JP2020152431A - Synthetic resin pallet - Google Patents

Synthetic resin pallet Download PDF

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JP2020152431A
JP2020152431A JP2019055252A JP2019055252A JP2020152431A JP 2020152431 A JP2020152431 A JP 2020152431A JP 2019055252 A JP2019055252 A JP 2019055252A JP 2019055252 A JP2019055252 A JP 2019055252A JP 2020152431 A JP2020152431 A JP 2020152431A
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rib
wall
girder
vertical
ribs
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JP7073294B2 (en
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塩屋 圭
Kei Shioya
塩屋  圭
知子 鈴木
Tomoko Suzuki
知子 鈴木
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Meiji Rubber and Chemical Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/80Packaging reuse or recycling, e.g. of multilayer packaging

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Abstract

To suppress a deformation of a reinforcing rib provided on an inner surface of a girder of a synthetic resin pallet on an outer wall side, prevent peeling of a welded surface, suppress a deformation of the outer wall of a girder peripheral wall of the synthetic resin pallet, and improve an impact resistance and durability of the outer wall of the girder.SOLUTION: A synthetic resin pallet 1 is provided with an outside wall reinforcing rib 7 at the same height as a side end girder 4 on an inner side surface 41 of a side part outer wall 40 of the side end girder 4 installed at a side end part between an upper deck board 21 and a lower deck board 22, and the outside wall reinforcing rib 7 has a vertical rib 71 extending from the inner side surface 41 of the side part outer wall 40, and a lateral rib 72 extending from the vertical rib 71 in a direction different from the vertical rib 71.SELECTED DRAWING: Figure 2

Description

本発明は、荷物の保管、運搬に使用するフォークリフト用の合成樹脂製パレットに関し、詳しくは、桁を中空構造とした合成樹脂製パレットに関する。 The present invention relates to a synthetic resin pallet for a forklift used for storing and transporting luggage, and more particularly to a synthetic resin pallet having a hollow girder structure.

従来から、荷物の保管、運搬に使用されるフォークリフト用の合成樹脂製パレットとして、上部デッキボードと下部デッキボードを桁で連結し、桁間の空間でフォーク差込孔を構成し、桁は桁壁を閉じて中空に構成されたパレットが使用されている。これらの合成樹脂製パレットの主な製造方法としては、射出成型機により、パレットを桁の中間部で上下に分割した形状に成形したパレット成形部材を突き合わせ、溶着して一体化させて製造している。 Conventionally, as a synthetic resin pallet for forklifts used for storing and transporting luggage, the upper deck board and the lower deck board are connected by a girder, and a fork insertion hole is formed in the space between the girders. A hollow pallet with closed walls is used. The main manufacturing method of these synthetic resin pallets is to use an injection molding machine to butt, weld and integrate the pallet molding members that are molded into a shape that is divided into upper and lower parts at the middle part of the girder. There is.

このような合成樹脂製パレットは、取り扱い易さや物流コストの低減のために、軽量化が求められている。 Such synthetic resin pallets are required to be lightweight in order to be easy to handle and to reduce distribution costs.

又、このような合成樹脂製パレットは、フォークリフトで運搬するため、フォークリフトの爪との接触による衝撃により、溶着の剥離や穴が開く等してパレットが破損してしまうことが多々ある。主な破損の原因としては、フォークリフトの運転手が誤ってぶつけてしまうことが多い。そして、合成樹脂製パレットは、溶着の剥離や穴が開く等して一度破損してしまうと、部品、部材の交換、補修が出来ない為、使用出来なくなってしまう。その為、合成樹脂製パレットは、耐衝撃性の向上がとても重要な要求性能となっている。 Further, since such a synthetic resin pallet is transported by a forklift, the pallet is often damaged due to peeling of welding, opening of holes, etc. due to the impact due to contact with the claws of the forklift. The main cause of damage is that the forklift driver often accidentally hits it. Once the synthetic resin pallet is damaged due to peeling of welding or holes, the parts and members cannot be replaced or repaired, so that the pallet cannot be used. Therefore, the synthetic resin pallet has a very important performance requirement for improving impact resistance.

そして、フォークリフトの爪と接触し易いフォーク差込孔に面する桁周壁の内側壁において、耐衝撃性の向上のために、桁周壁の肉厚を厚くすることや桁周壁に垂直な補強リブを立てることが行われている(特許文献1)。 Then, on the inner wall surface of the girder peripheral wall facing the fork insertion hole, which easily comes into contact with the claws of the forklift, the wall thickness of the girder peripheral wall should be increased and reinforcing ribs perpendicular to the girder peripheral wall should be provided in order to improve impact resistance. It is being set up (Patent Document 1).

特開2006−341856号公報Japanese Unexamined Patent Publication No. 2006-341856

しかし、パレットの破損は、上述の様な理由の他、パレットの位置揃え等のために、フォークリフトの爪によりパレットの側壁、言い換えれば、パレットの桁周壁の外側壁を意図的に押すことにより生じる場合もあった。このようにして生じる破損としては、パレットの側壁のひび、割れ又は欠け等のほか、パレットの側壁又は桁内部に設けられた補強リブの溶着面の剥がれがあった。 However, in addition to the reasons described above, the pallet is damaged by intentionally pushing the side wall of the pallet, in other words, the outer wall of the girder peripheral wall of the pallet, with the claws of the forklift for the purpose of aligning the pallet. In some cases. The damage caused in this way includes cracks, cracks or chips on the side wall of the pallet, and peeling of the welded surface of the reinforcing rib provided on the side wall of the pallet or inside the girder.

又、合成樹脂製パレットの耐衝撃性及び耐久性の向上のためには、桁周壁の肉厚を厚くすることや、桁の内部に形成する補強リブのピッチを狭くすること、補強リブの本数を増やすこと、補強リブを長くすること、補強リブを桁周壁の内側壁と外側壁間を連結させて構成することにより、桁周壁を補強し、変形を抑制することが可能となる。しかし、その分、多くの合成樹脂を使用するため、軽量化に反し、パレットの重量が増大してしまうという問題点があった。 Further, in order to improve the impact resistance and durability of the synthetic resin pallet, the wall thickness of the girder peripheral wall should be increased, the pitch of the reinforcing ribs formed inside the girder should be narrowed, and the number of reinforcing ribs should be increased. By increasing the number of ribs, lengthening the reinforcing ribs, and connecting the reinforcing ribs between the inner side wall and the outer wall of the girder peripheral wall, it is possible to reinforce the girder peripheral wall and suppress deformation. However, since a large amount of synthetic resin is used, there is a problem that the weight of the pallet increases despite the weight reduction.

そこで本発明は、合成樹脂製パレットの桁の外側壁側の桁内部に設けられた補強リブの変形を抑制し、補強リブの溶着面の剥がれを防止することを目的の一つとする。 Therefore, one of the objects of the present invention is to suppress the deformation of the reinforcing ribs provided inside the girder on the outer wall side of the girder of the synthetic resin pallet and prevent the welded surface of the reinforcing ribs from peeling off.

又、合成樹脂製パレットの桁周壁の外側壁の変形を抑制し、桁の外側壁の耐衝撃性を向上させることを目的の一つとする。 Another object of the present invention is to suppress deformation of the outer wall of the girder peripheral wall of the synthetic resin pallet and improve the impact resistance of the outer wall of the girder.

