JP2020144363A - Optical member or light-emitting device - Google Patents

Optical member or light-emitting device Download PDF

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JP2020144363A
JP2020144363A JP2020031619A JP2020031619A JP2020144363A JP 2020144363 A JP2020144363 A JP 2020144363A JP 2020031619 A JP2020031619 A JP 2020031619A JP 2020031619 A JP2020031619 A JP 2020031619A JP 2020144363 A JP2020144363 A JP 2020144363A
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wavelength conversion
joint
opening
light
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祐且 湯藤
Hiroaki Yuto
祐且 湯藤
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Nichia Chemical Industries Ltd
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Nichia Chemical Industries Ltd
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Abstract

To provide an optical member that acts as appropriate.SOLUTION: An optical member includes an upper surface and a lower surface, and also includes a wavelength conversion member 90 including a wavelength conversion unit and a surrounding part that surrounds a side surface of the wavelength conversion unit, and a light-transmitting member 80 that is bonded to a lower surface of the surrounding part and covers the wavelength conversion unit in a bottom view. The light-transmitting member 80 includes a first bonding part 83 that surrounds the periphery of the wavelength conversion unit and has an opening formed in a part in a top view where the light-transmitting member 80 is bonded to the surrounding part, and a second bonding part 84 that surrounds the periphery of the first bonding part 83 and has an opening formed in a part in a region excluding a line extending from a region inside the first bonding part 83 to an external region through the opening.SELECTED DRAWING: Figure 10

Description

本発明は、光学部材、又は、光学部材を有する発光装置に関する。 The present invention relates to an optical member or a light emitting device having an optical member.

半導体レーザ素子によって、出力の高いレーザ光を出射することができる。レーザ光は種々の用途に利用されるが、例えば、レーザ光を利用するときには、安全性への配慮が要求されることがある。 The semiconductor laser element can emit a high-power laser beam. The laser beam is used for various purposes. For example, when the laser beam is used, consideration for safety may be required.

特許文献1には、半導体レーザ素子と波長変換部材とを有する半導体発光装置において、波長変換部材のレーザ光の入射領域以外に導電膜を形成し、導電膜の断裂を検出することで、波長変換部材の外れなどの異常を検知する技術が開示されている。このように、発光素子からの光を光学系によって制御して外部に出射する発光装置において、光学系が適切に作用するための措置が講じられている。 According to Patent Document 1, in a semiconductor light emitting device having a semiconductor laser element and a wavelength conversion member, a conductive film is formed in a region other than the incident region of the laser beam of the wavelength conversion member, and wavelength conversion is detected by detecting a breakage of the conductive film. A technique for detecting an abnormality such as a detachment of a member is disclosed. As described above, in the light emitting device in which the light from the light emitting element is controlled by the optical system and emitted to the outside, measures are taken for the optical system to operate appropriately.

特開2016−122715JP 2016-122715

しかしながら、光学系を制御する光学部材の形態は、特許文献1のものに限られず、光学部材を適切に作用させるための構成または構造には改善の余地がある。 However, the form of the optical member that controls the optical system is not limited to that of Patent Document 1, and there is room for improvement in the configuration or structure for the optical member to operate appropriately.

本明細書において開示される光学部材は、上面と下面を有する光学部材であって、波長変換部と、前記波長変換部の側面を囲う包囲部 と、を有する波長変換部材と、前記包囲部の下面と接合し、下面視で前記波長変換部を覆う、透光性部材 と、を備え、前記透光性部材は、前記包囲部と接合する上面において、前記波長変換部の周りを囲み 、かつ、一部に開口を設けた第1接合部と、前記第1接合部の周りを囲み、かつ、前記第1接合部の内側の領域から開口を通り外側の領域へと進む直線を含まない領域で、一部に開口を設けた第2接合部と、を含む。 The optical member disclosed in the present specification is an optical member having an upper surface and a lower surface, and is a wavelength conversion member having a wavelength conversion unit, a surrounding portion surrounding the side surface of the wavelength conversion unit, and the surrounding portion. A translucent member that is joined to the lower surface and covers the wavelength conversion portion in a bottom view is provided, and the translucent member surrounds the wavelength conversion portion on the upper surface to be joined to the surrounding portion. , A region that surrounds the first joint with a partial opening and does not include a straight line that goes from the inner region of the first joint through the opening to the outer region. Includes a second joint with an opening in part.

本明細書において開示される光学部材は、上面と下面を有する光学部材であって、下面において、保護領域と、前記保護領域の外周領域と、を有する保護対象部材と、前記外周領域の下面と接合し、下面視で前記保護領域を覆う、透光性部材と、を備え、前記透光性部材は、前記外周領域と接合する上面において、前記光入射領域の周りを囲み、かつ、一部に開口を設けた第1侵入保護部と、前記第1侵入保護部の周りを囲み、かつ、前記第1侵入保護部の内側の領域から開口を通り外側の領域へと進む直線を含まない領域で、一部に開口を設けた第2侵入保護部と、を含む。 The optical member disclosed in the present specification is an optical member having an upper surface and a lower surface, and on the lower surface, a protected target member having a protected region, an outer peripheral region of the protected region, and a lower surface of the outer peripheral region. The translucent member comprises a translucent member which is joined and covers the protected area in a bottom view, and the translucent member surrounds and partially surrounds the light incident region on the upper surface to be joined to the outer peripheral region. A region that surrounds the first intrusion protection portion having an opening in the first intrusion protection portion and does not include a straight line that advances from the inner region of the first intrusion protection portion to the outer region through the opening. Including a second intrusion protection unit having an opening in a part thereof.

また、本明細書において開示される発光装置は、底面と、前記底面を囲う枠と、を有する基部と、前記底面に配される半導体レーザ素子と、前記枠の内側で、前記基部の上面と前記底面との間にある第1上面と接合して前記半導体レーザ素子が配される空間を封止する、透光性部材と、前記半導体レーザ素子から放射された光を異なる波長の光に変換可能な波長変換部と、前記波長変換部の側面を囲う包囲部とを有し、前記包囲部において前記透光性部材と接合する波長変換部材と、前記波長変換部材が接合された前記透光性部材の上に設けられる樹脂部材と、を有し、前記波長変換部の周りを囲み、かつ、一部に開口を設けた第1接合部と、前記第1接合部の周りを囲み、かつ、前記第1接合部の内側の領域から開口を通り外側の領域へと進む直線を含まない領域で一部に開口を設けた第2接合部と、を介して、前記透光性部材と前記波長変換部材とが接合する。 Further, the light emitting device disclosed in the present specification includes a base having a bottom surface and a frame surrounding the bottom surface, a semiconductor laser element arranged on the bottom surface, and an upper surface of the base portion inside the frame. A translucent member that joins with the first upper surface between the bottom surface and seals the space where the semiconductor laser element is arranged, and the light emitted from the semiconductor laser element is converted into light having a different wavelength. A wavelength conversion member having a possible wavelength conversion unit and a surrounding portion surrounding the side surface of the wavelength conversion unit, and joining the translucent member in the surrounding portion, and the translucent member to which the wavelength conversion member is bonded. A first joint portion having a resin member provided on the sex member, surrounding the wavelength conversion portion, and having an opening in a part thereof, and surrounding the first joint portion, and The translucent member and the translucent member, the translucent member, via a second joint portion having an opening partially provided in a region not including a straight line traveling from the inner region of the first joint portion to the outer region through the opening. It joins with the wavelength conversion member.

また、本明細書において開示される発光装置は、底面と、前記底面を囲う枠と、を有する基部と、前記底面に配される半導体レーザ素子と、前記枠の内側で、前記基部の上面と前記底面との間にある第1上面と接合して前記半導体レーザ素子が配される空間を封止する、透光性部材と、下面において、光入射領域と、前記光入射領域の外周領域と、を有し、前記外周領域において前記透光性部材と接合する波長変換部材と、前記波長変換部材が接合された前記透光性部材の上に設けられる樹脂部材と、を有し、前記光入射領域の周りを囲み、かつ、一部に開口を設けた第1接合部と、前記第1接合部の周りを囲み、かつ、前記第1接合部の内側の領域から開口を通り外側の領域へと進む直線を含まない領域で一部に開口を設けた第2接合部と、を介して、前記透光性部材と前記波長変換部材とが接合する。 Further, the light emitting device disclosed in the present specification includes a base having a bottom surface and a frame surrounding the bottom surface, a semiconductor laser element arranged on the bottom surface, and an upper surface of the base portion inside the frame. A translucent member that joins with the first upper surface between the bottom surface and seals the space where the semiconductor laser element is arranged, and on the lower surface, a light incident region and an outer peripheral region of the light incident region. A wavelength conversion member that has, and is bonded to the translucent member in the outer peripheral region, and a resin member that is provided on the translucent member to which the wavelength conversion member is bonded. A first joint that surrounds the incident region and is partially provided with an opening, and a region that surrounds the first joint and passes through the opening from the inner region of the first joint to the outer region. The translucent member and the wavelength conversion member are joined via a second joint portion that is partially provided with an opening in a region that does not include a straight line leading to.

本明細書に基づき開示される発明によれば、適切に作用する光学部材を提供できる。また、このような光学部材を実装する発光装置を実現できる。 According to the invention disclosed in accordance with the present specification, it is possible to provide an optical member that works appropriately. Further, it is possible to realize a light emitting device on which such an optical member is mounted.

図1は、実施形態に係る発光装置の斜視図である。FIG. 1 is a perspective view of a light emitting device according to an embodiment. 図2は、図1に対応する上面図である。FIG. 2 is a top view corresponding to FIG. 図3は、図2のIII-III線における発光装置の断面図である。FIG. 3 is a cross-sectional view of the light emitting device in line III-III of FIG. 図4は、実施形態に係る発光装置の内部構造を説明するための斜視図である。FIG. 4 is a perspective view for explaining the internal structure of the light emitting device according to the embodiment. 図5は、図4に対応する上面図である。FIG. 5 is a top view corresponding to FIG. 図6は、実施形態に係る発光装置の内部構造を説明するための斜視図である。FIG. 6 is a perspective view for explaining the internal structure of the light emitting device according to the embodiment. 図7は、図6に対応する上面図である。FIG. 7 is a top view corresponding to FIG. 図8は、実施形態に係る透光性部材と波長変換部材が接合された状態の斜視図である。FIG. 8 is a perspective view of a state in which the translucent member and the wavelength conversion member according to the embodiment are joined. 図9は、図8に対応する上面図である。FIG. 9 is a top view corresponding to FIG. 図10は、実施形態に係る透光性部材と波長変換部材との接合面を説明するために波長変換部材を透過した上面図である。FIG. 10 is a top view through which the wavelength conversion member is transmitted in order to explain the joint surface between the translucent member and the wavelength conversion member according to the embodiment. 図11は、実施形態に係る透光性部材の上面図である。FIG. 11 is a top view of the translucent member according to the embodiment. 図12は、実施形態に係る波長変換部材の下面図である。FIG. 12 is a bottom view of the wavelength conversion member according to the embodiment. 図13は、実施形態に係る透光性部材の他の例を説明する上面図である。FIG. 13 is a top view illustrating another example of the translucent member according to the embodiment. 図14は、実施形態に係る透光性部材の他の例を説明する上面図である。FIG. 14 is a top view illustrating another example of the translucent member according to the embodiment. 図15は、実施形態に係る透光性部材の他の例を説明する上面図である。FIG. 15 is a top view illustrating another example of the translucent member according to the embodiment.

本明細書または特許請求の範囲において、三角形や四角形などの多角形に関しては、多角形の隅に角丸め、面取り、角取り、丸取り等の加工が施された形状も含めて、多角形と呼ぶものとする。また、隅(辺の端)に限らず、辺の中間部分に加工が施された形状も同様に、多角形と呼ぶものとする。つまり、多角形をベースにして加工が施された形状は、本明細書及び特許請求の範囲で記載される“多角形”の解釈に含まれるものとする。 Within the scope of this specification or claims, polygons such as triangles and quadrangles are referred to as polygons, including shapes in which the corners of the polygon are rounded, chamfered, chamfered, rounded, etc. It shall be called. Further, not only the corner (edge of the side) but also the shape in which the middle part of the side is processed is also referred to as a polygon. That is, the shape processed based on the polygon is included in the interpretation of the "polygon" described in the present specification and the claims.

また、多角形に限らず、台形や円形や凹凸など、特定の形状を表す言葉についても同様である。また、その形状を形成する各辺を扱う場合も同様である。つまり、ある辺において、隅や中間部分に加工が施されていたとしても、“辺”の解釈は加工された部分も含む。なお、このように意図的に追加された加工がない“多角形”や“辺”を示す場合は、“厳密な”を付して、例えば、“厳密な四角形”などと記載するものとする。 The same applies not only to polygons but also to words representing specific shapes such as trapezoids, circles, and irregularities. The same applies when dealing with each side forming the shape. In other words, even if the corners and intermediate parts of a certain side are processed, the interpretation of "side" includes the processed part. When indicating a "polygon" or "side" that has not been intentionally added in this way, "strict" shall be added and, for example, "strict quadrangle" shall be described. ..

また、本明細書または特許請求の範囲において、ある構成要素に関し、これに該当するものが複数あり、それぞれを区別して表現する場合に、その構成要素の頭に“第1”、“第2”と付記して区別することがある。このとき、本明細書と特許請求の範囲とで区別する対象や観点が異なっていれば、本明細書における付記の態様と、特許請求の範囲における付記の態様と、が一致しないことがある。 Further, within the scope of the present specification or claims, there are a plurality of components corresponding to a certain component, and when each of them is expressed separately, "first" and "second" are added to the head of the component. It may be distinguished by adding. At this time, if the objects and viewpoints to be distinguished between the present specification and the claims are different, the additional aspects in the present specification and the additional aspects in the claims may not match.

