JP2020147872A - Total heat exchange element sheet, and total heat exchange element - Google Patents
Total heat exchange element sheet, and total heat exchange element Download PDFInfo
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Abstract
【課題】透湿度、熱伝導性、強度、気体遮蔽性、脱臭性に優れた全熱交換素子用紙の提供。
【解決手段】基材シートが、活性炭類と天然パルプを含有し、天然パルプの長さ加重平均繊維長が0.7〜1.7mmであり、該天然パルプの繊維長ヒストグラムにおいて、0.5〜1.5mmの間に最大頻度ピークを有し、1.0mm以上の繊維長を有する繊維の割合が25.0%以上であり、全熱交換素子用紙に対して、活性炭類の含有率が5〜30質量%である全熱交換素子用紙。
【選択図】図1PROBLEM TO BE SOLVED: To provide a total heat exchange element paper having excellent moisture permeability, thermal conductivity, strength, gas shielding property and deodorizing property.
SOLUTION: The base sheet contains activated charcoal and natural pulp, and the length-weighted average fiber length of the natural pulp is 0.7 to 1.7 mm, and in the fiber length histogram of the natural pulp, 0.5. The ratio of fibers having a maximum frequency peak between ~ 1.5 mm and a fiber length of 1.0 mm or more is 25.0% or more, and the content of activated carbons with respect to the total heat exchange element paper is high. Total heat exchange element paper of 5 to 30% by mass.
[Selection diagram] Fig. 1
Description
本発明は、ビル、事務所、店舗、住居等で、快適な空間を維持するために、室内に新鮮な外気を供給すると共に、室内の汚れた空気を排出する全熱交換器に搭載される、顕熱(温度)と潜熱(湿度)の交換を同時に行う全熱交換素子と、全熱交換素子に使用される全熱交換素子用紙に関するものである。 The present invention is installed in a total heat exchanger that supplies fresh outside air to the room and discharges dirty air in the room in order to maintain a comfortable space in buildings, offices, stores, residences, etc. The present invention relates to a total heat exchange element that exchanges sensible heat (temperature) and latent heat (humidity) at the same time, and a total heat exchange element paper used for the total heat exchange element.
室内の空調において、冷暖房効率に優れた換気方法として、新鮮な外気を供給する給気流と室内の汚れた空気を排出する排気流との間で、温度(顕熱)と共に湿度(潜熱)の交換も同時に行う全熱交換がよく知られている。 In indoor air conditioning, as a ventilation method with excellent cooling and heating efficiency, exchange of humidity (latent heat) as well as temperature (sensible heat) between the air supply that supplies fresh outside air and the exhaust flow that discharges dirty air in the room. It is well known that total heat exchange is performed at the same time.
全熱交換を行う全熱交換素子では、給気流と排気流が、全熱交換素子用紙を挟んで、互いに独立した流路で形成されており、その間で全熱交換が行われるため、このような全熱交換素子を備えた全熱交換器で室内の換気を行えば、冷暖房効率を大きく抑制することが可能となる。 In the total heat exchange element that performs total heat exchange, the supply airflow and the exhaust flow are formed in independent flow paths with the total heat exchange element paper in between, and total heat exchange is performed between them. If the room is ventilated with a total heat exchanger equipped with a total heat exchange element, the cooling and heating efficiency can be greatly suppressed.
全熱交換素子には、直交流型と対向流型があり、全熱交換素子用紙を加工して作成される。いずれも専用の機械を用いて作成されるが、特に、対向流型の場合、全熱交換素子用紙に、室内及び室外の空気を通すための流路を確保するための樹脂枠を取り付ける工程がある。一般的に作業効率の観点から、射出成型機が用いられるが、この時、全熱交換素子用紙の強度が不足すると、射出される樹脂の圧力により、全熱交換素子用紙が破れてしまい、全熱交換素子として全く機能しなくなる。 There are two types of total heat exchange elements, a orthogonal flow type and a countercurrent type, which are produced by processing total heat exchange element paper. Both are created using a dedicated machine, but especially in the case of the countercurrent type, the process of attaching a resin frame to secure the flow path for passing indoor and outdoor air to the total heat exchange element paper is is there. Generally, an injection molding machine is used from the viewpoint of work efficiency. At this time, if the strength of the total heat exchange element paper is insufficient, the total heat exchange element paper is torn by the pressure of the injected resin, and all It does not function at all as a heat exchange element.
また、これまでの全熱交換素子用紙は、多孔質系素材を用いているため、例えば、二酸化炭素等の汚れた気体成分の通気性も有していて、全熱交換する際に、給気と排気が全熱交換素子内部で混合し、換気の効率が低下するという欠点を有していた。この給気と排気の混合は、全熱交換器にとっては、致命的な欠陥である。給気と排気が混合する全熱交換器では、室内外の空気をエネルギーで回収しながら交換しているのではなく、ただ単に室内の汚れた空気をかき回しているだけという評価になりかねない。このように、室内外の空気が混合しているようでは、換気の目的が果たせず、全熱交換器として全く機能しなくなる。 Further, since the conventional total heat exchange element paper uses a porous material, for example, it also has air permeability of a dirty gas component such as carbon dioxide, and air is supplied when total heat exchange is performed. And the exhaust are mixed inside the total heat exchange element, which has the disadvantage of reducing the efficiency of ventilation. This mixture of air supply and exhaust is a fatal defect for total heat exchangers. In a total enthalpy heat exchanger in which air supply and exhaust are mixed, it may be evaluated that the air inside and outside the room is not exchanged while being recovered by energy, but simply agitating the dirty air in the room. In this way, if the indoor and outdoor air seems to be mixed, the purpose of ventilation cannot be achieved and the total heat exchanger cannot function at all.
このような理由から、全熱交換素子を作製する場合に全熱交換素子用紙が破れることがない強度に優れ、給気と排気が混合することがない気体遮蔽性に優れた全熱交換素子用紙が求められている。このような要望に対し、繊維径が0.3〜50μm、厚みが0.1〜1.0mmのガラス繊維や合成繊維または天然繊維等からなる不織布あるいは織り布のシート基材表面にバインダー、溶融繊維あるいは接着パウダーの接着媒体を付けて、その上に繊維径が0.01〜0.5μmの超極細繊維の薄い層を重ね乾燥固着して一体にしたシート部材(例えば、特許文献1)が開示されている。しかし、シート基材の強度は保てるものの、経済面に問題があり、透湿度、熱伝導性や気体遮蔽性に関しては効果が見られなかった。 For this reason, the total heat exchange element paper has excellent strength so that the total heat exchange element paper does not tear when the total heat exchange element is manufactured, and the total heat exchange element paper has excellent gas shielding properties so that air supply and exhaust do not mix. Is required. In response to such demands, binders and melts are applied to the surface of a non-woven fabric or woven fabric sheet base material made of glass fiber, synthetic fiber, natural fiber, etc. having a fiber diameter of 0.3 to 50 μm and a thickness of 0.1 to 1.0 mm. A sheet member (for example, Patent Document 1) in which an adhesive medium of fibers or adhesive powder is attached, and a thin layer of ultrafine fibers having a fiber diameter of 0.01 to 0.5 μm is layered, dried and fixed, and integrated. It is disclosed. However, although the strength of the sheet base material can be maintained, there is a problem in terms of economy, and no effect is observed in terms of moisture permeability, heat conductivity and gas shielding property.
