JP2020147549A - Zinc dithiophosphate manufacturing method, and method of improving odor of zinc dithiophosphate - Google Patents
Zinc dithiophosphate manufacturing method, and method of improving odor of zinc dithiophosphate Download PDFInfo
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- JP2020147549A JP2020147549A JP2019048595A JP2019048595A JP2020147549A JP 2020147549 A JP2020147549 A JP 2020147549A JP 2019048595 A JP2019048595 A JP 2019048595A JP 2019048595 A JP2019048595 A JP 2019048595A JP 2020147549 A JP2020147549 A JP 2020147549A
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- Japan
- Prior art keywords
- zinc dithiophosphate
- carbon atoms
- group
- dithiophosphate
- zinc
- Prior art date
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- WMYJOZQKDZZHAC-UHFFFAOYSA-H trizinc;dioxido-sulfanylidene-sulfido-$l^{5}-phosphane Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]P([O-])([S-])=S.[O-]P([O-])([S-])=S WMYJOZQKDZZHAC-UHFFFAOYSA-H 0.000 title claims abstract description 114
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 238000000034 method Methods 0.000 title claims description 42
- -1 amine compound Chemical class 0.000 claims abstract description 135
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims abstract description 26
- 239000011787 zinc oxide Substances 0.000 claims abstract description 13
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims abstract description 8
- CYQAYERJWZKYML-UHFFFAOYSA-N phosphorus pentasulfide Chemical compound S1P(S2)(=S)SP3(=S)SP1(=S)SP2(=S)S3 CYQAYERJWZKYML-UHFFFAOYSA-N 0.000 claims abstract description 8
- 125000001183 hydrocarbyl group Chemical group 0.000 claims abstract 10
- 125000004432 carbon atom Chemical group C* 0.000 claims description 78
- 125000000217 alkyl group Chemical group 0.000 claims description 57
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 21
- 229910052799 carbon Inorganic materials 0.000 claims description 21
- 230000002194 synthesizing effect Effects 0.000 claims description 10
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 2
- 238000002156 mixing Methods 0.000 abstract description 20
- 239000003921 oil Substances 0.000 description 29
- 235000019198 oils Nutrition 0.000 description 28
- 150000002430 hydrocarbons Chemical group 0.000 description 22
- 239000000203 mixture Substances 0.000 description 22
- 239000010687 lubricating oil Substances 0.000 description 19
- 230000000052 comparative effect Effects 0.000 description 15
- 239000002199 base oil Substances 0.000 description 13
- 239000003795 chemical substances by application Substances 0.000 description 13
- 239000000047 product Substances 0.000 description 13
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 11
- 229910000037 hydrogen sulfide Inorganic materials 0.000 description 11
- 239000002253 acid Substances 0.000 description 10
- 125000003342 alkenyl group Chemical group 0.000 description 10
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- 229910052751 metal Inorganic materials 0.000 description 10
- 239000002184 metal Substances 0.000 description 10
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- 229910052757 nitrogen Inorganic materials 0.000 description 8
- 150000003839 salts Chemical class 0.000 description 8
- YIWUKEYIRIRTPP-UHFFFAOYSA-N 2-ethylhexan-1-ol Chemical compound CCCCC(CC)CO YIWUKEYIRIRTPP-UHFFFAOYSA-N 0.000 description 7
- 235000014113 dietary fatty acids Nutrition 0.000 description 7
- 238000011156 evaluation Methods 0.000 description 7
- 239000000194 fatty acid Substances 0.000 description 7
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- 150000001298 alcohols Chemical class 0.000 description 6
- 150000001412 amines Chemical class 0.000 description 6
- 230000003078 antioxidant effect Effects 0.000 description 6
- DMBHHRLKUKUOEG-UHFFFAOYSA-N diphenylamine Chemical compound C=1C=CC=CC=1NC1=CC=CC=C1 DMBHHRLKUKUOEG-UHFFFAOYSA-N 0.000 description 6
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 5
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- 239000003925 fat Substances 0.000 description 5
- 235000019197 fats Nutrition 0.000 description 5
- KHYKFSXXGRUKRE-UHFFFAOYSA-J molybdenum(4+) tetracarbamodithioate Chemical compound C(N)([S-])=S.[Mo+4].C(N)([S-])=S.C(N)([S-])=S.C(N)([S-])=S KHYKFSXXGRUKRE-UHFFFAOYSA-J 0.000 description 5
- 238000012360 testing method Methods 0.000 description 5
- KBPLFHHGFOOTCA-UHFFFAOYSA-N 1-Octanol Chemical compound CCCCCCCCO KBPLFHHGFOOTCA-UHFFFAOYSA-N 0.000 description 4
- RUFPHBVGCFYCNW-UHFFFAOYSA-N 1-naphthylamine Chemical compound C1=CC=C2C(N)=CC=CC2=C1 RUFPHBVGCFYCNW-UHFFFAOYSA-N 0.000 description 4
- JRZJOMJEPLMPRA-UHFFFAOYSA-N 1-nonene Chemical compound CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 4
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 4
- 229910019142 PO4 Inorganic materials 0.000 description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 4
- 229920002367 Polyisobutene Polymers 0.000 description 4
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 4
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- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 4
- 239000012459 cleaning agent Substances 0.000 description 4
- MWKFXSUHUHTGQN-UHFFFAOYSA-N decan-1-ol Chemical compound CCCCCCCCCCO MWKFXSUHUHTGQN-UHFFFAOYSA-N 0.000 description 4
- 125000002704 decyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 4
- 150000005690 diesters Chemical class 0.000 description 4
- 239000002270 dispersing agent Substances 0.000 description 4
- 150000002148 esters Chemical class 0.000 description 4
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 4
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 4
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- KDYFGRWQOYBRFD-UHFFFAOYSA-N succinic acid Chemical compound OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 4
- 238000003786 synthesis reaction Methods 0.000 description 4
- 239000011701 zinc Substances 0.000 description 4
- 229910052725 zinc Inorganic materials 0.000 description 4
- 125000003229 2-methylhexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 3
- BWGNESOTFCXPMA-UHFFFAOYSA-N Dihydrogen disulfide Chemical compound SS BWGNESOTFCXPMA-UHFFFAOYSA-N 0.000 description 3
- 241001465754 Metazoa Species 0.000 description 3
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 239000007983 Tris buffer Substances 0.000 description 3
- 230000000996 additive effect Effects 0.000 description 3
- 125000002723 alicyclic group Chemical group 0.000 description 3
- 239000002518 antifoaming agent Substances 0.000 description 3
- 125000002029 aromatic hydrocarbon group Chemical group 0.000 description 3
- 235000015278 beef Nutrition 0.000 description 3
- 229940125904 compound 1 Drugs 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 3
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- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 3
- 150000004665 fatty acids Chemical class 0.000 description 3
- 239000004519 grease Substances 0.000 description 3
- 125000003187 heptyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 3
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 3
- 230000000415 inactivating effect Effects 0.000 description 3
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- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 3
- 125000004491 isohexyl group Chemical group C(CCC(C)C)* 0.000 description 3
- 125000001972 isopentyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])C([H])([H])* 0.000 description 3
- 239000010705 motor oil Substances 0.000 description 3
- 125000001421 myristyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 3
- 125000001400 nonyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 3
- 239000012188 paraffin wax Substances 0.000 description 3
- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 3
- 239000010452 phosphate Substances 0.000 description 3
- 229910052698 phosphorus Inorganic materials 0.000 description 3
- 239000011574 phosphorus Substances 0.000 description 3
- 229920013639 polyalphaolefin Polymers 0.000 description 3
- 230000003449 preventive effect Effects 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 3
- 239000001384 succinic acid Substances 0.000 description 3
- KZNICNPSHKQLFF-UHFFFAOYSA-N succinimide Chemical compound O=C1CCC(=O)N1 KZNICNPSHKQLFF-UHFFFAOYSA-N 0.000 description 3
- RYYWUUFWQRZTIU-UHFFFAOYSA-K thiophosphate Chemical compound [O-]P([O-])([O-])=S RYYWUUFWQRZTIU-UHFFFAOYSA-K 0.000 description 3
- 125000002889 tridecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 3
- IKXFIBBKEARMLL-UHFFFAOYSA-N triphenoxy(sulfanylidene)-$l^{5}-phosphane Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)(=S)OC1=CC=CC=C1 IKXFIBBKEARMLL-UHFFFAOYSA-N 0.000 description 3
- 125000002948 undecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 3
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- JNYAEWCLZODPBN-JGWLITMVSA-N (2r,3r,4s)-2-[(1r)-1,2-dihydroxyethyl]oxolane-3,4-diol Chemical compound OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O JNYAEWCLZODPBN-JGWLITMVSA-N 0.000 description 2
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- QXJQHYBHAIHNGG-UHFFFAOYSA-N trimethylolethane Chemical compound OCC(C)(CO)CO QXJQHYBHAIHNGG-UHFFFAOYSA-N 0.000 description 1
- QOQNJVLFFRMJTQ-UHFFFAOYSA-N trioctyl phosphite Chemical compound CCCCCCCCOP(OCCCCCCCC)OCCCCCCCC QOQNJVLFFRMJTQ-UHFFFAOYSA-N 0.000 description 1
- XZZNDPSIHUTMOC-UHFFFAOYSA-N triphenyl phosphate Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)(=O)OC1=CC=CC=C1 XZZNDPSIHUTMOC-UHFFFAOYSA-N 0.000 description 1
- JQMQIRDMGUZAOM-UHFFFAOYSA-N tris(4-butylphenyl) phosphate Chemical compound C1=CC(CCCC)=CC=C1OP(=O)(OC=1C=CC(CCCC)=CC=1)OC1=CC=C(CCCC)C=C1 JQMQIRDMGUZAOM-UHFFFAOYSA-N 0.000 description 1
- 239000010723 turbine oil Substances 0.000 description 1
- KJIOQYGWTQBHNH-UHFFFAOYSA-N undecanol Chemical compound CCCCCCCCCCCO KJIOQYGWTQBHNH-UHFFFAOYSA-N 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 235000019871 vegetable fat Nutrition 0.000 description 1
- 239000010698 whale oil Substances 0.000 description 1
- 239000011667 zinc carbonate Substances 0.000 description 1
- 235000004416 zinc carbonate Nutrition 0.000 description 1
- 229910000010 zinc carbonate Inorganic materials 0.000 description 1
- 150000003752 zinc compounds Chemical class 0.000 description 1
- UGZADUVQMDAIAO-UHFFFAOYSA-L zinc hydroxide Chemical compound [OH-].[OH-].[Zn+2] UGZADUVQMDAIAO-UHFFFAOYSA-L 0.000 description 1
- 229940007718 zinc hydroxide Drugs 0.000 description 1
- 229910021511 zinc hydroxide Inorganic materials 0.000 description 1
Abstract
Description
本発明は、臭気が改善されたジチオリン酸亜鉛の製造方法および、ジチオリン酸亜鉛の臭気改善方法に関する。 The present invention relates to a method for producing zinc dithiophosphate having an improved odor and a method for improving the odor of zinc dithiophosphate.
潤滑油、加工油、グリース、燃料油等の分野においては、各種流体の潤滑性や極圧性等を改善するための添加剤として、ジチオリン酸亜鉛が用いられている。ジチオリン酸亜鉛は、そのアルキル基構造の調整等により優れた極圧性を発揮できることから、さまざまな構造のジチオリン酸亜鉛が開発されてきた(例えば、特許文献1〜3)。 In the fields of lubricating oil, processing oil, grease, fuel oil and the like, zinc dithiophosphate is used as an additive for improving the lubricity and extreme pressure of various fluids. Since zinc dithiophosphate can exhibit excellent extreme pressure by adjusting its alkyl group structure and the like, zinc dithiophosphate having various structures has been developed (for example, Patent Documents 1 to 3).
しかし、ジチオリン酸亜鉛は、添加剤として高い酸化防止性能や極圧性を発揮する一方で、通常の合成方法では臭気を有するジチオリン酸亜鉛が得られてしまうなどの実用上の課題があった。このような課題への対策として、特許文献4に記載の方法のように、各原料の構造や特性を厳密に選定して反応を制御して、材料混合や反応を氷冷環境下で行う等の方法により改善を図る方法が提案されている。しかしこのような方法を用いた場合、使用する原材料の調達コストが嵩んだり、反応過程において生じる硫化水素の処理のための機器設備が大規模化したりするなど実用面で問題があった。 However, while zinc dithiophosphate exhibits high antioxidant performance and extreme pressure as an additive, it has a practical problem that zinc dithiophosphate having an odor can be obtained by a usual synthetic method. As a countermeasure against such a problem, as in the method described in Patent Document 4, the structure and characteristics of each raw material are strictly selected to control the reaction, and the material mixing and the reaction are carried out in an ice-cooled environment. A method for improvement has been proposed by the above method. However, when such a method is used, there are practical problems such as an increase in procurement cost of raw materials to be used and an increase in the scale of equipment for treating hydrogen sulfide generated in the reaction process.