以下に、図面を参照しながら、本明を実施するための形態を説明する。ただし、示される形態は、本発明の技術思想が具体化されたものではあるが、本発明を限定するものではない。また、以下の説明において、同一の名称、符号については同一もしくは同質の部材を示しており、重複した説明は適宜省略することがある。なお、各図面が示す部材の大きさや位置関係等は、説明を明確にするために誇張していることがある。 Hereinafter, a mode for carrying out the present description will be described with reference to the drawings. However, although the form shown embodies the technical idea of the present invention, it does not limit the present invention. Further, in the following description, members having the same or the same quality are shown with the same name and reference numeral, and duplicate description may be omitted as appropriate. The size and positional relationship of the members shown in each drawing may be exaggerated to clarify the explanation.

<実施形態>
図1は、実施形態に係る発光装置1の斜視図である。図2は、発光装置1の上面図である。図3は、図2のIII-III線における発光装置1の断面図である。図4は、内部構造を説明するために発光装置1から樹脂部材100を除いた状態の斜視図である。図5は、図4と同様の状態における上面図である。図6は、内部構造を説明するために発光装置1からさらに透光性部材80と波長変換部材90を除いた状態の斜視図である。図7は、図6と同様の状態における上面図である。図8は、透光性部材80と波長変換部材90が接合された状態の斜視図である。図9は、図8と同様の状態における上面図である。図10は、透光性部材80と波長変換部材90との接合面を説明するために波長変換部材90を透過した上面図である。なお、図10では、透光性部材80の第1接合部83及び第2接合部84と、波長変換部材90の導電膜921をハッチングで記している。目の細かいハッチングが導電膜921である。図11は、実施形態に係る透光性部材80の上面図である。図12は、実施形態に係る波長変換部材90の下面図である。
<Embodiment>
FIG. 1 is a perspective view of the light emitting device 1 according to the embodiment. FIG. 2 is a top view of the light emitting device 1. FIG. 3 is a cross-sectional view of the light emitting device 1 in line III-III of FIG. FIG. 4 is a perspective view showing a state in which the resin member 100 is removed from the light emitting device 1 in order to explain the internal structure. FIG. 5 is a top view in the same state as in FIG. FIG. 6 is a perspective view showing a state in which the translucent member 80 and the wavelength conversion member 90 are further removed from the light emitting device 1 in order to explain the internal structure. FIG. 7 is a top view in the same state as in FIG. FIG. 8 is a perspective view of a state in which the translucent member 80 and the wavelength conversion member 90 are joined. FIG. 9 is a top view in the same state as in FIG. FIG. 10 is a top view through which the wavelength conversion member 90 is transmitted to explain the joint surface between the translucent member 80 and the wavelength conversion member 90. In FIG. 10, the first joint portion 83 and the second joint portion 84 of the translucent member 80 and the conductive film 921 of the wavelength conversion member 90 are shown by hatching. The fine hatching is the conductive film 921. FIG. 11 is a top view of the translucent member 80 according to the embodiment. FIG. 12 is a bottom view of the wavelength conversion member 90 according to the embodiment.

発光装置1は、構成要素として、基部10、2つの半導体レーザ素子20、2つのサブマウント30、2つの光反射部材40、保護素子50、温度測定素子60、配線70、透光性部材80、波長変換部材90、及び、樹脂部材100を有する。 The light emitting device 1 has, as constituent elements, a base 10, two semiconductor laser elements 20, two submounts 30, two light reflecting members 40, a protective element 50, a temperature measuring element 60, a wiring 70, a translucent member 80, and the like. It has a wavelength conversion member 90 and a resin member 100.

(基部10)
基部10は、上面から下面の方向に窪んだ凹形状を有する。また、上面視で外形が矩形であり、窪みはこの外形の内側に形成される。基部10は、上面11、底面12、下面13、内側面14、及び、外側面15を有しており、内側面14と底面12とが窪んだ空間を作り上げる。また、上面視で、上面11によって枠が形成され、窪んだ空間がこの枠に囲まれる。
(Base 10)
The base 10 has a concave shape recessed from the upper surface to the lower surface. Further, the outer shape is rectangular in the top view, and the recess is formed inside the outer shape. The base portion 10 has an upper surface 11, a lower surface 12, a lower surface 13, an inner side surface 14, and an outer surface 15, and the inner side surface 14 and the bottom surface 12 form a recessed space. Further, in top view, a frame is formed by the upper surface 11, and the recessed space is surrounded by this frame.

また、基部10は、枠の内側において2つの段差部16を形成する。ここで、段差部16は、上面と、この上面と交わり下方に進む側面と、で構成される部分を指すものとする。そのため、基部10の内側面14は、基部10の上面11と交わる側面と、段差部の側面と、を含んで構成される。 Further, the base portion 10 forms two stepped portions 16 inside the frame. Here, the step portion 16 refers to a portion composed of an upper surface and a side surface that intersects the upper surface and advances downward. Therefore, the inner side surface 14 of the base portion 10 includes a side surface intersecting with the upper surface 11 of the base portion 10 and a side surface of the step portion.

ここでは、2つの段差部16を、底面12に近い方から第1段差部161、第2段差部162、と呼ぶものとする。なお、基部10において、2つの段差部16を有していなくてもよい。例えば、段差部16は1つであってもよい。 Here, the two stepped portions 16 are referred to as a first stepped portion 161 and a second stepped portion 162 from the side closer to the bottom surface 12. The base portion 10 does not have to have the two stepped portions 16. For example, there may be one step portion 16.

面と面との交差については、図面から特定することができる。例えば、外側面15は、上面11及び下面13と交わる、といえる。また例えば、第1段差部161の上面は、この上面から上方に進む側面として、一部において第2段差部162の側面と交わり、他の一部において上面11に交わる側面と交わる、といえる。なお、辺と辺との交差についても同様である。 The intersection of faces can be identified from the drawing. For example, it can be said that the outer surface 15 intersects the upper surface 11 and the lower surface 13. Further, for example, it can be said that the upper surface of the first step portion 161 intersects the side surface of the second step portion 162 in a part and intersects the side surface intersecting the upper surface 11 in another part as a side surface extending upward from the upper surface. The same applies to the intersection of sides.

基部10は、セラミックを主材料として形成することができる。例えば、セラミックとして、窒化アルミニウム、窒化ケイ素、酸化アルミニウム、炭化ケイ素を用いることができる。なお、セラミックに限らず、絶縁性を有する他の材料を主材料に用いて形成してもよい。 The base 10 can be formed using ceramic as the main material. For example, aluminum nitride, silicon nitride, aluminum oxide, and silicon carbide can be used as the ceramic. Not limited to ceramics, other materials having insulating properties may be used as the main material.

また、基部10の底面12には5つの、第2段差部162の上面には2つの、そして、上面11には6つの金属膜が設けられる。また、底面12における4つの金属膜、及び、第2段差部162の上面における2つの金属膜、のそれぞれが、基部10の内部を通る金属を介して、上面11に設けられた6つの金属膜のいずれかと繋がる。また、第1段差部161の上面にも金属膜が設けられる。 Further, five metal films are provided on the bottom surface 12 of the base portion 10, two are provided on the upper surface of the second step portion 162, and six metal films are provided on the upper surface 11. Further, each of the four metal films on the bottom surface 12 and the two metal films on the upper surface of the second step portion 162 are provided on the upper surface 11 via the metal passing through the inside of the base portion 10. Connect with any of. A metal film is also provided on the upper surface of the first step portion 161.

なお、金属膜が設けられる領域(場所)や数はこれに限らない。上面11や底面12に設ける金属膜の数を変えるなどしてもよい。例えば、上面11の代わりに下面13に設けてもよい。発光装置1では、基部10の底面12、第2段差部162の上面、及び、基部10の上面11に、複数の金属膜が設けられているといえる。 The area (place) and the number of metal films provided are not limited to this. The number of metal films provided on the upper surface 11 and the bottom surface 12 may be changed. For example, it may be provided on the lower surface 13 instead of the upper surface 11. In the light emitting device 1, it can be said that a plurality of metal films are provided on the bottom surface 12 of the base portion 10, the upper surface of the second step portion 162, and the upper surface 11 of the base portion 10.

(半導体レーザ素子20)
半導体レーザ素子20は、上面視で長方形の外形を有する。また、長方形の2つの短辺のうちの一辺と交わる側面が、半導体レーザ素子20から放射される光の出射端面となる。また、半導体レーザ素子20の上面及び下面は、出射端面よりも面積が大きい。
(Semiconductor laser element 20)
The semiconductor laser device 20 has a rectangular outer shape when viewed from above. Further, the side surface that intersects with one of the two short sides of the rectangle becomes the emission end surface of the light emitted from the semiconductor laser element 20. Further, the upper surface and the lower surface of the semiconductor laser element 20 have a larger area than the emission end surface.

なお、半導体レーザ素子から放射される光(レーザ光)は拡がりを有し、光の出射端面と平行な面において楕円形状のファーフィールドパターン(以下「FFP」という。)を形成する。ここで、FFPとは、出射端面から離れた位置における出射光の形状や光強度分布を示す。 The light (laser light) emitted from the semiconductor laser element has a spread and forms an elliptical farfield pattern (hereinafter referred to as "FFP") on a surface parallel to the emission end surface of the light. Here, FFP indicates the shape and light intensity distribution of the emitted light at a position away from the emitting end face.

半導体レーザ素子20から出射される光のFFPの形状は、活性層を含む複数の半導体層の層方向よりも、それに垂直な積層方向の方が長い楕円形状である。この層方向をFFPの水平方向、積層方向をFFPの垂直方向というものとする。 The shape of the FFP of the light emitted from the semiconductor laser element 20 is an elliptical shape in which the stacking direction perpendicular to the layer direction of the plurality of semiconductor layers including the active layer is longer than the layer direction. This layer direction is referred to as the horizontal direction of FFP, and the stacking direction is referred to as the vertical direction of FFP.

また、半導体レーザ素子20のFFPの光強度分布に基づいて、ピーク強度値に対する1/e以上の強度を有する光を、主要部分の光と呼ぶものとする。また、この光強度分布の半値全幅に相当する角度を拡がり角と呼ぶものとする。FFPの垂直方向における拡がり角は垂直方向の拡がり角と呼び、FFPの水平方向における拡がり角は水平方向の拡がり角と呼ぶものとする。 Further, light having an intensity of 1 / e 2 or more with respect to the peak intensity value based on the light intensity distribution of the FFP of the semiconductor laser element 20 is referred to as light of the main portion. Further, the angle corresponding to the full width at half maximum of this light intensity distribution is referred to as an expansion angle. The vertical spread angle of FFP is referred to as the vertical spread angle, and the horizontal spread angle of FFP is referred to as the horizontal spread angle.

半導体レーザ素子20には、発光ピーク波長が、320nm〜530nmの範囲、典型的には、430nm〜480nmの範囲にあるものを用いることができる。このような半導体レーザ素子として、窒化物半導体を含む半導体レーザ素子が挙げられる。窒化物半導体としては、例えば、GaN、InGaN、及びAlGaNを用いることができる。 As the semiconductor laser device 20, one having an emission peak wavelength in the range of 320 nm to 530 nm, typically 430 nm to 480 nm can be used. Examples of such a semiconductor laser device include a semiconductor laser device containing a nitride semiconductor. As the nitride semiconductor, for example, GaN, InGaN, and AlGaN can be used.

(サブマウント30)
サブマウント30は、直方体の形状で構成され、下面、上面、及び、側面を有する。また、サブマウント30は上下方向の幅が最も小さい。なお、形状は直方体に限らなくてよい。サブマウント30は、例えば、窒化ケイ素、窒化アルミニウム、又は炭化ケイ素を用いて形成される。なお、他の材料を用いてもよい。また、サブマウント30の上面には金属膜が設けられている。
(Sub mount 30)
The submount 30 is configured in the shape of a rectangular parallelepiped and has a lower surface, an upper surface, and side surfaces. Further, the sub mount 30 has the smallest width in the vertical direction. The shape is not limited to a rectangular parallelepiped. The submount 30 is formed using, for example, silicon nitride, aluminum nitride, or silicon carbide. In addition, other materials may be used. Further, a metal film is provided on the upper surface of the sub mount 30.

(光反射部材40)
光反射部材40は、光を反射する2つの光反射面41を有する。光反射面には、例えば、照射された光のピーク波長に対する光反射率が99%以上となる面が設けられる。ここでの光反射率は100%以下あるいは100%未満とすることができる。
(Light Reflecting Member 40)
The light reflecting member 40 has two light reflecting surfaces 41 that reflect light. The light reflecting surface is provided with, for example, a surface having a light reflectance of 99% or more with respect to the peak wavelength of the irradiated light. The light reflectance here can be 100% or less or less than 100%.

2つの光反射面41は平面形状で、下面に対して傾斜しており、互いに下面に対する傾斜角が異なる。つまり、2つの光反射面41はいずれも、下面に対する配置関係が垂直でも平行でもない。また、2つの光反射面41は連続して繋がっており、一体的な1つの反射領域を形成する。 The two light reflecting surfaces 41 have a planar shape and are inclined with respect to the lower surface, and the inclination angles with respect to the lower surface are different from each other. That is, neither of the two light reflecting surfaces 41 has a vertical or parallel arrangement with respect to the lower surface. Further, the two light reflecting surfaces 41 are continuously connected to form one integrated reflecting region.

ここでは、下面に近い方の光反射面を第1反射面411、遠い方の光反射面を第2反射面412と呼ぶものとする。光反射部材40では、第2反射面412の傾斜角の方が、第1反射面411の傾斜角よりも大きい。例えば、第1反射面411と第2反射面412との傾斜角の差は、10度以上から60度以下の範囲にある。 Here, the light reflecting surface closer to the lower surface is referred to as the first reflecting surface 411, and the light reflecting surface farther away is referred to as the second reflecting surface 412. In the light reflecting member 40, the inclination angle of the second reflecting surface 412 is larger than the inclination angle of the first reflecting surface 411. For example, the difference in inclination angle between the first reflecting surface 411 and the second reflecting surface 412 is in the range of 10 degrees or more and 60 degrees or less.

