JP2020146985A - Composite material and laminate and protective article using the same - Google Patents
Composite material and laminate and protective article using the same Download PDFInfo
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Images
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- Aiming, Guidance, Guns With A Light Source, Armor, Camouflage, And Targets (AREA)
- Professional, Industrial, Or Sporting Protective Garments (AREA)
- Laminated Bodies (AREA)
Abstract
Description
本発明は、主として飛来する破片や弾丸、さらにはアイスピック、片刃、両刃といった刃物から身体を防護するために使用する複合材料、およびその複合材料の積層体、その複合材料または積層体をパックした防護物品に関する。 The present invention is predominantly packed with composite materials used to protect the body from flying debris and bullets, as well as blades such as ice picks, single-edged and double-edged blades, and composites of the composites, the composites or laminates. Regarding protective articles.
警察官、ガードマン、兵士などは、犯罪者、テロリスト、敵兵や不審者などからの銃器による攻撃、爆発物の炸裂により飛来する破片や刃物による攻撃から身の安全を守るため、必要に応じ耐弾性能や防刃性能をもつ防護用部材を着用して職務に従事する。 Police officers, guards, soldiers, etc. are tolerant as necessary to protect their safety from attacks by firearms from criminals, terrorists, enemy soldiers, suspicious persons, etc., and attacks by debris and cutlery flying due to the explosion of explosives. Engage in duties by wearing protective members with elastic and blade-proof performance.
耐弾性能を持つ部材の材料としては、従来から、高強度繊維、例えば、パラ系アラミド繊維、ポリエチレン繊維、ポリパラフェニレンベンゾビスオキサゾール繊維などの織物や編物、またこれら織物や編物に樹脂を塗布あるいは含浸したもの、またこれら繊維を用いて作られたシールド材などが知られている。なお、ここでいうシールド材とは、高強度繊維を0度と90度とに直交配列させて積層し樹脂を含浸させたシートの積層物と合成樹脂フィルムとが積層成形された耐弾材料をいう。これらの材料は耐弾性能に優れるものの、防刃性能を有するものは少ない。 Conventionally, high-strength fibers such as para-aramid fibers, polyethylene fibers, polyparaphenylene benzobisoxazole fibers, and other woven fabrics and knitted fabrics, and resins are applied to these woven fabrics and knitted fabrics as materials for members having bulletproof performance. Alternatively, impregnated ones and shield materials made by using these fibers are known. The shield material referred to here is a bulletproof material obtained by laminating and molding a laminate of sheets impregnated with resin by arranging high-strength fibers at right angles to 0 and 90 degrees and impregnating the resin. Say. Although these materials have excellent bulletproof performance, few have bladeproof performance.
防刃性能を持つ部材としては、例えば特許文献1に記載されているようなチタンやジュラルミン板等の金属板が使われている。
As the member having the blade-proof performance, for example, a metal plate such as titanium or duralumin plate as described in
しかしながら、金属は比重が大きく、刃物を防ぐことができるぐらいの厚みの金属板は曲げ性が低く身体に追従しにくい。 However, metal has a large specific gravity, and a metal plate having a thickness sufficient to prevent a blade has low bendability and is difficult to follow the body.
従来技術では、上記のような耐弾性能を持つ部材と防刃性能をもつ金属部材を組み合わせて防護部材とすることが多かった。 In the prior art, a member having the above-mentioned bulletproof performance and a metal member having the blade-proof performance are often combined to form a protective member.
本発明の課題は、耐弾性能と防刃性能に共に優れ、軽量でありながら身体に追従しやすい複合材料と、それを含む積層体と防護物品を提供することにある。 An object of the present invention is to provide a composite material which is excellent in both bulletproof performance and blade-proof performance, is lightweight and easily follows the body, and a laminate containing the composite material and a protective article.
上記課題を解決するために、本発明は、以下の構成を有する。
(1)布帛と、該布帛の少なくとも片面に塗布された樹脂の層を有する複合材料であって、前記樹脂は、JISK5600−5−4に準拠する引っかき硬度(鉛筆法)がH以上で、かつJISK7127に準拠する引張伸びが10%以下であり、複合材料の引張強さが30N/mm2以上であることを特徴とする複合材料。
(2)複合材料における前記樹脂の量が、前記布帛と前記樹脂の合計量に対して5〜40重量%の範囲にあり、かつ複合材料1枚当たりの前記布帛の目付が550g/m2以下である、(1)に記載の複合材料。
(3)前記布帛を構成する繊維として、引張強さが17cN/dtex以上の高強度繊維が使われている、(1)または(2)に記載の複合材料。
(4)前記樹脂が、ポリエステル系樹脂、ポリウレタン系樹脂、アクリル系樹脂、ポリカーボネート系樹脂、ポリスチレン系樹脂、フッ素系樹脂のうち少なくとも1種以上を含むショアー硬度(タイプD)60以上の熱可塑性樹脂である、(1)〜(3)のいずれかに記載の複合材料。
(5)前記布帛が、織物または編物、または繊維を一軸方向に引きそろえた単軸構造体、または引きそろえた繊維が複数の角度で積層されている多軸構造体である、(1)〜(4)のいずれかに記載の複合材料。
(6)1枚当たりの厚さが1mm以下である、(1)〜(5)のいずれかに記載の複合材料。
(7)1枚当たりのガーレ剛軟度が縦横共に13mN以上1100mN以下である、(1)〜(6)のいずれかに記載の複合材料。
(8)(1)〜(7)のいずれかに記載の複合材料を含む層が複数枚積層されており、積層方向における隣接層が単層面積の90%以上で互いに固着されていない積層体。
(9)(1)〜(7)のいずれかに記載の複合材料を含む層が複数枚積層されており、合計重量が11kg/m2以下である積層体。
(10)(1)〜(7)のいずれかに記載の複合材料または(8)または(9)に記載の積層体が厚さ5μm以上1mm以下のフィルムでパックされている防護物品。
(11)NIJ Standard−0115.00に規定の基準において、入射角度0°で衝撃エネルギー(E1)のレベル1を満足する防刃性を有する、(10)に記載の防護物品。
(12)NIJ Standard−0101.06に規定の基準において、レベルIIIAを満足する耐弾性を有する、(10)または(11)に記載の防護物品。
In order to solve the above problems, the present invention has the following configurations.
