereinafter, the present invention will be specifically described with reference to Examples, but the present invention is not limited to these Examples. The elastic woven fabric and the manufactured clothes in the examples were evaluated by the following methods.

(1)繊度
20℃65%RHの環境で24時間以上調湿した織物又は衣料製品より織り込まれた複合糸を抜き出し、初荷重0.1gをかけて長さ90cmの試料20本をとって質量を量り、下記式により繊度(dtex)を算出し、2回の平均値の小数点以下一桁目を四捨五入して繊度とする。
繊度(dtex)=1000×試料重量(g)/試料長さ(m)
(1) Extract the woven composite yarn from a woven fabric or clothing product that has been conditioned for 24 hours or more in an environment with a fineness of 20 ° C. and 65% RH, apply an initial load of 0.1 g, and take 20 samples of 90 cm in length and mass. Is measured, the fineness (dtex) is calculated by the following formula, and the first digit after the decimal point of the average value of the two times is rounded off to obtain the fineness.
Fineness (dtex) = 1000 x sample weight (g) / sample length (m)

(2)瞬間発熱温度
瞬間発熱温度の測定は、下記条件下、伸縮以外に外部からのエネルギー供給を受けない条件下で織物を非弾性糸と弾性糸との複合糸の長さ方向で伸縮試験機(デマッチャー試験機)に取り付け、20%伸長、緩和してもとの長さに戻す工程を1回とする繰り返し伸縮を、100回/分の速度で5分間行った後、500回目の20%伸長時の織物温度をサーモグラフィで測定し、試験開始前の織物温度との差から算出する。
伸縮試験機:デマッチャー試験機((株)大栄科学精器製作所製)。
試料の大きさ:長さ10cm(把持部除く)、幅6cm。
測定環境:温度20℃、湿度65%RHの恒温恒湿条件。伸縮以外に外部からのエネルギー供給を受けない状態。
繰り返し伸縮サイクル:100回/分。
発熱温度測定:繰り返し伸長100回目の所定伸長時の試料表面温度をサーモグラフィで測定。サーモグラフィの放射率は1.0に設定。
発熱温度評価:測定する試料の表面最高温度を読み取り、伸縮前に比べ何℃上昇したかを算出し、小数点以下二桁目を四捨五入して瞬間発熱温度とする。
(2) Instantaneous heat generation temperature The instantaneous heat generation temperature is measured by stretching the woven fabric in the length direction of the composite yarn of the inelastic yarn and the elastic yarn under the following conditions and under the condition that the woven fabric is not supplied with external energy other than expansion and contraction. It is attached to a machine (dematcher tester), stretched by 20%, relaxed, and then repeatedly stretched and contracted once for 5 minutes at a rate of 100 times / minute, and then the 500th 20th. % The woven fabric temperature at the time of elongation is measured by thermography and calculated from the difference from the woven fabric temperature before the start of the test.
Expansion and contraction tester: Dematcher tester (manufactured by Daiei Kagaku Seiki Seisakusho Co., Ltd.).
Sample size: 10 cm in length (excluding grip), 6 cm in width.
Measurement environment: Constant temperature and humidity conditions with a temperature of 20 ° C and a humidity of 65% RH. A state in which energy is not supplied from the outside other than expansion and contraction.
Repeated expansion and contraction cycle: 100 times / minute.
Heat generation temperature measurement: The sample surface temperature at the time of the 100th repeated stretching is measured by thermography. The emissivity of the thermography is set to 1.0.
Heat generation temperature evaluation: Read the maximum surface temperature of the sample to be measured, calculate how much the temperature has risen compared to before expansion and contraction, and round off the second digit after the decimal point to obtain the instantaneous heat generation temperature.

