JP2020139583A - Valve body of double-eccentric type butterfly valve and double-eccentric type butterfly valve - Google Patents

Valve body of double-eccentric type butterfly valve and double-eccentric type butterfly valve Download PDF

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JP2020139583A
JP2020139583A JP2019036572A JP2019036572A JP2020139583A JP 2020139583 A JP2020139583 A JP 2020139583A JP 2019036572 A JP2019036572 A JP 2019036572A JP 2019036572 A JP2019036572 A JP 2019036572A JP 2020139583 A JP2020139583 A JP 2020139583A
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valve body
rib
valve
disc
boss portion
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JP7248286B2 (en
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孝統 宗吉
Takanori Muneyoshi
孝統 宗吉
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Kitz Corp
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Kitz Corp
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Priority to CN202080017250.XA priority patent/CN113490808A/en
Priority to PCT/JP2020/008330 priority patent/WO2020175673A1/en
Priority to US17/433,337 priority patent/US11703129B2/en
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Abstract

To provide a valve body of a double-eccentric type butterfly valve which can secure seal performance by suppressing the generation of the deformation and deflection of a valve body at valve-closing with respect to even a high-pressure fluid while achieving weight reduction, can prevent the generation of a stress concentration caused by a load applied from the fluid, and is improved in operability, reliability and durability, and the butterfly valve.SOLUTION: There is provided a valve body 1 of a double-eccentric type butterfly valve in which boss parts 3, 4 for accommodating stems 8, and rib parts 6,7 extending toward both outer edges of the valve body in directions intersecting with the stems 8 from the boss parts 3, 4 are arranged at a surface 2a of a disc 2 at one side, and the rib parts 6, 7 and the boss parts 3, 4 are continuously connected to each other so that a step is not formed in a height direction viewed from the surface 2a of the disc 2, and a linear boundary portion is not generated at side wall faces of the boss parts 3, 4. There is also provided the butterfly valve 51.SELECTED DRAWING: Figure 1

Description

本発明は、ステムの中心が二重に偏心して取付けられる二重偏心形バタフライバルブの弁体に関し、特に、高圧流体の流路に適した弁体とその弁体を設けたバタフライバルブに関する。 The present invention relates to a valve body of a double eccentric butterfly valve in which the center of a stem is doubly eccentric and attached, and more particularly to a valve body suitable for a flow path of a high-pressure fluid and a butterfly valve provided with the valve body.

一般的に、バタフライバルブは、シンプルな構造で小型・軽量であり、他の弁種に比較して面間寸法を小さくすることができる構造上のメリットと、90度の操作範囲で弁の開閉操作を行うことができるので自動操作化に適するとともに、流量制御に優れるという機能上のメリットを併せ持つため、給排水、空調設備、工場プロセス等各種の場面において様々な形態で広く使用されており、最近では、従来よりも高圧の流体に対応できるものが求められている。 In general, butterfly valves have a simple structure, are small and lightweight, have the structural advantage of being able to reduce the inter-plane dimensions compared to other valve types, and open and close the valve within a 90-degree operating range. Since it can be operated, it is suitable for automatic operation and also has the functional merit of excellent flow control, so it is widely used in various forms such as water supply and drainage, air conditioning equipment, factory processes, etc. Recently. Therefore, there is a demand for a fluid that can handle higher pressure fluids than before.

従来より、高圧流体の流路に適したバルブとして、二重偏心形バタフライバルブが知られている。二重偏心形バタフライバルブは、弁体に対してステムの位置が二重に偏心するように取付けられ、この二重偏心により、高圧でも良好な封止性能を確保すると同時に、シート面の摩耗を防ぐことができる。 Conventionally, a double eccentric butterfly valve has been known as a valve suitable for a high-pressure fluid flow path. The double eccentric butterfly valve is installed so that the position of the stem is doubly eccentric with respect to the valve body, and this double eccentricity ensures good sealing performance even at high pressure and at the same time prevents wear on the seat surface. Can be prevented.

高圧下でバタフライバルブを使用する場合、弁開及び中間開度の弁体には大きい流体抵抗が働き、特に、全閉時には管路内の全流体圧が弁体表面に負荷され、弁体に作用する流体からの荷重が最大になる。流体から荷重を受けると弁体は変形し、弁体の先端部の撓みが大きくなり、この先端部がシートリングの着座位置から移動すると、シール性が損なわれることになる。そのため、弁体が撓みにくい強度を確保する必要があるが、強度確保のために弁体の肉厚を厚くすると弁体の重量が増加してコストが嵩むとともにバルブの操作性が損なわれるという問題が生じる。これを回避するため、弁体の重量を軽減しつつその強度を確保して、撓みや応力集中を低減し、なおかつ弁開及び中間開度の流体抵抗を減少することが要求されている。 When using a butterfly valve under high pressure, a large fluid resistance acts on the valve body with valve opening and intermediate opening, and in particular, when fully closed, the total fluid pressure in the pipeline is applied to the valve body surface, and the valve body is affected. The load from the working fluid is maximized. When a load is received from the fluid, the valve body is deformed and the tip portion of the valve body is greatly bent, and when this tip portion moves from the seating position of the seat ring, the sealing property is impaired. Therefore, it is necessary to secure the strength that the valve body does not easily bend. However, if the wall thickness of the valve body is increased to secure the strength, the weight of the valve body increases, the cost increases, and the operability of the valve is impaired. Occurs. In order to avoid this, it is required to reduce the weight of the valve body, secure its strength, reduce the deflection and stress concentration, and reduce the fluid resistance of the valve opening and the intermediate opening.

強度を向上させたバタフライバルブの弁体としては、例えば、特許文献1のバタフライバルブの弁体が開示されている。このバタフライバルブの弁体は、中心形バタフライバルブ用であり、Y軸を起点としてX方向に延びる複数の横リブが形成され、これにより肉厚を薄くしつつ剛性を高めるとともに、軽量化も図ろうとするものである。 As the valve body of the butterfly valve having improved strength, for example, the valve body of the butterfly valve of Patent Document 1 is disclosed. The valve body of this butterfly valve is for a central butterfly valve, and a plurality of lateral ribs extending in the X direction starting from the Y axis are formed, thereby increasing the rigidity while reducing the wall thickness and also reducing the weight. It is something to try.

また、特許文献2の中心型バタフライバルブの弁体では、ボス部と交接する複数の円形リブを基板の表裏面に同心円状に隆起させた弁体が開示されている。この弁体では、この円形リブにより、弁体の中心線に対するいかなる角度の断面においても略均一な断面係数が得られ、弁体の剛性を弁体全体で略均一にして剛性の高い弁体を得ようとするものである。 Further, in the valve body of the central butterfly valve of Patent Document 2, a valve body in which a plurality of circular ribs intersecting with a boss portion are concentrically raised on the front and back surfaces of a substrate is disclosed. In this valve body, the circular ribs provide a substantially uniform cross-sectional coefficient in a cross section at any angle with respect to the center line of the valve body, and the rigidity of the valve body is made substantially uniform throughout the valve body to obtain a highly rigid valve body. It is something to get.

特許第3676785号公報Japanese Patent No. 3676785 特許第4659927号公報Japanese Patent No. 4569927

しかしながら、特許文献1のバタフライバルブの弁体は、弁体にリブを設けて補強して弁体の剛性を高めているが、弁体にリブを設けて補強した場合に応力の集中部位ができてしまうと、その部分で亀裂や破断が生じ易くなり弁体の耐久性が十分に得られないおそれがある。 However, the valve body of the butterfly valve of Patent Document 1 is reinforced by providing ribs on the valve body to increase the rigidity of the valve body, but when the valve body is reinforced by providing ribs, a stress concentration portion is formed. If this happens, cracks and breaks are likely to occur at that portion, and the durability of the valve body may not be sufficiently obtained.

