JP2020128676A - Asphalt pavement structure - Google Patents

Asphalt pavement structure Download PDF

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JP2020128676A
JP2020128676A JP2019022556A JP2019022556A JP2020128676A JP 2020128676 A JP2020128676 A JP 2020128676A JP 2019022556 A JP2019022556 A JP 2019022556A JP 2019022556 A JP2019022556 A JP 2019022556A JP 2020128676 A JP2020128676 A JP 2020128676A
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roadbed
mixture
asphalt pavement
reinforcing
asphalt
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JP7224200B2 (en
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横田 善弘
Yoshihiro Yokota
善弘 横田
久保 哲也
Tetsuya Kubo
哲也 久保
辻 慎一郎
Shinichiro Tsuji
慎一郎 辻
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Maeda Kosen Co Ltd
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Maeda Kosen Co Ltd
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Abstract

To provide an asphalt pavement structure that can aim at extending asphalt pavement life and improving durability of the whole pavement.SOLUTION: On an asphalt pavement which is laminated by a road bed 10, a road base 20 and a pavement layer 30, there are provided a road base mixture 26 in which the road base 20 is composed of composite road base reinforcement 25 and the composite road base reinforcement 25 supporting the pavement layer 30 includes asphalt, and a reinforcing grid 27 made of synthetic resin integrated with the road base mixture 26 by heat fusion.SELECTED DRAWING: Figure 1

Description

本発明はアスファルト舗装道路、アスファルト舗装による大型ストックヤード、アスファルト舗装による飛行場等に適用可能なアスファルト舗装の構造に関する。 The present invention relates to an asphalt pavement structure applicable to an asphalt pavement road, a large-scale stockyard with asphalt pavement, an airfield with asphalt pavement, and the like.

交通量の多い幹線道路や高速道路等では重量車両の走行に伴い、アスファルト舗装の路面にワダチ掘れやひび割れ等が頻繁に生じる。
路面に発生したひび割れを放置すると、ひび割れを通じて浸透した雨水が砕石等からなる路盤を損傷させ、路盤の損傷に起因してひび割れがさらに進展するといった悪循環に陥る。
一般にアスファルト舗装の路面の損傷が限界に達すると、表層の切削オーバーレイや打換えして修繕を行っている。
アスファルト舗装の損傷原因の大半は表層の強度不足に起因することから、表層の内部に各種素材の補強シートを埋設して表層そのものを補強することも行われている(特許文献1,2)。
On heavy roads and highways with heavy traffic, digging and cracks on the asphalt pavement frequently occur as heavy vehicles travel.
If the cracks generated on the road surface are left unattended, rainwater that permeates through the cracks damages the roadbed made of crushed stone, etc., and the cracks further develop due to damage to the roadbed, causing a vicious cycle.
Generally, when the damage on the road surface of asphalt pavement reaches the limit, surface overlays and repairs are performed.
Since most of the causes of damage to the asphalt pavement are due to insufficient strength of the surface layer, reinforcing sheets of various materials are embedded inside the surface layer to reinforce the surface layer itself (Patent Documents 1 and 2).

特開2007−23502号公報JP, 2007-23502, A 特開平6−158607号公報JP-A-6-158607

従来のアスファルト舗装にはつぎの問題を有している。
<1>アスファルト舗装の損傷箇所を切削オーバーレイや打換えを行って修繕する方法は損傷箇所を対処療法的に修繕したに過ぎず、表層の長寿命化や舗装全体の耐久性向上に貢献するものではなかった。
<2>表層の内部に補強シートを埋設して補強する方法では、補強シートとアスファルトとの接着性が悪いために十分な補強効果が得られていないうえに、補強シートを中心として表層に界面剥離が生じ易い。
<3>表層のみを補強できたとしても路盤や路床が軟弱であると、表層の負荷が増して表層の沈下や損傷を生じ易い。
<4>過去の大震災や土砂崩落事故においては、舗装道路に大きなひび割れや段差を生じ、表層の舗装面の一部が欠落したことで緊急車両の通行が阻害されて復旧作業に支障をきたした。これ等の体験を通して被災に強いアスファルト舗装の提案が求められている。
The conventional asphalt pavement has the following problems.
<1> The method of repairing the damaged part of the asphalt pavement by cutting overlay or replacement is only repairing the damaged part by coping therapy, and contributes to prolonging the life of the surface layer and improving the durability of the entire pavement. Was not.
<2> In the method of embedding a reinforcing sheet inside the surface layer to reinforce, a sufficient reinforcing effect is not obtained due to poor adhesion between the reinforcing sheet and asphalt, and the interface between the reinforcing sheet and the surface layer Easy to peel off.
<3> Even if only the surface layer can be reinforced, if the roadbed or roadbed is weak, the load on the surface layer increases, and the surface layer is likely to sink or be damaged.
<4> In the past earthquakes and landslide accidents, large cracks and steps were generated on the paved road, and part of the paved surface on the surface was missing, obstructing the passage of emergency vehicles and hindering restoration work. .. Through these experiences, proposals for asphalt pavement that is resistant to disasters are required.

本発明は以上の点に鑑みて成されたもので、その目的とするところは、アスファルト舗装の長寿命化と舗装全体の耐久性の向上が図れるアスファルト舗装の構造を提供することにある。 The present invention has been made in view of the above points, and an object of the present invention is to provide a structure of an asphalt pavement capable of extending the life of the asphalt pavement and improving the durability of the entire pavement.