従って、本発明は、臭気が改善されたジチオリン酸亜鉛の簡便な製造方法および簡便な手段でジチオリン酸亜鉛の臭気を改善する方法を提供することを目的とする。 Accordingly, an object of the present invention to provide a method for improving the odor of zinc dithiophosphate in simple manufacturing process Contact and convenient means of zinc dithiophosphate odor was improved.
本発明者らは、上記課題を解決すべく鋭意検討した結果、特定の工程を含むジチオリン酸亜鉛の製造方法により、臭気が改善されたジチオリン酸亜鉛が得られることを見出し、本発明を完成させた。 As a result of diligent studies to solve the above problems, the present inventors have found that zinc dithiophosphate having an improved odor can be obtained by a method for producing zinc dithiophosphate including a specific step, and completed the present invention. It was.
即ち、本発明は、五硫化二リンと、炭素数4〜14の炭化水素基を有するアルコール化合物とを反応させる第1の工程と、
第1の工程で得られた生成物に酸化亜鉛を添加して中和する第2の工程と、
第2の工程で得られた生成物に、下記の一般式(1)で表されるアミン化合物を添加し、20〜130℃で10分〜10時間混合する第3の工程と、を含むジチオリン酸亜鉛の製造方法である。
That is, the present invention comprises a first step of reacting diphosphorus pentasulfide with an alcohol compound having a hydrocarbon group having 4 to 14 carbon atoms.
In the second step of adding zinc oxide to the product obtained in the first step to neutralize it,
A dithiophosphate comprising a third step of adding an amine compound represented by the following general formula (1) to the product obtained in the second step and mixing at 20 to 130 ° C. for 10 minutes to 10 hours. This is a method for producing zinc acid.
(式中、R1は炭素数4〜14の炭化水素基を表し、R2は水素原子または炭素数4〜14の炭化水素基を表す) (In the formula, R 1 represents a hydrocarbon group having 4 to 14 carbon atoms, and R 2 represents a hydrogen atom or a hydrocarbon group having 4 to 14 carbon atoms).
また、本発明は、ジチオリン酸亜鉛に、上記の一般式(1)で表されるアミン化合物を添加し、20〜130℃で10分〜10時間混合する、ジチオリン酸亜鉛の臭気改善方法も提供する。 The present invention also provides a method for improving the odor of zinc dithiophosphate, in which an amine compound represented by the above general formula (1) is added to zinc dithiophosphate and mixed at 20 to 130 ° C. for 10 minutes to 10 hours. To do.
本発明によれば、特定のアミン化合物を混合するという簡便な手段を用いて臭気が改善されたジチオリン酸亜鉛の製造方法を提供することができる。また、本発明は、ジチオリン酸亜鉛が有する臭気を特定のアミン化合物を混合するという簡便な手段で低減することができる。 According to the present invention, it is possible to provide a method for producing zinc dithiophosphate having an improved odor by using a simple means of mixing a specific amine compound. Further, the present invention can reduce the odor of zinc dithiophosphate by a simple means of mixing a specific amine compound.
本発明は、第1の工程として、五硫化二リンと、炭素数4〜14の炭化水素基を有するアルコール化合物とを反応させる。この第1の工程により得られる生成物はジチオリン酸である。五硫化二リンと炭素数4〜14の炭化水素基を有するアルコール化合物とを反応させる方法としては特に限定されず、例えば、特公昭48−37251号、特開昭47−32005号、特開平11−322771号等に記載のジチオリン酸の合成方法において、原料として五硫化二リンと炭素数4〜14の炭化水素基を有するアルコール化合物を用いる方法等が挙げられる。本発明に用いる五硫化ニリンとしては特に限定されず、公知のものを用いることができる。 In the present invention, as a first step, diphosphorus pentasulfide is reacted with an alcohol compound having a hydrocarbon group having 4 to 14 carbon atoms. The product obtained by this first step is dithiophosphate. The method for reacting diphosphorus pentasulfide with an alcohol compound having a hydrocarbon group having 4 to 14 carbon atoms is not particularly limited, and for example, JP-A-48-37551, JP-A-47-32005, JP-A-11. In the method for synthesizing dithiophosphate described in No. -322771 and the like, a method using diphosphorus pentasulfide and an alcohol compound having a hydrocarbon group having 4 to 14 carbon atoms as raw materials can be mentioned. The diphosphorus pentasulfide used in the present invention is not particularly limited, and known ones can be used.
第1の工程としてジチオリン酸を合成する工程に用いる炭素数4〜14の炭化水素基を有するアルコール化合物としては、例えば、炭素数4〜14のアルキル基を有するアルコール化合物、炭素数6〜14のアリール基を有するアルコール化合物等が挙げられ、得られるジチオリン酸亜鉛の極圧性、臭気の観点からは、アルコール化合物として少なくとも1種の炭素数4〜14のアルキル基を有するアルコール化合物を用いることが好ましい。このような炭素数4〜14のアルキル基を有するアルコール化合物としては、例えば、ブタノール、イソブタノール、ペンタノール、イソペンタノール、ヘキサノール、ヘプタノール、イソヘプタノール、オクタノール、イソオクタノール、ノナノール、イソノナノール、デカノール、イソデカノール、ウンデカノール、イソウンデカノール、ドデカノール、イソドデカノール、トリデカノール、イソトリデカノール、テトラデカノール、イソテトラデカノール等が挙げられ、これらの中でも、炭素数4〜12のアルキル基を有するアルコール化合物を少なくとも用いることがより好ましく、炭素数4〜12のアルキル基を有するアルコール化合物のみを用いることが更により好ましく、炭素数8または12のアルキル基を有するアルコール化合物のみを用いることが特に好ましい。本発明においては、アルコール化合物として、炭素数4〜14の炭化水素基を有する1種のアルコール化合物を用いても、炭素数4〜14の炭化水素基を有する2種以上のアルコール化合物を用いてもよい。 Examples of the alcohol compound having a hydrocarbon group having 4 to 14 carbon atoms used in the step of synthesizing dithiophosphate as the first step include an alcohol compound having an alkyl group having 4 to 14 carbon atoms and an alcohol compound having 6 to 14 carbon atoms. Examples thereof include alcohol compounds having an aryl group, and from the viewpoint of extreme pressure and odor of the obtained zinc dithiophosphate, it is preferable to use at least one alcohol compound having an alkyl group having 4 to 14 carbon atoms as the alcohol compound. .. Examples of such alcohol compounds having an alkyl group having 4 to 14 carbon atoms include butanol, isobutanol, pentanol, isopentanol, hexanol, heptanol, isoheptanol, octanol, isooctanol, nonanol, isononanol, and decanol. , Isodecanol, undecanol, isoundecanol, dodecanol, isododecanol, tridecanol, isotridecanol, tetradecanol, isotetradecanol and the like, among which have an alkyl group having 4 to 12 carbon atoms. It is more preferable to use at least an alcohol compound, it is even more preferable to use only an alcohol compound having an alkyl group having 4 to 12 carbon atoms, and it is particularly preferable to use only an alcohol compound having an alkyl group having 8 or 12 carbon atoms. .. In the present invention, even if one type of alcohol compound having a hydrocarbon group having 4 to 14 carbon atoms is used as the alcohol compound, two or more kinds of alcohol compounds having a hydrocarbon group having 4 to 14 carbon atoms are used. May be good.
ジチオリン酸の合成に用いる五硫化二リンと炭素数4〜14の炭化水素基を有するアルコール化合物の使用量は特に制限されないが、ジチオリン酸亜鉛の収率および得られるジチオリン酸亜鉛の諸特性の観点から、例えば、五硫化ニリン1モルに対してアルコール化合物を3.8〜4.8モル、好ましくは4.0〜4.4モル用いることが好ましい。 The amount of diphosphous pentasulfide used for the synthesis of dithiophosphate and the alcohol compound having a hydrocarbon group having 4 to 14 carbon atoms is not particularly limited, but the yield of zinc dithiophosphate and the characteristics of the obtained zinc dithiophosphate are considered from the viewpoint. Therefore, for example, it is preferable to use 3.8 to 4.8 mol, preferably 4.0 to 4.4 mol of the alcohol compound with respect to 1 mol of diphosphophosphate pentasulfide.
五硫化二リンと炭素数4〜14の炭化水素基を有するアルコール化合物とを反応させる条件等は特に限定されないが、例えば、窒素ガスを吹き込みながら、常圧下、40〜200℃、より好ましくは60〜160℃で1〜12時間反応させることにより、硫化水素を副生しながらジチオリン酸を得る方法等を用いることができる。ジチオリン酸を合成する工程においては、上述した方法を用いることで、本発明に好適に用いることができるジチオリン酸を合成することができる。 The conditions for reacting diphosphous pentasulfide with an alcohol compound having a hydrocarbon group having 4 to 14 carbon atoms are not particularly limited, but for example, while blowing nitrogen gas, the temperature is 40 to 200 ° C., more preferably 60. A method of obtaining dithiophosphate while producing hydrogen sulfide as a by-product can be used by reacting at ~ 160 ° C. for 1 to 12 hours. In the step of synthesizing dithiophosphate, dithiophosphate that can be preferably used in the present invention can be synthesized by using the above-mentioned method.
本発明は、第2の工程として、第1の工程で得られた生成物、すなわち、ジチオリン酸に酸化亜鉛を添加して中和することによりジチオリン酸亜鉛を合成する工程を含む。この工程で得られるジチオリン酸亜鉛は臭気を伴い、本発明の最終的な目的物である、臭気が改善されたジチオリン酸亜鉛とは異なる。 The present invention includes, as a second step, a step of synthesizing zinc dithiophosphate by adding zinc oxide to the product obtained in the first step, that is, zinc oxide and neutralizing it. The zinc dithiophosphate obtained in this step has an odor and is different from the final object of the present invention, zinc dithiophosphate having an improved odor.
本発明のジチオリン酸亜鉛の製造方法の第2の工程であるジチオリン酸亜鉛を合成する工程は、前述したジチオリン酸の合成工程により得られたジチオリン酸に酸化亜鉛を添加して中和する工程である。ジチオリン酸に酸化亜鉛を添加して中和する条件等としては特に限定されず、例えば、特公昭48−37251号、特開昭47−32005号、特開平11−322771号等に記載の条件等を用いることができ、具体的には、例えば、酸化亜鉛1モルに対して得られたジチオリン酸を1.0〜2.0モル、より好ましくは1.1〜1.9モル、更により好ましくは1.2〜1.8モル使用し、常圧下、20〜120℃、より好ましくは40〜100℃、更により好ましくは60〜80℃で3〜12時間反応させることにより、ジチオリン酸亜鉛を合成することができる。ジチオリン酸を酸化亜鉛で中和する際、酸化亜鉛に加えて水酸化亜鉛、炭酸亜鉛などの亜鉛化合物を併用してもよく、また反応性の制御等のために、水、硝酸亜鉛等の反応促進剤等を添加してもよい。また、反応後、副生する水を減圧により留去したり、未反応の酸化亜鉛等の固形物をろ過により除去したりしてもよい。 The step of synthesizing zinc dithiophosphate, which is the second step of the method for producing zinc dithiophosphate of the present invention, is a step of adding zinc oxide to the dithiophosphate obtained by the above-mentioned step of synthesizing dithiophosphate to neutralize it. is there. The conditions for adding zinc oxide to dithiophosphate to neutralize it are not particularly limited, and for example, the conditions described in JP-A-48-37551, JP-A-47-32005, JP-A-11-322771, etc. Specifically, for example, 1.0 to 2.0 mol, more preferably 1.1 to 1.9 mol, still more preferably the dithiophosphate obtained with respect to 1 mol of zinc oxide. Zinc dithiophosphate is prepared by using 1.2 to 1.8 mol of zinc dithiophosphate under normal pressure at 20 to 120 ° C., more preferably 40 to 100 ° C., even more preferably 60 to 80 ° C. for 3 to 12 hours. Can be synthesized. When neutralizing dithiophosphate with zinc oxide, zinc compounds such as zinc hydroxide and zinc carbonate may be used in combination with zinc oxide, and reactions such as water and zinc nitrate may be used to control the reactivity. Accelerators and the like may be added. Further, after the reaction, water produced as a by-product may be distilled off under reduced pressure, or unreacted solid matter such as zinc oxide may be removed by filtration.
本発明は、第3の工程として、第2の工程で得られた生成物である、臭気を伴うジチオリン酸亜鉛に、一般式(1)で表されるアミン化合物を添加し、20〜130℃で10分〜10時間混合する工程を含む。 In the present invention, as a third step, an amine compound represented by the general formula (1) is added to zinc dithiophosphate having an odor, which is a product obtained in the second step, and the temperature is 20 to 130 ° C. Including the step of mixing for 10 minutes to 10 hours.