なお、一体的な1つの反射領域を形成する3つ以上の光反射面41を有していてもよい。また、1つの光反射面41で1つの反射領域を形成してもよい。また、他の光反射面と連続して繋がっていない光反射面をさらに有していてもよい。また、光反射面41の形状は、平面形状でなく曲面形状であってもよい。 It should be noted that it may have three or more light reflecting surfaces 41 forming an integral one reflecting region. Further, one light reflecting surface 41 may form one reflecting region. Further, it may further have a light reflecting surface that is not continuously connected to another light reflecting surface. Further, the shape of the light reflecting surface 41 may be a curved surface shape instead of a planar shape.

光反射部材40は、その外形を形成する主材料に、ガラスや金属などを用いることができる。主材料は熱に強い材料がよく、例えば、石英若しくはBK7(硼珪酸ガラス)等のガラス、アルミニウム等の金属、又はSiを用いることができる。また、光反射面は、例えば、Ag、Al等の金属やTa/SiO、TiO/SiO、Nb/SiO等の誘電体多層膜を用いて形成することができる。 The light reflecting member 40 can use glass, metal, or the like as the main material for forming its outer shape. The main material is preferably a heat-resistant material, and for example, glass such as quartz or BK7 (borosilicate glass), metal such as aluminum, or Si can be used. Further, the light reflecting surface may be formed by using, for example, a metal such as Ag or Al or a dielectric multilayer film such as Ta 2 O 5 / SiO 2 , TIO 2 / SiO 2 , or Nb 2 O 5 / SiO 2. it can.

(保護素子50)
保護素子50は、特定の素子(例えば半導体レーザ素子)に過剰な電流が流れて破壊されてしまうことを防ぐためのものである。保護素子50としては、例えば、Siで形成されたツェナーダイオードを用いることができる。
(Protective element 50)
The protective element 50 is for preventing an excessive current from flowing to a specific element (for example, a semiconductor laser element) and destroying the element. As the protection element 50, for example, a Zener diode made of Si can be used.

(温度測定素子60)
温度測定素子60は、周辺の温度を測定するための温度センサとして利用される素子である。温度測定素子60としては、例えば、サーミスタを用いることができる。
(Temperature measuring element 60)
The temperature measuring element 60 is an element used as a temperature sensor for measuring the ambient temperature. As the temperature measuring element 60, for example, a thermistor can be used.

(配線70)
配線70は、特定の素子(例えば半導体レーザ素子)の電気的な接続に用いられる。配線70としては、例えば、金属のワイヤを用いることができる。
(Wiring 70)
The wiring 70 is used for electrical connection of a specific element (for example, a semiconductor laser element). As the wiring 70, for example, a metal wire can be used.

(透光性部材80)
透光性部材80は、直方体の平板形状で構成され、下面と、上面と、側面とを有する。透光性部材は、光を透過する透光性を有する。ここで、透光性とは、光に対する透過率が80%以上であることとする。なお、形状は直方体に限らない。
(Translucent member 80)
The translucent member 80 is formed of a rectangular parallelepiped flat plate shape, and has a lower surface, an upper surface, and a side surface. The translucent member has a translucent property that transmits light. Here, the translucency means that the transmittance with respect to light is 80% or more. The shape is not limited to a rectangular parallelepiped.

透光性部材80は、サファイアを主材料に用いて形成することができる。サファイアは、比較的屈折率が高く、比較的強度も高い材料である。なお、主材料には、サファイアの他に、例えば、石英、炭化ケイ素、又は、ガラス等を用いることもできる。 The translucent member 80 can be formed by using sapphire as a main material. Sapphire is a material with a relatively high refractive index and relatively high strength. In addition to sapphire, for example, quartz, silicon carbide, glass, or the like can be used as the main material.

透光性部材80の上面には、配線のために外周領域に設けられた2つの金属膜が設けられる。以下では、この2つの金属膜をそれぞれ、第1配線パターン81、第2配線パターン82と呼ぶものとする。 On the upper surface of the translucent member 80, two metal films provided in the outer peripheral region for wiring are provided. Hereinafter, these two metal films will be referred to as a first wiring pattern 81 and a second wiring pattern 82, respectively.

また、透光性部材80の下面にも、外周領域に金属膜が設けられるが、この金属膜は他の構成要素との接合に利用される。そのため、透光性部材80には、上面視または下面視で、透光性を有する領域と、透光性を有さない領域と、がある。また、中央部に透光性を有する領域が設けられる。 Further, a metal film is also provided on the lower surface of the translucent member 80 in the outer peripheral region, and this metal film is used for joining with other components. Therefore, the translucent member 80 has a region having translucency and a region not having translucency in top view or bottom view. In addition, a translucent region is provided in the central portion.

中央部の上面にはさらに、接合のための2つの線状の金属膜が設けられる。以下では、この2つの金属膜をそれぞれ、第1接合部83、第2接合部84と呼ぶものとする。第1接合部83は中心を囲うようにしてC字型に金属膜が設けられる。第2接合部84は、第1接合部83を囲うようにしてC字型に金属膜が設けられる。つまり、第1接合部83及び第2接合部84は、一部に開口を設けている。 Further, two linear metal films for joining are provided on the upper surface of the central portion. Hereinafter, these two metal films will be referred to as a first joint portion 83 and a second joint portion 84, respectively. A metal film is provided in a C shape so as to surround the center of the first joint portion 83. The second joint portion 84 is provided with a C-shaped metal film so as to surround the first joint portion 83. That is, the first joint portion 83 and the second joint portion 84 are partially provided with openings.

第1接合部83により設けられる開口の方向と、第2接合部84により設けられる開口の方向は異なる。上面視で、第1接合部83による開口が、矩形の外形のうちの一辺の方向に向けて開口している場合に、第2接合部84による開口は、この辺とは異なる一辺の方向に向けて開口している。なお、発光装置1では、第1接合部83による開口が向く一辺と、第2接合部84による開口が向く一辺とは交わる。 The direction of the opening provided by the first joint 83 and the direction of the opening provided by the second joint 84 are different. When the opening made by the first joint portion 83 is opened toward one side of the rectangular outer shape in a top view, the opening made by the second joint portion 84 is directed toward a side different from this side. It is open. In the light emitting device 1, one side of the first joint 83 facing the opening intersects with one side of the second joint 84 facing the opening.

また、第2接合部84による開口は、上面視で、第1接合部83の周りを囲み、かつ、第1接合部83の内側の領域から開口を通り外側の領域へと進む直線が含まれない領域に設けられる。図11において、第2接合部84の一部に示す目の細かなハッチング領域は、第1接合部83の内側の領域から開口を通り外側の領域へと進む直線が含まれる領域を示す。また、破線L1及びL2は、第1接合部83の内側の領域から開口を通り外側の領域へと進む直線の境界である。図11の例では、第2接合部84による開口は、目の細かなハッチング領域には設けられない。 Further, the opening made by the second joint portion 84 includes a straight line that surrounds the first joint portion 83 in a top view and proceeds from the inner region of the first joint portion 83 to the outer region through the opening. Provided in no area. In FIG. 11, the fine hatched region shown in a part of the second joint portion 84 indicates a region including a straight line extending from the inner region of the first joint portion 83 to the outer region through the opening. Further, the broken lines L1 and L2 are boundaries of straight lines extending from the inner region of the first joint portion 83 to the outer region through the opening. In the example of FIG. 11, the opening by the second joint portion 84 is not provided in the fine hatched region.

第1接合部83が形成する接合領域は、中心を囲うC字型の包囲領域と、第1配線パターン81に繋がる連結領域と、を有する。第1接合部83の連結領域は、包囲領域のC字の途中から外側へと延びる領域を有する。また、この連結領域において、第1接合部83と第1配線パターン81と、は重なる。 The joint region formed by the first joint portion 83 has a C-shaped surrounding region surrounding the center and a connecting region connected to the first wiring pattern 81. The connecting region of the first joint 83 has a region extending outward from the middle of the C-shape of the surrounding region. Further, in this connection region, the first joint portion 83 and the first wiring pattern 81 overlap each other.

また、第1配線パターン81は、第2接合部84の外側から第2接合部84の開口を通り第1接合部83へと繋がる。従って、第1接合部83と第1配線パターン81とは、第2接合部84の開口を通って繋がる。 Further, the first wiring pattern 81 is connected from the outside of the second joint portion 84 to the first joint portion 83 through the opening of the second joint portion 84. Therefore, the first joint portion 83 and the first wiring pattern 81 are connected through the opening of the second joint portion 84.

第2接合部84が形成する接合領域は、第1接合部83を囲うC字型の包囲領域と、第2配線パターン82に繋がる連結領域と、を有する。第2接合部84の連結領域は、包囲領域のC字の一部分を含む。つまり、第2接合部84では、包囲領域が、連結領域の一部または全部を有している。なお、連結領域の一部または全部が包囲領域のC字に含まれないように、連結領域を設けてもよい。また、この連結領域において、第2接合部84と第2配線パターン82と、は重なる。 The joint region formed by the second joint portion 84 has a C-shaped surrounding region that surrounds the first joint portion 83 and a connection region that connects to the second wiring pattern 82. The connecting region of the second junction 84 includes a C-shaped portion of the surrounding region. That is, in the second joint portion 84, the surrounding region has a part or all of the connecting region. A connecting area may be provided so that a part or all of the connecting area is not included in the C-shape of the surrounding area. Further, in this connection region, the second joint portion 84 and the second wiring pattern 82 overlap each other.

また、第2接合部84は開口の一部または全部を除き、C字型の金属膜(包囲領域)の外側を第2配線パターン82に囲まれる。従って、第2配線パターン82は、第2接合部84(包囲領域)の外側から第2接合部84(連結領域)へと繋がる。 Further, the second joint portion 84 is surrounded by the second wiring pattern 82 on the outside of the C-shaped metal film (surrounding region) except for a part or all of the opening. Therefore, the second wiring pattern 82 is connected from the outside of the second joint portion 84 (surrounding region) to the second joint portion 84 (connection region).

第1配線パターン81及び第2配線パターンは、例えば、Ti/Pt/Au(サブマウント30の上面からTi、Pt、Auの順で積層したもの)を用いて形成することができる。また、第1接合部83及び第2接合部84は、例えば、AuSnを用いて形成することができる。 The first wiring pattern 81 and the second wiring pattern can be formed by using, for example, Ti / Pt / Au (ti, Pt, and Au are laminated in this order from the upper surface of the submount 30). Further, the first joint portion 83 and the second joint portion 84 can be formed by using, for example, AuSn.

(波長変換部材90)
波長変換部材90は、直方体の平板形状で構成され、下面と、上面と、側面とを有する。また、波長変換部材90は、透光性の波長変換部91と、包囲部92と、を有する。また、波長変換部91と包囲部92とが一体的に形成されている。包囲部92の内側面が波長変換部91の側面と接しており、包囲部92の外側面が波長変換部材90の側面に相当する。
(Wavelength conversion member 90)
The wavelength conversion member 90 is formed of a rectangular parallelepiped flat plate shape, and has a lower surface, an upper surface, and a side surface. Further, the wavelength conversion member 90 has a translucent wavelength conversion unit 91 and a surrounding unit 92. Further, the wavelength conversion unit 91 and the surrounding unit 92 are integrally formed. The inner surface of the surrounding portion 92 is in contact with the side surface of the wavelength conversion unit 91, and the outer surface of the surrounding portion 92 corresponds to the side surface of the wavelength conversion member 90.

波長変換部91は直方体の形状である。また、波長変換部91は、波長変換部91に入射した光を波長の異なる光に変換可能な部材である。波長変換部材90は、光の照射により分解されにくい無機材料を主材料に用いて形成することができる。なお、無機材料でなくてもよい。 The wavelength conversion unit 91 has a rectangular parallelepiped shape. Further, the wavelength conversion unit 91 is a member capable of converting the light incident on the wavelength conversion unit 91 into light having a different wavelength. The wavelength conversion member 90 can be formed by using an inorganic material that is not easily decomposed by light irradiation as a main material. It does not have to be an inorganic material.

また、波長変換部91は、セラミックスを主材料とし、蛍光体を含有させて形成することができる。これに限らず、ガラスを主材料とする、あるいは、蛍光体の単結晶で形成するなどしてもよい。なお、波長変換部91には、融点が1300℃〜2500℃の材料を主材料に用いるのが好ましく、このようにすることで波長変換部91にかかる熱を考慮しても変形や変色などの変質が生じ難い。 Further, the wavelength conversion unit 91 can be formed by using ceramics as a main material and containing a phosphor. Not limited to this, glass may be used as a main material, or a single crystal of a phosphor may be formed. It is preferable to use a material having a melting point of 1300 ° C. to 2500 ° C. as the main material for the wavelength conversion unit 91, and by doing so, even if the heat applied to the wavelength conversion unit 91 is taken into consideration, deformation or discoloration may occur. Deterioration is unlikely to occur.

例えば、波長変換部91の主材料にセラミックスを用いる場合、蛍光体と酸化アルミニウム等の透光性材料とを焼結させて形成することができる。蛍光体の含有量は、セラミックスの総体積に対して0.05体積%〜50体積%とすることができる。また例えば、蛍光体の紛体を焼結させた、実質的に蛍光体のみからなるセラミックスを用いてもよい。 For example, when ceramics is used as the main material of the wavelength conversion unit 91, it can be formed by sintering a phosphor and a translucent material such as aluminum oxide. The content of the phosphor can be 0.05% by volume to 50% by volume with respect to the total volume of the ceramics. Further, for example, ceramics obtained by sintering a powder of a phosphor and substantially consisting of only the phosphor may be used.