又、合成樹脂製パレットの重量の増大を抑制すると共に、合成樹脂製パレットの桁周壁の外側壁の変形を抑制し、耐衝撃性を向上させることを目的の一つとする。 Another object of the present invention is to suppress an increase in the weight of the synthetic resin pallet, suppress deformation of the outer wall of the girder peripheral wall of the synthetic resin pallet, and improve impact resistance.

又、合成樹脂製パレットの耐久性を向上させることを目的の一つとする。 Another purpose is to improve the durability of the synthetic resin pallet.

上記の課題を解決するための手段としての本発明は、上部デッキボードと下部デッキボードとを中空構造の桁で連結し、前記桁、前記上部デッキボード及び前記下部デッキボードで囲まれた空間でフォーク差込孔を構成し、前記上部デッキボード及び前記下部デッキボード間に設置された桁の外側壁の内側面に、前記桁と同じ高さの外壁補強リブが設けられ、前記外壁補強リブは、前記外側壁の内側面から延設された縦リブと、前記縦リブから前記縦リブが延設された方向とは異なる方向に延設された横リブとを備えて構成されていることを特徴とする合成樹脂製パレットである。 In the present invention as a means for solving the above problems, an upper deck board and a lower deck board are connected by a girder having a hollow structure, and in a space surrounded by the girder, the upper deck board and the lower deck board. An outer wall reinforcing rib having the same height as the girder is provided on the inner surface of the outer wall of the girder installed between the upper deck board and the lower deck board, which constitutes a fork insertion hole. , The vertical ribs extending from the inner surface of the outer wall and the horizontal ribs extending from the vertical ribs in a direction different from the direction in which the vertical ribs are extended are provided. It is a characteristic synthetic resin pallet.

又、上部デッキボードと下部デッキボードとを中空構造の桁で連結し、前記桁、前記上部デッキボード及び前記下部デッキボードで囲まれた空間でフォーク差込孔を構成し、前記上部デッキボード及び前記下部デッキボード間の側端部に設置された側端桁の側部外側壁の内側面に、前記側端桁と同じ高さの外壁補強リブが設けられ、前記外壁補強リブは、前記側部外側壁の内側面から延設された縦リブと、前記縦リブから前記縦リブが延設された方向とは異なる方向に延設された横リブとを備えて構成されていることを特徴とする合成樹脂製パレットである。 Further, the upper deck board and the lower deck board are connected by a girder having a hollow structure, and a fork insertion hole is formed in a space surrounded by the girder, the upper deck board and the lower deck board, and the upper deck board and the lower deck board are formed. An outer wall reinforcing rib having the same height as the side end girder is provided on the inner side surface of the side outer wall of the side end girder installed at the side end between the lower deck boards, and the outer wall reinforcing rib is provided on the side. The feature is that the vertical ribs extending from the inner side surface of the outer wall of the portion and the horizontal ribs extending from the vertical ribs in a direction different from the direction in which the vertical ribs are extended are provided. It is a synthetic resin pallet.

又、上記合成樹脂製パレットにおいて、前記横リブは、前記縦リブの先端から延設されて設置されていることを特徴とする合成樹脂製パレットである。 Further, in the synthetic resin pallet, the horizontal rib is a synthetic resin pallet extending from the tip of the vertical rib and installed.

又、上記合成樹脂製パレットにおいて、前記横リブは、前記縦リブの中間部から延設されて設置されていることを特徴とする合成樹脂製パレットである。 Further, in the synthetic resin pallet, the horizontal rib is a synthetic resin pallet extending from the intermediate portion of the vertical rib and installed.

又、上記合成樹脂製パレットにおいて、前記横リブは、前記縦リブの両側に対称に設置されていることを特徴とする合成樹脂製パレットである。 Further, in the synthetic resin pallet, the horizontal ribs are symmetrically installed on both sides of the vertical ribs.

又、上記合成樹脂製パレットにおいて、前記横リブは、前記縦リブの両側に非対称に設置されていることを特徴とする合成樹脂製パレットである。 Further, in the synthetic resin pallet, the horizontal ribs are asymmetrically installed on both sides of the vertical ribs.

又、上記合成樹脂製パレットにおいて、前記横リブは、前記縦リブとは異なる形状で前記縦リブから延設されたことを特徴とする合成樹脂製パレットである。 Further, in the synthetic resin pallet, the horizontal rib is a synthetic resin pallet having a shape different from that of the vertical rib and extending from the vertical rib.

又、上記合成樹脂製パレットにおいて、前記側部外側壁が押圧された際に、前記縦リブの最初に変形が生じる箇所に前記横リブが設置されていることを特徴とする合成樹脂製パレットである。 Further, in the synthetic resin pallet, the synthetic resin pallet is characterized in that the horizontal rib is installed at a position where the vertical rib is first deformed when the outer wall of the side portion is pressed. is there.

以上のような本発明によれば、合成樹脂製パレットの桁の外側壁側の桁内部に設けられた補強リブの変形を抑制し、補強リブの溶着面の剥がれを防止することが可能となった。 According to the present invention as described above, it is possible to suppress the deformation of the reinforcing ribs provided inside the girder on the outer wall side of the girder of the synthetic resin pallet and prevent the welded surface of the reinforcing ribs from peeling off. It was.

又、合成樹脂製パレットの桁周壁の外側壁側の桁内部に設けられた補強リブの変形を抑制することにより、外側壁の変形を抑制し、耐衝撃性を向上させることが可能となった。 Further, by suppressing the deformation of the reinforcing ribs provided inside the girder on the outer wall side of the girder peripheral wall of the synthetic resin pallet, it is possible to suppress the deformation of the outer wall and improve the impact resistance. ..

又、合成樹脂製パレットの重量の増大を抑制すると共に、合成樹脂製パレットの桁周壁の外側壁の変形を抑制し、耐衝撃性を向上させることが可能となった。 Further, it is possible to suppress the increase in the weight of the synthetic resin pallet and the deformation of the outer wall of the girder peripheral wall of the synthetic resin pallet to improve the impact resistance.

又、合成樹脂製パレットの耐久性を向上させることが可能となった。 In addition, it has become possible to improve the durability of the synthetic resin pallet.

本発明一実施例斜視図Perspective view of an embodiment of the present invention 図1A−A断面の部分図であり、本発明一実施例の右手前1/4部分を示す断面図である。FIG. 1A is a partial view of a cross section of FIG. 1A, which is a cross-sectional view showing a right front 1/4 portion of an embodiment of the present invention. 図1B−B断面図FIG. 1BB sectional view 外壁補強リブの他実施例横断面図Other examples of outer wall reinforcing ribs Cross-sectional view

本発明は、上部デッキボードと下部デッキボードとを中空構造の桁で連結し、前記桁、前記上部デッキボード及び前記下部デッキボードで囲まれた空間でフォーク差込孔を構成し、前記上部デッキボード及び前記下部デッキボード間に設置された桁の外側壁、例えば側端桁の側部外側壁の内側面に、前記桁と同じ高さの外壁補強リブが設けられ、前記外壁補強リブは、前記外側壁の内側面から延設された縦リブと、前記縦リブから前記縦リブが延設された方向とは異なる方向に延設された横リブとを備えて構成されている合成樹脂製パレットである。 In the present invention, the upper deck board and the lower deck board are connected by a girder having a hollow structure, and a fork insertion hole is formed in a space surrounded by the girder, the upper deck board and the lower deck board, and the upper deck is formed. An outer wall reinforcing rib having the same height as the girder is provided on the inner surface of the outer wall of the girder installed between the board and the lower deck board, for example, the side outer wall of the side end girder. Made of synthetic resin including vertical ribs extending from the inner surface of the outer wall and horizontal ribs extending from the vertical ribs in a direction different from the direction in which the vertical ribs are extended. It is a palette.