また、特許文献2のバタフライバルブの弁体では、弁体全体の剛性を略均一にすることによって弁体の剛性を高めようとするものであるが、流体から弁体に作用する荷重により弁体に撓みを生じさせる曲げモーメントの大きさは、弁体の部位により大きく異なる。すなわち、弁体の縦方向の中央部はステムにより支えられている一方、弁体の左右両端には支持部が無いため、特に、弁体の横方向の中心線上には最大の曲げモーメントが作用し、この部分の撓み量が最も大きくなる。特許文献2のバタフライバルブの弁体に、左右両端が撓んでも閉弁時のシール性が損なわれない剛性を与えようとすると、弁体全体の剛性を最も曲げモーメントが大きい部分の剛性に合わせることが必要となり、弁体全体の肉厚が増加して製造コストが上昇するとともに、弁体の重量増加によりバルブの操作性が悪化する原因となる。 Further, in the valve body of the butterfly valve of Patent Document 2, the rigidity of the valve body is increased by making the rigidity of the entire valve body substantially uniform, but the valve body is increased by the load acting on the valve body from the fluid. The magnitude of the bending moment that causes bending varies greatly depending on the part of the valve body. That is, while the central part of the valve body in the vertical direction is supported by the stem, there are no support parts at the left and right ends of the valve body, so that the maximum bending moment acts especially on the center line in the lateral direction of the valve body. However, the amount of deflection of this part is the largest. If the valve body of the butterfly valve of Patent Document 2 is to be given rigidity that does not impair the sealing performance when the valve is closed even if both the left and right ends are bent, the rigidity of the entire valve body is adjusted to the rigidity of the portion having the largest bending moment. This is necessary, and the wall thickness of the entire valve body increases, the manufacturing cost increases, and the weight increase of the valve body causes deterioration of valve operability.

本発明は、上記の課題点を解決するために開発したものであり、その目的とするところは、軽量化を図りながら、高圧流体に対しても弁閉時の弁体の変形や撓みの発生を抑制してシール性を確保することができるとともに、流体から作用する荷重による応力集中の発生を防止し、操作性、信頼性及び耐久性を向上させた二重偏心形バタフライバルブの弁体とバタフライバルブを提供することにある。 The present invention has been developed in order to solve the above-mentioned problems, and an object of the present invention is to generate deformation and bending of the valve body when the valve is closed even with a high-pressure fluid while reducing the weight. With the valve body of a double eccentric butterfly valve that can prevent stress concentration due to the load acting from the fluid and improve operability, reliability and durability. To provide a butterfly valve.

上記目的を達成するため、請求項1に係る発明は、外形が円形状の二重偏心型バタフライバルブの弁体であって、ジスクの一側の面には、ステムを収容するためのボス部と、ボス部からステムと交差する方向に弁体の両外縁部に向かって延びるリブ部とが設けられており、ボス部は部分的にステムが露出するように複数に分割しているとともに、リブ部が分割されたそれぞれのボス部に設けられており、リブ部とボス部とがジスクの表面からみた高さ方向においては段差が生じないように、また前記ボス部の側壁面においては直線的な境界部分が生じないように連続的に接続されていることを特徴とする二重偏心形バタフライバルブの弁体である。 In order to achieve the above object, the invention according to claim 1 is a valve body of a double eccentric butterfly valve having a circular outer shape, and a boss portion for accommodating a stem is provided on one surface of the disc. And a rib part extending from the boss part toward both outer edges of the valve body in the direction intersecting the stem, and the boss part is divided into a plurality of parts so that the stem is partially exposed. The rib portion is provided on each of the divided boss portions so that the rib portion and the boss portion do not have a step in the height direction when viewed from the surface of the disc, and the side wall surface of the boss portion is straight. It is a valve body of a double eccentric butterfly valve characterized in that it is continuously connected so as not to generate a specific boundary portion.

請求項2に係る発明は、ボス部が、弁体の中央付近でステムが露出するように2つに分割しており、リブ部が、ボス部における弁体中央側に寄せて形成されており、且つ、ボス部の弁体中央側の側壁面と、リブ部の弁体中央側の側壁面とが連続的な単一の平面となるように設けられている二重偏心形バタフライバルブの弁体である。 In the invention according to claim 2, the boss portion is divided into two so that the stem is exposed near the center of the valve body, and the rib portion is formed so as to be closer to the center side of the valve body in the boss portion. In addition, the valve of the double eccentric butterfly valve provided so that the side wall surface on the center side of the valve body of the boss portion and the side wall surface on the center side of the valve body of the rib portion form a continuous single flat surface. The body.

請求項3に係る発明は、短筒状のボデーの上下の軸装部にステムを軸装するとともに、弁体をボデー内に設けて、ステムを介して弁体を開閉自在に設けた二重偏心型バタフライバルブである。 According to the third aspect of the present invention, the stems are mounted on the upper and lower shaft mounting portions of the short tubular body, the valve body is provided in the body, and the valve body is openably and closably provided via the stem. It is an eccentric butterfly valve.

請求項1に係る発明によると、ボス部からステムと交差する方向に弁体の両外縁部に向かって延びるリブ部が設けられているため、弁体のステムと交差する方向に作用する荷重をこのリブ部で受けて直接ボス部に伝えて支えることができるとともに、弁体のステムと交差する方向の剛性を向上させることにより、流体の荷重により作用する曲げモーメントによるジスクの左右両端の撓み量を抑制してシール性を確保することができるので、ジスク全体の肉厚を抑制してジスクを軽量化することができる。 According to the invention of claim 1, since the rib portions extending from the boss portion toward both outer edges of the valve body in the direction intersecting the stem are provided, the load acting in the direction intersecting the stem of the valve body is applied. It can be received by this rib part and directly transmitted to the boss part to support it, and by improving the rigidity in the direction intersecting the stem of the valve body, the amount of bending at both left and right ends of the disc due to the bending moment acting by the load of the fluid. Since it is possible to secure the sealing property by suppressing the thickness of the disc, the wall thickness of the entire disc can be suppressed and the weight of the disc can be reduced.

さらに、リブ部とボス部とがジスクの表面からみた高さ方向においては段差が生じないように、またボス部の側壁面においては直線的な境界部分が生じないように滑らかなR面を構成して連続的に接続されているため、弁体に流体の荷重が作用した場合に、荷重を支えるボス部やリブ部の接続部において段差や直線的な境界部分といった応力集中が発生する部分が存在せず、応力が適度に分散される結果、応力集中が原因となる亀裂の発生や破断等が生じにくいので、弁体の耐久性を向上させることができる。 Further, a smooth R surface is formed so that the rib portion and the boss portion do not have a step in the height direction when viewed from the surface of the disc, and the side wall surface of the boss portion does not have a linear boundary portion. Because they are continuously connected, when a fluid load acts on the valve body, stress concentration occurs at the connecting part of the boss part and rib part that support the load, such as a step and a linear boundary part. As a result of the absence and the stress being appropriately dispersed, cracks and breaks caused by stress concentration are unlikely to occur, so that the durability of the valve body can be improved.

請求項2に係る発明によると、ボス部が弁体の中央付近でステムが露出するように2分割し、リブ部が、ボス部における弁体中央側に寄せて形成されているため、流体の荷重により最も曲げモーメントが作用する弁体中央付近に長さを最大限に確保してりブ部を設けているので、弁体中央部の横方向の曲げ剛性を高め、ジスクの左右両端の撓み量を抑制してシール性を確保することができる。 According to the invention of claim 2, the boss portion is divided into two so that the stem is exposed near the center of the valve body, and the rib portion is formed closer to the center side of the valve body in the boss portion. Since the maximum length is secured near the center of the valve body where the bending moment acts most due to the load, and the rib part is provided, the lateral bending rigidity of the center part of the valve body is increased, and the left and right ends of the disc are bent. The amount can be suppressed and the sealing property can be ensured.