本発明は、路床と、路床上に積層して形成された路盤と、路盤上に積層して形成された舗装層とを有するアスファルト舗装を前提としていて、前記路盤が層状のアスファルトを含む路盤混合物と、路盤混合物に熱融着により一体化された合成樹脂製の補強グリッドとを具備した撓み変形が可能な合成構造の複合補強路盤からなり、前記複合補強路盤を介して舗装層が支持されている。
本発明においては、路床等の一部が欠落した場合や路床が軟弱地盤であっても複合補強路盤が舗装層を継続して支持できるので、舗装層の突発的な崩落を抑制できる。
本発明の他の形態において、前記複合補強路盤は路盤混合物の表面または内部に補強グリッドが一体に付設されている。
補強グリッドの付設形態としては、路盤混合物の上下両面または上下面の何れか一方の面に単数または複数の補強グリッドを付設してもよいし、路盤混合物の表層部内に単数または複数の補強グリッドが横向きに埋設してもよいし、路盤混合物の中央に補強グリッドを横向きに埋設してもよい。
本発明の他の形態において、前記補強グリッドが間隔を隔てて一方向または二方向に配置された複数の芯材と、芯材を被覆して格子状に形成された被覆樹脂とからなる。
本発明の他の形態において、前記芯材が高強度の長繊維からなり、前記被覆樹脂が熱可塑性樹脂からなる。
本発明の他の形態において、前記芯材に伸度の異なる複数の長繊維を用いることで、複合補強路盤の脆性破壊を抑制するようにしてもよい。
本発明の他の形態において、補強グリッドの被覆樹脂が加熱されたアスファルトを含む路盤混合物と触れたときに被覆樹脂が溶け出するように、被覆樹脂の融点と路盤混合物の加熱温度が関係付けられている。
本発明の他の形態において、前記路盤を路床上に積層して形成された下層路盤と、下層路盤上に積層して形成された複合補強路盤とにより構成してもよいし、路盤を複合補強路盤のみで構成してもよい。
The present invention is premised on an asphalt pavement having a roadbed, a roadbed formed by stacking on the roadbed, and a pavement layer formed by stacking on the roadbed, wherein the roadbed includes a layered asphalt. A composite reinforced roadbed having a synthetic structure capable of flexural deformation provided with a mixture and a reinforcing grid made of synthetic resin integrated with the roadbed mixture by heat fusion, and the pavement layer is supported through the composite reinforced roadbed. ing.
In the present invention, the composite reinforced roadbed can continuously support the pavement layer even when a part of the roadbed or the like is missing or the roadbed is soft ground, so that sudden collapse of the pavement layer can be suppressed.
In another embodiment of the present invention, the composite reinforcing roadbed has a reinforcing grid integrally attached to the surface or inside of the roadbed mixture.
As the attachment form of the reinforcing grid, a single or a plurality of reinforcing grids may be attached to either one of the upper and lower surfaces or the upper and lower surfaces of the roadbed mixture, or a single or a plurality of reinforcing grids may be provided in the surface layer portion of the roadbed mixture. It may be embedded laterally or a reinforcing grid may be embedded laterally in the center of the roadbed mixture.
In another aspect of the present invention, the reinforcing grid includes a plurality of core members arranged in one direction or two directions at intervals, and a coating resin formed in a grid shape by coating the core members.
In another mode of the present invention, the core material is made of high-strength long fibers, and the coating resin is made of a thermoplastic resin.
In another form of the present invention, brittle fracture of the composite reinforced roadbed may be suppressed by using a plurality of long fibers having different elongations for the core material.
In another aspect of the present invention, the melting point of the coating resin and the heating temperature of the roadbed mixture are related such that the coating resin melts out when the coating resin of the reinforcing grid contacts the roadbed mixture containing the heated asphalt. ing.
In another embodiment of the present invention, the roadbed may be constituted by a lower layer roadbed formed by laminating it on a roadbed and a composite reinforcing roadbed formed by being laminated on the lower roadbed, or the roadbed may be formed by composite reinforcement. You may comprise only a roadbed.

本発明は少なくともつぎの一つの効果を奏する。
<1>舗装層の直下に撓み変形が可能な合成構造の複合補強路盤を位置させるだけで、アスファルト舗装の長寿命化と舗装全体の耐久性の向上を実現できる。
<2>複合補強路盤は路盤混合物と補強グリッドとの間を熱融着により固着するので、接着剤を用いた場合と比べて強固な固着力を確保でき、面倒な接着剤の塗布作業も不要である。
<3>路床の一部が欠落するか、または路床が軟弱地盤であっても、複合補強路盤は舗装層の支持機能を持続することができる。
そのため、突発的な舗装層の崩落を防止することができる。
<4>舗装層の直下を複合補強路盤で支持することで、大震災や土砂崩落事故に強いアスファルト舗装を提供することができる。
<5>補強グリッドの芯材に伸度の異なる複数の長繊維を用いることで、複合補強路盤の脆性破壊の抑制効果を高めることができる。
The present invention has at least one of the following effects.
<1> Just by arranging a composite reinforced subbase having a synthetic structure capable of flexural deformation just below the pavement layer, it is possible to extend the life of the asphalt pavement and improve the durability of the entire pavement.
<2> Since the composite reinforced roadbed secures the roadbed mixture and the reinforcing grid by heat fusion, a stronger adhesive force can be secured compared to the case where an adhesive is used, and a troublesome adhesive application work is unnecessary. Is.
<3> Even if a part of the roadbed is missing or the roadbed is soft ground, the composite reinforced roadbed can maintain the supporting function of the pavement layer.
Therefore, it is possible to prevent a sudden fall of the pavement layer.
<4> Supporting just below the pavement layer with a composite reinforced roadbed can provide asphalt pavement that is resistant to earthquakes and landslides.
<5> By using a plurality of long fibers having different elongations for the core material of the reinforcing grid, the effect of suppressing brittle fracture of the composite reinforced roadbed can be enhanced.

一部を破断した本発明に係るアスファルト舗装の全体斜視図Whole perspective view of the asphalt pavement according to the present invention with a part broken away アスファルト舗装の断面図Cross section of asphalt pavement 補強グリッドの説明図Illustration of reinforcing grid 下層路盤上に補強グリッドを敷設した工程の説明図Explanatory drawing of the process of laying a reinforcing grid on the lower layer roadbed 補強グリッドと路盤混合物とを熱融着させる工程の説明図Explanatory drawing of the process of heat-bonding a reinforcing grid and a roadbed mixture (A)は正常時におけるアスファルト舗装の断面図、(B)は路床の一部を欠落したときのアスファルト舗装の断面図(A) is a cross-sectional view of the asphalt pavement during normal operation, (B) is a cross-sectional view of the asphalt pavement when a part of the roadbed is missing (A)は正常時におけるアスファルト舗装の路肩の断面図、(B)は路床の一部を欠落したときのアスファルト舗装の路肩の断面図(A) is a cross-sectional view of the asphalt pavement shoulder during normal operation, (B) is a cross-sectional view of the asphalt pavement shoulder when a part of the roadbed is missing 他の実施例に係る複合補強路盤の説明図で、(A)は路盤混合物の上層部と下層部の内部に補強グリッドを埋設した複合補強路盤のモデル図、(B)は路盤混合物の下層部または上層部の何れか一方に補強グリッドを埋設した複合補強路盤のモデル図、(C)は路盤混合物の中央部に補強グリッドを埋設した複合補強路盤のモデル図FIG. 6 is an explanatory view of a composite reinforced roadbed according to another embodiment, (A) is a model diagram of a composite reinforced roadbed in which reinforcing grids are embedded inside the upper layer portion and the lower layer portion of the roadbed mixture, and (B) is the lower layer portion of the roadbed mixture. Or a model diagram of a composite reinforced roadbed in which a reinforcing grid is embedded in either one of the upper layers, (C) is a model diagram of a composite reinforced roadbed in which a reinforcing grid is embedded in the center of a roadbed mixture