一般式(1)のR1は、炭素数4〜14の炭化水素基を表す。このような基としては、例えば、炭素数4〜14の直鎖アルキル基、炭素数4〜14の分岐アルキル基、炭素数4〜14の直鎖アルケニル基、炭素数4〜14の分岐アルケニル基、炭素数4〜14の脂環式炭化水素基、炭素数6〜14の芳香族炭化水素基等が挙げられる。これらの中でも、臭気改善および諸特性の維持の観点から、R1は炭素数4〜14の直鎖アルキル基または炭素数4〜14の分岐アルキル基であることが好ましく、具体的には、ブチル基、イソブチル基、ペンチル基、イソペンチル基、ヘキシル基、イソヘキシル基、ヘプチル基、イソヘプチル基、オクチル基、エチルヘキシル基、イソオクチル基、ノニル基、イソノニル基、デシル基、イソデシル基、ウンデシル基、イソウンデシル基、ドデシル基、イソドデシル基、トリデシル基、イソトリデシル基、テトラデシル基、イソテトラデシル基であることが好ましい。また炭素数6〜14の直鎖アルキル基または炭素数6〜14の分岐アルキル基であることがより好ましく、炭素数8〜13の直鎖アルキル基または炭素数8〜13の分岐アルキル基であることが更により好ましい。本発明においては、一般式(1)で表される1種または2種以上のアミン化合物を用いることができる。 R 1 of the general formula (1) represents a hydrocarbon group having 4 to 14 carbon atoms. Examples of such a group include a linear alkyl group having 4 to 14 carbon atoms, a branched alkyl group having 4 to 14 carbon atoms, a linear alkenyl group having 4 to 14 carbon atoms, and a branched alkenyl group having 4 to 14 carbon atoms. , Alicyclic hydrocarbon groups having 4 to 14 carbon atoms, aromatic hydrocarbon groups having 6 to 14 carbon atoms, and the like. Among these, from the viewpoint of improving odor and maintaining various properties, R 1 is preferably a linear alkyl group having 4 to 14 carbon atoms or a branched alkyl group having 4 to 14 carbon atoms, and specifically, butyl. Group, isobutyl group, pentyl group, isopentyl group, hexyl group, isohexyl group, heptyl group, isoheptyl group, octyl group, ethylhexyl group, isooctyl group, nonyl group, isononyl group, decyl group, isodecyl group, undecyl group, isoundecyl group, It is preferably a dodecyl group, an isododecyl group, a tridecyl group, an isotridecyl group, a tetradecyl group, or an isotetradecyl group. Further, it is more preferably a linear alkyl group having 6 to 14 carbon atoms or a branched alkyl group having 6 to 14 carbon atoms, and a linear alkyl group having 8 to 13 carbon atoms or a branched alkyl group having 8 to 13 carbon atoms. Is even more preferable. In the present invention, one kind or two or more kinds of amine compounds represented by the general formula (1) can be used.
一般式(1)のR2は、水素原子または炭素数4〜14の炭化水素基を表す。このような炭化水素基としては、例えば、炭素数4〜14の直鎖アルキル基、炭素数4〜14の分岐アルキル基、炭素数4〜14の直鎖アルケニル基、炭素数4〜14の分岐アルケニル基、炭素数4〜14の脂環式炭化水素基、炭素数6〜14の芳香族炭化水素基等が挙げられる。R2は、臭気改善および諸特性の維持の観点から、炭素数4〜14の直鎖アルキル基または炭素数4〜14の分岐アルキル基であることが好ましい。具体的には、ブチル基、イソブチル基、ペンチル基、イソペンチル基、ヘキシル基、イソヘキシル基、ヘプチル基、イソヘプチル基、オクチル基、エチルヘキシル基、イソオクチル基、ノニル基、イソノニル基、デシル基、イソデシル基、ウンデシル基、イソウンデシル基、ドデシル基、イソドデシル基、トリデシル基、イソトリデシル基、テトラデシル基、イソテトラデシル基などが挙げられる。 R 2 of the general formula (1) represents a hydrogen atom or a hydrocarbon group having 4 to 14 carbon atoms. Examples of such hydrocarbon groups include a linear alkyl group having 4 to 14 carbon atoms, a branched alkyl group having 4 to 14 carbon atoms, a linear alkenyl group having 4 to 14 carbon atoms, and a branched hydrocarbon group having 4 to 14 carbon atoms. Examples thereof include alkenyl groups, alicyclic hydrocarbon groups having 4 to 14 carbon atoms, and aromatic hydrocarbon groups having 6 to 14 carbon atoms. R 2 is preferably a linear alkyl group having 4 to 14 carbon atoms or a branched alkyl group having 4 to 14 carbon atoms from the viewpoint of improving odor and maintaining various properties. Specifically, butyl group, isobutyl group, pentyl group, isopentyl group, hexyl group, isohexyl group, heptyl group, isoheptyl group, octyl group, ethylhexyl group, isooctyl group, nonyl group, isononyl group, decyl group, isodecyl group, Examples thereof include an undecyl group, an isoundecyl group, a dodecyl group, an isododecyl group, a tridecyl group, an isotridecyl group, a tetradecyl group and an isotetradecyl group.
一般式(1)で表されるアミン化合物は、臭気改善および諸特性の維持の観点から、R1が炭素数4〜14の直鎖アルキル基または炭素数4〜14の分岐アルキル基であり、R2がR1と同一の基であることが特に好ましい。このようなアミン化合物としては、例えば、ジ−ブチルアミン、ジ−ペンチルアミン、ジ−ヘキシルアミン、ジ−ヘプチルアミン、ジ−オクチルアミン、ジ−エチルヘキシルアミン、ジ−ノニルアミン、ジ−デシルアミン、ジ−ウンデシルアミン、ジ−ドデシルアミン、ジ−トリデシルアミン、ジ−テトラデシルアミン等が挙げられ、これらの中でも、ジ−オクチルアミン、ジ−エチルヘキシルアミン、ジ−ノニルアミン、ジ−デシルアミン、ジ−ウンデシルアミン、ジ−ドデシルアミン、ジ−トリデシルアミンが好ましい。また、本発明においては、一般式(1)で表される1種のアミン化合物を用いてもよく、一般式(1)で表されるアミン化合物2種以上を用いてもよい。本発明の第3の工程に用いるアミン化合物は、市販品を用いてもよいし、公知の製造方法により製造してもよい。 Amine compounds represented by the general formula (1), from the viewpoint of maintaining the odor-modifying and properties, R 1 is a linear alkyl group or branched alkyl group having a carbon number of 4 to 14 4 to 14 carbon atoms, It is particularly preferred that R 2 is the same group as R 1 . Examples of such amine compounds include di-butylamine, di-pentylamine, di-hexylamine, di-heptylamine, di-octylamine, di-ethylhexylamine, di-nonylamine, di-decylamine, and diun. Examples thereof include decylamine, didodecylamine, di-tridecylamine, di-tetradecylamine, etc. Among these, di-octylamine, di-ethylhexylamine, di-nonylamine, di-decylamine, di-undecylamine and the like. Amines, diedodesylamines and ditolideylamines are preferred. Further, in the present invention, one kind of amine compound represented by the general formula (1) may be used, or two or more kinds of amine compounds represented by the general formula (1) may be used. The amine compound used in the third step of the present invention may be a commercially available product or may be produced by a known production method.
本発明の第3の工程で用いる一般式(1)で表されるアミン化合物としては、得られるジチオリン酸亜鉛の臭気改善および諸特性の維持の観点から、R1とR2のアルキル基の平均炭素数(R2が水素原子である場合はR1の炭素数を表す)が6〜13であることが好ましく、7〜13がより好ましく、8〜13がさらにより好ましい。この平均炭素数(以下、「アミン化合物のアルキル基の平均炭素数」と記載することがある)は、用いるアミン化合物が1種である場合は、R1とR2のアルキル基の炭素数を平均することで算出することができ、2種以上のアミン化合物を用いる場合は、各アミン化合物のアルキル基の平均炭素数および各アミン化合物のモル比率に基づき算出することができる。 As the amine compound represented by the general formula (1) used in the third step of the present invention, the average of the alkyl groups of R 1 and R 2 is averaged from the viewpoint of improving the odor of the obtained zinc dithiophosphate and maintaining various properties. The number of carbon atoms (representing the number of carbon atoms of R 1 when R 2 is a hydrogen atom) is preferably 6 to 13, more preferably 7 to 13, and even more preferably 8 to 13. This average carbon number (hereinafter, may be referred to as "average carbon number of the alkyl group of the amine compound") is the carbon number of the alkyl group of R 1 and R 2 when the amine compound used is one kind. It can be calculated by averaging, and when two or more kinds of amine compounds are used, it can be calculated based on the average carbon number of the alkyl group of each amine compound and the molar ratio of each amine compound.
本発明の第3の工程における、第2の工程の生成物であるジチオリン酸亜鉛へのアミン化合物の添加量は特に限定されないが、最終目的物であるジチオリン酸亜鉛の臭気改善および諸特性の維持の観点から、第2の工程の生成物であるジチオリン酸亜鉛100質量部に対し、アミン化合物の添加量が0.01〜1.0質量部であることが好ましく、0.1〜0.8質量部であることがより好ましく、0.2〜0.6質量部であることが更により好ましい。 In the third step of the present invention, the amount of the amine compound added to zinc dithiophosphate, which is the product of the second step, is not particularly limited, but the odor of zinc dithiophosphate, which is the final target product, is improved and various properties are maintained. From this point of view, the amount of the amine compound added is preferably 0.01 to 1.0 parts by mass, preferably 0.1 to 0.8 parts by mass, based on 100 parts by mass of zinc dithiophosphate, which is the product of the second step. It is more preferably parts by mass, and even more preferably 0.2 to 0.6 parts by mass.
本発明の第3の工程は、第2工程で得られた生成物であるジチオリン酸亜鉛へアミン化合物を添加し、20〜130℃で10分〜10時間混合する工程である。本発明においては、このような条件で混合することにより、最終的目的物であるジチオリン酸亜鉛の極圧性、酸化防止性といった諸特性を維持したまま臭気を改善することができる。このとき、最終目的物であるジチオリン酸亜鉛の臭気をより改善する観点からは、減圧〜加圧環境下で、好ましくは60〜120℃、より好ましくは90〜110℃で、好ましくは1時間〜7時間、より好ましくは2時間〜5時間混合してもよい。また、この工程は常圧下で行うことが好ましい。 The third step of the present invention is a step of adding an amine compound to zinc dithiophosphate, which is a product obtained in the second step, and mixing at 20 to 130 ° C. for 10 minutes to 10 hours. In the present invention, by mixing under such conditions, the odor can be improved while maintaining various properties such as extreme pressure property and antioxidant property of zinc dithiophosphate, which is the final target product. At this time, from the viewpoint of further improving the odor of zinc dithiophosphate, which is the final target product, the temperature is preferably 60 to 120 ° C., more preferably 90 to 110 ° C., preferably 1 hour to under reduced pressure to pressurized environment. It may be mixed for 7 hours, more preferably 2 to 5 hours. Further, it is preferable that this step is performed under normal pressure.
本発明のジチオリン酸亜鉛の製造方法においては、最終的に得られるジチオリン酸亜鉛の臭気改善および諸特性の維持の観点から、アルコール化合物として少なくとも1種の炭素数4〜14のアルキル基を有するアルコール化合物を用いることが好ましく、このとき、炭素数4〜14のアルキル基を有するアルコール化合物のアルキル基の平均炭素数と、第3の工程で用いるアミン化合物の平均炭素数との差が、8以下であることが好ましい。本発明においては、このような構成とすることで、ジチオリン酸亜鉛の諸特性をより高い水準で維持することができる。なお本発明において、2種以上のアルコール化合物を使用した場合は、使用した各アルコール化合物のアルキル基の炭素数とモル比率に基づき算出した平均炭素数をアルコール化合物の平均炭素数として扱う。本発明においては、ジチオリン酸亜鉛の諸特性の維持の観点からは、ジチオリン酸の製造工程で用いるアルコール化合物のアルキル基の平均炭素数と、第3の工程で用いるアミン化合物の平均炭素数との差は0以上6以下がより好ましく、0以上4以下が更により好ましい。 In the method for producing zinc dithiophosphate of the present invention, an alcohol having at least one alkyl group having 4 to 14 carbon atoms as an alcohol compound is used from the viewpoint of improving the odor of the finally obtained zinc dithiophosphate and maintaining various properties. It is preferable to use a compound, and at this time, the difference between the average carbon number of the alkyl group of the alcohol compound having an alkyl group having 4 to 14 carbon atoms and the average carbon number of the amine compound used in the third step is 8 or less. Is preferable. In the present invention, with such a configuration, various properties of zinc dithiophosphate can be maintained at a higher level. In the present invention, when two or more kinds of alcohol compounds are used, the average carbon number calculated based on the carbon number and molar ratio of the alkyl group of each alcohol compound used is treated as the average carbon number of the alcohol compound. In the present invention, from the viewpoint of maintaining various properties of zinc dithiophosphate, the average carbon number of the alkyl group of the alcohol compound used in the production process of dithiophosphate and the average carbon number of the amine compound used in the third step The difference is more preferably 0 or more and 6 or less, and even more preferably 0 or more and 4 or less.
本発明のジチオリン酸亜鉛の臭気改善方法は、ジチオリン酸亜鉛に、下記の一般式(1)で表されるアミン化合物を添加し、20〜130℃で10分〜10時間混合する方法である。 The method for improving the odor of zinc dithiophosphate of the present invention is a method in which an amine compound represented by the following general formula (1) is added to zinc dithiophosphate and mixed at 20 to 130 ° C. for 10 minutes to 10 hours.