また、ボス部の弁体中央側の側壁面とリブ部の弁体中央側の側壁面とが、連続的な単一の平面となるように設けられているので、段差や直線的な境界部分といった応力集中が発生する部分が存在せず、ボス部とリブ部との接続部分の応力を一層効果的に分散することができ、応力集中が原因となる亀裂の発生や破断等が生じにくく、優れた耐久性を有する弁体を得ることができる。 Further, since the side wall surface on the valve body center side of the boss portion and the side wall surface on the valve body center side of the rib portion are provided so as to form a continuous single flat surface, a step or a linear boundary portion is provided. There is no such part where stress concentration occurs, the stress at the connection part between the boss part and the rib part can be dispersed more effectively, and cracks and breaks caused by stress concentration are less likely to occur. A valve body having excellent durability can be obtained.

請求項3に係る発明によると、軽量で高い剛性を有してシール性に優れるとともに、応力集中が原因となる亀裂の発生や破断等が生じにくい弁体を設けているので、操作性、信頼性及び耐久性に優れた高圧流体に適したバタフライバルブを得ることができる。 According to the invention of claim 3, the valve body is lightweight, has high rigidity, is excellent in sealing property, and is provided with a valve body in which cracks and breaks due to stress concentration are unlikely to occur, so that operability and reliability are achieved. A butterfly valve suitable for a high-pressure fluid having excellent properties and durability can be obtained.

本発明における二重偏心形バタフライバルブの弁体の好ましい実施形態を示す斜視図である。It is a perspective view which shows the preferable embodiment of the valve body of the double eccentric butterfly valve in this invention. 図1の正面図である。It is a front view of FIG. 図1の平面図である。It is a top view of FIG. 図2のA−A部断面図である。It is sectional drawing of the part AA of FIG. 比較例の二重偏心形バタフライバルブの弁体の正面図である。It is a front view of the valve body of the double eccentric butterfly valve of the comparative example. 二重偏心形バタフライバルブの実施形態を示す斜視図である。It is a perspective view which shows the embodiment of the double eccentric butterfly valve.

以下に、本発明における二重偏心形バタフライバルブの弁体とその弁体を設けたバタフライバルブの好ましい実施形態を図面に基づいて詳細に説明する。図1、図2、図3、図4においては、本発明における二重偏心形バタフライバルブの弁体の斜視図、正面図、平面図及び断面図を示している。 Hereinafter, a valve body of the double eccentric butterfly valve in the present invention and a preferred embodiment of the butterfly valve provided with the valve body will be described in detail with reference to the drawings. 1, FIG. 2, FIG. 3, and FIG. 4 show a perspective view, a front view, a plan view, and a cross-sectional view of the valve body of the double eccentric butterfly valve according to the present invention.

図1、図2に示すように、二重偏心形バタフライバルブの弁体1は、円板状のジスク2を有し、ジスク2の一側の表面2aの上下部にボス部3、4が、表面2a上に環状リブ部5、及びリブ部6、7が設けられている。 As shown in FIGS. 1 and 2, the valve body 1 of the double eccentric butterfly valve has a disc-shaped disc 2, and boss portions 3 and 4 are formed on the upper and lower surfaces 2a on one side of the disc 2. , An annular rib portion 5 and rib portions 6 and 7 are provided on the surface 2a.

ボス部は、ジスク2の上側のボス部3と下側のボス部4とに二分割され、ステム8を露出させた状態で設けられており、ボス部3とボス部4には、ステム8の取付用の穴部10、11が形成され、ステム8を挿通可能になっている。 The boss portion is divided into two parts, an upper boss portion 3 and a lower boss portion 4 of the disc 2, and is provided with the stem 8 exposed. The boss portion 3 and the boss portion 4 are provided with the stem 8 Holes 10 and 11 for mounting the stem 8 are formed so that the stem 8 can be inserted.

図3に示すように、ボス部3は、穴部10の中心Sをジスクのシール位置2bから距離C離す(一重偏心)とともに、弁体本体1の中心線(弁体中心軸12)からも距離D離した(二重偏心)状態でジスク2の表面2aに設けられている。また、ボス部4は、図2に示すように、ボス部3とは弁体水平軸14を対称の軸とした線対称に設けられ、穴部10と穴部11は同軸に形成されている。 As shown in FIG. 3, the boss portion 3 separates the center S of the hole portion 10 from the seal position 2b of the disc (single eccentricity) and also from the center line of the valve body 1 (valve center axis 12). It is provided on the surface 2a of the disc 2 in a state of being separated by a distance D (double eccentricity). Further, as shown in FIG. 2, the boss portion 4 is provided line-symmetrically with the boss portion 3 with the valve body horizontal axis 14 as the axis of symmetry, and the hole portion 10 and the hole portion 11 are formed coaxially. ..

ボス部3の穴部10及びボス4の穴部11にステム8を挿通すると、穴部10及び穴部11の中心Sはステム8の回転中心になり、弁体1は、ステム8を回転したときに穴部10及び穴部11の中心Sを中心に偏心回転して弁閉可能になっている。弁体1は金属製であり、例えば、SCS13AやSCS14Aなどのステンレス鋼が用いられる。 When the stem 8 was inserted into the hole 10 of the boss 3 and the hole 11 of the boss 4, the center S of the hole 10 and the hole 11 became the rotation center of the stem 8, and the valve body 1 rotated the stem 8. Occasionally, the valve can be closed by eccentrically rotating around the center S of the hole 10 and the hole 11. The valve body 1 is made of metal, and for example, stainless steel such as SCS13A or SCS14A is used.

環状リブ部5は、ジスク2と同心に、すなわちジスク2の弁体中心軸12と弁体水平軸14の交点Oを中心にしてジスク2の径よりも短径のリング状で、ジスクの表面2aに突出形成されている。環状リブ部5は、図2に示すようにボス部3の側壁面3a、3b及びボス部4の側壁面4a、4bに接続されており、断面形状は、図4に示すように台形である。このように、ジスク2の表面2aにリング状の環状リブ部5を突出形成することにより、ジスク2全体の強度と曲げ剛性を増加させている。 The annular rib portion 5 has a ring shape concentric with the disc 2, that is, a ring shape having a diameter shorter than the diameter of the disc 2 centering on the intersection O of the valve body central axis 12 and the valve body horizontal axis 14 of the disc 2, and the surface of the disc. A protrusion is formed on 2a. The annular rib portion 5 is connected to the side wall surfaces 3a and 3b of the boss portion 3 and the side wall surfaces 4a and 4b of the boss portion 4 as shown in FIG. 2, and the cross-sectional shape is trapezoidal as shown in FIG. .. In this way, the ring-shaped annular rib portion 5 is projected and formed on the surface 2a of the disc 2, thereby increasing the strength and bending rigidity of the entire disc 2.

リブ部6は、図2に示すように、ボス部3の弁体中央側(弁体水平軸14側)の側壁面3a寄りに略水平状態で設けられており、ボス部3の側壁面3bに接続された長尺リブ15と、ボス部3の側壁面3cに接続された短尺リブ16とから構成されている。また、長尺リブ15と短尺リブ16の弁体外縁側の先端は、環状リブ部5に接続されて一体となっている。 As shown in FIG. 2, the rib portion 6 is provided in a substantially horizontal state near the side wall surface 3a on the valve body center side (valve body horizontal axis 14 side) of the boss portion 3, and the side wall surface 3b of the boss portion 3 is provided. It is composed of a long rib 15 connected to the boss portion 3 and a short rib 16 connected to the side wall surface 3c of the boss portion 3. Further, the tips of the long rib 15 and the short rib 16 on the outer edge side of the valve body are connected to and integrated with the annular rib portion 5.