以下本発明の実施の形態を図面を参照して説明する。図1は合成樹脂製パレット(以下「パレット」という。)1の斜視図、図2はパレットの右手前1/4部分を示す水平断面図であり、図1A−A断面図、図3は要部拡大断面図であり、図1B−B断面図、図4は外壁補強リブの実施例を示す水平断面図である。尚、B−B断面を示す線は、位置を明確にするために図2にも記載している。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. FIG. 1 is a perspective view of a synthetic resin pallet (hereinafter referred to as “pallet”) 1, FIG. 2 is a horizontal cross-sectional view showing a right front 1/4 portion of the pallet, and FIGS. 1A and 1A are required. It is a partially enlarged sectional view, FIG. 1BB sectional view, FIG. 4 is a horizontal sectional view which shows the Example of the outer wall reinforcing rib. The line showing the BB cross section is also shown in FIG. 2 to clarify the position.

パレット1は、図1に示すように、上部デッキボード21と下部デッキボード22とが両側端の側端桁4及びその中間に設けた中間桁5で連結され、上部デッキボード21、下部デッキボード22及び側端桁4、中間桁5で囲まれた空間でフォーク差込孔6が形成された、二方差しパレットである。そして、パレット1の外側壁3は、側端桁4のフォーク差込孔6に面しない側部外側壁40、側端桁4及び中間桁5のフォーク差込孔6の開口に面した正面外側壁400で構成されている。即ち、パレット1の外側壁3は、桁の外側壁である。 In the pallet 1, as shown in FIG. 1, the upper deck board 21 and the lower deck board 22 are connected by the side end girders 4 at both end ends and the intermediate girder 5 provided in the middle thereof, and the upper deck board 21 and the lower deck board are connected. This is a two-way insertion pallet in which a fork insertion hole 6 is formed in a space surrounded by 22, a side end girder 4, and an intermediate girder 5. The outer wall 3 of the pallet 1 faces the opening of the fork insertion hole 6 of the side end girder 4, the side end girder 4, and the side end girder 5, which does not face the fork insertion hole 6. It is composed of a wall 400. That is, the outer wall 3 of the pallet 1 is the outer wall of the girder.

パレット1は、図1及び図3に示すように、上部デッキボード21と下部デッキボード22を外側に向けた状態で、上部パレット部材11と下部パレット部材12が対向して溶着されて一体化されて構成されている。そして、側端桁4は、上部パレット部材11の上部デッキボード21から内側(図では下方向)に向けて延設された側端桁部材401と、下部パレット部材12の下部デッキボード22から内側(図では上方向)に向けて延設された側端桁部材402とが溶着されて一体化されて構成されている。又、中間桁5は、図1に示すように、上部パレット部材11の上部デッキボード21から内側に向けて延設された中間桁部材501と、下部パレット部材12の下部デッキボード22から内側に向けて延設された中間桁部材502とが溶着されて一体化されて構成されている。 As shown in FIGS. 1 and 3, the pallet 1 is integrated by welding the upper pallet member 11 and the lower pallet member 12 so as to face each other with the upper deck board 21 and the lower deck board 22 facing outward. It is composed of. The side end girders 4 are formed by a side end girder member 401 extending inward (downward in the drawing) from the upper deck board 21 of the upper pallet member 11 and inside from the lower deck board 22 of the lower pallet member 12. The side end girder member 402 extending toward (upward in the figure) is welded and integrated. Further, as shown in FIG. 1, the intermediate girder 5 is inward from the intermediate girder member 501 extending inward from the upper deck board 21 of the upper pallet member 11 and the lower deck board 22 of the lower pallet member 12. An intermediate girder member 502 extending toward the surface is welded and integrated.

図2及び図3に示すように、外側壁3の一部を構成する、側端桁4のフォーク差込孔6に面しない側部外側壁40の内側面41には、側端桁4と同じ高さの外壁補強リブ7が設けられている。外壁補強リブ7は、パレット1の外側壁3側の桁内部に設けられた補強リブの変形を抑制するためのリブであり、更に、パレット1の外側壁3の変形を抑制し、耐衝撃性を向上させるためのリブである。 As shown in FIGS. 2 and 3, the inner side surface 41 of the side outer wall 40, which constitutes a part of the outer wall 3 and does not face the fork insertion hole 6 of the side end girder 4, has the side end girder 4. An outer wall reinforcing rib 7 having the same height is provided. The outer wall reinforcing rib 7 is a rib for suppressing the deformation of the reinforcing rib provided inside the girder on the outer wall 3 side of the pallet 1, and further suppresses the deformation of the outer wall 3 of the pallet 1 and has impact resistance. It is a rib for improving.

外壁補強リブ7は、上部デッキボード21と下部デッキボード22間に亘って構成され、上部デッキボード21と下部デッキボード22間と同じ高さを備えている。外壁補強リブ7は、側端桁4の側部外側壁40の内側面41から、側端桁4のフォーク差込孔6に面する側端桁内側壁49方向に延設された縦リブ71と、縦リブ71から縦リブ71が延設された方向とは異なる方向に延設された横リブ72とを備えて構成されている。従って、縦リブ71及び横リブ72も、夫々上部デッキボード21と下部デッキボード22間に亘って構成されている。又、外壁補強リブ7は、側端桁内側壁49までは延設されず、側端桁内側壁49には接触していない。 The outer wall reinforcing rib 7 is formed between the upper deck board 21 and the lower deck board 22, and has the same height as the space between the upper deck board 21 and the lower deck board 22. The outer wall reinforcing rib 7 extends from the inner side surface 41 of the side outer wall 40 of the side end girder 4 toward the inner side wall 49 of the side end girder facing the fork insertion hole 6 of the side end girder 4. And the horizontal ribs 72 extending in a direction different from the direction in which the vertical ribs 71 are extended from the vertical ribs 71. Therefore, the vertical rib 71 and the horizontal rib 72 are also configured between the upper deck board 21 and the lower deck board 22, respectively. Further, the outer wall reinforcing rib 7 does not extend to the inner side wall 49 of the side end girder and does not contact the inner side wall 49 of the side end girder.