(式中、R1は炭素数4〜14の炭化水素基を表し、R2は水素原子または炭素数4〜14の炭化水素基を表す) (In the formula, R 1 represents a hydrocarbon group having 4 to 14 carbon atoms, and R 2 represents a hydrogen atom or a hydrocarbon group having 4 to 14 carbon atoms).
本発明のジチオリン酸亜鉛の臭気改善方法に用いるジチオリン酸亜鉛は、亜鉛元素に2つのチオリン酸基またはそのアルキル誘導体が配位した構造であれば特に限定されないが、例えば、下記の一般式(2)で表されるジチオリン酸亜鉛が挙げられる。 The zinc dithiophosphate used in the method for improving the odor of zinc dithiophosphate of the present invention is not particularly limited as long as it has a structure in which two thiophosphate groups or an alkyl derivative thereof are coordinated with a zinc element, and is, for example, the following general formula (2). ) Is represented by zinc dithiophosphate.
一般式(2)のR3〜R6はそれぞれ独立して炭素数4〜14の炭化水素基を表す。このような基としては、例えば、炭素数4〜14の直鎖アルキル基、炭素数4〜14の分岐アルキル基、炭素数4〜14の直鎖アルケニル基、炭素数4〜14の分岐アルケニル基、炭素数4〜14の脂環式炭化水素基、炭素数6〜14の芳香族炭化水素基等が挙げられる。本発明においては、一般式(1)で表される1種または2種以上のジチオリン酸亜鉛を用いることができる。これらの中でも、ジチオリン酸亜鉛の諸特性の観点から、R3〜R6はそれぞれ独立して炭素数4〜14の直鎖アルキル基または炭素数4〜14の分岐アルキル基であることが好ましく、具体的には、ブチル基、イソブチル基、ペンチル基、イソペンチル基、ヘキシル基、イソヘキシル基、ヘプチル基、イソヘプチル基、オクチル基、エチルヘキシル基、イソオクチル基、ノニル基、イソノニル基、デシル基、イソデシル基、ウンデシル基、イソウンデシル基、ドデシル基、イソドデシル基、トリデシル基、イソトリデシル基、テトラデシル基、イソテトラデシル基であることが好ましい。 R 3 to R 6 of the general formula (2) independently represent hydrocarbon groups having 4 to 14 carbon atoms. Examples of such a group include a linear alkyl group having 4 to 14 carbon atoms, a branched alkyl group having 4 to 14 carbon atoms, a linear alkenyl group having 4 to 14 carbon atoms, and a branched alkenyl group having 4 to 14 carbon atoms. , Alicyclic hydrocarbon groups having 4 to 14 carbon atoms, aromatic hydrocarbon groups having 6 to 14 carbon atoms, and the like. In the present invention, one kind or two or more kinds of zinc dithiophosphate represented by the general formula (1) can be used. Among these, from the viewpoint of various properties of zinc dithiophosphate, it is preferable that R 3 to R 6 are independently linear alkyl groups having 4 to 14 carbon atoms or branched alkyl groups having 4 to 14 carbon atoms, respectively. Specifically, a butyl group, an isobutyl group, a pentyl group, an isopentyl group, a hexyl group, an isohexyl group, a heptyl group, an isoheptyl group, an octyl group, an ethylhexyl group, an isooctyl group, a nonyl group, an isononyl group, a decyl group, an isodecyl group, It is preferably an undecyl group, an isoundecyl group, a dodecyl group, an isododecyl group, a tridecyl group, an isotridecyl group, a tetradecyl group, or an isotetradecyl group.
一般式(2)のR3〜R6は、それぞれ同一の炭化水素基であっても異なる炭化水素基であってもよいが、臭気改善及び諸特性の観点から、R3とR6、R4とR5がそれぞれ同一の炭化水素基であることが好ましく、R3〜R6がすべて同一の基であることが特に好ましい。このようなジチオリン酸亜鉛は、市販品を用いてもよく、公知の方法、例えば前述したようなジチオリン酸亜鉛の合成方法(前記第1および第2の工程)により合成してもよい。 R 3 to R 6 of the general formula (2) may be the same hydrocarbon group or different hydrocarbon groups, respectively, but from the viewpoint of odor improvement and various characteristics, R 3 and R 6 and R may be used. It is preferable that 4 and R 5 are the same hydrocarbon group, respectively, and it is particularly preferable that R 3 to R 6 are all the same group. Such zinc dithiophosphate may be a commercially available product, or may be synthesized by a known method, for example, the above-mentioned method for synthesizing zinc dithiophosphate (the first and second steps).
本発明のジチオリン酸亜鉛の臭気改善方法に用いる一般式(1)で表されるアミン化合物としては、例えば前述したような構造を有するアミン化合物が挙げられる。本発明のジチオリン酸亜鉛の臭気改善方法においては、臭気改善および諸特性の維持の観点から、一般式(1)においてR1が炭素数4〜14の直鎖アルキル基または炭素数4〜14の分岐アルキル基であり、R2がR1と同一の基であることが特に好ましい。また、得られるジチオリン酸亜鉛の臭気改善および諸特性の維持の観点から、R1とR2のアルキル基の平均炭素数(R2が水素原子である場合はR1の炭素数を表す)が6〜13であることが好ましく、7〜13がより好ましく、8〜13がさらにより好ましい。 Examples of the amine compound represented by the general formula (1) used in the method for improving the odor of zinc dithiophosphate of the present invention include amine compounds having the above-mentioned structure. In the method for improving the odor of zinc dithiophosphate of the present invention, from the viewpoint of improving the odor and maintaining various properties, in the general formula (1), R 1 is a linear alkyl group having 4 to 14 carbon atoms or a linear alkyl group having 4 to 14 carbon atoms. It is particularly preferable that it is a branched alkyl group and R 2 is the same group as R 1 . From the viewpoint of maintaining the odor-modifying and properties of the resulting zinc dithiophosphate, an average carbon number of the alkyl group of R 1 and R 2 (if R 2 is a hydrogen atom represents the number of carbon atoms in R 1) is It is preferably 6 to 13, more preferably 7 to 13, and even more preferably 8 to 13.
本発明のジチオリン酸亜鉛の臭気改善方法においては、ジチオリン酸亜鉛の諸特性をより高い水準で維持する観点からは、ジチオリン酸亜鉛の4つのアルキル基の平均炭素数(例えば、式(2)のR3〜R6の平均炭素数)と、一般式(1)で表されるアミン化合物の平均炭素数との差が8以下であることが好ましく、0以上6以下であることがより好ましく、0以上4以下であることが更により好ましい。 In the method for improving the odor of zinc dithiophosphate of the present invention, from the viewpoint of maintaining various properties of zinc dithiophosphate at a higher level, the average carbon number of the four alkyl groups of zinc dithiophosphate (for example, the formula (2)) The difference between the average carbon number of R 3 to R 6 ) and the average carbon number of the amine compound represented by the general formula (1) is preferably 8 or less, more preferably 0 or more and 6 or less. It is even more preferable that it is 0 or more and 4 or less.
本発明のジチオリン酸亜鉛の臭気改善方法における、ジチオリン酸亜鉛へのアミン化合物の添加方法は特に限定されないが、例えば、ジチオリン酸亜鉛100質量部に対し、0.01〜1.0質量部のアミン化合物を20〜130℃、常圧下を含む減圧〜加圧環境下で添加する方法等が挙げられる。このとき、得られるジチオリン酸亜鉛の臭気改善および諸特性の維持の観点からは、アミン化合物の添加量はジチオリン酸亜鉛100質量部に対して0.1〜0.8質量部であることが好ましく、0.2〜0.6質量部であることが更により好ましい。 The method for adding the amine compound to zinc dithiophosphate in the method for improving the odor of zinc dithiophosphate of the present invention is not particularly limited, and for example, 0.01 to 1.0 part by mass of amine with respect to 100 parts by mass of zinc dithiophosphate. Examples thereof include a method of adding the compound in a reduced pressure to pressurized environment including 20 to 130 ° C. and normal pressure. At this time, from the viewpoint of improving the odor of the obtained zinc dithiophosphate and maintaining various properties, the amount of the amine compound added is preferably 0.1 to 0.8 parts by mass with respect to 100 parts by mass of zinc dithiophosphate. , 0.2 to 0.6 parts by mass is even more preferable.
本発明のジチオリン酸亜鉛の臭気改善方法は、前述した方法等によりジチオリン酸亜鉛へアミン化合物を添加した後、20〜130℃、常圧下を含む減圧〜加圧環境下で10分〜10時間混合する方法である。本発明においては、このような方法を用いることで、ジチオリン酸亜鉛の極圧性、酸化防止性といった諸特性を維持したまま臭気を改善することができる。得られるジチオリン酸亜鉛の臭気をより改善する観点から、60〜120℃で混合することが好ましく、90〜110℃で混合することが好ましい。また、得られるジチオリン酸亜鉛の臭気改善および諸特性の維持の観点から、1時間〜7時間混合することが好ましく、2時間〜5時間混合することがより好ましい。また、アミン化合物を常圧下で混合することが好ましい。 In the method for improving the odor of zinc dithiophosphate of the present invention, after adding an amine compound to zinc dithiophosphate by the above-mentioned method or the like, the mixture is mixed at 20 to 130 ° C. under normal pressure for 10 minutes to 10 hours under reduced pressure to pressurized environment. How to do it. In the present invention, by using such a method, the odor can be improved while maintaining various properties such as extreme pressure property and antioxidant property of zinc dithiophosphate. From the viewpoint of further improving the odor of the obtained zinc dithiophosphate, it is preferable to mix at 60 to 120 ° C., and it is preferable to mix at 90 to 110 ° C. Further, from the viewpoint of improving the odor of the obtained zinc dithiophosphate and maintaining various properties, it is preferable to mix for 1 hour to 7 hours, and more preferably for 2 hours to 5 hours. Further, it is preferable to mix the amine compound under normal pressure.
本発明のジチオリン酸亜鉛の製造方法および、ジチオリン酸亜鉛の臭気改善方法を用いて得られたジチオリン酸亜鉛はそれぞれ、酸化防止剤、腐食防止剤、耐摩耗剤等として各種用途に用いることができ、例えば、エンジン油、ギヤ油、タービン油、作動油、難燃性作動液、冷凍機油、コンプレッサー油、真空ポンプ油、軸受油、金属加工油、塑性加工油、絶縁油、しゅう動面油、ロックドリル油、金属加工油、塑性加工油、熱処理油、グリース等の潤滑油組成物や各種燃料油組成物に使用することができる。これらの中でも、エンジン油、金属加工油、塑性加工油、軸受油、グリースに使用することが好ましく、エンジン油、金属加工油、塑性加工油に使用することが最も好ましい。 The zinc dithiophosphate obtained by using the method for producing zinc dithiophosphate of the present invention and the method for improving the odor of zinc dithiophosphate can be used for various purposes as an antioxidant, an antioxidant, an anti-wear agent, etc., respectively. , For example, engine oil, gear oil, turbine oil, hydraulic oil, flame-retardant hydraulic fluid, refrigerating machine oil, compressor oil, vacuum pump oil, bearing oil, metal processing oil, plastic processing oil, insulating oil, sliding surface oil, It can be used in lubricating oil compositions such as rock drill oil, metal processing oil, plastic processing oil, heat treatment oil, and grease, and various fuel oil compositions. Among these, it is preferably used for engine oil, metalworking oil, plastic processing oil, bearing oil, and grease, and most preferably for engine oil, metalworking oil, and plastic processing oil.
本発明により得られるジチオリン酸亜鉛を含む潤滑油組成物に使用できる基油としては特に限定されず、使用目的や条件に応じて適宜、鉱物基油、化学合成基油、動植物基油及びこれらの混合基油等から選択できる。 The base oil that can be used in the lubricating oil composition containing zinc dithiophosphate obtained by the present invention is not particularly limited, and mineral base oils, chemically synthesized base oils, animal and plant base oils, and these are appropriately used according to the purpose of use and conditions. It can be selected from mixed base oil and the like.
鉱物基油としては、例えば、パラフィン基系原油、ナフテン基系原油又は中間基系原油を常圧蒸留するか、或いは常圧蒸留の残渣油を減圧蒸留して得られる留出油又はこれらを常法に従って精製することによって得られる精製油、具体的には溶剤精製油、水添精製油、脱ロウ処理油及び白土処理油等が挙げられる。 As the mineral base oil, for example, a distillate obtained by atmospherically distilling a paraffin-based crude oil, a naphthenic-based crude oil or an intermediate basic crude oil, or distilling a residual oil of atmospheric distillation under reduced pressure, or these are usually used. Examples thereof include refined oils obtained by refining according to the method, specific examples thereof include solvent refined oils, hydrogenated refined oils, dewazing treated oils and white clay treated oils.