蛍光体としては、セリウムで賦活されたイットリウム・アルミニウム・ガーネット(YAG)、セリウムで賦活されたルテチウム・アルミニウム・ガーネット(LAG)、ユウロピウム及び/又はクロムで賦活された窒素含有アルミノ珪酸カルシウム(CaO−Al23−SiO2)、ユウロピウムで賦活されたシリケート((Sr,Ba)2SiO4)、αサイアロン蛍光体、βサイアロン蛍光体等が挙げられる。なかでも、耐熱性が良好な蛍光体であるYAG蛍光体を用いることが好ましい。 Fluorescent materials include cerium-activated yttrium aluminum garnet (YAG), cerium-activated lutetium aluminum garnet (LAG), europium and / or chromium-activated nitrogen-containing calcium aluminosilicate (CaO-). Examples thereof include Al 2 O 3- SiO 2 ), europium-activated silicate ((Sr, Ba) 2 SiO 4 ), α-sialone phosphor, β-sialon phosphor and the like. Of these, it is preferable to use a YAG phosphor, which is a phosphor having good heat resistance.

包囲部92は、直方体の平板の中央部分に貫通孔を有する形状である。貫通孔の領域に波長変換部91が設けられる。また、貫通孔の形状は、波長変換部91の形状に対応しており、包囲部92は波長変換部91の側面を囲う。 The surrounding portion 92 has a shape having a through hole in the central portion of a rectangular parallelepiped flat plate. A wavelength conversion unit 91 is provided in the region of the through hole. Further, the shape of the through hole corresponds to the shape of the wavelength conversion unit 91, and the surrounding portion 92 surrounds the side surface of the wavelength conversion unit 91.

包囲部92は、セラミックスを主材料に用いて形成することができる。また、これに限らず、金属や、セラミックスと金属の複合体などを用いてもよい。また、包囲部92には、波長変換部91による熱を排熱する高熱伝導率の材料を用いるのが好ましい。高熱伝導率の材料が主材料に用いられた包囲部92は、波長変換部91における熱を排熱する放熱機能を有し、この観点から包囲部92に代えて放熱部材と捉えることができる。 The surrounding portion 92 can be formed by using ceramics as a main material. Further, the present invention is not limited to this, and a metal or a composite of ceramics and metal may be used. Further, it is preferable to use a material having a high thermal conductivity for exhausting the heat generated by the wavelength conversion unit 91 for the surrounding portion 92. The surrounding portion 92, in which a material having high thermal conductivity is used as the main material, has a heat radiating function for exhausting heat in the wavelength conversion unit 91, and from this viewpoint, it can be regarded as a heat radiating member instead of the surrounding portion 92.

また、包囲部92には、半導体レーザ素子20が出射した光及び蛍光体が発する蛍光を高反射率で反射する材料を用いるのが好ましい。また、少なくとも波長変換部91の側面を囲う領域において光を反射するのが好ましい。高反射率の材料が主材料に用いられた包囲部92は、照射された光を反射する高反射性を有し、この観点から包囲部92は光反射部材と捉えることができる。なお、高反射率及び高熱伝導率を有する材料としては、例えば、アルミナ(Al)が挙げられる。 Further, it is preferable to use a material for the surrounding portion 92 that reflects the light emitted by the semiconductor laser element 20 and the fluorescence emitted by the phosphor with high reflectance. Further, it is preferable to reflect light at least in a region surrounding the side surface of the wavelength conversion unit 91. The surrounding portion 92 in which a material having a high reflectance is used as the main material has high reflectivity for reflecting the irradiated light, and from this viewpoint, the surrounding portion 92 can be regarded as a light reflecting member. Examples of the material having high reflectance and high thermal conductivity include alumina (Al 2 O 3 ).

包囲部92の下面には、導電膜921が設けられる。導電膜921は、波長変換部91に近い位置に設けられる。また、線状の導電膜921が下面視で波長変換部91を囲う(覆う)ように設けられる。 A conductive film 921 is provided on the lower surface of the surrounding portion 92. The conductive film 921 is provided at a position close to the wavelength conversion unit 91. Further, a linear conductive film 921 is provided so as to surround (cover) the wavelength conversion unit 91 in a bottom view.

なお、導電膜は細い線状で波長変換部91を囲うのが好ましい。細い線状とは、例えば、下面視で、線幅が、波長変換部91の幅よりも小さく、線の長さが、波長変換部91の外周よりも長い線状を示す。また例えば、さらに線幅が、波長変換部91の幅の1/2以下であることとしてもよい。ここでの波長変換部91の幅は、例えば外形が矩形の場合は短辺の幅であり、例えば外形が楕円形の場合は短径の幅である。また、これ以外の形状の場合は、これらの例示に基づき、実質的に幅が特定される。 It is preferable that the conductive film has a thin linear shape and surrounds the wavelength conversion unit 91. The thin linear shape means, for example, a linear shape in which the line width is smaller than the width of the wavelength conversion unit 91 and the length of the line is longer than the outer circumference of the wavelength conversion unit 91 in the bottom view. Further, for example, the line width may be 1/2 or less of the width of the wavelength conversion unit 91. The width of the wavelength conversion unit 91 here is, for example, the width of the short side when the outer shape is rectangular, and the width of the minor diameter when the outer shape is elliptical, for example. Further, in the case of other shapes, the width is substantially specified based on these examples.

また、包囲部92の下面には、波長変換部91の外側に複数の金属膜が設けられる。これらの金属膜は波長変換部91を囲う第1金属膜922と、第1金属膜922を囲う第2金属膜924と、で区別することができる。 Further, on the lower surface of the surrounding portion 92, a plurality of metal films are provided on the outside of the wavelength conversion portion 91. These metal films can be distinguished by a first metal film 922 that surrounds the wavelength conversion unit 91 and a second metal film 924 that surrounds the first metal film 922.

またさらに、第1金属膜922は、対となる2つの金属膜により波長変換部91を囲う。第1金属膜922を構成する複数の金属膜のそれぞれを第1金属膜パーツ923と呼ぶものとする。第2金属膜924は、対となる2つの金属膜により第1金属膜922を囲う。第2金属膜924を構成する複数の金属膜のそれぞれを第2金属膜パーツ925と呼ぶものとする。なお、3つ以上の第1金属膜パーツ923あるいは第2金属膜パーツ925で、第1金属膜922あるいは第2金属膜924が構成されてもよい。 Furthermore, the first metal film 922 surrounds the wavelength conversion unit 91 with two paired metal films. Each of the plurality of metal films constituting the first metal film 922 shall be referred to as a first metal film part 923. The second metal film 924 surrounds the first metal film 922 by two paired metal films. Each of the plurality of metal films constituting the second metal film 924 shall be referred to as a second metal film part 925. The first metal film 922 or the second metal film 924 may be formed by three or more first metal film parts 923 or the second metal film part 925.

2つの第1金属膜パーツ923は、波長変換部91を挟むようにして形成され、波長変換部91の外周に2箇所の開口を設ける。2箇所の開口は、波長変換部91を挟んで対向する位置に設けられている。また、2箇所の開口は一方が他方に比べて大きくなっている。 The two first metal film parts 923 are formed so as to sandwich the wavelength conversion unit 91, and provide two openings on the outer periphery of the wavelength conversion unit 91. The two openings are provided at positions facing each other with the wavelength conversion unit 91 interposed therebetween. In addition, one of the two openings is larger than the other.

2つの第2金属膜パーツ925は、第1金属膜922を挟むようにして形成され、第1金属膜922の外周に2箇所の開口を設ける。2箇所の開口は、第1金属膜922を挟んで対向する位置に設けられている。2箇所の開口は一方が他方に比べて大きくなっている。 The two second metal film parts 925 are formed so as to sandwich the first metal film 922, and provide two openings on the outer periphery of the first metal film 922. The two openings are provided at positions facing each other with the first metal film 922 interposed therebetween. One of the two openings is larger than the other.

第1金属膜922により設けられる開口の方向と、第2金属膜924により設けられる開口の方向は異なっている。特に、2箇所の開口のうちの少なくとも1箇所において異なる。特に、第1金属膜922と第2金属膜924の大きい方の開口同士で、開口の方向は異なっている。 The direction of the opening provided by the first metal film 922 and the direction of the opening provided by the second metal film 924 are different. In particular, it differs in at least one of the two openings. In particular, the directions of the openings are different between the larger openings of the first metal film 922 and the second metal film 924.

線状の導電膜921の両端のうちの一端が第1金属膜922と繋がり、他端が第2金属膜924と繋がる。また、導電膜921は、第1金属膜922により設けられた2箇所の開口のうちの1箇所を通り第2金属膜924と繋がる。導電膜921は、2箇所の開口のうちの大きい方の開口を通り第2金属膜924と繋がる。開口を通って繋がることで、第1金属膜922を跨いで繋がるよりも、接続が安定する。 One end of both ends of the linear conductive film 921 is connected to the first metal film 922, and the other end is connected to the second metal film 924. Further, the conductive film 921 passes through one of the two openings provided by the first metal film 922 and is connected to the second metal film 924. The conductive film 921 passes through the larger of the two openings and is connected to the second metal film 924. By connecting through the opening, the connection is more stable than connecting across the first metal film 922.

また、導電膜921は、波長変換部91と第1金属膜922との間で、波長変換部91を囲う。従って、導電膜921は、波長変換部91を囲う部分と開口を通り第2金属膜924と繋がる部分とを有し、第1金属膜922は、開口を通り第2金属膜924と繋がる部分を除いて、波長変換部91を囲う部分の導電膜921を囲う。 Further, the conductive film 921 surrounds the wavelength conversion unit 91 between the wavelength conversion unit 91 and the first metal film 922. Therefore, the conductive film 921 has a portion that surrounds the wavelength conversion unit 91 and a portion that passes through the opening and is connected to the second metal film 924, and the first metal film 922 has a portion that passes through the opening and is connected to the second metal film 924. Except for this, the conductive film 921 of the portion surrounding the wavelength conversion unit 91 is surrounded.

第1金属膜922は、第2金属膜924により設けられた2箇所うちの1箇所の開口を通る。また、第1金属膜922が通る開口は、2箇所の開口のうちの大きい方の開口である。第1金属膜922が通る第2金属膜924の開口は、第1金属膜922の周りを囲み、かつ、第1金属膜922の内側の領域から外側の領域へと導電膜921が通る開口を通って進む直線が含まれない領域に設けられる。 The first metal film 922 passes through the opening of one of the two locations provided by the second metal film 924. The opening through which the first metal film 922 passes is the larger of the two openings. The opening of the second metal film 924 through which the first metal film 922 passes is an opening that surrounds the first metal film 922 and through which the conductive film 921 passes from the inner region to the outer region of the first metal film 922. It is provided in an area that does not include a straight line going through.

導電膜921は、酸化インジウムスズ(ITO)を用いて形成することができる。ITOは可視光による透過率が高い。ITOで形成された導電膜921は透光性を有し、この観点から透光性導電膜と捉えることができる。第1金属膜922及び第2金属膜924は、例えば、Ti/Pt/Auを用いて形成することができる。 The conductive film 921 can be formed by using indium tin oxide (ITO). ITO has a high transmittance due to visible light. The conductive film 921 formed of ITO has translucency, and can be regarded as a translucent conductive film from this viewpoint. The first metal film 922 and the second metal film 924 can be formed by using, for example, Ti / Pt / Au.

波長変換部材90は、例えば、焼結体等の成形品からなる波長変換部91と、包囲部92を形成する粉粒の材料と、を一体的に成形して焼結し形成することができる。または、焼結体等の成形品からなる包囲部92と、波長変換部91を形成する粉粒の材料と、を一体的に成形して焼結し形成することができる。焼結には、例えば、放電プラズマ焼結法(SPS法)やホットプレス焼結法(HP法)等を用いることができる。 The wavelength conversion member 90 can be formed by integrally molding, for example, a wavelength conversion unit 91 made of a molded product such as a sintered body and a material of powder particles forming the surrounding portion 92, and sintering and forming the member 90. .. Alternatively, the surrounding portion 92 made of a molded product such as a sintered body and the powder or granular material forming the wavelength conversion portion 91 can be integrally molded and sintered. For sintering, for example, a discharge plasma sintering method (SPS method), a hot press sintering method (HP method), or the like can be used.

(樹脂部材100)
樹脂部材100は、中央部に貫通孔が形成された形状を有する。また、下面側には、貫通孔を囲う凸形状が形成される。言い換えると、下面側において、中央部が窪んだ凹形状が形成される。
(Resin member 100)
The resin member 100 has a shape in which a through hole is formed in the central portion. Further, a convex shape surrounding the through hole is formed on the lower surface side. In other words, a concave shape with a recessed central portion is formed on the lower surface side.

樹脂部材100は、遮光性を有する樹脂によって形成される。ここで、遮光性とは光を透過しない性質を示し、光を遮る性質の他、吸収する性質や反射する性質などを利用して、遮光性を実現してもよい。例えば、樹脂に、光拡散材及び/又は光吸収材等のフィラーを含有させることで形成できる。 The resin member 100 is formed of a resin having a light-shielding property. Here, the light-shielding property indicates a property of not transmitting light, and the light-shielding property may be realized by utilizing the property of absorbing light, the property of reflecting light, and the like in addition to the property of blocking light. For example, it can be formed by containing a filler such as a light diffusing material and / or a light absorbing material in a resin.

樹脂部材100を形成する樹脂としては、エポキシ樹脂、シリコーン樹脂、アクリレート樹脂、ウレタン樹脂、フェノール樹脂、BTレジン等が挙げられる。また、光吸収性のフィラーとしては、カーボンブラック等の暗色系の顔料等が挙げられる。 Examples of the resin forming the resin member 100 include epoxy resin, silicone resin, acrylate resin, urethane resin, phenol resin, BT resin and the like. Examples of the light-absorbing filler include dark-colored pigments such as carbon black.