(3)弾性糸含有量
織物中の弾性糸含有量(g/m)を、以下の方法により求め、小数点一桁を四捨五入する。
20℃65%RHの環境で24時間以上調湿した織物(実施例では約10cm×10cmの正方形とした。)の重量及び面積を測定した後、織物中の非弾性糸を溶解等により除去し、再調湿した弾性糸のみの重量を測定して換算する。非弾性糸を溶解等により除去できない場合、重量測定後の織物から弾性糸を抜き出し、弾性糸の重量を測定して弾性糸含有量を測定する。
(3) Elastic yarn content The elastic yarn content (g / m 2 ) in the woven fabric is obtained by the following method and rounded off to the first decimal place.
After measuring the weight and area of the woven fabric (a square of about 10 cm × 10 cm in the example) whose humidity was controlled for 24 hours or more in an environment of 20 ° C. and 65% RH, the inelastic threads in the woven fabric were removed by melting or the like. , Measure and convert the weight of only the re-humidified elastic yarn. If the inelastic yarn cannot be removed by melting or the like, the elastic yarn is extracted from the woven fabric after the weight measurement, and the weight of the elastic yarn is measured to measure the elastic yarn content.

(4)織物伸度
織物伸度を下記条件下で測定する。
試料の大きさ:長さ100mm(把持部除く)、幅25mm。
引張り試験機:テンシロン引張り試験機。
初荷重:0.1N。
引張り速度:300mm/分。
引張り長さ:9.8N荷重まで伸長。
測定:上記条件で伸長し、9.8N荷重での経方向伸度又は緯方向伸度を下記式によって求め、小数点以下を四捨五入して織物伸度とする。
織物伸度(%)=(9.8N荷重下での伸び長さ(mm)/100)×100
(4) Woven fabric elongation The woven fabric elongation is measured under the following conditions.
Sample size: length 100 mm (excluding grip), width 25 mm.
Tensile tester: Tensilon tensile tester.
Initial load: 0.1N.
Tensile speed: 300 mm / min.
Tensile length: Extends to 9.8N load.
Measurement: Elongation under the above conditions, the longitudinal elongation or weft elongation under a 9.8 N load is calculated by the following formula, and the decimal point is rounded off to obtain the woven fabric elongation.
Woven fabric elongation (%) = (elongation length under 9.8 N load (mm) / 100) x 100

(5)織物密度
20℃65%RHの環境下で24時間以上調湿した織物を机上に置いて、任意の3ヶ所の1インチ(2.54cm)四方間の経糸及び緯糸の本数を数え,3回の平均値を単位長さについて算出し,小数点以下を四捨五入して織物密度とする。
(5) Woven fabric density A woven fabric that has been humidity-controlled for 24 hours or more in an environment of 20 ° C. and 65% RH is placed on a desk, and the number of warp and weft threads between any three 1-inch (2.54 cm) squares is counted. Calculate the average value of 3 times for the unit length, and round off to the nearest whole number to obtain the textile density.

(6)複合糸伸長効率
20℃65%RHの環境下で24時間以上調湿した織物を机上に置いて、ルーペで拡大しながら、弾性糸を含む複合糸に沿って、布帛を裁断し、観察断面の作製を行う。実施例では、約1cm×10cmの長方形に織物を切り出し、長辺を該観察断面とした。まずは、無荷重状態で試験片を垂直方向に固定し、デジタルマイクロスコープ(キーエンス社製、VHX−6000)を用いて観察断面の画像を撮影する。次に試験片を9.8N荷重下で伸張させた状態で冶具を用いて固定し、同様に観察断面の撮影を行う。それぞれの画像において、弾性糸を含まない糸10本分の生地長さと、弾性糸を含まない糸10本分に織り込まれている、弾性糸を含む複合糸の長さを測定する。無荷重下での弾性糸を含まない糸10本分の生地長さをAとし、織物長さAに織り込まれている、弾性糸を含む複合糸の長さをBとし、9.8N荷重下での弾性糸を含まない糸10本分の生地長さをCとし、そして織物長さCに織り込まれている、弾性糸を含む複合糸の長さをDとする。反物又は衣料製品から3点の試験片を採取し、それぞれ、求めたA〜Dを下記式(1):
複合糸伸長効率={A×(D−B)}/{B×(C−A)} (1)
に代入して、3点平均した小数点以下二桁目を四捨五入して複合糸伸長効率を求める。
(6) Composite yarn elongation efficiency A woven fabric that has been humidity-controlled for 24 hours or more in an environment of 20 ° C. and 65% RH is placed on a desk, and while expanding with a loupe, the fabric is cut along the composite yarn containing elastic yarn. Make an observation cross section. In the example, the woven fabric was cut into a rectangle of about 1 cm × 10 cm, and the long side was used as the observation cross section. First, the test piece is fixed in the vertical direction under no load, and an image of the observation cross section is taken using a digital microscope (VHX-6000 manufactured by KEYENCE CORPORATION). Next, the test piece is fixed with a jig in a state of being stretched under a load of 9.8 N, and the observation cross section is similarly photographed. In each image, the fabric length of 10 yarns without elastic yarn and the length of the composite yarn containing elastic yarn woven into 10 yarns without elastic yarn are measured. Let A be the fabric length of 10 yarns without elastic yarn under no load, and B be the length of the composite yarn containing elastic yarn woven into the woven fabric length A, under a load of 9.8 N. Let C be the fabric length of 10 yarns not including the elastic yarn in, and let D be the length of the composite yarn containing the elastic yarn woven into the woven fabric length C. Three test pieces were collected from a piece of cloth or clothing product, and the obtained A to D were calculated by the following formula (1):
Composite yarn elongation efficiency = {A × (DB)} / {B × (CA)} (1)
Substituted in, the second digit after the decimal point averaged over three points is rounded off to obtain the composite yarn elongation efficiency.