尚、図4にも示すように、横リブ72を縦リブ71とは異なる形状とした場合には、少なくとも横リブ72の一辺は縦リブ71が延設された方向とは異なる方向に突出することとなるので、「縦リブから縦リブが延設された方向とは異なる方向に延設された横リブ」には、縦リブ71から縦リブ71と同じ横断面形状で異なる方向に延設された横リブ72の他、縦リブ71とは異なる横断面形状で縦リブ71から延設された横リブ72を含んでいる。 As shown in FIG. 4, when the horizontal rib 72 has a shape different from that of the vertical rib 71, at least one side of the horizontal rib 72 protrudes in a direction different from the direction in which the vertical rib 71 is extended. Therefore, in the "horizontal ribs extending in a direction different from the direction in which the vertical ribs are extended from the vertical ribs", the vertical ribs 71 are extended in different directions with the same cross-sectional shape as the vertical ribs 71. In addition to the horizontal ribs 72 formed, the horizontal ribs 72 having a cross-sectional shape different from that of the vertical ribs 71 and extending from the vertical ribs 71 are included.

外壁補強リブ7を側端桁4と同じ高さのリブとすると共に、縦リブ71と縦リブ71から突出した横リブ72で構成することによって、側部外側壁40にリフトの爪が接触する等した場合にも外壁補強リブ7の変形が防止され、結果として側部外側壁40の変形も防止されることになる。 The outer wall reinforcing rib 7 is made to have the same height as the side end girder 4, and is composed of the vertical rib 71 and the horizontal rib 72 protruding from the vertical rib 71, so that the lift claws come into contact with the side outer wall 40. Even in such a case, the deformation of the outer wall reinforcing rib 7 is prevented, and as a result, the deformation of the side outer wall 40 is also prevented.

即ち、側部外側壁40が外側からフォークリフトの爪等に押圧されると、側部外側壁40が内側に凹む。そして、側部外側壁40の変形に伴って外壁補強リブ7も変形しようとすることになる。この時、縦リブ71の変形を抑える構成がない場合、縦リブ71は前進し、先端が倒れ、中間部が屈曲して平面視で円弧状やS字状に屈曲変形し、屈曲が始まると同時に反力は減少傾向となり、リブとしての働きが低下し、外側壁の変形や破損、リブの溶着面の剥がれを防止することが出来なくなる。しかし、縦リブ71から突出した横リブ72が、縦リブ71の変形方向に対して抵抗することになるので、縦リブ71の屈曲変形を最小に抑えることが出来、反力が高くなり、側部外側壁40の変形や破損、リブの溶着面の剥がれを抑制、防止することが出来る。 That is, when the side outer wall 40 is pressed from the outside by the claws of the forklift or the like, the side outer wall 40 is recessed inward. Then, as the side outer wall 40 is deformed, the outer wall reinforcing rib 7 also tries to be deformed. At this time, if there is no configuration for suppressing the deformation of the vertical rib 71, the vertical rib 71 advances, the tip falls, the middle portion bends, and the vertical rib 71 bends and deforms in an arc shape or an S shape in a plan view, and the bending starts. At the same time, the reaction force tends to decrease, the function as a rib is reduced, and it becomes impossible to prevent deformation or breakage of the outer wall and peeling of the welded surface of the rib. However, since the horizontal rib 72 protruding from the vertical rib 71 resists the deformation direction of the vertical rib 71, the bending deformation of the vertical rib 71 can be minimized, the reaction force becomes high, and the side It is possible to suppress and prevent deformation and breakage of the outer wall 40 and peeling of the welded surface of the rib.

従って、本発明のパレットは、リブの撓みを少なくすることが出来ることにより、桁壁の変形を防止すると共に、桁壁の肉厚を薄くすることが出来、又、合成樹脂材料を節約し、パレットの重量を軽くすることが出来る。 Therefore, in the pallet of the present invention, the bending of the ribs can be reduced, so that the deformation of the girder wall can be prevented, the wall thickness of the girder wall can be reduced, and the synthetic resin material can be saved. The weight of the pallet can be reduced.

図2に示すように、外壁補強リブ7は、縦リブ71が側部外側壁40と直交する方向に延設され、縦リブ71から横リブ72を直交方向に設けた構成であって、縦リブ71の先端及び中間部から、縦リブ71の両側の同位置から3本の横リブ72が設けられている。尚、図示はしないが、縦リブ71は側部外側壁40と直交しない方向に延設された構成でもよい。又、横リブ72は、図4に示すように、縦リブ71の先端及び/又は中間部から、縦リブ71の両側の同位置から又は一側から夫々1本から3本の横リブ72を設ける構成でもよい。更に、図示はしないが、縦リブ71の両側の同位置から又は一側から夫々4本以上の横リブ72を設ける構成としてもよい。 As shown in FIG. 2, the outer wall reinforcing rib 7 has a configuration in which the vertical rib 71 extends in the direction orthogonal to the side outer wall 40, and the vertical rib 71 to the horizontal rib 72 are provided in the orthogonal direction. From the tip and the middle portion of the rib 71, three horizontal ribs 72 are provided from the same position on both sides of the vertical rib 71. Although not shown, the vertical rib 71 may be extended in a direction not orthogonal to the side outer wall 40. Further, as shown in FIG. 4, the horizontal ribs 72 have one to three horizontal ribs 72 from the tip and / or intermediate portion of the vertical ribs 71, from the same positions on both sides of the vertical ribs 71, or from one side. It may be provided. Further, although not shown, four or more horizontal ribs 72 may be provided from the same position on both sides of the vertical rib 71 or from one side.

このように、外壁補強リブ7は、横リブ72が縦リブ71の中間部から延設されて設置されてもよいが、先端から延設されて設置されてもよく、更に、先端及び中間部から延設されて設置されてもよい。又、横リブ72は、縦リブ71の両側に対称に設置されてもよいが、縦リブ71の両側に非対称に設置されてもよく、縦リブ71の両側で異なる位置に設置され、異なる方向、異なる長さ、異なる厚さ、異なる形状に構成されてもよい。又、縦リブ71の片側のみに設置されてもよい。更に、横リブ72は、縦リブ71の同側で異なる方向、異なる長さ、異なる厚さ、異なる形状に構成されてもよい。又、横リブ72で区切られる縦リブ71の長さは均等でなくてもよいが、均等とすることが好ましい。 As described above, the outer wall reinforcing rib 7 may be installed with the horizontal rib 72 extending from the intermediate portion of the vertical rib 71, or may be installed extending from the tip, and further, the tip and the intermediate portion may be installed. It may be extended from and installed. Further, the horizontal ribs 72 may be installed symmetrically on both sides of the vertical ribs 71, or may be installed asymmetrically on both sides of the vertical ribs 71, and may be installed at different positions on both sides of the vertical ribs 71 in different directions. , Different lengths, different thicknesses, and different shapes. Further, it may be installed on only one side of the vertical rib 71. Further, the horizontal ribs 72 may be configured on the same side of the vertical ribs 71 in different directions, different lengths, different thicknesses, and different shapes. Further, the lengths of the vertical ribs 71 separated by the horizontal ribs 72 do not have to be uniform, but are preferably uniform.