また、パーチメント処理された繊維基材と、該繊維基材中に含まれる吸湿剤とを有し、かつ、透湿度が1000g/m2・24hr以上である透湿度シート(例えば、特許文献2)が開示されている。しかし、熱伝導性と繊維基材の強度と気体遮蔽性には改善の余地があった。また、カナダ変法ろ水度で150ml以下に叩解した天然パルプを含む紙からなる全熱交換素子用紙(例えば、特許文献3)が開示されている。しかし、気体遮蔽性は問題ないものの、十分な基材の強度を得ることはできなかった。
Further, the fiber substrate is parchmenting, and a hygroscopic agent contained in said fiber substrate, and is moisture permeability 1000 g /
また、パルプを主体とする紙基材からなり、該紙基材中に塩化カルシウムが10〜25質量%含まれ、かつ、吸湿率が15〜30%である全熱交換器エレメント用原紙(例えば、特許文献4)が開示されている。しかし、強度と気体遮蔽性を両立させるには、改善の余地があった。また、木材パルプ100質量部中の針葉樹パルプが40質量部以上でショッパーフリーネスでの叩解度が40°SR以上である木材パルプからなる原紙に吸湿剤と防炎剤を含浸させた全熱交換素子用紙であって、該全熱交換素子用紙のJIS Z−0208に準拠した透湿度試験による透湿度が6,000g/m2・24時間以上で、JIS Z−2150に準拠した防炎試験による炭化長が10cm以下であり、JIS P−8117に準拠した透気度試験による透気度が500秒/100ml以上であると共に、二酸化炭素の移行率が1%以下である全熱交換素子用紙(例えば、特許文献5)が開示されている。しかし、強度と気体遮蔽性を両立させるには、改善の余地があった。
Further, it is made of a paper base material mainly composed of pulp, and the paper base material contains 10 to 25% by mass of calcium chloride and has a moisture absorption rate of 15 to 30% (for example, a base paper for a total heat exchanger element). , Patent Document 4) is disclosed. However, there was room for improvement in achieving both strength and gas shielding properties. In addition, a total heat exchange element in which a base paper made of wood pulp in which 100 parts by mass of wood pulp is 40 parts by mass or more and the degree of beating at shopper freedom is 40 ° SR or more is impregnated with a moisture absorbent and a flameproofing agent. a paper, with a moisture permeability by moisture permeability test according to JIS Z-0208 of該全heat exchange element sheets 6,000
ところで、急激に経済が成長した中国では、都市部やその周りの地域を中心に、大気汚染が深刻な問題になっている。中国周辺諸国にも風向きによって、影響が出てきており、その深刻度は年々深まっている。大気汚染は一年を通じて発生する可能性があるが、屋内暖房の使用などにより、気象条件が悪化しやすい秋から冬にかけて、特に深刻な大気汚染が発生しやすくなる傾向にある。大気汚染が深刻化すると、空調を換気する際に、汚れた外気を室内に供給することになるため、外気の汚染物質を除去できる全熱交換器が求められている。例えば、特許文献1のように、汚染物質を除去できるとして脱臭剤を含有させた全熱交換器が提案されている。しかし、気体遮蔽性に優れた全熱交換素子用紙を用いた全熱交換器でないと、給気と排気が全熱交換素子内部で混合してしまうため、脱臭性能が十分に発揮されず、更なる改善が求められる。 By the way, in China, where the economy has grown rapidly, air pollution has become a serious problem, especially in urban areas and the surrounding areas. The wind direction is also affecting the countries around China, and the severity is increasing year by year. Air pollution can occur throughout the year, but the use of indoor heating tends to cause particularly serious air pollution from autumn to winter, when weather conditions tend to deteriorate. When air pollution becomes serious, dirty outside air is supplied to the room when the air conditioner is ventilated. Therefore, a total heat exchanger capable of removing pollutants from the outside air is required. For example, as in Patent Document 1, a total heat exchanger containing a deodorant has been proposed because it can remove contaminants. However, unless the total heat exchanger uses total heat exchange element paper with excellent gas shielding properties, the supply air and exhaust will be mixed inside the total heat exchange element, and the deodorizing performance will not be fully exhibited. Improvement is required.
本発明の課題は、全熱交換器用の素子を構成するための全熱交換素子用紙において、透湿度、熱伝導性、強度、気体遮蔽性、脱臭性に優れた全熱交換素子用紙を提供することである。 An object of the present invention is to provide a total heat exchange element paper having excellent moisture permeability, thermal conductivity, strength, gas shielding property, and deodorizing property in the total heat exchange element paper for forming an element for a total heat exchanger. That is.
本発明に係る課題は、下記手段によって解決することができる。 The problem according to the present invention can be solved by the following means.
(1)基材シートを含有してなる全熱交換素子用紙において、基材シートが、活性炭類と天然パルプを含有し、天然パルプの長さ加重平均繊維長が0.7〜1.7mmであり、該天然パルプの繊維長ヒストグラムにおいて、0.5〜1.5mmの間に最大頻度ピークを有し、1.0mm以上の繊維長を有する繊維の割合が25.0%以上であり、全熱交換素子用紙に対して、活性炭類の含有率が5〜30質量%であることを特徴とする全熱交換素子用紙。
(2)天然パルプの繊維長ヒストグラムにおいて、最大頻度ピーク以外に、0.0〜0.5mmの間にピークを有する上記(1)記載の全熱交換素子用紙。
(3)上記(1)又は(2)に記載の全熱交換素子用紙を使用して形成される全熱交換素子。
(1) In the total heat exchange element paper containing the base material sheet, the base material sheet contains activated charcoal and natural pulp, and the length-weighted average fiber length of the natural pulp is 0.7 to 1.7 mm. In the fiber length histogram of the natural pulp, the ratio of fibers having a maximum frequency peak between 0.5 and 1.5 mm and a fiber length of 1.0 mm or more is 25.0% or more, and the total. A total heat exchange element paper characterized in that the content of activated carbons is 5 to 30% by mass with respect to the heat exchange element paper.
(2) The total heat exchange element paper according to (1) above, which has a peak between 0.0 and 0.5 mm in addition to the maximum frequency peak in the fiber length histogram of natural pulp.
(3) A total heat exchange element formed by using the total heat exchange element paper according to (1) or (2) above.
本発明の全熱交換素子用紙は、基材シートを含有してなる全熱交換素子用紙において、基材シートが、活性炭類と天然パルプを含有し、天然パルプの長さ加重平均繊維長が0.7〜1.7mmであり、該天然パルプの繊維長ヒストグラムにおいて、0.5〜1.5mmの間に最大頻度ピークを有し、1.0mm以上の繊維長を有する繊維の割合が25.0%以上であり、全熱交換素子用紙に対して、活性炭類の含有率が5〜30質量%であり、天然パルプの繊維が絡み合うと共に、活性炭類が全熱交換素子用紙に含有されることにより、全熱交換素子の透湿度、熱伝導性、強度、気体遮蔽性、脱臭性を良好なものにすることができる。 The total heat exchange element paper of the present invention is a total heat exchange element paper containing a base sheet, in which the base sheet contains activated charcoal and natural pulp, and the length-weighted average fiber length of the natural pulp is 0. In the fiber length histogram of the natural pulp, which is .7 to 1.7 mm, the proportion of fibers having the maximum frequency peak between 0.5 and 1.5 mm and having a fiber length of 1.0 mm or more is 25. It is 0% or more, the content of activated carbons is 5 to 30% by mass with respect to the total heat exchange element paper, the fibers of natural pulp are entangled, and the activated carbons are contained in the total heat exchange element paper. As a result, the moisture permeability, thermal conductivity, strength, gas shielding property, and deodorizing property of the total heat exchange element can be improved.
また、天然パルプの繊維長ヒストグラムにおいて、最大頻度ピーク以外に、0.0〜0.5mmの間にピークを有する全熱交換素子用紙は、強度を損なうことなく、より細かな繊維が、繊維間の隙間を塞ぐことにより、給気と排気の混合を起こさない、より優れた気体遮蔽性を有する。 Further, in the fiber length histogram of natural pulp, the total heat exchange element paper having a peak between 0.0 and 0.5 mm in addition to the maximum frequency peak has finer fibers between the fibers without impairing the strength. By closing the gap, it has better gas shielding property that does not cause mixing of air supply and exhaust.