(7)複合糸屈曲度
複合糸伸長効率の算出と同様の手順で、無荷重下での観察断面写真より、弾性糸を含まない糸10本分の生地長さを測定し、Aとする。また、生地長さAにおける弾性糸を含む複合糸の屈曲回数をe、そして弾性糸を含む複合糸の屈曲点における平均屈曲幅をfとする。織物組織等により屈曲回数eが異なるため、平均屈曲幅fは、屈曲回数e点の平均値とし、e≧3の時は3点の平均値とする。例えば、e=2のとき、fは2点の平均値とし、e=5のときは3点の平均値とする。反物又は衣料製品から3点の試験片を採取し、それぞれ求めたA、fを下記式(2):
複合糸屈曲度=f/A (2)
に代入し、3点平均した小数点以下三桁目を四捨五入して複合糸屈曲度を求める。
(7) Degree of bending of composite yarn In the same procedure as the calculation of the elongation efficiency of composite yarn, the fabric length of 10 yarns not including elastic yarn is measured from the observation cross-sectional photograph under no load, and is designated as A. Further, let e be the number of times of bending of the composite yarn including the elastic yarn in the fabric length A, and let f be the average bending width at the bending point of the composite yarn including the elastic yarn. Since the number of bends e differs depending on the woven fabric structure and the like, the average bend width f is the average value of the number of bends e points, and when e ≧ 3, the average value of the three points is used. For example, when e = 2, f is the average value of 2 points, and when e = 5, the average value of 3 points is used. Three test pieces were collected from a piece of cloth or clothing product, and the obtained A and f were calculated by the following formula (2):
Composite yarn bend = f / A (2)
Substitute in, and round off the third digit after the decimal point, which is averaged over three points, to obtain the compound yarn bending degree.

(8)通気性
20℃65%RHの環境下で24時間以上調湿した織物を、30cm×30cmの大きさに裁断してJIS L1096 通気性 フラジール形法により測定する。尚、得られた数値は小数点一桁目を四捨五入して通気性とする。
(8) Breathability A woven fabric that has been humidity-controlled for 24 hours or more in an environment of 20 ° C. and 65% RH is cut into a size of 30 cm × 30 cm and measured by the JIS L1096 breathable Frazier method. The obtained numerical value is rounded off to the first decimal place to make it breathable.

(9)着用感
実施例、比較例で得た織物を用いて、脚全体にフィットするストレッチパンツを縫製し、15℃50%RHの環境試験室で着用し、トレッドミルで4km/分での速度で10分間歩行した後、「暖かさ」と「動き易さ」を、下記評価基準:
<暖かさ>
○:膝、臀部、及び大腿部を含むパンツ全体が暖かく感じる;
△:膝、臀部の伸縮を繰り返す部分が暖かい;
×:暖かさを感じない;
<動き易さ>
○:動き易い;
△:やや動き易い;
×:動きにくい;
で、それぞれ、判定する。○と△を合格とした。
(9) Feeling of wearing Stretch pants that fit the entire leg are sewn using the woven fabrics obtained in the examples and comparative examples, worn in an environmental test room at 15 ° C. and 50% RH, and at 4 km / min on a treadmill. After walking at speed for 10 minutes, the following evaluation criteria: "warmth" and "easiness of movement":
<Warmth>
◯: The entire pants including the knees, buttocks, and thighs feel warm;
Δ: The part where the knees and buttocks repeatedly expand and contract is warm;
×: I do not feel warmth;
<Easy to move>
◯: Easy to move;
Δ: Slightly easy to move;
×: Hard to move;
Then, each is judged. ○ and △ were accepted.