縦リブ71の先端に横リブ72が設置される場合には、図4(e)に示すように、横リブ72の長さLは縦リブ71の厚さWの2倍以上の長さとすることが好ましく、縦リブ71の中間部に横リブ72が設置される場合には、図4(b)に示すように、横リブ72の長さMは縦リブ71の厚さWの1倍以上の長さとすることが好ましい。又、横リブ72の厚さNは縦リブ71の厚さW以上の厚さでも以下の厚さでもよい。 When the horizontal rib 72 is installed at the tip of the vertical rib 71, the length L of the horizontal rib 72 is set to be at least twice the thickness W of the vertical rib 71, as shown in FIG. 4 (e). It is preferable that when the horizontal rib 72 is installed in the middle portion of the vertical rib 71, the length M of the horizontal rib 72 is one times the thickness W of the vertical rib 71 as shown in FIG. 4 (b). It is preferable to have the above length. Further, the thickness N of the horizontal rib 72 may be a thickness equal to or greater than the thickness W of the vertical rib 71 or a thickness less than or equal to the thickness W.

又、縦リブ71は横断面視で側部外側壁40から先端まで同一の厚さで構成しているが、厚さに変化を持たせて構成してもよい。例えば、縦リブ71の先端部分をテーパー状に形成してもよく、又、先端部分の厚さを他の部分より厚く又は薄く構成してもよい。この場合、例えば、縦リブ71の中間部に位置する横リブ72より先端方向の部分を他の部分より厚くする構成とすることが出来る。 Further, although the vertical rib 71 is configured to have the same thickness from the side outer wall 40 to the tip in the cross-sectional view, the thickness may be varied. For example, the tip portion of the vertical rib 71 may be formed in a tapered shape, or the thickness of the tip portion may be made thicker or thinner than the other portions. In this case, for example, the portion in the tip direction of the horizontal rib 72 located in the middle portion of the vertical rib 71 can be made thicker than the other portions.

縦リブ71の長さや厚さ等の条件の変化によっては、側部外側壁40が押圧された際に、縦リブ71の最初に変形が生じる箇所が変化する。そこで、側部外側壁40が押圧された際に、縦リブ71の最初に変形が生じる箇所に横リブ72が設置されていることが好ましい。例えば、リブ71の先端が最初に変形する場合には、縦リブ71の先端や先端部に横リブ72を設置し、更に、縦リブ71の長さによっては、縦リブ71の先端の屈曲等の変形を抑制することにより、次に縦リブ71の中間部へ屈曲等の変形が移動する場合があるので、この場合には、縦リブ71の中間部へ横リブ72を設置することにより、先端のみならず、中間位置の屈曲等の変形も防止出来、より効果的に外壁補強リブ7の変形を防止することが出来る。又、縦リブ71の中間部が最初に変形する場合には、1つめの横リブ72として、縦リブ71の中間部へ横リブ72を設置することが好ましい。 Depending on changes in conditions such as the length and thickness of the vertical rib 71, when the side outer wall 40 is pressed, the portion where the vertical rib 71 is initially deformed changes. Therefore, it is preferable that the horizontal rib 72 is installed at a position where the vertical rib 71 is first deformed when the side outer wall 40 is pressed. For example, when the tip of the rib 71 is deformed first, the horizontal rib 72 is installed at the tip or the tip of the vertical rib 71, and further, depending on the length of the vertical rib 71, the tip of the vertical rib 71 is bent or the like. By suppressing the deformation of the vertical rib 71, the deformation such as bending may move to the intermediate portion of the vertical rib 71. In this case, by installing the horizontal rib 72 in the intermediate portion of the vertical rib 71, Deformation such as bending of not only the tip but also the intermediate position can be prevented, and deformation of the outer wall reinforcing rib 7 can be prevented more effectively. When the intermediate portion of the vertical rib 71 is deformed first, it is preferable to install the horizontal rib 72 in the intermediate portion of the vertical rib 71 as the first horizontal rib 72.

縦リブ71の長さ及び厚さの変化によって、側部外側壁40が押圧された際に、縦リブ71の最初に変形が生じる箇所を調べるために、ポリプロピレン製パレットの厚さが5mmの外側壁の内側面に長さ10mm〜100mm、厚さ3mm〜5mmの縦リブを形成し、外側壁の外側からフォークリフトの爪に見立てた鉄製円形の圧縮盤を、縦リブの設置位置に合わせて2.5mm押し込み、縦リブの変形の形を観察した。その結果を表1に示す。 To find out where the vertical ribs 71 first deform when the lateral outer wall 40 is pressed due to changes in the length and thickness of the vertical ribs 71, the polypropylene pallet is 5 mm thick outside. Vertical ribs with a length of 10 mm to 100 mm and a thickness of 3 mm to 5 mm are formed on the inner surface of the wall, and an iron circular compression plate that looks like a forklift claw from the outside of the outer wall is aligned with the installation position of the vertical ribs. It was pushed in by 5.5 mm and the shape of the deformation of the vertical ribs was observed. The results are shown in Table 1.

Figure 2020152431
Figure 2020152431

表1から分かるように、押圧されることによる最初に起こる変形は、長さが30mmまでの縦リブは、リブが直進し又はリブの先端が倒れる変形であるので、縦リブ71の先端又は先端部に横リブ72を設けることが好ましい。このような外壁補強リブ7の一具体例として、縦リブ71の先端から両側に突出する横リブ72を備えた外壁補強リブ7、例えば図4(e)に示す横断面T字型等の外壁補強リブ7が挙げられる。一方、縦リブの長さが40mm以上の縦リブでは、押圧されることによる最初に起こる変形は、リブの中間部が円弧状に屈曲し、S字形に屈曲し又は先端がほぼ動かずにS字形に屈曲する変形であるので、縦リブ71の中間部へ横リブ72を設置することが好ましい。このようなリブの一具体例として、縦リブ71の中間部から両側に突出する横リブ72を備えた外壁補強リブ7、例えば図4(a)〜図4(d)に示す外壁補強リブ7が挙げられる。 As can be seen from Table 1, the first deformation that occurs due to pressing is the deformation in which the vertical ribs up to a length of 30 mm go straight or the tip of the rib falls down, so that the tip or tip of the vertical rib 71 It is preferable to provide the lateral rib 72 in the portion. As a specific example of such an outer wall reinforcing rib 7, an outer wall reinforcing rib 7 having horizontal ribs 72 protruding from the tip of the vertical rib 71 on both sides, for example, an outer wall having a T-shaped cross section shown in FIG. 4 (e). Reinforcing rib 7 can be mentioned. On the other hand, in the case of a vertical rib having a length of 40 mm or more, the first deformation caused by being pressed is that the middle part of the rib is bent in an arc shape and is bent in an S shape or the tip is hardly moved. Since it is a deformation that bends in a character shape, it is preferable to install the horizontal rib 72 in the middle portion of the vertical rib 71. As a specific example of such a rib, an outer wall reinforcing rib 7 provided with horizontal ribs 72 protruding from the middle portion of the vertical rib 71 on both sides, for example, the outer wall reinforcing rib 7 shown in FIGS. 4A to 4D. Can be mentioned.