以下、本発明の全熱交換素子用紙について詳細に説明する。 Hereinafter, the total heat exchange element paper of the present invention will be described in detail.
本発明の全熱交換素子用紙における基材シートについて説明する。本発明における基材シートは、天然パルプを原料として、湿式抄紙法にて製造されるシートであることが好ましい。天然パルプとしては、広葉樹晒しクラフトパルプ(略称:LBKP、英文表記:Hardwood Bleached Kraft Pulp)、針葉樹晒しクラフトパルプ(略称:NBKP、英文表記:Softwood Bleached Kraft Pulp)、広葉樹晒しサルファイトパルプ(略称:LBSP、英文表記:Hardwood Bleached Sulfite Pulp)、針葉樹晒しサルファイトパルプ(略称:NBSP、英文表記:Softwood Bleached Sulfite Pulp)、広葉樹未晒クラフトパルプ(略称:LUKP、英文表記:Hardwood Unbleached Kraft Pulp)、針葉樹未晒クラフトパルプ(略称:NUKP、英文表記:Softwood Unbleached Kraft Pulp)等の木材パルプ繊維を単独又は複数配合して使用することが好ましい。その他として、綿、コットンリンター、麻、竹、サトウキビ、トウモロコシ、ケナフ等の植物繊維;羊毛、絹等の動物繊維;レーヨン、キュプラ、リヨセル等のセルロース再生繊維を単独又は複数配合して使用することもできる。 The base material sheet in the total heat exchange element paper of the present invention will be described. The base material sheet in the present invention is preferably a sheet produced by a wet papermaking method using natural pulp as a raw material. As natural pulp, broad-leaved bleached kraft pulp (abbreviation: LBKP, English notation: Hardwood Bleached Kraft Pulp), coniferous bleached kraft pulp (abbreviation: NBKP, English notation: Softwood Bleached Craft Pulp), broad-leaved bleached kraft pulp , English notation: Hardwood Bleached Sulfite Pulp), bleached coniferous sulphite pulp (abbreviation: NBSP, English notation: Softwood Bleached Sulfite Pulp), broadleaf tree unbleached craft pulp (abbreviation: LUKP, unbleached kraft pulp) It is preferable to use wood pulp fibers such as bleached kraft pulp (abbreviation: NUKP, English notation: Softwood Unbleached Craft Pulp) alone or in combination of two or more. In addition, plant fibers such as cotton, cotton linter, hemp, bamboo, sugar cane, corn, and kenaf; animal fibers such as wool and silk; and cellulose regenerated fibers such as rayon, cupra, and lyocell should be used alone or in combination. You can also.
本発明では、図1に示したように、天然パルプの繊維長分布ヒストグラムにおいて、0.5〜1.5mmの間に最大頻度ピークを有し、1.0mm以下の繊維長を有する割合が25.0%以上である。全熱交換素子用紙から全熱交換素子を作製する工程において、1.0mm以上の繊維を絡み合わせることで、全熱交換素子用紙の強度が強くなると共に、気体遮蔽性も向上する。最大頻度ピークは、0.7〜1.2mmの間にあることがより好ましい。1.0mm以上の繊維長を有する割合が35.0%以上であることがより好ましい。1.0mm以上の繊維長を有する繊維の割合は、強度を強くする点で高い方が望ましいが、60%程度あれば十分である。 In the present invention, as shown in FIG. 1, in the fiber length distribution histogram of natural pulp, the ratio having the maximum frequency peak between 0.5 and 1.5 mm and the fiber length of 1.0 mm or less is 25. It is 0.0% or more. In the process of producing a total heat exchange element from the total heat exchange element paper, by entwining fibers of 1.0 mm or more, the strength of the total heat exchange element paper is increased and the gas shielding property is also improved. The maximum frequency peak is more preferably between 0.7 and 1.2 mm. More preferably, the proportion having a fiber length of 1.0 mm or more is 35.0% or more. The proportion of fibers having a fiber length of 1.0 mm or more is preferably high in terms of increasing strength, but about 60% is sufficient.
また、天然パルプの繊維長ヒストグラムにおいて、最大頻度ピーク以外に、0.0〜0.5mmの間にピーク(第2ピーク)を有する全熱交換素子用紙は、より細かな繊維が、繊維間の隙間を塞ぐことにより、強度を維持しながら、給気と排気の混合を起こさない優れた気体遮蔽性を有する。 Further, in the fiber length histogram of natural pulp, the total heat exchange element paper having a peak (second peak) between 0.0 and 0.5 mm in addition to the maximum frequency peak has finer fibers between the fibers. By closing the gap, it has excellent gas shielding properties that do not cause mixing of air supply and exhaust while maintaining strength.
本発明の天然パルプの繊維長及び繊維長分布ヒストグラムは、JIS P8226:2006(偏光法)「パルプ−光学的自動分析法による繊維長測定方法」に準じて、OpTest Equipment Inc.Canada社製ファイバークオリティーアナライザーを使用して測定した。 The fiber length and fiber length distribution histogram of the natural pulp of the present invention is based on JIS P8226: 2006 (polarization method) "Pulp-Fiber length measurement method by optical automatic analysis method", and OpTest Equipment Inc. The measurement was performed using a fiber quality analyzer manufactured by Canada.
本発明における「繊維長」、「平均繊維長」及び「繊維長分布」とは、上記に従って測定・算出される「長さ加重繊維長」、「長さ加重平均繊維長」及び「長さ加重繊維長分布」を意味する。また、「1.0mm以上の繊維の割合」とは、1.0mm以上の繊維長を有する繊維の割合」を意味し、上記に従って測定・算出された「長さ加重繊維長分布」において、その中の「1.0mm以上の繊維の割合」を求めた数値を意味する。 The "fiber length", "average fiber length" and "fiber length distribution" in the present invention are "length-weighted fiber length", "length-weighted average fiber length" and "length-weighted" measured and calculated according to the above. It means "fiber length distribution". Further, the "ratio of fibers having a fiber length of 1.0 mm or more" means the "ratio of fibers having a fiber length of 1.0 mm or more", and in the "length-weighted fiber length distribution" measured and calculated according to the above. It means the numerical value obtained from the "ratio of fibers of 1.0 mm or more".
天然パルプは、ビーター、PFIミル、シングルディスクリファイナー(SDR)、ダブルディスクリファイナー(DDR)、また、顔料等の分散や粉砕に使用するボールミル、ダイノミル、摩砕装置、高速の回転刃により剪断力を与える回転刃式ホモジナイザー、高速で回転する円筒形の内刃と固定された外刃との間で、剪断力を生じる二重円筒式の高速ホモジナイザー、超音波による衝撃で微細化する超音波破砕機、繊維懸濁液に少なくとも20MPaの圧力差を与えて小径のオリフィスを通過させて高速度とし、これを衝突させて急減速することにより、繊維に剪断力、切断力を加える高圧ホモジナイザー等が挙げられる。この中でも特に、リファイナーが好ましい。これら叩解、分散設備の種類、処理条件(繊維濃度、温度、圧力、回転数、リファイナーの刃の形状、リファイナーのプレート間のギャップ、処理回数)の調整により、目的の天然パルプの繊維長分布を達成することが可能となる。 Natural pulp is subjected to shearing force by beater, PFI mill, single disc refiner (SDR), double disc refiner (DDR), ball mill, dyno mill, grinder, and high-speed rotary blade used for dispersing and crushing pigments and the like. Rotary blade homogenizer, double cylindrical high speed homogenizer that generates shear force between a cylindrical inner blade that rotates at high speed and a fixed outer blade, an ultrasonic crusher that pulverizes by impact by ultrasonic waves, Examples thereof include a high-pressure homogenizer that applies a shearing force and a cutting force to the fibers by applying a pressure difference of at least 20 MPa to the fiber suspension to pass through a small-diameter orifice to increase the speed, and then colliding the fiber suspension to make a sudden deceleration. .. Of these, the refiner is particularly preferable. By adjusting these beating, the type of dispersion equipment, and the treatment conditions (fiber concentration, temperature, pressure, rotation speed, shape of the refiner blade, gap between the refiner plates, number of treatments), the fiber length distribution of the target natural pulp can be obtained. It will be possible to achieve.