以下図面を参照しながらアスファルト舗装について詳述する。 The asphalt pavement will be described in detail below with reference to the drawings.

1.構成
<1>アスファルト舗装の概要
図1,2を参照して説明すると、本発明に係るアスファルト舗装は、路床10と、路床10上に積層して形成された下層路盤21と複合補強路盤25とからなる路盤20と、路盤20上に積層して形成された基層31と表層32からなる舗装層30とを有する。
本例では上層路盤に相当する範囲を複合補強路盤25として形成した形態について説明するが、複合補強路盤25のみで路盤20を形成してもよい。
1. Configuration <1> Overview of Asphalt Pavement Referring to FIGS. 1 and 2, an asphalt pavement according to the present invention has a roadbed 10, a lower layer roadbed 21 formed on the roadbed 10 and a composite reinforced roadbed. 25, and a pavement layer 30 composed of a base layer 31 and a surface layer 32, which are laminated on the roadbed 20.
In this example, a form in which the range corresponding to the upper layer roadbed is formed as the composite reinforced roadbed 25 will be described, but the roadbed 20 may be formed only by the composite reinforced roadbed 25.

<2>路床
路床10は路盤20の載荷重を支える舗装層30の下方の厚さ約1m以内の範囲の層である。路床10は主に砂で構成されていて、タイヤローラ、マカダムローラ等で表面を転圧して不陸が整正されている。
<2> Roadbed The roadbed 10 is a layer within a thickness of about 1 m below the pavement layer 30 that supports the load of the roadbed 20. The roadbed 10 is mainly composed of sand, and the surface is compacted by a tire roller, a macadam roller, etc. to correct the unevenness.

<3>下層路盤
下層路盤21は路盤を二層で構成する場合の下位の路盤であり、複合補強路盤25の載荷重を路床10へ伝えるために機能する。
下層路盤21の材料としては、経済的に入手できる砕石、クラッシャランスラグ、砂利、砂等の粒状路盤材料が用いられ、表面を転圧して所定の厚さ(20cm以下)に形成されている。
<3> Lower Roadbed The lower roadbed 21 is a lower roadbed when the roadbed is formed of two layers, and functions to transfer the load of the composite reinforced roadbed 25 to the roadbed 10.
As the material of the lower layer roadbed 21, an economically available granular roadbed material such as crushed stone, crusher lance slag, gravel, and sand is used, and the surface is compacted to a predetermined thickness (20 cm or less).

<4>複合補強路盤
複合補強路盤25は舗装層30の下地としての機能だけでなく、撓み変形が可能な靭性に優れた路盤であって、単独での自己形状維持が可能な合成構造の路盤である。
複合補強路盤25は、層状に形成される路盤混合物26と、路盤混合物26の上下面に熱融着により一体化された合成樹脂製の補強グリッド27,27とを具備する。
<4> Composite reinforced roadbed The composite reinforced roadbed 25 is a roadbed having not only a function as a base of the pavement layer 30 but also flexural deformation and excellent toughness, and is a composite roadbed capable of maintaining its own shape independently. Is.
The composite reinforcing roadbed 25 includes a roadbed mixture 26 formed in layers and reinforcing grids 27, 27 made of synthetic resin integrated on the upper and lower surfaces of the roadbed mixture 26 by heat fusion.

盛土等に合成樹脂製の補強グリッドを埋設して補強することは補強土工法に代表されるように一般的に知られているが、この従来工法は土と補強グリッド間の鉛直応力に依存した摩擦系強化方法である。
この鉛直応力に依存した摩擦系強化方法では、土被りが薄く(鉛直応力が小さく)、輪荷重等の集中荷重の影響を受け易い路盤に対して補強効果を発揮することが難しい。
そのため、セメントや石灰等の固化材と補強グリッドの併用が試みられているが、歪レベル(変形度合)や挙動の違いによって十分な補強効果が得られるものではなかった。
本発明ではこのような鉛直応力に依存した従来の摩擦系強化方法の難点に鑑みて成されたもので、鉛直応力に依存せずに、粘着成分を有する路盤混合物26と合成樹脂製の補強グリッド27を併用することで、曲げ剛性と脆性に優れた複合補強路盤25を現場で製作するようにしたものである。
It is generally known that the reinforcing grid made of synthetic resin is embedded in the embankment to reinforce it, but this conventional method depends on the vertical stress between the soil and the reinforcing grid. This is a friction system strengthening method.
With the friction system strengthening method that depends on the vertical stress, it is difficult to exert a reinforcing effect on a roadbed that has a small soil cover (small vertical stress) and is easily affected by concentrated loads such as wheel loads.
Therefore, it has been attempted to use a solidifying material such as cement or lime and a reinforcing grid in combination, but a sufficient reinforcing effect cannot be obtained depending on the strain level (degree of deformation) and the difference in behavior.
The present invention has been made in view of the drawbacks of the conventional friction system strengthening method that depends on such vertical stress. The roadbed mixture 26 having an adhesive component and the reinforcing grid made of synthetic resin do not depend on the vertical stress. By using 27 together, the composite reinforced roadbed 25 excellent in bending rigidity and brittleness is manufactured on site.