同様に、リブ部7は、ボス部4の弁体中央側(弁体水平軸14側)の側壁面4a寄りに略水平状態で設けられており、ボス部4の側壁面4bに接続された長尺リブ17と、ボス部4の側壁面4cに接続された短尺リブ18とから構成されている。また、長尺リブ17と短尺リブ18の弁体外縁側の先端は、環状リブ部5に接続されて一体となっている。 Similarly, the rib portion 7 is provided in a substantially horizontal state near the side wall surface 4a on the valve body center side (valve body horizontal axis 14 side) of the boss portion 4, and is connected to the side wall surface 4b of the boss portion 4. It is composed of a long rib 17 and a short rib 18 connected to the side wall surface 4c of the boss portion 4. Further, the tips of the long rib 17 and the short rib 18 on the outer edge side of the valve body are connected to and integrated with the annular rib portion 5.

なお、図2では、リブ部6、7と環状リブ部5との位置関係を明確にするため、長尺リブ15と短尺リブ16、並びに長尺リブ17と短尺リブ18の弁体外縁側の先端と環状リブ部5との境界を線により表しているが、実際には、これら境界も段差や直線的な境界部分が生じないように滑らかなR面を構成して連続的に接続され、応力集中が発生しないように構成されている。(図1、図3、図4においても同じ。) In FIG. 2, in order to clarify the positional relationship between the rib portions 6 and 7 and the annular rib portion 5, the tips of the long ribs 15 and the short ribs 16 and the long ribs 17 and the short ribs 18 on the outer edge side of the valve body are clarified. The boundary between the and the annular rib portion 5 is represented by a line, but in reality, these boundaries are also continuously connected by forming a smooth R surface so as not to generate a step or a linear boundary portion, and stress. It is configured so that concentration does not occur. (The same applies to FIGS. 1, 3 and 4).

図2に示すように、ボス部3とボス部4、並びにリブ部6とリブ部7とは、弁体水平軸14を対称の軸とした線対称である点を除けば同様に構成されているので、以下、リブ部6、7の詳細については、リブ部6により説明する。 As shown in FIG. 2, the boss portion 3 and the boss portion 4, and the rib portion 6 and the rib portion 7 are similarly configured except that they are line-symmetrical with the valve body horizontal axis 14 as the axis of symmetry. Therefore, the details of the rib portions 6 and 7 will be described below with reference to the rib portions 6.

図2に示すように、リブ部6は、ボス部3の側壁面3b、3cから弁体1の両外縁側に向けて長尺リブ15と短尺リブ16を環状リブ部5まで形成されているが、環状リブ部5は、ジスク2の中心点Oを中心にしてジスク2と同心に形成されているのに対し、ボス部3の中心となるステム中心軸20は、弁体中心軸12から距離Dだけずれているため、同じボス部3の側壁面3b、3cを起点としていても、長尺リブ15の長さは、短尺リブ16の長さより2Dだけ長い。 As shown in FIG. 2, in the rib portion 6, a long rib 15 and a short rib 16 are formed from the side wall surfaces 3b and 3c of the boss portion 3 toward both outer edges of the valve body 1 up to the annular rib portion 5. However, the annular rib portion 5 is formed concentrically with the disc 2 about the center point O of the disc 2, whereas the stem central shaft 20 which is the center of the boss portion 3 is from the valve body central shaft 12. Since the distance D is deviated, the length of the long rib 15 is 2D longer than the length of the short rib 16 even if the side wall surfaces 3b and 3c of the same boss portion 3 are the starting points.

また、図3に示すように、ボス部3の弁体外周側の端面3d側から見た長尺リブ15と短尺リブ16の形状は略直角三角形であり、その略直角三角形の斜辺に相当する長尺リブ1の傾斜上面15cと短尺ルブ16の傾斜上面16cが、ボス部3の側壁面3b、3cから弁体1の両外縁方向に向かってジスク2の表面2aからの高さを徐々に減じるように設けられている。 Further, as shown in FIG. 3, the shapes of the long rib 15 and the short rib 16 seen from the end surface 3d side of the valve body outer peripheral side of the boss portion 3 are substantially right triangles, and correspond to the hypotenuses of the substantially right triangles. The inclined upper surface 15c of the long rib 1 and the inclined upper surface 16c of the short lube 16 gradually increase the height from the surface 2a of the disc 2 from the side wall surfaces 3b and 3c of the boss portion 3 toward both outer edges of the valve body 1. It is provided to reduce.

ボス部3の弁体中央側の側壁面3aと長尺リブ15の弁体中央側の側壁面15a、並びに短尺リブ16の弁体中央側の側壁面16aとは、単一の平面を構成するように、即ち、いわゆる面一となるように接続されている。このため、リブ部6の長さを最大限に確保することができるとともに、ボス部3とリブ部6との接続部分の応力を一層効果的に分散することができる。 The side wall surface 3a on the valve body center side of the boss portion 3, the side wall surface 15a on the valve body center side of the long rib 15, and the side wall surface 16a on the valve body center side of the short rib 16 form a single plane. That is, they are connected so as to be so-called flush. Therefore, the length of the rib portion 6 can be secured to the maximum, and the stress of the connecting portion between the boss portion 3 and the rib portion 6 can be more effectively dispersed.

図2及び図3に示すように、長尺リブ15の側壁面15aの反対側の側壁面15bは、ボス部3の側壁面3bと直線的な境界部分が生じないように滑らかなR面を構成して連続的に接続され、長尺リブ15の傾斜上面15cは、ボス部3の側壁面3cに対し、ジスク2の表面2aからみた高さ方向においては段差が生じないように滑らかなR面を構成して連続的に接続されている。 As shown in FIGS. 2 and 3, the side wall surface 15b on the opposite side of the side wall surface 15a of the long rib 15 has a smooth R surface so as not to form a linear boundary portion with the side wall surface 3b of the boss portion 3. The inclined upper surface 15c of the long rib 15 is formed and continuously connected, and the inclined upper surface 15c of the long rib 15 has a smooth radius with respect to the side wall surface 3c of the boss portion 3 so as not to cause a step in the height direction from the surface 2a of the disc 2. They form a surface and are continuously connected.

同様に、短尺リブ16の側壁面16aの反対側の側壁面16bは、ボス部4の側壁面4bと直線的な境界部分が生じないように滑らかなR面を構成して連続的に接続され、端尺リブ16の傾斜上面16cは、ボス部4の側壁面4cに対し、ジスク2の表面2aからみた高さ方向においては段差が生じないように滑らかなR面を構成して連続的に接続されている。 Similarly, the side wall surface 16b on the opposite side of the side wall surface 16a of the short rib 16 is continuously connected by forming a smooth R surface so as not to form a linear boundary portion with the side wall surface 4b of the boss portion 4. The inclined upper surface 16c of the end length rib 16 forms a smooth R surface with respect to the side wall surface 4c of the boss portion 4 so as not to cause a step in the height direction seen from the surface 2a of the disc 2. It is connected.