(1) A composite material having a cloth and a resin layer applied to at least one side of the cloth, and the resin has a scratch hardness (pencil method) of H or more according to JIS K5600-5-4 and A composite material having a tensile elongation of 10% or less and a tensile strength of the composite material of 30 N / mm 2 or more according to JIS K7127.
(2) The amount of the resin in the composite material is in the range of 5 to 40% by weight with respect to the total amount of the cloth and the resin, and the basis weight of the cloth per composite material is 550 g / m 2 or less. The composite material according to (1).
(3) The composite material according to (1) or (2), wherein a high-strength fiber having a tensile strength of 17 cN / dtex or more is used as the fiber constituting the fabric.
(4) A thermoplastic resin having a shore hardness (type D) of 60 or more, wherein the resin contains at least one of a polyester resin, a polyurethane resin, an acrylic resin, a polycarbonate resin, a polystyrene resin, and a fluorine resin. The composite material according to any one of (1) to (3).
(5) The cloth is a woven fabric or knitted fabric, a uniaxial structure in which fibers are aligned in a uniaxial direction, or a multiaxial structure in which the aligned fibers are laminated at a plurality of angles, (1) to The composite material according to any one of (4).
(6) The composite material according to any one of (1) to (5), wherein the thickness per sheet is 1 mm or less.
(7) The composite material according to any one of (1) to (6), wherein the Gale rigidity / softness per sheet is 13 mN or more and 1100 mN or less in both vertical and horizontal directions.
(8) A laminated body in which a plurality of layers containing the composite material according to any one of (1) to (7) are laminated, and adjacent layers in the stacking direction are 90% or more of the single layer area and are not fixed to each other. ..
(9) A laminated body in which a plurality of layers containing the composite material according to any one of (1) to (7) are laminated, and the total weight is 11 kg / m 2 or less.
(10) A protective article in which the composite material according to any one of (1) to (7) or the laminate according to (8) or (9) is packed with a film having a thickness of 5 μm or more and 1 mm or less.
(11) The protective article according to (10), which has a blade-proof property that satisfies
(12) The protective article according to (10) or (11), which has elasticity resistance satisfying Level IIIA according to the criteria specified in NIJ Standard-0101.06.
本発明により、耐弾性能と防刃性能に共に優れ、軽量でありながら身体に追従しやすい複合材料、およびそれを含む積層体、防護物品が得られるようになった。 INDUSTRIAL APPLICABILITY According to the present invention, it has become possible to obtain a composite material which is excellent in both bulletproof performance and blade-proof performance, is lightweight and easily follows the body, a laminate containing the same, and a protective article.
以下に、本発明について、実施の形態とともに、詳細に説明する。
本発明の複合材料は、布帛と、布帛の少なくとも片面に塗布された樹脂の層を有する複合材料からなる。塗布する樹脂は、JISK5600−5−4に準拠する引っかき硬度(鉛筆法)がH以上の樹脂で、かつ、JISK7127に準拠する引張伸びが10%以下の樹脂である。引っかき硬度がH未満の場合、十分な防刃性能を発揮できないおそれがある。また、引張伸びが10%を超える柔らかい樹脂は防刃性能が十分でない可能性がある。
Hereinafter, the present invention will be described in detail together with embodiments.
The composite material of the present invention comprises a fabric and a composite material having a layer of resin applied to at least one side of the fabric. The resin to be applied is a resin having a scratch hardness (pencil method) of H or more according to JIS K5600-5-4 and a tensile elongation of 10% or less according to JIS K7127. If the scratch hardness is less than H, sufficient blade-proof performance may not be exhibited. Further, a soft resin having a tensile elongation of more than 10% may not have sufficient blade-proof performance.
樹脂の塗布方法としては特に限定されるものではないが、ワイヤーバーコート、ナイフコート、ドクターコート、ファウンティング、リバースコート、ディップニップ等を用いることができる。 The method for applying the resin is not particularly limited, but a wire bar coat, a knife coat, a doctor coat, a founding, a reverse coat, a dip nip and the like can be used.
上記樹脂を塗布した布帛からなる本発明の複合材料は、引張強さが30N/mm2以上であることが必要である。この引張強さは、JISL1096(2010)に準拠して測定した値を、複合材料の断面積で除して複合材料が破断するときの断面積(mm2)当たりの力として求めた。ここでいう断面積は、複合材料の引張方向とは垂直方向の幅と厚みの積を指す値である。この引張強さが30N/mm2未満の場合、充分な防刃性、耐弾性を発揮できない可能性がある。 The composite material of the present invention made of the cloth coated with the above resin needs to have a tensile strength of 30 N / mm 2 or more. This tensile strength was determined as a force per cross section (mm 2 ) when the composite material broke by dividing the value measured according to JIS L1096 (2010) by the cross section of the composite material. The cross-sectional area referred to here is a value indicating the product of the width and the thickness in the direction perpendicular to the tensile direction of the composite material. If this tensile strength is less than 30 N / mm 2, there is a possibility that sufficient blade resistance and elasticity cannot be exhibited.
複合材料における樹脂の量が、布帛と樹脂の合計量に対して5〜40重量%の範囲にあり、かつ複合材料1枚当たりの布帛の目付が550g/m2以下であることが好ましい。樹脂量が5重量%未満の場合は十分な防刃性を発揮できない恐れがあり、40重量%を超えると繊維が固められてエネルギー拡散しにくくなり耐弾性能が悪化する可能性や、身体に追従しにくくなる可能性がある。また、布帛の目付が550g/m2を超える場合も身体への追従性や防刃性が悪化する可能性がある。 It is preferable that the amount of resin in the composite material is in the range of 5 to 40% by weight with respect to the total amount of the cloth and the resin, and the basis weight of the cloth per composite material is 550 g / m 2 or less. If the amount of resin is less than 5% by weight, sufficient blade resistance may not be exhibited, and if it exceeds 40% by weight, the fibers may be hardened and energy diffusion may become difficult, resulting in deterioration of bulletproof performance and the body. It may be difficult to follow. Further, when the basis weight of the fabric exceeds 550 g / m 2 , the followability to the body and the blade resistance may be deteriorated.