<4.1>路盤混合物
路盤混合物26は、良好に粒度調整した砕石等の骨材28とアスファルト29の混合物であり、骨材28にアスファルト29が被着されたアスファルト混合物の表面を転圧して適宜の層厚に形成される。
路盤混合物26としては、例えば瀝青安定処理または開粒度アスファルト混合物等を適用できる。
<4.1> Roadbed mixture The roadbed mixture 26 is a mixture of aggregate 28 such as crushed stone and the asphalt 29 of which the particle size has been adjusted well, and the surface of the asphalt mixture in which the asphalt 29 is adhered to the aggregate 28 is compressed. It is formed to have an appropriate layer thickness.
As the roadbed mixture 26, for example, a bitumen stabilization treatment or an open particle size asphalt mixture can be applied.

<4.2>補強グリッド
補強グリッド27は路盤混合物26の曲げ強度を高める機能と、路盤混合物26の靭性を高めるために機能を有するグリッド材である。
本例では路盤混合物層26の上面および下面に補強グリッド27,27を熱融着により付着させた形態について説明する。
<4.2> Reinforcing Grid The reinforcing grid 27 is a grid material having a function of increasing the bending strength of the roadbed mixture 26 and a function of increasing the toughness of the roadbed mixture 26.
In this example, a mode in which the reinforcing grids 27, 27 are attached to the upper surface and the lower surface of the roadbed mixture layer 26 by heat fusion will be described.

図3を参照して説明すると、補強グリッド27は間隔を隔てて一方向または二方向に配置され、引張強度に優れた複数の芯材27aと、芯材27aを被覆して格子ネット状に形成された被覆樹脂27bとからなる。 Explaining with reference to FIG. 3, the reinforcing grids 27 are arranged in one direction or two directions with a space therebetween, and a plurality of core members 27a having excellent tensile strength and a grid net shape formed by covering the core members 27a. Coating resin 27b.

芯材27aは長手方向(一軸)または長手方向及び幅方向(二軸)に延伸して形成されている。
芯材27aは高強力、低伸度に優れた高強度の長繊維からなり、例えば、アラミド繊維、ポリエステル繊維(全芳香族ポリエステル繊維等)、ポリエチレン繊維(超高分子量ポリエチレン繊維等)、ポリビニルアルコール繊維、ポリアセタール繊維等の合成繊維、ガラス繊維、炭素繊維等の無機繊維等を使用することができる。
The core material 27a is formed by stretching in the longitudinal direction (uniaxial) or in the longitudinal direction and the width direction (biaxial).
The core material 27a is made of high-strength long fibers having high strength and low elongation, and includes, for example, aramid fiber, polyester fiber (whole aromatic polyester fiber, etc.), polyethylene fiber (ultra high molecular weight polyethylene fiber, etc.), polyvinyl alcohol. Fibers, synthetic fibers such as polyacetal fibers, and inorganic fibers such as glass fibers and carbon fibers can be used.

被覆樹脂29は、例えばポリエチレン、ポリプロピレン等の加熱によって軟化する熱可塑性樹脂を使用することできる。
一般的な低密度ポリエチレンの融点は70〜90℃、高密度ポリエチレンの融点は90〜110℃、ポリプロピレンの融点は100〜140℃である。
As the coating resin 29, for example, a thermoplastic resin such as polyethylene or polypropylene that is softened by heating can be used.
Typical low density polyethylene has a melting point of 70 to 90°C, high density polyethylene has a melting point of 90 to 110°C, and polypropylene has a melting point of 100 to 140°C.

<4.3>補強グリッドの付着手段
補強グリッド27と路盤混合物26との付着手段として接着剤を用いる方法が考えられるが、接着剤を用いると接着剤の塗布作業に多くの時間と労力を要し、さらに十分な接着強度を得難いといった難点がある。
そこで本発明では施工時に路盤混合物26に付与する熱を活用して路盤混合物26と合成樹脂製の補強グリッド27とを熱融着させるようにした。
<4.3> Adhering Means for Reinforcing Grid Although a method of using an adhesive as an adhering means for attaching the reinforcing grid 27 and the roadbed mixture 26 can be considered, using an adhesive requires a lot of time and labor for applying the adhesive. However, there is a drawback that it is difficult to obtain sufficient adhesive strength.
Therefore, in the present invention, the heat applied to the roadbed mixture 26 at the time of construction is utilized to thermally fuse the roadbed mixture 26 and the reinforcing grid 27 made of synthetic resin.

<4.4>補強グリッドの被覆樹脂の融点と路盤混合物の加熱温度の関係
補強グリッド27の被覆樹脂27bが所定の温度に加熱された路盤混合物26と触れることで被覆樹脂27bが軟化して溶け出すように、被覆樹脂27bの融点と、路盤混合物26の加熱温度が関係付けられている。
例えば、一般的なアスファルトを含む路盤混合物26の施工時の加熱温度は概ね100〜120℃であることから、補強グリッド27の被覆樹脂27bの素材は、路盤混合物26の加熱温度で溶け出す性質の趣旨を選択すればよい。
被覆樹脂27bの素材を選択するか、または路盤混合物26の施工温度を適宜選択することで、路盤混合物26と合成樹脂製の補強グリッド27とを熱融着させることが可能である。
<4.4> Relationship between melting point of coating resin of reinforcing grid and heating temperature of roadbed mixture When coating resin 27b of reinforcing grid 27 comes into contact with roadbed mixture 26 heated to a predetermined temperature, coating resin 27b is softened and melted. As shown, the melting point of the coating resin 27b and the heating temperature of the roadbed mixture 26 are related.
For example, since the heating temperature at the time of construction of the roadbed mixture 26 containing general asphalt is about 100 to 120° C., the material of the coating resin 27b of the reinforcing grid 27 has a property of melting at the heating temperature of the roadbed mixture 26. Just select the purpose.
By selecting the material of the coating resin 27b or selecting the construction temperature of the roadbed mixture 26 appropriately, it is possible to heat-bond the roadbed mixture 26 and the reinforcing grid 27 made of synthetic resin.