本発明の全熱交換素子用紙における基材シートの製法としては、一般的な長網抄紙機、円網抄紙機等を用いて、天然パルプをシート状に形成する湿式抄紙法が挙げられる。 Examples of the method for producing a base sheet in the total heat exchange element paper of the present invention include a wet paper making method in which natural pulp is formed into a sheet using a general long net paper machine, a circular net paper machine, or the like.
本発明の全熱交換素子用紙は、活性炭類を含有している。活性炭類としては、活性炭、添着活性炭等が挙げられる。活性炭類の形状は特に限定されるものではないが、粉体状、粒子状、繊維状等が好ましく、比表面積が50〜2000m2/gの活性炭類を適宜選択して用いることが可能である。 The total heat exchange element paper of the present invention contains activated carbons. Examples of activated carbons include activated carbons and impregnated activated carbons. The shape of the activated carbon is not particularly limited, but powder, particle, fibrous, etc. are preferable, and activated carbon having a specific surface area of 50 to 2000 m 2 / g can be appropriately selected and used. ..
本発明における活性炭類の粒径は、全熱交換素子用紙に均一に含有させることが可能であれば、特に限定されるものではないが、1〜180μmであることが好ましく、3〜150μmであることがより好ましく、3〜100μmであることが更に好ましい。粒径が180μmを超える場合、パルプ原料と混合した際や塗液中で沈殿し、全熱交換素子用紙に均一に含有させることができないなどの問題が生じる場合がある。一方、粒径が1μm未満では、活性炭類の表面積が増し、分散しにくくなる場合がある。本発明において、活性炭類の粒径は、レーザー回折散乱法を測定原理とする粒度分布測定装置により測定することができる平均粒子径である。レーザー回折式粒度分布測定装置は、特に限定されるものではないが、レーザー回折法ISO 13320及びJIS Z 8825:2013に準拠にしているものであれば良い。例えば、株式会社島津製作所のSALD(登録商標)シリーズなどを用いることができる。 The particle size of the activated carbons in the present invention is not particularly limited as long as it can be uniformly contained in the total heat exchange element paper, but is preferably 1 to 180 μm, and is preferably 3 to 150 μm. More preferably, it is more preferably 3 to 100 μm. If the particle size exceeds 180 μm, there may be a problem that the particle size is not uniformly contained in the total heat exchange element paper due to precipitation when mixed with the pulp raw material or in the coating liquid. On the other hand, if the particle size is less than 1 μm, the surface area of the activated carbon may increase and it may be difficult to disperse. In the present invention, the particle size of activated carbon is an average particle size that can be measured by a particle size distribution measuring device based on a laser diffraction / scattering method. The laser diffraction type particle size distribution measuring device is not particularly limited, but any device may be used as long as it complies with the laser diffraction method ISO 13320 and JIS Z 8825: 2013. For example, the SALD (registered trademark) series of Shimadzu Corporation can be used.
本発明において、より高い熱伝導性、脱臭性を得るためには、全熱交換素子用紙に対して、活性炭類の含有率は5〜30質量%であることが好ましく、7〜25質量%であることがより好ましく、10〜20質量%であることが更に好ましい。活性炭類の含有率が5質量%未満の場合、期待した熱伝導性や脱臭性が得られない場合があり、一方、含有率が30質量%を超えた場合、全熱交換素子用紙から活性炭類が脱落するなどの問題が生じる場合がある。 In the present invention, in order to obtain higher thermal conductivity and deodorizing property, the content of activated carbon is preferably 5 to 30% by mass, preferably 7 to 25% by mass, based on the total heat exchange element paper. More preferably, it is more preferably 10 to 20% by mass. If the content of activated carbon is less than 5% by mass, the expected thermal conductivity and deodorizing property may not be obtained, while if the content exceeds 30% by mass, activated carbon from the total heat exchange element paper. May cause problems such as dropping out.
全熱交換素子用紙が活性炭類を含有することで、全熱交換素子用紙に不快な臭気の脱臭性能を付与することが可能である。活性炭類は、揮発性有機化合物や不快な生活臭など室内環境にとって有害となり得る臭気を吸着除去することが可能である。また、活性炭類に含まれる炭素は、基材シートに含まれる天然パルプと比較して熱伝導率が良い。そのため、活性炭類を含有した全熱交換素子用紙は、優れた熱伝導性が期待できる。本発明の活性炭類は、一種類で又は二種類以上組み合わせて用いることができる。 Since the total heat exchange element paper contains activated carbon, it is possible to impart unpleasant odor deodorizing performance to the total heat exchange element paper. Activated carbons can adsorb and remove odors that can be harmful to the indoor environment, such as volatile organic compounds and unpleasant living odors. In addition, carbon contained in activated carbon has a better thermal conductivity than natural pulp contained in a base sheet. Therefore, the total heat exchange element paper containing activated carbon can be expected to have excellent thermal conductivity. The activated carbons of the present invention can be used alone or in combination of two or more.
全熱交換素子用紙に活性炭類を含有させる方法としては、該成分を全熱交換素子用紙にできるだけ均一に含有させることができる方法であれば特に制限はない。パルプ原料と活性炭類とを混合し、基材シートとして製造する方法、活性炭類を含む塗液を、塗工、含浸又はスプレー等の方法によって基材シートに付与し、溶媒や分散媒を乾燥等の方法で除去し、活性炭類を全熱交換素子用紙に含有させる方法等が例示される。 The method for containing activated carbon in the total heat exchange element paper is not particularly limited as long as the component can be contained in the total heat exchange element paper as uniformly as possible. A method of mixing a pulp raw material and activated carbon to produce a base sheet, a coating liquid containing activated carbon is applied to the base sheet by a method such as coating, impregnation, or spraying, and the solvent or dispersion medium is dried. Examples thereof include a method of removing activated carbon by the above method and incorporating activated carbon into the total heat exchange element paper.
活性炭類の全熱交換素子用紙への固着を強固にする場合、他の成分との併用や着色等により製品の外観を向上させる場合等には、活性炭類の効果を阻害しない範囲において、少量のバインダー(接着剤)を用いることは好ましい方法の一つである。水性バインダーについて具体例を挙げる。水溶性バインダーとしては、例えば、ポリビニルアルコールやデンプン等が挙げられる。また、水分散性バインダーとしては、例えば、ポリ(メタ)アクリル酸エステル類、ポリ酢酸ビニル、ポリ塩化ビニル、スチレン−ブタジエンラテックス等が挙げられる。 When the activated carbon is firmly adhered to the total heat exchange element paper, or when the appearance of the product is improved by using it in combination with other components or coloring, a small amount of activated carbon is used as long as the effect of the activated carbon is not impaired. Using a binder (adhesive) is one of the preferred methods. Specific examples of the aqueous binder will be given. Examples of the water-soluble binder include polyvinyl alcohol and starch. Examples of the water-dispersible binder include poly (meth) acrylic acid esters, polyvinyl acetate, polyvinyl chloride, and styrene-butadiene latex.