化学合成基油としては、例えば、ポリ−α−オレフィン、ポリイソブチレン(ポリブテン)、モノエステル、ジエステル、ポリオールエステル、ケイ酸エステル、ポリアルキレングリコール、ポリフェニルエーテル、シリコーン、フッ素化化合物、アルキルベンゼン及びGTL基油等が挙げられる。これらの中でも、ポリ−α−オレフィン、ポリイソブチレン(ポリブテン)、ジエステル及びポリオールエステル等は汎用的に使用することができる。ポリ−α−オレフィンとしては、例えば、1−ヘキセン、1−オクテン、1−ノネン、1−デセン、1−ドデセン及び1−テトラデセン等をポリマー化又はオリゴマー化したもの、或いはこれらを水素化したもの等が挙げられる。ジエステルとしては、例えば、グルタル酸、アジピン酸、アゼライン酸、セバシン酸及びドデカン二酸等の2塩基酸と、2−エチルヘキサノール、オクタノール、デカノール、ドデカノール及びトリデカノール等のアルコールのジエステル等が挙げられる。ポリオールエステルとしては、例えば、ネオペンチルグリコール、トリメチロールエタン、トリメチロールプロパン、ペンタエリスリトール、ジペンタエリスリトール及びトリペンタエリスリトール等のポリオールと、カプロン酸、カプリル酸、ラウリン酸、カプリン酸、ミリスチン酸、パルミチン酸、ステアリン酸及びオレイン酸等の脂肪酸とのエステル等が挙げられる。 Examples of the chemically synthesized base oil include poly-α-olefin, polyisobutylene (polybutene), monoester, diester, polyol ester, silicic acid ester, polyalkylene glycol, polyphenyl ether, silicone, fluorinated compound, alkylbenzene and GTL. Examples include base oil. Among these, poly-α-olefins, polyisobutylene (polybutene), diesters, polyol esters and the like can be used for general purposes. Examples of the poly-α-olefin include those obtained by polymerizing or oligomerizing 1-hexene, 1-octene, 1-nonene, 1-decene, 1-dodecene, 1-tetradecene and the like, or hydrogenating these. And so on. Examples of the diester include dibasic acids such as glutaric acid, adipic acid, azelaic acid, sebacic acid and dodecanolic acid, and diesters of alcohols such as 2-ethylhexanol, octanol, decanol, dodecanol and tridecanol. Examples of the polyol ester include polyols such as neopentyl glycol, trimethylolethane, trimethylolpropane, pentaerythritol, dipentaerythritol and tripentaerythritol, and caproic acid, caprylic acid, lauric acid, capric acid, myristic acid and palmitin. Examples thereof include esters with fatty acids such as acid, stearic acid and oleic acid.
動植物基油としては、例えば、ヒマシ油、オリーブ油、カカオ脂、ゴマ油、コメヌカ油、サフラワー油、大豆油、ツバキ油、コーン油、ナタネ油、パーム油、パーム核油、ひまわり油、綿実油及びヤシ油等の植物性油脂、牛脂、豚脂、乳脂、魚油及び鯨油等の動物性油脂が挙げられる。
上記基油のいずれか1種を用いても2種以上を用いてもよい。また必要に応じ、これらの基油を高度に精製し硫黄等の不純物量を低減させた高度精製基油を用いてもよい。
Animal and plant base oils include, for example, castor oil, olive oil, cacao butter, sesame oil, rice bran oil, saflower oil, soybean oil, camellia oil, corn oil, rapeseed oil, palm oil, palm kernel oil, sunflower oil, cottonseed oil and palm. Examples thereof include vegetable fats and oils such as oil, beef fat, pork fat, milk fat, fish oil and animal fats and oils such as whale oil.
Any one of the above base oils may be used, or two or more of them may be used. If necessary, a highly refined base oil obtained by highly refining these base oils to reduce the amount of impurities such as sulfur may be used.
本発明の製造方法により得られる、または、本発明の臭気改善方法で処理したジチオリン酸亜鉛を含む潤滑油組成物における、前述したジチオリン酸亜鉛の含有量は特に限定されないが、極圧性等の観点から、例えば、潤滑油組成物がその全量に対してジチオリン酸亜鉛をリン元素量で0.001〜10質量%含有することが好ましく、0.01〜5質量%含有することがより好ましい。 The content of zinc dithiophosphate described above in the lubricating oil composition containing zinc dithiophosphate obtained by the production method of the present invention or treated by the odor improving method of the present invention is not particularly limited, but from the viewpoint of extreme pressure and the like. Therefore, for example, the lubricating oil composition preferably contains zinc dithiophosphate in an amount of 0.001 to 10% by mass, more preferably 0.01 to 5% by mass, based on the total amount of zinc dithiophosphate.
本発明により得られるジチオリン酸亜鉛を含む潤滑油組成物は、摩擦特性、摩耗特性、酸化安定性、温度安定性、保存安定性、清浄性、防錆性、腐食防止性、取扱い性等の観点等から、さらに使用目的に応じて公知の添加剤を含んでいてもよい。例えば、摩擦低減剤、耐摩耗剤、酸化防止剤、油性向上剤、清浄剤、分散剤、粘度指数向上剤、流動点降下剤、防錆剤、腐食防止剤、金属不活性化剤、消泡剤などの1種又は2種以上が含まれていてもよく、これらの添加剤は合計で、潤滑油組成物全量に対し、例えば0.01〜50質量%の量で含有され得る。 The lubricating oil composition containing zinc dithiophosphate obtained by the present invention has viewpoints of friction characteristics, abrasion characteristics, oxidation stability, temperature stability, storage stability, cleanliness, rust prevention, corrosion prevention, handleability and the like. Therefore, a known additive may be further contained depending on the purpose of use. For example, friction reducing agents, abrasion resistance agents, antioxidants, oiliness improving agents, cleaning agents, dispersants, viscosity index improving agents, pour point lowering agents, rust preventives, corrosion inhibitors, metal inactivating agents, defoaming agents. One kind or two or more kinds of agents may be contained, and these additives may be contained in a total amount of, for example, 0.01 to 50% by mass with respect to the total amount of the lubricating oil composition.
摩擦低減剤としては、例えば、モリブデンジチオカルバメート、モリブデンジチオフォスフェート等の有機モリブデン化合物が挙げられる。モリブデンジチオカルバメートとしては、例えば炭素数1〜20の炭化水素基を有するモリブデンジチオカルバメートが挙げられ、これらの中でも、炭素数3〜15の飽和脂肪族炭化水素基を有するモリブデンジチオカルバメートが好ましい。モリブデンジチオカルバメートの好ましい配合量は、潤滑油組成物中のモリブデン含量が50〜3000質量ppmとなる量であり、より好ましくは100〜2000質量ppmとなる量であり、さらに好ましくは200〜1500質量ppmとなる量である。 Examples of the friction reducing agent include organic molybdenum compounds such as molybdenum dithiocarbamate and molybdenum dithiophosphate. Examples of the molybdenum dithiocarbamate include molybdenum dithiocarbamate having a hydrocarbon group having 1 to 20 carbon atoms, and among these, molybdenum dithiocarbamate having a saturated aliphatic hydrocarbon group having 3 to 15 carbon atoms is preferable. The preferable blending amount of molybdenum dithiocarbamate is an amount such that the molybdenum content in the lubricating oil composition is 50 to 3000 mass ppm, more preferably 100 to 2000 mass ppm, and further preferably 200 to 1500 mass ppm. It is an amount that becomes ppm.
耐摩耗剤としては、例えば、硫化油脂、オレフィンポリスルフィド、硫化オレフィン、ジベンジルスルフィド、エチル−3−[[ビス(1−メチルエトキシ)フォスフィノチオイル]チオ]プロピオネート、トリス−[(2、又は4)−イソアルキルフェノール]チオフォスフェート、3−(ジ−イソブトキシ−チオホスホリルスルファニル)−2−メチル−プロピオン酸、トリフェニルフォスフォロチオネート、β−ジチオホスフォリル化プロピオン酸、メチレンビス(ジブチルジチオカーバメイト)、O,O−ジイソプロピル−ジチオフォスフォリルエチルプロピオネート、2,5−ビス(n−ノニルジチオ)−1,3,4−チアジアゾール、2,5−ビス(1,1,3,3−テトラメチルブタンチオ)1,3,4−チアジアゾール、及び2,5−ビス(1,1,3,3−テトラメチルジチオ)−1,3,4−チアジアゾール等の硫黄系耐摩耗剤;モノオクチルフォスフェート、ジオクチルフォスフェート、トリオクチルフォスフェート、モノブチルフォスフェート、ジブチルフォスフェート、トリブチルフォスフェート、モノフェニルフォスフェート、ジフェニルフォスフェート、トリフェニルフォスフェート、トリクレジルフォスフェート、モノイソプロピルフェニルフォスフェート、ジイソプロピルフェニルフォスフェート、トリイソプロピルフェニルフォスフェート、モノターシャリーブチルフェニルフォスフェート、ジ−tert−ブチルフェニルフォスフェート、トリ−tert−ブチルフェニルフォスフェート、トリフェニルチオフォスフェート、モノオクチルフォスファイト、ジオクチルフォスファイト、トリオクチルフォスファイト、モノブチルフォスファイト、ジブチルフォスファイト、トリブチルフォスファイト、モノフェニルフォスファイト、ジフェニルフォスファイト、トリフェニルフォスファイト、モノイソプロピルフェニルフォスファイト、ジイソプロピルフェニルフォスファイト、トリイソプロピルフェニルフォスファイト、モノ−tert−ブチルフェニルフォスファイト、ジ−tert−ブチルフェニルフォスファイト、及びトリ−tert−ブチルフェニルフォスファイト等のリン系化合物;ナフテン酸金属塩、脂肪酸金属塩、リン酸金属塩、リン酸エステル金属塩、及び亜リン酸エステル金属塩等の有機金属化合物(ただし本発明により得られるジチオリン酸亜鉛を除く);その他、ホウ素化合物、モノ及びジヘキシルフォスフェートのアルキルアミン塩、リン酸エステルアミン塩、及びトリフェニルチオリン酸エステルとtert−ブチルフェニル誘導体の混合物等が挙げられる。耐摩耗剤の好ましい配合量は、潤滑油組成物全量に対して0.01〜10質量%、より好ましくは0.05〜3質量%である。 Abrasion resistant agents include, for example, sulfide fats and oils, olefin polysulfide, sulfide olefin, dibenzyl sulfide, ethyl-3-[[bis (1-methylethoxy) phosphinochi oil] thio] propionate, tris-[(2, or 4) -Isoalkylphenol] thiophosphate, 3- (di-isobutoxy-thiophosphorylsulfanyl) -2-methyl-propionic acid, triphenylphosphorothionate, β-dithiophosphorylated propionic acid, methylenebis (dibutyldithiocarbamate) ), O, O-diisopropyl-dithiophosphoryl ethyl propionate, 2,5-bis (n-nonyldithio) -1,3,4-thiadiazol, 2,5-bis (1,1,3,3-) Sulfur-based abrasion resistant agents such as tetramethylbutanthio) 1,3,4-thiazylazole and 2,5-bis (1,1,3,3-tetramethyldithio) -1,3,4-thiazylazole; monooctyl Phenyl phosphate, dioctyl phosphate, trioctyl phosphate, monobutyl phosphate, dibutyl phosphate, tributyl phosphate, monophenyl phosphate, diphenyl phosphate, triphenyl phosphate, tricresyl phosphate, monoisopropylphenyl phosphate , Diisopropylphenyl phosphate, triisopropylphenyl phosphate, monotersial butyl phenyl phosphate, di-tert-butyl phenyl phosphate, tri-tert-butyl phenyl phosphate, triphenyl thiophosphate, monooctyl phosphite, dioctyl phos. Fight, Trioctylphosphite, Monobutylphosphite, Dibutylphosphite, Tributylphosphite, Monophenylphosphite, Diphenylphosphite, Triphenylphosphite, Monoisopropylphenylphosphite, Diisopropylphenylphosphite, Triisopropylphenylphosphite , Mono-tert-butylphenylphosphite, di-tert-butylphenylphosphite, and tri-tert-butylphenylphosphite and other phosphorus-based compounds; naphthenic acid metal salt, fatty acid metal salt, phosphoric acid metal salt, phosphoric acid. Organic metal compounds such as ester metal salts and phosphite ester metal salts (excluding zinc dithiophosphate obtained by the present invention); Other examples include boron compounds, alkylamine salts of mono and dihexyl phosphate, phosphate ester amine salts, and mixtures of triphenylthiophosphate and tert-butylphenyl derivatives. The preferable blending amount of the wear resistant agent is 0.01 to 10% by mass, more preferably 0.05 to 3% by mass, based on the total amount of the lubricating oil composition.