<5>舗装層
舗装層30は基層31と表層32とからなる。
基層30を形成する粗粒度アスファルト混合物は、粗骨材、細骨材、フィラ、及びアスファルトからなる加熱アスファルト混合物であり、合成粒度における2.5mmふるい通過分が20〜35%のものである。
例えば粗骨材として5号砕石30重量%、6号砕石20重量%、細骨材として粗砂17重量%、細砂5重量%、フィラとして石灰岩を粉砕した石粉5重量%、及びアスファルトとしてストレートアスファルト4.8重量%が用いられる。
尚、基層30は簡易舗装にして省略することもできる。
<5> Pavement layer The pavement layer 30 includes a base layer 31 and a surface layer 32.
The coarse-grained asphalt mixture forming the base layer 30 is a heated asphalt mixture composed of coarse aggregate, fine aggregate, filler, and asphalt, and has a synthetic grain size of 20 to 35% through a 2.5 mm sieve.
For example, 30% by weight of crushed stone No. 5 and 20% by weight of crushed stone No. 6 as coarse aggregate, 17% by weight of coarse sand as fine aggregate, 5% by weight of fine sand, 5% by weight of stone powder obtained by crushing limestone as a filler, and straight as asphalt 4.8% by weight of asphalt is used.
The base layer 30 can be omitted by making a simple pavement.

表層32を形成する密粒度アスファルト混合物は、粗骨材、細骨材、フィラ、及びアスファルトからなる加熱アスファルト混合物であり、合成粒度における2.5mmふるい通過分が35〜50%のものである。
例えば粗骨材として6号砕石34重量%、7号砕石24重量%、細骨材として粗砂33重量%、細砂4重量%、フィラとして石灰岩を粉砕した石粉5重量%、及びアスファルトとしてストレートアスファルト5.6重量%が用いられる。
The dense-grained asphalt mixture forming the surface layer 32 is a heated asphalt mixture consisting of coarse aggregate, fine aggregate, filler, and asphalt, and has a synthetic grain size of 35 to 50% through a 2.5 mm sieve.
For example, 34% by weight of crushed stone of No. 6 and 24% by weight of crushed stone of 7 as coarse aggregate, 33% by weight of coarse sand as fine aggregate, 4% by weight of fine sand, 5% by weight of stone powder obtained by crushing limestone as a filler, and straight as asphalt 5.6% by weight of asphalt is used.

2.アスファルト舗装の施工方法
図1,2を参照しながらアスファルト舗装の施工方法について説明する。
2. Construction method of asphalt pavement A construction method of asphalt pavement will be described with reference to FIGS.

<1>路盤の施工
<1.1>下層路盤の施工
路床10上に粒状路盤材料を撒き出しながら転圧して路床10上に下層路盤21を形成する。
<1> Construction of roadbed <1.1> Construction of lower layer roadbed The lower layer roadbed 21 is formed on the roadbed 10 by rolling and rolling the granular roadbed material on the roadbed 10.

<1.2>複合補強路盤の施工
下層路盤21上に下位の補強グリッド27を弛みのない状態で敷設し、この補強グリッド27上に所定の温度に加熱したアスファルトを含む路盤混合物26を所定の層厚で撒き出す。路盤混合物26を撒き出す際には所定の温度で加熱する。
さらにこの路盤混合物26の上面に下位の補強グリッド27を敷設した後に路盤混合物26を転圧して複合補強路盤25を構築する。
転圧作業は一度に行ってもよいが、複数回に分けて行ってもよい。
複合補強路盤25を構築する際、路盤混合物26の側面に補強グリッド27を巻き込んで熱溶着するようにしてもよい。
<1.2> Construction of composite reinforced roadbed A lower reinforcing grid 27 is laid on the lower layer roadbed 21 without slack, and a roadbed mixture 26 containing asphalt heated to a predetermined temperature is laid on the reinforcing grid 27 in a predetermined manner. Scatter with layer thickness. When the roadbed mixture 26 is sprinkled out, it is heated at a predetermined temperature.
Further, after laying a lower reinforcing grid 27 on the upper surface of the roadbed mixture 26, the roadbed mixture 26 is compacted to construct the composite reinforced roadbed 25.
The rolling operation may be performed at once, or may be performed in multiple times.
When constructing the composite reinforcing roadbed 25, the reinforcing grid 27 may be wound around the side surface of the roadbed mixture 26 and heat-welded.

図4,5を参照しながら、複合補強路盤25の現場構築の際における、補強グリッド27,27と路盤混合物26との熱溶着のメカニズムについて詳しく説明する。
図4は下層路盤21上に敷設した補強グリッド27の断面モデル図を示していて、補強グリッド27の被覆樹脂27bは加熱されていない。
With reference to FIGS. 4 and 5, the mechanism of heat welding of the reinforcing grids 27, 27 and the roadbed mixture 26 during the construction of the composite reinforced roadbed 25 on site will be described in detail.
FIG. 4 shows a sectional model view of the reinforcing grid 27 laid on the lower layer roadbed 21, and the coating resin 27b of the reinforcing grid 27 is not heated.

図5は補強グリッド27が加熱されたアスファルト29を含む路盤混合物26と接触した状態を示している。
加熱された路盤混合物26を通じて補強グリッド27が加熱されると、表層の被覆樹脂27bが軟化して扁平状に押し潰される。
路盤混合物26は補強グリッド27の開口部分にも進入するので被覆樹脂27bが広範囲に亘って加熱される。
被覆樹脂27bは路盤混合物26の粘着成分(アスファルト成分)と同様な性質を持つことから、軟化して溶け出した被覆樹脂27bとアスファルト29の接触部に転圧力が作用することで、補強グリッド27の全面が路盤混合物26に熱融着される。
このように加熱された路盤混合物26と補強グリッド27とを現場で圧着させるだけの簡単な作業で以て強固に一体化した複合補強路盤25を形成することができる。
FIG. 5 shows the reinforcing grid 27 in contact with a roadbed mix 26 containing heated asphalt 29.
When the reinforcing grid 27 is heated through the heated roadbed mixture 26, the surface coating resin 27b is softened and crushed into a flat shape.
Since the roadbed mixture 26 also enters the opening portion of the reinforcing grid 27, the coating resin 27b is heated over a wide range.
Since the coating resin 27b has the same properties as the adhesive component (asphalt component) of the roadbed mixture 26, the rolling force acts on the contact portion between the coating resin 27b softened and melted and the asphalt 29, and the reinforcing grid 27 Is heat-sealed to the roadbed mixture 26.
Thus, the composite reinforced roadbed 25 that is firmly integrated can be formed by a simple work of simply pressing the heated roadbed mixture 26 and the reinforcing grid 27 on-site.