基材シートには、必要とする密度、平滑度、保湿性を得るために、有機顔料等の各種填料、接着剤、サイズ剤、定着剤、歩留助剤、紙力増強剤等の各種薬品を適宜含有することができる。 In order to obtain the required density, smoothness, and moisturizing properties, the base sheet contains various chemicals such as organic pigments, adhesives, sizing agents, fixing agents, yield aids, and paper strength enhancers. Can be appropriately contained.
基材シートには、必要とする密度、平滑度、透気度、強度を得るために、抄紙機に設置されたサイズプレス、ロールコーター等で、表面サイズプレスを施してもよい。表面サイズプレス液の成分としては、天然植物から精製した澱粉、ヒドロキシエチル化澱粉、酸化澱粉、エーテル化澱粉、リン酸エステル化澱粉、酵素変性澱粉やそれらをフラッシュドライして得られる冷水可溶性澱粉、ポリビニルアルコール等の各種合成バインダーが適宜使用できる。 The base sheet may be surface-sized with a size press, roll coater, or the like installed in a paper machine in order to obtain the required density, smoothness, air permeability, and strength. The components of the surface size press solution include starch purified from natural plants, hydroxyethylated starch, oxidized starch, etherified starch, phosphoric acid esterified starch, enzyme-modified starch and cold water-soluble starch obtained by flush-drying them. Various synthetic binders such as polyvinyl alcohol can be appropriately used.
基材シートには、必要とする密度、平滑度、透気度、強度を得るために、カレンダー処理を施してもよい。カレンダー装置としては、硬質ロール同士、弾性ロール同士及び硬質ロールと弾性ロールの対の組み合わせからなる群から選ばれる1種以上の組合せロールを有する装置が好適に使用される。具体的には、マシンカレンダー、ソフトニップカレンダー、スーパーカレンダー、多段カレンダー、マルチニップカレンダー等を使用することができる。 The substrate sheet may be calendared to obtain the required density, smoothness, air permeability and strength. As the calendar device, a device having one or more combination rolls selected from the group consisting of hard rolls, elastic rolls, and a combination of hard rolls and elastic rolls is preferably used. Specifically, a machine calendar, a soft nip calendar, a super calendar, a multi-stage calendar, a multi-nip calendar, or the like can be used.
全熱交換用紙の坪量、厚み、密度等に関しては特に制限はないが、交換効率の観点から、坪量は低く、厚みは薄く、密度は高いものが好ましい。坪量は30〜130g/m2の範囲が好ましく、40〜80g/m2の範囲がより好ましい。厚みは30〜120μmの範囲が好ましく、40〜100μmの範囲がより好ましい。密度は0.7〜1.3g/cm3の範囲が好ましく、0.8〜1.1g/cm3の範囲がより好ましい。 The total heat exchange paper is not particularly limited in terms of basis weight, thickness, density, etc., but from the viewpoint of exchange efficiency, it is preferable that the basis weight is low, the thickness is thin, and the density is high. The basis weight is preferably in the range of 30~130g / m 2, the range of 40 and 80 g / m 2 is more preferable. The thickness is preferably in the range of 30 to 120 μm, more preferably in the range of 40 to 100 μm. Density is preferably in the range of 0.7 to 1.3 g / cm 3, a range of 0.8~1.1g / cm 3 is more preferable.
全熱交換素子用紙には、難燃性を付与する目的で、難燃剤を付着することができる。難燃剤としては、無機系難燃剤、無機リン系化合物、含窒素化合物、塩素系化合物、臭素系化合物等がある。例えば、ホウ砂とホウ酸の混合物、水酸化アルミニウム、三酸化アンチモン、リン酸アンモニウム、ポリリン酸アンモニウム、スルファミン酸アンモニウム、スルファミン酸グアニジン、リン酸グアニジン、リン酸アミド、塩素化ポリオレフィン、臭化アンモニウム、非エーテル型ポリブロモ環状化合物等の水溶液若しくは水に分散可能である難燃剤が挙げられる。難燃性のレベルとしては、JIS A 1322:1966で測定される炭化長が10cm未満であることが好ましい。難燃剤の付着量としては、特に制限はなく、使用する難燃剤にもよるが、5g/m2〜10g/m2の範囲であることが好ましい。10g/m2よりも多く付着させても良いが、効果は頭打ちとなる。 A flame retardant can be attached to the total heat exchange element paper for the purpose of imparting flame retardancy. Examples of the flame retardant include an inorganic flame retardant, an inorganic phosphorus compound, a nitrogen-containing compound, a chlorine compound, and a bromine compound. For example, a mixture of boric acid and boric acid, aluminum hydroxide, antimony trioxide, ammonium phosphate, ammonium polyphosphate, ammonium sulfamate, guanidine sulfamate, guanidine phosphate, phosphate amide, chlorinated polyolefin, ammonium bromide, Examples thereof include a flame retardant that can be dispersed in an aqueous solution such as a non-ether type polybromocyclic compound or water. As for the level of flame retardancy, it is preferable that the carbonization length measured by JIS A 1322: 1966 is less than 10 cm. The coating weight of the flame retardant is not particularly limited, depending on the flame retardant to be used is preferably in the range of 5g / m 2 ~10g / m 2 . More than 10 g / m 2 may be attached, but the effect will level off.
全熱交換素子用紙には、防カビ性を付与する目的で、防カビ剤を付着することができる。防カビ剤としては、一般的に防カビ剤として市販されているものが使用できる。例えば、有機窒素化合物、硫黄系化合物、有機酸エステル類、有機ヨウ素系イミダゾール化合物、ベンザゾール化合物等が挙げられる。防カビ性のレベルとしては、JIS Z 2911:2010で測定される菌糸の発育が認められない状態が好ましい。防カビ剤の付着量としては、0.5g/m2〜5g/m2の範囲であることが好ましい。5g/m2よりも多く付着させても良いが、効果は頭打ちとなる。 An antifungal agent can be attached to the total heat exchange element paper for the purpose of imparting antifungal properties. As the fungicide, commercially available fungicide can be generally used. Examples thereof include organic nitrogen compounds, sulfur compounds, organic acid esters, organic iodine imidazole compounds, and benzazole compounds. As the level of antifungal property, it is preferable that the growth of hyphae measured by JIS Z 2911: 2010 is not observed. The adhesion amount of antifungal agent is preferably in the range of 0.5g / m 2 ~5g / m 2 . More than 5 g / m 2 may be attached, but the effect will level off.