酸化防止剤としては、例えば、2,6−ジ−ターシャリブチルフェノール(以下、ターシャリブチルをt−ブチルと略記する。)、2,6−ジ−t−ブチル−p−クレゾール、2,6−ジ−t−ブチル−4−メチルフェノール、2,6−ジ−t−ブチル−4−エチルフェノール、2,4−ジメチル−6−t−ブチルフェノール、4,4’−メチレンビス(2,6−ジ−t−ブチルフェノール)、4,4’−ビス(2,6−ジ−t−ブチルフェノール)、4,4’−ビス(2−メチル−6−t−ブチルフェノール)、2,2’−メチレンビス(4−メチル−6−t−ブチルフェノール)、2,2’−メチレンビス(4−エチル−6−t−ブチルフェノール)、4,4’−ブチリデンビス(3−メチル−6−t−ブチルフェノール)、4,4’−イソプロピリデンビス(2,6−ジ−t−ブチルフェノール)、2,2’−メチレンビス(4−メチル−6−シクロヘキシルフェノール)、2,2’−メチレンビス(4−メチル−6−ノニルフェノール)、2,2’−イソブチリデンビス(4,6−ジメチルフェノール)、2,6−ビス(2’−ヒドロキシ−3’−t−ブチル−5’−メチルベンジル)−4−メチルフェノール、3−t−ブチル−4−ヒドロキシアニソール、2−t−ブチル−4−ヒドロキシアニソール、3−(4−ヒドロキシ−3,5−ジ−t−ブチルフェニル)プロピオン酸オクチル、3−(4−ヒドロキシ−3,5−ジ−t−ブチルフェニル)プロピオン酸ステアリル、3−(4−ヒドロキシ−3,5−ジ−t−ブチルフェニル)プロピオン酸オレイル、3−(4−ヒドロキシ−3,5−ジ−t−ブチルフェニル)プロピオン酸ドデシル、3−(4−ヒドロキシ−3,5−ジ−t−ブチルフェニル)プロピオン酸デシル、テトラキス{3−(4−ヒドロキシ−3,5−ジ−t−ブチルフェニル)プロピオニルオキシメチル}メタン、3−(4−ヒドロキシ−3,5−ジ−t−ブチルフェニル)プロピオン酸グリセリンモノエステル、3−(4−ヒドロキシ−3,5−ジ−t−ブチルフェニル)プロピオン酸とグリセリンモノオレイルエーテルとのエステル、3−(4−ヒドロキシ−3,5−ジ−t−ブチルフェニル)プロピオン酸ブチレングリコールジエステル、3−(4−ヒドロキシ−3,5−ジ−t−ブチルフェニル)プロピオン酸チオジグリコールジエステル、4,4’−チオビス(3−メチル−6−t−ブチルフェノール)、4,4’−チオビス(2−メチル−6−t−ブチルフェノール)、2,2’−チオビス(4−メチル−6−t−ブチルフェノール)、2,6−ジ−t−ブチル−α−ジメチルアミノ−p−クレゾール、2,6−ジ−t−ブチル−4−(N,N’−ジメチルアミノメチルフェノール)、ビス(3,5−ジ−t−ブチル−4−ヒドロキシベンジル)サルファイド、トリス{(3,5−ジ−t−ブチル−4−ヒドロキシフェニル)プロピオニル−オキシエチル}イソシアヌレート、トリス(3,5−ジ−t−ブチル−4−ヒドロキシフェニル)イソシアヌレート、1,3,5−トリス(3,5−ジ−t−ブチル−4―ヒドロキシベンジル)イソシアヌレート、ビス{2−メチル−4−(3−n−アルキルチオプロピオニルオキシ)−5−t−ブチルフェニル}サルファイド、1,3,5−トリス(4−t−ブチル−3−ヒドロキシ−2,6−ジメチルベンジル)イソシアヌレート、テトラフタロイル−ジ(2,6−ジメチル−4−t−ブチル−3−ヒドロキシベンジルサルファイド)、6−(4−ヒドロキシ−3,5−ジ−t−ブチルアニリノ)−2,4−ビス(オクチルチオ)−1,3,5−トリアジン、2,2−チオ−{ジエチル−ビス−3−(3,5−ジ−t−ブチル−4−ヒドロキシフェニル)}プロピオネート、N,N’−ヘキサメチレンビス(3,5−ジ−t−ブチル−4−ヒドロキシ−ヒドロシナミド)、3,5−ジ−t−ブチル−4−ヒドロキシ−ベンジル−リン酸ジエステル、ビス(3−メチル−4−ヒドロキシ−5−t−ブチルベンジル)サルファイド、3,9−ビス〔1,1−ジメチル−2−{β−(3−t−ブチル−4−ヒドロキシ−5−メチルフェニル)プロピオニルオキシ}エチル〕−2,4,8,10−テトラオキサスピロ[5,5]ウンデカン、1,1,3−トリス(2−メチル−4−ヒドロキシ−5−t−ブチルフェニル)ブタン、1,3,5−トリメチル−2,4,6−トリス(3,5−ジ−t−ブチル−4−ヒドロキシベンジル)ベンゼン、ビス{3,3’−ビス−(4’−ヒドロキシ−3’−t−ブチルフェニル)ブチリックアシッド}グリコールエステル等のフェノール系酸化防止剤;1−ナフチルアミン、フェニル−1−ナフチルアミン、p−オクチルフェニル−1−ナフチルアミン、p−ノニルフェニル−1−ナフチルアミン、p−ドデシルフェニル−1−ナフチルアミン、フェニル−2−ナフチルアミン等のナフチルアミン系酸化防止剤;N,N’−ジイソプロピル−p−フェニレンジアミン、N,N’−ジイソブチル−p−フェニレンジアミン、N,N’−ジフェニル−p−フェニレンジアミン、N,N’−ジ−β−ナフチル−p−フェニレンジアミン、N−フェニル−N’−イソプロピル−p−フェニレンジアミン、N−シクロヘキシル−N’−フェニル−p−フェニレンジアミン、N−1,3−ジメチルブチル−N’−フェニル−p−フェニレンジアミン、ジオクチル−p−フェニレンジアミン、フェニルヘキシル−p−フェニレンジアミン、フェニルオクチル−p−フェニレンジアミン等のフェニレンジアミン系酸化防止剤;ジピリジルアミン、ジフェニルアミン、p,p’−ジ−n−ブチルジフェニルアミン、p,p’−ジ−t−ブチルジフェニルアミン、p,p’−ジ−t−ペンチルジフェニルアミン、p,p’−ジオクチルジフェニルアミン、p,p’−ジノニルジフェニルアミン、p,p’−ジデシルジフェニルアミン、p,p’−ジドデシルジフェニルアミン、p,p’−ジスチリルジフェニルアミン、p,p’−ジメトキシジフェニルアミン、4,4’−ビス(4−α,α−ジメチルベンゾイル)ジフェニルアミン、p−イソプロポキシジフェニルアミン、ジピリジルアミン等のジフェニルアミン系酸化防止剤;フェノチアジン、N−メチルフェノチアジン、N−エチルフェノチアジン、3,7−ジオクチルフェノチアジン、フェノチアジンカルボン酸エステル、フェノセレナジン等のフェノチアジン系酸化防止剤等が挙げられる。これら酸化防止剤の好ましい配合量は、潤滑油組成物全量に対して0.01〜5質量%、より好ましくは0.05〜4質量%である。 Examples of the antioxidant include 2,6-di-tershaributylphenol (hereinafter, tertiary-butyl is abbreviated as t-butyl), 2,6-di-t-butyl-p-cresol, 2,6. -Di-t-Butyl-4-methylphenol, 2,6-di-t-butyl-4-ethylphenol, 2,4-dimethyl-6-t-butylphenol, 4,4'-methylenebis (2,6-methylenebis) Di-t-butylphenol), 4,4'-bis (2,6-di-t-butylphenol), 4,4'-bis (2-methyl-6-t-butylphenol), 2,2'-methylenebis (2,2'-methylenebis) 4-Methyl-6-t-butylphenol), 2,2'-methylenebis (4-ethyl-6-t-butylphenol), 4,4'-butylidenebis (3-methyl-6-t-butylphenol), 4,4 '-Isopropyridenebis (2,6-di-t-butylphenol), 2,2'-methylenebis (4-methyl-6-cyclohexylphenol), 2,2'-methylenebis (4-methyl-6-nonylphenol), 2,2'-isobutylidenebis (4,6-dimethylphenol), 2,6-bis (2'-hydroxy-3'-t-butyl-5'-methylbenzyl) -4-methylphenol, 3- t-Butyl-4-hydroxyanisole, 2-t-butyl-4-hydroxyanisole, octyl 3- (4-hydroxy-3,5-di-t-butylphenyl) propionate, 3- (4-hydroxy-3) , 5-Di-t-Butylphenyl) stearyl propionate, 3- (4-hydroxy-3,5-di-t-butylphenyl) propionate oleyl, 3- (4-hydroxy-3,5-di-t) Dodecyl-butylphenyl) propionate, decyl 3- (4-hydroxy-3,5-di-t-butylphenyl) decylpropionate, tetrakis {3- (4-hydroxy-3,5-di-t-butylphenyl) Propionyloxymethyl} methane, 3- (4-hydroxy-3,5-di-t-butylphenyl) propionic acid glycerin monoester, 3- (4-hydroxy-3,5-di-t-butylphenyl) propionic acid And glycerin monooleyl ether, 3- (4-hydroxy-3,5-di-t-butylphenyl) propionic acid butylene glycol diester, 3- (4-hydroxy-3,5-di-t-butylphenyl) ) Propionic acid thiodiglycoldiester, 4,4'-thiobis (3-methyl-6-) t-Butylphenol), 4,4'-thiobis (2-methyl-6-t-butylphenol), 2,2'-thiobis (4-methyl-6-t-butylphenol), 2,6-di-t-butyl -Α-Dimethylamino-p-cresol, 2,6-di-t-butyl-4- (N, N'-dimethylaminomethylphenol), bis (3,5-di-t-butyl-4-hydroxybenzyl) ) Sulfide, Tris {(3,5-di-t-butyl-4-hydroxyphenyl) propionyl-oxyethyl} isocyanurate, Tris (3,5-di-t-butyl-4-hydroxyphenyl) isocyanurate, 1, 3,5-Tris (3,5-di-t-butyl-4-hydroxybenzyl) isocyanurate, bis {2-methyl-4- (3-n-alkylthiopropionyloxy) -5-t-butylphenyl} sulfide , 1,3,5-Tris (4-t-butyl-3-hydroxy-2,6-dimethylbenzyl) isocyanurate, tetraphthaloyl-di (2,6-dimethyl-4-t-butyl-3-hydroxy) Benzyl sulfide), 6- (4-hydroxy-3,5-di-t-butylanilino) -2,4-bis (octylthio) -1,3,5-triazine, 2,2-thio- {diethyl-bis- 3- (3,5-di-t-butyl-4-hydroxyphenyl)} propionate, N, N'-hexamethylenebis (3,5-di-t-butyl-4-hydroxy-hydrocinamide), 3,5 -Di-t-butyl-4-hydroxy-benzyl-phosphate diester, bis (3-methyl-4-hydroxy-5-t-butylbenzyl) sulfate, 3,9-bis [1,1-dimethyl-2- {Β- (3-t-Butyl-4-hydroxy-5-methylphenyl) propionyloxy} ethyl] -2,4,8,10-tetraoxaspiro [5,5] undecane, 1,1,3-tris (2-Methyl-4-hydroxy-5-t-butylphenyl) butane, 1,3,5-trimethyl-2,4,6-tris (3,5-di-t-butyl-4-hydroxybenzyl) benzene , Bis {3,3'-bis- (4'-hydroxy-3'-t-butylphenyl) butyl acid} glycol ester and other phenolic antioxidants; 1-naphthylamine, phenyl-1-naphthylamine, p- Octylphenyl-1-naphthylamine, p-nonylphenyl-1-naphthylamine, p-dodecylphenyl- Naftylamine-based antioxidants such as 1-naphthylamine and phenyl-2-naphthylamine; N, N'-diisopropyl-p-phenylenediamine, N, N'-diisobutyl-p-phenylenediamine, N, N'-diphenyl-p- Phenylene diamine, N, N'-di-β-naphthyl-p-phenylenediamine, N-phenyl-N'-isopropyl-p-phenylenediamine, N-cyclohexyl-N'-phenyl-p-phenylenediamine, N-1 , 3-Dimethylbutyl-N'-phenyl-p-phenylenediamine, dioctyl-p-phenylenediamine, phenylhexyl-p-phenylenediamine, phenyloctyl-p-phenylenediamine and other phenylenediamine-based antioxidants; dipyridylamine, Diphenylamine, p, p'-di-n-butyldiphenylamine, p, p'-di-t-butyldiphenylamine, p, p'-di-t-pentyldiphenylamine, p, p'-dioctyldiphenylamine, p, p' -Dinonyldiphenylamine, p, p'-didecyldiphenylamine, p, p'-didodecyldiphenylamine, p, p'-dystyryldiphenylamine, p, p'-dimethoxydiphenylamine, 4,4'-bis (4-α) , Α-Dimethylbenzoyl) Diphenylamine-based antioxidants such as diphenylamine, p-isopropoxydiphenylamine, dipyridylamine; phenothiazine, N-methylphenothiazine, N-ethylphenothiazine, 3,7-dioctylphenothiazine, phenothiazine carboxylic acid ester, phenoserena Examples thereof include phenothiazine-based antioxidants such as gin. The preferable blending amount of these antioxidants is 0.01 to 5% by mass, more preferably 0.05 to 4% by mass, based on the total amount of the lubricating oil composition.