(発光装置1)
次に、これらの構成要素を用いて製造される発光装置1について説明する。
まず、基部10の底面12に2つの光反射部材40が配置される。2つの光反射部材40は、それぞれ異なる金属膜の上に配置され、その下面が基部10の底面12に接合される。また、2つの光反射部材40は、点SPに対して点対称に配置される(図7参照)。また、2つの光反射部材40は、上面視で、光反射面41の上端が、基部10の内側面14または外側面15と平行あるいは垂直である。
(Light emitting device 1)
Next, the light emitting device 1 manufactured by using these components will be described.
First, two light reflecting members 40 are arranged on the bottom surface 12 of the base 10. The two light reflecting members 40 are arranged on different metal films, and the lower surface thereof is joined to the bottom surface 12 of the base 10. Further, the two light reflecting members 40 are arranged point-symmetrically with respect to the point SP (see FIG. 7). Further, in the two light reflecting members 40, the upper end of the light reflecting surface 41 is parallel or perpendicular to the inner side surface 14 or the outer side surface 15 of the base portion 10 in the top view.

次に、基部10の底面12に、保護素子50と温度測定素子60とが配置される。保護素子50は、2つの光反射部材40のうちの一方が配置されている金属膜に配置され、接合される。温度測定素子60は、2つの光反射部材40が配置された金属膜とは異なる金属膜の上に配置され、接合される。 Next, the protective element 50 and the temperature measuring element 60 are arranged on the bottom surface 12 of the base portion 10. The protective element 50 is arranged and joined to a metal film on which one of the two light reflecting members 40 is arranged. The temperature measuring element 60 is arranged and joined on a metal film different from the metal film on which the two light reflecting members 40 are arranged.

次に、基部10の底面12に2つのサブマウント30が配置される。2つのサブマウント30は、それぞれ異なる金属膜の上に配置され、その下面が基部10の底面12に接合される。また、2つのサブマウント30はそれぞれ、光反射部材40が配置されている金属膜に配置される。なお、サブマウント30と光反射部材40は、異なる金属膜に配置されていてもよい。 Next, two submounts 30 are arranged on the bottom surface 12 of the base 10. The two submounts 30 are arranged on different metal films, the lower surface of which is joined to the bottom surface 12 of the base 10. Further, each of the two submounts 30 is arranged on a metal film on which the light reflecting member 40 is arranged. The submount 30 and the light reflecting member 40 may be arranged on different metal films.

次に、半導体レーザ素子20がサブマウント30に配置される。2つの半導体レーザ素子20は、それぞれ異なるサブマウント30の上面に配置され、その下面が接合される。また、2つの半導体レーザ素子20は、点SPに対して点対称に配置される。つまり、2つの半導体レーザ素子20が対称となる点と、2つの光反射部材40が対称となる点と、は同じ位置にある。以降の説明では、この点SPを、対称点と呼ぶものとする。 Next, the semiconductor laser element 20 is arranged on the submount 30. The two semiconductor laser elements 20 are arranged on the upper surface of different submounts 30, and the lower surfaces thereof are joined. Further, the two semiconductor laser elements 20 are arranged point-symmetrically with respect to the point SP. That is, the point where the two semiconductor laser elements 20 are symmetrical and the point where the two light reflecting members 40 are symmetrical are at the same position. In the following description, this point SP will be referred to as a point of symmetry.

2つの半導体レーザ素子20は、上面視で、出射端面が、基部10の内側面14または外側面15と平行及び垂直にならない。そのため、光反射面41の上端とも、平行及び垂直にならない。つまり、半導体レーザ素子20は、上面視で、基部10の内側面14及び外側面15、または、光反射面41の上端、に対して出射端面が斜めになるように配置される。 In the top view of the two semiconductor laser elements 20, the emission end surface is not parallel or perpendicular to the inner surface 14 or the outer surface 15 of the base 10. Therefore, it is not parallel or vertical with the upper end of the light reflecting surface 41. That is, the semiconductor laser element 20 is arranged so that the emission end surface is oblique with respect to the inner side surface 14 and the outer surface 15 of the base portion 10 or the upper end surface of the light reflecting surface 41 in top view.

なお、半導体レーザ素子20を斜めに配置する代わりに、光反射部材40を斜めに配置するようにしてもよい。つまり、半導体レーザ素子20を、基部10の内側面14または外側面15と平行あるいは垂直に配置し、光反射部材40を平行及び垂直にならないように配置してもよい。 Instead of arranging the semiconductor laser element 20 diagonally, the light reflecting member 40 may be arranged diagonally. That is, the semiconductor laser element 20 may be arranged parallel or perpendicular to the inner side surface 14 or the outer surface 15 of the base portion 10, and the light reflecting member 40 may be arranged so as not to be parallel and perpendicular to each other.

2つの半導体レーザ素子20のそれぞれで、出射端面から出射された光は、対応する光反射部材40に照射される。対応する光反射部材40とは、同じ金属膜に配置されている光反射部材40である。少なくとも主要部分の光が光反射面41に照射されるように、半導体レーザ素子20は配置される。 The light emitted from the emission end face of each of the two semiconductor laser elements 20 irradiates the corresponding light reflecting member 40. The corresponding light reflecting member 40 is a light reflecting member 40 arranged on the same metal film. The semiconductor laser element 20 is arranged so that the light reflecting surface 41 is irradiated with light of at least a main portion.

また、対応する半導体レーザ素子20と光反射部材40との間で、光反射部材40よりも半導体レーザ素子20の方が対称点から遠い位置にある。従って、半導体レーザ素子20から出射された光は、対称点に近付く方向に進む。なお、2つの半導体レーザ素子20のうちの少なくとも一方は温度測定素子60に近い位置に配される。配置の対称性から、一方の半導体レーザ素子20の温度と他方の半導体レーザ素子20の温度に大きな差はないと考えられるためである。 Further, between the corresponding semiconductor laser element 20 and the light reflecting member 40, the semiconductor laser element 20 is located farther from the point of symmetry than the light reflecting member 40. Therefore, the light emitted from the semiconductor laser element 20 travels in the direction approaching the point of symmetry. At least one of the two semiconductor laser elements 20 is arranged at a position close to the temperature measuring element 60. This is because it is considered that there is no large difference between the temperature of one semiconductor laser device 20 and the temperature of the other semiconductor laser device 20 from the symmetry of the arrangement.

半導体レーザ素子20が配されたサブマウント30は、発光装置1において、半導体レーザ素子20から発生した熱を逃がす放熱部材としての役割を果たしている。サブマウント30を放熱部材として機能させるには、半導体レーザ素子20よりも熱伝導率の良い材料で形成すればよい。また、基部の底面よりも熱伝導率の良い材料で形成すると、より高い放熱効果を得ることができる。 The submount 30 in which the semiconductor laser element 20 is arranged plays a role as a heat radiating member in the light emitting device 1 to release heat generated from the semiconductor laser element 20. In order to make the submount 30 function as a heat radiating member, it may be formed of a material having a higher thermal conductivity than the semiconductor laser element 20. Further, if it is formed of a material having a higher thermal conductivity than the bottom surface of the base, a higher heat dissipation effect can be obtained.

また、サブマウント30は、発光装置1において、半導体レーザ素子20の光の出射位置を調整する役割を果たすことができる。例えば、光軸を通る光が底面12と水平になるようにし、かつ、光反射面41の所定の位置に照射させたい場合に、サブマウントを調整部材として用いられる。 Further, the submount 30 can play a role of adjusting the light emission position of the semiconductor laser element 20 in the light emitting device 1. For example, the submount is used as an adjusting member when it is desired to make the light passing through the optical axis horizontal to the bottom surface 12 and to irradiate a predetermined position on the light reflecting surface 41.

次に、半導体レーザ素子20、保護素子50、及び、温度測定素子60を電気的に接続するための配線70が接合される。電気的な接続には、基部10の底面12に設けられた金属膜を利用する。配線70は、2つの半導体レーザ素子20と保護素子50とが直列に接続するように接合される。また、温度測定素子60が、2つの半導体レーザ素子20及び保護素子50とは別で、電気的に接続するように接合される。 Next, the semiconductor laser element 20, the protection element 50, and the wiring 70 for electrically connecting the temperature measuring element 60 are joined. A metal film provided on the bottom surface 12 of the base 10 is used for electrical connection. The wiring 70 is joined so that the two semiconductor laser elements 20 and the protection element 50 are connected in series. Further, the temperature measuring element 60 is separated from the two semiconductor laser elements 20 and the protective element 50, and is joined so as to be electrically connected.

次に、透光性部材80が基部10の上面に配置される。透光性部材80は、その下面が基部10の段差部16の上面に配置され接合される。より詳細には、第1段差部161の上面に接合される。透光性部材80の下面の外周領域に設けられた金属膜と、第1段差部161の上面に設けられた金属膜と、がAu−Sn等を介して接合し固定される。 Next, the translucent member 80 is arranged on the upper surface of the base 10. The lower surface of the translucent member 80 is arranged on the upper surface of the stepped portion 16 of the base portion 10 and joined. More specifically, it is joined to the upper surface of the first step portion 161. A metal film provided on the outer peripheral region of the lower surface of the translucent member 80 and a metal film provided on the upper surface of the first step portion 161 are joined and fixed via Au-Sn or the like.

透光性部材80が基部10に接合されることで、半導体レーザ素子20が配された閉空間が形成される。このように、発光装置1では、透光性部材80は蓋部材としての役割を果たすことができる。また、この閉空間は気密封止された状態で形成される。気密封止されることで、半導体レーザ素子20の光の出射端面に有機物等が集塵することを抑制できる。 By joining the translucent member 80 to the base 10, a closed space in which the semiconductor laser element 20 is arranged is formed. As described above, in the light emitting device 1, the translucent member 80 can serve as a lid member. Further, this closed space is formed in an airtightly sealed state. By hermetically sealing, it is possible to suppress the collection of organic substances and the like on the light emitting end face of the semiconductor laser element 20.

ここで、透光性部材80は、上面に波長変換部材90が接合された状態で、基部10に接合される。そのため、透光性部材80が基部10の上面に配され、波長変換部材90が透光性部材80の上面に配される。2つの半導体レーザ素子20より出射された光、特に主要部分の光は、それぞれに対応する光反射部材40の光反射面41によって反射され、透光性部材80を透過し、波長変換部91の下面に入射する。 Here, the translucent member 80 is joined to the base 10 with the wavelength conversion member 90 bonded to the upper surface. Therefore, the translucent member 80 is arranged on the upper surface of the base 10, and the wavelength conversion member 90 is arranged on the upper surface of the translucent member 80. The light emitted from the two semiconductor laser elements 20, particularly the light of the main portion, is reflected by the light reflecting surface 41 of the corresponding light reflecting member 40, transmitted through the translucent member 80, and is transmitted by the wavelength conversion unit 91. It is incident on the lower surface.

つまり、波長変換部材90は、その下面において、主要部分の光が入射する光入射領域と、その外周領域と、を有するといえる。また、波長変換部91が光入射領域を形成し、包囲部92が外周領域を形成する。なお、外周領域が包囲部92により形成される形態に限らなくてもよい。例えば、波長変換部91のサイズを大きくし、波長変換部91の下面に光入射領域と外周領域が含まれていてもよい。 That is, it can be said that the wavelength conversion member 90 has a light incident region in which the light of the main portion is incident and an outer peripheral region thereof on the lower surface thereof. Further, the wavelength conversion unit 91 forms a light incident region, and the surrounding unit 92 forms an outer peripheral region. The outer peripheral region may not be limited to the form formed by the surrounding portion 92. For example, the size of the wavelength conversion unit 91 may be increased, and the lower surface of the wavelength conversion unit 91 may include a light incident region and an outer peripheral region.

波長変換部91に入射した光の一部あるいは全部は、波長変換部91によって異なる波長の光に変換される。レーザ光または波長変換された光が、波長変換部91の上面から発光装置1の外部に出射される。つまり、波長変換部91の上面が、発光装置1の光取出面となる。 Part or all of the light incident on the wavelength conversion unit 91 is converted into light having a different wavelength by the wavelength conversion unit 91. Laser light or wavelength-converted light is emitted from the upper surface of the wavelength conversion unit 91 to the outside of the light emitting device 1. That is, the upper surface of the wavelength conversion unit 91 becomes the light extraction surface of the light emitting device 1.

なお、波長変換により生じる熱が特定の箇所に集中すると波長変換部91が劣化しやすいため、波長変換部91に入射する光の分布は拡散している方がよい。例えば、2つの半導体レーザ素子20のそれぞれから出射されたレーザ光の光強度の強い部分が重ならないようにするとよい。 If the heat generated by the wavelength conversion is concentrated in a specific place, the wavelength conversion unit 91 is likely to deteriorate. Therefore, it is preferable that the distribution of the light incident on the wavelength conversion unit 91 is diffused. For example, it is preferable that the portions having strong light intensity of the laser light emitted from each of the two semiconductor laser elements 20 do not overlap.

発光装置1では、光反射部材40の光反射面41を傾斜角の異なる複数の反射面で構成することで、FFPの光強度分布よりも均一化された光が波長変換部91に入射するように制御している。 In the light emitting device 1, the light reflecting surface 41 of the light reflecting member 40 is composed of a plurality of reflecting surfaces having different inclination angles so that light more uniform than the light intensity distribution of the FFP is incident on the wavelength conversion unit 91. It is controlled to.

また、2つの光反射部材40の配置によって、それぞれの半導体レーザ素子から出射された光軸を通る光が、波長変換部91の中心を通らないようにしている。つまり、それぞれの半導体レーザ素子から出射された光軸を通る光は、波長変換部91の入射面(下面)において重ならない。 Further, the arrangement of the two light reflecting members 40 prevents the light emitted from each semiconductor laser element from passing through the optical axis from passing through the center of the wavelength conversion unit 91. That is, the light emitted from each semiconductor laser element that passes through the optical axis does not overlap on the incident surface (lower surface) of the wavelength conversion unit 91.