[実施例1]
複合糸として綿染めした綿の紡績工程中に4倍に伸長した44dtexの弾性糸を挿入して、CSYとして340dtexの複合糸を製造し、この複合糸を緯糸として用いた。経糸としては、310dtexの紡績糸をビームに巻いて織機にセットし、V字筬を用いて経糸密度が68本/インチになるよう2本入れ/羽で筬入れした。3/1ツイル組織で、緯糸を打ち込み50本/インチの条件で製織した後、連続精練機で精練を行い、次いで190℃、140cm幅で1分間仕上げセットを行い、伸縮性織物を得た。
得られた伸縮性織物の評価結果を以下の表1に示す。
[Example 1]
During the spinning process of cotton-dyed cotton as a composite yarn, an elastic yarn of 44 dtex stretched four times was inserted to produce a composite yarn of 340 dtex as CSY, and this composite yarn was used as a weft. As the warp, 310 dtex spun yarn was wound around a beam and set on a loom, and a V-shaped reed was used to insert two yarns / feathers so that the warp density was 68 yarns / inch. With a 3/1 twill structure, weft threads were driven in and woven under the condition of 50 threads / inch, then scoured with a continuous scouring machine, and then finished set at 190 ° C. and 140 cm width for 1 minute to obtain an elastic woven fabric.
The evaluation results of the obtained stretchable woven fabric are shown in Table 1 below.

[実施例2、3]
実施例1において、経糸密度を68本/インチ、緯糸打ち密度を50本/インチとした織物(実施例2)、及び、経糸密度を63本/インチ、緯糸打ち密度を47本/インチとした織物(実施例3)を製造し、実施例1と同様に仕上げた。
得られた伸縮性織物の評価結果を以下の表1に示す。
[Examples 2 and 3]
In Example 1, the warp density was 68 threads / inch and the weft density was 50 threads / inch (Example 2), and the warp density was 63 threads / inch and the weft density was 47 threads / inch. A woven fabric (Example 3) was produced and finished in the same manner as in Example 1.
The evaluation results of the obtained stretchable woven fabric are shown in Table 1 below.

[実施例4]
実施例1において、組織を1/1タフタ組織として、緯糸を打ち込み53本/インチの条件で製織した後、実施例1と同様に仕上げた。
得られた伸縮性織物の評価結果を以下の表1に示す。
[Example 4]
In Example 1, the structure was a 1/1 taffeta structure, weft threads were driven in and weaved under the condition of 53 threads / inch, and then finished in the same manner as in Example 1.
The evaluation results of the obtained stretchable woven fabric are shown in Table 1 below.

[実施例5、比較例1]
実施例1において、緯糸打ち込み時の張力を上げた織物(実施例5)、及び、緯糸打ち込み時の張力を下げた織物(比較例1)を製造し、実施例1と同様に仕上げた。
得られた伸縮性織物の評価結果を以下の表1に示す。
[Example 5, Comparative Example 1]
In Example 1, a woven fabric in which the tension at the time of weft driving was increased (Example 5) and a woven fabric in which the tension at the time of weft driving was decreased (Comparative Example 1) were produced and finished in the same manner as in Example 1.
The evaluation results of the obtained stretchable woven fabric are shown in Table 1 below.