被覆樹脂27bと路盤混合物26との間は熱融着によって固着させるので、接着剤を用いた場合と比べて強固な固着力を確保でき、面倒な接着剤の塗布作業も不要である。
なお、補強グリッド27は表層の被覆樹脂27bが軟化して表面が溶け出すだけであって、被覆樹脂27b全体が解けてなくなることはない。
Since the coating resin 27b and the roadbed mixture 26 are fixed to each other by heat fusion, a stronger fixing force can be secured as compared with the case where an adhesive is used, and a troublesome adhesive application work is unnecessary.
The reinforcing grid 27 only softens the surface coating resin 27b and melts the surface, and the entire coating resin 27b does not melt and disappear.

以上は下位の補強グリッド27と路盤混合物26の熱融着について説明したが、上位の補強グリッド27と路盤混合物26の熱融着についても同様である。 Although the heat fusion of the lower reinforcing grid 27 and the roadbed mixture 26 has been described above, the same applies to the heat fusion of the upper reinforcing grid 27 and the roadbed mixture 26.

<2>舗装層の施工
路盤混合物26の上面に基層31と表層32とを順次積層して舗装層30を形成する。
<2> Construction of pavement layer The pavement layer 30 is formed by sequentially laminating the base layer 31 and the surface layer 32 on the upper surface of the roadbed mixture 26.

3.アスファルト舗装の特性
つぎに複合補強路盤25を具備したアスファルト舗装の特性について説明する。
3. Characteristics of Asphalt Pavement Next, characteristics of the asphalt pavement including the composite reinforced roadbed 25 will be described.

<1>複合補強路盤による載荷重の分散機能
図1,2に示したように本例のアスファルト舗装では、舗装層30を複合補強路盤25と下層路盤21とからなる路盤20で支持し、これらの路盤20を路床10で支持し得る積層構造となっている。
すなわち、舗装層30の直下に靭性に優れた複合補強路盤25が位置し、舗装層30の載荷重を複合補強路盤25へ伝達する支持構造となっている。
アスファルト舗装が道路の場合、舗装層30に対して走行車両の車輪を介した載荷重が局所的に作用する。
舗装層30を通じて複合補強路盤25へ伝えられた局所的な載荷重は合成構造の複合補強路盤25で分散される。複合補強路盤25が補強グリッド27で覆われているので複合補強路盤25の表面に局所的な窪み変形が生じ難い。
このように、舗装層30の直下に複合補強路盤25を位置させるだけで、舗装層30の荷重負担を軽減できて、アスファルト舗装の長寿命化と舗装全体の耐久性の向上を実現できる。
なお、路盤混合物26の全周を補強グリッド27で抱持した場合には、複合補強路盤25の弾性が高くなってクッション性がよくなる。
<1> Function of Dispersing Loaded Load by Composite Reinforcement Roadbed As shown in FIGS. 1 and 2, in the asphalt pavement of this example, the pavement layer 30 is supported by the roadbed 20 including the composite reinforcement roadbed 25 and the lower layer roadbed 21. The roadbed 20 has a laminated structure that can be supported by the roadbed 10.
That is, the composite reinforcing roadbed 25 having excellent toughness is located immediately below the pavement layer 30, and has a support structure for transmitting the load of the pavement layer 30 to the composite reinforcing roadbed 25.
When the asphalt pavement is a road, a load applied via the wheels of the traveling vehicle locally acts on the pavement layer 30.
The local load transmitted to the composite reinforced subbase 25 through the pavement layer 30 is dispersed by the composite reinforced subbase 25 having a composite structure. Since the composite reinforcing roadbed 25 is covered with the reinforcing grid 27, local depression deformation is unlikely to occur on the surface of the composite reinforcing roadbed 25.
As described above, the load burden on the pavement layer 30 can be reduced only by arranging the composite reinforcing roadbed 25 immediately below the pavement layer 30, and the life of the asphalt pavement can be extended and the durability of the entire pavement can be improved.
When the entire circumference of the roadbed mixture 26 is held by the reinforcing grid 27, the elasticity of the composite reinforced roadbed 25 is increased and the cushioning property is improved.

<2>複合補強路盤による舗装層の支持機能
複合補強路盤25は剛性のコンクリート床版と同程度の強度と、コンクリート床版より優れた靭性を併有しつつ、単独での形状維持機能を有している。
そのため、路床10の一部が欠落しても複合補強路盤25によって舗装層30を支持し続けることができる。
<2> Support function of pavement layer by composite reinforced roadbed The composite reinforced roadbed 25 has strength equivalent to that of a rigid concrete floor slab and toughness superior to that of the concrete floor slab, but also has an independent shape maintaining function. doing.
Therefore, even if a part of the roadbed 10 is lost, the pavement layer 30 can be continuously supported by the composite reinforcing roadbed 25.

図6,7を参照して複合補強路盤25による舗装層30の支持機能について説明する。
図6(A)は正常時におけるアスファルト舗装の断面を示し、図6(B)は路床10の一部を欠落したときのアスファルト舗装の断面を示している。
The support function of the pavement layer 30 by the composite reinforcing roadbed 25 will be described with reference to FIGS.
FIG. 6(A) shows a cross section of the asphalt pavement in a normal state, and FIG. 6(B) shows a cross section of the asphalt pavement when a part of the roadbed 10 is missing.

仮に路盤を路盤混合物26のみで構成した場合、路床10の一部が欠落するか、または路床10が軟弱地盤であると路盤混合物層26単独で路盤機能を持続することは難しい。 If the roadbed is composed only of the roadbed mixture 26, if the roadbed 10 is partly missing or the roadbed 10 is soft ground, it is difficult for the roadbed mixture layer 26 alone to maintain the roadbed function.