波長変換部材90は、包囲部92と、透光性部材80とを接合させることにより、透光性部材80と接合する。包囲部92の第1金属膜922と透光性部材80の第1接合部83とを、また、包囲部92の第2金属膜924と透光性部材80の第2接合部84とを、それぞれ接合させる。 The wavelength conversion member 90 is joined to the translucent member 80 by joining the surrounding portion 92 and the translucent member 80. The first metal film 922 of the surrounding portion 92 and the first joint portion 83 of the translucent member 80, and the second metal film 924 of the enclosing portion 92 and the second joint portion 84 of the translucent member 80 are formed. Join each one.

第1接合部83における連結領域は、第1金属膜922の第2金属膜924による開口を通る領域と接合する。導電膜921は、上面視または下面視で、第1接合部83による開口を通るように配置される。従って、導電膜921は、第1接合部83の開口に対応する領域を通るように設けられている。 The connecting region in the first joining portion 83 is joined to the region passing through the opening of the first metal film 922 by the second metal film 924. The conductive film 921 is arranged so as to pass through the opening by the first joint 83 in top view or bottom view. Therefore, the conductive film 921 is provided so as to pass through the region corresponding to the opening of the first joint portion 83.

また、第1接合部83は、2つの第1金属膜パーツ923を繋ぐようにして第1金属膜922と接合する。導電膜921が通らない開口を通って2つの第1金属膜パーツ923を繋ぐ。また、第2接合部84は、2つの第2金属膜パーツ925を繋ぐようにして第2金属膜924と接合する。第1金属膜922が通らない開口を通って2つの第2金属膜パーツ925を繋ぐ。 Further, the first joint portion 83 is joined to the first metal film 922 so as to connect the two first metal film parts 923. The two first metal film parts 923 are connected through an opening through which the conductive film 921 does not pass. Further, the second joint portion 84 is joined to the second metal film 924 so as to connect the two second metal film parts 925. The two second metal film parts 925 are connected through an opening through which the first metal film 922 does not pass.

第1接合部83が波長変換部91の周りを囲むようにして、透光性部材80と波長変換部材90は接合する。この接合により、第1配線パターン81から第1金属膜922へと電気的に接続し、第2金属膜924から第2配線パターン82へと電気的に接続する。従って、第1配線パターン81から導電膜921を取って第2配線パターン82へと電気的に接続することができる。 The translucent member 80 and the wavelength conversion member 90 are joined so that the first joining portion 83 surrounds the wavelength conversion portion 91. By this joining, the first wiring pattern 81 is electrically connected to the first metal film 922, and the second metal film 924 is electrically connected to the second wiring pattern 82. Therefore, the conductive film 921 can be taken from the first wiring pattern 81 and electrically connected to the second wiring pattern 82.

導電膜921は、波長変換部91の近傍においてその周りを細い線状の膜で囲っている。そのため、波長変換部91に割れなどの異常が発生すると、その衝撃に対応して導電膜921にも亀裂が入るなどして電気的な接続状態に変化を与える。従って、この変化(例えば、抵抗値の大幅な上昇)を検知することで波長変換部91の異常を検知することができる。 The conductive film 921 is surrounded by a thin linear film in the vicinity of the wavelength conversion unit 91. Therefore, when an abnormality such as a crack occurs in the wavelength conversion unit 91, the conductive film 921 is also cracked in response to the impact, and the electrical connection state is changed. Therefore, by detecting this change (for example, a large increase in the resistance value), it is possible to detect an abnormality in the wavelength conversion unit 91.

このことから、導電膜921は、波長変換部91の異常を検知するセンサである異常検知素子といえる。また、波長変換部91は、異常検知素子によって異常が検知される対象である検知対象部材といえる。また、同様に、光入射領域は、検知対象領域といえる。 From this, it can be said that the conductive film 921 is an abnormality detecting element which is a sensor for detecting an abnormality of the wavelength conversion unit 91. Further, the wavelength conversion unit 91 can be said to be a detection target member that is a target for which an abnormality is detected by the abnormality detection element. Similarly, the light incident region can be said to be a detection target region.

また、導電膜921は、波長変換部91の下、つまり、波長変換部91の下面の直下を通らないようにして、その周りを囲う。このようにすることで、半導体レーザ素子20から出射された光が導電膜921を通らずに波長変換部91に入射するため、効率的に光を入射させることができる。 Further, the conductive film 921 does not pass under the wavelength conversion unit 91, that is, directly under the lower surface of the wavelength conversion unit 91, and surrounds the conductive film 921. By doing so, the light emitted from the semiconductor laser element 20 is incident on the wavelength conversion unit 91 without passing through the conductive film 921, so that the light can be efficiently incident.

なお、透光性部材80の上面の方が、波長変換部材90の下面よりも大きい。また、上面視で、透光性部材80の上面は、波長変換部材90の下面を囲う。あるいは、波長変換部材90を囲う。上面視で、透光性部材80の上面の2つの金属膜はそれぞれ、波長変換部材90の下面と重なる領域から重ならない領域に亘って設けられる。 The upper surface of the translucent member 80 is larger than the lower surface of the wavelength conversion member 90. Further, in top view, the upper surface of the translucent member 80 surrounds the lower surface of the wavelength conversion member 90. Alternatively, it surrounds the wavelength conversion member 90. In top view, the two metal films on the upper surface of the translucent member 80 are each provided from a region overlapping the lower surface of the wavelength conversion member 90 to a region not overlapping.

次に、異常検知素子を電気的に接続するための配線70が接合される。電気的な接続には、基部10の第2段差部162に設けられた金属膜と、透光性部材80の金属膜の波長変換部材90の下面と重ならない領域と、が利用される。配線70は、その一端が透光性部材80の上面の金属膜に、他端が第2段差部162の上面の金属膜に、接合される。 Next, the wiring 70 for electrically connecting the abnormality detection element is joined. For the electrical connection, a metal film provided on the second step portion 162 of the base portion 10 and a region of the metal film of the translucent member 80 that does not overlap the lower surface of the wavelength conversion member 90 are used. One end of the wiring 70 is joined to the metal film on the upper surface of the translucent member 80, and the other end is joined to the metal film on the upper surface of the second step portion 162.

ここでは、半導体レーザ素子20、保護素子50,及び、温度測定素子60を電気的に接続するための配線70を第1配線71、異常検知素子を電気的に接続するための配線70を第2配線72、と呼ぶものとする。 Here, the wiring 70 for electrically connecting the semiconductor laser element 20, the protection element 50, and the temperature measuring element 60 is the first wiring 71, and the wiring 70 for electrically connecting the abnormality detection element is the second wiring 70. It shall be referred to as wiring 72.

基部10の上面11の6つの金属膜は、半導体レーザ素子20に電源を供給するための2つの金属膜と、温度測定素子60に電源を供給するための2つの金属膜と、異常検知素子に電源を供給するための2つの金属膜と、で構成される。なお、電源供給の態様はこれに限らなくてよい。例えば、温度測定素子60を有さない場合は、係る金属膜も有さなくてよい。また例えば、他の目的で金属膜が利用されてもよい。 The six metal films on the upper surface 11 of the base 10 are two metal films for supplying power to the semiconductor laser element 20, two metal films for supplying power to the temperature measuring element 60, and an abnormality detecting element. It is composed of two metal films for supplying power. The mode of power supply is not limited to this. For example, when the temperature measuring element 60 is not provided, the metal film may not be provided. Further, for example, the metal film may be used for other purposes.

次に、樹脂部材100が、基部10の上面11による枠の内側に形成される。樹脂部材100は、基部10と波長変換部材90との隙間を埋めるようにして形成される。樹脂部材100は、例えば、熱硬化性の樹脂を流し込み、これを熱で硬化させることで形成できる。 Next, the resin member 100 is formed inside the frame formed by the upper surface 11 of the base 10. The resin member 100 is formed so as to fill the gap between the base 10 and the wavelength conversion member 90. The resin member 100 can be formed, for example, by pouring a thermosetting resin and curing it with heat.

樹脂部材100は、基部10の上面11と交わる内側面14、基部10の段差部16の上面、透光性部材80の側面、透光性部材80の上面、及び、波長変換部材90の側面、に接する。また、波長変換部材90の上面には達さない。あるいは、包囲部92の上面に達したとしても、波長変換部91の上面には達さない。これにより、光取出面である波長変換部91を避けつつ、隙間を埋めるようにして樹脂部材100を設けることができる。 The resin member 100 includes an inner side surface 14 that intersects the upper surface 11 of the base portion 10, an upper surface of the step portion 16 of the base portion 10, a side surface of the translucent member 80, an upper surface of the translucent member 80, and a side surface of the wavelength conversion member 90. In contact with. Also, it does not reach the upper surface of the wavelength conversion member 90. Alternatively, even if it reaches the upper surface of the surrounding portion 92, it does not reach the upper surface of the wavelength conversion portion 91. As a result, the resin member 100 can be provided so as to fill the gap while avoiding the wavelength conversion unit 91 which is the light extraction surface.

樹脂部材100の形成において、樹脂は、透光性部材80と波長変換部材90との隙間にも入り込み得る。また、導電膜921が、開口を通って繋がることで、異常検知の仕組みのための接続は安定するが、そのための開口を有するため、樹脂が波長変換部91の下面にまで達することが懸念される。 In the formation of the resin member 100, the resin can also enter the gap between the translucent member 80 and the wavelength conversion member 90. Further, since the conductive film 921 is connected through the opening, the connection for the abnormality detection mechanism is stable, but since the conductive film 921 has an opening for that purpose, there is a concern that the resin may reach the lower surface of the wavelength conversion unit 91. To.

樹脂が波長変換部91の下面にまで達すれば、光の取り出しに支障をきたすことが考えられる。特に、遮光性の樹脂で樹脂部材100を形成すると、半導体レーザ素子20から波長変換部91へと進む光の少なくとも一部が遮られることが起こり得る。 If the resin reaches the lower surface of the wavelength conversion unit 91, it may hinder the extraction of light. In particular, when the resin member 100 is formed of a light-shielding resin, at least a part of the light traveling from the semiconductor laser element 20 to the wavelength conversion unit 91 may be blocked.

発光装置1では、第1接合部83と第2接合部84の開口を異なる方向に向けて設けることで、樹脂が波長変換部91へと入り込みにくい構造を実現している。これにより、隙間を埋めつつ、透光性部材80の透光性の領域と波長変換部材90の透光性の領域との間を邪魔しないように樹脂部材100を形成することができる。 In the light emitting device 1, by providing the openings of the first joint portion 83 and the second joint portion 84 in different directions, a structure in which the resin does not easily enter the wavelength conversion portion 91 is realized. As a result, the resin member 100 can be formed so as not to obstruct the space between the translucent region of the translucent member 80 and the translucent region of the wavelength conversion member 90 while filling the gap.

このように、波長変換部91への樹脂の侵入を防ぐための構造を有することで、発光装置1として有効に機能させつつ、異常検知の仕組みを適切に動作させることができる。この観点から、第1接合部83と第2接合部84は、その外周からの侵入を防ぐための侵入保護部といえる。 As described above, by having a structure for preventing the resin from entering the wavelength conversion unit 91, it is possible to appropriately operate the abnormality detection mechanism while effectively functioning as the light emitting device 1. From this point of view, the first joint portion 83 and the second joint portion 84 can be said to be intrusion protection portions for preventing intrusion from the outer periphery thereof.

また、波長変換部材90あるいは波長変換部91は、侵入保護の対象である保護対象部材といえる。同様に、光入射領域は、保護領域といえる。なお、侵入のおそれのある材料は樹脂に限らない。例えば、接着剤など、流動性のあるものが対象となりうる。 Further, the wavelength conversion member 90 or the wavelength conversion unit 91 can be said to be a protection target member that is an intrusion protection target. Similarly, the light incident region can be said to be a protected region. The material that may invade is not limited to resin. For example, a fluid material such as an adhesive can be targeted.

また、樹脂部材100は、第2配線72を内包する。つまり、樹脂部材100が形成された時点で、発光装置1において第2配線72は露出しない。これにより、第2配線72を水滴等の付着から保護することができる。なお、必ずしも内包していなくてよい。 Further, the resin member 100 includes the second wiring 72. That is, when the resin member 100 is formed, the second wiring 72 is not exposed in the light emitting device 1. As a result, the second wiring 72 can be protected from adhesion of water droplets and the like. It does not have to be included.

樹脂部材100が形成する貫通孔には、波長変換部材90が貫通する。また、樹脂部材100の下面側に形成される凸形状の突出部分は、透光性部材80の側面と、基部10の内側面14と、の間の溝に嵌る。 The wavelength conversion member 90 penetrates through the through hole formed by the resin member 100. Further, the convex protruding portion formed on the lower surface side of the resin member 100 fits into the groove between the side surface of the translucent member 80 and the inner side surface 14 of the base portion 10.

樹脂部材100は、上面視で、基部10の上面11による枠の内側に露出していた金属領域を隠す。発光装置1において、樹脂部材100は絶縁性の材料によって形成されており、絶縁部材としての役割を果たしている。これにより、異常検知の仕組みを適切に動作させることができる。また、外部電源による発光装置1への給電のための導通領域を、凹形状の窪んだ空間の外側に限定することができる。 The resin member 100 hides the metal region exposed inside the frame by the upper surface 11 of the base 10 when viewed from above. In the light emitting device 1, the resin member 100 is formed of an insulating material and plays a role as an insulating member. As a result, the abnormality detection mechanism can be operated appropriately. Further, the conduction region for supplying power to the light emitting device 1 by the external power source can be limited to the outside of the concave recessed space.