[実施例6]
3.5倍に伸長した44dtexの弾性糸に165dtexのポリエステル2ヒーター加工糸を800T/mの条件で巻きつけた200dtexの複合糸を緯糸として使用した。経糸としては165dtexのポリエステル2ヒーター加工糸をビームに捲いて織機にセットし、40羽/インチの筬に2本入れ/筬で筬入れし、打ち込み本数80本/インチで2/1ツイル組織の織物を製織した後、連続精練機で精練を行い、次いで185℃、幅145cmで1分間仕上げセットを行い、伸縮性織物を得た。
得られた伸縮性織物の評価結果を以下の表1に示す。
[Example 6]
A 200 dtex composite yarn obtained by winding a 165 dtex polyester 2 heater-processed yarn around a 44 dtex elastic yarn stretched 3.5 times under the condition of 800 T / m was used as a weft. As the warp, 165 dtex polyester 2 heater processed yarn is wound around the beam and set on the loom, 2 pieces are put in a 40-inch / inch reed / reed, and 80 lines / inch are driven into a 2/1 twill structure. After weaving the woven fabric, scouring was performed with a continuous smelting machine, and then finishing setting was performed at 185 ° C. and a width of 145 cm for 1 minute to obtain an elastic woven fabric.
The evaluation results of the obtained stretchable woven fabric are shown in Table 1 below.

[実施例7]
複合糸として綿染めした綿の紡績工程中に4倍に伸長した78dtexの弾性糸を挿入して、CSYとして560dtexの複合糸を製造し、この複合糸を緯糸として用いた。経糸としては、500dtexの紡績糸をビームに巻いて織機にセットし、20羽/インチの筬に2本入れ/羽で筬入れした。2/1ツイル組織で、緯糸を打ち込み38本/インチの条件で製織した後、連続精練機で精練を行い、次いで185℃、幅135cmで1分間仕上げセットを行い、伸縮性織物を得た。
得られた伸縮性織物の評価結果を以下の表1に示す。
[Example 7]
During the spinning process of cotton dyed cotton as a composite yarn, an elastic yarn of 78 dtex stretched four times was inserted to produce a composite yarn of 560 dtex as CSY, and this composite yarn was used as a weft. As the warp yarn, a spun yarn of 500 dtex was wound around a beam and set on a loom, and two yarns / feathers were put in a 20-inch / inch reed. After weaving with a 2/1 twill structure under the condition of 38 wefts / inch, scouring was performed with a continuous scouring machine, and then finishing set was performed at 185 ° C. and a width of 135 cm for 1 minute to obtain an elastic woven fabric.
The evaluation results of the obtained stretchable woven fabric are shown in Table 1 below.

[実施例8]
複合糸として綿染めした綿の紡績工程中に4倍に伸長した44dtexの弾性糸を挿入して、CSYとして340dtexの複合糸を製造し、この複合糸をビームに巻いて織機にセットし、33羽/インチの筬に2本入れ/羽で筬入れした。310dtexの紡績糸を緯糸として用い、2/1ツイル組織で、打ち込み54本/インチの条件で製織した後、連続精練機で精練を行い、次いで190℃、幅140cmで1分間仕上げセットを行い、伸縮性織物を得た。
[Example 8]
During the spinning process of cotton dyed cotton as a composite yarn, an elastic yarn of 44 dtex stretched four times was inserted to produce a composite yarn of 340 dtex as CSY, and this composite yarn was wound around a beam and set on a loom. Two pieces were put in a feather / inch reed / a reed with feathers. Using 310 dtex spun yarn as the weft, weaving with a 2/1 twill structure under the condition of driving 54 yarns / inch, scouring is performed with a continuous scouring machine, and then finishing set is performed at 190 ° C. and a width of 140 cm for 1 minute. An elastic fabric was obtained.

[比較例2]
複合糸として綿染めした綿の紡績工程中に3倍に伸長した44dtexの弾性糸を挿入して、CSYとして340dtexの複合糸を製造し、この複合糸を緯糸として用いた。経糸としては、310dtexの紡績糸をビームに巻いて織機にセットし、33羽/インチの筬に2枚入れ/羽で筬入れした。2/1ツイル組織で、緯糸を打ち込み54本/インチの条件で製織した後、連続精練機で精練を行い、次いで180℃、130cm幅で1分間仕上げセットを行い、伸縮性織物を得た。
得られた伸縮性織物の評価結果を以下の表1に示す。
[Comparative Example 2]
During the spinning process of cotton dyed cotton as a composite yarn, an elastic yarn of 44 dtex stretched three times was inserted to produce a composite yarn of 340 dtex as CSY, and this composite yarn was used as a weft. As the warp yarn, a 310 dtex spun yarn was wound around a beam and set on a loom, and two yarns / feathers were placed in a 33-inch / inch reed. After weaving with a 2/1 twill structure under the condition of 54 wefts / inch, scouring was performed with a continuous scouring machine, and then a finishing set was performed at 180 ° C. and a width of 130 cm for 1 minute to obtain an elastic woven fabric.
The evaluation results of the obtained stretchable woven fabric are shown in Table 1 below.