更に、外壁補強リブ7は、図4に示すように、様々な形状とすることが出来る。図4は側部外側壁40から突出した外壁補強リブ7の横断面図である。図4(a)は、縦リブ71の先端よりの中間部に、複数の横リブ72を、縦リブ71の両側に対称に設置された構成である。図4(b)は、縦リブ71の中間部に、1本の横リブ72を、縦リブ71の両側に対称に設置された構成である。図4(c)は、縦リブ71の中間部に、1本の横リブ72を、縦リブ71の両側に対称に、横リブ72で区切られる縦リブ71の長さを均等に設置された構成である。図4(d)は、縦リブ71の側部外側壁40よりの中間部に、1本の横リブ72を、縦リブ71の両側に対称に、設置された構成である。図4(e)は、縦リブ71の先端に、1本の横リブ72を、縦リブ71の両側に対称に設置されたTの字状の構成である。図4(f)は、縦リブ71の先端及び中間部に、2本の横リブ72を、縦リブ71の両側に対称に設置された構成である。図4(g)は、縦リブ71の先端及び中間部に、3本の横リブ72を、縦リブ71の両側に対称に設置された構成である。図4(h)は、縦リブ71の先端に、1本の横リブ72を、縦リブ71の両側に対称に設置すると共に、縦リブ71の中間部に、1本の横リブ72を、縦リブ71の一方側に設置された構成である。図4(i)は、縦リブ71の先端に、1本の横リブ72を、縦リブ71の両側に対称に設置すると共に、縦リブ71の中間部に、2本の横リブ72を、異なる位置で、縦リブ71の両側に設置された構成である。図4(j)は、縦リブ71の先端に、1本の横リブ72を、縦リブ71の一方側に設置された構成である。図4(k)は、縦リブ71の先端及び中間部に、2本の横リブ72を、縦リブ71の一方側に設置された構成である。図4(a)〜図4(k)は横リブ72が縦リブ71と直交する構成である。図4(l)は、縦リブ71の先端に、縦リブ71の両側に、角度を変化させて非対称に設置されたへの字状の構成である。図4(m)は、縦リブ71と直交しないYの字状の構成である。図4(n)は、縦リブ71と直交しない構成である。図4(o)は、縦リブ71とは異なる形状で延設された横リブ72であり、横リブ72は中空の断面四角形の構成である。図4(p)は、縦リブ71とは異なる形状で延設された横リブ72であり、横リブ72は中空の断面円形の構成である。図4(q)は、縦リブ71とは異なる形状で延設された横リブ72であり、横リブ72は中実の断面四角形の構成である。図4(r)は、縦リブ71とは異なる形状で延設された横リブ72であり、横リブ72は中実の断面円形の構成である。図4(s)は、縦リブ71の先端の横リブと中間部の横リブの角度が異なる構成である。 Further, the outer wall reinforcing rib 7 can have various shapes as shown in FIG. FIG. 4 is a cross-sectional view of the outer wall reinforcing rib 7 protruding from the side outer wall 40. FIG. 4A shows a configuration in which a plurality of horizontal ribs 72 are symmetrically installed on both sides of the vertical ribs 71 in the middle portion from the tip of the vertical ribs 71. FIG. 4B shows a configuration in which one horizontal rib 72 is symmetrically installed on both sides of the vertical rib 71 in the middle portion of the vertical rib 71. In FIG. 4C, one horizontal rib 72 is provided symmetrically on both sides of the vertical rib 71 in the middle portion of the vertical rib 71, and the lengths of the vertical rib 71 separated by the horizontal rib 72 are evenly installed. It is a composition. FIG. 4D shows a configuration in which one horizontal rib 72 is symmetrically installed on both sides of the vertical rib 71 in the middle portion of the vertical rib 71 from the side outer wall 40. FIG. 4E shows a T-shaped structure in which one horizontal rib 72 is symmetrically installed on both sides of the vertical rib 71 at the tip of the vertical rib 71. FIG. 4F shows a configuration in which two horizontal ribs 72 are symmetrically installed on both sides of the vertical ribs 71 at the tip and the middle portion of the vertical ribs 71. FIG. 4 (g) shows a configuration in which three horizontal ribs 72 are symmetrically installed on both sides of the vertical ribs 71 at the tip and the middle portion of the vertical ribs 71. In FIG. 4H, one horizontal rib 72 is symmetrically installed on both sides of the vertical rib 71 at the tip of the vertical rib 71, and one horizontal rib 72 is installed in the middle portion of the vertical rib 71. It is a configuration installed on one side of the vertical rib 71. In FIG. 4 (i), one horizontal rib 72 is symmetrically installed on both sides of the vertical rib 71 at the tip of the vertical rib 71, and two horizontal ribs 72 are provided in the middle portion of the vertical rib 71. It is configured to be installed on both sides of the vertical rib 71 at different positions. FIG. 4J shows a configuration in which one horizontal rib 72 is installed on one side of the vertical rib 71 at the tip of the vertical rib 71. FIG. 4K shows a configuration in which two horizontal ribs 72 are installed on one side of the vertical ribs 71 at the tip and the middle portion of the vertical ribs 71. 4 (a) to 4 (k) show a configuration in which the horizontal rib 72 is orthogonal to the vertical rib 71. FIG. 4 (l) shows a V-shaped configuration in which the vertical ribs 71 are asymmetrically installed at the tip of the vertical ribs 71 on both sides of the vertical ribs 71 at different angles. FIG. 4 (m) has a Y-shaped structure that is not orthogonal to the vertical rib 71. FIG. 4 (n) has a configuration that is not orthogonal to the vertical rib 71. FIG. 4 (o) shows a horizontal rib 72 extending in a shape different from that of the vertical rib 71, and the horizontal rib 72 has a hollow cross-sectional quadrangular structure. FIG. 4 (p) shows a horizontal rib 72 extending in a shape different from that of the vertical rib 71, and the horizontal rib 72 has a hollow cross-section circular structure. FIG. 4 (q) shows a horizontal rib 72 extending in a shape different from that of the vertical rib 71, and the horizontal rib 72 has a solid cross-sectional quadrangular structure. FIG. 4 (r) shows a horizontal rib 72 extending in a shape different from that of the vertical rib 71, and the horizontal rib 72 has a solid circular cross section. FIG. 4 (s) shows a configuration in which the angle between the horizontal rib at the tip of the vertical rib 71 and the horizontal rib at the intermediate portion is different.

尚、図示はしないが、これらの形態からその構成の全部又は一部を選択して組み合わせて外壁補強リブ7を構成することが出来る。又、パレット1に設置する外壁補強リブ7の数及び大きさは、側端桁4の大きさや側部外側壁40の肉厚等に応じて決定すればよい。 Although not shown, the outer wall reinforcing rib 7 can be configured by selecting all or a part of the configuration from these forms and combining them. Further, the number and size of the outer wall reinforcing ribs 7 to be installed on the pallet 1 may be determined according to the size of the side end girder 4 and the wall thickness of the side outer wall 40.

又、図示はしないが、上述の構成の外壁補強リブ7を、側端桁4又は中間桁5のフォーク差込孔6の開口に面した正面外側壁400の内側面401から対向する正面外側壁400方向へ延設して構成することとしてもよい。即ち、外壁補強リブ7は外側壁3のいずれの箇所に設置することとしてもよい。このような構成とすることによって、正面外側壁400にリフトの爪が接触する等した場合にも正面外側壁400の変形を防止することが出来る。 Further, although not shown, the outer wall reinforcing rib 7 having the above-described configuration is opposed to the front outer wall 401 from the inner side surface 401 of the front outer wall 400 facing the opening of the fork insertion hole 6 of the side end girder 4 or the intermediate girder 5. It may be extended in 400 directions. That is, the outer wall reinforcing rib 7 may be installed at any position on the outer wall 3. With such a configuration, it is possible to prevent the front outer wall 400 from being deformed even when the claws of the lift come into contact with the front outer wall 400.