また、樹脂部材100は、遮光性を有することで、光取出面以外からの光の漏れを抑制する遮光部材としての役割を果たしている。遮光性を高める上では、樹脂部材100は、第2接合部84の開口、及び、第1接合部83と第2接合部84の間の領域にまで設けられ、かつ、第1接合部83の開口には達さないことが好ましい。 Further, the resin member 100 has a light-shielding property, and thus plays a role as a light-shielding member that suppresses light leakage from other than the light extraction surface. In order to improve the light blocking effect, the resin member 100 is provided up to the opening of the second joint portion 84 and the region between the first joint portion 83 and the second joint portion 84, and the resin member 100 is provided in the first joint portion 83. It is preferable that the opening is not reached.

このように遮光性を有する樹脂部材100によって有効に隙間を埋めることで、所望の光取出領域以外からの光の漏れを抑制した効果的な発光装置を実現することができる。 By effectively filling the gap with the resin member 100 having a light-shielding property in this way, it is possible to realize an effective light emitting device that suppresses light leakage from other than the desired light extraction region.

ここで、実施形態の発光装置1に適用される透光性部材の他の例をいくつか挙げる。
<変形例1>
図13は、発光装置1に適用される透光性部材の他の例である、透光性部材280を示す上面図である。なお、図13における破線の矢印は、第1配線パターン281及び第2配線パターン282における電流の流れを概略的に示している。なお、この電流の流れは、発光装置1を動作させたときの流れの一例である。また、図13における幅Wは、電流が流れる方向との関係から合理的に導かれる配線パターンの幅を例示している。
Here, some other examples of the translucent member applied to the light emitting device 1 of the embodiment will be given.
<Modification example 1>
FIG. 13 is a top view showing the translucent member 280, which is another example of the translucent member applied to the light emitting device 1. The broken line arrow in FIG. 13 schematically shows the current flow in the first wiring pattern 281 and the second wiring pattern 282. The current flow is an example of the flow when the light emitting device 1 is operated. Further, the width W in FIG. 13 exemplifies the width of the wiring pattern reasonably derived from the relationship with the direction in which the current flows.

透光性部材280は、図11で示した透光性部材80と比べて、配線幅調整部283を有している点が異なる。配線幅調整部283は、配線パターン(第1配線パターン281または第2配線パターン282)の一部分を構成する。また、配線幅調整部283は、配線パターンにおいて、接合部(第1接合部83または第2接合部84)の連結領域へと繋がる部分の近傍に設けられる。 The translucent member 280 is different from the translucent member 80 shown in FIG. 11 in that it has a wiring width adjusting portion 283. The wiring width adjusting unit 283 constitutes a part of the wiring pattern (first wiring pattern 281 or second wiring pattern 282). Further, the wiring width adjusting portion 283 is provided in the vicinity of the portion connected to the connecting region of the joint portion (first joint portion 83 or second joint portion 84) in the wiring pattern.

発光装置1に係る透光性部材において、配線パターンは、接合部に繋がる部分の幅の方が、外周領域に設けられる部分の幅よりも小さい。なお、ここでいう配線パターンの幅は、電流が流れる方向との関係から合理的に導かれる(図13参考)。 In the translucent member according to the light emitting device 1, the width of the portion connected to the joint portion of the wiring pattern is smaller than the width of the portion provided in the outer peripheral region. The width of the wiring pattern referred to here is rationally derived from the relationship with the direction in which the current flows (see FIG. 13).

従って、電流は、幅の広い部分から幅の狭い部分へと流れ、また、幅の狭い部分から幅の広い部分へと流れていくこととなる。配線幅調整部283は、電流が流れる配線パターンの幅が急激に変化することを抑制する部分である。大きな電流が流れることによって生じる急激な電流密度の変化から配線パターンが破損するといった事態の発生を、配線幅調整部283を設けることで抑制することができる。 Therefore, the current flows from the wide portion to the narrow portion, and also flows from the narrow portion to the wide portion. The wiring width adjusting unit 283 is a portion that suppresses a sudden change in the width of the wiring pattern through which the current flows. By providing the wiring width adjusting unit 283, it is possible to suppress the occurrence of a situation in which the wiring pattern is damaged due to a sudden change in current density caused by the flow of a large current.

また、配線幅調整部283は、接合部の連結領域へと繋がる部分の直ぐ手前に設けられる。これにより、配線パターンにおいて電流密度が最も高くなる連結領域へと繋がる部分の手前で、電流密度の変化の度合いを緩和することができる。 Further, the wiring width adjusting portion 283 is provided immediately in front of the portion connected to the connecting region of the joint portion. As a result, the degree of change in the current density can be relaxed before the portion of the wiring pattern connected to the connection region where the current density is the highest.

配線幅調整部283は、幅の広い部分と、幅の狭い部分との間を繋ぎ、かつ、配線幅調整部283は、広い方の幅よりも狭く、狭い方の幅よりも広い幅となる部分を有する。つまり、広い方の幅と狭い方の幅との中間の幅を有する。 The wiring width adjusting portion 283 connects the wide portion and the narrow portion, and the wiring width adjusting portion 283 is narrower than the wider width and wider than the narrow width. Has a part. That is, it has an intermediate width between the wider width and the narrower width.

配線幅調整部283は、例えば、幅の広い部分と繋がる位置から、幅の狭い部分と繋がる位置まで、徐々に幅を縮めていく形状で形成される。また、徐々に幅を縮めていく形状には、例えば、連続的に幅を縮めていく形状があり、また例えば、段階的に幅を狭めていく形状がある。 The wiring width adjusting portion 283 is formed, for example, in a shape in which the width is gradually reduced from a position connected to the wide portion to a position connected to the narrow portion. Further, as a shape in which the width is gradually reduced, for example, there is a shape in which the width is continuously reduced, and for example, there is a shape in which the width is gradually reduced.

連続的に幅を狭めていく形状としては、図13に例示されるように、配線幅調整部283の幅を規定する対向する二辺のうちの少なくとも一辺を曲線で形成する。図13の例では、第1配線パターン281に係る配線幅調整部283は、幅を規定する対向する二辺のうちの一辺のみを曲線で形成している。 As a shape for continuously narrowing the width, as illustrated in FIG. 13, at least one of the two opposing sides defining the width of the wiring width adjusting portion 283 is formed by a curved line. In the example of FIG. 13, the wiring width adjusting unit 283 according to the first wiring pattern 281 forms only one of the two opposing sides that define the width with a curved line.

また、曲線を形成する一辺は、二辺のうち、より電流経路に近い側である。言い換えれば、第1配線パターン281において第2配線72が接合される領域に近い側の辺である。なお、二辺を曲線で形成してもよい。第1配線パターン281は、第2配線72が接合される領域に遠い側の辺が、第2配線パターン282と近くで対向しているため、直線で形成されている。 Further, one side forming the curve is the side of the two sides closer to the current path. In other words, it is the side of the first wiring pattern 281 near the region where the second wiring 72 is joined. The two sides may be formed by a curve. The first wiring pattern 281 is formed in a straight line because the side far from the region where the second wiring 72 is joined faces the second wiring pattern 282 close to each other.

また、第2配線パターン282に係る配線幅調整部283は、幅を規定する対向する二辺を曲線で形成している。二辺ともに、第1配線パターン281から十分に離れた位置にあるため、どちらも曲線としている。なお、一辺のみを曲線で形成するようにしてもよい。 Further, the wiring width adjusting unit 283 according to the second wiring pattern 282 forms two opposing sides that define the width with a curved line. Since both sides are sufficiently separated from the first wiring pattern 281, both sides are curved. It should be noted that only one side may be formed by a curve.

また、連続的に幅を狭めていく形状としては、例えば、配線幅調整部283の幅を規定する対向する二辺を、幅の広い部分と繋がる位置と幅の狭い部分と繋がる位置とを結ぶ直線で形成する。つまり、二辺のうち一方の辺に対して、他方の辺は垂直でも平行でもなく、斜めの直線で形成される。 Further, as a shape for continuously narrowing the width, for example, two opposing sides defining the width of the wiring width adjusting portion 283 are connected to a position connected to the wide portion and a position connected to the narrow portion. Form with a straight line. That is, with respect to one of the two sides, the other side is neither vertical nor parallel, and is formed by an oblique straight line.

また、段階的に幅を狭めていく形状としては、例えば、幅の広い部分と繋がる位置から幅の狭い部分と繋がる位置までを、階段状に形成する形状がある。なお、配線幅調整部283の形状は、ここで例示した形状に限られなくてもよい。 Further, as a shape in which the width is gradually narrowed, for example, there is a shape in which a position connected to the wide portion to a position connected to the narrow portion is formed in a stepped shape. The shape of the wiring width adjusting unit 283 may not be limited to the shape illustrated here.

配線幅調整部283は、第1配線パターン281に設けられる。また、配線幅調整部283は、第2配線パターン282に設けられる。第2配線パターン282に係る配線幅調整部283は、上面視で、波長変換部材90の導電膜921と重なる部分の直ぐ手前に設けられる(図10の導電膜921の配置を参照)。 The wiring width adjusting unit 283 is provided in the first wiring pattern 281. Further, the wiring width adjusting unit 283 is provided in the second wiring pattern 282. The wiring width adjusting portion 283 according to the second wiring pattern 282 is provided immediately in front of the portion of the wavelength conversion member 90 that overlaps with the conductive film 921 in a top view (see the arrangement of the conductive film 921 in FIG. 10).

<変形例2>
図14は、発光装置1に適用される透光性部材の他の例である、透光性部材380を示す上面図である。透光性部材380は、第2配線パターン382において、配線幅調整部283が設けられる位置が異なる点で、透光性部材280と異なる。
<Modification 2>
FIG. 14 is a top view showing a translucent member 380, which is another example of the translucent member applied to the light emitting device 1. The translucent member 380 is different from the translucent member 280 in that the position where the wiring width adjusting portion 283 is provided is different in the second wiring pattern 382.

透光性部材380では、第1配線パターン281に係る配線幅調整部283と、第2配線パターン382に係る配線幅調整部283とが、上面視で対向する位置に設けられる。このように配置することで、第2配線パターン382において、第2配線72と接合する位置から配線幅調整部283までの電流経路を長く確保し、緩やかに幅を狭めていくことができる。また、上面視で、波長変換部材90の導電膜921と重なる部分から離れた位置に配線幅調整部283を設けることができる。 In the translucent member 380, the wiring width adjusting portion 283 according to the first wiring pattern 281 and the wiring width adjusting portion 283 according to the second wiring pattern 382 are provided at positions facing each other in a top view. By arranging in this way, in the second wiring pattern 382, a long current path from the position where the second wiring 72 is joined to the wiring width adjusting portion 283 can be secured, and the width can be gradually narrowed. Further, the wiring width adjusting portion 283 can be provided at a position away from the portion of the wavelength conversion member 90 that overlaps with the conductive film 921 in the top view.

<変形例3>
図15は、発光装置1に適用される透光性部材の他の例である、透光性部材480を示す上面図である。透光性部材480は、第2配線パターン482において、配線幅調整部283が設けられる位置が異なる点で、透光性部材280及び透光性部材380と異なる。
<Modification example 3>
FIG. 15 is a top view showing a translucent member 480, which is another example of the translucent member applied to the light emitting device 1. The translucent member 480 is different from the translucent member 280 and the translucent member 380 in that the position where the wiring width adjusting portion 283 is provided is different in the second wiring pattern 482.

透光性部材480では、上面視で、第2配線パターン482と第2配線72が接合する位置(図5参照)の反対側に、第2配線パターン482に係る配線幅調整部283が設けられる。また、透光性部材480の外周領域において、第2配線パターン482と第2配線72が接合する辺側の領域とは反対側の領域に、第2配線パターン482に係る配線幅調整部283が設けられる。このように配置することで、第2配線パターン482において、第2配線72と接合する位置から配線幅調整部283までの電流経路を長く確保することができる。 In the translucent member 480, the wiring width adjusting portion 283 related to the second wiring pattern 482 is provided on the opposite side of the position where the second wiring pattern 482 and the second wiring 72 are joined (see FIG. 5) in the top view. .. Further, in the outer peripheral region of the translucent member 480, the wiring width adjusting portion 283 related to the second wiring pattern 482 is located in the region opposite to the region on the side where the second wiring pattern 482 and the second wiring 72 are joined. Provided. By arranging in this way, in the second wiring pattern 482, a long current path can be secured from the position where the second wiring 72 is joined to the wiring width adjusting portion 283.

以上、実施形態の発光装置1を説明すると共に、一実施形態として発光装置1に実装される光学部材を説明した。なお、発光装置1における光学部材は、透光性部材80と、波長変換部材90と、を有し、透光性部材80と、波長変換部材90とが接合した部材である。また、発光装置1における樹脂部材100として説明したが、光学部材は、異常検知素子を有していてもよい。また、透光性部材の一部に遮光のための遮光部材を設けてもよい。また、絶縁のための絶縁部材を有してもよい。光学部材は、半導体レーザ素子などの発光素子からの光を制御する光学系を実現する。 The light emitting device 1 of the embodiment has been described above, and the optical member mounted on the light emitting device 1 has been described as one embodiment. The optical member in the light emitting device 1 is a member having a translucent member 80 and a wavelength conversion member 90, and the translucent member 80 and the wavelength conversion member 90 are joined to each other. Further, although described as the resin member 100 in the light emitting device 1, the optical member may have an abnormality detecting element. Further, a light-shielding member for light-shielding may be provided on a part of the translucent member. Further, it may have an insulating member for insulation. The optical member realizes an optical system that controls light from a light emitting element such as a semiconductor laser element.

以上、説明してきたが、明細書により開示された技術的特徴を有した本発明は、明細書の実施形態で説明した構造に限られるわけではない。例えば、実施形態に開示のない構成要素を有する発光装置においても本発明は適用され得るものであり、開示された構造と違いがあることは本発明を適用できないことの根拠とはならない。 As described above, the present invention having the technical features disclosed in the specification is not limited to the structure described in the embodiment of the specification. For example, the present invention can be applied to a light emitting device having components not disclosed in the embodiment, and a difference from the disclosed structure does not constitute a basis for not being able to apply the present invention.