Figure 2020169401
Figure 2020169401

本発明の伸縮性織物は、ソフトな伸び感を有するシャツ等のトップスやパンツ等のボトムス等衣服に使用可能であり、さらに、関節部を覆う身体に密着したサポーターとしても使用でき、保温性と伸長部位の筋肉や関節を暖めることによる怪我の防止や脂肪燃焼効果も期待できる衣服製品を提供することが可能となる。従来技術においては、経糸、緯糸ともに非弾性糸と弾性糸との複合糸を用いる必要があったが、本発明の伸縮性織物は、どちらか一方に非弾性糸と弾性糸との複合糸を用いれば、伸縮時に十分発熱するために、薄手で軽量、かつソフトな風合いの伸縮性織物を得ることができ、さらには、生産性の向上、及び、コストダウンも可能であるため、幅広い展開が期待できる。 The elastic woven fabric of the present invention can be used for clothes such as tops such as shirts and bottoms such as pants having a soft stretch feeling, and can also be used as a supporter in close contact with the body covering joints, and has heat retention. It is possible to provide garment products that can be expected to prevent injuries and have a fat burning effect by warming the muscles and joints at the extension site. In the prior art, it was necessary to use a composite yarn of an inelastic yarn and an elastic yarn for both the warp and the weft, but in the elastic woven fabric of the present invention, a composite yarn of the inelastic yarn and the elastic yarn is used for either of them. If it is used, it is possible to obtain a thin, lightweight, and soft-textured elastic woven fabric because it generates sufficient heat when it expands and contracts. Furthermore, it is possible to improve productivity and reduce costs, so that it can be widely used. You can expect it.

1:非弾性糸と弾性糸との複合糸
2:弾性糸を含まない糸
A:無荷重下での経糸10本分の生地長さ
B:生地長さAの範囲に織り込まれている非弾性糸と弾性糸との複合糸の長さ
f:非弾性糸と弾性糸との複合糸の屈曲点における平均屈曲幅
1: Composite yarn of inelastic yarn and elastic yarn 2: Thread without elastic yarn A: Fabric length B for 10 warp yarns under no load: Non-elastic yarn woven in the range of fabric length A Length of composite yarn of yarn and elastic yarn f: Average bending width at bending point of composite yarn of inelastic yarn and elastic yarn

Claims (7)