全熱交換素子用紙には、湿度交換効率を改善させる目的で、吸湿剤を付着することができる。吸湿剤としては、無機酸塩、有機酸塩、無機質填料、多価アルコール、尿素類、吸湿(吸水)性高分子等がある。例えば、無機酸塩としては、塩化リチウム、塩化カルシウム、塩化マグネシウム等がある。有機酸塩としては、乳酸ナトリウム、乳酸カルシウム、ピロリドンカルボン酸ナトリウム等がある。無機質填料としては、水酸化アルミニウム、炭酸カルシウム、珪酸アルミニウム、珪酸マグネシウム、タルク、クレー等がある。多価アルコールとしては、グリセリン、エチレングリコール、トリエチレングリコール、ポリグリセリン等がある。尿素類としては、尿素、ヒドロキシエチル尿素等がある。吸湿(吸水)性高分子としては、ポリアスパラギン酸、ポリアクリル酸、ポリグルタミン酸、ポリリジン、アルギン酸、カルボキシメチルセルロース、ヒドロキシアルキルセルロース及びそれらの塩又は架橋物、カラギーナン、ペクチン、ジェランガム、寒天、キサンタンガム、ヒアルロン酸、グアーガム、アラビアゴム、澱粉及びそれらの架橋物、ポリエチレングリコール、ポリプロピレングリコール、コラーゲン、アクリルニトリル系重合体ケン化物、澱粉/アクリル酸塩グラフト共重合体、酢酸ビニル/アクリル酸塩共重合体ケン化物、澱粉/アクリルニトリルグラフト共重合体、アクリル酸塩/アクリルアミド共重合体、ポリビニルアルコール/無水マレイン酸共重合体、ポリエチレンオキサイド系、イソブチレン/無水マレイン酸共重合体、多糖類/アクリル酸塩グラフト自己架橋体等がある。目的とする透湿度に応じて、種類や付着量を選んで用いられる。コスト面と透湿度の観点から、塩化カルシウム、塩化リチウム及び塩化マグネシウムの群から選ばれる1種以上の吸湿剤を使用することが好ましい。特に好ましい吸湿剤は塩化カルシウムである。塩化カルシウムと他の吸湿剤とを併用しても良い。 A hygroscopic agent can be attached to the total heat exchange element paper for the purpose of improving the humidity exchange efficiency. Examples of the hygroscopic agent include inorganic acid salts, organic acid salts, inorganic fillers, polyhydric alcohols, ureas, and hygroscopic (water-absorbing) polymers. For example, examples of the inorganic acid salt include lithium chloride, calcium chloride, magnesium chloride and the like. Examples of the organic acid salt include sodium lactate, calcium lactate, sodium pyrrolidone carboxylate and the like. Examples of the inorganic filler include aluminum hydroxide, calcium carbonate, aluminum silicate, magnesium silicate, talc, clay and the like. Examples of the polyhydric alcohol include glycerin, ethylene glycol, triethylene glycol, polyglycerin and the like. Examples of ureas include urea and hydroxyethyl urea. Examples of the moisture-absorbing (water-absorbing) polymer include polyaspartic acid, polyacrylic acid, polyglutamic acid, polylysine, alginic acid, carboxymethyl cellulose, hydroxyalkyl cellulose and their salts or crosslinked products, carrageenan, pectin, gellan gum, agar, xanthan gum, hyaluron. Acids, guar gum, gum arabic, starch and their crosslinked products, polyethylene glycol, polypropylene glycol, collagen, acrylic nitrile polymer saponification, starch / acrylate graft copolymer, vinyl acetate / acrylate copolymer ken Compounds, starch / acrylic nitrile graft copolymer, acrylate / acrylamide copolymer, polyvinyl alcohol / maleic anhydride copolymer, polyethylene oxide-based, isobutylene / maleic anhydride copolymer, polysaccharide / acrylate graft There are self-crosslinked bodies and the like. It is used by selecting the type and the amount of adhesion according to the target moisture permeability. From the viewpoint of cost and moisture permeability, it is preferable to use one or more hygroscopic agents selected from the group of calcium chloride, lithium chloride and magnesium chloride. A particularly preferred hygroscopic agent is calcium chloride. Calcium chloride may be used in combination with other hygroscopic agents.
吸湿剤の付着量は、特に制限はない。使用する吸湿剤の種類にもよるが、JIS Z 0208:1976の評価方法を用い、23℃、相対湿度50%の条件下で測定された透湿度が300g/m2・24時間以上であることが好ましい。この範囲であれば、湿熱交換性能に優れた全熱交換素子が得ることができる。吸湿剤の付着量としては、使用する吸湿剤の種類にもよるが、ある程度の付着量から湿熱交換性能が頭打ちになることもあり、2g/m2〜15g/m2の範囲であることが好ましく、4g/m2〜10g/m2の範囲であることがより好ましい。透湿度としては300g/m2・24時間〜1500g/m2・24時間の範囲が好ましく、400g/m2・24時間〜1000g/m2・24時間の範囲がより好ましい。
The amount of the hygroscopic agent attached is not particularly limited. Depending on the type of desiccant to be used, JIS Z 0208: using the evaluation method 1976, 23 ° C., moisture permeability measured at 50% relative humidity is
以下に実施例を挙げて本発明を更に具体的に説明するが、本発明は、実施例に限定されるものでない。なお、実施例中の「%」及び「部」は特に断りのない限り、それぞれ「質量%」及び「質量部」を表す。 Hereinafter, the present invention will be described in more detail with reference to Examples, but the present invention is not limited to the Examples. Unless otherwise specified, "%" and "part" in the examples represent "mass%" and "parts by mass", respectively.
〔調製例1〕
市販の粉末ヤシ殻活性炭(粒径40〜100μm)を、濃度30%で、水中で撹拌する。バインダーとして市販のアクリル系ポリマーエマルジョンを活性炭に対して30%(固形分換算)添加して撹拌し、調製例1の塗液とした。
[Preparation Example 1]
Commercially available powdered coconut shell activated carbon (particle size 40 to 100 μm) is stirred in water at a concentration of 30%. A commercially available acrylic polymer emulsion as a binder was added to activated carbon at 30% (in terms of solid content) and stirred to obtain a coating solution of Preparation Example 1.
〔調製例2〕
市販の粉末ヤシ殻活性炭(粒径40〜100μm)を、濃度20%で、水中で撹拌する。バインダーとして市販のアクリル系ポリマーエマルジョンを活性炭に対して30%(固形分換算)添加して撹拌し、調製例2の塗液とした。
[Preparation Example 2]
Commercially available powdered coconut shell activated carbon (particle size 40 to 100 μm) is stirred in water at a concentration of 20%. A commercially available acrylic polymer emulsion as a binder was added to activated carbon at 30% (in terms of solid content) and stirred to obtain a coating solution of Preparation Example 2.
〔調製例3〕
市販の粉末ヤシ殻活性炭(粒径40〜100μm)を、濃度10%で、水中で撹拌する。バインダーとして市販のアクリル系ポリマーエマルジョンを活性炭に対して30%(固形分換算)添加して撹拌し、調製例3の塗液とした。
[Preparation Example 3]
Commercially available powdered coconut shell activated carbon (particle size 40 to 100 μm) is stirred in water at a concentration of 10%. A commercially available acrylic polymer emulsion as a binder was added to activated carbon at 30% (in terms of solid content) and stirred to obtain a coating solution of Preparation Example 3.
[濾水度]
濾水度の測定方法としては、JIS P 8121−2:2012のカナダ標準濾水度試験方法に準拠して測定した。ただし、比較例4に関しては、測定できなかったため、パルプを絶乾で0.5g採取し、ふるい板を80メッシュの平織りブロンズワイヤーにした以外は、JIS P 8121−2:2012のカナダ標準濾水度試験方法に準拠する方法にて測定した。
[Water drainage degree]
As a method for measuring the degree of drainage, the measurement was performed in accordance with the Canadian standard drainage test method of JIS P 811-2: 2012. However, as for Comparative Example 4, since it could not be measured, 0.5 g of pulp was collected by absolute drying, and the sieve plate was made of 80 mesh plain weave bronze wire, but JIS P 811-2: 2012 Canadian standard drainage was used. The measurement was performed by a method conforming to the test method.