このように、リブ部6の長尺リブ15と短尺リブ16が段差又は直線的な境界部分が生じないように滑らかなR面を構成して連続的にボス部3に接続され、ボス部3と一体となって構成されているため、流体の荷重を支えるボス部3やリブ部6の接続部において段差や直線的な境界部分といった応力集中が発生する部分が存在しないので、応力集中が発生する部分が存在せず、応力が適度に分散される結果、ボス部3やリブ部6において応力集中が原因となる亀裂の発生や破断等が生じにくく、弁体1の耐久性を向上させることができる。 In this way, the long rib 15 and the short rib 16 of the rib portion 6 form a smooth R surface so as not to generate a step or a linear boundary portion, and are continuously connected to the boss portion 3, and the boss portion 3 is connected. Since it is configured integrally with the boss portion 3 and the rib portion 6 that support the load of the fluid, there is no part where stress concentration occurs such as a step or a linear boundary portion, so that stress concentration occurs. As a result of the stress being appropriately dispersed in the boss portion 3 and the rib portion 6, cracks and breakages caused by stress concentration are less likely to occur, and the durability of the valve body 1 is improved. Can be done.

さらには、長尺リブ15と短尺リブ16とが剛性の極めて大きいボス部3に直接接続され、長尺リブ15、短尺リブ16、ボス部3が一体となってリブ部6を構成しているため、リブ部6全体の曲げ剛性を大きく向上させることができる。 Further, the long rib 15 and the short rib 16 are directly connected to the boss portion 3 having extremely high rigidity, and the long rib 15, the short rib 16, and the boss portion 3 are integrated to form the rib portion 6. Therefore, the bending rigidity of the entire rib portion 6 can be greatly improved.

一般に、バタフライバルブでは、弁閉時に流体の荷重が弁体に作用した場合、弁体の縦方向の中央部はステムにより支えられている一方、弁体の横方向の左右両端には支持部が存在しないため、特に、弁体の中央部の横方向には最大の曲げモーメントが作用し、弁体の中央部の左右両端の撓み量が最も大きくなる。 Generally, in a butterfly valve, when a fluid load acts on the valve body when the valve is closed, the central part of the valve body in the vertical direction is supported by the stem, while the support parts are provided at both left and right ends in the horizontal direction of the valve body. Since it does not exist, the maximum bending moment acts in the lateral direction of the central portion of the valve body, and the amount of deflection at both the left and right ends of the central portion of the valve body is the largest.

しかしながら、弁体1では、閉弁時に流体の圧力により最大の曲げモーメントが作用する弁体中央付近に、弁体水平軸14を挟んで長さを最大限に確保したリブ部6とリブ部7とを平行に設けることによってジスク2の中央部の横方向の曲げ剛性を高めているので、閉弁時に流体の荷重により作用する曲げモーメントによるジスク2の左右両端の撓み量を抑制してシール性を確保することが可能となり、ジスク2の他の部分での補強をあまり必要とせず、ジスク2の重量増加を抑制することができる。 However, in the valve body 1, the rib portion 6 and the rib portion 7 have the maximum length secured by sandwiching the valve body horizontal shaft 14 near the center of the valve body where the maximum bending moment acts due to the pressure of the fluid when the valve is closed. Since the lateral bending rigidity of the central portion of the disc 2 is increased by providing the discs in parallel with each other, the amount of bending of the left and right ends of the disc 2 due to the bending moment acting by the load of the fluid when the valve is closed is suppressed and the sealing performance is improved. It becomes possible to secure the above, and it is possible to suppress an increase in the weight of the disc 2 without requiring much reinforcement in other parts of the disc 2.

以上説明したように、弁体1では、環状リブ部5を設けてジスク2全体の強度、剛性を高めるとともに、閉弁時に流体の圧力により最大の曲げモーメントが作用する弁体中央付近に、弁体水平軸14を挟んで長さを最大限に確保したリブ部6とリブ部7とを平行に設けることによりジスク2の中央部の横方向の曲げ剛性を高め、閉弁時におけるジスク2の左右両端の撓み量を抑制するようにしている。 As described above, in the valve body 1, the annular rib portion 5 is provided to increase the strength and rigidity of the entire disc 2, and the valve is located near the center of the valve body where the maximum bending moment acts due to the pressure of the fluid when the valve is closed. By providing the rib portion 6 and the rib portion 7 having the maximum length with the horizontal axis 14 in parallel in parallel, the lateral bending rigidity of the central portion of the disc 2 is increased, and the disc 2 is used when the valve is closed. The amount of deflection at both the left and right ends is suppressed.

さらには、環状リブ部5とボス部3、4とが、リブ部6とボス部3とが、リブ部7とボス部4とが、環状リブ部5とリブ部6、7とが接続され、ボス部3、4と環状リブ部5とリブ部6、7とが一体的に構成されているため、弁体1に作用する荷重、曲げモーメントをこれらが一体となって負担することができる。これにより、ボス部3、4に環状リブ部5とリブ部6、7を接続することなく、また、環状リブ部5とリブ部6、7と接続することなく設けた場合よりも効果的に弁体1の変形や撓みの発生を抑制し、シール性を確保することができる。 Further, the annular rib portion 5 and the boss portions 3 and 4, the rib portion 6 and the boss portion 3, the rib portion 7 and the boss portion 4, and the annular rib portion 5 and the rib portions 6 and 7 are connected. Since the boss portions 3 and 4, the annular rib portion 5 and the rib portions 6 and 7 are integrally formed, the load and the bending moment acting on the valve body 1 can be collectively borne by these. .. As a result, it is more effective than the case where the annular rib portion 5 and the rib portions 6 and 7 are not connected to the boss portions 3 and 4 and the annular rib portion 5 and the rib portions 6 and 7 are not connected. It is possible to suppress the occurrence of deformation and bending of the valve body 1 and secure the sealing property.

続いて、図3に示すように、ボス部3の端面3d側から見たリブ部6の長尺リブ15と短尺リブ16の側面形状は略直角三角形である。このように、長尺リブ15と短尺リブ16を略直角三角形とするとともに、長尺リブ15の側面形状を短尺リブ16の側面形状よりも大きく設定した理由を以下に説明する。 Subsequently, as shown in FIG. 3, the side surface shapes of the long rib 15 and the short rib 16 of the rib portion 6 as seen from the end surface 3d side of the boss portion 3 are substantially right triangles. As described above, the reason why the long rib 15 and the short rib 16 are formed into a substantially right triangle and the side surface shape of the long rib 15 is set to be larger than the side shape of the short rib 16 will be described below.

バタフライバルブでは、円板状のジスクの外縁部がボデーの弁座と密着することによってシールを行うが、ジスクの外縁部の撓み量が大きくなるとボデーの弁座と密着する面圧が不十分となってシール性が低下する原因となるため、閉弁時のジスクの外縁部の撓み量を十分なシール性が得られる範囲に収める必要がある。 In the butterfly valve, the outer edge of the disc-shaped disc is in close contact with the valve seat of the body to seal it, but when the amount of deflection of the outer edge of the disc becomes large, the surface pressure in close contact with the valve seat of the body is insufficient. Therefore, it is necessary to keep the amount of bending of the outer edge of the disc when the valve is closed within a range in which sufficient sealing property can be obtained.

また、二重偏心形バタフライバルブの場合には、ステム中心軸と弁体中心軸が一致せず偏心した位置関係となるため、ステム中心軸からジスクの左右両端までの距離が異なることになる。そのため、流体から荷重を受けると、ステム中心軸からの距離が長い側(以下、長側という。)の方にはステム中心軸からの距離が短い側(以下、短側という。)よりも大きな曲げモーメントが生じ、長側の外縁部の撓み量が短側の外縁部の撓み量よりも大きくなる。二重偏心形バタフライバルブでは、閉弁時にジスクの左右両端での撓み量が異なると、片側の弁座と密着する面圧が不十分となってシール性が低下する原因になる。 Further, in the case of the double eccentric butterfly valve, the stem central axis and the valve body central axis do not match and have an eccentric positional relationship, so that the distances from the stem central axis to the left and right ends of the disc are different. Therefore, when a load is received from the fluid, the side having a long distance from the stem central axis (hereinafter referred to as the long side) is larger than the side having a short distance from the stem central axis (hereinafter referred to as the short side). A bending moment is generated, and the amount of bending of the outer edge portion on the long side becomes larger than the amount of bending of the outer edge portion on the short side. In a double eccentric butterfly valve, if the amount of deflection at both the left and right ends of the disc is different when the valve is closed, the surface pressure in close contact with the valve seat on one side becomes insufficient, which causes a decrease in sealing performance.