油性向上剤としては、例えば、オレイルアルコール、ステアリルアルコール等の高級アルコール類;オレイン酸、ステアリン酸等の脂肪酸類;オレイルグリセリンエステル、ステアリルグリセリンエステル、ラウリルグリセリンエステル等のエステル類;ラウリルアミド、オレイルアミド、ステアリルアミド等のアミド類;ラウリルアミン、オレイルアミン、ステアリルアミン等のアミン類(但し、一般式(1)で表されるアミン化合物は除く)が挙げられる。これら油性向上剤の好ましい配合量は、潤滑油組成物全量に対して0.1〜5質量%、より好ましくは0.2〜3質量%である。 Examples of the oiliness improver include higher alcohols such as oleyl alcohol and stearyl alcohol; fatty acids such as oleic acid and stearyl acid; esters such as oleyl glycerin ester, stearyl glycerin ester and lauryl glycerin ester; lauryl amide and oleyl amide. , Stearylamides and the like; amines such as laurylamine, oleylamine and stearylamine (excluding amine compounds represented by the general formula (1)). The preferable blending amount of these oiliness improvers is 0.1 to 5% by mass, more preferably 0.2 to 3% by mass, based on the total amount of the lubricating oil composition.
清浄剤としては、例えば、カルシウム、マグネシウム、バリウムなどのスルフォネート、フェネート、サリシレート、フォスフェート及びこれらの過塩基性塩が挙げられる。これらの中でも過塩基性塩が好ましく、過塩基性塩の中でもTBN(全塩基価)が30〜500mgKOH/gのものがより好ましい。更に、リン及び硫黄原子のないサリシレート系の清浄剤が好ましい。これらの清浄剤の好ましい配合量は、潤滑油組成物全量に対して0.5〜10質量%、より好ましくは1〜8質量%である。 Examples of the cleaning agent include sulfonates such as calcium, magnesium and barium, phenates, salicylates, phosphates and hyperbasic salts thereof. Among these, a hyperbasic salt is preferable, and among the superbasic salts, those having a TBN (total base value) of 30 to 500 mgKOH / g are more preferable. Further, a salicylate-based cleaning agent free of phosphorus and sulfur atoms is preferable. The preferable blending amount of these cleaning agents is 0.5 to 10% by mass, more preferably 1 to 8% by mass, based on the total amount of the lubricating oil composition.
無灰分散剤としては、潤滑剤に用いられる無灰分散剤であれば特に制限なく用いることができるが、例えば、炭素数40〜400の直鎖、若しくは分枝状のアルキル基、又はアルケニル基を分子中に少なくとも1個有する含窒素化合物、又はその誘導体等が挙げられる。具体的には、コハク酸イミド、コハク酸アミド、コハク酸エステル、コハク酸エステル−アミド、ベンジルアミン、ポリアミン、ポリコハク酸イミド及びマンニッヒ塩基等が挙げられ、その誘導体としては、これら含窒素化合物にホウ酸、ホウ酸塩等のホウ素化合物、チオリン酸、チオリン酸塩等のリン化合物、有機酸及びヒドロキシポリオキシアルキレンカーボネート等を作用させたもの等が挙げられる。アルキル基又はアルケニル基の炭素数が40未満の場合は化合物の基油に対する溶解性が低下する場合があり、一方、アルキル基又はアルケニル基の炭素数が400を越える場合は、潤滑油組成物の低温流動性が悪化する場合がある。これらの無灰分散剤の好ましい配合量は、潤滑油組成物全量に対して0.5〜10質量%、より好ましくは1〜8質量%である。 The ashless dispersant can be used without particular limitation as long as it is an ashless dispersant used as a lubricant. For example, a linear or branched alkyl group having 40 to 400 carbon atoms or an alkenyl group is used as a molecule. Examples thereof include a nitrogen-containing compound having at least one of them, or a derivative thereof. Specific examples thereof include succinic acid imide, succinic acid amide, succinic acid ester, succinic acid ester-amide, benzylamine, polyamine, polysuccinic acid imide, and Mannich base, and derivatives thereof include hoe in these nitrogen-containing compounds. Examples thereof include boron compounds such as acids and borates, phosphorus compounds such as thiophosphate and thiophosphate, organic acids and hydroxypolyoxyalkylene carbonates. If the alkyl group or alkenyl group has less than 40 carbon atoms, the solubility of the compound in the base oil may decrease, while if the alkyl group or alkenyl group has more than 400 carbon atoms, the lubricating oil composition Low temperature fluidity may deteriorate. The preferable blending amount of these ashless dispersants is 0.5 to 10% by mass, more preferably 1 to 8% by mass, based on the total amount of the lubricating oil composition.
粘度指数向上剤としては、例えば、ポリ(C1〜18)アルキル(メタ)アクリレート、(C1〜18)アルキルアクリレート/(C1〜18)アルキル(メタ)アクリレート共重合体、ジエチルアミノエチル(メタ)アクリレート/(C1〜18)アルキル(メタ)アクリレート共重合体、エチレン/(C1〜18)アルキル(メタ)アクリレート共重合体、ポリイソブチレン、ポリアルキルスチレン、エチレン/プロピレン共重合体、スチレン/マレイン酸エステル共重合体、スチレン/イソプレン水素化共重合体等が挙げられる。あるいは、分散性能を付与した分散型もしくは多機能型粘度指数向上剤を用いてもよい。重量平均分子量は10,000〜1,500,000程度である。これらの粘度指数向上剤の好ましい配合量は、潤滑油組成物全量に対して0.1〜20質量%、より好ましくは0.3〜15質量%である。 Examples of the viscosity index improver include poly (C1-18) alkyl (meth) acrylate, (C1-18) alkyl acrylate / (C1-18) alkyl (meth) acrylate copolymer, diethylaminoethyl (meth) acrylate /. (C1-18) Alkyl (meth) acrylate copolymer, ethylene / (C1-18) alkyl (meth) acrylate copolymer, polyisobutylene, polyalkylstyrene, ethylene / propylene copolymer, styrene / maleic acid ester Examples include polymers, styrene / isoprene hydride copolymers and the like. Alternatively, a dispersion-type or multifunctional viscosity index improver imparted with dispersion performance may be used. The weight average molecular weight is about 10,000 to 1,500,000. The preferable blending amount of these viscosity index improvers is 0.1 to 20% by mass, more preferably 0.3 to 15% by mass, based on the total amount of the lubricating oil composition.
流動点降下剤としては、例えば、ポリアルキルメタクリレート、ポリアルキルアクリレート、ポリアルキルスチレン、ポリビニルアセテート等が挙げられ、重量平均分子量は1000〜100,000である。これらの流動点降下剤の好ましい配合量は、潤滑油組成物全量に対して0.005〜3質量%、より好ましくは0.01〜2質量%である。 Examples of the pour point lowering agent include polyalkyl methacrylate, polyalkyl acrylate, polyalkyl styrene, polyvinyl acetate and the like, and the weight average molecular weight is 1000 to 100,000. The preferable blending amount of these pour point lowering agents is 0.005 to 3% by mass, more preferably 0.01 to 2% by mass, based on the total amount of the lubricating oil composition.
防錆剤としては、例えば、亜硝酸ナトリウム、酸化パラフィンワックスカルシウム塩、酸化パラフィンワックスマグネシウム塩、牛脂脂肪酸アルカリ金属塩、アルカリ土類金属塩又はアミン塩、アルケニルコハク酸又はアルケニルコハク酸ハーフエステル(アルケニル基の分子量は100〜300程度)、ソルビタンモノエステル、ノニルフェノールエトキシレート、ラノリン脂肪酸カルシウム塩等が挙げられる。これらの防錆剤の好ましい配合量は、潤滑油組成物全量に対して0.01〜3質量%、より好ましくは0.02〜2質量%である。 Examples of the rust preventive agent include sodium nitrite, paraffin wax calcium oxide, paraffin wax magnesium oxide, beef fatty acid alkali metal salt, alkaline earth metal salt or amine salt, alkenyl succinic acid or alkenyl succinic acid half ester (alkenyl). The molecular weight of the group is about 100 to 300), sorbitan monoester, nonylphenol ethoxylate, lanolin fatty acid calcium salt and the like. The preferable blending amount of these rust preventives is 0.01 to 3% by mass, more preferably 0.02 to 2% by mass, based on the total amount of the lubricating oil composition.
腐食防止剤、金属不活性化剤としては、例えば、トリアゾール、トリルトリアゾール、ベンゾトリアゾール、ベンゾイミダゾール、ベンゾチアゾール、ベンゾチアジアゾール又はこれら化合物の誘導体である、2−ヒドロキシ−N−(1H−1,2,4−トリアゾール−3−イル)ベンズアミド、N,N−ビス(2−エチルヘキシル)−[(1,2,4−トリアゾール−1−イル)メチル]アミン、N,N−ビス(2−エチルヘキシル)−[(1,2,4−トリアゾール−1−イル)メチル]アミン及び2,2’−[[(4又は5又は1)−(2−エチルヘキシル)−メチル−1H−ベンゾトリアゾール−1−メチル]イミノ]ビスエタノール等が挙げられ、他にもビス(ポリ−2−カルボキシエチル)ホスフィン酸、ヒドロキシホスホノ酢酸、テトラアルキルチウラムジサルファイド、N’1,N’12−ビス(2−ヒドロキシベンゾイル)ドデカンジハイドラジド、3−(3,5−ジ−t−ブチル−ヒドロキシフェニル)−N’−(3−(3,5−ジ−tert−ブチル−ヒドロキシフェニル)プロパノイル)プロパンハイドラジド、テトラプロぺニルコハク酸と1,2−プロパンジオールのエステル化物、ジソディウムセバケート、(4−ノニルフェノキシ)酢酸、モノ及びジヘキシルフォスフェートのアルキルアミン塩、トリルトリアゾールのナトリウム塩及び(Z)−N−メチルN−(1−オキソ9−オクタデセニル)グリシン等が挙げられる。これら腐食防止剤、金属不活性化剤の好ましい配合量は、潤滑油組成物全量に対して0.01〜3質量%、より好ましくは0.02〜2質量%である。 Examples of the corrosion inhibitor and metal inactivating agent include triazole, triltriazole, benzotriazole, benzoimidazole, benzothiazole, benzothiazazole or derivatives of these compounds, 2-hydroxy-N- (1H-1,2). , 4-Triazole-3-yl) benzamide, N, N-bis (2-ethylhexyl)-[(1,2,4-triazole-1-yl) methyl] amine, N, N-bis (2-ethylhexyl) -[(1,2,4-Triazole-1-yl) methyl] amine and 2,2'-[[(4 or 5 or 1)-(2-ethylhexyl) -methyl-1H-benzotriazole-1-methyl ] Imino] Bisethanol, etc., and others include bis (poly-2-carboxyethyl) phosphinic acid, hydroxyphosphonoacetic acid, tetraalkylthiuram disulfide, N'1, N'12-bis (2-hydroxybenzoyl). ) Dodecandihydrazide, 3- (3,5-di-t-butyl-hydroxyphenyl) -N'-(3- (3,5-di-tert-butyl-hydroxyphenyl) propanoyl) Propanehydrazide, tetrapro Estases of penylsuccinic acid and 1,2-propanediol, disodium sebacate, (4-nonylphenoxy) acetic acid, alkylamine salts of mono and dihexyl phosphate, sodium salts of tolyltriazole and (Z) -N-methyl Examples thereof include N- (1-oxo9-octadecenyl) glycine. The preferable blending amount of the corrosion inhibitor and the metal inactivating agent is 0.01 to 3% by mass, more preferably 0.02 to 2% by mass, based on the total amount of the lubricating oil composition.
消泡剤としては、例えば、ポリジメチルシリコーン、ジメチルシリコーンオイル、トリフルオロプロピルメチルシリコーン、コロイダルシリカ、ポリアルキルアクリレート、ポリアルキルメタクリレート、アルコールエトキシ/プロポキシレート、脂肪酸エトキシ/プロポキシレート及びソルビタン部分脂肪酸エステル等が挙げられる。これらの消泡剤の好ましい配合量は、潤滑油組成物全量に対して0.001〜0.1質量%、より好ましくは0.001〜0.01質量%である。 Examples of the defoaming agent include polydimethylsilicone, dimethylsilicone oil, trifluoropropylmethylsilicone, colloidal silica, polyalkylacrylate, polyalkylmethacrylate, alcohol ethoxy / propoxylate, fatty acid ethoxy / propoxylate and sorbitan partial fatty acid ester. Can be mentioned. The preferable blending amount of these defoaming agents is 0.001 to 0.1% by mass, more preferably 0.001 to 0.01% by mass, based on the total amount of the lubricating oil composition.
以下、実施例及び比較例により本発明の詳細を説明するが、これらによって本発明が限定されるものではない。なお、以下の実施例等において、%は特に記載がない限り質量基準である。 Hereinafter, the details of the present invention will be described with reference to Examples and Comparative Examples, but the present invention is not limited thereto. In the following examples and the like,% is based on mass unless otherwise specified.