経糸及び緯糸のどちらか一方のみが、非弾性糸と弾性糸との複合糸であり、もう一方が弾性糸を含まない糸である伸縮性織物であって、該複合糸の繊度は、100〜700dtexであり、該織物は、弾性糸を5〜30g/mで含有し、かつ、該織物の弾性糸を含む方向の9.8N荷重下での伸長率は、20〜60%であり、かつ、該織物の弾性糸を含む方向において下記式(1):
複合糸伸長効率={A×(D−B)}/{B×(C−A)} (1)
{式中、Aは、無荷重下での織物の非弾性糸と弾性糸との複合糸の方向の断面における、弾性糸を含まない糸10本分の生地長さであり、Bは、該断面における生地長さAの範囲に織り込まれている該複合糸の長さであり、Cは、該断面において織物の該複合糸を含む方向への9.8N荷重下での伸長時の、弾性糸を含まない糸10本分の生地長さであり、そしてDは、該断面における生地長さCに織り込まれている該複合糸の長さである。}で表される複合糸伸長効率が0.4〜1.0であることを特徴とする伸縮性織物。
Only one of the warp and the weft is a composite yarn of an inelastic yarn and an elastic yarn, and the other is a stretchable woven fabric that does not contain an elastic yarn, and the fineness of the composite yarn is 100 to 100. It is 700 dtex, and the woven fabric contains an elastic yarn at 5 to 30 g / m 2 , and the elongation rate of the woven fabric in the direction containing the elastic yarn under a 9.8 N load is 20 to 60%. In addition, in the direction including the elastic yarn of the woven fabric, the following formula (1):
Composite yarn elongation efficiency = {A × (DB)} / {B × (CA)} (1)
{In the formula, A is the fabric length of 10 yarns not including the elastic yarn in the cross section in the direction of the composite yarn of the inelastic yarn and the elastic yarn of the woven fabric under no load, and B is the fabric length of the yarn. The length of the composite yarn woven in the range of the fabric length A in the cross section, and C is the elasticity of the woven fabric in the cross section when the fabric is stretched under a 9.8 N load in the direction including the composite yarn. It is the fabric length of 10 yarns containing no yarn, and D is the length of the composite yarn woven into the fabric length C in the cross section. } Is a stretchable woven fabric having a composite yarn elongation efficiency of 0.4 to 1.0.
伸縮以外に外部からのエネルギー供給を受けない条件下で前記織物を伸張させずに伸縮試験機に取り付け、次いで該織物の弾性糸を含む方向に20%伸張させ、その後緩和させて元の長さに戻す工程を1回とする繰り返し伸縮を、100回/分の速度で5分間行った後、500回目の20%伸長時の織物温度をサーモグラフィで測定して、試験開始前の織物温度との差から算出する瞬間発熱温度が、1.0℃以上である、請求項1に記載の伸縮性織物。 The fabric is attached to a stretch tester without stretching under conditions that do not receive external energy supply other than stretching, then stretched by 20% in the direction containing the elastic yarn of the fabric, and then relaxed to the original length. After repeating expansion and contraction at a rate of 100 times / minute for 5 minutes, the woven fabric temperature at the time of the 500th 20% elongation was measured by thermography to match the woven fabric temperature before the start of the test. The elastic woven fabric according to claim 1, wherein the instantaneous heat generation temperature calculated from the difference is 1.0 ° C. or higher. 緯糸が非弾性糸と弾性糸との複合糸である、請求項1又は2に記載の伸縮性織物。 The elastic woven fabric according to claim 1 or 2, wherein the weft is a composite yarn of an inelastic yarn and an elastic yarn. 通気性が2.0〜10.0cc/cm/secである、請求項1〜3のいずれか1項に記載の伸縮性織物。 The stretchable woven fabric according to any one of claims 1 to 3, which has a breathability of 2.0 to 10.0 cc / cm 2 / sec. 織物組織が2/1ツイル、又は3/1ツイル、又は4/1ツイルである、請求項1〜4のいずれか1項に記載の伸縮性織物。 The stretchable woven fabric according to any one of claims 1 to 4, wherein the woven fabric structure is 2/1 twill, 3/1 twill, or 4/1 twill. 請求項1〜5のいずれか1項に記載の伸縮性織物を含む衣服。 A garment containing the elastic woven fabric according to any one of claims 1 to 5. 身体に密着させて使用される、請求項6に記載の衣服。 The garment according to claim 6, which is used in close contact with the body.
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Cited By (1)

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CN114293306A (en) * 2021-11-19 2022-04-08 未来穿戴技术股份有限公司 One-way heat conduction fabric and wearable massage equipment

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JP2005120525A (en) * 2003-10-17 2005-05-12 Toyobo Co Ltd Stretch denim and utilization thereof
JP2009001951A (en) * 2007-06-20 2009-01-08 Central Textiles (Hk) Ltd Core spun yarn and stretch woven fabric
JP2014152425A (en) * 2013-02-13 2014-08-25 Asahi Kasei Fibers Corp Elastic fabric
JP2017190532A (en) * 2016-04-11 2017-10-19 旭化成株式会社 Stretchable fabric

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JP2005120525A (en) * 2003-10-17 2005-05-12 Toyobo Co Ltd Stretch denim and utilization thereof
JP2009001951A (en) * 2007-06-20 2009-01-08 Central Textiles (Hk) Ltd Core spun yarn and stretch woven fabric
JP2014152425A (en) * 2013-02-13 2014-08-25 Asahi Kasei Fibers Corp Elastic fabric
JP2017190532A (en) * 2016-04-11 2017-10-19 旭化成株式会社 Stretchable fabric

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114293306A (en) * 2021-11-19 2022-04-08 未来穿戴技术股份有限公司 One-way heat conduction fabric and wearable massage equipment

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