従って、二重偏心形バタフライバルブでは、閉弁時のジスクの左右両端での撓み量を抑制するとともに、ステムの偏心に起因して生じるジスク左右端の撓み量の差をできるだけ小さくし、できれば左右端の撓み量に差が発生じないようにすることが求められる。 Therefore, in the double eccentric butterfly valve, the amount of deflection at the left and right ends of the disc when the valve is closed is suppressed, and the difference in the amount of deflection at the left and right ends of the disc caused by the eccentricity of the stem is minimized, preferably left and right. It is required that there is no difference in the amount of bending at the edges.

本発明の二重偏心形バタフライバルブの弁体では、リブ部6、7によるジスク2の補強の程度に差を付けることによって、すなわち、大きく撓む長側の剛性を撓みが少ない短側の剛性よりも高くすることにより、ジスク2の左右端での撓み量の均等化を図っている。 In the valve body of the double eccentric butterfly valve of the present invention, by making a difference in the degree of reinforcement of the disc 2 by the rib portions 6 and 7, that is, the rigidity of the long side that flexes greatly and the rigidity of the short side that flexes little By making it higher than the above, the amount of bending at the left and right ends of the disc 2 is equalized.

ジスク2の表面2aに設けるリブ部6、7は、表面2aからの高さが高いほど断面係数が大きくなり、ジスク2を撓みにくくする効果がある。従って、長側に設ける長尺リブ15の高さを短側に設ける短尺リブ16の高さよりも全体として高く設けることにより、長尺リブ15を設けた長側を撓みにくくすることができる。 The rib portions 6 and 7 provided on the surface 2a of the disc 2 have a larger cross-sectional coefficient as the height from the surface 2a increases, and have the effect of making the disc 2 less likely to bend. Therefore, by providing the height of the long rib 15 provided on the long side higher than the height of the short rib 16 provided on the short side as a whole, the long side provided with the long rib 15 can be made difficult to bend.

すなわち、図4に示すように、ステム中心軸20から等距離Lである位置で比較した場合に、ボス部3を除き、長側に設けた長尺リブ15のジスク2の表面2aからの高さHlの方が短側に設けた短尺リブ16のジスク2の表面2aからの高さHsよりも高くなるように長尺リブ15及び短尺リブ16の高さを設定している。 That is, as shown in FIG. 4, when compared at positions equidistant L from the stem central axis 20, the height from the surface 2a of the disc 2 of the long rib 15 provided on the long side except for the boss portion 3 The heights of the long ribs 15 and the short ribs 16 are set so that the height Hl is higher than the height Hs from the surface 2a of the disc 2 of the short ribs 16 provided on the short side.

このように長尺リブ15及び短尺リブ16の高さを設定することにより、より撓み易い長側の方が短側の方よりも補強されて撓みにくくなるので、結果として長側の外縁部と短側の外縁部の撓み量の差を小さくすることができる。 By setting the heights of the long ribs 15 and the short ribs 16 in this way, the long side, which is more flexible, is reinforced and less likely to bend than the short side, and as a result, the outer edge of the long side and the outer edge portion The difference in the amount of deflection of the outer edge on the short side can be reduced.

なお、長側に設ける長尺リブ15と短側に設ける短尺リブ16の表面2aからの高さの関係は、必ずしもリブの全ての位置で成立している必要は無く、設計上の都合等で部分的に高さの関係が逆転していてもよい。例えば、平均高さで比較して、長尺リブ15が短尺リブ16よりも高くなっていれば良い。 The height relationship between the long rib 15 provided on the long side and the short rib 16 provided on the short side from the surface 2a does not necessarily have to be established at all positions of the ribs, and it is necessary for design reasons. The height relationship may be partially reversed. For example, the long rib 15 may be higher than the short rib 16 in comparison with the average height.

このような弁体を補強するリブは、製造性等の観点からボス部からジスクの外縁側に向かって徐々に高さが低くなるように設けることが多く、リブの上面は、ボス部との接続部付近及び弁体外縁の接続部付近を除いて、ほぼ一定の角度で傾斜させる。この場合、リブの形状は、側方から見てジスクの表面に相当する位置の辺(底辺)、リブ上面の一定角の傾斜部分の辺(斜辺)、及びステム中心軸上の辺(高さ)により囲まれる直角三角形に近似することができる。 From the viewpoint of manufacturability, ribs for reinforcing such a valve body are often provided so that the height gradually decreases from the boss portion toward the outer edge side of the disc, and the upper surface of the rib is connected to the boss portion. Tilt at a substantially constant angle except near the connection and near the connection on the outer edge of the valve body. In this case, the shape of the rib is the side (bottom side) at the position corresponding to the surface of the disc when viewed from the side, the side (hypotenuse) of the inclined portion at a certain angle on the upper surface of the rib, and the side (height) on the stem central axis. ) Can be approximated to a right triangle.

このような仮想的な直角三角形の側面形状を有するリブの強度については、材料力学における平等強さの梁(直角三角形の底辺に等分布荷重を受ける片持ち梁)の考え方を適用できる場合がある。この平等強さの梁の公式よりリブに近似させた片持ち梁の撓み量を算出することができるので、この公式に基づき、長側と短側のリブ先端の撓み量の差が小さくなるように、長側と短側それぞれの仮想直角三角形の高さ(ステム中心軸20上で仮想する直角三角形の高さHa及びHb)を設定することができる。 For the strength of ribs having such a virtual right triangle side shape, the idea of a beam of equal strength in strength of materials (a cantilever beam that receives an evenly distributed load on the base of a right triangle) may be applicable. .. Since the amount of deflection of the cantilever beam that is close to the rib can be calculated from the formula of the beam of equal strength, the difference in the amount of deflection of the rib tip on the long side and the short side should be small based on this formula. The heights of the virtual right triangles on the long side and the short side (heights Ha and Hb of the virtual right triangles on the stem central axis 20) can be set.

この方法によりリブ部の側面形状を求めると、ジスクの横方向の曲げ剛性を高めるために設けるリブの高さを必要最小限にして、弁体の重量増加を抑制することができる。 When the side surface shape of the rib portion is obtained by this method, the height of the rib provided to increase the lateral bending rigidity of the disc can be minimized, and the weight increase of the valve body can be suppressed.

ただし、実際には、閉弁時の流体の荷重をリブ部分だけでなくジスクやボス部を含む弁体全体で受けることや、撓み量はジスクの厚みや大きさ等によっても影響を受けることから、平等強さの梁の考え方をそのまま適用できない場合が多いが、長側と短側の仮想直角三角形の高さの差を、少なくとも、この平等強さの梁の考え方に基づいて導き出される高さの差以上に設定することが好ましい。 However, in reality, the load of the fluid when the valve is closed is applied not only to the rib part but also to the entire valve body including the disc and boss part, and the amount of deflection is affected by the thickness and size of the disc. In many cases, the idea of a beam of equal strength cannot be applied as it is, but the difference in height between the long side and the short side of the virtual right triangle is at least the height derived based on the idea of a beam of equal strength. It is preferable to set it at least the difference between.