又、図2及び図3に示すように、側端桁4内には、外壁補強リブ7の他に、上部デッキボード21及び下部デッキボード22の内側面に、フォーク差込孔6に面する側端桁内側壁49を補強するために、又、上部デッキボード21、下部デッキボード22及びパレット1の強度を増加させるために、補強リブ8が設けられている。補強リブ8はフォーク差込方向に平行な補強リブとフォーク差込方向と直交する補強リブによって格子状に設置されている。フォーク差込孔6の入口近傍では、より強度を高めるために、補強リブの間隔を狭く構成することが好ましい。又、補強リブ8は、上部デッキボード21と下部デッキボード22間に亘って構成される連結補強リブ87と、上部デッキボード21と下部デッキボード22間より低い高さの非連結補強リブ86、89が設けられている。側端桁内側壁49の内側面48から側部外側壁40方向に延設されている連結補強リブ87と非連結補強リブ89が連結して設置されることとしてもよい。尚、補強リブ8を設けない構成としてもよい。 Further, as shown in FIGS. 2 and 3, in the side end girder 4, in addition to the outer wall reinforcing rib 7, the inner side surfaces of the upper deck board 21 and the lower deck board 22 face the fork insertion hole 6. Reinforcing ribs 8 are provided to reinforce the inner side wall 49 of the side end girder and to increase the strength of the upper deck board 21, the lower deck board 22 and the pallet 1. The reinforcing ribs 8 are installed in a grid pattern by reinforcing ribs parallel to the fork insertion direction and reinforcing ribs orthogonal to the fork insertion direction. In the vicinity of the entrance of the fork insertion hole 6, it is preferable to narrow the interval between the reinforcing ribs in order to further increase the strength. Further, the reinforcing ribs 8 include a connecting reinforcing rib 87 formed between the upper deck board 21 and the lower deck board 22, and a non-connecting reinforcing rib 86 having a height lower than that between the upper deck board 21 and the lower deck board 22. 89 is provided. The connecting reinforcing rib 87 and the non-connecting reinforcing rib 89 extending from the inner side surface 48 of the inner side wall 49 of the side end girder toward the outer side wall 40 may be connected and installed. The reinforcing rib 8 may not be provided.

外壁補強リブ7は、非連結補強リブ89を介して側端桁内側壁49から延設された連結補強リブ87と連結された構成、他のリブとは連結しない非連結補強リブ86と連結された構成、フォーク差込方向に平行な補強リブと直交して連結する構成としてもよいが、他のリブとは連結しない構成としてもよく、又、パレット1において、これらの構成のうち、1種の構成のみが用いられていてもよいが、2種以上の構成が組み合わされて用いられていてもよい。尚、非連結補強リブ86は、外壁補強リブ7の縦リブ71又は/及び横リブ72と連結された構成とすることが出来、又、同一の高さで構成してもよいが、直線又は曲線状の傾斜を持たせて構成してもよい。 The outer wall reinforcing rib 7 is connected to the connecting reinforcing rib 87 extending from the inner side wall 49 of the side end girder via the non-connecting reinforcing rib 89, and is connected to the non-connecting reinforcing rib 86 not connected to other ribs. It may be configured to be connected orthogonally to the reinforcing ribs parallel to the fork insertion direction, but may not be connected to other ribs, and in the pallet 1, one of these configurations may be used. Although only the above-mentioned configuration may be used, two or more kinds of configurations may be used in combination. The non-connecting reinforcing rib 86 may be connected to the vertical rib 71 and / and the horizontal rib 72 of the outer wall reinforcing rib 7, and may be configured at the same height, but may be straight or straight. It may be configured to have a curved slope.

又、中間桁5の内部にも、補強リブ8が設けられ、フォーク差込方向に平行な補強リブとフォーク差込方向と直交する補強リブによって格子状に設置されている。 Further, reinforcing ribs 8 are also provided inside the intermediate girder 5, and are installed in a grid pattern by reinforcing ribs parallel to the fork insertion direction and reinforcing ribs orthogonal to the fork insertion direction.

尚、上記実施形態では、外側壁3にのみ設けているが、パレット1の補強のために、外壁補強リブ7を、側端桁4の側端桁内側壁49の内側面や中間桁5のフォーク差込孔6に面する内側壁66の内側面661にも設けることとしてもよい。 In the above embodiment, although it is provided only on the outer wall 3, in order to reinforce the pallet 1, the outer wall reinforcing rib 7 is provided on the inner side surface of the side end girder inner side wall 49 of the side end girder 4 and the intermediate girder 5. It may also be provided on the inner side surface 661 of the inner side wall 66 facing the fork insertion hole 6.

又、フォーク差込孔6内にも、上部デッキボード21及び下部デッキボード22の内側面に、上部デッキボード21、下部デッキボード22及びパレット1の強度を増加させるための補強リブ9が設けられている。補強リブ9はフォーク差込方向に平行な補強リブ91とフォーク差込方向と直交する補強リブ92によって格子状に設置されている。フォーク差込孔6の入口近傍では、より強度を高めるために、補強リブ9の間隔を狭く構成することが好ましい。又、補強リブ9は、フォーク差込孔6にフォークリフトの爪を挿入するために、上部デッキボード21と下部デッキボード22間より低い高さの補強リブ9が設けられている。尚、補強リブ9を設けない構成としてもよい。 Further, in the fork insertion hole 6, reinforcing ribs 9 for increasing the strength of the upper deck board 21, the lower deck board 22, and the pallet 1 are provided on the inner side surfaces of the upper deck board 21 and the lower deck board 22. ing. The reinforcing ribs 9 are installed in a grid pattern by the reinforcing ribs 91 parallel to the fork insertion direction and the reinforcing ribs 92 orthogonal to the fork insertion direction. In the vicinity of the entrance of the fork insertion hole 6, it is preferable that the space between the reinforcing ribs 9 is narrowed in order to further increase the strength. Further, the reinforcing rib 9 is provided with a reinforcing rib 9 having a height lower than that between the upper deck board 21 and the lower deck board 22 in order to insert the forklift claw into the fork insertion hole 6. The reinforcing rib 9 may not be provided.

更に、上記実施の形態では二方差しパレットについて述べたが、図示はしないが、パレットは四方差しパレットとしてもよい。四方差しパレットの場合、外壁補強リブ7は2方向のフォーク差込孔に面する部分の側部外側壁に設けられることになる。 Further, although the two-way pallet has been described in the above embodiment, the pallet may be a four-way pallet, although not shown. In the case of a four-way insertion pallet, the outer wall reinforcing rib 7 is provided on the side outer wall of the portion facing the fork insertion hole in two directions.