(実施例1)
NBKPを濃度3%で離解した後、ダブルディスクリファイナー及びデラックスファイナーを用いて調製し、表1記載の各物性値の天然パルプを得た。その後、該天然パルプを用いて、長網抄紙機により、坪量42g/m2のシートを製造する。更に、ニップコーターにて、速度55m/min、ニップ圧340kPaの条件で、吸湿剤として塩化カルシウムをシートに2g/m2含浸し、乾燥して、実施例1の基材シートとする。調製例1の塗液を含浸塗工にて基材シートに均一塗布し、130℃で乾燥することにより、実施例1の全熱交換素子用紙を作製した。実施例1の全熱交換素子用紙の活性炭含有量は8.2g/m2であった。
(Example 1)
After dissociating NBKP at a concentration of 3%, it was prepared using a double disc refiner and a deluxe finer to obtain natural pulp having each physical property value shown in Table 1. Then, using the natural pulp, a sheet having a basis weight of 42 g / m 2 is produced by a long net paper machine. Further, a sheet is impregnated with calcium chloride as a hygroscopic agent at 2 g / m 2 as a hygroscopic agent under the conditions of a speed of 55 m / min and a nip pressure of 340 kPa with a nip coater, and dried to obtain a base sheet of Example 1. The coating liquid of Preparation Example 1 was uniformly applied to the base material sheet by impregnation coating and dried at 130 ° C. to prepare the total heat exchange element paper of Example 1. The activated carbon content of the total heat exchange element paper of Example 1 was 8.2 g / m 2 .
(実施例2)
実施例1と同様の方法で、実施例2の基材シートを得た。調製例2の塗液を含浸塗工にて基材シートに均一塗布し、130℃で乾燥することにより、実施例2の全熱交換素子用紙を作製した。実施例2の全熱交換素子用紙の活性炭含有量は2.4g/m2であった。
(Example 2)
A base sheet of Example 2 was obtained in the same manner as in Example 1. The coating liquid of Preparation Example 2 was uniformly applied to the base material sheet by impregnation coating and dried at 130 ° C. to prepare the total heat exchange element paper of Example 2. The activated carbon content of the total heat exchange element paper of Example 2 was 2.4 g / m 2 .
(実施例3)
実施例1の全熱交換素子用紙に、再度、調製例1の塗液を含浸塗工にて基材シートに均一塗布し、130℃で乾燥することにより、実施例3の全熱交換素子用紙を作製した。実施例3の全熱交換素子用紙の活性炭含有量は21.6g/m2であった。
(Example 3)
The total heat exchange element paper of Example 1 is again uniformly coated with the coating liquid of Preparation Example 1 on the base sheet by impregnation coating, and dried at 130 ° C. to dry the total heat exchange element paper of Example 3. Was produced. The activated carbon content of the total heat exchange element paper of Example 3 was 21.6 g / m 2 .
(実施例4〜7)
NBKPを濃度3%で離解した後、ダブルディスクリファイナー及びデラックスファイナーを用いて、表1記載の各物性値に調製したこと以外は、実施例1と同様の方法で実施例4〜7の全熱交換素子用紙を得た。実施例4〜7の全熱交換素子用紙の活性炭含有量は8.2g/m2であった。
(Examples 4 to 7)
After dissociating NBKP at a concentration of 3%, the total heat of Examples 4 to 7 was prepared in the same manner as in Example 1 except that the NBKP was prepared to each physical property value shown in Table 1 using a double disc refiner and a deluxe finer. Interchangeable element paper was obtained. The activated carbon content of the total heat exchange element papers of Examples 4 to 7 was 8.2 g / m 2 .
(比較例1)
実施例1と同様の方法で、比較例1の基材シートを得た。該基材シートを比較例1とする。
(Comparative Example 1)
A base sheet of Comparative Example 1 was obtained in the same manner as in Example 1. Let the base material sheet be Comparative Example 1.
(比較例2)
実施例1と同様の方法で、比較例2の基材シートを得た。調製例3の塗液を含浸塗工にて基材シートに均一塗布し、130℃で乾燥することにより、比較例2の全熱交換素子用紙を作製した。比較例2の全熱交換素子用紙の活性炭含有量は1.4g/m2であった。
(Comparative Example 2)
A base sheet of Comparative Example 2 was obtained in the same manner as in Example 1. The coating liquid of Preparation Example 3 was uniformly applied to the base material sheet by impregnation coating and dried at 130 ° C. to prepare a total heat exchange element paper of Comparative Example 2. The activated carbon content of the total heat exchange element paper of Comparative Example 2 was 1.4 g / m 2 .
(比較例3)
実施例3の全熱交換素子用紙に、再度、調製例1の塗液を含浸塗工にて基材シートに均一塗布し、130℃で乾燥することにより、比較例3の全熱交換素子用紙を作製した。比較例3の全熱交換素子用紙の活性炭含有量は28.3g/m2であった。
(Comparative Example 3)
The total heat exchange element paper of Comparative Example 3 was uniformly coated with the coating liquid of Preparation Example 1 on the base sheet by impregnation coating and dried at 130 ° C. to obtain the total heat exchange element paper of Comparative Example 3. Was produced. The activated carbon content of the total heat exchange element paper of Comparative Example 3 was 28.3 g / m 2 .
(比較例4〜8)
NBKPを濃度3%で離解した後、ダブルディスクリファイナー及びデラックスファイナーを用いて、表1記載の各物性値に調製したこと以外は、実施例1と同様の方法で比較例4〜8の全熱交換素子用紙を得た。比較例4〜8の全熱交換素子用紙の活性炭含有量は8.2g/m2であった。
(Comparative Examples 4 to 8)
After dissociating NBKP at a concentration of 3%, the total heat of Comparative Examples 4 to 8 was adjusted in the same manner as in Example 1 except that the NBKP was prepared to each physical property value shown in Table 1 using a double disc refiner and a deluxe finer. Interchangeable element paper was obtained. The activated carbon content of the total heat exchange element papers of Comparative Examples 4 to 8 was 8.2 g / m 2 .
実施例1〜7及び比較例1〜8の全熱交換素子用紙について、以下に示す方法により評価を行った。評価結果を表1に示す。 The total heat exchange element papers of Examples 1 to 7 and Comparative Examples 1 to 8 were evaluated by the methods shown below. The evaluation results are shown in Table 1.
[全熱交換素子用紙の透湿度評価方法]
JIS Z0208:1976に規定される透湿度試験方法に準じ、温度20℃、相対湿度65%の条件にて透湿度測定を実施した。
[Method for evaluating moisture permeability of total heat exchange element paper]
The moisture permeability was measured under the conditions of a temperature of 20 ° C. and a relative humidity of 65% according to the moisture permeability test method specified in JIS Z0208: 1976.
◎:透湿度が600g/m2・24時間以上で高く、極めて良好。
○:透湿度が400g/m2・24時間以上、600g/m2・24時間未満で高く、良好。
△:透湿度が300g/m2・24時間以上、400g/m2・24時間未満で許容範囲内。
×:透湿度が300g/m2・24時間未満で低く、使用不可。
◎: moisture permeability is high at
○: moisture permeability is 400
△: moisture permeability is
×: moisture permeability is low at less than
[全熱交換素子用紙の熱伝導性評価方法]
全熱交換素子用紙を温度20℃の室内に垂直にセットし、その表面側30cmの距離から赤外ランプ(500W)で照射し、測定開始から10分後の該全熱交換素子用紙の表面温度及び裏面温度を赤外放射温度計で測定した。
[Method for evaluating thermal conductivity of total heat exchange element paper]
The total heat exchange element paper is set vertically in a room having a temperature of 20 ° C., irradiated with an infrared lamp (500 W) from a distance of 30 cm on the surface side thereof, and the surface temperature of the total heat exchange element paper 10 minutes after the start of measurement. And the backside temperature was measured with an infrared radiation thermometer.
〇:表面と裏面との温度差が5℃未満で、熱伝導性が良好。
△:表面と裏面との温度差が5〜10℃で、熱伝導性が許容範囲内。
×:表面と裏面との温度差が10℃超えで、熱伝導性が劣る。
〇: The temperature difference between the front surface and the back surface is less than 5 ° C, and the thermal conductivity is good.
Δ: The temperature difference between the front surface and the back surface is 5 to 10 ° C., and the thermal conductivity is within the allowable range.
X: The temperature difference between the front surface and the back surface exceeds 10 ° C., and the thermal conductivity is inferior.