図4に示すように、長尺リブ15と短尺リブ16は、その傾斜上面15c、16cが弁体の外縁側の端部からボス部3、4に向かって徐々に高くなるようにほぼ一定の角度で傾斜して設けられており、傾斜上面15c、16cを弁体中央方向に仮想的に延長した仮想線22、23の交点Pを通るリブ中心線24が、弁体中心軸12に対しステム中心軸20の反対側に位置している。 As shown in FIG. 4, the long ribs 15 and the short ribs 16 are substantially constant so that their inclined upper surfaces 15c and 16c gradually rise from the outer edge side ends of the valve body toward the boss portions 3 and 4. The rib center line 24 passing through the intersection P of the virtual lines 22 and 23 which are provided so as to be inclined at an angle and whose inclined upper surfaces 15c and 16c are virtually extended toward the center of the valve body is a stem with respect to the valve body center axis 12. It is located on the opposite side of the central axis 20.

このように、弁体1では、長尺リブ15と短尺リブ16とジスク2の表面2aにより構成されるリブ三角形(図4において、長尺リブ15の傾斜上面15Cを延長した仮想線22と、短尺リブ16の傾斜上面16Cを延長した仮想線23と、ジスク2の表面を示す線25により形成される三角形)の頂点Pを通るリブ中心線24を弁体中心軸12に対しステム中心軸20の反対側にオフセットすることにより、撓み易い側の断面係数を撓みにくい側の断面係数よりも大きくして剛性を高め、ジスクの左右端の撓み量の均等化を図っている。 As described above, in the valve body 1, the rib triangle composed of the long rib 15, the short rib 16, and the surface 2a of the disc 2 (in FIG. 4, the virtual line 22 extending the inclined upper surface 15C of the long rib 15 and the virtual line 22 The rib center line 24 passing through the apex P of the virtual line 23 extending the inclined upper surface 16C of the short rib 16 and the line 25 indicating the surface of the disc 2 is provided with respect to the valve body center axis 12 and the stem center axis 20. By offsetting to the opposite side of the disc, the section modulus on the side that is easy to bend is made larger than the section modulus on the side that is hard to bend to increase the rigidity, and the amount of bending at the left and right ends of the disc is equalized.

本発明の二重偏心形バタフライバルブの弁体におけるジスクの左右端での撓み量の差の減少効果及び弁体重量の抑制効果を確認するため、図1の実施例と図5に示す比較例の二重偏心形バタフライバルブの弁体について、FEM(Finite Element Methd:有限要素法)による解析を実施した。 In order to confirm the effect of reducing the difference in the amount of deflection at the left and right ends of the disc in the valve body of the double eccentric butterfly valve of the present invention and the effect of suppressing the valve body weight, the example shown in FIG. 1 and the comparative example shown in FIG. The valve body of the double eccentric butterfly valve was analyzed by FEM (Finite Element Method: finite element method).

図1の実施例は上述したとおりの構成であるが、図5に示す比較例の弁体31は、円盤形状のジスク32を有し、ジスク32の一側の表面32aの上下部にボス部33、34が設けられ、表面32aには補強用の環状リブ部35、補強用のリブ部36、37、38、39、並びに肉抜き部40a、40b、40c、40d、40e、40fを設けた構成となっている。 The embodiment of FIG. 1 has the configuration as described above, but the valve body 31 of the comparative example shown in FIG. 5 has a disk-shaped disc 32, and a boss portion is formed on the upper and lower portions of the surface 32a on one side of the disc 32. 33, 34 are provided, and the surface 32a is provided with an annular rib portion 35 for reinforcement, rib portions 36, 37, 38, 39 for reinforcement, and lightening portions 40a, 40b, 40c, 40d, 40e, 40f. It is composed.

比較例の二重偏心形バタフライバルブの弁体31では、環状リブ部35とリブ部36、37、38、39とは接続されているが、ジスク2の上下部に設けたボス部33、34とリブ部36、37、38、39とは接続されていない。このボス部とリブ部が接続されていないことが、実施例との大きな違いである。なお、この比較例の二重偏心形バタフライバルブの弁体は、最高許容圧力が2Mpaのバラフライバルブにおいて使用実績を有し、優れたシール性を有している。 In the valve body 31 of the double eccentric butterfly valve of the comparative example, the annular rib portion 35 and the rib portions 36, 37, 38, 39 are connected, but the boss portions 33, 34 provided at the upper and lower parts of the disc 2. Is not connected to the rib portions 36, 37, 38, 39. The major difference from the embodiment is that the boss portion and the rib portion are not connected. The valve body of the double eccentric butterfly valve of this comparative example has a track record of use in a rose fly valve having a maximum allowable pressure of 2 Mpa, and has excellent sealing performance.

解析にあたっては、表1に示す弁体のサイズ毎に実施例及び比較例について、5.11MPaの流体圧を負荷した場合の弁体水平軸線上の左右端における変位量(撓み量)と弁体重量を求めた。この結果に基づき、弁体左右端の撓み量の差が、比較例に対して実施例で減少した減少率(撓み改善率)を算出した。
解析により得られたサイズ毎の撓み改善率と弁体重量の増率を表1に示す。なお、表1中、正方向とは一次側から流体圧を加えた場合を意味し、逆方向とは二次側から流体圧を加えた場合を意味する。
In the analysis, for each of the valve body sizes shown in Table 1, the displacement amount (deflection amount) and the valve body at the left and right ends on the horizontal axis of the valve body when a fluid pressure of 5.11 MPa is applied to Examples and Comparative Examples. I asked for the weight. Based on this result, the reduction rate (deflection improvement rate) in which the difference in the amount of deflection at the left and right ends of the valve body decreased in the examples with respect to the comparative example was calculated.
Table 1 shows the deflection improvement rate and the valve body weight increase rate for each size obtained by the analysis. In Table 1, the forward direction means the case where the fluid pressure is applied from the primary side, and the reverse direction means the case where the fluid pressure is applied from the secondary side.

Figure 2020139583
Figure 2020139583

表1に示すように、実施例の弁体の構成によれば、比較例に比べて弁体重量を大きく増加させることなく、弁体左右端の撓み量の差を小さくする撓み改善効果が顕著に得られることを確認した。 As shown in Table 1, according to the configuration of the valve body of the example, the bending improving effect of reducing the difference in the amount of bending at the left and right ends of the valve body is remarkable without significantly increasing the weight of the valve body as compared with the comparative example. It was confirmed that it can be obtained in.

次いで、本発明に係る弁体1を、二次偏心形バタフライバルブに取付けた一例を説明する。図6は、本発明に係る弁体1をバルブ本体52に装着し、バルブを全閉とした状態の二次偏心形バタフライバルブ51の斜視図を示している。 Next, an example in which the valve body 1 according to the present invention is attached to the secondary eccentric butterfly valve will be described. FIG. 6 shows a perspective view of a secondary eccentric butterfly valve 51 in which the valve body 1 according to the present invention is mounted on the valve body 52 and the valve is fully closed.

バルブ本体52は、短筒形状のボデー53を有し、このボデー53の上下部には弁体1のステム8を軸装するための軸装部54が設けられている。弁体1はボデー53内に配置され、この状態で弁体1のボス部3の穴部10にステム8が軸装され、図示しないテーパピンで弁体1がステム8に一体に固着される。これにより、ステム8がボデー53に対して回転可能な状態で、かつ上下方向の移動が不可能な状態になり、弁体1がボデー53内の所定に配設され、ステム8を回転することでステム8を介して弁体1を開閉自在に回転させることができる。 The valve body 52 has a short cylinder-shaped body 53, and a shaft mounting portion 54 for shaft mounting the stem 8 of the valve body 1 is provided on the upper and lower portions of the body 53. The valve body 1 is arranged in the body 53, and in this state, the stem 8 is axially mounted in the hole 10 of the boss portion 3 of the valve body 1, and the valve body 1 is integrally fixed to the stem 8 with a taper pin (not shown). As a result, the stem 8 can rotate with respect to the body 53 and cannot move in the vertical direction, the valve body 1 is arranged in a predetermined position in the body 53, and the stem 8 rotates. The valve body 1 can be freely opened and closed via the stem 8.