パレット1は、この方法に限定されないが、射出成型等により上部パレット部材11と下部パレット部材12を成形し、上部デッキボード21と下部デッキボード22を外側に向けた状態で、上部パレット部材11と下部パレット部材12とを対向させ、対向部分を溶融して、加圧して接触させて、溶着して一体化して製造することが出来る。この際、側端桁4は、上部パレット部材11の上部デッキボード21から内側に向けて延設された側端桁部材401と、下部パレット部材12の下部デッキボード22から内側に向けて延設された側端桁部材402とを溶着して一体化して成形することが出来る。又、外壁補強リブ7は、上部パレット部材11と下部パレット部材12の夫々に設けられた外壁補強リブ部材77を対向させ、対向部分を溶融して、加圧して接触させて、溶着して一体化して成形することが出来る。 The pallet 1 is not limited to this method, but the upper pallet member 11 and the lower pallet member 12 are molded by injection molding or the like, and the upper pallet member 11 and the upper pallet member 11 are in a state where the upper deck board 21 and the lower deck board 22 are directed outward. It can be manufactured by facing the lower pallet member 12, melting the facing portion, pressing and contacting the lower pallet member 12, welding and integrating. At this time, the side end girder 4 extends inward from the side end girder member 401 extending inward from the upper deck board 21 of the upper pallet member 11 and inward from the lower deck board 22 of the lower pallet member 12. The side end girder member 402 can be welded and integrally formed. Further, the outer wall reinforcing rib 7 is integrally formed by facing the outer wall reinforcing rib member 77 provided on each of the upper pallet member 11 and the lower pallet member 12, melting the facing portions, pressurizing and contacting them, and welding them together. It can be molded.

以上のような本発明の合成樹脂製パレットは、パレットの位置揃え等のために、フォークリフトの爪によりパレットの外側壁、言い換えれば、パレットの桁の外側壁を意図的に押すことによっても、外側壁の変形を抑制し、耐衝撃性を向上させることが可能となるので、フォークリフトでのパレットの取り扱いが容易となり、荷物の保管、運搬等の流通業界において、極めて有用に利用することが出来る。 The synthetic resin pallet of the present invention as described above can be used by intentionally pushing the outer wall of the pallet, in other words, the outer wall of the girder of the pallet, with the claws of a forklift to align the pallet. Since it is possible to suppress deformation of the wall and improve impact resistance, it becomes easy to handle the pallet with a forklift, and it can be extremely useful in the distribution industry such as storage and transportation of luggage.

1 合成樹脂製パレット
11 上部パレット部材
12 下部パレット部材
21 上部デッキボード
22 下部デッキボード
3 外側壁
4 側端桁
40 側部外側壁
41 側部外側壁の内側面
5 中間桁
6 フォーク差込孔
7 外壁補強リブ
71 縦リブ
72 横リブ
8 補強リブ
9 補強リブ
1 Synthetic resin pallet 11 Upper pallet member 12 Lower pallet member 21 Upper deck board 22 Lower deck board 3 Outer side wall 4 Side end girder 40 Side outer wall 41 Inner side surface of side outer wall 5 Intermediate girder 6 Fork insertion hole 7 Outer wall reinforcement rib 71 Vertical rib 72 Horizontal rib 8 Reinforcement rib 9 Reinforcement rib

Claims (8)

上部デッキボードと下部デッキボードとを中空構造の桁で連結し、前記桁、前記上部デッキボード及び前記下部デッキボードで囲まれた空間でフォーク差込孔を構成し、前記上部デッキボード及び前記下部デッキボード間に設置された桁の外側壁の内側面に、前記桁と同じ高さの外壁補強リブが設けられ、前記外壁補強リブは、前記外側壁の内側面から延設された縦リブと、前記縦リブから前記縦リブが延設された方向とは異なる方向に延設された横リブとを備えて構成されていることを特徴とする合成樹脂製パレット。 The upper deck board and the lower deck board are connected by a girder having a hollow structure, and a fork insertion hole is formed in a space surrounded by the girder, the upper deck board and the lower deck board, and the upper deck board and the lower part are formed. An outer wall reinforcing rib having the same height as the girder is provided on the inner surface of the outer wall of the girder installed between the deck boards, and the outer wall reinforcing rib is a vertical rib extending from the inner side surface of the outer wall. , A synthetic resin pallet characterized in that the vertical ribs are provided with horizontal ribs extending in a direction different from the direction in which the vertical ribs are extended. 上部デッキボードと下部デッキボードとを中空構造の桁で連結し、前記桁、前記上部デッキボード及び前記下部デッキボードで囲まれた空間でフォーク差込孔を構成し、前記上部デッキボード及び前記下部デッキボード間の側端部に設置された側端桁の側部外側壁の内側面に、前記側端桁と同じ高さの外壁補強リブが設けられ、前記外壁補強リブは、前記側部外側壁の内側面から延設された縦リブと、前記縦リブから前記縦リブが延設された方向とは異なる方向に延設された横リブとを備えて構成されていることを特徴とする合成樹脂製パレット。 The upper deck board and the lower deck board are connected by a girder having a hollow structure, and a fork insertion hole is formed in a space surrounded by the girder, the upper deck board and the lower deck board, and the upper deck board and the lower part are formed. An outer wall reinforcing rib having the same height as the side end girder is provided on the inner surface of the side outer wall of the side end girder installed at the side end between the deck boards, and the outer wall reinforcing rib is provided on the outer side of the side. It is characterized in that it is configured to include a vertical rib extending from the inner side surface of the wall and a horizontal rib extending from the vertical rib in a direction different from the direction in which the vertical rib is extended. Synthetic resin pallet. 前記横リブは、前記縦リブの先端から延設されて設置されていることを特徴とする請求項1又は2に記載の合成樹脂製パレット。 The synthetic resin pallet according to claim 1 or 2, wherein the horizontal ribs are installed so as to extend from the tips of the vertical ribs. 前記横リブは、前記縦リブの中間部から延設されて設置されていることを特徴とする請求項1から3のうちいずれか1項に記載の合成樹脂製パレット。 The synthetic resin pallet according to any one of claims 1 to 3, wherein the horizontal rib is installed so as to extend from an intermediate portion of the vertical rib. 前記横リブは、前記縦リブの両側に対称に設置されていることを特徴とする請求項1から4のうちいずれか1項に記載の合成樹脂製パレット。 The synthetic resin pallet according to any one of claims 1 to 4, wherein the horizontal ribs are symmetrically installed on both sides of the vertical ribs. 前記横リブは、前記縦リブの両側に非対称に設置されていることを特徴とする請求項1から5のうちいずれか1項に記載の合成樹脂製パレット。 The synthetic resin pallet according to any one of claims 1 to 5, wherein the horizontal ribs are asymmetrically installed on both sides of the vertical ribs. 前記横リブは、前記縦リブとは異なる形状で前記縦リブから延設されたことを特徴とする請求項1から6のうちいずれか1項に記載の合成樹脂製パレット。 The synthetic resin pallet according to any one of claims 1 to 6, wherein the horizontal rib has a shape different from that of the vertical rib and extends from the vertical rib. 前記側部外側壁が押圧された際に、前記縦リブの最初に変形が生じる箇所に前記横リブが設置されていることを特徴とする請求項1から7のうちいずれか1項に記載の合成樹脂製パレット。 The method according to any one of claims 1 to 7, wherein the horizontal rib is installed at a position where the vertical rib first deforms when the outer wall of the side portion is pressed. Synthetic resin pallet.
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