[全熱交換素子用紙の強度評価方法]
強度の評価としては、全熱交換素子用紙を用いて、23℃、相対湿度50%の条件下で24時間調湿した後、流れ方向に、試験幅15mm、試験長さ180mm、伸張速度20mm/minの条件で、引張強度を測定した。評価基準としては、以下の通りである。
[Strength evaluation method for total heat exchange element paper]
To evaluate the strength, after adjusting the humidity for 24 hours under the conditions of 23 ° C. and 50% relative humidity using total heat exchange element paper, the test width is 15 mm, the test length is 180 mm, and the extension speed is 20 mm / in the flow direction. The tensile strength was measured under the condition of min. The evaluation criteria are as follows.
○:引張強度が1.5kN/m以上で強く、良好。
△:引張強度が1.0kN/m以上、1.5kN/m未満で許容範囲内。
×:引張強度が1.0kN/m未満で弱く、使用不可。
◯: The tensile strength is strong at 1.5 kN / m or more and is good.
Δ: The tensile strength is 1.0 kN / m or more and less than 1.5 kN / m, which is within the permissible range.
X: The tensile strength is weak at less than 1.0 kN / m and cannot be used.
[気体遮蔽性(二酸化炭素漏洩量)の評価方法]
気体遮蔽性の評価としては、全熱交換素子用紙を用いて、縦200mm、横200mm、高さ250mm、一段の高さ4mmの全熱交換素子を作製した。この時、スペーサーとしては、70g/m2の晒しクラフト用紙を用いた。この全熱交換素子の給気側より窒素:酸素が79:21で含まれる合成空気ガスを通気させ、排気側には一定濃度で二酸化炭素を含んだ汚染ガスを通気させて換気を行った。給気側の出口において二酸化炭素濃度を測定し、排気側入口における二酸化炭素濃度と比較して%表示にて二酸化炭素漏洩量を算出した。評価基準としては、以下の通りである。
[Evaluation method of gas shielding property (carbon dioxide leakage amount)]
As an evaluation of the gas shielding property, a total heat exchange element having a length of 200 mm, a width of 200 mm, a height of 250 mm, and a height of 4 mm was produced using the total heat exchange element paper. At this time, 70 g / m 2 of bleached kraft paper was used as the spacer. Synthetic air gas containing nitrogen: oxygen at 79:21 was ventilated from the air supply side of the total heat exchange element, and contaminated gas containing carbon dioxide at a constant concentration was ventilated to the exhaust side for ventilation. The carbon dioxide concentration was measured at the outlet on the air supply side, and the amount of carbon dioxide leakage was calculated in% by comparing with the carbon dioxide concentration at the inlet on the exhaust side. The evaluation criteria are as follows.
○:二酸化炭素の漏洩量が1%未満で少なく、良好。
△:二酸化炭素の漏洩量が1%以上、5%未満で許容範囲内。
×:二酸化炭素の漏洩量が5%以上と多く、使用不可。
◯: The amount of carbon dioxide leakage is less than 1%, which is good.
Δ: The amount of carbon dioxide leakage is 1% or more and less than 5%, which is within the permissible range.
×: The amount of carbon dioxide leaked is as large as 5% or more and cannot be used.
[脱臭性試験]
実施例及び比較例の10cm×10cmに裁断した全熱交換素子用紙の脱臭効率(%)を測定した。ガス分析用サンプリングバッグに全熱交換素子用紙を入れ、密封する。サンプリングバッグに3リットルの空気を封入し、トルエンガスを30ppmとなるように添加する。サンプリングバッグ内の濃度(ppm)はガス検知管で測定した。トルエンガス添加後30分の時点で濃度を測定した。ガスの除去率から、次のように判定した。除去率100〜80%の場合「◎」、79〜50%の場合「○」、49〜20%の場合「△」、20%未満の場合「×」。
[Deodorization test]
The deodorizing efficiency (%) of the total heat exchange element paper cut into 10 cm × 10 cm of Examples and Comparative Examples was measured. Put the total heat exchange element paper in the sampling bag for gas analysis and seal it. Fill the sampling bag with 3 liters of air and add toluene gas to 30 ppm. The concentration (ppm) in the sampling bag was measured with a gas detector tube. The concentration was measured 30 minutes after the addition of toluene gas. From the gas removal rate, it was judged as follows. When the removal rate is 100 to 80%, it is "◎", when it is 79 to 50%, it is "○", when it is 49 to 20%, it is "△", and when it is less than 20%, it is "×".
実施例1〜3と比較例1〜3との比較から、全熱交換素子用紙に対して該活性炭の含有率が5〜30質量%である全熱交換素子用紙は、透湿度、熱伝導性、強度、気体遮蔽性、脱臭性に優れた全熱交換素子用紙であることがわかる。実施例1及び実施例4〜7と比較例4〜8との比較から、基材シートが、活性炭類と天然パルプを含有し、天然パルプの長さ加重平均繊維長が0.7〜1.7mmであり、該天然パルプの繊維長ヒストグラムにおいて、0.5〜1.5mmの間に最大頻度ピークを有し、1.0mm以上の繊維長を有する繊維の割合が25.0%以上である全熱交換素子用紙は、強度と気体遮蔽性に優れた全熱交換素子用紙であることがわかる。比較例4と比較例5から、1.0mm以上の繊維の割合が25.0%未満である場合、強度が得られないことがわかる。また、比較例6〜8から、平均繊維長が1.7mmより大きい場合、及び/又は、最大頻度ピークの繊維長が0.5〜1.5mmの範囲にない場合、気体遮蔽性が得られないことがわかる。0.0〜0.5mmの範囲に第2ピークを有する実施例1〜4と実施例6は、0.0〜0.5mmの範囲に第2ピークを有しない実施例5と実施例7に比べ、気体遮蔽性が優れることがわかる。 From the comparison between Examples 1 to 3 and Comparative Examples 1 to 3, the total heat exchange element paper having the active charcoal content of 5 to 30% by mass with respect to the total heat exchange element paper has moisture permeability and thermal conductivity. It can be seen that the total heat exchange element paper is excellent in strength, gas shielding property, and deodorizing property. From the comparison between Examples 1 and 4 to 7 and Comparative Examples 4 to 8, the base material sheet contains activated charcoal and natural pulp, and the length-weighted average fiber length of the natural pulp is 0.7 to 1. It is 7 mm, and in the fiber length histogram of the natural pulp, the ratio of fibers having a maximum frequency peak between 0.5 and 1.5 mm and a fiber length of 1.0 mm or more is 25.0% or more. It can be seen that the total heat exchange element paper is a total heat exchange element paper having excellent strength and gas shielding properties. From Comparative Example 4 and Comparative Example 5, it can be seen that when the proportion of fibers of 1.0 mm or more is less than 25.0%, the strength cannot be obtained. Further, from Comparative Examples 6 to 8, gas shielding property can be obtained when the average fiber length is larger than 1.7 mm and / or when the fiber length of the maximum frequency peak is not in the range of 0.5 to 1.5 mm. It turns out that there is no. Examples 1 to 4 and Example 6 having a second peak in the range of 0.0 to 0.5 mm are described in Examples 5 and 7 having no second peak in the range of 0.0 to 0.5 mm. In comparison, it can be seen that the gas shielding property is excellent.
本発明の全熱交換素子用紙は、汚染物質が除去された外気を供給すると共に、室内の汚れた空気を排出する際に、温度(顕熱)と共に湿度(潜熱)の交換を行う全熱交換器の全熱交換素子に使用される。 The total heat exchange element paper of the present invention supplies outside air from which pollutants have been removed, and exchanges humidity (latent heat) as well as temperature (sensible heat) when exhausting dirty air in the room. Used for the total heat exchange element of the vessel.
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