これに対して図6(B)に示すように、路床10の一部が欠落するか、または路床10が軟弱地盤であっても、複合補強路盤25は路盤機能を失わずに舗装層30を支え続けられるので、舗装層30の突発的な崩落を効果的に抑制することができる。
このとき、複合補強路盤25には多少の撓み変形やひび割れを生じるが、複合補強路盤25が突発的に崩落することはない。
複合補強路盤25で支持された舗装層30は、アスファルト舗装の改修工事を開始するまで間は暫定的に車両の通行に供することができる。
On the other hand, as shown in FIG. 6(B), even if a part of the roadbed 10 is missing or the roadbed 10 is soft ground, the composite reinforced roadbed 25 does not lose the roadbed function and does not lose the pavement layer. Since 30 can be continuously supported, it is possible to effectively prevent a sudden fall of the pavement layer 30.
At this time, the composite reinforcing roadbed 25 is somewhat flexed and cracked, but the composite reinforcing roadbed 25 does not collapse suddenly.
The pavement layer 30 supported by the composite reinforced roadbed 25 can be provisionally provided for the passage of vehicles until the asphalt pavement repair work is started.

図7(A)は正常時におけるアスファルト舗装の路肩の断面を示し、図7(B)は路床10の一部を欠落したときのアスファルト舗装の路肩の断面を示している。
路肩の路床10が欠落した場合も、図5の形態と同様に複合補強路盤25そのものが破断せずに路盤としての機能を持続することができる。
そのため、舗装層30の路肩が突発的に崩落するのを効果的に抑制できる。
FIG. 7(A) shows a cross section of the asphalt pavement shoulder under normal conditions, and FIG. 7(B) shows a cross section of the asphalt pavement shoulder when a part of the roadbed 10 is missing.
Even when the roadbed 10 on the road shoulder is missing, the function of the roadbed can be maintained without breaking the composite reinforced roadbed 25 itself as in the embodiment of FIG.
Therefore, it is possible to effectively prevent the road shoulder of the pavement layer 30 from suddenly collapsing.

上記したように、補強グリッド27が路盤混合物26を通じて加熱状態で加圧されると、路盤混合物26と補強グリッド27との接着力が増すだけでなく、補強グリッド27を構成する芯材27aと被覆樹脂27bとの接着性および一体化が促進される。
したがって、複合補強路盤25による載荷重の分散機能および舗装層30の支持機能が格段に向上する。
As described above, when the reinforcing grid 27 is pressed through the roadbed mixture 26 in a heated state, not only the adhesive force between the roadbed mixture 26 and the reinforcing grid 27 is increased, but also the core material 27a that constitutes the reinforcing grid 27 and the coating are provided. Adhesion and integration with the resin 27b are promoted.
Therefore, the function of distributing the load by the composite reinforced roadbed 25 and the function of supporting the pavement layer 30 are significantly improved.

4.アスファルト舗装の修繕
アスファルト舗装を修繕する場合、表層30と複合補強路盤25等を切削して、複合補強路盤25を新たに形成してアスファルト舗装に修繕する。
複合補強路盤25を切削する場合、補強グリッド27が障害にならないように予め芯材27aを切削し易い素材に選定しておくとよい。
また上位と下位の補強グリッド27,27の強度を異なる組み合わせとしておくことも可能である。
4. Repair of asphalt pavement When repairing asphalt pavement, the surface layer 30 and the composite reinforced subbase 25 are cut to newly form the composite reinforced subbase 25 to repair the asphalt pavement.
When cutting the composite reinforced roadbed 25, it is advisable to select the core material 27a in advance as a material that is easy to cut so that the reinforcing grid 27 does not become an obstacle.
It is also possible to set the strengths of the upper and lower reinforcing grids 27, 27 as different combinations.

[他の実施例1]
先の実施例では路盤混合物26の上下面に合成樹脂製の補強グリッド27,27を熱融着させて複合補強路盤25を構成した形態について説明したが、補強グリッド27の付設位置は先の実施例に限定されるものではない。
[Other Embodiment 1]
In the previous embodiment, the configuration in which the reinforcing grids 27, 27 made of synthetic resin are heat-sealed to the upper and lower surfaces of the roadbed mixture 26 to form the composite reinforcing roadbed 25 has been described. It is not limited to the example.

図8を参照して補強グリッド27の他の付設例について説明する。
図8(A)は、路盤混合物26の上層部と下層部の内部に補強グリッド27,27を埋設して複合補強路盤25を構成する形態を示している。
補強グリッド27を路盤混合物26に埋設することで、補強グリッド27の上下両面が路盤混合物26と熱融着するので、補強グリッド27と路盤混合物26との固着力が格段に高くなる。
といった特有の作用効果を奏する。
Another example of attachment of the reinforcing grid 27 will be described with reference to FIG.
FIG. 8A shows a configuration in which the reinforcing grids 27, 27 are embedded inside the upper layer portion and the lower layer portion of the roadbed mixture 26 to form the composite reinforced roadbed 25.
By embedding the reinforcing grid 27 in the roadbed mixture 26, the upper and lower surfaces of the reinforcing grid 27 are heat-sealed to the roadbed mixture 26, so that the fixing force between the reinforcing grid 27 and the roadbed mixture 26 is significantly increased.
It has a unique effect.

図8(B)は、路盤混合物26の下層部または上層部の何れか一方に補強グリッド27,27を埋設した形態を示している。
使途に応じて路盤混合物26の曲げ変形の方向が予測される場合は、路盤混合物26の引張側に補強グリッド27を埋設することで、経済的に路盤混合物26を補強することができる。
といった特有の作用効果を奏する。
FIG. 8B shows a mode in which the reinforcing grids 27 are embedded in either the lower layer portion or the upper layer portion of the roadbed mixture 26.
When the direction of bending deformation of the roadbed mixture 26 is predicted depending on the purpose of use, it is possible to economically reinforce the roadbed mixture 26 by embedding the reinforcing grid 27 on the tension side of the roadbed mixture 26.
It has a unique effect.

図8(C)は、路盤混合物26の中央部に補強グリッド27を横向きに埋設した形態を示している。
路盤混合物26の中央部に埋設した補強グリッド27は複合補強路盤25の上下何れの曲げに対しても機能する。
といった特有の作用効果を奏する。
FIG. 8C shows a mode in which a reinforcing grid 27 is laterally embedded in the central portion of the roadbed mixture 26.
The reinforcing grid 27 embedded in the central portion of the roadbed mixture 26 functions for both up and down bending of the composite reinforced roadbed 25.
It has a unique effect.

既述した図8(A)〜(C)の形態を単独で採用してもよいが、複数の形態を適宜組み合せてもよい。 The above-described forms of FIGS. 8A to 8C may be adopted independently, or a plurality of forms may be combined as appropriate.