上記布帛を構成する繊維としては高強度繊維を使用することが好ましく、使用する高強度繊維としては、引張強さが17cN/dtex以上、さらに好ましくは19〜40cN/dtexであることが望ましい。具体的には、芳香族ポリアミド、芳香族ポリエーテルアミド、全芳香族ポリエステル、超高分子量ポリエチレン、ポリビニルアルコール、ポリパラフェニレンベンゾビスオキサゾール、ポリベンズイミダゾール、ポリイミド、ポリエーテルエーテルケトン、ポリエーテルイミド、ポリフェニレンサルファイド、ノボロイド、ポリピリドビスイミダゾール、ポリアリレート、ポリケトン、ポリテトラフルオロエチレン、ポリオキシメチレン、ポリアクリロニトリル、ポリアミドイミド、ポリエーテルケトンなどからなる繊維が挙げられ、耐衝撃性、エネルギー伝搬性、生産性、価格などからパラ系アラミド繊維や超高分子量ポリエチレンの長繊維が特に好ましく使用できる。 High-strength fibers are preferably used as the fibers constituting the fabric, and the high-strength fibers to be used preferably have a tensile strength of 17 cN / dtex or more, more preferably 19 to 40 cN / dtex. Specifically, aromatic polyamide, aromatic polyetheramide, total aromatic polyester, ultrahigh molecular weight polyethylene, polyvinyl alcohol, polyparaphenylene benzobisoxazole, polybenzimidazole, polyimide, polyetheretherketone, polyetherimide, Fibers composed of polyphenylene sulfide, novoloid, polypyridobis imidazole, polyarylate, polyketone, polytetrafluoroethylene, polyoxymethylene, polyacrylonitrile, polyamideimide, polyetherketone, etc. can be mentioned. Para-aramid fibers and long fibers of ultra-high molecular weight polyethylene can be particularly preferably used from the viewpoint of productivity and price.
本発明に係る複合材料において布帛に塗布する樹脂のショアー硬度(タイプD)は60以上であることが好ましく、更には80以上であることがより好ましい。ショアー硬度が60未満の場合防刃性能を得るために塗布量や積層数が多くなり、着用に適した重量に収まらない可能性がある。 In the composite material according to the present invention, the shore hardness (type D) of the resin applied to the fabric is preferably 60 or more, and more preferably 80 or more. If the shore hardness is less than 60, the amount of coating and the number of layers may increase in order to obtain blade-proof performance, and the weight may not fit in a weight suitable for wearing.
また、布帛に塗布する樹脂としては、ポリエステル系樹脂、ポリウレタン系樹脂、アクリル系樹脂、ポリカーボネート系樹脂、ポリスチレン系樹脂、フッ素系樹脂、フェノール樹脂、エポキシ樹脂、ビニルエステル樹脂及びポリイミド樹脂、ポリエチレン、ポリプロピレン等のポリオレフィン樹脂、ポリアミド、ポリビニルアセテート、ポリエーテルスルホン、ポリフェニレンサルファイド、ポリエーテルケトン等を用いることができる。中でも塗布性、価格、曲げ性、防刃性、耐衝撃性等の観点から熱可塑性のポリエステル系樹脂、ポリウレタン系樹脂、アクリル系樹脂、ポリカーボネート系樹脂、ポリスチレン系樹脂、フッ素系樹脂が好ましく使用できる。更に、水分散型で非晶性の共重合ポリエステル系樹脂は加工時の環境対応、布帛へのダメージ低減、布帛への追従性、曲げ性から特に好ましく用いることができる。 The resins to be applied to the fabric include polyester resin, polyurethane resin, acrylic resin, polycarbonate resin, polystyrene resin, fluorine resin, phenol resin, epoxy resin, vinyl ester resin and polyimide resin, polyethylene, polypropylene. Such as polyolefin resin, polyamide, polyvinyl acetate, polyether sulfone, polyphenylene sulfide, polyether ketone and the like can be used. Among them, thermoplastic polyester resins, polyurethane resins, acrylic resins, polycarbonate resins, polystyrene resins, and fluororesins can be preferably used from the viewpoints of coatability, price, bendability, blade resistance, impact resistance, and the like. .. Further, the water-dispersible, amorphous copolymer polyester resin can be particularly preferably used in terms of environmental friendliness during processing, reduction of damage to the fabric, followability to the fabric, and bendability.
また、樹脂を塗布する布帛としては、織物、編物、もしくは単軸または多軸構造体等、特に限定されるものではないが、塗布された樹脂を保持しつつも耐弾性能が良い平織物や単軸または多軸構造体が好適に用いられる。なお、ここでいう単軸構造体とは繊維を一軸方向に引きそろえて並べた繊維構造物を表し、多軸構造体とは引きそろえた繊維が複数の角度で積層されている繊維構造物を指す。 The fabric to which the resin is applied is not particularly limited, such as a woven fabric, a knitted fabric, or a uniaxial or multiaxial structure, but a plain woven fabric having good bullet resistance while retaining the applied resin. A uniaxial or multiaxial structure is preferably used. The uniaxial structure referred to here represents a fiber structure in which fibers are aligned and arranged in a uniaxial direction, and a multiaxial structure is a fiber structure in which aligned fibers are laminated at a plurality of angles. Point to.
本発明の複合材料は、1枚当たりの厚さが1mm以下であることが好ましい。1mmを超える場合、身体への追従性が悪化する可能性がある。 The composite material of the present invention preferably has a thickness of 1 mm or less per sheet. If it exceeds 1 mm, the followability to the body may deteriorate.