<ジチオリン酸亜鉛1の合成>
攪拌棒、攪拌シール、温度計、還流冷却管及び窒素導入管を取り付け、硫化水素吸収用苛性ソーダ水トラップ瓶を接続したフラスコに、n−ドデカール745g(4.0モル)を、続いて五硫化二リン222g(1.0モル)を、硫化水素の発生に伴う発泡および発熱に注意しながら仕込み、100〜110℃に加熱して窒素を吹き込みながら5時間還流反応させた後、冷却した。計算量の硫化水素が発生し、ジドデシルジチオリン酸932g(2.0モル)を得た(第1の工程)。得られたジドデシルジチオリン酸466g(1.0モル)に、酸化亜鉛24g(0.3モル)を仕込み、60〜80℃で2時間常圧で反応させた後、100〜110℃、10Torr以下で1時間脱水することで、一般式(2)においてR3〜R6がいずれも炭素数12の直鎖アルキル基であるジチオリン酸亜鉛1を合成した(第2の工程)。
<Synthesis of zinc dithiophosphate 1>
A flask equipped with a stirring rod, a stirring seal, a thermometer, a reflux condenser and a nitrogen introduction tube, and connected to a caustic soda water trap bottle for hydrogen sulfide absorption was filled with 745 g (4.0 mol) of n-dodecal, followed by disulfide disulfide. 222 g (1.0 mol) of phosphorus was charged while paying attention to foaming and heat generation accompanying the generation of hydrogen sulfide, heated to 100 to 110 ° C., refluxed for 5 hours while blowing nitrogen, and then cooled. A calculated amount of hydrogen sulfide was generated to obtain 932 g (2.0 mol) of didodecyldithiophosphate (first step). To 466 g (1.0 mol) of the obtained didodecyl dithiophosphate, 24 g (0.3 mol) of zinc oxide was charged and reacted at 60 to 80 ° C. for 2 hours at normal pressure, and then 100 to 110 ° C., 10 Torr or less. Zinc dithiophosphate 1, which is a linear alkyl group having 12 carbon atoms in each of R 3 to R 6 in the general formula (2), was synthesized by dehydration for 1 hour (second step).
<ジチオリン酸亜鉛2の合成>
n−ドデカノールの代わりにn−ブタノール(2.0モル)と2−エチルヘキサノール(2.0モル)を用いた(用いたアルコール化合物のアルキル基の平均炭素数は6)こと以外はジチオリン酸亜鉛1の製造と同様の方法により、一般式(2)においてR3〜R6として炭素数4の直鎖アルキル基と炭素数8の分岐アルキル基を2:2の比率で有するジチオリン酸亜鉛2を合成した。
<Synthesis of zinc dithiophosphate 2>
Zinc dithiophosphate except that n-butanol (2.0 mol) and 2-ethylhexanol (2.0 mol) were used instead of n-dodecanol (the average number of carbon atoms of the alkyl group of the alcohol compound used was 6). Zinc dithiophosphate 2 having a linear alkyl group having 4 carbon atoms and a branched alkyl group having 8 carbon atoms as R 3 to R 6 in a ratio of 2: 2 in the general formula (2) was prepared by the same method as in the production of 1. Synthesized.
<ジチオリン酸亜鉛3の合成>
n−ドデカノールの代わりに2−エチルヘキサノール(4.0モル)を用いたこと以外はジチオリン酸亜鉛1の製造と同様の方法により、一般式(2)においてR3〜R6がいずれも炭素数8の分岐アルキル基であるジチオリン酸亜鉛3を合成した。
<Synthesis of zinc dithiophosphate 3>
In the general formula (2), R 3 to R 6 all have carbon atoms by the same method as for the production of zinc dithiophosphate except that 2-ethylhexanol (4.0 mol) was used instead of n-dodecanol. Zinc 3 dithiophosphate, which is a branched alkyl group of 8, was synthesized.
<使用したアミン化合物>
アミン化合物1:ジ−2−エチルヘキシルアミン
アミン化合物2:ジ−トリデシルアミン
アミン化合物3:2−エチルヘキシルアミン
<Amine compound used>
Amine Compound 1: Di-2-ethylhexyl Amine Amine Compound 2: Di-tridecylamine Amine Compound 3: 2-Ethylhexyl Amine
<比較例に使用した化合物>
比較化合物1:牛脂ビス(2−ヒドロキシエチル)アミン
比較化合物2:ココビス(2−ヒドロキシエチル)アミン
比較化合物3:トリ−2−エチルヘキシルアミン
比較化合物4:ポリイソブチレンコハク酸イミド
比較化合物5:ペンタエチレンヘキサミン
比較化合物6:2−エチルヘキシルアルコール
<Compound used in Comparative Example>
Comparative Compound 1: Beef Fat Bis (2-Hydroxyethyl) Amine Comparative Compound 2: Cocobis (2-Hydroxyethyl) Amine Comparative Compound 3: Tri-2-ethylhexylamine Comparative Compound 4: Polyisobutylene Succinimide Comparative Compound 5: Pentaethylene Hexamine Comparative Compound 6: 2-Ethylhexyl Alcohol
<実施例1>
合成したジチオリン酸亜鉛1を99.9gフラスコに仕込み、そこへアミン化合物1を0.1g添加し、25℃、常圧で10分間混合することで、ジチオリン酸亜鉛を製造した(第3の工程)。このとき、ジチオリン酸の合成工程で用いたアルコール化合物のアルキル基の平均炭素数は12であり、この実施例1で用いたアミン化合物の平均炭素数は8であり、よってジチオリン酸の合成工程で用いたアルコール化合物のアルキル基の平均炭素数と、この実施例1で用いたアミン化合物の平均炭素数との差は4であった。
<Example 1>
The synthesized zinc dithiophosphate 1 was placed in a 99.9 g flask, 0.1 g of amine compound 1 was added thereto, and the mixture was mixed at 25 ° C. and normal pressure for 10 minutes to produce zinc dithiophosphate (third step). ). At this time, the average carbon number of the alkyl group of the alcohol compound used in the step of synthesizing dithiophosphate is 12, and the average number of carbon atoms of the amine compound used in Example 1 is 8. Therefore, in the step of synthesizing dithiophosphate. The difference between the average carbon number of the alkyl group of the alcohol compound used and the average carbon number of the amine compound used in Example 1 was 4.
<実施例2〜18、比較例1〜9>
用いたジチオリン酸亜鉛およびアミン化合物の種類、添加量及び混合条件を、表1の通りに変更した以外は同様の方法により、実施例2〜18、比較例1〜9のジチオリン酸亜鉛を製造した。なお比較例1〜3は、アミン化合物を用いなかった例を表し、比較例4〜9は本発明に用いるアミン化合物以外の化合物を用いた例を表す。
<Examples 2 to 18, Comparative Examples 1 to 9>
Zinc dithiophosphates of Examples 2 to 18 and Comparative Examples 1 to 9 were produced by the same method except that the types, addition amounts and mixing conditions of the zinc dithiophosphate and amine compounds used were changed as shown in Table 1. .. In addition, Comparative Examples 1 to 3 represent an example in which an amine compound was not used, and Comparative Examples 4 to 9 represent an example in which a compound other than the amine compound used in the present invention was used.
<臭気性の評価>
100mLフラスコに実施例1〜18、比較例1〜9で製造したジチオリン酸亜鉛をそれぞれ20mL入れ、フラスコの口をアルミホイル及び輪ゴムで密封し、その状態で10分間静置した後のフラスコ内の空気について、硫化水素検知管(株式会社ガステック製:No.4LT)を用いて吸引回数1回(100ml)、吸引時間1.5分の条件で硫化水素の発生有無を検出した。この検出結果について、下記の評価基準により臭気性評価を行った。本評価において◎または○であれば実用上問題がないことを表す。
<Evaluation of odor>
20 mL each of zinc dithiophosphate produced in Examples 1 to 18 and Comparative Examples 1 to 9 was placed in a 100 mL flask, the mouth of the flask was sealed with aluminum foil and rubber ring, and the flask was allowed to stand for 10 minutes in that state. For air, the presence or absence of hydrogen sulfide generation was detected using a hydrogen sulfide detector tube (manufactured by Gastec Co., Ltd .: No. 4LT) under the conditions that the number of suctions was 1 (100 ml) and the suction time was 1.5 minutes. The odorability of this detection result was evaluated according to the following evaluation criteria. If it is ◎ or ○ in this evaluation, it means that there is no practical problem.
<臭気性の評価基準>
◎:硫化水素が全く検出されなかった
○:0.05ppm未満の硫化水素が検出された
△:0.05以上0.5ppm未満の硫化水素が検出された
×:0.5ppm以上の硫化水素が検出された
<Evaluation criteria for odor>
⊚: Hydrogen sulfide was not detected at all ○: Hydrogen sulfide of less than 0.05 ppm was detected Δ: Hydrogen sulfide of 0.05 or more and less than 0.5 ppm was detected ×: Hydrogen sulfide of 0.5 ppm or more was detected was detected
<極圧性の評価>
製造したジチオリン酸亜鉛について、ASTM D 2596に記載の方法に準拠して最大非融着荷重(LNSL)を測定し、各結果に基づき極圧性の評価を行った。具体的には、まず比較例1〜3のジチオリン酸亜鉛(本発明の第3の工程を行わなかったジチオリン酸亜鉛)について、シェル式高速4球試験機を用いて下記条件にて試験球が融着する直前の荷重である最大非融着荷重(LNSL)を測定した。なお最大非融着荷重とは、試験球への荷重を30kgfずつ増加(初期荷重=30kgf)して試験を行っていったときの、試験球が融着した荷重の1ステップ前の荷重を言う。次に、実施例1〜5、10〜13で製造したジチオリン酸亜鉛についても同様の方法によりLNSLを測定した。そして、実施例1〜5、10〜13で製造した各ジチオリン酸亜鉛のLNSLの値と、それぞれ対応する第3の工程を行わなかったジチオリン酸亜鉛(比較例1〜3)のLNSLの値とを比較し、下記評価基準に基づき評価を行うことで、極圧性を評価した。各結果を表4に示す。
<Evaluation of extreme pressure>
For the produced zinc dithiophosphate, the maximum non-fused load (LNSL) was measured according to the method described in ASTM D 2596, and the extreme pressure property was evaluated based on each result. Specifically, first, with respect to zinc dithiophosphate of Comparative Examples 1 to 3 (zinc dithiophosphate not subjected to the third step of the present invention), a test ball was subjected to the following conditions using a shell-type high-speed 4-ball tester. The maximum non-fused load (LNSL), which is the load immediately before fusion, was measured. The maximum non-fused load means the load one step before the load in which the test ball is fused when the test is performed by increasing the load on the test ball by 30 kgf (initial load = 30 kgf). .. Next, LNSL was measured for zinc dithiophosphate produced in Examples 1 to 5 and 10 to 13 by the same method. Then, the LNSL value of each zinc dithiophosphate produced in Examples 1 to 5 and 10 to 13 and the LNSL value of zinc dithiophosphate (Comparative Examples 1 to 3) not subjected to the corresponding third step. The extreme pressure was evaluated by comparing the above and evaluating based on the following evaluation criteria. The results are shown in Table 4.
<融着荷重の試験条件>
回転数:1768rpm
測定時間:10秒間
測定温度:室温
<Test conditions for fusion load>
Rotation speed: 1768 rpm
Measurement time: 10 seconds Measurement temperature: Room temperature
<極圧性の評価基準>
◎:第3の工程を行わなかったジチオリン酸亜鉛のLNSL値と同値
○:第3の工程を行わなかったジチオリン酸亜鉛のLNSL値より1〜30kgf低い
△:第3の工程を行わなかったジチオリン酸亜鉛のLNSL値より31〜60kgf低い
×:第3の工程を行わなかったジチオリン酸亜鉛のLNSL値より61kgf以上低い
<Evaluation criteria for extreme pressure>
⊚: Same value as the LNSL value of zinc dithiophosphate in which the third step was not performed ◯: 1 to 30 kgf lower than the LNSL value of zinc dithiophosphate in which the third step was not performed Δ: Dithiolin in which the third step was not performed 31 to 60 kgf lower than the LNSL value of zinc acid x: 61 kgf or more lower than the LNSL value of zinc dithiophosphate in which the third step was not performed.
上記の結果から、本発明の方法により得られたジチオリン酸亜鉛は、簡便な方法によりその臭気性が改善されていることがわかった。 From the above results, it was found that the odor of zinc dithiophosphate obtained by the method of the present invention was improved by a simple method.
Claims (8)
第1の工程で得られた生成物に酸化亜鉛を添加して中和する第2の工程と、
第2の工程で得られた生成物に、下記の一般式(1)で表されるアミン化合物を添加し、20〜130℃で10分〜10時間混合する第3の工程と、
を含むジチオリン酸亜鉛の製造方法。
In the second step of adding zinc oxide to the product obtained in the first step to neutralize it,
In the third step, the amine compound represented by the following general formula (1) is added to the product obtained in the second step and mixed at 20 to 130 ° C. for 10 minutes to 10 hours.
A method for producing zinc dithiophosphate containing.
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