[他の実施例2]
以上の実施例では、補強グリッド27を構成する芯材27aが一種類の長繊維で構成する形態について説明したが、芯材27aは伸度の異なる複数種類の長繊維を組み合せて用いることも可能である。
異種の繊維素材の組み合わせとするか、または同種繊維の場合は異径の繊維の組み合わせとすることで、長繊維の伸度を変更することが可能である。
[Other Embodiment 2]
In the above-mentioned embodiments, the core material 27a constituting the reinforcing grid 27 is described as being composed of one type of long fiber, but the core material 27a can also be used by combining a plurality of types of long fibers having different elongations. Is.
It is possible to change the elongation of the long fibers by combining different kinds of fiber materials or, in the case of the same kind of fibers, combining fibers having different diameters.

本実施例では、相対的に伸度が異なる複数の長繊維(例えば低伸度、中伸度、高伸度の長繊維)を組み合せることで、複合補強路盤25に大きな曲げ力が加わったときに伸度が異なる複数の長繊維が段階的に機能するため、複合補強路盤25の脆性破壊の抑制効果を高めることができる。 In this example, a large bending force was applied to the composite reinforced roadbed 25 by combining a plurality of long fibers having relatively different elongations (for example, low elongation, medium elongation, and high elongation long fibers). Since a plurality of long fibers having different elongations function in a stepwise manner, the effect of suppressing brittle fracture of the composite reinforced roadbed 25 can be enhanced.

10・・・・路床
20・・・・路盤
21・・・・下層路盤
25・・・・複合補強路盤
26・・・・路盤混合物
27・・・・補強グリッド
27a・・・芯材
27b・・・被覆樹脂
28・・・・骨材
29・・・・アスファルト
30・・・・舗装層
31・・・・基層
32・・・・表層
10... Roadbed 20... Roadbed 21... Lower roadbed 25... Composite roadbed 26... Roadbed mixture 27... Reinforcement grid 27a... Core 27b・・Coating resin 28・・・・Aggregate 29・・・・・・Asphalt 30・・・・Pavement layer 31・・・・Base layer 32・・・・・・Surface layer

Claims (10)

路床と、路床上に積層して形成された路盤と、路盤上に積層して形成された舗装層とを有するアスファルト舗装であって、
前記路盤が層状のアスファルトを含む路盤混合物と、路盤混合物に熱融着により一体化された合成樹脂製の補強グリッドとを具備した撓み変形が可能な合成構造の複合補強路盤からなり、
前記複合補強路盤を介して舗装層が支持されていることを特徴とする、
アスファルト舗装の構造。
An asphalt pavement having a roadbed, a roadbed formed by laminating on the roadbed, and a paving layer formed by laminating on the roadbed,
The roadbed comprises a roadbed mixture containing a layered asphalt, and a composite reinforced roadbed having a synthetic structure capable of flexural deformation, comprising a reinforcing grid made of synthetic resin integrated into the roadbed mixture by heat fusion,
A pavement layer is supported via the composite reinforced subbase,
Asphalt pavement structure.
前記複合補強路盤は路盤混合物の表面または内部に補強グリッドが一体に付設されていることを特徴とする、請求項1に記載のアスファルト舗装の構造。 The structure of an asphalt pavement according to claim 1, wherein the composite reinforcing roadbed has a reinforcing grid integrally attached to the surface or inside of the roadbed mixture. 路盤混合物の上下両面または上下面の何れか一方の面に単数または複数の補強グリッドが付設されていることを特徴とする、請求項2に記載のアスファルト舗装の構造。 The structure of an asphalt pavement according to claim 2, wherein one or more reinforcing grids are attached to either one of the upper and lower surfaces or the upper and lower surfaces of the roadbed mixture. 路盤混合物の表層部内に単数または複数の補強グリッドが横向きに埋設されていることを特徴とする、請求項2に記載のアスファルト舗装の構造。 The asphalt pavement structure according to claim 2, wherein one or a plurality of reinforcing grids are laterally embedded in a surface layer portion of the roadbed mixture. 路盤混合物の中央に補強グリッドが横向きに埋設されていることを特徴とする、請求項2に記載のアスファルト舗装の構造。 Structure of asphalt pavement according to claim 2, characterized in that a reinforcing grid is embedded laterally in the center of the roadbed mixture. 前記補強グリッドが間隔を隔てて一方向または二方向に配置された複数の芯材と、芯材を被覆して格子状に形成された被覆樹脂とからなることを特徴とする、請求項1乃至5の何れか一項に記載のアスファルト舗装の構造。 The reinforcing grid is composed of a plurality of core members arranged in one direction or two directions at intervals, and a coating resin formed in a lattice shape by coating the core members. The asphalt pavement structure according to any one of 5 above. 前記芯材が高強度の長繊維からなり、前記被覆樹脂が熱可塑性樹脂からなることを特徴とする、請求項6に記載のアスファルト舗装の構造。 The asphalt pavement structure according to claim 6, wherein the core material is made of high-strength long fibers, and the coating resin is made of a thermoplastic resin. 前記芯材が伸度の異なる複数の長繊維で構成されていることを特徴とする、請求項7に記載のアスファルト舗装の構造。 The asphalt pavement structure according to claim 7, wherein the core material is composed of a plurality of long fibers having different elongations. 補強グリッドの被覆樹脂が加熱されたアスファルトを含む路盤混合物と触れたときに被覆樹脂が熱融着するように、被覆樹脂の融点と路盤混合物の加熱温度が関係付けられていることを特徴とする、請求項7に記載のアスファルト舗装の構造。 The melting point of the coating resin and the heating temperature of the roadbed mixture are related so that the coating resin heat-bonds when the coating resin of the reinforcing grid touches the roadbed mixture containing the heated asphalt. The structure of the asphalt pavement according to claim 7. 前記路盤が路床上に積層して形成された下層路盤と、下層路盤上に積層して形成された複合補強路盤とにより構成されることを特徴とする、請求項1に記載のアスファルト舗装の構造。 The structure of an asphalt pavement according to claim 1, wherein the roadbed comprises a lower layer roadbed formed by laminating on a roadbed and a composite reinforced roadbed formed by laminating on a lower layer roadbed. ..
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