また、本発明の複合材料は、1枚当たりのガーレ剛軟度が13mN以上1100mN以下であることが好ましく、更に13mN以上300mN以下であることが好ましい。なかでも縦横ともに13mN以上1100mN以下であることが好ましく、更に13mN以上300mN以下であることが好ましい。なおここでいう縦横とは、通常の織物でいう経糸方向、緯糸方向、編み物ではウェール方向、コース方向、不織布、単軸構造体、多軸構造体では生産時に巻き取ったマシン巻き取り方向、マシン幅方向をいう。ガーレ剛軟度が13mN未満の場合耐弾時に非着弾面の凹みが大きくなり、NIJ0101.06レベルIIIA試験の凹み規格に合格できない可能性がある。1100mNを超える場合、身体に着用しても追従性が悪く、着用感が悪くなることがある。 In addition, the composite material of the present invention preferably has a galley stiffness of 13 mN or more and 1100 mN or less, and more preferably 13 mN or more and 300 mN or less. Above all, it is preferably 13 mN or more and 1100 mN or less in both vertical and horizontal directions, and further preferably 13 mN or more and 300 mN or less. The vertical and horizontal directions here are the warp and weft directions in ordinary woven fabrics, the wale direction in knitting, the course direction, non-woven fabrics, uniaxial structures, and in multiaxial structures, the machine winding direction and machine wound during production. Refers to the width direction. If the Gale stiffness is less than 13 mN, the dent on the non-landing surface becomes large during bullet resistance, and there is a possibility that the dent standard of the NIJ0101.06 level IIIA test cannot be passed. If it exceeds 1100 mN, the followability may be poor even if it is worn on the body, and the wearing feeling may be deteriorated.
本発明の複合材料の一実施態様を図1に例示する。図1においては、上記のような布帛2の両面に樹脂層3が設けられて複合材料1が構成されている。この場合、布帛2の繊維に自由度を持たせるため、布帛2への樹脂の完全な埋め込みは行わないことが好ましく、布帛2の空隙率のコントロール等も行わない。
An embodiment of the composite material of the present invention is illustrated in FIG. In FIG. 1, resin layers 3 are provided on both sides of the cloth 2 as described above to form the
本発明の複合材料を含む層を複数枚積層して積層体とすることができ、積層体とすることにより、防刃性能、耐弾性能をさらに向上させることができる。積層体における複合材料の積層方法は特に限定しないが、耐弾時に各層が動いたり、空気抵抗を利用してエネルギーを吸収しやすいよう、互いに接着させないよう平積みすることが望ましい。積層時のズレ防止のため端部や点部をステッチやテープで仮止めすることはできるが、その場合、積層方向における複合材料の隣接層が単層面積の90%以上で互いに固着されていないことが望ましい。 A plurality of layers containing the composite material of the present invention can be laminated to form a laminated body, and by forming the laminated body, the blade-proof performance and the bulletproof performance can be further improved. The method of laminating the composite material in the laminated body is not particularly limited, but it is desirable to stack the composite materials flat so that they do not adhere to each other so that each layer moves during bullet resistance and easily absorbs energy by utilizing air resistance. The edges and dots can be temporarily fixed with stitches or tape to prevent misalignment during lamination, but in that case, the adjacent layers of the composite material in the lamination direction are not fixed to each other in 90% or more of the single layer area. Is desirable.
本発明の複合材料には耐弾材料を組み合わせることができる。耐弾材料の例としては高強度繊維からなる多軸構造体であるDupont社製Kevlar(登録商標)XP、Tensylon(登録商標)、Honeywell社製Spectra Shield(登録商標)、Gold Flex(登録商標)等が挙げられるが、それらに限定されるものではない。 A bulletproof material can be combined with the composite material of the present invention. Examples of bulletproof materials are DuPont's Kevlar® XP, Tensylon®, Honeywell's Spectra Shield®, and Gold Flex®, which are multi-axis structures made of high-strength fibers. Etc., but are not limited to them.
本発明の複合材料を含む層が複数枚積層された積層体は、合計重量が11kg/m2以下であることが好ましい。合計重量が11kg/m2を超えると重くなり、着用性が悪化する可能性がある。 The total weight of the laminated body in which a plurality of layers containing the composite material of the present invention are laminated is preferably 11 kg / m 2 or less. If the total weight exceeds 11 kg / m 2 , it becomes heavy and the wearability may deteriorate.
本発明の積層体の一実施態様を図2に例示する。図2においては、前述のように構成された複合材料1を含む層が複数枚積層されて積層体4が構成され、隣接層は、接着等により互いに固着されずに、面方向端部がテープ留めされている(テープ留め箇所5)。テープ留めに限らず、例えば、ステッチにより端部を留めるようにしてもよい。
An embodiment of the laminate of the present invention is illustrated in FIG. In FIG. 2, a plurality of layers containing the
本発明の複合材料またはそれらを含む積層体は、フィルムでパックされていることが望ましい。パックすることで高温環境下および/または多湿環境下においても複合材料の物性を損なうことなく使用することができる防護物品を構成できる。 It is desirable that the composite materials of the present invention or laminates containing them are packed with a film. By packing, it is possible to construct a protective article that can be used in a high temperature environment and / or a high humidity environment without impairing the physical properties of the composite material.
フィルムの厚さは5μm以上1mm以下であることが望ましい。フィルムの厚さが5μm未満の場合破れやすく、1mmを超えると防護物品の重量が増加したり、身体への追従性が悪化する可能性がある。 The thickness of the film is preferably 5 μm or more and 1 mm or less. If the thickness of the film is less than 5 μm, it is easily torn, and if it exceeds 1 mm, the weight of the protective article may increase or the followability to the body may deteriorate.
また、フィルムの原料としては、フェノール樹脂、エポキシ樹脂、ポリウレタン樹脂、ポリエステル樹脂、ビニルエステル樹脂及びポリイミド樹脂、ポリエチレン、ポリプロピレン等のポリオレフィン、ポリアミド、ポリエステル、ポリビニルアセテート、ポリエーテルスルホン、ポリフェニレンサルファイド、ポリエーテルケトン、熱可塑性ポリウレタン等の樹脂、ブタジエンゴム、ニトリルゴム、アクリルニトリルスチレンゴム、ネオプレン等の合成ゴム又はエラストマー等を用いることができる。また、ウェルダーで簡単にパックできる塩化ビニルフィルムを用いることも好ましい。 The raw materials for the film include phenolic resin, epoxy resin, polyurethane resin, polyester resin, vinyl ester resin and polyimide resin, polyolefins such as polyethylene and polypropylene, polyamide, polyester, polyvinyl acetate, polyether sulfone, polyphenylene sulfide, and polyether. Resins such as ketones and thermoplastic polyurethane, synthetic rubbers such as butadiene rubber, nitrile rubber, acrylic nitrile styrene rubber, and neoprene, or elastomers can be used. It is also preferable to use a vinyl chloride film that can be easily packed with a welder.