二重偏心形バタフライバルブ51は、弁体1のボス部3を設けた面側から流体圧が負荷される場合、ボス部3を設けた面の反対側から流体圧が負荷される場合の何れにおいても対応でき、双方の流れ方向における弁閉状態で確実にシール可能になっている。 The double eccentric butterfly valve 51 is either when the fluid pressure is applied from the surface side of the valve body 1 where the boss portion 3 is provided, or when the fluid pressure is applied from the opposite side of the surface where the boss portion 3 is provided. It is also possible to reliably seal in the valve closed state in both flow directions.

また、ステム8の上端部には、手動操作用のハンドルを取付けてバルブの開閉操作を手動で行うこともできるし、アクチュエータを搭載してバルブの開閉操作を自動で行うこともできる。 Further, a handle for manual operation can be attached to the upper end of the stem 8 to manually open and close the valve, or an actuator can be mounted to automatically open and close the valve.

以上説明したように、本発明の二重偏心形バラフライバルブの弁体は、閉弁時に流体の圧力により大きな曲げモーメントが作用するジスクの中央付近に最大限に長さを確保した横リブをボス部に接続して設けることによってジスクの曲げ剛性を高めているので、従来の弁体に比して重量を大きく増加させることなく、閉弁時に生じるジスクの左右両端部の撓みの発生を抑制することができる。 As described above, the valve body of the double eccentric rose fly valve of the present invention has a lateral rib that secures the maximum length near the center of the disc where a large bending moment acts due to the pressure of the fluid when the valve is closed. Since the flexural rigidity of the disc is increased by connecting it to the part, the bending of the left and right ends of the disc that occurs when the valve is closed is suppressed without significantly increasing the weight compared to the conventional valve body. be able to.

また、ボス部とリブ部とは、段差や直線的な境界部分といった応力集中が発生する部分が存在しないように滑らかなR面を構成して連続的に接続しているため、ボス部とリブ部との接続部分の応力を一層効果的に分散することができるので、応力集中が原因となる亀裂の発生や破断等が生じにくく、優れた耐久性を有している。 Further, since the boss portion and the rib portion are continuously connected by forming a smooth R surface so that there is no portion where stress concentration occurs such as a step or a linear boundary portion, the boss portion and the rib portion are connected. Since the stress of the connecting portion with the portion can be dispersed more effectively, cracks and breaks caused by stress concentration are less likely to occur, and the durability is excellent.

本発明の二重偏心形バタフライバルブは、軽量で高い剛性を有してシール性に優れるとともに、応力集中が原因となる亀裂の発生や破断等が生じにくい弁体を設けているので、操作性、信頼性及び耐久性に優れ、従来よりも高圧の流体に適用することができる。 The double eccentric butterfly valve of the present invention is lightweight, has high rigidity, and has excellent sealing performance, and is provided with a valve body that is less likely to cause cracks or breakage due to stress concentration. It has excellent reliability and durability, and can be applied to fluids with higher pressure than before.

1 弁体
2 ジスク
2a 表面
3、4 ボス部
5 環状リブ部
6、7 リブ部
8 ステム
51 二次偏心形バタフライバルブ
52 バルブ本体
C ジスクのシール位置とボス部の穴部の中心との距離
D 弁体中心軸とボス部の穴部の中心との距離
Ha ステム中心軸上で仮想する長尺リブが作る直角三角形の高さ
Hb ステム中心軸上で仮想する短尺リブが作る直角三角形の高さ
Hl ステム中心軸から距離Lの位置における長尺リブのジスクの表面からの高さ
Hs ステム中心軸から距離Lの位置における短尺リブのジスクの表面からの高さ
O 弁体中心軸と弁体水平軸の交点
P 長尺リブと短尺リブとジスクの表面により構成されるリブ三角形の頂点
S ボス部の穴部の中心
1 Valve body 2 Disc 2a Surface 3, 4 Boss part 5 Circular rib part 6, 7 Rib part 8 Stem 51 Secondary eccentric butterfly valve 52 Valve body C Distance between the seal position of the disc and the center of the hole of the boss D Distance between the central axis of the valve body and the center of the hole in the boss Ha The height of the right triangle created by the virtual long rib on the stem central axis Hb The height of the right triangle created by the virtual short rib on the stem central axis Hl Height from the surface of the long rib disc at a distance L from the stem center axis Hs Height from the surface of the short rib disc at a distance L from the stem center axis O Valve center axis and valve body horizontal Axis intersection P Long rib, short rib and rib triangular apex composed of the surface of the disc S Center of the hole in the boss

Claims (3)

外形が円形状の二重偏心型バタフライバルブの弁体であって、ジスクの一側の面には、ステムを収容するためのボス部と、前記ボス部から前記ステムと交差する方向に弁体の両外縁部に向かって延びるリブ部とが設けられており、前記ボス部は部分的にステムが露出するように複数に分割しているとともに、前記リブ部が分割されたそれぞれのボス部に設けられており、前記リブ部と前記ボス部とがジスクの表面からみた高さ方向においては段差が生じないように、また前記ボス部の側壁面においては直線的な境界部分が生じないように連続的に接続されていることを特徴とする二重偏心形バタフライバルブの弁体。 A valve body of a double eccentric butterfly valve having a circular outer shape, and a boss portion for accommodating a stem and a valve body in a direction intersecting the stem from the boss portion on one surface of the disc. A rib portion extending toward both outer edge portions of the above is provided, and the boss portion is divided into a plurality of parts so that the stem is partially exposed, and the rib portion is divided into each boss portion. It is provided so that the rib portion and the boss portion do not have a step in the height direction seen from the surface of the disc, and the side wall surface of the boss portion does not have a linear boundary portion. A valve body of a double eccentric butterfly valve characterized by being continuously connected. 前記ボス部が、弁体の中央付近で前記ステムが露出するように2つに分割しており、前記リブ部が、前記ボス部における弁体中央側に寄せて形成されており、且つ、前記ボス部の弁体中央側の側壁面と、前記リブ部の弁体中央側の側壁面とが連続的な単一の平面となるように設けられている請求項1に記載の二重偏心形バタフライバルブの弁体。 The boss portion is divided into two so that the stem is exposed near the center of the valve body, and the rib portion is formed so as to be closer to the center side of the valve body in the boss portion. The double eccentric shape according to claim 1, wherein the side wall surface on the valve body center side of the boss portion and the side wall surface on the valve body center side of the rib portion are provided so as to form a continuous single flat surface. The valve body of the butterfly valve. 短筒状のボデーの上下の軸装部に前記ステムを軸装するとともに、請求項1又は2に記載の弁体をボデー内に設けて、前記ステムを介して前記弁体を開閉自在に設けた二重偏心型バタフライバルブ。 The stem is mounted on the upper and lower shaft mounting portions of the short tubular body, and the valve body according to claim 1 or 2 is provided in the body, and the valve body is provided so as to be openable and closable via the stem. Double eccentric butterfly valve.
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JPS6075763U (en) * 1983-10-29 1985-05-27 大阪瓦斯株式会社 butterfly valve
JPH0814324B2 (en) * 1986-04-18 1996-02-14 高砂熱学工業株式会社 Butterfly valve
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JPH11351417A (en) * 1998-06-09 1999-12-24 Tomoe Tech Res Co Eccentric butterfly valve
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Publication number Priority date Publication date Assignee Title
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