このことはつまり、実施形態により開示された発光装置の全ての構成要素を必要十分に備えることを必須としないものであっても、本発明が適用され得ることを示す。例えば、特許請求の範囲に、実施形態により開示された発光装置の一部の構成要素が記載されていなかった場合、その構成要素については、本実施形態に開示されたものに限らず、代替、省略、形状の変形、材料の変更などといった当業者による設計の自由度を認め、その上で特許請求の範囲に記載された発明が適用されることを請求するものである。 This means that the present invention can be applied even if it is not essential that all the components of the light emitting device disclosed by the embodiment are provided in a necessary and sufficient manner. For example, when some components of the light emitting device disclosed by the embodiment are not described in the claims, the components are not limited to those disclosed in the present embodiment, and alternatives, It recognizes the degree of freedom of design by those skilled in the art such as omission, deformation of shape, change of material, etc., and requests that the invention described in the claims be applied.

実施形態に記載の光学部材は、車載ヘッドライト、照明、プロジェクター、ヘッドマウントディスプレイ、その他ディスプレイのバックライト等の光源に使用される光学系に利用することができる。 The optical member described in the embodiment can be used for an optical system used as a light source such as an in-vehicle headlight, a lighting, a projector, a head-mounted display, and a backlight of a display.

1 発光装置
10 基部
11 上面
12 底面
13 下面
14 内側面
15 外側面
16 段差部
161 第1段差部
162 第2段差部
20 半導体レーザ素子
30 サブマウント
40 光反射部材
41 光反射面
411 第1反射面
412 第2反射面
50 保護素子
60 温度測定素子
70 配線
71 第1配線
72 第2配線
80、280、380、480 透光性部材
81、281 第1配線パターン
82、282、382、482 第2配線パターン
83 第1接合部
84 第2接合部
283 配線幅調整部
90 波長変換部材
91 波長変換部
92 包囲部
921 導電膜
922 第1金属膜
923 第1金属膜パーツ
924 第2金属膜
925 第2金属膜パーツ
100 樹脂部材
1 Light emitting device 10 Base 11 Top surface 12 Bottom surface 13 Bottom surface 14 Inner surface
15 Outer side surface 16 Stepped part 161 First stepped part 162 Second stepped part 20 Semiconductor laser element 30 Submount 40 Light reflecting member 41 Light reflecting surface 411 First reflecting surface 412 Second reflecting surface 50 Protective element 60 Temperature measuring element 70 Wiring 71 1st wiring 72 2nd wiring 80, 280, 380, 480 Translucent member 81, 281 1st wiring pattern 82, 282, 382, 482 2nd wiring pattern 83 1st joint 84 2nd joint 283 Wiring width Adjusting part 90 Wavelength conversion member 91 Wavelength conversion part 92 Surrounding part 921 Conductive film 922 First metal film
923 1st metal film parts 924 2nd metal film
925 2nd metal film parts
100 resin member

Claims (16)

上面と下面を有する光学部材であって、
波長変換部と、前記波長変換部の側面を囲う包囲部と、を有する波長変換部材と、
前記包囲部の下面と接合し、下面視で前記波長変換部を覆う、透光性部材と、
を備え、
前記透光性部材は、前記包囲部と接合する上面において、
前記波長変換部の周りを囲み、かつ、一部に開口を設けた第1接合部と、
前記第1接合部の周りを囲み、かつ、前記第1接合部の内側の領域から開口を通り外側の領域へと進む直線を含まない領域で、一部に開口を設けた第2接合部と、
を有する光学部材。
An optical member having an upper surface and a lower surface.
A wavelength conversion member having a wavelength conversion unit and a surrounding portion surrounding the side surface of the wavelength conversion unit.
A translucent member that joins the lower surface of the surrounding portion and covers the wavelength conversion portion in a bottom view.
With
The translucent member is placed on the upper surface to be joined to the surrounding portion.
A first junction that surrounds the wavelength conversion unit and has an opening in part.
A region that surrounds the first joint and does not include a straight line that advances from the inner region of the first joint to the outer region through the opening, and the second joint with a partial opening. ,
An optical member having.
前記包囲部は、少なくとも前記波長変換部の側面を囲う領域において光を反射する請求項1に記載の光学部材。 The optical member according to claim 1, wherein the surrounding portion reflects light at least in a region surrounding the side surface of the wavelength conversion portion. 前記波長変換部材と接合された前記透光性部材の上面に設けられる遮光部材をさらに有する請求項1または2に記載の光学部材。 The optical member according to claim 1 or 2, further comprising a light-shielding member provided on the upper surface of the translucent member joined to the wavelength conversion member. 前記遮光部材は、前記第2接合部の開口、及び、前記第1接合部と前記第2接合部の間の領域に設けられる請求項3に記載の光学部材。 The optical member according to claim 3, wherein the light-shielding member is provided in an opening of the second joint portion and a region between the first joint portion and the second joint portion. 前記透光性部材は、上面において、
前記第2接合部の外側から前記第2接合部の開口を通り前記第1接合部へと繋がる第1配線パターンと、
前記第2接合部の外側から前記第2接合部へと繋がる第2配線パターンと、
を有する請求項1乃至4のいずれか一項に記載の光学部材。
The translucent member is placed on the upper surface.
A first wiring pattern that connects from the outside of the second joint through the opening of the second joint to the first joint.
A second wiring pattern that connects the outside of the second joint to the second joint,
The optical member according to any one of claims 1 to 4.
前記第2配線パターンは、前記第2接合部の開口を除き、前記第2接合部の周りを囲う請求項5に記載の光学部材。 The optical member according to claim 5, wherein the second wiring pattern surrounds the second joint portion except for an opening of the second joint portion. 前記波長変換部材は、前記包囲部の下面において、
前記第1接合部が接合される領域に設けられる第1金属膜と、
前記第2接合部が接合される領域に設けられる第2金属膜と、
一端が前記第1金属膜に配され、当該一端から前記第1金属膜の内側を通り、さらに前記第1接合部の開口に対応する領域を通って他端が前記第2金属膜に配された導電膜を有する請求項5または6に記載の光学部材。
The wavelength conversion member is formed on the lower surface of the surrounding portion.
A first metal film provided in a region where the first joint is joined,
A second metal film provided in the region where the second joint is joined, and
One end is arranged on the first metal film, and the other end is arranged on the second metal film from the one end through the inside of the first metal film and further through the region corresponding to the opening of the first joint. The optical member according to claim 5 or 6, which has a conductive film.
前記導電膜は、前記波長変換部の下を通らない請求項7に記載の光学部材。 The optical member according to claim 7, wherein the conductive film does not pass under the wavelength conversion unit. 上面と下面を有する光学部材であって、
下面において、保護領域と、前記保護領域の外周領域と、を有する保護対象部材と、
前記外周領域の下面と接合し、下面視で前記保護領域を覆う、透光性部材と、
を備え、
前記透光性部材は、前記外周領域と接合する上面において、
前記保護領域の周りを囲み、かつ、一部に開口を設けた第1侵入保護部と、
前記第1侵入保護部の周りを囲み、かつ、前記第1侵入保護部の内側の領域から開口を通り外側の領域へと進む直線を含まない領域で、一部に開口を設けた第2侵入保護部と、
を有する光学部材。
An optical member having an upper surface and a lower surface.
On the lower surface, a protected member having a protected area and an outer peripheral area of the protected area,
A translucent member that joins the lower surface of the outer peripheral region and covers the protected region in a bottom view.
With
The translucent member is formed on an upper surface that is joined to the outer peripheral region.
A first intrusion protection unit that surrounds the protection area and has an opening in a part thereof.
A second intrusion that surrounds the first intrusion protection portion and does not include a straight line that goes from the inner region of the first intrusion protection portion to the outer region through the opening, and is partially provided with an opening. With the protection department
An optical member having.
底面と、前記底面を囲う枠と、を有する基部と、
前記底面に配される半導体レーザ素子と、
前記枠の内側で、前記基部の上面と前記底面との間にある第1上面と接合して前記半導体レーザ素子が配される空間を封止する、透光性部材と、
前記半導体レーザ素子から放射された光を異なる波長の光に変換可能な波長変換部と、前記波長変換部の側面を囲う包囲部とを有し、前記包囲部において前記透光性部材と接合する波長変換部材と、
前記波長変換部材が接合された前記透光性部材の上に設けられる樹脂部材と、
を有し、
前記波長変換部の周りを囲み、かつ、一部に開口を設けた第1接合部と、前記第1接合部の周りを囲み、かつ、前記第1接合部の内側の領域から開口を通り外側の領域へと進む直線を含まない領域で一部に開口を設けた第2接合部と、を介して、前記透光性部材と前記波長変換部材とが接合する発光装置。
A base having a bottom surface and a frame surrounding the bottom surface,
The semiconductor laser element arranged on the bottom surface and
A translucent member that joins the first upper surface between the upper surface and the bottom surface of the base portion inside the frame to seal the space in which the semiconductor laser element is arranged.
It has a wavelength conversion unit capable of converting light emitted from the semiconductor laser element into light having a different wavelength, and a surrounding portion surrounding the side surface of the wavelength conversion unit, and is joined to the translucent member at the surrounding portion. Wavelength conversion member and
A resin member provided on the translucent member to which the wavelength conversion member is bonded, and
Have,
A first junction that surrounds the wavelength conversion portion and is partially provided with an opening, and a region that surrounds the first junction and passes through the opening from the inner region of the first junction to the outside. A light emitting device in which the translucent member and the wavelength conversion member are joined via a second joint portion that is partially provided with an opening in a region that does not include a straight line leading to the region.
前記樹脂部材は、遮光性の樹脂部材である請求項10に記載の発光装置。 The light emitting device according to claim 10, wherein the resin member is a light-shielding resin member. 前記透光性部材は、上面において、
前記第2接合部の外側から前記第2接合部の開口を通り前記第1接合部へと繋がる第1配線パターンと、
前記第2接合部の外側から前記第2接合部へと繋がる第2配線パターンと、
を有する請求項10または11に記載の発光装置。
The translucent member is placed on the upper surface.
A first wiring pattern that connects from the outside of the second joint through the opening of the second joint to the first joint.
A second wiring pattern that connects the outside of the second joint to the second joint,
The light emitting device according to claim 10 or 11.
前記第2配線パターンは、前記第2接合部の開口を除き、前記第2接合部の周りを囲う請求項12に記載の発光装置。 The light emitting device according to claim 12, wherein the second wiring pattern surrounds the second joint portion except for an opening of the second joint portion. 前記第1配線パターン及び第2配線パターンはそれぞれ、前記枠の内側で前記基部の上面と前記第1上面との間に設けられる第2上面に、ワイヤを介して接続される請求項12または13のいずれか一項に記載の発光装置。 Claim 12 or 13, respectively, the first wiring pattern and the second wiring pattern are connected to a second upper surface provided between the upper surface of the base portion and the first upper surface inside the frame via a wire. The light emitting device according to any one of the above. 前記波長変換部材は、前記包囲部の下面において、
前記第1接合部が接合される領域に設けられる第1金属膜と、
前記第2接合部が接合される領域に設けられる第2金属膜と、
一端が前記第1金属膜に配され、当該一端から前記第1金属膜の内側を通り、さらに前記第1接合部の開口に対応する領域を通って他端が前記第2金属膜に配された導電膜を有する請求項10乃至14のいずれか一項に記載の発光装置。
The wavelength conversion member is formed on the lower surface of the surrounding portion.
A first metal film provided in a region where the first joint is joined,
A second metal film provided in the region where the second joint is joined, and
One end is arranged on the first metal film, and the other end is arranged on the second metal film from the one end through the inside of the first metal film and further through the region corresponding to the opening of the first joint. The light emitting device according to any one of claims 10 to 14, further comprising a conductive film.
底面と、前記底面を囲う枠と、を有する基部と、
前記底面に配される半導体レーザ素子と、
前記枠の内側で、前記基部の上面と前記底面との間にある第1上面と接合して前記半導体レーザ素子が配される空間を封止する、透光性部材と、
下面において、光入射領域と、前記光入射領域の外周領域と、を有し、前記外周領域において前記透光性部材と接合する波長変換部材と、
前記波長変換部材が接合された前記透光性部材の上に設けられる樹脂部材と、
を有し、
前記光入射領域の周りを囲み、かつ、一部に開口を設けた第1接合部と、前記第1接合部の周りを囲み、かつ、前記第1接合部の内側の領域から開口を通り外側の領域へと進む直線を含まない領域で一部に開口を設けた第2接合部と、を介して、前記透光性部材と前記波長変換部材とが接合する発光装置。
A base having a bottom surface and a frame surrounding the bottom surface,
The semiconductor laser element arranged on the bottom surface and
A translucent member that joins the first upper surface between the upper surface and the bottom surface of the base portion inside the frame to seal the space in which the semiconductor laser element is arranged.
A wavelength conversion member having a light incident region and an outer peripheral region of the light incident region on the lower surface and joining with the translucent member in the outer peripheral region.
A resin member provided on the translucent member to which the wavelength conversion member is bonded, and
Have,
A first joint that surrounds the light incident region and is partially provided with an opening, and a region that surrounds the first joint and passes through the opening from the inner region of the first joint to the outside. A light emitting device in which the translucent member and the wavelength conversion member are joined via a second joint portion that is partially provided with an opening in a region that does not include a straight line leading to the region.
JP2020031619A 2019-02-28 2020-02-27 Optical member or light-emitting device Pending JP2020144363A (en)

Applications Claiming Priority (2)

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JP2019037035 2019-02-28

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP4145649A1 (en) 2021-09-02 2023-03-08 Nichia Corporation Light emitting device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP4145649A1 (en) 2021-09-02 2023-03-08 Nichia Corporation Light emitting device

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