本発明の防護物品はNIJ Standard−0115.00基準において、入射角度0°で衝撃エネルギー(E1)のレベル1を満足する防刃性を有することが好ましい。また、本発明の防護物品はNIJ Standard−0101.06基準においてレベルIIIAを満足する耐弾性を有することが望ましい。
The protective article of the present invention preferably has a blade-proof property that satisfies the impact energy (E1)
本発明の防護物品の一実施態様を図3に例示する。図3に示す防護物品6においては、前述のように構成された積層体4または複数枚の複合材料1がフィルム7で包まれ、四方がウェルダー(例えば、真空ウェルダー)で溶着されてパックされている(ウェルド部分8)。
An embodiment of the protective article of the present invention is illustrated in FIG. In the protective article 6 shown in FIG. 3, the
以下、実施例により本発明をより具体的に説明するが、本発明はこれらに限定されるものではない。先ず、本発明で用いた特性の測定、評価方法について説明する。 Hereinafter, the present invention will be described in more detail with reference to Examples, but the present invention is not limited thereto. First, a method for measuring and evaluating the characteristics used in the present invention will be described.
(耐弾性)
NIJ−Standard0101.06で定めるV0試験により評価した。弾丸には、44Magnum弾(15.6g、弾速436m/s)、357SIG弾(8.1g、弾速448m/s)を用い、弾丸の貫通の有無、サンプル背面の粘土の凹みの深さを確認した。試料である耐弾防護部材の裏側には、油粘土(Roma Plastilina#1)を敷いて、試料をベルトで固定した。試験室の環境は、室温25℃、湿度35%で試験を実施した。
(Elasticity resistance)
It was evaluated by the V0 test defined by NIJ-Standard 0101.06. For the bullets, 44 Magnum bullets (15.6 g, bullet speed 436 m / s) and 357 SIG bullets (8.1 g, bullet speed 448 m / s) were used to determine the presence or absence of bullet penetration and the depth of the clay dent on the back of the sample. confirmed. Oil clay (Roma Plasticina # 1) was laid on the back side of the bulletproof protective member, which was a sample, and the sample was fixed with a belt. The test was carried out in a test room environment at room temperature of 25 ° C. and humidity of 35%.
1水準に対してサンプルを4つ準備し、前処理として2つを水浸漬、2つをタンブル処理し、それぞれ44Magnum弾と357SIG弾を6発ずつ発射し、4つのサンプルで計24発発射した。24発とも貫通が無いこと、粘土の凹みが44mm未満のものを〇、更に30mm未満のものを◎、1発以上の貫通があるもしくは凹みが44mm以上のものがある水準を×とした。 Four samples were prepared for one level, two were soaked in water as pretreatment, two were tumbled, and six 44 Magnum bullets and six 357 SIG bullets were fired, respectively, and a total of 24 shots were fired with the four samples. .. No penetration was made in all 24 shots, clay dents of less than 44 mm were evaluated as ◯, and clay dents of less than 30 mm were evaluated as ⊚.
(防刃性)
NIJ−Standard0115.00で定める防刃試験により評価した。刃物は、Spike&Edged Bladeクラスで定義されているSpike、BladeP1、BladeS1を用い、プロテクションレベル1のE1に定義される24Jになるよう刃物突き刺し試験を行った。1サンプルにつき全ての刃物を3回ずつ刺し、試料の裏側への刃物の貫通長が全て10mm以内のものを〇、特に0mm以内のものを◎、10mmを超える結果がある水準を×とした。
(Bladeproof)
It was evaluated by the blade-proof test defined by NIJ-Standard0115.00. As the blade, Spike, BladeP1 and BladeS1 defined in the Specke & Edged Blade class were used, and the blade piercing test was performed so as to be 24J defined in E1 of
(ガーレ剛軟度)
ガーレ剛軟度はJISL1096(2010)曲げ反発性A法に準拠して実施した。試験片のサイズは長さ89mm幅25mmで行った。布帛の経糸方向をタテ、緯糸方向をヨコとして各3点ずつ測定し、タテヨコそれぞれで平均値を求めた。
(Gare stiffness and softness)
Gale stiffness was performed in accordance with JIS L1096 (2010) bending resilience A method. The size of the test piece was 89 mm in length and 25 mm in width. The warp direction of the fabric was taken as the warp and the weft direction was taken as the weft, and three points were measured for each, and the average value was calculated for each of the vertical and horizontal directions.
(引っかき硬度(鉛筆法))
引っかき硬度(鉛筆法)はJISK5600−5−4(1999)に準じて実施した。サンプル準備は、各樹脂を東レフィルム加工社製セパレーターフィルム、“セラピールMF”の上にRK Print Coat Instruments社の“K HAND COATER”を用いてコーティングを行い、120℃のオーブンで5分間乾燥を行った後、剥離して得た。コーティングする際は、各樹脂の乾燥後の厚みが20〜25μmになるようバーの種類を適宜変更した。剥離したサンプルをガラス板の上に載せ、速度1mm/sにて、10mm距離を測定した。鉛筆の硬度を変更して各3本ずつ測定を行い、傷がつかなかった鉛筆の硬度をその樹脂の硬度とした。
(Scratch hardness (pencil method))
The scratch hardness (pencil method) was carried out according to JIS K5600-5-4 (1999). To prepare the sample, each resin was coated on "Therapeutic MF", a separator film manufactured by Toray Film Processing Co., Ltd., using "K HAND COATER" manufactured by RK Print Coat Instruments, and dried in an oven at 120 ° C. for 5 minutes. After that, it was obtained by peeling. When coating, the type of bar was appropriately changed so that the thickness of each resin after drying was 20 to 25 μm. The peeled sample was placed on a glass plate, and a distance of 10 mm was measured at a speed of 1 mm / s. The hardness of each pencil was changed and three measurements were taken, and the hardness of the pencil that was not scratched was taken as the hardness of the resin.
(ショアー硬度(タイプD))
ショアー硬度はJISK7215(1986)に準拠して、タイプDのデュロメータを使用して測定を行った。サンプル準備は各樹脂を直径50mmのシャーレに入れて表面を平らにならし、80℃で乾燥して、乾燥後の厚さが5mmになるよう調整を行った。場所を変えて5点測定し、その平均値をショアー硬度とした。
(Shore hardness (type D))
Shore hardness was measured using a Type D durometer in accordance with JIS K7215 (1986). The sample was prepared by putting each resin in a petri dish having a diameter of 50 mm, flattening the surface, drying at 80 ° C., and adjusting the thickness after drying to 5 mm. Five points were measured at different locations, and the average value was taken as the shore hardness.
(引張伸び)
上記引っかき硬度で作成したのと同様に樹脂膜を作成し、25mm幅150mm長さにカットしJISK7127/2/50(1999)に準拠して各3点測定を行い、その平均値を引張伸びとした。
(Tensile elongation)
A resin film was prepared in the same manner as that created with the above scratch hardness, cut to a width of 25 mm and a length of 150 mm, and three points were measured in accordance with JISK7127 / 2/50 (1999), and the average value was taken as the tensile elongation. did.
(複合材料中の樹脂の割合)
樹脂を塗布する前の布帛の目付をJIS L1096(2010)に準拠して測定した結果を、布帛の重量とした。その後布帛に樹脂を塗布した複合材の目付を同様に測定し、その値から布帛の重量を引いた値を樹脂の重量とした。それらの結果から布帛重量と樹脂重量の重量割合を計算した。
(Ratio of resin in composite material)
The result of measuring the basis weight of the fabric before applying the resin in accordance with JIS L1096 (2010) was taken as the weight of the fabric. After that, the basis weight of the composite material coated with the resin on the cloth was measured in the same manner, and the value obtained by subtracting the weight of the cloth from the value was taken as the weight of the resin. From these results, the weight ratio between the fabric weight and the resin weight was calculated.
(引張強さ)
各複合材料1枚当たりの引張強さをJISL1096(2010)A法に準拠して測定した。サンプルは経糸方向(タテ)と緯糸方向(ヨコ)に各3点ずつ準備し、複合材料の断面積(mm2)で除して複合材料が破断するときの断面積(mm2)当たりの力を求めた。タテヨコそれぞれで平均値を求めた。
(Tensile strength)
The tensile strength per piece of each composite material was measured according to the JISL1096 (2010) A method. Samples were prepared by the three points in the warp direction (vertical) and weft direction (horizontal), the force of the cross-sectional area (mm 2) per when the composite material is divided by the cross-sectional area of the composite material (mm 2) is broken Asked. The average value was calculated for each of the vertical and horizontal directions.
(断面積)
上記引張強さを求めるための複合材料の断面積(mm2)は、引張試験に使用するサンプルの引張方向とは垂直方向の複合材料の幅をノギスで測定した値と、サンプルの厚さをシックネスゲージ((株)TECLOCK製、型式:SM112)で測定した値の積を断面積とした。
(Cross section)
The cross-sectional area (mm 2 ) of the composite material for determining the tensile strength is the value obtained by measuring the width of the composite material in the direction perpendicular to the tensile direction of the sample used in the tensile test with a caliper and the thickness of the sample. The product of the values measured with a thickness gauge (manufactured by TECLOCK Co., Ltd., model: SM112) was taken as the cross-sectional area.
<実施例1>
芳香族ポリアミド繊維Kevlar(登録商標)K29(Dupont社製、強度20.3cN/dtex)1100dtexを使用して密度31×31本/inch(2.54cm)、目付273g/m2の平織物を作成した。そこに水分散型の非晶性飽和共重合ポリエステル樹脂(互応化学社製プラスコート「Z−450」、引っかき硬度(鉛筆法):4H、ショアー硬度85、引張伸び2%)をナイフコート方式で塗布し、180℃のオーブンで2min間乾燥して巻き取った。塗布は表面と裏面の2回行い、乾燥後の樹脂量合計が30g/m2になるよう調整した。得られた複合材料の目付は303g/m2、引張強さはタテ380N/mm2、ヨコで482N/mm2、ガーレ剛軟度はタテ28mN、ヨコ67mN、厚さは0.45mmであった。複合材料を常温に冷却した後巻き出して40cm×40cmの正方形に裁断したものを圧力や熱等をかけることなくそのまま平積みで35枚積層したものを塩ビフィルム(菱興プラスチック株式会社製プライキャンパス(登録商標)E5515、厚み0.15mm)で挟み込み真空下で端部をウェルダーで溶着してパックし、防護物品を作製した。防刃性および耐弾性を評価した結果、双方◎となった。結果をまとめて表1に示す。
<Example 1>
Aromatic polyamide fiber Kevlar® K29 (DuPont, strength 20.3 cN / dtex) 1100 dtex is used to create a plain woven fabric with a density of 31 x 31 / inch (2.54 cm) and a grain of 273 g / m 2. did. A water-dispersed amorphous saturated copolymer resin (plus coat "Z-450" manufactured by Reciprocal Chemical Co., Ltd., scratch hardness (pencil method): 4H, shore hardness 85, tensile elongation 2%) is applied there by a knife coat method. It was applied, dried in an oven at 180 ° C. for 2 min, and wound up. The coating was performed twice on the front surface and the back surface, and the total amount of resin after drying was adjusted to 30 g / m 2 . Basis weight of the resulting composite material is 303 g / m 2, tensile strength longitudinal 380N / mm 2, 482N / mm 2, the Gurley stiffness in horizontal was vertical 28 mN, horizontal 67MN, thickness 0.45mm .. After cooling the composite material to room temperature, it is unwound and cut into a square of 40 cm x 40 cm, and 35 sheets are stacked flat without applying pressure or heat. PVC film (Ply Campus manufactured by Ryoko Plastic Co., Ltd.) (Registered trademark) E5515, thickness 0.15 mm) was sandwiched, and the ends were welded and packed with a welder under vacuum to prepare a protective article. As a result of evaluating the blade resistance and elasticity, both were ◎. The results are summarized in Table 1.
<実施例2>
実施例1で作成した平織物に樹脂量46g/m2になるよう複合材料を作成した。複合材料の物性は表1に示す。該複合材料16枚とDupont社製耐弾材Kevlar(登録商標)XP103を7枚積層して実施例1と同様にパックして防護物品を作製した。衝撃が加わる面を複合材料積層面にして防刃性および耐弾性を評価した結果、耐弾性は〇、防刃性は◎となった。
<Example 2>
A composite material was prepared in the plain woven fabric prepared in Example 1 so that the amount of resin was 46 g / m 2 . The physical properties of the composite material are shown in Table 1. 16 sheets of the composite material and 7 sheets of the bulletproof material Kevlar (registered trademark) XP103 manufactured by DuPont were laminated and packed in the same manner as in Example 1 to prepare a protective article. As a result of evaluating the blade resistance and elasticity by using the surface to which the impact is applied as a composite material laminated surface, the elasticity was 〇 and the blade resistance was ◎.
<実施例3>
実施例1で作成した平織物に水分散型の非晶性飽和共重合ポリエステル樹脂(互応化学社製プラスコート「Z−565」、引っかき硬度(鉛筆法):5H、ショアー硬度90、引張伸び1%)の溶液を乾燥後の樹脂量33g/m2になるよう複合材料を作成した。該複合材料16枚とDupont社製耐弾材Kevlar(登録商標)XP103を7枚積層して実施例2と同様にパックして防護物品を作製した。衝撃が加わる面をXP積層面にして防刃性および耐弾性を評価した結果、表1に示すように、耐弾性は◎、防刃性は〇となった。
<Example 3>
Water-dispersible amorphous unsaturated copolymer resin (plus coat "Z-565" manufactured by Reciprocal Chemical Co., Ltd., scratch hardness (pencil method): 5H, shore hardness 90, tensile elongation 1) on the plain woven fabric prepared in Example 1. %) The composite material was prepared so that the amount of resin after drying was 33 g / m 2 . 16 sheets of the composite material and 7 sheets of the bulletproof material Kevlar (registered trademark) XP103 manufactured by DuPont were laminated and packed in the same manner as in Example 2 to prepare a protective article. As a result of evaluating the blade resistance and elasticity using the XP laminated surface as the surface to which the impact is applied, the elasticity was ⊚ and the blade resistance was 〇 as shown in Table 1.
<実施例4>
実施例1で作成した平織物に水分散型の非晶性飽和共重合ポリエステル樹脂(互応化学社製プラスコート「Z−730」、引っかき硬度(鉛筆法):H、ショアー硬度80、引張伸び2%)の溶液を乾燥後の樹脂量35g/m2になるよう複合材料を作成した。該複合材料11枚/Dupont社製耐弾材Kevlar(登録商標)XP103が7枚/該複合材料11枚の順番で積層して実施例1と同様にパックして防護物品を作製した。防刃性および耐弾性を評価した結果、表1に示すように、双方◎となった。
<Example 4>
Water-dispersible amorphous saturated copolymer resin (plus coat "Z-730" manufactured by Reciprocal Chemical Co., Ltd., scratch hardness (pencil method): H, shore hardness 80, tensile elongation 2) on the plain woven fabric prepared in Example 1. %) The composite material was prepared so that the amount of resin after drying was 35 g / m 2 . 11 sheets of the composite material / 7 sheets of Kevlar (registered trademark) XP103 manufactured by DuPont were laminated in this order and 11 sheets of the composite material were packed in the same manner as in Example 1 to prepare a protective article. As a result of evaluating the blade resistance and elasticity, both were ⊚ as shown in Table 1.
<実施例5>
芳香族ポリアミド繊維Kevlar(登録商標)K29(Dupont社製)3300dtexを使用して密度18×18本/inch(2.54cm)、目付515g/m2の平織物を作成した。そこに水分散型の共重合ポリエステル樹脂(東洋紡社製バイロナールMD1200、引っかき硬度(鉛筆法):H、ショアー硬度85、引張伸び3%)を乾燥後の樹脂量250g/m2になるよう実施例1と同様に複合材料を作製した。該複合材料7枚とDupont社製耐弾材Kevlar(登録商標)XP103を8枚積層して実施例1と同様にパックして防護物品を作製した。衝撃が加わる面を複合材料積層面にして防刃性および耐弾性を評価した結果、表1に示すように、耐弾性は〇、防刃性は◎となった。
<Example 5>
A plain woven fabric having a density of 18 × 18 fibers / inch (2.54 cm) and a basis weight of 515 g / m 2 was prepared using an aromatic polyamide fiber Kevlar (registered trademark) K29 (manufactured by DuPont) 3300 dtex. An example in which a water-dispersible copolymer polyester resin (Bironal MD1200 manufactured by Toyobo Co., Ltd., scratch hardness (pencil method): H, shore hardness 85, tensile elongation 3%) is added to the dry resin amount to 250 g / m 2. A composite material was produced in the same manner as in 1. Seven pieces of the composite material and eight pieces of DuPont's bulletproof material Kevlar (registered trademark) XP103 were laminated and packed in the same manner as in Example 1 to prepare a protective article. As a result of evaluating the blade resistance and elasticity by using the surface to which the impact is applied as a composite material laminated surface, the elasticity was 〇 and the blade resistance was ⊚, as shown in Table 1.
<実施例6>
芳香族ポリアミド繊維Kevlar(登録商標)K29(Dupont社製)440dtexを使用して密度32×32本/inch(2.54cm)、目付110g/m2の平織物を作成した。そこにポリエステル樹脂(東洋紡社製バイロナールMD1200、引っかき硬度(鉛筆法):H、ショアー硬度85、引張伸び3%)を乾燥後の樹脂量42g/m2になるよう実施例1と同様に複合材料を作製した。該複合材料25枚とDupont社製耐弾材Kevlar(登録商標)XP103を9枚積層して実施例1と同様にパックして防護物品を作製した。衝撃が加わる面を複合材料積層面にして防刃性および耐弾性を評価した結果、表1に示すように、耐弾性は〇、防刃性は◎となった。
<Example 6>
A plain woven fabric having a density of 32 × 32 lines / inch (2.54 cm) and a basis weight of 110 g / m 2 was prepared using 440 dtex of aromatic polyamide fiber Kevlar (registered trademark) K29 (manufactured by DuPont). A polyester resin (Bironal MD1200 manufactured by Toyobo Co., Ltd., scratch hardness (pencil method): H, shore hardness 85, tensile elongation 3%) is added thereto so that the amount of resin after drying is 42 g / m 2 as in Example 1. Was produced. Twenty-five pieces of the composite material and nine pieces of DuPont's bulletproof material Kevlar (registered trademark) XP103 were laminated and packed in the same manner as in Example 1 to prepare a protective article. As a result of evaluating the blade resistance and elasticity by using the surface to which the impact is applied as a composite material laminated surface, the elasticity was 〇 and the blade resistance was ⊚, as shown in Table 1.
<実施例7>
実施例1で作成した平織物に水分散型の共重合ポリエステル樹脂(東洋紡社製バイロナールMD1245、引っかき硬度(鉛筆法):H、ショアー硬度85、引張伸び5%)の溶液を乾燥後の樹脂量41g/m2になるよう複合材料を作成した。該複合材料16枚とDupont社製耐弾材Kevlar(登録商標)XP103が9枚順番で積層して実施例1と同様にパックして防護用物品を作製した。衝撃が加わる面を複合材料積層面にして防刃性および耐弾性を評価した結果、表1に示すように、双方〇となった。
<Example 7>
Amount of resin after drying a solution of a water-dispersible copolymer polyester resin (Byronal MD1245 manufactured by Toyobo Co., Ltd., scratch hardness (pencil method): H, shore hardness 85,
<比較例1>
実施例5で作成した3300dtexの平織物に水分散型の非晶性飽和共重合ポリエステル樹脂(互応化学社製プラスコート「Z−565」)の溶液を乾燥後の樹脂量24g/m2になるよう複合材料を作成した。該複合材料6枚とDupont社製耐弾材Kevlar(登録商標)XP103を7枚積層して実施例1と同様にパックして防護物品を作製した。衝撃が加わる面をXP積層面にして防刃性および耐弾性を評価した結果、表1に示すように、耐弾性は〇だが防刃性が×となった。
<Comparative example 1>
A solution of a water-dispersible amorphous saturated copolymer resin (plus coat "Z-565" manufactured by Mutual Chemicals Co., Ltd.) is added to a 3300 dtex plain woven fabric prepared in Example 5 to obtain a resin amount of 24 g / m 2 after drying. I made a composite material. Six of the composite materials and seven of DuPont's bulletproof material Kevlar (registered trademark) XP103 were laminated and packed in the same manner as in Example 1 to prepare a protective article. As a result of evaluating the blade resistance and elasticity with the surface to which the impact is applied as the XP laminated surface, as shown in Table 1, the elasticity was 〇 but the blade resistance was ×.
<比較例2>
実施例1で作成した平織物に非晶性飽和共重合ポリエステル樹脂(互応化学社製プラスコート「Z−565」)の溶液を乾燥後の樹脂量5g/m2になるよう複合材料を作成した。該複合材料35枚を積層して実施例1と同様にパックして防護物品を作製した。防刃性および耐弾性を評価した結果、表1に示すように、双方×となった。
<Comparative example 2>
A composite material was prepared by adding a solution of an amorphous saturated copolymer resin (plus coat "Z-565" manufactured by Mutual Chemicals Co., Ltd.) to the plain woven fabric prepared in Example 1 so that the amount of resin after drying was 5 g / m 2 . .. Thirty-five pieces of the composite material were laminated and packed in the same manner as in Example 1 to prepare a protective article. As a result of evaluating the blade resistance and elasticity, both were x as shown in Table 1.
<比較例3>
実施例1で作成した平織物に非晶性飽和共重合ポリエステル樹脂(互応化学社製プラスコート「Z−880」、引っかき硬度(鉛筆法):B、ショアー硬度50、引張伸び1000%)の溶液を乾燥後の樹脂量45g/m2になるよう複合材料を作成した。該複合材料16枚とDupont社製耐弾材Kevlar(登録商標)XP103を7枚積層して実施例1と同様にパックして防護物品を作製した。衝撃が加わる面を複合材料面にして防刃性および耐弾性を評価した結果、表1に示すように、耐弾性は〇だが防刃性が×となった。
<Comparative example 3>
A solution of an amorphous saturated copolymer resin (plus coat "Z-880" manufactured by Reciprocal Chemical Co., Ltd., scratch hardness (pencil method): B, shore hardness 50, tensile elongation 1000%) on the plain fabric prepared in Example 1. A composite material was prepared so that the amount of resin after drying was 45 g / m 2 . 16 sheets of the composite material and 7 sheets of the bulletproof material Kevlar (registered trademark) XP103 manufactured by DuPont were laminated and packed in the same manner as in Example 1 to prepare a protective article. As a result of evaluating the blade resistance and elasticity with the surface to which the impact is applied as the composite material surface, as shown in Table 1, the elasticity was 〇 but the blade resistance was ×.
<比較例4>
実施例1で作成した平織物に非晶性飽和共重合ポリエステル樹脂(互応化学社製プラスコート「Z−880」)の溶液を乾燥後の樹脂量35g/m2になるよう複合材料を作成した。該複合材料35枚を積層して実施例1と同様にパックして防護物品を作製した。防刃性および耐弾性を評価した結果、表1に示すように、防刃性は〇だが防弾性が×となった。
<Comparative example 4>
A composite material was prepared by adding a solution of an amorphous saturated copolymer resin (plus coat "Z-880" manufactured by Mutual Chemicals Co., Ltd.) to the plain woven fabric prepared in Example 1 so that the resin amount after drying was 35 g / m 2 . .. Thirty-five pieces of the composite material were laminated and packed in the same manner as in Example 1 to prepare a protective article. As a result of evaluating the blade resistance and elasticity, as shown in Table 1, the blade resistance was 〇, but the elasticity was ×.
本発明に係る複合材料は、上述したような警察官、ガードマン等が着用する耐弾防刃防護衣料に限らず、車両、艦船などの装甲用途においても利用できる。着弾時に装甲が変形しにくくなるため、動力機器や通信機器などを破損から守ることができる。 The composite material according to the present invention can be used not only for bulletproof blade-proof protective clothing worn by police officers, guards, etc. as described above, but also for armor applications such as vehicles and ships. Since the armor is less likely to be deformed when landing, it is possible to protect power equipment and communication equipment from damage.
1 複合材料
2 布帛
3 樹脂層
4 積層体
5 テープ留め箇所
6 防護物品
7 フィルム
8 ウェルド部分
1 Composite material 2 Fabric 3
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